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HomeMy WebLinkAbout090016_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 09-0016 Certificate Of Coverage Number: AWS090016 2. Facility Name: Bladen Tweni 3. Landowner's Name (same as on the Waste Management Plan): Ham Right Farms LLC 4. Landowner's Mailing Address: PO Box42/ 07 City: Elizabethtown State: NC Zip: 28337 1 1GO Telephone Number: 910-862 252 Er�t. E-mail: 5. Facility's Physical Address: 5680/5754 Rosindale Rd City: Elizabethtown State: NC Zip: 28337 6. County where Facility is located: Bladen 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): Murphy -Brown LLC 10. Operator Name (OIC): Marshall H , hi11:_s 9, 0 29� 94-t ( ) Phone No.: �.�-orrr OIC #: -2844• ( 8.1144, /✓,,,u 9/0 3�S =6xi7 / l 11. Lessee's Name if there is not a Lessee, write "None") : d ®`/ r' 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine - Feeder to Finish 15,040 Operation Types: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pul lets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers APR 0 3 2019 w iwausulY RegiOnai OlietetiOTIS5ection 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name 1 2 Estimated Date Built Liner Type (Clay, Synthetic, Unknown) ( 112 Capacity (Cubic Feet) P4137/ I7145? Estimated Surface Area (Square Feet) 7� 7st Design Freeboard "Redline" (Inches) 19.50 19.50 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed bti the owner and a certified technical specialist. containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov 1 attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature/�should be by a principal executive❑officer of the corporation): Name: a I•4 W 2y�i t- r tic k.—_.M1 k Title: Signature: i LU % Date: �9 Name: Signature: Name: Signature: Title: Date: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 Murphy -Brown, LLC 3/7/2014 Court' Blades Farm Ca acit - Farrow to Wean o to Feeder W � Grower(s): M & A Philips, LLC Farm Name: Btaden Twenty Site 1 & 2 Fac. No.: 9-16 NUTRj N UTILIZATION PLAN Farr w Farrow to Finish can to Feeder Feeder to Finish 15046 j Storage Structure: Anaerobic Lagoon Storage Period: >180 days Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations, 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 11 This plan is based on the waste application method shown above. If you choose to change methods are not the same. methods in the future, you need to revise this plan. Nutrient levels for different application The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. in some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capaci 15040 T e Farrow to Wea� Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish Waste Produced • er Animal 3212 gallyr 4015 gal/yr 10585 gal/yr 223 gal/yr 986 g aVyr Total AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Ca aci 15040 T e Nitro en Produced • er Animal Total 4,829,440 Total • al/ r Ibslyr Ibs/yr Ibstyr Ibstyr _ 34,592 Ibstyr Total 34,592 Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner, Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 5.4 Ibs/yr 6.5 Ibstyr 26 Ibs/yr 0.48 Ibslyr 2.3 Ibs/ r LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: Total N Required 1st Year: Total N Required 2nd Year: 190.4 52344.98 46653.38 Average Annual Nitrogen Requirement of Crops: 49,499.18 Total Nitrogen Produced by Farm: 34,592.00 Nitrogen Balance for Crops: (14,907.18) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop In the specified crop rotation schedule for this facility 2 of 11 Ibs/ r Reception Area Specifications Year 1 ofa 2 year rotation Bladen Twenty Site 1-2 3/7/2014 Tract Field - Irrigated Soil 1st Crop Time to let Crop 1st Crop Lbs N/Ac Lbs N Total lbs N Acres a Type Code II Apply Yield Ibs NIUnit Residual /Ac Utilized 4809 1 15.4 NoA g Sept 4.6 50 4I !_ 4809 2 2.45 NoA B Mar -Se 4,6 228.75 4.75 50 228.75 560.4375 4809 2Ra 4.08 NoA B Mar -Sept 4.6 50 ` 228.75 _ 933.3 4809 2Rb 2.47 NoA B Mar -Seca 4.6 50 228.75 I565.0125 4809-3064 3 39.7 NoA B Mar -Sent 4.6 50 71_0061.375 4809 4 3 NoA C Mar•Se':t 6.1 ) i f 915 4809 5 1.3 GbA $ Mar -Sew 4.9 .0 245 T 318.5 3064 6 4.53 Nob B Mar-8e54 4,6 50 228.75 1036.238 3064 6Ra 2.47 NoB B Mar -Sept 4.6 50 228.75 565.0125 3064 7 2.97 GbA 8 Mar -Sept _ 4.9 50 245 j 727.65 3064 7Ra 3.69 GbA 8 Mar•Se� _ 4.9 _ 50 :1a 904.05 3064 7Rb 3.94 GbA 8~ I Mar-Ser-t 4.9 50 W _d _ ' 965.3 3064 7Rc 3.4 GbA B '-Mar-Sept 4.9 50 245 833 3064 9 2.42 GbA 3 Mar -Sent 4.9 50 245 592.9 3064 _ 9Ra 5.08 GbA B Mar -Sept 4.9 50 245 1244.6 3064 10 2.16 GbA B Mar -Sept 4.9 50 245 529.2 3064 10Re 4.04 GbA B Mar -Sept 4.9 50 245 989.8 3064 11 0.24 No8 B Mar -Se, 4.6 50 3064 11Ra 1.66 NoB B Mar -Sept e_6 50 4809 1A , 