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HomeMy WebLinkAbout240107_Permit Renewal Application 2019_20190410 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non-Discharge General Permit On September 30, 2019, the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3,2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 24-0107 Certificate Of Coverage Number: AWS240107 2. Facility Name: Six B Farm 3. Landowner's Name(same as onhe Wast M a ement Plan): Cecil Barnhill60 / y 4. Landowner's Mailing Address: �GG fj e S k—e— City: Evergreen n // t,7 2 L &tate: NC Zip: 28438 Telephone Number: ;^910/-6654-4 K t. ./ E-mail: 5• Facility's Physical Address: 2682 Silverspoon Rd City: Whiteville State: NC Zip: 28472 6. County where Facility is located: Columbus 7. Farr Manager's Name(if different from Landowner): 8. Farr Manager's telephone number(include area code): r r 9. Integrator's Name(if there iro an In egr or,write'�r orye"): / , t'�r-P_ P 0 /Z 1 l l " 10. Operator Name(OIC): , _ OIC#: 20155 11. Lessee's Name(if there is not a Lessee,write'None"): IV0 11--t 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine-Feeder to Finish 3,520 Operation Tvnes: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses Wean to Feeder Dairy Heifer Laying Chickens Horses-Other Farrow to Finish Milk Cow Pullets Sheep-Sheep Feeder to Finish Dry Cow Turkeys Sheep-Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultn Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Estimated Liner Type Estimated Design Freeboard Structure Date (Clay,Synthetic, Capacity Surface Area "Redline" Name Built Unknown) (Cubic Feet) (Square Feet) (Inches) I 4 19.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d)to the address below. The CAWMP must include the following components: - --The most recent Waste Utilization Plan(WUP),signed b,, the owner and a certified technical specialist,containing: a. The method by which waste is applied to the disposal fields(e.g kation)injection,etc.) b. A map of every field used for land application(for example:irrigation_map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic +3— Emergency Action Plan +A'"Insect Control Checklist with chosen best management practices noted Lr!' Odor Control Checklist with chosen best management practices noted Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist '?'.'Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 1.8'Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal (e.g.composting,digesters,waste transfers,etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov APR 0 2 2019, I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included,this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25.000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation,signature should be by a principal executive officer of the corporation): Name: ,L� G/I Q t �l�/ Title: Q km e Signature: /4"e4l Date: Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699-1636 Telephone number:(919)707-9100 E-mail:2019PermitRenewal@ncdenr.gov FORM: RENEWAL-STATE GENERAL 02/2019 ROY COOPER � APR 0 2 2019 Governor a MICHAEL S.REGAN �•. __ '? Secretary -�o.. �.r• n •� LINDA CULPEP'PER NORTH CAROLINA Director Environmental Quality February 27,2019 Cecil Barnhill Six B Farm PO Box 92 Evergreen,NC 28438 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non-Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non-Discharge General Permits are available at httns:Hdea.nc.eov/about/divisions/water-resources/water-qualitN-regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699-1636 Telephone number:(919)707-9100 In order to assure your continued coverage under the State Non-Discharge General Permit& you must submit an application for permit coverase to the Division. Enclosed �ou will find a 'Request for Certificate of Coverage Facility Currently Covered b. an Expiring State Non-Discharge General Permit." The application form must be completed, signed and returned by April 3, 2019. Please note that you must include one 1 copy of the Certified Animal Waste Management Plan CAWMP with the completed and signed application form. A lit of items included in the CAWMP can be found on page 2 of the r newel application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to S25,000 per day. If you have any questions about the State Non-Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Sincerely, Jon Risgaard,Section Chief Animal Feeding Operations and Groundwater Section Enclosures cc(w/o enclosures): Wilmington Regional Office,Water Quality Regional Operations Section Columbus County Soil and Water Conservation District AFOG Section Central Files-AWS240107 MuMhy-Brown LLC NontCsro'fie Degartrn-_.,toffirv-onr„ente dluea y� I Divs:Drof Water Kesae;Dess ''� 318.7C7.9"JaG Version—November 26,2018 Mortality Management Methods Indicate which method(s)will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table.Attach burial location map and plan. El Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. =7 Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. a A composting system approved and permitted by the NC Department of Agriculture &Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off-farm, additional requirements must be met and a permit is required from NC DEQ. El In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture&Consumer Services(G.S. 106-549.70). a Any method which, in the professional opiniorwof the State Veterinarian,would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm-specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be.>done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency,the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Far caner Manager Date 1:L 19 Signature of Technical Specialist Date EMERGENCY ACTION PLAN This plan will he implemented in the event that waste from your operation leaks,overflows,or runs off the site. You should NOT wait until these waste reach surface waters or leave your property to consider you have a problem. You should make every effort to ensure that this does not happen. This plan should be available to all employees at the.facility,as accidents,leaks,and breaks can happen at anytime. 1)Stop the release of waste. Depending on the situation,this may or may not be possible. Suggested responses to problems are listed below: A)Lagoon Overflow: *add soil to-the berm.to increase the elevation of the dam `pump waste to fields at an acceptable rate *stop sit additional flow to the lagoon *call a pumping contractor *make sure no surface water is entering the lagoon Note:These activities should be started when your lagoon level has exceeded the temporary storage level. B)Runoff from waste application field: *immediately stop waste application *create a temporary diversion or berm to contain the waste on the field " incorporate waste to reduce further runoff C)Leaking from the waste distribution system: *pipes and sprinklers: 1)stop recycle(flushing system)pump 2)stop irrigation pump 3)close valves to eliminate further discharge 4)separate pipes to create an air gap and stop flow *flush system,houses,solid separators: 1)stop recycle(flushing system)pump 2)stop irrigation pump 3)make sure no siphon effect has been created 4)separate pipes to create an air gap and stop flow D)Leakage from base or sidewall of the lagoon. Often these are seepage as opposed to flowing leaks: *dig a small well or ditch to catch all seepage,put in a submersible pump,and pump back into the lagoon NCCES,WUP version 1,page 9 'if holes are caused by burrowing animals,trap or remove animals and fill holes with compacted clay type soil "other holes may be likewise temporarily plugged with clay soil Note:For permanent repair measures,lagoon problems require the consultation of an individual experienced in their design and installation. 