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HomeMy WebLinkAbout090035_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 09-0035 Certificate Of Coverage Number: AWS090035 2. Facility Name: Surf City Hogs. LLC 3. Landowner's Name (same as on the Waste Management Plan): Surf City Hogs, LLC 4. Landowner's Mailing Address: PO Box 1532(07 City: Elizabethtown State: NC Zip: 28337-0535 Bede Telephone Number: 910-862-1148-E-xt. E-mail: 5. Facility's Physical Address: 252 Lula Long Rd City: Elizabethtown State: NC Zip: 28337 6. County where Facility is located: Bladen 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): Prestage Farms Inc 10. Operator Name (OIC): W' ' ti co ran Phone No.: 910-99f, 9278- OIC #: 9903j7'- 11. Lessee's Name (if there is not a Lessee, write "None"): 1004143 E/ 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine - Feeder to Finish 4,410 Operation Types: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultr. Gilts Other Non Laying Pullet Other Layers RECEIVED/MGM:3Dy APR 03201g Water Quality Regional Operations rations Section 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 i fpy3 (/4- r7q 9c+ //. svo 19.00 '1" ) 01'13,236.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed the owner and a certified technical specialistcontaining: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations. wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal(ancdenr.gov 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 19.00 1-6 (405) 113,256.00 Mail one (1) copy of the Certified Animal Waste .Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed b‘ the owner and a certified technical specialist .containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive: officer of the corporation): Name: S Fit+ ,s La Signature: Title: Date: Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 SLLA-P% ROY COOPER GOVOfrrar MICHAEL S. REGAN 5eartary LINDA CULPEPPER Director NORTH CAROLINA Environmental Quality February 27, 2019 Surf City Hogs, LLC Surf City Hogs, LLC PO Box 535 Elizabethtown, NC 28337-0535 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https://deq.nc.qov/about/divisions/water-resources/water-qualiI -regional-orerations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure v our continued coverage under the State Non -Discharge General Permits \ ou must submit gp ilppjicatjgp for permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Currentb Covered b\ an Expiring State Non -Discharge General Permit," The application form must be completed. signed and returned by' April 3. 2019. Please note that you must include one (1) cop. of the Certified Animal Waste Manaeement Plan (CAWMP) with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty . Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Fayetteville Regional Office, Water Quality Regional Operations Section Bladen County Soil and Water Conservation District AFOG Section Central Files - AWS090035 Prestace Farms Inc Q 9k Noi} aro ea Depa .sari f Crr,v arr.e,ta 4 s o. I D' son of Water Rearaes 519 N. CSs sbsn St. 1£ F N .ti a� a •t=r Ria a gh; Ncrth Caro' >"a 2754 -1€5 91.7C7 BCD w Waste Utilization Plan Producer: Dean C. Hilton Name of Farm: Surf City Hogs, LLC 9-75- Location: P.O. Box 535 Elizabethtown, N.C. 28337 Phone: (910)-862-1718 Type of Operation: Feeder -Finish Number of Animal: 4410 Storage Structure: Anaerobic Lagoon Method of Application: Irrigation Amount of waste produced per year: Amount of plant available N (PAN) produced/year: County: Bladen 8379 ton/year 10143 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in the implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils , when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crops production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applications methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which RECEtIEDING : D AD° 032019 Winer Qu if rmonalOperations Section Surf City Hogs, LLC Page 2 could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract No. 