0.8 NoA C Mar -Sent 6.1 50 4809 1B 2.2 NoA C _ Mar -Sept 6.1 50 4609 3A I NoA C Mar -Sept 6.1 50 4809-3064 3B 2 NoA C Mar -Sept 6.1 50 4509-3064 3C 4.5 NoA , 8 Mar -Sept 4.6 ° 50 4809 3D 2.66 GbA B Mar -Sept 4.9 50 F 4809 30Ra 4.39 GbA B Mar -Sept 4.9 50 I 245 _ 1075.55 4809 30Rb 3.05 GbA , B Mar -Sept 4.9 50 Il 4809 3E Mar -Sept 4,6 2 09 NoA B 50 4809 3ERa 3.05 NoA B ° Mar -Sept 4.6 50 4809 3ERb 2.01 NoA B Mar -Sept, 4.6 _ 50 4809 3ERc 1.85 NoA B Mar -Sept 4.6 50 7597 PP1 44 NoB D Feb15-June 100.0 1.25 T597 UN-1 11.8 NoB D Feb15-June 100.0 1.25 15 15 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N Code A}, �i Yield Ibs N/Unit Residual /Ac Utilized 1 50 K Se t-A t-A Se ;r uvpi-.qrr Se.siAlr il•°yrr 1 Sap!•Au K K K I< K K K IC `S0puAr 1 ]t•11r 'I SOW -Al_r -1 SOIJt Apr r-- 1 5,,,pt Apr 1 S- r 1 5r• r _ 1_ 5�• r 1 1 228.75 ' 54.9 Se r 1 228.75 379,725 K _ Se r 1 50 305 244 _ L•Se i-A r 1 50 305 671 A r 1 50 305 305 ____ L Se r 1 r-. 50 305 610 L 1 50 228.75 1029.375 K 1 50 245 651.7 1 50 1 50 1 50 228.75 478.0875 K Gel- :.,.r 1 50 228.75 697.6875 K Sept {-r 1 50 228.75 459.7875 K Sept -Apr 1 50 228.75 423.1875 ' K Sept -Apr 1 50 110 4840 N Sept -Apr 55 2.4 110 1298 N Sept -Apr 55 2.4 245 747.25 53 . r Ski.; r 1 50 1 50 0 50 : 17 50 50 50 50 _ 50 50 50 Total Total ibs N Lbs N/Ac Utilized 50__ 770 278.75 1 4292.75 50 122.5 278.75 682.9375 50 204 278.75 1137.3 123.5 278.75 - 688,5125 50 1985 50 150 50 _ 65 I 50 226.5 50 _ 123.5 148.5 184.5 50 197 le 278.75 • 355 383.5 278.75 1262.738 270.75 688.5125 ' .15 s,155 295 1162.3 50 170 295 1003 50 121 295 713.9 50 254 295 50 108 295 50 202 295 50 12 278.75 50 83 210.75 50 - 40 355 50 110 355 1498.6 _ 637.2 1191.8 66.9 462.725 284 50 50 355 50 100 355 50 225 278.75 50 133 50 219.5 50 152.5 50 104.5 50 152.5 50 100.5 50 92.5 132 5808 132 1557.6 355 710 1254.375 295_ 784.7 295 1295.05 295 899.75 278.75 582.5 278.75 850.1875 278.75 278,75 242 242 560.2875 515.6875 10648 2855.6 Totals: 190.4 38249.35 14095.6 52344.98 3(a) of 11 Reception Area Specifications Year 2 of a 2 year rotation Bladen Twenty Site 1-2 3/7/2614 Tract Field Irrigated Soul Acrearae Type 4809 1 15.4 I 4809 2 4809 2Ra 4809 2Rb 4809-306 I 3 _ 4809 4 4809 5 3064 6 3064 3064 3064 3064 3064 3064 3064 3064 3064 3064 3064 6Ra 7 7Ra 7Rb 7Rc 9 9Ra 10 10Ra 11 11Ra 4809 1A 4809 18 4809 3A 4809-3064 3B 4809-3064 3C 4809 3D 4809 3DRa 4809 30Rb 4809 3E 4809 3ERa 4809 3ERb 4809 3ERc T597 PP1 T597 UN-1 2.45 4.08 2.47 f 39.7 4.53 2.47 2.97 3.69 3.94 3.4 2.42 5.08 2.16 4.04 0.24 1.66 0.8 2.2 1 2 4.5 2.66 4.39 3.05 2.09 3.05 2.01 1.85 44 11.8 NoA NoA NoA NoA NoA NoA GbA NoB NoB GbA GbA GSA GbA GbA GbA GbA GbA NoB NoB NoA NoA 1st Crop Time to 1st Crop 1st Crop Lb9 N/Ac Lba N Total On N7 2nd Crop rim to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total ibs N Total Total tbs N Code Ap ty Yield IbsN/LInit Residual_ /As: Litalouo Code Yield Ibatlft.toit Residual_ M... iitiIi....d Lbs N/Ac B I Mar -,Sept 4.6 50 228.75 1 3522.75 B Mar -Sept 4.6 , 50 _ 228.75 560.4375 B ! Mar-Sev.t 4.6 50 I 228,75 933.3 8 Mar -Seat 4.6 50 I565.0125 s Mar-Seot 4.6 V., Mar -Se 6.1 Loi• 1- I Mar -Se 4.9 y 7 - 4� s+ls r , y, 50 4.6 Mar -Se t Mar -Se i 4.6 ; 'S:�l, /l, 1 565.0125 I 1' ca r _ Mar -Se 4.9 _ �. , 727.65 K _ Se...I.A•!r " 904965.3.05 K Se • �-� Mar -Se t 4.9 4.9 50 245 B Mar -Se. t 4.9 - 50 245 833 B Mar -Se t 4.9 50 245 592.9 K 8 - Mar -Se t 4.9 50 245 1244.6 NoA NoA NoA t1 _ _Mar -Se. t I 4.9 50 B Mar -Se, 4 4.9 50 B Mar -Set 4.6 50 C 8 GbA 8 GbA GbA NoA NoA NOA NoA NoB NoB t.: 8 B 8 B 8 0 Mar -Se. ' 4.6 50 Mar-Se,Jt 6.1 ti.7i Mar -Se..• 6.1 5u __ Mar -Se 6.1 50 Mar -Seat 6.1 50 Mar -Se 1 4.6 50 Mar -Seat 4.9 50 245 529.2 245 989.8 t-Apr r -A r Se r 228.75 54.9 K , t-A r 2211.75 379.725 ^� t-A 305 _ 244 t_A... . tJ5 671 Sept•A,r 1 ,u7 - -1- 50 770 278.75 4292.75 Sept-Arr 1 `aT] _ U _50 _ 122.5 278.75 682.9375 Sect-Acr i_ _.L �iS _ ,204 278.75 1137.3 11 51] ,1+' 173 5�, 77 in 74 _Li s.5125_ ',.i _ !!�ti., '111i.Iti 11006.38 1 r I - 1 1 ^1b3 ` 1065 1 _ .'; .50 65 295 387.5 1 -. 1 . _ _ 226.5 w $75.75 1262.779 1235 77a-7.5 M-°l.,l125. 