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HomeMy WebLinkAbout250031_Permit Renewal Application 2019_20190410Please do not leave any question unanswered p 19 Application must be signed and dated by the Permittee. Please verify all information and 1. Farm Number: 25-0031 2. Facility Name: Shady Branch Farms LLC Maul Swam State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request or ion of ge Facility Currentlycovered b f an Expiringtt Sate Non -Discharge har a General Permit y On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate Non -Discharge General Permits must apply Systems must be received by the Division of Water Resources by no later than April 3, 20 days p under renewal at least 180 prior to their expiration date. Therefore, all 3. Landowner's Name (same as on the Waste Management Plan): 4. Landowner's Mailing Address: 100 Lake Dr City: Clinton State: NC Telephone Number: 910-284-2061 Ext. E-mail: 5. Facility's Physical Address: City: Vanceboro 6. County where Facility is located: Craven 7. Farm Manager's Name (if different from Landowner): 8, Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): TimothG Alle Mitc ell 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: O eration Tv es: Swine Wean to Finish Wean to Feeder Farrow to Finish Feeder to Finish Farrow to Wean Farrow to Feeder Boar/Stud Gilts Other 1575 Maul Swam Rd State: Operations Type Swine -Wean to Feeder Cattle Dairy Calf Dairy Heifer Milk Cow Dry Cow Beef Stocker Calf Beef Feeder Beef Broad Cow Other NC make any Certificate Of Coverage Number: Shad Branch Pr erties LLC Mu h -Brown LLC Phone No.: 910-305-7537 Allowable Count 5,200 Dr+ Poultr+ Non Laying Chickens Laying Chickens Pullets Turkeys Turkey Pullet Wets Non Laying Pullet Layers necessary AWS Zip: 28328 Zip: 28586 will these State applications corrections below. OIC #: 22984 Othe— r Tv°ess Horses - Horses Horses - Other Sheep - Sheep Sheep - Other RECEIVED"NC^ZOIDWR APP 03?;P9 Water Quality (Regional Cperat'ops Section 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) as required by NC General Statutes 143-215.1OC(d) to the address below. Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and sig ned application The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), s' ned bv the owner and a certified technical s ecialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be yourfacility. complete. Also provide any site evaluations, wetland determinations,or hazard classificationsabovetable that may is be ap cli able and 8. Operation and Maintenance Plan p to If your CAWMP includes any components not shown on this list, please include the additional components wit (e.g. composting, digesters, waste transfers, etc.) h your submittal. As a second option to mailing paper copies of the application package, application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov you can scan and email one signed copy of the APR 032019 VVater RegionalOPeratio SScA Name: Signature: Name: Signature: Name: Signature: -- ---------- Date: I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand if all required parts of this application are not completed and that if all included, this a that, required supporting information and attachments are not application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and representation, or certification in any application may be Section 1001 provides a punishment by a fine of not more a similar offense.) 143-215.6B, any person who knowingly makes any false statement, subject to civil penalties up to $25,000 per violation. (18 U.S.C. than $10,000 or imprisonment of not more than 5 years, or both for Printed Name of Signing Official (Landowner, or if multiple Landowners corporation`, signature should be by aprincipal executive officer of the corporation): ]I'ILl $ a..' rare) jrife4 414 Title: Date: Title: Date: ------_ -- Title: of all landowners should sign. If Landowner is a ktup'e - 3 ,/3 , Zo/ THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 iLlurphy_Brown, LLC 1/9/2013 NUTRIENT UTILIZATION PLAN Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish Storage Structure: Storage Period: Anaerobic Lagoon Application Method: >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fieldswhere the a ion is to be applied. waste This waste utilization plan uses nitrogen as the limiting nutrient. Waste should before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. be analyzed Several factors are important in implementing the fertilizer value of the waste and to ensure that it saapp ste veld in an plan n environmentally in order to maximize nvironmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching oten cation exchange capacities, and available water holding capacities. p teals, 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but Tess than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surfacefrozen. Either of these conditions may result in runoff to surface waters which is not allowed frozen. under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 Grower(s): Farm Name: Shady Branch Properties, LLC Coun