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HomeMy WebLinkAbout260016_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 26-0016 Certificate Of Coverage Number: AWS260016 2. Facility Name: P-16 A&B 3. Landowner's Name (same as on the Waste Management Plan): Prestane Farms Inc 4. Landowner's Mailing Address: PO Box 438 City: Clinton State: NC Zip: 28329 Telephone Number: 910-596-5749 Ext. E-mail: glennc(iprestagefartns.com 5. Facility's Physical Address: 9285 Hwy 210 S City: Faetteville State: NC Zip: 28309 6. County where Facility is located: Cumberland 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): Presto.. Farms Inc 10. Operator Name (OIC): Jerem% Brian Medlin Phone No.: 910-590-7654 OIC #: 1001285 11. Lessee's Name (if there is not a Lessee, write 'None"): 12. Indicate animal operation type and number: Current Permit: Operation Types: Operations Type Allowable Count Swine - Farrow to Wean 4,000 Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) A 19.00 B 19.00 P16 A 19"9 3 614 y 131411 S 165,528.00 P16B 0993 C/4 y /30 ys38 182,952.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), sinned bN the owner and a certified technical specialistcontaining: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: 24 ck hit cutioAdilL- S'Llzu Title: Name: Title: Signature: Date: Name: __ Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER Governor MICHAEL S. REGAN Secretory LINDA CULPEPPER Director NORTH CAROLINA Environmental Quality February 27, 2019 Prestage Farms Inc P-16 A&B PO Box 438 Clinton, NC 28329 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: kn 1)11 v's vottercurmsecgoa Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https://deq.nc.gov/about/divisions/water-resources/water-aualiry -regional-onerations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non -Discharge General Permits. Sou must submit an application for permit coverage to the Division. Enclosed You will find a 'Request for Certificate of Coverage Facility Currently Covered by an Expiring State Non -Discharge General Permit." The application form must be completed. siened and returned by April 3, 2019. Please note that you must include one (1) copy of the Certified Animal Waste Manasement Plan (CAWMPI with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Fa+ etteville Regional Office, Water Quality Regional Operations Section Cumberland County Soil and Water Conservation District AFOG Section Central Files - AWS260016 Prestage Farms Inc 5aDepartmenteEav::anrentiQra13y I Division ofWater ResemesCkE oaCSasbury St. j 1e^3S Masi Sava Center I Rae°g h, North Carolina 27699-163S ..\.9919.707.90DC ANIMAL WASTE UTILIZATION PLAN Producer: PRESTAGE FARMSINC, Location: P.O. BOX 438 CLINTON NC 28329 Telephone: 592-5771 Type Operation: Existing Farrow to Weanling Swine Number of Animals: 4000.00 sows (Design Capacity) STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon APPLICATION METHOD: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1 ANIMAL WASTE UTILIZATION PLAN 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 4000 sows x 6.1 tons waste/sows/year = 24400 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 4000 sows x 5.4 lbs PAN/sows/year = 21600 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. Page: 2 ANIMAL WASTE UTILIZATION PLAN TABLE 1: ACRES OWNED BY PRODUCER TRACT IFIELD7 SOIL TYPE & CLASS- '-CROP DETERMINING PHASE CODE 3964 3964 1 Au APPLY METH BC I YIELD) LBS 'COMM NI ** AW N PER ACRES PER AC AC or RESID. N 4.7 235 0 -1 NOTE: END SG I 1 180 71.0 0 71.0 I * LBS AW N USED APPLIC TIME 16685 MAR-OCT 5680 SEP-MAY TOTAL122365 - Indicates that this field is being overseeded (i.e. interplanted) winter annuals follow summer annuals. or The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 3 ANIMAL WASTE UTILIZATION PLAN TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) TRACT ** FIELD SOIL TYPE & CLASS - DETERMINING PHASE END CROP CODE APPLY METH YIELD LBS 1COMM N ** j* LBS AW N I PER ACRES AW N PER AC AC USED or RESID. N APPLIC TIME TOTALIO Indicates that this field is being overseeded (i.e. interplanted) or w annuals follow summer annuals. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Acreage figures may exceed total acreage in fields due to overseeding. Page: 4 ANIMAL WASTE UTILIZATION PLAN * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE BC SG *** CROP HYBRID BERMUDAGRASS-CONTROLLED GRAZED SMALL GRAIN OVERSEEDED TABLE 1 TABLE 2 TOTAL TOTALS FROM TABLES 1 AND 2 ACRES 71 0 71 ** BALANCE LBS AW N USED 22365 0 22365 -765 UNITS IPER UNITF TONS 50 AC 80 This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 5 ANIMAL WASTE UTILIZATION PLAN This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usablf acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3520 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 17600 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland atthe rate of 300 pounds of nitrogen per acre, you will need 