1 ..p 184.5 I {,7dd55_ !;,1 _ 197 295 1'162.3 50 170 295 1003 0 121 295 713.9 '0-- 254 t�'r;r� 1 :0 -;ti 108 295 637.2 1 50 53 202 295 1191.8 I 50 50 12 278.75 66.9 1 .50 L`5u 83 270.75 462.725 1 50 - .5040 :034 1 •';` --_ `) '110 7171 1 '0 50 50 355 355 1 50 - 50 100 355 710 .r 1 ',5 50 225 278.75 1254.375 -A=,r 1 : o 50 _ 133 Se:295 784.7 A 1 ;{, 50 219.5 295 1295.05 . a1 50 50 152.5 295 8fi 99.75 asp: -Apr 1 50 50 104.5 278,75 562.5875 Sep1•rlttrr 1 50 50 152.5 278.75 ,j 850.1875 `:'pt-Ap1 50 50 100.5 278.75 560.2875 50 r� 305 305 L ' Se t-A,.r 305 610 L ' Se ., 223.75 1029.375 K Mar -Se t 4.9 50 Mar -Se,/ 4.9 50 Mar -Sept 4.6 50 Mar -Sept 4.6 50 Mar -Sept 4.6 50 Mar -Sept 4.6 50 Apr-Sept15 35.0 4 Apr-Sept15 35.0 4 245 654.7 K 245 1075.55 K 245 747.25 _ K 228.75 478.0875 K 228.75 697.6875 K 228.75 459.7875 K 228.75 423.1875 140 6160 140 1652 Optional Crops (Row Crop Fields Only) T597 any NoB S 1 100.0 T597 any NoB CC 1 30.0 Note: Amount applied to cover croy must be deducted from followingcrops starting PAN rate. Sep: Apr 1 50 50 0 92.5 278.75 515.6875 0 140 6160 140 1652 Totals: /90.4 39923.33 0730 40653.38 3(b) of 11 This plan commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In intrrplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches, Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bsrmudagrass. This loss of stand will result in reduced yields and Tess nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting, Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield 1.6 Ibs N / bushel Grazed Hybrid Bermudagrass 50 Ibs N / ton Hybrid Bermudagrass Hay 50 Ibs N / ton Corn - Grain 1,25 Ibs N / bushel Corn - Silage 12 Ibs N / ton Cotton 0.12 lbs N / Ibs lint Grazed 50 Ibs N / ton Fescue Hay 50 Ibs N / ton Oats 1.3 lbs N / bushel Rye 2.4 lbs N / bushel Grazed Overseed 50 Ibs N / acre Overseed Hay 50 lbs N / acre Grain Sorghum 2.5 lbs N / cwt Wheat 2.4 lbs N / bushel 0 Soybean 4.0 lbs N / bushel P Pine Trees CC 40 Ibs N / acre / yr Gover Crop 30 Ibs N / acre S Small Grain Hay 100 lbs N / acre Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. of 11 SLUDGE in the lagoon sludge nitrogen accumulation rate per animal PAN/ r/animal Farm TotaVyr 5414.4 The waste _.- ,-- - periodic land application of sludge at agronomic will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 5414.4 sounds of plant available nitrogen per year will accumulate in the lagoon If you remove the nudge every 5 years, you will have approximately 27072 pounds of plant available nitrogen tc utilize. Assuming you apoiy this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 90 acreas of land. If you apply the sludge to corn at a rate o; 125 pound per acre, you will need 216.576 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application and realistic yield expectations for the specific application fields designated for sludge application at time of removal. t • iRRiGAT!Qli'.: - = "'" raK intake rate of the soil at the time of irrigation such that runoff cr ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the availah!e water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. !n no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except n the event of the 25 year 24 hour storm. ft is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 11 provided as a guide for establishing application rates and amounts. 0 Jo inlhr * inches Application Rate Application Amount 0.5 1 0.5 1 0.5 1 0.5 1 4809-3064 = 0,5 1 4o L.i 0.5 1 4aC9 _ 0.5 1 30 d- 5 0.5 1 30w4 BRa 3 0.5 1 3064 T Go.A 3 0.5 1 3054 ; Ra CI: bA a 0.5 1 336.4 7?c r'&A a 0.5 1 3Jn4 7 c GbA r1 P. 1 3084 9 3bA 0.5 1 3054 9Ra 3cA + 0.5 1 303c 10 GbA B 0.5 1 305.1 1 CRa GbA B 0.5 1 3054 i 1 NoB 9 0,5 1 3064 1 9 ?a ,NoB 0.6 1 4809 NoA L, 0.5 1 ' 1 NoA 0.5 1 4809 �1�.4 C 0.5 1 4809-3064 WA C 0.5 1 4809-3064 NoA 0.5 1 4809 GbA B 0.5 1 4809 GbA 0.5 1 4809 GbA B 0.5 1 4809 NoA B 0.5 1 4809 3ERa NoA B 0.5 1 4809 3ERb NoA B 0.5 1 4809 3ERc NoA B 0.5 1 T597 PP1 NoB D 0,5 1 T597 NoB D 0.5 1 6 of 1 Additional Comments: T597 ivot field, was amendment) in this plan. All other parameters of the revious NUP remained the same. An Aerwa be used to cover areas of the fields not covered by the irri ation s stems. 25% reduction razin has been accounted for in the rates listed. 7 of 11 NUTRIENT UTILIZATION PLAT- CERTIFICATION Jame of Farm: Bladen Twenty Site 1 & 2 Fac. No.: 9-16 Owner 4.1 _= Phillips, LLC Manager Owner/Manager Agreement: the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Uwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management pian and a new certification to be submitted to DWQ before the new animals are stocked. Ilwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will Conservation on site at the farm office and at the office of the local Soil and Water NCDWQ upon request. Name of Facility '1wna7 ,q Itii & A Phillips, LLC .�E r+ Signature:�*� r' Name of Manager different from owner): Signature: Name of Technical) Specialist: Address: Signature: ;. '7. it Date Date Kevin Weston Murohy-Brown, LLC. 2822 Hwy 24 West, PO Drawer 858 Warsaw, NC 28398 Telephone: '910) 293-3434 8 of 11 .7/77Y Date L PlUT? iPI T U 'I! IZ TION PLAN REQLiRED SPEC FIC,' TIONS 1 an4.11 1 sila rot 'eacr surface wavers c. the state by runoff, drift, manmade t:eec ,a: U t- or direct o's e - • during operation or land application. of 7te: !;' c- reaches s.i ece..Nee. is prohibited. 