Shady Branch Properties, LLC - Maul Swamp _ . Craven .75-37 1 of 11 This plan is based on the waste application method shown above. If you choose to change methods are not the same. methods in the future, you need to revise this plan. Nutrient levels for different application The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): apacity ype aste = ro • uc - . per • rem rota Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish 3212 gal/yr 4015 gal/yr 10585 gal/yr 223 gal/yr 840 gal/yr 986 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): apacity 5200 ype Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish itrogen Produceper An ma 5.4 lbs/yr 6.5 lbs/yr 26 lbs/yr 0.48 lbs/yr 1.96 Ibs/yr 2.3 lbs/yr gal/yr gal/yr gal/yr 1,159,600 gal/yr gal/yr gal/yr 1,159,80 a gar r Total 2,496 b r Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Tota Total Irrigated Acreage: 23.86 Total N Required 1st Year: 7673.5 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: Total Nitrogen Produced by Farm: Nitrogen Balance for Crops: 7,673.50 2,496.00 (5,177.50) lbs/yr lbs/yr lbs/yr 2,496 lbs/yr Ibs/yr lbs/yr The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 11 Troll Field Irrigated Soil Acreage T T1630 T1630 T1630 T1630 T1630 T1630 Lenoir Lenoir 1st Crop Time to 1st Crop lat Crop Lbs N/Ac Code App Lbs N Total Ibs N Yield Ibs N/Untt Residual /Ac Utilized " Indicates c.tional cro March -Sept March -Sept March -Sept March -Sept March -Sept March -Sept 618.75 2nd Crop Time to 2nd Crop 2nd CropLbs N/Ac Code Apply Yield Ibs Lbs N Total ze N 111111 N/Unit Residual /Ac Utilized St-Ap rIf Seat -April Sept -April Se.t-April Se, t-April Sept -April Sept -April Sept -April Sept -April Total Lbs N/Ac 3(a) of 11 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 Ibs N / bushel B Hybrid Bermudagrass - Grazed 50 Ibs N / ton C Hybrid Bermudagrass - Hay 50 Ibs N / ton D Corn - Grain 1.25 Ibs N / bushel E Corn - Silage 12 lbs N / ton F Cotton 0.12 Ibs N / Ibs lint G Fescue - Grazed 50 Ibs N / ton H Fescue - Hay 50 Ibs N / ton I Oats 1.3 Ibs N / bushel J Rye 2.4 lbs N / bushel K Small Grain - Grazed 50 Ibs N / acre L Small Grain - Hay 50 lbs N / acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N / bushel O Soybean P 4.0 Ibs N / bushel Pine Trees 40 Ibs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 11 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/yr/animal Farm Total/L Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 5200 Wean to Feeder 0.072 374.4 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 374.4 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 1872 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 6 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 14.976 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 11 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr * inches T1630 1 Ly C 0.65 1 T1630 2 Ly C 0.65 1 T1630 3 Ly C 0.65 1 T1630 4 Ly C 0.65 1 T1630 5 Ly C 0.65 1 T1630 6 Ly C 0.65 1 T1630 7 Lenoir C 0.65 1 T1630 8 Lenoir C 0.65 1 T1630 4B Ly C 0.65 1 T1630 sub 1 Ly C 0.65 1 T1630 sub 3 Lenoir C 0.65 1 6 of 11 Additional Comments: 1-9-13 updated grower and farm name due to change of ownership. 7 of 11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Shady Branch Properties, LLC - Maul Swamp Owner: Shady Branch Properties, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Shady Branch Properties, LLC Signature: Name of Manager (if different from owner): Signature: Shady Branch Farms a‘eiAg n. 61,4,,,, Name of Technical Specialist: Affiliation: Address: Signature: Amy J. Elmore Date Date Murphy -Brown, LLC. 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 8 of 11 1-10-13 Date NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but Tess than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when 9 of 11 2019 .S Section NUTRIENT UTILIZATION PLAN 9 REQUIRED SPECIFICATIONS (continued) Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. Waste shall be applied in a manner not to reach other property and public right-of- 14 ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 10 of 11 NUTRIENT UTILIZATION PLAN 17 REQUIRED SPECIFICATIONS (continued) A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. Waste handling structures, piping, pumps, reels, etc., should be inspected on a 19 regular basis to prevent breakdowns, Teaks and spills. A regular maintenance checklist should be kept on site. Animal waste can be used in a rotation that includes vegetables and other crops for 20 direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. Highly visible markers shall be installed to mark the top and bottom elevations of the 21 temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate- 22 determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 11 of 11 f 11 i{ �y1 _+ Q,' ? 't 1'j \' I.�...3 i r 1•!' •l� 1, •i41•s.,Ji ;, ,. . i1!N•' ik• Ir V+'4•'.•••�1./{, ate •. I• �l• i llll IY'..1,,. r • h' � .,..� �j ; r a4 7 ,'1.P',.,) �'.r'•v�l;f� • ,olio , i • 1'l ./ ,i1..,,1r.1, ,11QN..?j••'i/•n�l�• .•�..• /• r .�' 'k. �,:fj•Pi��n• �.,' fil.:lty'�ji'i.r�:.:•\�!r•1�'•'fl�%I'• ti• •. 