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HomeMy WebLinkAbout240094_Permit Renewal Application 2019_20190410 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non-Discharge General Permit On September 30, 2019, the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3,2019. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 24-00 4 Certificate Of Coverage Number: AWS240094 2. Facility Name: Luhrs Farm 3. Landownces Name(same as on the Waste Management Plan): Rbg Farms LLC 4. Landownees Mailing Address: 1282 Jordan Rd City: Clarkton State: NC Zip: 28433 Telephone Number: 910-648-2705 Ext. E-mail: 5. Facility's Physical Address: 1436 Edmund Rd City: Eve State: NC Zip: 28438 6. County where Facility is located: Columbus 7. Farm Manager's Name(if different from Landowner): Maurice T McLaurin g, Farm Manager's telephone number(include area code): 910-874-0445 Ext. 9. Integrator's Name(if there is not an Integrator,write"None"): Murphy-Brown LLC 10. Operator Name(OIC): Dale J.Meyer Phone No.: 910-271-4250 OIC#: 16301 11. Lessee's Name(if there is not a Lessee,write"None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine-Feeder to Finish 7,920 Operation Types: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens. Horses-Horses Wean to Feeder Dairy Heifer Laying Chickens Horses-Other Farrow to Finish Milk Cow Pullets Sheep-Sheep Feeder to Finish Dry Cow Turkeys Sheep-Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layer 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Estimated Liner Type Estimated Design Freeboard Structure Date (Clay,Synthetic, Capacity Surface Area "Redline" Name Built Unknown) (Cubic Feet) (Square Feet) (Inches) I 3 l G0� 7OS 2I ZlOU 19.50 20 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d)to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan(WUP),signed by the owner and a certified technical specialist,containing: a. The method by which waste is applied to the disposal fields(e.g.irrigation,injection,etc.) b. A map of every field used for land application(for example:irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP It. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g.composting,digesters,waste transfers,etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal®ncdenr.gov 1 ;naa than this application has been rmenrd by me and is accurate and complete to the best of my knowi,11 r,. I Indwnt.wd 4.:o if all required yams of this application are not completed and that if all required supporting information and aunchm^nts or: r included,this application package will be returned to me as incomplete. Nett: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false stalernen!, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. 08 U.S.!.. Section 1001 provides it punishment by a line of not more than $10,000 or imprisonment of not more than 5 years, or both Ii;r a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation,signature should be by a principal executive officer of the corporation): Mine: K86 6Lrvf^�' , PLC Title: Cn� 1�tiae Signature: Date: Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699-1636 Telephone number:(919)707-9100 E-mail:2019PcrmitRenewal@ncdenr.gov fr atl�: ItF.NRIV,U;til,i'1 I?t:dSNb.RAl.112/211i4 versbn—Nm.mber 26,2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. ® Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. OComplete incineration according to 02 NCAC 52C .0102. Q A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off-farm, additional requirements must be met and a permit is required from NC DEC. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinionof the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm-specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. —� Signature of Farm Owner/Manager Date ignatureo Tec ce peoalist Date Cover �aS tt j4VA- A/A4.04 Nutrient Management Plan For Animal Waste Utilization 03-15-2017 This plan has been prepared for: This plan has been developed by: Luhrs Farm (24-94) Ronnie G. Kennedy Jr. RBG Farms, LLC Agriment Services, Inc. 1282 Jordan Road PO Box 1096 Clarkton, NC 28433 Beulaville, NC 28518 (910) 648-2705 252-56 48 Developer Signature Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I(we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. 3 � S Signature(owner) Date Signature(manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture-Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: Techn cal Specialist Signature Date Preview Database Version 4.1 Date Printed: 03-15-2017 Cover Page 1 NUTRIENT MANAGEMENT PLAN Grower(s): 7"o,AY I-. 5 Ma►w .. Farm Name: .. .. ._ � eta arr►S County: Columbus Farm Type: Feed-Fin Farm Capacity: 7920 Storage Structure: Anaerobic Lagoon Storage Period: 180 days Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution.- _ of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. ThisVaste utilization plan uses nitrogen as the limiting nutrient. Waste should.be analyzed before eachapplication cycle. Annual soil tests are strongly encouraged so that all plant nutrients car'be balanced for realistic:yields of the crop to be grown. r Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor Page: 1 problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution,the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A-NCAC 21-1 .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.): 7920 animals X 986 gal/animal/year = 7,805,160 gallons AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): 7920 animals X 2.30 Ibs/animal/year = 18,216.00 Ibs ja Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. i -0 The following acreage will be needed for waste application based on the crop to be grown, soil type, and surface application. Page: 2, Tract Field Soil Crop Yield lbs N Acres Lbs N/Ac L.bs N lbs N T-inee- Type Code /Ac /unit Residual /Ac Required Apply, 420-1 1• AuB C 5.5 50.00 3.5 275.0 962.50 Mar-Oct t� 420-1 2 AuB C 5.5 50.00 3:8 275.0 1045.00 Mar-Oct 420-1 3 AuB C 5.5 50.00 2.1 275.0 577.50 Mar-Oct 420-1 4A AuB C 5.5 50.00 4.4 275.0 1210.00 Mar-Oct 420-1 4B AuB C 5.5 50.00 2.2 275.0 605.00 Mar-Oct 420-1 5A AuB C 5.5 50.00 4.4 275.0 1210.00 Mar-Oct 420-1 5B AuB C 5.5 50.00 4.4 275.0 1210.00 Mar-Oct 420-1 6A AuB C 5.5 50.00 •3.5 275.0 962.50 Mar-Oct 420-1 6B AuB C 5.5 50.00 2.0 275.0 550.00 Mar-Oct 420-1 7 AuB C 5.5 50.00 4.0 275.0 1100.00 Mar-Oct 420-1 8 AuB C 5.5 50.00 3.9 275.0 1072.50 Mar-Oct 420-1 9 AuB C 5.5 50.00 3.0 275.0 825.00 Mar-Oct 420-1 10 AuB C 5.5 50.00 2.8 275.0 770.00 Mar-Oct 420-1 11 AuB C 5.5 50.00 1.0 275.0 275.00 Mar-Oct N {az N� ALL AuB K 50.00 45.0 50.0 225.0.00 Ste' -A� • 5. Total 45.0 14625.00 Available N 11545.37 pPr:i *Difference - 79.6 �. ~Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. *A negative number reflects the total lbs of additional nitrogen needed to achieve yields on acreage listed in chart. A positive number means additional acreage is requireClto utilize the nitrogen produced by the farm. NOTE: This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields(i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere Page: 3 with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the dme small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. The following legend explains the crop codes listed in the table above: Crop Code Crop Lbs N