2)Assess the extent of the spill and note any obvious damage. A)Did the waste reach any surface waters? B)Approximately how much was released and for what duration? C)Any damage noted,such as employee injury,fish kills,or property damage? -3)Contact appropriate agencies. A)During normal business hours,call your DEM regional office at:910-395-3900:after hours,the emergency number is:919-733-3942. Your phone call should include:your name. aci rty,telephone number,the details of the incident,t i—I a exact location of the facility,and the location or direction of the spill,weather and wind conditions,what corrective measures have been taken,and the seriousness of the situation. B)If the spill leaves the property or enters surface water,call the local EMS at: 911 . C)Instruct EMS to contact the local Health Department at 910-640-6617. D)Also contact the following other agencies: The Cooperative Extension Service at: 910-640-6605. Your local Sail and Water Conservation District at: 910-642.2348. The local Natural Resources Conservation Service at 910-642.2340 And your Integrator atAt i & 4)Implement procedures as advised by DEM and the technical assistance agencies to rectify the damage,repair the system,and reassess the Waste Management Plan to keep problems with release of waste from happening again. NCCES,WUP version 1,page 10 CARROLUS FOODS, INC. P.O. Drawer 856 WARSAW,NORTH CAROLINA 28398 I IMPORTANT INFORMATION ABOUT LAGOON CONSTRUCTION LISTED BELOW IS A BRIEF SUMMARY OF VOLUMES AND OTHER DATA:(SEE CONTENTS OF PLAN FOR MORE INFORMATION i XCAVATIO 1V91--- cubic yards FILL (pad &dike) 18391--- cubic yards TOP SOIL (minimum 3" thick) 299--- cubic yards CLAY LINER (represents a complete liner) 549 -- cubic yards Constructed top of dam must include a minimum of 51"t settlement - EXAMPLE: to feet high dam will require 5% of 10 feet or o.5 feet fill above planned top of dam. Clay content, thickness and compaction of liners (if required) are very important. If the certifying technical specialist is unable to approve the liner with normal field techniques, an independent engineering' analysis will be required (see CONSTRUCTION SPECIFICATIONS for additional information) . - If an independent engineering analysis is required, this expense will be the responsibility of the owner/grower. Special attention needs to be given to the seeding specifications. The lagoon dike must be seeded according to specifications before the system can be certified and stocked with animals. (Consult with your NRCS Conservationist regarding mulching) { ATTENTION: OWNER AND EARTH MOVING CONTRACTOR PLEASE READ THIS.BEFORE REVIEWING THE ATTACHED WASTE MANAGEMENT PLAN. This design has been prepared in accordance with USDA- Natural Resource Conservation Service standards.and properly installed, will allow certification and stocking of animals. The following items should be discussed PRIOR to entering into a contract: I. This design is in compliance with state and federal laws. Any changes in design may result in anon-compliance and failure to be eligible for certification. No animals can be stocked until the lagoon construction is approved,and certified to the Division of Environmental Management (DEM). 2. This design has taken into account data including soils, topography, wetlands, streams, dwellings, wind direction, and owners concerns. 3. The volume shown represents excavation and fill in the lagoon and pad area. It does NOT account for cut/fill for liners, roads, borrow areas, drainage or other related construction activities unless specifically covered in the design. 4. Typically, the excavation volume represents the bulk of earthwork and is used for price negotiations. All earth work beyond this amount will be worked out between the owner and contractor, CARROLUS DOES NOT NEGOTIATE PRICES FOR GROWERS. 5. It is the desire of Carroll's Foods that the contractor receives a fair price for earth work and the land owner receives a properly constructed lagoon and pad that will meet design requirements. 6. DO NOT MAKE ANY CHANGES TO THE DESIGN OR FARM LAYOUT UNLESS THE ORIGINAL DESIGNER IS CONSULTED AND APPROVES. CARROLUS FOODS ASSUMES NO RESPONSIBILITY FOR ANY DEVIATION FROM ORIGINAL DESIGN OR CHANGES MADE ON THE SITE BY CONTRACTOR OR ANYONE OTHER THAN CARROLUS PERSONNEL. MEMORANDUM TO: All Prospective Contract Growers FROM: Don Butler, Real Estate Manager Howard Hobson, Resource Conservationist RE: Legal requirements foit swine growers in North Carolina and how they relate to you The facility design and waste management plan attached is of the utmost importance to you and to Carroll's. This plan must be approved by a technical specialist with USDA- Natural Resource Conservation Service prior to construction start. The lagoon must be constructed exactly as designed unless changes are approved by the original designer and �. NRCS personnel. The approved plan needs to become a part of your permanent records and must be readily available for review if and when your farm is inspected by state regulatory personnel. When earthwork and lagoon construction is complete and the top of the dike and outside slopes of the lagoon have been graded, seeded, and fertilized it must pass a final inspection by NRCS personnel in order for your farm to be certified ready to stock animals. At the time of final construction approval,the owner and the person certifying construction`must sign a document called "Certification for New or Expanded Animal Feedlots" (a`blank of this form is enclosed in your package) and this form must be sent to the Department of Environmental Health and Natural Resources in Raleigh. Copies of the signed document should be kept in your permanent file, one copy goes to NRCS for their file; and a copy must be presented to Carroll's Foods before any animals can be placed on`your farm. The owner is responsible for the Certification being completed and sent to the appropriate places. Remember,NO CERTIFICATION--NO ANIMALS. If you have any questions about the above information, please contact one of us by calling 910-293-3434, extension 246. -- 5 $ 31JP.d aie; ivtCw�tr:icry�oqa aa - Y� an 4 L� < r-in an IUD aa� aarr 1 TM 41 .r r• rmrc.• .� ` s un r.im m I f p� tM 7r CZ LRf ` I w �• sT am w'•S•• ilt4't s , .r fl[I TIV anyr •�►. cs • Tar rWE 1cEr 8 iM t a 8t s• an �>'• �. rrrt it[r JIM =13 P-Pft at 6 srtr' r' � �~ sxrr� c r RA rr .s, a on wrr k r 7II1 a ISr r • i 8t� , t O Till IM 4 Z. s� r m r r ao .rr L Nm rt r 1 r 16 r f R[ ra • iq 1111F r• rw.�'4 ,m 6 zm s " r, MR On ax on A" am cat r'•�y KR - c MR 1- / .." G 7ni 3irr w Mt Y LPiw R r Wiff rL an un � � .Mft � sr n � A•r Nor ,wr mr -� a` ...-str�►� . ,,,o �. • ..w T� •off �.L •Ai` r< MT Raf q y im r c _ A AWN !.R . IQt 4 O MR �i _ 1� •TT�� t 1 11�1 IRS � - sA } { ars a 1- i mi r MR un e r2T off 'm .a < — rar co o rrrr n `..�.e vn r c } q • \ O on n per +3"LI -P,�. •, au am .mow /!.. r n art UK i[ , ISM an � < r ar tr ryes a � c - � r gm ri on Rat 4 U. S. Department of Agriculture September Soil Conservation Service September 1210 File Code: ZIO HAZARD CLASSIFICATItNt DATA SHEET FOR DAMS Xrw-j Count • Landowner .��r LBa •+- y - Community or Group No. Conservation .Plan No. L vs RV Estimated Depth of Water to Top of Dam r�� Ft. Length of Flood Pooi �j/ Ft: Date of Field Hazard Investigation • Evaluation by reach of flood plain downstream to the point of estimated minor effect from sudden dam failure. • -Us-F—ET-dv----1st. Elevaton Kind of wImprovements: of Breach Reach: Length: Width: Slope: Land Use Improvements Above :Floodwater Above • Flood Plain: Flood Plain Ft. Ft; Ft. Ft. • D /awl : - 1 fit)o 61S : WOe1.S : 2 . YA y- • LSD 41j a /.mot • A jo-L 3 :3's sip: Did us y4- : Describe potential for loss of life and damage to existing or probable future downstream improvements from a sudden breach - - Hazard Classification o Dam b, c} (see NEM-Part 520.21} Classification (I, II, III, IV V) e SG Date name t t e Concurred R Date _ f ~ 1 r name tit e NOTE: I. Instructions on reverse side. -- 2. Attach additional sheets as needed. • • 1 1 / " • ' 1 1 ' • 1 FARMER'S NAME DISTRiCT _ COUNTY • • -WORK WAIERSHEV AREA MEASUREMENTS CROPLAND—ACRES E,; WOODLAND— TO • 1 . WORK UNIT CONSERVATIOiL • • • • • • ■■■■■■■■o■■■■■o■room■■■■■■ ■so mommsmm■�■n■smu o■ono■■ ■ Soso■ ■■■■■■■■■■■®■ ■■■ ■■■■■■■ ■E wmm■ ■©■ !IM■■ ■m■■m�■immffimw�mmm ■■+■MEN■■ ■■ ■s■'■■m■■■■■■■■■■,►�i®■ ■■■ MEN■■■E■■■■■o■m■ ■■ ■■■■■ ■■■■■■■■■■u■`■■■ ■mmm ■ ■■sssoe ■■■ ms■M■o■■mmommm ■o■o■■■■■■■■■■■■■■o■■■■■■M ■■i�■■■■■■■M■N■■■■■■■■■■■■■ MEN■0■o9■■■im■■■■■■■■ ■■■■■ ■■s■sommosome■■■■■■■ on .9momEmmommummon- 0 - ■■■■■H■ BORINbrNUbtBER 131MOM I MIN �7!E7m'Of X �1fm,■ i■i m MOM ■Ro ■ ®L�1® tn In oms■■ � f�.■:■�� r ■ �i ; CI ■;■I� ■� ■ !■I ■!� ■f■ �Iti ■! Elm �■ .■.■ INN I'm oil .� TYPES OF MATERIAL ENCOUNTERED IN BORINGS '(Use one of systems below) ' UNIFIED CLASSIFICATION . USDA CLASSIFICATION �,Well graded gravels; gravel, sand mix. _ g-gravel -Poorly graded gravels s-sand GM-SIIty gravels; gravel-sand-silt mix vfs-very flne'sand GC-Clayey gravels; gravel-send-clay mix st a sandy loam SW-Well graded sands; sand-gravel mix fsi-fine sandy loam S P-Poorly graded sands. I-loam SM-Silty sand gl-gravelly loam SC-Clayey sands; send-clay mixtures si-slit ML-Silts;silty,v.fine sands;sandy or clayey silt all-silt loam CL-Clays of low to medium plasticity cl-clay loam - CH-Inorganic clays of high plasticity slclrsllty clay loam _ MH-Elastic silts scl-sandy clay loom OL-Organic silts and silty clays, low plasticity sic-silty clay : OH-Organic clays, medium to high plasticity c-clay F 1. Suitable material for embanlrment is available ©Yea O No pwdtub.v11.rt Ibo•I.d ew+�•k• "" rrrrrate SM4 REMARKS: �� �,s/J� — �°' 1 r.-cow 4�4G ' /t7 Ii .s iH - S G ::7.7T -ref .Le►A-- 4 ._ -i _ Aga- 2. Explain hazards requiring special attention in design �f./mwR+vrtws vma ekj GENERAL REMARKS: ,24 26 261 27 28 -29 3e j 31 32 33 34 96 36 31 38 39 401 41 42 43 44 46 46 47 48 49 60 61 < • �ro ns t � • e 103 ' IGl wW(i a x Crosweads • 75 IM3 07 \ - x m ,m x 0 � ,r -• o ° ,1b 526 Felt Ta6em•ek ty ® \ 03 � 1 t• y f j i � F ; 06 zz 1 B6 e r .