HomeMy WebLinkAbout250031_Permit Renewal Application 2019_20190410Please do not leave any question
unanswered p 19
Application must be signed and dated by the Permittee.
Please verify all information and
1. Farm Number: 25-0031
2. Facility Name:
Shady Branch Farms LLC Maul Swam
State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request or
ion of
ge
Facility Currentlycovered b f an Expiringtt Sate Non -Discharge har a General Permit
y
On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate
Non -Discharge General Permits must apply Systems
must be received by the Division of Water Resources by no later than April 3, 20 days p under
renewal at least 180 prior to their expiration date. Therefore, all
3. Landowner's Name (same as on the Waste Management Plan):
4. Landowner's Mailing Address: 100 Lake Dr
City: Clinton
State: NC
Telephone Number: 910-284-2061 Ext.
E-mail:
5. Facility's Physical Address:
City: Vanceboro
6. County where Facility is located:
Craven
7. Farm Manager's Name (if different from Landowner):
8, Farm Manager's telephone number (include area code):
9. Integrator's Name (if there is not an Integrator, write "None"):
10. Operator Name (OIC): TimothG
Alle Mitc ell
11. Lessee's Name (if there is not a Lessee, write "None"):
12. Indicate animal operation type and number:
Current Permit:
O eration Tv es:
Swine
Wean to Finish
Wean to Feeder
Farrow to Finish
Feeder to Finish
Farrow to Wean
Farrow to Feeder
Boar/Stud
Gilts
Other
1575 Maul Swam Rd
State:
Operations Type
Swine -Wean to Feeder
Cattle
Dairy Calf
Dairy Heifer
Milk Cow
Dry Cow
Beef Stocker Calf
Beef Feeder
Beef Broad Cow
Other
NC
make any
Certificate Of Coverage Number:
Shad Branch Pr erties LLC
Mu h -Brown LLC
Phone No.: 910-305-7537
Allowable Count
5,200
Dr+ Poultr+
Non Laying Chickens
Laying Chickens
Pullets
Turkeys
Turkey Pullet
Wets
Non Laying Pullet
Layers
necessary
AWS
Zip: 28328
Zip: 28586
will
these State
applications
corrections below.
OIC #: 22984
Othe— r Tv°ess
Horses - Horses
Horses - Other
Sheep - Sheep
Sheep - Other
RECEIVED"NC^ZOIDWR
APP 03?;P9
Water Quality
(Regional Cperat'ops Section
13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data.)
Estimated
Surface Area
(Square Feet)
Design Freeboard
"Redline"
(Inches)
as required by NC General Statutes 143-215.1OC(d) to the address below.
Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and sig
ned application
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan
(WUP), s' ned bv the owner and a certified technical s ecialist, containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be
yourfacility.
complete. Also provide any site evaluations, wetland determinations,or hazard classificationsabovetable that may is be ap cli able and
8. Operation and Maintenance Plan p to
If your CAWMP includes any components not shown on this list, please include the additional components wit
(e.g. composting, digesters, waste transfers, etc.)
h your submittal.
As a second option to mailing paper copies of the application package,
application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov you can scan and email one signed copy of the
APR 032019
VVater
RegionalOPeratio SScA
Name:
Signature:
Name:
Signature:
Name:
Signature:
-- ---------- Date:
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand
if all required parts of this application are not completed and that if all included, this a that,
required supporting information and attachments are not
application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and
representation, or certification in any application may be
Section 1001 provides a punishment by a fine of not more
a similar offense.)
143-215.6B, any person who knowingly makes any false statement,
subject to civil penalties up to $25,000 per violation. (18 U.S.C.
than $10,000 or imprisonment of not more than 5 years, or both for
Printed Name of Signing Official (Landowner, or if multiple Landowners
corporation`, signature should be by aprincipal executive officer of the corporation):
]I'ILl $ a..' rare) jrife4 414 Title:
Date:
Title:
Date:
------_ -- Title:
of
all landowners should sign. If Landowner is a
ktup'e -
3 ,/3 , Zo/
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 2019PermitRenewal@ncdenr.gov
FORM: RENEWAL -STATE GENERAL 02/2019
iLlurphy_Brown, LLC
1/9/2013
NUTRIENT UTILIZATION PLAN
Farrow to Wean
Farrow to Feeder
Farrow to Finish
Wean to Feeder
Wean to Finish
Feeder to Finish
Storage Structure:
Storage Period: Anaerobic Lagoon
Application Method: >180 days
Irrigation
The waste from your animal facility must be land applied at a specified rate to
prevent
of surface water and/or groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops in the fieldswhere the a ion
is to be applied.
waste
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown. be analyzed
Several factors are important in implementing the fertilizer value of the waste and to ensure that it saapp ste veld in an plan
n environmentally
in order to maximize
nvironmentally safe manner:
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching oten
cation exchange capacities, and available water holding capacities. p teals,
3. Normally waste shall be applied to land eroding at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
Tess than 10 tons per acre per year providing that adequate filter strips are established.
4. Do not apply waste on saturated soils, when it is raining, or when the surfacefrozen.
Either of these conditions may result in runoff to surface waters which is not allowed
frozen.
under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor
problems.
6. To maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or
disking will conserve nutrients and reduce odor problems.
2822 Hwy 24 West
P.O. Box 856
Warsaw, NC 28398
Grower(s):
Farm Name: Shady Branch Properties, LLC
Coun Shady Branch Properties, LLC - Maul Swamp
_ . Craven
.75-37
1 of 11
This plan is based on the waste application method shown above. If you choose to change
methods are not the same.
methods in the future, you need to revise this plan. Nutrient levels for different application
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis made, which could
allow additional waste to be applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content and crop type. Lime must
be applied to maintain pH in the optimum range for specific crop production.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.):
apacity ype aste = ro • uc - .
per • rem rota
Farrow to Wean
Farrow to Feeder
Farrow to Finish
Wean to Feeder
Wean to Finish
Feeder to Finish
3212 gal/yr
4015 gal/yr
10585 gal/yr
223 gal/yr
840 gal/yr
986 gal/yr
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs):
apacity
5200
ype
Farrow to Wean
Farrow to Feeder
Farrow to Finish
Wean to Feeder
Wean to Finish
Feeder to Finish
itrogen Produceper An ma
5.4 lbs/yr
6.5 lbs/yr
26 lbs/yr
0.48 lbs/yr
1.96 Ibs/yr
2.3 lbs/yr
gal/yr
gal/yr
gal/yr
1,159,600 gal/yr
gal/yr
gal/yr
1,159,80 a gar r
Total 2,496 b r
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
LAND UTILIZATION SUMMARY
The following table describes the nutrient balance and land utilization rate for this facility
Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced
on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize
in the normal growing season.
Tota
Total Irrigated Acreage: 23.86
Total N Required 1st Year: 7673.5
Total N Required 2nd Year: 0
Average Annual Nitrogen Requirement of Crops:
Total Nitrogen Produced by Farm:
Nitrogen Balance for Crops:
7,673.50
2,496.00
(5,177.50)
lbs/yr
lbs/yr
lbs/yr
2,496 lbs/yr
Ibs/yr
lbs/yr
The following table describes the specifications of the hydrants and fields that contain the crops
designated for utilization of the nitrogen produced on this facility. This chart describes the size,
soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this
facility.
