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HomeMy WebLinkAboutNC0000311_Permit Issuance_20170831Water Resources ENVIRONMENTAL QUALITY August 31, 2017 Mr. Edwin Morrow, President M-B Industries, Inc. P. O. Box 1118 Rosman, North Carolina 28772 ROY COOPER Governor MICHAEL S. REGAN Secretary S. JAY ZIMMERMAN Director Subject: Issuance of NPDES Permit Permit NC0000311 M-B Industries, Inc. Transylvania County Facility Class I Dear Mr. Morrow: The Division of Water Resources is forwarding herewith the Final NPDES permit for your facility. This permit renewal is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). This Final permit incorporates the following changes from your current permit: • The pH limits were added to Outfall 002 and Outfall 003 to meet the requirements of 15A NCAC 2B .0200. • The monitoring for Total Phenolic Compounds was removed from Outfall 001 based on the results of the Reasonable Potential Analysis. • Based on the results of the Reasonable Potential Analysis the monitoring for the following parameters was removed from Outfall 003: As, Cd, Chlorides, Cu, CN, Pb, Se, Ag, and Zn. • The requirement to begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application has been added to the permit. (Please see Special Condition A. (7.)). If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina Nothing Compares State of North Carolina I Environmental Quality I Water Resources 512 N. Salisbury Street 11611 Mail Service Center I Raleigh, NC 27699-1611 919.707.9000 General Statutes, and filed with the office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such a demand is made, this permit shall be final and binding. Please take notice that this permit is not transferable except after notice to the Division of Water Resources. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources, the Division of Land Resources, the Coastal Area Management Act, or any other federal or local governmental permit. If you have any questions on this permit, please contact Sergei Chernikov at 919-807- 6386. Sincerely, irector, Division of Water Resources Hardcopy: Central Files NPDES Files Asheville Regional Office, Water Quality E-copy: WSS/Aquatic Toxicology Unit Nothing Compares State of North Carolina I Environmental Quality I Water Resources 512 N. Salisbury Street 1 1611 Mall Service Center I Raleigh. NC 27699-1611 919.707.9000 Permit NC0000311 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, M-B Industries, Inc. is hereby authorized to discharge wastewater from a facility located at the M-B Industries Wastewater Treatment Plant U.S. Highway 64 West of Rosman Transylvania County to receiving waters designated as the West Fork French Broad River in the French Broad River Basin in accordance with effluent limitations, monitoring requirements, and other applicable conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective October 1, 2017. This permit and authorization to discharge shall expire at midnight on September 30, 2022. Signed this day August 31, 2017. rsi( yZimmerman .G, n-ector n of Water Resources uthority of the Environmental Management Commission Page 1of10 Permit NCO000311 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. M-B Industries is hereby authorized to: 1. Continue to operate an existing 0.030 MGD physical/chemical treatment facility for the treatment of metal fabrication wastewater (outfall 001), discharge non - contact cooling water (outfall 002), and groundwater remediation (outfall 003) from facilities located at M-B Industries, Inc., U.S. Highway 64, west of Rosman in Transylvania County, and 2. Discharge from said treatment works at the location specified on the attached map into West Fork French Broad River, which is classified B-Trout HQW waters in the French Broad River Basin. Page 2 of 10 Permit NC0000311 Part I A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [15A NCAC 02B .0400 et seq., 02B .0500 et seq.] During the period beginning on the effective date of this permit and lasting until permit expiration, the Permittee is authorized to discharge from outfall 001- METAL FMSB3NG. Such discharges shall be limited and monitored4 by the Permittee as specified below: �r:- , G c'ritidt �~ rTTf t = rt •!-:lCr r i 3-i.'i'1'rF '7kryi..7i M r� ,i,F=,���z•-Vey i:.��'�k�. s-+'L �. z.- i:l�[�sws. ik`-:_.a�l'v Sri= i }� k�• Se Ts;-Y F i riyy. '3! ..-..y�� , ♦ , ,� .r C sy i:ury:'��.aa"`L' Yv.i.iiS}:tea..a...� 'J'.i.Y.w-.tJ"T"'i���i.ir �xq x r u t f "...n.'�wtuv-.ws�. 5�.i.i.:h87.' :'+.':xiHcfiYr:.�ftt+�sa.�_ 2jn. :L s:. w�.ls'_. Qr.._. w.t��'F..:�r :i�• � -.aR jti.'.�tik.'i�. e, : wr��..r.�:.x��'al.�'i.�-...-aY:-r` vTi+cti _i.s.''i..�niixi ��-KL� Flow 0.030 MGD Weekly Instantaneous Influent or Effluent pH Between 6.0 and 9.0 S.U. Weekly Grab Effluent Total Suspended Solids 31.0 mg/L 60.0 mg/L 2/Month Grab Effluent Oil and Grease .26.0 mg/L 52.0 mg/L 2/Month Grab Effluent Temperature (°C)l Weekly Grab Effluent, Upstream, Downstream Total Toxic Organics (TTO)2 2.13 mg/L Monthly Grab Effluent Acute Toxicity3 Quarterly Grab Effluent Total Cadmium 0.26 mg/L 0.69 mg/L Quarterly Grab Effluent Total Chromium 1.71 mg/L 2.77 mg/L Monthly Grab Effluent Total Nickel 2.38 mg/L 3.98 mg/L Quarterly Grab Effluent Total Copper 2.07 mg/L 3.38 mg/L Quarterly Grab Effluent Total Cyanide 0.65 mg/L 1.20 mg/L Quarterly Grab Effluent Total Lead 0.43 mg/L 0.69 mg/L Quarterly Grab Effluent Total Silver 0.24 mg/L 0.43 mg/L Quarterly Grab Effluent Total Zinc 1.48 mg/L 2.61 mg/L Quarterly Grab Effluent Notes: 1. The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 0.50C and in no case cause the ambient water temperature to exceed 200C. 2. In lieu of monitoring for TTO, the permittee may submit the following certification statement: Based on my inquiry of the person or persons directly responsible for managing compliance with the permit limitation for total toxic organics, I certify that, to the best of my knowledge and belief, no dumping of concentrated toxic organics into the wastewater has occurred since the filing of the last discharge monitoring report. 