1 •���1� ,I,,��•�4 \l54 Ydi• s, sio I ,,_• 1',r1'=••,•,.�.:••i: : L ,, • :04..•. } •.�Y7r � ��.1` � .� .•�ljl �{'.'1•'r('i1 �`• •'i f'•- ,.1'e'vl.: �r1 �11�•:t'�1 ••(FFFFFFd�.4. �• f ..4: rI1.it4' 1, tiel is lu*;%.' '/-.If r.'. 4r1,:;,.! roj 1.1%4•, I, 1 �+. (.,i;r,1f1,I'1fi1,.'al;•r •, •,, •/ r*,,,',• r.1,ftp:.01. • r :•!. Ir �}/ i r ii.11 1.. i33f►ii' NI 11 ! .!.••_�+•� • •' '� , �! ( r ( •.. . •:1 )stft: w1'+ � kS r L vI err, vA%._! .il#• ►' . d• o,IN�.7wIi!',•:1't 'f( -V .! 4 r 113 ; l ft1.' ,,Jl f r.e �� tl 3 • .,......1 r ,i• : „ 4,_ .. 0. � .. ,, ,� • �•''' 1i4 r Pi. til• .. r / trtili,V1/111.iX!r•, • • • 144 �-.4./r .01 rANtehr:• �ii1 ' j;M" • u,i'Y� • .r1.t V. • . • , s,.—.jurce Farmstead Animal body surfaces Floor surfaces Manure collection pits Ventilation exhaust fans Indoor surfaces Rush tanks Flush alleys Pit recharge points -ift stations )utside drain collection r junction boxes nd of drainpipes at lagoon 'goon surfaces SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Cause BMP's to Minimize Odor /Vegetative or wooded buffers; (rJ Recommended best management /practices; (v) Good judgment and common sense Swine production lirty manure -coves Wet manure -covered floors Urine Partite' micorbial decomposition Oust Agitation of recycled lagoon liquid whiles tanks are filling Agitation during wastewater conveyanence Agitation of recycled lagoon liquid while pits are filling Agitation during sump tank ffiGng end drawdown Agitation during wastewater conveyance . Agitation during wart~ Volatile gas emissions Biological nixing Agitation gatian sprinkler nozzles High pressure agitation Wind draft 1ember 11. 1996 (v(Slotted floors; (+' Waterers located over slotted floors; 6.)/eders at high end of solid floors; (vT Scrape manure buildup from floor;; ( ) Underfloor ventilation for drying Frequent manure removal by flush,pit recharge.or scrape () Underfloor ventilation (.1" Fen maintenance; (4ff cient air movement Washdown between groups of animals () Feed additives; () Feeder covers; ( ) Feed delivery downspout extenders to feeder covers () Rush tank covers () Extend fill lines to near bottom of tanks with anti -siphon vents () Underfloor flush with underfloor ventilation ( ) Extend rechard lines to near bottomof pits with anti -siphon vents () Sump tank covers () Box covers () Extend discharge point of pipes underneath lagoon liquid level (vi/Proper lagoon liquid capacity (oI Correct lagoon startup procedures (')Minimum surface area -to -volume ratio fVl (4 inimum agitation when pumping () Mechanical aeration () Proven biological additives ( y�rigate on dry days with little or no wind M•/Minimum recommended operation pressure (KPump intake near lagoon liquid surface () Purnp from second -stage lagoon Site Specific Practices rge tank orbasin ice Settling basin surface Manure, slurry or sludge spreader outlets Uncovered manure, slurry or sludge on fieid surfaces Dead animals Dead animal disposal :)its %incinerators Standing water around facilities Manure tracked onto public -oar '-om farm access Partial microbial decomposition Mixing while filling Agitation when emptying Partial micobial decomposition Mixing while filling Agitation when emptying Agitation when spreading Volatile gas emissions () Bottom or midlevel loading () Tank covers () Basin surface mats of solids () Proven biological additives or oxidants () Extend drainpipe outlets underneath liquid level ( ) Remove settled solids regularly Volatile gas emissions while drying () Soil injection of slurry/sludges () Wash residual manure from spreader after use () Proven biological additives or oxidants ( ) Soil infection of slurry/sludges () Soil incorporation within 48 hours () Spread in thin uniform layers for rapid drying () Proven biological additives or oxidants Carcass decomposition () Proper disposition of carcasses Carcass decomposition () Complete covering of carcasses in burial pits () Proper location/construction of disposal pits Incomplete combustion () Secondary stack burners Improper drainage NGcrobial decomposition of organic matter VGrade and landscape such that water drains away from facilities Poorly maintained access roads (Farm access road maintenance d di ti onal Information: wine Manure Management: 0200 Rule/8MP Packet wine Production Farm Potential Odor Sources and Remedies. EBAE Fact Sheet wine Production Facility Manure Management. Pit Recharge —Lagoon Treatment; EBAE 128-88 wine Production Facility Manure Management. Underfloor Ruse —Lagoon Treatment; EBAE 129-88 spoon Desig and Management for Livestock Manure Treatment and Storage; EBAE 103-83 aiibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet ontrolling Odors from Swine Buildings; PiH-33 rvironmental Assuranc Program,: NPPC Manual rations for Managing Odor, a report from the Swine Odor Task Force .isance Concerns in Animal Measure Management; Odors and Flies; PRO1 O7. 