2 of 11
Troll Field Irrigated Soil
Acreage T
T1630
T1630
T1630
T1630
T1630
T1630
Lenoir
Lenoir
1st Crop Time to 1st Crop lat Crop Lbs N/Ac Code App Lbs N Total Ibs N
Yield Ibs N/Untt Residual /Ac Utilized
" Indicates c.tional cro
March -Sept
March -Sept
March -Sept
March -Sept
March -Sept
March -Sept
618.75
2nd Crop Time to 2nd Crop 2nd CropLbs N/Ac
Code Apply Yield Ibs Lbs N Total ze N
111111
N/Unit Residual /Ac Utilized
St-Ap rIf
Seat -April
Sept -April
Se.t-April
Se, t-April
Sept -April
Sept -April
Sept -April
Sept -April
Total
Lbs N/Ac
3(a) of 11
This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be over applied while meeting the N requirements.
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed
through grazing, hay, and/or silage. Where grazing, plants should be grazed when they
reach a height of six to nine inches. Cattle should be removed when plants are grazed to a
height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care
should be exercised not to let small grain reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too high and this will definately interfere
with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay or silage just before heading as is
the normal situation, you are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the season, depending on the
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September or early October. Drilling is
recommended over broadcasting. Bermudagrass should be grazed or cut to a height of
about two inches before drilling for best results.
CROP CODE LEGEND
Crop Code
Crop Lbs N utilized / unit yield
A Barley 1.6 Ibs N / bushel
B Hybrid Bermudagrass - Grazed 50 Ibs N / ton
C Hybrid Bermudagrass - Hay 50 Ibs N / ton
D Corn - Grain 1.25 Ibs N / bushel
E Corn - Silage 12 lbs N / ton
F Cotton 0.12 Ibs N / Ibs lint
G Fescue - Grazed 50 Ibs N / ton
H Fescue - Hay 50 Ibs N / ton
I Oats 1.3 Ibs N / bushel
J Rye 2.4 lbs N / bushel
K Small Grain - Grazed 50 Ibs N / acre
L Small Grain - Hay 50 lbs N / acre
M Grain Sorghum 2.5 lbs N / cwt
N Wheat 2.4 lbs N / bushel
O Soybean
P 4.0 Ibs N / bushel
Pine Trees 40 Ibs N / acre / yr
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
4 of 11
SLUDGE APPLICATION:
The following table describes the annual nitrogen accumulation rate per animal
in the lagoon sludge
Farm Specifications PAN/yr/animal Farm Total/L
Farrow to Wean 0.84
Farrow to Feeder 1
Farrow to Finish 4.1
5200 Wean to Feeder 0.072 374.4
Feeder to Finish 0.36
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to
prevent over application of nutrients or other elements. Your production facility will produce
approximately 374.4 pounds of plant available nitrogen per year will accumulate in the lagoon
sludge based on the rates of accumulation listed above.
If you remove the sludge every 5 years, you will have approximately 1872 pounds of plant
available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the
rate of 300 pounds of nitrogen per acre, you will need 6 acreas of land. If you apply the sludge
to corn at a rate of 125 pounds per acre, you will need 14.976 acres of land. Please note that these
are only estimates of the PAN produced and the land required to utilize that PAN. Actual values
may only be determined by sampling the sludge for plant available nitrogen content prior to application
Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific
application fields designated for sludge application at time of removal.
APPLICATION OF WASTE BY IRRIGATION:
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil
structure, soil texture, water droplet size, and organic solids. The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the acres shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
*This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied. In many situations, the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for >180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to ensure that the spreader equipment
is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you receive the waste analysis report for assistance in
determining the amount of waste per acre and the proper application prior to applying the waste.
5 of 11
Application Rate Guide
The following is provided as a guide for establishing application rates and amounts.
Soil Application Rate Application Amount
Tract Hydrant Type Crop in/hr * inches
T1630 1 Ly C 0.65 1
T1630 2 Ly C 0.65 1
T1630 3 Ly C 0.65 1
T1630 4 Ly C 0.65 1
T1630 5 Ly C 0.65 1
T1630 6 Ly C 0.65 1
T1630 7 Lenoir C 0.65 1
T1630 8 Lenoir C 0.65 1
T1630 4B Ly C 0.65 1
T1630 sub 1 Ly C 0.65 1
T1630 sub 3 Lenoir C 0.65 1
6 of 11
Additional Comments:
1-9-13 updated grower and farm name due to change of ownership.
7 of 11
NUTRIENT UTILIZATION PLAN CERTIFICATION
Name of Farm: Shady Branch Properties, LLC - Maul Swamp
Owner: Shady Branch Properties, LLC
Manager:
Owner/Manager Agreement:
I/we understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
plan for the farm named above. I/we know that any expansion to the existing design capacity
of the waste treatment and/or storage system, or construction of new facilities, will require a
new nutrient management plan and a new certification to be submitted to DWQ before the new
animals are stocked.
I/we understand that I must own or have access to equipment, primarily irrigation equipment,
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates which produce no runoff.
This plan will be filed on site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Shady Branch Properties, LLC
Signature:
Name of Manager (if different from owner):
Signature:
Shady Branch Farms
a‘eiAg n. 61,4,,,,
Name of Technical Specialist:
Affiliation:
Address:
Signature:
Amy J. Elmore
Date
Date
Murphy -Brown, LLC.
2822 Hwy 24 West, PO Drawer 856
Warsaw, NC 28398
Telephone: (910) 293-3434
8 of 11
1-10-13
Date
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land
application. Any discharge of waste which reaches surface water is prohibited.
There must be documentation in the design folder that the producer either owns or
has an agreement for use of adequate land on which to properly apply the waste. If
the producer does not own adequate land to properly dispose of the waste, he/she
shall provide evidence of an agreement with a landowner, who is within a reasonable
proximity, allowing him/her the use of the land for waste application. It is the
responsibility of the owner of the waste production facility to secure an update of the
Nutrient Utilization Plan when there is a change in the operation, increase in the
number of animals, method of application, recieving crop type, or available land.
Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic
crop yields based upon soil type, available moisture, historical data, climatic
conditions, and level of management, unless there are regulations that restrict the
rate of applications for other nutrients.
Animal waste shall be applied to land eroding less than 5 tons per acre per year.
Waste may be applied to land eroding at more than 5 tons per acre per year but Tess
than 10 tons per acre per year provided grass filter strips are installed where runoff
leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter
Strips).
Odors can be reduced by injecting the waste or disking after waste application.
Waste should not be applied when there is danger of drift from the land application
When animal waste is to be applied on acres subject to flooding, waste will be soil
incorporated on conventionally tilled cropland. When waste is applied to conservation
tilled crops or grassland, the waste may be broadcast provided the application does
not occur during a season prone to flooding (See "Weather and Climate in North
Carolina" for guidance).
Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that
runoff does not occur offsite or to surface waters and in a method which does not
cause drift from the site during application. No ponding should occur in order to
control odor and flies.
Animal waste shall not be applied to saturated soils, during rainfall events, or when
9 of 11
2019
.S Section
NUTRIENT UTILIZATION PLAN
9
REQUIRED SPECIFICATIONS
(continued)
Animal waste shall be applied on actively growing crops in such a manner that the
crop is not covered with waste to a depth that would inhibit growth. The potential for
salt damage from animal waste should also be considered.
10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on
soils with a high potential for leaching. Waste/nutrient loading rates on these soils
should be held to a minimum and a suitable winter cover crop planted to take up
released nutrients. Waste shall not be applied more than 30 days prior to planting of
the crop or forages breaking dormancy.
11
Any new swine facility sited on or after October 1, 1995 shall comply with the
following: The outer perimeter of the land area onto which waste is applied from a
lagoon that is a component of a swine farm shall be at least 50 feet from any
residential property boundary and canal. Animal waste, other than swine waste from
facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to
perennial waters.