3. Whole Effluent Toxicity shall be assessed using the Acute Toxicity (Fathead Minnow) Pass/Fail at 90% test. See part A. (4.). 4. The permittee shall submit Discharge Monitoring Reports electronically using NC DWR's eDMR application system. Please See Special Condition A. (7.). There shall be no discharge of floating solids or foam visible in other than trace amounts. Page 3 of 10 Permit NC0000311 A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [15A NCAC 02B .0400 et seq., 02B .0500 et seq.] During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from outfall 002 — NON -CONTACT COOLING WATER ONLY. Such discharges shall be limited and monitored3 by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Frequency I Sample Type Sample Location, Flow Semi-annually Estimate Effluent Temperature, OCR Semi-annually Grab Effluent Total Residual Chlorine2 17 /L Semi-annually Grab Effluent H Between 6.0 and 9.0 S.U. Quarterly Grab Effluent Notes.• 1. The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 0.5eC and in no case cause the ambient water temperature to exceed 20eC. 2. Total Residual Chlorine monitoring and limit applies only if chlorine is added to the treatment system. The Division shall consider all effluent total residual chlorine values reported below 50 pg/L to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 pg/L. 3. The permittee shall submit Discharge Monitoring Reports electronically using NC DWR's eDMR application system. Please See Special Condition A. (7.). The permittee shall obtain authorization from the Division of Water Resources prior to utilizing any biocide in the cooling water. THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER EXCEPT AS PRE -APPROVED ADDITIVES TO BIOCIDAL COMPOUNDS There shall be no discharge of floating solids or visible foam in other than trace amounts. Page 4 of 10 Permit NC0000311 A. (3.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [15A NCAC 02B .0400 et seq., 02B .0500 et seq.] During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from outfall 003 - GROUNDWATER REMEDIATION. Such discharges shall be limited and monitored2 by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Weekly I Avera a Daily I Maximum Measurement Frequency Sample Type Sample Location Flow 0.10 MGD Continuous Recording Effluent Cis-1,2dichloroethene, /L Quarterly Grab Effluent Trichloroethene, IL Quarterly Grab Effluent Tetrachloroethene, /L Quarterly Grab Effluent Total Chromium Quarterly Grab Effluent Chronic Toxicity' Quarterly Grab Effluent H Between 6.0 and 9.0 S.U. Weekly Grab Effluent Notes: 1. Whole Effluent Toxicity shall be assessed using the Chronic Toxicity at 0.55% test. See part A. (5.). 2. The permittee shall submit Discharge Monitoring Reports electronically using NC DWR's eDMR application system. Please See Special Condition A. (7.). There shall be no discharge of floating solids or visible foam in other than trace amounts. Page 5 of 10 Permit NC0000311 A. (4.) ACUTE TOXICITY PASS/FAIL LIMIT (Quarterly) [15A NCAC 02B .0200 et seq.] The permittee shall conduct acute toxicity tests on a Quarterlr� basis using protocols defined in the North Carolina Procedure Document entitled "Pass/Fail Methodology for Determining Acute Toxicity In A Single Effluent Concentration" (Revised -July, 1992 or subsequent versions). The monitoring shall be performed as a Fathead Minnow (Pimephales promelas) 24 hour static test. The effluent concentration at which there may be at no time significant acute mortality is 90% (defined as treatment two in the procedure document). Effluent samples for self -monitoring purposes must be obtained during representative effluent discharge below all waste treatment. The tests will be performed during the months of March, June, September and December. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGE6C. Additionally, DWR Form AT-2 (original) is to be sent to the following address: Attention: North Carolina Division of Water Resources Water Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Water Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete and accurate and include all supporting chemical/ physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Page 6of10 Permit NC0000311 A. (5.) CHRONIC TOXICITY LIMIT (Quarterly) [15A NCAC 02B .0200 et seq.] The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 0.55%. The permit holder shall perform at a minimum, gyarterlu monitoring using test procedures outlined in the "North Carolina Cedodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of March, June, September, and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWR Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Resources Water Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Water Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Water Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Page 7of10 Permit NC0000311 A. (6.) BIOCIDE CONDITION [G.S. 143-215, 143-215.11 The permittee shall not use any biocides except those approved in conjunction with the permit application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Water Resources. Such notification shall include completion of Biocide Worksheet Form 10.1 and a map locating the discharge point and receiving stream. A. (7.) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS [G.S. 143-215.1(b)) Federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and program reports and specify that, if a state does not establish a system to receive such submittals, then permittees must submit monitoring data and reports electronically to the Environmental Protection Agency (EPA). The final NPDES Electronic Reporting Rule was adopted and became effective on December 21, 2015. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) Signatory Requirements • Section D. (2.) • Section D. (6.) • Section E. (5.) Reporting Records Retention Monitoring Reports 1. Reporting Requirements [Supersedes Section D. (2.) and Section E. f5.1 fall Effective December 21, 2016, the permittee shall report discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation (CROMERR), permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: NC DEQ / Division of Water Resources / Water Quality Permitting Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1, 1. 1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. See "How to Request a Waiver from Electronic Reporting" section below. Page 8of10 Permit NC0000311 Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Starting on December 21, 2020, the permittee must electronically report the following compliance monitoring data and reports, when applicable: • Sewer Overflow/Bypass Event Reports; • Pretreatment Program Annual Reports; and • Clean Water Act (CWA) Section 316(b) Annual Reports. The permittee may seek an electronic reporting waiver from the Division (see "How to Request a Waiver from Electronic Reporting" section below). 2. Electronic Submissions In accordance with 40 CFR 122.41(1)(9), the permittee must identify the initial recipient at the time of each electronic submission. The permittee should use the EPA's website resources to identify the initial recipient for the electronic submission. Initial recipient of electronic NPDES information from NPDES-regulated facilities means the entity (EPA or the state authorized by EPA to implement the NPDES program) that is the designated entity for receiving electronic NPDES data [see 40 CFR 127.2(b)]. EPA plans to establish a website that will also link to the appropriate electronic reporting tool for each type of electronic submission and for each state. Instructions on how to access and use the appropriate electronic reporting tool will be available as well. Information on EPA's NPDES Electronic Reporting Rule is found at: https• / /www.federalregister. gov / documents 12015110122 / 2015-24954 / national-pollutant- discharge-elimination-system-npdes-electronic-reporting-rule Electronic submissions must start by the dates listed in the "Reporting Requirements" section above. 3. How to Request a Waiver from Electronic Reporting The permittee may seek a temporary electronic reporting waiver from the Division. To obtain an electronic reporting waiver, a permittee must first submit an electronic reporting waiver request to the Division. Requests for temporary electronic reporting waivers must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin submitting monitoring data and reports. The duration of a temporary waiver shall not exceed 5 years and shall thereupon expire. At such time, monitoring data and reports shall be submitted electronically to the Division unless the permittee re -applies for and is granted a new temporary electronic reporting waiver by the Division. Approved electronic reporting waivers are not transferrable. Only permittees with an approved reporting waiver request may submit monitoring data and reports on paper to the Division for the period that the approved reporting waiver request is effective. Information on eDMR and the application for a temporary electronic reporting waiver are found on the following web page: http• / / de4 nc goy/ about / divisions / water -resources / edmr Page 9of10 Permit NC0000311 4.—Slomtory Requirements jSupplements Section B. Ill.j Ibl and Supersedes Section B. (11.) All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.) (a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: httn: / /deg.nc.gov/about/divisions/water-resources/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: '7 certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. It S. Records RetentionlSupplements Section D. 16.11 The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. Page 10of10 I. A$HF.Vi17.F. CITIZEN TIlVIES VOICE OF THE MOUNTAINS •C ZEN-TMIEScom AFFIDAVIT OF PUBLICATION BUNCOMBE COUNTY SS. NORTH CAROLINA Before the undersigned, a Notary Public of said County and State, duly commissioned, qualified and authorized by law to administer oaths, personally appeared Kelly Loveland, who, being first duly sworn, deposes and says: that she is the Staff Accountant of The Asheville Citizen -Times, engaged in publication of a newspaper known as The Asheville Citizen -Times, published, issued, and entered as first class mail in the City of Asheville, in said County and State; that she is authorized to make this affidavit and sworn statement; that the notice or other legal advertisement, a true copy of which is attached hereto, was published in The Asheville Citizen -Times on the following date: February 12'h 2016. And that the said newspaper in which said notice, paper, document or legal advertisement was published was, at the time of each and every publication, a newspaper meeting'all of the requirements and qualifications of Section 1-597 of the General Statues of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the General Statutes of North Carolina. Signed this 121 day of February, 2016 Sworn to and subscribed before me the 12'h day of " My Comission expires the 5`h day of October, 2018.