NCG060175_Frito -Lay Inc. Inspection Report_20231211

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Facility Name: Frito Lay Incorporated Inspection#: 80771
Contact: Sam Denison, EH&S Manager Permit#: NCG060175
Inspector: Michael Schley Receiving Stream: STEELE
Inspection Date: 12/04/2023 Entry Time: 1:00 pm Exit Time: 2:30 pm SIC#: 2096
SUMMA
Facility Description: Frito Lay Inc. is located at 2911 Nevada Boulevard in Charlotte, NC on 29.33 acres.The facility
manufactures and packages potato and corn chips.
File Review/History:The facility was previously inspected by Charlotte-Mecklenburg Storm Water Services (CMSWS)
on 2/21/2019, and the report was issued as satisfactory.
Inspection Summary: During the inspection, Frito Lay Inc.was observed to be in compliance with the City of Charlotte
Storm Water Pollution Control Ordinance. Please refer to the report for comments and recommendations.
Site Inspection Deficiency Comments
Stormwater system (catch basins, Satisfactory Stormwater flows through the site via sheet flow which enters
inlets, outfalls, etc.) a series of catch basins before discharging from three outfalls
. No stormwater pollution issues were observed.
Erosion issues Satisfactory No stormwater erosion issues were observed onsite during
the inspection.
Structural stormwater control N/A
measures(SCMs)
Illicit discharges/connections Satisfactory No illicit discharges or connections were observed onsite
during the inspection.
Aboveground storage tank(s)(ASTs) Satisfactory ASTs were observed throughout the facility.A complete list of
and any associated venting and/or AST contents,sizes, secondary containment and locations
dispenser(s)—list tank size(s)and was observed in the SWPPP and SPCC plans for the facility.
contents No stormwater pollution issues were observed.
Underground storage tank(s)(USTs) Satisfactory One 20,000-gallon diesel UST is located on the property near
and any associated fill port area(s) the maintenance shop. No stormwater pollution issues were
and dispenser(s)—list tank size(s) observed with the associated fill ports and dispensers.
and contents
Outdoor material storage area(s) Recommendation Assorted equipment and supplies for food production were
observed to be stored outdoors under cover. Tires were
observed to be stored outdoors at the maintenance shop.
Water softening resin pellets used for equipment cleaning
were observed on the ground near the outdoor storage and
waste area. CMSWS recommends all spills are cleaned
promptly and properly to help protect water quality. Follow-up
photos to document the resin pellet cleanup were submitted
to CMSWS on 12/7/2023.
Outdoor processing area(s) N/A
Loading/unloading area(s) Satisfactory No stormwater pollution issues were observed.
To report pollution or drainage problems call: 311 :T
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Site Inspection Deficiency Comments
Vehicle/equipment area(s)-fueling, Satisfactory Vehicle maintenance is conducted inside the maintenance
maintenance,washing, storage, etc. shop.Vehicle fueling is conducted at the covered fueling area
.Vehicle washing is conducted in an indoor wash bay at the
maintenance shop. Vehicles and equipment were observed to
be stored uncovered outdoors. No stormwater pollution
issues were observed.
Oil/water separator and/or Satisfactory Per facility staff,floor drains at the manufacturing building,
pretreatment maintenance shop,fueling area, and wash bay drain to an oil
water separator before discharging to the facility's onsite
wastewater treatment plant.The facility has a pretreatment
permit with Charlotte Water to discharge into the sanitary
sewer system. No stormwater pollution issues were observed
Waste storage/disposal area(s)- Recommendation One municipal waste container was observed with rain flaps
open tops,waste containers, scrap and drain plugs in place.Three open top waste containers
metal bins, etc. were observed to be kept uncovered outdoors. CMSWS
recommends all outdoor waste containers are kept covered to
help protect water quality. Reference the'Outdoor Material
Storage'section of the report for additional recommendations.
Food service area(s) N/A
Indoor material storage area(s) Satisfactory Assorted materials, equipment and supplies for potato and
corn chip manufacturing and packaging were observed inside
the production facility.Assorted equipment and supplies for
vehicle maintenance were observed inside the maintenance
shop. No stormwater pollution issues were observed.
Indoor processing area(s) Satisfactory Corn and potato chip production and packaging was observed
to be conducted inside the production facility. Vehicle
maintenance was observed to be conducted inside the
maintenance shop. No stormwater pollution issues were
observed.
Floor drains Satisfactory Per facility staff,floor drains in the manufacturing building,
maintenance shop,fueling area and wash bay drain to an oil
water separator before discharging to the facility's onsite
wastewater treatment plant. No stormwater pollution issues
were observed.
Spill response equipment Satisfactory Spill response equipment was observed throughout the
production and maintenance facilities, and at the covered
fueling area. No stormwater pollution issues were observed.
SWPPP Section Observed Comments
Does the facility have a Stormwater Satisfactory
Pollution Prevention Plan (SWPPP)?
Reviewed and updated annually Satisfactory The SWPPP was reviewed and updated in April of 2023.
Responsible party Satisfactory
General location (USGS)map Satisfactory
Detailed site map Satisfactory
Narrative description of industrial Satisfactory
processes
Feasibility study Satisfactory
Evaluation of stormwater outfalls(non Satisfactory A non-stormwater discharge evaluation was conducted and
-stormwater discharge evaluation) recorded on 3/14/2023.
Stormwater best management Satisfactory
practice(BMP)summary
To report pollution or drainage problems call: 311
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SWPPP Section Observed Comments
Secondary containment plan (all Satisfactory
necessary secondary containment
provided and documented)
Records on every release from a N/A Stormwater that accumulates in the uncovered ASTs is
secondary containment system (for discharged to the onsite wastewater treatment plant.
the last 5 years)
Spill prevention and response Satisfactory
procedures(SPRP)
List of significant spills or leaks(for Satisfactory A list of onsite spills is kept digitally at the facility.
the last 3 years)
Solvent management plan (SMP) Satisfactory
Preventative maintenance and good Satisfactory
housekeeping program (PMGHP)
Facility inspections conducted as Deficiency Per facility staff,facility inspections are conducted regularly
required but were not recorded in the SWPPP. The facility should
conduct and document quarterly facility inspections per the
NCG06000 permit, Part B-11.
Employee training (provided and Satisfactory Employee training was conducted and documented in June,
documented) I October, and November of 2023.
Qualitative/Analytical Monitoring Observed Comments
Qualitative monitoring conducted as Satisfactory Qualitative monitoring was conducted and recorded as
required required on 3/10/23, 6/30/23, 8/3/23, and 11/10/23.
Analytical monitoring conducted as Satisfactory Analytical monitoring was conducted and recorded as
required required on 3/10/23, 6/30/23, 8/3/23, and 11/10/23.
Analytical monitoring for onsite Satisfactory Analytical monitoring for onsite vehicle maintenance was
vehicle and equipment maintenance conducted and recorded as required on 3/10/23, 6/30/23, 8/3/
as required 23, and 11/10/23.
Permit and Outfalls Observed Comments
Copy of permit and certificate of Satisfactory NCG060175.
coverage onsite
All outfalls observed Yes No stormwater pollution issues were observed.
Number of Outfalls Observed 3
Representative outfall status N/A
documented by DEMLR
Annual no-exposure self re-certificatio N/A
n documented
To report pollution or drainage problems call: 311
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