2 in design the producer either owns or has an agreement for use of adequate lend on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the uptdate of the Nutrient Utilization Plan --,�.•..•+•�� Nutrient VNIILP41V11 Plan in the number of animals, method of 3 An,rnai •.ryiw?:e Sri ii Oe aDo ; 7 Cam' - - croi` vtii ce' eased _I 7f, so irwe. a';Ii and Fe ec ,, ` rr,9n :e,ment i n e5s theme c for other nutrier;s. 4 Animal Ivaste she ' be applieo to ;and err m-ay be apciled to !anti ered'na at more tr per ec rear ; lide c-ass fiI: r Sys IJSL:L Of''.ce 5 exceed, the nitrogen needs for realistic historical data, climatic conditions, that restrict the rate of applications less than 5 tons per acre per year. Waste tons per acre per year but Tess than 10 tons .. are installed where runoff leaves the field Standard 393 - Filter Strips). or disking after waste application. Waste of drift from the land application field. 6 When be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled may be broadcast provided the application does not occur to flooding "Weather and Climate in North Carolina" for 7 8 applied rates exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from - during application. No ponding should occur in order to control odor and flies. Animal waste shall be applied to saturated soils, during rainfall events, or when the of 11 UTR!ENT UTILIZATION PLAN ,E . LVP.ED CCel.TIONS 9 we=te s`s . ',s so,.; s:. ❑' acevelt' 9 0�,. ^� in such a manner that the crop is �c: ccv=rs �a e �eoth ere: iniiF t ;i The potential for salt damage 10 11 12 13 14 Nutrients .-orr ... with h ran •, +' p . ?' - breaking dormancy. shall not be applied In fe'' or winter for spring planted crops on soils loading rates on these soils should be winter cove- crop planted to take up released nutrients. more prior to planting of the crop or forages Any .new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after 1995, shall not be applied closer than 25 feet to perennial waters. Animal shall applied closer than 00 feet to wells. be applied closer 200 feet of dwellings other than those rot other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge cr by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved es a land application site by a "technical specialist". An:imel waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be the animal waste management system. of UTILIZATION PLAN L.•J - - v L.r'1 �, 17 A appropriate vegetation be established on all disturbed areas (lagoon embankments. berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are iimited to areas where considered appropriate. Lagoon areas should be kept mowed should inspected regularly for evidence of 18 19 suspended or terminated, the owner is a "closure plan" which will eliminate the erosion. pumps, ree's, etc., should be inspected on a regular end spills. regular maintenance checklist should be 20 rotation that includes vegetables and other crops for direct ccrsumotien. However, 'f animal waste is used on crops for direct human applied with no further applications of animal 21 - • be • ec to mark the top and bottom elevations of the rer' T z' , • _ t e : ` al! treatment lagoons. Pumping shall be rn r^gc?4 v.7 r-'a! ;;' +gelid gee! to weer t'e- markers. A marker will be required to Teiric the 'r 22 Waste shall be tested within 60 days and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient. unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. application records shall be maintained for a minimum of three years. Waste records for all other waste shall be maintained for a minimum of five years. 23 Dead disposed of in a manner that meets North Carolina regulations. 1 of 1 10/24/2018 • I. • .- 9c.: ' =a-azwy • r' rG I~ Si) / Led le'4, .�' s:17C° Parcels 41. ;, ' Major Roads r , �_0.` + • ��:_� ' C rhr�e. °11tiO eet 4‘, Muricipal Limits I County Boundary 0 Surroundina Counties fie46. 2 sue+ CI "i4 RECIEIVEDINCIMOOR APR 0, 3 2019 Imp, Coati R sec .2o https://bladen2.connectgis.com/Download Fi le.ashx?i=_ags_mape67d5aefbb70496a99f5a7f0acc76f21 x.htm&t=print 1/1 L_ Customer-0): District: T597 Field UN-1 55.8 acres Non -Wet Legend o practice_instance_point — practice_instance_polyline ❑ practice_instance_polygon land_unit Consplan Image: 2004 Orthoimagery Field Office: ELIZABETHTOWN SERVICE CENTER Agency: USDA-NRCS Assisted By: Christopher W Bordeaux 290 0 290 580 8 0 1 160 Feet A ,6 '7aCN EMERGENCY ACTION PLAN PI —ZONE NUMBERS DWQ 9/0 246 15y/ Cir NfANAC YMN. SYSTEM 9.1 I SWC 9/o fez 694 NRCS 49/0 42 /9j. ••'This plan will be implemented in the event that wires from your operation are Ie_Idn ovenflowinr, or rur•niriz off site. You should not wait until wastes reach sumac.. your property to confider that you have a problem. You should taake every waters e or leha this does not happeoui effort to easrra that n fads The following are some action items you should take.: I. Stop the release of waster. Depending on the situation, this may or may ant be possible Suz.c.