�OYE I A, NOTARY (828) 232-5830 1 (828) 253-5092 FAX r ( 14 O. HENRY AVE. I P.O. BOX 200990 1 ASHEVILLE, NC 28802 1 (800) 800-4204 A PUBLIC J DEQ/DWR FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NC0000311 Facility Information Applicant/Facility Name: NC0000311— M-B Industries Applicant Address: Mr. Edwin E. Morrow, P.O. Box 118; Rosman„ North Carolina 2877 Facility Address: U.S. I-Iijzhwav 64 west of Rosman Permitted Flow 0.030 MGD of process water, an unspecified quantity of non - contact cooling water, and 0.1 MGD of treated groundwater Type of Waste: Industrial Facility/Permit Status: Class II, Active; Renewal County: Transylvania Miscellaneous Receiving Stream: West Fork French Broad River Regional Office: Asheville Stream Classification: C-Tr-HQW State Grid / USGS Quad: G7NE/Rosman 303(d) Listed? no Permit Writer: Sergei Chernikov, Ph.D. Subbasin: 04-03-01 Date: 01/15/2016 Drainage Area mi : 27.2 Lat. 350 08' 15" N Long. 82° 51'00" W Summer 7 10 cfs 27.9 Winter 7 10 cfs : 30Q2 cfs 47.4 Average Flow cfs : 93.8 IWC (%): 0.07 (Outfall 001) 0.28 Outfall 003 BACKGROUND Mitchell-Bissel (NI-B) Industries is an industrial discharger producing metal stamping and wire forms. The processes performed on -site are metal stamping, metal forming, chrome plating and zinc plating. The facility is located near Rosman, North Carolina and discharges to high quality waters in the French Broad River Basin. The NPDES permit for M-B Industries covers three outfalls. Outfall 001 discharges process wastewater that has undergone physical/chemical treatment and falls under federal effluent guidelines (40CFR 433.13). Outfall 002 consists entirely of non -contact cooling water, and Outfall 003 discharges treated groundwater. REASONABLE POTENTIAL ANALYSIS (RPA)— OUTFALL 001 AND OUTFALL 003 The Division conducted EPA -recommended analyses to determine the reasonable potential for toxicants to be discharged at levels exceeding water quality standards/EPA criteria by this facility from Outfall 001 and Outfall 003. For the purposes of the RPA, the background concentrations for all parameters were assumed to be below detections level. The RPA uses 95% probability level and 95% confidence basis in accordance with the EPA Guidance entitled "Technical Support Document for Water Quality -based Toxics Control." The long term discharge data was used in the analysis. For Outfall 001 calculations included: Cd, Total Phenolic Compounds, Cr, Cu, CN, Pb, Ni, Ag, and Zn (please see attached). For Outf tU 003 calculations included: As, Cd, Chlorides, Cr, CN, Pb, Se, Ag, Zn, Tetrachloroethane, Trichloroethane, and Cis 1,2 dichloroethane (please see attached). Based on the RPA, no water quality based limits are necessary for both outfalls. TBEL limits will be maintained for Outfall 001. Fact Shect NPDES NC0000311 Renewal Page I TOXICITY TESTING Current Requirement: Outfall 001— Acute P/F @ 90% using Pimephales promelas Recommended Requirement: Outfall 001— Acute P/F @ 90% using Pimephales promelas This facility has passed 17 of 19 quarters (2 failures), please see attached. Current Requirement: Outfall 003 — Chronic P/F @ 0.55% using Ceriodaphnia dubia Recommended Requirement: Outfall 003 — Chronic P/F @ 0.55% using Ceriodaphnia dubia This facility has passed 19 of 19 quarters, please see attached. COMPLIANCE SUMMARY During the last 5 years, the facility has not violated any permit limits, please see attached. PERMIT LIMITS DEVELOPMENT • The pH limits in the permit are based on the requirements of the 15A NCAC 2B .0200 (Outfall 0012 Outfall 002, and Outfall 003). • The temperature limits in the permit are based on the requirements of the 15A NCAC 2B .0200 (Outfall 001 and Outfall 002). • The following limits in the permit are based on the requirements of 40 CFR 433.13: TSS, Oil and Grease, TTO, Total Cadmium, Total Chromium, Total Nickel, Total Copper, Total Cyanide, Total Lead, Total Silver, Total Zinc (Outfall 001). • The TRC limit in the permit is based on the requirements of the 15A NCAC 2B .0211 (Outfall 002). • The Whole Effluent Toxicity limits in the permit are based on the requirements of the 15A NCAC 2B .0500 (Outfall 001 and Outfall 003). PROPOSED CHANGES • The pH limits were added to Outfall 002 and Outfall 003 to meet the requirements of 15A NCAC 2B .0200. • The monitoring for Total Phenolic Compounds was removed from Outfall 001 based on the results of the Reasonable Potential Analysis. • Based on the results of the Reasonable Potential Analysis the monitoring for the following parameters was removed from Outfall 003: As, Cd, Chlorides, Cu, CN, Pb, Se, Ag, and Zn. The requirement to begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application has been added to the permit. (Please see Special Condition A. (7)). Proposed Schedule for Permit Issuance Draft Permit to Public Notice: Permit Scheduled to Issue: February 9, 2016 April4, 2016 NPDES Contact If you have questions regarding any of the above information or on the attached permit, please contact Sergei Chernikov at (919) 807-6386. Fact Sheet NPDES NCO00031 1 Renewal Page 2 M-B Industries NC0000311 2014 Freshwater RPA - 95% Probability/95% Confidence MAXIMUM DATA POINTS = 58 Qw(MOD)= 0.10 WWTP/WTP Class:I IQIOS(cfs)= 22.98 IWC @1QIOS = 0.669981% 7QIOS(cfs)= 27.90 IWC @7QIOS= 0.552486% 7QIOW (cfs)= NO 7010w DATA IWC @ 7QIOW = NIA 30Q2 (cfs) = 47.40 IWC @ 30Q2 = 0.325938% Avg. Stream Flow, QA Jets) = 93.80 IWC @ QA = 0.164973% Receiving Stream: West Fork French Broad River Stream Class: C-Tr-HQW Outfall 003 Qw = 0.1 MGD YOU HAVE DESIGNATED THIS RECEIVING STREAM AS HOW OR ORW PARAMETER STANDARDS & CRITERIA (2) REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION TYPE J F NC WQS / Applied '/a FAV / n # Det. Max Fred Allowable Cw (1) S