Loading...
HomeMy WebLinkAbout090209_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 09-0209 Certificate Of Coverage Number: AWS090209 2. Facility Name: Billups Nursery 3. Landowner's Name (same as on the Waste Management Plan): Barre D Billups 4. Landowner's Mailing Address: 928 Culbreth Smith Rd City: Elizabethtown State: NC Zip: 28337 Telephone Number: 910-862-4502 Ext. E-mail: 5. Facility's Physical Address: 12395 NC Hw 242 N City: Elizabethtown State: NC Zip: 28337 6. County where Facility is located: Bladen 7, Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): Barry D. Billups 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Oneratoon Types: Murphy -Brown LLC Phone No.: 910-588-4807 OIC #: 17943 Operations Type Allowable Count Swine - Wean to Feeder 6,400 Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultr. Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name 09-209-1 Estimated Date Built F,91v/at, Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) 5C(f00 Design Freeboard "Redline" (Inches) 26.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed b‘ the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov is accurate and applicable to with your submittal. signed copy of the I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by ap�rincippal executive officer of the corporation): Name: :54 i —y j 2ter ! I [..; r'--C Title: 0 L'r Pe. Signature: Date: 7 1.0 "- %g Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER Governor MICHAEL S. REGAN Secretary LINDA CULPEPPER Dirr€tor Barry D Billups Billups Nursery 928 Culbreth Smith Rd Elizabethtown, NC 28337 1r1ORTI CAROLINA Environmental Quality Subject: Application for Renewal of Coverage for Expiring State General Pemiit Dear Permittee: February 27, 2019 APR042019 WRegional Regio Operations Section Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https://deci.nc.kov/about/divisions/water-resources/water-qualit -regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure v our continued coverage under the State Non -Discharge General Permits. you must submit an application for permit coverage to the Division. Enclosed you will find a 'Request for Certificate of Coverage Facility Currently Covered by an Expiring State Non -Discharge General Permit." The application form must be completed, siened and returned by April 3. 2019. Please note that You must include one (11 copy of the Certified Animal Waste Manaeement Plan 1CAWMP) with the completed and signed application form, A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Fay etteville Regional Office, Water Quality Regional Operations Section Bladen County Soil and Water Conservation District AFOG Section Central Files - AWS090209 Murphv-Brown LLC l North Ca rare Depsnm nt of Eartron mertta" Qi a] ty 1 O vz on of Water Resoe roes 512 N. Sa sb;.ry St. 153€114a Serv7oe Center Era fh, North Cardlne 27859-153S 919.7072000 _NUTRIENT MANAGEMENT PLAN Grower(s): Farm Name: County: Farm Type: Farm Capacity: Storage Structure: Storage Period: Application Method: Barry Billups Nursery Bladen Wean -Feed 6400 Anaerobic Lagoon 180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. APR 0 4 2019 Watareugity Reg:enar operations Section Page: 1 The following acreage will be needed for waste application based on the crop to be grown, soil type, and surface application. Tract Field Soil Type Crop Code Yield /Ac Ibs N /unit Acres Lk RI Un Un 1 —1 KeA KeA B K 4.1 50.00 50.00 12.6 12.6 N/Ac idual Lbs N Ibs N Time to /Ac R • uired Apply 205.0 2583.00 Mar -Oct 50.0 630.00 S-April Total 12.6 3213.00 Available N 3072.00 *Difference -141.00 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. *A negative number reflects the total Ibs of additional nitrogen needed to achieve yields on acreage listed in chart. A positive number means additional acreage is required to utilize the nitrogen produced by the farm. NOTE: This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is Page: 3 If you remove the sludge every 5 years, you will have approximately 2304.00 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the 'ate of 300 pounds of nitrogen per acre, you will need 7.68 acres of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 18.43 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and applications. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following is provided as a guide for establishing application rates and amounts. Tract Field Un 1 Soil Type Crop KeA C Application Rate Application Amount inlhr * inches 0.75 0.75 *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsiability of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in Page: 5 NUTRIENT MANAGEMENT PLAN CERTIFICATION Name of Farm: Barry Billups Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be availableat the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: Barry Billups Name of Manager (if different from owner): Signature: Date Please Print Date Name of Technical Specialist: -off Affiliation: f or hoc. Address: `s`- 3z 14.1e 2ivd% Signature: Page: 7 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet from wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided it has been approved as a land applications site by a "technical specialist". Animal waste applied on grassed waterways shall be at agronomic rates and in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is