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010003_Permit Renewal Application 2019_20190410
State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1: 2. Facility Name: Randall Lewis Farm 2 3. Landowner's Name (same as on the Waste Management Plan): 4. Landowner's Mailing Address: 3978 Lewis Rd City: Snow Cam', Telephone Number: 336-675-5071 Ext. 5. Facility's Physical Address: 3978 Lewis Rd City: Snow Camp 6. County where Facility is located: Alamance 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): Randall W. Lewis 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operation Types: Swine Wean to Finish Wean to Feeder Farrow to Finish Feeder to Finish Farrow to Wean Farrow to Feeder Boar/Stud Gilts Other Operations Type State: NC E-mail: State: NC Farm Number: 01-0003 Certificate Of Coverage Number: Randall W Lewis Randall W Lewis 336-675-5071 Ext. Swine - Feeder to Finish Cattle Dairy Calf Dairy Heifer Milk Cow Dry Cow Beef Stocker Calf Beef Feeder Beef Broad Cow Other Phone No.: 336-675-5071 Allowable Count 600 Dry Poultry Non Laying Chickens Laying Chickens Pullets Turkeys Turkey Pullet Wet Poultr% Non Laying Pullet Layers AWS010000 Zip: 27349-9758 Zip: 27349 OIC #: 19137 Other Types Horses - Horses Horses - Other Sheep - Sheep Sheep - Other RECEIVEDY4= APR 0 3 2019 WetprQuality Regional Operations Section 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) LAGOON 7' p 41S 3 / O 2 // [,i.- 0 24.00 4( Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP) signed b% the owner and a certified technical specialist. containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with' ANC General Statutes' 143-215.6A and' 143=215.6B, , any . person.: who :. knowingly ',makes any false statement, representation, or `certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) . Printed Name of Signing.. Official . (Landowner, or if multiple -Landowners all `landowners should sign. If Landowner is a corporationsignature should be by a principal executive officer of the corporation): Name: o, 1e- iLt 2" $ Title: Signature: Lk. ,4e, w r Date: Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program - 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER Governor MICHAEL S. REGAN Secretary LINDA CULPEPPER Director NORTH CAROLINA Environmental Quality February 27, 2019 Randall W Lewis Randall Lewis Farm 2 3978 Lewis Rd Snow Camp, NC 27349-9758 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https://de,j.nc.gov/about/divisions/water-resources/water-qualit. -regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non Discharge General Permits. ou must submit an a plicatipn for permit coverage to the Division. Enclosed you will fmd a "Request for Certificate of Coverage Facilih Currenth Covered by an Expiring State Non -Discharge General Permit." The application form must be completed. signed and returned by April 3, 2019. Please note that 'ou must include one 111 cop of the Certified Animal Waste Management Plan ICAWMP) with the completed and siened application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Winston-Salem Regional Office, Water Quality Regional Operations Section Alamance County Soil and Water Conservation District AFOG Section Central Files - AWS010003 D North Caro re Departmer_t of Envronx erta tc® tr I D vaos of Water Res7Lroes �l 512 N. Se stc a St. 11S3e. Ks Sery Canter I Ra gh, North Cana -ra 27CS3-1EE6 919.707.90 PD r.N I MAL WASTE UTILIZATION PL -v.1 Producer: RANDY LEWIS Location: 3978 LEWIS RD. SNOW CAMP NC 27349 Telephone: 910-376-3484 Type Operation: Existing Feeder to Finish Swine Number of Animals: 600.00 hogs (Design Capacity) STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon APPLICATION METHOD: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and,/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in 'the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation. exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface .is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Page: 1 .dIMAL WASTE UTILIZATION PL 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 600 hogs x 1.9 tons waste/hogs/year = 1140 tons x 2OOO/�3/�n s 2"�8p,6tjas Z7/, Lacs 50/s/9 : a7,15� Cz,l�/Q� :h. _ /O.` f^c�c� /yr. AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 600 hogs x 2.3 i bs PAN/hogs/year = 1 380 lbs . PAN/year .16 qc ,'ri /9r /3 eQhr/C(c;n Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. 8.444 Page: 2 WASTE UTILIZATION PLAN Amount of Waste Produced Per Year (gallons, ft3, tons, etc.) 600( Hogs )animals X 1.9 (tons) waste/ 1000 animal/ year =1140 tons 1140 tons x 20001bs/ton = 2,280,000 lbs /8.4 lbs/gal =271,429 gals/yr 271,429 gals/yr /27.1.54 gals/ac.in. = 10 ac inches/yr 1140 (tons) waste/ year Amount of Plant Available Nitrogen (PAN) Produced Per Year _600 (hogs) animal X 2.3_ lbs. PAN/ animal/ year=_1380_ lbs. PAN/year. 1380 lbs. PAN/year /10 acin/yr = 138 lbs/acin (PAN from N. C. Tech. Guide Std. 663) Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the nitrogen (N) requirements of the crop to be grown and assuming surface application: RYE Tract# Field Table 1: ACRES OWNED BY PRODUCER Soil Type Crop Lbs N/Ac Acres Month of Lbs N Util Application 4 3567 3567 4 AdB2 AdB2 BMG WA 150 100 1650 , May -Sept Ap. Meth 1100 Sept - March 4.5 3567 6 ---1 AdB2 CSGH 169 12 2028 ** Feb —June, S - N 1 1 3567 6 AdB2 WA 100 12 1200 Sept - March 1 1 3567 6 AdB2 SA 100 12 1200 June - Sept Total: 2.3 2#778` Cro;- Code BMG CSGH WA SA Cron Units Bermuda Grass Grazed tons Cool Season Grass Hay/Grazed tons Winter Annuals (rye, wheat, etc) ac Summer Annuals (Millets. Sudans) ac Lbs N per Unit 37.5 37.5 100 100 3 WASTE UTILIZATION PLAN AMMENDMENT For A ) y Lew(s Date et Z.9 J o i The Environmental Management Commissions regulations for animal waste management provides the following information in their Seventh Guidance Memo dated January 9, 2001: Animal waste application on fescue grass may begin on August 1 and end on July 31. This means animal waste may be applied to fescue throughout the year There are two exceptions. Exceptions: 1 Limit nitrogen application during June and July. It is recommended that you apply no more than 30 lbs. of N per 30 day period during June and July providing there is adequate soil moisture. * 2 No nitrogen in December and January during severe winters such as when ground is frozen or when ground is too wet for equipment. Important: Include this Amendment with your Waste Utilization Plan. Technical Representative /a,,d/ Date 2 D *This information on application rate provided by Carroll Pierce with the Division of Soil and Water Conservation on August 28, 2001. �.- MAL WASTE UTILIZATION PLA TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent. .landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) TRACT FIELD SOIL TYPE & CLASS - DETERMINING PHASE END CROP CODE APPLY METH YIELD LBS AW N PER AC COMM N PER AC. or RESID . N ACRES * L_ E S, AW N USED APPL_.I0 TIME ** TOTAL;O Indicates that this field is being overse dei (i .e . interp.lanted) or winte annuals follow summer annuals. Acreage figures may exceed total acreage in fields due to overseeding. lbs AW N (animal waste nitrogen) equals total any commercial nitrogen (COMM N) supplied. required nitrogen less The 'following legend explains the crop codes used in tab lr_`:s 1, and 2 above CROP CODE F6 PG CROP FESCUE GRAZED (PRIMARY HAY ►-AN t ) PASTURE - GRAZED TOTALS FROM TABLES 1 AND 2 ACRES ; LES Air.) N USED I I TABLE 1 � 4772) TABLE 2 i 0 i 0 UNITS TONS TONS PER UNIT 37. 