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HomeMy WebLinkAboutNC0003425_Compliance Evaluation Inspection_20100629INSPECTION MEMORANDUM December 12, 2012 Roxboro Steam Electric Plant NPDES Permit No. NC0003425 Semora, NC Additional notes from November 2012 NPDES Inspection 1) Follow up on Biological Monitoring Plan 2011 Results - Discussed the Biological Monitoring requirement of the permit. A copy of the most recent annual Biological Monitoring Plan results(2011) was received and reviewed. The 2011 data in the report showed the Hardness Standard and the Manganese Standard were exceeded in the lake. Also, the Manganese results in the BMP Report at SD (bottom water column)were recorded as high as 1750 ug/L. Please note Hardness and Manganese levels reported for NPDES Outfall 003 were also elevated above Water Quality Standards at the point of discharge into Hyco Lake. The Biological Monitoring Report showed Se in fish tissue below the NC DHHS Guidance of 10 PPM wet weight, but several fish tissue Se results were higher than the EPA DRAFT Selenium Criteria of 7.9 ug/gram dry weight/1.7 ug/gram wet weight. 2) Requested any sampling data from Hyco Afterdam McGee's Crossroads, if any was available. It was reported that no sampling is currently conducted at the Hyco Afterdam. The current permit language A.12b requires all water discharged from the afterbay to Hyco River shall comply with water quality standards including temperature standards. This location coincides with the Hyco River DWQ ambient monitoring station. One metals scan and one chloride, fluoride, sulfate sample was taken on November 5, 2012, preliminary results show Boron significantly elevated at the Hyco Afterdam compared to upstream Boron result reported in the 2011 Biological Monitoring Report. Boron monitoring is not currently a requirement in the NPDES permit, but has been added to the Biological Monitoring Plan as of 2011-2012. 3) Discussed the Stormwater/Wastewater - in heated water discharge canal. All wastewater sampling should be completed prior to commingling with Stormwater. The permit requires that a sample shall be taken prior to mixing with other sources of wastewater. The actual situation observed at the plant is (Non -process stormwater is discharged to the heated water canal, but also the ash pond toe drain (with characteristics of wastewater -confirmed in 2009 sampling) also drains to the heated water canal. This is not covered in the current permit and should be considered in future permit applications/permit renewal. The #4 Cooling Tower blowdown discharge (Recirculating Cooling) is permitted to discharge to the ash pond, and not directly to the heated water discharge canal. This was the understanding reported by the permittee and the facility reported their compliance with this condition. The facility reported in the most recent permit application two stormwater outfalls that have the potential to discharge direct to Hyco Lake. The facility reported that one of the outfalls will likely be eliminated, and the other will need to be added to the permit, as appropriate. 4) A review of the data from September 2010 to September 2011was conducted for the NPDES Discharge Outfall 003 to Hyco Lake. The data is attached. Many of the parameters reported were part of an additional sampling request by the Raleigh Regional Office, and are not currently monitored in the permit. This data reflects the levels of constituents in the combined ash pond, heated water discharge, and treated FGD wastewater at the point of entry to Hyco Lake. Analytes of concern from this review, include Boron (Levels reported from 830-2310 ug/L), Thallium (one elevated result in July 2011 of 0.25 ug/L), all Hardness Levels reported except one, exceed 100 mg/L, and Manganese with some "seasonal' spikes above 200 ug/L. See Data Attached. Roxboro Steam Electric rit A Environmental Monitoring Report Cam Crook ,� Alibi Reaervok spiway . 9 c e ' E ei �.` B A (OuNall a006) Auxiliary Intake Main Dam �. Discharge /' IOutlall 0003) s 'D Intake Canal yr 'f 131 Psun ftrage Pad EC 4 e A ., 4 z 0 FAaU A Jl 6A1 _ ♦ Pons—' / v.2 ` � ._ SSoa61p Ash Pond ) F �. Wnon•CaawaM r1.. Lake Awthaft Ii 1 Cobbs Creek 6 C ` Ii North Hyco RNer 0 05 t 2 0 J75 15 1 1 I South I I .0,49 Hyco River Hibrrcleff Figure 1. Hyco Reservoir sampling locations. L 2, ((��n ji2 A Progress Energy Carolinas, Inc. 4 Water and Natural Resources Section Cobnty: PERSON WATLc9 Sample ID: AB89509 River Basin RDA OF Oa pG PO Number # 12W7864 Report To RROSP COTiDate Received: 11I08/Z012 Collector: T CASHION O -~c Time Received: 09:30 Region: RRO Labworks LoginlD MSWIFT Sample Matrix: SURFACEWATER Final Report Date: 12/17/12 Loc. Type: RIVER/STREAM Final Report Report Print Date: 01/02/2013 Emergency Yes/No VisitlD COC Yes/No Loc. Descr.: HYCORIVER Location ID: HYCORIVERAFTDAM Collect Date: 1110512012 Collect Time: 10:40 Sample Depth If this report is labeled preliminary report, the results have not been validated. Do not use for Regulatory purposes. CAS # Analyte Name LAB ualifier Units Date V Validated by Sample temperature at receipt by lab 1.6 °C 11/6/12 HMORGAN Ion Chromatography _TITLE mg/L EPA 300.0 11/8/12 CGREEN Chloride 1.0 75 mg/L EPA 300.0 11/8/12 CGREEN Fluoride 0.4 0.4U mg/L EPA300.0 11/8/12 CGREEN Sulfate 2.0 34 mg/L EPA 300.0 11/8/12 CGREEN MET 7440-22-4 Ag by ICPMS 5.0 5.0 U ug/L EPA 200.8 11127/1, ESTAFFORDI 7429-90-5 Al by ICP 50 110 ug/L EPA200.7 11/2111: ESTAFFORDI 7440-36-0 Antimony by ICPMS 10 IOU ug/L EPA 200.8 11/2711; ESTAFFORDI 7440-38-2 As by ICPMS 2.0 2.0 U ug/L EPA 200.8 11/27/1, ESTAFFORDI 7429-90-5 B by ICP 50 1600 ug/L EPA 200.7 11/21/1: ESTAFFORDI 7440-38-3 Ba by ICP 10 71 ug/L EPA 200.7 11/2011. ESTAFFORDI 7440-41-7 Be by ICP 5.0 5.0 U ug/L EPA 200.7 11/21/1. ESTAFFORDI 7440-70-2 Ca by ICP 0.10 42 mg/L EPA 200.7 11/21/1. ESTAFFORDI 7440,43-9 Cd by ICPMS 1.0 1.0 U ug/L EPA200.8 11/2711: ESTAFFORDI 7440-48-4 Cobalt by ICP 50 50 U ug/L EPA 200.7 11/21/1, ESTAFFORD1 7440-47-3 Cr by ICPMS 10 IOU ug/L EPA 200.8 11/27/1, ESTAFFORD11 7440-50-8 Cu by ICPMS 2.0 2.0 U ug/L EPA 200.8 11/27/1: ESTAFFORD1 7439419-6 Fe by ICP 50 180 ug/L EPA 200.7 11/21/1. ESTAFFORD1 7439-97-6 Hg 245.1 0.2 0.20 U ug/L EPA245.1 11/16/1. ESTAFFORDI 7440-09.7 K by ICP 0.10 3.7 mg/L EPA 200.7 11/2011; ESTAFFORDI 7439-93-2 Li ICP 25 25 U ug/L EPA 200.7 11/20/1: ESTAFFORDI 7439-95-4 Mg by ICP 0.10 14 mg/L EPA 200.7 1120/1, ESTAFFORD1 7439-96-5 Mn by ICP 10 100 ug/L EPA 200.7 1121/1. ESTAFFORDI 143998-7 Mo by ICPMS 10 IOU ug/L EPA200.8 11/27/1, ESTAFFORDI 1440-23-5 Na by ICP 0.10 9.1 mg/L EPA 200.7 11/20/1, ESTAFFORDI '440-02-0 Ni by ICPMS 2.0 2.0 U ug/L EPA 200.8 1127/1. ESTAFFORD1 '439-92-1 Pb by ICPMS 2.0 2.0 U ug/L EPA 200.8 11127/1, ESTAFFORDI 782-49-2 Se by ICPMS 5.0 5.0 U ug/L EPA 200.8 11/27/1. ESTAFFORDI '440-31-5 Sn by ICPMS 10 IOU ug/L EPA 200.8 11/27/1, ESTAFFORD1 Laboratory Section 1623 Mail Service Center, Raleigh, NC 27699-1623 (919) 733-3908 For a delaiied description or the qualifier codes rater to hnp//oomincdenro /web/we/lab/sufenfn/s h D fa Qualifier Codes Page 1 of 2 lJ NC gD`WQ Laboratory Secti.on Rg Location'ID: HYCORIVERAFTDAM 0 Sample ID: AB89509 Colle 11/0512012 Collect Time:: 10:40 CAS # Analyte Name PQL Result/ Units Method Analysis Validated by Qualifier Reference Date 7440-28-0 Thallium (TI) ICPMS 10 IOU ug/L EPA 200.8 it/27/1: ESTAFFORDt 7440-32-6 Ti (Titanium) by ICP 10 IOU ug/L EPA 200.7 11/2011, ESTAFFORD1 7440-62-2 V by ICP 25 25 U ug/L EPA200.7 11/21/1. ESTAFFORDt 7440-66-6 Zn by ICPMS 10 IOU ug/L EPA 200.8 11/27/1: ESTAFFORDI Laboratory Section 1623 Mail Service Center, Raleigh, NC 27699-1623 (919) 733-3908 For a detailed dewlpimn of the Quabfier Codee refer to hff,rj o,,1 redenr on/weC/wo/lab/staffinbhecbs stNOata ualiXer Caries<hno9/Donal mdenram/web/wa/lab/s aflinb/c lussia Page 2 of 2 County: PERSON River Basin Report To RROSP Collector. T CASHION Region: RRO Sample Matrix: SURFACEWATER Loc. Type: RIVER/STREAM Emergency Yes/No CDC Yes/No Preliminary Results VisitlD Loc. Descr.: HYCORIVER Location ID: HYCORIVERAFTDAM I Collect Date: 1110512012 1/ this report is labeled preliminary report, the results have not been val) CAS # Analyte Name PQL LAB Sample temperature at receipt by lab 1.6 Ion Chromatography _TITLE Chloride 1.0 75 ..,y,� Sample ID: AB89509 PO Number# 12W7864 Date Received: 11/06/2012 Time Received: 09:30 1 abworks LoainlD MSWIFT Fluoride 0.4 0.4 U mg/L EPA300.0 11/8112 Sulfate 2.0 34 mg/L EPA 300.0 11/8/12 7440-224 Ag by ICPMS 5.0 5.0 U ug/L EPA 200.8 11/27/1, ESTAFFORDI 7429-90-5 Al by ICP 50 110 ug/L EPA 200.7 11/2111: ESTAFFORDI 7440-36-0 Antimony by ICPMS 10 IOU ug/L EPA 200.8 11/27/1: ESTAFFORDI 7440-38-2 As by ICPMS 2.0 2.0 U ug/L EPA 200.8 11/27/1: ESTAFFORDI 7429-90-5 B by ICP 50 1600 ug/L EPA 200.7 11/21/1. ESTAFFORD1 7440-38-3 Be by ICP 10 71 ug/L EPA 200.7 11/20/1. ESTAFFORDI 744041-7 Be by ICP 5.0 5.0 U ug/L EPA 200.7 11/21/1, ESTAFFORDI 7440-70-2 Ca by ICP 0.10 42 mg/L EPA 200.7 11/2111, ESTAFFORDI 7440-43-9 Cd by ICPMS 1.0 1.0 U ug/L EPA 200.8 11/2711. ESTAFFORDI 7440484 Cobalt by ICP 50 50 U ug/L EPA 200.7 11/21/1: ESTAFFORDI 744047-3 Cr by ICPMS 10 IOU ug/L EPA 200.8 11/27/1, ESTAFFORDI 7440-50-8 Cu by ICPMS 2.0 2.0 U ug/L EPA 200.8 1112711: ESTAFFORDI 7439-89-6 Fe by ICP 50 180 ug/L EPA 200.7 11/21/1. ESTAFFORDI 7439-97-6 Hg 245.1 0.2 0.20 U ug/L EPA245.1 1111611: ESTAFFORD1 7440-09-7 K by ICP 0.10 3.7 mg/L EPA200.7 11/20/1, ESTAFFORDI 7439-93-2 Li ICP 25 25 U ug/L EPA 200.7 11/20/1: ESTAFFORDI 7439-954 Mg by ICP 0.10 14 mg/L EPA 200.7 11120/1. ESTAFFORDI 7439.96-5 Mn by ICP 10 100 ug/L EPA 200.7 11/21/1, ESTAFFORDI 7439-98-7 Mo by ICPMS 10 IOU ug/L EPA 200.8 11127/1. ESTAFFORD1 7440-23-5 Na by ICP 0.10 9.1 mg/L EPA 200.7 11/20/1. ESTAFFORDI 7440-02-0 Ni by ICPMS 2.0 2.0 U ug/L EPA 200.8 11/27/1. ESTAFFORDI 7439-92-1 Pb by ICPMS 2.0 2.0 U ug/L EPA 200.8 11/27/1; ESTAFFORDI 7782 49-2 Se by ICPMS 5.0 5.0 U ug/L EPA 200.8 11127/1, ESTAFFORDI 1440-31-5 Sn by ICPMS 10 IOU ug/L EPA200.8 11127/1. ESTAFFORDI Laboratory Section>> 1623 Mail Service Center, Raleigh, NC 27699-1623 (919) 733-3908 For a detailed do..Ption of IM qualifier ooaee refer to hot, (/ I rO..rN b/ /I b/ (fi b/ b D Qua)iher Codes <hftp// d b/ /I b/ fX b/t M Page 1 of 2 NC/DWWQ Laboratory Section Location ID. HYCORIVERAFTDAM Sample ID: AB89509 Colle 11/0512012 Collect Time:: 10:40 MET Result/ Method Analysis CAS # Analyte Name PQL Units Validated by — Qualifier Reference Date 7440-28-0 Thallium (TI) ICPMS 10 IOU ug/L EPA 200.8 11/2 111. ESTAFFORD1 7440-32-6 Ti (Titanium) by ICP 10 IOU ug/L EPA 200.7 11/20/1: ESTAFFORD1 7440-62-2 V by ICP 25 25 U ug/L EPA 200.7 11/21/1. ESTAFFORD1 7440-66-6 Zn by ICPMS 10 IOU ug/L EPA 200.8 11/27/1, ESTAFFORD1 Laboratory Sectiorp> 1623 Mall Service Center, Raleigh, NC 27699-1623 (919) 733.3908 For a detailed desaipbon of the qualifier codes rater o hq 4/ ml d N b/ /I b/ /N b/ M1 0 O.Aft, Cod htt,Lt, tl,.d.r,,.,,N.bLwo/lab/vafbnb/techassista Page 2 of 2 0 0 3 0 LL rr °r �F rro2 �8 rro Fc rl 'F9 Off/ rro Fps rr Fa O �i 0 0 0 0 000 0 0 v 0 0 °z� rr°2F�F r� orO Fir cc °ro Farr r�F i r°r OI �F or ° o n io m ry �o �n rn rry Lq m rm m m m o p v ai W v v LM W W c�i v ,� .-y m 0 ry v ry v �o ai O O O o 0 0 0 0 0 0 0 o ko�o �D IDLO m o 0 0 0 0 3 0 LL 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 cal 0 0 0 0 a 0 0 O O O O O O O O O O O O O O O O O O O O O O O O O O N N N N N N N N N N N N N N N N N N N N N N N N N N N 00 \ m \ O \ ti \ N \ �'-i \ N \ M \ O \ V1 \ lO \ I� \ W \ �-' 00 m .-1 O '-1 c-I '-1 N �-Y N M V V1 1p n W 0 00 V 01 L A W N r N r r r O r lD 00 N W \ N \ r \ N \ r \ O \ �D \ 00 f0 r \ r \ N \ r \ r \ r \ r \ 00 \ N \ r \ N \ N \ r \ 01 N lD 01 r V V W tD lA A r ll� N 00 A r V Ot N r In r V V W \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ N N N N N N N N N N N N N N N N N N N N N N N N N O O O O O O O 0 O O O O O O O O O O O O O O O O O O r r r r r r r r r r V r r r r r r r r r r r r r r r 0 0 0 0 0 0 0 0 0 0 r m 0 N N N N N N r N r N N N W W W W W W W w W W W W W W 00 lD n LlD A r r lD O V W W N t. r r r Vt QlD 00 Q� 00 V 0N Ot In A V Ot �I Qi Ot iD lD r N 00 In ? V lo V Vt d /��20 O to O vim+ O N O w O N �2 J0S 010 �20 1J�S 10 �2 T2�3 0l0 �2 JCS 0'r0 �20 2�I? lJ �) O �� 11 /20 QS JJ �20 J J1 �2o �2 0 8�3 lJ i20'r1 m � 00 n I 3 v 0 m 00 Date Arsenic ug/L 8/3/2010 1.4 8/17/2010 1.5 9/7/2010 1.5 9/21/2010 1.4 10/5/2010 1.8 10/21/2010 1.7 11/2/2010 1.3 11/16/2010 1.2 12/7/2010 0.97 12/21/2010 0.86 1/4/2011 0.65 1/18/2011 0.8 2/2/2011 1.1 2/15/2011 0.94 3/1/2011 0.86 3/14/2011 0.83 4/5/2011 0.77 4/19/2011 0.79 5/3/2011 0.85 5/17/2011 0.87 6/7/2011 0.9 6/21/2011 1.7 7/6/2011 1.4 7/19/2011 1.25 8/2/2011 1.7 8/16/2011 2 9/20/2011 2.5 10/4/2011 2.5 11/2/2011 2.5 12/6/2011 2.5 1/4/2012 2.5 2/7/2012 2.5 3/7/2012 2.5 4/3/2012 2.5 5/1/2012 2.5 6/5/2012 2.5 7/3/2012 2.5 8/1/2012 2.5 9/5/2012 2.5 Arsenic ug/L 2.5 2 1.5 1 IS 0 %\�\ti1o\�ry\n\ti �y\ti a\'416\' 1\ e\''\tiro\�\ti�ry\�,\ti v\'V o-\nP e\'\ti 41 -Arsenic ug/L :wre�a J m_ Z rj Or /F jr /8 OC, / rr°rF/f / J � Or/ rr0 F/S Fa rr Z °� / jr°r c/F /F / 0'. 0/ °rO2F/�r °jO F/jr r/F OjOr 0? / Fi O j° s OR a ry o t /F/F .+ .� d o 0 6 ll1 L!1 1p 0 In ,-, L(1 a m .-, w to .-, m 00 ON m LA a m 0 In In N N V1 N N �4 N V7 1p I- n n 00 O O V1 tp N Ln�q N O N J O O O O O O O O O O O O O O O O O O e-i O m Z 0 0 0 0 0 0 0 0 0 0 0 0 a a eel a 0 N 0 0 0 0 0 0 0 0 0 0 0 0 0 0 a 0 0 0 O O O O O O O O O O O O O O O O O O O O O O O O O O N N N N N N N N N N N N N N N N N N N N N N N N N N +�' 00 m m O '-1 .-� ~ N N t+l M V u\j w^ n 0000 J C 00 2 I rr 02 lrO e rro rr F9 J oe 0\0 rro F/S -11 txo rr A Or / rlO��/E rro F/z or F/r o� Or°/rr °ror /rr oro Far t/ F/s Or o °r/ F/8 N M N m 00 N V e-1 V1 00 Vl V '-1 N .--I M V ti Vl m n ti N V W .--I M M V) 01 V1 O '-1 N 00 .-I 01 n M N Ql M l0 Q N M V 00 fl t0 w 00 C OD x O O O O O O O O O O O O O O O O O O O O O O O O O O N N N N N N N N N N N N N N N N N N N N N N N N N N 00 a. 00 Ot a .--I rl ~ "'� N N M m C t\A l\O ^ ^ 0000 O O V, \ A \ W \ N \ �.+ \ N \ �.+ \ p \ (p \ pp V V f0 F4 \ ID \ 01 N lD Ot F+ W 1p l!1 A F+ VI N CD A F+ V O1 N L+ {JI F+ V V W \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ N N N N N N N N N N N N N N N N N N N N N N N N N N 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 n c c N N N N N N N N N N N N N N N N N N N N N N N N N hi r Ln VI V1 Lm In NI VI Ln V1 VI V1 N1 VI NI VI Vn N1 VI VI V1 VI Ln N1 VI Ln Ul O F+ N .99 t0 iT °T0 O TT�� r0 iT O l0 t�L4 °tt T�3 iT O a�s��tt A s�2 o _ sus 'tT pq � s1s tt 0 0 i1O'ZT I c c r 9 J J Q I 00, rr O� ro i- Ems! 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C. Department of Environment and Natural Resources 1628 Mail Service Center Raleigh, NC 27699-1628 Subject: Roxboro Steam Electric Plant NPDES Permit No. NC0003425 Limestone slurry release Person County Dear Ms. Romanski: November 30, 2012 On November 26, 2012, Shannon Langley of Progress Energy, made verbal notification to your office of a release of approximately 6,900 gallons of limestone slurry at the subject facility. The verbal notification was made as an "unusual circumstance" as required by 15A NCAC 2B 0.506(a)(2)(B). As required by 15A NCAC 2B 0.506(a)(3), this letter fulfills the five day written letter requirement. The Roxboro plant uses limestone slurry to remove pollutants from the plant's air emissions. The material that was released had not yet been introduced into the plant's FGD scrubbers. Plant staff quickly detected the leak and took immediate action to stop the discharge. The discharge consisted solely of Hyco Lake water mixed with a small amount of limestone, which does not present a threat to the environment or water quality. Plant staff took additional action be retaining a contractor to gain access to the bank where the slung entered the lake and clean up any limestone residue. This release was from a pipe leak in a fiberglass reinforced pipe. The leak has been fully repaired and the section of pipe that is experienced the leak is being sent to a laboratory for analysis to better understand the cause of the failure. A press release was issued on Tuesday, November 27, 2012 to media outlets having general coverage in the area. Program Energy Comtinae, Inc. Roxboro Steam Plant 17DO Ounnamy Road Samara, NC 27343 • If you have any questions concerning this submittal, please contact Shannon Langley at (919) 546-2439. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility offines and imprisonment for knowing violations. Regards, Mike Mosle Plant Man ger Roxboro Steam Electric Plant MM/sl Cc Robert Howard Shannon Langley — PE134 .. ` Progress Energy File: 12520 B Ms. Autumn Romanski November 30, 2012 Division of Water Quality N. C. Department of Environment and Natural Resources 1628 Mail Service Center - Raleigh, NC 27699-1628 F� - 3 2012 !1 Subject: Roxboro Steam Electric Plant NPDES Permit No. NC0003425 Limestone slurry release Person County Dear Ms. Romanski: On November 26, 2012, Shannon Langley of Progress Energy, made verbal notification to your office of a release of approximately 6,900 gallons of limestone slurry at the subject facility. The verbal notification was made as an "unusual circumstance" as required by 15A NCAC 2B 0.506(a)(2)(B). As required by 15A NCAC 2B 0.506(a)(3), this letter fulfills the five day written letter requirement. The Roxboro plant uses limestone slurry to remove pollutants from the plant's air emissions. The material that was released had not yet been introduced into the plant's FGD scrubbers. Plant staff quickly detected the leak and took immediate action to stop the discharge. The discharge consisted solely of Hyco Lake water mixed with a small amount of limestone, which does not present a threat to the environment or water quality. Plant staff took additional action be retaining a contractor to gain access to the bank where the slurry entered the lake and clean up any limestone residue. This release was from a pipe leak in a fiberglass reinforced pipe. The leak has been fully repaired and the section of pipe that is experienced the leak is being sent to a laboratory for analysis to better understand the cause of the failure. A press release was issued on Tuesday, November 27, 2012 to media outlets having general coverage in the area. Progress Energy Carolinas, Inc. Ioxhoro Steam Plant 1700 Dunnaway Road Samara, NC 27343 C If you have any questions concerning this submittal, please contact Shannon Langley at (919) 546-2439. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility offines and imprisonment for knowing violations. MM/sl Cc Robert Howard Shannon Langley — PEN Regards, Mike ZO17slePlant Man Roxboro Steam Electric Plant J Romanski, Autumn From: Herzberg, Barry Sent: Wednesday, September 05, 2012 9:11 AM To: Pohlig, Ken Cc: Romanski, Autumn Subject: Roxboro ATC 021024A02 Attachments: image005.jpg; image006.png Ken, no comments re Roxboro's request for a centrifuge based sludge dewatering system. Barry Herzberg, Environmental Engineer Raleigh Regional Office 919-791-4249 Voice 919-788-7159 Fax barry.herzberg anncdenr.gov of v A 7Fti NCDE3 Y NR ° c Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. 0 0 Romansk4 Autumn From: Langley, Shannon [Shannon. Langley@pgnmail.com] Sent: Tuesday, October 09, 2012 4:11 PM To: Romanski, Autumn Attachments: image001.gif; KLeeNscrub MSDS (2).docx; KLeeNScrub-June 2012 (2).pdf Hi Autumn, I wanted to send you a notification of a short trial in which a new chemical will be added at the Roxboro Steam Plant. Plans call for a 10 day trial in November in which we will add a product called KIeeNScrub (MSDS and Product Sheet attached) into the absorber via a connection in the AR pump suction line that feeds the top level spray headers. The blowdown stream from the absorber is sent to the FGD settling pond to maintain chloride concentrations in the absorber. The purpose of the trial is to evaluate ways to potentially mitigate mercury re -emission in the future. This chemical is used to bind metals into insoluble compounds so any additional metals captured would be expected to settle out in the FGD settling pond. Recall that the FGD settling pond has retention time well in excess of 10 days. We do not believe there will be any detrimental effects on the FGD wastewater treatment process or wastewater discharge characteristics. A total of four totes of KIeeNScrub are planned to be used during the trial. Shannon E. Shannon Langley Senior Environmental Specialist Environmental Services Section - Carolinas Progress Energy Carolinas, Inc. (919) 546-2439 (public) 8-770-2439 (voicenet) `TERIAL DATE OF ISSUE: 03/27/2000 DATE OF LATEST REVISION: 09/08/2006 PAGE 1 OF 3 s SAFETY DATA SHEET SECTION 1: PRODUCT and COMPANY IDENTIFICATION PRODUCT NAME: KLeeNscrub PRIMARY FUNCTION: METAL PRECIPITANT CHEMICAL NAME: Hydropolysulfide, carbonothioylbis-,disodium salt. CAS# 128578-22-3 CHEMICAL FAMILY: Organic Sulfur MANUFACTURER: WATER SPECIALISTS TECHNOLOGIES LLC 1515KASTNER PLACE SANFORD,FL 32771 USA PHONE:407-321-7910 FAX:407-321-3098 EMERGENCY 24/7 CONTACT: CHEMTREC - PHONE: 1- 800-424-9300 SECTION 2: COMPOSITION/INFORMATION ON INGREDIENTS INGREDIENT (CAS #) OSHA PEL ACGIH TLV OTHER (PPM) (PPM) The components of this formulation and the precise composition is proprietary. Bona fide requests for disclosure to medical personnel must be made in accordance with the procedures in 29 CFR 1910.1200(i)1-13. While this material is not classified as hazardous under OSHA regulations, this MSDS contains valuable information critical to the safe handling and proper use of the product. This MSDS should be retained and available to all users of this product. SECTION 3: HAZARDS IDENTIFICATION EYES: May cause irritation and redness. SKIN: Prolonged contact with skin may cause skin irritation. INGESTION: See Section 4 below. INHALATION: Mist or spray may cause irritation if inhaled. SECTION 4: FIRST AID MEASURES EYES: Flush eyes gently with water for at least 15 minutes while holding eyelids apart. Seek medical attention. SKIN: Remove contaminated clothing and shoes and flush affected area with water for at least 15 minutes. Wash with soap and water. If irritation persists seek medical attention. Wash or discard contaminated clothing and shoes INGESTION: Immediately rinse mouth with water. Do not induce vomiting. Drink milk or water to dilute. If vomiting occurs, drink more liquids. Seek medical attention INHALATION: If respiratory distress occurs, get into fresh air and, if needed, administer oxygen and start CPR. Seek medical attention. SECTION 5: FIREFIGHTING MEASURES FLASH POINT: Not Appplicable — water solution. EXTINGUISHING MEDIA: Not Applicable —water soltuion SPECIAL FIRE FIGHTING PROCEDURES: None UNUSUAL FIRE AND EXPLOSION HAZARDS: None MSDS: THIO-RED PAGE 2OF3 SECTION 6: ACCIDENTAL RELEASE MEASURES SMALL SPILLS: Soak up with an absorbent and shovel into a waste container. LARGE SPILLS: Contain spill and recover liquid for reprocessing or disposal WASTE DISPOSAL METHOD: Dispose of in accordance with local, state and federal regulations. SECTION 7: HANDLING and STORAGE HANDLING AND STORAGE: Protect drum from damage, freezing and intense heat. OTHER PRECAUTIONS: Wear protective eye goggles, gloves, boots and clothing. SECTION 8: EXPOSURE CONTROLS and PERSONAL PROTECTION EYE PROTECTION: Wear chemical splash -proof goggles PROTECTIVE GLOVES: Wear alkaline resistant gloves. RESPIRATORY PROTECTION: None normally required. VENTILATION: Always store and use all chemicals in well ventilated areas. OTHER PROTECTIVE EQUIPMENT: Wear protective clothing and boots suitable for protection from alkaline products. Provide eye wash and safety shower stations. SECTION 9: PHYSICAL and CHEMICAL PROPERTIES BOILING POINT: 212OF SPECIFIC GRAVITY: 1.04 —1.06 EVAPORATION RATE: Not Determined VAPOR DENSITY: Not Determined VAPOR PRESSURE: Not Determined SOLUBILITY IN WATER: Complete pH of NEAT SOLUTION: 12.0 — <12.5 APPEARANCEIODOR: Warm Red Liquid, Sulfur Odor SECTION 10: STABILITY and REACTIVITY STABILITY: Stable HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITY (MATERIALS TO AVOID): Strong oxidizing agents or mineral acids. HAZARDOUS DECOMPOSITION PRODUCTS: None Known SECTION 11: TOXICOLOGICAL INFORMATION CHRONIC EFFECTS AND MEDICAL CONDITIONS AGGRAVATED BY OVEREXPOSURE: None noted. SPECIAL NOTE: None of the components in this product are considered a carcinogen by OSHA, NTP or [ARC. TOXICITY TESTS resulted in the following LC50 values after 48-hour static acute toxicity tests: Rainbow Trout @ 33.0 mg/I; Bluegill Sunfish @ 35.0 mg/I. SECTION 12: ECOLOGICAL INFORMATION No data. M SDS: THIO-RED • • PAGE 3OF3 SECTION 13: DISPOSAL CONSIDERATIONS This product, in its neat form, is not considered hazardous. After use in treating wastewaters/groundwaters, the characteristics of the treated solution will dictate the proper disposal in accordance with local, state and Federal regulations. SECTION 14: TRANSPORT INFORMATION Non -regulated material. SECTION 15: REGULATORY INFORMATION FEDERALEPA Comprehensive Environmental Response, Compensation and Liability Act of 1980 (CERCLA): Requires notification to the National Response Center of releases of quantities of Hazardous Substances equal to or greater than the reportable quantities (RQ) in 40 CFR 302.4. Components present in this product at a level which would require reporting under the statute are: Chemical CAS Number RQ NONE Superfund Amendments and Reauthorization Act of 1986 (SARA) Title III: Requires emergency planning based on Threshold Planning Quantities (TPQs) and release reporting based on Reportable Quantities (RQ) in 40 CFR 355 (SARA 302, 304, 311 and 312) Components present in this product at a level which could require reporting under the statute are: NONE Toxic Substances Control Act (TSCA) Status: All components of this product are on the TSCA inventory EPA Priority Pollutants: NONE RCRA Hazard Class: If discarded neat - non -hazardous. SECTION 16: OTHER INFORMATION HMIS RATINGS: Health=l, Flammability=0, Reactivity=0 HMIS HAZARD INDEX: O=MINIMAL, 1=SLIGHT, 2=MODERATE, 3=SERIOUS, 4=SEVERE LEGEND: CAS Chemical Abstract Number CERCLA Comprehensive Environmental Response, Compensation and Liability Act CFR Code of Federal Regulations HMIS Hazardous Materials Identification System IARC International Agency for Research on Cancer MSDS Material Safety Data Sheet N/A Not Applicable NTP National Toxicity Program OSHA Occupational Safety and Health Administration PEL Permissible Exposure Limit SARA Superfund Amendments and Reauthorization Act TSCA Toxic Substance Control Act TLV Threshold Limit Value The information accumulated herein is believed to be accurate but is not warranted to be whether originating with the company or not. Recipients are advised to confirm in advance of need that the information is current, applicable, and suitable to their circumstances. oQ&lees Innovative Chemistry for Energy Efficiency KLeeNScrubTM Mercury Precipitant Mercury poses a serious problem for humans and the environment. Coal-fired power plants are a major source of mercury emis- sions. Much of the mercu- ry emitted during combus- tion is captured by FGD systems, only to be reemit- ted into the air or re- released into the water table from landfills. Environmental Energy Ser- vices, Inc. introduces KLeeNScrub for remediat- ing toxic heavy metal con- taminates. KLeeNScrub converts soluble heavy metal compounds into in- soluble, non -leachable compounds having no ad- verse environmental con- sequences. The present form of this technology is for use with wet scrubbers to precipi- tate heavy metals, includ- ing mercury from scrubber liquor. Additional work is being done to explore the active ingredient's efficacy in removing gaseous mer- cury along with the sorbent/oxidant technology described below. KLeeNScrubTM Sorbent/Oxidant EES is working with finan- cial and technology part- ners to offer a sorbent- based oxidant / flue gas capture system to compli- ment the scrubber solution precipitant described above. The oxidant is a blend of highly active com- pounds carried on the back of a non— carbon sorbent for maximum capture effi- ciency with minimal loss of effectiveness at the higher temperatures and S03 concentrations (seen with activated carbon). We are currently completing the laboratory phase of this work and will be actively pursuing interested candi- dates for initial commercial demonstrations. KLeeNScrub TM Case Study - 773 MW PRB Coal -Fired Power Plant An extended plant trial was conducted at a coal fired power plant in Western US in con- junction with EPRI. The objective was to identify a mercury removal technology that could easily and economically be implemented in the plant's wet scrubber system to re- move 70% of the mercury from the plant's process. The plant was feeding calcium bro- mide in an effort to oxidize the elemental mercury to its divalent form thus enhancing re- moval within the scrubber system. A removal efficiency of 40% was consistently achieved by this approach. The remaining 60% was partitioned between the stack gas and the absorber purge liquor. Over the course of the trial, the coal source was held constant, the absorber pH was maintained at 5.6-5.8, and ground limestone was fed for sulfur dioxide control. The absorber purge liquor was fed to hydrocyclones followed by a secondary thickener to remove the gypsum. Purge sludge from the thickener was disposed of in the plant's on -site evaporation pond. KLeeNScrub was applied to the clarified thickener overflow as it was being returned to the absorber. Dosing was achieved by feeding directly from tote bins into the thickener overflow being returned back to the absorber. A stand - and air diaphragm pump was used for feeding the pre- cipitant and no dilution of the product was necessary. An initial dosage of 100ppm was fed to precipitate all heavy metals, including mercury, within the entire scrubber system. Once the product reached an equilibrium level the dos- age was reduced to 40ppm and held constant for the remainder of the trial. Mercury levels in the feed coal and thickener overflow were monitored. The average concentration of mercury in the coal was 380ppb as compared to 2.7ppb at the overflow. Testing of the purge sludge solids confirmed that the precipitated mercury was present in the solids being removed from the process. When KLeeNScrub was stopped, mercury levels within the system returned to baseline, conclusively demonstrating KLeeNScrub's ability to remove greater than 99% of the mercury at this facility versus the 70% removal goal. EnNronmental Energy services, Inc. 5 Turnberry lane Sandy Hook. Cr 06482 Phone: 203-270-0337 F= 203-426-0150 ..eescorp.com Environmental Energy Services, Inc. Is a privately held technology company that provides advanced en- gineering solutions for the optimization of combustion systems in utility and industrial applications. Contact: EES Clean Coal Solutions Mark Pastore, VP Clean Coal Solutions Mpastore@eescorp.com EES. Inc. Mark Neffer. General Sales Manager mkeffer@eescorp.com 0 C , Progress Energy File No.: 12520 M Mr. Jay Sauber Environmental Sciences Section NC Division of Water Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 September 26, 2012 Subject: Carolina Power & Light Company d/b/a Progress Energy Carolinas, Inc., an indirect subsidiary of Duke Energy Corporation, Roxboro Steam Electric Plant NPDES Permit NC0003425 2011 Environmental Monitoring Report Dear Mr. Sauber: On July 2, 2012, Progress Energy Inc., the parent of CP&L d/b/a PEC merged with a subsidiary of Duke Energy Corporation. Please find enclosed two copies of the Roxboro Steam Electric Plant 2011 Environmental Monitoring Report as required by the subject NPDES permit. 1 certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility offines and imprisonment for knowing violations. Should you have any questions or require further information, please contact Mr. Reid Garrett of Progress Energy's Water and Natural Resources Section at (919) 362-3266. Enclosure reh/wrg c: Mr. Robert Curry (NCWRC) Mr. Gordon Myers (NCWRC) Mr. Shannon Langley (w/o enclosure) Progress Energy Carolinas, Inc. Roxboro Steam Plant 17000unnaway Road Semora, NC 27343 Regards, Mike Mosl7 Plant Manager Roxboro Steam Electric Plant a '; OCT 2 5 2012 D, 0 0 Romanski, Autumn From: Romanski, Autumn Sent: Thursday, September 13, 2012 12:52 PM To: 'Langley, Shannon' Cc: Herzberg, Barry; Smith, Danny; 'Cahoon, Steve' Subject: RE: Notification of potential change in wastewater Attachments: image001.gif Shannon, Thank you, I will add this information to the file. FYI: URS Reference: httt)://www.supportcleanair.com/resources/studies/file/4-8-11-URSTechnologVReport.pdf One operational issue that has not fully been addressed is the impact of re -emission additives on gypsum Hg content. Some owners of FGDw systems sell the gypsum that is produced as a byproduct of the scrubber. An increase in the mercury content of the gypsum byproduct could affect sales of the product. Currently there are few if any specifications on gypsum Hg content, but re -emission additives that precipitate mercury could increase gypsum Hg content to the point where the gypsum would potentially no longer be salable. If this is the case, the effective cost of re -emission additives would increase for those FGDw operators who are no longer able to sell the gypsum byproduct for $5-10/ton, but rather a liability costing $5- 20/ton to dispose of in a landfill. Autumn From: Langley, Shannon[mailto:Shannon. Langley@pgnmail.com] Sent: Thursday, September 13, 2012 11:40 AM To: Romanski, Autumn Subject: RE: Notification of potential change in wastewater Autumn, Here are some more specifics to address your questions. GE will provide a report on the effectiveness of the chemical addition after the trial is completed. We can provide you a copy if you would like. This should contain the information you referenced below. I would not expect it to be available until sometime after the first of the year. Additional ORP measurement instrumentation will be installed at the bioreactor inlet prior to commencing this trial. ORP instrumentation is also being installed in the scrubbers. This instrumentation will be left in operation going forward. Sodium bicarbonate will be added to the blow down water at the blow down pump outlet based on alkalinity which will be measured by taking daily samples. Addition rates will be adjusted based on the alkalinity. It is expected that the current alkalinity levels will be maintained. Sodium Bisulfite/Ammonium BiSUmce will be added to the bioreactor inlet b>tkd on the continuous ORP monitoring at this location. I have been told that the SBS/ABS will only be added if the ORP at the bioreactor inlet is in the high 300's (> 350 or closer to 400 mV). Caustic will be added to maintain a pH of 7 at the bioreactor inlet and this will be controlled by the pH meters. Shannon From: Romanski, Autumn [mailto:Autumn.Romanski@ncdenr.gov] Sent: Monday, September 10, 2012 9:31 AM To: Langley, Shannon Cc: Smith, Danny; Herzberg, Barry; Cahoon, Steve Subject: RE: Notification of potential change in wastewater Shannon, Can you let RRO know the process control sampling regime (retention times, parameters/lab method and outfalls that will be sampled as part of the trial) to ensure appropriate detection of any changes in the final effluent characteristics, as well as, confirm that any sampling completed to provide data for the analysis of success or failure of the trail will be forwarded to DWQ? I also e-mailed Steve Cahoon, with concern that any changes resulting to gypsum cake warrant consideration/appropriate decision of use of gypsum cake in wallboard manufacturing vs. landfill disposal option. Thank you again for your notification and for your consideration. From: Langley, Shannon [mailto: Shannon. Langley@pgnmail.com] Sent: Friday, September 07, 2012 2:04 PM To: Romanski, Autumn Cc: Smith, Danny; Howard, Robert Subject: Notification of potential change in wastewater Hi Autumn, I wanted to send you a notification of a potential change in NPDES discharge. This change is very similar to what has been submitted to you in the past for the Mayo Plant. The Roxboro Steam Plant (NPDES Permit S# NC0003425) plans to perform a trial burn of 100% Illinois Basin (ILB) Coal on Unit 3 and Unit 4 beginning at some point during the 4th quarter of this year. High sulfur Northern Appalachian (NAPP) coal is planned for Roxboro Units 1 and 2. The trial burn should last for 30-45 days. Combustion of these coals is expected to result in a potentially high oxidation-reduction potential (ORP) via the FGD blow down to the bioreactor. This will be monitored closely. In order to reduce the ORP to ensure the continued bioreactor performance, the following chemical additions to the FGD blowdown wastewater have been recommended by GE® are being planned during the trial. Product Name Estimated Max. Dosage (ppm) Daily Feed Rate (Ibs/ day) Sodium Bicarbonate - 100 % dry 200 (instantaneous) 48,789 Ibs. based on total estimated settling pond volume Sodium Hydroxide —25% 150 2430 Sodium Bisulfite — 35-40% 600 9720 Ammonium Bisulfite40-60% �600 9720 For clarification, we would use either the Sodium Bisulfite OR the Ammonium Bisulfite. Let me know if you have any questions that we can address about the wastewater system before the trial burn commences. Thanks for your attention to this notification. Shannon Ps. I spoke to Steve Cahoon about the written report for the Mayo trial burn. He reminded me that the Mayo trial burn was delayed due to the plant being offline earlier this year for an unplanned outage. We are awaiting the Mayo report from GE. E. Shannon Langley Senior Environmental Specialist Environmental Services Section - Carolinas Progress Energy Carolinas, Inc. (919) 546-2439 (public) 5-770-2439 (voicenet) � M,-I M,I Romanski, Autumn From: Romanski, Autumn Sent: Monday, September 10, 2012 9:31 AM To: 'Langley, Shannon' Cc: Smith, Danny. Herzberg, Barry, 'Cahoon, Steve' Subject: RE: Notification of potential change in wastewater Attachments: image001.gif Shannon, Can you let RRO know the process control sampling regime (retention times, parameters/lab method and outfalls that will be sampled as part of the trial) to ensure appropriate detection of any changes in the final effluent characteristics, as well as, confirm that any sampling completed to provide data for the analysis of success or failure of the trail will he forwarded to DWQ? I also e-mailed Steve Cahoon, with concern that any changes resulting to gypsum cake warrant consideration/appropriate decision of use of gypsum cake in wallboard manufacturing vs. landfill disposal option. Thank you again for your notification and for your consideration. Autumn From: Langley, Shannon[mailto:Shannon. Langley@pgnmail.com] Sent: Friday, September 07, 2012 2:04 PM To: Romanski, Autumn Cc: Smith, Danny; Howard, Robert Subject: Notification of potential change in wastewater Hi Autumn, I wanted to send you a notification of a potential change in NPDES discharge. This change is very similar to what has been submitted to you in the past for the Mayo Plant. The Roxboro Steam Plant (NPDES Permit # N00003425) plans to perform a trial burn of 100% Illinois Basin (ILB) Coal on Unit 3 and Unit 4 beginning at some point during the 41h quarter of this year. High sulfur Northern Appalachian (NAPP) coal is planned for Roxboro Units 1 and 2. The trial burn should last for 30-45 days. Combustion of these coals is expected to result in a potentially high oxidation-reduction potential (ORP) via the FGD blow down to the bioreactor. This will be monitored closely. In order to reduce the ORP to ensure the continued bioreactor performance, the following chemical additions to the FGD blowdown wastewater have been recommended by GE® are being planned during the trial. Product Name Estimated Max. Dosage (ppm) Daily Feed Rate (Ibs/ day) Sodium Bicarbonate - 100 % dry 200 (instantaneous) 48,789 Ibs. based on total estimated settling pond volume Sodium Hydroxide —2S% 150 2430 Sodium Bisulfite — 35-40% 600 9720 Ammonium Bisulfite 40-60% 600 9720 For clarification, we would us<..!her the Sodium Bisulfite OR the AmmoniigBisulfite. Let me know if you have any questions that we can address about the wastewater system before the trial burn commences. Thanks for your attention to this notification. Shannon Ps. I spoke to Steve Cahoon about the written report for the Mayo trial burn. He reminded me that the Mayo trial burn was delayed due to the plant being offline earlier this year for an unplanned outage. We are awaiting the Mayo report from GE. E. Shannon Langfey Senior Environmental Specialist Environmental Services Section - Carolinas Progress Energy Carolinas, Inc. (919) 546-2439 (public) 8-770-2439 (voicenet) �v Progress Energy Romanski Autumn From: Romanski, Autumn Sent: Friday, September 07, 2012 2:44 PM To: 'Cahoon, Steve' Subject: RE: Mercury Re -Emission Trail Steve, Upon re -reading this email, I became concerned about the gypsum comment. Precipitating Hg into the gypsum cake, the usual power plant gypsum byproduct does normally contain a percentage of metals, separate of just aluminum sulfate, but is this Hg precipitation into the gypsum cake going to cause issues with use at the Certianteed Board Plant? Or will the gypsum cake be sent to the landfill? Maybe this form of Hg in the gypsum cake would be safe to use in wallboard? I understand this trial was delayed and something similar is going to happen on a trial basis at Roxboro. Anyway, just a question. Have a good weekend. Autumn From: Cahoon, Steve[mailto:Steve.Cahoon@pgnmail.comj Sent: Thursday, August 16, 2012 2:25 PM To: Romanski, Autumn Subject: Mercury Re -Emission Trail Autumn, Progress Energy is notifying the Raleigh Regional Office of a temporary planned change at the Mayo Plant. As you are aware we are in the process of conducting several studies at the Mayo Plant designed to help improve the quality of the waste water discharge at Outfall 009 and Outfall 002. Our Strategic engineering group is investigating a possible mercury re -emission mitigation reagent trial at Mayo this fall. The trial is focused on air emissions; however there may be slight change in the wastewater discharge at the plant as a result of the use of sodium hydrosulfide. The desired trial window is a 14 day period between 9/4and 1O/6. This trial would be contingent on the mercury profiling results in July demonstrating that mercury reemission is occurring. This trial will most likely be performed by B&W and the chemical supplier TDC. The reagent is a solution of sodium hydrosulfide (NaHS) that is injected into the scrubber slurry from one of the existing ports on the AR pumps. The reagent MSDS is attached to this email. The NaHS solution reduces mercury reemission in the wet FGD by acting as a sulfide —donating liquid which increases Hydrogen Sulfide (HZS) which reacts with a portion of the oxidized mercury to form Mercury Sulfide (HgS) at the gas phase boundary. This sequesters the mercury as a insoluble solid that precipitates into the gypsum cake thus preventing reduction of oxidized mercury to elemental form. Expected injection rates for this trial range from 0.5 gpm up to 1.0 gpm depending on blowdown rate to maintain a minimum concentration that prevents Hg reemission. This corresponds to -0.4 —1.2 ppm of NaHS in the scrubber solution. The formation of insoluble H90Y NaHS may increase the mercury bound irl'The gypsum thus reducing mercury in the waste water stream. Any residual NaHS in the waste water stream is expected to be readily decomposed by the controlled partial oxidation of sulfide to elemental sulfur catalyzed by naturally occurring microorganisms of the genus Halothiabacillus in the bioreactor and environment. These natural, living microorganisms present in the bioreactor catalyze the sulfur conversions and are, by their nature, resilient and adaptive. As such no detrimental impact on the bioreactor is expected nor wastewater other that a potential for a increase in sulfur solids. We'll receive a report from our vendor discussing the trial results and recommendations moving forward. Please review the information above and let me know if you have any questions, concerns or suggestions to aid us as we prepare to proceed with this trial. Thanks in advance for your time and consideration. Steve Steve Cahoon Duke Energy - Environmental Services (919)546-7457 Fax (919) 546-4409 Vnet - 770-7457 m� "811-7 -M U»-A NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Dee Freeman Governor Director Secretary RALEIGH REGIONAL OFFICE NPDES STAFF REVIEW AND EVAL UATION Staff Report Date: May 22, 2012 Permit Type: ® NPDES Wastewater ❑ NPDES General Wastewater ❑ NPDES Stormwater *Facility reports all stormwater flows to wastewater outfalls? Commingling should be reviewed Permit Number: NC0003425 Facility Name: Facility County: Facility Contact: Receiving Stream: River Basin: Stream Classification Date of Review: Review Conducted By: Roxboro Steam Electric Generating Plant Person Mike Mosley Hyco Reservoir Roanoke River Basin Water Supply WS-V May 22, 2012 Autumn Romanski Reeional Office Review Summary: A review of the facility indicates no permit violations, but the last permit was issued in June 2009 (1 Y2 years after the start-up of the new flue gas desulfurization treatment system) and the FGD pollutants were not required to be monitored at the NPDES Final Outfall 003. The permit did contain FGD treated effluent monitoring - NPDES Outfall 010. RRO requests permit writer review the latest EPA guidance document dated June 7, 2010 (Attached) for consideration of appropriate monitoring requirements regarding internal FGD outfall 010, internal CCP impoundment seepage outfall, and final outfall 003 to Hyco Lake (WS-V, Class B). RRO requests review of FGD and Hyco Lake white papers dated May 2010 (Attached). Final outfall 003 sampling should be such that the data collected is useful for the determination of treatment 3800 Barrett Drive, Raleigh, North Carolina 27609 Phone: 919-791-4200 / Fax: 919-788-7159 An Equal Opportunity/Affirmative Action Employer - 50% Recycled/10% Post Consumer Paper Peimit No. NCO003425 ' Page 2 of 3 unit performance and trends and is needed to ensure the O & M requirements of the permit are met, as well as, ensure the protection of Hyco Lake. The facility filed an application for Special Order by Consent on March 30, 2009, proceeding FGD treatment units) structural failure(s) and a reported 50 million gallon bypass of FGD wastewater to the Ash Pond that occurred on February 25, 2008 through March 14, 2008. Since the NPDES Outfa!! 