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 Field No. 1A 1A 1B 1B 1C 1C 1D 1D 1E 1E 1F 1F 1G Soil Type KeA KeA KeA KeA KeA KeA KeA KeA KeA KeA KeA KeA KeA Crop Code CB SG CB SG CB SG - CB SG CB SG CB SG CB 9500 1G KeA _ SG Yield/Ac 5.5 1 5.5 1 5.5 1 5.5 1 5.5 1 5.5 1 - 5.5 1 Lbs. N unit 50 50 50 50 50 50 50 50 50 50 50 50 50 50 Acres 2.5 '2.5 4.8 '4.8 5.10 '5.1 5.2 '5.2 5.1 '5.1 4.4 '4.4 4.7 '4.7 Lbs N Used 688 125 1320 240 1403 255 1430- 260 1403 255 1210 220 1293 235 Month to Apply Mar -Oct Oct -Mar Mar -Oct Oct -Mar Mar -Oct Oct -Mar Mar -Oct Oct -Mar Mar -Oct Oct -Mar Mar -Oct Oct -Mar Mar -Oct Oct -Mar Total 31.8 10337 lbs. Available Nitrogen 10143 lbs. Surplus or deficit -194 lbs. Lbs. N Per Ac. 275 50 275 50 275 50 275 50 275 50 275 50 275 50 Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Surf City Hogs, LLC Page 3 The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity, especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will definitely interfere with the stand of bermudagrass. This Toss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1588 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years you will have approximately 7938 lbs. of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 Ibs/acre you will need acres of land. If you apply the sludge to corn at the rate of 125 Ibs. of nitrogen per acre you will need acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity 26 64 Surf City Hogs, LLC Page 4 of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract No. Field No. Soil Type Crop Code Applic. Rate( in/hr) Applic. Amount 9500 1A KeA CB 0.5 1 9500 1A KeA SG 0.5 1 9500 1 B KeA CB 0.5 1 9500 1 B KeA SG 0.5 1 9500 1C KeA CB 0.5 1 9500 1 C KeA SG 0.5 1 9500 1 D KeA CB 0.5 1 9500 1 D KeA S G 0.5 1 9500 1 E KeA CB 0.5 1 9500 1 E KeA SG 0.5 1 9500 1F KeA CB 0.5 1 9500 1 F KeA SG 0.5 1 9500 1 G KeA CB 0.5 1 9500 1 G KeA SG 0.5 1 Surf City Hogs, LLC Page 5 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you have receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to appling the waste. NARRATIVE OF OPERATION This plan was rewritten due to new ownership and to incorporate pulls instead of fields. Surf City Hogs, LLC 1 2. 3. Page 6 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply waste. If the producer does not own adequate land to properly dispose of waste , he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but Tess than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG standard 393 - Filter Strip). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff does not occur offsite or to the surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potentual for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residenrial property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). Surf City Hogs, LLC Page 7 REQUIRED SPECIFICATIONS (continued) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by he landowner. 15. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. Animal waste shalt not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegtation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidences of erosion, leakage or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illigal discharge, pollution and erosion. 19• Waste handling structures, piping tc., should be inspected on a regular basis to prevent breakdowns, peaks and spilllls.sAeregular maintenance checklist should kept on site.be 20. Animal waste can be used in a rotation that includes vegetation and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and the bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Surf City Hogs, LLC Owner/Manager Agreement Dean C. Hilton Page 8 I (we) understand and will follow and implement the specifications and the operation and maintenance proce- dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Dean C. Hilton Signature: Name of Manager (If different from owner) Signature: Name of Person Preparing Plan: James L. Lamb Affiliation: Prestage Farms, Inc. Address: P.O. Box 438 Clinton, NC 28329 Signature: L e4s( Phone: 910-596-5814. Date: Date: Date:_______ v SOUTHERN STATES Farm Map Prepared For: PRESTAGE FARMS INC Farm: Su2F Cl T ( Field: County: Sampson, NC Crop Zone: Crop Year: Prepared By: r Produced with EASi Suite (c) 2001-2006, MapShots, Inc. Page Dec 15, 2006 J • • ', �;; ''r k 6 � '. :' .'• :- 4—.-4.. t . ',ter .