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260071_Permit Renewal Application 2019_20190410
State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 26-0071 Certificate Of Coverage Number: AWS260071 2. Facility Name: Beaverdam Nursery # I & 42 3. Landowner's Name (same as on the Waste Management Plan): Lee A Hosking. 4. Landowner's Mailing Address: 4232 Beaver Dam Church Rd City: Roseboro its -a I ^qs"Z 910 -gjgv Telephone Number: '91.0 3% 5-I WExt- 5. Facility's Physical Address: State: NC Zip: 28382 E-mail: sam117a.neonlepc.com 4231 Beaver Dam Church Rd btkvird.a.vt rMs I1_ y'Atrao. City: Roseboro State: NC Zip: 28382 6. County where Facility is located: Cumberland 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): Lee A. Hosking 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operation Tvnes: Murphy -Brown LLC Phone No.: 910-396-.6 1 68 OIC #: 19647 Operations Type Allowable Count Swine - Wean to Feeder 5,200 Swine Cattle Dry Pouitry DtherT►t cs Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poulin Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Squaref�Feet) Design Freeboard 'Redline" (Inches) I 1 C1 4I 13`9 DoO ')ut OO till 2 fit; 7 141 1, 041 1400 0 V i Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: The most recent Waste Utilization Plan (WUP) signed by the nwner and a certified technical snecialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications EmergEmergsite map/schematic ency Action Plan ency Control Checklist with chosen best management practices noted Odor Control Checklist with chosen best management practices noted Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist Lagoon/storage pond capacity documentation (design. calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: _ ? d y'`A r' Title: OL),t' /4 Signature: Date: Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER Governor MICHAEL S. REGAN Secretary LINDA CULPEPPER Director NORTH CAROLINA Environmental Quality February 27, 2019 Lee A Hosking Beaverdam Nursery #1 & #2 4232 Beaver Dam Church Rd Roseboro, NC 28382 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available athttps://deq.nc.gov/shout/divisions/water-resources/water-quality-regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non -Discharge General Permits you must submit an application fbr permit coverage to the Divisipn. Enclosed you will find a "Request for Certificate of Coverage Facility Currently Covered by an Expiring State Non -Discharge General Permit." The application form must be completed. signed and returned by, April 3, 2019. Please note that you must include one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with the completed and signed application farm. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Fayetteville Regional Office, Water Quality Regional Operations Section Cumberland County Soil and Water Conservation District AFOG Section Central Files - AWS260071 Murphy -Brown LLC North Carw., Department of Entvroamerica quta ty DVson of Wafter Raanurces 512 N. Se.sbury St 11636 Mad Sar:aeCanter Rea{fit. North Car0.141a 27699-1636 919 707 9000 Nutrient Management Plan For Animal Waste Utilization 05-07-2007 This plan has been prepared for: Sam Hosking Lee A. Hosking 4232 Beaver Dam Church Rd. Roseboro, NC 28382 910-531-4542 This plan has been developed by: David Faircloth NRCS-Fayetteville 301 East Mtn. Dr. Suite 229 Fayetteville, NC 28306 910-484-8939 ext. 3 Developer Signature Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning anima] waste management t at are included with this plan. -an--7 Signa (owner) Date Signature (manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: -al Technical Specialist Signature Date 833993 Database Version 3.1 Date Printed: 05-07-2007 Cover Page 1 Nutrients applied in accordance with this plan will be supplied from the following source(s): Commercial Fertilizer is not included in this plan. S5 Swine Nursery Lagoon Liquid waste generated 993,200 gals/year by a 5,200 animal Swine Nursery Lagoon Liquid operation. This production facility has waste storage capacities of approximately 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 2288 Incorporated 3929 Injected 4326 Irrigated 2486 Max. Avail. PAN (lbs) * Actual PAN Applied (lbs) PAN Surplus/ Deficit (lbs) Actual Volume Applied (Gallons) Volume Surplus/ Deficit (Gallons) Year 1 2,486 2510 -24 1,117,292 -124,092 Note: In source ID, S means standard source, U means user defined source. * Max. Available PAN is calculated on the basis of the actual application method(s) identified in the plan for this source. 