003 permit requirements did not capture the data RRO needed to evaluate the treatment unit failures and bypass, the RRO requested additional internal FGD operational data and additional sampling data from Final Outfall 003. This data collected from March 4 2008 through September 2012 should be carefully reviewed for the permit renewal The data was placed on the DMR, but not entered in BIMs since the data was extensive and DWO resources for data entry were limited This data will have to be entered into BIMs by the permitting unit or data entry unit for consideration of the permit renewal. The SOC was negotiated from April 2009 until February 2010 and an SOC was mailed by DWQ for signature by Progress Energy in February 2010. The SOC was not signed and returned within the 15 days allotted for signature. In July 2011, Progress Energy withdrew the application for SOC. Please note the classification of the wastewater system should be changed from Grade I to Grade 2 Physical Chemical on September 4, 2009, but status was not updated in Bims and the facility is a Wastewater H Biological Treatment System Class, which is also not reflected in BIMs. Recommendations: The Raleigh Regional Office recommends that the wastewater permit be reissued with the following requests: 1) Review of the data in BIMs as well as review of the data that was obtained throuah the RRO monitorina request. Data entry and QA/QC of the entered data will be needed prior to use for RPA/data analysis. 2) Addition of hardness along with continued pH monitoring. I have attached the Hyco Lake Intake Sample results provided by Progress Energy in 2009 for your review. As you can see, the Ca levels indicate hardness is well over water quality standard of 100 MG/L CaCo3 in the lake. 3) Addition of ALL monitoring and limits needed by RPA analysis of the Roxboro Data provided by RRO at Outfall NPDES Final Outfall 003 (frequency should remain minimal of monthly, as operations are dynamic and changes in coal, temperature, rainfall, bioreactor performance etc. greatly affect the outcome at outfall 003 Monitoring should include CCP highly leachable contaminants: Arsenic Calcium Magnesium, Aluminum, Strontium Manganese Lithium and Boron. 4) Note the flow measurement for outfall 002 may be inaccurate due to an ongoing breach of the Outfall 002 dam. Flow measurement from Outfall 003 is calculated by the amount of lake water taken in (pump readings) without regard to process losses plus the flow estimate at outfall 002. A pollutant loading in pounds would be difficult to calculate at NPDES 0 Permit No. NC0003425 May 22, 2012 Page 3 of 3 outfall 003 at this facility. Recommend limits in concentration and grab samples due to the flow measurement limitations at this facility. 5) Fish Tissue Sampling: keep Arsenic, and consider the addition of Mercury, Selenium, Boron, Manganese, and Thallium. 6) Keeping the annual ESS Biological Monitoring Plan and Results Report for Hyco Lake as a permit requirement is important, since Hyco Lake will be studied through the ESS Biological Monitoring Plan. 7) Ash Pond Dam seepage is discharged (indirect discharge) through open culverts to an internal outfall that eventually flows to Final outfall 003. A sample of the toe drain indirect discharge was obtained by RRO at the 2009 Ash Pond Impoundment inspections and provided for your review. Consider the appropriateness of sampling this internal outfall. "Maybe a seasonal priority pollutant scan would be appropriate"? 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Raleigh, NC 27699-1623 19191 733-3909 LVL w CoMecl Date 09101/2009 Collect Tim. 09 55 w1,09 `Wl A ARIRGEVICH ESTAI ZUFGEVICH ESTI 9RIM 203M JJURGEVICH ESTAF W21M 9/J3a79 JAFRDEVICH ESTAF *21M 9R3M JAMGEVICH ESTAF .RIM W" DSTANLEY ESTAF 911849 972109 JJURGEVICH ESTAF 9121M WN09 DSTANLEY ESTAF 9'10549 MV09 DSTANLEY ESTAFI DSTANLEY ESTAR 9 typ9 903M BSKINNER ESTAFI 9R1A19 9/t3A19 DSTANLEY ESTAFF L 1609 9R1A19 DSTANLEY ESTAFF 9'16g9 9123g9 JJURGEVICH ESTAFF JJURGEACH ESTAFF 9R1g9 9nw) DSTANLEY ESTAFF wl" 9T2 Pape 3 .13 li COLNTY RIVER BASIN: REPORTTO B `C� R<YImJ OU".cc all« 1 COLLECTORISI: DIVISION OF YYA'RROUALITV CbI kr "/wow Q"IiIT PRIORITY S A\IPLF fYPP r`}� AMBIENT QA ❑l[R1:AM *I I;LLINI ®'COMPLIANCE CHAIN OF CUSTODY LA6F INFIUI-NI NUT CoAtcoocf EMERGENCY ^VISIT ID FSIUARI' E,Iimalcd SOD A .S.: `J Sr.Ifa, lse.rb.: &a�o��fxAPT.�� lord: CbI loon I ) Rrr,rL: Task eol!J Toe Orlin lf3k.s4 1."41) K g� Orlr weRc<ervrd a - O y Lm P <d Rerrlred By o q �� 1 U.ra Rdoxd I lore NrponN wno.m r,rn. 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A -ldna. l0]1 u IL L At Aluminum I w5 u 1. Ie Ilmmlol± ul. fa-CJnum 9lb DndNrurtlRAetl Eao-arubk Iu TPH Dm%I m I. Mtluvw IIF 1J15 n„1 AIUM,N w 11 B LJ15 m L AILJmnvb IIJSJIO PY! ,61r eA K,IVOAbg1I. 'd WL nR'ruul m 1 1mbtllry In rmmmA 11 nn' u 1. I. CobJl loll IPII C+ulrnr Nrl, Ika,ralem (Numlum a -I. TPIVRTEX Cw All Ma I .ddwm I..A 1' c Illal u q. Ilmminmarr m /I. Po- bun 1 WS 11. M�MMylAlnwm YM1rt anlrm ml Carboane m I. Tad D-.Il. d Sobd, I' bAn1 L SmTm u L T IUIIIwI u L - _ ,I ..I pq T. TIIanIIm u L II-Ibll nT lem un mrrvJ lT t S/ II a� CnA1MPN l<. T..'tr i..� e �. .�J _11 1_ 1 = InArI 7 NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Mr. Mike Mosely, Plant Manager Roxboro Steam Electric Plant 1700 Dunnaway Road Semora, North Carolina 27343 Division of Water Quality Charles Wakild, P. E. Director April 20, 2012 Dee Freeman Secretary Subject: Review of Progress Energy, Roxboro Steam Electric Plant (NPDES Permit NC0003425): "Proposed Biological Study Plan for 2012". Dear Mr. Mosely: Eric Fleek of my staff and Autumn Romanski and Danny Smith from the Raleigh Regional Office (RRO) have reviewed the proposed 2012 biological study plan for the Roxboro Steam Electric Plant. The initial study plan was received by the Environmental Sciences Section (ESS) on January 261a. Subsequent to receiving this plan, ESS and RRO requested 2011 data in order to more accurately address proposed changes in the 2012 study plan. The 2011 data were received by ESS on March 21st. Eric Fleek of my staff has been in contact with Garrett Reid concerning the absence of monitoring data for Station 5-D from the 2011 data. Aside from this matter, we offer the additional comment: Please consider adding Strontium and Lithium sampling at all existing monitoring locations. Current research suggests that leachable coal ash contaminants, such as As, Se, B, Sr, and Li, can easily leach off of coal combustion residues (Ruhl et al. 2010). More specifically, discussions with Laura Ruhl and Autumn Romanski have indicated the presence of these elements in the lake. For your convenience, please refer to the attached list of laboratories certified for these analyses. If progress wishes to gain certification for these parameters, please contact Kent Wiggins, Section Chief of the Chemistry Lab at 919-733-3908 (ext. 202) or at kent.wioains(ancdenr.gov for more information on the certification process. If you have any questions, please do not hesitate to contact me or my staff. Sincerely, Jay H. auber Chief, Environmental Sciences Section Environmental Sciences Section 1621 Mail Service Center, Raleigh, North Carolina 27699-1621 Location: 4401 Reedy Creek Road, Raleigh, North Carolina 27607 Phone: 919-743-8400 \ FAX: 919-743-8517 Internet: htto:lloortel.ncdenr.oralweblwalesslhome An Equal Opportunity t Affirmative Action Employer one NhCarolina Naturally • Mike Mosely April 10, 2012 Page 2 of 2 References Cited Ruhl, L.S., A. Vengosh, G.S. Dwyer, H. Hsu -Kim, and A. Deoarine. 2010. Environmental Impacts of the Coal Ash Spill in Kingston, Tennessee: An 18-Month Survey. Environ. Sci. Technol. 44 (24), pp- 9272-9278. cc: Kent Wiggins, Section Chief, Chemistry Lab Danny Smith, Raleigh Regional Office Autumn Romanski, Raleigh Regional Office Tom Belnick, Surface Water Protection Section D 112WJ 0.p{ersB Ulkpn En{ineen, Inc. Melw Ramey P.O. Box 5655 Greenvale cemay@ro{ersandcall<pttcam W1W Sr 2W.) 7272M Sr 6030C 34 Sr2W.7 ReseartM1BAmlyUcal Laboratories Sidney 1. Champbn P.0. Box 473 ponersv8le INCtr,4dr,.com Sr f410C AC Sr2WJ PACE Analytical 5ervkes, Inc Ashamlle Bany loM1nson 3335 Riverside Drive Asheville NC 28804- C bony l.hnson@tpa[elabs com Sr W1W $r2W.7 Environmartal Chemists, Inc.(Envirocini Ray Panar 6W2 Windmill Way Wdm'metan NC 28405- C ny@environmentakhon., .com Sr W1W 19 Sr2W.7 CMU EnvironmanLall.albo,r iws Rhi Hutson 14222 Westmont Dma harlotte INC 28217 C ihutson@ci nhadone.ncus r2W.S 261 Sr 2W.1 Tutkrnioi Savannah Aul Martin 5102 La Roche Ave. Savannah GA 314" C oroemartin@tastamen[ain[mm Sr 2 W.B Sr bi Sr W20A 311 S,Wl� estAmersA Pensacola Mandi Edwads 3355 MCLemore 011e Pensacola FL 32514 C Mandl.Edwards@testamencainc in 35 Sr W1W TestAirnerk. Demaer John P. All 4955 yarrow Stoat Arvada CO 80002- C .hn.mortls@tesbmencain<,com 3B Sr 2W.7 TestAminice Labontoirl Inc. Nashville Mary Louise Linn 29W Foster Cnl{hton Dove Nashville TN 37304 C maryl.Ilnn@testamaricalnc coon Sr W1W 39 Sr200.7 TestAnnerica Lahontones,Inc- Mobile hedes Newton 9W Lakeside Drive Mobile AL 366935118 C m.bundy@testamerioinc.com Sr ZW 9 Sr W10C Sr WWA 40 Sr 30J Plan bbontorNy Inc. H.Inthh M. O. horse. P.o. Box 240543 Charlotn NC 38324d543 C hlanssenplunsmgbs.com 5r 2W.8 Sr W1X 0 Is Sr W20a aai Sr 2O,7 ENCO-Jacksonville Denize Stem 4810 Exeauwe Park Court, Sude 111 acksemilk FL 32216-W69 C 0stern@ancolabs.corn S'6010C 481 Sr 2003 SGS North America, Ins Jeannie Wholland 5500 Business Drlye WAmingson NC 28405- C nnla.milMlhntl Osgzcpm Sr 5030C 521 Li Si booster Labs. lnc. my LDoupo P.0. Box 2425 Lancaster PA 17605�U25 aldoupe@lamsndabs con Sr M7 Sr 601OC 52j Se MA Columbia AsuMkal Se nukes, l nc Karen-Fedda 9143 PMBps Highway, Suite 200 acksomAle FL 32256- C ktade1a4ilcaslabmm 5, 6020A 53i Li 207 CMmetall Foote Corp John Kuhn US Ho0day Inn DIN. Kings Mountain NC 28096 1 john.kuhnSoclemenall.com 591 Sr 200J Emimnmormal CpnseWetion LaUontmb;Inc. Rachel Anderson 102 Woodwinds lndumnal CC Ste. A Cary INC 275116204 CrandermnOencolabs.com W10C Sr200.8 Eleman[ One, lnc. Ken Smith 5022L Wr,h WAle Ave. Wllmlnpon NC 28403 C allab@allab cam Sr 6(120A 621 Sr 200.8 ALS Laboratory Group, Enaironrmntal DNlaion John Cady 304505tantliH Rd. Houston TX 177099- C John.cadyuDals&b.1mm Sr W20A 651 Sr 200J Aerate. LaWratorbs pt New England, lne. Robert Treggiarl 495TeehnolMCemer West BldgOne Marlborough MA 01252 C PPbertl�ID aecutestcom S'6030C 651 Sr 200.7 TnMatrix bboratodes, Inc. Richard D. Wilburn SSW Corporate Esthange Court SE Grand Rapids MI 49512 C w11burmlinnmab10.1ho con Sr6010C 66j Sr 200.) Pace AnsiMical Senu¢ee - Rome N. Myron Gunsalus, Jr. SET ower Ciala Ormond Beach FL 3217a- C myron.gunualusSipaelabs.com S'6010C 67 b2007 CTLaboratpMs Dan Elwood 1230 Lang Court Baraboo WI 53913- C OElwoodgDRLaboratpdn.cpm Li WIM 15, 20017 Sr 6010C • -comanski, Autumn From: Romanski, Autumn Sent: Wednesday, March 14, 2012 2:07 PM To: Pugh, James L. Subject: FW: Classification of Mayo Steam Electric Plant NC0038377 Attachments: image003.gif; image004.gif James, As I was doing a staff report for Mayo Plant, I noticed the PC-1 classification did not get changed to PC-2 from our conversation in 2009. Can you please update in Bims and send Mayo Plant notification (regarding classification update), if one was never sent out? RRO does not have a copy in our files. The ww-2 biological classification is correct in Bims. Thank you, Autumn ALSO: Mandy sent you an e-mail today about correction for the Roxboro Plant NC 0003425, "processes are the same as Mayo". The classifications in bims should be PC-2, and' -11. Can you please send notification to Roxboro if one was never sent? RRO does not have a copy in our files. From: Pugh, James L. Sent: Friday, September 04, 2009 10:12 AM To: Hoban, Autumn Cc: Smith, Danny; Mckay, James; Hall, Mandy Subject: RE: Classification of Mayo Steam Electric Plant NCO038377 Autumn, Yes, the Mayo facility will be classified as a PC 2 facility. With the PC classification flow is not a factor, we look at the process. With the addition of reverse osmosis it will be a 2. 1 will send a letter to the facility notifying them of the change and you should see the change in BIMS. James ***Please note new email address: james.pugh@ncdenr.gov**- James L. Pugh, Extension Education 6 Training Specialist NCDWQ, Technical Assistance and Certification Unit 1618 Mail Service Center Raleigh, NC 27699-1618 (919) 733-0026 x341 (919) 733-1338 Fax james.pugh@ncmail.net http://h2o.enr.state.nc.us/tacu/ E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Hoban, Autumn Sent: Friday, August 28, 2009 2:12 PM To: Pugh, James L. Cc: Smith, Danny; Mckay, James; Hall, Mandy Subject: Classification of Mayo Steam Electric Plant NCO038377 James, The RRO recently received request for a minor permit modification for the Mayo Steam Electric Plant NC0038377. I have attached the draft permit dated July 29, 2009 by Jim McKay that discusses the addition of reverse osmosis. I met with Jim this morning and understand we have not yet sent out the final permit modification with issued date, but we are close. The plant is currently classified in BIMS as a PC-1 and Biological II. Should the plant be re-classified with the addition of reverse osmosis and resulting reject wastewater to the Outfall 002, as a PC -II. I do not have the proposed flow information, but Jim probably has it, if flow comes into play. Reference: 15A NCAC 08G .0306 CLASSIFICATION OF PHYSICAL/CHEMICAL WATER POLLUTION CONTROL TREATMENT SYSTEMS (a) My water pollution control system, including systems designed for the remedlation of contaminated groundwater, that utilizes a primarily physical process to treat wastewaters is classified as a Grade 1 MysicM/Chemical Water Pollution Control System. (b) Any water pollution control system that ubltzes a primarily tlMmical process to treat wastewaters, including those systems whose treatment processes are augmented by physical processes, Is classified as a Grade It Mysical/Chemical Water Pollution Control system. Any reverse osmosis, electrodialysis, ultrafitbatlon system m classified as a Grade ❑ Physical/Chemical Water Pollution Control system. Could you review and let RRO know if the classification should change? It was our opinion we should propose that PC I classification should be reclassified as PC II upon the issuance of this minor modification. Thank you for your time and consideration. Autumn �I Autumn Hoban-Romanski Environmental Senior Specialist Division of Water Quality Surface Water Protection 3800 Barrett Drive Raleigh, NC 27609 htto://h2o.enr.state. nc. us/ Office: 919-791-4247 Mabile: 919-218-7670 u Please note my e-mail address has changed: E-Mail: autumn.hoban@ncdenr.¢ov E-mail correspondence to and from this address maybe subject to the North Carolina Public Records Law and maybe disclosed to third parties. • Hall, Mandy From: Hall, Mandy Sent: Wednesday, March 14, 2012 1:50 PM To: Rimmer, Jerry Cc: Romanski, Autumn Subject: Progress Energy Plants - NC FlSNC0038377 Hi Jerry, The classifications for the subject facilities are incorrect - they are only classified as PC systems but SHOULD also be Grade II Biological because they have Grade II Package Plants for their domestic waste that discharge to the common outfalls associated with the plants. Please let me know if you have questions, Mandy Mandy 1-,"e n HaU, WWTP Consultant NCDENR-DWQ-SWP 919-791-4254 P 919-788-7159 F 3800 Barrett Drive Raleigh NC 27609 www.ncwaterquaIity.org Pc - 0\� Entail entreepandence to and from this add,. is subject to the North Carolina Public Records Lase end mn be disclosed to third parties unto, the content is esesupt by statute orother regulation. let a L� Romanski, Autumn From: Landry, Natalie Sent: Monday, March 12, 2012 12:10 PM To: Romanski, Autumn Subject: roxboro steam plant Hi Autumn, I just received a call from Shannon Langley. He was calling to notify DWQ that the plant (NC0003425) will be taking down the 4`" Unit for maintenance this Saturday through Sunday and will be draining the cooling tower to the ash pond. They will measure flow and pH as required by the permit and report it on their DMR. He said you can call him at 919- 546-2439 if you have any questions. How should I enter that into RIMS? As a noncompliance or just other? Thanks. Natalie Natalie Landry NCDWQ Raleigh Regional Office 3800 Barrett Drive Raleigh, NC 27609 phone: 919-791-4258 email: natalie.landry@ncdenr.gov AT RUDER 9 North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Dee Freeman Governor Director Secretary February 8, 2012 Mr. Mike Mosley Plant Manager Progress Energy Carolinas, Inc. Roxboro Steam Electric Generating Plant 1700 Dunnaway Rd. Semora, NC 27343 Subject: Compliance Evaluation Inspection (Revised) NPDES Permit No. NC0003425 Roxboro Steam Electric Generating Plant Person County Dear Mr. Mosley: This letter supersedes the Compliance Evaluation Inspection Letter dated October 13, 2011, which contained incorrect reference in Item 6 (correct reference is underlined and highlighted). On September 27, 2011, Cheng Zhang and Autumn Romanski of the Raleigh Regional Office (RRO) conducted a compliance evaluation inspection of the subject facility. The assistance of Ms. Amber Ramey, Mr. Robert Howard, and Mr. Shannon Langley, was appreciated as it facilitated the inspection process. The inspection report is attached. The following observations were made: Progress Energy Carolinas, Inc., Roxboro Steam Electric Generating Plant is authorized to operate the following systems: ash pond treatment system, heated water discharge canal system, cooling tower blowdown system, coal pile runoff treatment system, domestic wastewater treatment system, chemical metal cleaning treatment system, and flue gas desulfirrization (FGD) treatment system. The final effluent is discharged into the Hyco Lake, classified WS-V & B waters in the Roanoke River basin. 1. The newly built east FGD pond and refurbished west FGD pond are redundant, at the time of this inspection only the west FGD pond was in use to receive FGD blowdown water and supernatant from the nearby bioreactor flush pond. Supernatant from the FGD pond is treated by the bioreactors and then discharged in to the canal at Outfall 010. Nol rdiCaro ina ✓Vatmrally North Carolina Division of Water Quality 1628 Mail Service Center Raleigh, NC 27699-1628 Phone (919) 791-4200 Customer service Internet: www.ncwaterquality.org Location: 3800 Barrett Drive Raleigh, NC 27609 Fax (919) 788-7159 1-877-623-6748 An Equal Opportunity/Afinnative Action Employer- 50% Recycled/10% Post Consumer Paper SGWASA WTP • NPDES Permit No. NC0058410 Compliance Evaluation Inspection 2: " An alum feeding system, which is comprised of two 250-gallon totes, pump, and solar power —panels is TV5101e to feed alum to the channel in the west ash pond. The system was not running at the time of the inspection because the plant was not running wet ash. 3. The domestic wastewater treatment system was operated properly. The aeration basin was reseeded in July 2011. 4. The coal pile runoff treatment system was observed during the inspection. It was noted that the proposed sodium hydroxide feed system had not been constructed yet. Caustic is fed to the runoff manually. 5. Lab results, chain -of -custody forms, and DMRs were complete and current, kept in good order and ready for review. June 2011 DMR data were compared to lab results; no discrepancies were noted. 6. Outfalls 002, 003, 006, 008, and 010 were observed during the inspection. It was noted that there were several leaking spots at outfall 002, not all effluent flew through the v-notch weir, which affects the accuracy of estimating the flow from the outfall. This problem had been enclosed copy of the Memorandum). Mr. Langley stated that Progress Energy had hired a consultant to evaluate the problem. Please resolve this problem and respond to RRO in writing within 90 days of receipt of this letter. The overall condition of the subject facility is compliant with Division standards. If you have any questions regarding the attached report or any of the findings, please contact Cheng Zhang at: (919) 791-4200 (or email: (cheng zhang_(a)ncdenr.gov)). Sincerely, Cheng Zhang Auturnit Romanski Environmental Specialist Environmental Senior Specialist Attachments: Memorandum to EPA from DWQ RRO Cc: Central Files w/attachment Raleigh Regional Office w/attachment Amber Ramey - Roxboro Steam Electric Generating Plant NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Cee Freeman Governor Director Secretary November 16, 2009 MEMORANDUM To: Mr. Jim Kohler, P.E. Environmental Engineer LT, U.S. Public Health Service U.S. Environmental Protection Agency Office of Resource Conservation and Recovery From: Autumn Hoban Romanski Raleigh Regional Office, Surface Water Protection Section Division of Water Quality Through: Danny Smith f Raleigh Regional Office, Surface Water Protection Section Division of Water Quality Subject: Impoundment Inspection Comments Roxboro Steam Electric Power Plant NPDES Wastewater Discharge Permit No. NC0003425 On September 1, 2009, Autumn Hoban Romanski of the Raleigh Regional Office (RRO) Surface Water Protection Section (SWP) North Carolina Division of Water Quality (NC DWQ) participated in the Coal Combustion Waste (CCW) Surface Impoundment Assessment conducted at the Roxboro Plant Site in Person County North Carolina. The EPA's Impoundment Condition Assessment was satisfactory for the West Ash Pond Dam and fair for the Flue Gas Desulfurization (FGD) Settling Pond and FGD Flush Pond wastewater treatment units at the Roxboro Plant Site. This memorandum is provided in response to your request for comment on the draft report regarding the subject facility. A NC DWQ annual NPDES Wastewater Discharge Permit Inspection at the Roxboro Steam Electric Power Plant was conducted on May 27, 2009. This inspection was conducted to verify/determine the compliance status of this facility with the conditions and limitations specified in NPDES Wastewater Permit No. NC0003425. While the facility was reported to be compliant with NPDES permit conditions, the site has been required to provide additional sampling and monitoring to NC DWQ since March of 2008. The RRO SWP staff of the NC DWQ has reviewed the draft EPA report and offers the following corrections and observations for consideration in the final report development: 1) The report identifies/explains that the toe drains from the West Ash Pond Dam outlet to Hyco Lake. This is not accurate. The toe drains from the West Ash Pond outlet to a mixing zone, at the confluence of outfall 002 and the heated water discharge canal, prior to the final outfall at 003 to Hyco Lake. The toe drains are an internal outfall. Page 1 of 3 )i Roxboro Impoundment RRO Comments 2) The report accurately explains that the West Ash Pond Dam is regulated by the NC Utilities Commission. However, NC DWQ regulates the NPDES wastewater treatment units and respective discharges associated with the wet ash. 3) The draft report states_ The statement underlined above is accurate. In keeping with the findings of the EPA report, NC DWQ observed the West Ash Impoundment and the permitted wastewater treatment units constructed within the West Ash Pond. These treatment units discharge under the current NPDES Discharge Permit. It is noted that current construction plans for repairs of the existing FGD Settling Pond and the design of a new FGD Settling Pond indicate the elevation of the new FGD Settling Pond will be raised an additional 4 feet. (Saturation of ash/groundwater table elevations are recorded in Progress Energy's geotechnical data.) 4. 5. R 3 0 In a written response to the NC DWQ's NPDES inspection from May 2009, the Progress Energy Roxboro facility explained the following: • Progress Energy recently completed bathymetry work for the existing ash pond (excluding the footprint of the currently constructed FGD wastewater treatment units ). The volume of the Roxboro Ash Pond as surveyed on September 17 & 18, 2009 is 563,217 cubic yards. This is based on the water surface elevation of 462.13 ft MSL (NAVD88) taken at the time of the bathymetry survey. The volume of the pond after the 2007 bathymetry survey was 445,149 cubic yards at a water surface elevation of 458.7 ft MSL (NAVD88). • Available freeboard — The elevation of the ash pond dam crest is 470 ft. The design water elevation is 463 ft with a maximum water elevation of 465 ft. Water elevation surveyed during the last bathymetry event was 462.13 at the time of the survey. The Roxboro Plant is located within the Piedmont Physiographic Province and near the Milton and Charlotte Belts. More specific geologic details of the site can be found on the North Carolina Geologic Map last dated 1985, as well as, in Progress Energy's geotechnical data. The Roxboro Steam Electric Plant is located approximately 6.5 miles downstream of the Town of Roxboro's surface water supply intake. This intake is located on South Hyco Creek and is classified as Water Supply (WS-ll) High Quality Waters (HQW) critical area (CA) in the Roanoke River Basin. The power plant intakes and discharges water from Hyco Lake classified as Class B Primary Rerreation. Water Supply (WS-V) waters in the Roanoke River Basin. Much of the vegetative cover and side slopes vegetative cover that inhibited full observation Ash Pond were clear of vegetation. of the Ash Pond Dam consisted of a tall, thick of all slopes. The toe drain slopes of the West The EPA report explains the discharge ends of the concrete swales are undermined. Further the report states that this was not part of a dam safety concern due to the distance from the toe of the dam. NC DWQ staff agrees that the toe drains of the dam showed signs of erosion around the cement. These drains which convey intemal dam seepage should be inspected frequently (e.g. weekly) to ensure stability and proper operation of the dam. [During the site visit seven toe drains with the exception of the middle toe drain were discharging] The #3 Summary Recommendation in the EPA report is to quantify the seepage/discharge rate from the toe drains. The RRO concurs with this recommendation. (Note: EPA and NC DWQ observations indicated that one of the toe drains showed evidence of soil transport, the subject of the # 2 Summary Recommendation in the EPA report.] Page 2 of 3 i� Roxboro Impoundment RRO Comments 10. The northwest berm of the West Ash Pond by the NPDES internal outfall 002, had apparent seepage at the discharge weir from beneath the concrete abutment that appears to be coming from the rock foundation, as described in the EPA report. This is of concern to the Raleigh Regional Office from an NPDES discharge standpoint. The additional flow could alter measurements/sampling results at other NPDES outfalls. (Note: Based on boring data recorded in the geotechnical data received by the Raleigh Regional Office on January 26, 2009, no groundwater was found at 9 feet (depth of augur refusal) at location GP-8 (the closest boring data location to outfall 002). This paragraph is the subject of the #5 Summary Recommendation in the EPA report. 11. The EPA report # 4 Summary Recommendation is to continue monitoring the seepage at the toe of the West FGD Settling Pond. Note: repair efforts are currently ongoing and permitted/addressed through NPDES permit conditions. The FGD Flush Pond was under construction, as repairs for this treatment unit were underway the day of this inspection. If you have any questions or if I can be of further assistance, please do not hesitate to contact me Cc: Raleigh Regional Office — DWQ SWP and DLQ Files Page 3 of 3 C Progress Energy 1252OX January 9, 2012 Mr. Ken Pohlig NC Division of Water Quality Construction Grants and Loans 1633 Mail Service Center E Raleigh, NC 27699-1633 JAN 10 2012 Subject: Roxboro Steam Electric Plant Authorization to Construct No. 003425A08 NC DENR Engineer's Certification Rai�i0 PfMnal Office Dear Mr. Pohlig: Attached is the signed Engineer's Certification for the subject Authorization allowing Progress Energy to start up the Sodium Hydroxide feed pump and delivery system into the coal pile runoff ditch. In accordance with the requirements of the A to C, verbal notification was provided to the Raleigh Regional Office (Mitch Hayes) on January 6, 2012. Please contact Mr. Shannon Langley at (919) 546-2439 if you have any questions about this submittal. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best ofmy knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility offtnes and imprisonment for knowing violations. Regards, Mike Mosley' Plant Manager Cc: Shannon Langley Barry Herzberg — DWQRRO 1628 Mail Service Center Raleigh, NC 27699-1628 Progress Energy Carolinas, Inc. Roxboro Steam Plant 1700 Dunnaaay Road Semma, NC 27343 Progress Energy Carolinas, Inc. Roxboro Steam Station A To C No. 003425A08 Issued June 29, 2010 Engineer's Certification I, 14r i s4opiter C. tt SehrI04, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to obsery eriodic weekly/full time) the construction of the modifications and improvements to the Roxboro Steam Plant FGD Wastewater System, located on NCSR 1377 in Person County for Progress Energy, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: aso ka tt(A 2 +o4 164 11b112 A 3;A99 gallon Sodium Hydroxide chemical storagexank with feed pump and delivery system into the coal pile runoff drainage ditch, which feeds into the Coal Pipe Runoff Pond (prior to Outfall 006), in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature 4�Registration No. 13719 Date l [ (0 2 Send to: Construction Grants & Loans DENR/DWQ 1633 Mail Service Center Raleigh, NC 27699-1633 DUKE . ' ENERGY File No. 12520 M Mr. Jay Sauber Environmental Sciences Section NC Division of Water Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Subject: Duke Energy Progress Roxboro Steam Electric Plant (NPDES Permit NC0003425) 2012 Environmental Monitoring Report Dear Mr. Sauber: Duke Energy Progress ROXBORO STATION 1 1700 Dunnaway Road Semora, NC 27343 July 24, 2013 AUG - 1 2013 Please find enclosed two copies of the Roxboro Steam Electric Plant 2012 Environmental Monitoring Report as required by the subject NPDES permit. 1 certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility offines and imprisonment for knowing violations. Should you have any questions or require further information, please contact Mr. Reid Garrett of Duke Energy Progress Water Resources at (919) 546-5434. Enclosure Reh/wrg c: Mr. Robert Curry (NCWRC) Mr. Gordon Myers (NCWRC) Mr. Shannon Langley (w/o enclosure) Regards, Mike Mosle� Plant Manager Roxboro Steam Electric Plant www. du ke-energy. corn 00 00 Ago 00 of 00 00 .r of wo 00 of 04 04 00 0# 00 100 00 00 .0 ._ 04 04 04 04 ROXBORO STEAM ELECTRIC PLANT 2012 ENVIRONMENTAL MONITORING REPORT July 2013 Water and Natural Resources Environmental Services DUKE ENERGY PROGRESS Raleigh, North Carolina Now Roxboro Steam Electric Plant 2012 Er nmental Monitoring Report Preface This copy of the report is not a controlled document as detailed in the Environmental Services Biology Program Quality Assurance Manual. Any changes made to the original of this report subsequent to the date of issuance can be obtained from: 1 Director Water and Natural Resources Environmental Services goo Duke Energy Progress 09 410 South Wilmington Street 04 Raleigh, North Carolina 27601 0 04 at 4 0 s 04 04 00 IN a Duke Energy Progress i Water and Natural Resources Roxboro Steam Electric Plant 2012 Environmental Monitoring Report Table of Contents Page Preface......................................................................................................................................... i .. Listof Figures.............................................................................................................................. iii Listof Appendices....................................................................................................................... iii Metric -English Conversion and Units of Measure...................................................................... v Water Chemistry Abbreviations.................................................................................................. v ExecutiveSummary........`........................................................................................................... vi 2012 Environmental Monitoring Report..................................................................................... 1 HistoricalOverview............................................................................................................... 1 ReservoirDescription............................................................................................................ 2 Objectivesand Methods........................................................................................................ 3 Results of Environmental Monitoring During 2012.............................................................. 8 Limnology........................................................................................................................ 8 Temperature and Dissolved Oxygen......................................................................... 8 WaterClarity Constituents........................................................................................ 8 Nutrients and Phytoplankton Biomass....................................................................... 9 Ions, Hardness, and Specific Conductance................................................................ 9 Alkalinityand pH...................................................................................................... 9 TraceElements................................................................................................................ 10 Arsenic....................................................................................................................... 10 Cadmium.................................................................................................................... 10 Copper........................................................................................................................ 10 Mercury...................................................................................................................... 11 Selenium.................................................................................................................... 11 Thallium..................................................................................................................... 12 Fisheries........................................................................................................................... 12 Fish Species Composition.......................................................................................... 12 Fish Abundance, Distribution, and Size Structure..................................................... 13 Balanced Indigenous Population............................................................................... 14 FishCommunity Health............................................................................................. 16 BiofoulingMonitoring..................................................................................................... 16 Summaryand Conclusions.......................................................................................................... 16 References.............................................................................:...................................................... 