-wtee. resporses to some pes. ibEe problems are fisted below. • A Lagoon over.=ow—possible solutions are: a. Add son to be.m to incre~sse e!eron ordain. b. Pump waste to fields at an acceptable rate. c. Stop an flows to the lagoon limmediate!y. d.. Call a purnpizig contractor. e. Make sure no surface water is entering boon. E. R.L.Lnoff from waste appiica on field -actions include: a. I iediate!y stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce rur.ef d. Evaluate and eliminate the reason(s) that caused the runoff e. Evaluate the appliw.Eon rates for the fields where runoff occurred. C. Le`k ge fron the waste pines and crinkles -action include: a Stop recycle purip. b. Stop irig. cr pump. c. Close valves to eliminate f.:rther discharge. d. Repair all Iw_ks prior to reszrt ng pumps. REcEtvaactsatoNA • APR 0.32019. D. _. from, fit:..sh system,, houses, solid separators -action include: a Stop recycie pump. b. irza*icc pump. c. Make sure no siphon occurs. d. Stop an £ows in the house, fush s, or systems, solid separators. `....b e. Repair all leaks prior to rest .rt,_z pumps_ E. Leka e `-cm base or sidewa?i of lagoon. Oren this is seepage as opposed to flowing leek; -pass ole aeon: a. Dig a small weft or ditch to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If hcles are caused by burrowing Dais, trap or remove animals and fill holes and compact with a clay type soli. c. Have a professional evaluate the condition of the side wails and Iagoon bottom as soon as possible. 2. Assess thee. ent of the spit and note any obvious damages. Did the waste 'reach any surf: ce waters? b. Appro;,:lateIv how much was released and for what duration? Any d`b:age noted, such a5 employee injury, Esh kills, or property damage? d. Did the sp'I Ieave the property? Does the spill have the potential to reach surface waters? f. Could a funire rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or or or the propery)? h. Plow much reached surface waters? 3. Contact appropriate. agencies. a. During normal business hour, call your DWQ (Division of Water Quality) regional o£zce; Phone 9/40 4G kw , After hours, emergency number: 19/9 7.33 39 j Your phone call should include: your name, facflry, telephone number, the details of the incident from item 2 above, the exact Ic :iori of the faclizv, the location or direcdoa of movement of the spfl, wezher and wind condidons. The corecive measures that have been uaderst, n and the seriousness of the sit:.iation. . b. If spill le .ves property or enters surEce waters, call focal EMS Phone uurnber911. c. Instruct EMS to contact Io=1 EEeaIth De aranent. Contact CES, phone nurzber r/O t�IvZ �f�9I A foal SWCD oEce phone number 9/0 0 2 �OO'3G, and local NT.CS of ce for advicJJtechnical assistance phone member i6 Z G 93G. 4. If none of the above works, 911 or the Sheriffs Department and explain yourproblent to then and ask that peron to contact the proper agencies For you. • • • 5. Coal= the contractor ofyour oke.. to been repair ofprobtern to zrainize off-dte darzaze tv•EZ c;V. a_ to--ae.ors Nanse: b. Corm -actors Address: c Co nt-ne.ors Phone: 6. Contact the tA-trrica? a. Name: b. Phone: /0 9 spr-4,nct. who certiEed the Iagoan (NRC.S, Consulting Erzeneer, ex..) _44V-4 eSa..14//11 / c570 W7a 7. Impiens=t proce...41.1res as advised by DWQ and te^-hnical •usis=ce agencies to rectify' the damage, repair the system; and =mess the waste rmrtozement plaza to keep. problems viith release of wastes Erma happening avin. nom ...IA .• • • • • • • • • • • • - • • • 'I' ' • .. 7 Source I'artnSteud Animal body surfaces Fluor sw faces Swine Farm Waste Management Odor Control C1�ecic➢ist HMI's to Minimize Odor • Swine production N iIwrc collection pill • • Urine; -~ • Partial microbial decomposition Dirty manure -covered animals +s r�-Dry floors Wct manure -covered flouts „f--2 Slotted floors; Waterers located over slotted floors; Feeders at high end of solid floors; Scrape manure buildup from floors; Underfloor ventilation for drying —�_ , removal b� tlttsl ' Ventilation exhaust funs• Volatile gases; — — - Dust Indoor surfaces — — • Dust — - — 1•Iush tanks • Agitation of recycled lagoon liquid while tanks are filling Mush alleys • Agitation during wastewater conveyance I'il tcclunge points Lill stations Outside drain collection or junction