833993 Database Version 3.1 Date Printed: 05-07-2007 Source Page Page 1 of 1 Narrative This plan is based on a plan originall created in 1996. The amounts of N that are being applied are based on amounts used in the original plan. 833993 Database Version 3.1 Date Printed: 05-07-2007 Narrative Page Page 1 of 1 The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres of cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements, and proper timing of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. Waste Utilization Table Year 1 Tract Field Source ID Soil Series Total Acres Use. Acres Crop RYE Applic. Period Nitrogen PA Nutrient Req'd (lbs/A) Comm. Fert. Nutrient Applied (lbs/A) Res. (lbs/A) Applic. Method Manure PA NutrientA pplied (lbs/A) Liquid ManureA pplied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) N N N N 1000 gal/A Tons 1000 gals tons 6225 1 S5 Norfolk 10.40 4.40 Small Grain Overseed 1.0 Tons 10/1-3/31 *100 0 0 brig. 100 39.94 0.00 175.75 0.00 6225 1 S5 [Norfolk 10.40 4.40 Hybrid Bermudagrass Pasture *6.7 Ton 3/1-9/30 *230 0 0 Irrig. 230 91.87 0.00 404.23 0.00 6225 2 S5 Norfolk 2.60 1.62 Small Grain Overseed *1.0 Ton 10/1-3/31 *100 0 0 Irrig. 100 39.94 0.00 64.71 0.00 6225 2 S5 [Norfolk 2.60 1.62 Hybrid Bermudagrass Pasture 6.5 Tons 3/1-9/30 222 0 0 Irrig. 222 88.68 0.00 143.66 0.00 6225 3 SS Stallings 5.00 1.76 Small Grain Overseed 1.0 Tons 10/1-3/31 *100 0 0 Irrig. 100 39.94 0.00 107.85 0.00 6225 3 S5 Stallings 5.00 1.76 Hybrid Bermudagrass Pasture *6.3 Ton 3/1-9/30 *205 0 0 Irrig. 205 81.89 0.00 221.09 0.00 Total Applied, 1000 gallons 1,117.29 I* Total Produced, 1000 gallons 993.20 Balance, 1000 gallons -124.09 Total Applied, tons 0.00 Total Produced, tons 0.00 Balance, tons 0.00 Notes: 1. In the tract column, - symbol means leased, otherwise, owned. 2. Symbol * means user entered data. `833993 Database Version 3.1 Date Printed: 5/7/2007 WUT Page Page 1 of 1 The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Tract Field Soil Series Application Rate (inches/hour) Application Amount (inches) 6225 1 Norfolk 0.50 1.0 6225 2 Norfolk 0.50 1.0 6225 3 Stallings 0.50 1.0 833993 Database Version 3.1 Date Printed 5/7/2007 IAF Page Page 1 of 1 NOTE: Symbol * means user entered data. The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should be taken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Crop Maximum PA-N Rate lb/ac Maximum Sludge Application Rate 1000 gal/ac Minimum Acres 5 Years Accumulation Minimum Acres 10 Years Accumulation Minimum Acres 15 Years Accumulation Swine Nursery Lagoon Sludge - Standard Com 120 bu 150 13.16 13.24 26.47 39.71 Hay 6 ton R.Y.E. 300 26.32 6.62 13.24 19.85 Soybean 40 bu 160 14.04 12.41 24.82 37.22 833993 Database Version 3.1 Date Printed: 05-07-2007 Sludge Page Page 1 of The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. Available Waste Storage Cagaci Source Name Swine Nursery Lagoon Liquid Design Storage Capacity (Days) Start Date 9/1 180 Plan Year Month Available Storage Capacity (Days) * 1 1 98 1 2 128 1 3 127 1 4 113 1 5 141 1 6 170 1 7 180 1 8 180 1 9 150 1 10 151 1 11 153 1 12 122 * Available Storage Capacity is calculated as of the end of each month. 833993 Database Version 3.1 Date Printed: 05-07-2007 Capacity Page Page 1 of 1 Crop Notes Small Grain: CP, Mineral Soil, low -leachable The following crop note applies to field(s): 3 In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre. Plant all these small grains at 1-1 1/2" deep. Adequate depth control is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 lbs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February -March. The following crop note applies to field(s): 1, 2 Small Grain: CP, Mineral Soil, medium leachable In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre. Plant all these small grains at 1-1 1/2" deep. Adequate depth control is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 lbs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February -March. 