5 28,125 Page: 4 .,MAL WASTE UTILIZATION PLA. TOTAL„ *** BALANCE 477e 7 - 33a$ This number must be less than or equal to 0 in order to fully utilize the animal waa,t.e: IN produced :, WASTE UTILIZATION PLAN NARRATIVE OF OPERATION • Division of Water Quality requires the following items to be available at the farm: waste application records, a map of fields and acreage that receives waste, waste analysis or calculations of waste constituents. • Note: This plan only addresses Nitrogen. The applicator is cautioned that Phosphorous and Potassium may be over applied while meeting the Nitrogen requirements. • Field # 4 — Winter Annuals (ex. Rye) will be overseeded into established Bermuda grass stand. • Field # 6 — Cool season grasses are the predominate planting however this may be rotated with Summer Annuals ( ex. millets, sudans) followed by Winter Annuals (ex. Rye, wheat, oats). .1IMAL WASTE UTILIZATION PL. This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 222 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 1110 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 3.7 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 8.88 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen appliedexceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and Page: 6 MAL WASTE UTILIZATION PLP, amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract 3567 3567 Field 4 6 Soil Type AdB2 AdB2 Crop PG FG Application Rate (i n/hr ) .45 .45 Applic. Amount (inches) *.82 * . 82 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION Page: 7 WASTE UTILIZATION PL_ , REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be 'soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 8 WASTE UTILIZATION PL_ ..d REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application► site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly inton water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 9 WASTE UTILIZATION Pb. REQUIRE® SPECIFICATION§ 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when thes metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 10 rNIMAL WASTE UTILIZATION P, A WASTE UTILIZATION PLAN AGREEMENT Name of Farm:RANDY LEWIS Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25--year, , 24--hour storm. The approved plan will be ;Filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will he available for review by NCDWQ upon request. Name of Facility Owner: RANDY LEWTS (Please print) n �, Signature: t6t4rC Date: 1/, „i4/ Name of Manager(If different from owner): C.. Signature: Date: Name of Person Preparing Plan: (Please print)PHIL ROSS Affiliation:ALAMANCE SWCD Phone No. (336)228-1753 ext.3 Address (Agency): Signature: Alamance SWCD 209 N. Graham Hopedale Rd. Burlington, NC 27217 cz. z zoo/ urc4-k3 3116101 Date: 1( 2//6 S U j s 6,- 2/65 line- t 211 EL, 5 r.8 = o �3- 2/76 ��� T H a > Oc? 2/77\ .11 w„ c., 0 \\ c 02190 i 0\ J02331 v 1004 2,176- _STON- :2 204 RD 4y p51 ♦ CHAPEL ,p1,4, ‘ Fy 'Pa Groh• / .1 Ch, 2333 2/72 c, 2334 JEWELL SQ133 F • D Graham Rt.2 1XON 2337 / LAMB RD RD /005 / WNI Tt; ♦ 235/ OR 2348 HILL RD. -S BO�N� 2354 RD. ?356 % o Cr/ / pow R1.I CLARK / 2353 (;SL - 2 349 235/ Rp. /003 —`Sutphin, ALSON WHITE Graham RD p360 Rt. 2 RD. 2348 z /003 v v Ce B. EVERETT JORD7B ELEM../ 1003 240 RO..1 H \ 12/72 c PINEWAY (_ \ RD. ` U /2336'-'- 0 • vy A, 4 P. w River Rt.I t, • /5/ 21452 / pQ 2 �p /4283 } 1 s16raha m !n /302' /z / 0 QSI Oz' OR3o w 003 '0 ' ', MORRQ., 2,0/ SCH. RD Y LOOP 2/53 \ ,N- • o� HWY. 2/5/ ny 9A )0011( 2/42 7 Haw Rt.2 2174 _WHITL 2171t 2175 2124 E CH UfCH R D. ILL re /003 d ► 2 lelmesseg Approximate SCALE OF MILES. 