18 h.. L.. C......... 11..........E 10 u. ... OV 00 Roxboro Steam Electric Plant 2012 En nmental Monitoring Report 09 00 List of Tables 0 Table Pace oe I Hyco Reservoir environmental monitoring program ............................................... so 00 2 Field sampling and laboratory methods utilized in the Hyco Reservoir so environmental monitoring program......................................................................... 6 00 3 Statistical analyses performed on data collected for the Hyco Reservoir 00 environmental monitoring program......................................................................... 7 00 ■� List of Figures 0, Page ■' 00 1 Hyco Reservoir sampling locations......................................................................... 4 L '7 List of Appendices oo Appendix pace •ly 1 Depth profiles of water temperature, dissolved oxygen, pH, and specific 00 conductance at Hyco Reservoir during 2012........................................................... 19 2 Means, ranges, and spatial trends of selected limnological variables from the surface waters of Hyco Reservoir during 2012....................................................... 21 N _ 3 Concentrations of chemical variables in surface waters of I _ Hyco Reservoir during 2012.................................................................................... 22 4 Long-term trends of selected parameters at Station 2B from Hyco Reservoir ti from 2003 through 2012.......................................................................................... 24 5 Long-term trends of selected parameters at Station 3B from Hyco Reservoir from2003 through 2012.......................................................................................... 25 _ 6 Long-term trends of selected parameters at Station 4B from Hyco Reservoir 0_ from 2003 through 2012.......................................................................................... 26 7 Long-term trends of selected parameters at Station 6B from Hyco Reservoir t from 2003 through 2012.......................................................................................... 27 8 Means and standard errors of trace element concentrations in sediments and muscle tissue of fish by transect from Hyco Reservoir during 2012....................... 28 ti NL_ Duke Energy Progress III Water and Natural Resources Roxboro Steam Electric Plant 2012 Environmental Monitoring Report 9 Long-term trends of selenium concentrations in bluegill, largemouth bass, white catfish muscle tissues at Transect 3 and Transect 4 from Hyco Reservoir from 2002 through 2012................................................................ 29 10 Total number and weight of fish collected with electrofishing from Hyco Reservoirduring 2012............................................................................................. 30 11 Mean catch per hour of fish collected with electrofishing by transect from Hyco Reservoirduring 2012............................................................................................. 31 12 Length -frequency distributions of bluegill by transect collected with electrofishing from Hyco Reservoir during 2012.................................................... 32 13 Length -frequency distributions of largemouth bass by transect collected with electrofishing from Hyco Reservoir during 2012.................................................... 33 14 Length -frequency distributions of gizzard shad by transect collected with electrofishing from Hyco Reservoir during 2012.................................................... 34 15 Relative weight values versus length of bluegill, gizzard shad, and largemouth bass collected with electrofishing at Transect 3 from Hyco Reservoir during2012............................................................................................................. 35 16 Relative weight values versus length of bluegill, gizzard shad, and largemouth bass collected with electrofishing at Transect 4 from Hyco Reservoir during2012.............................................................................................................. 36 17 Proportional Stock Density (PSD) ranges for balanced populations of largemouth bass and bluegill collected from Hyco Reservoir during 2012........... 37 n_______ iv Watnr and Natural RPSOIIrcBS Roxboro Steam Electric Plant 2012 En imental Monitoring Report Metric -English Conversion and Units of Measure Length 1 micron (µm) = 4.0 x 10-5 inch 1 millimeter (mm) = 1000 µm = 0.04 inch I centimeter (cm) = 10 mm = 0.4 inch 1 meter (m) = 100 cm = 3.28 feet 1 kilometer (km) = 1000 in = 0.62 mile Area 1 square meter (m2) = 10.76 square feet 1 hectare (ha) = 10,000 m2 = 2.47 acres Volume I milliliter (ml) = 0.034 fluid ounce 1 liter = 1000 ml = 0.26 gallon 1 cubic meter = 35.3 cubic feet I Cl' - Chloride SO'-4 - Sulfate CaZ+ - Total calcium Mgz+ - Total magnesium Na+ - Total sodium TS - Total solids Weight 1 microgram (µg) = 10-3 mg or 10"6 g = 3.5 x 10-8 ounce 1 milligram (mg) = 3.5 x 10'5 ounce 1 gram (g) = 1000 mg = 0.035 ounce 1 kilogram (kg) = 1000 g = 2.2 pounds l metric ton = 1000 kg = L I tons 1 kg/hectare = 0.89 pound/acre Temperature Degrees Celsius (°C) = 5/9 (°17-32) Specific Conductance VS/cm = Microsiemens/centimeter Turbidity NTU = Nephelometric Turbidity Unit Water Chemistry Abbreviations TDS - Total dissolved solids Al - Total aluminum TSS - Total suspended solids As - Total arsenic TOC - Total organic carbon Cd - Total cadmium TP - Total phosphorus Cu - Total copper TN - Total nitrogen Hg - Total mercury NH3-N - Ammonia nitrogen NO3+ NO2-N - Nitrate +nitrite - nitrogen Se - Total selenium I — Duke Energy Progress v Water and Natural Resources Roxboro Steam Electric Plat.. 2012 Environmental Monitoring Report Executive Summary Despite receiving a thermal discharge, the fish community in Hyco Reservoir remained a self- sustaining, balanced population of regionally common species during 2012. Concentrations of the target trace elements, including arsenic, cadmium, copper, mercury, and selenium, measured in the reservoir surface waters remained below water quality criteria during 2012. However, selenium concentrations in sediments and in the tissues of catfish, bluegill, and largemouth bass continued to be statistically greater at the station near the discharge compared to the concentrations of these parameters at the headwater station. During 2012 a number of limnological variables measured in Hyco Reservoir surface waters N including calcium, chloride, hardness, total dissolved solids, and specific conductance trended up apparently due to the operations of the Roxboro Plant flue gas desulfurization systems. The annual mean temperatures observed in 2012 were within the range observed in previous years. Duke Energy Progress vi Water and Natural Resources low Roxboro Steam Electric Plant 2012 Environmental Monitoring Report Roxboro Steam Electric Plant 2012 Environmental Monitoring Report "A 'b Historical Overview Duke Energy Progress (DEP; formerly Carolina Power & Light) began construction of Hyco 009 Reservoir in 1963 to serve as a cooling water source and receiving water for discharges from the ab Roxboro Steam Electric Plant (Roxboro Plant). After reaching full pool in 1965, the reservoir was 00 noted as a popular fishery throughout the remainder of the 1960s and most of the 1970s. In 1980, a large-scale fish kill was observed throughout much of the reservoir after the start-up of Unit 4. Biological monitoring conducted by DEP noted continued declines in the fishery. Special 00 experimental bioassay studies ultimately determined that elevated concentrations of selenium in the 0" water, the food chain, and the tissues of fish were responsible (i.e., reproductive impairment) for the a" observed sport fishery decline in Hyco Reservoir. As a result of elevated selenium concentrations in 00 fish flesh, the North Carolina Division of Health Services, Department of Health and Human Services, 0" issued an advisory in August 1988 recommending limitations on human consumption of all fish 0" species from Hyco Reservoir. In 1989, DEP constructed a dry ash handling system to reduce selenium weinput into Hyco Reservoir. 06 Since 1990, biological monitoring studies conducted under the Roxboro Plant National 0% Pollutant Discharge Elimination System (NPDES) permit have demonstrated the effectiveness of the 00 dry fly ash handling system in limiting the amount of selenium entering the reservoir (CP&L 1991 and 01 2001, PEC 2008). Selenium concentrations quickly decreased in the water after the dry fly ash Oft handling system began operation and have remained below the North Carolina water quality criterion �of 5µg/liter since 1990. Changes in the aquatic community also reflected the reduced selenium loading 00 into the reservoir. A gradual shift from selenium -tolerant fish species to species more typical of 100 southeastern piedmont impoundments was observed following the commencement of dry ash handling 00 operations. The fish consumption advisory was modified several times during the recovery period to remove species from the consumption advisory list as selenium concentrations in the tissues of each individual fish species declined below the established threshold level i.e., 25 � P (' µg/g at the time). In August 2001, the fish consumption advisory was completely rescinded. Hyco Reservoir limnological variables remained mostly unchanged during the period from 2002 through 2006 and were within the range of values expected for a North Carolina piedmont impoundment. During 2007, Hyco Reservoir was subjected to the most extensive drought on record (based on 110-year USGS streamflow records) Duke Energy Progress 1 vvater and Natural Resources Roxboro Steam Electric Plant 2012 Environmental Monitoring Report in North Carolina, which affected water levels within the reservoir. The water levels decreased from full pool of 124.9 meters National Geodetic Vertical Datum (NGVD) during May 2007 to slightly greater than 123.4 meters NGVD in October 2007 when a significant rain event finally reversed the decreasing trend in reservoir water levels. The drought event and subsequent decrease in lake level was quite significant given that impacts to plant operations begin to occur when reservoir levels reach 123.4 meters NGDV. Despite the months of minimal flushing of the reservoir, no overall changes to limnological variables, including selenium concentrations, were noted during 2007 when compared to previous years. However, an increase in the mean selenium concentrations was observed in muscle tissues of fish located near the power plant discharge to Hyco Reservoir. While no increase in mass loading to Hyco Reservoir occurred during this period due to plant operations, decreased reservoir flushing likely allowed more selenium to enter the food web and thus influenced tissue concentrations in fish and other trophic level species. With the passage of the North Carolina Clean Smokestacks Act of 2002, coal-fired power plants were required to reduce sulfur emissions 73 percent by 2013. To meet the requirement, Flue Gas Desulfinization (FGD) systems (one on each of the four units) were installed at the Roxboro Plant and began discharging wastewater from these treatment systems in February of 2008. Since then, several reservoir limnological constituents including calcium, chloride, hardness, and total dissolved solids have gradually increased throughout the reservoir. However, trace elements such as copper and selenium in surface waters have generally remained either below the laboratory reporting limits and/or below water quality criteria. Reservoir Description Hyco Reservoir, an impoundment of the Hyco River, is located approximately 5 km south of the North Carolina/Virginia border in Person and Caswell Counties in the northern Piedmont of North Carolina. The reservoir water level reached full pool elevation in 1965. Hyco Reservoir serves as a cooling lake and source of water for the Roxboro Plant. Hyco Reservoir has a surface area of 17.6 kM2 (1760 ha); a volume of 9.62 x 107 m3; a drainage area of 471 km2; a mean depth of 6.1 in; a normal elevation of 125.1 in NGVD; an average inflow of 5.7 m3/second; and a mean residence time of approximately 6 months. The land use along the 256-km shoreline is primarily residential, forested, and agricultural. It is classified by the Division of Water Quality as Class B usage designation, which is defined as suitable for primary recreation, aquatic life propagation and maintenance, wildlife, and agriculture. Additionally, Hyco Reservoir is classified as Roxboro Steam Electric Plant 2012 Environmental Monitoring Report I !� Water Supply V, which is designated as waters used by industry to supply their employees, but not municipalities or counties, with a raw drinking water supply source. Sampling transects and stations were selected based on their location relative to the 1 configuration of power plant effluents entering the main body of the reservoir at Transect 4 (Figure 1). 010 Transects 2 and 3 are located in the upper reservoir in the North Hyco Creek and South Hyco Creek 0% arms, respectively. Transect 6 is located in the lower reservoir adjacent to the spillway. 1 ♦ Objectives and Methods Oft 040 The primary objective of the Roxboro Plant environmental monitoring program conducted oft during 2012 was to providb an assessment of the effect of power plant operations on the water and 041� aquatic organisms in Hyco Reservoir. Secondary objectives of the program were to document any 0" other environmental factors impacting the aquatic community and the impact of introductions of non- 0" native aquatic plant and animal species into the reservoir. These objectives were consistent with the biological monitoring requirements in the NPDES Permit NC0003425. 0051 0" Limnology (water quality, water chemistry, and chlorophyll a) and trace elements in fish "7 tissues and sediments were assessed at various locations in the reservoir (Figure 1; Tables 1 and 2), and the results were analyzed using appropriate statistical methods (Table 3). Further, key limnological variables were assessed at locations considered potentially impacted by the power plant discharge Transect 4 and minimally b the power plant Transect 3 The water chemistry � ( ) Y Y P P ( )• try portion of the limnological variables was performed by laboratories certified by the State of North Carolina in water and wastewater testing. Trace element analyses of sediment and tissues of fish were conducted by either by Texas Agrilife Research (Texas A&M University) or by the DEP personnel using approved in-house procedures and x-ray defraction equipment. The accuracy and precision of laboratory analyses of water chemistry and trace element data were determined with analytical standards, sample replicates, and reference materials. For calculation of means in this report, concentrations less than the reporting limit and not estimated were assumed to be at one-half the reporting limit. All Duke Energy Progress 3 Water and Natural Resources Roxboro Steam Electric Plal._ 2012 t_nvlronmental Monitoring Report i \ _r l Lr i u I Noah Nyco River 0 05 1 2 1 Miles Cam Creek "aefhay Reservoir Spumy 4 L y CA 8' EA B Al I (outratl E008) Auxiliary Intake Discharge �- S �F. (Outlall $003) , iD E 4 C B A � A e ,I C C Person-casvrek Lake Authority South Nyco River Figure 1. Hyco Reservoir sampling locations. Gypsum / Seek g PofiT &oreactn\ 3 B C s _Intake CPnal Gypawn Storage Pad Dry Ash i� Ash Pond N1 0 075 15 3 Kdometem I Duke Energy Progress 4 Water and Natural Resources 00 0* Roxboro Steam Electric F1011, 20 is environmental Monitoring Report Table 1. llyco Reservoir environmental monitoring program. Oft a" 00 00 00 0" a" O! 0" Oft oft s� A on Program Frequency Location Water quality Alternate calendar months (February, April, June, August, October, December) Water chemistry Alternate calendar months (including trace (February, April, June, August, October, elements in water) December) Phytoplankton' Alternate calendar months (February, April, June, August, October, December) Chlorophyll a Alternate calendar months (February, April, June, August, October, December) Zebra mussels Alternate calendar months (February, April, June, August, October, December) Electrofishing Once every three calendar months (March, June, September, December) Trace elements Once per calendar year (spring) (fish & sediments) Stations 2B, 313, 413, 6B (surface to bottom at I-m intervals) Stations 213, 3B, 4B, 6B (surface) Stations 213, 3B, 413, 6B Stations 213, 3B, 413, 6B Main intake structure or water quality station buoys Stations IA, 1C, 2A, 2C, 3A, 3C, 4A,4E,6A,6C Transects 3 and 4 +Phytoplankton samples were collected and preserved but were not identified because all chlorophyll a concentrations measured during 2012 were less than 40 mg/L. Duke Energy Progress 5 Water and Natural Resources ea Roxboro Steam Electric Plant 2012 Environmental Monitoring Report 0 Table 2. Field sampling and laboratory methods utilized in the Hyco Reservoir environmental monitoring program. Method Water quality Temperature, dissolved oxygen, pH, and specific conductance were measured with a YSI® multiparameter instrument. Measurements were taken from the surface to the bottom at 1-m intervals. Turbidity was measured in the surface waters only with either a YSI® multiparameter instrument or a HACH Model 2100P turbidimeter. Water clarity was measured with a Secchi disk. Water Samples were collected with a nonmetallic sampler, transferred to appropriate chemistry containers, transported to the laboratory on ice, and analyzed according to applicable analytical methodologies. Phytoplankton Equal amounts of water from the surface, the Secchi disk transparency depth, and twice the Secchi disk transparency depth were obtained with a Van Dom beta sampler and mixed in a plastic container. A 250-mL composite subsample was taken and preserved with 5 mL of "MY fixative. Chlorophyll a Equal amounts of water from the surface, the Secchi disk transparency depth, and twice the Secchi disk transparency depth were obtained with a Van Dom beta sampler and mixed in a plastic container. A 1000-mL composite subsample was taken. The samples were placed in dark bottles and transported to the laboratory on ice. In the laboratory, 250-mL subsamples were analyzed (APHA 1995). Trace elements Water, sediments, and muscle tissue of selected fish were analyzed by standard analytical techniques in the laboratory for selected trace metals and metalloids. All media, except water, were homogenized and freeze-dried. Smaller -sized tissue samples were analyzed by Texas Agrilife Research, Texas A&M University. Most samples were analyzed in-house by x-ray spectrophotometry. Quality control was achieved by analytical standards, replicates, and certified reference materials. Mussel surveys Hardened structures such as docks and buoys were visually inspected for the presence of zebra mussels and quagga mussels during routine water quality monitoring. Duke Energy Progress 6 Water and Natural Resources i00 04 Roxboro Steam Electric Mane 2012 tnvironmental Monitoring Report 0 -- 04 Table 3. Statistical analyses performed on data collected for the Hyco Reservoir environmental 04 monitoring program. Program Variable Statistical test(s)/model(s)+ Main effect(s) 504 04 Water quality Water temperature, specific One-way, block on month Station 04 conductance, Secchi disk 04 transparency depth, and 04 selected chemical variables 04 04 Water chemistry Selected chemical variables One-way, block on month Station 04 Trace elements Al, As, Cd, Cu, Hg, One-way, block on month Station 04 Se (water) 04 As, Cd, Cu, Hg, Se One-way Transect 04 (sediment and fish) opq all Phytoplankton Chlorophyll a One-way, block on month Station +One-way Analysis of Variance (ANOVA) statistical models were used. A Type I error rate of 5% (a = 0.05) was used to judge the significance of all tests. Fisher's protected least significant y difference (LSD) test was applied to determine where differences in means occurred for significant ANOVA models. w ILW 06 1 b b ti, i� � Duke Energy Progress 7 Water and Natural Resources Roxboro Steam Electric ....nt 2 Environmental Monitoring Report Results of Environmental Monitoring During 2012 Limnology Temaerature and Dissolved Oxveen • Hyco Reservoir generally exhibited variable thermal stratification defined as changes in water temperatures of greater than 2°C over a 1 meter change in depth of the water column during 2012 (Appendix 1). The strongest stratification at the deepest station (Station 413) occurred within a few meters of the bottom with no apparent pattern related to season of the year. Several factors influence thermal stratification at Station 4B including the proximity to the Roxboro Plant discharge, circulating water auxiliary intake system, and natural ambient conditions. The surface water temperatures at Station 4B ranged from 22.2°C in February to 36.1 °C in August. The coolest temperature of 10.6°C was measured at the surface at Station 3B in February. The annual mean surface temperature at Station 4B was 28.0°C, which was significantly greater than the mean surface temperatures at the other sampling stations, as expected (Appendix 2). • Dissolved oxygen concentrations were generally greater than 5 mg/L throughout the water column of Hyco Reservoir during 2012 except in deeper waters, as expected (Appendix 1). Several stations monitored in 2012 exhibited a moderately strong clinograde oxygen profile with bottom waters less than 5 mg/L during June and August. • Greater volume of anoxic waters might occur within Hyco Reservoir were it not for use of a deep water auxiliary intake from May through October each year. The operation of this intake results in much of the reservoir remaining well -mixed to greater depths than would be expected otherwise. Water Clarity Constituents • Measurements of water clarity including Secchi disk transparency and turbidity varied significantly among the stations in Hyco Reservoir during 2012 (Appendix 2). Generally clearer waters were observed in the larger, more open portions of the reservoir at the downstream stations compared to the values at the upstream stations. The annual mean Secchi disk transparencies were statistically greatest at Stations 4B and 6B compared to the measurements at the upper Stations 2B and 3B. Likewise the annual mean turbidity measurements, which are generally inversely related to Secchi disk transparency, tended to be lower in the lower reservoir. The annual mean turbidity exhibited the following decreasing order in Hyco Reservoir during 2012: Station 3B>2B>4B>6B. 1 1 1 1 1 Duke Energy Progress a Water and Natural Resources MOO Roxboro Steam Electric I .....t 20 — _nvironmental Monitoring Report Nutrients and Phytoplankton Biomass While there were minor statistical differences in total nitrate+nitrite-nitrogen and total pot 024 phosphorous during 2012, all nutrient concentrations were considered to be low in concentration one throughout Hyco Reservoir during 2012 (Appendices 2 and 3). The annual mean concentrations of 099 nutrients reflected the low to moderate trophic status of Hyco Reservoir. age owe • As expected, the mean chlorophyll a concentration (a measure of phytoplankton biomass) at Oq Station 3B was statistically greater than concentrations at all other stations during 2012 w (Appendix 2). However, the concentration range of chlorophyll a at this station was still owe oneconsidered low to moderate. All measurements in Hyco Reservoir were below the North Carolina 000 Water Quality Standard of 40 µg/L for chlorophyll a (I SA NCAC 0213.0211, May 2007). No 00 Ions, Hardness, and Specific Conductance 0 • The annual means of most of the major ion concentrations specific conductance, total dissolved 00 solids and hardness were statistically greater throughout the reservoir than those concentrations 00 observed at Station 3B (upstream) (Appendices 2 and 3). Over the past several years, there has 00 been an increasing trend in many conservative constituents that was likely associated with the FGD 00 system operations at the Roxboro Plant (Appendices 4-7). The annual mean manganese concentrations were statistically similar among stations when comparing surface waters to bottom waters. Also, the surface concentrations were generally low with all measured values below the 00 North Carolina 15 NCAC213 standard for water supply. However, concentrations in deepest anoxic M, bottom waters were occasionally elevated during the summer months where the reduced form of manganese remains in solution. In cooler months, little or no anoxic waters are found in the °— reservoir and manganese is oxidized, precipitates, and then settles to the bottom. ti ti Alkalinity and pH ~ Hyco Reservoir continued to be moderately buffered with median values and ranges slightly above t t neutral (basic) pH throughout the Hyco reservoir during 2012 (Appendices 1 and 2). The surface pH medians and ranges of pH values were fairly uniform and overlapping throughout the reservoir. 1 Surface water pH values ranged from 7.5 to 3.8 Standard Units among stations during 2012. The t pH of deeper waters occasionally displayed slightly lower values compared to surface waters reflecting different biological and limnological processes. t� Duke Energy Progress 9 Water and Natural Resources Roxboro Steam Electric Plant 2012 Environmental Monitoring Report • Total alkalinity concentrations were statistically greater at Station 3B compared to concentrations at all other stations which were similar. Individual values ranged from 25 to 36 mg/L in surface i waters (Appendices 2 and 3). Trace Elements Arsenic • The annual mean arsenic concentration was statistically greatest at Station 4B compared to concentrations at all other stations: the mean concentration was least at Station 3B during 2012 (Appendices 2 and 3). However, all individual values in surface waters at all stations were relatively low and were below the North Carolina surface water quality criteria (50 µg/L aquatic life and 10 µg/L human health). The long term trends of arsenic concentrations at all stations exhibited what appeared to be seasonal fluctuations in concentrations (Appendices 4-7). • The annual mean arsenic concentration in the sediments at Transect 4 was significantly greater compared to concentrations in sediments at Transect 3 from Hyco Reservoir during 2012, as expected (Appendix 8). This pattern of arsenic in sediments has been observed historically in the reservoir (PEC 2011 and PEC 2012). In bluegill from Transect 4, arsenic concentrations in liver were significantly greater than concentrations in bluegill liver from Transect 3 during 2012. However, these liver values were not considered overly elevated and are of no biological concern. • All arsenic measurements from fish muscle tissues were below Laboratory Reporting Limits (LRL) during 2012. Cadmium • All annual mean cadmium concentrations in sediments and fish muscle tissues were below the LRLs during 2012 (Appendix 8). Only cadmium concentrations in fish livers were greater than the LRLs during 2012. Also, bluegill liver showed the only statistical difference when comparing concentrations at Transect 4, which were greater, to those concentrations at Transect 3. Cooper • The annual mean copper concentrations in Hyco Reservoir surface waters were similar among all stations during 2012 (Appendices 2 and 3). Further, all copper concentrations measured in 2012 were below the North Carolina action level of 7µg/L. Long-term trends have shown no pattern of accumulation despite beginning FGD operations in 2008 (Appendices 4-7). 1 1 1 1 1 1 1 Duke Energy Progress 10 Water and Natural Raanurraa A One Roxboro Steam Electric F 20 — -nvironmental Monitoring Report 04V 040 • As expected, the annual mean copper concentration in the sediments near the power plant mdischarge outfall (Transect 4) was statistically greater than the copper concentration at Transect 3 Wq* (South Hyco Creek arm) during 2012 (Appendix 8). 0" ■A • The annual mean copper concentrations of fish liver tissues were statistically similar between 040 Transects 3 and 4 and were considered to be of no biological significance. Most mean copper 000 concentrations in fish muscle tissues were low or they were below the LRL. 00 040 Mercury 00too • The annual mean mercury concentration in surface waters measured at Stations 4B was statistically 040 greater than those concentrations at the other stations during 2012 (Appendices 2 and 3). go% However, all individual mercury concentrations measured throughout the reservoir ranged from the Oft LRL (< 0.5 ng/L) to 5.0 ng/L, which were all below the state water quality criterion of 12 ng/L. Oft The mean mercury concentrations in sediments were less than the LRLs during 2012 (Appendix 8). Oft • The annual mean mercury concentrations in liver tissue of all fish collected at Transect 3 were 0" similar to the concentrations measured in fish at Transect 4 near the power plant discharge during 2012. All annual mean concentrations in fish muscle tissues were below the LRLs, which when Oft converted to fresh weight concentrations, were all well below the North Carolina Health Director's w 00% screening value of 0.4 µg/g fresh weight and the EPA's water quality criterion for methylmercury 00% in fish tissues of 0.3 µg/g fresh weight. Oft A Selenium • The annual mean selenium concentration in surface waters of Hyco Reservoir at Stations 4B was statistically greater than the mean concentrations at the other reservoir stations during 2012 A (Appendices 2 and 3). Since FGD operations began in 2008, selenium concentrations in surface water have trended somewhat higher and fluctuated more than previously observed in recent years w (Appendices 4-7). All selenium concentrations measured during 2012 were below the North Carolina water quality criterion for freshwater of 5 µg/L. w • The mean selenium concentrations in sediments were statistically greater at Transect 4 compared to 16111 concentrations at Transect 3 during 2012 (Appendix 8). Similarly, all mean selenium concentrations in fish tissues were statistically greater at Transect 4 compared to the mean Duke Energy Progress tt Water and Natural Resources Roxboro Steam Electric runt 2012 Environmental Monitoring Report concentrations at Transect 3. During 2012 selenium concentrations in bluegill, catfish (white catfish), and largemouth bass muscle tissues trended somewhat higher at Transect 4 while r concentrations remained relatively flat at Transect 3 (Appendix 9). This more recent increase in muscle tissue selenium concentration was likely due to FGD operations at the Roxboro Plant. All values in edible flesh during 2012, as well as the long-term observation period, were well below the North Carolina human health consumption advisory level (50 µg/g dry weight, North Carolina Department of Health and Human Services, 2008). Thallium • All thallium measurerpents were below the laboratory reporting limit of 0.1 µg/L during 2012 (Appendix 2 and 3). Fisheries Fish Species Composition • Twenty-two different fish species belonging to eight families were collected from Hyco Reservoir with electrofishing during 2012 (Appendices 10 and I1). The sunfish family (Centrarchidae) was predominant in total number (6) of fish species followed by the sucker family (Catostomidae) in which 5 species were collected. Hyco Reservoir exhibited a typical fish assemblage in terms of the presence of predator and prey species for piedmont impoundments in the Southeast. Largemouth bass was the primary apex predator while black crappie, channel catfish, and white bass also occupied the predatory niche in significant numbers. A reasonably wide variety of prey species existed in Hyco Reservoir to serve food for these predator species. • Except for blue tilapia, redbelly tilapia, and threadfin shad, the fish assembled in Hyco Reservoir are considered widely distributed in the Southeastern United States and their presence is not believed to be a result of the operation of the Roxboro Plant. Threadfin shad, blue tilapia, and redbelly tilapia are intolerant of cold water temperatures and it is believed that the thermal discharge allows these species to overwinter within the reservoir. The remaining fish species were indigenous or typically found in piedmont reservoirs of North Carolina. • The greatest diversity of fish was found upstream at Transect 3 (19 species) followed by the number at Transect 1 (18 species) during 2012 (Appendix 11). Fewer fish species were observed Duke Energy Progress 12 Water and Natural Resources 1 1 1 1 1 / Roxboro Steam Electric f 20._ _nvironmental Monitoring Report downstream in the power plant discharge and near the dam at Transects 4 (9 species) and 6 (11 species). Fish Abundance, Distribution, and Size Structure • Sunfish were the most the abundant fish group in the reservoir followed by herrings (Clupeidae) and tilapia (Cichlidae) (Appendices 10 and 11). The sunfish family represented 66% of the total annual electrofishing catch with bluegill as the most abundant single species caught representing 44% of the total catch. Gizzard shad was the second most abundant species representing 16% of all fish collected and 25% of the total species biomass collected during 2012. This species was comprised of mostly larger individuals greater than 200 millimeters which explains their sizable biomass percentage of the total catch (Appendix 14). Largemouth bass ranked third overall accounting for 13% of the total number of fish caught and they were the greatest percentage of the total biomass (32%) in electrofishing catches during 2012. Total fish number and biomass reservoir -wide during 2012 were consistent with values observed in recent years (PEC 2011 and PEC 2012). • Bluegill, the most abundant species overall, were collected in greatest numbers at Transect 1 (Cobbs Creek) during 2012 (Appendix I1). The mean catches by transect arranged in decreasing order were l>3>4>6>2. • Bluegill reproduced well at most transects in Hyco Reservoir during 2012 (Appendix 12). The size class distributions were similar among all transects except at Transect 2 where few fish less than 100 mm were collected, as has been observed previously (PEC 2012). The habitat at Transect 2 is comprised mostly of bare shoreline with very little structure to provide cover for fish which resulted in the low catch of small bluegill at this location. As a result, the mean length of bluegill was greatest at this transect compared to the lengths at other transects. The mean bluegill Relative Weight (Wr), an indirect measure of condition, at Transect 4 near the heated water discharge was 81 during 2012 (Appendix 15). At Transect 3, which is considered to be relatively un-impacted by power plant operations, the bluegill Wr was 78 (Appendix 16). The suboptimal Wr values (100 is optimal) may be reflective of the moderate nutrient status of Hyco Reservoir and competition for food for this dominant species. Most fish rarely achieve optimal condition in natural settings. r • Largemouth bass were well distributed throughout the reservoir during 2012 (Appendix 11). They Duke EnergyProgress ro9 ress 13 Water and Natural Resources Roxboro Steam Electric Plant 2012 Environmental Monitorinq Report were also well represented in most size classes in the reservoir (Appendix 13). Largemouth bass reproduction, represented by individuals less than 150 mm, was considered to be reasonably good at most locations except Transect 2. Again the lack of cover for small fish may have led to the absence of this smaller size class for largemouth bass at this location. Transect 4 near the heated water discharge was on average the smallest mean size (211 mm) in the reservoir. Relative weight for largemouth bass was 87 at Transect 3 and was 82 at Transect 4 during 2012 (Appendices 15 and 16). • Gizzard shad were primarily collected in the greatest numbers in the upstream locations including Transects 1, 2, and 3 in Hyco Reservoir during 2012 (Appendix 11). Habitat in these locations is generally cooler, shallower, and more productive than the warmer, more open area downstream near the power plant. • Gizzard shad caught in Hyco Reservoir were mostly greater than 200 mm during 2012 (Appendix 14), as expected and observed previously (PEC 2012). Young -of -year gizzard shad are not efficiently collected by electrofisher sampling due to the inherent geartype bias against smaller fish and the natural schooling behavior of fish in their first year of life (Carlander 1970). The Wr values of gizzard shad were 88 at Transect 3 and 84 at Transect 4 during 2012 (Appendices 15 and 16). • Redear sunfish, channel catfish, and blue tilapia were reasonably well distributed throughout Hyco Reservoir during 2012 (Appendix 11). Other species that were more abundant at certain locations included threadfm shad, notchlip redhorse, black crappie, and redbelly tilapia. Balanced. Indigenous Population • A "Balanced, Indigenous Population (BIP)," particularly as it relates to thermal impacts for power plant operations, means a diverse aquatic community that is self-sustaining with an adequate food supply and is not dominated by pollution tolerant species. However, man-made impoundments for the purpose of providing cooling water for power plants are by definition artificial systems and thus the term indigenous may be inappropriate when applied to them. Indigenous refers to presence of species through natural processes without any intervention by man, which is not the case for impoundment aquatic populations. Anderson and Newmann (1996), in their review of indices of balance and condition, stated "In contrast with natural systems, many fisheries are Duke Energy Progress 14 Warm 2~1 u.+.._j o ._ 1 1 1 1 1 Roxboro Steam Electric Pian[ 201[ environmental Monitorinq Report �A managed within artificial systems such as impoundments. These artificial systems contain moo introduced species because no fish communities are native to these newly created (from an oft evolutionary perspective) waters." DEP agrees with this statement. The riverine communities that 011101 00% once existed in the system prior to impoundment generally decline and are displaced by lentic no% communities of species common in the region. Many species in impoundments show up through oft introductions by resource agency stocking activity, by anglers, and by other means. However, NK% while the indigenous aspect of impoundments is questionable, the communities can be assessed in 00% terms of being self-sustaining, in balance with food supply, and being composed of diverse species Oft 001111111 common in the region that are not there because they can tolerate pollution, thermal or otherwise. • As indicated above, Hyco Reservoir represents a balanced, self-sustaining community. To oft demonstrate balance, an aquatic population/community must contain both predator and prey Oft species in numbers reflecting the trophic status of the system and that are reproducing and s^ 1�0 recruiting adequately. Several regionally common predator species including adult largemouth bass, black crappie, white bass, channel catfish continue to exist in Hyco Reservoir. The apex 00 predator largemouth bass, an integral part of the aquatic community, exhibited both adequate 00 reproduction and recruitment for a self-sustaining population as indicated by the presence of 00 sufficient numbers of young -of -year (generally < 150 mm) and year class 1+ fish (generally > 150 511% nun to 250 mm) throughout the reservoir during 2012 (Appendix 13). Many forage species also 00 exist in the reservoir as well, including the primary prey species bluegill. This species also Aexhibited the necessary presence of young -of -year (generally < 80 mm) and year class I+ fish (generally > 80 mm to 125 mm). Oft a% • Also, fish populations in balance are indicated by accepted Proportional Stock Density (PSD) index A values. PSD values for balanced populations of largemouth bass range from 40 to 70 and for bluegill from 20 to 60 (Gabelhouse 1984). In Hyco Reservoir, largemouth bass and bluegill exhibited overall PSD values of 46 and 23, respectively, which indicates these species fall within the ranges for balanced populations (Appendix 17). 