12 Animal waste shall not be applied closer than 100 feet to wells.
13 Animal waste shall not be applied closer than 200 feet of dwellings other than those
owned by the landowner.
Waste shall be applied in a manner not to reach other property and public right-of-
14 ways.
15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands
by discharge or by over -spraying. Animal waste may be applied to prior converted
cropland provided the fields have been approved as a land application site by a
technical specialist". Animal waste shall not be applied on grassed waterways that
discharge directly into water courses, and on other grassed waterways, waste shall
be applied at agronomic rates in a manner that causes no runoff or drift from the site.
16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc.,
shall not be discharged into the animal waste management system.
10 of 11
NUTRIENT UTILIZATION PLAN
17
REQUIRED SPECIFICATIONS
(continued)
A protective cover of appropriate vegetation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary,
to protect the vegetation. Vegetation such as trees, shrubs, and other woody species,
etc., are limited to areas where considered appropriate. Lagoon areas should be kept
mowed and accessible. Berms and structures should be inspected regularly for
evidence of erosion, leakage, or discharge.
18 If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
Waste handling structures, piping, pumps, reels, etc., should be inspected on a
19 regular basis to prevent breakdowns, Teaks and spills. A regular maintenance
checklist should be kept on site.
Animal waste can be used in a rotation that includes vegetables and other crops for
20 direct human consumption. However, if animal waste is used on crops for direct
human consumption, it should only be applied pre -plant with no further applications of
animal waste during the crop season.
Highly visible markers shall be installed to mark the top and bottom elevations of the
21 temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall
be managed to maintain the liquid level between the markers. A marker will be
required to mark the maximum storage volume for waste storage ponds.
Waste shall be tested within 60 days of utilization and soil shall be tested at least
annually at crop sites where waste products are applied. Nitrogen shall be the rate-
22 determining nutrient, unless other restrictions require waste to be applied based on
other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc
and copper levels in the soil shall be monitored and alternative crop sites shall be
used when these metals approach excessive levels. pH shall be adjusted and
maintained for optimum crop production. Soil and waste analysis records shall be
kept for a minimum of five years. Poultry dry waste application records shall be
maintained for a minimum of three years. Waste application records for all other
waste shall be maintained for a minimum of five years.
23
Dead animals will be disposed of in a manner that meets North Carolina regulations.
11 of 11
f 11 i{ �y1 _+ Q,' ? 't 1'j \' I.�...3
i r 1•!' •l� 1, •i41•s.,Ji ;, ,. . i1!N•' ik• Ir V+'4•'.•••�1./{, ate •. I•
�l• i llll IY'..1,,. r • h' � .,..� �j ; r a4 7 ,'1.P',.,) �'.r'•v�l;f�
• ,olio , i • 1'l ./ ,i1..,,1r.1, ,11QN..?j••'i/•n�l�• .•�..• /• r
.�' 'k. �,:fj•Pi��n• �.,' fil.:lty'�ji'i.r�:.:•\�!r•1�'•'fl�%I'•
ti• •. 1 •���1�
,I,,��•�4 \l54 Ydi• s, sio I ,,_• 1',r1'=••,•,.�.:••i: : L ,, • :04..•. } •.�Y7r
� ��.1` � .� .•�ljl �{'.'1•'r('i1 �`• •'i f'•- ,.1'e'vl.: �r1 �11�•:t'�1
••(FFFFFFd�.4. �• f ..4: rI1.it4' 1, tiel is lu*;%.' '/-.If r.'. 4r1,:;,.!
roj
1.1%4•, I, 1 �+. (.,i;r,1f1,I'1fi1,.'al;•r •, •,, •/ r*,,,',• r.1,ftp:.01.
• r :•!. Ir
�}/ i r ii.11 1.. i33f►ii'
NI
11 ! .!.••_�+•� • •' '� , �! ( r
(
•.. . •:1
)stft:
w1'+
� kS r L vI err, vA%._! .il#• ►' .
d• o,IN�.7wIi!',•:1't 'f(
-V .! 4 r 113 ; l ft1.'
,,Jl f
r.e ��
tl
3
•
.,......1
r ,i• :
„ 4,_ ..
0. � .. ,,
,� • �•''' 1i4 r Pi. til• .. r / trtili,V1/111.iX!r•,
•
•
•
144 �-.4./r
.01 rANtehr:• �ii1
' j;M"
• u,i'Y�
• .r1.t
V.
•
. • ,
s,.—.jurce
Farmstead
Animal body surfaces
Floor surfaces
Manure collection pits
Ventilation exhaust fans
Indoor surfaces
Rush tanks
Flush alleys
Pit recharge points
-ift stations
)utside drain collection
r junction boxes
nd of drainpipes at lagoon
'goon surfaces
SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST
Cause BMP's to Minimize Odor
/Vegetative or wooded buffers;
(rJ Recommended best management
/practices;
(v) Good judgment and common sense
Swine production
lirty manure -coves
Wet manure -covered floors
Urine
Partite' micorbial decomposition
Oust
Agitation of recycled lagoon
liquid whiles tanks are filling
Agitation during wastewater
conveyanence
Agitation of recycled lagoon
liquid while pits are filling
Agitation during sump tank ffiGng
end drawdown
Agitation during wastewater
conveyance .
Agitation during wart~
Volatile gas emissions
Biological nixing
Agitation
gatian sprinkler nozzles High pressure agitation
Wind draft
1ember 11. 1996
(v(Slotted floors;
(+' Waterers located over slotted floors;
6.)/eders at high end of solid floors;
(vT Scrape manure buildup from floor;;
( ) Underfloor ventilation for drying
Frequent manure removal by flush,pit
recharge.or scrape
() Underfloor ventilation
(.1" Fen maintenance;
(4ff cient air movement
Washdown between groups of animals
() Feed additives;
() Feeder covers;
( ) Feed delivery downspout extenders to
feeder covers
() Rush tank covers
() Extend fill lines to near bottom of
tanks with anti -siphon vents
() Underfloor flush with underfloor
ventilation
( ) Extend rechard lines to near bottomof
pits with anti -siphon vents
() Sump tank covers
() Box covers
() Extend discharge point of pipes
underneath lagoon liquid level
(vi/Proper lagoon liquid capacity
(oI Correct lagoon startup procedures
(')Minimum surface area -to -volume ratio
fVl (4 inimum agitation when pumping
() Mechanical aeration
() Proven biological additives
( y�rigate on dry days with little or no wind
M•/Minimum recommended operation pressure
(KPump intake near lagoon liquid surface
() Purnp from second -stage lagoon
Site Specific Practices
rge tank orbasin
ice
Settling basin surface
Manure, slurry or sludge
spreader outlets
Uncovered manure, slurry
or sludge on fieid surfaces
Dead animals
Dead animal disposal
:)its
%incinerators
Standing water around
facilities
Manure tracked onto public
-oar '-om farm access
Partial microbial decomposition
Mixing while filling
Agitation when emptying
Partial micobial decomposition
Mixing while filling
Agitation when emptying
Agitation when spreading
Volatile gas emissions
() Bottom or midlevel loading
() Tank covers
() Basin surface mats of solids
() Proven biological additives or oxidants
() Extend drainpipe outlets underneath liquid
level
( ) Remove settled solids regularly
Volatile gas emissions while drying
() Soil injection of slurry/sludges
() Wash residual manure from spreader after use
() Proven biological additives or oxidants
( ) Soil infection of slurry/sludges
() Soil incorporation within 48 hours
() Spread in thin uniform layers for rapid drying
() Proven biological additives or oxidants
Carcass decomposition () Proper disposition of carcasses
Carcass decomposition
() Complete covering of carcasses in burial pits
() Proper location/construction of disposal pits
Incomplete combustion () Secondary stack burners
Improper drainage
NGcrobial decomposition of
organic matter
VGrade and landscape such that water drains
away from facilities
Poorly maintained access roads (Farm access road maintenance
d di ti onal Information:
wine Manure Management: 0200 Rule/8MP Packet
wine Production Farm Potential Odor Sources and Remedies. EBAE Fact Sheet
wine Production Facility Manure Management. Pit Recharge —Lagoon Treatment; EBAE 128-88
wine Production Facility Manure Management. Underfloor Ruse —Lagoon Treatment; EBAE 129-88
spoon Desig and Management for Livestock Manure Treatment and Storage; EBAE 103-83
aiibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet
ontrolling Odors from Swine Buildings; PiH-33
rvironmental Assuranc Program,: NPPC Manual
rations for Managing Odor, a report from the Swine Odor Task Force
.isance Concerns in Animal Measure Management; Odors and Flies; PRO1 O7. 1996 Conference Proceedings
Available From:
NCSU-County Extension Center
NCsU-BAE
NCSLi-BAE
NCSU-BAE
NCSU-8AE
NCSU-BAE
NCSU-Swine Extension
NC Pork Produces Assoc
NCSU Agri Communications
Florida Cooperative Extension
e issues checked ( ) pertain to this operation. The landowner/integrator agrees to use sound judgment in applying
'oar control measures as practical.