2338 29C 2 17 z axa ow Ca tI 2139 �T GST 2/45/ lT++,,,,{ ��`LFR /N / i1wham k't•Z O Ott•/ 2r�lc B 2188 IT IS ILLEGAL TO COPY OR REPRODUCE v ft GENERAL Lo c Art DAI MAP f?Ai DA LI- L Eva is FARM 3'i7e EvvtS RD 5Ncw CAMP, Nc. E S TA. -3'9 O aQ cy 2/42 '0 0,140 2147CHURCI /RD 2/42 Ogtt`pST 2/43 ����� GROVF 4f4ys °c 2/44 cy RO s� 246 2/4 R0 Moban e 2/45 2/46 R 7 r 2?9�._ 2345 2340 P WkITRo Y USSELL2344 0, Lic k GE. COUNTY i� f\ a1i /005\ cane Cr 2/8/ Graham R t. 2 N RD. Manndale 2/82 •a 2/04 149 /Pa 2/02 Li ccD © C.M.C. 4.1 Randy Lewis Swine Farm Tract 3567 :ield #4 - 11 acres :ield #6 - 12 acres Total 23 acres See Irrigation Design 0 250 500 1,000 Feet 1 1 1 1 1 1 1 1 1 Hydrants Swine Lagoon UNITED STATES DEPARTMENT OF AGRICULTURE NATURAL RESOURCES CONSERVATION SERVICE EMERGENCY ACTION PLAN PROJECT/FARM: "R a n cl y Lew .s Nw e. OPeo,� DATE: I /3 / g 7 / Reviser/ 3/18/ 0 9 P/ • Contact the North Carolina Department of Environment, Health and Natural Resources - Division of Water Quality - Winston-Salem Regional Office at (910) 771-4600 if the problem occurs Monday through Friday between 8:00am and 5:00pm. If the problem occurs outside of those hours contact the State of North Carolina Department of Crime Control and Public Safety - Division of Emergency Management - Raleigh at 1-800-662-7956 or (919) 733-3942. Provide the following information: FACILITY NAME: R a n d a s a rM LOCATION: 3918 Lew+s RJ . Sv+bw Caw,p NC. REGISTRATION/PERMIT # : pi — 3 • If there is danger to human life, downstream residences, roads, etc. call 911 or the ALAMANCE County Sheriff's Department at 5-70 — 30° • Begin lowering the liquid level in the pond by applying waste water to nearby Fp'elds w+4h irr+9q-ho.. sys-�-en, . • Contact a contractor to begin repair of the problem to minimize off -site damage (list the names and phone numbers of three below}. NAME PHONE NUMBER 1 Mcc$ane Grog,,, CpaQ00 37(0 —3405 I 2 Norris CDn5i4 /c-hori(FarO z2Co- (09 15 3 1--(o 14- Cons--try c-Fi ci., (p4v,'d) 2 2 7 — 17165 • Contact the ALAMANCE Soil and Water Conservation District at (910) 226 - 0477. • Contact the technical specialist who certified the waste storage pond . If this specialist is no longer working or is not available, contact another technical specialist who has design approval such as the Area Engineer. NAME PHONE NUMBER BI JI woods 'PA. 1 "Ross zze- l753 x 3 2.28-1753 x3 1 Insect Control Checklist for Animal Operations Source Cause HMI's to Control Insects Site Specific Practices Liquid Systems Flush Gutters • Accumulation of solids Lagoons and fits • Crusted Solids Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. O Remove bridging of accumulated solids at ischarge Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - inches over more than 30% of surface. Excessive Vegetative • Decaying vegetation Growth Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed Spillage f ' Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the t�ccunrulalion of decaying wastage. Clean up spillage on a routine basis (c.g., 7 - 10 day interval during summer; 15-30 day interval (luring winter). Feed Storage • Accumulations of feed residues AMIC - November II, 1996, Page { Reduce moisture accumulation within and around immediate perimctcr of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high o►sture grain products). Inspect for and reiuove or break up accumulated solids in filter strips around feed storage as needed. c Source Cause BMI's to Control Insects Site Specific Practices Animal holding Areas • Accunu►lalions of animal wastesnl O Eliminate low areas that trap moisture along and feed wastage (•rt� fences and other locations where waste accumulates and disturbance by animals is minimal. ll t,i(1 Maintain fence rows and filler strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed). Dry Manure l landling Systems • Accumulations of animal vast s fA rifko n'(kO Remove spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15-30 day interval during winter) where manure is loaded fur land application or disposal. Provide for adequate drainage around manure stockpiles. Inspect for and remove or break up accumulated wastes in filler strips around stockpiles and manure handling areas as needed. For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC, 27695-7613. AM1C - November 11, 1996, Page 2 Source Farmslead Swine Farm Waste Management Odor Copptrol Checklist knov'i Lewts E51. _ j2-11-tci 1 Cause IiMI's to Minimize Odor Site Specific Practices • Swine production l Vegetative or wooded buffers; �iecommended best management practices; lifIlf Good judgment and common sense Animal body surlaccs Fluor surfaces Manure collection pits • Dirty manure -covered animals Cl Dry floors • Wet mantae-covered 'loots Nk O Slotted floors; rjeco Waterers located over slotted Iloors; ('ceders at high end of solid floors; Scrape manure buildup from floors; C do Underfloor ventilation for drying • Urine; N! Frequent manure removal by flush, pit recharge, • Partial microbial decomposition or scrape; KO Underfloor ventilation Ventilation exhaust Fans • Volatile gases; Dust 'an maintenance; Efficient air movement Indoor surfaces Flush tanks Flush alleys • Dust ashdown between groups or animals; Feed additives; IPr Feed ceder covers; delivery downspout extenders to feeder covers • Agitation of recycled lagoon liquid while tanks are filling • Agitation during wastewater conveyance Pit recharge points • Agitation of recycled lagoon liquid while pits are filling O Flush tank covers; "ii xtend fill lines to near bottom of tanks with anti -siphon vents_ pcO Underfloor flush with underfloor ventilation 0 Extend recharge Tines to near bottom of pits with anti -siphon vents Lill stations • Agitation during sump tank filling and drawdown i,) WO Sump tank covers Outside drain collection or junction boxes • Agitation during wastewater conveyance Box covers AMOC - November 11, 1996, Page 3 Source End of drainpipes at lagoon Cause • Agitation during wastewater conveyance Lagoon surfaces • Volatile gas emissions; • Biological mixing; • Agitation IIMPs to Minimize Odor O Extend discharge point of pipes underneath lagoon liquid level tr1'ioper lagoon liquid capacity; fErCorrect lagoon startup procedures; /O Minimum surface area -to -volume ratio; .)1( O Minimum agitation when pumping; O Mechanical aeration; O Proven biological additives Site Specific Practices Irrigation sprinkler • I ligh pressure agitation; nozzles • Wind drill I Irrigate on dry days with little or no wind; CB/Minimum recommended operating pressure; al/Pump intake near lagoon liquid surface; i2r0 Pump from second -stage lagoon Storage tank or basin surface • Partial microbial decomposition; O Bottom or midlevel loading; • Mixing while filling; 0 Tank covers; • Agitation when emptying I_ 0 Basin surface mats of solids; ` 0 Proven biological additives or oxidants Settling basin surface • Partial microbial decomposition; /O Extend drainpipe outlets underneath liquid • Mixing while filling; t) I( level; • Agitation when emptying \ 0 Remove settled solids regularly Manure, slurry or sludge • Agitation when spreading; spreader outlets • Volatile gas emissions 0 Soil injection