utilized/ unit yield A Barley 1.6 lbs N/ bushel B Hybrid Bermudagrass-Grazed 50 lbs N/ton C Hybrid Bermudagrass-Hay 50 Ibs•N/ton D Corn -Grain 1.25 Ibs N/bushel E Corn-Silage 12 lbs N /toi i�" F Cotton 0.12 lbs N/lbs lint G Fescue-Grazed 50 lbs N/ton H Fescue- Hay 50 lbs N I ton I Oats 1.3 lbs N /bushel J Rye 2.4 lbs N/bushel K Small Grain-Grazed 50 lbs N/acre L Small Grain-Hay 50 lbs N/acre M Grain Sorghum 2.5 lbs N/cwt N Wheat 2.4 lbs, N/bushel O Soybean 4.0 lbs N/bushel Acres shown in the preceding table are considered to be the usable acres excluding required buffers,filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utifiization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 0.36 pounds of plant available nitrogen per animal per year in the sludge based on the application method listed earlier. Page: 4 If you remove the sludge every 5 years, you will have approximately 14256.00 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 47.52 acres of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 114.05 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25%depending on your sludge waste analysis, soil types, realistic yields, and applications. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Field T Crop inlhr *inches 0.60 1.00 420-1 all AuB CK ,, . *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm.It is the responsiability of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. Additional Comments: Page: 5 This plan is based on actual irrigation records for 1998-2001. The yearly PAN produced is calculated as 1.5 times the average produced in these years to account for unusual weather events, hurricanes, etc. The yearly volume of waste irrigated was averaged to be 3,346,483 gallons at an average 2.3 Ibs/1000 gal Page: 6 AJgibr _er+ tll, be I .W�,� ✓,"'i � �•�� yT�"Xc� rTr r � � � yth a>r`✓ F.� ' 3 � („},+ � hc'�`l�h+n a�"�-'F F �y ' i§y� •r v'� '', ".i i �I V' rI M1. r r� � I ^ y } L I - c. iy • :`.,,: .. ... a ...: - ... -I 4 t ENGINE SPEED SETTINGS FOR THE B1030 IRRIGATOR 1.00 1 OUTER 1930 5.00 2 MIDDLE 3040 1.25 1 OUTER 2410 5.50 2 MIDDLE 3340 1 .50 1 OUTER 2890 6.00 2 INNER 2060 1.75 1 MIDDLE 1790 6,50 2 INNER 2230 2.00 1 MIDDLE 2050 7.00 2 INNER 2400 2.25 1 MIDDLE 2310 7.50 2 INNER 2570 2.50 1 MIDDLE 2560 8.00 2 INNER 2740 2.75 1 MIDDLE 2820 8.50 2 INNER 2910 3.00 1 MIDDLE 3080 9.00 2 INNER 3080 3.25 1 MIDDLE 3330 9.50 2 INNER 3250 3.50 2 MIDDLE 2130 10.00 2 INNER 3430 3.75 2 MIDDLE 2280 11 .00 3 MIDDLE 1840 4.00 2 MIDDLE 2430 12.00 3 MIDDLE 2010 4.25 2 MIDDLE 2580 13.00 3 MIDDLE 2170 4.50 2 MIDDLE 2730 14.00 3 MIDDLE 2340 4.75 2 MIDDLE 2890 15.00 3 MIDDLE 2510 AVERAGE APPLICATION RATE DATA FOR NELSON SR150 GUN a 24 DEGREES FOR VARIOUS RING SIZES, PRESSURES AND ARCS OF THROW BASED ON PUBLISHED PERFORMANCE DATA FROM NELSON IRRIGATION ROM IN ♦is,M-7* �r!1J rMrtl vyp.,y ff.ltw i tip• wr , r 0 0.86 50 100 245 0.25 0.28 0.30 0.34 0.38 OA3 0.50 0.61 0.76 60 110 260 0.25 0.27 0.30 0.33 0.37 0.42 0.49 0.59 0.74 70 120 270 0.25 0.27 0.30 0.33 0.37 0.43 0.50 0.60 0.75 80 128 280 0.25 027 0.30 0.33 0.37 OA2 0.49 0.59 0.74 90 135 290 0.24 0.27 0.29 0.32 0.36 OA2 0.49 0.58 0.73 100 143 300 0.24 0.26 0.29 0.32 0.36 0.41 0.48 0.58 0.72 110 150 310 0.24 0.26 0.28 0.32 0.35 0.41 0.47 0.57 0.71 120 157 315 0.24 0.26 0.29 0.32 0.36 0.41 0.48 0.57 0.72 0.97 50 130 265 0.28 0.31 0.34 0.37 0.42 0.48 0.56 0.67 0.84 60 143 280 0.28 0.30 0.33 0.37 0.41 0.47 0.55 0.66 0.83 70 155 290 0.28 0.30 0.33 0.37 0.42 0.48 0.56 0.67 0.84 80 165 300 0.28 0.30 0.33 0.37 0.42 0.48 0.56 0.67 0.83 90 175 310 0.28 0.30 0.33 0.37 0.41 0.47 0.55 0.66 0.83 100 185 320 0.27 0.30 0.33 0.36 0.41 0.47 0.58 0.66 0.82 110 195 330 0.27 0.30 0.33 0.36 0.41 0.46 0.54 0.65 0.81 120 204 335 0.28 0.30 0.33 0.37 0.41 0.47 0.55 0.66 0.83 1.08 50 165 265 0.31 0.34 0.37 0.41 0.46 0.53 0.62 0.74 0.92 60 182 300 0.31 0.33 0.37 6.41 0.46 0.52 0.61 0.73 0.92 70 197 310 0.31 0.34 0.37 0.41 0.47 0.53 0.62 0.74 0.93 80 210 320 0.31 0.34 0.37 0.41 0.47 0.53 0.62 0.75 0.93 90 223 330 0.31 0.34 0.37 0.41 0.46 0.53 0.62 0.74 0.93 100 235 340 0.31 0.34 0.37 0.41 0.46 0.53 0.62 0.74 0.92 110 247 350 0.31 0.33 0.37 0.41 0.46 0.52 0.61 0.73 0.92 120 2S8 360 0,30 0.33 0.36 0.40 0.45 0.52 0.60 0.72 0.90 1.18 50 205 -300 0.34 0.38 0.41 0.46 0.52 0.59 0.69 0.83 1.03 60 225 315 0.34 0.37 0.41 0.46 0.51 0.59 0.69 0.82 1.03 70 245 330 0.34 0.37 0.41 OAS 0.51 0.58 0.68 0.82 1.02 80 260 340 0.34 0.37 0.41 045 0.51 0.58 0.68 0.82 1.02 90 275 350 0.34 0.37 0.41 0.45 0.51 0.58 0.68 0.82 1.02 100 290 360 0.34 0.37 0.41 0.45 0.51 0.58 0.68 0.81 1.02 110 305 370 0.34 0.37 0.40 0.45 0.51 0.58 0.67 0.81 1.01 120 320 380 0.34 0.37 0.40 0.45 0.50 0.58 0.67 0.81 1.01 126 50 255 320 0.38 0.41 0.45 0.50 0.57 . 0.65 O.7S 0.90 1.13 60 275 335 0.37 0.40 0.46 0.49 0.56 0.64 0.74 0.69 1.11 70 295 3SO 0.36 0.40 0.44 0.49 0.55 0.62 0.73 0.87 1.09 80 315 360 0.37 0.40 0.44 0.49 0.55 0.63 0.74 0.88 1.10 90 335 370 0.37 0.40 0.44 0.49 0.56 0.64 0.74 0.89 1.11 100 355 380 0.37 0.41 0.45 0.50 0.56 0.64 0.74 0.89 1.12 110 370 390 0.37 0.40 0.44 0.49 0.55 0.63 0.74 0.08 1.10 120 385 400 0.36 0.40 0.44 0.49 0.55 0.62 0.73 0.87 1.09 1.34 50 300 335 0.40 0.44 0.49 0.S4 0.61 0.69 0.81 0.97 1.21 60 330 350 0.41 0.44 0.49 0.54 0.61 0,70 0.82 0.98 1.22 70 355 365 0.40 0.44 0.48 0.54 0.61 0.69 0.81 0.97 1.21 80 380 380 0.40 0.43 0.48 0.53 0.60 0.68 0.80 0.96 1.20 90 405 390 0.40 0.44 0.48 0.54 0.60 0.69 0.81 0.97 1.21 100 425 400 0.40 0.44 0.48 0.54 0.60 0.69 0.80 0.97 1.21 110 445 410 0.40 0.44 0,40 0.53 0.60 0.69 0.80 0.96 1.20 120 465 420 0.40 0.44 0.48 0.53 0.60 0.68 0,80 0,96 1.20 1.41 50 350 350 OA3 0.47 0.52 0.58 0.65 0.74 0.87 1.04 1.30 60 385 365 OA4 0.48 0.52 0.58 0.66 0.75 0.87 1.05 1.31 70 415 380 0.44 0.47 0.52 0.58 0.65 0.75 0.87 1.04 1.31 80 445 395 0.43 0.47 0.52 0.58 0.65 0.74 0.86 1.04 1.30 90 475 405 0.44 0.48 0.53 0.58 0.66 0.75 0.88 1.05 1.32 100 S00 415 0.44 0.48 0.53 0.59 0.66 0.75 0.88 1.05 1.32 110 525 425 0.44 0.48 0.53 0.59 0.66 0.75 0.88 1.06 1.32 120 545 43S 0.44 0.48 0.52 0.58 0.6S 0.75 0.87 1.05 1.31 GROSS APPLICATION DEPTH VS. GROUND SPEED MODEL B1030 W/ NELSON SR150-24 GUN & RING NOZZLES e EL801M1f> .,.G ' '� l�E 1 C,0 MN Ali Ex �' PPt,ICA IOIif E NC S)"VS"G, ,z ' ,�... 0.86 80 67 132 190 10.1 5.0 3.4 2.5 2.0 1.7 1.4 1.3 1.1 1.0 90 76 141 200 10.2 5.1 3.4 2.5 2.0 1.7 1.5 1.3 1.1 1.0 100 84 149 200 10.7 5.4 3.6 2.7 2.1 1.8 1.5 1.3 12 1.1 110 93 158 210 10.7 5.3 3.6 2.7 2.1 1.8 1.5 1.3 12 1.1 0.97 80 64 147 200 10.6 5.3 3.5 2.7 2.1 1.8 1.5 1.3 1.2 1.1 90 72 157 200 11.3 5.7 3.8 2.8 2.3 1.9 1.6 1.4 1.3 1.1 100 81 165 210 11.3 5.6 3.8 2.8 2.3 1.9 1.6 1.4 1.3 1.1 110 89 174 220 11.3 5.6 3.8 2.8 2.3 1.9 1.6 1.4 11 1.1 1.08 90 65 190 210 13.0 6.5 4.3 3.2 2.6 2.2 1.9 1.6 1.4 1.3 100 72 200 220 13.0 6.5 4.3 3.2 2.6 2.2 1.9 1.6 1.4 1.3 110 80 210 220 13.6 6.8 4.5 3.4 2.7 2.3 1.9 1.7 1.6 1.4 120 87 219 230 13.5 6.8 4.5 3.4 2.7 2.3 1.9 1.7 1.5 1.4 1.18 100 64 232 220 15.1 7.5 5.0 3.8 3.0 2.5 2.2 1.9 1.7 1.5 110 70 245 230 15.1 7.6 5.0 3.8 3.0 25 2.2 1.9 11 1.5 120 77 255 240 15.0 7.5 5.0 3.8 3.0 2.5 2.1 1.9 1.7 1.5 130 83 266 240 15.6 7.8 5.2 3.9 3.1 2.6 2.2 2.0 1.7 1.6 140 90 275 250 15.6 7.7 5.2 3.9 3.1 2.6 2.2 1.9 1.7 1.5 1.26 110 60 275 230 17.0 8.5 5.7 4.2 3.4 2.8 2.4 2.1 1.9 1.7 120 66 287 240 16.9 8.5 5.6 4.2 3.4 2.8 2.4 2.1 1.9 1.7 130 72 299 250 16.8 8.4 5.6 4.2 3.4 2.8 2.4 2.1 1.9 1.7 140 78 310 250 17.4 8.7 5.8 4.4 3.5 2.9 2.5 2.2 1.9 1.7 150 63 322 250 18.1 9.1 6.0 4.5 3.6 3.0 2.6 2.3 2.0 1.8 1.34 130 60 330 250 18.6 9.3 6.2 4.6 3.7 3.1 2.7 2.3 2.1 1.9 140 65 342 250 19.2 9.6 6.4 4.8 3.8 3.2 2.7 2.4 2.1 1.9 150 70 355 260 19.1 9.6 6.4 4.8 3.8 3.2 2.1 2.4 2.1 1.9 1.41 130 51 353 250 19.9 9.9 6.6 5.0 4.0 3.3 2.8 2.5 2.2 2.0 140 55 367 250 20.7 10.3 6.9 5.2 4.1 3.4 3.0 2.6 2.3 2.1 150 59 381 250 21.4 10.7 Ti 5.4 4.3 3.6 3.1 2.7 2.4 2.1 r r t Roy SOIL 1(� UNITED STATES -CONSERVATION -� DEPARTMENT OF - SERVICE AGRICULTURE _ ' FACILITY SITE EVALUATION WASTE MANAGEMENT GENERAL INFORMATION Sy/ _ Oa- _d,t0.j1.S �- V_ ATION NAME " �1fii�r•�-..T..