ertify the aforementioned odor control Best Managment Practices have been reviewed with me.
downer .Ignature)
Wit -November 11, 1996
INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS
uurce
Cause
BMP's to Minimize Odor
Flush Gutters Accumulation of solids
Lagoons and Pits Crusted Solids
(Liquid Systems)
1
Site Sic Practices
(yr Rush system is designed and operated
sufficiently to remove accumulated
foikls from gutters as designed.
( Remove bridging of accumulated solids at
discharge
Excessive Vegetative Decaying vegetation
Growth
(i Maintain lagoons, setting basins and
pits where pest breeding is apparent to
minimize the crusting of solids to a depth
of no more than 6-8 inches over more than
30% of surface.
(a/Maintain vegetative control along banks of
lagoons and other impoundments to prevent
accumulation of decaying vegetative matter
along water's edge on impoundment's perimeter.
(Dry Systems)
eeders Feed Spillage
() Design, operate and maintain feed systems (e.g..
bunkers and troughs) to minimize the accumulation
of decaying wastage.
() Clean up spillage on a routine basis (e.g. 7-10 day
interval during summer; 15-30 day interval during winter).
-et--'"orage
Accumulations of feed residues
neural Holding Areas Accumulations of animal wastes
and feed wastage
() Reduce moisture accumulation within and around
immediate perimeter of feed storage areas by
insuring drainage away from site and/or providing
adequate containment (e.g., covered bin for
brewer's grain and similar high moisture grain
products).
() Inspect for and remove or break up accumulated
solids in filter strips around feed storage as needed.
() Eliminate low area that trap moisture along fences
and other locations where waste accumulates and
and disturbance by animals is minimal.
() Maintain fence rows and filter strips around animal
holding areas to minimize accumulations of wastes
(Le. inspect for and remove or break up accumulated
solids as needed!.
ember II, 1996
i Manure Handling
Systems
Accumulations of animal wastes
() Remove spillage on a routine basis (e.g. 7-10 day
interval during summer? 15-30 days interval during
winter) where manure is loaded for lend application
or disposal.
() Provide for adequate drainage around manure stockpile:.
() inspect for and remove or break up accumulated wastes
irt.ftlter stripes around stockpiles and manure handling
areas as needed.
The issues checked () pertain to this operation. The landowner/integrator agrees to use sound judgment in.appiying
insect control measures as practical.
1 certify the aforementioned insect control Best Management Practices have been reviewed with me_
ndowr Signature)
For more information corrtactthe Cooperative Extension Service, Department of Entomology, Box 7613,.North Carolina State University, Raleigh, NC
27695-7613.
a MIC—November 11, 1996
a S-- 3 k
EMERGENCY ACTION PLAN
PHONE NUMBERS
DIVISION OF WATER QUALITY (DWQ) (252)946-6481
EMERGENCY MANAGEMENT SERVICES (EMS) (252)636-6608
SOIL AND WATER CONSERVATION DISTRICT (SWCD) (252)637-2547
NATURAL RESOURCES CONSERVATION SERVICE (NRCS) (252)637-2547
COOPERATIVE EXTENSION SERVICE (CES) (252)633-1477
This plan will be implemented in the event that wastes from your operation are leaking,
overflowing or running off site. You should not wait until wastes reach surface waters or
leave your property to consider that you have a problem. You should make every effort
to ensure that this does not happen. This plan should be posted in an accessible
location for all employees at the facility. The following are some action items you should
take.
1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested
responses to some possible problems are listed below.
A. Lagoon overflow - possible solutions are:
a) Add soil to berm to increase elevation of dam.
b) Pump wastes to fields at an acceptable rate.
c) Stop all flow to the lagoon immediately.
d) Call a pumping contractor.
e) Make sure no surface water is entering lagoon.
B. Runoff from waste application field -actions include:
a) Immediately stop waste application.
b) Create a temporary diversion to contain waste.
c) Incorporate waste to reduce runoff.
d) Evaluate and eliminate the reason(s) that cause the runoff.
e) Evaluate the application rates for the fields where runoff occurred.
C. Leakage from the waste pipes and sprinklers - action include:
a) Stop recycle pump.
b) Stop irrigation pump.
c) Close valves to eliminate further discharge.
d) Repair all leaks prior to restarting pumps.
D. Leakage from flush systems, houses, solid separators - action include:
a) Stop recycle pump.
b) Stop irrigation pump.
c) Make sure siphon occurs.
d) Stop all flow in the house, flush systems, or solid separators.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -
possible action:
a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible
pump, and pump back to lagoon.
b) If holes are caused by burrowing animals, trap or remove animals and fill holes and
compact with a clay type soil.
c) Have a professional evaluate the condition of the side walls and the lagoon bottom as
soon as possible.
1 12/12/2007
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach surface waters?
b. Approximately how much was released and for what duration?
c. Any damage notes, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or off the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
a. During normal business hours call your DWQ regional office; Phone #, after hours,
emergency number: (919) 733-3942. Your phone call should include: your name,
facility number, and telephone number, the details of the incident from item 2 above, the
exact location of the facility, the location or direction of the movement of the spill, weather
and wind conditions. The corrective measures that have been undertaken and the
seriousness of the situation.
b. If the spill leaves property or enters surface waters, call local EMS phone number.
c. Instruct EMS to contact local Health Department.
d. Contact CE's phone number, local SWCD office phone number and the local NRCS
office for advice / technical assistance phone number.
4. If none of the above works call 911 or the Sheriffs Department and explain your problem to
them and ask the person to contact the proper agencies for you.
5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage.
a. Contractors Name: Murphy Brown, LLC
b. Contractors Address: P.O. Box 856, Warsaw NC 28398
c . Contractors Phone: (910)293-3434
6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.)
a. Name: Kraig Westerbeek
b. Phone: (910) 293 - 5330
7. Implement procedures as advised by DWQ and technical assistance agencies to rectify
the damage, repair the system, and reassess the waste management plan to keep
problems with release of wastes from happening again.
