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090185_Permit Renewal Application 2019_20190410
State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 09-0185 Certificate Of Coverage Number: AWS090185 2. Facility Name: Reeds Branch Farm 3. Landowner's Name (same as on the Waste Management Plan): Isaac B Singletary 4. Landowner's Mailing Address: 777 Richardson Rd City: Bladenboro State: NC Zip: 28320-9265 Telephone Number: 910-648-4053 Ext. E-mail: 5. Facility's Physical Address: 777 Richardson Rd City: Bladenboro State: NC Zip: 28320 6. County where Facility is located: Bladen 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write 'None"): Murohv-Brown LLC 10. Operator Name (OIC): Nina B. Singletary Phone No.: 910-648-2953 OIC #: 16968 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operation Types: Operations Type Allowable Count Swine - Feeder to Finish 450 Swine - Wean to Feeder 750 Swine Cattle Dry Poultry Other T' i:es Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultr r Gilts Other Non Laying Pullet Other Layers I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me asincomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: � � 1 Title: 4 / -/ Signature: j r, kr "i L S /) 9//) s]rC./�l Date: Name: Title: Signature: Date: Name: Title: Signature: Date: 1 THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov ^� 9'i� •J l'I 111 ,NR262Q19 FORM: RENEWAL -STATE GENERAL 02/2019 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name S1-G,gG I 09-185-1 S., I Gt,lA.t 2 ot1 Estimated Date Built fgR4 ci Liner Type (Clay, Synthetic, Unknown) (dl"th nfd urll i fled Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Z11000 Design Freeboard "Redline" (Inches) 19.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), shined b► the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic ® 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov ROY COOPER Governor MICHAEL S. REGAN Secretory LINDA CULPEPPER Director NORTH CAROLINA Environmental Quality February 27, 2019 Isaac B Singletary Reedy Branch Farm 777 Richardson Rd Bladenboro, NC 28320-9265 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at hnps://deu.nc.gov/about/divisions/water-resources/water-qualii%-regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non -Discharge General Permits. you must submit an application for permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facility Currently Covered by an Expiring. State Non -Discharge General Permit." The application form must be completed signed and returned by April 3. 2019. Please note that tiou must include one tll copy of the Certified Animal Waste Management Plan (CAWMP) with the completed and signed application form. A list of items included in the CAWMP can be found on nage 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Fayetteville Regional Office, Water Quality Regional Operations Section Bladen County Soil and Water.Consen ation District AFOG Section Central Files - AWS090185 Murphv-Brown LLC �E 3 Naa1ICaroirtsOeeanneatofErrvronrteataQ;;a g I Divannof Water esxrcea 512 N. s^a'_5hurg• St. 0 1538 N.a ��:r Ce ater Raz h, Ncrtlt Carci_er esocro1838 919.707201M Nutrient Management Plan For Animal Waste Utilization 03-15-2002 This plan has been prepared for: Reedy Branch Isaac Singletary 777 Richardson Road Bladenboro, NC 28320 910-648-2953 This plan has been developed by: Dawn Williamson Murphy -Brown, LLC 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 910-293-3434 Developer Signature Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. p164. 414 Signature (owner) Date Signature (manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By l V( 1 S -0 Z Technical Specialist Signature Date 926878 Database Version 2.0 ' Date Printed: 03-15-2002 Cover Page 1 Nutrients applied in accordance with this plan will be supplied from the following source(s): Commercial Fertilizer is not included in this plan. S5 Swine Nursery Lagoon Liquid waste generated 143,250 gals/year by a 750 animal Swine Nursery Lagoon Liquid operation. This production facility has waste storage capacities of approximately 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 330 Incorporated 567 Injected 624 Irrigated 359 Actual PAN Applied (Pounds) Actual Volume Applied (Gallons) Volume Surplus/Deficit (Gallons) Year 1 704 281,038 -137,788 S7 Swine Feeder -Finish Lagoon Liquid waste generated 417,150 gals/year by a 450 animal Swine Finishing Lagoon Liquid operation. This production facility has waste storage capacities of approximately 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 961 Incorporated 1651 Injected 1818 Irrigated 1045 Actual PAN Applied (Pounds) Actual Volume Applied (Gallons) Volume Surplus/Deficit (Gallons) Year 1 1,380 550,898 -133,748 Note: In source ID, S means standard source, U means user defined source. 