Chronic Standard Acute Cw Acute: NO WQS Arsenic C 25 FW(7QIOs) ue/L 16 16 11.9 _ __ _ _ _ no limit --------------------------- Chronic: 4,525.0 No value> Allowable Cw _ _ _ _ _ _ _ _ Arsenic C 5 HH/WS(Qavg) ug/L 16 16 I1.9 Chronic: 3,030.8 No value> Allowable Cw remove monitoring Acute: NO WQS Beryllium NC 3.25 FW(7QIOs) ug/L 0 0 N/A Na _ ____ _ _ Cbronic: 588.3 _____-_-_-___-_ _ _ ___ _ _ Acute: 1,119.4 no limit Cadmium NC 1 FW(7QIOs) 7.5 ug/L 16 16 1.1 Chronic: 181.0 remove monitoring No value> Allowable Cw Acute: NO WQS W limit Chlorides JAL) NC Its FW(7QIOs) mg/L 16 16 6 _ _ _ _ _ _ _ Chronic: 20,815 _ _ _ _ _ _ remove monitoring No value> Allowable Cw Acute: NO WQS Na Chlorinated Phenolic Compounds NC 0.5 A(30Q2) ue I 0 0 N/A _ Chronic: —--153.4— — _ _ _ _ _ _ _ _ _ _ _ _ Acute: NO WQS Na Total Phenolic Compounds NC 150 A(30Q2) ueI n u N/A _ _ _ _ _ _ _ _ _ _ _ _ Chronic: 46,021.0 _ _ _ _ _ Acute: 76,270.9 no limit Chromium NC 25 FW(7QIOs) 511 ug/L 16 16 37.? _ _ ___._ _ _ _ Chronic 4,525.0 _-_-_-_-_-_-_-_-_-_-_-_-___ remove monitoring No value > Allowable Cw Acute: 544.8 Na Copper JAL) NC 4 FW(7QIOs) 3.7 ug/L 0 0 N/A _ _ _ Chronic:-----633.5_— Acute: 1,641.8 no limit Cyanide NC 2.5 FW(7QIOs) II 10 ug/L 16 16 5.0 _ ___ ___ Chronic: 452.5 _ _ _ _ _ _ _ _ _ _ _ _ _ _ No value> Allowable Cw remove monitoring 311-Outlall 003-RPA-2016, me Gage 1 02 9/5/2017 M-B Industries Outfall 003 NC0000311 2014 Freshwater RPA - 95% Probability/95% Confidence Qw = 0.1 MGD Acute: NO WQS Na Fluoride NC 900 FW(7QIOs) ug/L 0 0 N/A _ _ _______ _ _ _ __ Chronic: 162,900.0 Acute: 2,522.5 no limit Lead NC 12.5 FW(7QIOs) 16.9 ug/L 16 16 SA --------------------------------------------- Chronic: 2,262.5 remove monitoring No value > Allowable Cw Acute: NO WQS Na Mercury NC 6 FW(7QIOs) 0.5 ng/L 11 0 N/A _ _ _ _ _ Chronic: 1,086.0 _________________-_________ Acute: NO WQS Molybdenum NC 1000 HH(7Q10s) ue I 0 n N/A r✓a _ __ ..-C _ _ ___ _ _ _ ronic: 181,000.0 _ Acute: 19,478.2 Na Nickel NC 44 FW(7QIOs) 130.5 ug/L 0 0 N/A _ _ ----------------------------------- nic: 7,964.0 — Chro Acute: 4,179.2 to limit Selenium NC ?.5 FW(7QIOs) 28 ug/1. 16 16 10.0 nic_ Cbro452.5 remove monitoring No value > Allowable Cw Acute: 91.794 no limit SllverlAL) NC 0.03 FW(7QIOs) 0.615 ug I. 16 16 5.000 __ _ _ _ _ ___ Chronic: _____________ remove monitoring No value > Allowablea CCw w Acute: NO WQS no limit Tetrachloroethene C 0.15 HH(Qavg) ug/L. 16 16 6.60000 _ _______________ _ _ _ Chronic: 90.92419 No value > Allowable Cw Acute: NO WQS no limit Trichloroethene C 15 HII(Qavg) ug,L 16 16 6.70000 Chronic: 9092.41935 No value > Allowable Cw Acute: NO WQS ne limit Cis 1,2 dichloroethene C 360 HH(Qavg) pg/L 8 8 9.50000 Note: n 5 9 Default C.N. _ __ _ Chronic 218218.06452 ____________ Limited data set No value> Allowable Cw Acute: 5000.14516 no limit Zinc (AL) NC 25 FW(7QIOs) 33.5 ug/L 16 16 12.10000 1 _ _____ _ _ _ Chronic 4525.00000 ___________________________ remove monitoring No value > Allowable Cw 311-Cutfall 003-RPA-2016, tpa Page 2 of 2 - 9/5/2017 REASONABLE POTENTIAL ANALYSIS z Ualues' TE SPECIAL Arsenic- FWStandard Va Maxmumd: - Arsenic-HH/WSStandards . Mazlmum dat points = 58 Date Data BDL=112DL Results 17- 10 10 Sld Day. 2.2361 10 10 Mean 8.7500 10 10 C.V. 0.2556 10 10 n 16 10 10 10 10 Mult Factor = 1.19 10 10 Max. Value 10.0 ug/L 10 10 Max. Prod Cw 11.9 ug/L 10 10 10 10 10 10 10 10 5 5 5 5 5 5 5 5 Automatically copies Standard entries Date Data BDL=1/2DL Results �. 1/0/1900 0 10 10 Sld Dev. 2.2361 1/0/1900 0 10 10 Mean 8.7500 1/0/1900 0 10 10 C.V. 0.2556 1/0/1900 0 10 10 n 16 1/0119DO 0 10 10 V0/1900 0 10 10 Mult Factor= 1.19 1/0/1900 0 10 10 Max. Value 10.0 ug/L V0/1900 0 10 10 Max. Prod Cw 11.9 ug/L 1/0/1900 0 10 10 1/0/1900 0 10 10 1/0/1900 0 10 10 11011900 0 10 10 110/1900 0 5 5 1/0/1900 0 5 5 1/0/1900 0 5 5 1/0/1900 0 5 5 -1- 311-Oudall 003-RPA-2016, data 9/5/2017 REASONABLE POTENTIAL ANALYSIS 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Cadmium Ux ^PASTE SPECUIL values then^coPY•• 5 Use ^PASTE SPE Chlorides (AL) vawea Men -CC . Maximum data Maximum data pp 58 point = 58 Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 1 1 Std Dev. 0.1250 1 5 5 Std Dev. 0.9309 1 1 Mean 0.9688 2 5 5 Mean IS 1 1 C.V. 0.1290 3 4.2 4.2 C.V. 0.2478 1 1 n 16 4 4 4 n 16 1 5 3.8 3.8 1 1 Mutt Factor = 1.09 6 3.8 3.8 Mutt Factor = 1.2 1 1 Max. Value 1.0 ug/L 7 3.7 3.7 Max. Value 5.0 1 1 Max. Fred Cw 1.1 ug/L 8 3.6 3.6 Max. Fred Cw 5.9 1 1 9 3.6 3.6 1 1 10 3.6 3.6 1 1 11 3.6 3.6 1 1 12 3.5 3.5 1 1 13 3.4 3.4 1 1 14 3.3 3.3 1 1 15 1 1 0.5 0.5 16 5 5 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 311-Outfall 003-RPA-2016, data -2- 9/5/2017 REASONABLE POTENTIAL ANALYSIS CULL- 8 Uee'PASTE SPECIAL 10 Use 'PASTE St CYBDIfI@ Values"then'. .Maximum, IpY'. 1,"= ChrODtIWD values. then"COPY" ., Maximum data polnb = a points = 58 6111- 1 Date Data 34.4 BDL=112DL 34.4 Results Std Dev. 2.8627 Date 1 Data 8 BDL=112DL 5.0 Results SW Dev. 0.0000 2 30.3 30.3 Mean 27.1063 2 8 5.0 Mean 5.00 3 29.8 29.8 C.V. 0.1056 3 8 5.0 C.V. 0.0000 4 28.9 28.9 In 16 4 8 5.0 n 16 5 28 28 5 8 5.0 6 27.6 27.6 Mult Factor = 1.08 6 5 5.0 Mull Factor = 1.00 mg/L 7 27.3 27.3 Max. Value 34.4 ug/L 7 5 5.0 Max. Value 5.0 mg/L 8 26.8 26.8 Max. Fred Cw 37.2 ug/L 8 5 5.0 Max. Fred Cw 5.0 9 26.6 26.6 9 5 5.0 10 26.5 26.5 10 5 5.0 11 25.7 25.7 11 5 5.0 12 25.6 25.6 12 5 5.0 13 25.5 25.5 13 5 5.0 14 24.9 24.9 14 5 5.0 15 23.2 23.2 15 5 5.0 16 22.6 22.6 16 5 5.0 17 17 18 18 19 19 20 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53 53 54 54 55 55 56 56 57 57 58 58 311-Outfall 003-RPA-2016, data -3- 9/5/2017 REASONABLE POTENTIAL ANALYSIS 'ECtAL 12 :OPY" bb a Data Data ug/L ug/L Lead Use 'PASTE SPECIAL Values' uum "COPY' 