•: . • Yew : `i P- :. y . '-ram `•�w T95oa Pz- : - Lam_ \ • }� 1 I - •_� _ �. •-�_ i 1 �•- - /_ - • T -99 • y o, �-- �,,:1 „••,_11: •`1Cem i • C I . J/ yr/ I : Bloody Branch • r_ ! i` t , • IBLADENJ LAKES - STATE FOREST '1\',`' it ,, Swine Farm Waste Management Odor Control Checklist Source Cause UMPs to Minimize Odor Site Specific Practices Farmstead • Swine production I ' cgetative or wooded buffers; Q Recommended best management practices; ' Q" Good judgment and common sense Animal body surfaces • Dirty manure -covered animals Q Dry floors Flour lltrliCCS • Wet manure -covered floors Slotted floors; Waterers located over slotted floors; 1:1' Feeders at high end of solid floors; t' Scrape manure buildup from floors; a Underfloor ventilation for drying Al,nu►re cnlleciion pits • Urine; • Partial microbial decomposition Ca' Frequent manure removal by flush, pit recharge, or scrape; 13"Underlloor ventilation VcutiL►liuu cah�ust loos•Volatile gases; Dust f--Y Fan maintenance; L Efficient air movement indoor surfaces • Dust Flush tank • Agitation of recycled lagoon. liquid while tanks arc lilting f� Washdown between groups of -animals; 1a/ Peed additives; I74ecdcr covers; I:cetl downspout extenders to feeder covers Flush alleys • Agitation during %vaslewater conveyance Pit ►eeh;a'L: points • Agitation of recycled lagoon liquid while pits are tilling Flush tank covers; Extend fill lines to near bottom of tanks with :1mi-siphon vents Pr' Underfloor flush with underfloor ventilation I Extend recharge lines to near bottom of pits with anti -siphon vents 1.ift slatiuna ,I) • Agitation during sump tool: filling and drawdowu ()inside drain collecti n • Agitation during wastewater or junction boxes t' }' conveyance f 1 Sump tank covers {'1 Box covers AbIfJ ' November 11, 1996, Page 1 Source Cud of drainpipes at lagoon Lagoon surfaces Cause • Agitation during wastewater conveyance • Volatile gas emissions; • Biological mixing; • Agitation lrrigatiun sprinkler 'mules Stural:e tank or busiu surface Settling basin surface • Mixing while Irlhng; • Agitation when emptying • Partial utiCrubial decomposition; • Mixing while filling; • Agitation when emptying Ivl:uutre, slurry or sludge • Agitation wheat spreading; spreader outlets • Volatilc,gas emissions BMPs to Minimize Odor • l light pressure agitation; • Wind drift O Extend discharge point of pipes underneath lagoon liquid level EY Proper lagoon liquid capacity; 13/ Correct lagoon startup procedures; 0" Minimum surface area-to-vuluuc ratio; . Q' Minimum agitation wllcn,pumpiug; Ci Mechanical aeration; 13" Proven biological additives Siic Specific Practices Irrigate on dry days with little or no wind; 1 Minimum recommended operating pressure; Pump intake near lagoon liquid surface; 0 Pump from second -stage lagoon • Partial microbial decomposition; Q/ Bolton' or midlevel loading; Gl/Tank covers; Q Basin surface mats of solids; LI"Proven biological additives or oxidants Tr Extend drainpipe outlets underneath liquid level; Ca/Remove settled solids regularly uncovered utanurc. • Volatile gas emissions while slurry or sludge on field drying sus faces 1)e:l animals • Carcass decomposition Dead animal disposal • pits Ltcineraturs Carcass decomposition 0 Soil injection ofslurry/sludges; O Wash.residual manure from spreader after use; f7 Proven biological additives or oxidants O Soil injection ofslurry/sludges Soil incorporation within 48 hrs.; Izl" Spread in Thin uniform layers fur rapid drying; O Proven biological additives or oxidants Incomplete cuntbusliun Proper disposition of carcasses O Complete covering of carcasses in burial pits; 0 Proper location/construction of disposal pits n Secondary stack burners AtvMOC -fx' •'ember 11, 1996, Page 4 Source Standing water around facilities KI1u►urc tracked onto pnhli� ruatls trout farm access • awe • Improper drainage; • Microbial decomposition of organic clatter • Poorly maintained access roads s la Minimize Odor A site Specific Practices HMI's YGradc and landscape such that water drains away from facilities Fart access road maintenance Additional Information : Swine Manure Management ; 0200 Rule/fIMP Packet Swine Production Fann Potential Odor Sources and Remedies ; RIME Fact Sheet Swine Production facility Manure Management: Pit Recharge - Lagoon Treatment ; COAC 128-88 Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment ; CIIAI: 129-88 Lagoon Design and Mauagen►cnt for Livestock Manure Treatment and Storage ; ta]A1i 103-83 Calibration of Manure and Wastewater Application Equipment ; EI)AG Pact Sheet Controlling Odors from Swine Buildings ; PI11-33 liuvironu►cntal Assuruucc Progratu ; NI'PC Manual n1►1ions lirr Managing Odor ; a report from the Swine Odor Task Force Nuisance Omen's in Anhnal Manure Management: Odors and Flies ; PRO107, 1995 Conference Proceedings MAW: - November I I. 1996. Page 5 Available From : NCS11, Cuunty Extension Center NCSIJ - 11A1i NCSU - IlAli NCSIJ - IiAli NCSU - IlAE NCSIJ - IJAI? NCSU - Swine Extension NC Pork Producers Assoc NCSU Agri Communications Florida Cooperative Extension l Mortality Management Methods (check which method(s) arc being. implemented) J Buria