58.6666666667 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 140.8 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and Page: 6 ANIMAL WASTE UTILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract 3964 3964 Field 1 -.1 Soil Type Au Crop BC SG Application Rate'Appiic. Amount (in/hr) (inches) 0.60 *0.96 * * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. n A NARRATIVE OF OPERATION — f 'rn �e r•d ed 1u I etd iAck e 2 cL 4+2 n4 ( AtJIS . PlhN ret(iec4s o!d (A/UP rates. — old (A)OP wm-s d 4 e4 6/44/Q6. wri liev by Sohn ggy (b.c) N R.CS, Page: 7 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 8 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or,canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 9 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume)'of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 10 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm:P16 A-B Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: PRESTAGE FARMSINC. (Please ;print) Signature : Fr er , 046( Date: / v i 97 Name of Manager(If different fr■m owner): Signature: Name of Person Preparing Plan: (Please print)Randall N. Barefoot Affiliation:Prestage Farms Inc. Phone No. Address (Agency): P.O. Box 438 Clinton NC 28329 Signature: Date: Date: /0//97 Page: 11 3/22/2019 Prestage Farms Swine Locati:ans App 600ft s17E /V14 p 5MY Pub, F-1- https://pfi.maps.arcgis.com/apps/webappviewer/index.html?id=bcd31 c72d7d04bceac9388b38ba316e6 1/1 CUMBERLAND COUNTY EMERGENCY ACTION PLAN DIVISION OF WATER RESOURCES (DWR) EMERGENCY MANAGEMENT SERVICES (EMS)910-321-6736910-1- 6 SOIL & WATER CONSERVATION DISTRICT (SWCD)910-484-8479 NATURAL RESOURCES CONSERVATION SERVICE (MRCS) 910-484-8479 COOPERATIVE EXTENSION SERVICE (CES) 910-321-6860 This plan will be implemented in the event that waste from your operation are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested response to problems are listed below: A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam, any permanent alteration of the dam should be approved by a qualified technical specialist. b. Pump wastes to field at an acceptable rate. c. Stop all additional flow to the lagoon, hold wastes in the house if possible. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from wastes application field -action include: a. Immediately stop wastes application. b. Create a temporary diversion or berm to contain the waste. c. Incorporate waste to reduce further runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinkler -action includes: a. Stop recycle (flushing system) pump. b. Stop irrigation pump. c. Close values to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush system, houses, solids separators -action includes: a. Stop recycle (flushing system) pump. b. Stop irrigation pump. c. Make sure no siphon effect has been created. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch to catch all seepage, put in a submersible pump, and pump back into lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the sidewalls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, call your DWR (Division of Water Resources) regional office, at 910-433-3300, after hours, emergency number: 1-800-858- 0368. Your phone call should include: YOUR NAME , FACILITY NUMBER, TELEPHONE NUMBER, THE DETAILS OF TE INCIDENT FROM 1'11,M #2 ABOVE, THE EXACT LOCATION OF THE FACILITY, AND THE LOCATION OR DIRECTION OF MOVEMENT OF THE SPILL, WEATHER AND WIND CONDITIONS, THE CORRECTIVE MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE SERIOUSNESS OF THE SITUATION. b. If the spill leaves the property or enters surface waters, call local (EMS) Emergency Management Services at 910-321-6736. c. Instruct EMS to contact local Health Department. d. Contact local Soil and Water Conservation District, Natural Resources Conservation Service office at 910-484-8479 and Cooperative Extension Service at 910-321-6860 for advice/technical assistance. 4. If none of the above works call 911 or the sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair of the problem to minimize off - site damage. a. Contractors Name: PietriOC fh?mS, Zc. b. Contractors Address: c. Contractors Phone: 9/D • .f9a S7 7/ Page 2 6. Contact the technical specialist who certified the lagoon. a. Name: Ri4f10 4“ 4/. 3.4RE T b. Phone: 10 • Sid • 5711 7. Implement procedures as advised by DWR and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 8. If you are a contract swine grower associated with a swine company integrator, contact the company representative at 910-592-5771. !PR032019 waterquallty Regional Operations Section Page 3 Source Flush (;utters Lagoons and I'ils Insect Control Checklist for Animal Operations p afilons Canso _ � s u Control ! t O f•lu sI1 system is designed and ":I wceSsivc Vegetative Growth • (rusted Solids Feeders • Feed Spillage Decaying vegclalion Liquid Systems Specific Practices Sitc • Accumulation o1 solids operated sufficiently to remove accumulated solids from gutters as designed. 