boxes Q .Vegetative or wooded buffers; �11 Recommended best management practices; Good judgment and common sense Frequent manure d .f pvf rc c hayl+a, or serape; Underfloor ventilation Fan maintenance; t�l . Efficient air movement Washdown between groups of animals; O Feed additives; El Feeder covers; Cl Feed delivery downspout extenders to feeder covers CI Mush lank covers; ci Extend fill lines to near bottom oflanla with anti -siphon vents C7 Underfloor flush with underfloor ventilation n • Agitation of recycled lagoon [1 F. liquid while pits are tilling W • Agitation during sump tank filling and drawdown • Agitation during wastewater conveyance n Sump tank covers xtend recharge lines to near bottom of pits WI anti -siphon vents Sire Specific Practices CI Ilox covers AMOC - November 11, 1996, Page 3 Source End of drainpipes at lagoon Lagoon surfaces Cause • Agitation during wastewater conveyance Volatile gas emissions; • Biological mixing; • Agitation ll rigatiou spriliklcr a I liglu pressure agitation; I1OLlles • Wind drift Siorrge tank or basin surface: Settling basin surface Manure, slurry or sludge spreader outlets Pat lull microbial decomposition; • Mixing while tilling; • Agitation when emptying • Padal rnicr IiiideconppSlt)1); • Mixing while filling; • Agitation when emptying • Agitation when spreading; • Volatile gas emissions Uncovered manure, • gas emissions slur)' or sludge on field drying missions while sin laces I)ctul animals I)cad animal disposal pits Inchieraturs • Carcass decomposition • Carcass decomposition • Incomplete combustion HMI's to Minimize Odor IJ Extend discharge point of pipes underneath / lagoon liquid level vt'i Proper lagoon liquid capacity; — Correct lagoon startup procedures; t1Yl Minimum surface area -to volilme ratio; Minimum agitation when pumping; CI Mechanical aeration; n Proven biological additives : /Irrigate on dry days tivitlh little o+ no v� -Minimum recommended operating pressure; Pump intake near lagoon liquid surface; CI Pump from second -stage lagoon Bottom or midlevel loading; Cl Tank covers; o Basin surface mats of solids; Cl Proven biological additives or oxidants CI Extend drainpipe outlets underneath liquid level; CI Remove settled solids regularly 13 Soil injection of-slurry/sludges; C1 Wash residual manure from spreader after use; n Proven biological additives or oxidants O Soil injection of slurry/sludges Cl Soil incorporation within 48 hrs.; n Spread in thin uniform layers fur rapid drying; El Proven biological additives or oxidants Proper disposition of carCI casses Complete covering of carcasses in burial pits; O Proper location/construction of disposal pits C1 Secondary stack burners Site Specific Practices AIv10C - November 11, 1996, Page 4 1 Source Standing water around • improper drainage; facilities • Microbial decomposition of organic matter Cause HMI's to Minimize Odor Manure tracked onto p Poorly maintained access roads public roads lion farm access Additional Information Grade and landscape such that water drains away from facilities Farnt access road maintenance Swine ltlanurr: Managcan . nt ; 0200 Li;udcli3MP Packet - Stvine Production Faun Potential Odor Sources and Remedies , Swine Production Facility Manure Management: Pit Rccllargc Lagoon Treatment ; F,13AE 128-88 Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment ; Ef3AI 129-88 Lagoon Design and Management for Livestock' Manure Treatment and Storage ; I313r11i 103-83 Calibration of Manure and Wastewater Application Equipment ; EUAE Fact Sheet Controlling Odors from Swine Buildings P111-33 Environmental Assurance Program ; NPPC Manual Options for Managing Odor ; a rcp.)tt from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies ; PRO107, 1995 Conference Proceedings Site Specific Practices NCSIJ, Colony Extension NCSIJ BAN NCSIJ - IlAI: NCSIJ-IIAL NCSIJ - RAl NCSIJ - BAH NCSIJ Swine NC Pork Producers Assoc NCS11 Agri Communications Florida Cooperative Extension AMC - November 11. 1996. Page 5 Insect Control Checklist for Animal Operations S[i[rr ce _- - Cause liSMl's to Control Insects Flush fruiters /1CL'lllnillatlml of solids Liquid Systems (J' flush system is designed and operated sufficiently to remove accumulatecl solids from ,,� _gutters as designed, Remove bridging of accumulated solids al I agoons and fits discharge et listed S 1 - - Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize Ibc crusting of solids to a depth of no more than 6 - 1kLes:.ive Vegetative --- — inches over more than 30% of surface. Decaying vegetali(m t it owth Maintain vegetative control along hanks of lagoons and other impoundments to prevent accumulation of decaying vegetative mallet - - -- along water's edge on impoundment's perimeter. 