0% • Use of a regionally suitable reference water body with similar characteristics (except for an 1% absence of a thermal input) for comparison purposes is another way to determine the status of BIP. Mayo Reservoir is a reasonable choice for a reference system because of its nearby location, size, and associated power plant with both ash pond and FGD system discharges but lack of a thermal M discharge. Based on nutrient loading, Hyco Reservoir (oligotrophic to mesotrophic) is somewhat rDuke Energy Progress I5 Water and Natural Resources Roxboro Steam Electric .._..t 2( nvironmental Monitoring Report more productive than Mayo Reservoir (oligatrophic) owing to its greater watershed and stream flow. In 2012, Hyco Reservoir contained 22 fish species compared to 14 fish species in Mayo Reservoir (DEP 2013). Also, Hyco Reservoir produced about twice as many fish and over twice as • much biomass during 2012 due to the trophic difference. • Both impoundments- contain several species introduced accidentally, through agency stocking programs, or by anglers. However, the compositions and diversity of both fish communities remain basically similar with primarily regionally common fish species. Other minor apparent differences in diversity between the two communities exist such as the presence of chained pickerel in Mayo Reservoir but not in Hyco Reservoir electrofishing catches. This aspect is considered to be more related to a Vnuch greater abundance of aquatic vegetation, a preferred habitat of chain pickerel, in Mayo Reservoir. Thus it can be said that the fish community of Hyco Reservoir is not a result of thermal influence. One exception to point out is that two truly exotic species in Hyco Reservoir including blue tilapia and redbelly tilapia that were accidentally released are able to survive cold winters strictly because of the thermal discharge. Fish Community Health • No fish kills were observed or reported from Hyco Reservoir during 2012. Biofouling Monitoring No zebra mussels (Dreissena polymorpha) or quagga mussels (D. bugensis) were found in Hyco Reservoir during 2012. These mussels are potentially serious biofouling organisms to power plant operations. Neither species has been collected from Hyco Reservoir. Asiatic clams (Corbicula Jluminea) are known to exist in Hyco Reservoir as in many other Southeastern reservoirs; however, no significant power plant operational issues have been caused by their presence. Summary and Conclusions During 2012, Hyco Reservoir thermal stratification patterns and water temperature extremes continued to be dependent on the local meteorological conditions, the proximity to the discharge canal outfall area, the influence of the circulating water of the auxiliary intake system, and the inverted siphon (part of the old discharge canal to Cobbs Creek) on the South Hyco Creek arm of the reservoir. Duke Energy Progress 18 Water and Natural Resources sA a" Roxboro Steam Electric P 201_ -avironmental Monitoring Report The annual mean reservoir water temperature during 2012 continued to be within the range typically observed in Hyco Reservoir. A number of water chemistry parameters had lower concentrations at the historical background station compared to the remainder of Hyco Reservoir during 2012 likely due to FGD operations. 009 Certain aqueous constituents including total dissolved solids, ions, and the trace element selenium 009 continued to trend up within the reservoir, particularly near the discharge. In fish tissues, selenium 029 concentrations discharge trended up as well near the discharge, again likely caused by FGD operations 089 through time as food chain bioaccumulation has gradually increased. However, the edible flesh 04 selenium concentrations remained well below the North Carolina Department of Health and Human 04 Services consumption advisory level of 50 p ry µg/g (dry weight). 04 004 Fish species composition, abundance, and distribution in Hyco Reservoir during 2012 were 019 similar to results from previous years. Bluegill continued to dominate the fishery during 2012 and W" gizzard shad and largemouth bass were also very abundant within the reservoir. The fish community am tended to be slightly less diverse in the open -water habitat of the middle and downstream portion of the w reservoir compared to the upper, riverine-like areas of Hyco Reservoir. w Hyco Reservoir, an artificial man-made water body, contained a fish community that was 04 04 balanced, and self-sustaining, which indicates a balanced aquatic community characteristic of 09 oligotrophic to mesotrophic piedmont impoundments located in Southeastern United States. •A 04 04 04 04 .w .n 04 A w .w w w n w n w A A 4 Duke Energy Progress 17 Water and Natural Resources Roxboro Steam Electric Plant 2012 Environmental Monitoring Report References APHA. 1995. Standard methods for the examination of water and wastewater. 19th Ed. American Public Health Association, Washington, DC. Anderson, R.O. and R. M. Neumann. 1996. Length, Weight, and Associated Structural Indices, In Fisheries Techniques, Second Edition. American Fisheries Society, Bethesda, Maryland. Carlander, K. D. 1970. Handbook of freshwater fishery biology. Volume 1. Second Edition. The Iowa Univ. Press, Ames, Iowa. Claudi, R., and G. L. Mackie. 1993. Practical manual for zebra mussel monitoring and control. Lewis Publishers, Boca Raton, FL. CP&L. 1991. Roxboro Steam Electric Plant 1990 environmental monitoring report. Carolina Power & Light Company, New Hill, NC. 2001. Roxboro Steam Electric Plant 2000 environmental monitoring report. Carolina Power & Light Company, New Hill, NC. DEP. 2013. Roxboro Steam Electric Plant 2009 environmental monitoring report. Duke Energy Progress, New Hill, NC. Gabelhouse. D. W., Jr. 1984. A length -categorization system to assess fish stocks. North American Journal of Fisheries Management 11:50-56. PEC. Analytical Chemistry Laboratory. Nuclear Generation Group Standard Procedure. Energy Dispersive X-ray Analysis of Materials (CUE-NGGC-0044) Revision 0. Volume 99, Book/Part 99. 2008. Roxboro Steam Electric Plant 2007 environmental monitoring report. Progress Energy Carolinas, Raleigh, NC. 1 2011. Roxboro Steam Electric Plant 2010 environmental monitoring report. Progress Energy 1 Carolinas, Raleigh, NC. 1 2012. Roxboro Steam Electric Plant 2011 environmental monitoring report. Progress Energy 1 Carolinas, Raleigh, NC. ` 1 14 \ Ouke Energy Progress is Roxboro Steam Electric F .-.., 20 - _nvironmental Monitoring Report Appendix 1. Depth profiles of the water temperature (°C), dissolved oxygen (mg/L), pH, and specific conductance (µS/cm) at Hyco Reservoir during 2012. February 23,2012 Temperature Dissolved oxygen pH Specific conductance Depth 28 3B 4B 68 2B 38 4B 6B 2B 3B 4B 6B 2B 3B 4B 6B 0.2 12.9 10.6 22.2 16.3 10.7 12.4 9.3 10.0 7.7 8.1 7.6 7.7 302 149 339 322 1.0 12.8 10.5 22.2 16.2 10.7 12.5 9.3 9.9 7.7 8.0 7.6 7.7 302 149 339 322 2.0 11.7 10.1 21.4 16.1 10.8 12.5 9.3 9.9 7.7 8.0 7.6 7.7 299 148 338 322 3.0 11.5 9.4 17.5 15.8 10.8 12.6 9.5 9.8 7.6 8.0 7.6 7.6 297 149 324 322 4.0 11.4 9.1 16.4 15.6 10.8 11.6 9.2 9.9 7.6 7.8 7.5 7.6 297 187 319 321 5.0 10.6 8.8 14.8 10.6 11.3 9.4 7.6 7.8 7.5 283 182 314 6.0 10.5 8.7 13.7 10.0 10.5 9.3 7.5 7.7 7.5 281 179 312 7.0 10.5 13.1 9.8 9.2 7.5 7.4 281 310 8.0 12.9 9.2 7.4 308 9.0 12.3 9.2 7.4 298 10.0 11.6 8.7 292 April 24, 2012 Temperature Dissolved oxygen pH Specific conductance Depth 26 3B 48 6B 2B 3B 4B 6B 2B 3B 4B 6B 2B 3B 4B 6B 0.2 19.4 18.0 27.2 20.1 8.2 8.4 7.7 8.2 7.6 7.7 T6 7.6 346 188 406 375 1.0 19.4 18.0 27.3 20.1 8.2 8.4 7.7 8.1 7.6 7.6 7.6 7.6 345 189 407 375 2.0 19.4 17.9 26.6 20.0 8.2 8.4 7.7 8.1 7.6 7.6 7.6 7.6 345 192 405 375 3.0 19.4 17.8 23.4 19.6 8.2 8.3 7.4 8.0 7.6 7.6 7.6 7.6 345 195 369 375 4.0 19.4 17.8 21.9 8.1 8.3 7.0 7.6 7.6 7.4 345 1% 358 5.0 19.3 17.7 21.1 8.1 8.2 6.3 7.5 7.5 7.4 345 197 348 6.0 19.3 17.6 20.4 8.1 8.1 5.6 7.5 7.5 7.2 345 197 339 7.0 19.3. 19.9 8.0 5.1 7.5 7.2 345 337 8.0 19.0 3.8 7.1 341 9.0 18.0 1.6 7.0 340 10.0 16.8 0.3 7.0 347 11.0 16.3 0.3 7.0 351 June 2.5. 2012 Temperature Dissolved oxygen pH Specific conductance Depth 2B 3B 4B 6B 2B 3B 4B 6B 2B 3B 4B 6B 2B 3B 4B 6B 0.2 30.5 30.9 34.4 31.7 8.5 8.4 7.1 7.6 8.3 8.2 7.9 7.9 419 274 427 424 1.0 30.4 30.3 34.3 31.5 8.6 8.6 7.1 7.6 8.3 8.2 7.9 7.9 419 281 428 424 2.0 30.1 29.4 33.4 30.1 8.7 8.0 7.0 7.6 8.3 8.1 7.8 7.9 418 281 427 423 3.0 30.0 28.2 32.6 30.7 8.7 5.7 6.7 8.0 8.3 7.7 7.7 7.9 418 285 423 423 4.0 29.5 25.3 31.6 7.6 0.3 6.5 8.1 7.2 7.6 412 267 421 5.0 28.5 21.5 29.3 4.1 0.2 5.5 7.5 7.1 7.5 401 289 416 6.0 27.4 20.2 28.6 1.0 0.2 5.6 7.2 7.1 7.4 389 294 416 7.0 27.0 27.7 0.2 4.5 7.0 7.3 390 414 8.0 26.9 2.7 7.1 409 9.0 23.2 0.2 7.2 406 10.0 20.8 0.2 7.3 409 11.0 20.1 0.2 7.5 410 Duke Energy Progress 19 Water and Natural Resources OZ smUmd Meu3 alma ' ' 961, S'L £'S S.EI 0'01 ' 56V 9.L S.8 6.f1 0'6 96V 9.L ET Z.41 '8 0O'L ZIS 9.L 5'8 1'81 ' £IS EL4 9'L 9'L 9'8 0'6 Z'81 S'Il 0'9 ' 8I5 98C 5L4 9'1 CL L'L 9.8 9'6 Z'6 0'61 L'6 CZI 0'S SZS 48f 805 91 L'L CL 9'8 C6 L'6 8'61 L'6 9'4I 0'4 LIS SZS 414 ZIS CL 91 L'L CL Z'6 9'8 4'01 C6 4'91 0'OZ Vol 1,51 0'E LIS 6Z5 69V EIS L'L 91 CL CL 0'6 9'8 VI C6 S'LI 4'OZ S'11 Z'SI O'Z SIS EES Z94 EIS CL 91 L'L CL 0'6 CS 4'lI L'6 8'LI 01Z 9'11 Z'SI 01 LIS EES Z9V f15 LY 91 L'L L'L U6 6'8 V'lI L'6 8'LI VIZ ClI Z'SI Z'0 99 94 9f a 99 94 9f a 99 84 e£ 9Z 99 94 8£ a 47daa aauelanpuoa aJ13adS Hd u381(xo panlosSld ajnpaadway ZIOZ &CI jagwaaad L90 I WE 6.OZ 0'01 59V 4.L E'9 L'IZ 0'6 9LV 4.L 9.9 4.ZZ 0'8 LL4 4.L C9 S.ZZ O.L ' 8L4 4L4 S'L L'L O'L Z'8 4'fZ S'61 0'9 484 68f 4L4 S'L S'L L'L I'L E'8 V'S E'4Z 4'L1 5'61 0'9 684 69C 4L4 91 5'L L'L 4'L 4'8 4'8 L'SZ 4Y1 9'61 017 581, Z61, 68E 5L4 S'L 9Y S'L 8'L 6'L SY 4'S 171 L'61 0'9Z S'LI 9'61 0'£ L84 1,64 06E 9L4 S'L 9'L S'L 81 9'L S'L 4'8 4'8 COZ Z'9Z 4'L1 9'61 07 L84 964 16C 5L4 S'L 9Y S'L S'L 91 S'L V'8 4'8 8'OZ 9'9Z 4YI 9'61 01 884 864 16C SL4 SL 91 SY 6'L 9'L S'L 4'8 4'8 8'OZ SW 4Y1 9'61 Z'0 89 94 8£ a 89 9V 9£ 9Z 99 94 9f 9Z 99 94 8f a 41daa oauelmpuoa aylaadS Hd uaa,Cxo panlosSlp ainlejadway ZIOZ 6Z JaUBj O ' OSV 41 Z.O 5.9Z 0'01 ' 61V O'L Co V'8Z 0'6 ' 5E4 6'9 Z.Z 5.0E 0 '8 O'L 844 O'L 4'E VIE IS4 Zl4 I'L Z'L Z'4 Z'V 0'Zf 8'Of 0'9 194 LEE 4ZV f'L 6'9 9'L 4'S f'0 Z'9 4'EE E'9Z I'll 0'5 09V LSZ 5" E'L 6'9 I'S 4'9 9'0 S'L L'EE 9'6Z 91f 0'4 194 094 ESZ 9" 6'L 4'L Z'L Z'8 CL 4'5 91 FS 0'£E STE 66Z 9'1E 0'E f9V LLV EIE 8VV 8'L 91 0'9 Z'8 Z'L 5.9 S'L es S'EE 0'9E 4'OE 6'If 0'Z E94 8L4 ZIE 6" 8'L 9'L 1'S Z'8 Z'L 4'9 E'8 Z'8 S'EE I'9E 9'0E 1'ZE 0'1 f94 8L4 VIE OSV 8'L 91 I'S Z'S Z'L 4'9 I'll 1'S 9'Ef 1'9f SIE f'Zf Z'0 99 84 9£ 9Z 99 94 8f 9Z 89 94 9f uZ 99 94 a£ 9Z gldap oauelanpuoa 3U1aadS Hd uaS,Cxo panlosSld aanlejadway ZIOZ�nV (•au03) •I xipu,ddN pocloN uuoliuow leluawuoJ1nu3 ZLOZ lUeld auloa13 weals oiogxoa Roxboro Steam Electric Pla 2012 ironmental Monitoring Report aA Appendix 2. Means, ranges and spatial trends of selected limnological variables from Hyco Reservoir during 2012't. Ow t" Station 2B Station 3B Station 4B Station 6B OW Variable Mean Ranee Mean Mean Mean Range Mean Range 040 Temperature ('C) 21.6bc 12.9-32.3 20.Oc 10.6-31.5 28.0' 21.4-36.1 23.46 16.3-33.6 Alm Dissolved oxygen (mg/L) 8.9' 8.1-10.7 9.5' 8.1-12.4 7.8b 6.4-9.3 8.3b 7.2-10.0 . tt� Secchi disk transparency (m) 2.Ob 1.0-3.0 1.2c 0.6-1.8 2.7' 2.3-3.0 3.3' 3.1-3.4 Specific conductance(µS/em) 418' 302-513 2961, 149462 447' 339-533 432' 322-517 pH (SU) 7.8 7.6-8.3 7.8 7.5-8.2 7.6 7.5-7.9 7.7 7.5-7.9 A*V Turbidity (NTU) 3.9'b 1.5-9.0 5.2' 3.5-8.7 2.1bc 1.6-3.2 1.70 1.4-2.0 aA Chlorophyll o (µg/L) 3.2b 0.9-5.7 9.9' 4.8-10 1.4b 0.0-2.1 0.71, 0.0-1.5 04 Nutrients (mg/L) 04 Ammonia-N 0.02 <0.01-0.03 0.01 <0.01-0.02 0.02 <0.01-0.04 0.01 <0.01-0.02 Nitrate +Nitrite N g038b <0.02-0.06 0.011, <0.02-0.04 0.05' <0.02-0.11 0.04' <0.02-0.10 009 Total nitrogen 0.40 <0.10-0.69 0.42 <0.10-0.80 0.49 <0.10-0.99 0.37 <0.10-0.63 tw Total phosphorus 0.014b 0.010-0.020 0.023' 0.015-0.032 0.010bc 0.008-0.012 0.0080 0.007-0.010 l* Total organic carbon (mg/L) 5.7 4.9-8.6 6.1 5.3-9.7 0.02 <0.01-0.04 0.01 <0.01-0.02 tW Ions (mg/L) 019 Calcium 45' 33-60 30b 16-53 48' 41-63 44' 33-59 Chloride 88' 64-118 55b 24-94 96' 75-114 92' 68-116 Magnesium 13' 10-17 9.36 5.9-14.7 14' 12-17 134 11-17 009 Manganese (surface) 41 25-57 85 52-156 64 42-88 54 37-83 off Manganese (bottom) 62 49-94 567 96-1180 2,146 103-7550 N/A N/A Sodium 8.7' 7.1-10.2 7.7b 5.9-9.7 8.9' 7.9-10.2 8.7' 7.6-10.0 009 Sulfate 42' 32-59 25' 15-39 42' 37-57 47' 34-79 00 Total alkalinity (mg equiv. 27' 25-30 31' 26-36 28b 25-34 26b 25-27 OW CaCO3/L) me Hardness (mg equiv. CaCO3/L) 165' 124-218 113b 65-194 177' 150.228 1663 129-217 Total dissolved solids (mg/L) 281' 223-352 200' 118-320 309' 249-380 282' 244-320 00 Trace elements (µg/L) Ole Arsenic 1.2b 0.9-1.6 0.8c <0.5-1.2 1.4' 1.0-1.8 1.3' 0.9-1.7 00 Copper 1.3 1.1-1.7 1.1 0.7-1.4 1.1 0.8-1.4 1.2 1.0-1.5 00 Mercurv,(ne/L) 1.11, < 0.5-1.5 0.6b < 0.5-1.0 2.6' 0.6-5.0 0.81 < 0.5-1.5 Selenium 1.76 1.5-1.8 0.8c 0.5-1.5 2.1' 1.7-2.4 1.9' 1.8-2.0 1 Thallium <0.1 N/A <0.1 N/A <0.1 N/A <0.1 N/A t 'Unless otherwise noted, all measurements were taken from the surface. Fishers protected Least Significant Difference (LSD) test was applied only if the overall F test for the treatment was significant. Means followed by different superscripts were significantly different from each other (P = 0.05). The rows where significant differences occurred are shaded. Data were rounded to i conform to significant digit requirements. Rounding may obscure mean differences. The. variable pH was reported as a median y value and was not subjected to statistical analysis. Sample size equaled 6 unless otherwise noted. Statistical testing was conducted on surface water means only. `Less than values (<) indicate the Lower Reporting Limit (LRL) for the variable. 'fhe LRL is a statistically determined limit beyond t� which chemical concentrations cannot be reliably quantified. Statistical analyses were utilized only when mean concentrations were above the highest analytical LRL and where LRL values occurred, means were calculated by utilizing one half of the absolute value of each LRL. tiMercury was measured in nanograms per liter (ng/L). Duke Energy Progress 21 Water and Natural Resources N 0 N C R a L °' .o �o virrro O O L � o00000 � u o00000 y � _ oc0000 nw ��N�nvMi a MMQQQ�D V v v v v v � E.. v v v v v v O •� O = S$g888 �nnnr as$$og F avara.o o0000o C MQ m C 4wi -i e� F„ vi ✓ih�rir = oc0000 y v v L � 96 u w L y 16 F N O O O O O O m � L N M N N N ,C ococoo oc�_: �,: F o00000 < �?r.00Na v N p. M •L GC N� n o0 �n ry i+ F OOOC 9 � N p Z cc V V R Z N • Z Z � ? z a O" v v v v v v e o Z a z o 'a = _ OOOOOO O N N O� T-p� 000000 z C O O C O O G O O O C V V Z O v v O D N���TN i rrm O. 00Mmeor �.i N d O�PO 00r r•DON vee w Z vi .D r c� roa N o � riri �wi F p7 O an y >1 C) O d V y C V C w O Roxboro Steam Electric Pla 2012 1ronmental Monitoring Report Appendix 3 (continued) Month TDS Turbidity Feb 249 1.6 Apr 346 3.2 Jun 268 1.6 Aug 314 2.3 Oct 298 2.0 Dec 380 2.1 NH,,N NO;+NO=-N 0.02 < 0.02 0.02 0.11 <0.01 < 0.02 0.04 < 0.02 <0.01 0.08 <0.01 0.07 Station 4B TN <0.10 0.20 0.99 0.74 0.32 0.63 TP TN:TP TOC Ca=' CI" 0.011 8.1 42 77 0.009 22 4.5 41 75 0.009 110 4.6 41 114 0.012 62 4.9 50 95 0.008 40 4.8 50 103 0.010 63 4.9 63 I10 Month Mgr' Na SO,r" Alkalinity Hardness As Cu Hg TI Se Feb 12 7.9 37 26 156 1.1 1.3 0.0034 <0.10 2.1 Apr 12 8.3 37 34 150 1.0 1.4 0.0019 <0.10 2.0 Jun 13 8.1 40 27 155 1.2 1.3 0.0006 <0.10 1.7 Aug 14 9.2 38 26 183 1.8 1.0 0.0050 <0.10 1.9 Oct 15 9.5 57 25 187 1.8 0.8 0.0010 <0.10 2.3 Dec 17 10 46 27 228 1.6 1.0 0.0034 < 0.10 2.4 Station 6B Month TDS Turbidity NHS-N NO;+NO=-N TN TP TN:TP TOC Ca=' CI' Feb 244 1.4 0.02 <0.02 <0.10 0.007 4.8 39 73 Apr 250 1.6 0.02 0.10 0.10 0.008 13 3.9 33 68 Jun 270 1.6 0.01 <0.02 0.48 0.008 60 8.3 41 116 Aug 311 1.8 <0.01 <0.02 0.53 0.010 53 5.4 47 92 Oct 299 2.0 <0.01 0.07 0.45 0.007 64 5.2 47 102 Dec 320 1.6 <0.01 0.07 0.63 0.007 90 4.7 59 101 Month Mg" Na SO =' Alkalinity Hardness As Cu Hg TI Se Feb 12 7.6 36 26 148 1.0 1.5 <0.0005 <0.10 1.9 Apr 11 8.1 34 27 129 0.9 1.5 0.0010 <0.10 1.9 Jun 12 8.1 40 27 153 1.1 1.1 <0.0005 <0.10 1.8 Aug 14 8.9 49 26 173 1.7 1.0 0.0014 <0.10 1.9 Oct 15 9.6 44 25 177 1.6 1.0 0.0007 <0A0 2.0 Dec 17 10.0 79 27 217 1.4 1.1 0.0015 <0.10 2.0 +Units are in mg/L except for most trace elements (µg/L) turbidity (NTU), total alkalinity (mg/L as CaCO3), and hardness (calculated as mg equivalents CaCO3/L). Less than values (<) indicate the Lower Reporting Limit (LRL) for the variable. The LRL is a statistically determined limit beyond which chemical concentrations cannot be reliably reported. SAIL variables are surface measurements. Duke Energy Progress 23 Water and Natural Resources Roxboro Steam Electric Flan[ 2012 Environmental Monitoring Report _125 Chbride � J E100----- - -------------------- ----- - -- -- - -----..._ c75 ..-..... -- - - — ---- - ------- �� a� U 0 U 0 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Year Hardness 03 2004 2005 2006 2007 MOB 2009 2010 2011 M12 Year _25 Total Copper _J 3 015......------_...._--_------------- ----------------------- �10............. ... .------------ .--------- ....-..-------- ....... N U 5----._... - ---------- U 0 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Year 500 Total Dissolved Soilids J E400-....__.._.-_-....._-... =300 f200 -- ---....--- - m U 0 U 0 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Year Total Areanir 2003 2001 2005 2e06 2007 2008 2009 2010 2011 MI; Year Total Selenium 2003 2004 20M 2006 2007 2009 2009 2010 201t 41i Year Appendix 4. Long-term trends of selected parameters at Station 2B from Hyco Resenviir from 2003 through 2012. Duke Energy Progress 24 Water and Natural Resources Roxboro Steam Electric PIS 2011 _.. jironmental Monitoring Report 1ao Chloride 1 E75 __._-._... _...... -_......._-I_ c 0 m 50 d O25 C O CU 2003 2004 2M5 2006 2007 2008 2009 2010 2011 M12 Year Hardness 75 YAJ C50 O 2t5 - -... U 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Year 25 Total Copper m U U 0 2003 2004 2005 2006 2007 2006 2009 2010 2011 M12 Year 6W Total Dissolved Soilids O500 ___ ---............_ E c 0 W300 c200 V 0100 .._._ U e 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Year 5 Total Arsenic J 03-----------------------__....-..-.. `2 mom U C1 U 0 2003 2004 2005 2008 2007 200E 2009 2010 2011 2012 Year 5 Total Selenium _J 03--- _..---- -_ m U U 0 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Year Appendix 5. Long-term trends of selected parameters at Station 3B from Hyco Reservoir from 2003 through 2012. ' Duke Energy Progress 25 Water and Natural Resources Roxboro Steam Electric Fiant 2012 Environmental Monitoring Report Chloride Total Dissolved Soilids 2003 2000 M M 2007 2009 2009 2010 2011 20t Year N 250 Hardness _J E =150 ---------------------------------- _. _....--- _---- _ __ =1W . __........ c W ca C5D.. .. ... _... ... .. O U 9 2009 2004 2005 2006 2007 2008 2009 2010 Nil 201 Year Tntal Areanir 2003 2001 2005 M 2007 20 2009 2010 Nil ni Year 50 Total Copper s Total Selenium J _J ?40 2 2DLL,=.� C WA I O N t U U U O 9 U0 1 2003 2004 2005 2006 2007 M08 2009 2010 X11 2012 M 209r M 2009 2007 2009 2009 2010 N11 2012 1 Year Year 1 1 t 1 Appendix 6. Long-term trends of selected parameters at Station 411 from 11 co Reservoir from 1 2003 through 2012. 1 Duke Energy Progress 26 Water and Natural Rpmnurr.Pc 1 Roxboro Steam Electric P 201_ _.lvironmental Monitoring Report s a a a 00 4 150 Chloride J_ G125 -- ... ..... - E :100 _. _ _..... -------- . 0 75 --- - .... - -- ------ �50 U 0 25 .... -- - - -- --- 2003 2OD4 2005 20D6 2007 2008 2009 2010 2011 2012 Year Hardness _250 J D 2003 20% 2005 2006 2107 2008 2009 2010 2011 2012 Year _50 Total Copper J O_40 ....-.....-... _ ___ 930 -10 Y 0 U 0 . . . I I I F L1.1 1 11 11 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Year 4Da Total Dissohled Soilids J_ O E3DO .. _ -.... - c 0 d U 0 20M 2004 2005 2006 2007 2008 2009 2010 2011 2012 Year 5 Total Arsenic J w - ... 03 -- _. u U 0 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Year Tntol Solonium 003 2004 2005 M 2007 2008 2009 M10 2011 412 Year Appendix 7. Long-term trends of selected parameters at Station GB from Hyco Reservoir from 2003 through 2012. Duke Energy Progress 27 Water and Natural Resources r Roxboro Steam Electric Plant 2012 Environmental Monitorinq Report Appendix 8. Means and standard errors of trace element concentrations (µgtg dry weight)' in sediments and fish by transect from Hyco Reservoir during, 2012.1 Matrix n Transect Element Arsenic Cadmium Copper I Mercury Selenium Sediments 3 3 4.3' f 0.5 < 0.9 78b f 4.4 < 2.1 2.6' t 0.2 3 4 24fl't0.4 <1.1 121°f4.8 <2.5 8.28f0.5 Fish liver Catfish§ 11 3 0.1 f 0.01 0.05 f 0.01 6.6 f 0.3 0.5 f 0.16 20b f 2.6 10 4 0.1f0.03 0.1t0.02 8.0±0.8 0.4f0.08 370±3.8 Bluegill 10, 3 0.5b f 0.12 0.4b f 0.07 6.2 f 0.5 0.2 t 0.03 job f 1.3 12 4 2.10±0.4 0.8°t0.1 6.8f0.8 0.3t0.05 20°f2.2 Largemouth bass 10 3 0.8 f 0.09 0.6 f 0.32 13 f 2.2 0.4 f 0.06 13b f 1.3 10 4 0.9f.0.12 1.1f0.6 21t4.9 0.5f0.07 26°f2.1 Fish muscle Catfish' 11 3 <0.5 <0.7 <2.0 <0.8 5.lbf 1.0 10 4 <0.4 <0.7 2.1 f 0.3 <0.8 142t 1.4 Bluegill 10 3 < 0.5 < 0.6 < 2.0 < 0.7 5.3' t 0.7 12 4 < 0.4 < 0.7 < 2.0 < 0.7 168 t 1.4 Largemouth bass 10 3 < 0.4 < 0.6 2.8 f 1.8 < 0.8 7.8b f 0.4 10 1 4 1 <0.5 <0.6 <2.0 <0.8 18°t0.9 + To convert to mean wet weight concentrations, multiply the mean dry weight concentration by the appropriate mean dry -to -fresh weight ratio as follows: sediments-0.30, catfish liver--0.20, bluegill liver-0.23, and largemouth bass liver--0.22, catfish muscle-0.17, bluegill muscle- 0.19, and largemouth bass muscle-0.20. 'Standard errors and statistical analyses are given when mean concentrations were at or above the laboratory reporting limit. Laboratory reporting limits varied between samples. Fisher's protected least significant difference procedure was applied only if the overall F test for transect was significant. Means for each element followed by different superscripts were significantly different at the P = 0.05 level and were shaded gray to denote significant results between transects. '"Catfish" included white catfish (Ameiurus catus) only. 1 1 nix,. Fnnrnv orn-- 9A ... .._ Roxboro Steam Electric PI 201< �„vironmental Monitoring Report 25 Bluegill 20 - c 15 o----- - - ------ u E 10 _ E v 5 _.- \- 0 — -r 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Year -i--Transect 3 -f-Transect 4 u Largemouth bass 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Year - +--Transect 3-FTransect 4 20 ----------.—. - - White catfish - c $10 E-- -- 3 5 c -- - m w 0 ----- --- r - - -r- - --, 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Year -r-Transect 3 -*-Transect 4 Appendix 9. Long-term trends of selenium concentrations in hlucgill, largemouth bass, and white catfish muscle tissues at Transect 3 and Transect 4 from Hyco Reservoir from 2001 through 2012. Duke Energy Progress 29 Water and Natural Resources Steam Electric it 2vi4 cnvironmentni n Appendix 10. Total number and weight (kilograms) of fish collected with electrofishing from Hyco Reservoir during 2012. Scientific name' Common name Total number Total weight Clupeidae Herrings Dorosoma cepedianum Gizzard shad 423 90.7 Dorosoma petenense Threadfin shad 190 1.1 Cyprinidae Minnows Cyprinella analostana Satinfin shiner 28 < 0.1 Cyprinus carpio Common carp 5 13.7 Catostomidae Suckers Erimyzon oblongus Creek chubsucker 3 1.0 Erimyzon sucetta ` Lake chubsucker 7 2.1 Moxostoma collapsum Notchlip redhorse 40 36.1 Moxostoma pappillosum V-lip redhorse 1 0.7 Moxostoma erythrurum Golden redhorse 5 4.1 Ictaluridae Bullhead catfishes Ameiurus catus White catfish 8 23.7 Ameiurus platycephalus Flat bullhead 9 0.9 ktalurus punctatus Channel catfish 37 29.9 Percicthyidae Temperate basses Moron chrysops White bass 9 3.1 Centrarchidae Sunfishes Lepomis cyanellus Green sunfish 75 1.1 Lepomis gulosus Warmouth 5 0.4 Lepomis macrochirus Bluegill 1,177 24.5 Lepomis microlophus Redear sunfish 90 13.4 Lepomis hybrid Hybrid sunfish 4 0.2 Micropterus salmoides Largemouth bass 354 114.5 Pomoxis nigromaculatus Black crappie 69 7.6 Percidae Perches Perca flavescens Yellow perch 4 < 0.1 Cichlidae Cichlids Tilapia aurea Blue tilapia 44 9.2 Tilapia zilli Redbelly tilapia 88 2.1 Total' Total Species 2,676 359.0 22 'Taxonomic nomenclature follows Robins et al. (1991). 'Totals include only fish identified to species level. t 1 Duke Energy Progress 30 Water and Natural Resources III Roxboro Steam Electric Plar_ 20121 ronmental Monitoring Report s s s s as as s s s s s s s a a I ■ r r 00 A Appendix 11. Mean catch per hour of fish collected with electrofishing by transect from Hyco Reservoir during 2012. Common Name Transect Resen,oir mean 1 2 3 4 6 Gizzard shad 56 50 89 8 10 42 Threadtin shad 9 0 86 0 0 19 Satintin shiner 6 < 1 6 0 2 3 Common carp < 1 0 2 0 0 < I Creek chubsucker 0 0 2 0 0 < 1 Lake chubsucker 1 0 2 0 0 I Notchlip redhorse < 1 2 18 0 0 4 V-lip redhorse 0 < 1 0 0 0 < I Golden redhorse I < I 1 0 0 < White catfish 2 0 1 0 < 1 1 Flat bullhead 1 0 2 0 2 1 Channel catfish 6 6 6 1 < 1 4 White bass < 1 0 4 0 0 1 Green sunfish < 1 0 < 1 3 34 8 Warmouth 0 0 0 2 1 < 1 Bluegill 253 14 136 95 90 118 Redear sunfish 9 10 16 4 5 9 Hybrid sunfish 0 0 0 < 1 2 < 1 Largemouth bass 44 25 36 36 36 35 Black crappie 31 0 4 0 0 7 Yellow perch 0 0 2 0 0 < 1 Blue tilapia 3 2 I 15 2 4 Redbelly tilapia 1 0 0 43 0 9 Total mean' 425 109 415 207 182 268 Total number of species 18 10 19 9 11 22 }Totals may vary from column sums due to rounding. 'Total number of species does not include hybrid sunfish. J Duke Energy Progress 31 Water and Natural Resources Roxboro Steam Electric PIL... 2012 ciivironmental Monitoring Report TransactI (Year-2012) « 15 n=s0s C Mean = 81 O 10 O 0 25 50 75 100 125 150 175 200 225 250 length (mm) 20 Transect2 (Year-2012) 15 Meann• t59 m 10 s 0 25 50 75 100 125 150 175 200 225 250 length (mm) 20 Transecll (Year= 20121 « 15 n - 272 C Mean =114 O to O S. 4 o u1�1�1'1�'1W���s1_>•� 0 25 50 75 100 125 150 175 200 225 250 length (mm) 20 Tronsects (Year -2012) 15 10 Moan - m Moan 97 m d 5 ■■ 0 25 50 75 100 125 150 175 200 225 250 length (mm) 20 Transecto (Yur•2012) 15 n = t90 Mean = 115 N � 10 a a 5 0 0 25 50 75 100 125 150 175 200 225 250 length (mm) 20 Transacts Combined (year- 20121 = 1177 as 15 asMean•99 10 • d 5 o 0 25 50 75 100 125 150 175 200 225 250 length (mm) Appendix 12. Length -frequency distributions of bluegill by transect collected with clectrotishing from Hyco Reservoir during 2012. Duke Energy Progress 32 Water and Natural Resources Roxboro Steam Electric Pla 2012 ..Yironmental Monitoring Report 20 Transeclt 1Ye ar=2012) a. n=89 C 15 Mean = 289 m 10 m 6 $ 0 .III■'■ LIII■ .�.._ . . . ..---- 0 50 100 150 200 250 300 350 400 450 500 550 600 length (mm) 20 Transact (Year •20121 n-49 15 Mean-304 10 d 5 0 50 100 150 200 250 300 350 400 450 500 550 600 length (mm) 20 Transact 3 (Year-2012) n=72 O 15 Mean = 271 • 4a 10 G g 0 50 100 ISO 200 250 300 350 400 450 500 550 600 length (mm) 20 � 15 �m 10 ,r o 0 50 100 150 200 250 300 350 ■ length (mm) ■ 20 15 • 00 t 10 d 5 00 0 0 .11.1 lei 0 loillinalmom 0 50 100 150 200 250 300 350 ISO length (mm) 20 ■ 15 as ■ 10 • ■ IL 5 0 Ole0 50 100 150 200 250 300 350 length (mm) Tra nsect4 (Year =2012) n=50 Mean = 211 400 450 500 550 600 Transect6 (Year- 2012) n=71 Mean = 241 400 450 S00 550 600 Transacts Combined (Year= 20121 n-331 Mean - 265 400 450 500 550 600 Appendix 13. Length -frequency distributions of largemouth bass by transect collected with electrofishing from Hyco Reservoir during 2012. Duke Energy Progress 33 Water ano Natural Resources Roxboro Steam Electric Plant 2012 Environmental Monitoring Report 30 Traneec(l wear=2012) « 25 n 112 r 20 Mean=277 15 a 10 0 50 100 150 200 250 300 350 400 450 length (mm) 30 Trana@02 (Year- 2012) 20 Ma n-287 � 15 u 10 5 0 �� ■ ��■` 0 50 100 150 200 250 300 350 400 450 length (mm) 30 25 nr-110et3 (Year-2012) Z 20 Mean • 20e m 15 a 10 ■,I"0. mdmm 5 _ 0 50 100 150 200 250 300 350 400 450 length (nam) 30 Tre nee014 (Yaar•2012) 25 n • t1 a: 20 Moon • 20e 15 d 10 5 0 _ 0 50 100 150 200 250 300 350 400 450 length (mm) 30, 25 d 20 15 a 10 5 0 0 50 100 30 25 m 20 15 i 10 5 0 0 50 Tranaect6 (Year= 20121 n=19 Mean-315 150 200 250 300 350 400 length (mm) Transacts Combined (Year= 2012) n=421 Mean = 278 450 100 150 200 250 300 350 400 450 length (mm) Appendix 14. Length -frequency distributions of gizzard shad by transect collected with electrotishing from Ilyco Reservoir during 2012. Duke Energy Progress 34 Water and Natural Recnurroc Roxboro Steam Electric Plal._ 2012 1 ronmental Monitoring Report 140 Bluegill ^ 3 120 Mean value = 78 ± 9 (SD), n = 217 m 100 ' _ 80 60 60 I X 40 75 100 125 150 175 200 225 Length (mm) A Gizzard Shad ^ 140 Mean value = 88 ± 8 (SD), n = 136 120 rn • �• iu 100 • > 80 ' • : i44�'•'• • 10 ' • ' • I � 60 40 0 150 175 200 225 250 275 300 325 350 375 04 Length (mm) ILargemouth bass so 140.0 120.0 • Mean value = 87 + 9.4 (SD), n = 128 r t • 4) 100.0 t �• • � '' • • > 80.0 g 'Ir-` • • • •• .}•• r ''� '� •' ••�Ir' • w 60.0 ' 40.0 T 0 125 150 175 200 225 250 275 300 325 350 375 400 425 450 00 Length (mm) 00 00 Appendix B. Relative weight values versus length for bluegill, gizzard shad, and largemouth bass collected by electrofishing at Transect 3 in Hyco Reservoir during 2012. Duke Energy Progress 35 Water and Natural Resources r Roxboro Steam Electric Plant 2012 Environmental Monitoring Report 140 - 120 t rn 100 3 80 "> so 40 75 140 -- t 120 rn 100 > 80 Z 60 40 1 — 150 Bluegill Mean value = 81 + 10 (SDI, n = 97 .f%i• • •�Y••= •� • 100 126 150 175 zoo 225 Length (mm) Gizzard Shad Mean value = 84 + 9 (SD), n = 15 • 175 200 225 250 275 300 325 350 375 Length (mm) Largemouth bass 140.0 ?� Mean value = 82 + 10 (SD), n = 108 120.0 L O1 • • m 100.0 • • • • > 80.0 • ••s • ��j �• s• 0 • • • •S • • 6 60.0 • • ` • of 40.0 125 150 175 200 225 250 275 300 325 350 375 400 425 450 Length (mm) Appendix 16. Relative weight values versus length for bluegill, gizzard shad, and largemouth bass collected by electrofishing at Transect 4 in Hyco Reservoir, during 2012. Roxboro Steam Electric Plan, 2012 Environmental Monitorin Report 00 00 00 00 wo 00 00 00 00 00 00 00 00 .o 00 00 00 00 00 00 00 00 do No do 40 y 10U 80 m60- a� m 0 a 40 20 0 20 40 60 80 100 PSD Largemouth Bass Appendix 17. Proportional Stock Density (PSD) ranges for balanced populations of largemouth bass and bluegill collected from Hyco Reservoir during 2012. Duke Energy Progress 37 Water and Natural Resources 4 Progress Energy 12520X January 9, 2012 Mr. Ken Pohlig NC Division of Water Quality Construction Grants and Loans R�VG'�LD 1633 Mail Service Center �J G Raleigh, NC 27699-1633 Subject: Roxboro Steam Electric Plant 20� Authorization to Construct No. 003425A08 Engineer's Certification (QNSTRUC 10Ar1 "TO Dear Dear Mr. Pohlig: Attached is the signed Engineer's Certification for the subject Authorization allowing Progress Energy to start up the Sodium Hydroxide feed pump and delivery system into the coal pile runoff ditch. In accordance with the requirements of the A to C, verbal notification was provided to the Raleigh Regional Office (Mitch Hayes) on January 6, 2012. Please contact Mr. Shannon Langley at (919) 546-2439 if you have any questions about this submittal. l certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. l am aware that there are significant penalties for submitting false information, including the possibility offines and imprisonment for knowing violations. Regards, Mike Mosley ' Plant Manager Cc: Shannon Langley Barry Herzberg — DWQRRO 1628 Mail Service Center Raleigh, NC 27699-1628 Progress Energy Carolinas, Inc. Roxboro Steam Plant 1700 Dunnaway Road Semma, NC 27343 o FATE OF NORTH uAROLINA Department of Environment and Natural Resources Raleigh Regional Office FILE ACCESS RECORD SECTION DATEITIME I I NAME Laura a-121 REPRESENTING �2 ()rivers 2 C! 5. a 2 4. 5. Guidelines for Access: The staff of the Raleigh Regional Office is dedicated to making public records in our custody readily available to the public for review and copying. We also have the responsibility to the public to safeguard these records and to carry out our day -today program obligations. Please read carefully the following before signing the form. Due to the large public demand for file access, we request that you call at least a day in advance to schedule an appointment for file review so you can be accommodated. Appointments are scheduled between 9:00 a.m. and 3:00 p.m. Monday —Thursday. Viewing time ends at 4:00 p.m. Anyone arriving without an appointment may view the files to the extent that time and staff supervision are available. You must specify files you want to review by facility name or incident number, as appropriate. The number of files that you may review at one appointment will be limited to five. You may make copies of a file when the copier is not in use by the staff and if time permits. Cost per copy is 2.5 cents for ALL copies if making more than 25 copies - there is no charge if less than 25 copies are made. Payment is to be made by check, money order, or cash in the administrative offices. FILES MUST BE KEPT IN THE ORDER YOU RECEIVED THEM. Files may not be taken from the office. No briefcases large totes etc. are permitted in the file review area. To remove, after, deface, mutilate, or destroy material in one of these files is a misdemeanor for which you can be fined up to $500.00. In accordance with General Statute 25-3-512, a $25.00 processing fee will be charged and collected for checks on which payment has been refused. The customer must present a photo ID, sign -in, and receive a visitor sticker prior to reviewing files. FACILITY NAME COUNTY RCxh3rc, Powev pipt.j Perm M94, a Q, )e v- Pl a v�.,� Fersoy\ Q Sign�An� l �f " - 10U I�'(0o and Name of Firm/Business Date Time In Time Out Please attach a business card to this form if available 11 91A Viftl 14j,'ApI("J i)AWW-I.F pue p"U , 4m OUG ij;Gz!( Ulf; oppo-je bsvovot 2 to piww,,,�, rm tjjoo(FA otfj*! i�P;- r 161 Off SU q in LJ- (0 Z^PGOFII�i 9)bowp,,;Guj j%, t"iP-.Ni rl,%j p-, ix-, -v,;Muj ^klrs JC(,'C.U' AtNl ti;Jj 84 :..(I, I CIS i,a i AL `C , Progress Energy File: 12520B Mr. Cheng Zhang NC DENR Raleigh Regional Office 1628 Mail Service Center Raleigh, North Carolina 27699-1628 Dear Mr. Zheng: R ECNE NOV 2 8 2011 NC DE,%R RJel�h kagion31 Office November 21, 2011 RE: Response to inspection letter dated October 13, 2011 Roxboro Steam Electric Plant NPDES #: NC0003425 Person County, North Carolina Thank you for your letter referenced above. The inspection letter was received in our office on October 24, 2011. We have reviewed your comments and provide the following comments and clarifications to your report. Your comments, followed by our response are included for completeness and clarity. DWO Comment #1: The newly built east FGD pond and refurbished west FGD pond are redundant, at the time of this inspection only the west FGD pond was in use to receive FGD blowdown water and supernatant from the nearby bioreaetor.Jlush pond Supernatantfrom the FGD pond is treated by the bioreactors and then discharged in to the canal at Outfall 010. Progress Enerey Carolinas (PEC) response: The East FGD pond was constructed to allow for repairs to be made to the west FGD pond and can be used in case of emergency or maintenance needs. DWO Comment #2: An alum feeding system, which is comprised of two 250-gallon totes, pump, and solar power panels, is available to feed alum to the channel in the west ash pond The system was not running at the time of the inspection because the plant was not running wet ash. PEC Response: For clarification, please note that the alum feed system was not operational at the time of the inspection because the plant was not running wet fly ash. The site handles bottom ash through wet sluicing to the west ash pond as part of normal processes. DWO Comment #3: The domestic wastewater treatment system was operated properly. The aeration basin was reseeded in July 2011. PEC Response: No additional comments Progress Energy Carolinas, Inc. Roxboro Steam Plam 1700 Dunraway Road Semma, NC 27343 North Carolina Beverly Eaves Perdue Governor Secretary ©*A NCDENR 1 Department of Environment and Natural Resources Division of Water Quality Coleen H. Sullins Director October 13, 2011 Mr. Mike Mosley Plant Manager Progress Energy Carolinas, Inc. Roxboro Steam Electric Generating Plant 1700 Dunnaway Rd. Semora, NC 27343 Subject: Compliance Evaluation Inspection NPDES Permit No. NC0003425 Roxboro Steam Electric Generating Plant Person County Dear Mr. Mosley: Dee Freeman On September 27, 2011, Cheng Zhang and Autumn Romanski of the Raleigh Regional Office (RRO) conducted a compliance evaluation inspection of the subject facility. The assistance of Ms. Amber Ramey, Mr. Robert Howard, and Mr. Shannon Langley, was appreciated as it facilitated the inspection process. The inspection report is attached. The following observations were made: Progress Energy Carolinas, Inc., Roxboro Steam Electric Generating Plant is authorized to operate the following systems: ash pond treatment system, heated water discharge canal system, cooling tower blowdown system, coal pile runoff treatment system, domestic wastewater treatment system, chemical metal cleaning treatment system, and flue gas desulfurization (FGD) treatment system. The final effluent is discharged into the Hyco Lake, classified WS-V & B waters in the Roanoke River basin. 1. The newly built east FGD pond and refurbished west FGD pond are redundant, at the time of this inspection only the west FGD pond was in use to receive FGD blowdown water and supematant from the nearby bioreactor flush pond. Supernatant from the FGD pond is treated by the bioreactors and then discharged in to the canal at Outfall 010. 2. An alum feeding system, which is comprised of two 250-gallon totes, pump, and solar power panels, is available to feed alum to the channel in the west ash pond. The system was not running at the time of the inspection because the plant was not running wet ash. N_o ;tttCarolina rNllillCQ��f� North Carolina Division of Water Quality 1628 Mail Service Center Raleigh, NC 27699-1628 Phone (919) 7914200 Customer Service Internet: w .ncwaterquality.org Location: 3800 Barrett Drive Raleigh, NC 27609 Fax (919) 788-7159 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper SGWASA WTP . NPDES Permit No. NG005841 Compliance Evaluation Inspection 3. The domestic wastewater treatment system was operated properly. The aeration basin was reseeded in July 2011. 4. The coal pile runoff treatment system was observed during the inspection. It was noted that the proposed sodium hydroxide feed system had not been constructed yet. Caustic is fed to the runoff manually. 5. Lab results, chain -of -custody forms, and DMRs were complete and current, kept in good order and ready for review. June 2011 DMR data were compared to lab results; no discrepancies were noted. 6. Outfalls 002, 003, 006, 008, and 010 were observed during the inspection. It was noted that there were several leaking spots at outfall 002, not all effluent flew through the v-notch weir, which affects the accuracy of estimating the flow from the outfall. This problem had been mentioned in the previous inspection letter dated on August 27, 2009. Mr. Langley stated that Progress Energy had hired a consultant to evaluate the problem. Please resolve this problem and respond to RRO in writing within 90 days of receipt of this letter. The overall condition of the subject facility is compliant with Division standards. If you have any questions regarding the attached report or any of the findings, please contact Cheng Zhang at: (919) 791-4200 (or email: (cheng zhang(a.ncdenr.gov)). Sincerely, C �'",r? & Cheng Zhang Environmental Specialist Attachments: Compliance Inspection Report W"'X�41ttV3�` Autumn Romanski Environmental Senior Specialist Cc: Central Files w/attachment Raleigh Regional Office w/attachment Amber Ramey - Roxboro Steam Electric Generating Plant SGWASA WTP NPDES Permit No. NWu68410 • Compliance Evaluation Inspection 3. The domestic wastewater treatment system was operated properly. The aeration basin was reseeded in July 2011. 4. The coal pile runoff treatment system was observed during the inspection. It was noted that the proposed sodium hydroxide feed system had not been constructed yet. Caustic is fed to the runoff manually. i 5. Lab results, chain -of -custody forms, and DMRs were complete and current, kept in good order and ready for review. June 2011 DMR data were compared to lab results; no discrepancies were noted. 6. Outfalls 002, 003, 006, 008, and 01.0 were observed during the inspection. It was noted that there were several leaking spots at outfall 002, not all effluent flew through the v-notch weir, which affects the accuracy of estimating the flow from the outfall. This problem had been mentioned in the previous inspection letter dated on August 27, 2009. Mr. Langley stated that Progress Energy had hired a consultant to evaluate the problem. Please resolve this problem and respond to RRO in writing within 90 days of receipt of this letter. The overall condition of the subject facility is compliant with Division standards. If you have any questions regarding the attached report or any of the findings, please contact Cheng Zhang at: (919) 791-4200 (or email: chen .zhanncdenr. ov . Sincerely, Cheng Zhang d Environmental Specialist Attachments: Compliance Inspection Report Cc: Central Files w/attachment W-4.,'/-A: Autumn Romanski Environmental Senior Specialist Raleigh Regional Office w/attachment Amber Ramey - Roxboro Steam Electric Generating Plant C, United states Envimnmental Protection Agency EPA Washington, D.C. 20460 n Approved. TA B No. 2040-0067 roval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 U 2 U 31 NC0003425 111 121 11/09/27 117 l a l r• I 191 c 1 201 I U lJ lJ Remarks 21LIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII6 Inspection Work Days Facility Self -Monitoring Evaluation Rating 81 OA —Reserved- 671 169 70 71 I I 721 N I 731 I 174 75I I I IJ LJ L_L_J I I I I 180 RPRII7.... .. - Data '�—��% POTW naName me a 2 V ,also include Entry Time/Date Permit Effective Date Roxboro Stea `,„ �� �r � 10:30 AM 11 /09/27 09/07/01 Person Coun Exit Time/Date Permit Expiration Date �—{�� _1 Roxboro NC 22 �V �. Sn� _ 02:00 PM 11/09/27 12/03/31 Name(s) of O Other Facility Data Amber Michell Name, Atldrel, Harry K Side Contacted No n Check onlythose areas evaluated) Permit rations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments; Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s)//of Inspector(s) Inspector(s)Agency/Office/Phone and Fax Numbers Date ll Chang Zhang (e(�,- �'/ u Q" RRO WW919-791-42001 ( 0/r 712 47 Autumn H Romanski 4 'kMAV J'3 / , RRO W0//919-791 A2471 / Signature f Manageme AR,, iewer A ency/ /Phone nd Fax Numbers Date EPA Form 3566-3 (Rev 9-94) Previous editions are obsolete. Page # 1 Permit: NC0003425 Inspection Date: 09127/2011 Owner - Facility: Roxboro Steam Electric Power Plant Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ ❑ ❑ ❑ Judge, and other that are applicable? Comment: The facility analyzes settleable solids, pH, and DO at the aeration basin of the domestic sewage treatment plant weekly. Permit Yes N NA NE 0 (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ❑ ❑ ■ ❑ Is the facility as described in the permit? 