0 Remove bridging of accumulate) solids at discharge W Maintain lagoons, settling basins and pits where pest breeding .is apparent to minimize the crusting of solids to a depth ofno more than 6 - 3 inches over more than 30% of surface. ■ Maintain vegclalivc control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along watcr's edge on impoundment's perimeter. i Design, operate and maintain fccd systems (c.g., ` — — — bunkers and troughs) to minimize the accumulation of decaying wastage. ® Clean ufp spillage on a routine basis (c.g., 7 - 10 day interval during summer; I5-30 day interval I eed Storage _• Accumulations of fccd residues _______durillg winter). 0 Reduce moisture accumulation within and --- — around immediate perimeterof feed storage ~—Y areas by insuring drainage away from site and/or providing adequate containment (e.g.,. covered bier for brewer's grain and similar high moisture grain products). 0 Inspect for and reinove or break up accumulated solids in filter strips around feed storage as needed. AM IC - November 1 I, 1996, Page I Source Anima! Belding Areas • • Accumulations of animal wastes a ccumd wastage ® Eliminate low areas that.trap moisture. along fences andother-.:locations. Where waste accumulates and disturbance by animals is • minimal. 0 Maintain fence rows and filter strips around animal holding areas .to minhnize • accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as Dry Manure Handling . Accumulations of animal wastes needed). Systems ® Remove spillage on a routine basis (e.g., 7 -.10 day interval during summer; 15-30 day interval during winter) where manure is loaded for land application or disposal. .0 Provide for adequate drainage around manure stockpiles. • 0 Inspect for and remove or break up accumulated wastes in filter .strips around stockpiles and manure handling areas as needed. For more information contact the Cooperative Extension Service De -f---� Raleigh, NC, 27695-7613. Department of Entomology, god 7013, North Carolina State.University, Cause BMPs to Control Insects. Site Specific Practices r. AMIC - November 11, 1996, Page 2 I I � Source I*imstead Pignmal body surfaces Floor surfaces Swine Farm. Waste Management Odor Control Checklist • Cause • Swine production • Dirty manure -covered animals • Wet manure -covered floors Manure collection pits • Urine; EMPs to Minimize Odor ■ Vegetative or wooded buffers; In Recommended best management practices; ■ Good judgment and common sense Site Specific Practices • Partial microbial decomposition Ventilation exhaust fans . Volatile gases;. Dust Indoor surfaces Flush tanks Flush alleys Pit recharge points Lift stations • • Dust ■ Dry floors ■ ■ 0 0 0 gl W Frequent manure removal by flush, pit recharge,, or scrape; O Underfloor.ventilation Slotted floors; Waterers located over slotted floors; Feeders at high end of solid floors; Scrape manure buildup from floors; Underfloor ventilation for drying ■ Fan maintenance; ■ Efficient air movement • Agitation of recycled lagoon liquid while tanks are filling • Agitation during wastewater conveyance • Washdown between groups of animals; MI Feed additives; • O Feeder covers; ■ Feed delivery downspout extenders to feeder covers O Flush tank covers; O Extend fill lines to near bottom of tanks with anti -siphon vents O Underfloor flush with underfloor ventilation • Agitation of recycled lagoon liquid while pits are filling, • Agitation during sump tank filling and drawdown Outside drain collection .• Agitation during wastewater or junction boxes conveyance it Extend recharge lines to near bottom of pits with anti -siphon vents O Sump tank covers O Box covers AMO.0 - November 11,1996, Page 3 MISIMINMININEEZEDROOmmasmamewidiso Source Cause BMWs to MinimizeOdor End of drainpipes at •. Agitation during wastewater O Extend discharge point of pipes -underneath lagoon conveyance.:.:..._.... lagoon liquid level Lagoon surfaces • Volatile gas emissions; NI Proper lagoon liquid capacity; • Biological mixing; • Agitation Irrigation sprinkler • A Highpressure agitation; nozzles • Wind drift ■ Correct lagoon startup procedures;. O Minimum surface area to -volume ratio; el Minimum agitation when.pumping; O Mechanical aeration; ® Proven biological additives Site Specific Practices Storage tank or basin Partial microbial decomposition; surface • Mixing while filling; • Agitation when emptying Settling basin surface .: Partial microbial decomposition; • Mixing while filling; • Agitation when emptying Manure, slurry or sludge • Agitation when spreading; spreader outlets • Volatile gas emissions !!