1996 Conference Proceedings Available From: NCSU-County Extension Center NCsU-BAE NCSLi-BAE NCSU-BAE NCSU-8AE NCSU-BAE NCSU-Swine Extension NC Pork Produces Assoc NCSU Agri Communications Florida Cooperative Extension e issues checked ( ) pertain to this operation. The landowner/integrator agrees to use sound judgment in applying 'oar control measures as practical. ertify the aforementioned odor control Best Managment Practices have been reviewed with me. downer .Ignature) Wit -November 11, 1996 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS uurce Cause BMP's to Minimize Odor Flush Gutters Accumulation of solids Lagoons and Pits Crusted Solids (Liquid Systems) 1 Site Sic Practices (yr Rush system is designed and operated sufficiently to remove accumulated foikls from gutters as designed. ( Remove bridging of accumulated solids at discharge Excessive Vegetative Decaying vegetation Growth (i Maintain lagoons, setting basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. (a/Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) eeders Feed Spillage () Design, operate and maintain feed systems (e.g.. bunkers and troughs) to minimize the accumulation of decaying wastage. () Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter). -et--'"orage Accumulations of feed residues neural Holding Areas Accumulations of animal wastes and feed wastage () Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. () Eliminate low area that trap moisture along fences and other locations where waste accumulates and and disturbance by animals is minimal. () Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (Le. inspect for and remove or break up accumulated solids as needed!. ember II, 1996 i Manure Handling Systems Accumulations of animal wastes () Remove spillage on a routine basis (e.g. 7-10 day interval during summer? 15-30 days interval during winter) where manure is loaded for lend application or disposal. () Provide for adequate drainage around manure stockpile:. () inspect for and remove or break up accumulated wastes irt.ftlter stripes around stockpiles and manure handling areas as needed. The issues checked () pertain to this operation. The landowner/integrator agrees to use sound judgment in.appiying insect control measures as practical. 1 certify the aforementioned insect control Best Management Practices have been reviewed with me_ ndowr Signature) For more information corrtactthe Cooperative Extension Service, Department of Entomology, Box 7613,.North Carolina State University, Raleigh, NC 27695-7613. a MIC—November 11, 1996 a S-- 3 k EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) (252)946-6481 EMERGENCY MANAGEMENT SERVICES (EMS) (252)636-6608 SOIL AND WATER CONSERVATION DISTRICT (SWCD) (252)637-2547 NATURAL RESOURCES CONSERVATION SERVICE (NRCS) (252)637-2547 COOPERATIVE EXTENSION SERVICE (CES) (252)633-1477 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon immediately. d) Call a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 1 12/12/2007 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone #, after hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number, and telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been undertaken and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice / technical assistance phone number. 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: Murphy Brown, LLC b. Contractors Address: P.O. Box 856, Warsaw NC 28398 c . Contractors Phone: (910)293-3434 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: Kraig Westerbeek b. Phone: (910) 293 - 5330 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 2 12/12/2007 Version—November26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality El El Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S1 006-403). The bottom of the burial pit should be at least one foot above the seasonal high Water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sume Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additi nal requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated wnen numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal w (ste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. n. L 3-l3- 17 Signature of Farm Owner/Manager Date Signature of Technical Specialist Date i Grower: Mau! Swamp 42 Address: PO Box 759 Rose Hill, NC 28458 County: Craven Designed By: KBW Checked By: DSE Date: Sheet 1 of 7 ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Nursery: Wean to Finish: Finishing: Farrow to weanling: Farrow to feeder: Farrow to finish: Boars: Storage Period: 25 Yr. / 24 Hr Storm Event "Heavy Rain" Factor Rainfall in Excess of Evaporation Additional Water Usage: Additional Drainage Area: Farm Population: LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (Y/N) Does Operator Want Emergency Spillway? (Y/N) Was This Design Built Prior to Sept. 1996? 2L( (Y/N) Is Drain Tile Req'd to Lower SHWT? (Y/N) Seasonal High Water Table Elev: ••••-----••-••---- --- Freeboard: Emergency Spillway Flow Depth: Side Slopes: Inside Top Length: Inside Top Width: Top of Dike Elevation: Depth Finished Bottom Elevation: --------- • 11.00 Ft. Start Pump Elevation: 20.4 In. Stop Pump Elevation: -------•-. 