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HomeMy WebLinkAbout240113_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at Ieast 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than Apri13, 2019. Please do not leave any question unanswered Please ver(J' all information and make any necessary corrections below. Application must be signed and dated by tke Permillee. 1. Farm Number. 24-0113, Certificate Of Coverage Number. AWS240113 2. Facility Name: Double R Farms #2 3. Landowner's Name (same as on the Waste Management Plan): Ronald C Pridaea 4. Landowner's Mailing Address: $70 Lawrence Tedder Rd City: Whiteville State: NC Zip: 2847Z Telephone Number 910-640-7407 Ext. E-mail: doublerfann ii amail.com 5. Facility's Physical Address: 3592 Arthur Collier Rd City: • Butters State: N.C. Zip: 28320 6. County where Facility is located: Columbus 7. Farm Manager's Name (if different from Landowner): Jeremy Pridgeq 8. Farm Manager's telephone number (include area code): 910-840-4558 Ext. 9. Integrator's Name (if there is not an Integrator, write "Non&'): Mumhv-Brown LIB 10. Operator Name (OIC): Ronald C. Pridgen Phone No.: 910-840-4558 OIC #: 23293 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number. Current Permit: Operation Types: Operations Type Allowable Count Swine - Feeder to Finish 7,040 Swine Cattle pry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Fmislt Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) S Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard 'Redline" (Inches) 1 g p l/'19.r C/d.y /i 6-03 tf 0q 180,774.00 19.50 Mall one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP). Finned by the owner and a certified technical specialist containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting. digesters, waste transfers, eta) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal i,ncdear.gov 1 attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. 1 understand that. if all required parts of this application arc not completed and that if all required supporting information and attachments are not included this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation. or certification in any application may be subject to civil penalties up to 825.000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than S 10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Nance of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation. signature shout be a principal executive officer of the corporation): Name:Ea/ l •Q Title: Signature: _ • d Date: 3/ 7/ ?a,q Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number. (919) 707-9100 E-mail: 2019PermitReuewalgacderir.gov iOiRM: itE. E Al -STATE f;ENI:R tl. 02/2019 Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. 1:1 0 o❑ E"EJ El El El 0 El El El ID El Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC'52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit Is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinionnof the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan Is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done In accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. . • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • to the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. RH, Efej Signature ofqt r/Manager Date • 3/.27/2/q NUTRIENT MANAGEMENT PLAN Grower(s): Farm Name: County: Farm Type: Farm Capacity: Storage Structure: Storage Period: Application Method: Ronald Pridgen Double R Farms # Z Columbus Feed -Fin 7040 Anaerobic Lagoon 180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant iFtN nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor Page: 1 problems. ent 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 1'5A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): 7040 animals X 986 gal/animal/year = AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): 6,937,920 gallons 7040 animals X 2.30 Ibs/animal/year = 16,192.00 Ibs Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type, and surface application. Page: 2 Hyd Field Soil Type Crop Code Yield /Ac Ibs N /unit Acres Lbs N/Ac Residual Lbs N /Ac Ibs N Required Time to Apply 1 e- e- e- e- e- e- N N N N N N N co co qq' 'd' LA 10 LA CO CO CO CO BuB B 4.1 50.00 2.80 205.0 574.00 Mar -Oct 2 BuB B 4.1 50.00 2.63 205.0 539.15 Mar -Oct 3 BuB B 4.1 50.00 2.74 205.0 561.70 Mar -Oct 4 BuB B 4.1 50.00 3.99 205.0 817.95 Mar -Oct 5 BuB B 4.1 50.00 4.87 205.0 998.35 Mar -Oct 6 BuB B 4.1 50.00 3.03 205.0 621.15 Mar -Oct 7 BuB B 4.1 50.00 3.05 205.0 625.25 Mar -Oct 8 BuB B 4.1 50.00 4.11 205.0 842.55 Mar -Oct 9 Ra B 3.4 50.00 3.73 170.0 634.10 Mar -Oct 10 Ra B 3.4 50.00 3.17 170.0 538.90 Mar -Oct 11 Ra B 3.4 50.00 2.51 170.0 426.70 Mar -Oct 12 BuB B 4.1 50.00 2.20 205.0 451.00 Mar -Oct 13 BuB B 4.1 50.00 2.09 205.0 428.45 Mar -Oct 14 BuB B 4.1 50.00 1.55 205.0 317.75 Mar -Oct 15 BuB B 4.1 50.00 0.73 205.0 149.65 Mar -Oct 16 Ly B 4.1 50.00 0.69 205.0 141.45 Mar -Oct 17 Ly B 4.1 50.00 2.65 205.0 543.25 ' --Mt ar-Oct- 18 Ly B 4.1 50.00 4.75 205.0 973.75 Mar -Oct 19 Ly B 4.1 50.00 4.25 205.0 871.25 Mar -Oct 20 Ly B 4.1 50.00 3.37 205.0 690.85 Mar -Oct 21 BuB B 4.1 50.00 2.99 205.0 612.95 Mar -Oct 22 BuB B 4.1 50.00 2.68 205.0 549.40 Mar -Oct 23 BuB B 4.1 50.00 0.95 205.0 194.75 Mar -Oct 24 BuB B 4.1 50.00 1.34 205.0 274.70 Mar -Oct All K 50.00 66.87 50.00 3343.50 S-April Total 66.87 Available N *Difference 16722.50 16192.00 -530.50 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. *A negative number reflects the total Ibs of additional nitrogen needed to achieve yields on acreage listed in chart. A positive number means additional acreage is required to utilize the nitrogen produced by the farm. NOTE: This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 3 emt) In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. The following legend explains the crop codes listed in the table above: Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Com - Silage F Cotton G Fescue - Grazed H Fescue - Hay Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean Lbs N utilized / unit yield 1.6 Ibs N / bushel 50 Ibs N / ton 50 Ibs N / ton 1.25 Ibs N / bushel 12lbs N/ton 0.12 Ibs N / Ibs lint 50 Ibs N / ton 50 Ibs N / ton 1.3 Ibs N / bushel 2.4 Ibs N / bushel 50 Ibs N / acre 50 lbs N / acre 2.5lbs N/cwt 2.4 Ibs N / bushel 4.0—ibs N / bushel Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. Page: 4 SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 0.36 pounds of plant available nitrogen per animal per year in the sludge based on the application method listed earlier. If you remove the sludge every 5 years, you will have approximately 12672.00 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 42.24 acres of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 101.38 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and applications. APPLICATION OF WASTE BY IRRIGATION: The imgation application rate should not exceed the intake rate of the soil at the time of irrigetion such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface imgation is the method of land application for this plan, it is the responsibility of the riN producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following is provided as a guide for establishing application rates and amounts. Tract Field Soil Type Crop Application Rate in/hr Application Amount * inches 1 1 BuB BK 0.6 1 2 1 BuB BK 0.6 1 3 1 BuB BK 0.6 1 4 1 BuB BK 0.6 1 5 1 BuB BK 0.6 1 6 1 BuB BK 0.6 1 - - 7 2 BuB BK 0.6 1 8 2 BuB BK 0.6 1 9 2 Ra G 0.4 0.95 10 2 Ra G 0.4 0.95 11 2 Ra G 0.4 0.95 12 2 BuB BK 0.6 1 13 2 BuB BK 0.6 1 14 3 BuB BK 0.6 1 15 3 BuB BK 0.6 1 16 4 Ly BK 0.65 0.75 Page: 5 17 4 Ly BK 0.65 18 5 Ly BK 0.65 19 5 Ly BK 0.65 20 5 Ly BK 0.65 21 6 BuB BK 0.6 22 6 BuB BK 0.6 23 6 BuB BK 0.6 24 6 BuB BK 0.6 t.., 5 0.75 0.75 0.75 1 1 1 1 *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsiability of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. Additional Comments: Page: 6 NUTRIENT MAN GEMENT PLAN CERTIFICATION Name of Farm: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named a1ove: . 1/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. ame of Facility Owner: Signature: Name of Manager (if different from owner): Signature: Please Print Name of Technical Specialist: Sonya J. Barber Affiliation: Harvest Net, Inc. Address: P.O. Box 32 Council, NC 28434 Telephone, (910) 645-6758 Signature: Date • Page: 8 COUNTY Rd ;21 GoA ;t; TABLE 2 - Traveling Irrigation Gun Settings .3 hlukc, nfmllei Lind 7:17,c of Equipment 6fm, AV t- a` . t9 — 3/7 j ,%' 33y P(, � 0 - 3,00 PT' Lane Spacing °lo Spacing Field No' & Ilvdrant No' • T</ Ft. per Flour . rzy Travel Speed fueOft p!"/4- Stop End Wetted Acres Start Ind Wetted Acres App Rate in/hr Travel Lune Wetted Uia. Equipment Settings I ticrti%e Width 1:fleeti%r Length fl Nozzle 1)in (iun Pressure Reel Pressure Z P2_ ago t, 0 '%V ':$ `l . 940 YZ 4-2/ .0.1' 0°P'<- _‘o _12t P3 G • g0 ADo 5 f 2-Si '° 60 /ZG 3 1 Py #o ‘ 0 ,Ya '31 #v 7?/ 9-?1f 'vti 4 /P-G P 5 . 6O 0 . go '. goo S90 V-PI '° Go /At . P 4 3/r. - o 4.1 i i 31.2. `737 P-S ii ' Gv 4.4 • a.. P7 9 �'g� © / 3 �3' 8 �� 147,y 139 ��7 re o a- 1 �o / 60 la-6 Ps? go t o .10 '3g o $05. P-rit ° Gv /.1-t 3 P, A0 G a ; yo ` 9/ �o -7 ,-Sy lig5° o /g.G Ptl e‘ © .yo '3S aoo y6i, '-SN '`' 40 /1-4 .. Pie P t: c . � 0 t 3 $ A.o 6 3,1 ` �SY 1'1'ti 40 , fa-6 . it v.Pi3 /?fe o Y •5''3� po 357 nY ‘0 >u See attached map •ided by the SWC I) Field °Iliee tier tield Ircation(s). Show separate enfor each hydrant location in each field. :ttings •VirA•• 1 e e,-- 317 j , %' D, ut,— 33y a ,? = 34 FT' oz 7-GIn,.i. iia = Travel Speed flAtt PrAl- Stop End Wetted Acres Start Ind Wetted Acres App Rate in/hr Travel Lane Wetted Uia. Equipment Settings Comments Total Acres . g01oto i nevii.c Width 1:11cc1ivc Length IZ Nozzle Dia Gun Pressure Reel Pressure Arc Pattern' .. . 4 •Y3 '35 Flo yy2-. , on f gio Ga /P-1 3°v %o "-WPC yy2-V.►37 aZ• 8' a *IY0 `�g d , 00 'i i-S'Y J' l° 1 o l z_e oa Ito g9c x HSG A43 P., 43 C'0 ' go 0.00 5o1 nii , 44, , /2G ° .1 o _ "501=i,3'f A,7V Q ,10 '31 o oO 727 r.-3g y to %v-G 30° : o ADZ 7sl=34-4ir 3,97 y's7 3,03 o _ , Vo • 3 v s%G 9-$1-f ' ° Ged /At 3°-G at. Apo x 8'°ra = ilia8' G .9.1 '4 131,1 '737 ;$y '° 60 ig l T1, 1314.4 /3, :'82 , 5434 © ,1/3`. ,4L 19s4 � Vo7 0-511 oL 3q Xa�7= bo isoo= i,Lo 3,os-- o • /o .31 o 0 gsa S -g-i.t �d Go /-` 30d : too X So B. 3.7/ y' /l 0 • `/a '3$ V-0o , 70- (2-Fy I f 7ti Go , /a G /: o PooK7,.L- 3,33 1,73 o . ,Vo '3 _ o3 PT',I' / /'�G ,° J o SaoY 3 4,7' $ /7 © • yv ,v `3S v°1va _ /lib °-$Y Go /1-G °'a / 3'u arox Y4 . ;111 P ! r? ,yo _ 13$ _A3�8 o% _ �i Y 1'DL l/� a - 3o' Po ; 'v.'J! = /,7?" a-� o 4 y''3g _ A/o 357 n't Gv l.'1-G 3G° / o ;40x3s 1 = 1,4, A,a1 OCaliunlxl. TABLE 2 - Traveling Irrigation Gun Settings Alakc. Af h.11utll7rpr tifEquilln►en1 O/a➢-e,- 3/514190 P-S3 ,5— % Spacing Field No' & I lvdrant No' • - t Ft. per Hour Travel Speed R , Stop End Wetted Acres Start End Wetted Acres App Rate in/hr Travel Lane Wetted I)ia. n Equipment Settings Lane Spacing i 11cr.