16 U e'PASTE Si Selenium Values'taen', .Maximum Cab .Maximums polnb = 6 points = 58 BDL=112DL Results Date Data BDL=112DL Results i 5 Std Dev. 0.0000 1 10 10 Std Dev. 0.0000 i 5 Mean 5.0000 2 10 10 Mean 10.0000 i 5 C.V. 0.0000 3 10 10 C.V. 0.0000 i 5 n 16 4 10 10 It 16 i 5 5 10 10 i 5 Mull Factor = 1.00 6 10 10 Mult Factor = 1.00 i 5 Max. Value 5.0 ug/L 7 10 10 Max. Value 10.0 i 5 Max. Prod Cw 5.0 ug/L 8 10 10 Max. Prod Cw 10.0 5 9 10 10 5 10 10 10 5 11 10 10 5 12 10 10 5 13 10 10 i 5 14 10 10 i 5 15 10 10 i 5 16 10 10 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 311-Outfall 003-RPA-2016, data - 4 - 9/5/2017 REASONABLE POTENTIAL ANALYSIS 'ECIALF :OPY' fate 1 2 3 4 5 6 ug/L 7 ug/L 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Silver (AL) Date Data BDL=1/2DL Results 5 5 Sid Dev. 5 5 Mean 5 5 C.V. 5 5 n 5 5 5 5 Mult Factor = 5 5 Max. Value 5 5 Max. Fred Cw 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Use "PASTE SPE Values" then "C . Maximum d: paints = So 5.0000 0.0000 16 1.00 5.000 ug/L 5.000 ug/L 18 Use"PASTESF Zinc (AL) Valaea^Ne"•1 Maximum, point = 6 Date Data BDL=1/2DL Results 10 Sld Dev. NO DATA 10 Mean NO DATA 10 C.V. NO DATA 10 n 0 10 10 Mult Factor = N/A 10 Max. Value N/A 10 Max. Fred Cw N/A 10 10 10 10 10 10 5 1 -5- 311-Outfall 003-RPA-2016. data 9/5/2017 REASONABLE POTENTIAL ANALYSIS ug/L ug/L 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Date Data Tetrachloroethene Values"then"COPY . Maximum data points = 5a BDL=112DL Results 5 5 Std Dev. 1.4887 2 2 Mean 3,5813 5 5 C.V. 0.4157 5 5 n 16 5 5 5 5 Mull Factor = 1.32 5 5 Max. Value 5,000000 pg/L 5 5 Max. Pred Cw 6.600000 pg/L 5 5 2 2 2 2 2 2 2 2 3.1 3.1 2.2 2.2 2 2 20 I Trichloroethene 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Date Data BDL=1/2DL Results 5 Std Dev. 2 Mean 5 C.V. 5 n 5 5 Mult Factor= 5 Max. Value 5 Max. Pred Cw 5 2 2 2 2 2 2 2 6- 311-Outfall 003-RPA-2016, data 9/5/2017 REASONABLE POTENTIAL ANALYSIS Use 'PASTE SPECIAL 21 1Use'PASTE SPECIAI Values" then "COPY" CIS 1,2 dichloroethene Values" Ihen "COPY . Maximum data . Maxmum data polnte = 58 points = 58 Date Data BDL=II2DL Results 1.5492 1 5 5 Std Dev. 1.5526 3.5000 2 5 5 Mean 3.8750 0."26 3 5 5 C.V. (default) 0.6000 16 4 5 5 n 8 5 5 5 1.34 6 2 2 Mult Factor = 1.90 5.000000 Ug/L 7 2 2 Max. Value 5.000000 Ug(L 6.700000 Vg/L 8 2 2 Max. Pred Cw 9.500000 Pg/L 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 22 Zinc (AL) Date Data BDL-112DL 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 5 5 1 1 -7- 311-Oulfall 003-RPA-2016, data 9/5/2017 REASONABLE POTENTIAL ANALYSIS Values" then "CO{ . Maimum date volnls a 5a Results Sid Dev. 2.5000 Mean 9A250 C.V. 0.2740 n 16 Mult Factor = 1.21 Max. Value 10.000000 yg/L Max. Fred Cw 12.100000 yg/L -8- 311-Outfall 003.RPA-2016, data 9/5/2017 M-B-Industries Outfall 001 NC0000311 2014 Freshwater RPA - 95% Probability/95% Confidence Qw = 0.03 MGD u_.0 u-_ _••. Qw(MOD)= 0.03 WWTP/WTP Class:I I Q I OS(cfs)= 22.98 PVC ® IQIOS = 0.201941% 7QlOS(cfs)= 27.90 IWC @7QIOS= 0.166389% 7QIOW(cfs)= NO 7Q1Ow DATA IWCQ7QIOW= N/A 301(cfs)= 47.40 IWC © 30Q2 — 0.098005 % Avg. Stream Flow, QA (cfs)= 93.80 IWC ®QA= 0.049549 % Receiving Stream: West Fork French Broad Stream Class: C -Tr-HQW YOU HAVE DESIGNATED THIS RECEIVING STREAM AS HQW OR ORW PARAMETER STANDARDS & CRITERIA (2) REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION TYPE J f (1) NC WQS / Applied '/•_ FAV / Q. z Max Fred D N Det. Allowable Cw Chronic Standard Acute Cw Acute: NO WQS Arsenic C 25 FW(7QIOs) ug/L 0 0 N/A Chronic 15,025.0 Arsenic C 5 HH/WS(Qavg) ue/L 0 0 N/A Chronic: IQ09L0 ------------------------- Acute: NO WQS Beryllium NC 3.25 FW(7QIOs) ug/L 0 0 N/A _ _ _ _____ n/a Chronic: 1,953.3 Acute: 3,714.0 Cadmium NC 1 FW(7QIOs) 7.5 ug/L 16 16 1.0 no limit _ _ _ Chronic:_601.0----------------------------- No value> Allowable Cw Acute: NO WQS Chlorides (AL) NC 115 FW(7Q I Os) mg/L 0 0 N/A _ n/a Chronic_:----69,115-- -------------------------- Acute: NO WQS Chlorinated Phenolic Compounds NC 0.5 A(30Q2) ug/L 0 (1 N/A nla _ Chronic 510.2 _ Acute: NO WQS Total Phenolic Compounds NC I50 A(30Q2) ug/I, 16 16 924 _ _ _ _ no limit ____ Chronic 153,053 2 No value> Allowable Cw remove monitoring Acute: 253,043.9 Chromium NC 25 FW(7QIOs) 511 ug/L 48 48 270.4 no limit Chronic: 15,025.0 No value> Allowable Cw Acute: 1,807,5 Copper (AL) NC 4 FW(7QIOs) 3.7 uti 16 16 80.9 no limit _ _ Chronic:----2,103------------------------------- No value> Allowable Cw Acute: 5,447.1 Cyanide INC FW(7QIOs) II 10 ug/L 16 16 I844 no limit _ _ _ __Chronic--___1,502.5 _ _ ______________________.___ No value> Allowable Cw 311-Outfall 001-RPA-2016, rpa Page 1 of 2 2/3/2016 M-B-Industries Outfall 001 NC0000311 2014 Freshwater RPA - 95% Probability/95% Confidence Ow = 0.03 MGD Acute: NO WQS Fluoride NC 9i'no I'W(7QI0s) ug/L 0 0 N/A _ _ _ _ _ nla Chronic: 540,900.0 : Acute8,368.8 Lead NC 12.5 PW(7QIOs) 16.9 ug/L 16 16 5.0 no limit _ Chronic 7,512.5 _____ No value > Allowable Cw Acute: NO WQS Memury NC 6 FW(7Q105) 0.5 ng/L 0 0 N/A n/a __ _ _____ Chronic: 3,606.0 _____________________. Acute: NO WQS Molybdenum NC 1000 HH(7QIOs) ug/L 0 0 N/A Na _ __ 1,00_ __ Chronic: 600.0 Acute: 64,622.8 Nickel NC 44 FW(7QlOs) 130.5 ug/L 16 16 7.0 no limit _ _ _ _ __ Chronic: 26,444.0 No value> Allowable Cw Acute: 13,865.4 n/a Selenium NC 2.5 FW(7QIOs) 28 ug/L 0 0 N/A __ __ Chronic: 1,5023 _ _________ Acute: 304.544 Silver (AL) NC 0.03 FW(7QIOs) 0.615 ug/L I( 16 5.000 no limit _ _ _ _____ _ __ Chronic 18.030 ____ No value> Allowable Cw Acute: NO WQS Zinc (AL)NC 35 Il4'(7010s) ug/L 34 34 2,032.00000 no limit _ _ _ _ Chronic 15025.00000 ___ _______________ No value> Allowable Cw Acute: 0 0 N/A 311-Outfall 001-RPA.2016, rpa Page 2 of 2 