926878 Database Version 2.0 Date Printed: 03-15-2002 Source Page 1 of 1 The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres of cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements, and proper timing of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. Depending on the requirements of the crop and the nutrient content of the waste, some nutrients will likely be over or under applied if animal waste is being utilized. Waste should be analyzed before each application cycle and annual soil tests are required if animal waste is being applied. Soil tests should be used to balance the nutrient application amounts with the realistic yields of the crop to be grown. Nutrient management plans may require that the application of animal waste be limited so as to prevent over application of phosphorous when excessive levels of this nutrient are detected in a field. ]tilizatitln T.lh Tract Field Source I.D. Soil Series Total Acre Use. . Acres Crop RYE RYE Unit Applic. Period Nitrogen PA Nutrient Req'd Comm. Fert. Nutrient Applied Res. (lbs/A) Applic. Method Manure PA Nutrient Applied Liquid Manure Applied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) N N N lbs/A 1000 gal/A tons 1000 gals tons 1066 6 S5 Norfolk 6.0 6.0 Small Grain Overseed 1.0 Tons 10/1-3/31 50i 0 0 Img. , 17 6.79 0 . 40.72 0.00 1066 6 S7 Norfolk 6.0 6.0 Small Grain Overseed• 1.0 Tons 10/1-3/31 50 0 0 Irrig. 33 13.17 0 79.04 0.00 1066 6 S5 Norfolk 6.0 6.0 Hybrid Bermudagrass Pasture 6.5 Tons 3/1-9/30 *244 0 0 Irrig. 82 32.74 0 196.41 0.00 1066 6 S7 Norfolk 6.0 6.0 Hybrid Bermudagrass Pasture 6.5 Tons 3/1-9/30 *244 0 0 Irrig. 1 162 64.67 0 388.02 0.00 1067 1 S5 Goldsboro 2.0 2.0 Fescue Pasture *4.3 Tons 8/1-7/31 *160 0 0 Irrig. 55 21.96 0 43.91 0.00 1067 1 S7 Goldsboro 2.0 2.0 Fescue Pasture *4.3 Tons 8/1-7/31 *160 0 0 Irrig. 105 41.92 0 83.83 0.00 Preview Database Version 2.0 Date Printed: 3/15/2002 WUT Page 1 Tract Field Source I.D. Soil Series Total Acre Use. Acres Crop RYE - --. RYE Unit Applic. Period Nitrogen PA Nutrient Req'd fih;:A1 Comm. Fert. Nutrient Applied flbs/A1 Res. (Ibs/A) Applic. Method Manure PA Nutrient Applied Liquid Manure Applied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) N N N lbs/A 1000 gal/A tons 1000 gals tons Laejon Liquids.- Total Aoolied_ 1000 vallons 83.194 ~ Produced. 1000 gallons 560,40_ Rainnre 1 }00 aullnns -774 54 Manure Solids Total Aoalied. Ions 0.00 TnLJ jroduced_ tons 0 no Balance, tons 0.00 Notes: 1. In the tract column, symbol — means leased, otherwise, owned. 2. Symbol * means user entered data. Preview Database Version 2.0 Date Printed: 3/15/2002 WUT Page 2 The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Tract Field Soil Series Application Rate (inches/hour) Application Amount (inches) 1066 6 Norfolk 0.50 0.96 1067 1 Goldsboro 0.50 0.96 926878 Database Version 2.0 Date Printed: 03-15-2002 IAF Page 1 of 1 The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should be taken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Crop Maximum PA-N Rate lb/ac Maximum Sludge Application Rate 1000 gal/ac Minimum Acres 5 Years Accumulation Minimum Acres 10 Years Accumulation Minimum Acres 15 Years Accumulation Swine Nursery Lagoon Sludge - Standard Corn 120 bu 150 13.16 1.91 I 3.82 5.73 Hay 6 ton R.Y.E. 300 26.32 .95 I 1.91 2.86 Soybean 40 bu 160 14.04 1.791 3.58 5.37 ` Swine Feeder -Finish Lagoon Sludge - Standard Corn 120 bu 150 13.16 5.64 11.28 16.92 Hay 6 ton R.Y.E. 300 26.32 2.82 5.64 8.46 Soybean 40 bu 160 14.04 5.29 10.58 15.87 926878 Database Version 2.0 Date Printed. 03-15-2002 Sludge Page 1 of 1 The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. Available Waste Storaoe Caiaciiv Source Name Swine Feeder -Finish Lagoon Liquid Design Storage Capacity (Days) Start Date 12/15 180 Plan Year Month Available Storage Capacity (Days) * 1 1 160 1 2 149 1 3 156 1 4 180 1 5 180 1 6 180 1 7 180 1 8 180 1 9 180 1 10 170 1 11 180 1 12 160 * Available Storage Capacity is calculated as of the end of each month. 926878 Database Version 2.0 Date Printed: 03-15-2002 Capacity Page 1 of 2 .4" 6: Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: b. Phone: i - .4•S- G 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18, 1996 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Farmstead O Swine production d , Vegetative or wooded buffers ,uf /recommended best management practices Good judgment and common sense Animal body surfaces • Dirty manure -covered O Dry floors animals Floor surfaces o Wet manure -covered floors®Slotted floors al Waterers located over slotted floors O Feeders at high end of solid floors O Scrape manure buildup from floors O lnderfloor ventilation for drying Manure collection a Urine pits • Partial microbial decomposition ®� Frequent manure removal by flush, pit recharge, • or scrape O ,Underfloor ventilation Ventilation exhaust • Volatile gases fans • Dust Indoor surfaces • Dust .an maintenance fficient air movement l� ashdon between groups of animals Cla Feed additives O Feeder covers ® Feed delivery downspout extenders to feeder covers Flush tanks o Agitation of recycled lagoon 0 Flush tank covers liquid while tanks are filling 0 Extend fill lines to near bottom of tanks with anti -siphon vents e. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon. as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what iluration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - - . After hours, emergency number. 