•ti%e Width ' I.I1cetive Length Nozzle Din Gun Pressure Reel Pressure 70 70 03 Pit.7i ..".. ..a •yc- '3� 20v ;--'t--- M /,/3 60 /1-6 Pi5 3_1 a - 1V-5 i /73 w y 1,/r Go . is ; i. # y P/G_ £j/av a 4-3 ' /0 3 _ 1, J q 3 ;-Pit h/r 40 /AG P /7 , p 6 0 , `1( ,3$ go° 3 /7 _. -ry /in. l a 11-4 v .Or ( P!$ 14S' d - - Ys •3g '-o t . 9 31 P-8Y _ha to IA-4 4) 1'1 (74-3 0 •Yo •3� 7 0 '3/ icy /pis` . /0 t163 PPo, --77 /7 •0-0 l y8•,s 930 -y hir 10 "MU 7P70 04 PP-i. s" _ o , Lir •3S cpoi 537 /, lS 60 /14 31 Pax, o-5r 0 • Y5 • $ 1 IV- n,1 1 //r 60 l2 G 'S‘ P 3 . ® .p-o •4r 7a , 3G5P--TY /fig- U(/ /e•'G • r' 7 P Q 1-0 , GV `fo .j33 u g-$tt 11/7 Go /?-/, y L are attached map pr d by the S\VC I) Field ()Mee !ivfield k cutiuntsl. ;howsenarnte rnrri._. in .•n.•h 11..Ir1 !ttings 31 , 99a 1 ?40,y' Travel Speed ft/ , Stop End Wcttcd Acres Start Ind Wetted Acres App Rate in/hr Travel Lane Wcttcd Dia. Equipment Settings Comments Total Acres l iixtk. Width I.11cctivr Length fl Nozzle Dina Gun Pressure Reel Pressure Arc Pattern' •• 0 i i/ 31 � V ;- -- Qi ,P-' L // / V Q� / - J DO V /�, I���/� O'4�i% i O '0. 7— NO 1 /1.— el ,G 1V-el /73 AO 1 1 / r G° 4-4 °v1s-n /ag.t /73= •5 / .73 67 4-7 4-3 l• ` ' , V / 3 / 9 , : i/ ; a ;-G - v c • . .'/G ,G . p ,15 ' 9.00 3 /7 ?-,15" 1 ; a 1.. 'O :a : ,a: /9. : .o .114S 3,3Y ta,-37 a a , i .3$ ‘.ot 931 '1f b/T /.a tP-G 3°/S'a Aol x731; I1,3v 11.75 , 0 0 •Ya '3it 7$7'. 93/ o q /i/r - 60 /LG V° f /P 93/ = 3I& 94C— •a •G j ' '.y 930 2-81/ /'/S` Go tgG I $° 15"g,3-xi30- 31/7_ 3,37 9,9G n n ,y5� .3$3' pv1 5-p 1,ig Go 114 3°° 0101$SQ =1,14 7t?d1 p p • ys P-0 / y- r nii it/5- Ga 12-6 '° re) Pe 1 K W 3 : 4-'9-3 a, G $ e . a-v • 4 y ?a 3 G s a-SY /, /$ G0 / g-G . 13v -- i3 G�° x = , 7 5 'clr 0 1-0,Gy q0 qyv 8-F1 1,/T Go / J� " aX53a= I,I, /i31/ TABLE 2 - Traveling Irrigation Gun Settings hlukc. hlurl,•I and 7t•u• u/ Lyui,"i' • t Lane Spacing io Spacing Field No' & I lvdrant No' . Ft. per Flour Travel Speed ft/min Stop End Wcttcd Acres Start Ind Wetted Acres App Rate in/hr Travel Lane Wetted Uia. Equipment Settings Comments Total Acres i ik ii,e Width 1 nee iyr Length 11 Nozzle Dia Gun Pressure Reel Pressure Arc Pattern' Pl. d 3 go g 148 ‘v 1 30" o A v y ;V-,3 cZ.S P� 0 iyU 940 1/5-6 --rii l,a- /° l -3 at) Pao P< 954 = A A, L3 P3 0 ' y° .a v 5 '9' V-Pi / 1 /B' (°v Sod r` 01-- ,3 a, y Py 0 ,1710 9-0v 72%1 r - . Y /i T Go in 30° so , 1K = 73/ 3*-4/ 3, 9` P S O ' 7 U � U p o o� _I i, / � li(� %on-G-i/ 3°D I $G boo = yea V 9.37 P6 (> -fit 13J,2 137 I l gy )3/, 9 3,a3 o.O( 'Act P7 © - 1/7 7 11395 o 49-511 iq�,s S•�7= /,02 t iig 6Oo 1�-G %8 v P O JO 0 8.0 3- P-8-`f /, / 8` G o 4-e 3./ 8'o V-oo x So S. 3.71 114 P, 0 , yd V-06, 7(9-t c-$`l , W8' 4o /g 6 7_i_23`0 P-oo4 %ti- 3,33 -3, 73 P/a 0 •V0 aoo Goa p-$y 1,1$ Gc,) 4_4 3°° ° 0,0y..03 =4,79 1./1 Pt! © ,Vo boa ilk, V--$1 1,1g Go lr -G aU IF() max Y4 am P-.s l Pm 0 , "/U .06 -3?/ -Sy his _ 0 /a-6 . 3° /SG 9.00 p( 391 = 1. 7�J • ;'2-0 P13 0 .Ys' c,-1v 35-1 04`Y HT Go 1g-t 3°°/to .4,tiox357 = l,G9 0_,05 v.zp,3t See attached map provided by the S\VCI) Field Office for field locationtsl. Show separate entrie each hydrant location in each lirld. Use the f0Ioowin 1 ab ations for various arc patters: Ftlitl circlet. 