60 In. LAGOON VOLUME REQUIRED VOL. DESIGN VOLUMES Storm Stor Temporary = Permanent = Total Volume = 26055 (Cu.Ft.) 60041 (Cu.Ft.) 78000 (Cu.Ft.) 164,096 (Cu.Ft.) 1/2 Treatment Volume = 1/2 Treatment Volume Elevation = 90 Temporary Storage Volume Elevation = Min. Required Liner Thickness Lagoon Surface Area: (Inside TOD) 26,236 (Cu.Ft.) 107,646 (Cu.Ft.) 127,113 (Cu.Ft.) 260,995 (Cu.Ft.) 39,000 (Cu.Ft.) 45.51 Ft. 48.87 Ft. N N Y N 12/22/08 2600 Hd. 0 0 0 0 0 0 180 Days 7,5 In. 11.8 In. 7 0 0 1.0 Fl. 3 :1 (H:V) 362.5 Ft. 115.0 Ft. 52.00 Ft. 41.00 Ft. 50.30 Ft. 47.00 Ft. % REQ'D, 100.70% 179.29% 162.97% 159.05% 77.84 In. 37.62 In. 1.8 Ft: 41,688 S.F. Murphy -Brown, LLC Engineering P.O. Box 856 ,Warsaw, NC 28398 (910) 293-3434 i Elevation (FT.) 41.00 42.00 43.00 44.00 45.00 46.00 47.00 48.00 49.00 50.00 51.00 52.00 Grower: Maul Swamp 52 Address: PO Box 759 Rose Hill, NC 28458 County: Craven Designed By: KBVV Checked By: DSE Date: 12/22/08 Sheet 2 of 7 BASE VOLUME: ACTUAL DESIGN VOLUME Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Area 3SF) 14,529 16,638 18,819 21,072 23,397 25,794 28,263 30,804 33,417 36,102 38,859 41,688 CALCULATIONS Incr. Vol._(u._FT) 15,583 17,728 19,945 22,234 24,595 27,028 29,533 32,110 34,759 37,480 40;273 Cumul. Vol. (Cu. FT) 0 15,583 33,311 53,256 75,490 100,085 127,113 156,646 188,756 223,515 260,995 301,268 These volumes were calculated using the vertical average end area method. TOTAL REQD VOL 164,096 CF CUMULATIVE VOL, ZONE VOL. 159.05% END PUMP = = = = 47.00 FT START PUMP = = 50.30 FT MAX STORAGE = 51.00 FT 127,113 CF TR'MT 234,759 CF TEMP 260,995 CF STORM 127,113 107,646 26,236 162.97% 179.29% 100.70% Murphy -Brown, LLC Engineering P.U. Box 856 ,Warsaw, NC 28398 (910) 293-3434 Grower: Maul Swamp #2 Address: PO Box 759 Rose Hill, NC 28458 County: Craven MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storage: Required Treatment Volume: Designed By: KBW Checked By: DSE Date: 12/22/08 Sheet 3 of 7 pimaType Capacity ALW " (cu.ft./Ib) = Total Nursery 2,600 30 1.00 78,000 Wean to Finish 0 115 1.00 0 Finishing 0 135 1.00 0 Farrow to weanling 0 433 1.00 0 Farrow to feeder 0 522 1.00 0 Farrow to finish 0 1,417 1.00 0 Boars 0 400 1.00 0 Total Required Treatment Volume (cu. ft.)= Sludge Storage Volume: 78,000 Animal Type Capacity " ALW * (cu.ft./lb) = Totaif Nursery 2,600 30 0.00 0 Wean to Finish 0 115 0.00 0 Finishing 0 135 0.00 0 Farrow to weanling 0 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1,417 400� 0.00 0 Boars 0 0.000 0 Total Required Sludge Storage Volume (cu. ft.)= Temporary Storage Volume: Manure Production: AnimTType Nursery 0 Capacity " Sto. Period J./day) = Total 2,600 180 0.30 142,480 Wean to Finish 0 180 1.17 0 Finishing Farrow to weanling Farrow to feeder Farrow to finish 0 0 0 0 180 1.37 180 180 180 4.39 5.30 14.38 0 0 Boars Excess Fresh Water: 0 180 4.06 0 Total Manure Production (gals.)= Total Manure Production (cu.ft.)= 142,480 19,048 iAnimal Type Capacity* Sto. Period d.Iday) = Total Nursery 2,600 180 0.00 0 Wean to Finish 0 180 0,00 0 Finishing 0 180 0.00 0 Farrow to weanling 0 180 0.00 0 Farrow to feeder 0 180 0.00 0 Farrow to finish 0 180 0.00 0 Boars 0 180 0.00 0 Total Fresh Water Excess (gals.)= Total Fresh Water Excess (cu.ft.)= 0 0 Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398 (.910) 293-3434 Grower: Address: Maul Swamp #2 Designed By: KBW PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 12/22/08 County: Craven Sheet 4 of 7 Temporary Storage Volume: ;Cont.' Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 121n./ft Vol.= (41688 sq.ft. + 0 sq.ft.) * 12 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft. Vol.= (41688 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 25Yr./24Hr. Storm Event (cu.ft)= "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (41688 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 Total Required Storm Storage (25Yr. / 24Hr. Storm + 'Heavy Rain')= Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) _ Total Required Permanent Storage (Treatment + Sludge) = TOTAL REQUIRED VOLUME = 164096 (CU.FT.) E ECEIVEDIRCIMul'f .,,o� , 40,993 26,055 26,055 (CU.FT) 60,041 (CU.FT) 78,000 (CU.FT) 0 0 Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398 APR 0 3 2C1 (910) 293-3434 Water Quality Regional Operations Section . Grower: Maul Swamp #2 Designed By: KBW Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 12/22/08 County: Craven Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation Emergency Spillway Crest Elevation Top of 25Yr. / 24Hr. Storm Storage Top of "Heavy Rain" Storage Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev. Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes Lagoon Surface Area Min. Liner Thickness (if required) Freeboard Depth Temporary Storage Period Zone Depths: TOTAL DESIGN VOLUME = 260995 (CU.FT.) Treatment / Sludge Storage Zone Depth Temporary Storage Zone Depth Freeboard / Storm Storage Zone Depth Total Lagoon Depth 52.00 FT. Not Al Applicable 51.00 FT. Not Applicable 50.30 FT. 47.00 FT. Not Applicable 0.00 41.00 FT. 362.50 FT. 115.00 FT. 3:1 H:V 41,688 SF 1.6 FT. 1.00 FT. 180 Days 6.0 FT. 3.3 FT. 1.7 FT. 11.0 FT Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 i Grower: Maul Swamp #1 Designed By: KBW Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 03/05/09 County: Craven Sheet 1 of 7 ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Nursery: Wean to Finish: Finishing: Farrow to weanling: Farrow to feeder: Farrow to finish: Boars: Storage Period: 25 Yr. / 24 Hr Storm Event "Heavy Rain" Factor Rainfall in Excess of Evaporation Additional Water Usage: Additional Drainage Area: Farm Population: 2600 Hd. 0 0 0 0 0 0 180 Days 7.5 In. 11.8 In. 0 0 LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (Y/N)----------- N Does Operator Want Emergency Spillway? (Y/N) N Was This Design Built Prior to Sept. 1996?5/z/9C (Y/N) Y Is Drain Tile Req'd to Lower SHWT? (Y/N) N Seasonal High Water Table Elev: 0.00 Freeboard: ....... 1.0 Ft. Emergency Spillway Flow Depth: Side Slopes: 3 :1 (H:V) Inside Top Length: 134.0 Ft. Inside Top Width: 244.0 Ft. Top of Dike Elevation: Depth 50.70 Ft. Finished Bottom Elevation: --- 10.00 Ft. 40.70 Ft. Start Pump Elevation: 20.16 In. 49.02 Ft. Stop Pump Elevation: 48 In. 46.70 Ft. LAGOON VOLUME Storm Stor = Temporary = Permanent = Total Volume = CHECK PUMPING ELEVATIONS!!! REQUIRED VOL. DESIGN VOLUMES 20435 (Cu.Ft.) 51199 (Cu.Ft.) 109200 (Cu.Ft.) 180,834 (Cu.Ft.) 20,424 (Cu.Ft.) 61,451 (Cu.Ft.) 112,393 (Cu.Ft.) 194,268 (Cu.Ft.) 1/2 Treatment Volume = 1/2 Treatment Volume Elevation = 90 Temporary Storage Volume Elevation = 54,600 (Cu.Ft.) 44.20 Ft. 47.49 Ft. %REQ'D.. 99.95% 120.02% 102.92% 107.43% 78.01 In. 38.53 In. Min. Required Liner Thickness ---------------- 1.5 Ft. Lagoon Surface Area: (Inside TOD)------------------ 32,696 S.F. Murphy -Brown, LLC Engineering P, O. Box 856 ,Warsaw, NC 28398 (910) 293-3434 Elevation (FT.) 40.70 41.00 42.00 43.00 44.00 45.00 46.00 47.00 48.00 49.00 50.00 50.70 Grower: N:fiaul Swamp -MI Address: PO Box 759 Rose Hill, NC 28458 County: Craven Designed By: !«V! Checked By: DSE Date: 03/05/09 Sheet 2of7 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: 1 1Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Area (SF) 13,616 14,084 15,689 17,367 19,116 20,938 22,832 24,797 26,835 28,944 31,126 32,696 Incr. Vol. iCu. FT) 4,155 14,886 16,528 18,242 20,027 21,885 23,814 25,816 27,890 30,035 22,338 Cumul. Vol. (Cu. FT) 0 4,155 19,041 35,569 53,811 73,838 95,723 119,538 145,354 173,243 203,279 225,616 These volumes were calculated using the vertical average end area method. TOTAL REQD VOL 180,834 CF CUMULATIVE VOL, ZONE VOL. 107.43% END PUMP = = = = START PUMP = MAX STORAGE = 46.70 FT 112,393 CF TR'MT 49.02 FT 173,844 CF TEMP 49.70 FT 194,268 CF STORM 112,393 102.92% 61,451 120.02% 20,424 99.95% Murphy -Brown, LLC Engineering P.O. Box 856 ,Warsaw, NC 28398 (910) 293-3434 Grower: Maul Swamp #1 Address: PO Box 759 Rose Hill, NC 28458 County: Craven Designed By: KBW Checked By: DSE Date: 03/05/09 Sheet 3 of 7 ,!JNII1vtUM , REQUIRED VOLUME CALCULATIONS Permanent Storage: Required Treatment Volume: 'Animal Type apac ty ALW (cu.ft.rb) = T`otal Nursery 2,600 30 1.00 - 78,000 r Wean to Finish 0 115 1.00 0 Finishing 0 135 1.00 0 Farrow to weanling 0 433 1.00 0 Farrow to feeder 0 522 1.00 0 Farrow to finish 0 1,417 1.00 0 Boars 0 400 1.00 0 Total Required Treatment Volume (cu. ft.)= Sludge Storage Volume: 78,000 Animal Type Capacity k ALW ' (cu.ft.11h) = Total Nursery 2,600 30 0.40 31,200 Wean to Finish 0 115 0.00 0 Finishing 0 135 0.00 0 Farrow to weanling 0 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1,417 0.00 0 Boars 0 400 0.000 0 Total Required Sludge Storage Volume (cu. ft.)= Temporary Storage Volume: Manure Pr 31,200 [Animal Type Capacity • Sto. Period 1.1day) = Total ! Nursery 2,600 180 0.30 142,480 Wean to Finish 0 180 1.17 0 Finishing 0 180 1.37 0 Farrow to weanling 0 180 4.39 0 I Farrow to feeder 0 180 5.30 0 Farrow to finish 0 180 14.38 0 Boars 0 180 4.06 0 Total Manure Product on (gals.)= Total Manure Production (cu.ft.)= Excess Fresh Water: 142,480 19,048 Animal Type Capacity * Sto. Period d.%day) = Toter Nursery 2,600 180 0.00 0 Wean to Finish 0 180 0.00 0 Finishing 0 180 0.00 0 Farrow to weanling 0 180 0.00 0 Farrow to feeder 0 180 0.00 0 Farrow to finish 0 180 0.00 0 Boars 0 180 0.00 0 Total Fresh Water Excess (gals.)= Total Fresh Water Excess (tuft.)= 0 0 Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 283a (910) 293-3434 Grower: Maul Swamp #1 Designed By: KBW Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 03/05/09 County: Craven Sheet 4 of 7 Temporary Storage Volume: (Cont.) Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft Vol.= (32696 sq.ft. + 0 sq.ft.) * 12 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= Storm Storage: Val.=(Lagoon Surf. Area + Addt'l Drainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft. Vol.= (32696 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 25Yr./24Hr. Storm Event (cu.ft)= "Heavy Rain" Storage: Vat.=(Lagoon Surf. Area + Addt'l Drainage Area) * "Heavy Rain" Factor (in) / 12inJft. Vol.