terminated, the owner is responsible for obtaining, and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Soil tests shall be made every two years, and a liquid waste analysis shall be taken at least twice each year consistent with waste utilization plan. Poultry litter shall be tested prior to application. Soil and waste analysis records shall be kept for five years. Dead animals will be disposed of in a manner that meets NC regulations. Landowner/Operator Name: Address: Telephone: TABLE' I . Field Specifications Approximate Maximum Useable Size of Fields (acres) b IRRIGATION SYSTEM DESIGN P ARgMETERS Table to be s See attachedcompleted in its entire Heldneap provided by the by Field Office otal acreage 'Refer to N. C. minus re Field Office personnel Irrigation required buffer for field location and forwarded Guide, Fie) areas. to the Irrigations d Officer (s), p Technical Guide Ystern designer. Irrigation Maximum Application per Irrigation Cycle< (Inches) County 16_ 4 Date: g 8 �"'ber 1995 meters Section 1! G. Annual application must not exceed the agronomic rates for the soil and crop used page.- e 1J 17itt..ea� �_ Maps `vei Imagery 0742019 Google, Map data ®2019 Google 200 ft U.S. DEPARTMENT OF AGRICULTURE SOIL CONSERVATION SERVICE Owner r l 5 County (2, cL�-- Approximate acres - 5• Cooperating with CONSERVATION PLAN MAP Operator State _ dG SCS - CPA -16 2 -81 Approximate scale j Plan identification _ 1 1 ��-- Assisted by Sr. - Date ' Za-f r /"- 66a' Conservation District Photo number .3- USDA Soil Conservation Service EMERGENCY ACTION PLAN PHONE NLTMBERS EMERGENCY MANAGEMENT SYSTEM 911 SWCD /D- NRCS 'fb- :This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow --possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump waste to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all Leaks prior to restarting pumps. 5. Contact the contractor of your choice to begin repair _ a. Contractors Name: MAU_ (t 6 .04 b. Contractors Address: c. Contractors Phone: 6/1 D - A7.(I-5 HT, 6. Contact the technical specialist who certified the lagocr. a. Name• J m rYW K . \l(thok) .. b. Phone- C1Ib - 7. Implement procedures as advised by DWQ and techni � --- - - - - damage, repair the system, and reassess the waste manse. — release of wastes from happening again. 5. Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: lfl. 6 odSr, b. Contractors Address: c. Contractors Phone: q10 - 7+u, 51J b. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: .1 I m + 5 R . \i(IJSai gegg � b. Phone: I0 - }93-2'?-+ 5o - 27D3 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. Mortality Management Methods (check which method(s) are bein2 implemented) 0 Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing_ ,� stream or public body of water. v-1 Rendering. at a rendering. plant licensed under G.S. 106- 163.7 Complete incineration 0 U Flush (Idlers • Accumulation of solids In the case of dead poultry only, placing. in a disposal pit of a size and'desian approved by the Department of Agriculture Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) insect Control Checklist for Animal Operations Lagoons and fits • Crusted Solids Excessive Vegetative c is uwtlt • Decaying vegetation O Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. CI Remove bridging of accumulated solids ;It discharge Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - 8 inches over more Ilan 30% of surface. • Site Specific Practices Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along watcr's edge on impoundment's perimeter. Swine Farm Waste Management Odor Control Checklist Source Cause l HMI's to Minimize Odor. Site Specific Practices Farmstead • Swine production Vegetative or wooded buffers; %teconuncnded best management practices; ,,el Good judgment and common sense Animal body surfaces • Dirty manure -covered annuals Ei Dry floors Flour surfaces Alanurc collection pits • Wet manure -covered Iloors • Urine; • Partial microbial decomposition el Slotted Iloors; IF( Waterers located over slotted floors; Cl Feeders at high end of solid floors; \pit Scrape manure buildup from floors; CI Underfloor ventilation for drying 1 Frequent manure removal by flush, it rechar or scrape; 0 Underfloor ventilation Ventilation exhaust fans • Volatile gases; Dust Fan maintenance; Efficient air movement Indoor surfaces • Dust O Washdown between groups of animals; I J Peed additives; O Feeder covers; n Feed delivery downspout extenders to feeder covers Flush tanks • Agitation of recycled lagoon liquid while tanks are tilling O Flush lank covers; O Extend fill lines to near bolos► of tanks with anti -siphon vents Mush alleys • Agitation during wastewater O Underfloor flush with underfloor ventilation conveyance ILcharge points • Agitation of recycled lagoon 0 Extend recharge lines to near bouoni of pits liquid while pits are filling with anti -siphon vents I.ilt si shuns • Agitation during sump tank CI Sump lank covers tilling and drawdown Outside drain collection • Agitation during wastewater Cl [lox covers or junction boxes conveyance Ah1OC - November 11, 1996, Page 3 Lagoon surfaces Source�_�...........�_�,.._�...�.-....-.--..-...