� . Irrigate on dry days with little or no wind; O Minimum recommended operating pressure; SI Pump intake near lagoon liquid surface; CI • Pump from second -stage lagoon O Bottom or. midlevel loading; CO Tank covers; 0 Basin surface mats of solids; O Proven biological additives or oxidants 0 Extend drainpipe outlets underneath liquid level; 0 Remove settled solids regularly Uncovered manure, •, Volatile gas emissions while slurry or sludge on field • drying surfaces Dead. animals .O -Soil injection of slurry/sludges; O Wash residual manure from spreader after use; O Proven biological additives or oxidants O Soil injection of slurry/sludges O Soil incorporation within 48 hrs.; O Spread in thin uniform layers for rapid drying; O Proven biological additives or oxidants • • Carcass decomposition ■ Proper disposition of carcasses Dead animal disposal • Carcass decomposition. CI Complete covering of carcasses in burial pits; pits 0 Proper location/construction of disposal pits Incinerators . ® Incomplete: combustion O Secondary stack burners Alv '- November 11, 1996, Page 4 Source Standing water around facilities .; Manure tracked onto public roads from farm access Cause. • Improper' drainage; • • 'Microbial decomposition of organic rriattcr • Poorly maintained access roads BMPs to Minimize Odor III Grade and landscape such that water drains Site Specific Practices away from facilities 0 Farm access road maintenance Additional Information : Swine Manure Management ; 0200 Rule/16MP Packet Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment ; EBAE 128-88 Swine Production Facility Manure Management: -Underfloor Flush .- Lagoon Treatment ; EBAE 129-88 Lagoon Design and Management for Livestock Manure. Treatment and Storage ; EBAE 103-83 Calibrati9p. of Manure. and Wastewater Application Equipment ; EBAE Fact Sheet Controlling Odors from Swine Buildings ; PIH-33 Environmental Assurance Prugrain ; NPPC Manual Options for Managing Odor ; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies ; PRO107,1995 Conference Proceedings Available From : NCSU, County Extension Center NCSU BAE NCSU-BAE NCSU - BAE NCSU-BAE NCSU - BAE NCSU - Swine Extension NC Pork Producers Assoc NCSU Agri. Communications Florida Cooperative Extension AMOC - November 11, 1996, Page 5 Mortality Management Methods: Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality as Version —November 26, 2018 Burial: three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottomof the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted. by NC DEQ under GS 15A NCAC 13B .0200. J3.erlderingrar a rendering421antlicensestunder. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attachcopy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a.disposal pitofa size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinionof the State Veterinarian, wouldmakepossible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass rnortality. The NCDA&CS Veterinary Division sup- portsa variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be.done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm Owner/Manager y/a21l/ ,. Date 3h3—/Z0/ Signature of Tec nical Specialist Date •rator:Prestage P-16 A County: Cumberland Date: stance to nearest residence (other than owner): 1600.0 STEADY STATE LIVE WEIGHT O sows (farrow to finish) O sows (farrow to feeder) O head (finishing only) 2000 sows (farrow to wean) O head (wean to feeder) x 1417 lbs. = 0 lbs x 522 lbs. - 0 lbs x 135 lbs. = 0 lbs x 433 lbs. = 866000 lbs x 30 lbs. = 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 866000 lbs MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 866000 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 866000 cubic feet STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet "Producer requests no volume calculations for sludge." TOTAL DESIGN VOLUME Inside top length 825.0 feet ; Inside top width 200.0 feet Top of dike at elevation 100.5 feet Freeboard 1.0 feet ; Side slopes 3.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 99.5 feet Bottom of lagoon elevation 89.0 feet Seasonal high water table elevation 96.5 feet Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 819.0 194.0 10.5 AREA OF TOP LENGTH * WIDTH = 819.0 194.0 158886.0 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 756.0 131.0 99036.0 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 787.5 162.5 511875.0 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) +- AREA BOTTOM] * DEPTH/6 158886.0 511875.0 99036.0 1.8 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = it 1347145 TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 825.0 200.0 165000.0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 165000.0 square feet Design temporary storage period to be 180 days. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 866000 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 211482 cubic feet Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * Volume = 0.0 cubic feet Volume of rainfall in excess of evaporation 180 days storage/7.48 gallons per CF Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 6.3 inches Volume = 6.3 in * DA / 12 inches per foot Volume = 86625.0 cubic feet Volume of 25 year - 24 hour storm Volume = 6.8 inches / 12 inches per foot * DA Volume = 93500.0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 211482 cubic feet 5B. 0 cubic feet 5C. 86625 cubic feet 5D. 93500 cubic feet TOTAL 391607 cubic feet SUMMARY Total required volume 1257607 cubic feet Total design volume avail. 