�"w------------ ---------- SIZE OPERA �1 TELEPHONE RODUCER-t$- LOCATION DATA RESIDENCE NOT OWNED BY P D I s,rANCE FROM NEAREST R FLOOD PLAIN? YES----~ NO IS SITE WITHIN 10notEA=ovide assistance. If yes. SCS can p IS "BLUE LINE" AT LEAST 100 FT FROM A YES--�w NO---- SITE (} PERENNIAL STREAM? If no, site must be relocated TE WITHIN 1 MILE ZONING JURISDICTION ES-_--- NO - IS SI Y OF A MUNICIPALITY? board `-' landowner should consult with local zoning If yes, la prior to aired emits. Permits must be obtained - about required P design approval. (Copies of maps or other reference materials may e attached to site evalutation. ) 1 WETLANDS WILL SITE INVOLVE CLEARING WOODLAND OR ANY ES----- NO-� NON-CROPLAND? • • $. . yes,es, producer must complete a Form AgGISTERED DOES NON WETLAND NEED To BE MEASURED BY SUYRVEYOR PRIOR TO APPROVING WASTE NO-- YES---- UTILIZATION. PLAN? YES____ NO---- WILL ACTION RESULT IN SWAMPBUISITHE RESPONSIBILITY **OF THE IF WETLANDS ARE INVOLVED, IT ; PRODUCER TO CONTACT THE US ARMY CORP OF ENGINEERS� ITD THE DIVISION OF ENVIRONMENTAL MANAGEME No NT TO RANDS SHOULD BE ADDITIONAL PERMITS ARE REQUIRED. WRITTENTAPPROVAL FROM SCS, ALTERED UNTIL PRODUCER RECEIVES OF ENGINEERS AND NC DIVISION OF ENVIRONMENTAL US ARI`AY CORP l MANAGEMENT. of AD-1026 and CPA-026 should be attached o (A co PY _ site evaluation. ) t � OTHER ENVIRONMENTAL FACTORS ARE ENDANGERED AND/OR ,THREATENED SPECIES ✓ , PRESENT? YES---- NO---- IS A DESIGNATED NATURAL SCENIC AREA INCLUDED IN AN PLANNING AREA OR WILL PLANNED ACTIONS IMPACT YES ON ON- NOS-- ADJACENT NATURAL SCENIC AREA. IS AN ARCHAEOLOGICAL OR HISTORICAL SITE LOCATED INTTH� - PLANNED -AREA? YES---- N ARE THERE PRIME, UNIQUE, OR LOCALLY IMPORTANTYES---- NAON�- IN THE OPERATING UNIT? NG? YES NO- WILL THE ACTION RESULT IN SODBUST If yes to any of these questions, complete form NC-CPA-16 and attach to site evaluation. ODOR CONTROL HAS ODOR CONTROL BEEN DISCUSSED WITH PRODUCER... . . .O---- . . . . . . .PREDOMINANT WIND DIRECTION? . . . . . . . POSSIBLE EXPANSION OF FUpWARDSENT TO VOLUME FROM 1 CU. FT. YES__-- NO-y- 3 CU. FT. /LB. OF ANIMAL? , . . . , . . .PRECHARGING LAGOON WITH FRESH WATER TO AT LEAST 112 OF THE YES- . . . . . , ,USING _ NO---- CAPACITY? , GOOD SOUND JUDGMENT IN S- � NO---- LAND APPLICATION OF WASTE'. YE WASTE MANAGEMENT DOES PRODUCER OWN ENOUGH LAND TO PROPERLY LAND NO---- APPLY WASTE? IF NO, DOES PRODUCER HAVE ACCESS TO YES---- NO---- MORE LAND? IF LAND IS NOT OWNED BY C ERt CAN PRODUCER GET AGREEMENT ON LAND NO---- ON WHICH TO APPLY WASTE? YES---- (Attach soil investigation sheet to site evaluation. ) SOIL INVESTIGATION -- VALID ONLY SOIL INVESTIGATION SHEET ATTACHED YES SOIL SUITABLE FOR LAGOON. YES__ ✓ NO--y_- IS A CLAY LINER REQUIRED? NSITE? YES------ NO-- IF YES, IS CLAY AVAILABLE O QUESTIONABLE------- _IS A CORE TRENCH REQUIRED? YES------ NO-- (Attachsoil investigation sheet to site evaluation. ) SITE APPROVED YES--` -- NO------ CONDITIONAL-------- COMMENTS- -= - , THIS SITE INVESTIGATION IS VALID AS LONG AS THE DIGN AND • CONSTRUCTION OF LAGOON CONTINUES IN REASONABLE TIME PERIOD. UNDUE DELAYS OR HESITANCY IN CONSTRUCTION MAY REQUIRE THAT SITE EVALUATION BE INVALIDATED. _� - �------------ DATE-����=�� SIGNATURE -----r-- ' 1 S TABLE OF CONTENTS b CONSTRUCTION INFORMATION OWNER/CONTRACTOR INFORMATION MEMORANDUM TO GROWER CERTIFICATION FORM (NC ONLY) SITE EVALUATION (IF APPLICABLE) VICINITY MAP ASCS TRACT MAP SOILS MAP SOIL INVESTIGATION WORKSHEET WASTE TREATMENT PLAN AGRI-WASTE MANAGEMENT INFORMATION (NC ONLY) WASTE UTILIZATION PLAN OPERATION AND MAINTENANCE PLAN CONSTRUCTION SPECIFICATIONS FOR LAGOON SEEDING PLAN (FARM SITE) COMPUTER DRAWING OF EXISTING GROUND EXISTING ELEVATIONS LAGOON CROSS SECTION DIAGRAM COMPUTER DRAWING OF PROPOSED LAGOON & BUILDING PAD SITE BALANCE REPORT COMPUTER DRAWING - ALL DATA PROPOSED COMPUTER DRAWING - CONTOUR LINES COMPUTER DRAWING - SLOPING LINES COMPUTER DRAWING - BLOW-UP OF LAGOON OR BUILDING CORNER BUILDING PAD ELEVATIONS COMPUTER CROSS SECTION - EXISTING-PROPOSED-BALANCED FACILITY OVERLAID ON EXISTING TOPO MAP .CARROLUS FOODS, INC. P.0. Drawer 856 WARSAW,NORTH CAROLINA 28398 IMPORTANT INFORMATION ABOUT LAGOON CONSTRUCTION 0 LISTED BELOW IS A BRIEF SUMMARY OF VOLUMES AND OTHER DATA:(SEE CONTENTS OF PLAN FOR MORE INFORMATION) EXCAVATION 25909--- cubic yards FILL (pad & dike) 25908--- cubic yards TOP SOIL (minimum 3" thick) 451--- cubic yards CLAY LINER (represents a complete liner) 11862--- cubic yards Constructed top of dam must include a minimum of 5% settlement - EXAMPLE: 10 feet high dam will require 5% of 10 feet or 0.5 feet fill above planned top of dam. Clay content, thickness and compaction of liners (if required) are very important. If the certifying technical specialist is unable to approve the liner with normal field techniques, an independent engineering analysis will be required (see CONSTRUCTION SPECIFICATIONS for additional information) . If an independent engineering analysis - is, equired, this expense will be the responsibility of the own /grower. Special attention needs to be given to the seeding specifications. The lagoon dike must be seeded according to specifications before the system can be certified and stocked with animals. (Consult with your MRCS Conservationist regarding mulching) ATTENTION OWNER AND EARTH MOVING CONTRACTOR PLEASE READ THIS BEFORE REVIEWING THE ATTACHED WASTE MANAGEMENT PLANT. This design has been prepared in accordance with USDA- Natural Resource Conservation Service standards and properly installed, will allow certification and stocking of animals. The following items should be discussed PRIOR to entering into a contract: 1. This design is in compliance with state and federal laws. An changes in design may result in non-compliance and failure to be eligible for certification. No animals can be stocked until the lagoon construction is approved and certified to the Division of Environmental Management (DEM). 2. This design has taken into account data including soils, topography, wetlands, streams, dwellings, wind direction, and owners concerns. 3. The volume shown represents excavation and fill in the lagoon and pad area. It does NOT account for cut/fill for liners, roads, borrow areas, drainage or other related construction activities unless specifically covered in the design. 4. Typically, the excavation volume represents the bulk of earthwork and is used for price negotiations. All earth work beyond this amount will be worked out between the owner and contractor, CARROLL'S DOES NOT NEGOTIATE PRICES FOR GROWERS. 