rcc feet beneath the surface of the _round wit _4 hours after knowlcth.. •f the death. The burial must be at least 30P ct from any tlowing stream or pu ' body of water. Rende:in2 at a rende. • slant licensed un ' .S. 106-168.7 ! - Complete incineration 0 In the case of dead • - • try only, pia • n. in a disposal pit of a size and design approved by the •artment of Agricultarc 0 Any l od which in the professional opinion of t - tate Veterinarian would possible the salvage of -part of a dead animal's va •ithout endan_erin2 iuman or animal health. (Written approval of the State Ve : u arian must be attached) Insect Control Checklist for Animal Operations Snurec Cuusc HMI's to Cuuii ul Lisects � Flo:h Gutters • Acctutiuiatiuu of solids Liquid Systems la' Flush system is desigttcd and operated sufficiently to remove accumulated solids from gutters as designed. 6J Itcniovc bridging of accumulated solids at discharge Lagoons and Nits • Crusted Solids lucessive Vegetative • Decoying vegetation Growth " [' Jf t +r a ; 9-3s Site Specific Practices [s}' Maintain lagoons, settling basins and pits where pest breeding; is apparent to tainituizc the crusting of solids to a depth of no more than 6 - .8 inches over more than 30% ofstufacc. EY Maintain vegetative control along; bangs of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. 1. e 9-35- EMERGENCY ACTION PLAN PHONE NUMBERS DWQ 910-486-1541 EMERGENCY MANAGEMENT SYSTEM 911 SWCD 910-862-6936 NRCS 9 0-862-6936 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site.- You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. D: d. Repair all leaks prior to restarting pumps. Leakage from flush systems, houses, solid separators -action include: a. b. c. d. e. Stop recycle pump. Stop irrigation pump. Make sure no siphon occurs. Stop,all flows in the house, flush systems, or solid separators. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a. Dig a small well or ditch to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent damages. a. Did the waste b. Approximately duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill.to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? of the spill and note any obvious reach any surface waters? how much was released and for what 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone 910-486-1541• After hours, emergency number: 919- 733-3942. Your phone call should include: your nare, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective.measures'that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number •.911. c. Instruct EMS to contact local Health Department. d. Contact CES, phone number 910-862-4591, local SWCD office phone number 910-862-6936, and local NRCS office for advice/technical assistance phone number 910-862-6936. 4: If none of the above works call 911 or the Sheriff's Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage.^ a: Contractors Name: �q4 4 �.� �StS LA Q��15{-`, b. Contractors Address: 3c 1, S iLl b , a y foo_- ;--3 c. Contractors Phone: i 1r y- `tl 2j 6: Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) 6 r1= iJlG le 0 -c rti 1 r) _ 4s(ir 7: a. Name: b. Phone: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. cleude/neshiw ordlemQeetplen. dcx sex 12.96 Primary Secondary El ❑ ❑ ❑ D ❑ ❑ ❑ r, Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. ❑ D In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). ❑ ❑ Any method which, in the professional opinion of the State Veterinarian, would.make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). ❑ Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be,done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. SignatuSe of Farm, 4anager Signature of Technical Specialist Date 3 rf Date q- 3, Operator:Angela Jones County: BLADEN Date: 06/09/93 Distance to nearest residence (other than owner): 1. STEADY STATE LIVE WEIGHT *3 feet j. E � ) (TY � 0 O Sows (farrow to finish) X 1417 lbs. = 0 O Sows (farrow to feeder) X 522 lbs. = 3 4410 Head (finishing only) X 135 lbs. = 595350 O Sows (farrow to wean) X 433 lbs. = 3 O Head (wean to feeder) X 30 lbs. = 0 TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 595350 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 595350 lbs. SSLW X Treatment Volume CF/lb. SSLW Treatment Volume CF/lb. SSLW 1.0 CF/lb. SSLW Volume = 595350 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0 cubic feet 4. TOTAL DESIGN VOLUME Inside top: length 500 feet ; width 225 feet Top of dike at elevation 49.0fl feet Freeboard 1.0 feet Side slopes 3 . 