1-ei"all"1 - Fccd Storage • Iced Spillage - _ Dry Systems (a' Design, operate and maintain feed systems (c g. bunkers and troughs) to minimize the /accaMil tailor' of decaying wastage. 1-7 Clean op spillage on a routine basis (c. . day interval during summer; 1S-30 day interval Accumulations of teed residues hiring winter). --________ Reduce nloisiurc accumulation withal and around immediate perimeter of feed storage areas by insuring drainage away lion site and/or providing adequate coataintnent (e.g., covered bin 1hr brewer's grain and similar high moisture grain products). n Inspect for and remove or break up accumulated solids in tiller strips around feed storage as needed. Site Specific Practices „h, biL,vertthcr !I, 1996, Page ! _ tiurrrce Animal Iluldinb A Areas •- • ---- � Cause ofanimal wastes _ DMPs to Control Insects and feed wastage � Eliminate low areas that trap moisture along -• fences and other Locations where waste~Site Specific Practices accumulates and disturbance by_ minimal. animals is n Maintain fence rows and filter stri s animal bolding areas to ip around _ accumulations of wastes (i.e., minimize t ), y Manure Handling• remove or break upinspect for and S)'Stl.riiS Accumulations of animal +vaster needed). accumulated solids as n Remove spillage on a routine basis (e.g. day interval during summer; 15-30 day interval during winter) where manure is loaded for land application or disposal. f7 Provide few adegitate drainage around manure stockpiles. (7 Inspect for anti remove or break up accumulated — wastes in filter strips around �---�_�_-_- ivaniire handling a eas as needed.k�ltes and i or rnwc inturn►atir,rt cnntaci the Cooperative Extension Service ). _ Raleigh, Mt', 2)t,gj-"/613_ ~ . Department of I:nton►olog)'. (lox 7613, Nortli Carolina State U ntVl'iS11V A1414: - November 11, 1996, Pale 2 Primary Secondary El El a ao El El Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. El El In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). EJEl Any method which, in the professional opinionof the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). a Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be>done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signatu e of Farm Owner/Manager Signature of Technical Specialist Date 3 Date . ..---72._ ( .-1-_-___ /( ____------ Operator:Dixon Farms, Inc. County: Bladen Date: 09/01/94 Distance to nearest residence (other than owner): >1500 feet 1. AVERAGE LIVE WEIGHT-(ALW) 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 6400 head (finishing only) x 135 lbs. = 864000 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs head (wean to feeder) x 30 lbs. = 0 lbs Describe other : 0 Total Average Live Weight = 864000 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 864000 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW Volume = 864000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet /.n_la e,,- t? e./, / (04 4.< TOTAL DESIGNED VOLUME Inside top length (feet) 650.0 Inside top width (feet) 275.0 Top of dike elevation (feet) 50.9 Bottom of lagoon elevation (feet) 40.9 Freeboard (feet) 1.0 Side slopes (inside lagoon) 3.0 : 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 644.0 269.0 9.0 AREA OF TOP LENGTH * WIDTH = 644.0 269.0 AREA OF BOTTOM LENGTH * WIDTH = 590.0 215.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 617.0 242.0 173236 (AREA OF TOP) 126850 (AREA OF BOTTOM) 597256 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 173236.0 597256.0 126850.0 1 Total Designed Volume Available = 1346013 CU. FT 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 650.0 275.0 178750.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 178750.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 864000 lbs. ALW/135 lbs. ALW * 1.37 gal/day Volume = 1578240 gals. or 210994.7 cubic feet 5B. Volume of wash water 180 days This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall Volume = 7.0 in * DA / 12 inches per foot Volume = 104270.8 cubic feet 7.0 inches per CF 5D. Volume of 25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot Volume = 111718.8 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 210995 cubic feet 5B. 0 cubic feet 5C. 104271 cubic feet 5D. 111719 cubic feet TOTAL 426984 cubic feet 6. SUMMARY Temporary storage period Rainfall in excess of evaporation > 25 year - 24 hour rainfall > Freeboard > Side slopes > Inside top length > Inside top width > Top of dike elevation > Bottom of lagoon elevation > Total required volume > Actual design volume > Seasonal high watertable elevation (SHWT)===> Stop pumping elev. > Must be > or = to the SHWT elev. > Must be > or = to min. req. treatment el.