5. It is the desire of Carroll's Foods that the contractor receives a fair price for earth work and the land owner receives a properly constructed lagoon and pad that will meet design requirements. 6. DO NOT MAKE ANY CHANGES TO THE DESIGN OR FARM LAYOUT UNLESS THE ORIGINAL DESIGNER IS CONSULTED AND APPROVES. CARROLUS FOODS ASSUMES NO RESPONSIBILITY FOR ANY DEVIATION FROM ORIGINAL DESIGN OR CHANGES MADE ON THE SITE BY CONTRACTOR OR ANYONE OTHER THAN CARROLL'S PERSONNEL. CARROLL'S FOODS, INC. P. 0. Drawer 856 WARSAW, NORTH CAROLINA 28398 , c MEMORANDUM TO: All Prospective Contract Growers. FROM: Don Butler, Real Estate Manager Howard Hobson, Resource Conservationist RE: Legal requirements for swine growers in North Carolina and how they relate to you The facility design and waste management plan attached is of the utmost importance to you and to Carroll's. This plan must be approved by a technical specialist with USDA Soil Conservation Service prior to construction start. The lagoon must be constructed exactly as designed unless changes are approved by the original designer and SCS personnel. The approved plan needs to become a part of your permanent records and must be readily available for review if and when your farm is inspected by state regulatory personnel. When earthwork and lagoon construction is complete and the top of the dike and outside slopes of the lagoon have been graded, seeded, and fertilized it must pass a final inspection by SCS personnel in order for your farm to be certified ready to stock animals. At the time of final construction approval, the owner and the person certifying construction must sign a document called "Certification for New or Expanded Animal Feedlots" (a blank of this form is enclosed in your package) and this form must be sent to the Department of Environmental Health and Natural Resources in Raleigh. Copies of the signed document should be kept in your permanent file, one copy goes to SCS for their tile, and a copy must be presented to Carroll's Foods before any animals can be placed on your farm. The owner is responsible for the Certification being completed and sent to the appropriate places. Remember, NO CERTIFICATION --NO ANIMI ALS. If you have any questions about the above information, please contact one of us by calling 910-293-3434, extension 246. 1WAdo sf] • • • • WATERSHED AREA MEASUREMENTS CROPLAND-ACRES WOODIAN ACRES TOTAL___�ACRES • 1MIASKETCH OF PROPOSED POND SHOWING WHERE BORINGS WERE M"E (Approx.IWO V`w_feat) ■ MIN 11 ■■■■�■■■■■l�mEN■■■ i��■ ME 11 MEIN NNNMI ENEMA INN ONE E 1��■■���■ MONOMER ■ENE NOME NNE 0 ■�!! ■■■■■■ MENEM MENNEN ■■■�■ELL........ momn■■■ ■■�r■■r�■■■■ 0111110011111111110 NONE■ on soon Norm IMF 000=0 BORING NUMBER AND PROFILE IMIM MWAIMIMIN WIN 01 f M=I= ®'1M AIMMO I■�'!: �I�!■ ��■ICI■ INIM WIN e_N MOM M'N 13 'rim ;��i�■il������;��■ f 1 .kc!K SIGNATURE LUSIZ k.,w,�. .17 Gornoodr .i k• Lai � ril ll LIiL 1VIL L • •:fir t� 4 u �im IOR ► ra la BOARDMAN ,y�•✓ii; L� un f Ln , v PO , /.. 42 las 1091 L!t .0065S 1 od H , . L7l. LLtIMI Lin �� Ir♦ ,� •I Soso S nu W m ' ;TI 'f LI! .•tom ' doi do ; at lilt uu .�►1. `� " D O • • • LI.t••Ir Hl IIL : Mar.•/ L4LL or � f �� L� U ylA Lel A p LOU If • 1.0 tl '� �crntp � 1 .1lIS 1 1►', • • ' v LM 12 1 Mlt Mlo" W totter OL RIVER 4>i..l.r COM s u .+ s tau vu J „ u got im s�.:p• • V Llr LOI . v W fi; I Ulu leilei U v w �,• Ne um ,,, +� to 1lll lllt y C'�� "r' 1QIl 1lrra+ rp .1 :t. �� • 1!!f 1!3!: • i C+e+ood+f A Hu J!I! 1 • t •� 1.r 1!/• 1 �4 . i�1tR u:t .� �� �o tuff :, islz r _ ' ,�u � r•1 r __. —:•..-- -.+."r • �It l MSS" �. AM Its, III! .• �� 1)!I 74 Is !.t t hs+ , ` lts$ `• )yl ` ;yl to i lul LIM ft ry O ��� �v `• 1.4 J Ills 0 � •�� tJ I 1 tt 0 •! > sly -jA IV Nl. k I kIM' 4 NZ, 71 -4, -AdP A.� '.lv Vi Nl_ Tf!..I A'I Al ale.. ow� a"...:.i cr 16 It. 17 �14 .pI ... ... ........ gl� gr WW a N'n (1510) , Bay cli lw 96 \%\\ BB ea ay N°r 65' 801 `�`\\ m° \\ 151� /00 jr yg Cr. Cem ` "�' .�— �\ `` `�, ate- _ . � y.. r• � i \ coCem •�- 1'. M \ 1 •� \\ �~ t \ I b �j C C` •108 WT \ j `i x • Evergreen'.22 ��•. �'� T C Com y J �J ss � 1` •.\. a loo 511 _esl�.\ 1 fir' ��\ Z �5 . •h y-_ i ) 1511 ( / Y P"rtl h chAw X/ O 97 97 Cem loo 33 wyv..r4a?' S ' � `";'^ t��� IP - ; .. It � •; '�j • r d��+-f R�1 r � �- s�' •i ,a.- r• 'r r _ r•"'a Pf ° ; �T� "ter [ ,;l• '�<JIj a i,�-Y � ! .LL IN���' Z. i1 FN� .I �r. +♦ / • • y ti A' ..ar^`.r rx �� .1 •� •�. V / a rij a C [C$ • r aSS�+ � �i '�yT a 'i[f. V� �,•.. �•�. • ram _ � :. 3 �aa f, � l�� 6 � — xI= — � t If +� �, 1 �'` ' /�N� ., F�`' '�`� �;Y� •. ram{' � '♦ r'�. �'� r �: w � ^�� a 7�-SiCp _ w./�!�CR.^�;. ��RLY Rt .l[ • r i � / i'S, '+ a i. �� l - �_. 1♦ eta a � J. � S .- ,♦' M H � r 1. 1 •��••v+�fir{ as d � _ . r _..,�! _ \ ,.' ' 'U.: S. Department of Agriculture NC-ENG-34 Soil Conservation Service September 1980 File Code: 210 HAZARD CLASSIFICATION DATA SHEET FOR DAMS Landowner ,8dosis you _Z ��o �✓•- �"�� County , �o�y M•8 s Community or Group No. Conservation Plan No. Estimated Depth of Water to Top of Dam ..r Ft, Length of Flood Pool .4 o Ft. Date of Field Hazard Investigation_ Evaluation by reach of flood plain downstream to the point of estimated minor effect from sudden dam failure. • Est. Elev.—:Est. ElevationElev.—:Es . Kind of :Improvements: of Breach ' Above Floodwater Above Reach: Length: Width: Slope: Land Use Improvements : Flood Plain: Flood Plain Ft: Ft. : Ft. t. 1 • D 410 : - s,e /-r// : 2 goo 3 • Describe potential for loss of life and damage to existing or probable future downstream improvements from a sudden breach • -- assification o�� b, c) (see NEM-Part 520.21) Hazard Cl ,.r 4WFClassification (I,. II, III, IV, Y By G!1/ —0- S c1, Date name t t e r Concurred By . �� Da te, Z- L 7- nameL-- tit e - NOTE: 1. Instructions on reverse side. 2• Attach additional sheets as needed. ,erator:RILEY EVANS County: COLUMBUS Date: 03/09/95 .stance to nearest residence (other than owner) : 1800.0 feet AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. — 0 lbs 0 sows (farrow to feeder) x 522 lbs. — 0 lbs 7920 head (finishing only) x 135 lbs. — 1069200 lbs 0 sows (farrow to wean) x 433 lbs. — 0 lbs 0 head (wean to feeder) x 30 lbs. — 0 lbs Describe other : = 0 Total verage Live Weig = 1069200 lbs MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 1069200 lbs. ALW x Treatment Volume(CF) /lb. ALW Treatment Volume(CF) /lb. ALW = 1 CF/lb. ALW Volume = 1069200 cubic feet STORAGE VOLUME FOR SLUDGE ACCUMULATION NOr -m4r- jbwz #%'r 4wv4A60 Rc. JM-r Volume = 0.0 cubic feet TOTAL DESIGNED VOLUME Inside top length (feet) Inside top width (feet)---------------------- 420.0 Top of dike elevation (feet) ----------------- 52.1 Bottom of lagoon elevation (feet) ------------ 42.1 Freeboard (feet)----------------------------- 1.0 Side slopes (inside lagoon) ------------------ 3 .5 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3 .5 3.5 3.5 3.5 498.0 413 .0 9.0 AREA OF TOP LENGTH * WIDTH = 498.0 413.0 205674 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 435.0 350.0 152250 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 466.5 381.5 711879 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM0 * DEPTH/6 205674.0 711879.0 152250..0 1.5 Total Designed Volume Available = 1604705 CU. FT. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 505.0 420.0 212100.