2/3/2016 REASONABLE POTENTIAL ANALYSIS 4 7 Use"PASTE SPECIA Cadmium COPY- Total Phenolic Compounds Voluas''tM1en "CDPYdata Maximum data 68 points = Ba Date Data BDL=1/2DL ResultsDate Data BDL=1/2DL Results 1 Std Dev. 9"PAS�PECIAL 1 55 55 Sttl Dev. 15.5815 1 Mean 2 48 48 Mean 17.8750 1 C.V. 3 41 41 C.V. 0.8717 1 n 4 23 23 n 16 1 5 12 12 1 1 Mult Factor = 1.00 6 12 12 Mult Factor = 1.68 t 1 Max. Value 1.0 ug/L 7 11 11 Max. Value 55.0 ug/L t 1 Max. Pred Cw 1.0 ug/L 8 11 11 Max. Pred Cw 92.4 ug/L 1 9 10 10 1 10 10 10 1 11 10 10 1 12 10 10 1 13 10 10 1 14 10 10 1 15 7 7 1 16 6 6 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 311-Outtall 001-RPA-201, data - 2 - 1111/2016 REASONABLE POTENTIAL ANALYSIS 8 Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 9 Use 'PASTE SPECIAL Chromium Values" then =Pr' Copper (AL) . Maximum data points = 50 Data BDL=1/2DL Results Date Data BDL=112DL 260 260 Std Dev. 51.8965 1 57 57 250 250 Mean 113.1667 2 42 42 230 230 C.V. 0.4586 3 32 32 210 210 n 48 4 32 32 200 200 5 27 27 190 190 Mult Factor = 1.04 6 24 24 180 180 Max. Value 260.0 ug/L 7 23 23 150 150 Max. Pred Cw 270.4 ug/L 8 19 19 150 150 9 19 19 140 140 10 17 17 130 130 11 16 16 130 130 12 16 16 120 120 13 15 15 120 120 14 13 13 120 120 15 11 11 120 120 16 10 10 110 110 17 110 110 18 110 110 19 110 110 20 110 110 21 110 110 22 110 110 23 110 110 24 100 100 25 100 100 26 100 100 27 100 100 28 100 100 29 99 99 30 96 96 31 93 93 32 92 92 33 90 90 34 89 89 35 85 85 36 81 81 37 75 75 38 71 71 39 66 66 40 65 65 41 58 58 42 54 54 43 53 53 44 50 50 45 49 49 46 47 47 47 39 39 48 49 50 51 52 53 54 55 56 57 58 Use "PASTE SPECIAL Values" then "COP,' . Maximum data paints - Se Results Sid Dev. 124832 Mean 23.3125 C.V. 0.5355 n 16 Mult Factor = 1.42 Max Value 57.0 u9/L Max. Fred Cw 80.9 ug/L -3- 311-Outfall 001-RPA-201, data 1/11/2016 REASONABLE POTENTIAL ANALYSIS 10 Cyanide Date Data BDL=1/2DL Results 1 87 87.0 Sad Dev. 2 30 30.0 Mean 3 29 29.0 C.V. 4 22 22.0 n 5 10 5.0 6 8 5,0 Mult Factor = 7 8 5.0 Max. Value 8 5 5.0 Max. Fred Cw 9 5 5.0 10 5 5.0 11 5 5.0 12 5 5.0 13 5 5.0 14 5 5.0 15 5 5.0 16 5 5.0 Use "PABTESPECIAL 12 Values"Then"COPY" .Maximum data points = 68 Date Data 1. 3620 1 14.25 2 1.4991 3 16 4 5 2.12 6 87.0 ug/L 7 184A ug/L 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Lead xi Maximum data points = 68 BDL=1/2DL .Its Results Std Dev. 0.0000 5 Mean 5.0000 5 C.V. 00000 5 n 16 5 5 Mull Factor= 1.00 5 Max. Value 5.0 ug/L 5 Max. Pred Cw 5.0 ug/L 5 5 5 5 5 5 5 5 n 311-Outfall 001-RPA-201, data -4- 1/11/2016 REASONABLE POTENTIAL ANALYSIS 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29' 30. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Nickel Usa `PASTE SPECIAL Values" then "COPY` n Use"PASTES{ Silver (AL) Values" then "' .Maximum data .Maximum( points = 5 points = 511 Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 6.6 6.6 Sid Dev. 0.4000 1 5 5 Sld Dev. 0.0000 5.0 5 Mean 5A000 2 5 5 Mean 5.0000 5.0 5 C.V. 0.0784 3 5 5 C.V. 0.0000 5.0 5 n 16 4 5 5 n 16 5.0 5 5 5 5 5.0 5 Mull Factor = 1.06 6 5 5 Mull Factor = 1.00 5.0 5 Max. Value 6.6 ug/L 7 5 5 Max. Value 5.000 5.0 5 Max. Fred Cw 7.0 ug/L 8 5 5 Max. Pred Cw 5.000 5.0 5 9 5 5 5.0 5 10 5 5 5.0 5 11 5 5 5.0 5 12 5 5 &0 5 13 5 5 5.0 5 14 5 5 5.0 5 15 5 5 &0 5 16 5 5 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 311-Outfall 001-RPA-201, data 5- 1/11/2016 REASONABLE POTENTIAL ANALYSIS ug/L ug/L 21 Use "PASTE SPECIA". Zinc (AL) Values"than"COPY ' . Maximum data points = 58 Date Data BDL=112DL Results 1 1600 1600 Std Dee. 511,9217 2 1500 1500 Mean 460. 1765 3 1400 1400 C.V. 1A 124 4. 1300 1300 n 34 5 1100 1100 6 1000 1000 Malt Factor = 1.27 7 930 930 Max. Value ########## pg/L 8 850 850 Max. Fred Cw t##### pg/L 9 810 810 10 790 790 11 700 700 12 640 640 13 600 600 14 540 540 15 450 450 16 440 440 17 440 440 18 410 410 19 10 10 20 10 10 21 10 10 22 10 10 23 10 10 24 10 10 25 10 10 26 10 10 27 10 10 28 10 10 29 10 10 30 10 10 31 10 10 32 10 10 33 5 5 34 1 1 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 ' 51 52 53' 54 55 56 57 58 -6- 311-Outfall 001-RPA-201, data 1/11/2016 L M COp� B May 26, 2015 Sonia Gregory NC DENR / DWR / NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1677 Dear Sonia, M - E INDUSTRIES, INC. SERVING INDUSTRY SINCE 1894 9205 ROSMAN HWY., P.O. BOX 1118, ROSMAN, NC 28772 PHONE (828) 862-4201, FAX (828) 862-4297 On behalf of M-B Industries, Inc., I would like to request renewal of our NPDES Permit Number N00000311. We have not made any changes our facility or methodology of operations since the last renewal. Thank you, RECEIVED/DEWDWR ilICtiI., MAY 2 9 20!:' Edwin Morrow Water President t'ermitting Section MITCHELL-BISSELL CO. DIVISION SUNBELT SPRING & STAMPING CORP. DIVISION (828) 862-4201 (828) 862-4263 M M - B INDUSTRIES, INC. B HWY. 64 WEST P.O. BOX 518 ROSMAN, NC 28772 (704) 862-4201 FAX NO. (704) 862.4297 May 26, 2015 Sonia Gregory NC DENR / DWR / NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1677 Dear Sonia, Our sludge is produced from a flock that is the result of increasing the ph of the influent, adding a coagulant, and polymer. This mixture is sent to a clarifier for separation of the Flock and Water. The Flock precipitates to the bottom of a hopper and the water continues to a final tank where the PH is adjusted to a parameter 6 — 9. The sludge is pumped into the filter press which squeezes most of the water from the sludge. Now the cake is scraped from the filter screens in to a auger style dryer, where the cake is dried to a powder consistency. The sludge has now become a F006 Hazardous waste stored in 55 gallon drums awaiting Environmental Marketing Services, Inc. to take delivery. Thanks, Edwin Morrow President