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact Iocation of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number - - and local NRCS office for advice/technical assistance phone number - - . 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: b. Contractors Address: c. Contractors Phone: 2 December 18, 1996 • q /85 EMERGENCY ACTION PLAN PHONE NUMBERS DWQ (74 b - EMERGENCY MANAGEMENT SYSTEM q I IQ - 3 43 q SWCD q [ d - SS J - q3 b. NRCS q ti i' - C{ b i 6 ... This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that thisdoes not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. 1 December 18, 1996 Source Flush alleys Swine Farm Waste Management Odor Control Checklist Cause BMPs to Minimize Odor • Agitation during wastewater 0 Underfloor flush with underfloor ventilation conveyance Pit recharge points • Agitation of recycled lagoon 0 Extend recharge lines to near bottom of pits with liquid while pits are filling anti -siphon vents Lilt stations • Agitation during sump tank 0 Sump tank covers filling and drawdown Outside drain collection or junction boxes • Agitation during wastewater 0 Box covers conveyance End of drainpipes • Agitation during wastewater at lagoon conveyance Lagoon surfaces Site Specific Practices I/ Extend discharg e point of pipes underneath lagoon liquid level • Volatile gas emissions • Biological mixing • Agitation irrigation sprinkler • High pressure agitation nozzles • Wind drift ® Proper lagoon liquid capacity lCorrect lagoon startup procedures DIf Minimum surface area -to -volume ratio ElMinimum agitation when pumping O Mechanical aeration 0 /Proven biological additives rrigate on dry days with little or no wind IMinimum recommended operating pressure Pump intake near lagoon liquid surface Pump from second -stage lagoon Swine Farm Waste Management Odor Control Checklist Source Manure tracked onto public roads from farm access Cause o Poorly maintained access roads Additional Information: BMPs to Minimize Odor Farm access road maintenance Swine Manure Management; .0200 Rule/BMP Packet Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge —Lagoon Treatment; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Flush —Lagoon Treatment; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIII-33 Environmental Assurance Program; NPPC Manual Options for Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings Site Specific Practices Available From: NCSU, County Extension Center NCSU—BAE NCSU—BAE NCSU—BAE NCSU—BAE NCSU—BAE NCSU—Swine Extension N.C. Pork Producers Assoc. NCSU Agricultural Communications Florida Cooperative Extension areas wastes and feed wastage id other locations where waste accumulates and isturbance by animals is minimal Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure • Accumulations of animal D Remove spillage on a routine basis (e.g., handling systems wastes 7- to 10-day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal D Provide for adequate drainage around manure stockpiles D Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Feed storage • Accumulations of feed ' 0 Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin or brewer's grain and similar high moisture grain products) Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Animal holding • Accumulations of animal Eliminate low areas that trap moisture along fences Tor more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. Mortality Management Methods (check which method(s) are being implemented) ❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Rendering at a rendering l _ plant licensed under G.S. 106 168.7 ❑ Complete incineration • 0 In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) J i e r Et)'-17)')I December 18, 1996 System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Anima! Waste Management Systems Manual 1 OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: • Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. • Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes 2 Lagoon surface -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability — slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to Zack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused winds. These waves can erode the lagoon sidewalls, thereby weakeningthe A good stand of vegetation will reduce the potential damage caused by strong wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be lagoon dam. used to reduce the wave impacts. g by wave action. If Any of these features could lead to erosion and weakening of the dam. has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a tempoIf your lagoon threat of a waste discharge. However, a permanent solution shouldrbe reviewedx if there ist a technical expert. Any digging into a lagoon dam with heavy equipment by us undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. is a serious Transfer Pumps -- check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusual) to noise, or a large amount of vibration, may indicate