0 ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ E ❑ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ❑ ❑ ❑ Comment: The facility has completed and is ready to submit the permit renewal application. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 0 ❑ ❑ ❑ Is all required information readily available, complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? E ❑ ❑ ❑ Is the chain -of -custody complete? 0 ❑ ❑ ❑ Dates, times and location of sampling 111111 Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses ❑ Transported COCs Are DMRs complete: do they include all permit parameters? ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ■ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 2417 with a certified operator on each shift? ❑ ❑ ■ ❑ Is the ORC visitation log available and current? ■ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ ❑ ❑ ❑ Page # 3 United States Environmental Protection Agency Form Approved. EPA Washingtxxr, D.C. 20460 OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCs) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I N I 2 I s I 3I NC0003425 111 12I 11/0927 117 181 C I 191 c I 201 I IJ U U G IJ Remarks 2111111111111111111111111111111111111,111,111,111 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 CA Reserved ----- 671 ........ J LJ 169 701 I 71 I tyI 721 N I 73 � 74 75I I I I I I I 180 U SectionB: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) Entry Time/Date Permit Effective Date Roxboro Steam Electric Power Plant 10:30 AM 11/0927 09/07/01 Exit TimelOate Permit Expiration Date Person County Rd 1377 Roxboro NC 27573 02:00 PM 11/0927 12/03/37 Name(s) of Onsite Representative(s)[Titles(syPhone and Fax Number(s) Other Facility Data /// Amber Michelle Ramey/ORC/336-597-6139/ Name, Address of Responsible OfficiaUritle/Phone and Fax Number Harry K Sideris,1700 Dunnaway Rd Semom NC 27343//336-597-1174/ Contacted No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program 0 Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and SignatuInspector(s) Agency/Office/Phone and Fax Numbers Date rere(s)Jof Chang Zhang cj� V/ RRO WO//919-7914200/ t fl/r %120 Autumn H Romanski a fY. FRO WO//919-791-4247/ / Signature f Manageme A Reviewer cy/ a nd Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 Permit: NC0003425 Owner - Facility: Roxboro Steam Electric Power Plant Inspection Date: 09/27/2011 Inspection Type: compliance Evaluation Record Keeping Yes No NA NE Is the backup operator certified at one grade less or greater than the facility classification? ■ ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ■ ❑ Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ■ ❑ ❑ ❑ Is flow meter calibrated annually? ■ ❑ ❑ ❑ Is the flow meter operational? ■ ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ■ ❑ Comment: The only applicable flow meter is the one installed at the bioreactor effluent (Outfall 010). The meter was calibrated on December 5, 2010. The facility monitors flow at Outfall 002 (Ash Pond and Outfall 010 FGD treated combined flow) by open channel meter (v-notch weir and staff gauge). Several leaking spots was observed during the inspection from the dam where the v-notch was located, which make the flow estimate inaccurate. The facility has contracted MatTec to evaluate the situation and provide a solution. Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ■ ❑ ❑ ❑ Are weirs level? ■ ❑ ❑ ❑ Is the site free of weir blockage? ■ ❑ ❑ ❑ Is the site free of evidence of short-circuiting? ■ ❑ ❑ ❑ Is scum removal adequate? ■ ❑ ❑ ❑ Is the site free of excessive floating sludge? ■ ❑ ❑ ❑ Is the drive unit operational? ■ ❑ ❑ ❑ Is the return rate acceptable (low turbulence)? ■ ❑ ❑ ❑ Is the overflow clear of excessive solids/pin floc? ■ ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately Y. of the sidewall depth) ■ ❑ ❑ ❑ Comment: Aeration Basins Yes No NA NE Mode of operation Ext. 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Peieiedo suoo6el eiy LUs!n;o ewp le uopeiedo ui suoo6el;o iegwnN # Lsuoo6el;o edAL su000e� :Iuewwoo 4908JBap 0' l -/+ sn!sle0 seai6ep 0'OZ of les (oos) iolegnoul 4seei6ep Z-0-/+sn!sieo seai6ep gqq of as (wioy100 leoaj) iolegnoul L(sn!sleo seei6ep o•g of lenbe io uegl ssel le id9N) o6eiois eldwes io; ies ainleiedwel iedoid sl # Lqel loeiluoo a 6uisn AUpoe; e47 sl # Lgel pegilieo a Aq pewoped (weieweied pleg 6wpnloxe)sieleweied iey;o lie eiy LAioleiogel io leuuosied peypieo Aq peuuo;ied sieleweied pleg eiy Ajo;e loge*l quewwoo uopenlen3 somildwoo :edAL uogoedsul Wald iemod ou10813 wee1S mogxoa :Allloed - ieumo Luo!leuuolyo-ep of loud ienpisw euuolgo eiegi sl Ldnpl!nq e6pnls io 141moi6;o 6e4 iegwego loeluoo eql sl Lelgeldeooe lenp!sai euuolgo;o level eql sl Lesn ui segni;o iegwnN LedAi pue ezis iadwd eql slelgel agi eiy Lleuopeiedo sioleuuoiyo lelgel eiy 381ge1-uoiioe)uisi0 :;uewwoo (U6w 0'C of 0-L)Lelge4deooe level 00 eqi sl Lelgeldeooe level 00 eyl sl Leoeyns s,u!seq egl;o %9Z uegl ssal ienoo weo; egl saoo Lsswwd luewleaq eyl io; ioloo iadwd eyl weo; egl sl Lleuopeiedo siesng!p eyl eiy Lleuo!leiedo siomw pue sioleiee eoeyns eiy Lslods peep;o ea4 ulseq egl sl weisAs uo!leiee;o edAl guises UOgeJeb LLOZILZ/60 :aie0 uoiloadsul 9ZVC0000N :llwiad • 0 Pennit: NC0003425 Owner - Facility: Roxboro Steam Electric Power Plant Inspection Date: 09/27/2011 Inspection Type: compliance Evaluation Lagoons Yes No NA NE Is lagoon free of excessive Floating materials? ❑ ❑ ■ ❑ # Are baffles between ponds or effluent baffles adjustable? n n ■ ❑ Are dike slopes clear of woody vegetation? ❑ ❑ 0 ❑ Are weeds controlled around the edge of the lagoon? ❑ 0 ■ ❑ Are dikes free of seepage? ❑ fl ■ ❑ Are dikes free of erosion? ❑ Cl s ❑ Are dikes free of burrowing animals? ❑ ❑ 0 ❑ # Has the sludge blanket in the lagoon (s) been measured periodically in multiple locations? ❑ ❑ ■ ❑ # If excessive algae is present, has barley straw been used to help control the growth? ❑ ❑ ■ Q Is the lagoon surface free of weeds? ❑ ❑ m ❑ Is the lagoon free of short circuiting? ❑ ❑ Is ❑ Comment: The facility has a FGD flush pond and two FGD settling ponds (accept FGD blowdown water, the west pond was a refurbished one and the east pond was newly built in 2010). The two FGD ponds are redundant, currently only the west pond is in use. Supernatant from the flush pond is pumped into one of the settling ponds once every six months. The east pond can be used as needed to manage and settle FGD wastewater. It also provides additional FGD wastewater storage capacity, and acts as wastewater containment should the West Pond overflow. The facility also has a coal pile runoff pond to receive and treat stormwater runoff from the coal pile. The proposed sodium hydroxide feeding system has not been installed. Caustic is currently fed to the runoff manually. Chemical Feed Yes No NA NE Is containment adequate? ■ ❑ ❑ ❑ Is storage adequate? ■ ❑ ❑ ❑ Are backup pumps available? ■ n n ❑ Is the site free of excessive leaking? ■ ❑ ❑ ❑ Comment: A alum feed system consists of two 250-gallon totes, a pump, and solar power supply feed alum to the low volume waste stream in the Ash Pond. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ❑ ❑ M Are the receiving water free of foam other than trace amounts and other debris? ❑ ❑ ■ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ ❑ Page # 6 Ll Permit: NC0003425 Owner • Facility: Roxboro Steam Electric Power Plant Inspection Date: 09/27/2011 Inspection Type: Compliance Evaluation Effluent Pipe Comment: Outfalls 002, 003, 006, 008, and 010 were observed during the inspection, which were in good condition, except that the leaking spots at Outfall 002 dam need to be repaired. It was noted that the effluent pipe at 010 had been extended down the bank and submerged under water at the Outfall 002 canal. No foams or debris were observed at Outfall 003, the final NPDES outfall. There were no discharge at other outfall at the time of this inspection. Yes No NA NE Page # 7 Permit: NC0003425 Owner • Facility: Roxboro Steam Electric Power Plant Inspection Date: 09/27/2011 Inspection Type: Compliance Evaluation Effluent Pipe Comment: Outfalls 002, 003, 006, 008, and 010 were observed during the inspection, which were in good condition, except that the leaking spots at Outfall 002 dam need to be repaired. It was noted that the effluent pipe at 010 had been extended down the bank and submerged under water at the Outfall 002 canal. No foams or debris were observed at Outfall 003, the final NPDES outfall. There were no discharge at other outfall at the time of this inspection. Yes No NA NE Page # 7 NCDENR t North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freelran Govemor Director Secretary August 16, 2011 Progress Energy Carolinas, Inc. Attention: Mr. Mike Mosley, Plant Manager Roxboro Steam Plant 1700 Dunnaway Road Semora, NC 27343 Subject: Roxboro Steam Electric Plant—NC0003425 Person County FGD Wastewater Treatment Systems Repairs and Monitoring Dear Mr. Mosley: In correspondences dated March 4, 2008 the Division of Water Quality Raleigh Regional Office requested additional monitoring from the Roxboro Steam Electric facility. This additional monitoring was in response to a Progress Energy of the Carolina's (PEC) February 25, 2008, notice of an "anticipated bypass "[NPDESpermit,Part H,,Section C, 4.b.(1)1 for the Roxboro Flue Gas Desulfurization (FGD) Wastewater Treatment Systems at the Roxboro Steam Electric Generating Plant (NC0003425). PEC explained that the FGD Settling Pond was seeping and at risk of failure. Accordingly, Progress Energy explained they were preparing to dewater the FGD Settling Pond into the adjacent Ash Pond to reduce the hydraulic head in the FGD Settling Pond. On February 27, 2008, PEC notified DWQ RRO staff that the FGD Flush Pond berm had partially failed, such that a 8 to 12 foot wide berm failure had occurred allowing water to discharge into the adjacent Ash Pond. [It was explained to DWQ that the FGD Flush Pond contained FGD Bioreactor "start-up " water and did not house backwash water from the FGD Bioreactor.] This monitoring request was subsequently revised on November 6, 2009 and November 13, 2009, by DWQ RRO. PEC has affected repairs to the flush pond, settling basin, and has constructed a new settling basin. On August 2, 2011, Division of Water Quality (DWQ) Raleigh Regional Office (RRO) received a PEC request to rescind the above mentioned additional monitoring. Accordingly, by copy of this letter dated August 16, 2011, the additional monitoring and reporting depicted in the letters dated March 4, 2008, November 6, 2009, and November 13, 2009 is no longer requested and may be discontinued. ne iil nCaroina Nattrrally North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 791-4200 Customer Service Internet: www.ncwaterquality.org 1628 Mail Service Center Raleigh. NC 27699-1628 FAX (919) 788-7159 877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper Page 2 of 2 Thank you for your attention to this matter. PEC should continue any and all monitoring and reporting as required by the"permit and any PEC deems necessary to operate all wastewater treatment systems at optimum efficiency and in a manner consistent with the NPDES permit. If you have any questions please do not hesitate to call me at (919) 791-4200. Si cere, !� Danny Smi Raleigh gional Supervisor Surface Water Protection cc: RRO File Copy NPDES Files f Romanski, Autumn From: Langley, Shannon [Shannon.Langley@pgnmail.com] Sent: Monday, August 08, 2011 2:27 PM To: Romanski, Autumn Subject: RE: Withdrawal letter to Jeff Poupart Autumn, That is correct. It should have read "June 15, 2011". That is my fault. You can attach this email to the letter for clarification if you wish. Shannon E. Shannon LangCey Senior Environmental Specialist Environmental Services Section - Carolinas Progress Energy Carolinas, Inc. (919) 546-2439 (public) 8-770-2439 (voicenet) ` ci Progress Energy From: Romanski, Autumn [mailto:Autumn.Romanski@ncdenr.gov] Sent: Monday, August 08, 2011 2:24 PM To: Langley, Shannon Subject: Withdrawal letter to Jeff Poupart Hi Shannon, Hope you and your family are doing well. I just wanted to check on a date that was given in the SOC Withdrawal Letter. The first paragraph last sentence "The refurbished west settling pond was put back into service on June 15, 2010". Should it be corrected to June 15, 2011? I think this is a typo- my records show dewatering of the west pond to the east pond in August 2010 and start up of the East pond, so it appears at that time the west pond would not have been refurbished and put back in service in 2010. Thank you for your consideration. Autumn `v 14 Progress Energy File: 12520-B August 2, 2011 Mr. Danny Smith NC Division of Water Quality Raleigh Regional Office 1628 Mail Service Center Raleigh, NC 27699-1628 " R "� ` ^' _' Subject: Monitoring Revision AUG 3 2011 Roxboro Steam Electric Plant v111 "M NC0003425 ROkirr 7": Person County Dear Mr. Smith: In accordance with your requests for additional monitoring dated March 4, 2008 and November 6, 2009, Progress Energy has conducted an extensive monitoring program at various locations throughout the FGD wastewater treatment process as the settling pond issues were being addressed. This data has been routinely reviewed by our staff and submitted to your office in the format you requested. On July 29, 2011, Mr. Fred Holt and Mr. Shannon Langley met with you to discuss the status of the Special Order of Consent (SOC) for the subject facility. At that meeting, you were given a copy of a letter dated July 20, 2011, withdrawing our application for a SOC. As was discussed at that meeting, Progress Energy hereby requests a rescinding of the additional monitoring requirements as directed in your letters of March 4, 2008 and November 6, 2009. We appreciate your assistance. If you have any questions, please feel free to contact Shannon Langley at (919) 546-2439. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility off:nes and imprisonment for knowing violations. Regards, Mike M/ sle a� t Manager Roxboro Ste Electric Plant Progress Energy Carolinas, Inc. Roxboro Steam Plant 1700 Dunnaway Road Somme, NC 27343 Progress Energy File: 12520-B Mr. Jeff Poupart, Supervisor Point Source Branch North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Withdrawal of Application for Special Order by Consent Progress Energy Carolinas, Inc. Roxboro Steam Electric Plant NPDES Permit No.: NC0003425 Person County Dear Mr. Poupart: July 20, 2011 JUL 2 9 Zan On March 30, 2009 Carolina Power & Light Company d/b/a Progress Energy Carolinas, Inc. hereinafter referred to as "PEC", made application for a Special Order by Consent to allow for refurbishment of wastewater treatment basins associated with the site's Flue Gas Desulphurization (FGD) wastewater treatment process. Since that time, PEC has completed the refurbishment of the site's forward flush pond, built a new wastewater settling pond commonly referred to as the "east pond" and completed refurbishment of the site's west FGD settling pond. These activities were completed as authorized by both NC DWQ and NC DLR Dam Safety staff. The refurbished west settling pond was put back into service on June 15, 2010 completing the work on this project. With this work complete, there is no further need for the Special Order by Consent and PEC is, therefore, withdrawing the subject application. PEC is in the process of preparing the required application for renewal of the Roxboro Plant's NPDES permit. The application is due no later than October 2, 2011. PEC believes that any related issues can be best addressed in the renewed permit. If you have any questions, please feel free to contact Mr. Shannon Langley at (919) 546-2439 or shannon.langley(a)pgnmail.com. Regards, Mike Mosley, Plant Manager Roxboro Steam Electric Plant MM/sl Cc: Danny Smith Shannon Langley Billy Milam Progress Energy Carolinas, Inc. Roxboro Steam Plant 1700 Dunnaway Road Semora, NC 27343 `� Progress Energy File 12520-B Tom Belnick, Supervisor Complex NPDES permitting Unit NC Division of Water Quality 1617 Mail Service center Raleigh, NC 27699-1617 Subject: Administrative Update to NPDES Application Roxboro Steam Electric Plant NC0003425 Person County Dear Mr. Belnick; July 27, 2011 RO"L9UED JUL 2 8 2U11 �aleig� ,�ywaloft This letter is intended to provide additional information for the NPDES permit file and application of record for the subject facility. The current application on file provides explicitly for the west ash pond that receives and treats bottom ash sluice wastewater and other wastewaters. The application also provides implicitly for an east ash pond that no longer receives ash sluice water but receives storm water runoff and leachate from the dry fly ash monofill that is located within and adjacent to the east ash pond. The east ash pond directs its discharge to the west ash pond where it is combined with the wastewater in the west ash pond and discharged via internal monitoring point 002 to outfall 003 PEC is adding the following information to attachment 4 of the facility's NPDES application: The facility may transfer settled ash from the west ash pond to fill remaining capacity in the east ash pond as needed. The boundaries of the east ash pond have been identified (surveyed) and recorded on a survey plat. This activity maybe undertaken to provide treatment capacity (i.e. volume) in the active, west ash pond and or in preparation for landfill expansion in accordance with permits issued through the NC Division of Solid Waste. We are making this amendment to the facility's official NPDES application to support ash pond maintenance and landfill expansion site prep activity planned to begin in the third quarter of this year. We do not believe this notification and file amendment will result in the need for, nor are we seeking, amendment to the facility's NPDES permit for this activity as neither the discharge characteristics nor permit limits will be altered . This is intended to allow for flexibility in maintenance and to enhance the treatment capacity of the facility's active ash pond. Please contact Mr. Shannon Langley at (919) 546-2439 or Shaluion.langley a�pgnmail.com if you have any questions. Progress Energy Carolinas, Inc. Roxboro Steam Plant V00 Dunnaway Road Semma, NC 27343 I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or parsons -who -manage- the -system, -or those_persons directly responsible forgathering the. information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility offines and imprisonment for knowing violations. Regards, Mike Mosley, Plant Manager Roxboro Steam Electric Plant Cc: Robert Howard (ROX files) Shannon Langley (PEB4) Danny Smith — DWQ RRO `� Progress Energy File: 12520-B Mr. Jeff Poupart, Supervisor Point Source Branch North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Withdrawal of Application for Special Order by Consent Progress Energy Carolinas, Inc. Roxboro Steam Electric Plant NPDES Permit No.: NC0003425 Person County Dear Mr. Poupart: July 20, 2011 On March 30, 2009 Carolina Power & Light Company d/b/a Progress Energy Carolinas, Inc. hereinafter referred to as "PEC", made application for a Special Order by Consent to allow for refurbishment of wastewater treatment basins associated with the site's Flue Gas Desulphurization (FGD) wastewater treatment process. Since that time, PEC has completed the refurbishment of the site's forward flush pond, built a new wastewater settling pond commonly referred to as the "east pond" and completed refurbishment of the site's west FGD settling pond. These activities were completed as authorized by both NC DWQ and NC DLR Dam Safety staff. The refurbished west settling pond was put back into service on June 15, 2010 completing the work on this project. With this work complete, there is no further need for the Special Order by Consent and PEC is, therefore, xe ithdrawing the subject application. PEC is in the process of preparing the required application for renewal of the Roxboro Plant's NPDES permit. The application is due no later than October 2, 2011. PEC believes that any related issues can be best addressed in the renewed permit. If you have any questions, please feel free to contact Mr. Shannon Langley at (919) 546-2439 or shannon.langley(@.penmail.com. Regards, Mike Mosley, Plant Manager Roxboro Steam Electric Plant MM/sl Cc: Danny Smith Shannon Langley Billy Milam Progress Energy Carolinas, Inc. A V u 0 3 2011 Roxboro Steam Plant 1700 Dunnaway Road DENR-WATER OUAt Semora. NC 27343 POINT SOURCE BRA a Progress Energy Draft SOC comments — Roxboro Steam Electric Plant February 23, 2011 • Table of Contents I. Modifications to proposed Hyco Lake monitoring as condition of SOC. a. Water chemistry monitoring b. Fish tissue II. General Comments on DRAFT Special Order by Consent. III. Modifications requested to Plant sampling program. IV. Summary Table of data from Hyco Lake 2009-2010. 2 s Section I. Modifications requested to proposed Hyco Lake monitoring as condition of SOC a. Water Chemistry monitoring Program: 1. Stations - Progress Energy Carolinas, Inc. (PEC) proposes to conduct continued monitoring from established stations identified in the Plant's Biological Monitoring Plan. This will best allow for analysis of data and comparison over the historic record of over 30 years of intensive analysis performed in the Lake by PEC. These stations align with the stations identified in the NC DWQ proposal in terms of intent. Station 4B is in close proximity to the plant's discharge. Station 6B is in close proximity to the plant's intake (Note that DWQ identified the plants auxiliary intake as the plant intake on their proposal). PEC will add one additional station upstream on the North Hyco arm of the Lake in the general area identified on the NC DWQ proposal. PEC will conduct monitoring at a frequency as identified in the approved biological monitoring plan (currently every other month). We believe this frequency to be representative and adequate to identify any seasonal changes and any trends. Monthly sampling was conducted during 2009 as part of the studies initiated by Progress Energy in evaluating wastewater discharges. Summary results from that sampling extensive are attached. 2 Remove mid and bottom samples: Analyzing constituent concentrations (including trace elements) throughout the water column of Hyco Reservoir would be of limited value because the water body remains well mixed throughout the year. Unlike other non -heated reservoirs that exhibit strong monomictic stratification patterns typical of Southeastern U.S. reservoirs, Hyco Reservoir does not strongly stratify due to normal plant operations and the use of a deep water intake (auxiliary intake) during summer months. The combination of these two factors results in vertical mixing within the reservoir during the summer months. Only the very deep portions of the reservoir become strongly stratified. In the winter months, the heating from power plant operations is not enough to overcome the natural turnover tendencies common in this region of the country. The result is a year round well -mixed reservoir. 3 Because of this phenomenon, mid -water column samples tend to show little difference in concentrations of constituents from that of surface water samples. This sampling approach has been repeatedly approved by DWQ as a part of the biological monitoring plan review. As we discussed on February 4, 2011, sampling deep bottom waters where non -mixed anoxic waters are found is also of limited value because the percentage volume of this portion of the total water volume is very low. While concentrations of trace elements can become elevated through re-solubilization in these anoxic zones, the relative impacts to the overall water column is minimal because of the small volume of these zones in the reservoir. Remove proposed monitoring for sulfates — The Water quality criterion for WS-V 6 �j \ waters is 250 mg/l. The highest single value lake wide in last two years is 33.7 b ! (based on 59 data points). The mean value for that time period was 23.18 mg/I. it' ek L'' 4. Remove proposed monitoring for Barium —The Water Quality criterion is 1000 ug/l. The highest single value in lake over last two years is 48 ug/l (based on 60 data points). The mean value for that time period was 34.6 ug/l. 5. Remove proposed monitoring for Nickel — The water quality criterion is 25 ug/l. The highest single lake wide value 1.93 ug/l. (Based on 60 data points). The mean value for that time period was 0.76 ug/l. 6. Remove proposed Methyl mercury water column sampling— As discussed on February 4, 2010, PE conducts fish tissue analysis for mercury and water column analysis for total mercury. The water quality criterion is expressed as total mercury. S� As stated in EPA's Guidance for Implementing the January 2001 Methylmercury Water Quality Criterion, "Nearly 100 percent of the mercury that bioaccumulates in the u r tro hic level fish(predator) tissue is meth lmerc " PEC conducts fish tissue analysis currently as discussed in Section 11 b. of this document. This should adequately addresses any concern with bioaccumulation of mercury. PEC will perform low level mercury analysis (method 1631) within Hyco Lake as part of the Lake proposed monitoring program. The combination of low level water sampling analysis and continued fish tissue analysis provides sufficient information with regard to this parameter. 4 r NCDENR North Carolina Department of Environment and Natural Resources Division of Land Resources Land Quality Section James D. Simons, PG, PE Beverly Eaves Perdue, Governor Director and State Geologist Dee Freeman, Secretary Final Approval to Impound November 17, 2010 Mr. Fred T. Holt RECEIVED Progress Energy Carolina, Inc. Post Office Box 1551 Raleigh, North Carolina 27602 NOV 1 9 2010 RE: Roxboro East SettlingPond Dam uc OENR Raleigh Regional Office Person County State Dam ID: PERSO-041 Dear Mr. Holt: This concerns your submittal of as -built record drawings for the construction of the subject dam which were dated September 27, 2010, and received in this office on September 29, 2010. Construction of the subject dam was begun prior to January 1, 2010, at which time the dam became subject to the requirements of the Dam Safety Law of 1967 (NCGS 143-215.23). The dam's construction was certified by Mr. Jon A. Winterhalter, PE. Also, Check No. 199816 in the amount of $29,562.63 serving as the additional application processing fee was received on September 29, 2010. An inspection of this dam was made by Land Quality Section staff of the Raleigh Regional Office on October 21, 2010. The dam was found to be in substantial conformance with the submitted as -built record drawings, and you may impound water subject to the following stipulations: All areas of the embankment shall be permanently stabilized in accordance with Sheet Cl of plan drawings dated June 8, 2010, and received by this office on June 10, 2010, which called for permanent vegetation in accordance with Standard 6.11 of the North Carolina Erosion and Sediment Control Planning and Design Manual. All toe drain outlets shall be clearly marked and visible for inspection and monitoring purposes. At least one outlet appeared to be buried beneath fill material at the time of our inspection. It is recommended that they be permanently marked in the field and protected from mowing equipment or other damage. 3. An emergency action plan (EAP) must be submitted and approved for the subject dam within 45 days of this approval. An EAP was received by our office on September 29, 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 • Telephone 919-7334574 / FAX: 919.733-2876 512 North Salisbury Street, Raleigh, North Carolina, 27604 • Intemet:http://www.dlr.enr.state.nc.us/pagesAandqualitysection.htmi Mr. Holt , - Pr Ass Energy Roxboro Dams EAP Revisions Requested State ID #s PERSO-002, -013, -038, -039, -040, -041, -042 October 11, 2010 Page 2 of 4 Dam Name Dam State ID Number NID Number Roxboro West Ash Pond South Rock Filter PERSO-039 NC06007 Roxboro West FGD Settling Pond PERSO-040 NC06008 Roxboro East FGD Settling Pond PERSO-041 NC06009 Roxboro FGD Forward Flush Pond PERSO-042 NC06010 2. It is recommended that the general location maps show where the dams are located relative to other key local roads and population centers such that each of the dam locations and key local road names are labeled. A larger scale may be appropriate. 3. Page 3 of the EAP for the West Ash Pond Dam and associated structures (PERSO-038, PERSO-039, PERSO-040, PERSO-041, and PERSO-042) provides a dam description for the Roxboro West Ash Pond Dam (PERSO-038). Please provide a dam description for all dams included within the EAP. 4. We appreciate your use of the Natural Resource Conservation Service (MRCS) EAP template shell as a starting base for development of your EAPs. It has been brought to our attention that the emergency level notification numbering system in the NRCS shells do not correspond to the North Carolina Emergency Management Agency notification numbering system. In order to prevent confusion, this Division will utilize the emergency levels listed below. Please revise your emergency levels accordingly. Emergency Level listed in the Progress Energy Roxboro EAPs North Carolina Dam EAP Emergency Level 1 Slowly Developing Failure or Unusual Situation 2 Potential Dam Failure Situation, Rapidly Developing 3 Dam Failure is Imminent or in Progress 5. In the event of a potential, imminent, or occurring dam failure (Level 2 or 3), the North Carolina State Warning Point should be contacted by the person responsible for implementing the EAP. Please revise the notification sequence such that the North Carolina State Waming Point receives notification as soon as possible after 911 is contacted for these levels. 6. For the Slowly Developing Failure or Unusual Situation please reference the "Raleigh Regional Office, Land Quality Section Staff at (919) 791-4200 and Central Office Dam Safety Staff at (919) 733-4574." For this level event, notification during regular business hours is sufficient. Any member of the Land Quality Section may respond to a dam emergency, therefore individual staff names are not necessary. For Potential Dam Failure Situation, Rapidly Developing and Dam Failure is Imminent or in Progress scenarios, the NC State Warning Point will contact the appropriate Land Quality Section staff, in lieu of contacting Steve McEvoy, PE, as a representative of the State Dam Safety L. Mr. Holt Energy Roxboro Dams EAP Revisions Requested State ID #s PERSO-002, -013, - 8, -039, -040, -041, -042 October 11, 2010 Page 3 of 4 Program in the Emergency Level Notifications. The State Warning Point should be moved up the list and called directly by Progress Energy staff on scene. 7. On Page 16 of each EAP, please correct the street address for the NC State Warning Point and the Raleigh Regional Office, Land Quality Section. The street address is 3800 Barrett Drive. Also, the mailing address zip code for the Person County Emergency Management Services is 27573. 8. On Page 22, Copy Number 6 should be mailed to the Dam Safety Program, Division of Land Resources, Land Quality Section, 1612 Mail Service Center, Raleigh, North Carolina 27699-1612. Copy 7 should be mailed to the Division of Land Resources, Land Quality Section, Raleigh Regional Office, 3800 Barrett Drive, Raleigh, North Carolina 27609. 9. On Page 22, Copy Number 9 should be mailed to the Person County Emergency Management Services, 216 West Barden Street, Roxboro, North Carolina 27573. 10.On Page 24, it is not necessary to include the signatures for the North Carolina Dam Safety Program nor the Raleigh Regional Office, Land Quality Section. Our approval letter will indicate our review and acceptance of the EAP. 11. The inundation maps contained in Appendix B-3 for Lake Hyco Dam (PERSO-002) and Roxboro Afterbay Dam (PERSO-013) are identical, and appear to begin with a failure of the Roxboro Afterbay Dam. Inundation maps should contain the dam locations and downstream area such that the boundaries of the evacuation maps may be easily interpreted by emergency personnel staff. Please revise these maps to include the location of the.dams and topographic features recognizable by local authorities. A larger scale may be appropriate. 12.One inundation map is contained in Appendix B-3 of the EAP for the West Ash Pond Dam and associated structures (PERSO-038, PERSO-039, PERSO-040, PERSO-041, and PERSO-042). Please confirm whether the inundation map would apply for failure of any of the 5 dams, or include a map applicable for each potential dam failure. 13. Briefly discuss your methods for determining the inundation area. It is recommended that you include a qualification stating that the inundation limits for an actual dam failure may vary in some ways from what is shown on the inundation map. 14. The evacuation maps contained in Appendix B-4A and B-413 for the Lake Hyco Dam (PERSO-002) Roxboro Afterbay Dam (PERSO-013) are identical, and appear to begin with failure of the Roxboro Afterbay Dam. These evacuation maps should be referred to as the Downstream Hazards Maps, and contain the dam locations and locations of the downstream hazards such that the maps may be easily interpreted by emergency personnel staff. Please revise these maps to include the location of the dams and topographic features recognizable by local authorities. A larger scale is necessary. If you desire, you may combine the downstream hazards maps with the inundation maps for convenience. Mr. Holt P4-- 3nergy Roxboro Dams EAP Revisions Requested State ID #s PERSO-002, -013, -038, -039, -040, -041, -042 October 11, 2010 Page 4 of 4 15. The Highways at Risk outlined in Appendix B-5 for the Lake Hyco Dam (PERSO-002) Roxboro Afterbay Dam (PERSO-013) should be described in greater detail. For example, State Route 714 could be listed as "Woodsdale Road (SR 714), where the bridge crosses the Hyco River." 16. Please revise the dam coordinates for the Roxboro Afterbay Dam (PERSO-013) in Appendix B-9. The coordinates for this dam are Latitude: 36.5223, Longitude:-78.997. 17. For reference, the expected inspection frequency of these dams in Appendix B-9 will be at least every 2 years. 18. Appendix B-9 for the West Ash Pond Dam and associated structures (PERSO-038, PERSO-039, PERSO-040, PERSO-041, and PERSO-042) lists the same coordinates for each dam. Please clarify. A sheet can be provided by this office for each dam with individual information. 19. Please provide signatures of the dam owner, dam EAP preparer, and the person responsible for implementing each EAP in the event of a dam emergency. Also include printed or typed names with each signature. 20. All stakeholders and responders downstream of the dams shall be contacted for input and planning for the EAPs. Your efforts toward developing EAPs are appreciated. Accurate EAPs will reduce the potential for loss of life should a dam failure occur. Please revise the EAPs to include the modifications and additional information as requested, and submit two copies to this Office no later than thirty days following receipt of this letter. Once the modifications are completed, a final approval of your EAPs can be issued. Please contact Ms. Tami Idol, EI, or me at (919) 733-4574 should you have questions or need additional information. Sincerely, Steven M. McEvo , State Dam Safety eer Land Quality Section cc: Mr. Harry Sideris, Progress Energy Mr. Al Tice, PE, MACTEC Engineering & Consulting Mr. John Holley, PE, Land Quality Regional Engineer Mr. Danny Smith, Surface Water Protection Regional Supervisor Mr. Michael Day, Person County Emergency Management Agency File Name: PERSO-002_013_038_039_040_041_042_Roxboro_EAP_RevRecL20101011.doc A, j� LA NCDENR North Carolina Department of Environment and Division of Land Resources Land Quality Section James D. Simons, PG, PE Director and State Geologist September 30, 2010 Mr. Harry Sideris, Plant Manager Progress Energy Carolinas, Inc. 1700 Dunaway Road Seniors, NC 27343 RE: Roxboro East Settling Pond Dam Person County PERSO-041 Dear Mr. Sideris: Natural Resources geuedy�aues�A4ettlne;:�li�tnoi^�TM �,�. , OCT — 5 2010 N VJi�T�H GUF.LITY -"� ZCFl This is to acknowledge receipt of your "as -built' submittal and application for impoundment dated September 27, 2010 for the subject dam The submittal was received in our office on September 29, 2010. Also, Check No. 199816 in the amount of $29,562.63 serving as the additional application processing fee was received on September 29,2010. Applications requiring an Approval to Impound require a comprehensive field inspection by our Regional Office personnel. Upon completion of the requisite field inspection and finding by our field personnel that the dam has been constructed in conformance with the approved plan and as reported in the as -built submittal, our office will issue an Approval to Impound. If significant discrepancies are found to exist, revisions may be required before Approval to Impound can be issued. We endeavor to respond to applications within 60 days of receipt of the application. Please contact Mr. John Holley, PE, Regional Engineer, Land Quality Section, 1628 Mail Service Center, 3800 Barrett Drive, Raleigh, North Carolina 27609, telephone number (919) 791.4200, or me at telephone number (919) 733-4574 should you have any questions concerning this matter. Sincerely, fi Steven M. McEvoy, PE State Dam Safety Engineer Land Quality Section I SMM/rdk OCT $ 2010 J cc: Mr. John A. Winterhalter, PE, Design Engineer OFFICE Ms. Janet Boyer, PE, Land Quality Regional Engineer N" -- Surface Water Protection Supervisor Filename: PERSO-041 20100929 RECT-As-built 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 - Telephone 919-7334574 / FAX: 919-733-2876 512 North Salisbury Street, Raleigh, North Carolina, 27604 - Intemethttp://www.dlr.enr.state.nc.us/pagesflandqualitysection.html 1 SOC Timeline for Progress Energy Roxboro Plant February 2008-West FGD Settling Pond structural failure with resulting treatment bypass of 50 million gallons to ash pond. February 26, 2008-Meet with Progress Energy (RRO SWP and RRO DLR) Roxboro Site visit and document treatment unit failure. February 27, 2008-FGD Flush Pond structural failure with resulting FGD backwash having to be sent to the failed West FGD Settling Pond for approx. 