833993 Database Version 3.1 Date Printed: 05-07-2007 Crop Note Page Page 1 of 2 The following crop note applies to field(s): 3 Bermudagrass CP, Mineral Soil, Poorly Drained to Somewhat Poorly Drained. Adaptation: Effective artificial drainage MUST be in place to achieve Realistic Yield Expectations provided for these soils. In the Coastal Plain, hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs 1" to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced 1' to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus, potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lb/ac N in the establishment year in split applications in April and July. For established stands apply 180 to 240 lb/ac N annually in split applications, usually in April and following the first and second hay cuts. Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. The following crop note applies to field(s): 1, 2 Bermudagrass: CP, Mineral Soil, Moderately Well Drained. Adaptation: Well -adapted. In the Coastal Plain, hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs 1" to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced 1' to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus, potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lb/ac N in the establishment year in split applications in April and July. For established stands apply 180 to 240 lb/ac N annually in split applications, usually in April and following the first and second hay cuts. Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. 833993 Database Version 3.1 Date Printed: 05-07-2007 Crop Note Page Page 2 of 2 Soils Map Customer(s): LEE ALLEN HOSKING District: CUMBERLAND SOIL & WATER CONSERVATION DISTRICT 4 Legend soilsclip Roads Field Office: FAYETTEVILLE SERVICE CENTE Agency: USDA-NRCS 480 480 960 1 440 1 920 Feet Conservation Plan Map Customer(s): LEE ALLEN HOSKING District: CUMBERLAND SOIL & WATER CONSERVATION DISTRICT 4 Legend Consplan Roads Field Office: FAYETTEVILLE SERVICE CENTE Agency: USDA-NRCS 425 0 425 850 1275 1 700 Fee[ 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. 833993 Database Version 3.1 Date Printed: 5/7/2007 Specification Page 3 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9, Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1,1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1,1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 833993 Database Version 3.1 Date Printed: 5/7/2007 Specification Page 2 Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 833993 Database Version 3.1 Date Printed: 5/7/2007 Specification Page 1 The table shown below provides a summary of the crops or rotations included in this plan for each field. Realistic Yield estimates are also provided for each crop in the plan. In addition, the Leaching Index for each field is shown, where available. Planned Crops Summary Tract Field Total Acres Useable Acres Leaching Index (LI) Soil Series Crop Sequence RYE 6225 1 10.40 4.40 N/A Norfolk Small Grain Overseed 1.0 Tons Hybrid Bermudagrass Pasture *6.7 Tons 6225 2 2.60 1.62 N/A Norfolk Small Grain Overseed *1.0 Tons Hybrid Bermudagrass Pasture 6.5 Tons 6225 3 5.00 1.76 N/A Stallings Small Grain Overseed 1.0 Tons Hybrid Bermudagrass Pasture *6.3 Tons PLAN TOTALS: 18.00 7.78 LI Potential Leaching Technical Guidance < 2 Low potential to contribute to soluble nutrient leaching below the root zone. None >— 2 & <= 10 Moderate potential to contribute to soluble nutrient leaching below the root zone. Nutrient Management (590) should be planned. > 10 High potential to contribute to soluble :nutrient leaching below the root zone. Nutrient Management (590) should be planned. Other conservation practices that improve the soils available water holding capacity and improve nutrient use efficiency should be considered. Examples are Cover Crops (340) to scavenge nutrients, Sod -Based Rotations (328), Long -Term No -Till (778), and edge -of -field practices such as Filter Strips (393) and Riparian Forest Buffers (391). 833993 Database Version 3.1 Date Printed 5/7/2007 PCS Page Page 1 of 1 NOTE: Symbol * means user entered data. This plan will be implemented in the event that animal manure or lagoon effluent from your operation is leaking, overflowing, or running off the site: Step (1) Stop the release or flow of manure/effluent. Step (2) Assess the extent of the spill and note any obvious damages. Step (3) Contact appropriate personnel and agencies. Murphy Family Farms: 800-311-9458 or 910-289-6439 (See Land & Nutrient Management phone list attached) Department of Environmental Management (DEM) Regional Office: DEM after hours emergency: 919-733-3942 Local Emergency Management System: Local Natural Resource Conservation Service: Local Cooperative Extension Service: _ Local Soil and Water Conservation District: Local dirt-moving/heavy equipment companies: Name Phone # 1. 