= (32696 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 Total Required Storm Storage (25Yr. / 24Hr. Storm + 'Heavy Rain')= Total Required TemporaryStorage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) = Total Required Permanent Storage (Treatment + Sludge) = TOTAL REQUIRED VOLUME = 180834 (CU.FT.) 32,151 20,435 20,435 (CU.FT) 51,199 (CU.FT) 109,200 (CU.FT) 0 0 Murphy-Srown, ! LC Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 Grower: Maul Swamp #1 Designed By: KBW Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 03/05/09 County: Graven Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation Emergency Spillway Crest Elevation Top of 25Yr. / 24Hr. Storm Storage Top of "Heavy Rain" Storage Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev. Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes Lagoon Surface Area Min. Liner Thickness (if required) Freeboard Depth Temporary Storage Period Zone Depths: TOTAL DESIGN VOLUME = 194268 (CU.FT.) Treatment / Sludge Storage Zone Depth ----------- Temporary Storage Zone Depth Freeboard / Storm Storage Zone Depth ---- - - Total Lagoon Depth 50.70 FT. Not At Applicable 49.70 FT. Not Applicable 49.02 FT, 46.70 FT. 42.74 FT. 0.00 40.70 FT. 134.00 FT. 244.00 FT. 3:1 H:V 32,696 SF 1.5 FT. 1.00 FT. 180 Days 6.0 FT. 2.3 FT. 1.7 FT. 10.0 FT, Murphy -Brown, LLC Engineering P O. Bak. 854 Warsaw NC 28398 (990) 293-3434 cS31 OPERATION & MAINTENANCE PLAN pT°Per lagoon liquid management should be a year-round important to manage levels so that you do not hvlms°nty, It is especially wet persods, during extended rainy and Maximum storage capacity should be available in the lagoon receivingcrop is dormant (such as wintertime for bermudagrass) extended rainy spells such as the thunderstormg for periods when the that at the fist signs of plans gthe u in the later winter/earlyain oe when there are season in the summertime, a farm waste management plan should be done whenever theThis means espring, irrigation according to receive laoon liquid, This will make storage space available in the 1�'iods, In the late summer/early fall the lagoon shouldland is dry enough to marker (see the asummer/early to allow for winter gEve lagoon the future wet maintain lagoon close to the minimum gstorage.v Every pumped down to low utilization plan will allow it. Liquid level as long as the weather and be made to waste Waiting until nt In he leave as reached its maximum storage capacity Overflow from the veoon roanyom for storing excess water during etenebefore periodsstarting. to state law and subject to c reason except a 25-year, 24-hour storm e�violation of Penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers, The vegetation should be fertilized each year, if needed, to maintain a vigorous stand, The amount of fertilizer applied should based on a soils test, but in the event that it is not practical to obtain be a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10.10, or equivalent, Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices, This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth, NOTE: if vegetation is controlled by spraying, the herbicide must not be allowed the lagoon w8ter, Such chemicals could harm the bacteria in the lagoon that to enter the waste, are treating Maintenance inspections of the entire lagoon should be made during the initial filli the lagoon and at least monthly and after major rainfall and storm events, Items t nb of checked should include, as a minimum, the following; o be Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for; I, separation of joints 2, cracks or breaks 3, accumulation of salts or minerals 4, overall condition of pipes APR 032019 WaterQusltilr �A�I11nx,p operations • Lagoon surface ---look for: 1, undesirable vegetative growth 2. floating or lodged debns Embankment ---look for: 1, settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slops 4, erosion due to lack of vegetation or as a result of wave action 5, rodent damage Larger lagoons may be subject to liner damage due to wave action winds. These waves can erode the lagoon sidewalls, therebyweakeningcaused by strong A good stand of vegetation will reduce the potential damage caused wave action causes serious damage to a lagoon sidewall the lagoon dam. used to reduce the wave impacts, baffles in the Iagoonaction. m Y beif Any of these features could lead to erosion and weakening of the dam, any of these features, you should call an appropriate expert familiar with construction of waste legoons. You may need to provide a tempo f1 if f there r e is an has of a waste discharge. However, a design and technical expert, Any digging into permanent nndamlwitthnheavyd equipment re ewe by �B is a threat undertaking. with potentially serious consequences and should otbe cond a serious recommended by an appropriate technical expert, acted unless • Transfer Pumps ---check for proper operation of: I, recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually vibration, may indicate that the pump is in need or replacement. loud or grinding noise, or a large amount of vibr repair or NOTSc Pumping systems should be ins Ne not completely '� inspected and operated frequently enough so that you arP y surprised