%. •• s3� �10 , C"+_ 3I III/ PD v S 76 189 r CHADMMN 3 AA 100 2040000 FEET 697 � VYIW/E19AAE 9 Alt. 5U TA60R MY f7 AM p Se, 30° UNITED STATES SOIL ^�. DEPARTMENT OF CONSERVATION AGRICULTURE SERVICE _ WASTE MANAGEMENT FACILITY SITE EVALUATION It. 8�u• G®�a.+.6ss G•v-r GENERAL INFORMATION C� ,� ' NAME— �Pes- �CATION -- '.� ��=r ----------- 7g�_ SIZE OPERATION-29o:? 7�-fli►tr TELEPHONE— LOCATION DATA /Sp& DISTANCE FROM NEAREST RESIDENCE NOT OWNED BY PRODUCER--y_ IS SITE WITHIN 100 YEAR FLOOD PLAIN?. YES----- NO— If yes, scS cannot provide assistance. IS SITE AT LEAST 100 FT FROM A °BLUE LINE" Y' No---- PERENNIAL STREAM? YES----- If no, site must be relocated IS SITE WITHIN 1 MILE ZONING JURISDICTION NO-`� OF A MUNICIPALITY? f YES----- ^• If yes, landowner should consult with local zoning board about required perMits. Permits must be obtained prior to design approval. (Copies of maps or other reference materials may be attached to site evaluation. ) WETLANDS WOODLAND OR ANY -- WILL SITE INVOLVE CLEARING WO NON-CROPLAND? YES - NO Y If yes, producer must complete a Form AD-1026. DOES NON WETLAND NEED TO BE MEASURED BY REGISTERED SUYRVEYOR PRIOR TO APPROVING WASTE UTILIZATION PLAN? YES---- NO- WILL ACTION -RESULT IN SWAMPBUSTING? YES---- NO- IF WETLANDS ARE INVOLVED, IT IS THE RESPONSIBILITY "OF THE PRODUCER TO CONTACT THE US ARMY CORP OF ENGINEERS, AND THE DIVISION OF ENVIRONMENTAL MANAGEMENT TO DETERMINE IF ADDITIONAL PERMITS ARE REQUIRED. NO WETLANDS SHOULD BE ALTERED UNTIL PRODUCER RECEIVES WRITTEN APPROVAL FROM SCS, US ARMY CORP OF ENGINEERS AND NC DIVISION OF ENVIRONMENTAL MANAGEMENT. (A copy of AD-1026 and CPA-026 should be attached to site evaluation. ) OTHER ENVIRONMENTAL FACTORS ARE ENDANGERED AND/OR THREATENED SPECIES PRESENT? YES---- NO-=-- IS A DESIGNATED NATURAL SCENIC AREA INCLUDED IN THE - PLANNING AREA OR WILL PLANNED ACTIONS IMPACT ON AN ADJACENT NATURAL SCENIC AREA? YES---- NO- IS -AN ARCHAEOLOGICAL OR HISTORICAL SITE LOCATED IN THE PLANNED AREA? YES----- NO-i", . ARE THERE PRIME, UNIQUE, OR LOCALLY IMPORTANT FARMLANDS IN THE OPERATING UNIT? YES--t-f- NO---- - - WILL THE ACTION RESULT IN SODBUSTING? YES---- NO---- If yes to any of these questions, complete form NC-CPA-16 and attach to site evaluation. ,vo�- � pq... Gam/�d�"""""" ODOR CONTROL HAS ODOR CONTROL BEEN DISCUSSED WITH PRODUCER. . . . . . . . . . . . . . . . . . .PREDOMINANT WIND DIRECTION? YES- NO---- . . . . . . . .POSSIBLE EXPANSION OF TREATMENT VOLUME FROM I CU. FT. UPWARDS TO �- 3 CU. FT. /LB. OF ANIMAL? YES-- . . . . . . . . PRECHARGING LAGOON WITH FRESH WATER To AT LEAST if 2 OF THE CAPACITY? YES---- . . . . . . . .USING GOOD SOUND JUDGMENT IN LAND APPLICATION OF WASTE? YES---- NO---- WASTE MANAGEMENT DOES PRODUCER OWN ENOUGH LAND TO. PROPERLY LAND APPLY WASTE? YES-k- NO---- IF NO, DOES PRODUCER HAVE ACCESS TO MORE LAND? YES-- NO-- IF LAND IS NOT OWNED BY PRODUCER, CAN PRODUCER GET AGREEMENT ON LAND ON WHICH TO APPLY WASTE? YES---- NO---- (Attach soil investigation sheet to site evaluation. ) SOIL INVESTIGATION -- VALID ONLY SOIL INVESTIGATION SHEET ATTACHED IS SOIL SUITABLE FOR LAGOON? YES-- — NO--'--- IS A CLAY LINER REQUIRED? YES-----"" NO IF YES, IS CLAY AVAILABLE ONSITE? YES--�-- NO------ QUESTIONABLE-------- IS A CORE TRENCH REQUIRED? YES------ NO------ (Attach soil investigation sheet to site eia.luation. ) f'f SITE APPROVED YES--!:::�- NO--- CONDITIONAL-------- ,�;.�. ------------------=- .. COMMENTS-- --------------*-- ------------------------------------------------ THIS SITE INVESTIGATION IS VALID AS LONG AS THE DESIGN AND CONSTRUCTION OF LAGOON CONTINUES IN REASONABLE TIME PERIOD. UNDUE DELAYS OR HESITANCY IN CONSTRUCTION MAY REQUIRE THAT SITE EVALUATION BE INVALIDATED. �"✓ SIGNATURE- -- DATE---9----- �------�:��---- 3. _ tt Operator:RICKY BARNES #2 County: COLUMBUS Date: 01/13J95 Distance to nearest residence (other than -owner) : 1500.0 feet 1. AVERAGE LIVE WEIGHT (ALW) x 1417 lbs. = 0 lbs 0 sows (farrow to finish) x 522 lbs. = 0 lbs 0 sows (farrow to feeder) x 135 lbs. = 475200 lbs 3520 head (finishing only) 433 lbs. = 0 lbs x 0 sows (farrow to wean) x 30 lbs. = 0 lbs 0 head (wean to feeder) 0 Describe other Testa Average Live Weight = 475200 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 475200 lbs. ALW x Treatment Volume(CFlb. W Treatment :VOlume(CF) /lb: ALW = /lb Volume = 475200 cubic feet 3 . STORAGE VOLUME FOR SLUDGE ACCUMULATION Ka' XKcj-vQaV AT OYA rt eRS RF Volume = 0.0 cubic feet 4. TOTAL DESIGNEDVOLUME Inside top h -length (feet) ---------- ---- 275.0 (AyE tz�►c e�Inside top width (feet)---------------------- 305.0 Top of dike elevation (feet)------- 51.5 3 Bottom of lagoon elevation (feet)------------ 9.5 ------- 1.0 Freeboard -(feet)--------------------- Side slopes (inside lagoon)------------------ 3.0 1 Total design volume using prismoidal formula SS3 0 ND1 SS/3 0 0 ND2 SS/SIDE1 SS/S3DE02 LENTH 2 WIDTH DEPTH / AREA OF TOP LENGTH * WIDTH = 80431 (AREA OF TOP) 269.0 299.0 AREA OF BOTTOM LENGTH * WIDTH =203 .0 233.0 47299 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 236.0 266.0 251104 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMU * DEPTH; 80431.0 251104.0 47299.0 Total Designed Volume Available = 694529 CU. F7 L 5. TEMPORARY STORAGE REQUIRED s DRAINAGE AREA: Lagoon (top of dike) Length * Width = 275.0 305.0 83875.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. -TOTAL DA 83875i.0 square feet t Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 475200 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 868032 gals. or 116047.1 cubic feet Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculai the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallon: Volume = 0.0 cubic feet per CF 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount 180 days excess rainfall = 7. 0 inches Volume = 7. 0 in * DA / 12 inches per foot Volume = 48927. 1 cubic feet .1 5D. volume of 25 year - 24 -hour storm volume = � - 7.0 inches / 12 inches per foot * DA i Volume = i4.8927.1 cubic feet TOTAL REQUIRED -TEMPORARY STORAGE 5A. 116047 cubic feet 5B. O' cubic feet 5C. 48927 cubic feet 5D. 48927 cubic feet - TOTAL 213901 cubic feet 6. SUMMARY Temporary storage period=_________=__==> 180 days i Rainfall n excess of evaporation--- - --> 7.0 inches 25 year - 24 hour rainfall====_____----__> 7.0 inches �1-Freeboard=== =_- ___________________ --_> 1.0 feet Side slopes== ---_---___ -- --=> 3.0 : 1 Inside top length=_= ---__---- —> 275.0 feet Inside top width=_____=_ 305.0 feet Top of dike elevation--- 51.5 feet Bottom oflagoon elevation==--=----- -=> 39.5 feet Total required volume---=�==--- --- ---> 689101 cu. ft, Actual design volume—====_— _---__=--__> 694529 cu. ft. Seasonal high watertable elevation (SHWT)==> 45.7 feet Stop pumping elev.=-_ ---_____=_---�__> .47.6 feet Must' be.!>- -or = to the SHWT elev.====_—_--_> 45.7 feet Must be ;> or = to min. req. treatment el.=> 45.5 feet Required minimum treatment volume===== ___> 475200 cu. ft. Volume at 'stop pumping elevation=---------__> 475317 cu. ft. Start pumping elev._________________________> 49.84'feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall=> 645602 cu. ft. Volume at start pumping elevation=-- _ _--> 642183 cu. ft. Required volume to be pumped=====____=__=_> 164974 cu. ft. Actual- volume planned to be pumped===____=> 166866 cu. ft. * �' Min. thickness of soil liner when. required==> 1.8 feet 7. DESIGNED BY:46U .00 4. APPROVED BY: l� � ��� DATE: 111 SM S DATE: 3 6-%s NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: SHEET 1 OF Z SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS -------- -------------------------------------------------- FOUNDATION PREPARATION: ----------------------- The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders,sod and rubbish. Satisfactory disposition will be made of all debris. The topsoil from the lagoon and pad area should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the, lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT: -------------=--------------------- The completedlexcavation and earthfill shall conform to the lines, grades, and elevations shown- on the plans. Earthfill material shall be free of material such as rsod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated materials can be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or other equivalent method. Compaction will be considered adequate when fill material is -observed to consolidate to the point that settlement is not readily detectible. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height and with an impoundment capacity of 10 acre-feet or more fall under the jurisdiction of the NC Dam Safety Law. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions stall be taken during construction to prevent excessive erosion and sedimentation. LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 1.8 ft. NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN THE ATTACHED SOILS INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS - ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DESIGN WHEN LINERS ARE REQUIRED BY THE SOILS REPORT. When areas of unsuitable material are encountered, they will be over- excavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfilled as specified to grade with a SCS approved material (ie - CL,SC,CH) . REFER TO THE SOILS INVESTIGATION INFORMATION IN THE PLANS FOR SPECIAL CONSIDERATIONS. SHEET 2 OF 2 Soil liner material shall come from an approved borrow area. The minimum water content of the liner material shall be optimum moisture content whichrelates to that moisture content when the soil is kneaded in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to insure proper moisture content during placement of the liner. The moisture content of the liner material shalt not be less than optimum water content during placement. The maximum -water content relates to the soil material being too wet for efficient use of hauling equipment and proper compaction. Proper compaction of }the liner includes placement in 9 inch lifts and compacted to at least 90 percent_ of the maximum ASTM D698 Dry Unit Weight of the =liner material. When smooth or hard, the previous lift shall be scarified and moistened as needed before placement of the next lift. The single most important factor affecting the overall compacted perme- ability of a clay liner, other than the type of clay used for the liner, is the -efficient construction processing of the compacted liner. The sequence- of equipment use and the routing of equipment in an estab- lished pattern helps assure uniformity in the whole placement and compaction process. For most clay soils, a tamping or sheepsfoot roller is thelpreferable type of compaction equipment. The soil liner 'shall be protected from the discharge of waste outlet pipes. This can be done by using some type of energy dissipator(rocks) or using -flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with1this Construction Specification. CUTOFF TRENCH: -------------- A cutoff trench shall be constructed under the embankment area when shown on a typical cross section in the plans. The final depth of the cutoff trench shall be determined by observation of the foundation materials. VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construc- tion according to the seeding specifications. Topsoil should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be usedif the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS ------------------------------- When tile drains are encountered, the tile will be removed to a minimum of 10 feet beyond the outside toe of slope of the dike. The tile trench shall be backfilled and compacted with good material such as SC, CL, or CH. SEEDING SPECIFICATIONS ; ---------------------- AREA TO BE SEEDED: 2.0 ACRES f USE THE SEED MIXTURE INDICATED AS FOLLOWS: 0.0 LBS. FESCUE GRASS AT 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 0.0 LBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE) 0.0 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS./ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO JUNE 15 16.0 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0. 0 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 i 0. 0 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THEIFOLLOWING: 2000.0 �BS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 4. 0 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 200.0 BALES OF SMALL GRAIN STRAW (100_ BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 . INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL 'BAHIAGRASS IS ESTABLISHED. 48.70 48.T 4S.3el _.... ,48.70 4�,000 47.70 (48,00 47. 0 •46.70 ❑a li ht.•�����ter Plot of all data for the surface: Existing Project: RICKY BARNES SITE 2 Drawing: 4 EACH 880 FINISHING Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared bW: using Sitework V` lrientation: -46.0 Z Ma nification: 74.2 Inclination 20.0 ..................... •..•.. 49.60 49.00 48.50 48.00 47.60f }) 47.00 5 48.60 1 Lower Left 30 Mesh Surface 3D Mesh Surface Existing Project: RICKY BARNES SITE 2 Drawing: 4 EACH 880 FINISHING Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitswork Fill shr �/swell percent; 30. 00 Cut shrink/swell jrcent: 0.00 1 j Iterating to balancing within 10.0 cubic yards. . . delta Cut Fill CUT - FILL 0 . 00 18390.59 18390.65 -0.06 -0 . 00 22325.89 9897.72 12428.17 -0 . 00 22325.88 9897.76 12428.12 1. 76 17586. 05 20219.53 -2633 .48 1.45 18392. 66 18385.97 6.69 1.46 18390. 61 18390.62 -0.01 Raise "Proposed" by 1. 46 feet. New surface called "Balanced" has been created. "i�4:.5 VOLOME b0139 HOT :rW-Wbrr- i4K4 Project:- RICKY BARNES SITE 2- ©veRcul- Fog. L vArGL, �DR�,tgAGE Drawing: 4 EACH 880 FINISHING Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitework Orientation: -46.0 Z Magnification; 14.4 Inclination: 20.0 48.00`:48. '�� 14 �t`1t11111 - 1111111111� ��`��� q9 q �. 1 44.00�• 3• .::>.1:������ �11111�ti 11������11111 40.00•38. •'� •Y'•' :,�' r 'y'' i•Y�': Lower Left 313 Mesh Surface 30 Mesh Surface Balanced Project: RICKY BARNES SITE 2 Drawing: 4 EACH 880 FINISHING Number: Location: Bid Data: Engineer: Owner: Estimator: Prepared bu: using Sitework '� rza2�.2 IS .62 iS. .62 5 L.62 lim 1 0 dig.166- ............................................................................... a-41%04..................................................................I............ 48.4B 2v 0.................................................................................................................J .6 1 48 JJ ................. ..39-1-46.................................................... 38.1,461 /el !el I J Gob-46............ 39.4 .............................- ; .46 ............................ 6.1'. Plot of all data for the surface: Balanced Project: RICKY BARNES SITE 2 Drawing: 4 EACH 880 FINISHING Number: Location: Bid Data: Engineer: Owner: Estimator: Prepared I Prepared bW: using Sitswork ZVI$ 100ORE.3 Omrs IX K AO'WIVE AI-4 Foe kaAex W4 v NKr . TIkAT -rb......................................... ........ ..= .. .. .. PAD. . ................................................. ..................................I.......................... ............................ t it bo-,"ttt, OLv;V. n44, .............. ................ .......... ............................... Plot of the contour data for the surface: Balanced Project: RICKY BARNES SITE 2 Drawing:/ 4 EACH 88.0 FINISHING Number: Locmtic�: Bid Data: Engineer: Owner: lEstimator: 1 Preipared bW: using Sitswork UQ V I S W DP D 1�-- Ge LEA C2,00N l`t Ric N'A RGsIG-ct t`l c<� ARTS ES FAQ ?-� 13o`CT0 0 P SU04 ���.u � �N�►I�IRr o� a��l.��' PIPE 51• i2 'TOTAL DE�IQt� ' STok.aG-S SL&Vi BLbG, AMITLS TOP ot~ blkC- s1.44 L V� l+iN15k1�D FIDOR W9V, P Dix 51. 79 19VP.kl aF Doll L-5.s 4o� yZ/ IAG�oON il.o s�ppoR'i p�pT{� 39. IM)ytom Eli 4tp wN�.tJ Al2�A5► ,�.� vr•�ivlrA��-� I�'►�1r�t�lA�. • 1.72 5 .62 6 .62 6 .62 Ra-CA 2 48.46 2.46 6 46 39.46 Z39. .. jIE 39.46 39.46 51.46 6 .48 a li ht .��i��tar Plot of the sloping lines for the surface: Balanced Project: RICKY BARNES SITE 2 Drawing: 4 EACH 880 FINISHING Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared bye: using Sitswork J ! . 2 61.Be X S1.82 51.82 i �.1 z 77 0 0 0 0 • §1.49 Plot of the sloping lines for the surface: Balanced Project: RICKY BARNES SITE 2 Drawing: 4 EACH 880 FINISHING Number: Location: Bid Date: Engineer: Owner: Estimator: �kJ Prepared bye: using Sitework .............................................. ge 46 2-s-46............................................................I.......................................... .4S % 39 s 46••...................................................................... lktr 1 it r %% %;3 Oerr*a. ........ B1Z-46......... ...... .46 ........... 4-3 11%k1 OR 4 4• 11 AM f�oka sk FT , JWV Ar , 10 _ � 54.00 Proposed _ 82.00 ............................•.....•,•,.•..•.,......................................,.,....,.....•............•...••.........,................................ .•...i.. - - - - - �•-•, 'i Existing ..II..•....,•..,.....•.......i•I .i.•.,,. - - -_. ..... ........ ...,........ i 50.00 ............ .................... . .. ...... ..........•............•...........••.....•.......... ......... •,.•........j......•.....•....•............... ..................................................... .. ....... .. .. Bel® ®d i- - i - ---- - - ` -- ---- 48.00 ..................... ........•........ ....... ..•••.......•.•....•........•......•......•,....•...•......•.....•.•...•.•.......i•,.......•...........•..•.•....•............,...••......,......................... 4 --- ----- - ---- - - i i I •I i 46.00 ..................••,..i,................,.,........................•..,•...,.........,.•..,.....•.,...,.,..•.....•............ ,...•..,.,...•.......,....,!...,..•..•.•...•.............•....•,.••.. i i I i i r 44.00 ..................•........ ..................... ,.....,.....•..•,..•..•..•.......................................................... ....•.....•.••..,,•......•..•..,..•.• i i i i r 42.00 I••, i i...............................................................................................................................................................................,........ •� i •, i 40.00 .•.....•....•.•...•................ 38.00 C208.50�35'7.31) <561.28> (458.78,357.26) RICKY BARNES: 4 880'S 24 OCT 94 11226 AM i 0 k- Will Ag FAS BOARDMAN 1520 0 3 L IA Im e 242 %Is % 113 74 .2 L 1171 t !46 Boardman z LIZA JAM do 0 im 9 im v Evergreen i LW 74 ;.A I I a 1 1 LF LUL UZI JLU .4 WA im I .4 au IA211 MI LW OM6 LA Ilm ui un U-1 I Ull r. Jlu e, )CO 7 74 Lm q 0 1574 Im LW iuz L Ch. L. -4 un Lm Lm IM mu 9 LW Lul AU 1.0 L3 Al 781 Lim A hSg clix LUL 1141 242 'Q ML marich TF: 1.457 Ip liII a PO rier 4 S.. lilt. 1414 Ro r'o" LIU 11112 .9 102 U.11 Lb lin Liu IM bt Liu Loll 1211 T. f4 I P.3 L4 MY ku 110, do -9 PAS 7 LWA JAU di.0 .4 7.1 IJ u -1 LlJZ u.1.6 PAIR SLUIF I lid LIU �42k% For.I• I 13S7'L uu 20 .2 A W9 im Lm 'A 137A arch Ila Lw Tr L411 LW I a. Im im LIN 0 twd 04 0 A., liti .2 Lul A un Im o ]ill Lul UK 10 A w-Ldbaw OL 10-1 1,9 a ,q t LOU Lul Roulaw Lai Silt .0 5174 -a an gA4 A JiIL 1w v 1350 t.6 lip Ull Old Crib Im 13'. 331. It 1.1 Insect Control Checklist for Animal Operations Source G41use� swiPs to Control luau Site Specific Practices Liquid Systems Flush Clutters ■ Accumulation of solids -0 Flusk system b designed and operated sumciently to remove accumulated solids from gutters as designed. 4. Remove bridging oraacumulated solids at discharge Legoom and Pits • Crusted$alida J�- Maintain lagoons,settling basins and pits where pest brooding is apparent to mininniaa the emaiing of solids to It depth of no more than 6- 9 inches over more than 30%of surface. Fatcessive Vegetative ■ Decaying,vegetation 'f Maintain vegetative control along boats of Growth lagoons and other impoundments to prevent accumulation ordecaying vegetative matter along watces edge on impoundment's perimeter. Dry Sratems Feeders ■ Feed Spillage C 1 Design,operate and maintain reed systems(e.g., bunkers and troughs)to minimise the accumulation of decaying wastage. 13 Chan up spillage on a routine basis(e.g.,7-10 day interval during summer,15.30 day interval durinj winter). --- peed Storage • Accumulations of feed residues O Reduce moisture accumulation within and around immediate perimeter of reed storage areas by lnsuring drainage away from site and/or providing adequate containment(e.g,, covered bin for brewer's grain and similar high moisture grain products). O Inspect for and remove or break up accumulated solids in filter strips around reed storage as needed. AN''-November 11, 1996, Rue 1 �� Source + Cause BMPs to Coalrol Insects. Sile S ecifse Practices Animal Holding Areas Accumulatiwns of animal wastes O Eliminate low areas that trap moisture along and feed wastage fences and other locations where waste accumulates and disturbance by animals is minimal. C7 Maintain fence rows ad filter strips around animal holding areas to minimize accumulations of waster(Le.,inspect for and remove or break up accumulated solids as needed). �- Dry Manure 1landting • Accumulations of animal wastes 0 Remove spillage on a routine basis(e.g..7. 10 Systems day interval during summer,,15.30 day interval during winter)wberb manwe Is loaded for land application or disposal. l3 Provide for adMuste drainage around manure stockpiles. d inspect for and remove or break up accumulated wastes in t"dter strips wound stockpiles and manure handling areas as needed. For mono infottnation contact the Coapera 11"Extension Service,Department of Entomology+,Box 7613.North Carolina State University, Ralsish,NC,27695-7613. I i AMir-.November l I.Md. Paw 2 Swine Farm Waste Management Odor Control Checklist Source Cause ■MPs to Mlaimlze Odor Site specific PractiMIS Farmstead R 6~Swine production 3 Vegetative or wooded buffers; Or Recommended best management practices; Good judgment and common Sam Amoral body surfaces a Dirty mature-covered Wmals 3Voq 11oors Floorsothces a Was manure-covered floors Slotted floors; J Waterers located ova slotted floors; O Feeders at high and of solid door; O Scrape manure buildup noes floors; i] Underfloor ventilation for drying Manure collection pits a Urine; EA Frequent manure removal by flusb.pit recharge. a Pautial microbial decomposition or scrape; f] Underfloor ventilation Ventilation cxhaust fans a Volatile gases; 0. Fart maintenance; Dust ,r Efftc ient air movement l Moor surfaces a Dual 0 Washdown between groups of animals; Q Feed additives; O Feeder covers; D Feed delivery downspout extenders to feeder covers _ Flush tanks a Agitetiot orwycled lagoon 0 Flush lank covers;liquid while while harks aro filling 13 Exlcad fill lines to near bottom of tanks with anti-siphon vents Flush,alleys a Agitalion during wastewater 0 Underfloor flush with underfloor ventilation coaveyVM Pit tncharge points a Agitation of recycled lagoon Q Extend recharge lines to near bottom of pits �� Y Jiyuid while pits ate filling with anti-siphon vents Lift atatlons • Agitation dodos sump tank O Sump tank wvers tilling and drawdown Outside drain collection a Acitwt durins wastewater or janctioa boxes ooaveyance AMOC-November 11, 1996. P,,Pe 3 'Source Cause BMPs to Mtalmise Odor Sloe Speciric Praellem Lift �t'u°"s • Agitation during sump tank O Sump tanlk covers filling and drawdown End of dm nplpes al • Agitation during wastewater Extend discharge point of pipes underneath lagoon conveyance lagoon liquid level Lrgcon surfaces; • Volatile gas emission; .a^ Proper lagoon liquid capacity; • Biological mixing; P Co4 ect lagoon startup procedures; Agitation ,'K Minimum xuface auoa-to.volume ratio; Minimum agitation when pumping•, O Mechanical aeration; El Proven biological addilives ligation sprinkler • High pressure agitation; M Irrigate an dry days with little or no wind; nozstes . Wind drill Minimum recommended operatingprocedwe; r Pump intake near lagoon liquid surface; O Pump from second-stage lagoon; C1 Flush residual manure(tarn pipes at and of slanylsludge pumping,: Dead aninWs • Carcass decomposition Proper dispositionrb`carcasses Standi n j water arouuud lmpmper drainage; E-Y Grade and landscape such that water drains fsalitiea a Microbial decomposition of away from faciJities organic Mager f'r Mud backed onto public • Poorly mainlainod access roads ;�Farm access road maintenance roads from farm access Additional Information: Available Frorn: Cattta Manure Management; 6200 Rule/BMP Packet, NCSU,County F.xttusion Center DahY EdwA;iional Unit Manure Mmuoment System•Lake Wheeler Road Field Laboratory; EBAE 209-95 NCSU-BAE plioon Design and Management for Livestock Manure Treatment and Storage; WAS 103.83 NCSU-BAE µanagemeal of Dairy Wastewater; BOAR 10&83 NCSU-BAE Calibmtioa of Manure and Wastewater Application Equipmeol; EBAE Fact Sheet Nuisance Coneema In Animal MtaAure Management:Odorsand Flies; pR0107, 1995 Conference Proceedings Florida Cooperative Extension L ft%P Nnwomb er t t_ 1496. Page 2 "� — Source � Cause 13mrs to Minimize Oddr Site S ethic Prsetices A itation during wastewater O Extend d'rstbargo point of pipes underneath lagoon End of drainpipes at conveyance lagoon liquid level -;. Avon surficea • Yolatile gas omissions; IAf prop lagoon liquid capacity; Biological mixing; Carroct lagoon startup procedures; • Agitation Minimum surfica+ua lo-volume ratio; Minimum agitation when pumping; p Mechanical aeratfod; o Proven biological additives I rcigation sprinkler • High pressure agitation; ® Inigute on dry days wild little or na wlad; aozrles • Wind drift .0'Minimum recommended operating pressure; e pump intake near tagvon liquid surface; O Pump from second-sage lagoon �� Storage tarn or baalsr • Partl•t microbial deeomposilion;L O Bottom or midlevel loading; surface s Mixing while filling; Cl Tank covers; • Agitation when emptying d Basin surface mats of solids; CI Proven biological additives or oxidants =T 5ecrlin bash surface • Parted snla+obist�#ewomposition, O Extend drainpipe outlets underneath liquid • Mixin��wbik filling; level; • Agitation when emptying. O Remove seated solids regularly Manure,shiny or sludge • Agitat Pon when spreading; CI Soil lojeetiorr of slurry/sludges; spreader outlets • Volatile gas emissions 13 Wash residual manure from spreads.