2 12/12/2007
Version—November26, 2018
Mortality Management Methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
El El
Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S1 006-403). The bottom of the burial pit should be at least one foot above the seasonal
high Water table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .0200.
Rendering at a rendering plant licensed under G.S. 106-168.7.
Complete incineration according to 02 NCAC 52C .0102.
A composting system approved and permitted by the NC Department of Agriculture & Con-
sume Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additi nal requirements must be met and a permit is required from NC DEQ.
In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
Any method which, in the professional opinion of the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
wnen numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
w (ste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
n. L 3-l3- 17
Signature of Farm Owner/Manager Date
Signature of Technical Specialist Date
i
Grower: Mau! Swamp 42
Address: PO Box 759
Rose Hill, NC 28458
County: Craven
Designed By: KBW
Checked By: DSE
Date:
Sheet 1 of 7
ANAEROBIC
WASTE LAGOON DESIGN
FARM INFORMATION
Nursery:
Wean to Finish:
Finishing:
Farrow to weanling:
Farrow to feeder:
Farrow to finish:
Boars:
Storage Period:
25 Yr. / 24 Hr Storm Event
"Heavy Rain" Factor
Rainfall in Excess of Evaporation
Additional Water Usage:
Additional Drainage Area:
Farm Population:
LAGOON INFORMATION
Is Lagoon Designed as an Irregular Shape? (Y/N)
Does Operator Want Emergency Spillway? (Y/N)
Was This Design Built Prior to Sept. 1996? 2L( (Y/N)
Is Drain Tile Req'd to Lower SHWT? (Y/N)
Seasonal High Water Table Elev: ••••-----••-••---- ---
Freeboard:
Emergency Spillway Flow Depth:
Side Slopes:
Inside Top Length:
Inside Top Width:
Top of Dike Elevation: Depth
Finished Bottom Elevation: --------- • 11.00 Ft.
Start Pump Elevation: 20.4 In.
Stop Pump Elevation: -------•-. 60 In.
LAGOON VOLUME REQUIRED VOL. DESIGN VOLUMES
Storm Stor
Temporary =
Permanent =
Total Volume =
26055 (Cu.Ft.)
60041 (Cu.Ft.)
78000 (Cu.Ft.)
164,096 (Cu.Ft.)
1/2 Treatment Volume =
1/2 Treatment Volume Elevation =
90 Temporary Storage Volume Elevation =
Min. Required Liner Thickness
Lagoon Surface Area: (Inside TOD)
26,236 (Cu.Ft.)
107,646 (Cu.Ft.)
127,113 (Cu.Ft.)
260,995 (Cu.Ft.)
39,000 (Cu.Ft.)
45.51 Ft.
48.87 Ft.
N
N
Y
N
12/22/08
2600 Hd.
0
0
0
0
0
0
180 Days
7,5 In.
11.8 In. 7
0
0
1.0 Fl.
3 :1 (H:V)
362.5 Ft.
115.0 Ft.
52.00 Ft.
41.00 Ft.
50.30 Ft.
47.00 Ft.
% REQ'D,
100.70%
179.29%
162.97%
159.05%
77.84 In.
37.62 In.
1.8 Ft:
41,688 S.F.
Murphy -Brown, LLC Engineering P.O. Box 856 ,Warsaw, NC 28398
(910) 293-3434
i
Elevation (FT.)
41.00
42.00
43.00
44.00
45.00
46.00
47.00
48.00
49.00
50.00
51.00
52.00
Grower: Maul Swamp 52
Address: PO Box 759
Rose Hill, NC 28458
County: Craven
Designed By: KBVV
Checked By: DSE
Date: 12/22/08
Sheet 2 of 7
BASE VOLUME:
ACTUAL DESIGN
VOLUME
Cu. Ft.
LAGOON STAGE -AREA VOLUMES
Contour
Area 3SF)
14,529
16,638
18,819
21,072
23,397
25,794
28,263
30,804
33,417
36,102
38,859
41,688
CALCULATIONS
Incr. Vol._(u._FT)
15,583
17,728
19,945
22,234
24,595
27,028
29,533
32,110
34,759
37,480
40;273
Cumul. Vol. (Cu. FT)
0
15,583
33,311
53,256
75,490
100,085
127,113
156,646
188,756
223,515
260,995
301,268
These volumes were calculated using the vertical average end area method.
TOTAL REQD VOL 164,096 CF
CUMULATIVE VOL,
ZONE VOL. 159.05%
END PUMP = = = = 47.00 FT
START PUMP = = 50.30 FT
MAX STORAGE = 51.00 FT
127,113 CF TR'MT
234,759 CF TEMP
260,995 CF STORM
127,113
107,646
26,236
162.97%
179.29%
100.70%
Murphy -Brown, LLC Engineering
P.U. Box 856 ,Warsaw, NC 28398 (910) 293-3434
Grower: Maul Swamp #2
Address: PO Box 759
Rose Hill, NC 28458
County: Craven
MINIMUM REQUIRED VOLUME CALCULATIONS
Permanent Storage:
Required Treatment Volume:
Designed By: KBW
Checked By: DSE
Date: 12/22/08
Sheet 3 of 7
pimaType Capacity ALW " (cu.ft./Ib) = Total
Nursery
2,600
30
1.00
78,000
Wean to Finish
0
115
1.00
0
Finishing
0
135
1.00
0
Farrow to weanling
0
433
1.00
0
Farrow to feeder
0
522
1.00
0
Farrow to finish
0
1,417
1.00
0
Boars
0
400
1.00
0
Total Required Treatment Volume (cu. ft.)=
Sludge Storage Volume:
78,000
Animal Type Capacity " ALW * (cu.ft./lb) = Totaif
Nursery
2,600
30
0.00
0
Wean to Finish
0
115
0.00
0
Finishing
0
135
0.00
0
Farrow to weanling
0
433
0.00
0
Farrow to feeder
0
522
0.00
0
Farrow to finish
0
1,417
400�
0.00
0
Boars
0
0.000
0
Total Required Sludge Storage Volume (cu. ft.)=
Temporary Storage Volume:
Manure Production:
AnimTType
Nursery
0
Capacity " Sto. Period J./day) = Total
2,600 180 0.30
142,480
Wean to Finish
0
180
1.17
0
Finishing
Farrow to weanling
Farrow to feeder
Farrow to finish
0
0
0
0
180
1.37
180
180
180
4.39
5.30
14.38
0
0
Boars
Excess Fresh Water:
0 180
4.06
0
Total Manure Production (gals.)=
Total Manure Production (cu.ft.)=
142,480
19,048
iAnimal Type
Capacity* Sto. Period d.Iday) = Total
Nursery
2,600
180
0.00
0
Wean to Finish
0
180
0,00
0
Finishing
0
180
0.00
0
Farrow to weanling
0
180
0.00
0
Farrow to feeder
0
180
0.00
0
Farrow to finish
0
180
0.00
0
Boars
0
180
0.00
0
Total Fresh Water Excess (gals.)=
Total Fresh Water Excess (cu.ft.)=
0
0
Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398
(.910) 293-3434
Grower:
Address:
Maul Swamp #2 Designed By: KBW
PO Box 759 Checked By: DSE
Rose Hill, NC 28458 Date: 12/22/08
County: Craven Sheet 4 of 7
Temporary Storage Volume: ;Cont.'
Rainfall in Excess of Evaporation:
Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 121n./ft
Vol.= (41688 sq.ft. + 0 sq.ft.) * 12 in. /12 in./ft.
Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)=
Storm Storage:
Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft.
Vol.= (41688 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft.
Total Required Volume for 25Yr./24Hr. Storm Event (cu.ft)=
"Heavy Rain" Storage:
Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft.
Vol.= (41688 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft.
Total Required Volume for "Heavy Rain" (cu.ft.) =
(for Extended Periods of Chronic Rainfall)
Additional Water Storage:
No Additional Water Storage is Required
0
Total Required Storm Storage
(25Yr. / 24Hr. Storm + 'Heavy Rain')=
Total Required Temporary Storage
(Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) _
Total Required Permanent Storage
(Treatment + Sludge) =
TOTAL REQUIRED VOLUME = 164096 (CU.FT.)
E ECEIVEDIRCIMul'f .,,o� ,
40,993
26,055
26,055 (CU.FT)
60,041 (CU.FT)
78,000 (CU.FT)
0
0
Murphy -Brown, LLC Engineering
P.O. Box 856, Warsaw NC 28398
APR 0 3 2C1
(910) 293-3434
Water Quality
Regional Operations Section
. Grower: Maul Swamp #2 Designed By: KBW
Address: PO Box 759 Checked By: DSE
Rose Hill, NC 28458 Date: 12/22/08
County: Craven Sheet 5 of 7
LAGOON DESIGN SUMMARY
Top of Dike Elevation
Emergency Spillway Crest Elevation
Top of 25Yr. / 24Hr. Storm Storage
Top of "Heavy Rain" Storage
Start Pump Elevation
End Pump Elevation
Top of Sludge Storage
Seasonal High Watertable Elev.
Finished Bottom Elevation
Inside Top Length
Inside Top Width
Side Slopes
Lagoon Surface Area
Min. Liner Thickness (if required)
Freeboard Depth
Temporary Storage Period
Zone Depths:
TOTAL DESIGN VOLUME = 260995 (CU.FT.)
Treatment / Sludge Storage Zone Depth
Temporary Storage Zone Depth
Freeboard / Storm Storage Zone Depth
Total Lagoon Depth
52.00 FT.
Not Al Applicable
51.00 FT.
Not Applicable
50.30 FT.
47.00 FT.
Not Applicable
0.00
41.00 FT.
362.50 FT.
115.00 FT.
3:1 H:V
41,688 SF
1.6 FT.
1.00 FT.
180 Days
6.0 FT.
3.3 FT.
1.7 FT.
11.0 FT
Murphy -Brown, LLC Engineering
P.O. Box 856, Warsaw NC 28398 (910) 293-3434
i
Grower: Maul Swamp #1 Designed By: KBW
Address: PO Box 759 Checked By: DSE
Rose Hill, NC 28458 Date: 03/05/09
County: Craven Sheet 1 of 7
ANAEROBIC WASTE LAGOON DESIGN
FARM INFORMATION
Nursery:
Wean to Finish:
Finishing:
Farrow to weanling:
Farrow to feeder:
Farrow to finish:
Boars:
Storage Period:
25 Yr. / 24 Hr Storm Event
"Heavy Rain" Factor
Rainfall in Excess of Evaporation
Additional Water Usage:
Additional Drainage Area:
Farm Population:
2600 Hd.
0
0
0
0
0
0
180 Days
7.5 In.
11.8 In.
0
0
LAGOON INFORMATION
Is Lagoon Designed as an Irregular Shape? (Y/N)----------- N
Does Operator Want Emergency Spillway? (Y/N) N
Was This Design Built Prior to Sept. 1996?5/z/9C (Y/N) Y
Is Drain Tile Req'd to Lower SHWT? (Y/N) N
Seasonal High Water Table Elev: 0.00
Freeboard: ....... 1.0 Ft.
Emergency Spillway Flow Depth:
Side Slopes: 3 :1 (H:V)
Inside Top Length: 134.0 Ft.
Inside Top Width: 244.0 Ft.
Top of Dike Elevation: Depth 50.70 Ft.
Finished Bottom Elevation: --- 10.00 Ft. 40.70 Ft.
Start Pump Elevation: 20.16 In. 49.02 Ft.
Stop Pump Elevation: 48 In. 46.70 Ft.
LAGOON VOLUME
Storm Stor =
Temporary =
Permanent =
Total Volume =
CHECK PUMPING ELEVATIONS!!!
REQUIRED VOL. DESIGN VOLUMES
20435 (Cu.Ft.)
51199 (Cu.Ft.)
109200 (Cu.Ft.)
180,834 (Cu.Ft.)
20,424 (Cu.Ft.)
61,451 (Cu.Ft.)
112,393 (Cu.Ft.)
194,268 (Cu.Ft.)
1/2 Treatment Volume =
1/2 Treatment Volume Elevation =
90 Temporary Storage Volume Elevation =
54,600 (Cu.Ft.)
44.20 Ft.
47.49 Ft.
%REQ'D..
99.95%
120.02%
102.92%
107.43%
78.01 In.
38.53 In.
Min. Required Liner Thickness ---------------- 1.5 Ft.
Lagoon Surface Area: (Inside TOD)------------------ 32,696 S.F.
Murphy -Brown, LLC Engineering
P, O. Box 856 ,Warsaw, NC 28398 (910) 293-3434
Elevation (FT.)
40.70
41.00
42.00
43.00
44.00
45.00
46.00
47.00
48.00
49.00
50.00
50.70
Grower: N:fiaul Swamp -MI
Address: PO Box 759
Rose Hill, NC 28458
County: Craven
Designed By: !«V!
Checked By: DSE
Date: 03/05/09
Sheet 2of7
ACTUAL DESIGN VOLUME CALCULATIONS
BASE VOLUME: 1 1Cu. Ft.
LAGOON STAGE -AREA VOLUMES
Contour
Area (SF)
13,616
14,084
15,689
17,367
19,116
20,938
22,832
24,797
26,835
28,944
31,126
32,696
Incr. Vol. iCu. FT)
4,155
14,886
16,528
18,242
20,027
21,885
23,814
25,816
27,890
30,035
22,338
Cumul. Vol. (Cu. FT)
0
4,155
19,041
35,569
53,811
73,838
95,723
119,538
145,354
173,243
203,279
225,616
These volumes were calculated using the vertical average end area method.
TOTAL REQD VOL 180,834 CF
CUMULATIVE VOL,
ZONE VOL. 107.43%
END PUMP = = = =
START PUMP =
MAX STORAGE =
46.70 FT 112,393 CF TR'MT
49.02 FT 173,844 CF TEMP
49.70 FT 194,268 CF STORM
112,393 102.92%
61,451 120.02%
20,424 99.95%
Murphy -Brown, LLC Engineering P.O. Box 856 ,Warsaw, NC 28398 (910) 293-3434
Grower: Maul Swamp #1
Address: PO Box 759
Rose Hill, NC 28458
County: Craven
Designed By: KBW
Checked By: DSE
Date: 03/05/09
Sheet 3 of 7
,!JNII1vtUM , REQUIRED VOLUME CALCULATIONS
Permanent Storage:
Required Treatment Volume:
'Animal Type apac ty ALW (cu.ft.rb) = T`otal
Nursery
2,600
30
1.00
-
78,000
r
Wean to Finish
0
115
1.00
0
Finishing
0
135
1.00
0
Farrow to weanling
0
433
1.00
0
Farrow to feeder
0
522
1.00
0
Farrow to finish
0
1,417
1.00
0
Boars
0
400
1.00
0
Total Required Treatment Volume (cu. ft.)=
Sludge Storage Volume:
78,000
Animal Type Capacity k ALW ' (cu.ft.11h) = Total
Nursery
2,600
30
0.40
31,200
Wean to Finish
0
115
0.00
0
Finishing
0
135
0.00
0
Farrow to weanling
0
433
0.00
0
Farrow to feeder
0
522
0.00
0
Farrow to finish
0
1,417
0.00
0
Boars
0
400
0.000
0
Total Required Sludge Storage Volume (cu. ft.)=
Temporary Storage Volume:
Manure Pr
31,200
[Animal Type Capacity • Sto. Period 1.1day) = Total !
Nursery
2,600
180
0.30
142,480
Wean to Finish
0
180
1.17
0
Finishing
0
180
1.37
0
Farrow to weanling
0
180
4.39
0 I
Farrow to feeder
0
180
5.30
0
Farrow to finish
0
180
14.38
0
Boars
0
180
4.06
0
Total Manure Product on (gals.)=
Total Manure Production (cu.ft.)=
Excess Fresh Water:
142,480
19,048
Animal Type Capacity * Sto. Period d.%day) = Toter
Nursery
2,600
180
0.00
0
Wean to Finish
0
180
0.00
0
Finishing
0
180
0.00
0
Farrow to weanling
0
180
0.00
0
Farrow to feeder
0
180
0.00
0
Farrow to finish
0
180
0.00
0
Boars
0
180
0.00
0
Total Fresh Water Excess (gals.)=
Total Fresh Water Excess (tuft.)=
0
0
Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 283a
(910) 293-3434
Grower: Maul Swamp #1 Designed By: KBW
Address: PO Box 759 Checked By: DSE
Rose Hill, NC 28458 Date: 03/05/09
County: Craven Sheet 4 of 7
Temporary Storage Volume: (Cont.)
Rainfall in Excess of Evaporation:
Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft
Vol.= (32696 sq.ft. + 0 sq.ft.) * 12 in. /12 in./ft.
Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)=
Storm Storage:
Val.=(Lagoon Surf. Area + Addt'l Drainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft.
Vol.= (32696 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft.
Total Required Volume for 25Yr./24Hr. Storm Event (cu.ft)=
"Heavy Rain" Storage:
Vat.=(Lagoon Surf. Area + Addt'l Drainage Area) * "Heavy Rain" Factor (in) / 12inJft.
Vol.= (32696 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft.
Total Required Volume for "Heavy Rain" (cu.ft.)
(for Extended Periods of Chronic Rainfall)
Additional Water Storage:
No Additional Water Storage is Required
0
Total Required Storm Storage
(25Yr. / 24Hr. Storm + 'Heavy Rain')=
Total Required TemporaryStorage
(Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) =
Total Required Permanent Storage
(Treatment + Sludge) =
TOTAL REQUIRED VOLUME = 180834 (CU.FT.)
32,151
20,435
20,435 (CU.FT)
51,199 (CU.FT)
109,200 (CU.FT)
0
0
Murphy-Srown, ! LC Engineering
P.O. Box 856, Warsaw NC 28398 (910) 293-3434
Grower: Maul Swamp #1 Designed By: KBW
Address: PO Box 759 Checked By: DSE
Rose Hill, NC 28458 Date: 03/05/09
County: Graven Sheet 5 of 7
LAGOON DESIGN SUMMARY
Top of Dike Elevation
Emergency Spillway Crest Elevation
Top of 25Yr. / 24Hr. Storm Storage
Top of "Heavy Rain" Storage
Start Pump Elevation
End Pump Elevation
Top of Sludge Storage
Seasonal High Watertable Elev.
Finished Bottom Elevation
Inside Top Length
Inside Top Width
Side Slopes
Lagoon Surface Area
Min. Liner Thickness (if required)
Freeboard Depth
Temporary Storage Period
Zone Depths:
TOTAL DESIGN VOLUME = 194268 (CU.FT.)
Treatment / Sludge Storage Zone Depth -----------
Temporary Storage Zone Depth
Freeboard / Storm Storage Zone Depth ---- - -
Total Lagoon Depth
50.70 FT.
Not At Applicable
49.70 FT.
Not Applicable
49.02 FT,
46.70 FT.
42.74 FT.
0.00
40.70 FT.
134.00 FT.
244.00 FT.
3:1 H:V
32,696 SF
1.5 FT.
1.00 FT.
180 Days
6.0 FT.
2.3 FT.
1.7 FT.
10.0 FT,
Murphy -Brown, LLC Engineering
P O. Bak. 854 Warsaw NC 28398 (990) 293-3434
cS31
OPERATION & MAINTENANCE PLAN
pT°Per lagoon liquid management should be a year-round
important to manage levels so that you do not hvlms°nty, It is especially
wet persods, during extended rainy and
Maximum storage capacity should be available in the lagoon
receivingcrop is dormant (such as wintertime for bermudagrass)
extended rainy spells such as the thunderstormg for periods when the
that at the fist signs of plans gthe u in the later winter/earlyain oe when there are
season in the summertime,
a farm waste management plan should be done whenever theThis means
espring, irrigation according to
receive laoon liquid, This will make storage space available in the
1�'iods, In the late summer/early fall the lagoon shouldland is dry enough to
marker (see the asummer/early to allow for winter gEve lagoon the future wet
maintain lagoon close to the minimum gstorage.v Every
pumped down to low
utilization plan will allow it. Liquid level as long as the weather and be made to
waste
Waiting
until
nt In he leave as reached its maximum storage capacity
Overflow from the veoon roanyom for storing excess water during etenebefore periodsstarting.
to
state law and subject to c reason except a 25-year, 24-hour storm e�violation of
Penalty action.
The routine maintenance of a lagoon involves the following:
Maintenance of a vegetative cover for the dam.
Fescue or common bermudagrass are the most common vegetative
covers, The vegetation should be fertilized each year, if needed, to
maintain a vigorous stand, The amount of fertilizer applied should
based on a soils test, but in the event that it is not practical to obtain
be
a soils test each year, the lagoon embankment and surrounding areas
should be fertilized with 800 pounds per acre of 10-10.10, or
equivalent,
Brush and trees on the embankment must be controlled. This may be
done by mowing, spraying, grazing, chopping, or a combination of
these practices, This should be done at least once a year and
possibly twice in years that weather conditions are favorable for
heavy vegetative growth,
NOTE: if vegetation is controlled by spraying, the herbicide must not be allowed
the lagoon w8ter, Such chemicals could harm the bacteria in the lagoon that to enter
the waste, are treating
Maintenance inspections of the entire lagoon should be made during the initial filli
the lagoon and at least monthly and after major rainfall and storm events, Items t nb of
checked should include, as a minimum, the following; o be
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for;
I, separation of joints
2, cracks or breaks
3, accumulation of salts or minerals
4, overall condition of pipes
APR 032019
WaterQusltilr
�A�I11nx,p operations
• Lagoon surface ---look for:
1, undesirable vegetative growth
2. floating or lodged debns
Embankment ---look for:
1, settlement, cracking, or "jug" holes
2. side slope stability ---slumps or bulges
3. wet or damp areas on the back slops
4, erosion due to lack of vegetation or as a result of wave action
5, rodent damage
Larger lagoons may be subject to liner damage due to wave action
winds. These waves can erode the lagoon sidewalls, therebyweakeningcaused by strong
A good stand of vegetation will reduce the potential damage caused
wave action causes serious damage to a lagoon sidewall the lagoon dam.
used to reduce the wave impacts, baffles in the Iagoonaction.