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 212100.0 square feet Design temporary storage period to be 180 days. �. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 1069200 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 1953072 gals. or 261105.9 cubic feet r"11", Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall - 7.0 inches Volume = . 7.0 in * DA / 12 inches per foot Volume = 123725.0 cubic feet • l 0. t 1 �. Volume of 25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot * DA Volume = 132562.5 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 261106 cubic feet 5B. 0 cubic feet 5C. 123725 cubic feet 5D. 132563 cubic feet TOTAL 517393 cubic feet SUMMARY Temporary storage period====================> 180 days Rainfall in excess of evaporation===========> 7.0 inches (� 25 year - 24 hour rainfall==================> 7.5' inches N°1. Freeboard=====-==---==---====--==--==------=> 1.0 feet Side slopes=========--=====---=--==----=====> 3.5 : 1 • Inside top length==------------------------- > 505.0 feet Inside top width---------------------------=> 420.0 feet Top of dike elevation===================---=> 5 feet Bottom of lagoon elevation==============____> W271 rept Total required volume=======================> 1586593 cu. ft. Actual design volume===_____________________> 1604705 cu. ft. Seasonal high watertable elevation (SHWT)===> 46.2 feet Stop pumping elev.====--==---=------------==> 48.4 feet Must be > or - to the SHWT elev.=---======> 46.2 feet . Must be > or = to min. req. treatment el.=> 48. 1 feet Required minimum treatment volume===========> 1069200 cu. ft. Volume at stop pumping elevation============> 1070420 cu. ft. Start pumping elev.==_______________________> 50.4- feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 1472142 cu. ft. Volume at start pumping elevation---------==> 1468329 cu. ft. Required volume to be pumped=============--=> 384831 cu. ft. Actual volume planned to be pumped==========> 397910 cu. ft. Min. thickness of soil liner when required==> 1.5 feet DESIGNED BY: • 6zo-'--�4 APPROVED BY: DATE: DATE: - -�- c��L'�e dahA 3!9 l 9s l /q S 5 ,�,� NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: UNITED STATES NATURAL RESOURCES FEDERAL BLDG. , RM. 116 DEPARTMENT OF CONSERVATION 134 NORTH JOHN STREET AGRICULTURE SERVICE GOLDSBORO, NC 27530 919 - 734-0961 ' ---------------------------------------------------------------------- SUBJECT: EKG - Class V Waste Treatment Lagoon DATE: Feb. 171 1995 Brosis Foundation Columbus County TO: Donna Register, DC FILE CODE: 210 Columbus County The subject waste treatment lagoon design is approved subject to including the back page of the Soils Investigation Report and showing the outlet of surface water runoff. You have approved the waste utilization plan and I did not review it. I contacted you after the soils investigation and asked you to be sure there were no wetlands restrictions from the Corps of Engineers on this borrow pit site. The Natural Resources Conservation Service has not checked nor verifies the earthwork computations. Any deviations from the approved plans require approval prior to installation. Please let me know if I can be of any further assistance. Dean K. Bing am Civil Engineer A&rxa /_ a !ti a-S /a k d d .� - .r11 Q� ioo a /3 /7 9 J�af� C ,lie, 11i(e. r G kq'ou t D . plcq S e i g. to c � re ! G�G/tC C c d4A S Cie. 5' tJA J' a 0-0 V a• w ��r��qs SHEET 1 OF 2 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- FOUNDATION PREPARATION: -------------=--------- The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders,sod and rubbish. Satisfactory disposition will be made of all debris. The topsoil from the lagoon and pad area should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT: ---------------------------------- -0 The completed excavation and earthf ill shall conform to the lines, grades, and elevations shown on the plans. Earthf ill material shall be free of material such as `sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated materials can be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or other equivalent method. Compaction will be considered adequate when fill material is observed to consolidate to the point that settlement is not readily detectible. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height and with an impoundment capacity of 10 acre-feet or more fall under the jurisdiction of the NC Dam Safety Law. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction to prevent excessive erosion and sedimentation. LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 1.5 ft. ------ ------------------------------------------------- NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN THE ATTACHED •SOILS INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DESIGN WHEN LINERS ARE REQUIRED BY THE SOILS REPORT. When areas of unsuitable material are encountered, they will be over- excavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfilled as specified to grade with a SCS approved material (ie - CL,SC,CH) . REFER TO THE SOILS INVESTIGATION INFORMATION IN THE PLANS FOR SPECIAL CONSIDERATIONS. t.y c o� �w� r�- u ���`1 �t���R. �-�t-�t�sc�� ��w�►'t-rEJzl�Cr �, l�LWc&vv,•FN } SHEET 2 OF 2 Soil liner material shall come from an approved borrow area. The minimum water content of the liner- material shall be optimum moisture content which relates to that moisture content when the soil is kneaded , in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to insure proper moisture content during placement of the liner. The moisture content of the liner material shall not be less than optimum water content during placement. The maximum water content relates to the soil material being too wet for efficient ;use of hauling equipment and proper compaction. Proper compaction of 'the liner includes placement in 9 inch lifts and compacted to at least 90 percent of the maximum ASTM D698 Dry Unit Weight of the liner material. When smooth or hard, the previous lift shall be scarified and moistened as needed before placement of the next lift. The single. most important factor affecting the overall compacted perme- ability of a clay liner; other than the type.of clay used for the liner, is the efficient construction processing of the compacted liner. The sequence of equipment use and the routing of equipment in an estab- lished pattern helps assure Uniformity in the whole placement and compaction process. For most clay soils, a tamping or sheepsfoot roller is the preferable type of compaction equipment. The soil liner shall be protected from the discharge of waste outlet pipes. This can be done by using some type of energy dissipator(rocks) or using flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with 'this •Construction Specification. CUTOFF TRENCH: -------------- A cutoff trench shall be constructed under the embankment area when shown on a typical cross section in the plans. The final depth of the cutoff trench shall be determined by observation of the foundation materials. VEGETATION: ----------- All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construc- tion according to the seeding specifications. Topsoil should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS ------------------------------- When tile drains are encountered, the tile will