2. 3_ Local contract pumpinglurrigation equipment companies: Name Phone # 1_ 2. 3. Step (4) Implement procedures as advised by MFF, DEM, and technical assistance agencies to rectify the damage, repair the system, and reassess the nutrient management plan to prevent future problems. Note 1: See MFF Environmental Emergency Procedures Flowchart attached Note 2: See pages 89-91 of the Certification Training Manual for more details. Land & Nutrient Management Certification Manual ENVIRONMENTAL EMERGENCY PROCEDURES Lagoon dike has breached/broken out an a temporary dx be built to stop the discharge? the discharge fluent be contained o property? Construct temporary dike. Take measures necessary to contain spill. jnvironmental emergenc, occurs which has potentia for affecting water qualit lir Contact MFF Serviceperson Lagoon level has suddently dropped without irrigating. an you identi the discharge outlet? an you stop th discharge? Call LNM & Heavy Equipment, personnel, service person and production manager. Monitor situation until help arrives. Take action to stop discharge! Attempt to contain effluent on property. no Obtain es materials and make necessary repairs. Irrigation/flush systems malfunctioned creating a significant leak. e you capable stopping source o flow? an repairs b made by farm personnel? Contact LNM personnel and Pyramid Manager. Imncert.doc: 03/29/96 64 ©MURPHY FAMILY FARMS Land do Nutrient Management Certification Manual helicopter need o assess containmen options? LNM and Heavy equipment personnel identify equipment needs and dispatch it to the site. LNM personnel procures Heavy Equipment and maintenance staff as needed to aid in response to emergency. (-LNM team will coordinate response efforts. Meet with DEM personnel and document actions taken. J Contact LNM to dispatch helicopter (available within 30 minutes). lnmcertdoc: 03/.29/96 65 PHONE LIST LAND & NUTRIENT MANAGEMENT TEAM 4559.... :4295 9113/866-41.04 rar..4109 Faa :#.:9.l S i6-41 15. 4616 or:4335.or - :97:E11 '3 06.7675 at. 244:or i.667.33,97 ,,.7667-6759 or 6764.: 1'a! 4335 W.. 9i0/289-4888 Oi346 6:342 ` (i1 9-3704 41/25-8167..: ' 1O 289.2674 ...!.45 496.I. 91.'.,658-G70 I. .. F:. 91-532-2075 91 0/289-3056 *LNM office FAX # 910/289-6442 1 / 14/97 Flush Gutters • Accumulation of solids Lagoons and Pits • Crusted Solids Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems ® Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. O Remove bridging of accumulated solids at discharge Excessive Vegetative • Decaying vegetation Growth Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - 8 inches over more than 30% of surface. 'Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed Spillage O Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the Feed Storage Accumulations of feed residues accumulation of decaying wastage. O Clean up spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15-30 day interval during winter). O Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). O Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. AMIC - November 11, 1996, Page 1 Source Cause BMPs to Control Insects Site Specific Practices Animal Holding Areas • Accumulations of animal wastes and feed wastage I] Eliminate low areas that trap moisture along fences and other locations where waste accumulates and disturbance by animals is � inimal. b Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed). Dry Manure Handling • Accumulations of animal wastes O Remove spillage on a routine basis (e.g., 7 - 10 Systems day interval during summer; 15-30 day interval during winter) where manure is loaded for land application or disposal. 0 Provide for adequate drainage around manure stockpiles. 