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HomeMy WebLinkAboutNC0024538_Inspection_20231212ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director Brian Wilson, Director of Water Resources City of Shelby Post Office Box 207 Shelby, North Carolina 28151 NORTH CAROLINA Environmental Quality December 15, 2023 SUBJECT: Pretreatment Compliance Inspection City of Shelby NPDES Permit No. NCO024538 Cleveland County Dear Mr. Wilson: Enclosed is a copy of the Pretreatment Compliance Inspection (PCI) Report for the inspection of the City of Shelby's approved Industrial Pretreatment Program on December 7, 2023, by Mr. Wes Bell of this Office. This Office would like to thank all staff in their cooperation and assistance provided throughout the inspection. Please inform the City's Pretreatment Coordinator of our findings by forwarding a copy of the enclosed report. The report should be self-explanatory; however, should you have any questions, please do not hesitate to contact Mr. Bell at (704) 235-2192 or at wes.bell@deq.nc.gov. Sincerely, EDocuSigned by: A wNNuft F161 F669A2D84A3... Andrew H. Pitner, P.G., Regional Supervisor Water Quality Regional Operations Section Mooresville Regional Office Division of Water Resources, NCDEQ Enclosure: Inspection Report Cc: NPDES Program Files - Laserfiche Q Q�� North Carolina Department of Environmental Quality I Division of Water Resources Mooresville Regional Office 1 610 East Center Avenue, Suite 301 1 Mooresville, North Carolina 28115 704.6631699 NORTH CAROLINA DIVISION OF WATER RESOURCES PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT BACKGROUND INFORMATION: 1. Control Authority (POTW) Name: City of Shelby 2. Control Authority Representative(s): John Reuscher 3. Title(s): Pretreatment Coordinator 4. Last Inspection Date: 1/18/23 Inspection Type: ® PCI ❑ Audit 5. Has Program Completed All Requirements from the Previous Inspection and Program Info Sheet(s)? ® YES ❑ NO 6. Is POTW under an Order That Includes Pretreatment Conditions? ❑ YES ® NO Order Type, Number, Parameters: Are Milestone Dates Being Met? ❑ YES ❑ NO ® NA ICIS CODING Main Program Permit Number MM/DD/YY NCO024538 12/07/23 7. Current Number Of Significant Industrial Users (SIUs)? 1 6 8. Number of SIUs With No IUP, or With an Expired IUP? 0 9. Number of SIUs Not Inspected By POTW in the Last Calendar Year? F 0 10. Number of SIUs Not Sampled By POTW in the Last Calendar Year? 0 11. Number of SIUs In SNC For Limits Violations During Either of the Last 2 Semi -Annual Periods 0 12. Number of SIUs in SNC For Reporting During Either of the Last 2 Semi -Annual Periods 0 13. Number of SIUs in SNC with Pretreatment Schedule? 0 14. Number of SIUs on Schedules? 0 15. Current Number of Categorical Industrial Users CIUs ? 4 16. Number CIUs in SNC? 11 0 POTW INTERVIEW 17. Since the Last PCI, has the POTW had any NPDES Limits Violations? If Yes, What are the Parameters and How are these Problems Being Addressed? 18. Since the Last PCI, has the POTW had any Problems Related to an Industrial Discharge (Interference, Pass -Through, Blockage, Citizens' Complaints, Increased Sludge Production, Etc.)? If Yes, How are these Problems Being Addressed? 