be removed to a minimum of 10 feet beyond the outside toe of slope of the dike. The tile trench shall be backf illed and compacted with good material such as SC, CL, or CH. I SEEDING SPECIFICATIONS ---------------------- AREA TO BE SEEDED: 6.0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 0.0 LBS. FESCUE GRASS AT 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 0.0 tBS. RYE GRAIN AT 30 LBS./ACRE (NURSERY FOR FESCUE) 0.0 tBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS. /ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO JUNE 15 a 48.0 LBS. HULLED COMMON BERMUDA GRASS 'AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 i 0.0 tBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 240.0 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 6000.0 LBS. OF 10-10-10 FERTILIZER (1000 LBS. /ACRE) 12.0 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 600.0 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING �TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS. /ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. y 61.60 61.?0 61.60 st.to 61.00 60.68 �49�.30 47.90 e0 0 d 44. 0 46.3• 46. 0 .6Z 0 45.E 0 )ayliph i ter • 48.18 Plot of all data for the surface: Existing Project: RILEY EVANS Drawing: 9-660 FINISHING REV. Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared by: using Sitswork Orientation: -46.0 Z Magnification: 39.6 Inclination: 20.0 64.00 ' ' .. 62.00 .................. ........... ........., ..........46. 00 48.00 fil n :...., 3D Much Surface Lower Loft 3D Mush Surface Existing Project: RILEY EVANS Drawing: 9-880 FINISHING REV. Number: Location: Bid Data: Enginser: Owner: Estimator: Prepared by: using Sitawork y TYPICAL CRCjS-SECTION Single Stage Lagoon - Pit Recharge Design co�uyra�s County, NC S.eded Top Dam Elev. 5 . ,f t' Add 5% Settlement Constructed Top Dam Swine Confinement Total Design Storage Elev. .51,11 Building - Invert Outlet Pipe Elev. 5a36 Stop Pump Elev. Bottom Elev. 4a Finished Floor Elev. SL 71 15// ; i'. .77 Sump ' Top Pad Elev. 5Z-; 8" Pipe Support post Invert Elev. Natural-Ground !• 5 FT. - DESIGN MIN. CLAY LINER THICKNESS ~� 0 ' ' Core areas of unsuitable material encountered during construction .0 c Trench f of lagoon slopes and bottom will be excavated below grade(for the minimum clay liner thickness), backfilled (with approved soil Remove overburden material and material)&compacted(to clay liner construction.specifications V establish embankment/core on firm in design).....see soils investigation ;:h ". L ^ �.''` soil material....see soils investigation R.Horton, NRCS (2/95) n r Orientation: -45.0 Z Magnification: 23.8 Inclination: 20.0 Alt, �ui�111111111111� .... . lallll,ulr,, llllllll1111U1111llllllllllllllllll111111 ..... S4.e 0 ...... l,lll r llllllllllll111111111111 11111 � 62.00 l� lltifill,llllllilllllllllllllllllhllllllllill4lllillll , I ����;;�n11111111111111111IP,�r� ` ,,Ii+ulllllulut 69. ae ' �it I,llll„1lllll,41„lllllll IIII I „1a .......... u llll,l,lll,p,l \p\1\(• ae. ee' „IUllll a,\\1\V\ a\,\\nxx \\\\\ a;l a\a\\\aaa,aT�V kk 46.00 a\\um1 \ \ \ \\ 44.00 30 Mash Surface Lower Left 30 Mesh Surface Balanced Project: RILEY EVANS Drawing: 9-880 FINISHING REV. Number: Location: Bid Data: Engineer: Owner: Estimator: Prepared by: using Sitework Iteratir,y'to balancing within 10.0 cubic yards. . . delta Cut Fill CUT - FILL 0.00 23395. 00 30499.24 -7104.24 -0.42 26359.10 25095.34 1263 .76 -0.35 90 . 25908.40 0.68 Lower "Proposed" by 0. 35 feet. New surface called "Balanced"-has been created_ A, -T-k4t-s Amcav r M)av5 Krr =tkcWme ANy Project: RILEY EVANS oveaCkrT Fog. LINER" DRAt�A6E� � Drawing: 9-880 FINISHING REV. oap5 ET-c• Number: . 1 Location: a Bid Date: Date: Engineer: Owner: Estimator: Prepared by: using Sitework a33a? IL J.LL yea i = i } ' is ! i i i � i • gi i i = is �a�•:f 1................................................»........».. a� 58�i .....................................................:::::: .». » � G .1 25i.T�ter :.... .:................................................... ::Daylip 4?.?6 Plot of all data for the surface: Balanced Project: RILEY EVANS Drawing: 9-e90 FINISHING REV. Number: Location: Bid Data: Engineer! Owner: Estimator: Prepared by: using Sitswork j_�•..:�........................»........ i q10 � #_ s i 1 i '•. i 505: = i 1 i s • ; i ♦ i • i i s : ii 3 5� 0(�E i _........................................_......................_......._._.a i =•52rt_t......:........................:.....:..............._.._.DaglighC Perimeter Plot of the contour data for the surface: Balanced Projact: RILEY EVANS Or wing: 9-880 FINISHING REV. Number: Location: Bid Onto: Engineer: ' Owner: Estimator: w Prepared bW: using Sitswork mrr 62.44 62.44 51•?� sl• �+� 53. o� '3� N Y z lye � Ip� rn N3 NLA � u o � z r V, C N 62.11 62.44 62.11 52.44 52.1 62.? 62.11 63.04 Plot of the sloping lines for the surface: Balanced Project: RILEY EVANS Drawing: 9-660 FINISHING REV. Number: Location: Bid Date: Engineer: Owner: Estimator: Prepared bye: using Sitawork . 2.44 s`3.30 53. 04 5i• 79 �1•� � s1.�� 61 N I N r L s W E' c L c r U _N tP p T Tv 6 Ep d' z cc — z p, IA be 63. 04 ��•� ( 51.4 L( er�)-4L( 63. 52. 62. 2.Are. 62.162.1 se. 62.A 62.K62 4 4 62. 2.11 Plot of the sloping lines for the surface: Balanced Project: RILEY EVANS Drawing: 9-880 FINISHING REV, Number: Location: Bid Data: Engineer: ' Owner: Estimator: Prepared by: using Sitswork I .3'f tk y 3 L6 e 6 6 6 s 6 6 6 5 .04 • Plot of the sloping lines for the surface: Balanced Project: RILEY EVANS Drawing: 9-680 FINISHING REV. Number: Location: Bid Date: Engineer: ' Owner: Estimator: Prepared by: using Sitawork 2 0 J. O � C n n D m -53. _ ___w._ F1 �-� F0V IA QI�I �O Via! . fit 1D� W1D� .....................................-..-._. 'fi El�c U• $3.9 S • t� 1A � o o � Plot of the contour data for the surface: Balanced Project: RILEY EVANS Drawing: 9-880 FINISHING REV. Number: Location: Bid Date: Engineer: ' Owner: Estimator: Prepared by: using Sitswork a • d ice' a 144199MM"14 h 7 82327 I wwft�-Jh -Z ... . 4 %..21 ........................................................................ 1E '11»................ ......, : 2.11 if �42:-33 41 s 1 i = s N&)L r s i ii i i = i • ii � : : ss = 1 ...52 i-i �yii 6 }��tar� 97.era • 47.76 RILEY EVANS: 9-960 FINISHING REV.: Balanced 08 MAR 96 2:69•.PM fib.AA Proposed • 612 4,,0 0 .................................................................................................. ................................. ....... Existing ...................................................................................................................... .... ...................................................................................................................... ............ ...... 62-00 se.Ae ..................... ................................................................................................................. .................................................................................................................................... .............................. .................. .................................................................................................. .......................................................................................................................... ............... 