0 Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC, 27695-7613. AMIC - November 11, 1996, Page 2 SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Mlnlmlze C. Site Specific Practices Farmstead Swine product:on (1)Vegetative or wooded buifera: (V)Recommended best management practices; (1)good Judgment and common sense Animal body eurtacee Dirty manure ( )Dry floors covered animals Floor surfaces Wel rnanure•covered floors (✓)Slotted floors; (1)Waterers located over slotted floors; (1)Feeders at high end of eol:d floors, (v)Scrape manure buildup from floors; ( )Underfloor ventilation for drying Manure collection urine pits Peniel microbial deoompoeltion (✓1F'equent manure removal by flush, pit recharge or scrape ( )Undornsor ventilation Ventilation Volatile gases exhaust fans Dust (1)Fan maintenance; (✓)Efflclent air movement indoor surfaces Dust (✓)Washdown between groups of animals ( )Feed additives; ( )Feeder oovore, ( )Feed delivery downspout extenders to feeder covers Flush Tanks Agitation of recycled lagoon liquid while tanks are filling ( )Flush tank covers ( )Extend fill lines to near bottom of tanks with ant!-elphon vents Flush alleys Agitation during waste ( )Underfloor flush with underfloor water conveyance ventilation Pd recharge Agitation of recycled ( )Extend recharge lines to near bottom of points lagoon liquid while pita pita with anti -siphon vents ere filling Lift stat ons Agitation during sump ( )Sump tank covers tank ri ing and drawdown Outside drain collection or junction boxes Agitation during weete ( )Box Covers water conveyance Eno of drain Agitation during waste ( )Extend discharge point of pipes pipes at lagoon water underneath lagoon liquid ievel Lagoon surfaces Volatile gee emissions (/)Proper lagoon liquid capacity Blorogicat mixing (1)Correct lagoon startup procedures Agitation ( )Minimum surface area -to -volume ratio (1)Minimum agitation when pumping ( )Mechanical aeration ( )Proven biological additives Irrigation sprinkler High pressure agitation (✓)Irrlgale on dry days with little or no wind nozzles Wind draft (✓)Mlnlmum recommended operation pressure (i)Pump Intake near lagoon liquid eurfaco ( )Pump from second -stage lagoon AMc •- November 11, 1996 12 11ht"-51—!'rel el1:... Pf'1 P.13 Sag tank or basin surface Partial microbial decomposition Mixing while ( tilling Aglatlon when emptying( ( )Bottom or midlevel loading )Tank covers )®rosin surface mate of solids )Proven biological additives or oxidants Settling basin Surface Partial microbial decom- position Mixing while filling Agitation when emptying ( )Extend drainpipe outlets underneath liquid level )(Remove settled solids regularly Manure, blurry or sludge sproader outlets Agitation when spreading { Voiatlle gas emissions ( Dead animals )Sol! In)eclion of &tory/sludges )Wash residual manure from spreader after use )Proven blologloal additives or oxidants Carcass deoomposlllon ( )Proper disposition of ;areasses Dead animal disposal pith Incinerators Carcass decomposition ( )Complete covering of carcasses in build! pits ( )Proper location,' corelructlon of dispua& pita Incomplete combubdort ( )Seconcary stack burners Standing water around facilities Improper drainage (v)Farm access reed maintenance Mlcrobia' decomposition of away from facilities organic matter roan r+;r tracked onto public roads from farm mesa Poorly maintained access roads (v)Farm access road maintenance Additional Information Available From: Swine Manure Management 0200 Mule / BMP Packet NCSU-County Extension Center Swine Prodt.cticn Farm Potential Odcr Sources and Remedies, EBAE Fact Sheet NC sU BAti Swine Production Facility Manure Management:Pit Rochargo--Lagoon Treatment:EBAE128-S NCSU-BAE Swine Production Facility Manure Management;Undertioor Fluse-Lagoon Treatment 12g•eaNCSU-9AF Lagoon Des!gr, and Management for Livestock Manure " reatment and Storage; EBAE103.83NCSU•BP E cal:bratlon of Manure and Wastewater Application Equipment EBAE Fact Sheet NCSU•BAE Control!.ng Odors from Swine BuIldlr.ps; P'N-33 NCSU-Swine Extenalon Environmental Raeurarce Program; NPPC Manual NC Pork Producers ASSOC Qpliona for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communication Nuisance Concerns In Animal Mant,re Managernent; Odors and Files; PRO101, Florida Cooperative Extension 1995 Conference Proceedings The issues checked ( ) pertain to this operation. The landowner / integrator agrees to use sound judgment In applying odor control measures as practical i certify the aforementioned odor control Best Management Practices have been reviewed with me. (Landowner Signature) 13 Version —November 26, 2018 Mortality Management Methods Primary Secondary Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G S. 106-168.7 Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the eve , of imminent threat of a disease emergency, the State Veterinarian may enact addition emporary procedures or measures for disposal according to G.S. 106-399.4. Sig r _tub of Farm Owner/Manager Date 30 >1 Signature of Technical Specialist Date Operator: County.= Date:__: Dist.to nearest residence (other than owner): sows farrow to finish): _ _ _ > sows (farrow to feeder): eder):=== > head finishing only): > sows (farrow to wean): > head (wean to feeder): = 2600 Ave. Live Weight for other operations(Ibs.)=> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.) > 1.0 25 Year — 24 Hour Rainfall (in.) > 7.0 Rainfall in excess of evaporation (in.) > 7.0 Will lagoon be designed as as irregular shape? (Y/N) Y Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gallons/day) > Temporary storage period (days) > 180 Freeboard (ft.) : 1.0 Side slopes (inside lagoon): Inside top length (ft.): Inside top width (ft.): Top of dike elevation (ft.): > Bottom of lagoon elevation (It.): > Seasonal high water table(SHWT) elev.(ft.):=> Total required volume: Actual design volume: Stop pumping el.(> or -= to 96.4 (>or=to Required minimum treatment volume: Volume at stop pumping elevation: Start pumping elev.: 98.3 Volume at start pumping elevation: Actual volume less 25yr-24hr rain: NOTE: Verify that temp. storage is adequate: Req. volume to be pumped:====> Actual volume to be pumped:==> 25 Yr. Storm Storage: Required = Actual = 96.2 ft.SHWT)> 95.6 ft.Min.) 78000 cu. ft. 83786 cu. ft. dam Hosking #1 =Cumberland = 08/29/96 ft. 119892 cu. ft. 123000 cu. ft. 33048 cu. ft. 36106 cu. ft. 14000 cu. ft. 17108 cu. ft. > 3.0:1 > 200.0 120.0 100.1 89.6 96.2 125048 cu. ft. **TOTAL VOL O.K.** 137000 cu. ft. 109.56% **TRMT. VOL O.K.** 10 7.42% **TEMP. VOL O.K.** 109.25% **STORM STOR. O.K.** 122.20% Storm Storage: Top = 99.10 Top of dike Bottom = 98.30 (Start Pump) Storm Storage Volume by Dims: » > Length Width Top: 194.00 114.00 Midsection: 191.60 111.60 Bottom: 189.20 109.20 — Freeboard) Prismoidal Method Volume = 17108 cu. ft. Area at top = Area at midsection = Area at bottom = 22116 cu. ft. 21383 cu. ft. 20661 cu. ft. Operator: Sam Hosking #1 County: Cumberland Distance to nearest residence (other than owner): 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. 0 sows (farrow to feeder) x • 522 Ibs. 0 head (finishing only) x 135 Ibs. 0 sows (farrow to wean) x 433 Ibs. 2600 head (wean to feeder) x 30 Ibs. Describe other : Total Average Live Weight = 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 78,000 Ibs. ALW x Treatment Volume(CF)/Ib. ALW Treatment Volume(CF)/Ib. ALW = 1 CF/Ib. ALW Volume = 78,000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0 cubic feet 4. TOTAL DESIGNED VOLUME Date: 08/29/96 0.0 feet O Ibs O Ibs 0 Ibs O Ibs 78,000 .Ibs 0 Ibs 78,000 Ibs Inside top length (feet) 200.0 Inside top width (feet) 120.0 Top of dike elevation (feet) 100.1 Bottom of lagoon elevation (feet) 89.6 Freeboard (feet) - 1.0 Side slopes (inside lagoon) - 3.0 : 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 _ 3.0 3.0 3.0 194.0 114.0 9.5 AREA OF TOP LENGTH * WIDTH = 194.0 114.0 AREA OF BOTTOM LENGTH * WIDTH = 137.0 57.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 165.5 85.5 22,116 (AREA OF TOP) 7,809 (AREA OF BOTTOM) 56,601 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 22,116 56,601 7,809 1.6 Total Designed Volume Available 137000 Cubic Feet 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 200.0 120.0 Buildings (roof and lot water) 24,000 square feet 0 square feet Describe this area. TOTAL DA 24,000 square feet Design temporary storage period to be 180 days 5A. Volume of waste produced Feces & urine production in gal./day per 135 Ib. ALW Volume = 78000 lbs. ALW / 135 lbs. ALW * 1.37 gal/day * 180 days Volume = 142480 gals. or 19048 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0 gallons / day * 180 days storage / 7.48 gallons per CF Volume = 0 ; cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 14,000 cubic feet 5D. Volume of 25 year — 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 14,000 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 19,048 cubic feet 5B. 0 cubic feet 5C. 14,000 cubic feet 5D. 14,000 cubic feet TOTAL 47,048 cubic feet 6. SUMMARY Temporary storage period 180 days Rainfall in excess of evaporation > 7.0 inches 25 year — 24 hour rainfall > 7.0 inches Freeboard 1.0 feet Side slopes 3.0 : 1 Inside top length - 200.0 •feet Inside top width 120.0 feet Top of dike elevation 100.1 feet Bottom of lagoon elevation 89.6 feet Total required volume 125,048 cu. ft. * Actual design volume 137,000 cu. ft. * Seasonal high watertable elevation (SHWT) = _ => 96.2 feet Stop pumping elev. 96.4 feet * Must be > or = to the SHWT elev. > 96.2 feet Must be > or = to min. req. treatment el.