'IQ (three quanrrs)..11 (two third. \•toy .t.,n•n., nr are• in rinor.,rc shall circle)..1 tune third). O tune garter). TABLE 2 - Traveling Irrigation Gun Settings Di - .rer (9-S3 ,5— hlukc. /ifndel (n1 / Type of Equipment Lane Spacing % Spacing Field No' & Ilvdrant No' . Ft. per 1-lour Travel Speed ft/min Stop End Wetted .Acres Start Ind Wetted Acres App Rate in/hr Travel Lanc Wcttcd I)ia. Equipment Settings Comments Total Acres 1Ilecti%e Width Iltecu\,• Length fl Norilc Dia Gun Pressure Reel Pressure Arc Pattern' 3 PI, .L/- 0_00 -'/ -- AS? /,/3 60 / -t 3('° v aav4 a-YA. i,,o /15-•- 17r5 iv_ci 173 wi 1,/a Go 1 —t T o 1”.t 173:: .5 / '73 . g •a-S # y P/G ,a-3 /0 3 1,3 o`I--g--`! ///$' lO0 )a-6 S'v 030?3 = •l/t •‘9 17/7 ,`1( 0.00 3/? ?5-y /,/5 40 l--G 3aaao goox3/q- g44.2 .245 3.3N #*'( P15 • 1, .)-ot 931 AFL/ IN/S Co , Pa-G. 3a /S'o Aol xTh % M1,30 L/ 7S /7,37 D ,g Y l9 - y0 /Bv. ?3/ .may /,/- U /2-G 3°U rSn /P03/ = 31gs q,-5 P po •0-0 1y8'.5 930 a-8'L/ A/8- Go t?-G /� l5'S',5-x/30: 3//7 3,37 04 Pa-1 , vs'" / /, /5 GG /�-G 3°0 de / aka 7,1,-11 7'qei 53) Paa- , Ys p-oi , s— gS11 / '/T GU 17-G o (sr) poi x 5-3s ; a, `-17 2, ”, P A3 . P.° 9v 3,5 a-SY /' el Gd / -G / ice 9' o x 3 ”s-_ ,T P- l , v a. P;1 1-0 %U --5U p-Fi / s /T Go / J" W ie-53a. % 1 t 1'y 11311 See attached map provided by the S\VCI) Field Office for field kkatitm s). Show separate entries •:ach hydrant location in each field. !se the Miaowing ah ations for various are patters: Ftliil circle). 1 L) (thrcc quavers). ri (Iwo third.`. thalt'circic). f tcmc third). 0 tone garter). .\'f0\ nI. IIOn .�.. nrr.. nror.• in lt.•nr.`nc 1 ICI . A,G3ifc7 s v. Af4$ k =; 011,Fx.pr ArGc•- 9106426766 COLUPMIBLIS COUNTY FSA 03/22/2004 15:45 FRIDGEN County: COLUMBUS o nearest residence (other than owner): RAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) O sows (farrow to feeder) 7040 knead (finishing only) O sows (farrow to wean) O head (wean to feeder) Describe other : PAGE 12 P.E:5 Date: 06/15/95 1500.0 feet x 1417 lbs. - 0 lbs X 522 lbs. e 0 l.bs x 135 lbs. = 950400 lbs X 433 lbs. = 0 lbs x 30 lbs. = 0 lbs 0 Total Average Live Weight = 950400 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 950400 lbs. ALW x Treatment Vo1ume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW a 1 CF/lb. ALW Volume = 950400 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION ,r'o7".. W e Lcl L X R7- pcdnvorL's Raziorlr Volume = 0.0 cubic feet ,. TOTAL DESIGNED VOLUME Inside top length (feet) 54 0 - 0?AV 3e. cbe4metiS Inside top width (feet) 335.0 Top of dike elevation (feet) 51.3 Bottom of lagoon elevation (feet) 40.3 Freeboard (feet) 1.0 Side slopes (inside lagoon)--- 3.0 : 1 Total design volume using prismoida1 formula SS/END1 SS/END2 SS/SXDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 534.0 329.0 10.0 AREA OF TOP LENGTH * WIDTH = 534.0 329.0 AREA OF BOTTOM LENGTH * WIDTH 474.1 269.1 AREA OF MIDSECTION LENGTH * WIDTH * 4 504.1 299.1 175686 (AREA OF TOP) 127595 (AREA OF BOTTOM) 602977 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA Z3OTToMD * DEPTH/6 175686.0 602976.7 '127595.2 1.: Total Designed Volume Available = 1507409 CU. FT. EJ /22/2004 15:45 9106426766 c_,OLU•IBUS COUNTY FSA PAGE 1? STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width 540.0 335.0 180900.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 180900.0 square feet Design temporary storage period to be 160 days. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 950400 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 1736064 gals. or 232094.1 cubic feet ►. Volume of wash water Tis the eamount for hsfloors rrc e of fresh water sdforalushsystem.Flushsytemsthat reciulate the lagoon water are accounted for in 5A. Volume = 4224.0 gallons/day * 180 days storage/7.48 gallons per CF Volume 101647.1 cubic feet C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 7,0 inches ,inches per foot 180 days excess rainfall Volume = 7.0 in * DA 1 12 Volume = 105525.0 cubic feet 03/22/2004 15:45 910642676E COLLIFIBUS COUNTY FSr PAGE 14 of 25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot Volume = 113062.5 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 232094 cubic feat 5B. 101647 cubic feet 5C. 105525 cubic .feet 50. 113063 cubic feet TOTAL 552329 cubic feet . SUMMARY Temporary storage period- •. - > Rainfall in excess of eve poration====.._m== —> 25 year - 24 hour rainfal = > Freeboard------------- -...-»-,---- -----__.._> Side slopes =.iw_==—__--_•••`_> Inside top length= ===__=_=_=mmism---> Inside top width -='-----_ — > Top of dike elevation =,.------- �m.wom> Bottom of lagoon elevation == > Total required volume=al.*•=--------=ym:-- > Actual design volume*..*1-*._ _ == =__ .> Seasonal high watertable elevation (SHWT)-......> Stop pumping elev. =- ==--..*=------ .3.0.a m**. › Must be > or - to the SHWT e1ev. .....gs===> Must be > or = to min. req- treatment el.=> Required minimum treatment volume2a�z= > Volume at stop pumping elevation====me4.4===> start pumping elev. =-- �_ __...*=> * DA 18o days 7.0 inches 7.5 inches 1.0 feet 3.0 : E��e_ 540.0 feet}''''U''" Sio.;� 335.0 feet 51.3 feet 40.3 feet 1502729 cu. ft. 1507409 cu. ft. 47.0 feet 47.0 feet 47.0 feet 46.32f eet 950400 cu. ft. 950641 cu. ft. 49.6'ffeet 04. Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall => 1394346 Cu. ft. Volume at start pumping elevation= *.=--_ => 1392581 cu. ft. Required volume to be pumped==g+0 -----> 439266 cu. ft. Actual volume planned to be pumped = > 441940 cu. ft. Min. thickness of soil liner when required==> 1.6 feet 7. DESIGNED BY: DATE: (4 )5)cf APPROVED BY: DATE: ._lty.. NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS ;, 4LLC iS !G•� .•ru.. kl,�s L +" lAKiM /l1Ay Sire Wra act i f,� - 74 P044a 0 Gr pJ 14-. 3 , / It Y S . b4, * COLUMBUS COUNTY FSA 9106426766 N 04 N -t Swine Confinement Building Finished Floor Elev. Sump Top Pad Elev. TYPICAL. CROSS-SECTION Single Stage lagoon - Pit Recharge Design County, NC $"Pipe Invert Elev. 4,b.77 RDr1AL-D Piet E..r.4 Total Design Storage Elev. s4.�ra invert Outlet Pipe ,,,,tZ5` Stop Pump Elev. a Bottom Elev. Support post tIatural Ground t. FT. - DESIGN MIN. CLAY LINER THICKNESS areas of unsuitable material encountered during construction of lagoon slopes and bottom will be excavated below approved de so l mor e minimum claycted liner (to clay ling construction uctioled n specifications material) & comp In design) see soils investigation 40. 3 Z- i Settled Top Dam Elev. Add 5% Settlement Constructed Top Dam Core Trench ;r 1 Remove overburden material and establish embankmenticore on firm soil material....see soils investigation 5r . 34 Heston, NRCS (2)95i System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual i OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: • Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. • Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes 2 Lagoon surface -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment — look for: 1. settlement, cracking, or "jug" holes 2. side slope stability — slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps — check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height 3 Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading:. 1 The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. 