2 yrs. March 3, 2008-Meeting with Progress Energy March 4, 2008 Mailed letter requesting explanation of treatment unit failures, operational changes resulting from event, disposal of solids in flush pond, treatment unit repairs, and describe nature of wastewater, as well as, requested additional monitoring requirements in addition to the current permit requirements with regards to surface water and groundwater sampling. March 11, 2008-Meeting with progress Energy (EPA visit) March 26, 2008-Received Progress Energy Response to letter dated March 4, 2008. April 18, 2008-A to C for temporary piping of FGD flush pond backwash to West FGD Settling Basin. May 14, 2008-Meeting with AQP to discuss well sampling at PE Roxboro Plant. May 19, 2008-Meeting with Sergei Chernikov of Permitting to discuss Roxboro Permit Application records. May 23, 2008-Meeting with Shannon Langley of PE May 30, 2008-Meeting Archdale on Roxboro Plant June 3, 2008-Meeting to discuss Roxboro Plant data -and EPA request for data. June 18, 2008-Met with ESS to discuss Surface water Lake Sampling at Hyco Lake -Roxboro Plant July 9, 2008-Met with ESS to discuss sampling plan and design for July sampling event. July 21, 2008-RRO conducted sampling at the Roxboro NPDES outfalls. ESS conducted sampling at Hyco La ke. August 19, 2008-Met with CG&L about Roxboro Plant August 29, 2008-Meeting on Roxboro plant data results September 19, 2008-Meeting with ESS October 8, 2008-Discussions a -mails with Ken Polig CG&L on Roxboro bioreactor and pond designs. October 9, 2008-Met with Connie Brower Classifications unit on water quality standards as they relate to data we received from Roxboro Plant. November 6, 2008-Met with Connie Brower of Classifications Unit and Sergei Chernikov of Permitting to discuss Roxboro Data November 17, 2008-Met with Progress Energy (DWQ Upper Management and PE upper Management) RRO, ESS, Permitting, discussed Roxboro bypass, DWQ subsequent monitoring request, and results data. Resolution was PE's intent to file a SOC Application. December 1, 2008- RRO sent letter to Roxboro Plant regarding FGD wastewater treatment units, monitoring and repairs, special order by consent, and final effluent. December 3, 2008-Participated in EPA webcast on FGD December 15, 2008-RRO received Roxboro Plant Response to letter dated December 3, 2008. December 30, 2008-Ervin Lane with Solid Waste sent letter to Roxboro Plant regarding the data results RRO shared with Solid Waste regarding Thallium, Boron, and Nickel. January 26, 2009-RRO drafted a letter with the items that should be addressed in a SOC Application. February 3, 2009-RRO received Roxboro Plant treatment unit failure analysis. February 12, 2009-Meeting Archdale on power plants. March 29, 2009-SOC meeting with Progress Energy at RRO. March 30, 2009-RRO received SOC Application. April 17, 2009-Meeting RRO to discuss Roxboro Plant SOC. May 8, 2009-PE requested SOC language draft from RRO May 15, 2009-CG&L A to C approved reconstruction of settling pond and flush pond. May 22, 2009 Permit Modification with regards to addition of Reverse Osmosis. May 27, 2009-RRO Roxboro NPDES Inspection June 2, 2009-SOC review by PE, rationale for monitoring changes provided, discussed data results. June 15, 2009-A to C for new gypsum pond (East Pond) approved. June 19, 2009-RRO data review (Jan 08-March 09) met with Roxboro Plant/PE regarding SOC. PE request for relaxed monitoring. July 2, 2009-RRO requested Solids Management plans for treatment units July 14 —July 16, 2009-RRO meeting and work with Central Office Enforcement Staff on Roxboro SOC. Attachment A sampling negotiation. July 22, 2009-RRO received Roxboro data analysis. August 11, 2009-Sent SOC draft to Central Office Enforcement Branch. August 13, 2009-Fish Tissue Sampling completed at Hyco Lake by ESS. August 26, 2009-CG&L approved A to C modification raising the new East Pond by 4 feet -groundwater table/boring data. September 1, 2009-RRO participated in EPA Roxboro Ash Impoundment Inspection. September 9, 2009-Central Office Enforcement mailed "first' SOC draft to PE Roxboro Plant. October 8, 2009-PE Rox Data Review October 12, 2009-Certification on Flush Pond received. October 14, 2009-PE Roxboro SOC data and meeting/Roxboro. October 15, 2009-RRO met with DWQ SW and DAQ to discuss air quality data regarding power plants. October 30, 2009- RRO and AQP meeting to discuss collaboration with Duke University on Surface water and groundwater November 6, 2009-RRO sent letter of change regarding relaxing monitoring frequency. November 9, 2009-RRO submits "second "SOC draft to Central Office for review. November 16, 2009-RRO report to EPA regarding Ash Impoundment Inspection at Roxboro and toe drain discharge sampling results reviewed. Toes drain discharge not included in permit application by PE. November 17, 2009-ESS review of Progress Energy self report 2008 and 2009 lake monitoring data. Letter documenting concerns. December 7, 2009- PE reports 108,000 gallon Pyrite spill to the Ash Pond. Incident 200903009. December 22, 2009-Central Office Enforcement E-mail concerning review of "second"SOC draft. January 2010- EPA posts Ash Impoundment Inspection results for Roxboro Plant. January 11, 2010-Confirmed construction on New east Settling Pond began October 9, 2009. January 15, 2010-ESS Biological Study plan for Roxboro Plant reviewed and RRO provided comments back to ESS. February 2, 2010-Central Office Enforcement Branch mailed out the "second"draft special order by Consent to PE Roxboro Plant. Delivery notice dated February 5, 2010. No reply within the 15 day return period. February 15, 2010-Responded to compliant in Person County on Bowes Mining Site. March 18 and March 25 2010-Met with Connie and Nikki in Classifcations Unit to discuss Roxboro data and water quality standards. April 19, 2010-Met with Roy Byrd and Ellen Stafford on Roxboro Lab results. May 19, 2010-Held meeting at Archdale to discuss Roxboro Plant events and results/SOC/treatment unit efficiency and residual findings. Invited upper management, and all sections, permitting, ess, classifications, AQP, and SWP regions. June 2010-met with CG&L and Permitting to discuss solids residuals management and permit. August 5, 2010- PE reported 48 hour notice on start-up of East Pond. August 2010-PE reported start-up of FGD Influent /East Pond Effluent to Bioreactor. September 2, 2010-E-mailed PE on the use of SOC language in labeling data from November 2009 monitoring letter. �-Y� 0'e 5y 2� 20 l 0 �l ® J C.�20��c ` To . (1A i 24' -V. 1,4 hI. I G `� � o G CQ^^ Poi' 0 n 15 CA4 s, 9 E1914 tFann iAa-Sc.r'io�_s L_6t� 0 0� S a G ss r cis A e 9 RV0 Li1� L,�f 0 L,4t;W 00 3 'row kCbV'e 410_ -rsHR DiSS,wi.,L S do United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Ins ection ReDort Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 i N� 2 ICI 31 NC0003425 Ill 121 11/02/21 117 16I B 19I SI 20I I lJ l.� U U Remarks 2111111111111111111111111111111111111111111111111° Inspection Work Days Facility Se8-Monitonng Evaluation Rating Bit QA —Reserved----------------- 67I I69 70u 711 I 72UN 731LI1J 174 75I I I I 1 I I I80 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry TimelDate Permit Effective Date POTW name and NPDES permit Number) 09:00 AM 11/02/21 07/05/01 Roxboro Steam Electric Power Plant Exit Time/Date Permit Expiration Date Person County Rd 1377 Roxboro NC 27573 03:00 PH 11/02/21 12/03/31 Name(s) of Onsite Representative(s)rTities(s)/Phone and Fax Number(s) Other Facility Data Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Harry K Sideris,1700 Dunnaway Rd Semora NC 27343//336-597-1174/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Other Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment Summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Vicki Webb RRO WQ/// / 2 > k.� L G // tom ascenzo RHO WQ//919-791-4200/ natu of Manag ment Q A vl er .Agency/04,oallphone, and FaxNumbersDate , j EPA Form 3/0-3 (Rev 9-94) Previous editions are obsolete. Page # 1 ft e Permit: NC0003425 Owner • Facility: Roxboro Steam Electric Power Plant Inspection Date: 02/21/2011 Inspection Type: Bioassay Compliance Other Comment: Tox test done on Feb 2, 2011. Facility passed Yes No NA NE Page # 3 i Permit: NC0003425 Owner - Facility: Roxboro Steam Electric Power Plant Inspection Date: 02/21/2011 Inspection Type: Bioassay Compliance Other Comment: Tox test done on Feb 2, 2011. Facility passed Yes No NA NE Page # 3 % �F�/� 0 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director September 9, 2010 Mr. Steve Cahoon Progress Energy Carolinas, Inc. 10600 Boston Road Roxboro, North Carolina 27574 SUBJECT: I_�Z�,vil�iwfl_r •� Dee Freeman Secretary tl�SEP 1 3 2010 Dr Authorization to Construct A to C No. 038377A04 Progress Energy Carolinas, Inc. Mayo Electric Generating Plant Metclear Treatment Delivery System Person County A letter of request for an Authorization to Construct was received August 3, 2010, by the Division of Water Quality (Division), and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for modification of the 0.255 MGD Flue Gas Desulfurization (FGD) Wastewater Treatment System (Internal Outfall 009), with discharge of treated wastewater into the Ash Pond (Outfall 002), which discharges into the Ash Pond Discharge Canal, which discharges into the Mayo Reservoir in the Roanoke River Basin. This authorization results in no increase in design or permitted capacity and is awarded for the construction of the following specific modifications: Metclear chemical storage tanks (dual 270 gallon totes) with feed pump and delivery system into the existing 4-inch FGD influent force main, which feeds into the existing 18 MG Settling Pond (prior to the FGD Bioreactor WWTP and Internal Outfall 009), in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NCO038377 issued October 14, 2009, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0038377. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-607.6300 \ FAX: 9IM07-6492 \ Customer Service: 1-877-623.6748 Internet: w .nmaterqualily.org An Equal Opportunity \ A@nnative Action Employer None Carolina Naturally Mr. Steve Cahoon September 9, 2010 Page 2 The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the Division. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by the Division, such as;the construction of additional or replacement wastewater treatment or disposal facilities. — The Raleigh Regional Office, telephone number (919) 791-4200, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to: Construction Grants & Loans, DWQ/DENR, 1633 Mail Service Center, Raleigh, NC 27699-1633. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of T15A:8G.0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III and IV facility at least daily, excluding weekends and holidays, must properly manage the facility, must document daily operation and maintenance of the facility, and must comply with all other conditions of T15A:8G.0202. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. During the construction of the proposed additions/modifications, the permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner, as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and when applicable, the North Mr. Steve Cahoon September 9, 2010 Page 2 The sludge -generated- frorni hese treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the Division. q 4 Y In the event that the facfail to perform satisfactorily, including the creation of nuisance conditions, the Permi�t'ee'all take immediate corrective action, including those as may be required by the Division, such as Ithe construction of additional or replacement wastewater treatment or disposal facilities. F `Wi Raleigh Regional Office, telephone number (919) 791-4200, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to: Construction Grants & Loans, DWQ/DENR, 1633 Mail Service Center, Raleigh, NC 27699-1633. Upon classification of the facility by the Certification Commission, the Pemuttee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of T15A:8G.0202. The ORC of the facility must visit each Class I facility at least weekly and each Class 11, III and W facility at least daily, excluding weekends and holidays, must properly manage the facility, must document daily operation and maintenance of the facility, and must comply with all other conditions of T15A:8G.0202. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. During the construction of the proposed additions/modifications, the permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner, as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and when applicable, the North Mr. Steve Cahoon September 9, 2010 Page 3 Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. Prior to entering into any contract(s) for construction, the recipient must have obtained all applicable permits from the State. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Seth Robertson, P.E. at telephone number (919) 715-6206. Sincerely, Coleen H. Sullins kp:sr cc: Leigh Anne Casavant, P.E., Progress Energy, 7001 Pinecrest Road., Raleigh, NC 27612 Person County Health Department DWQ Raleigh Regional Office, Surface Water Protection DWQ, Technical Assistance and Certification Unit DWQ, Point Source Branch, NPDES Program Ken Pohlig, P.E. ATC File # 038377A04 Progress Energy Carolinas, Inc. Mayo Electric Generating Plant Metclear Treatment Delivery System A To C No. 038377A04 Issued September 9, 2010 Engineer's Certification I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the modification of the FGD W WTP, located at the Mayo Electric Generating Plant off US Highway 501 northeast of Roxboro in Person County, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: Metclear chemical storage tanks (dual 270 gallon totes) with feed pump and delivery system into the existing 4-inch FGD influent force main, which feeds into the existing 18 MG Settling Pond (prior to the FGD Bioreactor WWTP and Internal Outfall 009), in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Registration No. Date Send to: Construction Grants & Loans DENR/DWQ 1633 Mail Service Center Raleigh, NC 27699-1633 �r NCDENR North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director September 9, 2010 5080 Mr. Steven Conner Progress Energy Carolinas - Roxboro Steam Electric Plant 1700 Dunnaway Road Semora, NC 27343 0 Natural Resources Dee Freeman Secretary Subject: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Maintenance Inspection Dear Mr. Conner: Enclosed is a report for the inspection performed on August 24, 2010 by Mr. Jeff Adams. No findings are cited in this report, a response is not required. We appreciate the fine job you and your staff are doing. As a certification requirement, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by email or if you have questions or need additional information, please contact us at 919-733-3908. ncerely, Dana Satterwhite \ Certification Unit Supervisor Laboratory Section Enclosure cc: Jeff Adams Raleigh Regional Office DENR DWQ Laboratory Section NC Wastewater/Groundwater Laboratory Certification Branch 1623 Mail Service Center, Raleigh, North Carolina 27699-1623 Location: 4405 Reedy Creek Road. Raleigh, North Carolina 27607-6445 Phone: 919-733-39081 FAX: 919-733-6241 Internet: wvvw.dwglab.org L� C E Q U E SEP 1 5 20n NC DENR NorthCarofina Naturally An Equal opportunity l Afirmahve Action Employer Customer Service: 1-877-623-6748 www.ncwaterqualitycrg 0 0 LABORATORY NAME: NPDES PERMIT #: ADDRESS: CERTIFICATE #: DATE OF INSPECTION: TYPE OF INSPECTION: AUDITOR(S): LOCAL PERSON(S) CONTACTED: I. INTRODUCTION: On -Site Inspection Report Progress Energy Carolinas — Roxboro Steam Electric Plant NC0003425 1700 Dunnaway Road Semora, NC 27343 M August 24, 2010 Field Maintenance Jeffrey R. Adams Steven Connor and Dana Newcomb This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. GENERAL COMMENTS: The laboratory was neat and equipment was well maintained. The findings noted during the audit were corrected prior to completion of the inspection report. The laboratory was given a packet containing the Technical Assistance documents and Quality Control requirements for all field parameters during the inspection. FINDINGS, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: Documentation Comment: The laboratory needs to increase the documentation of purchased materials and reagents, as well as, documentation of standards and reagents prepared in the laboratory. All chemicals, reagents, standards and consumables used by the laboratory must have the following information documented: Date Received, Date Opened (in use), Vendor, Lot Number, and Expiration Date. A system (e.g., traceable identifiers) must be in place that links standard/reagent preparation information to analytical batches in which the solutions are used. Documentation of solution preparation must include the analyst's initials, date of preparation, the volume or weight of standard(s) used, the solvent and final volume of the solution. This information, as well as the vendor and/or manufacturer, lot number, and expiration date must be retained for chemicals, reagents, standards and consumables used, for a period of five years. Consumable materials such as pH buffers, lots of pre -made standards are included in this requirement. Ref: Quality Assurance Policies for Field Laboratories. The laboratory has submitted a copy of its traceability log since the inspection and it is acceptable. No response is required for this finding. Recommendation: It is recommended that the laboratory use the attached laboratory benchsheet which includes spaces to record the traceability information. An example benchsheet was left by the inspector during the audit; however, that example did not include spaces to record traceability 0 On -Site Inspection Report LABORATORY NAME: Progress Energy Carolinas — Roxboro Steam Electric Plant NPDES PERMIT #: NC0003425 ADDRESS: 1700 Dunnaway Road Semora, NC 27343 CERTIFICATE #: 5080 DATE OF INSPECTION: August 24, 2010 TYPE OF INSPECTION: Field Maintenance AUDITOR(S): Jeffrey R. Adams LOCAL PERSON(S) CONTACTED: Steven Connor and Dana Newcomb This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. GENERAL COMMENTS: The laboratory was neat and equipment was well maintained. The findings noted during the audit were corrected prior to completion of the inspection report. The laboratory was given a packet containing the Technical Assistance documents and Quality Control requirements for all field parameters during the inspection. III. FINDINGS, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: Documentation Comment: The laboratory needs to increase the documentation of purchased materials and reagents, as well as, documentation of standards and reagents prepared in the laboratory. All chemicals, reagents, standards and consumables used by the laboratory must have the following information documented: Date Received, Date Opened (in use), Vendor, Lot Number, and Expiration Date. A system (e.g., traceable identifiers) must be in place that links standard/reagent preparation information to analytical batches in which the solutions are used. Documentation of solution preparation must include the analyst's initials, date of preparation, the volume or weight of standard(s) used, the solvent and final volume of the solution. This information, as well as the vendor and/or manufacturer, lot number, andllexpiration date must be retained for chemicals, reagents, standards and consumables used, for a period of five years! Consumable materials such as pH buffers, lots of pre -made standards are included in this requirement. Ref: Quality Assurance Policies for Field Laboratories. The laboratory has submitted a copy of its traceability log since the inspection and it is acceptable. No response is required for this finding. Recommendation: It is recommended that the laboratory use the attached laboratory benchsheet which includes spaces to record the traceability information. An example benchsheet was left by the inspector during the audit; however, that example did not include spaces to record traceability IV • Page 2 #5080 Progress Energy Carolinas - Roxboro Steam Electric Plant information for chemicals, reagents, standards and consumables. Please replace the inspection packet benchsheet with the newer attached version. pH - Standard Methods, 18'" Edition, 4500 H+ B Comment: The laboratory was checking the temperature sensor annually against a National Institute of Standards and Technology (NIST) certified or NIST traceable thermometer but was not posting corrections on the meter. The Technical Assistance for Field Analysis of pH states: The temperature sensor in the meter must be checked every 12 months against an NIST certified or NIST traceable thermometer and the process documented even if the instrument is not used for reporting temperature results. The temperature correction (even if it is zero) must be posted on the meter as well as in hard copy format (to be retained for 5 ears . The laboratory has submitted documentation and a photograph of the instrument showing that the corrections are now being posted on the meter. No response is required for this finding. PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing laboratory benchsheets Monitoring Reports (DMRs) submitted to the North Carolina reviewed for March, May and July, 2010. No transcription errors be doing a good job of accurately transcribing data. V. CONCLUSIONS: and contract lab reports to Discharge Division of Water Quality. Data were were detected. The facility appears to All findings noted during the inspection were adequately addressed prior to the completion of this report. The inspector would like to thank the staff for its assistance during the inspection and data review process. No response is required. Report prepared by: Jeffrey R. Adams Report reviewed by: Todd Crawford Date: September 3, 2010 Date: September 7, 2010 Date: Analyst_: Certification # Facility Name: Permit #: pH Analysis Reference Method: (include edition e.a.. SM 18t") Cal. Time Calibration Buffer 4.0 Calibration Buffer 10.0 •Check Buffer 7.0 Comments *pH buffer checks are to be within ± 0.1 pH units of the standards true value 4 buffer Lot#/identifier: 7 buffer Lot#/identifier: 10 buffer Lot#/identifier: Facility/Sample location Time Sampled* Time Analyzed* Temp (°C) ■ pH Result ►EBufferCheck value Comment ♦If sample is measured in directly in the stream only time analyzed would be recorded. ►Indicates a recommended drift check. (Use Buffer 7.0) Should be within ± 0.1 units of the buffer's true value) ■ Document the temperature of the sample at the time of analysis. Note: This temperature is not to be used for reporting on the monthly monitoring report. Calibration drift check is recommended when performing analysis at multiple sampling locations, 'All pH results in pH units (i.e., s.u.). Annual Temperature Sensor Check Date: Temperature Reference Method: (include edition) Facility/Sample Location Temperature °C 'Time Analyzed[Fime Sampled Comments "Analysis time and sampling time the same. (Ideally the sample should be analyzed in -situ). Annual Verification Date Field Personnel Notes 12/29/2009 Romanski, Autumn From: Romanski, Autumn Sent: Thursday, September 02, 2010 10:36 AM To: 'Langley, Shannon' Cc: Smith, Danny; 'Newcomb, Dana' Subject: Progress Energy Electronic Data Submittal Attachments: FGD SOC Results 070610.pdf, image001.gif Shannon, I noticed in the recent submittal of monitoring data for the Roxboro Steam Electric Plant that the wording "SOC Results" is being used for labeling the electronically submitted documents (see attached submittal example from PE ). Since we do not have an active SOC, and the sampling as stated in the cover letter of the raw sampling results is "as directed by November 6, 2009 letter", a correction to the labeling would ensure that there is no misunderstanding by anyone about Progress Energy currently holding an active SOC with DWQ. Please contact myself or Danny Smith if you have questions. Thank you for your time and consideration. Sincerely, Autumn NLIItul A &MP SI G Environmental Senior Specialist Division of Water Quality Surface Water Protection 3800 Barrett Drive Raleigh, NC 27609 Website: htto://Portal.ncdenr.org/web/wo/ws/su Office: 919-791-4247 Please note my e-mail address has changed: E-Mail: autumn.romanski@ncdenr.gov E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. ©kA • w ' NCDENR North Carolina Department of Environment and Natural Resources Division of Land Resources Land Quality Section James D. Simons, PG, PE Beverly Eaves Perdue, Governor Director and State Geologist Dee Freeman, Secretary July 12, 2010 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Jon A. Winterhalter, PE JUL Parsons E&C 2675 Morgantown Road Reading, PA 19607 - -- RE: Roxboro West Settling Pond Dam (PERSO-040-H) Roxboro East Settling Pond Dam (PERSO-041-H) Roxboro Flush Pond Dam (PERSO-042-H) Person County Dear Mr. Winterhalter: A review has been made of the plans specifications and design data dated June 8, 2010, received by this office on June 10, 2010 for repair and construction of the referenced dams. This submittal is in response to a request dated May 10, 2010 for addition information related to the original submittals dated February 8, 2010 and April 19, 2010 received by this office on February 10, 2010 and April 30, 2010. These plans address three dams: (L) the Roxboro West Settling Pond Dam which is of high hazard classification, (2.) the Roxboro East Settling Pond Dam which is of high hazard classification, and (3.) the Roxboro Flush Pond Dam which is of high hazard classification. Prior to issuance of an approval to construct and/or repair, additional information or revision is requested. Format form the May 10, 2010 letter is used for the following items: General: These dams became subject to jurisdiction of the North Carolina Dam Safety Law of 1967 (Law) on January 1, 2010. Please provide a narrative describing what was in place on January 1, 2010 and what work remained as of this date. It appears that the West Settling Pond Dam and the Flush Pond Dam were essentially in place as of January 1, 2010 and are now in need of repair as evidenced by excessive seepage and sink holes. The East Settling Pond Dam is currently under construction to serve in place of the West Settling Pond Dam until 1612 Mail Servioe Center, Raleigh, North Carolina 27699-1612 • Telephone 919-733-4574 / FAX: 919-733-2616 512 North Salisbury Street, Raleigh, North Carolina, 27604 • Intemet:http://www.dlr.enr.state.nc.us/pagesAandqualitysection.htmi Mr. Jon A. Winterhalter, P • Roxboro West Settling Pona liam (PERSO-040-H) Roxboro East Settling Pond Dam (PERSO-041-H) Roxboro Flush Pond Dam (PERSO-042-H) July 12, 2010 Page 2 of 5 it can be repaired, after which it will remain in service as an auxiliary facility to the West Settling Pond Dam. If this is the case, you are seeking approval to repair the West Settling Pond Dam and the Flush Pond Dam and approval to construct the East Settling Pond Dam in accordance with the Law. RESOLVED: No further response required. It appears that the essence of repair is to remove internal riprap armoring in the West Settling Pond and the Flush Pond and replace the armoring with an impervious synthetic liner. For clarification, please provide a narrative detailing problems encountered after initial construction of the West Settling Pond Dam and the Flush Pond Dam, and the general concept of proposed repairs. RESOLVED: No further response required. General: Please provide construction details for a bottom drain assembly (see North Carolina Administrative Code, Title 15A, Subchapter 2K, Section .0206 (15A NCAC 2K .0206)). This is available at our website. The skimmer assemblies may be a source for this function; however, an outfall must be defined. Please provide a hydraulic profile (schematic with elevations) of the ponds and treatment plant to illustrate flow through the system. UNRESOLVED: Please provide construction details for means of complying with 15A NCAC 2K .0206 (a). 4. Calculations: Please provide hydrologic and hydraulic analysis in accordance with spillway design storm requirements described in 15A NCAC 2K, Section .0205. Please obtain rainfall data for this site from http://hdsc.nws.noaa.gov/hdsc/pfds/orb/nc pfds.html. PARTIALLY RESOLVED: Please note page 73, Item 6.1 of HMR 52. Minimum duration of design storms must be 6 hours to reflect effects of tropical storm activity versus isolated non -tropical storm activity which is likely to be of lesser duration. In North Carolina, this is standard procedure employed for dams with a time of concentration of less than six hours. It is suggested that the dams be flood routed in series with beginning elevation equal to the emergency spillway crest for conservatism. Inflow hydrographs can be developed with drainage area of the impoundments equal to reservoir area, CN would be 98 and time of concentration 5 minutes. Time rate of flow through the emergency spillway weirs can be accounted for in this manner. It Mr. Jon A. Winterhalt_, 0 Roxboro West Settling Pon%am (PERSO-040-H) Roxboro East Settling Pond Dam (PERSO-041-H) Roxboro Flush Pond Dam (PERSO-042-H) July 12, 2010 Page 2 of 5 it can be repaired, after which it will remain in service as an auxiliary facility to the West Settling Pond Dam. If this is the case, you are seeking approval to repair the West Settling Pond Dam and the Flush Pond Dam and approval to construct the East Settling Pond Dam in accordance with the Law. RESOLVED: No further response required. 2. It appears that the essence of repair is to remove internal riprap armoring in the West Settling Pond and the Flush Pond and replace the armoring with an impervious synthetic liner. For clarification, please provide a narrative detailing problems encountered after initial construction of the West Settling Pond Dam and the Flush Pond Dam, and the general concept of proposed repairs. RESOLVED: No further response required. 3. General: Please provide construction details for a bottom drain assembly (see North Carolina Administrative Code, Title 15A, Subchapter 2K, Section .0206 (15A NCAC 2K .0206)). This is available at our website. The skimmer assemblies may be a source for this function; however, an outfall must be defined. Please provide a hydraulic profile (schematic with elevations) of the ponds and treatment plant to illustrate flow through the system. UNRESOLVED: Please provide construction details for means of complying with 15A NCAC 2K .0206 (a). 4. Calculations: Please provide hydrologic and hydraulic analysis in accordance with spillway design storm requirements described in 15A NCAC 2K, Section .0205. Please obtain rainfall data for this site from hqp://hdsc.nws.noaa.gov/hdsc/pfds/orb/nc pfds.html. PARTIALLY RESOLVED: Please note page 73, Item 6.1 of HMR 52. Minimum duration of design storms must be 6 hours to reflect effects of tropical storm activity versus isolated non -tropical storm activity which is likely to be of lesser duration. In North Carolina, this is standard procedure employed for dams with a time of concentration of less than six hours. It is suggested that the dams be flood routed in series with beginning elevation equal to the emergency spillway crest for conservatism. Inflow hydrographs can be developed with drainage area of the impoundments equal to reservoir area, CN would be 98 and time of concentration 5 minutes. Time rate of flow through the emergency spillway weirs can be accounted for in this manner. It Mr. Jon A. Winterhalte • Roxboro West Settling Pona uam (PERSO-040-H) Roxboro East Settling Pond Dam (PERSO-041-H) Roxboro Flush Pond Dam (PERSO-042-H) July 12, 2010 Page 3 of 5 is understood that the Flush Pond flowing into the West Settling Pond become one reservoir at elevation 503.5, discharging to the East Settling Pond which is the discharge point of the three pond system. Skimmer dewatering systems discharging through the Bioreactor Plant to the Plant discharge pipe are noted in the West Settling Pond and the East Settling Pond. How is the normal operating level controlled in the Flush Pond and how is it dewatered? Calculations: Please reference page 16, Section 2.6: Anti -seep collars have experienced failures as documented by the USDA-NRCS. It is recommended that a "filter diaphragm" be provided for at least the new conduit in the East Settling Pond Dam. Please reference the USDA-NRCS National Engineering Handbook, Part 628 "Dams" Chapter 45 "Filter Diaphragms". This can be downloaded from the NRCS (Natural Resource Conservation Service) website. This may be particularly appropriate for pipe installed by directional drilling if an outfall for the collection system is feasible. RESOLVED: Given the date of jurisdiction and the extent of construction at date of jurisdiction, we will not require this device at this time. Please be advised in the future that this device is generally required for conduits in earthen dams. It is a very effective way to prevent piping while discharging seepage flow that may occur along the outside of a conduit through the dam. 6. Drawing ROXO-O-DW-526-717-100: Please provide piezometers on the west and north embankments of the West Settling Pond Dam. RESOLVED: No further response required. 7. Drawing ROXO-O-DW-526-717-101: Please provide specifications for the grouting program depicted. RESOLVED: No further response required. 8. Drawing ROXO-O-DW-526-720-100: Refer to Note 4. Please note that all construction on a jurisdictional dam must be performed under supervision of a professional engineer registered in the state of North Carolina (see NCGS 143- 215.29 (a)) and the approval will state this. Please revise this note to reflect this. RESOLVED: No further response required. Mr. Jon A. Winterhalter, P] • Roxboro West Settling Pona uam (PERSO-040-H) Roxboro East Settling Pond Dam (PERSO-041-H) Roxboro Flush Pond Dam (PERSO-042-H) July 12, 2010 Page 4 of 5 9. Drawing ROXO-O-DW-526-720-101: Please label pipe type and provide specifications for pipe, pipe joints, valves and siphon vent assembly. PARTIALLY RESOLVED: Please provide ASTM standards for the HDPE pipe used, and description and ASTM standards for pipe joints. Note in the future that pipe installation by HDD (horizontal directional drilling) is not allowed in dam construction as adequate compaction directly adjacent to the outside wall of the pipe cannot be achieved with any certainty. This can result in a seepage flow path along the outside wall of the pipe. 10. Drawing ROXO-O-DW-526-720-101: Please provide a profile along the discharge pipe assembly of the West Settling Pond and Flush Pond similar to Section 3-3. Please provide stationing and elevation grid for each of three profiles. RESOLVED: No further response required. 11. Drawing ROXO-O-DW-526-720-101 and 103: Please provide a plan view of the toe drain layout and depict outfall routing. RESOLVED: No further response required. 12. Specifications, Section 2200 Earthwork, Section 2.1 MATERIALS: Please specify suitable and unsuitable soil materials as defined by the Unified Soil Classification System (USCS) for "random fill". Also provide material specifications for "clay liner material' as referenced on Drawing ROXO-O-DW-526-720-100 with USCS description. RESOLVED: No further response required. 13. EAP: As a dam owner, you may incur liability should your dam have a problem or fail, if such an event results in loss of life, property damage, or environmental damage downstream. It is therefore requested that you prepare an Emergency Action Plan (EAP) for this dam. The EAP establishes procedures to be followed in events that could adversely impact the dam such as extreme precipitation, seismic activity, excessive seepage, slides, sinkholes, and other natural hazards, and for warning the public downstream in the event of an emergency at the dam. Guidance for preparing an EAP can be found on the Internet at http://www.dlr.enr.state.nc.us/pages/damsafetyprogram.html or by calling Dam Safety Program staff at (919) 733-4574. Mr. Jon A. Winterhalte_, _ • Roxboro West Settling Ponfam (PERSO-040-H) Roxboro East Settling Pond Dam (PERSO-041-H) Roxboro Flush Pond Dam (PERSO-042-H) July 12, 2010 Page 4 of 5 9. Drawing ROXO-O-DW-526-720-101: Please label pipe type and provide specifications for pipe, pipe joints, valves and siphon vent assembly. PARTIALLY RESOLVED: Please provide ASTM standards for the HDPE pipe used, and description and ASTM standards for pipe joints. Note in the future that pipe installation by HDD (horizontal directional drilling) is not allowed in dam construction as adequate compaction directly adjacent to the outside wall of the pipe cannot be achieved with any certainty. This can result in a seepage flow path along the outside wall of the pipe. 10. Drawing ROXO-O-DW-526-720-101: Please provide a profile along the discharge pipe assembly of the West Settling Pond and Flush Pond similar to Section 3-3. Please provide stationing and elevation grid for each of three profiles. RESOLVED: No further response required. 11. Drawing ROXO-O-DW-526-720-101 and 103: Please provide a plan view of the toe drain layout and depict outfall routing. RESOLVED: No further response required. 12, Specifications, Section 2200 Earthwork, Section 2.1 MATERIALS: Please specify suitable and unsuitable soil materials as defined by the Unified Soil Classification System (USCS) for `random fill". Also provide material specifications for "clay liner material' as referenced on Drawing ROXO-O-DW-526-720-100 with USCS description. RESOLVED: No further response required. 13. EAP: As a dam owner, you may incur liability should your dam have a problem or fail, if such an event results in loss of life, property damage, or environmental damage downstream. It is therefore requested that you prepare an Emergency Action Plan (EAP) for this dam. The EAP establishes procedures to be followed in events that could adversely impact the dam such as extreme precipitation, seismic activity, excessive seepage, slides, sinkholes, and other natural hazards, and for warning the public downstream in the event of an emergency at the dam. Guidance for preparing an EAP can be found on the Internet at http://www.dlr.enr.state.nc.us/pages/damsafetyprogram.html or by calling Dam Safety Program staff at (919) 733-4574. Mr. Jon A. Winterhalte . Roxboro West Settling Pona uam (PERSO-040-H) Roxboro East Settling Pond Dam (PERSO-041-H) Roxboro Flush Pond Dam (PERSO-042-H) July 12, 2010 Page 5 of 5 UNRESOLVED: On June 15, 2010, Ms. Idol of our office forwarded to Mr. Fred Holt an EAP template developed by the Natural Resource Conservation Service, revised for North Carolina. Please provide all documents required in Appendix B of this template. 14. O&M Plan: Please provide a maintenance and operation plan for the three dam facilities. RESOLVED: No further response required. 15. Please determine the appropriate jurisdiction for sediment and erosion control plan approval and other necessary environmental approvals. Secure independent approval prior to construction. RESOLVED: No further response required. It would greatly aid further application review if a response to each of the above comments were made in a cover letter submitted with two sets of the revised plans, specifications and design data. Please note that the jurisdictional time sequence involving these dams has created a situation abnormal to standard procedure under the Dam Safety Law of 1967. As a result, decisions made in this approval process may differ from those made in the future on other dams under similar circumstances. Please contact this office should you have any questions concerning the above items. Sincerely,, Steven M. McEvo PE State Dam Safety Eng er Land Quality Section cc: Mr. Fred Holt, Progress Energy Mr. John Holley, PE, Raleigh Regional Engineer Surface Water Protection Regional Supervisor File name: PERSO-040-042_20100712_revreg2_Roxboro East & West SP & Flush Pond Dams.doc Mr. Harry Sideris, Plant Manager June 29, 2010 Page 2 In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by the Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Raleigh Regional Office, telephone number (919) 791-4200, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to: Construction Grants & Loans, DWQ/DENR, 1633 Mail Service Center, Raleigh, NC 27699-1633. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of T15A:8G.0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III and IV facility at least daily, excluding weekends and holidays, must properly manage the facility, must document daily operation and maintenance of the facility, and must comply with all other conditions of T15A:8G.0202. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. During the construction of the proposed additions/modifications, the permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner, as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. JUL - 6 NCDENR North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director June 29, 2010 Mr. Harry Sideris, Plant Manager Progress Energy Carolinas, Inc., Roxboro Steam Plant 1700 Dunnaway Road Semora, North Carolina 27343 Dear Mr. Sideras: Natural Resources Dee Freeman Secretary SUBJECT: Authorization to Construct A to C No. 003425A08 Progress Energy Carolinas, Inc. Roxboro Steam Plant Sodium Hydroxide Treatment Delivery System for Coal Pile Runoff Pond Person County A letter of request for Authorization to Construct was received June 2, 2010, by the Division, and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of modifications to the existing Coal Pile Runoff Pond, with discharge of treated wastewater (via NPDES Permit NC0003425 Outfall No. 6) into Hyco Lake in the Roanoke River Basin. This authorization results in no increase in design or permitted capacity and is awarded for the construction of the following specific modifications: A 5,000 gallon Sodium Hydroxide chemical storage tank with feed pump and delivery system into the coal pile runoff drainage ditch, which feeds into the Coal Pipe Runoff Pond (prior to Outfall 006), in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NC0003425 issued April 9, 2007, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0003425. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the Division. 