Loading...
HomeMy WebLinkAboutWQ0044332_More Information Received_20240124Initial Review Reviewer nathaniel.thorn burg Is this submittal an application? (Excluding additional information.) * Yes No If not an application what is the submittal type?* Annual Report Residual Annual Report Additional Information Other Permit Number (IR) * W00044332 Applicant/Permittee Carolina Poultry Power RG3, LLC Email Notifications Does this need review by the hydrogeologist? * Yes No Regional Office CO Reviewer Admin Reviewer Submittal Form Project Contact Information Please provide information on the person to be contacted by NDB Staff regarding electronic submittal, confirmation of receipt, and other correspondence. Name* Kim Melvin Email Address* kmelvin@pintegration.com Project Information ......................... Application/Document Type* New (Fee Required) Modification - Major (Fee Required) Renewal with Major Modification (Fee Required) Annual Report Additional Information Other Phone Number* 8644143059 Modification - Minor Renewal GW-59, NDMR, NDMLR, NDAR-1, N DAR-2 Residual Annual Report Change of Ownership We no longer accept these monitoring reports through this portal. Please click on the link below and it will take you to the correct form. https://edoes.deq.nc.gov/Forms/NonDischarge_Monitoring_Report Permit Type:* Wastewater Irrigation High -Rate Infiltration Other Wastewater Reclaimed Water Closed -Loop Recycle Residuals Single -Family Residence Wastewater Other Irrigation Permit Number:* WQ0044332 Has Current Existing permit number Applicant/Permittee Address* 3730 NORTH MAIN STREET FARMVILLE, NORTH CAROLINA 27828 Facility Name* Carolina Poultry Power- La Grange CUS Please provide comments/notes on your current submittal below. Attn: Erick Saunders At this time, paper copies are no longer required. If you have any questions about what is required, please contact Nathaniel Thornburg at nathaniel.thornburg@ncdenr.gov. Please attach all information required or requested for this submittal to be reviewed here. (Application Form, Engineering Plans, Specifications, Calculations, Etc.) CPP La Grange Pond Permit Update 1-24-24 Complete.pdf 4.78MB Upload only 1 PDF document (less than 250 MB). Multiple documents must be combined into one PDF file unless file is larger than upload limit. * By checking this box, I acknowledge that I understand the application will not be accepted for pre -review until the fee (if required) has been received by the Non -Discharge Branch. Application fees must be submitted by check or money order and made payable to the North Carolina Department of Environmental Quality (NCDEQ). I also confirm that the uploaded document is a single PDF with all parts of the application in correct order (as specified by the application). Mail payment to: NCDEQ — Division of Water Resources Attn: Non -Discharge Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Signature Submission Date 1/24/2024 Carolina Poultry Power January 24, 2024 Erick Saunders, Engineer NCDEQ, Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-16217 Subject: Application No. WQ0044332 Carolina Poultry Power RG3 - La Grange Dear Mr. Saunders: The outline below follows the item sequence in your Additional Information Request letter dated November 21, 2023. Section A Cover Letter/ Introduction 1 CPP will install and maintain an anemometer on site to monitor local wind speeds. An SOP will be created to document appropriate steps to be taken both in monitoring the wind speed as well as inspections and adjustments to be made to the spray nozzle flow rates. CPP commits to the following: 1. Install and operate an anemometer on site to monitor wind speed. 2. For wind speeds in excess of 25 mph, the operator will inspect the pond area and will document if any spray/mist is drifting beyond the pond perimeter. 3. If drift beyond pond perimeter is observed, the flow to the spray nozzles will be adjusted until it is confirmed that the spray/mist is contained within the pond perimeter. Records of wind speeds and inspections will be maintained on site for review, upon request, by NCDEQ staff. Section D Application Form RWCU 06-16 1 Section II #3 has been updated to include all uses of reclaimed water. Added are industrial process water makeup for the 3 gpm going to dilute the lime injection system (evaporated from boiler stack). Please note, reclaim water is not to be used for fire protection. The sprinklers and fire hydrants will be served by a separate city water supply line. Mr. Erick Saunders January 24, 2024 Section II #4 updated to 227,996 gpd for the added makeup water. Section VII updated with the stack location 005 added. Section F Engineering Plans 1 The piping plans have been updated to show the locations of all reclaimed water piping stemming from the Town of La Grange's reclaimed water distribution pipe. 2 CPP plans to use reclaim water for some cooling and make-up water, which are covered under 02U .0113 Permitting By Regulation (PBR). These water uses are shown on Drawing 1030, identified