4 • Practice water conservation — minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 5 • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. 6 The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure — an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels — high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity — protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. 7 EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) 9/0 -39(-39o0 EMERGENCY MANAGEMENT SERVICES (EMS) 9/ i SOIL AND WATER CONSERVATION DISTRICT (SWCD) 9i0-6ifa-AVfii NATURAL RESOURCES CONSERVATION SERVICE (NRCS) 10-614-431ik COOPERATIVE EXTENSION SERVICE (CES) 9/0-441‘S`Joo This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon immediately. d) Call a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. 8 c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone #, After hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice / technical assistance phone number. 4. If none of the above works call 911 or the Sheriff's Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: b. Contractors Address: c . Contractors Phone: 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: b. Phone: 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 9 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (Liquid Systems) Flush Gutters Accumulation of solids (./(Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. (remove bridging of accumulated solids at discharge _ Lagoons and Pits Crusted Solids ( .ilaintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. Excessive Decaying vegetation (1)Maintain vegetative control along banks of Vegetative Growth lagoons and other impoundment's to prevent accumulation of decaying vegetative matter along waters edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage () Design, operate and maintain feed systems (e.g.. bunkers and troughs) to minimize the accumulation of decaying wastage. () Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter). Feed Storage Accumulation of feed residues () Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). () inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Accumulation of animal () Eliminate low area that trap moisture along fences Areas wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal. () Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). MIC — November 11, 1996 10 Dry Manure Handling Accumulations of animal ( ) Remove spillage on a routine basis (e.g. 7-10 day Systems wastes interval during summer; 15-30 days interval during winter) where manure is loaded for land application or disposal. () Provide for adequate drainage around manure stockpiles () Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. The issues checked (.rpertain to this operation. The landowner / integrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. (Landowner Signature) For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC — November 11, 1996 11 SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Minimize Odor Site Specific Practices _ Farmstead Swine production ( 4Vegetative or wooded buffers: ( commended best management practices; ( Good judgment and common sense Animal body surfaces Dirty manure covered animals (- ry floors Floor surfaces Wet manure -covered floors (-1S! tted floors; (terers located over slotted floors; ( )Feeders at high end of solid floors; ( c ape manure buildup from floors; (erfloor ventilation for drying Manure collection pits Urine Partial microbial decomposition ( frequent manure removal by flush, pit recharge or scrape ( "Kiiderfloor ventilation Ventilation