48*00 ..........................1 . as.90 ............................. .............................................................................................. ............... ..................................................................... ............................ .(.. ............................. .......................... ... .. i i 44,aGO ..................................................................................................................... ---------- 42.00 (682.07p489.86) <467.26> (214.810480.48) RILEY EVANS: 9-880 FINISHING REV. 09 MAR 96 2:68 PM A 8 ? 4-1 't c e- N% xx .. ....... .... ........... ............. iM 44 • R: -6513 2�11.....................»............. .............. 2.it ii d2:3 t. ».».......»........»..».»»............»..».... 4 s 1 4 j si s 91 4'2 1 .p }Titer• a�.es • a�.�g • 0A MAR 96 2:6� PM RILEY EVANS: 9-698 FINISHING REV.: Balanced 56.00 Proposed rz4,,0 0 ............................................................................................................................................................................................................................................................................................................................................. Existing .....................................................................I...................................................................................................................... ................................................. ........................ r ra2.98 .......................................... ------ - - - ------------ - ------ - ---- -------------------- 69.00 .........................................................................................................................................................................................o...........................................-.0.............w..........................o............................o..................... ............................................................................................................................................................................................................................................. 4e.ee ................................................................................................... 46.00 .......................................................................................................................................................................................................................................................................................................................... 44.00 ................. 42.ee (ale.63p 786.08) <720,86> (89.798,784.21) 88 MAR 86 2:67 PM RILEY EVANS: 9-880 FINISHING REV. L •� 1 EM[ERGENCY ACTIQN PLAN ' • PHONE NUNM ERS 9io 39s�39� DWQ URGENCY MANAGEV ENT SYSTEM 911 . SWCD _410 6 44L.400 MRCS 410 AL Z3y� ..:This p • late will be implemented in the event that wastes from your operation are lealdn& p overflowing, or running off site. You should not wait until wastes reach surface waters or leave to consider that you have a problem. You should make every effort to ensure that Your property .,a ,.. .,., �^�-A��,hle location for all this does not happen. Tbl�p'a*' cncuia be oost� • Lago at the The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possi'bie: Suggested responses to some possible problems are listed below. A. Lagoon overflow—possible solutions are: . a. Add soft to berm to increase elevation of dam. b, pump waste to fields at an acceptable rate. C. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field-actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. ,t c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s)that caused the runoff d e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers-action include: a.. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators-action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. ~ E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks-possible action: a. Dig a small well or ditch to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the-extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger(either on or off of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, call your DWQ QDivision of Water Quality) re -onal office; Phone 1D 9 HOD After hours emergency number: 9 7.�3 39yZ Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spilL weather and wind conditions. The corrective measures that have been undertaken, and the seriousness of the situation. b. If spill leaves property or enters surface waxers, call local EMS Phone number 911. c. Instruct EMS to contact local Health Department. d. Contact CES, hone number-445 S7oo, local SWCD office phone number 9ro W z3� ', and local MRCS office for advice/technical assistance hone number qJ0 6qz , p 4. If none of the above works, call 911 or the Sheriff s Department and explain your problem to them and ask that person to contact the proper agencies for you. N • py S. Contact the contractor ofycur choice to begin repair of problem to mi u e off-site e r xt e, a. Contractors Name: . b. Contractors Address: c. Contractors phone: 6. Contact the technical specialist Who certified the lagoon (MRCS, Consulting Engineer, etc.) a. Name: b. Phone: 7. Implement procedures as advised by D WQ and technical assistance agencies to rectify the age,repair the system, and reassess the Waste management plan to keep problems with release of wastes from happening again. 1 . OPERATION & MAINTENANCE PLAN ear-round priority. It is especially Proper lagoon liquid management should be a y p y P ,Y important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet-periods.. Overflow from the Jagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy,vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes---look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability---slumps or bulges 3. wet or damp-areas on the back slope ' 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage • Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert.familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat- of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps---check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping - system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repai rs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, ' your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2: Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. • This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Practice water conservation---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid.level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon - storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper-agitator impeller pump through Iarge-bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient-and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag-line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated,by a soil test and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil-test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity-=-protect from inlet pipe scouring, damage during.sludge removal, or rupture*from lowering lagoon liquid level below groundwater* table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work-best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist-for assistance. `Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: fl) waste from animals and (2) excess rainfall after evaporation. Also ncluded is storage for the 25 year - 24 hour storm for the location. The volume ofwaste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be ayailable. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s) . If the outlet pipe is not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre- charged to 1/2 its capacity to prevent excessive odors during start-up. Pre-charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3 . Begin temporary storage pump-out of the lagoon when fluid level reaches the elevation 50.8 as marked by permanent marker. Stop pump- out when the fluid level reaches elevation 48 .8 . This temporary storage, less 25 yr- 24 hr storm, contains 381885 cubic feet or 2856500 gallons. SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. Refer to the waste utilization plan for further details. t 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner not to 'reach other property and public right-of-ways. 9. The Clean :Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. 1'lortality Nlanagement 1'lethods (check which mcthod(s) are being implemented) Q Burial three feet beneath the surface of the ground within 34 hours after knowlcd^e of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Rende:ins at a rendering plant licensed under G.S. 106-163.7 Complete incineration 0 In the case of dead poultry only. piacing in a disposal pit of a size and'design approved by the Department of Agriculture ❑ Anv method which in the professional opinion of the State Veterinarian would make possible the salvage of'part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) Insect Control Checklist for Animal Operations Source Cuuse 111%11's to Control fosects Site Specific l'raclices Liquid Systems 1:111sh Gutters Accumulation of solids O blush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. O Remove bridging;of accumulated solids;tit disgharbe Lagoons.nut fits 6 Crusted Solids Maintain lagoons,su lint;basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6- _ i , II inches over more than 30%of snrfaco. liacessive Vef;clative Decaying vegelalion1 Maintain vegetative control along hanks of lituiith lagoons and other impoundments to prevent accununlalion of decaying vegetative matter aloof;watees edge on nnpoundnicnt's perimeter. Swine Farm Waste Management Odor Control Checklist Suurcc Cause 11M1's to Miulmtice Odor Site Specific Practices~--— - 1 arna�teaal Swine production /Vegetative or wooded buflcrs; �l Recommended best management practices; f Good judgment and common sense Animal bully surfaces . Ditty manure-covered animals Dry Moors I:luur surfaces • Wei I aumrc-covered floors Skilled floors; Ix Waterers located over slotted floors; O Feeders at high end of solid noors; Ll Scrape manure buildup front floors; 0 Undcrnoor ventilation for drying Manure collection pits • Mine; 0 Frequent manure removal by nush,p recharge • Partial microbial decomposition or scrape; 17 Underfloor ventilation Ventilation exhaust taus • Volatile gases; Ian maintenance; Dust L'ffacient air movement Ioduor surfaces 0 Dust Washdown between groups of animals; fl Deed additives; 17 feeder covers; Cl Deed delivery downspout extenders In feeder covers Mush lacks . Agitation of recycled lagoon C1 Flush lank covers; liquid while tanks are filling O lixlend fill lines to near bottom of lacks will unli-siphon vents I hul alleys • Agitation during wastewater 13 Underfloor Mush with underfloor ventilation conveyance Nil techa rge points • Agitation of recycled lagoon 0 lixtcad recharge lines to near bottom of pits liquid while pits are filling with anti-siphon vents Lift aladious a Agitation during sump lank 0 Sump tank covers filling and drawdown Oulsida drain collection 9 Agitation during wastewater Cl Box covers or junction boxes conveyance Allot, muber 11. 1996. Page 3 Source Cause 7 OMI's to Minimize Odor Silc Specific Practices End of drainpipes at • Agitation during wastewater Extend discharge point of pipes undentcallt lagoon conveyance lagoon liquid level Lagoon surfaces • Volatile gas emissions; Proper lagoon liquid capacity; • Biological mixing; ?/Correct lagoon startup procedures; • Agitation ICI Minimum surface area-to-volume ratio; d Minimum agitation wltcn.pumping; O Mechanical aeration; ' f_7 Proven biological additives Irrigation sprinkler • 1ligh pressure agitation; Irrigate on dry days with little or no wind; nozzles . Wind drift I /Minimum recommended operating pressure; �0 Pump intake near lagoon liquid surfuce; O Pump from second-stage lagoon Slurut;e uauk ur basin 0 Partial microbial decomposition; , CI Bottom or midlevel loading; surface Mixing while filling; 0 'Tank covers; • Agitation when emptying O Basin surfuce mats of solids; CI Proven biological additives or oxidants Settling basin surfuce 0 Partial microbial decomposition; 0 l*xtcud drainpipe outlets undentcuth liquid • Mixing while filling; - level; Agitation when cntplying 0 Rcmovc settled solids regularly Manure,slurry or sludge a Agitation when spreading; O Soil injection of slurry/sludges; spreader outlets . Volatile gas emissions O Wash*residual manure from spreader after use; Cl Proven biological udditives or oxidants Uncovered manure, 0 Volatile gas emissions while O Soil injection ofslurry/sludges sillily or sludge on field drying Cl Soil incorporation within 48 hrs.; gut Gies fa Spread in thin unifimn layers for rapid drying; Q Proven biological additives or oxidaams Dead animals • Carcass decomposition & Proper disposition ofcarcasses Dead animal disposal 0 Carcass decomposition O Complete covering of carcasses in burial pia; pits O Proper location/conslruclion ofdisposal pits Incincrawrs 0 Incomplete combustion Cl Secondary stack burners AMC"' •wember 11, 1996, Page 4 Source Cause DWI'to Mb►itnize Odor `-; Standing water around • Improper drainage; She Specific Practices facilities Gradc and landscape such Iltat water drains • Microbial decomposition of away front facilities organic matter Manure Iracked onto . Poorly maintained access roads public roads 1 om funn Tarn►access road maintenauco access Additional Inforntalion: Swinc fvianure Managen►cul; 0200 ltulc/IlMP Packel Available from Swim Production Dann Polcnlial Odor Sources and Iten►edies; EBAE Fact SlIcet NCSU,County Exlcusion Center Swinc Production Facility Manure Management:Pit Recllarge-Lagoon Treattent ; EBAE 128-88 NCSU-IIA1: H. Swinc Production facility Manua Managcmcut:Underfloor Flush-Lagoon Treal►ncnl; EDAE 129-88 NCSU-IIAE lagoon Design and Management for Livestock Manure Treatment and Storage ; EBAIi 103-83 NCSU-IIA1: Calibration of Manurc and Wastcwatcr Applicalion Equipment; EBAE fact Shcet NCSU-IIAE Controlling Odors front Swinc Buildings; P11-1-33 NCSU-BAIi Environmental Assurance Program; NPPC Manual NCSU-Swinc Extension 011tions for Managing Odor; a report from the Swine Odor Task Force NC fork Producers Assoc calions Nuissutce Concerns in Animal Manure Management:Odors and Flies; PRO107. 1995 Conference Procccdings IFlorida Coo erativcU Agri ►1?xtct sine AMO C-Nuvewhcr 11. 1996. Page 5