-......,_- -----------••-----•-----•-- Cause HMI's to Minimize Odor Site Specific Practices End of drainpipes at • Agitation during wastewater I Extend discharge point of pipes underneath lagoon conveyance lagoon liquid level Irrigation sprinkler nozzles Storage tank or basin surface Sellling basin surface • Volatile gas emissions; • Biological mixing; • Agitation • l ligh pressure agitation; • Wind drift �C] Proper lagoon liquid capacity; ;,IJI ,Correct lagoon startup procedures; I Minimum surface arca-to-volume ratio; .E Minimum agitation when pumping; ❑ Mechanical aeration; n �froven biological additives • Partial microbial decomposition; • Mixing while tilling; • Agitation when emptying • __1 Irrigate on dry days with little or no wind; ,Minimum recommended operating pressure; Pump intake near lagoon liquid surface; ❑ Pump from second -stage lagoon CI Bottom or midlevel loading; ❑ Tank covers; ❑ Basin surface mats of solids; Cl Proven biological additives or oxidants • Partial microbial decomposition; 0 Extend drainpipe outlets underneath liquid • Mixing while filling; level; • Agitation when emptying Ivtanure, slurry or sludge • spreader outlets • Uncovered nuuutre, slurry or sludge on field surfaces I)ead animals Agitation when spreading; Volatile gas emissions Dead animal disposal pits Incinerators ❑ Remove settled solids regularly • Volatile gas emissions while drying • Carcass decomposition • Carcass decomposition ❑ Soil injection of slurry/sludges; ❑ Wash residual manure from spreader after use; Cl Proven biological additives or oxidants ❑ Suil injection of slurry/sludges 1] Soil incorporation within 48 hrs.; f-1 Spread in thin uniform layers for rapid drying; CI Proven biological additives or oxidants Proper disposition of carcasses • Incomplete combustion AMOC - November 1 1, 1996, Page 4 ❑ Complete covering of carcasses in burial pits; ❑ Proper location/construction of disposal pits fl Secondary stack burners • 1 Source _ Cause MIN to Minimize Odor , Standing water around • Improper drainage; Si1c. Specific 1 t.�clices Grate and landscape such that water drains facilities • Microbial decomposition of away front facilities organic matter Manure tracked onto • Poorly maintained access roads 1Farm access road maintenance public roads Iiont form access Additional Information : Swine Manure Management ; 0200 Rule/13MP Packet Swine Production Farm Potential Odor Sources and Remedies ; FAME Fact Sheet Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment ; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Flash - Lagoon Treatment ; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage ; E13A1i 103-83 Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIII-33 Environmental Assnrancc Program ; NPPC Manual Options for Managing Odor ; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and flies ; PRO107, 1995 Conference Proceedings AMOC - November I I, 1996, Page 5 Available From : NCS11, County Extension Center NCS11 - BAE NCSU - UAI: NCS11-11AI'. NCSIJJ - 11A1i NCSIJ - 11AE NCSU - Swine Extension NC Pork Producers Assoc NCS11 Agri Communications Florida Cooperative 1?xlelIsinn W)°1 , ' �J MortalityMena S Nkil Management Methods (, indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Version —November 26, 2018 Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opiniontof the State Veterinarian, wouldmake possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be,done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. c-te • tC21 ignature of Farm Owner/Manager Date Technical Specialist "RG 1 / . Date Operator:Hilton/Jenkins County: Bladen Date: 12/24/96 Has the site evaluation been completed & approved: yes 1. AVERAGE LIVE WEIGHT (ALW) o sows (farrow to finish) x 1417 lbs. 0 sows (farrow to feeder) x 522 lbs. _ 0 lbs 0 head (finishing only) x 135 lbs. = 0 lbs 0 sows (farrow to wean) x 433 lbs. 0 lbs 6400 head (wean to feeder) x = 0 lbs Describe other : 30 lbs. = 192000 lbs 0 lbs Total Average Live Weight = 192000 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 192000 cubic ft (includes 0 cu. ft. add. treat. vol.) 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 48000.0 cubic feet TOTAL DESIGNED VOLUME Inside top length (feet) Inside top width (feet) 330.01 Top of dike elevation (feet) 523. 0 Bottom of lagoon elevation (feet) 00 42.00 Freeboard (feet) Emergency spillway depth of flow feet 0.00 Side slopes flow(feet0.00 p (inside lagoon) 3.0 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 324.0 174.0 10.00 AREA OF TOP LENGTH * WIDTH = 324.0 174.0 AREA OF BOTTOM LENGTH * WIDTH = 264.0 114.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 294.0 144.0 56376 (AREA OF TOP) 30096 (AREA OF BOTTOM) 169344 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] 56376 169344 30096 * r- 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) ( Length * Width ) + Surface 330.0 180.0 0.0 59400.0 square feet Buildings (roof and lot water) or impervious area 0.0 square feet TOTAL DA 59400.0 square feet Design temporary storage 5A. Volume of waste produced Feces & urine production area of connecting waste facility Describe this area. period to be 180 days. in gal./day per 135 lb. ALW Volume = 192000 lbs. ALW/135 lbs. ALW * 1.37 gal/day Volume = 350720 gals. or 46887.7 cubic feet 5B. Volume of excess water Volume = 1287.2 gallons/day * Volume = 30976.