1617 Mail Service Center, Ralegh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 91 M07-63001 FAX: 9IM07-64921 Customer Service:1-877-623-6748 Internet www.ncwaterquality.org An Equal Opportunity, \ AlI m ative Aclion Employer NorthiCarolina Natara!!if Mr. Harry Sideris, Plant Manager June 29, 2010 Page 2 In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by the Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Raleigh Regional Office, telephone number (919) 791-4200, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to: Construction Grants & Loans, DWQ/DENR, 1633 Mail Service Center, Raleigh, NC 27699-1633. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of T15A:8G.0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, IH and IV facility at least daily, excluding weekends and holidays, must properly manage the facility, must document daily operation and maintenance of the facility, and must comply with all other conditions of T15A:8G.0202. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. During the construction of the proposed additions/modifications, the permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner, as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. Mr. Harry Sideris, Plant Manager June 29, 2010 Page 3 Prior to entering into any contract(s) for construction, the recipient must have obtained all applicable permits from the State. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Seth Robertson, P.E. at telephone number (919) 715-6206. Sincerely, Coleen H. Sullins kp:sr cc: Leigh Anne Casavant, P.E. — Progress Energy, 7001 Pinecrest Road, Raleigh, NC 27612 Person County Health Department DWQ Raleigh Regional Office, Surface Water Protection DWQ, Technical Assistance and Certification Unit DWQ, Point Source Branch, NPDES Program Ken Pohlig, P.E. ATC File # 003425A08 Progress Energy Carolinas, Inc. Roxboro Steam Station A To C No. 003425A08 Issued June 29, 2010 Engineer's Certification I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the modifications and improvements to the Roxboro Steam Plant FGD Wastewater System, located on NCSR 1377 in Person County for Progress Energy, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: A 5,000 gallon Sodium Hydroxide chemical storage tank with feed pump and delivery system into the coal pile runoff drainage ditch, which feeds into the Coal Pipe Runoff Pond (prior to Outfall 006), in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Date Registration Send to: Construction Grants & Loans DENR/DWQ 1633 Mail Service Center Raleigh, NC 27699-1633 b' A DE I�R North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Colleen H. Sullins Governor Director June 29,2010 Harry Sideris, Plant Manager Progress Energy Carolinas, file, Roxboro Steam Plant 1700 Dunnaway Road Samora, North Carolina 27343 Dear Mr. Sideris: Dee Freeman Secretary Subject: Request to Modify NPDES Permit NCO003425 Progress Energy Carolinas, Inc, Roxboro Steam Plant 700 Dunaway Road Samora, North Carolina 27343 Person County The Division of Water Quality (the Division) has reviewed your written request, received April 12, 2010, to modify the subject NPDES Permit. We find no need to modify your permit at this time. You have provided a list of chemical products - please be advised that you must acquire further approval from the Division's Aquatic Toxicity Unit for use of these products. The Division understands that you intend to apply these chemicals to aid settling, and to moderate pH in both the ash pond and coal -pile runoff pond. We further understand that on April 14 of this year you received an Authorization to Construct (ATC) permit from Construction Grants and Loans to install the necessary chemical -feed systems. Your permit requires you to apply Acute Whole Effluent Toxicity (WET) testing 1/Quarter at your final Olutfall 003 to Hyde Reservoir (classified WS-V, B). The Division therefore feels no need to modify your permit provided that future WET testing remains compliant with the permit. If you have questions, please e- mail me fioe.corporon a('!ncdenr.govl or call me at (919) 807-6394. cc: Danny Smith, (RRO/SWPS) [hardca Central Files [hardcopy] NPDES Program Files [hardcopy] Daniel M. Blaisdell, Construction Grants and Loans [e-copy]; Susan Meadows (TOX) [e-copy] Michael Douglass (RRO / DEH) [e-copy]; James Pugh, TACU [e-copy] Marshall Hyatt, EPA Region 4 [e-copy] Shannon Langley [ecopy; Shannon.langley(i)o>mmail.com] 1617 Mail Service Center, Ralegh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Ralegh, North Carolina 27604 Phone: 91"07.63001 FAX: 919-807-64921 Customer Service: 1$77-623-6746 intemebw .ncwaterqualily.org -2 Noi thCarolina Xtura!!y An Equal Opportunity 1 Affirmative Action Employer Romanski, Autumn From: Langley, Shannon [Shannon. Langley@pgnmail.com] Sent: Wednesday, June 16, 2010 11:51 AM To: Pohlig, Ken Cc: Howard, Robert, Holt, Fred; Romanski, Autumn Subject: RE: Progress Energy, Roxboro Steam Plant, ATC # 003425A08 for Coal Pile Runoff Pond Attachments: image001.gif; Position of Sodium Hydroxide injection2.pptx Hi Ken, Our responses to your questions are below. I've copied your questions and added the responses in RED. Shannon We do have a few questions on this small ATC proposal (which are similar to the questions we've asked before on previous projects): (1) Please provide a map of the localized area, showing the exact location of where the Sodium Hydroxide will be injected in. We understand that the system will be located on a drainage ditch which leads to the Coal Pile Runoff Pond. Response: A map is attached (2) How many drainage ditches and/or pathways of drainage are there into the Pond... coming from the Coal Pile? Are there numerous, or only one? Response: There is one drainage ditch into the pond from the coal pile. Ditches around the perimeter of the coal pile merge prior to entering the coal pile runoff pond. (3) Are there any other sources of runoff or inputs into this Pond other than the Coal Pile? Response: As detailed in AtoC 003425A01, some runoff from the limestone pile is also tributary to this pond. Sumps from the limestone and coal unloading areas are also directed to the coal pile runoff pond. (4) Please provide an estimate of the Coal Pile Runoff Pond's Volume to the high water mark (dictated by the overflow tower, if I remember correctly). Response: As detailed in the Engineers certification for AtoC 003425A01, the coal pile runoff pond has a live storage volume of 609,012 ft' and a sediment accumulation storage volume of 199,287 ft'. (5) Please provide an estimate of the amount of sludge already in the Pond. What is the depth of the sludge (if any) already in the Pond? Response: There is minimal sediment accumulated in the pond currently. When the pond was recently reconfigured as part of the FGD construction project, the pond was lowered and all sediments were removed from the structure. At the same time, the design water level was increased by approximately 5 feet. Recently, staff asked a contractor to excavate the "front area' of the pond to judge how much accumulated sediments were present. A very small amount of sediment had accumulated at that time. (6) Please provide a Sludge Management Plan for the Coal Pile Runoff Pond, which would include: (a) Estimate of the amount of sludge in the Pond currently (Year 2010), Response: See item 5 above (b) Estimate of the amount of sludge generated each year (or multiple years), and Response: This can be highly variable and dependent on several factors. Relevant information is found in the design sediment accumulation volume listed above. As sediments need to be removed, they will be handled as described below. It is anticipated that it will be several years before any sediments will need to be removed. (c) Plan for how the sludge will be removed, and where the sludge will be disposed of. Response: As needed, bottom sediments can be removed from the pond using a long stick excavator. Any removed materials can be disposed of in the onsite CCP landfill. E. Shannon LangCey Senior Environmental Specialist Environmental Services Section - Carolinas Progress Energy Carolinas, Inc. (919) 546-2439 (public) 8-770-2439 (voicenet) `v Progress orgy From: Langley, Shannon Sent: Tuesday, June 15, 2010 1:27 PM To: 'Pohlig, Ken' Cc: 'Romanski, Autumn' Subject: RE: Progress Energy, Roxboro Steam Plant, ATC # 003425A08 for Coal Pile Runoff Pond Thanks for the note Ken. I will get the answers to your questions and reply shortly. Shannon E. Shannon LangCey Senior Environmental Specialist Environmental Services Section - Carolinas Progress Energy Carolinas, Inc. (919) 546-2439 (public) 8-770-2439 (voicenet) `2 Progress Energy From: Pohlig, Ken [mailto:ken.pohlig@ncdenr.gov] Sent: Monday, June 14, 2010 10:20 AM To: Langley, Shannon Cc: Romanski, Autumn Subject: Progress Energy, Roxboro Steam Plant, ATC # 003425A08 for Coal Pile Runoff Pond Shannon: We do have a few questions on this small ATC proposal (which are similar to the questions we've asked before on previous projects): (7) Please provide a map of the localized area, showing the exact location of where the Sodium Hydroxide will be injected in. We understand that the system will be located on a drainage ditch which leads to the Coal Pile Runoff Pond. (8) How many drainage ditches and/or pathways of drainage are there into the Pond... coming from the Coal Pile? Are there numerous, or only one? (9) Are there any other sources of runoff or inputs into this Pond other than the Coal Pile? (10)Please provide an estimate of the Coal Pile Runoff Pond's Volume to the high water mark (dictated by the overflow tower, if I remember correctly). (11)Please provide an estimate of the amount of sludge already in the Pond. What is the depth of the sludge (if any) already in the Pond? (12)Please provide a Sludge Management Plan for the Coal Pile Runoff Pond, which would include: (d) Estimate of the amount of sludge in the Pond currently (Year 2010), (e) Estimate of the amount of sludge generated each year (or multiple years), and (f) Plan for how the sludge will be removed, and where the sludge will be disposed of. Let me know if you have any questions. I've already drafted up your ATC, and so it should be ready to go after we get your responses. Ken Pohlig, P.E. Construction Grants & Loans Section 715-6221 From: Langley, Shannon[mailto:Shannon. Langley@pgnmail.com] Sent: Wednesday, June 02, 2010 12:32 PM To: Pohlig, Ken Subject: RE: ATC Ken, Attached is the AtoC package I mentioned earlier. Thanks for letting us submit by email. It is a pretty simple addition but please let me know if you have any questions. Shannon E. Shannon LangCey Senior Environmental Specialist Environmental Services Section - Carolinas Progress Energy Carolinas, Inc. (919) 546-2439 (public) 5-770-2439 (voicenet) `v Progress Emrg From: Pohlig, Ken [mailto:ken.pohlig@ncdenr.gov] Sent: Wednesday, June 02, 2010 9:05 AM To: Langley, Shannon Subject: RE: ATC This is fine! Ken Pohlig CG&L From: Langley, Shannon[mailto:Shannon.Langley@pgnmail.com] Sent: Wednesday, June 02, 2010 9:03 AM To: Pohlig, Ken Subject: ATC Hi Ken, Just an FYI. We will have the third (and final) ATC application package ready for a simple chemical feed pump system at Roxboro ready this week. You may recall issuing two AtoC's recently to Progress Energy plants for chemical feed systems. We have one final project like this. We plan on installing a simple pump system and chemical tote (5000 gallon) to have the capability to add Sodium Hydroxide to the runoff from our coal pile at the Roxboro plant. I would like to email you the package if you don't object. Shannon E. Shannon.CangCey Senior Environmental Specialist Environmental Services Section - Carolinas Progress Energy Carolinas, Inc. (919) 546-2439 (public) 8-770-2439 (voicenet) `v ft9rm EmW Roxboro Plant localized area showing point of Sodium Hydroxide injection 0 '1 4 0 Progress Energy File #: 12520X Mr. Ken Pohlig NC Division of Water Quality Construction Grants and Loans 1633 Mail Service Center Raleigh, NC 27699-1633 Dear Mr. Pohlig: R`�EIo Ara 20 ems& �� April 13, 2010 Subject: Engineers certification Roxboro Steam Electric Plant Authorization to Construct No. 003425A01 Person County �— Attached is the final Engineer's Certification for the modifications to the limestone pile and gypsum handling area authorized under ATC Number 003425A01. Certification of the other activities authorized by ATC 003425A01 has been previously submitted. A copy of the previous submittal is attached for your reference. We appreciate your assistance. If you have any questions, please feel free to contact Shannon Langley at (919) 546-2439. I certify, under penalty oflaw, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person orpersons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. l am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. Svt�;iy � Harryderis,Plant Manager Roxboro Steam Electric Plant Attachment cc: Billy Milam w/attachment Teresa Williams w/attachment — PEB8 Shannon Langley w/attachment— PEB 4 Progress Energy Carolinas, Inc. Roxboro Steam Plant 1700 DunnawaY Road Semma, NC 27343 Mr. Cecil E. Rowland, Plant Manager A to C No. 003425AOI Issued October 20, 2004 Engineer's Certification .TVA! If • U!/iVTE/'�Jf>'LT�ir',, as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodical ly/week I y!full time) the construction of the modifications and improvements to the Coal Pile Runoff Pond at the Roxboro Steam Electric Generating Plant located on NCSR 1377 near Roxboro in Person County, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: A new train track embankment (completing the north train loop) along the northern side of the Coal Pile Runoff Pond; new culverts and drainageways to collect runoff from the material storage areas, to include the coal pile, limestone pile and gypsum handling area; modifications to the coal pile runoff pond to include dewatering and removal of accumulated sediment, raising the existing spillway riser by about 5 feet and coring a new spillway orifice hole into riser; and grading, additional culverts and drainageways inside the north loop and south loop to divert runoff associated with these areas away from the coal pile runoff pond to existing stormwater discharges, pursuant to the application received on August 3, 2004, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature m gistration No._ 037_ Date 3 •//�/O Send to: Construction Grants & Loans - w' pFt'�/O;y Attn: Ken Pohlig, P.E. a W DENR/DWQ SEAL SEAL 1633 Mail Service Center 'c— _ 029037 ?O Raleigh, NC 27699-16332_ ° 'O'l !d 'Progress Energy File: 1252OX Mr, Ken Pohlig, P.E. DENR/DWQ Construction Grants & Loans 1633 Mail Service Center Raleigh, NC 27699-1633 Subject: Roxboro Steam Electric Plant Authorization to Construct No. 003425A01 Engineer's Certification Dear Mr. Pohlig: November 3, 2005 Attached is the Engineer's Certification for the modifications made to .the coal pile runoff pond on the Roxboro Steam Electric Plant site. Construction has not, been completed for the limestone pile and the gypsum handling. area. When construction of these two areas is completed, an updated Engineer's Certification will be .submitted. As required in the ATC approval letter, Ken Schuster of the Raleigh Regional Office of DWQ was. notified on November 2, 2005. Please contact Louise England at'(919) 546-6318 with any questions. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualifted personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of ftnes and imprisonmentfor knowing violations. Sincerely, Cecil E. Rowland Plant Manager Attachment Progress Energy Carolinas, Inc. Roxboro Steam Plant 1700 Dunnaway Road Semora, NC 27343 Mr. Cecil E. Rowland, Plant Manager A to C No. 003425AOI Issued October 20, 2004 Engineer's Certification 1, TCy A, W1AoF11f1iU_7-E72 as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodicallyA*os ) the construction of the modifications and improvements to the Coal Pile Runoff Pond at the Roxboro Steam Electric Generating Plant located on NCSR 1377 near Roxboro in Person County, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: A new train track embankment (completing the north train loop) along the northern side of the Coal Pile Runoff Pond; new culverts and drainageways to collect runoff from the material storage areas, to include the coal pile, liifiestexe 134@ aad gypaw r§effidling afea, modifications to the coal pile runoff pond to include dewatering and removal of accumulated sediment, raising the existing spillway riser by about 5 feet and coring a new spillway orifice hole into riser; and grading, additional culverts and drainageways inside the north loop and south loop to divert runoff associated with these areas away from the coal pile runoff pond to existing stormwater discharges, pursuant to the application received on August 3, 2004, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature -7 me �� Registration No. QZ g O Date AO—Zg —O 5 Send to: Construction Grants & Loans a OAs If ,A FEssip Attn: Ken Pohlig, P.E. r 2fQQo 'k DENR/DWQ ; SEAL 1633 Mail Service Center c- 029037 Raleigh, NC 27699-1633 -: 1�.. ,a 0 North Carolina James D. Simons, PG, PE Director and State Geologist April 8, 2010 CERTIFIED MAIL RETURN RECEIPT AOA NCDENR Department of Environment and Natural Resources Division of Land Resources Land Quality Section Certificate of Approval Mr. Fred Holt Progress Energy Carolinas, Inc. Environmental, Health and Safety Services Section PO Box 1551 PEB 4 Raleigh, NC 27602 Re: Roxboro Plant East Ash Pond Dam Phases IV and V Landfill (Proposed) Person County State ID: PERSO-033-L Dear Mr. Holt: Beverly Eaves Perdue, Governor Dee Freeman, Secretary This is in response to your submission received on January 29, 2010 of plans, specifications and design data for construction of Phases IV and V of a proposed landfill at the subject plant site ]mown as the Roxboro Landfill. This submittal was made in compliance with the Dam Safety Law of 1967. The plans, specifications and design data submitted were prepared under the supervision of Mr. Gary W. Ahlberg, PE and Mr. Gregory G. Mills, PE. The Roxboro Landfill area when completed will encompass approximately 71 acres constructed in five phases. This Landfill is contained within the watershed of the East Ash Pond Dam which has been determined to be of low hazard classification. The northern fill slope toe of the Phases IV and V Landfill will be approximately 700 feet upstream from the crest of the East Ash Pond Dam which is centered at Latitude: 36.4807 degrees, Longitude:-79.0668 degrees. This letter constitutes approval of the proposal to modify the subject dam according to the plans and specifications received by this Division on January 29, 2010 with the following stipulations: 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 • Telephone 919-733-45741 FAX: 919-733-2876 512 North Salisbury Street, Raleigh, North Carolina, 27604 • Internethttp://www.dlr.enr.state.nc.us/pagesflandqualitysection.hlml Mr. Fred Holt Roxboro Plant East Ash Pond Dam Phases IV and V Landfill (Proposed) April 8, 2010 Page 2 of 3 1. Project construction shall be supervised by Mr. Gary W. Ahlberg, PE and Mr. Gregory G. Mills, PE. Mr. Gary W. Ahlberg, PE and Mr. Gregory G. Mills, PE shall be responsible for field observation of construction as necessary to ensure compliance with approved plans. 2. During construction, the Division of Land Resources may require such progress reports as are deemed necessary. 3. In accordance with GS 143-215.29 and NCAC 15A-2K .0203, .0215, and .0212, Mr. Gary W. Ahlberg, PE and Mr. Gregory G. Mills, PE shall submit each year on the date of this approval a progress report indicating that construction is proceeding in accordance with approved plans. Within 30 days of final completion of the project, Mr. Gary W. Ahlberg, PE and Mr. Gregory G. Mills, PE shall inspect the completed work and upon finding that the work has been done as specified and the dam is safe, shall file with the Division of Land Resources two sets of record drawings and a certificate stating that the work has been completed in accordance with approved plans, specifications and other requirements. 4. Final approval by the Division of Land Resources for operation of this dam pursuant to record drawing and final certification submittal will be required. 5. You must notify Mr. John Holley, PE, Regional Engineer, Land Quality Section, 1628 Mail Service Center, Raleigh, North Carolina 27699-1628 or 3800 Barrett Drive, Raleigh North Carolina 27609, telephone number (919) 791-4200 ten days before the start of construction. The Army Corps of Engineers and the Water Quality Section of this Department should be contacted to determine if additional permits are required. Also, the erosion and sediment control program having jurisdiction should be contacted to determine permit requirements. In any case, sediment must be prevented from entering the waters of the state or flowing onto neighboring property. Should this dam be approved by the Division of Land Resources for decommissioned status, this approval will no longer be in effect and there will no longer be a requirement to meet stipulations of this approval. Construction of the modifications must begin within one year of the date of this letter or this approval is void. For assistance you may contact the Raleigh Regional Office at (919) 791-4200 or a staff member of the Dam Safety Program in the Raleigh Central Office at telephone number (919) 7334574. /Sincerely, (� �. Steven M. McEvo State Dam Safety En ' eer » 46 Mr. Fred Holt Roxboro Plant East Ash Pond Dam Phases W and V Landfill (Proposed) April 8, 2010 Page 3 of 3 cc: Mr. Gary W. Ahlberg, PE Mr. Gregory G. Mills, PE Mr. John Holley, PE, Regional Engineer Surface Water Protection Regional Supervisor Mr. Dexter Matthews, Division of Waste Management File name: PERSO-033 20100408 COAM Roxboro East Ash Pond.doc 1� NCDENR North Carolina Department of Environment and Natural Resources Division of Land Resources Land Quality Section James D. Simons, PG, PE Beverly Eaves Perdue, Governor Director and State Geologist Dee Freeman, Secretary Certificate of Approval April 8, 2010 CERTIFIED MAIL RETURN RECEIPT Mr. Fred Holt Progress Energy Carolinas, Inc. Environmental, Health and Safety Services Section PO Box 1551 PEB 4 Raleigh, NC 27602 Re: Roxboro Plant East Ash Pond Dam Phases IV and V Landfill (Proposed) Person County State ID: PERSO-033-L Dear Mr. Holt: This is in response to your submission received on January 29, 2010 of plans, specifications and design data for construction of Phases IV and V of a proposed landfill at the subject plant site known as the Roxboro Landfill. This submittal was made in compliance with the Dam Safety Law of 1967. The plans, specifications and design data submitted were prepared under the supervision of Mr. Gary W. Ahlberg, PE and Mr. Gregory G. Mills, PE. The Roxboro Landfill area when completed will encompass approximately 71 acres constructed in five phases. This Landfill is contained within the watershed of the East Ash Pond Dam which has been determined to be of low hazard classification. The northern fill slope toe of the Phases IV and V Landfill will be approximately 700 feet upstream from the crest of the East Ash Pond Dam which is centered at Latitude: 36.4807 degrees, Longitude:-79.0668 degrees. This letter constitutes approval of the proposal to modify the subject dam according to the plans and specifications received by this Division on January 29, 2010 with the following stipulations: 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 • Telephone 919-733-45741 FAX: 919-733-2876 512 North Salisbury Street, Raleigh, North Carolina, 27604 • Internet:http:llwww.dlr.enr.state.nc.uslpageslfandqualitysection.html Mr. Fred Holt Roxboro Plant East Ash Pond Dam Phases IV and V Landfill (Proposed) April 8, 2010 Page 2 of 3 Project construction shall be supervised by Mr. Gary W. Ahlberg, PE and Mr. Gregory G. Mills, PE. Mr. Gary W. Ahlberg, PE and Mr. Gregory G. Mills, PE shall be responsible for field observation of construction as necessary to ensure compliance with approved plans. 2. During construction, the Division of Land Resources may require such progress reports as are deemed necessary. In accordance with GS 143-215.29 and NCAC 15A-2K .0203, .0215, and .0212, Mr. Gary W. Ahlberg, PE and Mr. Gregory G. Mills, PE shall submit each year on the date of this approval a progress report indicating that construction is proceeding in accordance with approved plans. Within 30 days of final completion of the project, Mr. Gary W. Ahlberg, PE and Mr. Gregory G. Mills, PE shall inspect the completed work and upon finding that the work has been done as specified and the dam is safe, shall file with the Division of Land Resources two sets of record drawings and a certificate stating that the work has been completed in accordance with approved plans, specifications and other requirements. 4. Final approval by the Division of Land Resources for operation of this dam pursuant to record drawing and final certification submittal will be required. 5. You must notify Mr. John Holley, PE, Regional Engineer, Land Quality Section, 1628 Mail Service Center, Raleigh, North Carolina 27699-1628 or 3800 Barrett Drive, Raleigh North Carolina 27609, telephone number (919) 791-4200 ten days before the start of construction. The Army Corps of Engineers and the Water Quality Section of this Department should be contacted to determine if additional permits are required. Also, the erosion and sediment control program having jurisdiction should be contacted to determine permit requirements. In any case, sediment must be prevented from entering the waters of the state or flowing onto neighboring property. Should this dam be approved by the Division of Land Resources for decommissioned status, this approval will no longer be in effect and there will no longer be a requirement to meet stipulations of this approval. Construction of the modifications must begin within one year of the date of this letter or this approval is void. For assistance you may contact the Raleigh Regional Office at (919) 791-4200 or a staff member of the Dam Safety Program in the Raleigh Central Office at telephone number (919) 733-4574. Sincerely, (�XA. Steven M. McEvo State Dam Safety En ' eer Mr. Fred Holt Roxboro Plant East Ash Pond Dam Phases IV and V Landfill (Proposed) April 8, 2010 Page 2 of 3 1. Project construction shall be supervised by Mr. Gary W. Ahlberg, PE and Mr. Gregory G. Mills, PE. Mr. Gary W. Ahlberg, PE and Mr. Gregory G. Mills, PE shall be responsible for field observation of construction as necessary to ensure compliance with approved plans. 2. During construction, the Division of Land Resources may require such progress reports as are deemed necessary. 3. In accordance with GS 143-215.29 and NCAC 15A-2K .0203, .0215, and .0212, Mr. Gary W. Ahlberg, PE and Mr. Gregory G. Mills, PE shall submit each year on the date of this approval a progress report indicating that construction is proceeding in accordance with approved plans. Within 30 days of final completion of the project, Mr. Gary W. Ahlberg, PE and Mr. Gregory G. Mills, PE shall inspect the completed work and upon finding that the work has been done as specified and the dam is safe, shall file with the Division of Land Resources two sets of record drawings and a certificate stating that the work has been completed in accordance with approved plans, specifications and other requirements. 4. Final approval by the Division of Land Resources for operation of this dam pursuant to record drawing and final certification submittal will be required. 5. You must notify Mr. John Holley, PE, Regional Engineer, Land Quality Section,1628 Mail Service Center, Raleigh, North Carolina 27699-1628 or 3800 Barrett Drive, Raleigh North Carolina 27609, telephone number (919) 791-4200 ten days before the start of construction. The Army Corps of Engineers and the Water Quality Section of this Department should be contacted to determine if additional permits are required. Also, the erosion and sediment control program having jurisdiction should be contacted to determine permit requirements. In any case, sediment must be prevented from entering the waters of the state or flowing onto neighboring property. Should this dam be approved by the Division of Land Resources for decommissioned status, this approval will no longer be in effect and there will no longer be a requirement to meet stipulations of this approval. Construction of the modifications must begin within one year of the date of this letter or this approval is void. For assistance you may contact the Raleigh Regional Office at (919) 791-4200 or a staff member of the Dam Safety Program in the Raleigh Central Office at telephone number (919)733-4574. Sincerely, Steven M. McEvo State Dam Safety En ' eer i N. Mr. Fred Holt Roxboro Plant East Ash Pond Dam Phases IV and V Landfill (Proposed) April 8, 2010 Page 3 of 3 cc: Mr. Gary W. Ahlberg, PE Mr. Gregory G. Mills, PE Mr. John Holley, PE, Regional Engineer Surface Water Protection Regional Supervisor Mr. Dexter Matthews, Division of Waste Management File name: PERSO-033 20100408 COAM Roxboro East Ash Pond.doc 7M NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Division of Water Quality Coleen H. Sullins Director April 14, 2010 Mr. Harry Sideris, Plant Manager Progress Energy Carolinas, Inc., Roxboro Steam Plant 1700 Dunnaway Road Semora, North Carolina 27343 Dear Mr. Sideris: Dee Freeman Secretary SUBJECT: Authorization to Construct A to C No. 003425A07 Progress Energy Carolinas, Inc. Roxboro Steam Plant Alum Treatment Delivery System Person County A letter of request for Authorization to Construct was received March 31, 2010, by the Division, and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of modifications to the existing Roxboro Steam Plant FGD Wastewater System, with discharge of treated effluent from the FGD Wastewater Treatment System (Internal Outfall 010) into the Ash Pond Discharge Canal (Internal Outfall 002), which discharges to the Heated Water Discharge Canal, which discharges to Hyco Lake (Outfall 003) in the Roanoke River Basin. This authorization results in no increase in design or permitted capacity and is awarded for the construction of the following specific modifications: A 275 gallon Alum chemical storage tank with feed pump and delivery system into the Ash Basin or Discharge Canal (prior to Internal Outfall 002), in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NC0003425 issued April 9, 2007, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0003425. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Ralegh, North Carolina 27604 jV a Carolina Plane: 919-807-63001 FAX: 919-807-64921 Customer Service: "77-623-6748 Internet: www ricwaterquality.org aturally An Equal Opportunity \ Affirmative Action Employer Mr. Harry Sideris, Plant Manager April 14, 2010 Page 2 The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the Division. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by the Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Raleigh Regional Office, telephone number (919) 7914200, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to: Construction Grants & Loans, DWQ/DENR, 1633 Mail Service Center, Raleigh, NC 27699-1633. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of T15A:8G.0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II,111 and IV facility at least daily, excluding weekends and holidays, must properly manage the facility, must document daily operation and maintenance of the facility, and must comply with all other conditions of T I 5A:8G.0202. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. During the construction of the proposed additions/modifications, the permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner, as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and when applicable, the North Ei Mr. Harry Sideris, Plant Manager April 14, 2010 Page 2 The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the Division. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by the Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Raleigh Regional Office, telephone number (919) 791-4200, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to: Construction Grants & Loans, DWQ/DENR, 1633 Mail Service Center, Raleigh, NC 27699-1633. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of T15A:8G.0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III and IV facility at least daily, excluding weekends and holidays, must properly manage the facility, must document daily operation and maintenance of the facility, and must comply with all other conditions of T15A:8G.0202. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. During the construction of the proposed additions/modifications, the permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner, as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and when applicable, the North Mr. Harry Sideris, Plant Manager April 14, 2010 Page 3 Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. Prior to entering into any contract(s) for construction, the recipient must have obtained all applicable permits from the State. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Seth Robertson, P.E. at telephone number (919) 715-6206. Sincerely, Coleen H. Sullins kp:sr cc: Leigh Anne Casavant, P.E. — Progress Energy, 7001 Pinecrest Road, Raleigh, NC 27612 Person County Health Department DWQ Raleigh Regional Office, Surface Water Protection DWQ, Technical Assistance and Certification Unit DWQ, Point Source Branch, NPDES Program Ken Pohlig, P.E. ATC File # 003425A07 Progress Energy Carolinas, Inc. Roxboro Steam Station A To C No. 003425A07 Issued April 14, 2010 Engineer's Certification I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the modifications and improvements to the Roxboro Steam Plant FGD Wastewater System, located on NCSR 1377 in Person County for Progress Energy, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: A 275 gallon Alum chemical storage tank with feed pump and delivery system into the Ash Basin or Discharge Canal (prior to Internal Outfall 002), in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Date Registration No. Send to: Construction Grants & Loans DENR/DWQ 1633 Mail Service Center Raleigh, NC 27699-1633 LTXIVJ IiA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director February 2, 2010 CERTIFIED MAIL 7002 0860 0006 5836 0922 RETURN RECEIPT REQUESTED Harry Sideris, Plant Manager Progress Energy Carolinas, Inc. PO Box 1551 Raleigh, North Carolina 27602 Subject: Draft Special Order by Consent Roxboro Steam Electric Power Plant EMC SOC WQ S09-007 NPDES Permit NC0003425 Person County Dear Mr. Sideris: Dee Freeman Secretary Attached for your review and approval is a draft Special Order by Consent (SOC). Please read through the document, and if the terms and conditions of the Order meet with your approval, then sign as indicated on page 5 of the Order. Within fifteen (15) days receipt of the draft SOC, return the signed SOC to my attention at the letterhead address. Upon receipt of the signed Order, our office will prepare the Order for a thirty (30) day Public Notice, as required by State regulations. Please note, if executed, this Special Order by Consent may be amended provided Progress Energy has made good faith efforts to secure funding, complete all construction and achieve compliance within the dates specified. If you have any questions regarding the terms of the SOC, please contact Danny Smith in the Raleigh Regional Office at 919/791-4200. Sincerely, Vanessa E. Manuel Point Source Branch ATTACHMENTS Cc: Danny Smith, DWQ/SWP — RRO w/ attachments SOC File S09-007 w/ attachments 1617 Mail Service center, Raleigh, North Carolina 27699,1617 Location: 512 N. Salisbury St Raleigh, North Carolina 276N n.,e..t, 7" Phone:919-807-63001 FAX: 919.807-6495 1 Customer Service: 1-877-623-6748 ca iCarohna Intemet w .nenaterquality.org naturally An Equal oppgmfirm �nry I Affirmative Action Employer G[073isKof17674i►`F_� ENVIRONMENTAL MANAGEMENT COMMISSION COUNTY OF PERSON IN THE MATTER OF ) NORTH CAROLINA ) PERMIT NUMBER NC0003425 held by ) CAROLINA POWER AND LIGHT COMPANY D/B/A ) PROGRESS ENERGY CAROLINAS, INC. ) SPECIAL ORDER BY CONSENT EMC SOC WQ NO. S09-007 Pursuant to provisions of North Carolina General Statutes (G.S.) 143-215.2, this Special Order by Consent is entered into by Carolina Power and Light Company D/B/A Progress Energy Carolinas, Inc., hereinafter referred to as Progress Energy, and the North Carolina Environmental Management Commission, an agency of the State of North Carolina created by G.S. 143E-282, and herein after referred to as the Commission: 1. Progress Energy and the Commission hereby stipulate the following: a. Progress Energy holds North Carolina NPDES permit number NC0003425 for operation of an existing wastewater treatment works and for making an outlet from there for treated wastewater to Hyco Lake, classified as WS-V and B waters of this state in the Roanoke River basin, but has experienced structural signs of stress within the plants existing (West) Flue Gas Desulfurization (FGD) Wastewater Gypsum Settling Pond. In addition to the efforts made by Progress Energy, this shall affect future compliance by requiring preparation and implementation of wastewater treatment plant (WWTP) repairs and upgrades, and collecting additional sampling and monitoring data of the effluent waste streams as requested by the NC Division of Water Quality Raleigh Regional Office Surface Water Protection letter dated November 6, 2009. b. Progress Energy installed wet limestone, forced oxidation flue gas desulfurization (FGD) scrubbers on all four operating units at the Roxboro Steam Electric Plant in response to requirements from the State of North Carolina under the clean smokestacks legislation. Accordingly, Progress Energy installed a FGD Wastewater Gypsum Settling Pond, a bioreactor (a biological treatment unit), and a FGD Flush Pond to treat wastewater generated by the recently added FGD scrubbers. c. Progress Energy has deconstructed the existing FGD Flush Pond and lowered the operational level of the existing (West) FGD Wastewater Gypsum Settling Pond to a level where structural concerns and signs of stress are minimized. d. Progress Energy shall fund the planning, designing, and constructing of new or improved wastewater treatment and disposal facilities which, once constructed and operated, will be sufficient to adequately convey and treat wastewater presently being discharged, to the extent that Progress Energy will be able to comply with the NPDES permit requirements and North Carolina rules and regulations. Progress Energy Carolinas, Inc. EMC SOC WQ NO. S09-007 e. Since this special order is by consent, neither parry will file a petition for a contested case or for judicial review concerning its terms. 