that the pump is in need replacement. Y loud or grinding of repair or NOTE: Pumping systems should be inspected and operated frequent) you are not completely "surprised" by equipment failure. You should perform pumping system maintenance at a time when your lagoon is at itsY enough so that allow some safety time should major repairs be required. Havinga p m your not the time to think about switching, repairing, or borrowinglow level. This will lagoon is full, nearly fullps. b lagoon r your neighbor's lagoon is full also. You should considers maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to ca waters (such as rainfall runoff, roof drainage, ou all surfacendp drainage g runoff) away from gutter outlets, and parking lot structures. The only water that should bgoon and e cominger tfr e treatment Ior storage which comes from your flushingg) your lagoon is that hits the lagoon directly. You h uldhnspe tsySy your tem pipession the rainfall that following: system for the 1. adequate vegetation 2. diversion capacity 3. ridge berm height 3 should be corrected promptly. It is advisable to inspect your system Identified problems during or immediately following a heavy rain. If technical assistance is needed to experts. determine proper solutions, consult with appropriateredicted, and then just prior to when rain is p This willn You should record the level of the lagoon . rise with a certain rainfall amount the level again 4 to 6 hours after the rain�ea (assumes there is no pumping). recordyour lagoon le this should help t give you must idea be of how much rainfall for this to work). Knowing you may n pl(yan also recording youre. If your lagoon rises excessively, y e into planning irrigation applications and storag be seepage have an overflow problem from a surface water diversion or there may the lagoon from the surrounding la Lagoon Operation Startup: tel after construction establish a complete sod cover on bare soi 1. Immedia y surfaces to avoid erosion. w la oon design treatment volume at least half full of water before waste loadingne begins, taking 2. Fillg care not to erode lining or s. es into the lagoon should have a flexible pipe extender on the end another 3. Dr pipe to initial filling to discharge near the bottom to avo d erosion of the lining. means of slowing the incoming 4, When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather) seeded with sludge from a healthy 5. It is recommended that a new lagoon be of the full lagoon liquid working swine lagoon in the amount of 0.25 percent volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume untie Optimum lagoon liquid pH is between 7.5 and 8.0. until the pH rises above 7.0. color,lack of bubbling, and excessive odor ssignals nmmquate biological these 7. A dark specialist activity. Consultation with a technical especially during the warm season. conditions occur for prolonged p Loading: er The more ffuqY the uentl and regularly that wastewater is adoded to a lagoon, g on,n several t ett dale lagoon will function. Flush systemsin that wash waste stems, in which one or more buildings are are optimum for treatment. Pit eso v9ek Well drained and recharged each day, 4 • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, Tong -stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by. 5 • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. 6 The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels — high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity — protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. 7 Version —November 26, 2018 q-135 Mortality Management Methods 6ra� di Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. fit'., ► ` Primary Secondary Routine Mortality El El Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. El El Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. ElEl Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. El El A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. EJa In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). El El Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). ❑ Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. c):444.e/ Signature of rm Owner/Manager Date c1h/ii Signat re of Technical Specialist i Date Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects ' Site Specific Practices Flush gutters Lagoons and pits. • Accumulation of sold. Flus • Crusted solids Excessive vegetative a Decaying vegetation growth Liquid Systems i system is designed and operated uffi iently to remove accumulated solids from Butt rs as designed Ity nove bridging of accumulated solids at charge Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches Bier more than 30 percent of surface Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed spillage Design, operate, and maintain feed systems e.g., bunkers and troughs) to minimize the accumulation of decaying wastage Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) 8s \�- "P i 14 '\ k ►----- \ \ .....a.kv ,, iy1 } 1k8LIv ! $ 1, , 4 ..:-. (iffi#: 36 z � r�» ..' °••a `. 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