=> Required minimum treatment volume > Volume at stop pumping elevation > Start pumping elev. > * DA 180 7.0 7.5 1.0 3.0 650.0 275.0 50.9 40.9 1290984 1346013 42.5 47,.0 42.5 46.9 864000 866371 49.2 Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 1234294 Volume at start pumping elevation > 1226086 Required volume to be pumped > 315265 Actual volume planned to be pumped > 359715 days inches inches feet 1 feet feet feet feet cu. ft. cu. ft. * feet feet feet feet cu. ft. cu. ft. feet cu. cu. cu. cu. 1 laic ft. ft. ft. * ft. Min. thicknr of soil liner when required==> 7. DESIGNED BY: DATE: Q.3 APPROVED BY: DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: \ A Operator:Mac-Ray Farm County: Bladen Date: 11/13/92 Distance to nearest residence (other than owner): 1800.0 feet 1. STEADY STATE LIVE WEIGHT O sows (farrow.to finish) O sows (farrow to feeder) 8640 head (finishing only) O sows (farrow to wean) O head (wean to feeder) x 1417 lbs. - x 522 lbs. -.. x 135 lbs. = x 433 lbs.' •-• x 30 lbs. •- O lbs O lbs 1166400 lbs 0 lbs 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) - 1166400 lbs S. MINIMUM REQUIRED TREATMENT VOLUME -OF -LAGOON Volume = 1166400 lbs.,SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW:= 1 CF/lb. SSLW Volume = 1166400 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet ; "Owner requests no sludge storage. Sludge will be removed as needed." 4. TOTAL DESIGN VOLUME Insi.de top length 475.0 feet Inside top width 460.0 feet Top of dike at elevation 47.3 feet Freeboard 1.0 feet g Side slopes 3.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 46.3 feet Bottom of lagoon elevation 36. 7 feet Seasonal high water table elevation 42.5 feet Total design volume using p'r:Lsmcri.dal formula SS/I:ND1 S9/i:::ND2 SS/SIDI:::J. SS/SIDI 2 3.0 3.0 3.0 3.0 AREA ii OFTOF' LENGTH * WIDTH = 469.0 454.0 AREA OF BOTTOM LENGTH * WIDTH 411.4 396.4 AREA OF MIDSECTION LENGTH * WIDTH x 4 440.2 425.2 Li: •a0.1• F1 46' 1. 0 WIDTH 454.0 212926.0 (AREA OF TOFF) 163079.0 (AREA OF BOTTOM) 1) :' H 9.6 748692.2 (AREA OF MIDSECTION * 4) CU. FT. = I::f1REr 1-01:' + (4*AREA MIDSECTION) +- AREA BOTTOM] x DEPTH/6 212926.0 748692.2 163079.0 1.6 Vf)I...UME': OF LAflOON AT To1i)L. DESIGN LIQUID I..EVEI. = / 7 5. TEMPORARY STORAGE REQUIRED 5A. DRAINAGE AREA: Lagoon (top of dike) Length * Width = 475.0 460.0 218500.0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 218500.0 square feet Design temporary storage period to be 180 days. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 1166400 Lbs' SSLW * CF of Waste/Lb./Day * Volume = 284842 cubic feet 5B- Volume of wash water 180 days This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 010 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amou6t. 180 days excess rainfall = Volume = 7.0 in * DA / 12 inches per foot � Volume = 127458.3 cubic feet 7.0 inches AD. Volume of 25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot * DA Volume = 136562'5 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 284842 cubic feet 5B 0 cubic feet 5C 127458 cubic feet 5D 136563 cubic feet TOTAL 548863 cubic feet I (� 6. SUMMARY et 7. Total required volume Total design volume avail. 1799515 cubic feet'X �j \10L15{ �' 1715263 cubic feet Min. req. treatment volume plus sludge accumulation 1166400 cubic fe ''-5697 cubic feet (end pumping) '— feet ; Volume is zzu At elev. /�+�� ee I a7so&7sr^� Total design volume less 25yr-24hr storm is 1662953 cubic feet 45.6 feet ; Volume is 1651820 cubic fee�"(start pumping) At elev. Seasonal hig water table elevation 42.5 feet APPROVED BY: DESIGNED DATE: DATE.i� n NOTE: SEE ATTACH/= - WASTE UTILIZATION PLAN \ � OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime, This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the Iagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: • Maintenance of a vegetative cover for the dam, Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. ▪ Brush and trees on the embankment must be controlled, This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the Iagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: 1. separation of joints 2. cracks or breaks 3, accumulation of salts or minerals 4. overall condition of pipes Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalis, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be corning from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the Iagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: . proper lagoon sizing, . mechanical solids separation of flushed waste, . gravity settling of flushed waste solids in an appropriately designed basin, or . minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure.