WQ0005207_More Information Received_20240129

Initial Review
Reviewer
nathaniel.thorn burg
Is this submittal an application? (Excluding additional information.) *
Yes No
If not an application what is the submittal type?* Annual Report
Residual Annual Report
Additional Information
Other
Permit Number (IR) * W00005207
Applicant/Permittee Jackson Paper Manufacturing Company
Email Notifications
Does this need review by the hydrogeologist? * Yes No
Regional Office
CO Reviewer
Admin Reviewer

Submittal Form
Project Contact Information
Please provide information on the person to be contacted by NDB Staff regarding electronic submittal, confirmation of receipt, and other correspondence.
Name* Kiesha Bridges
Email Address*
[e-mail]
Project Information
.........................
Application/Document Type*
New (Fee Required)
Modification - Major (Fee Required)
Renewal with Major Modification (Fee
Required)
Annual Report
Additional Information
Other
Phone Number*
8285865534
Modification - Minor
Renewal
GW-59, NDMR, NDMLR, NDAR-1,
N DAR-2
Residual Annual Report
Change of Ownership
We no longer accept these monitoring reports through this portal. Please click on the link below and it will take you to the correct form.
https://edoes.deq.nc.gov/Forms/NonDischarge_Monitoring_Report
Permit Type:*
Wastewater Irrigation
High -Rate Infiltration
Other Wastewater
Reclaimed Water
Closed -Loop Recycle
Residuals
Single -Family Residence Wastewater
Other
Irrigation
Permit Number:*
WQ0005207
Has Current Existing permit number
Applicant/Permittee Address*
152 West Main Street
Facility Name*
Jackson Paper Manufacturing - Sylva CLRS
Please provide comments/notes
on your current submittal below.
Jackson Paper Manufacturing Company (Jackson Paper) owns and operates a recycled paper manufacturing facility located in Sylva, North
Carolina. Jackson Paper recently submitted a renewal application for continued coverage under the Closed -Loop Recycle System Permit
(Application No. WQ0005207). NC DEQ DWR submitted an Additional Information Request #1 dated December 14, 2023, requesting additional
information related to the modifications outlined in the renewal application.
The NC DEQ requested engineering drawings and specifications related to the following three minor modifications to the CLRS: (1) The removal of a
12,400-gallon anaerobic selector tank; (2) Replacement of a 500-gallon polymer mixing tank and two transfer pumps with a 330 gallon tote of
concentrated polymer fed through the new Siemens Polyblend continuous polymer make -down unit which includes a small metering pump; and (3)
Replacement of two 500-gallon polymer mixing tanks with two 200-gallon polymer tanks in the new Advanced Polymer Activation System (ADPAS)
using existing pumps.
The purpose of this package is to provide the information requested to the NC DEQ. As was discussed during a conference call with TRC, Jackson
Paper, and NC DEQ Staff on January 10, 2024, this report focuses on the process changes directly related to the three minor modifications listed
above.
At this time, paper copies are no longer required. If you have any questions about what is required, please contact Nathaniel Thornburg
at [e-mail].
Please attach all information required or requested for this submittal to be reviewed here.
(Application Form, Engineering Plans, Specifications, Calculations, Etc.)
R5864410000-001_JP CLRS Response Jan 2024.pdf 16.3MB
Upload only 1 PDF document (less than 250 MB). Multiple documents must be combined into one PDF file unless file is larger
than upload limit.
* By checking this box, I acknowledge that I understand the application will not be accepted for pre -review until the fee (if required) has
been received by the Non -Discharge Branch. Application fees must be submitted by check or money order and made payable to the
North Carolina Department of Environmental Quality (NCDEQ). I also confirm that the uploaded document is a single PDF with all parts
of the application in correct order (as specified by the application).
Mail payment to:
NCDEQ — Division of Water Resources
Attn: Non -Discharge Branch
1617 Mail Service Center

Raleigh, NC 27699-1617
Signature
Submission Date 1/29/2024

Jackson Paper Mfg. 152 W Main St,
SUSTAINABLE BUSINESS FOU THE FUTURE Sylva, NC 28779
January 29, 2024
Leah H. Parente
Division of Water Resources
RE: Jackson Paper Manufacturing Company — Sylva
Closed -Loop Recycle System
Application No. WQ0005207
Response to Additional Information Request #1
Dear Ms. Parente:
Jackson Paper Manufacturing Company — Sylva Plant (Jackson Paper) is submitting this response
to the Additional Information Request #1 received by the North Carolina Department of
Environmental Quality (NC DEQ), Division of Water Resources (D)WR) in a December 14, 2023
letter. The letter requested engineering plans and specifications related to the three modifications
to the facility's closed loop recycle system: removal of a 12,400 gallon anaerobic selector tank;
replacement of a 500 gallon polymer mixing tank and one horsepower (hp) chemical feed pump
with a 330 gallon tote of concentrated polymer fed through a ready to use make -down unit used in
conjunction with a small metering pump; and replacement of two 500 gallon polymer mixing tanks
with two 200-gallon polymer tanks for the Advanced Polymer Activation System and a one hp
pump and spare 0.75 hp pump.
This report includes the requested engineering plans and specifications related to the modifications
noted above prepared by TRC Engineers, Inc.
This response is being submitted electronically via the Non -Discharge online portal.
Please contact Kiesha Bridges at [phone] Ext. 226 if you have any questions or need any
additional information.
Si rely,
e-- _
Carr Tyndal
President/Chief
Jackson Paper A
Officer
ing Company
Enclosure: Response to Additional Information Request #1
[phone] { l [e-mail] JacksonPaper.net

4i TiRC
Response to Additional Information Request #1
Jackson Paper Manufacturing - Sylva
Closed -Loop Recycle System
Jackson Paper Manufacturing Company
Sylva, North Carolina
Katie Drennan
Project Manager
TRC Dackson Paper- Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1
January 29, 2024
Bob Moser, P.E.
Senior Project Manager
`rZC.
F -.o6q/
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Table of Contents
1. Introduction.......................................................................................................................1-1
2. Summary of Minor Modifications......................................................................................2-1
2.1 Modification 1: Anaerobic Selector Tank.................................................................2-1
2.2 Modification 2: Siemens Polyblend Continuous Polymer Make -Down Unit ............2-2
2.3 Modification 3: Advanced Polymer Activation System(ADPAS).............................2-3
3. Conclusion........................................................................................................................3-1
List of Figures
Figure 1
Figure 2
List of Appendices
Appendix A
Appendix B
Appendix C
Appendix D
Appendix E
Appendix F
Appendix G
Facility Location Map...................................................................................3-2
VicinityMap.................................................................................................3-3
Additional Information Request #1 WQ0005207.......................................
A-0
Process Flow and Process & Instrumentation Diagrams ..........................
B-0
Modification Plan Views............................................................................
C-0
Equipment Photo Log from TRC January 17, 2024 Site Visit ...................
D-0
Equipment Manufacturer's Information and Specifications .......................
E-0
Safety Data Sheets for Polymers and Flocculants.....................................F-0
Engineering Calculation and Data Review ................................................
G-0
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 i
� �EMPLOYEES.ROOT.LOCAL �ENV�ECC�GREENVILLE�WPGVL �PJT2 �586441 �0000�R5854410000-001_JP CLRS RESPONSE _JAN 2024.DOCX
January 29, 2024

Section 1
Introduction
Jackson Paper Manufacturing Company (Jackson Paper) owns and operates a recycled paper
manufacturing facility located in Sylva, North Carolina (Facility). Jackson Paper recently
submitted a renewal application for continued coverage under the Closed -Loop Recycle System
(CLRS) Permit (Application No. WQ0005207). North Carolina Department of Environmental
Quality (NC DEQ) Division of Water Resources (DWR) submitted an Additional Information
Request #1 dated December 14, 2023, requesting additional information related to the
modifications outlined in the renewal application (Appendix A).
The NC DEQ requested engineering drawings and specifications related to the following three
minor modifications to the CLRS:
The removal of a 12,400-gallon anaerobic selector tank;
2. Replacement of a 500-gallon polymer mixing tank and two transfer pumps with a 330-gallon
tote of concentrated polymer fed through the new Siemens Polyblend continuous polymer
make -down unit which includes a small metering pump; and
3. Replacement of two 500-gallon polymer mixing tanks with two 200-gallon polymer tanks in
the new Advanced Polymer Activation System (ADPAS) using existing pumps.
These modifications were reviewed by TRC staff during a facility site visit on January 17, 2024,
accompanied by Jackson Paper staff. Photographic documentation of the site visit and record of
removed and/or replaced equipment can be found in Appendix D of this report. Information and
data for both the replaced and the replacement systems were collected in coordination with the
management, operations, and engineering departments at the facility. Nalco Water (Nalco) staff
were also onsite the day of the site visit and provided information regarding the two new
polymer modifications.
The purpose of this package is to provide the information requested to the NC DEQ on behalf of
Jackson Paper. As was discussed during a conference call with TRC, Jackson Paper, and NC
DEQ Staff on January 10, 2024, this report focuses on the process changes directly related to
the three minor modifications listed above. It is not the intent of this report to provide full -process
details and specifications.
Jackson Paper is not constructing a new nor expanding the exiting closed loop recycle system.
Jackson Paper has standard operating procedures for the maintenance and operation of their
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 1-1
��EMPLOYEES.ROOT.LOCAL�ENV�ECC�GREENVILLE�WPGVL�PJT2�586441�0000�R5854410000-001_JP CLRS RESPONSE_1AN2024.DOCX January 29, 2024

closed loop recycle system and the management of residuals. Jackson Paper maintains a P & I
Diagram of the closed loop recycle system.
Jackson Paper has been operating and maintaining this closed -loop recycle system in
conformance with permit requirements for more than 30-years. Jackson Paper system conforms
to general design criteria. Jackson Paper restricts public access to the system. Jackson Paper
uses potable water with cross -connections protection by backflow preventers or air gaps. The
closed loop recycle system can be safely or efficiently immediately stopped. Loss of power will
not create an unsafe condition. The processed wastewater is recycled for manufacturing
processes and the sludge is used as boiler fuel. The primary clarifier, aeration basin, and
secondary clarifier top elevations are above the 100-year flood elevation. The sludge tanks are
within a secondary containment and are protected from the 100-year flood elevation. The
primary clarifier, aeration basin and secondary clarifier are open to the atmosphere and are
operated with a foot of freeboard plus 5.3-inches for the 25-year, 24-hour storm event. Pressed
sludge is deposited on a concrete slab before being transferred to the boiler. The closed -loop
recycle system is more than 50-feet away from the property line and 100-feet from the nearest
resident.
The following components are enclosed within this package:
1. Facility Location Map with at least two geographic references (Figure 1)
2. Facility Vicinity Map (Figure 2)
3. Additional Information Request #1 WQ0005207 (Appendix A)
4. Process Flow and Process & Instrumentation Diagrams (Appendix B)
a. General Closed -Loop Recycle System Process Flow Diagram (page B-1)
b. Original Facility Closed -Loop Recycle System PID (page B-2)
c. Process Modification Overview PID (page B-3)
d. Process Modifications Implemented PID (page B-4)
5. Modification Plan Views (Appendix C)
a. Process Modifications Plan View (page C-1)
b. Existing and Modified Piping (page C-2)
6. Equipment Photo Log from TRC January 17, 2024, Site Visit (Appendix D)
7. Equipment Manufacturer's Information and Specifications (Appendix E)
a. Siemens PolyBlend PB600-2 Manual (page E-2)
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 1-2
��EMPLOYEES.ROOT.LOCAL�ENV�ECC�GREENVILLE�WPGVL�PJT2�586441�0000�R5854410000-001_JP CLRS RESPONSE_1AN2024.DOCX January 29, 2024

b. ADPAS Instruction & Operation Manual (page E-40)
c. ADPAS Feed Pump Manual (page E-81)
8. Safety Data Sheets for Nalco Water Polymer and Flocculant (Appendix F)
9. Engineering Calculation and Data Review (Appendix G)
a. Pump Check Calculations (page G-1)
b. Performance Curve (page G-2)
c. Measured TSS Data (page G-3)
TRC has drafted descriptions of the process modifications and developed representative figures
depicting the modifications. The closed loop recycle system as modified should, with proper
operation, enable continued wastewater treatment for use in the Facility's process as permitted
and appropriate management of solids generated. Jackson Paper has reviewed the document
from permitting and design perspectives and has confirmed the accuracy of the modifications
described herein.
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 1-3
��EMPLOYEES.ROOT.LOCAL�ENV�ECC�GREENVILLE�WPGVL�PJT2�586441�0000�R5854410000-001_JP CLRS RESPONSE_1AN2024.DOCX January 29, 2024

Section 2
Summary of Minor Modifications
The three minor process modifications at the Jackson Paper facility are described in more detail
in the following subsections. Process Flow and Process and Instrumentation Diagrams showing
the modifications can be found in Appendix B. Site Maps showing a plan view of the
modifications and their locations can be found in Appendix C.
2.1 Modification 1: Anaerobic Selector Tank
The Anaerobic Selector Tank was taken offline in May 2021 and removed on November 30,
2021. It was an agitated, uncovered anaerobic biological treatment tank located downstream of
the primary clarifier and upstream of the aeration basin; it also received return sludge from the
secondary clarifier. The tank's purpose in the Facility's closed loop recycle system process was
in place to assist with the reduction of total suspended solids (TSS) in the wastewater stream. It
acted as a mixing zone for the return sludge from the secondary clarifier prior to its routing to
the aeration basin.
Prior to removal, the tank was observed to be deteriorated and in need of replacement. As a
result, the tank was taken offline and TSS levels in the aeration basin were closely monitored for
affects. The estimated cost for unit replacement as noted by Jackson Paper was approximately
$50,000, so Jackson Paper decided to perform a feasibility study to evaluate if the tank was
required to maintain normal operations and TSS targets. Part of the evaluation included a high-
level environmental risk assessment based on the Anaerobic Selector Tank's proximity to Scott
Creek.
The facility found that the measured TSS levels in the aeration basin and secondary clarifier
were acceptable to the Facility for water recycling without using the anaerobic selector tank
(Appendix G). Generally, the Facility aims to treat recycled paper process water to less than
1,000 ppm TSS; however, a maximum TSS concentration is not required for the Facility's paper
process water.
Ultimately, the tank was removed from the process. The 3" diameter inflow pipe from the
primary clarifier has been blind flanged, the 6" diameter overflow pipe to the aeration basin has
been removed, and the 4" diameter sludge return line from the scum tank and secondary
clarifier has been diverted directly to the aeration basin (See PID in Appendix B). The location
where the anaerobic selector tank was located has been revegetated.
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 2-1
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2.2 Modification 2: Siemens Polyblend Continuous Polymer Make -Down Unit
The Facility's closed loop recycle system process includes the dosing of polymer into the
secondary clarifier via a 3" diameter pipe from the aeration basin outflow to the center well of
the secondary clarifier (Appendix B). This step is located in the Control Room of the closed loop
recycle system immediately south of the secondary clarifier. The operations staff had previously
been manually making down polymer using a 500-gallon batch system. This entailed adding
measured dry polymer to the agitated mixing tank which would then be injected into the
overhead pipe traveling from the aeration basin to the secondary clarifier.
The batch system was replaced with a 330-gallon concentrated polymer tote and Siemens
Polyblend PB600-2 continuous polymer make -down unit, which includes a small metering
diaphragm pump (Appendix E). This new system went online on July 8, 2021, and operates
continuously. The retired 500-gallon tank was removed from the Control Room in August 2023.
The removed 500-gallon tank remains onsite.
The unit requires basic 120 VAC 10 Amp power and is connected to a Control Room circuit
using a conventional power cord. The polymer used is the Nalco Water NALCO 61610
flocculant, which is an emulsion (SDS in Appendix F). The tote is connected to the continuous
make -down unit via'/2" diameter flexible hose where it is mixed with water and pumped via
1" diameter PVC braided hose to the valved (check valve and ball valve) 1" diameter steel pipe
and injected into the pipe flowing to the secondary clarifier. While this batch system was
replaced, the polymer injection point was unchanged.
The polymer is metered by the Polyblend unit into the process. Per Nalco staff, the unit is
calibrated approximately once per month to dose polymer at 13 cc/min. This dosing rate was
selected following field trials by the Nalco staff. After mixing, the made -down polymer is injected
at a typical flow rate of 3 to 4 gpm at an operating pressure of 10 to 12 psi. At the concentrated
polymer dose rate of 13 cc/min and at a made -down polymer flow rate of 3 gpm, the
concentration of the injected polymer is approximately 1,178 mg/L, using the average density of
NALCO 61610 of 1.03 g/cc from the SIDS. Using 88 gpm, the average flow rate for 2023 in the
receiving 3" diameter pipe from the aeration basin to the secondary clarifier, and assuming full
mixing by the discharge point to the clarifier, this equates to an approximate concentration of
polymer of 40 mg/L.
The pressure readout the day of the TRC site visit was 12 psi. The pressure of the receiving
3" diameter pipe where the polymer is injected is not measured at the Facility. TRC's estimate of
the pipe pressure referencing the pump curve of the aeration basin lift pumps in place is
approximately 8-12 psi, using a flow rate of 100 gpm (Appendices F and G). At the typical
operating pressure noted of 12 psi and with a check valve in place upstream of the injection
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 2-2
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point, the polymer is routinely delivered to the process without product backup. However, TRC
recommends that the facility continue to monitor the Polyblend system and adjust the polymer
dosing as needed for continued solids settling in the secondary clarifier.
The polymer dosing can be adjusted by operations staff at the unit based on observed
flocculation in the secondary clarifier as indicated by the TSS readings at the effluent weir of the
secondary clarifier. This adjustment is normally a temporary change, and the polymer dose is
returned to the baseline of 13 cc/min.
With this modification, operations staff no longer need to directly handle polymer products
during the make -down process. In addition to operations, less product is used to achieve the
needed flocculation for solids removal.
2.3 Modification 3: Advanced Polymer Activation System (ADPAS)
The Facility's closed loop recycle system process includes the dosing of polymer as a flocculant
into the sludge prior to dewatering at the belt press. This polymer addition step is located in the
Belt Press Building, south of the Control Room and primary clarifier, in a room adjacent to the
belt press. The operations staff had previously been manually making down polymer using a
two, 500-gallon tank batch system. This entailed adding measured dry polymer to the agitated
mixing tanks which would then be injected into the overhead pipe traveling from the sludge tank
to the belt press.
The two tank batch systems were replaced with the Advanced Polymer Activation System
(ADPAS) system by Nalco (Appendix E). The polymer make -down unit contains two integrated
200-gallon mixing tanks with polymer handling, metering, and control features. This new system
went online at the facility on August 22, 2022. The two retired 500-gallon polymer make -down
tanks were removed July 2022.
The ADPAS unit requires 2- 120 VAC, 20 Amp connections, which was provided at the facility
using power cords. The polymer used is the Nalco Water NALCO 9907 flocculant, which is a
white powder, provided for the system in 31 lb jugs (SIDS in Appendix F). The product is added
to the storage hopper on the ADPAS by facility operations staff and the polymer is made down
in the unit. The solution is discharged to 1" diameter steel pipe and is then pumped by the
existing 1-HP screw pump via 1" diameter steel piping to the overhead 4" diameter belt press
feed sludge supply line.
The polymer solution is metered by the ADPAS unit into the process. Per Nalco staff, the
solution concentration percentage is constant at 0.14%; however, the feed rate is variable
based on the incoming sludge characteristics. As before the modification, the recycle operations
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 2-3
��EMPLOYEES.ROOT.LOCAL�ENV�ECC�GREENVILLE�WPGVL�PJT2�586441�0000�R5854410000-001_JP CLRS RESPONSE_1AN2024.DOCX January 29, 2024

staff adjusts the motor control to modify the feed pump delivery of polymer into the sludge. The
typical feed sludge consistency is approximately 1-3% solids and the target range of the
dewatered sludge is approximately 15-25% solids. The Facility routinely generates dewatered
sludge in excess of the 25% upper limit of the target range. By way of visual monitoring of the
incoming sludge at the initial belt press paddle, the operations staff can adjust the polymer flow
to reach the desired filter cake consistency.
There are two polymer injection locations. The first and primary injection location is in the Belt
Press Building directly over the belt press head box. The polymer solution is injected via a four -
port disk and valved manifold that distributes the polymer injection radially around the sludge
line to enhance mixing. The sludge -polymer mixture then flows for approximately 10 feet before
discharged into the head box of the belt press. Nalco and Jackson Paper staff noted that the
4" diameter belt press feed sludge supply line is flowing by gravity or low-pressure at this
injection location.
An alternative injection location was installed by running a ±100-foot 1" diameter heated and
insulated polymer line from the Belt Press Building to the Sludge Tank containment to be
injected into the 8" diameter gravity -fed sludge line immediately upstream of the sludge pump. A
threaded tap and valve were installed at the 8" sludge line to utilize the sludge pump as a mixing
zone and allow additional mixing in the ±100 feet of the 4" belt press feed sludge supply line
between the sludge pump and the belt press head box. Because of the lag time for the sludge to
reach the belt press, the operations staff found this injection point to be less useful for polymer
dosing adjust. Therefore, the primary injection location noted above is normally used.
The ADPAS system is generally operated for 12 hours per day of Facility operation. The sludge
tank level sensor is integrated with the polymer feed pump in the Belt Press Building and will
stop polymer injection and the pumping of sludge when the sludge tank level reaches 3% of
capacity. Sludge pumping resumes when the sludge tank is full and polymer injection also
resumes.
Under these modified polymer injection operations, the Facility has continued producing filter
cake that is manageable for operations staff to handle and to be used for fuel to be burned in
the Facility's boilers under the Facility Title V permit. Ash production and landfilling has
continued as prior to the polymer system modifications.
As noted in the Nalco equipment manual, the ADPAS system is designed to reduce operation
costs and improve workplace safety and hygiene, "by ensuring complete polymer activation with
dust free packaging and dispensing" (Appendix E).
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 2-4
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Section 3
Conclusion
Following TRC's site visit to the Facility on January 17, 2024, and an internal review of the three
minor modifications, TRC believes that, with proper operation, the process changes made are
acceptable. The observed conditions of the closed loop recycle system since the removal of the
Anaerobic Selector Tank (Modification 1) demonstrates that system has continued to perform
normally, with fluctuations as expected based on the changes in the water characteristics of the
inflowing process water. After review, the replaced polymer make -down and dosing systems
(Modifications 2 and 3) are appropriate for the implemented uses and have allowed the Facility
to maintain normal operations. The TSS levels in the secondary clarifier are being managed as
needed for solids removal and the filter cake from the belt press is meeting Facility targets for
consistency to allow handling and use as a boiler fuel.
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 3-1
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Appendix A
Additional Information Request #1 WQ0005207
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 A-0
��EMPLOYEES.ROOT.LOCAL�ENV�ECC�GREENVILLE�WPGVL�PJT2�586441�0000�R5854410000-001_JP CLRS RESPONSE_1AN2024.DOCX January 29, 2024

ROY COOPER lktv
Governor ELIZABETH S. BISERSecretary
RICHARD E. ROGERS, JR. NORTH CAROLINA
Director Environmental Quality
December 14, 2023
L. CARR TYNDALL — PRESIDENT
JACKSON PAPER MANUFACTURING COMPANY
152 WEST MAIN STREET
SYLVA, NORTH CAROLINA 28779
Subject: Application No. WQ0005207
Additional Information Request 91
Jackson Paper Manufacturing —
Sylva CLRS
Closed -Loop Recycle System
Jackson County
Dear Mr. Tyndall,
Division of Water Resources' Central and Regional staff has reviewed the application package
received on October 5, 2023. However, the Division requires additional information before completing our
review. Please address the items on the attached page no later than the close of business on January 15,
2023.
Please be aware that the Applicant is responsible for meeting all requirements set forth in North
Carolina rules and regulations. The Applicant is also responsible for any oversights that occur during the
review of the subject application package. The Division may return the application as incomplete pursuant
to 15A NCAC 02T .0107(e)(2) if any omissions are made when responding to the outstanding items in
Section A or the Applicant fails to provide the additional information on or before the above -requested date.
Please reference the subject application number when providing the requested information. The
Applicant shall sign, seal, and date (where applicable) all revised and/or additional documentation and
submit an electronic response to my attention via the Non -Discharge online portal.
If you have any questions regarding this request, please contact me at [phone] or
leah.parente(aadeq.nc.gov. Thank you for your cooperation.
Sincerely,
�"
Leah H. Parente, Geologist/Hydrogeologist
Division of Water Resources
cc: Asheville Regional Office, Water Quality Regional Operations Section (Electronic Copy)
Laserfiche File (Electronic Copy
E Q�� North Carolina Department of Environmental Quality I Division of Water Resources
512 North Salisbury Street 1 1617 Mail Service Center I Raleigh, North Carolina 27699-1617 A-1
NORTH CAROHNA -
oePemmencatE.W —rdalQuari /� 919.707.9000

Mr. Tyndall
December 14, 2023
Page 2 of 2
A. Cover Letter:
The submitted application for the Jackson Paper Manufacturing — Sylva Closed Loop Recycle
System lists three modifications to the facility: removal of a 12,400 gallon anaerobic selector tank;
replacement of a 500 gallon polymer mixing tank and one horsepower (hp) chemical feed pump
with a 330 gallon tote of concentrated polymer fed through a ready to use make -down unit used in
conjunction with a small metering pump; and replacement of two 500 gallon polymer mixing tanks
with two 200-gallon polymer tanks for the Advanced Polymer Activation System and a one hp
pump and spare 0.75 hp pump. Please provide the following:
a. Engineering plans that have been signed, sealed, and dated by a North Carolina licensed
Professional Engineer and meet all of the requirements listed in 15A NCAC 02U .0201 and
shall include at a minimum:
a. Table of contents with each sheet numbered.
b. A general location map with at least two geographic references and a vicinity
map.
c. A process and instrumentation diagram showing all flow, chemical, electrical
and wasting paths.
d. Plan and profile views of all treatment and storage units, including their piping,
valves, and equipment (i.e., pumps, blowers, mixers, diffusers, flow meters,
etc.), as well as their dimensions and elevations.
e. Details of all piping, valves, pumps, blowers, mixers, diffusers, recording
devices, fencing, auxiliary power, etc.
f A hydraulic profile from the treatment plant headworks to the highest recycle
point.
g. Plans shall represent a completed design and not be labeled with preliminary
phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that
indicate they are anything other than final specifications. However, the plans
may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR
CONSTRUCTION.
b. Specifications that have been signed, sealed, and dated by a North Carolina Professional
Engineer and meet the requirements listed in 15A NCAC 02U .0201 and shall include at a
minimum:
a. Table of contents with each section/page numbered.
b. Detailed specifications for each treatment/storage/recycle unit, as well as all
piping, valves, equipment (i.e., pumps, blowers, mixers, diffusers, flow
meters, etc.), audible/visual high water alarms, liner material, etc.
c. Site Work (i.e., earthwork, clearing, grubbing, excavation, trenching,
backfilling, compacting, fencing, seeding, etc.)
d. Materials (i.e., concrete, masonry, steel, painting, method of construction, etc.)
e. Electrical (i.e., control panels, transfer switches, automatically activated
standby power source, etc.)
f Means for ensuring quality and integrity of the finished product, including
leakage, pressure and liner testing.
g. Specifications shall represent a completed design and not be labeled with
preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR
CONSTRUCTION, etc.) that indicate they are anything other than final
specifications. However, the specifications may be labeled with the phrase:
FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION.
I_dM

Appendix B
Process Flow and Process & Instrumentation
Diagrams
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 B-0
��EMPLOYEES.ROOT.LOCAL�ENV�ECC�GREENVILLE�WPGVL�PJT2�586441�0000�R5854410000-001_JP CLRS RESPONSE_1AN2024.DOCX January 29, 2024

GENERAL CLOSED -LOOP RECYCLE SYSTEM
PROCESS FLOW AND MINOR MODIFICATIONS
4
r�
BELT PRESS
SLUDGE
TANK

11-20-242
MARY CL RFI R
M
H
]1-'T 134
Bll@I [iFE aUItP a1
110-/57 TDR
7.5 IP kl#!0 RPE1
r
ti 50-i51
RCPikI
18[4 % 5�7 i1�1
7.5 t600 Ralf
BELOVED 4' LM M 'C"M 1YRIA'
OUNGSFD ova Na
DEscwanav REV ar oA1E DEscRlanav
� 1
1 1/2' RW VALVE
8t4
59-30 tw
120%U/E3G
7.5 HP EW RAN
o�
3'
h
4'
SECOM1ARYC FER ~
+I
I n
4'
i1-7�201
SEAL SEAL MT PRESS SNOY4?t YlDt NO
YU1ER TAM(. �1 H�ATfA TNIX. it k10 CPI! J 185' lOH
4 18 HP 3&W Rpm
2xI 1/2
2'
'n Uiv
Mn FILTER
2d 2x1
4x2 4x2
56-3Q-253 50-30-T35 p1
5500 CP�FI i 383�ilFlr 6�6 CAYT/ 3�1➢N �
25 FIP 3600 FF'N 25 W =0 E�PN
R
10r T-r
J' OEWAiifiE10
GRIN
w
IV
4r3
11-20-2
8Ek.T PRESS
4'
a
� a
1 i/r L PR
ESS
BAT wxP
j4v
300 t TDH7.5 fM
FILTER II/r
' �3�� BELT PRESS 9"
' 11-&H5920 Q U / 13U 714i
SiWC£ Tk6S7.5 tP 1600 RPN
AR TAMS
B'
9110M�-FUFL TB 80tkfli
exe 12D CPM / tW %NKW
9MDM TAM OWNMIT AREA 7,3 HP low RPN
DTLF: DRAM DUD DATE, 7/24/aS
Jackson Paper Manufacturing Company CIEMED. DATE°
WASTEWATER TREATMENT PLANT SCML, NONE
Manufacturer of Stonewall Corrugating Medium SLUDGE / WASTEWTR. P&I DIAGRAM RFC DATE:
DWG. ND. REV.
STONEWALL SYLVA, NORTH CAROLINA D584 -002 2
B-2

;_
00
00
n
LO
1" MODIFICATION 2:
BATCH POLYMER o
MAKE -DOWN UNIT I
REMOVED AND REPLACED c
bi
WITH CONTINUOUS cn
POLYMER DOSING UNIT
3„ (POLYBLEND) 3„
3" 3" __
SCUM BOX - 4 4 SCUM BOX
11-20-152
SECONDARY CLARIFIER
M
11-80-167 SEAL / GLAND
SCUM TANK WATER TANK. #1
1 1/2" RELIEF VALVE
4" OVERFLOW
11-30-204
SEAL / GLAND BELT PRESS SHOWER WTR. PUMP
WATER TANK. #2 110 GPM / 185' TDH
10 HP 3600 RPM
6" 1 1 /2"
N
2x1 1 /2
N MODIFICATION 3:
TWO BATCH POLYMER
6" 6"
58-30-302 58-30-301
SLUDGE PUMP #2 SLUDGE PUMP #1
120 GPM / 130' TDH 120 GPM / 130TDH C
7.5 HP 1800 RPM 7.5 HP 1800 RPM
V
4" 1 1
4"
4„ FI 4„ \
I I 3 DEWATERING
DRUM
3x2
J
N N 4"
4x3
11-30-150 1
BASIN LIFT PUMP #1 B
110 GPM / 50' TDH
7.5 HP 1800 RPM 4"
2" o
w
cn
c
w 11- 30- 206
Of
N 1 1/2 BELT PRESS SUMP PUMP
6x4 300 GPM / 50' TDH
11-30-151 7.5 HP 1800 RPM
BASIN LIFT PUMP #2 N
110 GPM / 50' TDH FILTER
7.5 HP 1800 RPM 1 1/2 58-30-303
BELT PRESS SUMP
SLUDGE PUMP #3
11- 80-159 20 GPM / 130' TDH
N
SLUDGE TANK 7.5 HP 1800 RPM
I - L 58- 30- 304
SLUDGE PUMP #4
8x6 120 GPM / 130' TDH
SLUDGE TANK CONTAIMENT AREA 7.5 HP 1800 RPM
NOTES:
1. THIS P&I DIAGRAM IS TAKEN FROM JACKSON PAPER MANUFACTURE COMPANY'S 1996 DRAWING DWG D584-002 REV 2 (1/23/2024) " WASTEWATER TREATEMENT
PLANT SLUDGE/WASTEWTR P&I DIAGRAM".
2. THIS WASTEWATER TREATEMENT PLANT IS AN ONSITE CLOSED -LOOP RECYCLING SYSTEM TO PROVIDE WATER TO AN ONSITE PAPER RECYCLING PROCESS
FOR A MANUFACTURE AND HAS BEEN IN OPERATIONS FOR MORE THAN 30-YEARS.
3. TRC ENGINEERS, INC. ENGINEER CONDUCTED A WALK THROUGH ON January 17, 2024.
4. MODIFICATION 1: THE REMOVAL OF A 12,400-GALLON ANAEROBIC SELECTOR TANK
5. MODIFICATION 2: REPLACEMENT OF A 500-GALLON POLYMER MIXING TANK AND TWO TRANSFER PUMPS WITH A 330 GALLON TOTE OF CONCENTRATED
POLYMER FED THROUGH THE NEW SIEMENS POLYBLEND CONTINUOUS POLYMER MAKE -DOWN UNIT WHICH INCLUDES A SMALL METERING PUMP
6. MODIFICATION 3: REPLACEMENT OF TWO 500-GALLON POLYMER MIXING TANKS WITH TWO 200-GALLON POLYMER TANKS IN THE NEW ADVANCED POLYMER
ACTIVATION SYSTEM (ADPAS) USING EXISTING PUMPS
DUPLEX FILTER
PROJECT: JACKSON PAPER MANUFACTURING COMPANY
CLOSED -LOOP RECYCLE SYSTEM
MINOR PROCESS MODIFICATIONS
SYLVA, NC
TITLE:
WWTP P&I DIAGRAM
PROCESS MODIFICATION OVERVIEW
DRAWN BY: L. COOK PROD. NO.: 586441.0000.0000
CHECKED BY: C. VALDEZ
APPROVED BY: R. MOSER FIGURE A
DATE: JANUARY 2024
50 International Drive
h Patewood Plaza Three, Suite 150
,%'Greenville, SC 29615
Tric Phone: [phone]
FILE NO. 586441 JACKSON PAPERMILLSketchs.dwg
B-3

;_
DO
n
z I 11 21 154
,R AERATION BASIN
r
1 l ivn / 1—lu lull
7.5 HP 1800 RPM
11-30-151
BASIN LIFT PUMP #2
110 GPM / 50' TDH
7.5 HP 1800 RPM
1 1/2" RELIEF VALVE
58-30-301
SLUDGE PUMP #1
120 GPM / 130' TDH
7.5 HP 1800 RPM
I
CONTINUOUS POLYMER MAKE -DOWN UNIT
WITH DIAPHRAGM PUMP (POLYBLEND)
SLUDGE TANK CONTAIMENT AREA
11— 20-152
SECONDARY CLARIFIER
LO
W
W
W
CD
J
Cn
M
O
W
{
58-30-303
SLUDGE PUMP #3
20 GPM / 130' TDH
7.5 HP 1800 RPM
NOTES:
1. THIS P&I DIAGRAM IS TAKEN FROM JACKSON PAPER MANUFACTURE COMPANY'S 1996 DRAWING DWG D584-002 REV 2 (1/23/2024) " WASTEWATER TREATEMENT
PLANT SLUDGE/WASTEWTR P&I DIAGRAM".
2. THIS WASTEWATER TREATEMENT PLANT IS AN ONSITE CLOSED -LOOP RECYCLING SYSTEM TO PROVIDE WATER TO AN ONSITE PAPER RECYCLING PROCESS
FOR A MANUFACTURE AND HAS BEEN IN OPERATIONS FOR MORE THAN 30-YEARS.
3. TRC ENGINEERS, INC. ENGINEER CONDUCTED A WALK THROUGH ON January 17, 2024.
4. MODIFICATION 1: THE REMOVAL OF A 12,400-GALLON ANAEROBIC SELECTOR TANK
5. MODIFICATION 2: REPLACEMENT OF A500-GALLON POLYMER MIXING TANKAND TWO TRANSFER PUMPS WITH A330 GALLON TOTE OF CONCENTRATED
POLYMER FED THROUGH THE NEW SIEMENS POLYBLEND CONTINUOUS POLYMER MAKE -DOWN UNIT WHICH INCLUDES A SMALL METERING PUMP
6. MODIFICATION 3: REPLACEMENT OF TWO 500-GALLON POLYMER MIXING TANKS WITH TWO 200-GALLON POLYMER TANKS IN THE NEW ADVANCED POLYMER
ACTIVATION SYSTEM (ADPAS) USING EXISTING PUMPS
7. TRC ENGINEERS, INC. IS ONLY CERTIFYING THE THREE MINOR MODIFICATIONS AS SHOWN. THESE CHANGES HAS OCCURRED AND THE RECYCLED WATER AS
BEING TREATED MEETS THE MANUFACTURE REQUIREMENTS.
8. TRC ENGINEERS, INC. DID NOT DESIGN THE SYSTEM, BUT DID INQUIRE WITH THE MANUFACTURE AND EQUIPMENT VENDOR AND IS SATISFIED THAT THE
CHANGES HAVE NO AFFECT ON THE INTENDED WASTEWATER TREATMENT PROCESS.
11-30-206
BELT PRESS SUMP PUMP
300 GPM / 50' TDH
7.5 HP 1800 RPM
58-30-304
SLUDGE PUMP #4
120 GPM / 130' TDH
7.5 HP 1800 RPM
BELT PRESS SUMP
♦,,,�IIIIIIIII��I
�♦ ••••'F E S S7'••'�
a SEAL
r
021722 ?
;WIMo,,,�.
01 /26/2024
TRC ENGINEERS, INC.
F-0591
DUPLEX FILTER
PROJECT: JACKSON PAPER MANUFACTURING COMPANY
CLOSED -LOOP RECYCLE SYSTEM
MINOR PROCESS MODIFICATIONS
SYLVA, NC
TITLE:
WWTP P&I DIAGRAM
PROCESS MODIFICATIONS IMPLEMENTED
DRAWN BY: L. COOK PROD. NO.: 586441.0000.0000
CHECKED BY: C. VALDEZ
APPROVED BY: R. MOSER
024 FIGURE B
DATEJANUARY
,%Z Tric
50 International Drive
Patewood Plaza Three, Suite 150
Greenville, SC 29615
Phone: [phone]
FILE NO.:
586441 JACKSON PAPE RM I LLSketchs.dwg

Appendix C
Modification Plan Views
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 C-0
��EMPLOYEES.ROOT.LOCAL�ENV�ECC�GREENVILLE�WPGVL�PJT2�586441�0000�R5854410000-001_JP CLRS RESPONSE_1AN2024.DOCX January 29, 2024

T
r.
4
„ OLUUVC IHI1110
W/ CONTAINMENT
r
e
tit
AV AF
SUMMARY OF MINOR MODIFICATIONS
1. MODIFICATION 1: THE REMOVAL OF A 12,400-GALLON ANAEROBIC SELECTOR TANK
2. MODIFICATION 2: REPLACEMENT OF A 500-GALLON POLYMER MIXING TANK AND TWO
TRANSFER PUMPS WITH A 330 GALLON TOTE OF CONCENTRATED POLYMER FED
THROUGH THE NEW SIEMENS POLYBLEND CONTINUOUS POLYMER MAKE -DOWN UNIT
WHICH INCLUDES A SMALL METERING PUMP
D
3. MODIFICATION 3: REPLACEMENT OF TWO 500-GALLON POLYMER MIXING TANKS WITH
J
? TWO 200-GALLON POLYMER TANKS IN THE NEW ADVANCED POLYMER ACTIVATION
il SYSTEM (ADPAS) USING EXISTING PUMPS
of �
TION OF EXISTING LIFT
S •
T PRESS LOCATION
YMER FROM MODIFICATION 3
:CTED INTO SLUDGE LINE
)R TO BELT PRESS
0 60 120
SCALE IN FEET
s
-, 2017-10-21
C-1

WELL OF SECONDARY CLARIFIER
+ - -
CONTROL ROOM
(LOCATION OF MODIFICATION 2)
` - NEW POLYMER SYSTEM
(LOCATION OF MODIFICATION 2)
r 4
V BELT PRESS
SLUDGETANKS
W/ CONTAINMENT
0
OF
w
01
PE
NEW POLYMER SYSTEM
(LOCATION OF MODIFICATION 3)
BELT PRESS BUILDING
(LOCATION OF MODIFICATION 3R)
PRIMARY POLYMER INJECTION POINT
(FOUR -PORT INJECTION MANIFOLD AT
EXISTING 4" SLUDGE LINE) SEE MODIFICATION 3 INSET
u
• N ! i
i l ADPAS UNIT LOCATION
] ALTERNATE POLYMER l'
INJECTION POINT N
L (1" THREADED TAP WITH ❑
BALL VALVE AT EXISTING 8"
SLUDGE LINE) EXISTING 1 HP PUMP WITH .75 4
HP SPACE
J vr 0 = r-
A
1" STEEL POLYMER FEED LINE
i ♦ r FROM ADPAS
tl
NEW 1" HEATED AND
0 �Ad INSULATED POLYMER 0 60 120
FEED LINE FROM ADPAS
MODIFICATION 31NSET ,i SCALE IN FEET
PROJECIIACKSON PAPER MANUFACTURING COMPANY
SUMMARY OF MINOR MODIFICATIONS CLOSED -LOOP RECYCLE SYSTEM
1. MODIFICATION 1: THE REMOVAL OF A 12,400-GALLON ANAEROBIC SELECTOR TANK
0
a 2. MODIFICATION 2: REPLACEMENT OF A 500-GALLON POLYMER MIXING TANK AND TWO
S TRANSFER PUMPS WITH A 330 GALLON TOTE OF CONCENTRATED POLYMER FED
THROUGH THE NEW SIEMENS POLYBLEND CONTINUOUS POLYMER MAKE -DOWN UNIT
WHICH INCLUDESA SMALL METERING PUMP
3. MODIFICATION 3: REPLACEMENT OF TWO 500-GALLON POLYMER MIXING TANKS WTH
n TWO 200-GALLON POLYMER TANKS IN THE NEW ADVANCED POLYMER ACTIVATION
SYSTEM (ADPAS) USING EXISTING PUMPS
on:2011-iP21
C-2

Appendix D
Equipment Photo Log from TRC January 17, 2024
Site Visit
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 D-0
��EMPLOYEES.ROOT.LOCAL�ENV�ECC�GREENVILLE�WPGVL�PJT2�586441�0000�R5854410000-001_JP CLRS RESPONSE_1AN2024.DOCX January 29, 2024

Modification #1 Photographic Log
Site Location: I Project No.:
Sylva, NC 1 586441.0000.0000
i TRC
Client Name:
Jackson Paper
Photo No. I Date
1 January 17, 2024
Description
Anaerobic Selector Tank prior to
removal (from Jackson Paper
Wastewater Treatment
Component Training Module). The
tank was located east of the
aeration basin at the southeast
corner.
��RALEIGH-FP2�AIRPERMITTING�PROJECT CLIENT�JACKSON PAPER �586441 JP CLRS ENGINEERING ASSISTANCE�REPORT�APPENDICESAPPENDIX D JACKSON PAPER PHOTO LOG.DOCX
D-1

i TRC
Modification #1 Photographic Log
Client Name: Site Location: Project No.:
Jackson Paper Sylva, NC 586441.0000.0000
Photo No. I Date
3 January 17, 2024
Description
Blind Flange on Anaerobic Selector
Tank 3" influent line from Primary
Clarifier
Photo No. Date
4 January 17, 2024
Description �
Diverted return sludge line into
Aeration Basin
0
��RALEIGH-FP2�AIRPERMITTING�PROJECT CLIENT�JACKSON PAPER �586441 JP CLRS ENGINEERING ASSISTANCE�REPORT�APPENDICESAPPENDIX D JACKSON PAPER PHOTO LOG.DOCX
D-2

i TRC
Modification #2 Photographic Log
Client Name: Site Location: Project No.:
Jackson Paper Sylva, NC 586441.0000.0000
Photo No. Date
5 January 17, 2024
Description I
500-gallon polymer make -down
tank with top -mounted agitator
prior to removal ■ !6:
�. GONFIMEG 5P0.CE e:3g �
i
Photo No. I Date
6 January 17, 2024
Description
New 330-gallon concentrated
polymer tote and Siemens
Polyblend continuous make -down
unit
��RALEIGH-FP2�AIRPERMITTING�PROJECT CLIENT�JACKSON PAPER �586441 JP CLRS ENGINEERING ASSISTANCE�REPORT�APPENDICESAPPENDIX D JACKSON PAPER PHOTO LOG.DOCX
D-3

i TRC
Modification #2 Photographic Log
Client Name:
Jackson Paper
Site Location:
Sylva, NC
Project No.:
586441.0000.0000
Photo No.
Date
r
7
January 17, 2024
y r
s
Description
Siemens Polyblend PB600-2 and 1"
polymer discharge line to process
'
�I�MEN�
J
ti.�4
4
b J1
J
6
��RALEIGH-FP2�AIRPERMITTING�PROJECT CLIENT�JACKSON PAPER �586441 JP CLRS ENGINEERING ASSISTANCE�REPORT�APPENDICESAPPENDIX D JACKSON PAPER PHOTO LOG.DOCX
D-4

i TRC
Modification #2 Photographic Log
Client Name:
Jackson Paper
Site Location:
Sylva, NC
Project No.:
586441.0000.0000
Photo No.
Date
4 a-
8
January 17, 2024
-
Description
Polymer line connection with ball
and check valves up to injection
point to secondary clarifier
.WAM
M
F
-w u ��
��RALEIGH-FP2�AIRPERMITTING�PROJECT CLIENT�JACKSON PAPER �586441 JP CLRS ENGINEERING ASSISTANCE�REPORT�APPENDICESAPPENDIX D JACKSON PAPER PHOTO LOG.DOCX
D-5

i TRC
Modification #3 Photographic Log
Client Name:
Jackson Paper
Site Location:
Sylva, NC
Project No.:
586441.0000.0000
Photo No.
Date
9
January 17, 2024
Description
Two 500-gallon polymer make-
r
down tanks in Belt Press Building
-
prior to removal. 1 HP pump in
bottom left corner remains.
`-i
Ilka.
Photo No. I Date
10 1 January 17, 2024
Description
New ADPAS unit in same location
as removed 500-gallon polymer
make -down tanks.
��RALEIGH-FP2�AIRPERMITTING�PROJECT CLIENT�JACKSON PAPER �586441 JP CLRS ENGINEERING ASSISTANCE�REPORT�APPENDICESAPPENDIX D JACKSON PAPER PHOTO LOG.DOCX
D-6

i TRC
Modification #3 Photographic Log
Client Name:
Jackson Paper
Site Location:
Sylva, NC
Project No.:
586441.0000.0000
Photo No.
Date
11
January 17, 2024
Description
Primary polymer injection point
into 4" feed sludge line to belt
press. Multi -port disk with valved
manifold
}
��RALEIGH-FP2�AIRPERMITTING�PROJECT CLIENT�JACKSON PAPER �586441 JP CLRS ENGINEERING ASSISTANCE�REPORT�APPENDICESAPPENDIX D JACKSON PAPER PHOTO LOG.DOCX
D-7

Appendix E
Equipment Manufacturer's Information and
Specifications
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 E-0
��EMPLOYEES.ROOT.LOCAL�ENV�ECC�GREENVILLE�WPGVL�PJT2�586441�0000�R5854410000-001_JP CLRS RESPONSE_1AN2024.DOCX January 29, 2024

E.1
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 E-1
��EMPLOYEES.ROOT.LOCAL�ENV�ECC�GREENVILLE�WPGVL�PJT2�586441�0000�R5854410000-001_JP CLRS RESPONSE_1AN2024.DOCX January 29, 2024

SIEMENS
03/07
PolyBlend
PB600-2
ABRIDGED BY TRC
FOR REFERENCE ONLY
Siemens Water Technologies Corp.
PO Box 389
Bradley, IL 60915
[phone] Phone
[phone] Fax
E-2

TABLE OF CONTENTS
Poly8lend PB600-2
OVERVIEW
SafetyPrecautions....................................................................................................1
Specifications...........................................................................................................1
INSTALLATION
Location...................................................................................................................1
Unpacking...............................................................................................................1
Connections.............................................................................................................1
Storage....................................................................................................................1
OPERATION
General....................................................................................................................
2
Start-Up...................................................................................................................2
WaterPressure.........................................................................................................2
SolutionOutput.......................................................................................................2
MAINTENANCE
Shutdowns..............................................................................................................3
Maintenance............................................................................................................3
SpecialTools............................................................................................................3
Lubrication...............................................................................................................
3
PredictedLife Span...................................................................................................3
Operating Procedures...............................................................................................3
Emergency Operating Procedures.............................................................................3
Disassembly, Repair and Reassembly........................................................................3
Recommended Spare Parts.......................................................................................3
PumpReplacement..................................................................................................3
Troubleshooting.......................................................................................................4
WARRANTY.................................................................................................................
5-6
APPENDIX
Differential Pressure Switch...................................................................................7-8
Digital Display Controller (REM-1 E)......................................................................9-10
LMI Diaphragm Pump Information.....................................................................11-14
BaldorAC Motor................................................................................................15-32
Parker Solenoid Valve........................................................................................33-38
PARTS LISTS
Overall Parts List and Exploded Diagram............................................................39-40
Mixing Chamber Assembly Parts List and Exploded Diagram...............................41-42
Flowmeter Assembly Parts List and Exploded Diagram.............................................43
Pump Assembly Parts List and Exploded Diagram...............................................45-48
DRAWINGS
General Arrangement P13600, DWG. # PB600..........................................................49
Electrical Diagram, DWG. # SES-0042......................................................................50
E-3

SIEMENS
WATER TECHNOLOGIES
P.O. BOX 389
BRADLEY. IL 60915
TELEPHONE
FACSIMILE
PolyBlend
Model #PB600-2
INSTALLATION, OPERATION, AND MAINTENANCE INFORMATION
CONTENTS
Overview
Installation
Operation
Maintenance
Warranty
Appendixes
Drawings
READ THIS MANUAL BEFORE YOU
INSTALL, OPERATE, OR SERVICE THIS
UNIT.
OVERVIEW
SAFETY PRECAUTIONS
Ensure that the control panel is grounded to avoid
possible electrical shock or damage to equipment.
Before servicing, turn off all power and assure power
"lockout" to avoid possible electric shock.
Disconnect external power to the control panel before
removing or replacing fuses.
SPECIFICATIONS
Pump
Diaphragm
Inlet
1" FPT, Water Supply
5/8" Hose Barb, Polymer Supply
Outlet
1" FPT, Solution Discharge
Water Capacity
600 GPH Primary
Polymer Capacity
2.0 GPH
Pressure Rating
100 PSI
Electrical Supply
120/1/60, 10 Amps
Dimensions
32" H x 21" W x 15" D
Weight
90 lbs.
Motor(s)
(1) 1/3 HP, 120VAC, 6 AMPS
INSTALLATION
T .0C A TION
Select a location that provides:
• Electrical Supply
• Potable Water (Clean)
• Proximity to the Point of Use
• Easy Handling and Storage of Polymer
• Access to Unit
• Protection Against Severe Weather
UNPACKING
815-932-8154
800-882-6466
815-939-9845
Examine package contents for damage. Report any to
freight forwarder. Check plastic bag(s) for contents
against individual packing list(s).
NOTE: Disregard any moisture; this unit was
wet tested
CONNECTIONS
• Use Teflon tape on threads. Use joint compound
(pipe dope) in small amounts, if necessary.
• Do not over -tighten fittings.
• Insure that supply water pressure is less than 100
• Install water isolation valve with unions.
• Insure that neat polymer feed line has a flooded
suction.
NOTE: To enhance performance, reduce the
number of piping turns and elevation changes.
gTC)P A (-F
Store in atmosphere controlled environment. Protect
from extreme temperature (above 110°F, 52°C, below
32°F, 0°C) and wide ambient temperature fluctuations.
Protect from direct weather exposure, i.e., sun, rain,
high wind, etc.
E-4

OPERATION Step 8: Adjust water flow at mixing chamber by
turning control valve. (The other control valve
GENERAL should be turned for post -dilution adjustment, if
applicable.)
This PolyBlend unit will perform the following
functions: meter polymer dosage, regulate mixing NOTE: Do not run polymer pump unless
water, provide uniform dilution and activation, operate water flow is established. Polymer alone can
on-line continuously, and feed solution to the point of plug discharge plumbing.
use.
Neat polymer from the metering pump and dilution
water controlled by the solenoid valve enter the mixing
chamber. Dilution and activation occur, yielding
prepared solution ready for use.
Neat polymer dosage rate is adjusted at pump face or at
electronic controller (REM-IE, SCR, etc.). Primary
dilution (and post dilution) water are controlled by
individual flow control valves.
START-UP
Step 1: Switch pump to external mode at pump face.
Step 2: Prime polymer pump, using priming kit
provided with unit.
Step 3: Place both power switches in Off position.
Step 4: Energize power circuit that feeds unit.
Step 5: Place main power switch in On position.
Solenoid opens. Allow mixing chamber to
fill with water by opening primary dilution
water control valve.
NOTE: Do not turn mixer motor on until
chamber is filled with water, running dry will
damage mechanical seal.
Step 6: Place mixer power switch in ON position.
Mixing chamber motor starts.
Step 7: Access REM-IE controller to turn pump
On/Off for polymer output adjustment. Output
can also be adjusted at pump face by varying
the stroke length.
NOTE: For optimum pump performance,
keep stroke frequency as high as possible.
This is done by decreasing the stroke length
setting. More stroke repetition with a shorter
length is better than fewer strokes with a long
stroke length. If stroke length is too short,
pump prime may be affected.
WATER PRESSURE
This unit is equipped with a differential pressure switch.
It has been factory set. See Appendix for details.
SOLUTION OUTPUT
Unit output is determined by setting pump stroke length
and stroke frequency together with setting dilution
water flow. Establish desired solution volume and
solution concentration, then proceed.
EXAMPLE: 100 GPH (380 LPH) of .5% polymer
solution desired. A 2 GPH (7.6 LPH)
diaphragm pump is used.
Determine neat polymer requirement.
(100 GPH) x (.005) = 0.5 GPH neat polymer
(380 LPH)) x (.005) = 1.9 LPH neat polymer
Determine pump usage.
(0.5 GPH) - (2 GPH) = 25% pump capacity
(1.9 LPH) - (7.6 LPH) = 25% pump capacity
Set Controls
A 2 GPH (7.6 LPH) pump @ 100% stroke length and
25 strokes per minute will deliver 0.5 GPH (1.9 LPH).
However, 2 GPH (7.6 LPH) pump @ 50% stroke length
and 50 strokes per minute will also deliver 0.5 GPH
(1.9 LPH) with a more homogeneous mix.
NOTE: Do not exceed polymer
concentrations of I % in the PolyBlend.
E-5

MAINTENANCE
OPERATING PROCEDURES
cur rTnnwNc
If out of service more than one week, flush mixing
chamber.
• Turn pump off.
• Place unit power switch in On position to establish
water flow for five minutes.
If out of service for more than two weeks, flush pump
and mixing chamber.
• Connect pump suction to a container of mineral oil
(not water).
• Place unit power switch in On position to establish
water flow.
• Turn pump on and run for three minutes.
• Turn pump off.
• Continue water flow for five additional minutes.
• Drain water from chamber and piping to prevent
freezing.
MAINTENANCE
1. Clean ancillary water and/or polymer strainers
weekly.
2. Flush system monthly following one week
procedure.
3. Refer to the appendix for specific information on
drawings, part identification, and components.
SPECIAL TOOLS
No special tools needed for operation, maintenance, and
repair of components.
LUBRICATION
No lubrication is required.
PREDICTED LIFE SPAN
There is no predicted life span of wear parts as each
application and operation varies.
For normal operation, once settings are adjusted based
on operation parameters, the system can simply be
turned ON or OFF. Special operating instructions for
Seasonal operation do not apply.
EMERGENCY OPERATING INSTRUCTIONS
Emergency operating instructions do not apply to
Siemens Water Technologies — Stranco Products
equipment. In case of an emergency, TURN OFF
POWER TO STOP RUNNING.
DISASSEMBLY, REPAIR. & REASSEMBLY
This equipment is an open -frame design. It allows for
easy removal of all components. There are no special
procedures for removal of parts. If assistance is
required, contact Siemens Water Technologies —
Stranco Products Technical Service at 800-882-6466.
RECOMMENDED SPARE PARTS
QTY.
PART #
DESCRIPTION
1
SP-75HV
Pump Liquid End
1
7802910
Chamber Mechanical Seal
1
1450430
Belt, Chamber
1
1411001
Bearing, Chamber Base
1
1414001
Bearing, Chamber Top
1
38593
Pump Head
PUMP REPLACEMENT
QTY. PART # DESCRIPTION
1 AA761-75PBX Pump
TO ORDER PARTS
You may order parts by calling, faxing or mailing your
order.
Phone
800.882.6466 and ask for PolyBlend Parts.
Hours: 8 a.m. - 5 p.m., Central Time, M - F.
Fax
Our fax number is 815.932.5634.
E-mail
stranco.water&siemens.com
Address
Siemens Water Technologies Corp.
P.O. Box 389
595 Industrial Drive
Bradley, IL 60915
E-6

TROUBLESHOOTING
Symptom Possible Cause Corrective Action
No Water Flow • Closed Valve on Water Supply
• Blocked Solenoid Valve
• Closed or clogged discharge line
• Rate Control Valve Closed
Pump won't pump • Pump is turned OFF
Chemical • No Water Flow
• Blocked Pump Discharge Line
• Back Pressure is too high
• Not enough water flow
Clogged Injection • Debris or Clumps in Polymer
Check Valve • Valve is stuck open allowing water into
polymer line
Pump won't stop • Water flow is still established
• Pump is in internal mode
• Make sure valve is open
• Dis-assemble and clean valve
• Remove any blockages or open any closed
valves
• Make sure valve is open
• Make sure pump is in ON position
• Make sure all water valves (supply and
discharge) are open
• Take discharge line apart, check for blockage
and clean if necessary
• Reduce Back pressure on unit
• Increase water flow or adjust water
monitoring device (flow switch, DP Switch,
etc.) setpoint lower than the desired flow rate
• Check polymer supply for contamination
• Remove valve from chamber and clean it
• Shut off water valve or power to the unit
• Switch pump to external
E-7

SIEMENS WATER TECHNOLOGIES CORP
P.O. BOX 389
BRADLEY, IL 60915
TELEPHONE: [phone]
800-882-6466
FACSIMILE: 815-932-0674
PolyBlend® Product Warranty
Siemens Water Technologies Corp. warrants
equipment of its manufacture and bearing its
trademark to be free of defects in material and
workmanship and to materially conform to any
applicable specifications and drawings approved
in writing by Siemens Water Technologies. If the
customer gives Siemens Water Technologies
Corp. prompt written notice of a breach of this
warranty within twelve (12) months from the date
of start-up by an authorized Siemens Water
Technologies Corp. technician or eighteen (18)
months from the date of shipment, whichever
occurs first (the "Warranty Period"), Siemens
Water Technologies Corp. will, at its sole option
and as the customer's exclusive remedy, either
repair or replace free of charge, or refund the
purchase price paid with respect to, any material
found to be defective during the Warranty Period.
No repair or replacement of defective products
shall extend the Warranty Period, but any such
repaired or replaced product shall be covered by
the balance of the original Warranty Period. If
Siemens Water Technologies Corp. determines
that any claimed breach is not, in fact, covered by
this warranty, the customer shall pay Siemens
Water Technologies Corp.'s then customary
charges for any repair or replacement.
The foregoing warranty is conditioned upon the
customer's (i) the customer shall have operated
and maintained the equipment in accordance
with all instructions provided by Siemens Water
Technologies Corp. (ii) the customer shall not
have made any unauthorized repairs or
alterations; (iii) the customer shall not be in
default of any payment obligation to Siemens
Water Technologies Corp. (iv) if requested, the
customer will deliver the equipment to a Siemens
Water Technologies Corp. authorized service
center and the customer shall pay all inbound
and outbound freight costs; (v) the customer
must provide a complete and detailed description
of the problem including, without limitation, the
Siemens Water Technologies Corp. job number,
date of delivery, date of installation, date of start-
up and the operating conditions of the unit(s); (vi)
return a duly completed Start -Up an Field Test
Report to Siemens Water Technologies Corp.
within thirty (30) days of start-up; and (vii) for
equipment which is destined for extended
storage, such equipment must have been stored
in accordance with the Storage Requirements
detailed in the operation and maintenance
manual (storage of equipment does not extend
the Warranty Period).
The foregoing warranty does not extend to, and
Siemens Water Technologies Corp. assumes no
responsibility for, (i) the installation quality or any
service defects resulting therefrom unless a
Siemens Water Technologies Corp.
representative or designee supervised the
installation; (ii) in the event that the unit size and
location are predetermined by someone other
than Siemens Water Technologies Corp. or our
local representative, the serviceability and/or
performance of the unit for the specified design
and/or actual operating conditions (this exclusion
shall not apply if all necessary design information
is submitted to and approved in writing by
Siemens Water Technologies Corp.); (iii) any
auxiliary equipment or accessories supplied by
Siemens Water Technologies Corp. but
manufactured by others (the original
manufacturer's warranty, if any, shall apply to
such products); (iv) damage to the equipment or
products resulting from normal wear, abuse,
neglect or operation in a manner inconsistent
with Siemens Water Technologies'
recommendations; and (v) damage to equipment
or products that have been modified, tampered
with or altered without written consent from
Siemens Water Technologies.
In addition to the foregoing conditions and
limitations, the following product -specific
limitations and conditions must be satisfied for
the foregoing warranty to apply:
This warranty does not cover damage
caused by chemical action or abrasive
material (including, without limitation,
particulates in the makeup water), damage
caused by handling or during transportation,
or damage arising from misuse, installation
or any other cause beyond Siemens Water
Technologies' control. Standard units not in
outdoor configurations are not warranted in
outdoor applications.
2. If a non -potable water source is used as
primary or secondary dilution water to the
PolyBlend® unit, the warranty period shall
not exceed ninety (90) days from the date of
shipment.
HydroForce Product Warranty
The HydroForce® mixing assembly, part of the
PolyBlend® product line, is covered for the life of
the product by the limited warranty set forth
herein, provided that the limited lifetime warranty
extends only to the original user of the product.
9/1 /06
E-8

THE WARRANTIES SET FORTH ABOVE ARE
SIEMENS WATER TECHNOLOGIES CORP.'S
SOLE AND EXCLUSIVE WARRANTIES.
SIEMENS WATER TECHNOLOGIES CORP.
MAKES NO OTHER WARRANTIES OF ANY
KIND, EXPRESS OR IMPLIED,
INCLUDING WITHOUT LIMITATION, ANY
WARRANTY OF MERCHANTABILITY OR OF
FITNESS FOR A PARTICULAR PURPOSE,
ALL WARRANTIES ARISING FROM COURSE
OF DEALING AND USAGE OF TRADE AND
ALL SUCH EXPRESS OR IMPLIED
WARRANTIES ARE HEREBY DISCLAIMED.
THE REMEDIES PROVIDED ABOVE ARE THE
CUSTOMER'S SOLE REMEDIES FOR
SIEMENS WATER TECHNOLOGIES' FAILURE
TO COMPLY WITH ITS OBLIGATIONS.
CORRECTION OF ANY NONCONFORMITY IN
THE MANNER AND FOR THE PERIOD OF
TIME PROVIDED ABOVE SHALL
CONSTITUTE COMPLETE FULFILLMENT OF
ALL THE WARRANTY LIABILITIES OF
SIEMENS WATER TECHNOLOGIES CORP.
WHETHER THE CLAIMS OF THE PURCHASER
ARE BASED IN CONTRACT, IN TORT
(INCLUDING NEGLIGENCE) OR OTHERWISE
WITH RESPECT TO OR ARISING OUT OF THE
WORK PERFORMED HEREUNDER.
LIMITATION OF LIABILITY:
NOTWITHSTANDING ANYTHING ELSE TO
THE CONTRARY, SIEMENS WATER
TECHNOLOGIES CORP. AND ITS SUPPLIERS
AND ANY AFFILIATED COMPANIES SHALL
NOT BE LIABLE FOR ANY CONSEQUENTIAL,
INCIDENTAL, SPECIAL, PUNITIVE OR OTHER
INDIRECT DAMAGES, AND SIEMENS WATER
TECHNOLOGIES' TOTAL LIABILITY ARISING
AT ANY TIME FROM THE SALE OR USE OF
THE EQUIPMENT SHALL NOT EXCEED THE
PURCHASE PRICE PAID FOR THE
EQUIPMENT. THESE LIMITATIONS APPLY
WHETHER THE LIABILITY IS BASED ON
CONTRACT, TORT, STRICT LIABILITY OR
ANY OTHER THEORY.
Whether in or out of warranty, a Return Materials
Authorization number (RMA) is required and can
be obtained by calling our customer service
department telephone at 800.882.6466. Have the
make, model, and serial number of the item being
returned. Reference the RMA number on the
outside of the shipping container.
9/1 /06
E-9

Differential Pressure Switch
Location of Differential Pressure Switch
The high pressure port connects to the inlet manifold between the
solenoid valve and the rotameter/rate-adjusting valve. The low
pressure port connects to the discharge side of the rotameter.
Function of Differential Pressure Switch
The differential pressure switch ensures sufficient water flow is
present before the polymer pump is energized. This integral,
automatic safety feature eliminates the problem of overfeeding neat
polymer to an application without proper dilution.
In operation, the rate valve is adjusted to produce the desired flow
through the system. This causes a pressure drop to occur across the
valve which is applied to the differential pressure switch.
If supply pressure decreases enough to affect flow rate or if back
pressure between the PolyBlend and the point of solution application
increases enough to affect flow rate, the differential pressure across
the rotameter and valve decreases. This causes power to be
interrupted to the polymer pump and prevents damage to the mixing
system caused by extremely high viscosity developing in the mixing
chamber.
NOTICE: If system pressure or flow are not adequate, investigate the cause of
lack of flow. (For example, inadequately sized piping can produce
Inadequate flow.) To avoid undesirable water dilution conditions and
damage to equipment, do not bypass or adjust the differential pressure
switch for a lower pressure/flow setting.
Question: Why doesn't the polymer pump tum off when / turn the water off using
the rotameter?
The differential pressure switch senses flow on either side of a
pressure drop. Because the rotameter is the sensing point, the rotameter
closing is the only cause of loss of flow that the differential pressure
switch cannot see.
Test the differential switch by turning off the source water or the
discharge flow. (See step 5 on the next page.)
=16

Differential Pressure Switch
Adjusting the Differential Pressure Switch
Adjust the PolyBlend differential pressure switch only if pressure and flow
to the system are adequate.
The adjustment logic is the opposite of what you might expect. The
PolyBlend differential pressure switches have a red light (on the left side)
that lights up whenever source water flow is too low and the polymer
pump is disabled. The pump stops pumping when the flow is too low.
Low flow may be from lack of incoming water or from too much back
pressure on the outgoing side.
Adjustment
System Reaction
1.
Turn the PolyBlend rotameter until water flow is at
maximum on the flow gauge.
2.
Screw in the differential pressure knob until the red alarm
Polymer pump is disabled.
light goes on.
3.
Back off the differential pressure knob until the red alarm
The pump starts again.......
light goes off.
4.
4a.
4b.
If you want very close
If you want to make the
Step 4 determines how
control of flow, leave the
system "more forgiving"
"forgiving" the system is
knob at this setting.
prior to shutdown, continue
before it shuts down due to
to turn the knob another
inadequate flow.
1-2 turns.
At this setting, any loss of
The further you turn the
flow (as observed by the
knob, the more How can be
rotameter) results in the
lost before the pump is
PUMP being disabled.
disabled.
5.
To test sensitivity and operation, turn off the water at the
As the source or discharge
source or the solution at the discharge.
is turned off, the float in the
The float in the flow meter will fall more for the control knob
flow meter falls and the
setting described in step 41) than, for 4a (above).
pump is disabled.
6.
Set the rotameter for the desired flow.
Retest (as in step 5).
ME

The REM-1 E Digital Display Controller serves as
either a pump remote control station or a
proportional pump controller (4-20 mA input) or
both. The REM-1 E can be used to vary the output of
any Liquid Metronics (LMI) Series AA7, A7, B7, or C7
metering pump when those pumps are placed in
the external mode. This is truly a "plug'n-play'
accessory. A simple connection of 4-conductor
cable from the control unit to the external input
jack of the LMI pump is all that is required for start-
up. Power is supplied by a 15 VDC source from the
LMI pump through the 4-conductor cable.
The controller output, in the form of contact
closures of 80 ms duration, triggers the LMI pump.
In the internal mode, output is 0-100 strokes -per -
hour (sph) or 0-100 strokes -per -minute (spm). A
touch of the pressure -sensitive keys varies the
SIEMENS
output, which is displayed in large, easy -to -read
LCD digital format. Changes left for longer than 5
seconds are saved in non-volatile memory. In the
external mode, output is from 0-100 sph or 0-100
spm directly proportional to the 4-20 mA analog
input signal. Ten feet of 3-conductor cable and
connectors are supplied as standard for the 4-20
mA application. Zero and span adjustments may be
done through the outside keys of the controller.
In the "OFF" position, the 15 VDC power source will
be present, but the controller output will be zero.
The display will read OFF. The rugged,
polycarbonate NEMA 4X enclosure is easily wall -
mounted near the associated pump, or can be
remotely located, using standard cable/connector
sets available from Siemens.

REM - 1 E
LMI PUMP
PART NOS.
3.75" ---I --1 2.19" i--
�IEMENi
REM-1E
5.19" .w
L
Output to LMI Pump
cable and 4—pin connectors, 01 40
(2 ft. supplied standard) 01 J0
23 02
J-301 J-302
(looking into connectors on REM-1 E)
RM1974183 CABLE
2723001 3 PIN CONNECTOR
25643 4 PIN CONNECTOR
15 Vac
+V
cNo
EXT. PWR.
Ski ~mom ;g
rid
194
7ERO AND SPAN
Revised 3a-01
4-20mA Input
wires will be tagged
at factory for
proper connection
In fleld,
NOTE. J-301 PIN NUMBERS CORRESPOND TO IDENTICAL PIN NUMBERS ON
LMi PUMP REMOTE SIGNAL INPUT CONNECTORS.
CONNECTIONS
I J---301, J-302 1
CABLE
INSIDE REM-1 ❑ 1 CONNECTORS
I CONNECTIONS
4V wnrrE
J-301, Pin #1
i RED
Future Use
GND BLACK
TRIG GREEN
1 J-301, Pin 3
J-301, Pin 2
WRITE
GREEN
Power — (Common}
Pump Trigger r+1Sv0C]
4—Pin Connector J 301
+V RED
J-301, Pin 4
BLACK
Power + (+15VDC]
ai1T BLACK ._
J-302, Pin 2
jf
BLACK
Signal Common
3—Pin Connector J-302
External Control'
SHIELD GREEN _
I J--302, Pin 1
WHITE
Shield (meth. ground)
4-20mADC
4-20 IN RED
I J-302, Pin 3
RED
4--20 r A signal
220.SL Input impedance
ADJUSTMENTS
CALIBRATION
i. Press MODE key to enter the off mode-
l. Pump output will stop. With OFF shown in the display,
press and hold the MODE button until the display
shows 'SPn'.
5. After three seconds, the upper span limit will be displayed.
The default is 100 SPM, {and the maximum allowed if
connected to an LMI metering pump}.
4. Increase or decrea se the upper limit by using the arrow
keys.
5. Press MODE to accept the new value and advance to
the minimum span limit adjustment.
6. The minimum span limit and default is ❑. Use the arrow
keys to change the lower span limit.
7. Then press MODE to continue to the CAL section and
fallow instrujotions at right starting at #3, or press
MODE twice to return to the OFF mode.
1. From the OFF mode press and hold the MODE button
until the display changes to 'SPn', then to the upper spur
lirnit.
2. Press MODE twice until the dis lay shows CAL.
3. Press one of the arrow keys or Q (pressing MODE wit:
skip the CAL eequence)
4. Display shows C4. (Calibration — 4mA)
5. Adjust input to a stable 4.00 mA sl nol for at nest 10
seconds, then push both arrow Q buttons. 'ERR'
means input is not near 4mA.
e. Display will change to C20.
7. Adjust input to 20.00 mA si nof for at least 10 seconds,
then push both arrow 0 f buttons.
S. After the calibration sequence Is completed (or skipped),
the display on the REM-1E will return to OFF.
- NOTE: CASKET KIT P/N K7809901 AVAILABLE FOR PANEL MOUNTING.
The information provided in this brochure contains merely general descriptions or
characteristics of performance which in case of actual use do not always apply as described or
which may change as a result of further development of the products. An obligation to
provide the respective characteristics shall only exist if expressly agreed in terms of the
contract.
Siemens
Water Technologies
595 Industrial Drive
Bradley, IL 60915, USA
www.usfilter.com
[e-mail]
Literature No. ST-REM1 E-DS-0606
815.929.4101 to 1.
Bradley, IL 60915
Subject to change without notice.
©2006 Siemens Water Technologies Corp.
E-13

DIAPHRAGM PUMP INFORMATION
WARNING: ALWAYS wear protective
clothing, face shield, safety glasses and gloves
when working near or performing and
maintenance or replacement on your pump. See
MSDS Sheet from polymer supplier foe
additional precautions.
OUTPUT ADJUSTMENT CONTROLS
In most external controlled pumps the uppermost
knob serves as speed control. Graduations for
the Speed Knob appear directly on the face of the
control panel. The largest knob below is Stroke
Control.
1. Speed adjustment: Speed control provides
adjustment of the percent of maximum strokes
per minute. Turning this clockwise increase
stroke frequency. Note AA7 Series Only:
When operating pump in the external mode, the
speed control knob should be fully turned counter
clockwise. A click indicates pump is in external
mode.
2. Stroke Adjustment; Stroke control
provides adjustment of percent of maximum
Liquifram (diaphragm) travel. Turning this knob
counterclockwise increases percent output per
stroke. Only adjust while pump is running.
PRIMING THE PUMP
Hold tip of syringe firmly in fitting with one
hand while using the other hand to pull back on
plunger. Repeat until a small amount of polymer
is drawn into the syringe. The pump is now
primed.
PUMP CALIBRATION
Perform calibration if your system application
requires it. Normally calibration is NOT required.
You will need:
- A watch
- A calculator
- Calibrated cylinder (with at least 1000 ml
capacity.
- Length of hose or tubing (same I.D. as
pump ports)
1. Maintain all usual connections to the
PolyBlend unit except disconnect the polymer
suction line at pump input. The flow meter and
pump setting should be those used for normal
service.
2. Connect hose or tubing to the pump input.
Place the free end of the tubing in the graduated
cylinder.
3. Fill the cylinder with polymer to its
measured capacity (for example, 1000 ml etc.).
4. Turn on the metering pump. Allow the
pump to run until all air has been exhausted from
the tubing and pump and polymer is injected into
the mixing chamber.
5. Stop the pump.
6. Refill the cylinder to the measured
capacity.
7. Start the pump again, and start timing as
the pump runs. For best results, let the pump run
long enough to pump at least half of the polymer
out of the graduated cylinder. (in general, the
longer the calibration period, the greater the
accuracy of the measurement).
8. Stop the pump. Record the time and level
of the polymer remaining in the cylinder. Fill in
the following equation to find the volume of
polymer pumped per one unit of time (a minute,
an hour, or a day).
Starting ml - Remaining ml = ml/Time
Calibration period
9. Compare the actual volume pumped to the
desired volume, and adjust pump controls.
10. Check volume again to confirm the new
settings.
E-14

PRESSURE CONTROL
(B and C series only)
A capped potentiometer is located on the face
plate of the diaphragm pump. This potentiometer
is for pressure control or power to the pump
solenoid. Since the PolyBlend unit is equipped
with a 20 PSI backpressure/check valve, the
potentiometer should be set for full power or full
clockwise.
NOTE: This is preset at the factory. In a case
where obvious over -pumping is present, this
potentiometer may be adjusted counter-
clockwise.
Liquifram (Diaphragm) Replacement
When replacing the Liquifram, valve balls, seal
rings and the injection check valve spring should
also be replaced.
Carefully depressurize, drain and
disconnect the pump discharge and suction lines.
Place the suction tubing into a container of
mineral oil. Turn the pump on to flush the head
assembly. Once the pump head has been flushed,
lift the suction tubing out of the mineral oil and
continue to pump air into the pump head until the
pump head is purged.
2. Start the pump. While running, set the
stroke knob to zero and turn the pump off.
NOTE: See section on proper zeroing.
3. With the unit off, unscrew the Liquifram
by carefully grasping the outer edge of the
Liquifram and turning it counter clockwise.
Discard old Liquifram disk if so equipped (locate
behind the Liquifram) and check that the size
code matches the size code on the replacement
Liquifram (see illustration).
4. Reinstall the disk so alignment pin on the
disk (if present) seats in the recessed hole in the
EPU.
WARNING: Take care not to scratch the Teflon
face of the new Liquifram.
For Series B, C, & E
size coda
.ram Marking
NOTE:
Size code markings for pumps
supplied with 6.0 t.iquiframs—
(diaphragms) should be referenced
to the 6.0 Black Adapter, not the
3.0 Spacer
For Series A, J, & P
Liquifram'" Size Code Marking
Size Code
Marking on Back
Liquifram'"
Disk
ecessed
Hole
5. Start the pump and turn the stroke knob to
the setting indicated on the Stroke Setting Chart
which matches the pump model number located
on the pump dataplate. With the pump stoking
(running), screw on the new Liquifram clockwise
until the center begins to buckle inward. Stop the
pump.
Liquifram Stroke Setting Chart
Pump Series Stroke Knob Settings
A11 AA, B72, C72, 90%
C77 70%
6. Grasp the outer edge of the Liquifram
and adjust by screwing it in or out so that the
center of the Liquifram is flush with the outside
of the spacer edge (see illustration).
STRAIGHT EDGE LMI LIQUIFRAPS
Ur"I"I
INCORRECT CORRECT INCORRECT
(Liquifram'" is flush with spacer and straight edge.)
7. Once the Liquifram is properly
positioned, remount the pump head to the spacer
using the four (4) screws. Tighten in a crisscross
pattern. After one week of operation, recheck the
screws and tighten if necessary.
E-15

Seal Ring, Ball and Injection Check Valve
Spring Replacement
1. Carefully depressurize, drain and
disconnect the discharge and suction lines. Place
the suction tubing into a container of mineral oil.
Turn the pump on to flush the head assembly.
After flushing, lift the suction tubing out of the
mineral oil and continue to pump air into the
pump head until the pump head is purged. If the
liquid cannot be pumped due to Liquifram
rupture, with protective gloves, carefully
disconnect the tubing and four screws to remove
the head. Immerse the head in mineral oil or
other neutralizing solution.
IMPORTANT: Before disassembling valves,
note the orientation of seal ring and ball. (See
illustration).
2. Carefully disconnect one tubing
connection and fitting at a time and remove the
worn seal ring and ball. Carefully loosen sealing
by prying side to side using a small screw driver
through the center hole of the seal ring.
3. Install new seal ring and ball in each
location.
IMPORTANT: Note correct orientation.
4. Install the new spring valve in the
Injection Check Valve.
Seal Ring, Ball and Injection Check Valve
Spring Replacement
Order of Installation
Check Pump for Proper Zeroing
(Stroke Knob)
1. With pump running, turn stroke knob
counter clockwise toward zero or end of black or
red band.
2. LISTEN to the clicking as the pump is
running. The pump should operate quietly at the
zero position (no clicking).
3. If the pump continues to click at zero or
stops clicking before zero is reached, the pump
must be reset.
i:51y

Type I — Push on Knob
Rezeroin;3 and Stroke Knob Disassembly and
Assembly
1. Remove stroke knob from the pump by
grasping the knob firmly and pulling it toward
you.
2. Pry off the yellow cap.
3. Place the knob on a flat surface.
4. Using needle nose pliers, squeeze the
inner section up together while lifting the outer
section up.
5. Push the inner section back onto the "D"
shaped stroke shaft.
6. With the pump running, zero the pump by
turning the inner section of the knob counter
clockwise until the pump stops clicking.
7. Position the outer section of the knob so
that the pointer aligns with zero on the nameplate
or end of the black or red band.
8. Push down on the outer section (a snap
sound indicates parts are locked together).
9. Replace the yellow cap over the outer
section of the knob, aligning the tabs on the cap
with the slots inside the knob.
Stroke Knob Assembly (Type I)
�a
5 s
T
R
K
E
� Bm
Type III Collet Knob
Rezeroin;3 and Stroke Knob Disassembly and
Assembly
1. Remove yellow cap.
2. Hold knob with soft jaw pliers.
3. Disconnect knob by loosening 5/16"
(8mm) collet nut. There is no need to remove nut.
4. Remove knob by pulling towards you.
5. With pump running, zero the pump using
a screwdriver to turn the stroke shaft counter-
clockwise until the pump just stops clicking.
6. Pump is now zeroed.
7. Position knob at zero, or the end of the low
range band, and tighten 5/16" (8mm) collet nut.
8. Replace yellow cap.
E-17

1= T 0DO) :z
Integral Horsepower
AC Induction Motors
01313, WPI, WPII Enclosure
TEFC Enclosure
Explosion Proof
Installation & Operating Manual
8/05 M N400
E-18

Section 1
General Information
Overview This manual contains general procedures that apply to Baldor Motor products. Be sure to read and
understand the Safety Notice statements in this manual. For your protection, do not install, operate or
attempt to perform maintenance procedures until you understand the Warning and Caution statements. A
Warning statement indicates a possible unsafe condition that can cause harm to personnel. A Caution
statement indicates a condition that can cause damage to equipment.
Important: This instruction manual is not intended to include a comprehensive listing of all details for all
procedures required for installation, operation and maintenance. This manual describes general
guidelines that apply to most of the motor products shipped by Baldor. If you have a question
about a procedure or are uncertain about any detail, Do Not Proceed. Please contact your Baldor
distributor for more information or clarification.
Before you install, operate or perform maintenance, become familiar with the following:
• NEMA Publication MG-2, Safety Standard for Construction and guide
for Selection, Installation and Use of Electric Motors and Generators.
• The National Electrical Code
• Local codes and Practices
Limited Warranty
1. Most Baldor products are warranted for 18 months from the date of shipment to Baldor's customer from Baldor's
district warehouse or, if applicable, from Baldor's factory. Baldor Standard-E® standard efficient motors are
warranted for 24 months. Standard-E is limited to three phase, general purpose, 1-200 HP ratings that fall under
the Energy Policy Act (EPAct). Baldor Super-E® premium efficient motors are warranted for 36 months. Baldor
IEEE841 motors are warranted for 60 months. All warranty claims must be submitted to a Baldor Service Center
prior to the expiration of the warranty period.
2. Baldor will, at its option repair or replace a motor which fails due to defects in material or workmanship during the
warranty period if:
a. the purchaser presents the defective motor at or ships it prepaid to, the Baldor plant in Fort Smith, Arkansas
or one of the Baldor Authorized Service Centers and
b. the purchaser gives written notification concerning the motor and the claimed defect including the date
purchased, the task performed by the Baldor motor and the problem encountered.
3. Baldor will not pay the cost of removal of any electric motor from any equipment, the cost of delivery to Fort Smith,
Arkansas or a Baldor Authorized Service Center, or the cost of any incidental or consequential damages resulting
from the claimed defects. (Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above exclusion may not apply to you.) Any implied warranty given by laws shall be limited to
the duration of the warranty period hereunder. (Some states do not allow limitations on how long an implied
warranty lasts, so the above limitation may not apply to you.)
4. Baldor Authorized Service Centers, when convinced to their satisfaction that a Baldor motor developed defects in
material or workmanship within the warranty period, are authorized to proceed with the required repairs to fulfill
Baldor's warranty when the cost of such repairs to be paid by Baldor does not exceed Baldor's warranty repair
allowance. Baldor will not pay overtime premium repair charges without prior written authorization.
5. The cost of warranty repairs made by centers other than Baldor Authorized Service Centers WILL NOT be paid
unless first authorized in writing by Baldor.
6. Claims by a purchaser that a motor is defective even when a failure results within one hour after being placed into
service are not always justified. Therefore, Baldor Authorized Service Centers must determine from the condition
of the motor as delivered to the center whether or not the motor is defective. If in the opinion of a Baldor
Authorized Service Center, a motor did not fail as a result of defects in material or workmanship, the center is to
proceed with repairs only if the purchaser agrees to pay for such repairs. If the decision is in dispute, the
purchaser should still pay for the repairs and submit the paid invoice and the Authorized Service Center's signed
service report to Baldor for further consideration.
7. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
E-19

Safety Notice: This equipment contains high voltage! Electrical shock can cause serious or fatal injury.
Only qualified personnel should attempt installation, operation and maintenance of
electrical equipment.
Be sure that you are completely familiar with NEMA publication MG-2, safety standards
for construction and guide for selection, installation and use of electric motors and
generators, the National Electrical Code and local codes and practices. Unsafe
installation or use can cause conditions that lead to serious or fatal injury. Only qualified
personnel should attempt the installation, operation and maintenance of this equipment.
WARNING: Do not touch electrical connections before you first ensure that
power has been disconnected. Electrical shock can cause serious
or fatal injury. Only qualified personnel should attempt the
installation, operation and maintenance of this equipment.
WARNING:
Be sure the system is properly grounded before applying power.
Do not apply AC power before you ensure that all grounding
instructions have been followed. Electrical shock can cause
serious or fatal injury. National Electrical Code and Local codes
must be carefully followed.
WARNING:
Avoid extended exposure to machinery with high noise levels. Be
sure to wear ear protective devices to reduce harmful effects to
your hearing.
WARNING:
This equipment may be connected to other machinery that has
rotating parts or parts that are driven by this equipment. Improper
use can cause serious or fatal injury. Only qualified personnel
should attempt to install operate or maintain this equipment.
WARNING:
Do not by-pass or disable protective devices or safety guards.
Safety features are designed to prevent damage to personnel or
equipment. These devices can only provide protection if they
remain operative.
WARNING:
Avoid the use of automatic reset devices if the automatic restarting
of equipment can be hazardous to personnel or equipment.
WARNING:
Be sure the load is properly coupled to the motor shaft before
applying power. The shaft key must be fully captive by the load
device. Improper coupling can cause harm to personnel or
equipment if the load decouples from the shaft during operation.
WARNING:
Use proper care and procedures that are safe during handling,
lifting, installing, operating and maintaining operations.
Improper methods may cause muscle strain or other harm.
WARNING:
Before performing any motor maintenance procedure, be sure that
the equipment connected to the motor shaft cannot cause shaft
rotation. If the load can cause shaft rotation, disconnect the load
from the motor shaft before maintenance is performed. Unexpected
mechanical rotation of the motor parts can cause injury or motor
damage.
WARNING:
Disconnect all electrical power from the motor windings and
accessory devices before disassembly of the motor. Electrical
shock can cause serious or fatal injury.
WARNING:
Do not use non UL/CSA listed explosion proof motors in the
presence of flammable or combustible vapors or dust. These
motors are not designed for atmospheric conditions that require
explosion proof operation.
E-20

Safety Notice Continued
WARNING: Motors that are to be used in flammable and/or explosive
atmospheres must display the UL label on the nameplate along with
CSA listed logo.
Specific service conditions for these motors are defined in
NFPA 70 (NEC) Article 500.
WARNING:
UL rated motors must only be serviced by authorized Baldor
Service Centers if these motors are to be returned to a flammable
and/or explosive atmosphere.
Caution:
To prevent premature equipment failure or damage, only qualified
maintenance personnel should perform maintenance.
Caution:
Do not lift the motor and its driven load by the motor lifting
hardware. The motor lifting hardware is adequate for lifting only the
motor. Disconnect the load from the motor shaft before moving the
motor.
Caution:
If eye bolts are used for lifting a motor, be sure they are securely
tightened. The lifting direction should not exceed a 20' angle from
the shank of the eye bolt or lifting lug. Excessive lifting angles can
cause damage.
Caution:
To prevent equipment damage, be sure that the electrical service is
not capable of delivering more than the maximum motor rated amps
listed on the rating plate.
Caution:
If a HI POT test (High Potential Insulation test) must be performed,
follow the precautions and procedure in NEMA MG-1 and MG-2
standards to avoid equipment damage.
If you have any questions or are uncertain about any statement or procedure, or if you
require additional information please contact your Baldor distributor or an Authorized
Baldor Service Center.
E-21

Receiving Each Baldor Electric Motor is thoroughly tested at the factory and carefully packaged for
shipment. When you receive your motor, there are several things you should do
immediately.
1. Observe the condition of the shipping container and report any damage
immediately to the commercial carrier that delivered your motor.
2. Verify that the part number of the motor you received is the same as the part
number listed on your purchase order.
Storage If the motor is not put into service immediately, the motor must be stored in a clean, dry
and warm location. Several precautionary steps must be performed to avoid motor
damage during storage.
1. Use a "Megger" periodically to ensure that the integrity of the winding insulation
has been maintained. Record the Megger readings. Immediately investigate
any significant drop in insulation resistance.
2. Do not lubricate bearings during storage. Motor bearings are packed with
grease at the factory. Excessive grease can damage insulation quality.
3. Rotate motor shaft at least 10 turns every two months during storage (more
frequently if possible). This will prevent bearing damage due to storage.
4. If the storage location is damp or humid, the motor windings must be protected
from moisture. This can be done by applying power to the motors' space
heater (if available) while the motor is in storage.
Unpacking Each Baldor motor is packaged for ease of handling and to prevent entry of
contaminants.
To avoid condensation inside the motor, do not unpack until the motor has
reached room temperature. (Room temperature is the temperature of the room
in which it will be installed). The packing provides insulation from temperature
changes during transportation.
2. When the motor has reached room temperature, remove all protective wrapping
material from the motor.
Handling The motor should be lifted using the lifting lugs or eye bolts provided.
1. Use the lugs or eye bolts provided to lift the motor. Never attempt to lift the
motor and additional equipment connected to the motor by this method. The
lugs or eye bolts provided are designed to lift only the motor. Never lift the
motor by the motor shaft or the hood of a WPI I motor.
2. When lifting a WPII (weatherproof Type 2) motor, do not lift the motor by
inserting lifting lugs into holes on top of the cooling hood. These lugs are to be
used for hood removal only. A spreader bar should be used to lift the motor by
the cast lifting lugs located on the motor frame.
3. If the motor must be mounted to a plate with the driven equipment such as
pump, compressor etc., it may not be possible to lift the motor alone. For this
case, the assembly should be lifted by a sling around the mounting base. The
entire assembly can be lifted as an assembly for installation. Do not lift using
the motor lugs or eye bolts provided.
If the load is unbalanced (as with couplings or additional attachments)
additional slings or other means must be used to prevent tipping. In any event,
the load must be secure before lifting.
E-22

Section 2
Installation & Operation
Overview Installation should conform to the National Electrical Code as well as local codes and
practices. When other devices are coupled to the motor shaft, be sure to install
protective devices to prevent future accidents. Some protective devices include,
coupling, belt guard, chain guard, shaft covers etc. These protect against accidental
contact with moving parts. Machinery that is accessible to personnel should provide
further protection in the form of guard rails, screening, warning signs etc.
Location It is important that motors be installed in locations that are compatible with motor
enclosure and ambient conditions. Improper selection of the motor enclosure and
ambient conditions can lead to reduced operating life of the motor.
Proper ventilation for the motor must be provided. Obstructed airflow can lead to
reduction of motor life.
1. Open Drip-proof/WPI motors are intended for use indoors where atmosphere is
relatively clean, dry, well ventilated and non -corrosive.
2. Totally Enclosed and WPII motors may be installed where dirt, moisture or dust are
present and in outdoor locations.
Chemical Duty enclosed motors are designed for installations with high corrosion or
excessive moisture conditions. These motors should not be placed into an environment
where there is the presence of flammable or combustible vapors, dust or any combustible
material, unless specifically designed for this type of service.
Mounting The motor must be securely installed to a rigid foundation or mounting surface to
minimize vibration and maintain alignment between the motor and shaft load. Failure to
provide a proper mounting surface may cause vibration, misalignment and bearing
damage.
Foundation caps and sole plates are designed to act as spacers for the equipment they
support. If these devices are used, be sure that they are evenly supported by the
foundation or mounting surface.
After installation is complete and accurate alignment of the motor and load is
accomplished, the base should be grouted to the foundation to maintain this alignment.
The standard motor base is designed for horizontal or vertical mounting. Adjustable or
sliding rails are designed for horizontal mounting only. Consult your Baldor distributor or
authorized Baldor Service Center for further information.
Alignment \ Accurate alignment of the motor with the driven equipment is extremely important.
y 1. Direct Coupling
For direct drive, use flexible couplings if possible. Consult the drive or equipment
manufacturer for more information. Mechanical vibration and roughness during
operation may indicate poor alignment. Use dial indicators to check alignment. The
space between coupling hubs should be maintained as recommended by the
coupling manufacturer.
nd-Play Adjustment
Th I osition of the motor frame with respect to its load is also emely
important. otor bearings are not designed for excess' xternal axial thrust
loads. Improper a ent will cause failure.
3. Pulley Ratio
The pulley ratio should not exceed
4. Belt Drive
Align sheaves car to minimize belt wear and axial b loads (see End -Play
Adjustmen e t tension should be sufficient to prevent belt slip at rated
spe d load. However, belt slippage may occur during starting.
Qldtioo'n: Do not over tension belts.
5. Sleeve bearing motors are only suitable for coupled loads.
E-23

Doweling & Bolting After proper alignment is verified, dowel pins should be inserted through the motor feet
into the foundation. This will maintain the correct motor position should motor removal be
required. (Baldor motors are designed for doweling.)
1. Drill dowel holes in diagonally opposite motor feet in the locations provided.
2. Drill corresponding holes in the foundation.
3. Ream all holes.
4. Install proper fitting dowels.
5. Mounting bolts must be carefully tightened to prevent changes in alignment. Use a
flat washer and lock washer under each nut or bolt head to hold the motor feet
secure. Flanged nuts or bolts may be used as an alternative to washers.
Power Connection Motor and control wiring, overload protection, disconnects, accessories and grounding
should conform to the National Electrical Code and local codes and practices.
Conduit Box For ease of making connections, an oversize conduit box is provided. The box can be
rotated 360' in 90' increments. Auxiliary conduit boxes are provided on some motors for
accessories such as space heaters, RTD's etc.
AC Power Connect the motor leads as shown on the connection diagram located on the name plate
or inside the cover on the conduit box. Be sure the following guidelines are met:
1. AC power is within ±10% of rated voltage with rated frequency. (See motor name
plate for ratings).
OR
2. AC power is within ±5% of rated frequency with rated voltage.
OR
3. A combined variation in voltage and frequency of ±10% (sum of absolute values) of
rated values, provided the frequency variation does not exceed ±5% of rated
frequency.
Performance within these voltage and frequency variations are shown in Figure 2-1.
E-24

+20
a
0
E. +5
i
G!
IL L. 0
0
0
-5
N
G!
C1
_
s -10
a
-15
IIIIIIIIIIIIIISQil
Figure 2-1 Typical Motor Performance VS Voltage Variations
Maximum
Full -Load
Torque
Current
/
Full -Load
Power
Current
Factor
/
Efficiency
Efficiency
Power
Maximum
Factor
Torque
-15 -10 -5 0
Voltage Variations (%)
+5 +10 +15
E-25

First Time Start Up Be sure that all power to motor and accessories is off. Be sure the motor shaft is
disconnected from the load and will not cause mechanical rotation of the motor shaft.
1.
Make sure that the mechanical installation is secure. All bolts and nuts are tightened
etc.
2.
If motor has been in storage or idle for some time, check winding insulation integrity
with a Megger.
3.
Inspect all electrical connections for proper termination, clearance, mechanical
strength and electrical continuity.
4.
Be sure all shipping materials and braces (if used) are removed from motor shaft.
5.
Manually rotate the motor shaft to ensure that it rotates freely.
6.
Replace all panels and covers that were removed during installation.
7.
Momentarily apply power and check the direction of rotation of the motor shaft.
8.
If motor rotation is wrong, be sure power is off and change the motor lead
connections. Verify rotation direction before you continue.
9.
Start the motor and ensure operation is smooth without excessive vibration or noise.
If so, run the motor for 1 hour with no load connected.
10. After 1 hour of operation, disconnect power and connect the load to the motor shaft.
Verify all coupling guards and protective devices are installed. Ensure motor is
properly ventilated.
Coupled Start Up This procedure assumes a coupled start up. Also, that the first time start up procedure
was successful.
1. Check the coupling and ensure that all guards and protective devices are installed.
2. Check that the coupling is properly aligned and not binding.
3. The first coupled start up should be with no load. Apply power and verify that the
load is not transmitting excessive vibration back to the motor though the coupling or
the foundation. Vibration should be at an acceptable level.
4. Run for approximately 1 hour with the driven equipment in an unloaded condition.
The equipment can now be loaded and operated within specified limits. Do not exceed
the name plate ratings for amperes for steady continuous loads.
Jogging and Repeated Starts Repeated starts and/or jogs of induction motors generally reduce the life of the motor
winding insulation. A much greater amount of heat is produced by each acceleration or
jog than by the same motor under full load. If it is necessary to repeatedly start or jog the
motor, it is advisable to check the application with your local Baldor distributor or Baldor
Service Center.
Heating - Duty rating and maximum ambient temperature are stated on the motor name
plate. Do not exceed these values. If there is any question regarding safe operation,
contact your local Baldor distributor or Baldor Service Center.
E-26

OVERALL
ITEM P/N DESCRIPTION QTY UM
1
10342
TUBING, 3/8" OD X 1/4" ID, POLYETHYLENE
1.00
FT
2
10746
BRACKET, PUMP
2.00
EA
3
1364002
BASE SUB-ASSY. PB600-0
1.00
EA
4
1672006
BOX JUNCTION
1.00
EA
5
1890002
BUMPER, RUBBER
4.00
EA
6
1984005
CABLE ASSY.
1.00
EA
7
*******
CHAMBER ASSY, MIXING (SEE SECTION)
1.00
EA
8
26033
VALVE
1.00
EA
9
2846006
CONTROLLER, REM -ID
1.00
EA
10
2930004
CPLG, PVC, SCH 80 1/2"FPT
1.00
EA
11
*******
FLOWMETER, SUB-ASSY. (SEE SECTION)
1.00
EA
12
5902002
MOTOR
1.00
EA
13
8724903
SWITCH DIFF. PRESSURE
1.00
EA
14
9414003
TUBE BRAIDED SS, 1/2" MPT X 1/2" MPT X 18" LG*
1.00
EA
15
9571341
VALVE SOLENOID
1.00
EA
16
*******
PUMP (SEE SECTION)
1.00
EA
17
1450430
BELT
1.00
EA
18
1693007
BRKT. CHASSIS
2.00
EA
19
1983001
CABLE ASSY., 110V, 8FT GROUNDED, MALE PLG., 16/3
1.00
EA
20
2383003
CHASSIS, BACK
1.00
EA
21
2383004
CHASSIS, FRONT
1.00
EA
22
4684304
GUARD BELT, BOTTOM
1.00
EA
23
4685301
GUARD BELT, TOP
1.00
EA
24
5554000
LABEL, SERIAL PLATE
1.00
EA
25
7070100
PULLEY
1.00
EA
26
7772508
SCREW, MACH, 10-32 X 1/2 SLTD PH, SS
4.00
EA
27
1600312
BOLT, HH, 1/4-20 X 3/4 SS
8.00
EA
28
1600308
BOLT, HH, 1/4-20 X 1/2 SS
10.00
EA
29
1601316
BOLT, HH, 5/16-18 X 1 SS
4.00
EA
30
6020235
NUT, 3/8-24, HEX, SS
2.00
EA
31
7771558
SCREW, MACH, SS PAN HD, PHIL, 8-32 X 1/2
6.00
EA
32
9740300
WASHER, SS, FLAT 1/4"
20.00
EA
33
9741300
WASHER, SS, FLAT, 5/16
4.00
EA
34
9741315
WASHER, SS, SPLIT, LOCK 5/16"
4.00
EA
35
9742300
WASHER, SS, FLAT, 3/8
2.00
EA
36
6020962
NUT, 8-32, HEX
2.00
EA
37
2577264
ELBOW, CONDUIT
3.00
EA
38
2726564
CONNECTOR CORD GRIP
1.00
EA
39
2726562
CONNECTOR W/JACKET 1/2 MPT
1.00
EA
40
5551210
LABEL, POLYBLEND
1.00
EA
E-27

600
D-010
E-28

MIXING CHAMBER 2341101
ITEM
PART NO.
DESCRIPTION
QTY.
1
1411001
BEARING
1
2
1414001
BEARING, THRUST
1
3
1600308
BOLT, HH, 1/4-20 X 1/2
2
4
1600341
BOLT, HH, 1/4-20 X 5
2
5
2124006
CAP, TOP, MIXING CHAMBER
1
6
2124007
CAP, BOTTOM, MIXING CHAMBER
1
7
2650002
COLLAR
2
8
5173601
IMPELLER, PRIMARY
1
9
5173602
IMPELLER, SECONDARY
1
10
5993002
NOZZLE, MIX CHAMBER (MANNICH POLYMER)
1
11
6020031
NUT, 1/4-20, HEX, SS
8
12
6023031
NUT, ACORN, 1/4", S.S.
4
13
6091802
O-RING
2
14
6676001
PLATE, BAFFLE
1
15
7070412
PULLEY
1
16
7802910
SEAL, MECHANICAL
1
17
7854304
SHAFT
1
18
8603001
STUD
4
19
9412801
TUBE, ACRYLIC
1
20
9572323
VALVE, INJ. CHECK
1
21
9740300
WASHER, FLAT, 1/4"
10
22
9740330
WASHER, SS, INT TOOTH, 1/4"
2
23
RM6600021
1/4" S-80 PVC PIPE
1
SOURCE OF SUPPLY FOR PARTS
Siemens Water Technologies
595 Industrial Drive
Bradley, IL 60915
PHONE: [phone]
FAX: [phone]
MC-1101
E-29

MIXING CHAMBER 2341101
MC-1101
E-30

FLOWMETER ASSEMBLY - P/N 4303105
ITEM
PART NO.
DESCRIPTION
QTY.
UM
1
1048005
ADAPTER, SPUD
1
EA
2
3581634
ELBOW, BRASS, 1/4" MPT X 3/8" OD COMP
1
EA
3
4293101
FLOWMETER, KING, IOGPM
1
EA
4
6091302
O-RING, BUNA N
4
EA
A
1040094
ADAPTER, OUTLET, FLOWMETER
I
EA
B
1048402
ADAPTER
I
EA
C
6720702
TOP PLUG, KING
I
EA
D
9579302
VALVE, KING
I
EA
tems with alphabetical callouts are
:omponents of Item #3. They are shown
sere in case you wish to order replacement
)arts.
SOURCE OF SUPPLY FOR PARTS
Siemens Water Technologies
595 Industrial Drive
Bradley, IL 60915
PHONE: [phone]
FAX: [phone]
FM-3105
E-31

Blank Page
E-32

Coupling Nut
4 Function Valve
Return Line
(Pressure Relief )
Return Line
(Venting )
Suction Fitting
Suction Tubing
Weight
Foot Valve
Instruction Supplement
Series AA7
Electronic Metering Pump
Injection Check Valve
Discharge Tubing
AutoPrime Valve
Metering Pump
Housing, E.P.U.
Cover
Speed Knob
Stroke Knob
Power Cord
Metering Pump Component Diagram
201 Ivyland Road
Ivyland, PA 18974 USA
LM I _ TEL: [phone]
MILTON ROY FAX: [phone]
http://www.imipumps.com
ISO 9001 Certified u� � u- NSf CE
\LV
1975.A 08/03
E-33

Series AA7 Drive Assembly Exploded View Diagram
2
350
G
120
340
380
E-34

Series AA7 Drive Assembly Parts List
Key No,
Model Series
Part No.
Description
Qt
AA741, AA751, AA761, AA771, AA781
48016
Control Panel Assembly, 115V
1
1
AA742, AA752, AA762, AA772, AA782
AA743, AA753, AA763, AA773, AA783
AA745, AA755, AA765, AA775, AA785
AA746, AA756, AA766, AA776, AA786
AA747, AA757, AA767, AA777, AA787
48017
Control Panel Assembly, 230-250V
1
AA741, AA751
48034
EPU wl Stroke Adjustment, 11 5V
1
AA742, AA743, AA745, AA746, AA747
AA752, AA753, AA755, AA756, AA757
48035
EPU wl Stroke Adjustment, 230 250V
1
AA761
48036
EPU wl Stroke Adjustment, 11 5V
1
2
AA762, AA763, AA765, AA766, AA767
48037
EPU wl Stroke Adjustment, 230-250V
1
AA771, AA781
48038
EPU wl Stroke Adjustment, 11 5V
1
AA772, AA773, AA775, AA776, AA777
AA782, AA783, AA785, AA786, AA787
48039
EPU wl Stroke Adjustment, 230 250V
1
AA741, AA751
48025
EPU, 115V
1
AA742, AA743, AA745, AA746, AA747
AA752, AA753, AA755, AA756, AA757
48026
EPU, 230 250V
1
-
AA761
48027
EPU,115V
1
AA762, AA763, AA765, AA766, AA767
48028
EPU, 230-250V
1
AA771, AA781
48029
EPU,115V
1
AA772, AA773, AA775, AA776, AA777
AA782, AA783, AA785, AA786, AA787
48030
EPU, 230-250V
1
90
AA7
10973
Seal
1
100
AA7
38886
Stroke Adjustment Bracket
1
105
AA7
48012
Stroke Adjustment Shaft Assembly
1
120
AA7
41227
Screw
8
AA741, AA751, AA761, AA771, AA781
29033CE
Power Cord Assembly,115V
1
AA742, AA752, AA762, AA772, AA782
29039CE
Power Cord Assembly, 230V US
1
130
AA743, AA753, AA763, AA773, AA783
29042CE
Power Cord Assembly, 230V DIN
1
AA745, AA755, AA765, AA775, AA785
29044CE
Power Cord Assembly, 240V UK
1
Key No.
Model Series
Part No.
Description
Qty.
140
AA7
37879
Foot
1
150
AA7
38199
Screw
3
190
AA7
34497
0-Ring1
AA741, AA751, AA761, AA771, AA781
37734
Pulser, 120V
1
200
AA742, AA752, AA762, AA772, AA782
AA743, AA753, AA763, AA773, AA783
AA745, AA755, AA765, AA775, AA785
AA746, AA756, AA766, AA776, AA786
AA747, AA757, AA767, AA777, AA787
37735
Pulser, 230-250V
1
210
AA7
10422
Retaining Ring
1
AA741, AA751, AA761, AA771, AA781
35243
MOV and Capacitor Assy, 11 5V
1
220
AA742, AA752, AA762, AA772, AA782
AA743, AA753, AA763, AA773, AA783
AA745, AA755, AA765, AA775, AA785
AA746, AA756, AA766, AA776, AA786
AA747, AA757, AA767, AA777, AA787
35237
MOV and Capacitor Assy, 230-250V
1
230
AA7
35743
Speed Shaft
1
240
AA7
35744
Dual Pin
1
250
AA7
30803
Gasket
1
260
AA7
30709
Speed Knob
1
280
AA7
38887
Gasket
1
300
AA7
41244
Screw
1
AA76
30374
Stroke Dial
1
340
AA77
29269
Stroke Dial
1
AA78
29268
Stroke Dial
1
350
AA7
31890
Stroke Knob Assembly
1
AA74, AA77
29445
Disk, 0.5
1
380
AA75, AA78
29437
Disk, 0.9
1
AA76
29442
Disk,1.8
1
390
AA7
37974
Cover
1
E-35

Series AA7 Control Panel Detail
Stroke
®
LM
®
Speed
Light
9 GB,T�eW
Knob
B B 06
B
STROKE
B TB
SS
Lowq
LEYEL
90
E
Low Level
EXT 10
a�
Stroke
Light
0 30 40 5
Knob
6
7
S
T
0
0
80
K
E
90
EXT
®10
LOww
INPUT
50/60 FIZ
DISCO NECT
POWER BEFORE
LEYEL
SERVICING
External
Low
Input
Level
Connector
0 0
0
Jack
2003 LMI Milton Roy - USA -All Rights Reserved
Printed in USA
L IM I Specifications subject to change without notice.
MILTON ROY
Series AA7 Wiring Diagram
POTENTIOMETER
LED
PULSER
4 3 WHT OR BLU
BILK OR BRN
POWER
CORD
O 2
1 J3
MOV
GRN OR GRN/YEL
YEL
EPU
GRN OR GRN/YEL
ASSEMBLY
YEL
HOUSING
WALL
E-36

J
U
ti
0
QPq
5,00
)
(12,70cm)1
V3.6
(9.14cm)
TOP VIEW
0 0
0 0
ja
9
6
17
® o �
18
10
�
0
0
0
20
19
0 0 32.25
° °
7
11
° C� °
15
w (81.92cm)
5
0
12
Z �
8
�
�
o
® ° 2.00
13
® (5,08cm)
a
CO
16
3
14
4.0 3.50
12
10.4
(10.16cm) (8.89cm)
(30,48cm)
6
(26,54cm)
,31 4
(21•iicm)
20.4
(51.82cm)
ISOMETRIC VIEW
REAR VIEW
LEFT SIDE VIEW
FRONT VIEW RIGHT
SIDE VIEW
COMPANY CONFIDENTIAL
DATE TITLE GENERAL ARRANGEMENT DRAWING
X_
gDESIGNER
THIS
HERE[ARETHE PROPERTYENT AND ALL IOFOSIEMENOSNANDNORII ®• BROWN 02-07-94 PB600 SERIES
CONTAINED HEREIN EARE PROPRSIGN IETT SARYDTO SIEME
ECKER DATE (STANDARD UNIT)
o
AND ARE SUBMITTED IN CONFIDENCE. THEY AlGIDDINGS
NOT TRANSFERABLE AND MUST BE USED ONLY FO
p7-Iq-99
CLIENT
THE PURPOSE FOR WHICH THE DOCUMENT I ENGINEER ()ATE
EXPRESSLY LOANED. THEY MUST NOT BE DISCLOSE
W
.
REPRODUCED, LOANED OR USED IN ANY OTHE COULTER p7-14-99
MANNER WITHOUT THE EXPRESS WRITTEN CONSE d•
A
OF SIEMENS. IN NO EVENT SHALL THEY BE USED IN A
MANNER DETRIMENTAL TO THE INTEREST OF SIEME
ANAGER GATE Water Technologies
ALL PATENT RIGHTS ARE RESERVED. UPON THE DEMA
OF SIEMENS, THIS DOCUMENT, ALONG WITH ALL COP
O�DOWD 01-14-99 BRA DLE Y, IL
SIEMENS
Fa
REPLACED LMI A SERIES DIAPHRAGM PUMP
AND
o ILE: NOTES815-932-8154 FAX [phone]
ANALYSES,ACTS, AND ALL MUST BE RETURNEDATODS SIEMENS
OESTROYED, AS INSTRUCTED BY SIEMENS. ACCEPTAN E PB600-DX
rn
5 WITH LMI AA SERIES DIAPHRAGM PUMP
04-28-06
GIG N/A N/A N/A
-EN
OF THE DELIVERY OF THIS DOCUMENT CONS TITU
PROJECT CODE DRAWING SHEET REV
ALE:
REV Bt 1IMN
DATE
OWN CH4KID dPPVBO
AGREEMENT TO THESE TERMS AND CONDITION
. LI PB600 PB600-DX-AD 1 OF 1 5
PB UNIT
PUMP ❑UTPUT
R❑TAMETER RANG
PB600-1
0-1GPH
60-600GPH
PB600-1K
0-3.8GPH
240-24000PH
PB600-2
0-2GPH
60-6000PH
PB600-2A
0-7,6LPH
240-2400LPH
PB600-2K
0-7.6LPH
240-2400LPH
PB600-2.5
0-2.5GPH
60-6000PH
PB600-2.5K
0-9.5LPH
240-2400LPH
PB600-4.5
0-4.5GPH
60-6000PH
PB600-4,5A
0-17LPH
60-600GPH
PB600-4.5K
0-17LPH
60-6000PH
PB600-8
0-8GPH
60-6000PH
PB600-8A
0-30LPH
60-6000PH
PB600-10
0-IOGPH
60-6000PH
KEY
DESCRIPTI❑N
1
DISCHARGE, 1" (F)NPT
2
P❑WER C❑RD (N❑T SH❑WN)
3
P❑LYMER INLET, 1/2" (F)NPT
4
WATER INLET, 1" (F)NPT
5
PRIMING P❑RT, (PUMP)
6
S❑LEN❑ID VALVE, (WATER)
7
DIFFERENTIAL PRESSURE SWITCH
8
DELTA P ADJUSTMENT SCREW
9
MIX CHAMBER
10
DIGITAL DISPLAY PUMP C❑NTR❑LEER, (REM-1
11
R❑TAMETER
12
DIAPHRAGM PUMP
13
RATE VALVE
14
4-20mA INPUT
15
MIXER M❑T❑R
16
MANUAL RESET THERMAL PR❑TECT❑R
17
JUNCTI❑N B❑X
18
MAIN/P❑WER SWITCH
19
MIXER M❑T❑R SWITCH
20
AUXILIARY P❑RT
E-37

8ft. C❑NVENTI❑NAL
POWER CORD
120'
60Hz.
10
20
ITS
40
AL
1IXER MOTOR,
/3 HP, 1725RPM
i/INTERNAL OVERLOAD
MANUAL RESET)
,GLEN❑ID VALVE,
✓ATER INLET
)IAPHRAGM PUMP,
JEAT POLYMER
)IGITAL DISPLAY
'UMP CONTROLLER,
NOTES:
1. B = CONNECTIONS IN SWITCH ENCLOSURE BY U.S. FILTER/STRANCO.
E-38

E.2
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 E-39
��EMPLOYEES.ROOT.LOCAL�ENV�ECC�GREENVILLE�WPGVL�PJT2�586441�0000�R5854410000-001_JP CLRS RESPONSE_1AN2024.DOCX January 29, 2024

Advanced Polymer Activation System - Dry
; -60, - -11 �11 �
Instruction & Operation Manual OM-330
Version 1.0 August 2023
ABRIDGED BY TRC
FOR REFERENCE ONLY
E-40

Page Intentionally Blank
E-41

NALC® Wa t e r
An Ecolab Company OM-0330
TRASAR Technology License
Nalco has one or more patents and related know-how, which pertain to either TRASARTM
or 3D TRASAR method of use or practice of technology ("Tracer Technology"). Buyer's
purchase of equipment, software and chemicals from Nalco conveys to Buyer a non -
assignable and non -transferable express license to practice Tracer Technology that
correlates with equipment, software and chemicals that Buyer chooses to purchase from
Nalco for its water treatment facilities needs for the practice of Tracer Technology. Such
license, however, terminates upon Buyer's discontinued use of Nalco chemical(s) with
Tracer Technology, unless Buyer negotiates a separate express license agreement with
Nalco.
Nalco Company 1601 W. Diehl Road Naperville, IL 60563
Confidential Property
This manual is confidential property of Nalco and for Nalco authorized use only. Any
unauthorized use, duplication, transmission, or disclosure is strictly prohibited.
E-42

Page Intentionally Blank
E-43

Table of Contents
1. SAFETY......................................................................................................................1
1.1 Labels in this Manual...........................................................................................................................1
1.1.1 Safety Labels & Symbols..................................................................................................................1
1.2 Incorporated Safety Systems..............................................................................................................3
1.3 Safety Measures (Performed by the Owner/Operator).......................................................................
3
1.4 Responsibilities of the Owner/ Operator..............................................................................................4
1.5 Safety Inspections...............................................................................................................................4
1.6. Operating and Maintenance Personnel..............................................................................................5
1.6.1 Installation of Replacement Parts.....................................................................................................5
1.7 Installation Safety................................................................................................................................6
1.8 Personal Safety...................................................................................................................................
6
1.9 Contingency plan.................................................................................................................................6
2. INTRODUCTION.........................................................................................................
7
2.1 System Overview.................................................................................................................................7
2.2 Intended Use.......................................................................................................................................7
2.3 Service Life..........................................................................................................................................7
2.4 How it Works.......................................................................................................................................7
ITE AND LOCATION PREPARATION...................................................................
3.1 I allation Overview........................................................................................................................14
3.2 Gener Installation Guidelines...................................................................................... .................14
3.3 Transporta & Handling...................................................................................... .........................15
3.4 Storage...........................................................................................................................................15
4. INSTALLATION ....................................................................................................16
4.1 Unpack and Identify Compo ts....................................................................................................16
4.2 Separately Packed Items................................................................................................................16
4.3 Water Line ............................................... .......................................................................................17
4.4 Solution Discharge Line .................................. ...............................................................................17
4.5 Electrical Connections....................................................................................................................18
4.6 Control Panel Layout ........................... ..........................................................................................18
4.7 Control Panel Electrical Wiring - stomer Connections................................................................21
5. START UP ...................... ................................................:
Zeb
Docking and ispensing
ry Label
Set Menu ....................
s ParametersSetup.......
Sensors Setup .............
Sensor Configuration....
.................................... 22
22
24
25
26
27
E-44

.3.4 Ecolab3D Configuration..................................................................................................................
5.3. . HMI Set up....................................................................................................................................32
5.4 Po er Feeding Rate Calibration Process.....................................................................................33
5.4.1 Four- oint Calibration....................................................................................................................33
5.4.2. Single- int Auger Speed Validation...........................................................................................
37
5.5 Tank Zone Le I Calibration............................................................................................................38
5.6 Shutdown (exten d period)............................................................................................................40
5.7 Emergency Shutdow.....................................................................................................................41
6. OPERATION..........................................................................................................
42
6.1 Tanks and Transfer Valves ............................................................................................................42
6.2 Automated Operation .....................................................................................................................44
6.2.1 Initialize Sequence .......................................................................................................................44
6.2.2 Auto Operation.............................................................................................................................45
6.3 Manual Operation............................................................................................................................46
6.4 Neat Polymer and Water Usage......................................................................................................47
6.5 System Performance Data..............................................................................................................48
6.6 Trends Plot......................................................................................................................................48
6.7 Touch Screen Calibration...............................................................................................................49
6.8 Communication and Data Ma gement..........................................................................................49
7. MAINTENANCE....................................................................................................50
7.1 Preventative Main7nance
ce Schedule................................................................................................50
7.2 Preventative Main Data on HMI..........................................................................................51
8. EQUIPMENT TURN............................................................................................ 52
9. TROUBL HOOTING GUIDE................................................................................ 53
9.1. Activ Alarms and Alarm History.....................................................................................................53
9.2. rm Table..................................................................................................................................... 54
9 I/O Diagnostics Table on HMI..........................................................................................................56
9.4 Troubleshooting Guide for Common Issues......................................................................................57
10. ADPAS DRY PART NUMBERS............................................................................. 62
10.1 Spare Parts......................................................................................................................................62
10.2 Optional Equipment.........................................................................................................................68
10.2.1 NALGEAR pumps.........................................................................................................................68
10.2.2 Bottle Recycling............................................................................................................................
68
11. ADPAS DRY SPECIFICATIONS............................................................................
68
11.1 Site Environmental Conditions........................................................................................................69
11.2 Water / Chemical.............................................................................................................................
69
11.3 Electrical Power...............................................................................................................................69
12. WARRANTY...........................................................................................................
69
E-45

13. RESPONSIBILITY FOR SAFE DELIVERY............................................................ 70
APPENDIX A: PROCESS & INSTRUMENTATION DIAGRAMS ................................ 71
APPENDIX B: GENERAL ARRANGEMENT DRAWINGS .......................................... 72
APPENDIX C: ELECTRICAL SCHEMATIC................................................................ 78
APPENDIX D: ELECTRICAL CABINET DIAGRAM AND COMPONENT LIST .......... 81
AF= DIX E: SERVICE LOG SHEET...................................................................
APPENDIX : PAS DRY DIVERTER TEE INSTALLATION ........... .................... 86
APPENDIX G: ADPAS REPARATION FOR RET!: i STRUCTIONS.........87
APPENDIX H: TANK LEVEL TRO�`H�Ot&MAINTENANCE ................... 88
APPENDIX I: TANK LEVEL CHA ..................................................... 90
APPENDIX J: REPLACE NT OF POLYMER PROCESS ODULE (PPM)...... 91
APPENDIX: LOCK-OUT/TAG-OUT PROCEDURE .................................. ............ 94
APP NDIX M: IDENTIFICATION OF CONTROL PANEL MODEL .............................. °7
I9EA[l

Page Intentionally Blank
E-47

1. Safety
1.1 Labels in this Manual
"DANGER" warns about dangerous situations. Failing to avoid these can result in death
or serious injury.
WARNING
Q"WARNING" warns about potentially dangerous situations. Failing to avoid these can
result in death or serious injury.
=*fitII I M►1
"CAUTION" warns about potentially dangerous situations. Failing to avoid these can
result in slight or minor injury.
Sb "NOTE" provides you with recommended actions. Follow the suggested actions to avoid
property damage and/or personal injury.
EMBEW
Warnings in the documentation are identified by a "Book" symbol.
1.1.1 Safety Labels & Symbols
DANGER
QDangers due to electrical power are identified with this symbol.
DANGER
The owner/operator must ensure that access to the operating area is prevented by
unauthorized ersons no access too operating or maintenance personnel).
p ( p g p )
Dangers of slipping are identified by this symbol. NOTE: Spilled product can cause
slippery conditions.
pANGER
Always wash hands before breaks or at the end of the work period. Be sure to observe all
prescribed precautionary measures identified in the applicable Material Safety Data
Sheet/s (MSDS) whenever handling chemicals.
C DANGER
1

QAutomatic "Start -Up" symbol. Identifies equipment that can automatically start when the
system is powered ON. Please pay attention to the operating mode displayed on the
system control cabinet.
_r DANGER
Dangers due to airborne dust are identified by the symbol shown here. Personnel should
rm pay particular attention to these dangers when performing set-up, maintenance or repair
work!
OWARNING
When working in areas that are identified by the symbol shown here, it is necessary to
wear safety eyewear.
WARNING
When working in areas that are identified by the symbol shown here, it is necessary to
wear protective clothing.
WARNING
® When working in areas that are identified by the symbol shown here, it is necessary to
wear protective gloves.
WARNING
When working in areas that are identified by the symbol shown here, it is necessary to
wear safety footwear.
PE
OProtective conductor terminals are marked with this symbol at the connection points.
® The Environment symbol identifies environmental safety measures.
2

1.2 Incorporated Safety Systems
The safety systems must be examined at regular intervals and tested using suitable test
methods.
Test intervals
Daily
Weekly
Monthly
Every 3 months
Semi-annually
Annually
S =
F =
M =
Test methods
Visual or sight inspection
Functional test
Measurement
1.3 Safety Measures (Performed by the Owner/Operator)
The owner/operator is responsible for the safety of their operating and maintenance personnel:
• To provide briefing on the protective devices on the equipment
• Monitor adherence to prescribed safety requirements
• Ensure that no unauthorized personnel can access the equipment's
identified danger areas
This installation manual must be retained for future use. The frequency of inspections and
control measures must be observed. The tasks described in this Installation Manual are
explained in such a way that:
• Tasks contained in this manual can be carried out by a trained person.
• The tasks explained in the chapters entitled Transportation, Setup and
Assembly, Failures / Causes / Remedies are understood by a qualified
person.
• The chapters Transportation, Setup and Assembly, Failures / Causes /
Remedies are only intended for qualified personnel, i.e., specific tasks
that are described in these chapters are only to be performed by qualified
personnel.
Trained Person
A person, who has been trained in the tasks assigned to him/her by a skilled person, made
aware of the possible dangers that improper handling can cause and has been taught how to
select and employ the necessary protective equipment and safety measures.
Qualified Personnel
A person, who has suitable training on the equipment and a working knowledge of applicable
electrical and mechanical principles, can recognize potential safety risks, and knows how to
avoid the associated hazards.
3
E-50

Responsibilities of the Owner/ Operator
The owner/operator must observe all local and national provisions covering:
• Personnel safety, operating manuals, personal protective equipment
(PPE), and preventive examinations
• The safety of the work equipment (protective equipment, instructions for
work, process risks assessment and maintenance)
• The product condition (Safety Data Sheets, Register of Hazardous
Substances)
• Product disposal and Material disposal (de -commissioning, Waste Act)
• Cleaning (cleaning agents and disposal)
• The latest environmental protection requirements.
• Specify the measures in the operating manuals and train the personnel
accordingly
• Ensure that no second person is within the areas of danger during
operation
Connections
Before operating the equipment, the owner/operator must ensure that the local regulations (e.g.,
for the electrical connection) were observed during the assembly and commissioning, if this
work was carried out by the owner/operator themselves.
•
The owner/operator must ensure all the areas of the plant/equipment are illuminated with
a sufficient and even illumination intensity.
Noise load
If the equipment is operated inside an enclosed area with other machinery, this can
produce a higher sound pressure level in the enclosed area. In that case, the
Noise > 85 owner/operator is required to equip the operating personnel with suitable hearing
dBA protection equipment. Hearing protection is required whenever noise levels exceed 85
dBA
1.5 Safety Inspections
Safety inspections on this equipment were carried out by the manufacturer at the factory. The
owner/operator will evaluate whether all the provided safety measures meet local requirements
or if additional measures are required. This process must be documented The safety systems
and safety information outlined in this Installation Manual must be observed.
11
E-51

1.6. Operating and Maintenance Personnel
Operating and maintenance personnel are defined as those persons who are responsible for the
transportation, assembly, installation, setup and cleaning of the equipment. Applicable
guidelines:
1. The machine may only be operated by trained and authorized persons.
2. The areas of responsibility when operating the machine must be clearly defined and
observed so that there is no question of competencies from a safety aspect.
3. Shutdown procedures detailed in this operating manual must be observed for all work
(operation, maintenance, repairs, etc.)
4. The operator must work safely and convey a healthy attitude toward safety in the workplace.
5. The operator must ensure that no unauthorized persons work on the system.
6. The operator is obliged to immediately report to the equipment owner any noticed changes
to the machine which might affect safety.
7. The owner/operator is obliged to operate the machine only when it is in perfect condition.
8. Operating personnel must be outfitted with suitable personal protective equipment in
accordance with the legal requirements and the material being processed by the owner.
9. The operator must use personal protective equipment whenever required, and monitor use
by others at all times when they are working around or on the system.
The following is required in addition to the personal protective equipment already
specified by the owner.-
- Safety shoes
— Safety glasses
— Protective mask
— Protective clothing, e.g., coveralls
— Safety gloves (except in potential areas of entanglement)
1.6.1 Installation of Replacement Parts
Spare parts and accessories not supplied by Nalco have not been tested or approved for use by
Nalco. The installation and/or use of such products may therefore have a negative effect on the
design capabilities of your system. Nalco will not be held liable for any damages resulting from
the use of non -original equipment manufacturer parts and/or accessory items.
E-52

® Spare Parts Lists and Lists of Wearing Parts have been provided in the Spare Parts
Section
1.7 Installation Safety
The system requires two (2) 120VAC — 20A power supply. Electrical connections inside
the box should be only made by qualified personnel. Remove power from the system box
before making electrical connections.
WARNING
NEVER modify the ADPAS Dry unit as the system is designed to make down dry
polymer within specific safe parameters
NEVER allow unqualified or untrained personnel to perform maintenance tasks on
the ADPAS Dry generator
NEVER perform any maintenance tasks with the unit powered ON
NEVER attempt to alter, disconnect, or otherwise tamper with any of the safety
features on the ADPAS Dry generator
�A Use caution when lifting product packaging. Estimated package/product weight at 31
ail I
pounds.
1.8 Personal Safety
1.9 Contingency plan
E-53

2. Introduction
2.1 System Overview
The ADvanced Polymer Activation System - Dry (ADPAS Dry) is an integrated packaging,
dispensing and automated activation system for dry flocculants.
Package & Product
Docking & Dispensing
IStorage Hopper -
2.2 Intended Use
The equipment in this manual is exclusively intended for the purpose described in section
5.0 of this manual. Nalco Water retains ownership of the equipment. Do not use it for other
purposes and do not modify the equipment. Nalco Water will not be liable for any resulting
damages.
The user must also comply with the operating guidelines as well as the maintenance and
preventive maintenance requirements outlined in this manual.
2.3 Service
The service life of the equipment is approximately 15 years. A full audit (followed by a general
overhaul) is required by a Nalco Water specialist afterwards.
' 4 How it Works
The ADPAS Dry delivers reduced total cost of operation and improved workplace safety and
hygiene by ensuring complete polymer activation with dust free packaging and dispensing. The
product packaging complies with the NIOSH repetitive lifting standards recommended weight
limit. None of the products will exceed 31 pounds (14.1 kilograms) when commercially
packaged.
E-54

The docking and dispensing system contains a locking and ventilation system that will keep the
container locked on the dock while open and will transfer the product to the hopper without
releasing any dust to the atmosphere.
The hopper volume is designed to accommodate dry polymer applications of either 120 Ibs per
day of cationic or 90 Ibs per day of anionic flocculant.
The mixing tank capacity combined with the alternating mix/feed programming logic allows for
uninterrupted supply of thoroughly activated polymer to the customer process. While one side of
the tank is being made down and aged, the other side is feeding the seamlessly aged and
activated product to the application point through an external solution pump.
2.4.1 Layout
FRONT
POLYMER DISCHARGE
lilt
-
h
r.
DOCKING STATION
POLYMER PROCESSING MODULE
(PPM)
J
0
E-55

Polymer
Outlet
2.4.2 Display & Control
Operational Features
Water
Inlet
FRONT VIEW
PLC and HMI OPERATOR DISPLAY — allows operation of
the system manually and in automatic mode. Polymer feed
time and speed, mix and age tank levels, agitator mix time,
and advanced process setup is done through this device.
POWER INDICATOR 1 — this light will illuminate when the
power circuit 1 to the ADPAS DRY is On. Power circuit 1
provides power to the volumetric feeder, polymer
processing module, the on -skid water booster pump, and
all other low -voltage components.
POWER INDICATOR 2 — this light will illuminate when the
power circuit 2 to the ADPAS DRY is On. Power circuit 2
provides power to two mixing tank agitators, the 3-way inlet
water valve, and the polymer discharge valve.
Emergency Stop Push Button — this allows immediate
stopping of the system when pressed. The light in the
button will illuminate when the switch is engaged. There is
a second e-stop button located on the hopper side of the
unit.
System Enclosure — a NEMA 4X enclosure houses the
electrical devices used to operate the ADPAS DRY
system.
E-56

10. ADPAS DRY Part Numbers
671-M17201.88 ADPAS DRY - Previous Production Model
6065233 ADPAS DRY - Previous Production Model
060-ADPASDRY1.88 ADPAS DRY - Current Production Model
10.1 Spare Parts
Nalco Water Part Number'llIlMescription WN
6067667
Shroud Assembly
0
Dry Level Sensor Cord Set
6067409
x
PPM water adjustment valve
6067416
Solution tank inlet check valve
6067641 �-
r:
�a i
Dilution water inlet solenoid valve (1 NPT, BRS, NC,24VDC)
62
E-57

6067422
Booster Pump (PUMP,5.25 GPM(g33PSI,SS,115V,9:00 DISCH)
6065007
V/2 inch electric diverter valve actuator
6067381
IFM Dry Polymer level sensor (proximity switch) programmed at Glenwood
for this application
6067382
Dry level sensor adaptor
6067644 a
0-f
Water pressure sensor for PPM (DC,2PNP,1/4MPT,4 PIN MICRO)
6067645
Tank Level Transmitter (4-20MA, 1/4MPT,0-1 00 H2O)
63
IQW-11

Nalco Water Part Number Description991-019060686.88
3-way valve relay, 24 VDC, DPDT,24VDC,5A, AB 700-HK32Z24
991-05066891.88
Dilution water flange clamp
991-05066921.88
0
Viton Gasket for flange clamp
6065004
Y2 HP Tank Mixer (NDCO 120V 56" SHAFT&2HF PROP)
6065281
Threaded docking station handle
6067966
Docking Station
6065245
Polymer Processing Module (PPM)
6067386
Hopper cover with lanyard
6067497
Hopper cover hex socket bolt
6067553
Hopper cover foam seal
6065211
BNR HMI Replacement
6065212
BNR 1/0 slice rack
991-01960686.88 3-way valve relay, 24 VDC, DPDT,24VDC,5A, AB 700-HK32Z24
6069722 Diverter Tee
6069986 ADPAS DRY CAP, LEASHED, W/ WINDOW PVC, BILK
060-IDANBLUE.88 Identification badge (blue — anionic polymers)
060-IDCATBLK.88 Identification badge (black — cationic polymers)
6070393 Ebara ACDU70/17T1 C Pump Seal Replacement Kit
6079790 PPM Motor
6079811 PPM Impeller
In addition to the individual spare parts, two kits are available:
Part 6070031 is the Dry Wear Parts Kit. This kit is intended to bundle several lower cost
components which may wear over time. The kit contains one of each of the following items:
QNS-1

6067641 Dilution water inlet solenoid valve (1 NPT, BRS, NC,24VDC)
6067645 Tank Level Transmitter (4-20MA,1/4MPT,0-100 H2O)
6067966 Docking Station Kit (includes O-rings and plastic hardware)
6068631 Water pressure sensor for PPM (145PS1,1/4FPT, DIGITAL)
991-01960686.88 3-way valve relay, 24 VDC, DPDT,24VDC,5A, AB 700-HK32Z24
6067434 DRIVE, DC, KB KBIC120
6067435 SIGNAL ISOLATOR, KB SI-5
Part 6068941 is the Unit Spare Parts Kit. This kit is intended to bundle larger assemblies (ex:
controller, pump, mixer) for sites which may operate several ADPAS DRY systems. The kit
contains one of each of the following items:
6067422
Booster Pump (PUMP,5.25 GPM@33PS1, SS,115V,9:00 DISCH)
6065004
Y2 HP Tank Mixer (NDCO 120V 56" SHAFT &2HF PROP)
6067641
Dilution water inlet solenoid valve (1 NPT, BRS, NC,24VDC)
6067645
Tank Level Transmitter (4-20MA,1/4MPT,0-100 H2O)
6067966
Docking Station Kit (includes O-rings and plastic hardware)
6068631
Water pressure sensor for PPM (145PS1,1/4FPT, DIGITAL)
6065211
BNR HMI Replacement
6065212
BNR 1/0 slice rack
Part 6077281 is the Auger Drive Kit. This kit is intended to bundle items needed to replace the
auger drive. The kit contains one of each of the following items:
6067434 Auger drive (DC, KB KBIC120)
6067435 Signal isolator (KB SI-5)
6067436 Resistor (05 Ohm for'/4 HP 90VDC Motor)
65
E-60

Part 6078411is the Control Panel Retrofit Kit. This kit is intended to bundle items needed to
uaarade the control panel. The kit contains the followina items:
6078431
B&R LICENSE DONGLE ONLY FOR UPGRADE
1
6071517
X20AO2622 - 2CH. ANALOG OUTPUT MODULE
1
6078012
X20DO4649 - 4PT. DIGITAL OUTPUT (RELAY) MODULE
1
991-50704210.88
X20DI4371 - 4PT. 24VDC DIGITAL INPUT MODULE
1
6073382
X20AI4632 -4CH. ANALOG INPUT MODULE
1
991-05069106.88
X20BMII - 1/0 BUS POWER FOR 1/0 MODULES
4
991-05069104.88
X20TB12 - 1/0 TERMINALS FOR 1/0 MODULES
4
3DT-NGG450101.88
N2G2 WR21 4G/M5 AT&T (NA)
1
991-01875992.88
CON DUIT,LOCKNUT,STEEL,1/2,NPT
3
991-01876931.88
CONDUIT,SEAL RING,NEOPRENE,1/2,NPT
3
991-02875985.88
CORD GRIP,ALUM,1/2"HUB,0.187"-0.312"
4
991-05063211.88
IEC TERMINAL BLOCK,UT4,GRY
2
991-05063212.88
IEC TERMINAL BLOCK,UT4,BLU
13
991-05063291.88
IEC TERMINAL GROUND,UT4-PE
1
991-05063311.88
IEC TERMINAL END PLATED-UT2.5/10
6
6078054
IPC USFF EDGE, ONLOGIC EL00-CL210G-10
1
991-05068165.88
HOLE PLUG FOR PG 16 / 1/2 NPT
4
6078231
CURRENT SENSOR, 0-10/20/50A, 4-20MA
2
6078412
NEMA PILOT LAM P,I2V,WHT,800H-QRH2W
1
991-05067464.88
POWER SUPPLY, 12VDC, 5A
1
991-19570024.88
CIRCUIT BREAKER, IP,6A,1489-M1C060
1
991-01956854.88
IEC DIN RAIL,35MM,199-DR1
2FT
E-61

67
291M

10.2 Optional Equipment
Contact Product Pneumatic bottle crushing and baling equipment
Marketer
060-VFSIM2P.88 Vodafone SIM (USA only)
6069725 Suction Hose Kit, Ribbed, 25-Ft. 1.5" NPT male -> 1.5" NPT female
6069726 Drainage Hose Kit, Braided, 25-FT. 2" NPT(M) -> 2" camlock (F) (Viton gasket)
6067422 External Booster Pump. Ebara model ADCU70/17T1 C. 5.25 gpm @ 3 PSI, 115V.
241-MTKOOJ.88 540-Gal Single Wall XLPE Water Storage Tank. 4-FT Diameter. 6 FT 9 IN Height.
10.2.1 NALGEAR pumps
NALGEAR pump systems are skid mounted pre-engineered liquid delivery packages. These
are external to the ADPAS Dry unit. The below NALGEAR part numbers (note the `A' suffix) are
pre -configured for ADPAS DRY:
141-G81030A.88
SS,110-240 VAC
0.2 — 1.0
4-20mA
'h"
NPT
141-G81040A.88
SS,110-240 VAC
0.6 - 3.0
4-20mA
'h"
NPT
141-G81050A.88
SS,110-240 VAC
1.4 - 7.0
4-20mA
'h"
NPT
141-G81060A.88
SS,110-240 VAC
2.0 — 10.0
4-20mA
'h"
NPT
10.2.2 Bottle Recycling
Clean empty ADPAS DRY bottles may be recycled (HDPE #2). The empty weight of one bottle with the
fitment is 1.492 pounds.
To aid in managing and handling empty bottles, optional bottle crushing, and baling equipment may be
used. Contact Product Marketing for more information.
11. ADPAS DRY Specifications
Dimensions
Weight (Empty)
Electrical Requirements
Supply Water Requirements
Supply Water Pressure Requirements
Temperature Limits
Water Inlet Connection
Polymer Solution Outlet Connection
Piping Materials
Regulatory
Communications
Enclosure
Environmental
84" (L) x 56.5" (W) x 80" (H)
1,300 pounds / 590 kilograms
2- 120 V, 20 A connections on a dedicated circuit
30-60 GPM
40-100 psi
40OF min, 80OF max
1" FNPT
1 '/2 " FNPT
304 Stainless Steel
UL, CSA
Ethernet, USB
NEMA 4X rated
Indoor use only
E-63

11.1 Site Environmental Conditions
Protection
Ambient temperature
Relative humidity
Weight
Minimum installation space
Ventilation requirements
Noise level
Regulatory
Location
Altitude
Workplace illumination
Pollution degree rating
11.2 Water / Chemical
Wetted materials
Flow
Pressure
Temperature
Connections
Wetted materials of construction
11.3 Electrical Power
Power
Max current
Connections
Fuses
12. Warranty
NEMA 4X Enclosure (Panel)
Up to 120OF
<90% humidity @ 250C (product dependent)
1300 Ibs
3 feet clearance, service area (National Electric Code)
N/A
N/A
UL, CSA
Indoor only (dry operating conditions)
Motors are affected by altitude due to air flow (booster pump,
N/A ---- -
N/A
NO Mild Steel, cop)er, brass connections, or hoses
20 GPM (minimum)
40-60 psi (100 max) — with water solenoid open
35 OF- 120 OF
NPT
NO Mild Steel, copper, brass connections, or hoses
120 VAC, 60Hz
20 A
2 x Grounded 3-orona, 12/3 electrical cord
Customer- Plant responsibility
Nalco Water warrants its standard equipment and related Nalco installation services to the
original purchaser to be free of defects in material or workmanship for one year from the date of
shipment, unless otherwise specified.
Limitations: Warranty does not cover damage caused by misuse, neglect, accident (including a force
majeure event), or third party contracted installation, maintenance or repair. Nalco's liability under this
warranty is limited to repair, replacement, or credit for defective items. If the original item isn't returned to
Nalco, you may be billed for the replacement item. If it is determined that the warranty return item failed
due to an operational issue not covered under the warranty, you may be billed for the replacement item.
Nalco Water DISCLAIMS ALL OTHER WARRANTIES INCLUDING WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. In no event shall Nalco be
liable for any consequential or indirect damages.
.•
IZME,!

Equipment Returns
A return policy and process has been established to ensure that the equipment returns are
efficient, cost-effective, and easy to complete. The supply and use of Nalco products represent
a partnership between Nalco and its customers. Customer satisfaction and safety are Nalco's
primary goal. Health and environmental protection are integral parts of the marketing,
distribution, use, recycling and disposal of Nalco products.
If you wish to return a standard Nalco Water equipment product for credit or repair, please note
the following:
• Credit: Equipment products purchased from Nalco may be returned for
credit within three (3) months of purchase if never placed in service and
returned in the original packaging, complete with all accessories,
component parts, and manuals.
• Chemical solutions/reagents may not be returned.
• Repairs: Products eligible for billable repair include standard items that
were purchased within the past five (5) years.
13. Responsibility for Safe Delivery
Nalco Water has done everything possible to protect this equipment from damage due to normal
transportation hazards. After the product leaves the manufacturing site, the transportation
company assumes the responsibility for safe handling and delivery of the equipment.
If the crated unit shows evidence of rough handling, you must request that the person making
the delivery writes "Received in Damaged Condition" on the deliver receipt. If concealed
damage is revealed after the shipment is unpacked, contact that transportation company and
request that a "Damaged Goods" report be completed.
In either event, the transportation company should be notified immediately of any damage to the
shipment to protect your rights of recover.
70
E-65

APPENDIX A:
Process & Instrumentation Diagrams
FIELD
AID
Wl1LTFLE PO,ER CIKUrrS
.,IN" 'P 60FIZ
2APWP EEKOICE E✓'_
E4T3�
SEPERPE%EOTR4L--------
UMSCH L MUT
511
---------
I
PRDTIM-MN 1T•' DTHMS
DH'r 'OLIM1JER ESTOP
REC�'CL+�FIE
E593
CANTAISER
FIELD -1
LOW PCLYIA LJS
814 SFREH
Y*WWETRIC FEEDER SLOTOR
L J# Fip 0 90 wCC WIN
l
2S FLNIPS 15,1 IµTIO
i tiLtiE.
LAIN' WATER � MUIIDh FTC} K. WLYE
PRERRIJRE SeITCH
=MH�
ALLMNLU
VMTE4 AWiIPCL? i
i
PPW P9DCESMNr WDTL9
1/3 HP 0117V G]HZ
4.5 AW'S
�,TRS �LVI
3
L ili L J viE vi[[ l' aH1
TDe ny, x Lr '�+'Ie • I ImIR
■ wax
tLL4Tidr 1�'dOp7114
TANK INLET
wxr '-M
ECUCTOR
TFEJ35 9RNC
DJAL ZONE TANK ASSEWBU
TSNi ZdNE T
ACITATOR MOTDR
If3HP OIISV IP ID HZ
.Z AM'S
"A
4
U. - ='C.
C z
G ALJM
TmK UmE 1
].-
--� FIFE P4L : 12 90I W
TAMS ZONE '
LErfl TRA%SWTTEF
TPNK LOSE 2
FGRMS NOEOR
V2HP ♦11SV lP W HE
2 on
ICI
LID - M.
c �
t R L 1/t
TANK LONE nc rot L IR mI m
f Y JH
T mTM �ER
no ---i- FIELD
VNKJ
y may`,
l 4F ffAPT ]RUI ]
J J12' fYFT 01LET
TTl PRC(MMS
MTLU
O
SOLUT104 FEEL
11WP �4RDER SEPERATLv)
�+1 J 12' fA/T NIA 2
E3 J Jr2' FYFL ME�FTA
SKp FIELD
APUANCE C1RY PMYMER ACWTM 5f7EM
Polo
WE$ € IR14 TIM
71
E-66

APPENDIX B: General Arrangement Drawings
i+ - 56y, [143%1] ` w
A
r,'TE- C 436tOW (i' DINAErER)
2 DRAIN - 1 V2- NPT
CRY PCtYMER
DOCKING STATION
SEE SU85EQUENT SHEETS FOR ASSEMBLY
AND FABRICATIDN DETAILS
ar m om,*z.ar-r: NAM Water .�
� � 1e _... rixrwer�s�r•a•
:reoxa r.: vex c.*s:
Y: L AUAW_ln OR' POLYMER AZMCAT101 STS"
ir"Mt ARAAMOF-ARMT
Mx Mitu M
D M17201-GA 671-MI72011M 00
.0i sMEE'r 1 CF i
C
0
72
MOM

'
73
AM

Qrr TO i W1 r I2X1
{REF]
0
AL_
1�
3�
10 R,EF
SECTION A -A
Wt LENGTHS OF PIPE
SYMME RICAL BOTH SIDES
R
-_JA
37Z
DWN MD OVERFLOW PIPING
AGER
DESCRIPTION
QTY
55 BS
E_.SM 90,PV 1-V2,5 50*0
3
56.06
ELBOW 90 PV 2
i
2588
-EE.PYC, 1- 112, SOCSOOO
2
26.88
TEE.PYC.I SCFiBO
1
1706
LN[0N, 1-Ij2,50C,SCM. ON
2 p
S.BB
LJN10N SOC SCHRP3
2
15 Bb
vALVE.CWI.PvcI-IfLS0AfVf-TR-UNN.Yrf
1 i
96 6062fi51 ANS ASSEMBLY COMPLETE S AS
118 PTSI6fifi PIPE LIZ' SCHD 80 PVC TYPE I FT 3.
119 1prsNlg PMC tF2,9000PT, SCHBO 1 c
Im 1prs3m IpLuG MT Irr scm 8o PYC 3
�El
a W. MAUP i ater
Iffikhms 7 l 1!
oltelm ITP�4�R M1R1Yfi'.-f r.,r
• +w-:�.n;. ;> -. in rid! nw
A
Cre AOYANCEp DRY P7LYMy[ ALMATAT]dY SYSYf1!
ASSF?laTM AND 96BRWAMN
Na watm m
D M17201-01 671-M17201.88 00
J" 91W7 2 OF
_ 1
74
E-69

,I=
6` ClIT
RENCE
155+'
T
-I=
a=
3 GPM
DILUTION AND MAX" PMG
'ART PAMBER
DESCRIPTION
-0:836956.B8
ELBOW 90,104SS.1,F T.150P
1845 55.68
ELBOW 90 PVC :- +2 SOC SC}iBd
-01860426.88
BLtKHEAP NYC 1-lS! SCCxFPT.EnM
-01868617.88
UN:Ck•PVC.1-U2.SCCScHBQVi'Ch
-01858626.B8
UN:0h,3C4551,FPT ISC#
-0190OW6LB3
PIPE 304SS 1
-01939296.85
NIPPLE.304S5 1 NPTCL06E tiOHC
-05066BBL.BB 002
END CAP, gr aFTARY, 1 OD TUBE. 31f
-0506689 AS
10AMP, SANITARY 1 HD -104 SS
-0S072 LRS
AD -PAS MMER BRA=
50
991-18.3895w,00
ELEBDW 9Dr3t6SS,l I14,FFFT,150#
1
54
991-16426819.B8
COLIPLDICk31fi55,1-:U4,FPT ISO#
55
991-L84S4754.88
NIPPLE,PV 1-Ll4.NPT,3',SCl1B6
61
991-1939291928
NIPPLE 304SS 1- 4 PT SNDWr
2
71
991-"397 8B
PIPE CLAMP BDDY.PA.1-112.S"8}PA
4
72
99141D9396.88
PIPE CLAMP.C-PLATEM4SS, I- IJ2,DPVM
5
75
606SO04
MOO V2HP MWER WV S60 &2W PROP2
76
606SO06
VALVE BALL I-E" HmlISOSTE
i
77
E065007
VALVE ACTUATORXLE RSN2AIC1
1
BD
6067382
DREY LEVEL SMSCR ADAPTER
1
06
79
4'NPT
87
6067422
PIIMR .2S GPM it 33PSLSS.11SV
1
88
6067432
UNION,I U4 Wr,1SDA304S5
1
93
60fi7641
SCtEYDm VALYF•.L NFT V!4r.2M
1
96
TANK M Y
9H
fi067721
EDUrTOR,1 114NPT.316S`.40CELW
1
PARTS LIST
PART KMBER
DESCRIPTION
QTV
741-P1641.30
V,tVE DOLE BRS V2- 3GPM
1
991 1834%3-68
E.9CM 9D D4S5 'B R
-
991-018B9E1.68
RE? BJ 3WSS 1I2x316 PT I50f
991-01890273.88
'L".kvt-RFD,114ID 12500
991-01939292.88
hB2iE,3045S.:V4,HPf a
D
991-81939293-89
NPPLE D1S5 +8 NPT
3
991-03SOBW7.86
POLE VALVE REGULATOR 4.0 GPM BRS
991-035f+00R3.88
'UBR4G PE,114.D.040 WALLWrURAL
1
991-OSOMS63-88
'UBM THY 0.062 WALL NA T JRAL
I
991-05071911.88
MOTOR R FFLE,.SS.DRY POLYMER FEE_TFER
1
991-M72221.88
AD -PAS KDEA BRA OC T
]
991-05072251,98
AD -PAS SANITARY FITTING PAF FABt
I
991.183NUL-BA
RED BUSK 31M, V2xV4,NP-. 1501
9914TTPPRCOS 88
NS.Frr ING. MALE STRAIGHT.F&T- V21 316
1
M
1991-htl FPKU 1D 0
IYS,h 111 JNG, MALL SIMju%, ]1.V2 1125
1
75
6065"
IINDCO li MP MIXER 120V Sfi#S31AFTa2HF PROP
2
76
606S245
SF,P0WDERCAT^XJ40lDULE
1
80
6067382
DREYLV EL SENSOR ADAPTER
1
81
6067383
IFM aWfR£ MICRODC CDRDSET 22AWG SM
4
84
6067409
FUE L VALVE. 4 NOT X IJ4 Wr BARB VITON
1
85
6067415
VALVE. 6-WT 16 SS,200LB
1
95
6067647
MANTFCAW,NCL PLTD AL,3 CUT ETS.REGT
1
96
60676SI
ITANK ASSEMBLY COMPLETE AS
1
97
6067667
19MLOD AS.SD48LY
1
101
6067966
ADPAS DOCICNG STATION
1
LR2
6067975
JELDOWAM,90,114 00 % X8 MP'T,BRS/NKL
1
DBMPAL fROC"
1
i l
t � + 3
97
>e
elm r
-- -L4
ADVANCED DRY POLYMM •1T,10ATJOR SYSTE"
D; ASSEi4Fi'Y AND FABRD:;AT=
_ NAIm Witu ESD
'J.[ DRAVAM DDQA WY wRNA M. �y
D M17201-02 671-M17201.88 00
2 SHEET 3 OF
1
75
E-70

DETAIL A
JUT W E •ESrtlHG l6 A
JCAME!R]CAL SHAPE TO s m
JPCFfMDE OF OOOONC STAT!'JN
.APti'P-U 9 7D % Vr MAPWF RJ
3D ALL AAniND ADAP M
E!!"=_R ::HdCEh iFLA1_Y
L IN r
SHROUD MOUNTING ASSEMBLY
RW HINE A q5. X. 125 040""
ALONG SURFACE �7 CLAW AS SOCM
TO AL.L.DW EASE Olt AZENIXT *"a
U CAMF_NG Dnr%" MOFPEF rO FEEER
SECURE TO TANK WTM
.37S-15 x 2 V 2' LONG SST
KARflN;ARE INCLUEE
WAS AND Loci WASHERS
iX) 3- FOGT PIECES
SM DUCT AND COVER)
POSMO ED AND LOCATED
APPROX MERE SHOWN
76
E-71

HnH
TAW MID LOCAMEM
77

APPENDIX C: Electrical Schematic
DRAWN BY
De ner
21-In.-2I
IW� Water quo mE6' nzm = -�
Ems ��•, :
Rio we;o� nin as 4­111.. IL MOB
RE EWED Dr
Deaner
V-Aug-21
TITLE
AD -PAS CONTROL PANEL
INTERNAL CABLE ROUTING
NGES GREEN TREE
SR
D
MATERIAL NO
6078011
DRAWING DOCUMENT NO.
6078011-C
REV
08
SCALE
Nis I
I SHEET 1 OF 1
78
E-73

ITEM QTY CONNECTOR CONNECTOR PM CONNECTION DESCIPTION CABLE CABLE P/N REMARKS
A 1 187 - .312 991-02675985.58 IFM PA3225 TANK ZONE 1 LEVEL TRANSMITTER IFM EVC005 6067383
e 1 .167 - .312 991-02875985.88 IFM LMT105 LOW POLYMER BIN SWITCH IFM EVC005 6067383
C 2 .187 - -312 991-02875985.S8 TANK INLET 3 WAY VALVE, 1= TANK ZONE 1 EVB1 ALPHAWIRE 1896/4C 991-00194757.88
D 2 .312 - -437 991-02875986.88 TANK INLET 3 WAY VALVE,115V 6OHZ EV81, 7C BELDEN 8467 991-01654344.88 ROUTE THRU WIREWAY
ORN,GRN NOT USED
E 1 312 - -437 991-02875986.88 PPM PROCESSING MOTOR, 115V, 60 HZ CABLE PROVIDED CABLE PROVIDED ROUTE THRU WIREWAY
F 2 312 - .437 991-0287598&5a TANK ZONE 1 AGITATOR MOTOR, 115V, 60HZ SOUTHWIRE SJEOOW 991-01902245.58 ROUTE THRU WIREWAY
G 2 312 - -437 991-02875986.58 "STOP" ES62 BELDEN 8467 991-01854344.88
H 2 312 - .437 991-02875986-68 MAIN DILUTION WATER SOLENOID VALVE SOUTHWIRE SJEOOW 991 -01 902245-88
J 2 312 - -437 991-02875986.68 SPARE N/A N/A
K 1 312 - .437 991-02875986.88 VOLUMETRIC FEEDER MOTOR CABLE PROVIDED CABLE PROVIDED
® L 1 187 - .312 991-02675985.88 TANK ZONE 2 LEVEL TRANSMITTER IFM EVCC05 6067383 ROUTE THRU WIREWAY
I ON
M 1 187 - -312 991-02875985.68 LOW WATER PRESSURE SWITCH PSW1 IFM EVC005 6067383 ROUTE THRU WIREWAY
Oo III N 2 187 - .312 991-02675985.58 TANK OUTET 3 WAY VALVE. 1= TANK ZONE 2 EVB2 ALPHAWIRE 1696/4C
991-00194757.88 ROUTE UNDER BELLY BAND
P 2 312 - .437 991-02875986.88 TANK OULET 3 WAY VALVE.115V 50HZ EVB2, 7C BELDEN 8467 991-01854344.86 ROUTE THRU WIREWAY
L-El
ORN,GRN NOT USED
Q 2 312 - -437 991-02875986.88 BOOSTER PUMP MOTOR AS 1489-MIC005 991-01926721.68
R 2 312 - .437 991-02875986.58 TANK ZONE 2 AGITATOR MOTOR SOUTHWIRE SJEOOW 991-01902245.88 ROUTE THRU WIREWAY
_ 5 1 .625 - -75D 991-28759814.68 SERVICE CORD, CIRCUIT #1, 60Gv, 12/3 SOUTHWIRE SOOw 991-190975 n.88 ADD 125v, 20A PLUG
T 1 .625 - -75D 991-28759814.$a SERVICE CORD, CIRCUIT #2, 600V, 12/3 SOUTHWIRE SCOW "I-190975T1.8a ADD 125v. 20A PLUG
Pet a1 U 1 .187 - .312 991-02875985-68 WATER SUPPLY PRESSURE TRANSMITTER IFM EV0005 6067383 FIELD WIRED,
V 1 .167 - .312 991-02875985.88 EXTERNAL TANK EVIL TRANSMITTER N/A N/A FIELD WIRED
0
W 1 187 - .312 991-02875985.88 EXTERNAL BOOSTER PUMP RUN CONTACT N;'a, N/A FIELD WIRED
�W} x 1 187 - .312 991-02875985.88 EXTERNAL BOOSTER PUMP STATUS N/a N/A FIELD WIRED
FRONT VIEW
o(DO o O O 00 0
DRAWN BY mrs wumxx mxruxs coxrmexuxxomA cxouxerrnr
Bearer 113-]u1-18 Water Epsq o'a`a� o:�ox.>M-.NQ ERE�xPµq, 5E, Ex
REVIEWED BY
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Deaner 1, My TITLE
ADVANCE DRY POLYMER ACTIVATION SYSTEM
INTERCONNECTING ELECTRICAL DIAGRAM
BOTTOM VIEW NGESGREEN TREE
SIZE MATERIAL NO DRAWING DOMMENT NO, REV
SCALE: 1 /2 D 6078011 6078011-I 08
SCALE NTS I I SHEET 2 OF 2
79
E-74

LEFT SIDE — OUTSIDE OF ENCLOSURE
ENCLOSURE DOOR
IENCLOSURE BACK PANEL
ANTENNA 1
V.
a`iL
KEYPAD C ETHERNET
RED
R 21 /2 (1z/sic+I eLR
9ER PLC 1/3 (1z/sc—)snLD
s,
SHLD
6 [x2x]�L�pl
F7TcoNNECTED SHLD
6 xzxL]
Ex2x\7Y vd¢•
ATENNA 2
ISB
SCR
NET (INDUSTRIAL
SMARTB❑X)
IPC
00 ° o ° o®o®omo0o®omo0o
N N
9 VI
DRAWN BY
Denner
18-Tul-17
IW�Wate r
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REVIEWED BY
De ner
12-W 21
�¢u-xiaiv
TITLE�
AD -PAS CONTROL PANEL
INTERNAL CABLE ROUTING
NGES GREEN TREE
SQE
D
MATERIAL NO
6078011
DRAWING DOCUMENT NO.
6078011-C
REV
08
SCALE CUTS SHEET r OF i
E-75

APPENDIX D: Electrical Cabinet Diagram and Component List
81
E-76

Item Number
Object Description
0010
DIGI TRANSPORT WR21 4G/M52 (NA)
0010
AT&T Sim Card, Not Activated
0020
AT&T SERVICE ACTIVATE,INTL SIMCARD
0870
LABEL, NALCO,MYLAR,8-1/4"x3-3/8" CLR/BLU
0880
BRACKET,DIGI WR21,DIN RAIL MOUNTING
0890
BRAIDED GROUND,CU 0.591"x5.9" MBJ161506
0900
HMI/CONTROLLER BR-C70,7",W/LICENSE,TB
0920
BR-X20 MODULE,BUS RECEIVER BR9300
0930
BR-20 MODULE,2AI,0-20MA,16-BIT AI2632
0940
BR-20 MODULE,2AO,0-20MA,13-BIT AO2622
0950
BR-X20 MODULE,12-CH DISCRETE DI9371
0960
BR 20 MODULE, 4 DO, 24VDC, X20DO4649
0970
BR-X20 MODULE,4-CH DISCRETE DI4371
0980
BR-20 MODULE,4AI,0-20MA,16-BIT AI4632
0990
X20 BUS MOD ULE,24VDC,KEYED,X20BM11
1000
X20 TERMINAL BLOCK, 12-PIN,X20TB12
1010
BR-X20 MODULE,BUS BM01
1020
ENCLOSURE,SS, HOFFMAN CSD30248SS
1030
PANEL,HOFFMAN CP3024
1040
DRIVE,DC,KB KBIC120
1050
SIGNAL ISOLATOR,KB SI-5
1060
RESISTOR,05OHM FOR 1/4 HP 90VDC MOTOR
1070
CABLE, ETHERN ET,SHElLDED,3FT,BLU
1080
CIRCUIT BREAKER,1 P,4A,1489-M1 D040
1090
CONTACTOR,S00 7A,24VDC,1 NO,SCREW
1100
CONTACTOR,AC3,4KW, 1 S,24VDC
1110
CURRENT MONITOR,S00 1.6-16A 24VUC,SCREW
1120
ENCLOSURE,PC,HOFFMAN Q1289PCD
1130
NAMEPLATE, STOP,YELLOW
1140
PLUG,20A,125V,60HZ,HUBBELL,HBL5366C
1150
OVERLOAD RELAY,9.0-12.5A,SIEMENS
1160
N2G2 WR21 4G/M5 AT&T (NA)
1170
CABLE, PVC,2-COND,20AWG,SHLD,BELDEN 8762
1180
CABLE, PVC,3-COND,20AWG,SHLD,BELDEN 8772
1190
CONDUIT,LOCKNUT,STEEL,1/2,NPT
1200
CON DUIT,LOCKNUT,STEEL,3/4,NPT
1210
CONDUIT,SEAL RING,NEOPRENE,1/2,NPT
1220
CONDUIT,SEAL RING,NEOPRENE,3/4,NPT
1230
LUMBER, 1 "x8"x8'
1240
LUMBER,PINE BOARD 2"x4"x8' HT
1250
IEC DIN RAIL,35MM,199-DR1
82
E-77

Item Number
Object Description
1260
CIRCUIT BREAKER,1 P,10A,1489-M1C100
1270
CIRCUIT BREAKER,1 P,15A,1489-M1C150
1280
RELAY BASE,DPDT,5A,DIN,AB 700-HN122
1290
RELAY,DPDT,24VDC,5A,AB 700-HK32Z24
1300
CORD GRIP,ALUM,1/2"HUB,0.187"-0.312"
1310
CORD GRIP,ALUM,1/2"HUB,0.312"-0.437"
1320
STACK LIGHT BASE,SM,BLK,856T-B24SNC
1330
STACK LIGHT MODULE,24V,GRN,856T-BT3
1340
STACK LIGHT MODULE,24V,YEL,856T-BT8
1350
BRADY LABEL, B-486,MPET,3"x2",SILVER
1360
RF CABLE,SMA(M) TO SMA(MRA)
1370
NEMA PILOT LAM P,24V,WHT,800H-QR24W
1380
IEC TERMINAL BLOCK,UT4,GRY
1390
IEC TERMINAL BLOCK,UT4,BLU
1400
IEC TERMINAL BLOCK,UT10,GRY
1410
IEC TERMINAL GROUND,UT4-PE
1420
IEC TERMINAL GROUND,UT10-PE
1430
IEC TERMINAL END PLATE, D-UT2.5/1 0
1440
IEC TERMINAL END BRACKET,NS35
1450
IEC TERMINAL MARKER,UCT-TM6,BLANK CARD
1460
IEC TERMINAL MARKER, UCT-TM10,BLANK CARD
1470
IEC DISCONNECT,3P,30A,OT30F3
1480
IEC DISCONNECT,OPERATOR,BLACK,OHB65L6
1490
IEC DISCONNECT,SHAFT,OXP6X430
1500
IEC TERMINAL BRIDGE,FBS 10-6 RED
1510
RF BULKHEAD,SMA(F) TO SMA(F)
1520
POWER SUPPLY,24VDC,3.2A,SDR-75-24
1530
BR PCB TERM BLOCK,FK-MCP 1,5/2-ST-3,81
1540
BR PCB TERM BLOCK,FK-MC 0,5/4-ST-2,5
1550
NEMA PUS H-PULL,OPER,RE D,800H-FRXTQH2RA1
1570
SERVICE CORD,12/3,SOOW,600V,0.635"OD,BLK
1580
GRAVOPLY PLATE,WHITE,2"x1" BLANK
1590
GRAVOPLY PLATE,WHITE,6"x2" BLANK
1600
WIRE DUCT, PVC, 1 -1 /2"x2",G RAY
1610
WIRE DUCT COVER, PVC, 1 -1 /2",GRAY
1620
CIRCUIT BREAKER,1 P,6A,1489-M1C060
1630
Cl RCU I T BREAKE R,1 P,2A,1489-M 1 CO20
1640
CORD GRIP,ALUM,3/4"HUB,0.625"-0.750"
1650
NEMA SWITCH,CONTACT,NO&NC,800T-XA
1660
LEGEND PLATE,800H,WHITE,POWER
1670
LABEL,WARNING HAZ VOLTAGE,2.75"x1.35"
83
IMS]

Item Number
Object Description
1680
CORD GRIP, NYLON, 1/2"NPT,0.250-0.375
1690
IEC DIN RAIL BRACKET,ANGLE,1201099
1700
CARTON, 35-1 /4X28X16,DOUBLEWALL
1710
LABEL,UL-CUL LISTED 508A
1720
IPC USFF EDGE,ONLOGIC EL00-CL210G-10
1750
HOLE PLUG FOR PG 16 / 1/2 NPT
1760
CURRENT SENSOR, 0-10/20/50AMP,4-20MA OUT
1770
ETHERNET CABLE,CAT5E,STRAIGHT,BLK,1-FT
1790
POWER SUPPLY,12VDC,5.OA,TRIO
1800
NEMA PILOT LAMP,12V,WHT,800H-QRH2W
1810
IEC TERMINAL BLOCK,UK5-HESI
1820
IEC TERMINAL END PLATE,D-UK 5-HESI N
1830
FUSE,5x20mm,GLASS, 250V,2.OA,SLO-BLO
1840
FUSE,5x20mm,GLASS,4.OA,250V,SLO-BLO
E-79

E.3
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 E-80
��EMPLOYEES.ROOT.LOCAL�ENV�ECC�GREENVILLE�WPGVL�PJT2�586441�0000�R5854410000-001_JP CLRS RESPONSE_1AN2024.DOCX January 29, 2024

SEU
SP002R CLOSE P.O. INQUIRY 10/03/23
P.O. No 062441 Req No CHAS M Covered 0/00/00 0/00/00 Confirm
E0625 Req Id/Nm COGGINS,TIM
EMORY L WILSON & ASSOC ATTENTION: BLAINE BURRIS - FAXING ORDER TODAY FOR
100 MAIN STREET STE 102 THE ABOVE PUMP PACKAGE. PLEASE ACKNOWLEDGE RECEIPT
FORT MILL, SC 29715 VIA RETURN FAX. THANK YOU - JAMES BRIDGES
Phone#/Fax#: [phone] Fax [phone]
CHARLIE GRAHAM Faxed Date: 8/25/06 ACCT# 52-0-700-0003-606-58
WO# 168631 Eqp Taxable 1
MSDS# Ship Via FOB Terms
N AAA COOPER POINT OF SHIPMENT NET 30 DAYS
Item Description Stock Nums.
1 ALLWEILER MODEL AED 1E75-ID/111 GOK 122 PP 6FV 0000 - 0000
PUMP ASSEMBLY COMPLETE WITH S/S BASE, COUPLINGS,
GUARD, NORD GEAR REDUCER, AND 1HP 1750 RPM 90VDC Commodity Code
56C FRAME MOTOR. REF: QUOTE #CBB 06-003R1 DATED 00000
8/23/06, COPY ATTACHED.
Qty Ordered- 1.0000 8/25/06 Scheduled Delivery 11/15/06
Qty Recvd--- 1.0000 11/21/06 Quoted Price- 4048.0000
Qty Invoiced 1.0000 11/20/06 Unit of Measure--- EA
Mode of trns R AND L Inv Number Freight----------- 57.85
Total $ Paid 145270 X-Receipt---------
F3=END F5=Item Page Back F6=Additional Description F7=Stores Inquiry
F8=Requisition Inquiry F9=Comment/Clauses F12=End of PO
EXISTING POLYMER FEED PUMP IN PRESS BUILDING
NOW USED FOR ADPAS UNIT IN MODIFICATION 3
:e]

C I R C O R ALLWEI LER°
Eccentric Screw Pumps
Series AED1 E
Design ID
ALLTRI
Applications
For pumping neutral or corrosive liquids, uncontaminated or
abrasive liquids, liquids containing gases or which tend to froth
and liquids of high or low viscosity including liquids containing
fibrous and solid material.
Waste water and waste water treatment engineering, the che-
mical and petro-chemical industries, the paper and cellulose
industries, the soap and fats industry, the paint industry, the
food and beverage industry, the plastics industry, ceramics
agriculture, the sugar industry and in shipbuilding etc.
Operation
Rotary self -priming, single stage positive displacement pumps
whose pumping elements are formed by a rotating eccentric
screw (the rotor) and a fixed stator. In any cross sectional plane,
the elements are in contact with one another at three points
and along the length of the elements these points form three
lines of seal.
The material contained in the sealed enclosed cavities which
are formed as the rotor turns is displaced axially and with com-
plete continuity from the suction to the delivery end of the
pump. Despite the fact that the rotor rotates, no turbulence is
produced. The constant volume of the enclosed cavities means
that there are no pressurizing forces and thus guarantees a
lowsurge pumping action which is not at all severe on the mate-
rial being pumped.
Design features
The outlet section, stator and suction casing are held together
by external tie -rods. In all sizes the suction casing is designed
to have a particularly large flow section. The stator, which is
vulcanised into a tubular casing, is provided at both ends with
external collars vulcanised to it. These provide a safe seal from
the suction casing and outlet section and also protect the
stator casing against corrosion.
The pump sizes 300...15500 are provided with staggered clea-
ning ports. Between the suction casing and bearing housing is
situated an interchangeable housing for a stuffing box or
mechanical seal (pumps can be converted retrospectively to a
different type of seal).
The sealing housings (shaft seals) are easily accessible as the
complete bearing bracket can be withdrawn from the drive
shaft without any further disassembly of the pump.
The drive shaft is carried in bearings in the bearing housing. The
drive torque is transmitted to the rotor via the drive shaft and a
coupling rod. The coupling rod terminates at both ends in uni-
versal joints which are encapsulated to from a liquid -tight seal.
These pin -type universal joints are of particularly simple and
rugged design and are able to withstand the eccentric move-
ment of the rotor without any difficulty.
Shaft seals
Shafts are sealed by cooled or uncooled stuffing boxes or
cooled or uncooled, non -balanced single or double-acting
mechanical seals which require no maintenance.
The type of seal and the material pairings are adapted to suit
the particular operating conditions which exist in any given
case. For further details see page 4 and 5.
In any given size of pump, the housings for the various types of
stuffing box of mechanical seal are interchangeable with one
another. The various parts of the housings for mechanical seals
form a modular system and can be combined with one another
without any difficulty should the pump be converted to a diffe-
rent type of mechanical seal.
Installation spaces for mechanical seals according to DIN
24 960 (except for double mechanical seals). For further details
see pages 4, 5, 6 and 7.
Technical characteristics
The output, permitted speed range and drive power required
can be taken from the selection chart on page 3 or from the
individual pump characteristics.
AED1E
Flow rate
Q
I/min
up to
12000
Temperature for liquid pumped
t
°c 90
up to
150
Differential pressure
single -stage
Ap
bar ®
up to
8
Pump discharge pressure
Pd
bar 0
up to
16
0.95
Suction obtainable
ps
bar ®
up to
250,000
Viscosity
q
mPa.s
up to
60
Permissible solids content
% by
vol.0
up to
The mentioned performance data are to be considered as a
product and performance abstract only. The particular ope-
rating limits can be taken from the quotation or order acknow-
ledgement.
Max. permissible grain sizes and fiber lengths
Pump size
75
150
300
560
1200
max. grain size mm
4
5
6.3
8
10
max. fibre length mm
42
42
48
60
79
Pump size
2300
4250
7800
15500
max. grain size mm
12.5
16
20
25
max. fiber length mm
98
130
210
250
Increases in solid content and grain sizes mean that the speed of
the pump must be reduced.
90 Depending on liquid pumped and the elastomers used.
0 Depending on the sense of rotation and inlet pressure.
® Depending on the liquid being pumped, pump speed and
pump size.
® 6 bar for shaft with shaft wear sleeve.
E-81

Series AED1 E n
C I R C O R ALLWEI LERO
Design ID v
Drivers
For possible types of drive see page 12.
Drivers produced by any manufacturer can be used. Technical
characteristics and dimensions should be taken from the docu-
mentation issued by the manufacturer.
Installation
AED pumps may be installed horizontally or vertically. Vertical
installation with the drive down is not permissible.
The pump and driver are connected together via a flexible
coupling or an intermediate transmission (generally a belt
drive) and are mounted on a common baseplate. Dimensions of
assemblies available on request.
WI

Series AED1 E
Design ID
1
CIRCOR
1�/
ALLWEI LER°
Performance graph
For a rough selection of the pump size and speed as a function of the requested delivery and kind of fluid to be pumped. V9„m" _
available, mean sliding speed of the rotor in the stator.
20000
0
a 10000
8000
6000
5000
L 4000
3000
Q
2000
0
1000
800
600
400
300
Jg 200
100
80
60
40
30
20
10
8
6
4
3
2
1
10 20 30 40 60 80 100 200 300 500 1000 2000 3uuu
extremely highly
Speed n [1 /min] viscous viscous viscous liquid
very relatively little non-
abrasive abrasive abrasive abrasive
Sizes of the series AED1E. Data on the performance range not covered by AED1E series are to be taken from the last page of this
brochure and/or the individual brochures of the other series.
For exact performance data, please refer to the individual characteristics.
3
E-83

Series AED1 E
Design ID
/11
C I R C O R ALLWEI LER°
Type coding
Material code
Design features (geometry)
Type series i
11111111111111 11111�
AED 1 E 300 — ID / 2 3
AED 1 E 560— ID / 1 1
Product TT
Number of stages
Mechanical execution
Size
Design
Bearing design
Type of inlet/outlet connections
Branch position
Design of shaft seal
Type of shaft
Type of shaft seal
Heating/cooling jackets
Items jacketed
Design options
Material of wetted body parts
Material of wetted rotating parts (not including rotor)
Rotor material
Stator material
Material of cover sleeves
Shaft seal materials
Example: double-acting mechanical seal
Explanations to the type code:
P 0 1 NC 1 1 2 V V 6230
G 0 D D 1 ZS 4 2 3 P P 6ATTV/2P
6ATTV/2P
Pairing of seal faces, product -side
Springs and body materials
Auxiliary gaskets, product -side
Pairing of seal faces, atmospheric side
Auxiliary gaskets, atmospheric -side
Position
Designation
Design
in type
code
Q
Product
ALLWEILER eccentric screw pumps...
0
Number of
1 = single -stage up to delivery pressure Op 8 bar
stages
®
Mechanical
E = rated for delivery pressure Op 8 bar
system
®
Size
Possible sizes: 75, 150, 300, 560, 1200, 2300, 4250, 7800, 15500.
The numbers indicate the theoretic delivery in I/min with n = 400 1/min and Op = 0 bar
Qs
Design
I D = Industrial design with internal bearing
©
Bearing design
1 = hose -proof, radial bearing drive -side with sealing washer, axial bearing pump -side with lip seal.
Both bearings regreasable. For horizontal installation
2 = hose -proof, radial bearing on both sides with sealing washer, axial bearing pump -side with lip seal.
Axial bearing regreasable, radial bearing lifetime -lubricated.
For vertical installation with shaft upwards.
0
Suction and
1 = DIN flanges
outlet branch
3 = ANSI flanges ]— according to dimensional sheet, pages 9 and 10
design
X = Suction and/or delivery branch of special design
0a
Branch
1, 2, 3, 4 — For arrangement please refer to the representation, page 9.
position
Arrangement 3 is not possible for size 75.
OO
Shaft seal type
P = Stuffing box or other non -mechanical shaft seal
G = Mechanical seal (mechanical shaft seal)
10
Shaft design
0 = Shaft without shaft sleeve
1 = Shaft with shaft wear sleeve up to Op = 6 bar (not possible with pump size 75).
Shaft seal
Stuffing boxes
design
P01/P11 = Stuffing box of normal design (without sealing chamber ring / without flushing ring)
P02/P12 = Stuffing box with flushing ring
P03/P13 = Stuffing box with internal sealing chamber ring
PO4/P14 = Stuffing box with external sealing chamber ring
PDX/P1X = Non -mechanical shaft seal of special design
E

Series AED1 E /11
C I R C O R ALLWEI LERO
Design ID IL-1/
Shaft seal
Mechanical seals
design
for pump sizes
75 150 300 560 1200 2300 4250 7800 15500
(continued)
X = design
Shaft diameter at the location of the shaft seal
250 30 35 43 53 60 75 90 110
possible
GOK/G1 K= individual mechanical seal,
X0 X X X X X X X O
DIN 24 960, design K, shape U
GON/G1 N= as above, however design N
X0 X X X X X X X
GOS/G1S = individual mechanical seal,
DIN 24 960, design K, shape U,
X0 X X X X X X X OO
rotating part with integrated locking device
and pump -sided throttling ring
GOT/G1T = as above, however design N
X0 X X X - X X
GOQ/G1Q= individual mechanical seal,
X0 X X X X X X X OO
DIN 24 960, design K, shape U with quench
GOD/G1 D = double mechanical seal
T( OO OO OO OO OO OO OO OO
GOX/G1X = mechanical seal of special design
0 not available with shaft wear sleeve OO design available on request
0
Double shell
D = Double shell for heating/cooling. available in stainless steel only.
Connections as threaded nipples for liquid media. Maximum heating/cooling pressure 6 bar,
maximum heating temperature + 1501C, maximum cooling temperature -40°C
@
Double shell
1 = Suction case with double shell
design
2 = Stuffing box for P01/P11 with double shell
12 = Suction and shaft sealing housing P01/P11 with double shell
X = Special design for other double shells
4
Design variants
Stators (all qualities)
N Rotor with temperature play
M as a function of the temperature
H of the fluid pumped
T
J = Rotor hollow S = Worm on joint shaft
C = Rotor hard chromium -plated W = Winding protection on joint shaft
Y = Rotor ductile hard chromium -plated X = other designs
Z = Rotor metallically coated
@
Suction and
1 = cast iron EN-GJL-250
delivery casing
3 = cast iron EN-GJL-250, inside H-rubberized
in contact
4 = 1.4408/1.4571
with fluid,
A = 1.4462
materials
X = Special materials
@
Driving shaft,
1 = 1.4021/1.4571/1.1191
joint shaft
2 = 1.4301/1.4571
casing in
4 = 1.4571
contact with
A = 1.4462
fluid, materials
X = Special materials, i.e. also for articulated components
0
Rotor
2 = 1.4301 4 = 1.4571 A = 1.4462
materials
3 = 1.2436/1.2379 X = Special materials, e.g. other metals, plastic materials
@
Stator
WB = Caoutchouc soft/ V = Fluoroelastomer (FPM) PU = Polyurethan
materials
butadiene (NR/BR) HP = Acry Ion itrile-butadiene E = EPDM
rubbers, hydrated (HNBR) X = Special materials
P = Acrylonitrile-butadiene SL = Silicon bright (MVQ)
rubbers (NBR) Y = Chlorosulfonated polyethylene (CSM)
@
Joint sleeve
P = Acrylonitrile-butadiene Y = Chlorosulfonated poly- X = Special materials
materials
rubbers (NBR) ethylene (CSM)
PL = Acrylonitrile-butadiene
rubbers(NBR) V = Fluoroelastomer (FPM)
N = Polychloroprene (N) B = Butyl caoutchouc (IIR)
0
Shaft seal
Stuffing box:
materials
5846 = Ramie fiber with PTFE impregnation, asbestos -free
6426 = Aramid endless fiber with PTFE impregnation, asbestos -free
6230 = Graphite -incorporated PTFE with sliding means, asbestos -free
Mechanical seal:
Sliding material pairing
Spring and constr. materials
Auxiliary gaskets
1st point for single gasket
2nd point
3rd point for single gasket
1st + 4th point for double gasket
3rd + 5th points for double gasket
2 = CrMo cast iron/hard carbon
A = 1.4300
P = Acrylonitrile-butadiene 0double
4 = Ceramicsthard carbon
F = 1.4571
rubbers (NBR) PTFE-
5 = Hard metal/hard metal,
L = Hastelloy B
E = EP caoutchouc coated
highly wear -resistant
M = Hastelloy C4
S = Silicon caoutchouc
6 = Silicon carbide/silicon carbide highly
X = Special materials
N = Polychloroprene (N)
wear -resistant, corrosion -resistant
V = Fluoroelastomer (FPM)
7 = Silicon carbide/silicon carbide highly
TTE = EP caoutchouc 0
wear -resistant, highly corrosion -resistant
TTV = Fluoroelastomer (FPM) 0
X = Special materials
TTS =Silicon caoutchouc0
X = Special materials
E-85

Series AED1 E
Design ID
1
C I R C O R ALLWEI LER°
Sectional drawing and parts list
509 507
525
Bearing 1: Hose -proof, radial bearing, on drive -side with sealing washer; axial bearing on pump -side with lip seal.
Both bearings regreasable. For horizontal installation only.
Shaft seal P01: Particularly long packing allows use in a wide variety of applications.
Permissible pressure at the shaft seal p = -0,7 to 16 bar.
A
208
204
207 201 203 202
P02 Stuffing box with
flushing ring
Suitable for highly abrasive
liquids, with external flushing
p = -0,7 to 12 bar
Part No. Denomination
209
204 207 201 202
P03 stuffing box with internal
lantern ring
Suitable for uncontaminated
liquids with internal liquid sealing
or for abrasive liquids with
external flushing
p = -0,8 to 6,0 bar
Part No. Denomination
203
203
207 209 201 202
PO4 Stuffing box with external
lantern ring
For use where the external flushing
liquid is not compatible with the
pumped liquid or where the ingress
of air is to be prevented
p = -0,9 to 12 bar
Part No. Denomination
101
Key
127
Retaining circlip
212
Screwed plug
102
Spacer sleeve
129
Distance ring
213
Gasket
103
Radial bearing
131
Bearing cover
214
Mechanical seal housing
104
Axial bearing
132
Gasket
215
Mechanical seal cover
107
Bearing grease
139
Hexagon head bolt
218
O-ring
110
Bearing housing
201
Stud
219
Mechanical seal
112
Lip seal
202
Self-locking nut
220
Retaining pin
113
Spacer ring
203
Gland half
232
Lip seal
114
Thrower
204
Stuffing box housing
234
Throat bushing
115
O-ring
206
Shaft wear sleeve
235
O-ring
116
Bearing nut
207
Stuffing box packing
236
Retaining pin
118
Driving shaft
208
Flushing ring
245
Hexagon head bolt
119
Grease nipple
209
Lantern ring
251
Sealing compound
VM 784 GB/2017.03 1000
W-31i1

Series AED1 E
Design ID
1
C I R C O R ALLWEI LER°
Geometry of pump elements
series AED1 E
212
213
236
235
234
218
215 214
220 219
219
214
245
GOS/GOT Single acting mechanical
seal, DIN 24 960, K/N design, U shape,
rotating part with integrated locking
device, with flushing liquid connection
and pump -side throat bushing.
For application details consult
manufacturer
p = -0,5 to 16 bar
213
232
220 251
GOQ Single acting mechanical seal,
DIN 24 960, K design, U shape,
with quench.
For application details consult
manufacturer
p = -0,5 to 16 bar
214
219
,213
220
GOK/GON Single acting mechanical
seal, DIN 24 960, K/N design, U shape.
For application details consult
manufacturer
P = -05 tO 16 bar
215 214 245 220
GOD Double acting mechanical seal,
with sealing liquid connection.
For application details consult
manufacturer
p = -0,95 to 16 bar
Part No.
Denomination
Part No.
Denomination
Part No.
Denomination
301
Coupling rod pin
504
Discharge casing
606
Hexagon head bolt
302 0
Coupling rod bush
505
Suction casing
607
Hexagon nut
303
Guide bush
506
Inspection cover
608
Locking washer
304
Retaining sleeve
507
Gasket
609
Hexagon nut
305
Joint grease
508
Stud
610
Washer
306
Clamping band
509
Hexagon nut
611
Tie rod
307
Coupling rod
525
Washer
612
Supporting foot
308
Cover sleeve
601
Name plat
613
Hexagon head bolt
401
Rotor
602
Dome headed grooved pin
402
Stator
603
Instruction label
501
Suction casing gasket
for commissioning
502
Screwed plug
604
Suction label
503
Sealing tape
605
Discharge label
0 not applicable for size 75
VM 784 GB/2017.03 1001
7
MMA

Series AED1 E
Design ID
/11
C I R C O R ALLWEI LER°
104 129
Bearing design 1 for size AED1 E 2300
and 2: and above axial bearing
with two single -row angular
contact ball bearings
Radial bearing design in case of bearing 2
(for vertical installation with shaft upwards only)
VM 784 GB/2017.03 1002
307
�I
Coupling rod with large diameter sleeve
(to minimize rag build-up)
307
Auger on coupling rod
118 115 206
Shaft with shaft wear sleeve from size AED1 E 150
and above for all shaft seal designs possible

Series AED1 E
Design ID
/11
CIRCOR
l/
ALLWEI LER°
Pump dimensions, auxiliary connections, possible branch positions, weights
t0
Dimensions in mm, nominal width
of ANSI flanges (DN) in inches.
Subject to alteration.
Arrangement
12 holes
4 holes
z = Number of holes
Arrangement
8 holes
Sense of rotation: normally counter -clockwise as seen from the,
driving side, with DN, = outlet branch, DN2 =
suction branch, change of rotation possible, then,
DN, = suction branch, DN2 = outlet branch
k
d1
Series
Size
Pump dimensions
1)
a b c d e f In I m n o q s L v
Max.
weight
kg
AED1 E 75-ID
114
446
10
18
75
95
90
65
30
30
11
278
165
9
Rp %
25
AED1 E 150-ID
122
538
10
22
85
105
100
79
40
30
11
316
205
9
Rp %
36
AED1E 300-ID
140
676
13
28
100
125
125
95
50
38
13
378
270
11,5
Rp12
57
AED1E 560-ID
151
807
15
32
114
140
140
106
60
40
14
422
330
14
Rp %
77
AED1 E 1200-ID
171
1013
16
42
132
168
160
118
65
50
19
492
425
18
Rp %
113
AED1 E 2300-ID
190
220
266
1 320
1231
1505
1862
2327
16
21
24
29
48
60
75
95
164
200
245
290
200
245
290
350
180
225
250
280
130
158
182
215
75
90
110
130
50
63
65
80
19
23
23
30
546
669
792
947
530
650
790
1020
18
22
22
1 27
Rp %
Rp1
Rp1
Rp1
1200
205
AED1E 4250-ID
266
AED1E 7800-ID
513
AED1E15500-ID
824
O Stator -dismantling dimension
Possible branch positions
as seen from the drive
® not for series/size
AEDIE 75-ID
VM 784 GB/2017.03 2000
Flange dimensions
DIN 2501, PN 16 OO
ANSI B16.1/16.5, Class 125/150 OO
DN1/DN2
ki
di
z
DN1/DN2
ki
di
z
50
125
18
4
2
120.6
19
4
65
145
18
4
2Yz
139.7
19
4
80
160
18
8
3
152.4
19
4
100
180
18
8
4
190.5
19
8
125
210
18
8
5
215.9
22.2
8
150
240
22
8
6
241.3
22.2
8
200
295
22
12
8
298.4
22.2
8
250
355
26
12
10
361.9
25.4
12
300
410
26
12
12
431.8
25.4
12
9
iO

Series AED1 E
Design ID
CIRCOR
l/
ALLWEI LER°
Series
Size
Mating dimensions for suction and discharge connections
Flanges DIN 2501, PN 169
O O O O
DN, DNZ k w
Flanges ANSI 1316.1, Class 125 ®
O O O O
DN, DNZ k w
Flanges ANSI B16.5, Class 150Q
DN, DNZ k p w g
AED1E 75-ID
50
50
668
390
43
175
2
2
664
386
39
171
2
2
668
390
43
175
AED1E 150-ID
65
65
785
469
46
190
2'/2
2'/2
784
468
45
189
2'/2
2'/2
789
473
50
194
AED1E 300-ID
80
80
956
578
45
230
3
3
954
576
43
228
3
3
959
581
48
233
AED1E 560-ID
100
100
1108
686
44
260
4
4
1110
688
46
262
4
4
1110
688
46
262
AED1E 1200-ID
125
125
1 1346
854
44
1 300
5
1 5
1346
854
44
300
5
5
1346
854
44
1300
AED1E 2300-ID
150
150
1610
1064
59
350
6
6
1610
1064
59
350
6
6
1 1610
1064
59
350
AED1E 4250-ID
200
200
1947
1278
64
425
8
8
1947
1278
64
425
8
8
1947
1278
64
425
AED1E 7800-ID
250
250
2390
1598
80
485
10
10
2390
1598
80
485
10
10
2690
1598
64
485
AED1E 15500-ID
300
300
2935
1988
73
560
12
12
2935
1988
73
560
12
12
2935
1998
73
560
02 for rubber -coating + 3 mm
® Sealing surface: stock finish
Qe up to DN 100 sealing surface DIN 2526 shape C, machined as shape A
from DN 125 sealing surface DIN 2526 shape A
Position of auxiliary connections for shaft seals
u,
P02, P12 with flushing ring
S2 S2
P03, P13 with internal lantern ring
IN
b S5
S5
�
4 L
S5
o-
GOS/GOT, G1S/G1Twith flushing connection
4 S4
f
S4 S4
GOQ, G1Q with
quench connection
S6 4
S7 f
S6 S7
GOD, G1D with seal liquid connection
S, b 4 S6
S7 S6
VM 784 GB / 2017.03 2001
E-90

/11
Series AED1 E C I R C O R ALLWEI LER°
Design ID k1/
Series
Size
Mating dimensions auxiliary connections for shaft seals
P02, P12 with flushing ring
S1© U1 X1 t1
P03, P13 with internal
lantern ring
•S2© U2 X2 t2
PO4, P14 with external
lantern rin
•S3© U3 X3
AED1E 75-ID
M 8 x 1
195,5
28
420
M 8 x 1
188
30
200
M 8 x 1
180.5
30.5
AED1E 150-ID
M 8 x 1
217
31.5
400
M 8 x 1
211
32
200
M 8 x 1
202.5
33.5
AED1E 300-ID
Rp'%
255
38
420
Rp'%
248
40
170
Rp'%
236
39.5
AED1E 560-ID
Rp'%
279
42
420
Rp'%
272
44
170
Rp'%
261
43.5
AED1E 1200-ID
Rp'%
316
52
420
Rp'%
307
54
170
Rp'%
292.5
54.5
AED1E 2300-ID
Rp'%
349
56
350
Rp'%
338.5
57
130
Rp'%
322.5
58
AED1E 4250-ID
Rp'%
416
67
350
Rp'/4
403
68.5
130
Rp'/4
383
69.5
AED1E 7800-ID
Rp'/4
492
77
350
Rp'/4
474.5
79
130
Rp'/4
451
80
AED1 El 5500-ID
Rp'/4
588
94.5
350
Rp'/4
568.5
97
130
Rp'/4
542
97
Series
Size
Mating dimensions auxiliary connections for shaft seals
GOS/GOT, G1S/G1T with
flushing connection
S5© Us X5
GOQ, G 1 Q with
quench connection
S4© U4 X4
GOD, G1 D with seal liquid connection
Ss© S7© U6 U7 X6 X7 I t7
AED1E 75-ID
Rp'/4
157
34
Rp'%
167
30.5
Rp'/4
Rp'/4
157
182.5
34
33
150
AED1E 150-ID
Rp'/4
179
38
Rp'%
187.5
30.5
Rp'/4
Rp'/4
179
204.5
38
36.5
150
AED1E 300-ID
Rp'/4
220.5
41.5
Rp'%
230
33.5
Rp'/4
Rp'/4
220.5
245.5
41.5
40
150
AED1E 560-ID
Rp %
241
48.5
Rp'%
255
41
Rp %
Rp %
241
266
48.5
47
150
AED1 E 1200-ID
Rp %
280
56
Rp'%
287
54
Rp %
Rp %
280
305.5
56
53.5
200
AED1 E 2300-I D
Rp %
297
61
Rp '%
315.5
57.5
Rp %
Rp %
297
337.5
61
58.5
200
AED1 E 4250-ID
Rp %
364
71.5
Rp'/4
375.5
68.5
Rp %
Rp %
364
406
71.5
69
220
AED1 E 7800-ID
Rp %
440.5
81
Rp %
446
79
Rp %
Rp %
440.5
479.5
81
78.5
200
AED1 E15500-ID
Rp %
527
98
Rp %
542
96
Rp %
Rp %
527
576
98
95.5
250
© Threaded connection DIN 3852, shape Z
01 Standard flow direction
D Possible flow direction, for these purposes, the seal
housing must be turned in case of shaft seal type
P02/P12, GOS/G1S, GOT/G1T, GOQ/G1Q, GOD/G1D.
VM 784 GB /2017.03 2002
m
E-91

Series AED1 E
Design ID
C I R C O R ALLWEI LERO
Driving possibilities
1 AED-ID with flexible coupling
and electric motor
;I Irim I I
2 AED-ID with flexible coupling
and geared motor
r46i�O�!-41=121011
1
non
1 7MJFMM. � low, -
3 AED-ID with flexible coupling
and internal combustion engine
6 AED-ID with flexible coupling
and infinitely variable speed drive
4 AED-ID with V-belt drive,
adjustable motor platform
and motor situated
behind the pump
5 AED-ID with V-belt drive,
adjustable motor platform
and motor situated above
the pump
7 AED-ID with flexible coupling, gearbox or variable
speed gear, flexible coupling and motor
Further drive options (e.g. hydraulic or pneumatic drives) are possible.
12
MOy

Series AED1 E
Desian ID
/11
C I R C O R ALLWEI LER°
l./
13
E-93

Series AED1 E
C I R C O R ALLWEI LERO
Design ID
y
Range of eccentric
Series
Number of
Maximum output at Op = 0 bar
Maximum
Maximum
screw pumps
stages
del. pressure
viscosity
m3/h
I/min
bar
mPa-s
AE.E-ID
1,2
450
7500
10
300.000
AE.N-ID
1,2
290
4850
16
270.000
AE.H-ID
2,4
174
2900
24
270.000
AEB.E-IE
1,2
174
2900
6
300.000
AEB.N-IE
1,2
111
1850
12
270.000
AEB4H-IE
4
12
200
24
270.000
AED.E-ID
1
720
12000
8
250.000
AED.N-ID
2
450
7500
16
225.000
AEDB.E-IE
1
258
4300
6
250.000
AEDB.N-IE
2
174
2900
12
225.000
AE.N_-RG
1,2,4
30
500
20
1.000.000
TECFLOW
1
186
3100
4
200.000
SEZP
1,2
21
350
10
1.000.000
SNZP
1,2
45
750
12
1.000.000
SNZBP
1,2
45
750
12
1.000.000
SSP
1,2
48
800
12
150.000
SSBP
1,2
48
800
12
150.000
SETPO
1,2
140
2350
10
300.000
SETBP
1,2
40
670
10
150.000
SEFBP
1
40
670
6
150.000
SMP
1
40
670
6
150.000
SMP2
1
55
92
6
11.500
AFP
1
2,8
47
6
50.000
ANP
2
2,5
42
12
20.000
ANBP
2
2,5
42
12
20.000
ASP
2
2,5
42
12
20.000
ASBP
2
2,5
42
12
20.000
ADP
3
0,6
10
12
20.000
ADBP
3
0,6
10
12
20.000
ACNP
1,2
29
480
12
150.000
ACNBP
1,2
29
480
12
150.000
i0 Special versions for higher pressures available.
Peristaltic range
Series
Maximum output
Maximum
Maximum
del. pressure
viscosity
m3/h
I/min
bar
mPa-s
ASL
2,4
40
4
100.000
ASH
60
1000
15
100.000
Macerator range
Series
Maximum throughput
Generated delivery head
m3/h
m
AM ... S-1
80 at 3 % solids
3
ABM ... S-1
80 at 3 % solids
3
AM ... I-1
160 at 3 % solids
-
ABM ... I-1
80 at 3 % solids
Accessories
Pump accessories: Stator setting devices, electrical heaters, bridge breakers.
Drivers: Electric motors, geared motors, variable speed
transmissions, reduction
gearboxes, internal
combustion engines, pneumatic and
hydraulic drives.
Transmission components: Couplings,
V-belt transmissions, toothed belt transmissions, other
types
of transmission.
Base plates:
Standard and special versions, wheeled trolleys, mounting flanges.
Safety arrangements: Bypass lines with safety or regulating valves, systems to guard against
dry
running (conductive, capacitive, thermal etc.).
Other accessories: Electrical, hydraulic
and pneumatic
control arrangements, filter systems, metering
equipment, seal
liquid and circulating systems for shaft
seals, valves, flanges, flexible pipes.
Subject to technical alterations.
C I R C O R ALLWEILERO
U
ALLWEILER GmbH
Business Unit Eccentric Screw Pumps
Postfach 200123 • 46223 Bottrop
Kirchhellener Ring 77— 79 • 46244 Bottrop
Germany
Tel. [phone]
Fax [phone]
E-mail: [e-mail]
Internet: http://www.allweiler.com
VM 784 GB / 2017.03 — Ident No. 795 760
0
co
0
0
N
U)
=sZ1

Appendix F
Safety Data Sheets for Polymers and Flocculants
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 F-0
��EMPLOYEES.ROOT.LOCAL�ENV�ECC�GREENVILLE�WPGVL�PJT2�586441�0000�R5854410000-001_JP CLRS RESPONSE_1AN2024.DOCX January 29, 2024

NALCO Water
An Ecola6 Company
SAFETY DATA SHEET
NALCO® 61610
Section: 1. PRODUCT AND COMPANY IDENTIFICATION
Product name : NALCOO 61610
Other means of identification : Not applicable.
Recommended use : COAGULANT - FLOCCULANT
Restrictions on use Refer to available product literature or ask your local Sales Representative for
restrictions on use and dose limits.
Company Nalco Company
1601 W. Diehl Road
Naperville, Illinois 60563-1198
USA
TEL: [phone]
Emergency telephone [phone] (24 Hours) CHEMTREC
number
Issuing date 10/31/2022
Section: 2. HAZARDS IDENTIFICATION
GHS Classification
IlEye irritation
GHS Label element
Signal Word
Hazard Statements
Precautionary Statements
Other hazards
Category 2B
Warning
Causes eye irritation.
If swallowed a jelly mass may form which in digestion may cause blockage.
Prevention:
Wash skin thoroughly after handling. Wear eye protection/face protection. Water
in contact with the product will cause slippery floor conditions.
Response:
IF IN EYES: Rinse cautiously with water for several minutes. Remove contact
lenses, if present and easy to do. Continue rinsing.
Mix thoroughly before use. If swallowed a jelly mass may form which in
digestion may cause blockage. Water in contact with the product will cause
slippery floor conditions.
Section: 3. COMPOSITION/INFORMATION ON INGREDIENTS
Chemical Name
Petroleum distillates, hydrotreated light
Ethoxylated Sorbitan Monostearate
Oxyalkylated alcohol
Carboxylic acid
Section: 4. FIRST AID MEASURES
CAS -No. Concentration: (%)
64742-47-8 10 - 30
9005-67-8 1 - 5
Proprietary 1 - 5
Proprietary 1 - 5
1/10
F-1

SAFETY DATA SHEET
NALCO® 61610
In case of eye contact
In case of skin contact
If swallowed
If inhaled
Protection of first-aiders
Notes to physician
Most important symptoms
and effects, both acute and
delayed
Rinse immediately with plenty of water, also under the eyelids, for at least 15
minutes. Remove contact lenses, if present and easy to do. Continue rinsing.
Get medical attention.
Wash off with soap and plenty of water. Get medical attention if symptoms
occur.
Rinse mouth. Get medical attention if symptoms occur.
Get medical attention if symptoms occur.
In event of emergency assess the danger before taking action. Do not put
yourself at risk of injury. If in doubt, contact emergency responders. Use
personal protective equipment as required.
Treat symptomatically. If swallowed a jelly mass may form which in digestion
may cause blockage.
See Section 11 for more detailed information on health effects and symptoms.
Section: 5. FIREFIGHTING MEASURES
Suitable extinguishing media
Unsuitable extinguishing
media
Specific hazards during
firefighting
Hazardous combustion
products
Special protective equipment
for firefighters
Use extinguishing measures that are appropriate to local circumstances and the
surrounding environment.
Do not use water unless flooding amounts are available.
Not flammable or combustible.
Decomposition products may include the following materials: Carbon oxides
nitrogen oxides (NOx)
Use personal protective equipment.
Specific extinguishing Collect contaminated fire extinguishing water separately. This must not be
methods discharged into drains. Fire residues and contaminated fire extinguishing water
must be disposed of in accordance with local regulations. In the event of fire
and/or explosion do not breathe fumes.
Section: 6. ACCIDENTAL RELEASE MEASURES
Personal precautions, Ensure clean-up is conducted by trained personnel only. Spills of this product
protective equipment and are very slippery. Refer to protective measures listed in sections 7 and 8.
emergency procedures
Environmental precautions Do not allow contact with soil, surface or ground water.
Methods and materials for Stop leak if safe to do so. Contain spillage, and then collect with non-
2/10
F-2

SAFETY DATA SHEET
NALCO® 61610
containment and cleaning up combustible absorbent material, (e.g. sand, earth, diatomaceous earth,
vermiculite) and place in container for disposal according to local / national
regulations (see section 13). For large spills, dike spilled material or otherwise
contain material to ensure runoff does not reach a waterway. Flush away traces
with water.
Section: 7. HANDLING AND STORAGE
Advice on safe handling Avoid contact with skin and eyes. Wash hands thoroughly after handling. Use
only with adequate ventilation. Stir well prior to use.
Conditions for safe storage Keep out of reach of children. Keep container tightly closed. Store in suitable
labelled containers. Store separately from oxidizers.
Suitable material The following compatibility data is suggested based on similar product data
and/or industry experience: Compatibility with Plastic Materials can vary; we
therefore recommend that compatibility is tested prior to use.
Unsuitable material : not determined
Section: 8. EXPOSURE CONTROLS/PERSONAL PROTECTION
Components with workplace control parameters
Components
CAS -No.
Form of exposure
Permissible
concentration
Basis
Petroleum distillates,
hydrotreated light
64742-47-8
TWA
500 ppm
2,000 mg/m3
OSHA Z-1
TWA
200 mg/m3 (total
hydrocarbon
vapor)
ACGIH
TWA (Mist)
5 mg/m3
OSHA Z-1
TWA (Mist)
5 mg/m3
OSHA PO
TWA (Mist)
5 mg/m3
NIOSH REL
ST (Mist)
10 mg/m3
NIOSH REL
PEL (Particulate.)
5 mg/m3
Ethoxylated Sorbitan
Monostearate
9005-67-8
TWA (Inhalable
particulate matter)
10 mg/m3
ACGIH
TWA (Respirable
particulate matter)
3 mg/m3
ACGIH
Engineering measures Good general ventilation should be sufficient to control worker exposure to
airborne contaminants.
Personal protective equipment
Eye protection : Safety glasses with side -shields
Hand protection Wear protective gloves.
Gloves should be discarded and replaced if there is any indication of
degradation or chemical breakthrough.
Skin protection : Wear suitable protective clothing.
3/10
F-3

SAFETY DATA SHEET
NALCO® 61610
Respiratory protection No personal respiratory protective equipment normally required.
Hygiene measures Handle in accordance with good industrial hygiene and safety practice. Remove
and wash contaminated clothing before re -use. Wash face, hands and any
exposed skin thoroughly after handling.
The Personal Protective Equipment (PPE) recommendations provided above have been made in good faith based
on typical expected conditions of use. PPE selection should always be completed in conjunction with a proper risk
assessment and in accordance with a PPE management program.
Section: 9. PHYSICAL AND CHEMICAL PROPERTIES
Appearance
Emulsion
Colour
off-white
Odour
hydrocarbon -like
Flash point
> 93.3 °C
pH
no data available
Odour Threshold
no data available
Melting point/freezing point
-8 °C
Initial boiling point and boiling
no data available
range
Evaporation rate
no data available
Flammability (solid, gas)
Not applicable.
Upper explosion limit
no data available
Lower explosion limit
no data available
Vapour pressure
no data available
Relative vapour density
no data available
Relative density
1.06, (15.5 °C),
Density
1.01 - 1.05 g/cm3 , 8.45 - 8.75 lb/gal
Water solubility
dispersible
Solubility in other solvents
no data available
Partition coefficient: n-
no data available
octanol/water
Auto -ignition temperature
no data available
Thermal decomposition
no data available
Viscosity, dynamic
100 - 1,000 mPa.s (25 °C)
Viscosity, kinematic
98.7 mm2/s (40 °C)
Molecular weight
no data available
VOC
25.99 %, 383.3 g/I, EPA Method 24
4/10
F-4

SAFETY DATA SHEET
NALCO® 61610
Section: 10. STABILITY AND REACTIVITY
Reactivity No dangerous reaction known under conditions of normal use.
Chemical stability Stable under normal conditions.
Possibility of hazardous No dangerous reaction known under conditions of normal use.
reactions
Conditions to avoid : Extremes of temperature
Incompatible materials Addition of water results in gelling.
Contact with strong oxidizers (e.g. chlorine, peroxides, chromates, nitric acid,
perchlorate, concentrated oxygen, permanganate) may generate heat, fires,
explosions and/or toxic vapors.
Hazardous decomposition In case of fire, hazardous decomposition products may be produced such as:
products Carbon oxides
nitrogen oxides (NOx)
Section: 11. TOXICOLOGICAL INFORMATION
Information on likely routes of : Inhalation, Eye contact, Skin contact, Ingestion
exposure
Potential Health Effects
Eyes Causes serious eye irritation. Causes eye irritation.
Skin Health injuries are not known or expected under normal use.
Ingestion If swallowed a jelly mass may form which in digestion may cause blockage.
Inhalation Health injuries are not known or expected under normal use.
Chronic Exposure Health injuries are not known or expected under normal use.
Experience with human exposure
Eye contact Redness, Pain, Irritation
Skin contact No symptoms known or expected.
Ingestion
Inhalation
Toxicity
Product
Acute oral toxicity
Acute inhalation toxicity
No symptoms known or expected.
No symptoms known or expected.
Acute toxicity estimate: > 5,000 mg/kg
no data available
5/10
F-5

SAFETY DATA SHEET
NALCO® 61610
Acute dermal toxicity
Skin corrosion/irritation
Serious eye damage/eye
irritation
Respiratory or skin
sensitization
Carcinogenicity
Reproductive effects
Germ cell mutagenicity
Teratogenicity
STOT - single exposure
STOT - repeated exposure
Aspiration toxicity
Acute toxicity estimate: > 5,000 mg/kg
no data available
Result: Mild eye irritation
no data available
no data available
no data available
no data available
no data available
no data available
no data available
no data available
Section: 12. ECOLOGICAL INFORMATION
Toxicity
Environmental Effects : Toxic to aquatic life.
Product
Toxicity to fish Danio rerio (zebra fish): 1 - 10 mg/I
Exposure time: 96 h
Test substance: Representative polymer tested in water with
DOC
Toxicity to daphnia and other : Daphnia magna (Water flea): 10 - 100 mg/I
aquatic invertebrates Exposure time: 48 h
Test substance: Representative polymer tested in water with
DOC
Toxicity to bacteria NOEC Bacteria: 150 mg/I
Exposure time: 24 h
Test substance: Product
Test Type: Growth inhibition
Components
Toxicity to algae Petroleum distillates, hydrotreated light
EC50 Pseudokirchneriella subcapitata (green algae): > 1,000
mg/I
Exposure time: 72 h
Ethoxylated Sorbitan Monostearate
EC50 green algae: > 56 mg/I
Exposure time: 72 h
Test substance: Information given is based on data obtained
from similar substances.
6/10
F-6

SAFETY DATA SHEET
NALCO® 61610
Carboxylic acid
EC50 Pseudokirchneriella subcapitata (algae): > 100 mg/I
Exposure time: 72 h
Test substance: Information given is based on data obtained
from similar substances.
Components
Toxicity to fish (Chronic Petroleum distillates, hydrotreated light
toxicity) NOEC: 0.173 mg/I
Exposure time: 28 d
Species: Oncorhynchus mykiss (rainbow trout)
Components
Toxicity to daphnia and other : Petroleum distillates, hydrotreated light
aquatic invertebrates NOEC: 1.22 mg/I
(Chronic toxicity) Exposure time: 21 d
Species: Daphnia magna (Water flea)
Persistence and degradability
The organic portion of this preparation is expected to be poorly biodegradable.
Mobility
The environmental fate was estimated using a level III fugacity model embedded in the EPI (estimation program
interface) Suite TM, provided by the US EPA. The model assumes a steady state condition between the total input
and output. The level III model does not require equilibrium between the defined media. The information provided is
intended to give the user a general estimate of the environmental fate of this product under the defined conditions of
the models.
If released into the environment this material is expected to distribute to the air, water and soil/sediment in the
approximate respective percentages;
Air 5 - 10%
Water 10 - 30%
Soil 50 - 70%
The portion in water is expected to be soluble or dispersible.
Bioaccumulative potential
This preparation or material is not expected to bioaccumulate
Other information
no data available
Section: 13. DISPOSAL CONSIDERATIONS I
If this product becomes a waste, it is not a hazardous waste as defined by the Resource Conservation and Recovery
Act (RCRA) 40 CFR 261, since it does not have the characteristics of Subpart C, nor is it listed under Subpart D.
Disposal methods Do not contaminate storm water drains, natural waterways or
soil with chemical or used container. Where possible recycling
is preferred to disposal or incineration. If recycling is not
practicable, dispose of contents/container in accordance with
7/10
F-7

SAFETY DATA SHEET
NALCO® 61610
local regulations Dispose of wastes in an approved waste
disposal facility.
Disposal considerations Dispose of as unused product. Empty containers should be
taken to an approved waste handling site for recycling or
disposal. Do not re -use empty containers.
Section: 14. TRANSPORT INFORMATION
The shipper/consignor/sender is responsible to ensure that the packaging, labeling, and markings are in compliance
with the selected mode of transport.
Land transport (DOT)
Proper shipping name PRODUCT IS NOT REGULATED DURING TRANSPORTATION
Air transport (IATA)
Proper shipping name PRODUCT IS NOT REGULATED DURING TRANSPORTATION
Sea transport (IMDG/IMO)
Proper shipping name PRODUCT IS NOT REGULATED DURING TRANSPORTATION
Section: 15. REGULATORY INFORMATION
TSCA list : No substances are subject to a Significant New Use Rule.
No substances are subject to TSCA 12(b) export notification
requirements.
EPCRA - Emergency Planning and Community Right -to -Know Act
CERCLA Reportable Quantity
This product does not contain a RQ substance, or this product contains a substance with a RQ, however the
calculated RQ exceeds the reasonably attainable upper limit.
SARA 304 Extremely Hazardous Substances Reportable Quantity
This material does not contain any components with a section 304 EHS RQ.
SARA 311/312 Hazards : Serious eye damage or eye irritation
SARA 302 This material does not contain any components with a section 302
EHS TPQ.
SARA 313 This material does not contain any chemical components with known
CAS numbers that exceed the threshold (De Minimis) reporting levels
established by SARA Title III, Section 313.
California Prop. 65
This product may contain trace levels of substance(s) listed under the State of California Proposition 65 regulation.
8/10

SAFETY DATA SHEET
NALCO® 61610
INTERNATIONAL CHEMICAL CONTROL LAWS:
United States TSCA Inventory
On or in compliance with the active portion of the TSCA inventory
China Inventory of Existing Chemical Substances
All substances in this product comply with the Provisions on the Environmental Administration of New Chemical
Substances and are listed on or exempt from the Inventory of Existing Chemical Substances China (IECSC).
Philippines Inventory of Chemicals and Chemical Substances (PICCS)
All substances in this product comply with the Republic Act 6969 (RA 6969) and are listed on the Philippines
Inventory of Chemicals & Chemical Substances (PICCS).
Australia. Australian Industrial Chemicals Introduction Scheme (AICIS)
All substances in this product comply with the Australian Industrial Chemicals Introduction Scheme (AICIS)
Japan. ENCS - Existing and New Chemical Substances Inventory
All substances in this product comply with the Law Regulating the Manufacture and Importation Of Chemical
Substances and are listed on the Existing and New Chemical Substances list (ENCS).
Korea. Korean Existing Chemicals Inventory (KECI)
All substances in this product comply with the Chemical Control Act (CCA) and are listed on the Existing Chemicals
List (ECL)
Canadian Domestic Substances List (DSL)
The substance(s) in this preparation are included in or exempted from the Domestic Substance List (DSL).
New Zealand. Inventory of Chemicals (NZIoC), as published by ERMA New Zealand
All substances in this product comply with the Hazardous Substances and New Organisms (HSNO) Act 1996,and
are listed on or are exempt from the New Zealand Inventory of Chemicals.
Taiwan Chemical Substance Inventory
All substances in this product comply with the Taiwan Existing Chemical Substances Inventory (ECSI).
I Section: 16. OTHER INFORMATION I
NFPA:
Flammability
0 v
a� a
Special hazard
Revision Date
Version Number
Prepared By
10/31 /2022
2.0
Regulatory Affairs
HMIS III:
0 = not significant, 1 = Slight,
2 = Moderate, 3 = High
4 = Extreme. " = Chronic
9/10
F-9

SAFETY DATA SHEET
NALCO® 61610
REVISED INFORMATION: Significant changes to regulatory or health information for this revision is indicated by
a bar in the left-hand margin of the SIDS.
The information provided in this Safety Data Sheet is correct to the best of our knowledge, information and belief
at the date of its publication. The information given is designed only as a guidance for safe handling, use,
processing, storage, transportation, disposal and release and is not to be considered a warranty or quality
specification. The information relates only to the specific material designated and may not be valid for such
material used in combination with any other materials or in any process, unless specified in the text.
For additional copies of an SIDS visit www.ecolab.com/sds and request access.
10 / 10
F-10

NALCO Water
An Ecola6 Company
SAFETY DATA SHEET
NALCO® 9907
Section: 1. PRODUCT AND COMPANY IDENTIFICATION
Product name : NALCOO 9907
Other means of identification : Not applicable.
Recommended use : FLOCCULANT
Restrictions on use Refer to available product literature or ask your local Sales Representative for
restrictions on use and dose limits.
Company Nalco Company
1601 W. Diehl Road
Naperville, Illinois 60563-1198
USA
TEL: [phone]
Emergency telephone [phone] (24 Hours) CHEMTREC
number
Issuing date 03/02/2017
Section: 2. HAZARDS IDENTIFICATION
GHS Classification
Eye irritation
GHS Label element
Signal Word
Hazard Statements
Category 2B
Warning
Causes eye irritation.
Precautionary Statements Prevention:
Wash skin thoroughly after handling.
Response:
IF IN EYES: Rinse cautiously with water for several minutes. Remove contact
lenses, if present and easy to do. Continue rinsing.
Other hazards : Do not mix with bleach or other chlorinated products — will cause chlorine gas.
Section: 3. COMPOSITION/INFORMATION ON INGREDIENTS
Chemical Name
Sulfamic Acid
Adipic Acid
Section: 4. FIRST AID MEASURES
CAS -No. Concentration: (%)
5329-14-6 1 - 5
124-04-9 1 - 5
In case of eye contact : Rinse with plenty of water. Get medical attention if symptoms occur.
In case of skin contact Wash off with soap and plenty of water. Get medical attention if symptoms
occur.
1/9
F-11

SAFETY DATA SHEET
NALCO® 9907
If swallowed
If inhaled
Protection of first-aiders
Notes to physician
Most important symptoms
and effects, both acute and
delayed
Rinse mouth. Get medical attention if symptoms occur.
Get medical attention if symptoms occur.
In event of emergency assess the danger before taking action. Do not put
yourself at risk of injury. If in doubt, contact emergency responders. Use
personal protective equipment as required.
If swallowed a jelly mass may form which in digestion may cause blockage.
Treat symptomatically.
See Section 11 for more detailed information on health effects and symptoms.
Section: 5. FIREFIGHTING MEASURES
Suitable extinguishing media : Use extinguishing measures that are appropriate to local circumstances and the
surrounding environment.
Unsuitable extinguishing None known.
media
Specific hazards during Not flammable or combustible.
firefighting May form explosive dust -air mixtures.
Handling operations may generate combustible dust in the finely divided and
suspended state. To reduce the potential for dust explosions and/or fire, do not
permit dust to accumulate.
Empty product containers may contain product residue. Do not pressurize, cut,
heat, weld, or expose containers to flame or other sources of ignition.
Hazardous combustion Decomposition products may include the following materials: Carbon oxides
products nitrogen oxides (NOx) Sulphur oxides Oxides of phosphorus
Special protective equipment : Use personal protective equipment.
for firefighters
Specific extinguishing Fire residues and contaminated fire extinguishing water must be disposed of in
methods accordance with local regulations.
Section: 6. ACCIDENTAL RELEASE MEASURES
Personal precautions, Refer to protective measures listed in sections 7 and 8.
protective equipment and
emergency procedures
Environmental precautions : No special environmental precautions required.
Methods and materials for Sweep up and shovel into suitable containers for disposal.
containment and cleaning up
Section: 7. HANDLING AND STORAGE
Advice on safe handling : Do not mix with bleach or other chlorinated products — will cause chlorine gas.
2/9
F-12

SAFETY DATA SHEET
NALCO® 9907
Conditions for safe storage Keep out of reach of children. Keep container tightly closed. Store in suitable
labelled containers.
Suitable material The following compatibility data is suggested based on similar product data
and/or industry experience: Compatibility with Plastic Materials can vary; we
therefore recommend that compatibility is tested prior to use.
Unsuitable material : not determined
Section: 8. EXPOSURE CONTROLS/PERSONAL PROTECTION
Components with workplace control parameters
Components
CAS -No.
Form of exposure
Permissible
concentration
Basis
Adipic Acid
124-04-9
TWA
5 mg/m3
ACGIH
Engineering measures Good general ventilation should be sufficient to control worker exposure to
airborne contaminants.
Personal protective equipment
Eye protection : Safety glasses
Hand protection Wear protective gloves.
Gloves should be discarded and replaced if there is any indication of
degradation or chemical breakthrough.
Skin protection : Wear suitable protective clothing.
Respiratory protection : No personal respiratory protective equipment normally required.
Hygiene measures : Wash hands before breaks and immediately after handling the product.
Section: 9. PHYSICAL AND CHEMICAL PROPERTIES
Appearance
Colour
Odour
Flash point
pH
Odour Threshold
Melting point/freezing point
Initial boiling point and boiling
range
Evaporation rate
Flammability (solid, gas)
Powder
white
Ammoniacal
does not flash
2.5 - 4.5, Concentration:: 5.00 g/I
no data available
Melting point/freezing point: > 100 °C
no data available
no data available
no data available
3/9
F-13

SAFETY DATA SHEET
NALCO® 9907
Upper explosion limit
no data available
Lower explosion limit
no data available
Vapour pressure
no data available
Relative vapour density
no data available
Relative density
no data available
Density
no data available
Water solubility
completely soluble
Solubility in other solvents
no data available
Partition coefficient: n-
no data available
octanol/water
Auto -ignition temperature
no data available
Thermal decomposition
no data available
temperature
Viscosity, dynamic
no data available
Viscosity, kinematic
no data available
Molecular weight
no data available
VOC
no data available
Section: 10. STABILITY AND REACTIVITY
Chemical stability : Stable under normal conditions.
Possibility of hazardous Do not mix with bleach or other chlorinated products — will cause chlorine gas.
reactions
Conditions to avoid Heat
and sources of ignition including static discharges.
Avoid generating dusts.
Incompatible materials Addition of water results in gelling.
Contact with strong oxidizers (e.g. chlorine, peroxides, chromates, nitric acid,
perchlorate, concentrated oxygen, permanganate) may generate heat, fires,
explosions and/or toxic vapors.
Hazardous decomposition Decomposition products may include the following materials:
products Carbon oxides
nitrogen oxides (NOx)
Sulphur oxides
Oxides of phosphorus
Section: 11. TOXICOLOGICAL INFORMATION
Information on likely routes of
exposure
Potential Health Effects
Eye contact, Skin contact
4/9
F-14

SAFETY DATA SHEET
NALCO® 9907
Eyes
Health injuries are not known or expected under normal use.
Skin
Health injuries are not known or expected under normal use.
Ingestion
Health injuries are not known or expected under normal use.
Inhalation
Health injuries are not known or expected under normal use.
Chronic Exposure
Health injuries are not known or expected under normal use.
Experience with human exposure
Eye contact No symptoms known or expected.
Skin contact No symptoms known or expected.
Ingestion No symptoms known or expected.
Inhalation No symptoms known or expected.
Toxicity
Product
Acute oral toxicity
LD50 rat: > 2,000 mg/kg
Test substance: Product
Acute inhalation toxicity
no data available
Acute dermal toxicity
Acute toxicity estimate: > 5,000 mg/kg
Skin corrosion/irritation
no data available
Serious eye damage/eye
Result: Mild eye irritation
irritation
Respiratory or skin
no data available
sensitization
Carcinogenicity
no data available
Reproductive effects
no data available
Germ cell mutagenicity
no data available
Teratogenicity
no data available
STOT - single exposure
no data available
STOT - repeated exposure
no data available
Aspiration toxicity
no data available
Components
Acute inhalation toxicity
Adipic Acid
LC50 rat: > 7.7 mg/I
Exposure time: 4 h
Section: 12. ECOLOGICAL INFORMATION
Ecotoxicity
5/9
F-15

SAFETY DATA SHEET
NALCO® 9907
Environmental Effects
Product
Toxicity to fish
Toxicity to daphnia and other
aquatic invertebrates
Components
Toxicity to algae
Persistence and degradability
Toxic to aquatic life.
LC50 Danio rerio (zebra fish): 10 - 100 mg/I
Exposure time: 96 hrs
LC50 Daphnia magna (Water flea): 693 mg/I
Exposure time: 48 h
Test substance: Product
NOEC Daphnia magna (Water flea): 156 mg/I
Exposure time: 48 h
Test substance: Product
Sulfamic Acid
EC50 : 48 mg/I
Exposure time: 72 h
Adipic Acid
EC50 : 26.6 mg/I
Exposure time: 96 h
Abiotic degradation: Hydrolysis > 70 % 28 d at pH 6-8, which is equivalent to ready biodegradability according to
DSD 67/548 Annex VI. Method EU CT OECD 111
Biochemical Oxygen Demand (BOD):Biological degradation: Approx 40-50% OECD 301 B (Modified Sturm Test)
Mobility
The environmental fate was estimated using a level III fugacity model embedded in the EPI (estimation program
interface) Suite TM, provided by the US EPA. The model assumes a steady state condition between the total input
and output. The level III model does not require equilibrium between the defined media. The information provided is
intended to give the user a general estimate of the environmental fate of this product under the defined conditions of
the models.
If released into the environment this material is expected to distribute to the air, water and soil/sediment in the
approximate respective percentages;
Air <5%
Water 30 - 50%
Soil 30 - 50%
The product is eliminated via abiotic process (adsorption on activated sludge) to a large amount from the aqueous
phase.
Bioaccumulative potential
Elimination from the aqueous phase via precipitation or flocculation is possible. No bioaccumulation will occur. The
large size of the polymer is incompatible with transport across the cellular membranes.
Other information
6/9
F-16

SAFETY DATA SHEET
NALCO® 9907
no data available
Section: 13. DISPOSAL CONSIDERATIONS
If this product becomes a waste, it is not a hazardous waste as defined by the Resource Conservation and Recovery
Act (RCRA) 40 CFR 261, since it does not have the characteristics of Subpart C, nor is it listed under Subpart D.
Disposal methods The product should not be allowed to enter drains, water
courses or the soil. Where possible recycling is preferred to
disposal or incineration. If recycling is not practicable, dispose
of in compliance with local regulations. Dispose of wastes in
an approved waste disposal facility.
Disposal considerations Dispose of as unused product. Empty containers should be
taken to an approved waste handling site for recycling or
disposal. Do not re -use empty containers.
Section: 14. TRANSPORT INFORMATION
The shipper/consignor/sender is responsible to ensure that the packaging, labeling, and markings are in compliance
with the selected mode of transport.
Land transport (DOT)
Proper shipping name PRODUCT IS NOT REGULATED DURING TRANSPORTATION
Air transport (IATA)
Proper shipping name PRODUCT IS NOT REGULATED DURING TRANSPORTATION
Sea transport (IMDG/IMO)
Proper shipping name PRODUCT IS NOT REGULATED DURING TRANSPORTATION
Section: 15. REGULATORY INFORMATION
TSCA list No substances are subject to a Significant New Use Rule.
No substances are subject to TSCA 12(b) export notification
requirements.
EPCRA - Emergency Planning and Community Right -to -Know Act
CERCLA Reportable Quantity
This material does not contain any components with a CERCLA RQ.
SARA 304 Extremely Hazardous Substances Reportable Quantity
This material does not contain any components with a section 304 EHS RQ.
SARA 311/312 Hazards : Acute Health Hazard
SARA 302 No chemicals in this material are subject to the reporting requirements
of SARA Title III, Section 302.
SARA 313 This material does not contain any chemical components with known
CAS numbers that exceed the threshold (De Minimis) reporting levels
established by SARA Title III, Section 313.
7/9
F-17

SAFETY DATA SHEET
NALCO® 9907
California Prop 65
This product does not contain any chemicals known to State of California to cause cancer, birth defects, or any other
reproductive harm.
INTERNATIONAL CHEMICAL CONTROL LAWS:
Australia. Industrial Chemical (Notification and Assessment) Act
All substances in this product comply with the National Industrial Chemicals Notification & Assessment Scheme
(NICNAS).
Canadian Domestic Substances List (DSL)
The substance(s) in this preparation are included in or exempted from the Domestic Substance List (DSL).
Japan. ENCS - Existing and New Chemical Substances Inventory
All substances in this product comply with the Law Regulating the Manufacture and Importation Of Chemical
Substances and are listed on the Existing and New Chemical Substances list (ENCS).
Korea. Korean Existing Chemicals Inventory (KECI)
All substances in this product comply with the Chemical Control Act (CCA) and are listed on the Existing Chemicals
List (ECL)
Philippines Inventory of Chemicals and Chemical Substances (PICCS)
All substances in this product comply with the Republic Act 6969 (RA 6969) and are listed on the Philippines
Inventory of Chemicals & Chemical Substances (PICCS).
China Inventory of Existing Chemical Substances
All substances in this product comply with the Provisions on the Environmental Administration of New Chemical
Substances and are listed on or exempt from the Inventory of Existing Chemical Substances China (IECSC).
New Zealand. Inventory of Chemicals (NZIoC), as published by ERMA New Zealand
All substances in this product comply with the Hazardous Substances and New Organisms (HSNO) Act 1996,and
are listed on or are exempt from the New Zealand Inventory of Chemicals.
Taiwan Chemical Substance Inventory
All substances in this product comply with the Taiwan Existing Chemical Substances Inventory (ECSI).
Section: 16. OTHER INFORMATION I
8/9
F-18

SAFETY DATA SHEET
NALCO® 9907
NFPA:
Flammability
0 v
a� a
Special hazard.
Revision Date
Version Number
Prepared By
03/02/2017
1.2
Regulatory Affairs
HMIS III:
0 = not significant, 1 =Slight,
2 = Moderate, 3 = High
4 = Extreme, " = Chronic
REVISED INFORMATION: Significant changes to regulatory or health information for this revision is indicated by
a bar in the left-hand margin of the SIDS.
The information provided in this Safety Data Sheet is correct to the best of our knowledge, information and belief
at the date of its publication. The information given is designed only as a guidance for safe handling, use,
processing, storage, transportation, disposal and release and is not to be considered a warranty or quality
specification. The information relates only to the specific material designated and may not be valid for such
material used in combination with any other materials or in any process, unless specified in the text.
For additional copies of an SIDS visit www.nalco.com and request access.
9/9
F-19

Appendix G
Engineering Calculation and Data Review
TRC I Jackson Paper— Sylva, NC
Closed -Loop Recycle System
Response to Additional Information Request #1 G-0
��EMPLOYEES.ROOT.LOCAL�ENV�ECC�GREENVILLE�WPGVL�PJT2�586441�0000�R5854410000-001_JP CLRS RESPONSE_1AN2024.DOCX January 29, 2024

PROJECT: Jackson Paper JOB #: 586441.0000.0000
LOCATION: Sylva, NC DATE: Jan-26
ICALCULATI 111'111�1111�IS OF TOTAL FOR THE Polybiend Diaphagm Pump
ELEVATION OF THE WATER ON THE SUCTION END 0 FT
ELEVATON ON THE DISCHARGE END
FLOW RATE EXPECTED
FRICTION FACTOR=
TYPE OF PUMP Diaphragm
SUCTION SIDE DIAMETER
DISCHARGE SIDE DIAMETER
SUCTION SIDE
NUMBER
EQ LENGTF
LENGTH
EXIT
1
0.9
0.9 FT
GATE VALVE (OPEN)
0
0.35
0 FT
GLOBE VALVE
0
17
0 FT
ANGLE VALVE
0
8
0 FT
STND. ELBOW
1
1.5
1.5 FT
TEE STRAIGHT
0
1
0 FT
TEE RIGHT
0
3.2
0 FT
STRAIGHT LENGTH
1
1
1 FT
SUBTOTAL
3 FEET
FRICTION LOSS=
3
TIMES FAC
1 FEET
DISCHARGE SIDE
NUMBER
EQ LENGTF
LENGTH
EXIT
1
1.8
1.8 FT
GATE VALVE (OPEN)
0
0.6
0 FT
GLOBE VALVE
0
27
0 FT
ANGLE VALVE
0
14
0 FT
STND. ELBOW
1
2.7
2.7 FT
TEE STRAIGHT
1
1.7
1.7 FT
TEE RIGHT
1
5.7
5.7 FT
CK VALVE
1
7
7
19 FEET
FRICTION LOSS=
19
TIMES FAC
0 FEET
12 FT
3 GPM per Nalco
FAC
FAC DISCHARGE
13 TOTAL DYNAMIC HEAD
0.5 INCHES
1 INCHES
BREAK HP REQUIRED 0.02 HP
CALCULATED BY 62.4LB/CF*TDH*GPM/(550*450*EFF)
WHERE TDH = 13 FT 5.74 PSIG
GPM = 3
EFF = 50 %
G-1

15-Day Averages
6000
5000
J
E 4000
c
/VV 1 `o m y
0
° c
' - 3000
N v C
—
a
C d C O
O O w
�
au'2000
� Q
m m C
O ._ w a,cO
0
"O V ' E C Q
u
O O
c IF a°
1000
0
—
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