of slurry/sludges; O Wash residual manure from spreader aRer use; `O Proven biological additives or oxidants Uncovered manure, • Volatile gas emissions while slurry or sludge on field drying surfaces O Soil injection ofslurry/sludges ffiSoil incorporation within 48 hrs.; CH/Spread in thin uniform layers for rapid drying; O Proven biological additives or oxidants Dead animals • Carcass decomposition D/ Proper disposition of carcasses Dead animal disposal • Carcass decomposition pits Ci— f Complete covering of carcasses in burial pits; fg Proper location/construction of disposal pits incinerators • Incomplete combustion t0 Secondary stack burners AMOC - November 11, 1996, Page 4 Mortality Management Methods (check which method(s) are being implemented) Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 fee: from any flowing `/ stream or public body of water. r V 1� Rendering at a rendering plant licensed under G.S. 106-168.7 Complete incineration 0 In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Departr{ient of Agriculture Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Vete: inarian must be attached) s Lag /1/1 r ke r- - Th of PA r"i 93,2- L.19 v; Le �ToP oP PAw' ELEv. q 3. CgEs-r E 5w Et Ev 61 Z 91 GI ea S$ Tor PUwIP 9. -7 APR 0 3 2019 WetPr fluellty Regional Operations Section RANDY LEWIS WASTE TREATMENT LAGOON ALAMANCE COUNTY, NORTH CAROLINA AUGUST, 1983 MAINTENANCE AND OPERATION 1. Waste effluent in the lagoon shall be removed so as to not reach a normal effluent level higher than elevation 91.2 in the lagoon. A treated post will be set to mark this elevation. 2. For better odor control and waste treatment, the effluent in the lagoon should not be allowed to reach a surface elevation lower than 88.2. 3. The waste treatment lagoon is designed on the basis that: a. Elevation will be maintained as stated. b. A sprinkler irrigation system will be used to deliver the disposal volume from the lagoon to the disposal field. c. Disposal will be accomplished, at least two times (2.) per year with a volume of 69,590 cu. feet removed from the lagoon (17) each time. An adequate disposal area of corn (grain), tall fescue, or other crops will be provided. The effluent produced by this E C system will contain approximately 4,319 pounds of nitrogen W As-t 6 immediately after disposal on the land. U fl\ AT►�NFor proper nitrogen removal, one of the following or a combination of these and other crops shall be used. FL—N1s Corn- (grain) 22 acres/yr. Tall Fescue 11 acres/yr. Consult the local Soil Conservation Service Technician for any adjustments to the above once the system is in operation. e. The waste storage in the lagoon includes storage for both the waste generated by the hogs and other waste water from the opera- tion (i.e. leaky water faucets, etc.). The use of a flushing system that used a source of effluent other than the lagoon effluent would cause a substantial increase in the waste disposal rate (see item c) for the designed operation. f. All runoff from the surrounding watershed area shall be diverted around the impoundment. The diversion shall be designed and maintained so as to carry a 25 year frequency strom peak discharge. 4. The design capacity for this system is as follows! 600 pigs at an average of 135 pounds. 5. In order to deter unintended used of the lagoon, it is suggested that fences and appropriate signs be provided around the completed structure. RANDY LEWIS ANAEROBIC WASTE TREATMENT LAGOON ALAMANCE COUNTY, NORTH CAROLINA CONSTRUCTION AND DESIGN SPECIFICATIONS 1. Job. Class II for Lagoon; Hazard Class A 2. Watershed Area = Pool Area = Approximately 30,000 Ft.2 3. All runoff from the surrounding watershed area shall be diverted around the impoundment. The diversion shall carry a 25-yr. frequency strom runoff. 4. Maximum depth to top of dam = 13 feet. 5. Volume at top of dam 3.6 AC. FT. 6. Estimated volume of earth fill for: a. Lagoon 3,444 Cu. Yds. *Allowance for settlement (5%) 172 Cu. Yds. TOTAL 3,616 Cu. Yds. If the fill material is placed according to the attached specifications and each layer is passed over at least once with a rubber tire vehicle, allowance for settlement may be 5%, otherwise 10% will be required. 7. Estimated Volume of Excavation for: Lagoon = 3800 cu. yds. 8. The earth. fill and excavation computations do not include volumes for the cut-off core seal. It is anticipated that a minimum amount of excavation will be required for the cut-off core, but final depth determinations shall be made during construction. Cutflo Before St i 4i ::g Constructer n Check for Underground and Overhead Utilities U. S. DEPARTMENT OF A(Ki(;UI,, UR1{ Soil Conservation Service LOCATION CODE PLAN OF EXCAVATED WASTE STORAGE POND NAME ) c /uC.Levi CI( i 5 # DATE k as4- LENGTH 7/g-2 NC-1 NO-40 5/83 DISTRICT r /a4- e< Q o CO 0 or SI DE SLOPEi-TO 1 AVE. TOP ELEV. Q / 5° —MID SECTION 11Ve5f / / / / / / LENGTH AVE. BOTTOM ELEV. / / 'l 'O X 72_ X /2 < 63�0' i Volume = depth Erea of top) + (area of bottom) + (4 x area midsection] _ /� ` Cu.Ft. 6 Use of facility--SC.Jin/- -- Capacity / 9 3 40 0 Gallons SUMMARY Bottom Elev. 8o, Q Normal liquid level Elev. 9/, 2- Volume Cost -sharing / Cu. Ft. Storage for normal precip.(Ft) + .3 Soil type roy Z-evi/le. B. M. description FAeLitioo,/ Elev. /OD- Maximum liquid level Elev. 9/, S" Storage for: 25 yr. freq. precip. (Ft.) + Crest ESW Elev. %./, 0 Stage (Ft.) + Freeboard (Ft.) + /, r� Top of Dam Elev. 93, 0 tr� z 1 • -; % 1 •- i Th -r. + -, .# . _.1 a._1 _{._� � -","'_...ir..11' 1#iri}}� + i. ti t..t;-1 • fr6 v -a' oft U. S. Department of Agriculture Soil Conservation Service NC-ENG-34 September 1980 File Code: 210 HAZARD CLASSIFICATION DATA SHEET FOR DAMS Landowner ,+'��a • le.44//-s County Community or Group o. lJ -- 1 Conservation Plan No. Estimated Depth of Water to Top of Dam /3 Ft. Length of Flood Pool _a c v ' Ft. Date of Field Hazard Investigation 3r30-g3 Evaluation by reach of flood plain downstream to the point of estimated minor effect from sudden dam failure. • Est. Elev. :Est. Elevation ▪ Kind of :Improvements: of Breach Reach: Length: Width: ▪ Slope: Land Use ; Improvements Above :Floodwater Above . : Flood Plain: Flood Plain • c'. Ft.__ : Ft. : _ • Ft. Ft. 1 • • • • 2 • • • 3 Describe potential for loss of life and damage to existing or probable future downstream improvements from a sudden breach f —i- f. Hazard Classification of Dam Dam Classification b, c) (see NEM-Part 520.21) II, III, IV, V) By liti (name) (title) Concurred By 4 a (title) NOTE: 1. Instructions on reverse side. 2. Attach additional sheets as needed. Date 3-3o- Date Member rrigation Association Traveler Location on 6" Aluminum Pipe SE, Hydrant + Air Release Valve 6" LP') + Tr1-Acfion VaIve 6" 4" Flange Wheel Gate Valve Drain Valve 2" Water Supply kAAJ Lew% Fc-vArm Y 5 A"IcM a4ce Co 4y Gra--Mac Distributing Co. 2310 NC Hwy. 801 N Mocksville, NC 27028 Phone 910-998-3232 Fax 910-998-3111 Designed by: David Graham Date: 1-2-98 Scale: 1" = 100' Design No. 94 Hyd04:-/- SNS--/-4,114-fiJ,) XA) Fe PIPE S LCCATE IRECT J P F IC\ CST I\S , EN PIPE IS S PIP- I\ =V C T HUST Y CH 3LOC<S A\GE I\ \TS, TEES, TC 3 PIPE EL3O D C'PS, '\: GRCU\: E R21 200* PRESSRE R^ A T TE S, RY PIPES.) GS<ETE STFLL^TIC\ DEPTH IS 36" — L2" THE\CH kI:T T3=T IS 24 " RLST 3LCC I?a4CJy /-es1114m 40 ce Gwyn.' PVC IP