m Y beif
Any of these features could lead to erosion and weakening of the dam,
any of these features, you should call an appropriate expert familiar with
construction of waste legoons. You may need to provide a tempo f1 if f there
r e is an has
of a waste discharge. However, a design and
technical expert, Any digging into permanent
nndamlwitthnheavyd equipment re ewe by �B is a threat
undertaking. with potentially serious consequences and should otbe cond a serious
recommended by an appropriate technical expert,
acted unless
• Transfer Pumps ---check for proper operation of:
I, recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually vibration, may indicate that the pump is in need or
replacement. loud or grinding
noise, or a large amount of vibr
repair or
NOTSc Pumping systems should be ins
Ne not completely '� inspected and operated frequently enough so that you
arP y surprised by equipment failure. You should perform your pumping
system maintenance at a time when your lagoon is at its low level. This will allow
safety time should major repairs be required, Having a nearly full lagoon is notsame
to think about switching, repairing , or borrowing the time
your neighbor's lagoon is full also, You should ons der maintaining an your
vetrrylagoonf spare
parts or pumps,P
Surface water diversion features are designed to carry all surface
drainage waters (such as rainfall runoff, roof drainage, gutter outlets,
and parking Iot runoff) away from your lagoon and other waste
treatment or storage structures, The only water that should be
coming from your lagoon is that which comes from your flushing
(washing) system pipes and the rainfall that hits the lagoon directly,
You should inspect your diversion system for the following:
1, adequate vegetation
2, diversion capacity
3. ridge berm height
Identified roblems should be corrected promptly. it is advisable to ins
during or immediately following a heavy rain. If technical assiPit our system proper solutions, consult with appropriate experts, stance is need to
You should record the level of the lagoon just prior to when rain is predicted
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This
give you an idea of how much your lagoon level will rise with a ' and thewill
n
(you must also be recording your rainfall for this to work). Knowing� n rainfall amount
in
planning irrigation applications and storage. If your lagoon rises exssivethis ly, you help in have an inflow problem from a surface water diversion or there mayY> may
lagoon from the surrounding land. be seepage into the
Lagoon Operation
Startup:
1. Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before
waste loading begins, taking care not to erode lining or bank slopes,
3. Drainpipes into the lagoon should have a flexible pipe extender on the
end of the pipe to discharge near the bottom of filling or another means of slowing the incomingwater
toon avoidig initial
the lining, g water to erosion of
4. When possible, begin loading new lagoons in the spring to maximize
bacterial establishment (due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of' the full lagoon
liquid volume. This seeding should occour at least two weeks prior to the
addition of wastewater.
b. Maintain a periodic check on the lagoon liquid pH. If the pH falls below
7,0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of
lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid
pH is between 7.5 and 8, 0,
7. A dark color, lack of bubbling, and excessive odor signals inadequate
biological activity, Consultation with a technical specialist
if these conditions occur for prolonged periods, especilduring recommended
season.
Loading:
The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function. Flush systems that wash waste into the lagoon several times daily are
optimum for treatment. Pit recharge systems, in which one or more buildings are drained
and recharged each day, also work well,
Management:
•
•
Practice water conservation.. minimize building
spillage from leaking waterers, broken pipes and washdownter$throu
proper maintenance and water conservation, gh
Minimize feed wastage and spillage by keeping feeders adjust
will reduce the amount of solids entering the lagoon �' This
Maintain lagoon liquid level between the the full temporary storage level. the storage level and
Place visible markers or stakes on the lagoon bank to show the
minimum liquid level and the maximum liquid lever (Figure 2-1),
Start in'igating at the earliest �
nutrient requirements and soil moisture soethatrtem or
will be maximized for the summer thunderstorm season,P g based °n
P�y storage
irrigate in the late summer/early fall to provide m lagoonly,
storage for the winter,
• The lagoon liquid level should never be closer than 1 foot to the lowest
point of the dam or embankment,
Do not pump the lagoon liquid level lower that the permanent storage
level unless you are removing sludge, g
Locate float pump intakes approximately 18 inches underneath the li uid
surface and as far away from the drainpipe inlets as possible, q
• Prevent additions of bedding materials, long-stemmed forage or vegetation
molded feed, plastic syringes, or other foreign materials into the lagoon.
• Frequently remove solids from catch basins at end of confinement houses or
wherever they are installed,
Maintain strict vegetation, rodent, and varmint control near lagoon edges.
Do not allow trees or large bushes to grow on lagoon darn or embankment,
Remove sludge from the lagoon either when the sludge storage capacity is
full or before it fills 50 percent of the permanent storage volume.
If animal production is to be terminated, the owner is responsible for
obtaining and implementing a closure plan to eliminate the possibility of a
pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can be reduced by:
0.4
• proper lagoon sizing,
mechanical solids separation of flushed waste,
gravity settling of flushed waste solids in an appropriately designed basin, or
minimizing feed wastage and spillage,
Lagoon sludge that is removed annually rather than stored longterm will:
will;
have more nutrients,
have more odor, and
require more land to properly use the nutrients,
Removal techniques;
Hire a custom applicator,
• Mix the sludge and lagoon liquid with a chopper -agitator pump through large -bore sprinkler irrigation stono nearby c
and soil incorporate, cropland;
Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; mix remaining sludge; pump into liquid sludge applicator; haul
and spread onto cropland or forageland; and soil incorporate,
• Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; dredge sludge from lagoon with dragline or sludge barge; berm
an area beside lagoon to receive the sludge so that liquids can drain back
into lagoon; allow sludge to dewater; haul and spread with manure spreader
onto cropland or forageland; and soil incorporate.
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will
iffent
nutrient and metal values from the liquid, The application of the sludge to dfiieldsewill be
limited by these nutrients as well as any previous waste applications to that field and crop
requirement, Waste application rates will be discussed in detail in Chapter 3,
When removing sludge, you must also pay attention to the liner to prevent damage. Close
attention by the pumper or drag -line operator will ensure that the lagoon liner remains
intact. If you see soil material or the synthetic liner material being disturbed, you should
stop the activity immediately and not resume until you are sure that the sludge can be
removed without liner injury, If the liner is damaged it must be repaired as soon as
possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal content
than liquid. Because of this it should probably be applied to land with low phosphorus
and metal levels, as indicated by a soil test, and incorporated to reduce the chance of
erosion. Note that if the sludge is applied to fields with very high soil -test phosphorus, it
should be applied only at rates equal to the Drop removal of phosphorus. As with other
wastes, always have your lagoon sludge analyzed for its nutrient value.
The application of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conditions which
could increase the concern of neighbors,
Possible Causes of Lagoon Failure
Lagoon failures result in the unplanned discharge of wastewater from the structure.
of failures include leakage throe h the reh oT
dam, Assumingproperg bottom or sides, overtopping, and breach of the �$
design and construction, the owner has the responsibility for
ensuring structure safety. Items which may lead to lagoon failures include:
Modification of the lagoon structure ---an examFle is the placement of a pipe
in the dam without proper design and construction. (Consult an expert in
lagoon design before placing any pipes in darns.)
• Lagoon liquid levels ---high levels are a safety risk,
▪ Failure to inspect and maintain the dam.
Excess surface water flowing into the lagoon,
Liner integrity --.protect from inlet pipe scouring, damage during sludge
removal, or rupture from lowering lagoon liquid level below groundwater
table,
NOTE: If lagoon water is allowed to overtop the dam, the moving water will s
gullies to form in the dam, Once this damage starts, it can quickly cause a large
cause
of wastewater and possible dam failure, g discharge