below, are collected and routed back to the City of Wilson WTP via an oil/water separator. • Make-up water (7 gpm) • Cooling water (2 gpm to sample coolers; 2 gpm to pump coolers; 1 gpm to other) CPP will meet the requirements of the PBR, including the development of a Spill Control Plan to prevent unintended discharge of reclaim water. Should you have any questions regarding this submittal please contact me at 252-800-1969 (rich@eastenergyllc.com) or Kim Melvin of Project Integration, Inc. at 864-414-3059. Sincerely, Rich Deming, Principal Carolina Poultry Power, RG3 LLC 2 State of North Carolina DWR Department of Environmental Quality r Division of Water Resources ~—� 15A NCAC 02U — RECLAIMED WATER SYSTEMS — CONJUNCTIVE UTILIZATION lion of Water Resources FORM: RWCU 06-16 I. CONTACT INFORMATION: 1. Applicant's name: Carolina Poultry Power RG3, LLC Mailing address: 3730 North Main Street City: Farmville State: NC Zip: 27828- Telephone number: (252) 253-3300 Email Address: rich ,eastenergylle.com 2. Signature authority's name: Rich Deming (per 15A NCAC 2T .0106) Title: CEO 3. Consulting Engineer's name: Kim Melvin License Number: NC 025853 Firm: Project Tntegration, Tnc. Mailing address: 116 Hidden Hill Road City: Spartanburg State: SC Zip: 29301- Telephone number: (864) 414-3059 Email Address: kmelvin Ld pin tegration.com 4. Consulting Soil Scientist's name: License Number: Firm: Mailing address: City: State: Zip: - Telephone number: O - Email Address: 5. Consulting Agronomist's name: Firm: Mailing address: City: State: Zip: - Telephone number: O - Email Address: II. USER INFORMATION 1. Reclaimed water user name(s): Carolina Poultry Power (CPP3) User facility physical address: 5455 Brothers Road City: La Grange State: NC Zip: 28551- County: Lenoir 2. Facility status: Proposed 3. What is the proposed beneficial use(s) of the reclaimed water in accordance with 15A NCAC 02U .0101(a)? (Check all that apply) ❑ Irrigation (non food crop) ❑ Irrigation (food chain crops) ® Industrial process water make up ❑ Cooling towers ❑ Chiller/Boiler makeup ❑ Urinal/Toilet flushing (non-residential) ❑ Fire protection (non-residential) ❑ Other (specify): Utility boiler cooling water 4. Estimated amount of reclaimed water to be used: 227,996 gallons per day 5. Does the reclaimed water source facility already have a permit for generation of reclaimed water? ® Yes or ❑ No ✓ If Yes, list permit number: W00034386 ✓ If No, then the Reclaimed Water Generation application (FORM: RWG) must also be included in this package. 6. In accordance with 15A NCAC 02U .0501(a)(2) and (b)(2), how will the public and/or employees be notified about the use of reclaimed water? Piping labels and plant signage will be used to notify the public and employ 7. Specify the location within the application package where examples of notification materials can be found: Next Page Insert FORM: RWCU 06-16 Page 1 of 7 III. UTILIZATION AREA SETBACKS (15A NCAC 02U .07011 Provide the actual minimum distance in feet from the storage units and utilization areas to each item listed (distances greater than 500 feet may be marked N/A): Utilization Areas Final Effluent Storage Setback Parameter Units Required Actual Required Actual Any private or public water supply source 100 >500 Any property line 50 50 Any well with exception of monitoring wells 100 >500 100 >500 Surface waters (streams — intermittent and perennial, 100 >500 50 >500 perennial waterbodies, and wetlands) classified as SA Surface waters (streams — intermittent and perennial, 25 >500 50 >500 perennial waterbodies, and wetlands) not classified as SA 2. Do the utilization areas and storage units comply with all setbacks found in the river basin rules (15A NCAC 213 .0200)? ® Yes or ❑ No ✓ If no, list non -compliant setbacks: 3. Are any setback waivers required in order to comply with 15A NCAC 02U .070 1? ❑ Yes or ® No ✓ If yes, have these waivers been written, notarized signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or ❑ No ✓ If yes, has a Non -Discharge Wastewater System Waiver (FORM: NDWSW) been included with this application package? ❑ Yes or ❑ No IV. DESIGN CRITERIA FOR DISTRIBUTION SYSTEMS (15A NCAC 02U .0403) 1. Fill in the table below to indicate the location in the plans and specifications where the following items can be located: Distribution System Design Element Plan Sheet Specification Page Number Number Labeling of valves, storage facilities, and outlets to warn the public or Appendix C Appendix C employees that reclaimed water is not intended for drinking in Sheet 8 Sheet 8 accordance with 15A NCAC 021J.0403 b Identification of piping, valves, and outlets as reclaimed water Appendix C Appendix C (i.e., color coding purple, labeling, taping, etc.) in accordance with 15A Sheet 8 Sheet 8 NCAC 02U.0403Lcl a Method of securing valves and outlets the permits operation by Appendix C Appendix C authorized personnel only in accordance with 15A NCAC 02U .0403 d Sheet 8 Sheet 8 Hose bibs locked for use by authorized personnel only in accordance Appendix C Appendix C with 15A NCAC 02U .0403 Ue Sheet 8 Sheet 8 a. Identitcation of existing underground distributions systems shall be incorporated within 10 feet of crossing any water line or sanitary sewer line. 2. Will potable water be used to supplement the reclaimed water system? ❑ Yes or ® No ✓ If yes, what cross connection control measures will be taken in accordance with 15A NCAC 02U .0403(f)? Plan Sheet Number Specification Page Number ✓ If yes, is documentation that the proposed cross -connection control measures have been approved by the Division of Environmental Health's Public Water Supply Section included in this application package? ❑ Yes or ❑ No 3. Has each utilization area been equipped with a flow meter to accurately determine the volume of reclaimed water utilized? ❑ Yes or ❑ No FORM: RWCU 06-16 Page 2 of 7 V. DESIGN INFORMATION FOR EARTHEN STORAGE IMPOUNDMENTS: 15A NCAC 02U .0401 IF MORE THAN ONE IMPOUNDMENT, PROVIDE ADDITIONAL COPIES OF THIS PAGE AS NECESSARY. 1. Are there any earthen reclaimed water operational storage impoundments located at the utilization site(s)? ® Yes or ❑ No ✓ If no, then skip this Section V. 2. Storage Impoundment Coordinates (Decimal Degrees): Latitude: 35.6853' Longitude:-77.8963' 3. Do any impoundments include a discharge point (pipe, spillway, etc)? ❑ Yes or ® No ✓ If Yes, has the required NPDES permit been obtained to authorize the discharge of reclaimed water? ❑ Yes or ❑ No ➢ Provide the NPDES permit number ; or the date when NPDES application was submitted: 4. Are subsurface drains present beneath or around the impoundment to control groundwater elevation? ❑ Yes or ® No 5. Is the impoundment designed to receive surface runoff? ❑ Yes or ® No If yes, what is the drainage area? ft2 6. Is a liner provided with a hydraulic conductivity no greater than 1 X 10 -6 cm/s? ❑ Yes or ❑ No ✓ If No, has the Applicant provided data to show that the reclaimed water source is protective of the groundwater standard for nitrates (10 mg/1)? ❑ Yes or ❑ No 7. What is the depth to bedrock from the earthen impoundment bottom elevation? >55 ft ✓ If the depth to bedrock is less than four feet, has the Applicant provided a liner with a hydraulic conductivity no greater than 1 x 10-7 cm/s? E es, ❑ No or ® N/A Has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes or ❑ No ✓ If the earthen impoundment is excavated into bedrock, has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes, ❑ No or ® N/A 8. If the earthen impoundment is lined and the mean seasonal high water table is higher than the impoundment bottom elevation, how will the liner be protected (e.g., bubbling, groundwater infiltration, etc.)? The geomembrane, HDPE liner will anchored in an anchor trench around the pond perimeter to keep it in place. The pond will have at least 3 feet of water at all times, such that even when the seasonal water table rises above the bottom elevation of the pond, the liner will still be in place. 9. If applicable, provide the specification page references for the liner installation and testing requirements: App D, SP-2, SP-3 10. If the earthen impoundment is located within the 100-year flood plain, has a minimum of two feet of protection (i.e., top of embankment elevation to 100-year flood plain elevation) been provided? ❑ Yes or ❑ No 11. Provide the requested earthen impoundment design elements and dimensions: Earthen Impoundment Design Elements Earthen Impoundment Dimensions Liner type: ❑ Cla ®Synthetic Top of embankment elevation: 97.5 ft ❑ Other I ❑ Unlined Liner hydraulic conductivity: Solmax «IXIOE-6 cm/s Freeboard elevation: 95.5 ft Hazard class: Not Applicable Toe of slope elevation: 97.5 ft Designed freeboard: 2 ft Impoundment bottom elevation: 89 ft Total volume: 606,545 ft3 41537,564 gallons Mean seasonal high water table depth: 94.5 ft Effective volume: 441,521 ft3 31303,016 gallons Embankment slope: 2.5 : 1 Effective storage time: 1.83 days Top of dam water surface area: 86,149 ft� Plan Sheet Reference: Appendix E Freeboard elevation water surface area: 78,925 ft' Specification Section: Appendix E Bottom of impoundment surface area: 57,436 ft' FORM: RWCU 06-16 Page 3 of 7 FORM: RWCU 06-16 Page 4 of 7 VI. DESIGN INFORMATION FOR CONJUNCTIVE USE IRRIGATION SYSTEMS 1. Will reclaimed water be used for irrigation'? ❑ Yes or ® No ✓ If no, then skip this Section. 2. The irrigation system is: ❑ existing ❑ proposed 3. The irrigation system is: Select 4. Does the irrigation area contain any subsurface drainage structures? ® Yes or ❑ No ✓ If yes, where does the drainage system discharge? 5. Provide the equipment information below for spray and/or drip systems: Spray Utilization Design Element Plan Sheet Number Specification Page Number Wetted area of nozzles 80,000 ft2 App E 6 Nozzle capacity 69.4 gpm App D SP-2 Nozzle manufacturer / model BETE / App D SP-2 Drip Utilization Design Element Plan Sheet Number Specification Page Number Wetted area of emitters ft2 Emitter capacity gpm Emitter manufacturer / model / 6. If applicable, provide the location of each design element in the specifications and engineering plans for irrigation dosing systems: Utilization Pump Tank Plan Sheet Number Specification Page Number Internal dimensions (L x W x H or (p x H) ft ft ft Total volume ft3 gallons Dosing volume ft3 gallons Audible & visual alarms Equipment to prevent utilization during rain events FORM: RWCU 06-16 Page 5 of 7 VI. DESIGN INFORMATION FOR CONJUNCTIVE USE IRRIGATION SYSTEMS (Continued) 7. Provide the following information for each irrigation site: Site ID Latitude a Longitude Area (ft) Recommended Precipiation Rate (in/hr) Design Precipitation Rate b(in/hr) Crop Type Waterbody Stream Index No. Classification ` o , „ O , „ O , „ o , „ O , „ o , „ o , „ o , „ O „ O , „ a_ Level of accuracy? Select Method of measurement? Select Datum? Select b. For seasonal loading rates, list appropriate months. c. Instructions for determining the waterbody stream index number and its associated classification can be found at the following web address: htWs://ncdenr.s3.amazonaws.com/s3 fs-public/Watcr%2OQualit/Aquifer%2OProtection/LAU/Agreements/W SCA%2008-13.pdf VII. INFORMATION FOR OTHER CONJUNCTIVE UTILIZATION AREAS (other than irrigation) 1. Will reclaimed water be utilized for purposes other than irrigation? ® Yes or ❑ No If No, skip this Section. 2. Provide the following information for all other reclaimed water utilization sites (non -irrigation): Site ID Latitude a Longitude a Allowable Use Waterbody/Stream Index No. n Classification n 001 35'18'41" -77146'41" Evap Pond Moseley Creek/27-77-2 C; Sw, NSW 002 35°18'44" -77°46'44" Evap Pond Moseley Creek/27-77-2 C; Sw, NSW 003 35°18'45" -77°46'43" Evap Pond Moseley Creek/27-77-2 C; Sw, NSW 004 35°18'42" -77°46'40" Evap Pond Moseley Creek/27-77-2 C; Sw, NSW 005 35°41'08" -77"53'23" Boiler Stack Moseley Creek/27-77-2 C; Sw, NSW O , „ O , „ Level of accuracy? Nearest second Method of measurement? Conversion from UTM Datum? NAD83 Instructions for determining the waterbody stream index number and its associated classification can be found at the following web address: https://ncdenr. s3.amazonaws.com/s3 fs-public/Water%200uality/Aguifer%2OProtection/LAU/A�4reements/W SCA%2008-13.pdf FORM: RWCU 06-16 Page 6 of 7 VIIL IRRIGATION OF FOOD CHAIN CROPS 1. Will the system be used to irrigate food chain crops? ❑ Yes or ® No 2. If Yes, please complete the flowchart below by checking the appropriate yes/no responses. If No, skip this Section. Will the portion of the crop intended for human consumption be peeled, skinned, cooked, or thermally processed prior to human consumption? Yes Type 1 reclaimed water is allowed pursuant to (15A NCAC 02U .0301(b)), for direct or indirect contact irrigation. No Will the irrigation activity result in the direct contact of reclaimed water on the portion of the crop intended for human consumption (direct contact irrigation)? Yes This activity is not allowed without further study pursuant to 15A NCAC 02U .1401(a)(5). No Type 2 reclaimed water is allowed pursuant to 15A NCAC 02U .0301(a), for indirect contact irrigation. 3. For food crop irrigation sites not owned by the reclaimed water supplier, has a Landowner Agreement been included in the application package as outlined in Instruction I? ❑ Yes or ❑ No or ❑ N/A 4. What type of notification will be provided at the irrigation site(s) to inform the public about the use of reclaimed water in accordance with 15A NCAC 02U. 140 1? FORM: RWCU 06-16 Page 7 of 7 Professional Engineer's Certification:" I— MIJ V, { , attest that this application for has been reviewed by me and is accurate, complete and consistent with the information supplied in the engineering plans, calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with this application package and its instructions as well as all applicable regulations and statutes. Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation. North Carolina Professional Engineer's seal, signature, and date ��1iCAR O�lzl 1�.l111�� Sa Applicant's Certification (signing authority must be in compliance with 15A NCAC 02T .0106): I, Rich Deming CEO (signing authority name — PLEASE PRINT) (title) attest that this application for Carolina Poultry Power RG3, LLC _.. (facility name) bas been reviewed by me and is accurate and complete to the best of my knowledge. I understand that any discharge of wastewater from this non -discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that the applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active compliance schedule, and do not have any overdue annual fees under Rule 15A NCAC 02T .0105. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation. 1 /24/2024 Signature: Date: FORM: RWCU 06-16 Page 8 of 7 CAROLINA POULTRY POWER PLANT RG3 EVAPORATIVE COOLING POND SYSTEM 151i 1 1:8400 CHIP PLANT MAIN DRIVE PROJECT NORTH SITE PORATION COOLING ASH FUEL BLDG BUNKER UTILITY BOILER BLDG COLD/HOTTRENCH BLDG PIPE WORK PUMP HOUSE STATION AND PLANT HEAT EXCHANGER 1 EVAPORATION 2" DIATO CLAIFIER L LING POND CHIP PLANT RECLAIMED AERATION WATER LINE t CITY TO CHIP PLANT RECLAIMED WATER LINE TAP / (REFER TO DETAIL 3 THIS SHEET) [m �H 3 o PRpdEp'C NpR PROJECT OVERALL VIEW Z� n GRADE CITY OF LA GRANGE NORTH CAROLINA VALVE 1 METER 4„o EXIST 8" DIA CITY I CHIP PLANT RECLAIM WATER RECLAIM TIE-IN 3n DETAIL SECTION CITY RELAIM WATER TIE-IN 1/2" = 1'-0" RELEASED FOR CONSTRUCTION Revision Description Revision Schedule SHEETINDEX Sheet Number Sheet Name Current Revision 1961 COVER 3 1962 PLAN, SECTION &SCHEDULES 3 1963 COOLING LOOP PLUMBING PLAN, ELEVATION, ONE -LINE & SCHEDULES 3 1964 FLOAT & CABLE TENSION ASSEMBLY DETAILS 3 1965 CONDENSER LOOP P&ID AND SPECIFICATIONS 3 1966 CONSTRUCTION NOTES 3 2A�SEALr f °''44.1 N. 0 Z4 ... "0'4Cf �ELLONS INC BY BER ' BPCATE 0RAI02117123 CAROLINA POULTRY POWER Rg3 T�niPDA 02117123 Pco ,AIc 1 /19 rza EVAPORATIVE COOLING POND SYSTEM BBY AO 02117123 Pco JMC o8 /28/23 COVER MCC QC BY Pco dvIc 02/22/23 Pco ,nIc o3ro2/23 zENR MARA Rev. By Approved By Date CUSTOMER CPP Rg3 La Grange NcE 3 B [L �REo CONTRACT NO C4TECOR'REV OUNT 14114-B 8480 1961 6 3 3sT-2• .... ............. .... ......... .... .... ...OVERALL POND 98._7• 200'-0' ................. MAIN HEADER PIPE 15'-0• 30'-0' 15'-0' 15'-0• 15'-0• '0' 1. ELECTRICAL FEED SUPPLIED MCC2 ROOM 1962 'SB 1964 AND INSTALLED BY OPPI i 96' 96- 96'- \ 97' 9T- 2 MCC #2 PUMP HOUSE POND LINER EDGE 1962 - .. .. � .. 14 TOP OF BEM .10 111i 96, 1211396,. 12 (13i 12!13 T7 ;13 95' ..... I�g 95' 8 �..� g_.. _ . �8- 94' 15 94' e ..... 93' - 93' 92' ...... 92, . 91'. 91' 90' 90' B 4 0 3 1ss2 0 2 q 1963 1964 -- 1' 2� �3.4 15i61 O L C2 U -15 rTENSION CABLE N 62 C 9 C� �. ... ....... ................... ........ 0. .... .. .... 1...................1...........1............... 1 0 0 z a 'o I I �Omm mmm 4 I / C�L��, co D, H r - _AFPOND- 4 4 TENSION CABLE UI Z O Z r'15 r 89' — 90' .. .... .. 91, 92' 93, .... .. .... .... .... ........... 95'- 96' 11, SIM -- 1 ss2 ®n PLAN EVAPORATION COOLING POND U 1" = 20'-0" PROJECT NORTH NOTE: LABELING OF VALUES AND PIPING TO o WATER LINE: IDENTIFY AND NOTIFY PUBLIC (OR SEE PLAN FOR RECLAIMED EMPLOYEES) OF RECLAIMED WATER. POND MAKE-UP WATER INCLUDING OPERATION BY AUTHORIZED SYSTEM. yT.O. BERM PERSONNEL SIGNS IN THIS AREA. SURVEY EL +97.5' TOP OF BERM FULL CONE SPRAY (120 3EE PROFILE CHP PLANT TO PUMP HOUSE STATION. 0�&„ 15,0• 15,0• 1 EVAPORATION HOT PIPE HEADER 12i13i iEE PROFILE CHP PLANT TO PUMP HOUSE STATION. ................1.... n CROSS SECTION POND U 1/8" = 1'-0" X h HOT SUPPLY TO POND of g COLD RETURN TO PLANT g FROMPUMPHOUSE PUMP ST_A PAD _ �'n 8" DIA HOT WATER FROM 8" DIA RECLAIMED WATER SURVEYEL +9$.33' o & GRADE SURFACE TO ACHIEVE CHP PLANT TO FROM POND SUCTION TO g LL PUMP STATION ACCESS EVAPORATION HEADER CHP PLANT DE jL�� + Rv - - - - - - - - �SURVEYE95' HOT SUPPLYTO POND 3 PROFILE CHP PLANT /PUMP HOUSE STATION U 3/16" = 1'-0" 3 _-__4" UNDERGROUND s62 /RECLAIMED WATER TO . CHP PLANT 15'-01 10.-0• SIM sr 92' 93' 94' 95' 96' 2"0 TO CLARIFIER �96, 95' 15�94' 93' —sr so, — ... EVAPORATION COOLING SYSTEM DESIGN SUMMARY TOTAL NUMBER OF LATERALS = 6 FLOW RATE PER NOZZLE = 69.4 GPM .................... ........................ ..................... PRESSURE AT NOZZLE = 60 PSI NOZZLE SPRAY ANGLE =120 DEG RF a NOZZLE CATALOG NUMBER = TF64 ,y R SPRAY PATTERN - FULL CONE 2yT FREEBOARD = 24" F - - - -:15:- - TENSION CABLE - 'q 1� 1 64 0 a CD C) �5 o POND MAKE UP WATER, o � . a 4" ABOVE GROUND o RECLAIMED WATER WITH r 0 MAKE UP CONTROL VALVE o - .TEN U Z O Z H15 r 89 - 90' .. .-91, 92 95' 96' (11„ SIM �EVAP FULL CONE SPRAY (120 DEO� CHP PLANT MAIN DRIVE FIN EL95.5'T 1 POND F EL BOT POND 88.5' w mmm m mm`O mm w 1 1 2 w z 1964 o g 1/a" zw SCHEDULE EVAPORATION COOLING SYSTEM Mark ID Qty Description Material / Gmcle Manufacturer / Supplier l Model # 1 60 36"x36"x12"DP HIGH ECAPSULATED PLASTIC 'EAGLE' FLOAT' EXTRA STRONG VIRGIN POLYETHYLENE CONTAINING ULTRAVIOLET INHIBITORS HENDREN PLASTICS 2 120 3'l LG x 3116" FLAT BAR FLOAT BASE STAINLESS STEEL 3 240 318" DIA- 16UNC PERMA CLIP FASTENERS WINUTAND (2) WASHERS STAINLESS STEEL ........................ McMASTER-CARR 4 60 W4x13x15" LG DRILLED TOP HOLES FOR PIPE CLAMP 1 CABLE SUPPORT UBOLTS STAINLESS STEEL 5 30 OVAL SHAPED STAINLESS STEEL CONNECTING LINKS, 1400# WORKING LOAD LIMIT STAINLESS STEEL 6 60 4"x112" THK STAINLESS STEEL PIPE CLAMP WI (4) NUTS STAINLESS STEEL 7 18 1 112" FULL CONE NOZZLE 120 DEGREES 316 STAINLESS STEEL TF64 BETE 8 6 10' LG, 4" DIA STEEL BRAIDED FLEX HOSE, VIBRATION RESISTANT WIFLANGES BRAIDED STAINLESS STEEL 9 18. 4"x1 112" "THRED-O-LET" STAINLESS STEEL. . 10 14 8" DIA EVAPORATION HEADER PIPE SADDLE HOT DIPPED GALVINIZED STEEL 11 . 9 <vares> ....... <varies> ......... <varies> . . .... 12 9 4" GATE VALVE STAINLESS STEEL 13...6..5"x4"."WELD-Ol .. ........................ STAINLESS.$TEEL.... ..... .................. 14 9 (2) 8" PIPE CAPS. (6) 4" PIPE CAPS STAINLESS STEEL 15 1200' 114" DIA CABLE 18-8 STAINLESS STEEL, 1200# WORKING LOAD LIMIT, EXTRA LUBRICATED. ADDITIONAL HARDWARE: 114" CABLE CLAMPS 316 STAINLESS STEEL STAINLESS STEEL McMASTER-CARR. CABLE PART# 8947T26, SOLD 50' LENGTHS. CLAMP CLAMP PART# 3017T44 (2 CLAMPS 1 PACK) 3/ �3 1 O 1/a" 7 I C) TENSION CABLE TENSION CABLE o� 15. '5 6 5 '15 — V '2' 21.' J ...3 ............ 3i ........... . .. ................ ........... .............. FROM (X) 8" C900 CITY ®� PLAN DETAIL FLOAT ASSEMBLY - RECLAIMED WATER LINE TIE-IN 1" = 1'-0" PROJECT NORTH FULL ONE SPRAY (120 DEG) COMPACTED 24 FILL WIDE BASE FIN GRAD r� NATIVE ZH SOIL ME L 8" DIA CARBON STEEL 8" DIA CARBON STEEL WATER CHP COLD WATER CHP HOT SUPPLY. . RETURN EMBEDDEDIN THERMAL INSULATION PIPE SUPPORT GUIDES / ANCHORS NOT SHOWN, SEE PLAN FOR LOCATIONS. . 5n TRENCH SECTION HOT / COLD PIPE 1/2" - 1'-O" 3 ssa 11 PUMP STA PAD I SURVEY EL +g$.33' \ EVAALA L (TRADEMARK) TYP 1; �..------ - T.O. BERM RELEASED FOR CONSTRUCTION Revision Description Revision Schedule UTILITY BUILDING FDN 1 CHP FIN_GRADEn SURVEY EL+95'V - - - - - - - SURVEYEL+9ff-W ........... ........ ..... 60 MIL HOPE LINER ........................ ............ ......... .......... 1 H4q �z�eSEALf/9'= - 28308� .. .. pHlrrlrflH, .. . .......... ■ I �Ei`ONS rav eER RATE CPCO 02117123 CAROLINA POULTRY POWER Rg3 T�KIPDA 02117123 POO NO 1 t /is rza EVAPORATIVE COOLING POND SYSTEM APPRO E°eo 02117123 OMCASME POO dvIC 08 /28 /23 PLAN, SECTION 8 SCHEDULES � BY POO NO ozrzz/z3 POO NO 03/02/23 OPPRg3 La Grange NC Ery 3 B .-K Rev. By Approved By Date CONT-OTNO -TEGo 14114-B 8480 1962 6 3 0` 4pQ J5G �O 13'4' - - POND 2 oo�F �' 2HR FIRE- I?ss3 RATED WALL e w ..... �; k SHED COLUMN Bl Dl TYP OF 21 a MCC #2 ENCLOSURE ELECTRICAL FEED TO MCC C� E q ROOM @ 480060 SUPPLIED i AND INSTALLED BY CPP •A) �� (C (D 13' 5' . • 23, 2- _— PUMP STA PAD E BRIDGE SERVICE SURVEY EL+gg.33' FIN EL98.33' ACCESS GATE — — — UMP HOUSE & MCC#2 PAD I rkT.O. BERM a SURVEY EL +97.5' om 8„d 8„dww POND LINER EDGE J'�' P — MEAN WATER LINE INTER CONNECTION FROM WATERLINE CHP PLANT TO POND EVAPORATION HEADER FOOT VALVE WIT 4 " BASKET SCREEN 1 4 POND BANK PROFILE s W/60MIL HDPE LINER i GiT T!G' z z 0 0 0 0 U U EVAPORATION LATERAL = 1 = & FLOATING SYSTEM POND ® PLAN PUMP STATION & BRIDGE 3/16" = 1'MO 1963 PROJECT NORTH SCHEDULE PUMP STATION EQUIPMENT & FITTINGS Mark ID Qty Description Material / Grade Manufacturer / Supplier A 2 GATE VALVE STAINLESS STEEL B 2 FLANGED END BASKET STRAINER CASTIRON Mueller Steam Specialty 0 3 BUTTERFLYVALVE STAIN LESS STEEL D 2 CHECK VALVE CASTIRON E 2 CIRCULATION COOLING WATER PUMPS, 4x6-11H S, BRONZE FITTED, 150HP@3600/447TS BODY CAST IRON / FITTINGS BRONZE. PAINTED PURPLE TO INDENTIFY RECLAIMED WATER (NON -POTABLE) ITT GOULDS PUMPS. MODEL#3410-S F 2 YSTRAINER CASTIRON G 2 6" DIA POLY -SWING FOOT VALVE & BASKET SCREEN HIGH DENSITY POLYETHYLENE BODY/ STAINLESS STEEL WORKING PARTS TERMPRO H 18 90 ELBOW ASTM CARBON STEEL K 4 45 ELBOW ASTM CARBON STEEL. L 18 150# FLANGE ASTM A53 SCH 40 CARBON STEEL SCHEDULE COLD POND RECLAIMED WATER PIPE WORK FUNCTION SIZE (DIA) MATERIAL Length COLD WATER CHP.PLANT 4"e CARBON STEEL 326.586' COLD WATER CHP PLANT 8"e CARBON STEEL 194.068' SCHEDULE HOT. EVAPORATION CHP.PLANT WATER PIPE ............. FUNCTION SIZE (DIA) MATERIAL Length EVAPORATION HOT PIPE 4"e STAINLESS STEEL 13.662' EVAPORATION HOT PIPE 8"e STAINLESS STEEL 200.05Z WORK SHED ROOF EL BOT POND 83.5'—] n ELEVATION 480V,3PH,3W FED FROM 500KVA TRANSFORMER MCC J�/'� CONNECTED LOAD I\/II _1 _ #2 635 FLA VVV \./ \./ 7T EFFECTIVE LOAD 483 FLA - -- -- -- ------------------------------------------------------------------------------------------------- (4)500MCM/PH (01A) N MAIN CB (LSI) I I MCC HORIZONTAL BUS 48OV, 3P, 3W, 1200A, 65 KAIC END (03A) (04A) (02E) .(02F) ... II .................. D .).CB-.01.1.3 ......... �..)CB-0.1.1.4............ o CS-LC4 .............. o �CB-SP.1................. .................. DQ DQ SIZE 6 SIZE 6 TT FEEDER I I 15KVA J1 ...................... ................ ....................... TRANSFORMER... ............ rCA�rO''' ........ ..,,..... 150 150 R HP HP SPAREpE�•oFEssrp��i M-0113 M-0114 -' �iQ r y CIRCULATING CIRCULATING UTILITIES o r SEAL e LOAD CENTER, - 28308 WATER PUMP#1 WATER PUMP#2 O Qr Q- 3600 RPM/302 FLA 3600 RPM/302 FLA 31.25 FLA �� NclN6 •U4 SCE.... . .. .. .. .. .. .. .. .. .. .. fir!+umu++\. n PUMP HOUSE MCC #2 ONE -LINE .... 12 = 1.0 .... .... .... .... .... ......... ......... ......... ......... D .. RAWING �. ATE' EFA�ELLONSrvPCO 02117123 CAROLINA POULTRY POWER Rg3 T�KIPon 02117123 F.1: See sheet 1961. Additional' Key Site Maps DefaO'3`showing plant reclaim piping con(gumtion fie -in to the Town of La Grange 's reclaimed water pipe. ....... PCO ;IN1C 1 /19 24 APPRwED'BY' EVAPORATIVE COOLING POND SYSTEM dmC 02117123 THERMAL LOOP AND POND EVAPORATION SYSTEM DESIGN UPGRADES PCO ivIC 08 / 28 /23 COOLING LOOP PLUMBING PLAN, ME QC 6V ADDITIONAL NOTES Pco ,A9c 3/02/23 ELEVATION,ONE-LINE &SCHEDULES RELEASED FOR CONSTRUCTION PCO ,AVIC 03/02/23 ECUSTOMER ry MARu Revision Description Rev. By Approved By Date CPP Rg3 La GrangeTNC 3 B Revision Schedule CONTRACT NO TEDDRv 14114-B 8480 196SECTCREQ 3NG NO SHEET COUNT � 'LATE REV 6 3 REV FLOATASSEMBLY e i i WATERLINE FLOAT E7 e° a ° i a FABRICATED HARDWARE - 4X4 TUBE STEEL WITH PIPE CAP. (1) EMBED PLATE 112" THK. x 6" x 6" A-36 WITH (4) 318" CIA. L-RODS 6" LG. i HOT DIPPED GALVANIZED FI NI SH. MOUNTING HARDWARE- (1) WINCH RIGHT SIDE HANDLE, 1500# MAX. CAPACITY, 114" CIA CABLE, McMASTER-CARR PART #3196T24. (1) 114" CIA CABLE 18-8 STAINLESS STEEL, 1200# CAPACITY, EXTRA LUBRICATED, 100' LG., McMASTER-CARR PART #3461T69. (3 EACH) GALVANIZED BOLTS, NUTS, WASHERS, 318"-16UNC HEX BOLTS 4" LG., HEX NUTS, FLAT & LOCK WASHER. (1) OVAL SHAPED STAINLESS STEEL CONNECTING LINKS, 1400# CAPACITY, McM ASTER- CARR PART #894TF26. (2) CABLE CLAMPS 114" 316 STAINLESS STEEL, McMASTER-CARR PART #3017T44 (2) CLAMPS PER PACK. 1" = 1'-0" EVAPORATION LATERAL (TYPICAL OF6) 1 Sy ITE SURVEY TOPOGRAPHY PLAN MEAN WATER yCHP FIN GRADE SEE FLOAT DETAILS 1/2" = 1'-0" `POND PROFILE EVAPORATION 8" DIA HEADER CLAMP/SADDLE PUMP S_TAPADog� SURVEY EL +98.33v T.O. B97 M workin SURVEY EL+97.5' -PIER FTc TOP OF FLOAT SURVEY EL ti- LONGITUDINAL TENSION SYSTEM EVAPORATION HEADER AND FLEX TENSION HOSE SYSTEM MEDIA: CONDENSATE PRESSURE: I PSIG FLOW: 81,000.9/HR TEMPERATURE: 159 °F MEDIA: STEAM (LOW) PRESSURE:10 PSIG FLOW: 81,000#IHR TEMPERATURE:239 °F HEAT EXCHANGER HEAT EXCHANGER 8" M EDIA: CIRCULATING WATER PRESSURE: I IS PSIG FLOW: 1250'. GPM TEMPERATURE:8C °F 1 1 1 1 t MEDIA:CIRCULATING WATER PRESSURE: 75 PSIG FLOW: 125Q GPM TEMPERATURE: 205i'F I —4bb— w cr-u in CTx Kf oeocc 6" 6" 6" 2" 2" PRIMING LINE 2" PRIMING LINE 6" 6" 2 6" 6" 6" 6" BS 6" _ S PDT 8„ NOTE: This is a standard heat exchanger designed to ensure there is no mixture of the two media (pond water and steam From boiler) never mix. Simply put, no wastewater from the power plant goes back to the pond. 4"UNDERGROUND RECLAIMED WATER TO CHP PLANT 4" RECLAIMED POND WATER MAKEUP VALVE COMPLETE NOZZLE SPECIFICATION: NOZZLE MODEL NUMBER = TF64 TOTAL NUMBER OF LATERALS = 6 SPRAY PATTERN = FULL CONE, 18 NOZZLES TOTAL FLOW RATE PER NOZZLE = 69.4 GPM PRESSURE AT NOZZLE = 60 PSI KFACTOR = 26.7 GALLONS PER MINUTE = 207 NOZZLE SPRAY ANGLE =120 DEG PHYSICAL WEIGHT (OZ) = 22 4"UNDERGROUND RECLAIMED WATER TO CHP PLANT 4" M 4' (X) 8" C900 CITY OF LA GRANGE RECLAIMED WATER LINE TIE-IN (SEE COVER SHEET) 28308/� `'j / rrrH quu41�",',, CONCRETE NOTES 1. All reinforced concrete materials shall be proportioned, fabricated, delivered, and placed in accordance with ACI Standard ACI318-14 "Building Code Requirements for Reinforced Concrete." Including latest supplement. 2. All concrete shall be entrained. Air entrainment shall be 5%+/ -1%. 3. Detailing of concrete reinforcement and accessories shall be in accordance with ACI Publication 315, "Manual of Standard Practice for Detailing Reinforced Concrete Structures." 4. All concrete shall have sand and gravel or crushed stone aggregate Type I, Portland Cement, and a compressive strength of 4000 PSI in 28 days. Normal weight aggregate shall conform to ASTM C33. 5. Contractor shall submit proposed concrete proportions, along with supporting documentation. 6. LJ.N.O, all concrete reinforcing bars shall conform to ASTM A615, Grade 60. Column ties, field bent dowels, and No. 3 bars when used as stirrups shall conform to ASTM A615, Grade 60. 7. All welded wire fabric shall conform to ASTM A185 and shall be supplied in flat sheets. Where splices are required, welded wire fabric shall be lapped two full wire panels and shall be fastened securely together with wire. 8. U.N.O. concrete cover steel reinforcement shall conform to the minimums required by paragraph 7.7 of ACI 318.83. 9. I.J.N.O. lap slices and embedment lengths shall conform to Table A on this DWG Manual SP-17, Class B splices. 10.Reinforcing shall be supported with plastic chairs and secured in its correct location to prevent displacement during placement of concrete. 11.Reinforcing bars may be spliced only as shown on the drawings except that reinforcement designated as "Continuous Reinforcement" may be lap spliced per Table A. Lap splices of continuous rernforcement in beams shall be made over the support for bottom bars and at mid -span for the top bars. 12.Provide corner bars in outside faces and inside faces of all reinforced intersecting walls, footings, and grade beams. Number, size, and spacing of corner bars shall be equal to number, size, and spacing of horizontal reinforcing bars with which they lap, and legs shall extend per Table A. 13.Extend horizontal reinforcement at intersecting walls and footings beyond the point of intersection to the opposite face and bend to a standard 90 degree hook, or provide bent bowels of equal size and spacing, , lapped per Table A. 14.At discontinuous ends of grad beams, extend top beam reinforcement across the joint formed by the intersecting pier, grade beam, etc. and provide standard ACI 90 degree hooks on all such reinforcement. 15.Joints not shown shall be made and located to feast impair strength and appearance of structure_ As approved by HRT representatives. No horizontal joints shall be permitted in concrete except where they normally occur or where noted. Vertical joints shall occur near centers of spans at locations approved by HRT representatives. 16.AII construction joints shall be prepared by roughening the surface of the concrete in an approved manner so that the aggregate shall be exposed uniformly, leaving no loosened particles or damaged concrete. 17.Expansion joints to be cleaned of all loose material and filled with a silicone grout. 18.Provide chamfers as detailed on architectural drawings. 19.Expansion bots installed in poured -in -place concrete shall be wedge anchors of the size shown (Hilti Kwik-bolt or approved equal). All expansion bolts shall have bolt length designation stamped on threaded end and confirm to 1994 UBC for load rating with special inspection. 20. All anchor bolts shall conform to ASTM A307, unless noted otherwise. 21. Grout shall be prepackaged, no -metallic, non-gaseous. It shall be non -shrink when tested according to CRDC-621 at a fluid consistency (flow cone) of 25+/ -5 seconds. Grout shall attain 5000 PSI compressive strength in 28 days at above flow arrd shall not bleed. Grout shall be moist cured for 24 hours after placement. 22. All trenches, sumps, and curbs not poured monolithic, are to have an approved water stop at all construction joints. 23. Finish floor to have a broom finish. 24. Owner shall be responsible for any hazardous waste and the removal of same that is found on the site. SITE PREPARATION 1. Remove topsoil or any surface material not suitable for sub -fill. 2. Provide adequate precaution to ensure that run off water & seepage from excavations is drained away from the construction area. 3. Extend excavation 5' outside the perimeter grade beams. EXCAVATION & FILL 1, Utilities: Project engineer must request location of underground utilities by a "Call before You Dig" utility crew at least 48 hours prior to on -site activities. Excavation must not commence until underground utilities have been located. Operators of tractors and other equipment with mast or poles must check for overhead utilities before raising the masts or poles. 2. Remove existing silty sand containing organic fines and wood fragments and waste in manner suitable to project owner. 3. Scarify exposed subgrade at least six inches in depth and recompact to density specified below. 4. Place subsequent lifts on select fin thin layers not exceeding eight inches in loose thickness to the desired rough grade and compact each lift to at least 95 percent of the density defined by ASTM D-698 (standard proctor). Maintain moisture within +/-two percent the theoretical optimum. 5. Maintain adequate drainage of disturbed areas during construction to reduce moisture fluctuations in the subgrade. Such measures may include ditches, sumps and/or wellpoints. 6. Fills of naturally or artificially graded approved materials conforming to 304.02 of ashto fill may be compacted using relatively strict moisture control. 7. Dig grade beams. 8. Place vapor barrier. 9. Place steel. 10. Geotextile fabrics may be placed over moisture sensitive soils to permit compaction of succeeding fill layers. 11. Alternate compaction techniques may be used by others based on prevailing moisture, time demands, and other economic factors. RECLAIM WATER LABELING 1. All reclaimed water valves, storage areas and outlets will be tagged or labeled to warn the public and employees that the water is not intended for drinking. Example tag/label below. CARO 2$308q- -?64 ,�C�, /1 2. All reclaimed water piping, valves, outlets and other appurtenances will be color coded/taped to identify the source water as being reclaimed water. a. Piping and appurtenances will be colored purple and embossed or integrally stamped "CAUTION: RECLAIMED WATER - DO NOT DRINK" or be installed with purple identification tape or polyethylene vinyl wrap. The warning will be stamped on opposites sides of the pipe and repeated everythree feet or less. b. The identification tape will be at least three inches wide and have white or black lettering on purple field stating "CAUTION: RECLAIMED WATER - DO NOT DRINK". Identification tape will be installed on top of reclaimed water pipelines, fastened at least every 10 feet to each pipe length and run continuously the entire length of the pipe. c. Existing underground distribution systems retrofitted for the purpose of conveying reclaimed water will be taped or otherwise identified as noted above. This identification will be incorporated within 10 feet of crossing any potable water supply line or sanitary sewer line. 3. All reclaimed water valves and outlets will be of a type, or secured in a manner, that permits operation by personnel authorized by the entity that operates the reclaimed water system. 4. Hose bibs shall be located in locked, below grade vaults that shall be labeled as being of non -potable quality. As an alternative to the use of locked vaults with standard hose bib services, other locking mechanisms such as hose bibs that can only be operated by a tool may be placed above ground and labeled as non -potable water.