MITCHELL-BISSELL CO. (704) 862-4201 FLAME SPRAY ENGINEERING (704) 862-3304 SUNBELT SPRING & STAMPING CORP. (704) 862.4263 SERVING INDUSTRY SINCE 1894 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. Mail the complete application to: N. C. DENR / Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number INCOO 00311 Please print or type. 1. Contact Information: Owner Name Edwin Morrow Facility Name M-B Industries, Inc. Mailing Address PO Box 1118 City Rosman State / Zip Code NC / 28772 Telephone Number 828-862-4201 Fax Number 828-862-4297 e-mail Address edwinl(@,comporium.net 2. Location of facility producing discharge: Check here if same as above ❑ RECEIVED/DENR/DWR Street Address or State Road 9205 Rosman Hwy City Rosman MAY 2 9 7 ;i State / Zip Code NC / 28772 Walet Uual County Transylvania County Ohon 3. Operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name Conrad Stafford Mailing Address PO Box 634 City Rosman State / Zip Code NC / 28772 Telephone Number 828-553-8176 Fax Number 4. Ownership Status: Page 1 of 5 C-MI 10108 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. Federal ❑ State ❑ Private X Public ❑ 5. Standard Industrial Classification (SIC) code(s): 3469 6. Number of employees: 140 ?. Describe the treatment system List all installed waste treatment components with capacities, describe the processes that generate wastewaters. If the space provided is not sufficient attach a separate sheet of paper with the system description. Outfall 001: Wastewater is generated from 3 Electro-plating Lines (Tin, Zinc, and Chrome), 1 Black Oxide Line, and several vibratory finishing machines. The wastewater flows into 2) 4000 gallon tanks. Wastewater then flows thru 3 treatment tank where the PH is adjusted, coagulant and polymer added, and mixed thoroughly. A Flock is produce and travels thru a clarifier for separation where the Flock or sludge precipitates in a hopper and clean water is adjusted for PH and discharged into the West Fork French Broad River. The sludge is then pumped into a filter press where most of the water is squeezed out. The sludge cake is scraped from the screens and falls into a sludge dryer where the still damp cake becomes a powder and ready to ship to hazardous waste land fill. 8. Is facility covered under federal effluent limitation guidelines? No ❑ Yes X If yes, specify the category? NPDES 9. Principal product(s) produced: Metat Stamping, Wireforms, and ,Assemblies Principal raw material(s) consumed: Ferrus and Non Ferrus metal Briefly describe the manufacturing process(es): Raw material is cut, pierced, formed, welded, brazed, riveted, machined, washed, de -burred, and plated to customer specifications. Page 2 of 5 C-MI 10108 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 10. Amount of principal product produced or raw material consumed /T ict nr7r7/nr iinibz nFnrnrwrtinn rn)pr the 1aSt three uears) Product Produced or Raw Material Consumed AVERAGE Product Produced or Raw Material Consumed PEAK per Day 9000 per Month 187,500 per Year 12,250,000 Pounds 11. Frequency of discharge: Continuous ❑ If intermittent: Days per week discharge occurs: 5 Intermittent X Duration: 4.5 - 5.5 12. Types of wastewater discharged to surface waters only Discharge Flow GALLONS PER DAY Sanitary - monthly average Utility water, etc. - monthly average Process water - monthly average 001 - .014 MGD and 002 -.002 MGD Stormwater - monthly average Other - monthly average Explain: 003 - .050 MGD Groundwater Remediation Monthly Average total discharge (all types) 1,850,000 gallons 13. Number of separate discharge points: 3 Outfall Identification number(s) 001, 002, and 003 14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitude): West Fork French Broad River 3508'20"N - 82050157"W Page 4 of 5 C-MI 10/08 NPIIDES PERMIT APPLICATION — SHORT FORM O -• Minor Industrial Minor industrial, manufacturing and commercial facilities. M-B Industries, Inc. Page 6 of 5 C-MI 10108 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 15. Effluent Data [for new or proposed discharges] Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour composite sampling shall be used. ff more than one analysis is reported, report daily maximum and monthly average. If only one analysis is reported, report as daily maximum. NOTE: Permittees requesting renewal should complete the table ONLY for the parameters «., # ry"+" 4K! 1 �il..v� •l..v.�ovv. v Parameter - - - --- - - - Daily Maximum - Monthly Average Units of Measurement Biochemical Oxygen Demand (BOD5) Chemical Oxygen Demand (COD) Total Organic Carbon Total Suspended Solids 001 0 0 Mg/1 Ammonia as N Temperature (Summer)001 , 003 20, 18 20,16 Celsius Temperature (Winter) 001 , 003 19 , 16 16,14 Celsius pH 001 , 003 8.4 , 7.7 7.7 , 7.2 SU Fecal Coliform (If sanitary waste is present) Total Residual Chlorine (if chlorine is used) 16. List all permits, construction approvals and/or applications (check all that apply and provide permit numbers or check none if not applicable): Type Permit Number Type Hazardous Waste (RCRA) NCDO55167324 NESHAPS (CAA) UIC (SDWA) Ocean Dumping (MPRSA) NPDES NC0000311 Dredge or fill (Section 404 or CWA) PSD (CAA) Other Non -attainment program (CAA) Permit Number 17. List any chemicals that may be discharged (Please list and explain source and potential amounts.) None Page 7 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 18. Is this facility located on Indian country? (check one) Yes ❑ No X 19. Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Edwin Morrow President Printed name of Person Signing Title OF Signature of Applicant 11 Date s- - North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) 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