2. Progress Energy hereby agrees to do the following: a. Undertake the following activities in accordance with the indicated time schedule. (1) FGD Flush Pond. Complete construction of the FGD Flush Pond on or before November 7, 2009. (Met 9/22/2009) (2) New FGD Wastewater Gypsum Settling Pond. Begin construction of the new FGD Wastewater Gypsum Settling Pond on or before December 22, 2009 (Met 10/9/2009) and complete construction on or before May 31, 2011. (3) Existing (West) FGD Wastewater Gypsum Settling Pond. If necessary, begin the refurbishment of the existing (West) FGD Wastewater Settling Pond within 45 days of completion of the new FGD Wastewater Gypsum Settling Pond. If Progress Energy's decision does not include rebuilding the existing pond, then the pond will be modified in a manner to prevent continued water accumulation. This includes process water, stormwater, and water from precipitation. If necessary to rebuild the existing (West) FGD Wastewater Gypsum Settling Pond, complete construction of the existing (West) FGD Wastewater Gypsum Settling Pond within 270 days of beginning construction or on or before May 31, 2011, whichever is later. Beginning construction shall be defined as mobilizing contractors for specified work and completing construction shall be defined as completing a signed engineer's certificate of completion. b. Quarterly Progress Reports. Progress Energy will submit quarterly progress reports detailing the work and activities undertaken with regards to schedules and activities included in this SOC. The reports are to be submitted as follows: one copy must be mailed to the Raleigh Regional Supervisor, Division of Water Quality, Surface Water Protection Section, 1628 Mail Service Center, Raleigh, NC 27699-1628, and one copy must be mailed to the Point Source Branch, Eastern NPDES Program, Division of Water Quality, 1617 Mail Service Center, Raleigh, NC 27699-1617. The quarterly reports are due in each respective office no later than January 31', April 30`", July 31' and October 31' for the duration of this order. c. Final Written Account. Progress Energy must provide a final written account of findings and results, specifically using both qualified and statistically valid sample data (the additional sampling and monitoring data collected by the letters dated March 4, 2008 and November 6, 2009 through to the end of this SOC). This written account of findings additional control or treatment and results shall provide of process or industrial may directly cause or contribute to exceedence of applicable water quality standards in Hyco Lake. a demonstration of any need for waste stream contaminants that Page 2 of 5 Progress Energy Carolinas, Inc. EMC SOC WQ NO. S09-007 If Progress Energy's final account of findings and results reveal that process or industrial waste stream contaminants directly cause or contribute to exceedance of applicable water quality standards in Hyco Lake, then Progress Energy must also include proposals for additional modifications to the wastewater treatment units. This proposal for modification must minimally address the suitability of pH adjustment, clarification, chemical precipitation, other appropriate treatment options, and provide a respective implementation schedule with dates. The final written account of findings and results must be submitted to the Raleigh Regional Office on or before August 1, 2011. d. In addition to the account of findings and results required by paragraph 2c above, other sampling and monitoring results obtained utilizing labs not certified in North Carolina and alternative lab methods not currently certified by the EPA may also be reported and used in the final written account. e. Progress Energy will also provide a presentation (e.g. Powerpoint /oral presentation) of the final written account of findings and results to the North Carolina Division of Water Quality, Raleigh Regional Office on or before August 31, 2011. The presentation must be given by Progress Energy personnel; however, Progress Energy can utilize evaluations, results, and findings of consultants, as appropriate. Progress Energy must address the existing wastewater treatment system, any new/proposed changes to the existing wastewater system, and Progress Energy's position on process wastewaters or industrial waste contaminants that may directly cause or contribute to exceedence of applicable water quality standards in Hyco Lake. No later than fourteen (14) calendar days after any date identified for accomplishment of any activity listed in paragraph 2 above, submit to the Raleigh Regional Office of the Division of Water Quality written notice of compliance (including the date compliance was achieved along with supporting documentation if applicable) or noncompliance therewith. In the case of noncompliance, the notice shall include a statement of the reason(s) for noncompliance, remedial action(s) taken, and a statement identifying the extent to which subsequent dates or times for accomplishment of listed activities may be affected. Scheduled deadlines affected by events of noncompliance shall be adjusted to reflect such periods of delay. 3. Progress Energy agrees to pay DWQ, by check payable to the North Carolina Department of Environment and Natural Resources, stipulated penalties according to the following schedule for failure to meet the deadline set out in paragraph 2. Failure to meet a schedule date listed in paragraph $1,000 per day. 2a; Failure to submit a final written account on or before $5,000 per day August 1, 2011, as required by paragraph 2c and/or failure to provide a presentation of the final written account of findings and results on or before August 31, 2011, as required by paragraph 2e; Page 3 of 5 Progress Energy Carolinas, Inc. EMC SOC WQ NO. 509-007 Failure to submit progress reports as required by $1,000 for the first violation; paragraph 2b and 2f; penalty doubles with each subsequent assessment for late reports. 4. Progress Energy and the commission agree that the stipulated penalties are not due if Progress Energy satisfies the Division of Water Quality that noncompliance was caused solely by: a. An act of God; b. An act of war; c. An intentional act or omission of a third -party, but this defense shall not be available if the act or omission is that of an employee or agent of the defendant or if the act or omission occurs in connection with a contractual relationship with Progress Energy; d. An extraordinary event beyond Progress Energy's control. Contractor delays or failure to obtain funding will not be considered as events beyond Progress Energy's control; or e. Any combination of the above causes. Failure within 30 days of receipt of written demand to pay the penalties, or challenge them by a contested case petition pursuant to G.S. 150 B-23, will be grounds for a collection action, which the Attorney General is thereby authorized to initiate. The only issue in such an action will be whether the 30 days has elapsed. 5. Noncompliance with the terms of the special order by consent is subject to enforcement action in addition to the above stipulations, including injunctive relief pursuant to G.S. 143-215.6.C. 6. This special order by consent and any terms or conditions contained herein, hereby supersede any and all previous Special Orders, Enforcement Compliance Schedules, Correspondence from the Raleigh Regional Office, with the exception of the sampling and monitoring requested through the letters dated March 4, 2008 and November 6, 2009, terms, and conditions contained therein. Full compliance with the special order by consent will resolve existing FGD Wastewater Gypsum Settling Pond and FGD Flush Pond issues identified in the March 4, 2008, letter from the North Carolina Division of Water Quality to Progress Energy. This Special Order by Consent may be amended provided Progress Energy has made good faith efforts to secure funding, complete all construction, and achieve compliance within the dates specified. Page 4 of 5 Progress Energy Carolinas, Inc. EMC SOC WQ NO. S09-007 8. Progress Energy, upon signature of this Special Order by Consent, will be expected to comply with all schedule dates, terms, and conditions of this document. This Special Order by Consent shall expire on September 30, 2011. For Progress Energy Carolinas, Inc.: Print Name of Signing Official Signature For the North Carolina Environmental Management Commission: Chair of the Commission Title Date Date Page 5 of 5 ■ Complete items 1, 2, and 3. Also complete Rem 4 R Restricted Delivery Is desired. ■ Print your name and address on the reverse so that we can return the card to you. • Attach this card to the back of the mailpiece, or on the front R space permits. 1. Article Addressed to: HARRY SIDERIS PLANT MANAGER PROGRESS ENERGY CAROLINAS INC PO BOX 1551 RALEIGH NC 27602 A. X ,d/> r� / _ f'Usf� AgeAf eceiveO DY I ' .` N�une1 I C. Date of Delivery D. Is delivery address dtlfWM from Item 14 ❑ vea II YES, enter del below. below: ❑ No for Merchandise ❑ Insured Mail O C.O.D. 4. Restricted Dalkwr (Extra Fee) ❑ yes 2. Article Number r - .-�..._.....�_..__ (rranslerbwnservkeleDeq"N 002 0860 0006 5836 0922 PS Form 3811, February 2DO4 Domestic Ream Receipt 102595-02-WI540: CERTIFIED W (Domestic Mail C -D m co F I C! A L U S E 0 Pasha 5 Cl O Cartiaed Fee O Return Reoeq roserrR Fee Here—D(Endorsement flequlred) Restricted Delivery Fee (Endor ent Rwuhedl ru Total PDseet HARRY SIDERIS o PLANT MANAGER Sent To PROGRESS ENERGY CAROLINAS --- - INC Street, APR M or PO Box Nt PO BOX 1551 CirY Staie, L RALEIGH NC 27602 4 Autumn From: Langley, Shannon [Shannon. Langley@pgnmail.com] Sent: Monday, January 11, 2010 11:14 AM To: Smith, Danny Cc: Romanski, Autumn Subject: Begin construction date Danny, I checked with the Generation Construction Department and confirmed that construction of the new settling pond at Roxboro began on October 9, 2009. Shannon E. Shannon Lang(ey Senior Environmental Specialist Environmental Services Section - Carolinas Progress Energy Carolinas, Inc. (919) 546-2439 (public) 8-770-2439 (voicenet) `� Progress Energy b. Fish Tissue monitoring program Fish tissue PEC's current biological monitoring program fish tissue analysis includes both top predator species as well as bottom feeders as mentioned in the DWQ's email from Mr. Danny Smith dated October 28, 2010. Currently, PEC targets Largemouth Bass, Bluegill and Catfish Y(typically white) for fish tissue analysis. Fish tissue is analyzed for the following analytes: (1 Mercury, Selenium, Arsenic, Cadmium and Copper. Both liver and muscle are analyzed. PEC performed statistical analysis to support the position that a sample size of six specimens was adequate but will increase that size to 10 specimens as requested by the NC DWQ. A copy of the most recent biological monitoring p an submitted for review in December 2010) can be provided for reference. Because of these components, as we discussed during our meeting on February 4, 2011, we believe the existing fish tissue monitoring program is sufficient to identify any areas of concern with bioaccumulation in fish tissue. We would not propose any modifications at this time other than the increase in the number of specimens for analysis to a minimum of 10. 5 LvflelOn�Me oglg pubsacsorg/est The Impact of Coal Combustion Residue Effluent on Water Resources: A North Carolina Example Laura Ruh],tAvner Vengosh,*'T Gary S. Dwyer,' Heileen Hsu -Kim,§ Grace Schwartz,` Autumn Romanski,* and S. Daniel Smith" tDivssion of Earth and Ocean Sciences, Nicholas School of the Environment, Duke University, Durham, North Carolina 27708, United States #Department of Earth Science, University of Arkansas at Little Rock, Little Rock, Arkansas 72204, United States 'Civil and Environmental Engineering. Pratt School of Engineering Duke University, Durham, North Carolina 27708, United States «Surface Water Protection Section, Division of Water Quality, North Carolina Department of Environment and Natural R�ources, Raleigh, North Carolina 27609, United States • Supporting Information ABSTRACT: The combustion of coal to generate electricity Coal Ash Ponds _Distribution in the United States produces about 130 million tons of coal combustion residues (CCRs) each year in the United States; yet their environmental l implications are not well constrained. This study systematically documents the quality of effluents discharged from CCR settling • !�: ponds or cooling water at ten sites and the impact on associated • r ! waterways in North Carolina, compared to a reference lake. We t ��' • ti measured the concentrations of major and trace elements in over 300 samples from CCR effluents, surface water from lakes and rivers at different downstream and upstream points, and pore ,•� • water extracted from lake sediments. The data show that CCR _ effluents contain high levels of contaminants that in several cases H071dxyMil<t&:�;Ei+A• �srotbKat�' �b.svam..n-ias t. _ I gljoo This investigation demonstrates the quality of receiving waters in North Carolina depends on (1) the ratio between effluent flux and freshwater resource volumes and (2) recycling of trace elements through adsorption on suspended particles and release to deep surface water or pore water in bottom sediments during periods of thermal water stratification and anoxic conditions. The impact of CCRs is long-term, which influences contaminant accumulation and the health of aquatic life in water associated with coal-fired power plants. ■ INTRODUCrION Numerous studies have shown that effluents generated from leaching of coal combustion residues (CCRs) typically have high concentrations of toxic elements."" Yet, the overall impact of disposed CCR wastes on the quality of water resources in the U.S. is largely unexplored, except in a few specific case -studies, such as CCR spiUS.''• In the U.S., approximately six hundred power plantss generate 130 million tons of CCRs annually,6 of which 56% is stored in surface impoundments and landfills, while the remaining are reused for concrete, cement, and construction industries. CCRs, encompassing fly ash, bottom ash, and flue gas desulfurization (FGD) material, represent one the largest industrial waste streams in the U.S. and are not classified as hazardous wastes Despite the large volume of CCR effluents generated annually and their disposal into hundreds of surface water bodies, the environmental risks associated with these disposal practices are not well-known. Moreover, because of the lack of CCR waste data,9 the effluents that are discharged from coal feed power plants and pennitted-by the national and state regulatory bodies lack consistent monitoring and limit requirements that are relevant to composition of CCR effluents. Water in coal-fired power plants is used in steam production and cooling as well as the transport of CCRs from the plant to holding ponds. In spite of some losses,10 the residual effluent water is discharged to the environment and is permitted through the National Pollution Discharge Elimination System (NPDES) Program. The NPDES Program as established by the Clean Water Act requires the control and permitting of point source discharges of wastewater." Although the NPDES regulations for CCR effluents disposal vary between states, in most cases they consist of only limited factors. For example, NC regulations follow the federal guiding permit limits for effluent discharge that include only total suspended solids and Received: August 14, 2012 Revised: September 23, 2012 Accepted: September 30, 2012 ® AC$ Publlratjon5 o)D= American chemkal sodety A d. dm.wy,o rozuesroamts i rn am. sn Te b xxxX tocc xxx-M Environmental Science & Technology Belews Plant at Belews Lake Dan Rver Plant - onlheDanRiver Rmboro Plant 1 at Hyeo Lake 4_- Asheville Plant at Lake Julian and the French Broad Rye, Mayo Plant at Mayo Lake Rrverbend Plain Marshall Plain at Mountain Allen Plant at at lake Norman Island Lake Lake Wylie High Rock Lake Figure 1. Map of coal-fired power plants and CCR disposal sites to waterways in North Carolina that were investigated in this study. Also included is a reference lake (Jordan Lake). Table 1. Background Information on the Investigated Coal -Fired Electrical Power Plants, CCR Effluent Discharge through NPDES Outfalis, and Associated Waterways in North Carolina' ay. mre- through coal-fired power size town ay. ash pond discharge cooling HrO scrubber effluent plant site owner (MW) location Bow (MGD) flow (MGD) water body basin system sampling Roxboro Steam Progress 2558 Semom 11 1007 Hym lake Roanoke Wet FGD indirect Station Energy System Mayo Stream Progress 745 Roxboro 7 unit.. Mayo Reservior Roanoke Wet FGD indirect Station Energy System Allen Steam Duke 1140 Belmont IS 5 Catawba River/lake Catawba Wet FGD indirect Station Wylie System Marshall Steam Duke 2090 Terrell 8 1463 Catawba River/lake Catawba Wet FGD indirect Station Norman System Belewe Greek Duke 2240 Walton 9 12M Dan River/Rdews Roanoke Wet FGD Steam Station Cove Lake System Asheville Steam Progress 376 Arden 3 251 French Broad River/ French Wet FGD dyed Station Energy Lake Julian Broad System Rlverbend Steam Duke 454 Mount 4 375 Catawba River/ML Catawba None direct Station Holly Island lake Buck Steam Duke 369 Salisbury 4 258 High Rock Lake Yadkin- None indirect Station PeeDee Dan River Steam Duke 276 Eden 1 201 Dan River Roanoke None direct Station Reference lake No Power N/A Apex N/A N/A B.EvereB Jordan Cape Fear None N/A Plant Lake 'The size (in megawatts) of the plants as well as the amount of water discharged (in million gallons per day) in each plant are reported Also listed is the reference site, Jordan Lake. oil and grease12 but do not include other constituent limits that In recent years, air regulations have become more stringent could be relevant to CCR effluents, unless written in specifically (e.g, Interstate Clean Air Rule and Clean Air Act), requiring by the permitting body. the capture of potential atmospheric pollutants, like sulfur B dx.doi.org/10.1021/es3D3263x I Envimn. So, re[hnd xaxx, xxx, xxX-rrx Environmental Science & Technology oxides (SO.). The FGD process effectively removes many of the volatile elements associated with the SOY Most coal-fired power plants in the U.S. do not have FGD scrubbers, but those with FGD capabilities produced 58% of the electricity generated from coal in the U.S. in 2010.13 Of those with FGD scrubbers, most (up to 88% in 2010) use a wet FGD disposal system.' This process results in cleaner air emissions, but the trade-off is significant enrichments of contaminants in solid wastes and wastewater discharged from power plants. Several studies have shown that groundwater near these CCR disposal facilities was contaminated by CCR leachates,14 and wildlife poisoning and environmental damages from CCR impoundments.15 Yet, the long -tern impact of CCR effluents is poorly studied in surface water surrounding coal -feed power plants. This study aims to investigate the impact of CCR disposal on surface water surrounding coal-fired power plants in North Carolina. We systematically document the quality of discharged effluents from ten CCR effluent and cooling water discharge sites and the impact on associated waterways (lakes, rivers), in addition to a reference (control) lake (Figure 1; Table 1). We measured the concentrations of major and trace elements in 76 CCR effluent samples, 129 surface water samples from lakes and rivers from different downstream and upstream (back- ground) sites, and 98 pore water samples extracted from the lake sediments. The study is based on an investigation of monthly sampling over one year at two lakes (Hyco and Mayo) and a single sampling for ten other waterways (Table 1, Figure I). ■ METHODS During August 2010 to February 2012, a total of thirty-six field trips were made to the research sites in North Carolina (Figure 1, Supporting Information Table Sl) with over 300 surface and pore water samples were collected. Samples were collected monthly from Hyco and Mayo Lakes from August 2010 through August 2011. The other investigated water resources were Lake Norman, Mountain Island Lake, Lake Wylie, High Rock lake, Belews Lake, Dan River, French Broad River, Lake Julian, and Jordan lake as a reference lake (Figure 1). These bodies of water were sampled during the summer of 2011, with the exception of Mountain Island Lake, which was sampled both during the summers of 2010 and 2011. Water sampling procedure strictly followed USGS protocols.16 Water samples were taken at various depths with a Wildco Beta water sampler (for trace metals) to capture variations in the water column induced by the epilimnion and hypolimnion during lake water stratification. Cations and trace metals were measured in both dissolved and total fortis. Aker filtration of samples in the field (0.45 µm syringe filters), trace elements were measured by inductively coupled plasma mass spectrometry (ICP-MS), major elements by direct current plasma optical emission spectrometry (DCP-OES), and anions by ion chromatography (IC) at Duke University. Pore water was extracted from lake bottom sediments obtained using a Wildco box core (up to 25 cm depth), then vacuum filtration or centrifugation to extract the pore water. Inorartic arsenic species were measured using the Bednar method, in which the uncharged arsenic species As' was separated from pore water through an anion exchange resin cartridge and preserved in the field Trace elements were measured with a VG PlasmaQuad-3 (Thermo Fisher Scientific Inc) inductively coupled plasma mass spectrometry (ICP-MS) and major elements with an ARL SpectraSpan 7 (Thermo Fisher Scientific Inc) direct current plasma optical emission spectrometry (DCP-OES). Both instruments were calibrated to the National Institute of Standards and Technology 1643e standard, which was used at varying concentrations before, after, and throughout sample runs. Internal standards of In, Th, and Bi were spiked into all samples prior to measurement on the ICP-MS. The detection limit of the ICP-MS of each element was determined by dividing three times the standard deviation of repeated blank measurements by the slope of the external standard. The resulting values were then averaged (n = 4) and are reported for trace elements measured on the ICP- MS in Supporting Information Table S2. Analytical precision was calculated as the relative percent difference (RPD) of the results of duplicate sample measurements and is also reported in Supporting Information Table S2. ■ RESULTS AND DISCUSSION Quality of Discharged Effluent. 'Phis study documented elevated contaminant concentrations in CCR effluents dis- charged from coal-fired power plants into receiving waters in NC (Figures 2 and 3; Supporting Information Table S2). For lean Ash oNe -F Tr too .,;,J-t m Ca Mg CI Soa Sr Mn ti B # V Cr Ni As Se Rb Mo 5b TI Pb Figure L Mean values of enrichment factors of dissolved constituents in CCR effluents disposed from plants with an FGD system (red) and without an FGD system (blue). The enrichment factors were calculated by the ratio of different elements concentrations in directly sampled CCR effluents to the concentrations in the upstream water that feeds each plant. example, 1 sampling. the AVON& aA0 ails- contained arsenic contantrations ng water standard of 10 µg/L with tenting 44.5 µg/L and 92 µ {It, respc�ti,,]}. yearlong average selenium concen- jWcfi,�ch-ge S.4 Jig/L) exceeded the S pg/L EPA Chronic Criterion Concentration (CCC) for aquatic life. Several of the individual monthly sampling events it the Mayo NPDFS outfall showed Se concentrations almost 4 times the CCC limit, as qs 19 µg/L (Figure 3). &.summer sampling event at the Plant revealed selenium concentrations over 17 times' C(87.2 µg/L). The NPDES outfall for the Asheville exceeded other human and aquatic life benchmarks,' antimony,gye the EPA's MCL (6 Mg/0 at 10.9 um @);the fresh water aquatic life (EPA ._A," µg/),-..and _-thallium 1111111111110992MC1, at 'SSRR%NTsD m' others from the water near the outfall, where veN sampling was not accessible (Table 1). Thus, the data at some of the outfall sites (Roxboro, Mayo, Marshall, and Allen) tla ,,,o IOJW 11i3326ax I Eawb .SN, rerAr )0o: M.xxx-xxx Environmental Science & Technology - Us MINUMI&MMUMIUM111 • V /8 • �� EV4MCI S 1111 M to DR FBR HL A LN LW ML MIL 8L U DR F8R HL A LN LW ML MIL BL U DR FBR HL A LN LW ML MIL BL U Figure 3. Concentration ranges of selected contaminants in CCR effluents from coal plants in NC. Red symbols correspond to plants with combined coal ash and FGD systems, blue symbols for only coal ash (without FGD), green for the reference lake (Jordan Lake), and black for cooling water separated from CCR effluents. The EPA drinking water (MCL) and ecological (CCC) benchmarks are referenced. Sites include the Din River (DR), French Broad River (FBR), Hyco Lake (HL), Jordan take (JL), lake Norman (I.N), Lake Wylie (LW), Mayo Lake (ML), Mtn. Island Lake (MIL), Belews lake (BL), and Lake Julian (LJ) that are shown in Figure 1. underestimate the full extent of the CCR waste stream contaminant level of the discharge. In spite of efforts to reduce the levels of contaminants discharged through the NPDES outfall by using settling ponds, clarifier, bioreactor, or wetland at some sites" a our data clearly show high contaminant levels that suggest the need for enhanced removal/wastewater treatment. Many of the outfalls sampled consisted of wastewater from the FGD process that was subsequently diluted with the ash pond water (or other process water), and at some locations, also mixed with the cooling water (e.g., Roxboro plant at Hyco Lake; Supporting Information Table S3) prior to discharge at the outfall. Therefore for plants with an FGD system, the effluent concentrations represent some dilution of the origin FGD wastewaters.19'm The data show that outfafls sampiel from coal fired power plants with an FGD system (n = 69) had significantly higher concentrations of major ions (Ca, Mg, and Cl; p < 0.01) and minor constituents such as B (p < 0.01), Br (p < 0.01), and Cr (p < 0.05) relative to outfalls with only ash pond water or cooling water disposal (n = 5 and n = 7 respectively; Figure 3). The plants with no FGD system, but with wet ash disposal systems and subsequent discharges (n = 5), had higher concentrations of several constituents including As, V, Sb, Li, TI, and Mo (p < 0.01) relative to effluents from FGD systems (Supporting Information Table S2). Selenium concentrations were also higher at FGD outfalls with several plants exceeding the EPA's CCC of 5 µg/L (Mayo at 19 µg/L and Asheville at 82 µg/L compared to Riverbend at <3.5 µg/L` and Dan River at <DL of selenium)-. Overall, the CCR outfalls were enriched in many constituents compared to the upstream waters that feed them, and the FGD effluents had larger enrichments in many ions compared to the ash discharge only outfalls (Figure 2). Annual fluxes of dissolved trace elements through CCR- effluent discharge into NC waterways show large variations (Supporting Information Table S4). The magnitude of the arsenic flux from CCR effluents exceeded the natural flux of the associated water system in some cases (Roxboro, Ashville, Mayo) and was lower in others (Dan River, Allen, Riverbend). The anthropogenic fluxes exceed the natural fluxes even in sites where the CCR discharge flow rate consisted of less than a percent of the natural water flow. The flux measurements reported in this study were also compared to the Toxic Release Inventory (TRI)21 and show both consistent and inconsistent results (Supporting Information Table S4). The overall CCR Fluxes of contaminants into NC waterways, such m B, As, and Se were 278, 0.7, and 0.8 (metric) tons per year, respectively. Yet the magnitude of As, Se, and Sb fluxes were significantly lower than flux values reported previously for CCR discharge to the Chattahoochee River, Georgia.22 In contrast to the CCR outfalls, separated cooling water effluents that were sampled in this study had much lower contaminant concentrations, which did not exceed any of the human or aquatic life benchmarks (Supporting Information Table S2) and were not enriched in any constituents compared to their respective upstream waters and reference lake (Jordan Lake) (Supporting Information Table S2). Consequently, in outfall sites where CCR effluents and cooling water were blended, the contaminant level was significantly reduced. For example, in Hyco lake, where the cooling water constitutes &c oorgMIWI/e 0320x1b,W Sa Tedwa X=M M-M Environmental Science & Technology Ism 0 a a W W 100 in C.hW'se (Aplt) as 1. 0b 0 A .0 00 w 1W In chio*$B 04t) IM 10 100 '000 ChbAde ((0dt) Figure 4. Boron, selenium, and arsenic versus chloride concentrations in Hyco lake. The CCR effluent concentrations are marked with red circles, surface lake water by blue squares, porewater from outfall areas by black triangles, and porewater from downstream areas by green diamonds. Note the high correlation of boron with chloride in the lake water (i.e., a conservative behavior) relative to the low correlations of arsenic and selenium. The data show differential depletion of boron and selenium and enrichment of arsenic in pore water relative to lake water. >98% of the effluent volume (Supporting Information Table S3) the contaminant levels of the NPDES outfall would be significantly higher if the cooling component was reduced or restricted (e.g., recirculating cooling water at Mayo Lake). The direct effluents from the FGD process and ash ponds at Roxboro were reported to have concentrations of As ranging between 1.6 and 394 µg/L and Se ranging 4.3-238 µg/L during the yearlong sampling (Supporting Information Table S3) Z 24 Therefore, cooling water has an important mitigating effect on the quality of NPDES outfalls in NC. Impact on the Aquatic Systems. We further analyzed the impact of CCR effluents on the quality of receiving waters by systematically comparing the chemical composition in waters downstream of the disposal sites relative to upstream waters from the same riverAake and a reference lake that has no connection to coal plant discharge (Jordan Lake; Figure 1). The data show elevated concentrations, particularly for Ca, Mg, Sr, Li, B, V, Cr, Se, Mo, F, Cl, Br, S042- (p < 0.01), as well as for As and Tl (p < 0.05), in downstream water relative to upstream water. Likewise, the concentrations of Ca, Sr, Li, B (p < 0.01), as well as V, Se, and Mo (p < 0.05) were elevated in sites downstream of the outfalls relative to concentrations in the reference lake (Supporting Information Table S2). In spite of the large dilution of effluent discharge, which plays a key role in reducing the dissolved constituents released to surface waters, we observed significant variations and differ- ential impacts of various constituents after CCR release into the receiving waters. We grouped the major and minor elements according to their chemical behavior as monitored in Hyco and Mayo Lakes (Supporting Information Table SS). In Group 1, the concentrations of boron (Rz = 0.88; Figure 4), calcium (W = 0.96), strontium (Rz = 0.95), bromide (R' = 0.91), and sulfate (Rz = 0.86) in filtered water (0.45 µco) show linear correlations with chloride during the yearlong sampling (Figure 4, Supporting Information Figure S1, and Supporting Information Table SS), reflecting their conservative (i.e., nonreactive) behavior in the lake system. Thus dilution seems to be the key factor determining their concentrations in the affected rivers/lakes. The concentration of other elements (Se, Mg, Cr, V, and Bar defined as Group 2) in filtered water show a nonlinear correlation with C1 (0.3 < Rz > 0.6) that suggests some attenuation in the lakes (e.g., sorption to particles). In contrast, As, Fe, and Mn that defines Group 3 show low or no correlation with chloride (W = 0.01, 0.07, and 0.001, respectively; Supporting Information Table S3), indicating strong association with suspended particles in the water column. Higher dissolved concentrations of these constituents were observed at the bottom of the lake during periods of thermal stratification in the summer and low dissolved oxygen content (Supporting Information Figure S3). Seasonal stratification leads to the depletion of oxygen in bottom water during summer months and an overturning of the water column during the falLu We hypothesize that under oxygenated water conditions, As oxyanions would be adsorbed onto Fe oxyhydroxides particles in the water column and bottom sediments.26,2z During the stratification periods, when the bottom waters become anoxic, reductive dissolution of Fe (and Mn) oxyhydroxides results in release of dissolved As, Fe, and Mn to the bottom water. The reducing conditions would also convert arsenate (As(V)) into arsenite (As(ILI)), a neutrally charged form of arsenic at pH 7 (ie., H3MO3) that is less reactive toward sorption on oxyhydroxidesm" and also more toxic to wildlife.30 The covariance of As with other redox sensitive elements like Fe and Mn during thermal stratification in Hyco Lake (Supporting Information Figure S2) supports this model. In contrast, selenium does not increase with decreasing dissolved oxygen (and depth) in Hyco and Mayo Lakes, but rather shows a linear relationship with chloride, although with a relatively weak correlation (R2 = 0.65; Figure 4 and Supporting Information Table SS), reflecting both dilution and retention effects. This is consistent with the selenium species geo- chemistry: under oxic conditions the oxidized species selenate (Se(VI)) would be less reactive toward sorption with oxyhydroxides and thus behave conservatively in the water column. In contrast, under anoxic conditions the partially reduced Se species wlenite (Se(IV)) would have a strong sorption affinity for both oxyhydroxides31 and day miner- als.2'33 The most reduced forms of selenium (e.g., elemental Se° and FeSe) tend to persist as sparingly soluble minerals. Overall, a transition to anoxic conditions in the lake hypoliminion would result in lower dissolved Se wncen- trations.34,35 Bottom Lake Sediments and Pore Water. In addition to differential distribution of contaminants in the surface waters, this study revealed elevated levels of CCR contaminants (Supporting Information Table S6; Fe, Mn, Sr, As, Mo, Sb, Ni, V, and Br (p < 0.01), as well as Mg and F (p < 0.05)) in shallow &.tlde,gn0.lO211 i 0263x I EnW 5tl. Txn XXXX M xxz-XXK Environmental Science & Technology 3500 300 00 250 25 00 J _200 � 2000 � ca 150 1500 �y O to n o Q 1000 EPA Health Advisory Level 100 o T 50 Y WIN o — HL HL HL ML ML ML MIL MIL MIL JueM 0 Up oum Down Up Qa1at Dawn Up QaMI Down Uae ccc n HL HL HL ML ML ML MIL MIL MIL Jdean Up cuM Down Up OAN Down Up OWnr Down laFe Figure S. Boron and arsenic concentrations in porewater collected from upstream, outfall, and downstream sites of Hyco Lake (HL), Mayo Lake (ML), Mountain Island Lake (MIL), and Jordan Lake. Red symbols correspond to plants with combined coal ash and FGD systems, blue for only coal ash, and green for the reference lake (Jordan take). The EPA boron health advisory level is indicated, as well as the EPA CCC freshwater aquatic regulatory level. pore water extracted from the lake bottom sediments that were significantly higher than those of the overlying bottom water. For example, As concentrations in from Hyco, Mayo, and Mtn. Island lakes were as high as 83, 297, and 240 µg/L, respectively, exceeding the EPA's MCL (10 µg/L) and CCC (150 µg/L) standards (Figure 5). For comparison, the concentrations of trace elements (B and As, p < 0.1) in pore water from the reference lake were significantly lower than the CCR impacted lakes (Figure 5). We hypothesize that retention of CCR contaminants from the lake water via adsorption onto suspended matter in the water column results m accumulation of these contaminants in the sediments that are deposited on the lake bottom. Recent reports of higher concentrations of As and Se in lake bottom sediments at the outfall at Hyco and Mayo (As, 23 µg/g and 97 µg/g; Se, 8 µg/g and 10 µg/g dry Wight, respectively) relative to the upstream branch of the lake (As, 6 µg/g and 12 µg/g; Se, 2 µg/g and 1.6 µg/g dry weight, respectively)2"36 confirm that both As and Se are recycled through adsorption and desorption due to changes in the lake water chemistry, apparently induced from thermal stratification during the summer. Changes in the ambient conditions (pH, redox state) in the lake sediments would release these metalloids to the pore water.° We documented high levels of As in pore water and other redox-sensitive elements (Mn, Fe; Figure 5) that confirm this model. Additionally, direct arsenic speciation measurements show that over 82% of arsenic in the pore water collected at Hyco and Mayo Lakes were composed of the reduced and more mobile species arsenite (Supporting Information Table S7). In contrast, the Se concentrations were significantly higher in the CCR effluents and lake water relative to the pore water (p < 0.01) (Figures 3 and 5). This indicates that Se from CCR effluent can become associated with the sediment, but that Se species become immobilized by forming elemental selenium and metal —selenium complexes in the sediment, and therefore are not incorporated into the pore water. Ecological and Environmental Implications. The accumulative nature of arsenic, selenium, and other CCR contaminants in lake systems could have ecological implica- tions, particularly for benthic organisms and therefore the rest of the food chain. Indeed, elevated As and Se levels were reported in fish tissues from Hyco and Mayo lakes especially new the NPDES outfaB 2 ,36 Furthermore, the 2010 Mayo Lake Environmental Report16 showed deformities in some fish, including an extended lower jaw and spinal curvature, both of which are indicators of ingestion of high levels of Se.37 If the base of the food chain is exposed to high levels of contaminants through the sediment and pore water, other organisms could be at risk if they feed on those organisms that five in the contaminated sediments and pore water.3a3v The impact of the effluent discharged from the NPDES outfalls on water quality in the downstream waterways is dependent on the Bow rate to the river/lake (i.e., dilution effect; Supporting Information Table S4), residence time in the water body, as well as the mobilization (e.g, adsorption/ desorption to sediment) properties of specific contaminants in the water. For example, the outfall on the French Broad River from the Asheville power plant had effluents with high contaminant concentrations (Supporting Information Table S2), but because of high river discharge Bow, the downstream water was significantly diluted (although still detectable). A mass -balance calculation, using boron as a conservative tracer in surface water, show a contribution of 4.5% of CCR effluent into the downstream river with boron concentrations of I IS µg/L. It is important to note however, that these hydrologic systems could vary and be greatly affected by droughts. During the severe drought of 2007-2008 in North Carolina, the discharge of the French Broad River decreased drastically to just over 5 1113 s 1, approximately 5 times lower than the river Bow rate during the time of our sampling (25 m3 s h).'o Using muss_ balance calculation for conservative constituents, a 5-fold reduction in water Bow would increase the CCR contribution up to 2296 and would significantly increase the concentrations of such contaminants in the downstream river (e.g., boron up to 530 µg/L). A .OWICURI/cOM263x I Fnv . Sd rerMal x)Wf, Xxx xXX-W Environmental Science & Technology Our data also show CCR discharge into smaller lakes appears to have a greater impact relative to the larger lakes (e.g., Mayo Lake versus Lake Norman). This impact is therefore a combination of the volume of released CCR effluents, the lake inflows, plant water usage (removing from the lake system), and residence time. All of these factors can play a major role in the lake's water quality. For instance, Hyco and Mayo Ickes have boron concentrations of 958 µg/L and 703 µg/L, respectively compared to an upstream creek with boron concentrations of <3 µg/L and <7 µg/L, respectively (Supporting Information Table S2). This is a 300- and 100- fold enrichment in the boron content in the lakes. Conversely, Lake Norman, the largest lake in NC, 13-14 times the size of Hyco and Mayo Lakes, had only minor difference (12 µg/L) between its upstream the downstream boron concentrations. We conclude the smaller lakes and hydrological systems are more sensitive to CCR effluent contamination, particularly during drought periods when the dilution factor in the receiving water would be reduced. Moreover, as water regulatory agencies encourage power plants to install recycled cooling water systems rather than once -through cooling water as a way to conserve water, a potential unintended consequence of this policy is the discharge of CCR effluents with greater concentrations of CCR contaminants. This study shows that coal-fired power plants that discharge their coal ash and FGD wastewaters had a significant effect on water quality of receiving waters of North Carolina. We show that even low concentrations of some contaminants, such as As with concentrations below health benchmarks at the NPDES outfall, could become problematic as As is retained in suspended sediments and remobilized with environmental changes in reduced bottom and pore waters. The results of this study have significant implications for hundreds of similar sites across the US given that CCR storage facilities continuously generate contaminants via leaching and transport to nearby hydrological systems. While this study focused on surface waters near CCR facilities, groundwater may have similar effects. Many CCR disposal ponds and landfills are not lined and, in many instances, are neither adequately monitored, nor regulated with respect to their effects on groundwater and surface waters. This study highlights the need for rigorous monitoring and clear regulations for limiting the CCR contaminants that are being discharged into U.S. waterways. ■ ASSOCIATED CONTENT ® Supporting Information Description of analytical techniques, additional quality control information, geo-neferences for sampling sites, along with supplementary graphs and figures. This material is available free of charge via the Internet at http://pubsaa.org. ■ AUTHOR INFORMATION Corresponding Author *Tel: (919) 681-8050. I=: (919) 684-5833. E-mail: vengosh@ duke.edu. Notes The authors declare no competing financial interest. ■ ACKNOWLEDGMENTS This research was funded by a grant from the NC Water Resources Research Institute. We thank the NC DENR Division of Water Quality for all of their assistance in sampling and data collection. We also thank the French Broad Riverkeeper and the Catawba Riverkeeper for their assistance in sampling their respective rivers. We would also like to thank Amrika Deonarine, Katie Barzee, Alissa White, Andrew Sturges, Julie Ruhl, Shaniece Belcon, and Andrew Matsumoto for then assistance in the field, Tom Darrah and Nathaniel Warner for constructive comments, Kiril Kolev for statistics assistance, and to Cidney Christie for the TOC image. ■ REFERENCES (1) Steam Electric Power Gannating Point Source Category: Final Detailed Study Report; U.S. Environmental Protection Agency: Washington, DC, 2009; http://water.epa.gov/scitech/wastetech/ guide/upload/finalreportpdf (accessed 2012). (2) Adrumo, D. 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