19. Which Industries have been in SNC for Limits or Reporting during N/A either of the Last 2 Semi -Annual Periods? Not Been Published for Not Pu Public Notice?(May refer to PAR if Excessive SIUs in SNC) 20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order, Has a Signed Copy of the Order been sent to the Division? 21. Are Any Permits Or Civil Penalties Currently Under Adjudication? If Yes, Which Ones? [—]YES ® NO ❑ YES ® NO )lished: N/A N/A [:]YES ❑ NO LTMP/STMP FILE REVIEW: 22. Is LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? ® YES ❑ NO 23. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ® YES ❑ NO 24. Is LTMP/STMP Data Maintained in a Table or Equivalent? ® YES ❑ NO Is Table Adequate? ® YES ❑ NO 25. All LTMP/STMP effluent data reported on Discharge Monitoring Report? ® YES ❑ NO 26. If NO to 23 - 26, list violations: 27. Should any Pollutants of Concern be Eliminated from or Added to LTMP/STMP? ❑ YES ® NO If yes, which ones? Eliminated: Added: NC DWR Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 1 28. PRETREATMENT PROGRAM ELEMENTS REVIEW: Program Element NCO024538 Last Submittal Received Date In file? Last Approval Date In file Date Next Due, If Applicable Headworks Analysis (HWA) 07/27/20 ® Yes ❑ No 2/24/17 ® Yes ❑ No In Review Industrial Waste Survey IWS 03/29/19 ® Yes ❑ No 06/17/19 ® Yes ❑ No 03/30/24 Sewer Use Ordinance SUO 09/07/11 ® Yes ❑ No 09/23/11 ® Yes ❑ No Enforcement Response Plan (EPP) 1015111 ® Yes ❑ No 1 12/22/11 ® Yes ❑ No Long Term Monitoring Plan (LTMP) 08/24/21 ® Yes ❑ No 1 04/05/21 ® Yes ❑ No In Review INDUSTRIAL USER PERMIT (IUP) FILE REVIEW: 29. User Name 1. Clearwater Paper 2. Clearwater Paper Corp., Shelby II 3. IMC Metals America, LLC 30. IUP Number 1004 1007 1003 31. Does File Contain Current Permit? ® Yes ❑ I ® Yes ❑ I ® Yes ❑ No 32. Permit Expiration Date 11/2/24 5/1/24 4/20/26 33. Categorical Standard Applied (I.E. 40 CFR, Etc.) Or N/A 430.12 430.12 11 468 34. Does File Contain Permit Application Completed Within One Year Prior ® Yes ❑ No FMTes ❑ No ® Yes ❑ No to Permit Issue Date? 35. Does File Contain an Inspection Completed Within Last Calendar Year? I ® Yes ❑ No ® Yes ❑ No 11 ® Yes ❑ No 36. a. Does the File Contain a Slug/Spill Control Plan? a. EYes ❑No a. ®Yes ❑No a. ®Yes ❑No b. If No, is One Needed? See Inspection Form from POTW b. ❑Yes ❑No b. ❑Yes ❑No I b. []Yes []No 37. For 40 CFR 413 and 433 TTO Certification, Does File Contain a Toxic ❑Yes❑NoEN/A ❑Yes❑NoEN/A ❑Yes❑NoEN/A Organic Management Plan (TOMP)? 38. a. Does File Contain Original Permit Review Letter from the Division? a. EYes ❑No a. EYes []No a. EYes ❑No b. All Issues Resolved? b.❑Yes❑NoEN/A b.❑Yes❑NoEN/A b.❑Yes❑No®N/A 39. During the Most Recent Semi -Annual Period, Did the POTW Complete ® Yes ❑ No ® Yes ❑ No ® Yes ❑ No its Sampling as Required b IUP, includingflow? 40. Does File Contain POTW Sampling Chain -Of -Custody Forms? ® Yes ❑ No�jj ® Yes ❑ No ® Yes ❑ No 41 a. During the Most Recent Semi -Annual Period, Did the SIU Complete its EYes❑No❑N/A ®Yes❑No❑N/A ®Yes❑No❑N/A Sampling as Required by IUP, including flow? 41b. During the Most Recent Semi -Annual Period, Did SIU submit all reports EYes❑No❑N/A EYes❑No❑N/A EYes❑No❑N/A on time? 42a. For categorical IUs with Combined Wastestream Formula (CWF), does ❑Yes❑NoEN/A ❑Yes❑NoEN/A ❑Yes❑NoEN/A file includeprocess/dilution flows as Required by IUP? 11 42b. For categorical IUs with Production based limits, does file include ❑Yes❑NoEN/AFEVc;❑No ❑Yes❑NoEN/A production rates and/or flows as Required by IUP? 43a. During the Most Recent Semi -Annual Period, Did the POTW Identify ❑Yes❑NoENA EYes❑No❑N/A ❑Yes❑NoEN/A All Limits Non -Compliance from Both POTW and SIU Sampling? 43b. During the Most Recent Semi -Annual Period, Did the POTW Identify ❑Yes❑NoEN/A ❑Yes❑NoEN/A ❑Yes❑NoEN/A All Reporting Non -Compliance from SIU Sampling? 44. a. Was the POTW Notified by SIU (Within 24 Hours) of All Self- a.❑Yes❑NoEN/A a.EYes❑No❑N/A a.❑Yes❑NoEN/A Monitoring Violations? b. Did Industry Resample and submit results to POTW Within 30 Days? b.❑Yes❑No®N/A b.❑Yes❑No®N/A b.❑Yes❑NoEN/A c. Did POTW resample within 30 days of knowledge of SIU limit c.❑Yes❑NoEN/A c.❑Yes❑No®N/A c.❑Yes❑NoEN/A violations from the POTW sample event? 45. During the Most Recent Semi -Annual Period, Was the SIU in SNC? ❑ Yes ® No 11 ❑ Yes ® No ❑ Yes ® No 46. During the Most Recent Semi -Annual Period, Was Enforcement Taken ❑Yes❑NoEN/A EYes❑No❑N/A ❑Yes❑NoEN/A as Specified in the POTW's ERP (NOVs, Penalties, timing, etc.)? 47. Does the File Contain Penalty Assessment Notices? ❑Yes❑NoEN/A ❑Yes❑NoEN/A ❑Yes❑NoEN/A 48. Does The File Contain Proof Of Penalty Collection? ❑Yes❑NoEN/A ❑Yes❑NoEN/A ❑Yes❑NoEN/A 49. a. Does the File Contain Any Current Enforcement Orders? a.❑Yes❑NoEN/A a.❑Yes❑No®N/A a.❑Yes❑NoEN/A b. Is SIU in Compliance with Order? b.❑Yes❑No®N/A b.❑Yes❑NoEN/A b.❑Yes❑No®N/A 50. Did the POTW Representative Have Difficulty in Obtaining Any of This ❑ Yes ® No ❑ Yes ® No ❑ Yes ® No Requested Information For You? NC DWR Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 2 FILE REVIEW COMMENTS: 22. The City's on -site certified laboratory performs BOD, ammonia, TSS and field analyses for LTMP sampling events. Pace Analytical Services has been contracted to perform all remaining LTMP analyses. 28. The City submitted documentation to the Division on 1/6/2020 to advise that no changes would be incorporated in the ERP for dental discharges. 35. The City performed SIU inspections on 12/15/22 (Clearwater Paper), 12/15/22 (Clearwater Paper, Shelby II) and 10/13/22 (IMC Metals America). 39. The City contracts Pace Analytical Services to perform all IUP sampling and analyses. 41a. Clearwater Paper and Clearwater Paper, Shelby II both contract Waypoint Analytical to perform all IUP analyses. IMC Metals America contracts Pace Analytical Services to perform all IUP analyses. 43a/46. The City issued Clearwater Paper, Shelby II NOVs for daily maximum flow violations in March and April 2023. SUMMARY AND COMMENTS: The records reviewed during the inspection were organized and well maintained. The City's Industrial Pretreatment Program was being properly implemented. NOD: ❑ YES ®NO NOV: ❑ YES ®NO QNCR: ❑ YES ® NO POTW Rating: Satisfactory ® Marginal ❑ Unsatisfactory_ ❑ E�`,,96D90CC3437 uSignedd by: 23PCI COMPLETED BY• ... DATE: 12/15/2023 Wes Bell, Env. Specialist II, WQROS/MRO, DWR DocuSigned by: [A41H A12/15/2023 PCI REVIEWED BY: F161 FB69A2D84A3... DATE: Andrew H. Pitner, Regional Supervisor, WQROS/MRO, DWR NC DWR Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 3