by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow safety time should major repairs be required, Having a nearly full lagoon is notsame to think about switching, repairing , or borrowing the time your neighbor's lagoon is full also, You should ons der maintaining an your vetrrylagoonf spare parts or pumps,P Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking Iot runoff) away from your lagoon and other waste treatment or storage structures, The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly, You should inspect your diversion system for the following: 1, adequate vegetation 2, diversion capacity 3. ridge berm height Identified roblems should be corrected promptly. it is advisable to ins during or immediately following a heavy rain. If technical assiPit our system proper solutions, consult with appropriate experts, stance is need to You should record the level of the lagoon just prior to when rain is predicted record the level again 4 to 6 hours after the rain (assumes there is no pumping). This give you an idea of how much your lagoon level will rise with a ' and thewill n (you must also be recording your rainfall for this to work). Knowing� n rainfall amount in planning irrigation applications and storage. If your lagoon rises exssivethis ly, you help in have an inflow problem from a surface water diversion or there mayY> may lagoon from the surrounding land. be seepage into the Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes, 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of filling or another means of slowing the incomingwater toon avoidig initial the lining, g water to erosion of 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of' the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. b. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7,0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8, 0, 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity, Consultation with a technical specialist if these conditions occur for prolonged periods, especilduring recommended season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well, Management: • • Practice water conservation.. minimize building spillage from leaking waterers, broken pipes and washdownter$throu proper maintenance and water conservation, gh Minimize feed wastage and spillage by keeping feeders adjust will reduce the amount of solids entering the lagoon �' This Maintain lagoon liquid level between the the full temporary storage level. the storage level and Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1), Start in'igating at the earliest � nutrient requirements and soil moisture soethatrtem or will be maximized for the summer thunderstorm season,P g based °n P�y storage irrigate in the late summer/early fall to provide m lagoonly, storage for the winter, • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment, Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge, g Locate float pump intakes approximately 18 inches underneath the li uid surface and as far away from the drainpipe inlets as possible, q • Prevent additions of bedding materials, long-stemmed forage or vegetation molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed, Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon darn or embankment, Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 0.4 • proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage, Lagoon sludge that is removed annually rather than stored longterm will: will; have more nutrients, have more odor, and require more land to properly use the nutrients, Removal techniques; Hire a custom applicator, • Mix the sludge and lagoon liquid with a chopper -agitator pump through large -bore sprinkler irrigation stono nearby c and soil incorporate, cropland; Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate, • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will iffent nutrient and metal values from the liquid, The application of the sludge to dfiieldsewill be limited by these nutrients as well as any previous waste applications to that field and crop requirement, Waste application rates will be discussed in detail in Chapter 3, When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury, If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphorus, it should be applied only at rates equal to the Drop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors, Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. of failures include leakage throe h the reh oT dam, Assumingproperg bottom or sides, overtopping, and breach of the �$ design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an examFle is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in darns.) • Lagoon liquid levels ---high levels are a safety risk, ▪ Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon, Liner integrity --.protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table, NOTE: If lagoon water is allowed to overtop the dam, the moving water will s gullies to form in the dam, Once this damage starts, it can quickly cause a large cause of wastewater and possible dam failure, g discharge