=> 95.6 feet Required minimum treatment volume > 78,000 cu. ft. Volume at stop pumping elevation > 83,786 cu. ft. Start pumping elev. 98.3 feet * Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.— 24 hr. rainfall = => Volume at start pumping elevation Required volume to be pumped Actual volume planned to be pumped Min. thickness of soil liner when required= _> 123,000 cu. ft. > 119,892 cu. ft. 33,048 cu. ft. > 36,106 cu. ft. 1.5 feet * * �ta2(4.►►tiiuAAR,,,� 7. DESIGNED BY: APPROVED BY r ��, .; TO;'',f DATE: DATE: ,Woq/9� y= 4 P,�� SIB �9 �' U NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: Lagoon has been designed as an irregular shape. %,: eAL ,�� "<<+N n n H ►►►►� Length and width used in the spreadsheet represent equivalent surface area to actual design to fully account for rainfall capture. Grower: SAM HOSK!NG/BEAVERDAM NURSERY #1 Address. RT 3 BOX 147B ROSEBORO, NC 28382 County: CUMBERLAND Designed By: JLD Checked By: JNT Date: 11/23/96 Sheet 4 of 7 Temporary Storage Volume: (Cont.) Rainfall in Excess of Evaporation: Vol. = (Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft Vol. = (24000 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 14,000 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft. Vol. = (24000 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 25Yr.-24Hr. Storm Event (cu.ft)= 15,000 "Heavy Rain" Storage: Vol. = (Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol. = (24000 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required Total Required Storm Storage (25 Yr. / 24 Hr. Storm + "Heavy Rain") = Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess) = Total Required Permanent Storage (Treatment + Sludge) = 15,000 (CU.FT) 33,048 (CU.FT) 78,000 (CU.FT) TOTAL REQUIRED VOLUME = 126048 (CU.FT.) Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 Grower: Address: County: SAM HOSKING/BEAVERDAM NURSERY #1 RT 3 BOX 147B ROSEBORO, NC 28382 CUMBERLAND Designed By: Checked By: Date: Sheet 5 of 7 JLD JNT 11/23/96 LAGOON DESIGN SUMMARY Top of Dike Elevation Emergency Spillway Crest Elevation Top of 25 yr/24 hr Storm Storage Top of "Heavy Rain" Storage Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev. Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes Lagoon Surface Area Min. Liner Thickness (if required) Freeboard Depth Temporary Storage Period Zone Depths: 102.50 FT. Not Applicable 101.50 FT. Not Applicable 100.70 FT. 98.60 FT. Not Applicable 96.20 FT. 92.50 FT. Not Applicable Not Applicable 3:1 H:V 24,000 SF 1.5 FT. 1.00 FT. 180 Days TOTAL DESIGN VOLUME = 136053 (CU.FT.) Treatment / Sludge Storage Zone Depth Temporary Storage Zone Depth Freeboard / Storm Storage Zone Depth Total Lagoon Depth 6.1 FT. 2.1 FT. 1.8 FT. 10.0 FT. Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 Grower: SAM HOSKING/BEAVERDAM NURSERY #1 Designed By: JLD Address: RT 3 BOX 147B Checked By: JNT ROSEBORO, NC 28382 Date: 11/23/96 County: CUMBERLAND Sheet 6 of 7 ZONE ELEVATIONS TOP OF DIKE ELEV = 102.50 / \ / \ / \ TOP OF STORM ELEV = 101.50 / \ / \ / \ \ / \ / STRT PMP EL.= 100.70 \ TOP OF TEMP STORAGE ELEV = 100.70 / \ / END PMP EL. = 98.60 \ TOP OF TREAT ELEV = 98.60 / SHWT = 96.20 1 FINISHED BOTTOM ELEV = 92.50 Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 289-2111 System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes 2 Lagoon surface -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalis, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps -- check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for Teaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. 4 a Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 5 ▪ proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or 9 minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. 6 The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels -- high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. 7