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of 180 days 180 days Volume = Volume = Volume = 1.37 180 days 180 days storage/7.48 gallons per CF time when rainfall exceeds evaporation by largest amount evaporation = 0.0 inches rainfall = 7.6 inches 7.6 in * DA / 12 in. per ft. = 37521 cubic feet runt' 0.0 in * lagoon DA/12 in./ft = 0 cubic feet e• 37521 cubic feet Must be > or = -co min. req. treatment el.=> 48.00 feet Min. Required treatment volume > 192000 cu. ft. Volume at stop pumping elevation > 192296 cu. ft. Start pumping elev. > 50.74 feet * Must be at bottom of F.B. & 25 yr. rainfall & heavy rain Act. vol. less 25 yr. and heavy rainfall====> 357060 cu. ft. Volume at start pumping elevation > 357674 cu. ft. Required volume to be pumped > 115385 cu. ft. * Actual volume planned to be pumped > 117307 cu. ft. * Min. th' kness of soil liner when required==> 1.5 feet 7. DESIGNED B DATE APPROVED BY: DATE: OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the Iagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the. later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a'egetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---.look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of.vegetation or as a result of wave action 5. rodent damage Targer lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking v..ith potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. • If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding. land. Lagoon Operation Startup: 1. Immediately after, construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2: Fill new lagoon design treatment volume at least half full of water -before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another'means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. • Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid. level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than I foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity, is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properlyuse the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper pail: of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. 'The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. • The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 yr - 24 hr storm for the location and a heavy rain factor. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The heavy rain factor and 25 yr rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. The waste produced by the animals shall be utilized in accordance with an approved waste utilization plan. Highly visible markers shall be installed to mark the upper and lower elevations of the temporary storage (pumping volume). Pumping shall be done as necessary to maintain the liquid level between these markers. Pumping can be started or stopped at anytime between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. Before wastes are introduced, the waste treatment lagoon shall be charged to 1/2 its treatment volume to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 50.74 as marked by permanent marker. Stop pump - out when the fluid level reaches elevation 48.36 . This temporary storage less 25 yr and heavy rain contains 117307 cubic feet or 877453 gallons. SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation and recommended maximum application rate is shown in the waste utilization plan. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any 'eroded areas or areas damaged by rodents and establish in vegetation. 7. Repair areas of the embankment that settle below the design settled height or areas where cracking, sloughing, or "jug" holes develop. 8. Repair waste inlet pipes that develop cracks or separate at the joints. 9. Remove undesirable vegetative growth and floating or lodged debris. 10. All surface runoff is to be diverted from the lagoon to stable outlets when not included as part of the design temporary storage. 11. After five years the waste treatment lagoon shall be checked for sludge accumulation annually. If sludge has encroached into the treatment volume, the sludge will be removed and applied at agronomic rates based on analysis of the sludge. Treatment volume must have a minimum of 4 feet of depth free of sludge at all times. 12. In December 1992, the Environmental Management Commission (EMC) in North Carolina revised water quality regulations that address animal operations. These rules became effective on February 1, 1993 (15A NCAC 2H .0200). This animal operation shall be operated within the requirements of these rules and regulations. 13. Pipes that are used for recycling effluent to use as flush water and irrigation intakes must be placed 18 inches below the surface and as far from the inlet discharge pipes as possible in order to provide a cleaner effluent for flushing and to reduce odors when irrigating on land. When these pipes are placed through the embankment, they should be installed no more than two feet below top of embankment and not in the highest section of fill. The pipe trench shall be compacted with clayey material or other material as approved by an engineer. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include Ieakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. Failure to inspect and maintain the dam. ▪ Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during. sludge removal, or rupturefrom lowering Iagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the darn. Once this damage starts, it can quickly cause a Iarge discharge of wastewater and possible dam failure.