exhaust fans Volatile gases (.Fan maintenance; Dust (Aifficient air movement Indoor surfaces Dust ( 4WVashdown between groups of animals ( )Feed additives; ( )Feeder covers; ( )Feed delivery downspout extenders to feeder covers Flush Tanks Agitation of recycled ( )Flush tank covers lagoon liquid while tanks ( )Extend fill lines to near bottom of tanks are filling with anti -siphon vents Flush alleys Agitation during waste ( )Underfloor flush with underfloor water conveyance ventilation Pit recharge points Agitation of recycled ( )Extend recharge lines to near bottom of lagoon liquid while pits pits with anti -siphon vents are filling Lift stations Agitation during sump ( )Sump tank covers tank filling and drawdown Outside drain collection or junction boxes Agitation during waste ( )Box Covers water conveyance End of drain pipes at lagoon Agitation during waste ( )Extend discharge point of pipes water undemeath lagoon liquid level Lagoon surfaces Irrigation sprinkler nozzles Volatile gas emissions Biological mixing Agitation High pressure agitation Wind draft (-11j1� oper lagoon liquid capacity (rrect lagoon startup procedures ( .0)9inim3m surface area -to -volume ratio ( inimum agitation when pumping ( )Mechanical aeration ( eroven biological additives )1 ate on dry days with little or no wind ( imum recommended operation pressure (-"Pump intake near lagoon liquid surface ( )Pump from second -stage lagoon AMOC - November 11, 1996 12 Storage tank or basin surface Partial microbial ( )Bottom or midlevel loading decomposition Mixing while ( )Tank covers filling Agitation when emptying( )Basin surface mats of solids ( )Proven biological additives or oxidants Settling basin Partial microbial decom- ( )Extend drainpipe outlets underneath liquid surface position Mixing while filling level Agitation when emptying ( )Remove settled solids regularly Manure, slurry or sludge spreader outlets Agitation when spreading Volatile gas emissions (� iI injection of slurry/sludges ( dash residual manure from spreader after use ( )Proven biological additives or oxidants Dead animals Carcass decomposition (doper disposition of carcasses Dead animal disposal pits Carcass decomposition ( )Complete covering of carcasses in burial pits ( )Proper location / construction of disposal pits Incinerators Incomplete combustion ( )Secondary stack burners Standing water around facilities improper drainage ( )Farm access road maintenance Microbial decomposition of away from fagtiti smatter _ Manure tracked Poorly maintained access ( )Farm access road maintenance onto public roads roads from farm access Additional Information: Available From: Swine Manure Management 0200 Rule / BMP Packet NCSU-County Extension Center Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Management:Pit Recharge —Lagoon Treatment:EBAE128-88NCSU-BAE Swine Production Facility Manure Management:Underfloor Ruse -Lagoon Treatment 129-88NCSU-BAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE103-83NCSU-BAE Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings; PIH-33 NCSU-Swine Extension Environmental Assurance Program: NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communication Nuisance Concerns in Animal Manure Management: Odors and Flies; PR0101, Florida Cooperative Extension 1995 Conference Proceedings The issues check,, ( pertain to this operation. The landowner / integrator agrees to use sound judgment in applying odor control measures as practical. I certify the aforementioned odor control Best Management Practices have been reviewed with me. (Landowner Signature) 13