1347145 cubic feet Min. req. treatment volume plus sludge accumulation 866000 cubic feet At elev. 96.5 feet ; Volume is 897514 cubic feet (end pumping) Total design volume less 25yr-24hr storm is 1253645 cubic feet At elev. 98.8 feet ; Volume is 1237410 cubic feet (start pumping) Seasonal high water table elevation 96.5 feet , DESIGNED BY: DATE: APPROVED BY: , DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN OPERATION AND MAINTENANCE PLAN :his lagoon is designed for waste treatment with minimum odor control. The time required for the planned fluid level to be reached may vary due to soil conditions,flushing operations, and the amount of fresh water added to the system. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent runoff from the field or damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see Attachment B) before land application. 3. Begin pump -out of the lagoon when fluid level reaches eleva- tion 98.3 as marked by permanent markers. Stop pump -out when the fluid level reaches elevation 96.5 or before fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria) . 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.4 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged.by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. Operator:PRESTAGE County: CUMBERLAND Distance to nearest residence (other than owner): 1. STEADY STATE LIVE WEIGHT Date: 02/14/93 1250.0 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 0 head (finishing only) x 135 lbs. = 0 lbs 2000 sows (farrow to wean) x 433 lbs. = 866000 lbs ✓ 0 head (wean to feeder) x 30 lbs. = 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 866000 lbsv' 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 856000 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW ' Volume = 866000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume 0.0 cubic feet ; "Owner requests no sludge storage. Sludge will be removed as needed." 4. TOTAL DESIGN VOLUME Inside top length 700.0'feet ; Inside top width 250.0rfeet Top of dike at elevation 110.5 feet- Freeboard 1.0 feet ; Side slopes 3.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 109.5 feet Bottom of lagoon elevation 100.5 feet. Seasonal high water table elevation 103.0 feet' Total design volume using prismoidal formula SS/END1 SS/ENO2 SS/SIDE1 SS/SIDE2 3.0 3.0 3.0 3.'0 AREA OF TOP LENGTH * WIDTH = 694.0 244.0 AREA.. OF BOTTOM LENGTH * WIDTH = 640.0 190.0 LENGTH 694.0 WIDTH 244.0 169336.0 (AREA OF TOP) 121600.0 (AREA OF BOTTOM) DEPTH 9.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 667.0 217.0 578956.0 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH 169336.0 5.78956.0 121600.0 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 1304838 CU. 5. TEMPORARY STORAGE .REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 700.0 250.0 175000.0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 175000.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 866000 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 211482 cubic feet y 58. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 102083.3 cubic feet per CF 5D. Volume of 25 year — 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 102083.3 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 211482 cubic feet 5B. 0 cubic feet 5C. 102083 cubic feet 5D. 102083 cubic feet TOTAL 415649 cubic feet 6. SUMMARY Total required volume 1281649 cubic feet Total design volume avail. 1304838 cubic feet Min. req. treatment volume plus sludge accumulation 866000 cubic fel /o6. d °� 6 B67 90 q DKo At elev. 'feet ; Volume is .0 k3,3.7G cubic feet (end pumping) Total design volume less 25yr-24hr storm is 1202755 cubic feet At elev. 108..8 feet ; Volume is 1187678 cubic feet (start pumping) Seasonal high water table elevation 103.0 feet 7. DESIGNED 8Y APPROVED BY: 4`4,60; DATE: 2-,7-93 DATE: fj :: Q t// /k NOTE: SEE ATTACHED WASTE UTILIZATION PLAN OPERATION AND MAINTENANCE PLAN This lagoon is designed for waste treatment with minimum odor control. The time required for the planned fluid level to be reached may vary due to soil conditions,flushing operations, and the amount of fresh water added to the system. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent runoff from the field or damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see Attachment B) before land application. 3. Begin pump -out of the lagoon when fluid level reaches eleva- tion 108.8 as marked by permanent markers. Stop pump -out when the fluid level reaches elevation/06.8.?- or before fluid depth is less than 6 feet deep (this prevents tie loss of favorable bacteria) . 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.4 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed. annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law.