+'after use; Q Proven biological additives or oxidants Uncovered manure, : Volatile gas omissions while O Soil injection of slurrylstudgea slurry or sludge on field drying O Soil incorporation within 48 hrs.; surfaces t] Spread in thin uniform layers for rspid drying; p Proven biologieatadditives or oxidants Dead ar►imals • CawfC a deoornpasitian -w J Proper disposition of carcasses peed animal disposal • irareass decarnposition a Compkie covering of carcasses in burial pits; O Proper tocatloakbnstructfoa of disposal pits pib Incinerators • Incomplete combustion O Secondary stack bumers At—IC-November 11, 1996, Page 4 Site Specific Practices Source pause �__- -- BiViPs to MiaimizeOdar -ding.w Kter around 9 lmpraper dminsge; Grade and landscape such that water drains facilities • Microbial decomposition of sway darn facilities organic matter Manure tracked onto a Poorly rnairusined access roads Bann access road tnainteaaocc public roads Fran faun 'Wes, - Additional lnformblion: ��_ Available From NCSU,County Extension Center gwina Mcintare Management; 0200 RulelBMt'Packet. NCSU-SAE Swine Prodacdon Farm Potential Odor Sauna and Remedies; EBAE Fact Sheet NCSU-SAE Swine Psodaclion Facility Manuro Mana9etnent:Pit Recharge-La�.00n Tratnent; EBAE 138.68 Swine Production Facility Manure Ma=Eagemeat:Underfloor Flush-Lagoon Treatment; EBAB 129-88 NCSU-9AE Lagoon Design and Mansgemeat for UvestmA Mature Treatment and Storage; EBAB 10343 NCSU-SAE AE Calabratioa of KIL!"ire artd WaalewatW Application Equipment; C BAE Fact Sheet NCSU-Controlling Odwas From Swine Buildings; PiH-33 NCSU-S Swine Extension Environmental Assurance Program; NFPC Manual NC Pork Producers Assoc Options for Managing Odor; to report from The Swine Odor Task Force NCSU Agri Communications Exte nsiun tiar►s Nuisance Concems in Aninul Manure Management:Odors srtd Flies; PRO107, 1993 Conference Proceedings Florida Cooperative$xt f Am=-Noveanber 1 i,1996, Page 5 NUTRIENT MANAGEMENT PLAN- Grovwer(s): Cecil Barnhill&Sons Farm Name: Six B Farm County: Columbus Farm Type: Feed-Fin Farm Capacity: 3520 Storage Structure: Anaerobic Lagoon Storage Period: 180 days Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. 1 This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant ,----"-iutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates;"leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils,when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor Page: 1 c problems. s. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than so trays prior to ptar ing a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receivingwaaste to be flexible so as to accommodate changing waste analysis content and crop type. 'r st be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meetsthe re Comm sss for compliance with 15A NCAC 2H .0217 adopted by the EnvironmentalManagement n. ..AMOUNT OF WASTE PRODUCED PER YEAR (gallons,ft3,tons, etc.): g 3520 animals X 986 aVanimalryear = 3,468,060 gallons �--- AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): 3520 animals X 2.30 Ibs/animaLtyear = 8,096.00 Ibs Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type, and surface application. Page: 2 f Tract Putt Solt Crop Yield tl�N Acres t_b_s N/Ac tbs N Ibs N Time to Field Type Code /Ac /unit Residual /Ac Required APPtY ts87-1 1 St B 4.1 5o.oa 3.67 205.0 �� 752.35 Mar-Qct '� 1687-1 2 St B 1 4.1 50.00 3.24 205.0 664.20 Mar-Oct 1687-1 3 St B 4.1 50.00 2.88 205.0 590.40 Mar-Oct 1687-1 4 St B 4.1 50.00 2.41 205.0 494.05 Mar-Oct 1687-21 15 BuB B 4.1 50.00 4.33 205.0 887.65 Mar-Oct 1687-2 fi BuB B 4.1 50.00 4.00 205.0 820.00 Mar-Oct 11687-2 7 BuB B 4.1 50.00 4.00 205.0 820.00 Mar-Oct 1687-2 8 BuB B 4.1 50.00 3.71 206.0 760.55 Mar-Oct Arc 1687=2 9 ': Fo - G 3.0 50.00 2.57 150.0 385.50 ne, - 1687-4 10 GoA G 3.2 50.00 1 1.84 160.0 192.40 F- is- Aar-Oct !,j 3.2 50.00 1.20 160.0 192.00 Jun , -N 1687-4 11 - GoA 4.6"' 50.00 2.58 230.0 593.40 Mar-Oct 1687� 12 NoB 8 16874 13 NoB B 4.6 50.00 1 1.80 230.0 414.00 Mar-Oct 1 A All K 50.00 12.20 50.0 610.00 S April - 8278.50 Total 38.23 Available N 8096.00 *Difference -182.50 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. kA negative number reflects the total Ibs of additional nitrogen needed to achieve yields on acreage listed in chart. A positive number means additional acreage is required to utilize the nitrogen produced by the farm. NOTE: This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. in interplanted fields (i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a o be oved for hay or silage, height ofb four inches. In fields where not to let mall grain all reachnmaturity,tespec al are especially late in the season (Le. should be exercised finately interfere April or May). Shading may result if small grain nd well result in and this will reducedyieidseand Mess nitrogen be�mudagl ass. This toss of s Page: 3 being utilized. Rather than cutting small grain for hay or silage just before heading as is the`normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesbng hay or silage two to three times during the season, depending on the time small grain is planted in the fail. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. The following legend explains the crop codes listed in the table above: Crop Co ire Cro L.bs N u ilized./unit yiel A Barley 1.6 lbs N/bushel B Hybrid Bermudagrass-Grazed 50 lbs N/ton C Hybrid Bermudagrass-Hay 50 lbs N f ton D Corn-Grain 1.25 lbs N/bushel E Com-Silage 12 lbs N/ton F Cotton 0.12 lbs N/lbs lint G Fescue-Grazed 50 lbs N!ton H Fescue-Hay 50 lbs N /ton I Oats 1.3 lbs N/bushel Rye 2.4 lbs N/bushel K Small Grain-Grazed 50 lbs N /acre L Small Grain- Hay 50 lbs N /acre M Grain Sorghum 2.5 lbs N/cwt N Wheat 2.4 lbs N/ bushel O Soybean 4.0 lbs N I bushel Acres shown in the preceding table are considered to be the usable acres excluding required buffers,filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge-will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 0.36 pounds of plant available nitrogen per animal per year in the sludge based on the application method listed earlier. If you remove the sludge every 5 years, you will have approximately 6336.00 �— Page: 4 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 21.12 acres of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 50.69 acres of land. --, I ware that these are only estimatesi of the PAN and land needed. Actual requirements Ilia � ` avuld vary by 259/o depas►ding an your SI11CIge waste 91ti 1, loll , 11 iillic 00001i IN applications. APPLICATION OF WASTE BY IRRIGATION; The imgation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table_ Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Field Pull Type Crop in/hr *inches 1687-1 1 St BK 0.50 0.95 `1687-1 2 St BK 0.50 0.95 1697-1 s St BK 0.50 0•95 1687-1 4 St BK 0.50 0.95 1687-2 5 BuB BK 0.60 1.00 1687-2 6 BuB BK 0.60 1.00 1687-2 7 BuB BK 0.60 1.00 1687-2 8 Fo BK 0.50 0.95 1687-2 9 Fo G 0.50 0.95 1687-4 10 GoA G 0.50 1.00 16874 11 GoA j G 0.50 1.00 16874 12 NoB BK 0.50 1.00 16874 13 NoB BK 0.50 1.00 i "This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of Page.- 5 freeboard`except in the event of the 25 year 24 hour storm. It is the responsiability of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply tti,= raiea and ameunts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. Additional Comments: xtxt- -//� 4-n . Page: 6 R NUTRIENT MANAGEMENT PLAN CERTIFICATION Name of Farm: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Uwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: 4 6 c.. Date Name of Manager(if different from owner): Please Print Signature: _ Date Name of Technical Specialist: Sonya J. Barber Affiliation: Harvest Net, Inc. Address: P.O. Box 32 Council, NC 28434 Teleph ne: (910)645-6768 Signature: - - - O D to Page: 7 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalities of$10,000 per day by the Division of Environmental Management for every day the discharge continues. 2. The Field Office must have documentation in the .design folder that the producer either owns or has long term access to adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement (sample enclosed) with a landowner who is within a reasonable proximity, allowing him/lier the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed,-.the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of:management, unless there are regulations, that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" requried by DEM. [See FOTG Standard 393 -- Filter Strips and Standard 390 (Interim) -- Riparian Forest Buffers.] 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservaton tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (see "Weather and Climate in North Carolina" in the Technical Reference -- Environment file for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not CauSt drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and Provide uniformity of application. 5 "1 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that no more than 20 to 25 percent of the leaf area is covered by solids. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these-soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. (See Standard 393 -- Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of- ways. 15. Animal waste shall not be discharged into surface waters, drainageways or wetlands li by a discharge or by over-spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, and only then at agronomic rates provided the application causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 1,7. Lagoons and other uncovered waste containment structures must maintain a ma)dmum operating level to provide adequate storage for a 25-year, 24-hour storm t,V1r11t in addition to the one (1) foot mandatory freeboard. 6 10 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 18. A protective cover of appropriate vegetation will be establised on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed,special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other wooded species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 19. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan"which will eliminate the possibility of an illegal discharge, pollution and erosion. 20. Waste handling structures, piping,pumps,reels, etc.,should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 7 � 1 Attachmer� B 1 of 4 North Carolina AL. �ricultural Extension Service Agri-Waste Management Biolo ical and Agricultural EM needn, North Carolina State University LIVESTOCK WASTE SAMPLING, ANALYSIS AND CALCULATION OF LAND APPLICATION RATES James C. Barker* I. SAMPLE COLLECTION A. Semi-Solid Lot Manure i. Scraped directly from lot into spreader a. From loaded spreader, collect about 2 lbs. of manure from different locations using nonmetallic collectors. H. From storage a. Collect about 2 lbs. of manure from under the surface crust avoiding bedding materials and using nonmetallic collectors. B. Liquid Manure Slurry i. Under-slotted-floor pit a. Extend a 1/2" nonmetallic conduit open on both ends into manure to pit floor. b. Seal upper end of conduit (e.g., by placing a thumb over end of conduit) trapping manure that has entered lower end, remove and empty slurry into plastic bucket or nonmetallic container. c. Take subsamples from 5 or more locations or at least 1 quart. d. Mix and add about 3/4 pint to nonmetallic sample container. ii. Exterior storage basin or tank a. Make sure manure has been well mixed with a liquid manure chopper-agitator pump or Propeller agitacox. *Professor a„d F-ctension Sepcialist,liiological and Agricultural Engineering Department,North Carolin a State University, Raleigh,NC. 1n Attachment B J G 2of4 b. Take subsamples from about 5 pit locations, from agitator pump or from manure spreader and place in a plastic bucket. c. Mix and add 3/4 pint to a nonmetallic sample container . C. Lagoon Liquid i. Collect about 3/4 pint of recycled lagoon liquid from inflow pipe to flush tanks in a nonmetallic sample container. ii. From lagoon a. Place a small bottle (1/2 pint or less) on end of 10-15' pole. b. Extend bottle 10-15' away from edge. c. Brush away floating scum or debris. d. Submerge bottle within 1' of liquid surface. e. Empty into a plastic bucket, repeat about 5 times around lagoon, mix, and add 3/4 pint to nonmetallic sample container. D. Broiler or Turkey Litter i. House litter a. Visually inspect litter for areas of varying quality, e.g., areas around feeders and waterers, and estimate percent of floor surface in each area. b. Take about 5 litter subsamples at locations proportionate to item a. E.g., if 20% of litter of similar visual quality is around feeders and waterers, take 1 subsample there and the other 4 subsamples from remainder of floor surface. c. At each location, collect litter from a 6" by 6" area down to earth floor and place in a plastic bucket. d. After 5 subsamples have been added to the bucket, mix, and add about 2-3 lbs. litter to a nonmetallic sample container such as a 1- gallon freezer bag and seal. ii. From stockpile a. Take subsamples from about 5 locations at least W' into pile. b. Mix, add 2-3 lbs. to nonmetallic sample container and seal. 9^ Attachment B 3of4 II. SAMPLE PREPARATION AND TRANSFER A. Place sample into a expandable container that can be sealed, Rinse residues from container with clean water but do not use disinfectants, soaps, or treat in any other way. B. Pack sample in ice, refrigerate, freeze, or transfer to lab quickly. C. Hand-delivery is most reliable way of sample transfer. D. If mailed, protect sample container with packing material such as newspaper, box or package with wrapping paper, and tape. E. Commercial sample containers and mailers are also available. Contacts: i. A&L Eastern Agricultural Lab, Inc. 7621 Whitepine Road Richmond, VA 23237 Ph: (804) 743-9401 ii. Fisher Scientific Co. 3315 Winton Road Raleigh, NC 27604 -- Pb; (919) 876-2351 iii. Polyfoam'Packers Corp. 2320 S. Foster Avenue Wheeling, IL 60090 Ph: (312) 398-0110 iv. NASCO 901 Janesville Avenue Fort Atkinson, WI 53538 Ph: (414) 563-2446 F. Private analytical labs are available, but sample analyses are costly. G. The NCDA provides this service for North Carolina residents. i. Address: North Carolina Department of Agriculture Agronomic Division Plant/Waste/Solution Advisory Section Blue Ridge Road Center P. O. Box 27647 Raleigh, N. C. 27611 Ph: (919) '733 2655 Attn: Dr. Ray Campbell ii. Forward $4 along with the sample. Attachment B 4 of 4 Include the following identification information with sample: a. Livestock species (dairy, swine, turkey, etc.) b. Livestock usage (swine-nursery, finishing; turkey-breeders, brooderhouse, grower, number flocks grown on litter; etc.) c. Waste type (dairy-lot scraped manure, liquid slurry; swine-pit slurry, lagoon liquid, sludge; broiler-house litter, stockpile iv. Routine analyses performed on all samples: N, P, & Ca, Mg, Na, S, Fe, Mn, Zn, Cu, B V. Additional analyses performed upon request: DM, Mo, Cd, Ni, Pb 1 KEEP THIS WITH YOUR CERTIFICATION AND OTHER WASTE MANAGEMENT RECORDS By January, 1997, all Carroll's company farms and grower farms will have a new addition in their waste treatment lagoons -- a LIQUID LEVEL INDICATOR. Though simple in design, this tool will go a long way in assisting all of us to better manage the liquid level in our lagoons. In order to complete the project this winter, Bruce Jones has been contracted by Carroll's Foods to install indicators on grower farms. Using survey equipment and a boat, Bruce will determine the lowest point of each dike and set the indicators at the correct elevation. The indicators will be located in the most visible area of the lagoon and close to the irrigation pump if possible. Each indicator will serve the follo.ving purposes: 1. SHOW THE MAXIMUM LIQUID LEVEL (This is the top pipe and is located below the,1 foot freeboard and 25 year 24 hour storm.) The newer indicators are painted red down to the maximum liquid level. If the liquid is in the RED, the farm is out of compliance. 2. SHOW THE HALFWAY POINT (This is the middle pipe and is 1 foot below the maximum level and 1 foot above the minimum or stop pumping level.) Waste management operators are encouraged to utilize this level for pumping during the spring and summer months. This will allow extra storage for periods of wet weather or extremely heavy rains. 3. SHOW THE MINIMUM LEVEL (Stop pumping). This pipe will be 2 feet below the start pumping elevation for most lagoons. Irrigating below this level will reduce waste treatment and can result in odors and less breakdown of solids. It is strongly recommended that all farms be at this level when going into the winter months. Like most other management tools, the liquid level indicator is no better than the person who uses it. If even one spill can be prevented, this effort will be worthwhile for the industry. MAXIMUM LIQUID LEVEL START PUMPING 1,7 I - HALFWAY LIQUID LEVEL -- USE THIS LEVEL FOR BEST MANAGEMENT MINIMUM LIQUID LEVEL STOP PUMPING SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 year - 24 hour storm for the location. The volume- of waste generated from a given number -of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s) . If the outlet pipe is not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established to stop ,pumping to maintain lagoon treatment depth. Pumping can be- started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, iguns, and traveling gun irrigation. - Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre- charge& to 1/2 its capacity to prevent excessive odors during start-up. Pre-charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3 . Begin temporary storage pump-out of the lagoon when fluid level reaches: the elevation 49.8 as marked by permanent marker. Stop pump- out when the fluid level reaches elevation 47.6 . This temporary storage, less 25 yr- 24 hr storm, contains 164974 cubic feet or 1234007 gallons. SHEET 2 OF 2 _ 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. vegetation should be fertilized as needed to maintain a ;vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around ial streams. Waste will waste utilization fields adjacent to perenn not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner not to 'reach other property and public right-of-ways. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and-Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. T( OpE-RAIION & mAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant such as wintertime for bermudagrass or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring,irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. in the late summer/early W the lagoon should be pumped down to the low marker to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year,24-hour storm is a violation of state law and subject to penalty action. LAGOON MAINTMNANCE The routine maintenance of a lagoon involves the following: ✓ Maintenance of a vc a etative cover for the dam Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year,if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test,but in the event that it is not practical to obtain a soils test each year,the lagoon embankment and surrounding areas should be fertilized.with 800 pounds per acre of 10-10-10, or equivalent. ✓ Brush and trees on the embankment must be controlled- This may be done by mowing, spraying, grazing,chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth_ NOTE:if vegetation is controlled by spraying,the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. urin ng of the Maintenance inspections ofthe entire lagoo a storm events dItems toe mitiall f dlid should goon and at least monthly and after major rainfall include, as a minimum,the following: ✓ Waste Inlet Pipes,Recycling Pipes,and Overflow Pipes---look for: 1 . separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes ✓ Lagoon surface---look for. 1. undesirable vegetative.growth 2. floating or lodged debris ✓ Embankment---look for. 1. settlement,cracking, or"jug"holes 2. side slope stability-- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon side walls,thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon side wall,bates in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of_r= these features,you should call an appropriate expert-facer with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However,a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer pumps--- check for proper operation of: 1 . recycling pumps 2. irrigation pumps Check for leaks,loose fittings,and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration,may indicate that the pump is in need or repair or replacement. NOTE: pumping systems should be inspected and operated frequently enough so that YOU are not completely"surprised+'by e4wment ire. You should perform your pumping SyStem Maintenance at a time when your lagoon is at its low level. This will allow some safety or repairs be required• Having a nearly full moon is not the time to think about time-Aould* eP s*akg,repairing, or borrowing pu s. Probably,if your lagoon is Ml,your neighbor's lagoon r mp You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall rundi roof drainage,gutter outlets, and parking lot runoff away from your lagoon and other waste treatment or storage stradures. The only water that should be coming into your lagoon is that which comes from your flushing (washing)system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain(assumes there is no pumping)- This will give you an idea of how much your lagoon level will rise with a certain rainfall amount(you must also be recording your rairM for this to work). Knowing this should help in planning imgation applications and storage. If your lagoon rises excessively,you may have an inflow problem m a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1 Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins,taking care not to erode lining or-bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible,begin loading new lagoons in the spring to maximize bacterial establishment(due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working Swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior tO the aditm of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0,add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color,lack of bubbling,and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods,especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon,the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems,in which one or more buildings are drained and recharged each day, also work well. Practice water conservation---minimize budding water usage and spillage from leaking waterers,broken pipes and wash down through proper maintenance and water conservation. Minims feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: ✓ Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. ✓ Place visible markers or stakes on the lagoon bank to show the miniuYntm liquid_level and the maximum liquid lever(Figure 2- 1). ✓ Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season Similarly,irrigate in the late summer/early fall,to provide maximum lagoon storage for the winter. ✓ The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. `6 ✓ Do not pump the lagoon liquid level lower that the permanent storage level unless you are r4mavkg dodge, ✓ Locate float pump intakes approximately I inches underneath the liquid surface and as far away from the drainpipe inlets as possible. ✓ Prevent additions of bedding materials,long-stemmed forage or vegetation,molded feed, plastic syringes, or other foreign materials into the lagoon. ✓ Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. ✓ Maintain strict vegetation,rodent,and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment: ✓ Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent ofthe permanent storage volume. ✓ If animal production is to be terminated,the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: • proper lagoon sizing, • mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients: Removal techniques: • Dire a custom applicator. • Mwihe sludge and lagoon liquid with a chopper-agitator impeller pump through largo-bore spunkier irrigation system onto nearby cropland;anal soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forage land;mix remaining sludge;pump into liquid sludge applicator;haul and spread onto cropland or forage land;and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forage land; dredge sludge from lagoon with drag lnne or sludge barge;berm an area beside lagoon to receive the sludge so that liquids can dram back into lagoon;allow sludge to dewater;haul and spread with mature spreader onto cropland or forage land;and soil incorporate. Regardless of the method,you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement- When removing sludge,you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag-line operator will ensure that the lagoon liner remains intact. N you see soil material or the synthetic liner material being disturbed,you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury If the Teter is damaged it must be repaired as soon as possinle. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion- Note that if the sludge is applied to fields with very high sow test phosphorus,it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures remain the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction,the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure--- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams-) Lagoon liquid levels--high levels are a safety risk. �. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity---protect from inlet pipe scouring,damage during- sludge removal, or rapture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam,the moving water will soon cause gullies to form in the dam. Once this damage starts,it can quickly cause a large discharge of wastewater and possible dam failure. It System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular,pump wear tends to reduce operating pressure and flow. With continued use,nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets,greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result m pressure increase. Plugged intakes or crystallization ofmainTmes will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason,you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However,pans,plastic buckets,jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull- Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day,variation between containers of more than.30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. wReprfwW for Cenci;ficanon Training for operations ofA-mad Waste Management Systems Manual _USDAUnited States Department of Farm 18917 Agriculture Columbus County, North Carolina Tract 1687 y .` �` ► 2019 Program Year � ± 5 CLU Acres HEL Crop 1 16.03 NHEL J- 2 9.58 NHEL - 3 14.58 NHEL 4 12.3 UHEL 5 16.18 UHEL N. 6 70.02 UHEL Noncropland Page Cropland Total: 68.67 acres I Map Created October 17,2018 Base Image Layer flown in 2016 • r Common Land Unit r • .«,• y` •. r� '{ i Cropland s * ,,y Tract Boundary Wetland Determination Identifiers Restricted Use + er Limited Restrictions Exempt from Conservation Compliance Provisions USDA FSA maps are for FSA Program administration only. This map does not represent a legal survey or reflect actual ownership;rather it depicts the information provided directly from the producerandlor the NAIP imagery. The producer accepts the data'as is'and assumes all risks associated with its use. The USDA Farm Service Agency assumes no responsibility for actual or consequential damage incurred as a result of any user's reliance on this data outside FSA Programs. Wetland identifiers do not represent the size,shape,or specific determination of the area. Refer to your original determination(CPA-026 and attached maps)for exact boundaries and determinations or contact NRCS.