0:1(inside) Total design lagoon liquid level at elevation 48.00 feet Bottom of lagoon at elevation 38:00 feet Seasonal high water table elevation 45.00 feet Total design volume using prismoidal formula: SS/END1 SS/END2 SS/SIDE1 SS/END2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 494.0 219.0 10.00 AREA OF TOP LENGTH X WIDTH 494 , 219 108186 (Area of Top) AREA OF BOTTOM LENGTH X WIDTH = 434 .159 69006 (Area of Bottom) AREA OF MIDSECTION LENGTH X WIDTH X 4 464 189 350784 (Area of Midsection X 4) CU. FT. = [Area top+(4XArea Midsection)+Area Bottom] X Depth/6 108186 350784 69006 2 VOL. OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 879960 CU. FT. 5. TEMPORARY STORAGE REQUIRED Drainage Area: Lagoon (top of dike) Length X Width = 500 225 112500 Square Feet Buildings (roof and lot water) Length X Width = 0 0 0 Square Feet TOTAL DA 112500 Square Feet ===> Design temporary storage to be 180 days. A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 595350 Lbs. SSLW X CF of waste/lb/day X 180 Volume = 145742 Cubic feet B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0 Gallons/day X 180 days storage/7.48 gallons per CF Volume = 0 Cubic feet C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 Inches X DA / 12 inches per foot Volume = 65625 Cubic feet D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot X DA Volume = 65625 Cubic feet TOTAL REQUIRED TEMPORARY STORAGE ��IV�i'lOWR 5A. 145742 Cubic feet 5B. 0 Cubic feet 5C. 65625 Cubic feet 5D. 65625 Cubic feet TOTAL 276992 Cubic feet APR 0 3 2019 Water Quality Regional Operations Section 6. SUMMARY Total required volume = 872342 Cubic feet Total design volume avail.= 879960 Cubic feet — Min. reqrd. trtmnt. vol. plus sludge accum.= 595350 Cu. Ft. At elev. 45.25 Ft; Vol= 598375 Cubic feet (end pumping) Total design volume less 25yr-24hr storm = 814335 Cu. Ft. At elev. 47.30 Ft; Vol= 805274 Cubic feet (start pumping) Seasonal high water table elevation is 45.00 Feet, which must be lower than the elevation of top of treatment volume 45.25 DESIGNED BY: DATE: 6- //- 13 APPROVED BY: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN ADDITIONAL NOTES: OPERATION AND MAINTENANCE PLAN This lagoon is designed for waste treatment (permanent storage) with minimum odor control. The time required for the planned fluid level to be reached (permanent + temporary storage) may vary due to flushing operations and the amount of fresh water to be added to the system. The designed 6 months temporary storage is an estimated volume based on : 1) waste from animals; 2) excess rainfall after evaporation; and 3) the largest 24 hour (one day) rainfall that occurs on the average of once every 25 years. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year. This estimate is based on 7 inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an average of 8 inches of excess rainfall will need to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed on the elevation to begin pumping, a permanent marker must be installed on this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain minimum treatment depth (6 feet). Pumping can be started or stopped any time between 'these two elevations for operating convenience as site conditions permit (weather, soils, crop, and equipment to apply waste without runoff or leaching). Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent runoff from the field or damage to crops. The following items are to be carried out: 1. It is strongly recommended tha the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When pre - charging is completed, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see Attachment B) before land application. 3. Begin pump -out of the lagoon when fluid level reaches eleva- tion 47.30 as marked by permanent markers. Stop pump -out when the fluid level reaches elevation 45.25 or before fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria). The design temporary storage, less 25 year storm is 211367 cubic feet or 1581023 gallons. As stated before, this volume will vary considerably from year to year. 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.4 inches per hour. 5. Keep vegetation on embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 100 feet cropland buffer or 25 feet of grass 'vegetated buffer around waste utilization fields, particularly adjacent to ponds, lakes, streams, open ditches, etc. Do not pump within 300 feet of a residence or within 100 feet of a well. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. NOTES: