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NC0002305_Modification_20231214
NNE December 11, 2023 Via email RECEIVED DEC 14 2023 Fenton Brown Jr. Water Resources and Permits Division North Carolina Department of Environmental Quality NCDEQ/DWR/NPDES 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Updated NPDES Permit Modification Application for Permit No. NC0002305 Lear Corporation Kenansville, North Carolina Dear Mr. Brown: As requested on December 5, 2023, by the North Carolina Department of Environmental Quality (NCDEQ),WSP USA Environment&Infrastructure Inc. (WSP) has revised Form 1 and Form 2C of the Lear Corporation (Lear) NPDES Industrial Wastewater Permit Modification Application for their site in Kenansville, North Carolina. The following items have been updated since the November 2022 application renewal submittal: 1. The signature pages on Forms 1 and 2C. 2. The flows on Form 2C page 1 were updated to reflect the changes in the water balance that was submitted to NCDEQ from Lear via email. 3. The production numbers in Form 2C page 3,Section 5.4.The technical supporting documentation was emailed to the NCDEQ along with this electronic submittal. 4. Added "PFAS Questionnaire"and"Updated Water Balance" as listed items in Section 11 of Form 2C page 6.These items were submitted to NCDEQ from Lear via email. Note that items 1-6 were not required to be re-submitted with this updated application. 5. Check boxes were updated in the last rows of Table B on pages 11, 12, 13,and 14. Please contact me if you have any further comments or questions. Sincerely, CAA/vela C046y- Gianna Cooley, PE Senior Environmental Engineer WSP USA Environment&Infrastructure Inc. Gianna.Coolev(Ewsp.com 281-846-5751 Correspondence: WSP USA,Inc. 4021 Stirrup Creek Drive,Suite 100 Durham,North Carolina 27703 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation OMB No.2040-0004 Form U.S.Environmental Protection Agency 1 -•EPA Application for NPDES Permit to Discharge Wastewater NPDES GENERAL INFORMATION SECTION 1.ACTIVITIES REQUIRING AN NPDES PERMIT(40 CFR 122.21(f)and(f)(1)) 1.1 Applicants Not Required to Submit Form 1 Is the facility a new or existing publicly owned Is the facility a new or existing treatment works 1.1.1 treatment works? 1.1.2 treating domestic sewage? Ifyes,STOP.Do NOT complete r No Ifyes,STOP. Do NOT No P ❑ ❑ Form 1.Complete Form 2A. complete Form 1.Complete Form 2S. 1.2 Applicants Required to Submit Form 1 1.2.1 Is the facility a concentrated animal feeding 1.2.2 Is the facility an existing manufacturing, operation or a concentrated aquatic animal commercial,mining,or silvicultural facility that is CD production facility? currently discharging process wastewater? o ❑ Yes 4 Complete Form 1 ❑ No 0 Yes 4 Complete Form ❑ No z and Form 2B. 1 and Form 2C. 1.2.3 Is the facility a new manufacturing,commercial, 1.2.4 Is the facility a new or existing manufacturing, rn mining,or silvicultural facility that has not yet commercial,mining,or silvicultural facility that commenced to discharge? discharges only non process wastewater? d ❑ Yes 4 Complete Form 1 ❑ No ❑ Yes 4 Complete Form 0 No re and Form 2D. 1 and Form 2E. 1.2.5 Is the facility a new or existing facility whose ' discharge is composed entirely of stormwater associated with industrial activity or whose discharge is composed of both stormwater and non-stormwater? ❑ Yes 4 Complete Form 1 0 No and Form 2F unless exempted by 40 CFR 122.26(b)(14)(x)or b 15 . SECTION 2.NAME,MAILING ADDRESS,AND LOCATION(40 CFR 122.21(f)(2)) 2.1 Facility Name Lear Corporation-Kenansville 2.2 EPA Identification Number a NCD058520016 2.3 Facility Contact Name(first and last) Title Phone number George Yankay Operator In Responsible Charge(OIRP) (910)296-5201 Email address GYankay@gfd.com d 2.4 Facility Mailing Address ZStreet or P.O.box 1754 NC Highway 903/11 City or town State ZIP code Kenansville NC 28349 EPA Form 3510-1(revised 3-19) Page 1 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation OMB No.2040-0004 d 2.5 Facility Location ▪ . Street,route number,or other specific identifier Q 0 1754 NC Highway 903/11 c c County name County code(if known) Duplin Not Known 0 E City or town State ZIP code z ,co Kenansville NC 28349 SECTION 3.SIC AND NAICS CODES(40 CFR 122.21(f)(3)) 3.1 SIC Code(s) Description(optional) 2258 Lace and warp knit fabric mills 2262 Finishers of Broad-woven Fabrics of Man-made Fiber to d) 0 U h z 3.2 NAICS Code(s) Description(optional) -0 336360 Motor Vehicle Seating and Interior Trim Manufacturing N SECTION 4.OPERATOR INFORMATION(40 CFR 122.21(f)(4)) 4.1 Name of Operator Lear Corporation-Kenansville 0 4.2 Is the name you listed in Item 4.1 also the owner? c 0 Yes ❑ No i 4.3 Operator Status R ❑ Public—federal ❑ Public—state El Other public(specify) p ❑r Private ❑Other(specify) 4.4 Phone Number of Operator (910)296-5223 4.5 Operator Address 0 Street or P.O.Box to m 1754 NC Highway 903/11 o = c w City or town State ZIP code 0 o Kenansville NC 28349 is fl. Email address of operator Gyankay@gfd.com SECTION 5.INDIAN LAND(40 CFR 122.21(f)(5)) R 5.1 Is the facility located on Indian Land? ki- c ❑Yes 0 No EPA Form 3510-1(revised 3-19) Page 2 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation OMB No.2040-0004 SECTION 6.EXISTING ENVIRONMENTAL PERMITS(40 CFR 122.21(f)(6)) 6.1 Existing Environmental Permits(check all that apply and print or type the corresponding permit number for each) d ❑✓ NPDES(discharges to surface RI RCRA(hazardous wastes) ❑ UIC(underground injection of y water) fluids) NC0002305 NCD058520016 None w a ❑r PSD(air emissions) 0 Nonattainment program(CM) gNESHAPs(CM) 02484 r24 40 CFR 63 Subpt JJJJJI ❑ Ocean dumping(MPRSA) 0 Dredge or fill(CWA Section 404) 0 Other(specify) CCPCUA-CU3094 SECTION 7.MAP(40 CFR 122.21(f)(7)) 7.1 Have you attached a topographic map containing all required information to this application?(See instructions for specific requirements.) 0 Yes 0 No 0 CAFO—Not Applicable(See requirements in Form 2B.) SECTION 8.NATURE OF BUSINESS(40 CFR 122.21(f)(8)) 8.1 Describe the nature of your business. Warp knitting and weaving of synthetic fibers for the automotive industry.Dyeing,finishing,and flame lamination of knitted and woven synthetic fabrics. N C w a m is SECTION 9.COOLING WATER INTAKE STRUCTURES(40 CFR 122.21(f)(9)) 9.1 Does your facility use cooling water? El Yes 0 No 4 SKIP to Item 10.1. R 9.2 Identify the source of cooling water.(Note that facilities that use a cooling water intake structure as described at a, 40 CFR 125,Subparts I and J may have additional application requirements at 40 CFR 122.21(r).Consult with your C Y NPDES permitting authority to determine what specific information needs to be submitted and when.) v 3 underground water wells as permitted in CCPCUA permit#CU3094. SECTION 10.VARIANCE REQUESTS(40 CFR 122.21(f)(10)) 10.1 Do you intend to request or renew one or more of the variances authorized at 40 CFR 122.21(m)?(Check all that apply.Consult with your NPDES permitting authority to determine what information needs to be submitted and when.) C ❑ Fundamentally different factors(CWA ❑ Water quality related effluent limitations(CWA Section re Section 301(n)) 302(b)(2)) d ❑ Non-conventional pollutants(CWA ❑ Thermal discharges(CWA Section 316(a)) Section 301(c)and(g)) Not applicable • EPA Form 3510-1(revised 3-19) Page 3 i EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation OMB No.2040-0004 SECTION 11.CHECKLIST AND CERTIFICATION STATEMENT(40 CFR 122.22(a)and(d)) 11.1 In Column 1 below,mark the sections of Form 1 that you have completed and are submitting with your application. For each section,specify in Column 2 any attachments that you are enclosing to alert the permitting authority.Note that not all applicants are required to provide attachments. Column 1 Column 2 ❑✓ Section 1:Activities Requiring an NPDES Permit 0 wl attachments ❑✓ Section 2:Name,Mailing Address,and Location ❑ wl attachments ❑✓ Section 3:SIC Codes ❑ w/attachments ❑✓ Section 4:Operator Information ❑ wl attachments ❑✓ Section 5:Indian Land ❑ w/attachments ❑✓ Section 6:Existing Environmental Permits ❑ wl attachments 2 Section 7:Map 0 w/topographic ❑ w/additional attachments +o map v7 o 0Section 8:Nature of Business ❑ wl attachments ❑✓ Section 9:Cooling Water Intake Structures ❑ w/attachments a) U ❑✓ Section 10:Variance Requests ❑ w/attachments in 12 Section 11:Checklist and Certification Statement 0 w/attachments v 11.2 Certification Statement U I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted.Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete.I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name(print or type first and last name) Official title Michael Cothran Plant Manager Signature Date signed OP/174% I a /lI /2.0 -3 Click to go back to the beginning of Form EPA Form 3510-1(revised 3-19) Page 4 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation OMB No.2040-0004 Form U.S.Environmental Protection Agency 2C 2,EPA Application for NPDES Permit to Discharge Wastewater NPDES EXISTING MANUFACTURING,COMMERCIAL,MINING,AND SILVICULTURE OPERATIONS SECTION 1.OUTFALL LOCATION(40 CFR 122.21(g)(1)) 1.1 Provide information on each of the facility's outfalls in the table below. 0 Numbelr Receiving Water Name Latitude Longitude 001 Northeast Cape Fear River 35° 01' 00.4" N -77° 50' 47.2" W iC O SECTION 2.LINE DRAWING(40 CFR 122.21(g)(2)) a, 2.1 Have you attached a line drawing to this application that shows the water flow through your facility with a water 3 balance?(See instructions for drawing requirements.See Exhibit 2C-1 at end of instructions for example.) i o ❑� Yes ❑ No SECTION 3.AVERAGE FLOWS AND TREATMENT(40 CFR 122.21(g)(3)) 3.1 For each outfall identified under Item 1.1,provide average flow and treatment information.Add additional sheets if necessary. "Outfall Number" 001 Operations Contributing to Flow Operation Average Flow Dye House 0.58 mgd Finishing 0.17 mgd co Sanitary Wastewater 0.006 mgd c mgd 0 Treatment Units Description Code from Final Disposal of Solid or (include size,flow rate through each treatment unit, Table 2C-1 Liquid Wastes Other Than CI>a retention time,etc.) by Discharge EQ Basin-38,240.8 ft2,RT-62 hrs 3-G N/A Aeration Basin-37,462.5 ft2,RT-RT-62 hrs 3-A N/A Dual Clarifier's-5652 ft2,RT-7.1 hrs 1-U,5-E 0.057 MGD Tertiary Clarifier-2856 ft2,RT-14.2 hrs 1-U 0.028 MGD The dual and tertiary clarifiers'waste activated sludge(WAS)is combined in the aerobic digester,transferred to the sludge holding basin,then 0.085 MGD is transferred to the drying beds for disposal. EPA Form 3510-2C(Revised 3-19) Page 1 EPA Identification Number NPDES Permit Number Fadlity Name Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation OMB No.2040-0004 3.1 **Outfall Number** cont. Operations Contributing to Flow Operation Average Flow mgd mgd mgd mgd Treatment Units Description Code from Final Disposal of Solid or (include size,flow rate through each treatment unit, Table 2C-1 Liquid Wastes Other Than retention time,etc.) by Discharge 'Y 0 U c a> E: - ic m F- -0 **Outfall Number** H Operations Contributing to Flow 0 Operation Average Flow LL mgd R _ a' mgd mgd mgd Treatment Units Description Code from Final Disposal of Solid or (include size,flow rate through each treatment unit, Table 2C-1 Liquid Wastes Other Than retention time,etc.) by Discharge 3.2 Are you applying for an NPDES permit to operate a privately owned treatment works? 4.1 El Yes El No SKIP to Section 4. Ntn 3.3 Have you attached a list that identifies each user of the treatment works? ❑ Yes ❑ No EPA Form 3510-2C(Revised 3-19) Page 2 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation OMB No.2040-0004 SECTION 4.INTERMITTENT FLOWS(40 CFR 122.21(g)(4)) 4.1 Except for storm runoff,leaks,or spills,are any discharges described in Sections 1 and 3 intermittent or seasonal? ❑ Yes ❑✓ No 4 SKIP to Section 5. 4.2 Provide information on intermittent or seasonal flows for each applicable outfall.Attach additional pages,if necessary. Outfall Operation Frecuency Flow Rate Number (list) Average Average Long-Term Maximum Duration Days/Week Months/Year Average Daily days/week months/year mgd mgd days days/week months/year mgd mgd days u- days/week months/year mgd mgd days days/week months/year mgd mgd days days/week months/year mgd mgd days days/week months/year mgd mgd days days/week months/year mgd mgd days days/week months/year mgd mgd days days/week months/year mgd mgd days SECTION 5.PRODUCTION MO CFR 122.21(g)(5)) 5.1 Do any effluent limitation guidelines(ELGs)promulgated by EPA under Section 304 of the CWA apply to your facility? 0 Yes ❑ No 4 SKIP to Section 6. 5.2 Provide the following information on applicable ELGs. ELG Category ELG Subcategory Regulatory Citation .a Textile Mills Knit Fabric Finishing 40 CFR 410,Subpart E co U 5.3 Are any of the applicable ELGs expressed in terms of production(or other measure of operation)? ❑ Yes ❑ No 4 SKIP to Section 6. 0 CCS 5.4 Provide an actual measure of daily production expressed in terms and units of applicable ELGs. j Outfall Operation,Product,or Material Quantity per Day Unit of -a Number Measure CD N m 001 Finishing of knit fabrics thru"complex manufacturing operations" 92,300 Pounds 0 a. EPA Form 3510-2C(Revised 3-19) Page 3 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation OMB No.2040-0004 SECTION 6.IMPROVEMENTS(40 CFR 122.21(g)(6)) 6.1 Are you presently required by any federal,state,or local authority to meet an implementation schedule for constructing, upgrading,or operating wastewater treatment equipment or practices or any other environmental programs that could affect the discharges described in this application? ❑ Yes 0 No+SKIP to Item 6.3. 6.2 Briefly identify each applicable project in the table below. Affected Final Compliance Dates Brief Identification and Description of I Outfalls Source(s)of o Project (list outfall Discharge Required Projected number) E N/A d f0 6.3 Have you attached sheets describing any additional water pollution control programs(or other environmental projects that may affect your discharges)that you now have underway or planned?(optional item) ❑ Yes El No ❑ pp Not applicable SECTION 7.EFFLUENT AND INTAKE CHARACTERISTICS(40 CFR 122.21(g)(7)) See the instructions to determine the pollutants and parameters you are required to monitor and,in tum,the tables you must complete.Not all applicants need to complete each table. Table A.Conventional and Non-Conventional Pollutants 7.1 Are you requesting a waiver from your NPDES permitting authority for one or more of the Table A pollutants for any of your outfalls? ❑ Yes ❑✓ No 4 SKIP to Item 7.3. 7.2 If yes,indicate the applicable outfalls below.Attach waiver request and other required information to the application. Outfall Number Outfall Number Outfall Number 7.3 Have you completed monitoring for all Table A pollutants at each of your outfalls for which a waiver has not been N requested and attached the results to this application package? 0 Yes ❑ No;a waiver has been requested from my NPDES permitting authority for all pollutants at all outfalls. v Table B.Toxic Metals,Cyanide,Total Phenols,and Organic Toxic Pollutants Y 7.4 Do any of the facility's processes that contribute wastewater fall into one or more of the primary industry categories (13 listed in Exhibit 2C-3?(See end of instructions for exhibit.) ❑r Yes ❑ No 4 SKIP to Item 7.8. 7.5 Have you checked"Testing Required"for all toxic metals,cyanide,and total phenols in Section 1 of Table B? ❑ Yes ❑ No 7.6 List the applicable primary industry categories and check the boxes indicating the required GC/MS fraction(s)identified in Exhibit 2C-3. Primary Industry Category Required GC/MS Fraction(s) (Check applicable boxes.) Textile Mills,except Subpart C,Greige Mills 0 Volatile 0 Acid O Base/Neutral 0 Pesticide ❑Volatile 0 Acid 0 Base/Neutral 0 Pesticide 0 Volatile 0 Acid 0 Base/Neutral 0 Pesticide EPA Form 3510-2C(Revised 3-19) Page 4 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 OMB No.2040-0004 NCD058520016 NC0002305 Lear Corporation 7.7 Have you checked'Testing Required"for all required pollutants in Sections 2 through 5 of Table B for each of the GC/MS fractions checked in Item 7.6? ❑✓ Yes ❑ No 7.8 Have you checked"Believed Present"or"Believed Absent"for all pollutants listed in Sections 1 through 5 of Table B where testing is not required? ❑✓ Yes ❑ No 7.9 Have you provided(1)quantitative data for those Section 1,Table B,pollutants for which you have indicated testing is required or(2)quantitative data or other required information for those Section 1,Table B,pollutants that you have indicated are"Believed Present"in your discharge? ❑✓ Yes ❑ No 7.10 Does the applicant qualify for a small business exemption under the criteria specified in the instructions? ❑ Yes 4 Note that you qualify at the top of Table B, 0 No then SKIP to Item 7.12. (1) data for those Sections 2 through 5,Table B,pollutants for which you have 7.11 Have you provided g o determined testing is required or(2)quantitative data or an explanation for those Sections 2 through 5,Table B, pollutants you have indicated are"Believed Present"in your discharge? N 0 Yes ❑ No 7 Table C.Certain Conventional and Non-Conventional Pollutants Es 7.12 Have you indicated whether pollutants are"Believed Present"or"Believed Absent"for all pollutants listed on Table C = for all outfalls? 0 Yes ❑ No t 7.13 Have you completed Table C by providing(1)quantitative data for those pollutants that are limited either directly or indirectly in an ELG and/or(2)quantitative data or an explanation for those pollutants for which you have indicated "Believed Present"? ❑ Yes ❑ No W Table D.Certain Hazardous Substances and Asbestos 7.14 Have you indicated whether pollutants are"Believed Present"or"Believed Absent"for all pollutants listed in Table D for all outfalls? ❑✓ Yes ❑ No 7.15 Have you completed Table D by(1)describing the reasons the applicable pollutants are expected to be discharged and(2)by providing quantitative data,if available? Yes ❑ No Table E.2,3,7,8-Tetrachlorodibenzo-p-Dioxin(2,3,7,8-TCDD) 7.16 Does the facility use or manufacture one or more of the 2,3,7,8-TCDD congeners listed in the instructions,or do you know or have reason to believe that TCDD is or may be present in the effluent? ❑ Yes 4 Complete Table E. ❑ No 4 SKIP to Section 8. 7.17 Have you completed Table E by reporting qualitative data for TCDD? ❑ Yes ❑ No SECTION 8.USED OR MANUFACTURED TOXICS(40 CFR 122.21(g)(9)) 8.1 Is any pollutant listed in Table B a substance or a component of a substance used or manufactured at your facility as d an intermediate or final product or byproduct? ❑r Yes ❑ No 4 SKIP to Section 9. 8.2 List the pollutants below. 1. Antimony,total 4. 7. 2. Chromium,total 5. 8. 3. Copper,total 6. 9. EPA Form 3510-2C(Revised 3-19) Page 5 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation OMB No.2040-0004 SECTION 9.BIOLOGICAL TOXICITY TESTS(40 CFR 122.21(g)(11)) 9.1 Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made within the last three years on(1)any of your discharges or(2)on a receiving water in relation to your discharge? ❑✓ Yes 0 No+SKIP to Section 10. ta 9.2 Identify the tests and their purposes below. Test(s) Purpose of Test(s) Submitted to NPDES Date Submitted Permitting Authority? 0 rs Chronic Toxicity Permit Compliance El Yes ❑ No 10/05/2022 O Chronic Toxicity Permit Compliance inCI Yes ❑ No 07/20/2022 Chronic Toxicity Permit Compliance ✓❑ Yes ❑ No 06/08/2022 SECTION 10.CONTRACT ANALYSES(40 CFR 122.21(g)(12)) 10.1 Were any of the analyses reported in Section 7 performed by a contract laboratory or consulting firm? ❑ Yes 0 No 4 SKIP to Section 11. 10.2 Provide information for each contract laboratory or consulting firm below. Laboratory Number 1 Laboratory Number 2 Laboratory Number 3 Name of laboratory/firm Environmental Chemists Inc. Laboratory address 6602 Windmill Way Wilmington,NC 28405 U tom.. C Phone number (910)392-0223 Pollutant(s)analyzed Various SECTION 11.ADDITIONAL INFORMATION(40 CFR 122.21(g)(13)) 11.1 Has the NPDES permitting authority requested additional information? ElYes 0 No 4 SKIP to Section 12. 0 E 11.2 List the information requested and attach it to this application. Effluent Hardness Data Storm Drain locations map 1. 4. SWPPP and SPCC 2. 5. PFAS Questionnaire -a 3 Standard Chemical Addendum Form 6.Updated Water Balance #s 1 - 4 were submitted with the original application in November 2022. #s 5 and 6 were submitted by Lear via email at the request of NCDEQ as supplemental information. NCDEQ did not require the items to be resubmitted with the December 2023 updated application. EPA Form 3510-2C(Revised 3-19) Page 6 EPA Identficabon Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation OM8 No.2040-000A SECTION 12.CHECKLIST AND CERTIFICATION STATEMENT(40 CFR 122.22(a)and(d)) 12.1 In Column 1 below,mark the sections of Form 2C that you have completed and are submitting with your application. For each section,specify in Column 2 any attachments that you are enclosing to alert the permitting authority.Note that not all applicants are required to complete all sections or provide attachments. Column 1 Column 2 ❑✓ Section 1:Outfall Location ❑✓ w/attachments ❑✓ Section 2:Line Drawing ✓❑ w/line drawing ❑ wl additional attachments Section 3:Average Flows and w/list of each user of T ❑ wl attachments 0 privately owned treatment Treatment works ❑✓ Section 4: Intermittent Flows ❑ wl attachments ❑✓ Section 5:Production ❑ wl attachments wl optional additional ❑✓ Section 6:Improvements ❑ wl attachments 0 sheets describing any additional pollution control plans ❑ wl request for a waiver and ❑ wl explanation for identical supporting information outfalls w/small business exemption w/other attachments ❑ request ❑ ❑ Section 7:Effluent and Intake ❑✓ w/Table A ❑✓ w/Table B Characteristics 0 ❑✓ w/Table C ❑✓ wl Table D w/analytical results as an cu 0 wl Table E ❑ attachment ❑✓ Section 8:Used or Manufactured ❑ wl attachments : Toxics ❑ Section 9:Biological Toxicity ❑ w/attachments a) Tests U ❑✓ Section 10:Contract Analyses ❑ wl attachments ❑✓ Section 11:Additional Information ❑✓ wl attachments Attachments sent with the previous submittal on 11/2022 and via email. ❑✓ Section 12:Checklist and ❑ w/attachments Certification Statement 12.2 Certification Statement I certify under penally of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted.Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true, accurate,and complete.I am aware that there are significant penalties for submitting false information,including the possibility of fine and imprisonment for knowing violations. Name(print or type first and last name) Official title Michael Cothran Plant Manager Sign toe 1 Date signed IA/2f /00 Wi Dili ID-0)3 EPA Form 3510-2C(Revised 3-19) Page 7 This page intentionally left blank. EPA Identification Number NPDES Permit Number Fadlity Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No.2040-0004 TABLE A.CONVENTIONAL AND NON CONVENTIONAL POLLUTANTS(40 CFR 122.21(g)(7 iii)1 Effluent Intake (Optional) Waiver 1 sted Units Maximum Maximum Long-Term Pollutant Reque (if applicable) (specify) Daily Monthly Average Daily Number of Long-Term Number of Discharge Discharge Discharge Analyses Average Value Analyses (required) (if available) (if available) ❑ Check here if you have applied to your NPDES permitting authority for a waiver for all of the pollutants listed on this table for the noted outfall. Biochemical oxygen demand Concentration mg/L 6 1' El(BODs) Mass lbs/day 47 996 31 Chemical oxygen demand Concentration mg/L 68 2' El(COD) Mass lbs/day 532 11,280 352 Concentration mg/L 19.7 3. Total organic carbon(TOC) ❑ I Mass lbs/day 154 3268 102 Concentration mg/L 4.4 4. Total suspended solids(TSS) ❑ Mass lbs/day 34.4 730 23 Concentration mg/L <0.2 5. Ammonia(as N) ❑ Mass lbs/day 1.6 33 1 6. Flow ❑ Rate MGD 0.937 19.88 0.620 Temperature(winter) ❑ °C °C 9.5 min 20.1 max 7. Temperature(summer) ❑ °C °C 23.7min 29.4 max pH(minimum) ❑ Standard units s.u. 6.2 8. pH(maximum) El Standard units s.u. 8.0 1 Sampling shall be conducted according to sufficiently sensitive test procedures(i.e.,methods)approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I,subchapter N or 0.See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-2C(Revised 3-19) Page 9 This page intentionally left blank. EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No.2040-0004 TABLE B.TOXIC METALS,CYANIDE,TOTAL PHENOLS,AND ORGANIC TOXIC POLLUTANTS(40 CFR 122.21(g)(7)(v))l Presence or Absence (check one) Effluent Intake (optional) Pollutant/Parameter Testing Units Long-Term _ (and CAS Number,if available) Required Believed Believed (specify) Maximum Maximum Average Number Long Number Present Absent Daily Monthly Term Daily Discharuige Df available)ischarge Discharge Analyses AverageValue Analyses r (if available) ❑ Check here if you qualify as a small business per the instructions to Form 2C and,therefore,do not need to submit quantitative data for any of the organic toxic pollutants in Sections 2 through 5 of this table.Note,however,that you must still indicate in the appropriate column of this table if you believe any of the pollutants listed are present in your discharge. Section 1.Toxic Metals,Cyanide,and Total Phenols 1.1 Antimony,total 2 0 0 Concentration mg/L 0.180 7440-36-0 ( ) Mass lbs 0.08 29.86 0.93 1 Arsenic,total Concentration mg/L <0.01 _ 1.2 (7440-38-2) Mass lbs <0.08 <29.86 <0.93 1 Beryllium,total Concentration mg/L <0.01 1.3 (7440-41-7) Mass lbs <0.0s <29.86 <0.93 1 Cadmium,total Concentration mg/L <0.01 1.4 El 0 (7440-43-9) _Mass lbs <0.08 <29.86 <0.93 1 Chromium,total Concentration mg/L <0.01 1.5 El 0 (7440-47-3) Mass lbs <0.08 <29.86 <0.93 1 1.6 Copper,total 2 Concentration mg/L <0.01 (7440-50-8) Mass lbs <0.08 <29.86 <0.93 1 1 7 Lead,total Concentration mg/L <0.01 (7439-92-1) Mass lbs <0.08 <29.86 <0.93 1 1.8 Mercury,total Concentration mg/L <0.0002 El 0 El (7439-97-6) Mass lbs <0.0016 <0.03 <0.001 1 Nickel,total Concentration mg/L <0.01 1'9 (7440-02-0) Mass lbs <0.08 <1.66 <0.05 1 Selenium,total Concentration mg/L <0.01 1.10 (778249-2) Mass lbs <0.08 <1.66 <0.05 1 Silver,total Concentration mg/L <0.01 - 1.11 2 III (7440-22-4) Mass lbs <0.08 <1.66 <0.05 1 EPA Form 3510-2C(Revised 3-19) Page 11 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No.2040-0004 I TABLE B.TOXIC METALS,CYANIDE,TOTAL PHENOLS,AND ORGANIC TOXIC POLLUTANTS(40 CFR 122.21(g)(7)(v))1 Presence or Absence Intake (check one) Effluent (optional) Pollutant/Parameter Testing Units Long-Term (and CAS Number,if available) Required Believed Believed (specify) Maximum Maximum Average Number Long- Number Present Absent Daily Monthly Term aily of of Discharge e(required) (if available) DisDcharge Analyses Averageischarge Value Analyses re cared ) (if available} Thallium,total Concentration mg/L <0.01 1.12 (7440-28-0) ❑ 0 ❑ Mass lbs <0.08 <1.66 <0.05 1 Zinc,total Concentration mg/L 0.011 1.13 (7440-66-6) ❑ ❑ 0 Mass lbs 0.09 1.82 0.05 1 1.14 Cyanide,total ❑ 0 Concentration ug/L <5 El (57-12-5) Mass lbs <0.04 <0.83 <0.02 1 Concentration mg/L <0.005 1.15 Phenols,total 0 ❑ 0 Mass lbs <0.04 <0.83 <0.02 1 Section 2.Organic Toxic Pollutants(GC/MS Fraction-Volatile Compounds) Acrolein Concentration ug/L <5 2.1 (107-02-8) CI 0 Mass lbs <0.04 <0.83 <0.02 1 Acrylonitrile Concentration ug/L <5 2.2 (107-13-1) El 0 Mass lbs <0.04 <0.83 <0.02 1 2.3 Benzene ❑ Concentration ug/L <0.5 CI (71-43-2) Mass lbs <0.004 <0.08 <0.004 1 2.4 Bromoform ❑ Concentration ug/L <0.5 (75-25-2) Mass lbs <0.004 <0.08 <0.004 1 2.5 Carbon tetrachloride ❑ Concentration ug/L <0.5 El CI (56-23-5) Mass lbs <0.004 <0.08 <0.004 1 Chlorobenzene Concentration ug/L <0.5 2.6 CI(108-90-7) 0 _Mass Ibs <0.004 <0.08 <0.004 1 Chlorodibromomethane Concentration ug/L <0.5 2.7 (124-48-1) CI ❑ ❑ Mass lbs <0.004 0.17 0.005 1 Chloroethane CI ❑ ❑ Concentration ug/L <0.5 2.8 (75-00-3) Mass lbs <0.004 <0.08 <0.004 1 EPA Form 3510-2C(Revised 3-19) Page 12 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No.2040-0004 TABLE B.TOXIC METALS,CYANIDE,TOTAL PHENOLS,AND ORGANIC TOXIC POLLUTANTS(40 CFR 122.21(g)(7)(v))1 Presence or Absence Intake (check one) Effluent (optional) Pollutant/Parameter Testing Units Long-Term (and CAS Number,if available) Required Believed Believed (specify) Maximum Maximum Average Number Long- Number Present Absent Daily Monthly Daily of Term of Discharge Discharge Discharge Analyses Average Analyses (required) (if available) Value (if available) 2-chloroethylvinyl ether ✓ r Concentration ug/L <0.5 2'9 (110-75-8) Mass lbs <0.004 <0.08 <0.002 1 Concentration ug/L <0.5 2.10 Chloroform(67-66-3) I 0 Mass lbs <0.004 <0.08 <0.002 1 2.11 Dichlorobromomethane s Concentration ug/L <0.5 El 0 (75-27-4) Mass lbs <0.004 <0.08 <0.002 1 11-dichloroethane ✓ ✓ Concentration ug/L <0.5 2.12 (75-34-3) Mass lbs <0.004 <0.08 <0.002 1 2.13 1,2-dichloroethane 0 Concentration ug/L <0.5 (107-06-2) Mass lbs <0.004 <0.08 <0.002 1 2.14 11-dichloroethylene Concentration ug/L <0.5 (75-35-4) Mass lbs <0.004 <0.08 <0.002 1 2.15 1,2-dichloropropane � Concentration ug/L <0.5 ✓ r (78-87-5) Mass lbs <0.004 <0.08 <0.002 1 1,3-dichloropropylene r ✓ Concentration ug/L <0.5 2.16 (542-75-6) Mass lbs <0.004 <0.08 <0.002 1 2.17 Ethyl benzene Concentration ug/L <0.5 (100-41-4) Mass lbs <0.004 <0.08 <0.002 1 2.18 Methyl bromide Concentration ug/L <0.5 El 0El (74-83-9) Mass lbs <0.004 <0.08 <0.002 1 Methyl chloride r r Concentration ug/L <0.5 2.19 (74-87-3) Mass lbs <0.004 <0.08 <0.002 1 2.20 Methylene chloride s Concentration ug/L <0.5 El 0 (75-09-2) Mass lbs <0.004 <0.08 <0.02 1 2.21 1 1,2 2-tetrachloroethane 2 Concentration ug/L <0.5 El 1=I (79-34-5) Mass lbs <0.004 <0.08 <0.002 1 EPA Form 3510-2C(Revised 3-19) Page 13 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No.2040-0004 TABLE B.TOXIC METALS,CYANIDE,TOTAL PHENOLS,AND ORGANIC TOXIC POLLUTANTS(40 CFR 122.21(g)(7)(v))l Presence or Absence Intake (check one) Effluent (optional) Pollutant/Parameter Testing Units Long-Term (and CAS Number,if available) Required Believed Believed (specify) Maximum Maximum Average Number Long- Number Present Absent Daily Monthly Term aily of of Discharge Discharge Discharge harge Analyses Average Analyses (required) (if available) Value (if available) 2.22 Tetrachloroethylene Concentration ug/L <0.5 CI 0 CI (127-18-4) Mass lbs <0.004 <0.08 <0.002 1 Toluene Concentration ug/L <0.5 2.23 (108-88-3) Mass lbs <0.004 <0.08 <0.002 1 2.24 1 2-trans-dichloroethylene CI0 Concentration ug/L <0.5 (156-60-5) Mass lbs <0.004 <0.08 <0.002 1 1,1,1-trichloroethane Concentration ug/L <0.5 2.25 CI 0 (71-55-6) Mass lbs <0.004 <0.08 <0.002 1 2.26 1 1,2-trichloroethane Concentration ug/L <0.5 CI 0 CI (79-00-5) Mass lbs <0.004 <0.08 <0.002 1 2.27 Trichloroethylene 12 0 2Concentration ug/L <0.5 (79-01-6) Mass lbs <0.004 <0.08 <0.002 1 2.28 Vinyl chloride Concentration ug/L <0.5 (75-01-4) Mass Ibs <0.004 <0.08 <0.002 1 Section 3.Organic Toxic Pollutants(GC/MS Fraction-Acid Compounds) 3.1 2-chlorophenol Concentration ug/L <5 (95-57-8) Mass lbs <0.04 <0.83 <0.02 1 2,4-dichlorophenol Concentration ug/L <5 3.2 CI 0 CI (120-83-2) Mass lbs <0.04 <0.83 <0.02 1 2,4-dimethylphenol Concentration ug/L <5 3.3 (105-67-9) Mass lbs <0.04 <0.83 <0.02 1 4,6-dinitro-o-cresol Concentration ug/L <25 3.4 CI 0 (534-52-1) Mass lbs <0.2 <4.15 <0.12 1 2,4-dinitrophenol ✓E Concentration ug/L <25 _ 3.5 (51-28-5) Mass lbs <0.2 <4.15 <0.12 1 EPA Form 3510-2C(Revised 3-19) Page 14 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No.2040-0004 TABLE B.TOXIC METALS,CYANIDE,TOTAL PHENOLS,AND ORGANIC TOXIC POLLUTANTS 40 CFR 122.21(g)(7)(v))' Presence or Absence (check one) Effluent Intake (optional) Pollutant/Parameter Testing Units Long-Term (and CAS Number,if available) Required Believed Believed (specify) Maximum Maximum Average Number Long- Number Present Absent Daily Monthly of of Term Discharge Discharge DisDchayge Analyses Average Analyses (required) (if available) Value (if available) 3.6 2-nitrophenol Concentration ug/L <25 (88-75-5) Mass lbs <0.20 <4.15 <0.12 1 4-nitrophenol r r Concentration ug/L <25 3.7 (100-02-7) Mass lbs <0.20 <4.15 <0.12 1 p-chloro-m-cresol rl 0 r Concentration ug/L <5 3.8 (59-50-7) Mass lbs <0.04 <0.83 <0.02 1 Pentachlorophenol Concentration ug/L <25 3.9 lEl (87-86-5) Mass lbs <4.15 <4.15 <0.12 1 3.10 Phenol Concentration ug/L <5 El El El (108-95-2) Mass lbs <0.04 <0.83 <0.02 1 2 4,6-trichlorophenol Concentration ug/L <5 3.11 (88-05-2) r l 0 r Mass lbs <0.04 <0.83 <0.02 1 Section 4.Organic Toxic Pollutants(GC/MS Fraction-Base/Neutral Compounds) Acenaphthene Concentration ug/L <5 4.1 (83-32-9) r r Mass lbs <0.04 <0.83 <0.02 1 Acenaphthylene r l 0 r Concentration ug/L <5 4.2 (208-96-8) Mass lbs <0.04 <0.83 <0.02 1 Anthracene Concentration ug/L <5 4.3 120-12-7 r r ( ) Mass lbs <0.04 <0.83 <0.02 1 Benzidine r r Concentration ug/L <10 4.4 92-87-5 ( ) Mass lbs <0.08 <1.66 <0.05 1 Benzo(a)anthracene l 0r r Concentration ug/L <5 4.5 (56-55-3) Mass lbs <0.04 <0.83 <0.02 1 Benzo(a)pyrene r l D r Concentration ug/L <5 4.6 (50-32-8) Mass lbs <0.04 <0.83 <0.02 1 EPA Form 3510-2C(Revised 3-19) Page 15 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No.2040-0004 TABLE B.TOXIC METALS,CYANIDE,TOTAL PHENOLS,AND ORGANIC TOXIC POLLUTANTS(40 CFR 122.21(g)(7)(v))' Presence or Absence (check one) Effluent Intake (optional) Pollutant/Parameter Testing Units Long-Term (and CAS Number,if available) Required Believed Believed (specify) Maximum Maximum Average Number Long- Number Present Absent Daily Monthly Term Daily of of Discharge Discharge Dischage Analyses Average Analyses (required) (if available) Value (if available) 3,4-benzofluoranthene Concentration ug/L <5 4.7 (205-99-2) Mass lbs <0.04 <0.83 <0.02 1 4.8 Benzo(ghi)perylene ❑� Concentration ug/L <5 (191-24-2) Mass lbs <0.04 <0.83 <0.02 1 Benzo(k)fluoranthene o o Concentration ug/L <5 4'9 1 ID (207-08-9) Mass lbs <0.04 <0.83 <0.02 1 4.10 Bis(2-chloroethoxy)methane Q 0 Concentration ug/L <5 (111-91-1) Mass lbs <0.04 <0.83 <0.02 1 Bis(2-chloroethyl)ether z Concentration ug/L <5 4.11 El 0 (111-44-4) Mass lbs <0.04 <0.83 <0.02 1 4.12 Bis(2-chloroisopropyl)ether El 0 Concentration ug/L <5 (102-80-1) Mass lbs <0.04 <0.83 <0.02 1 4.13 Bis(2-ethylhexyl)phthalate 0 0 0 Concentration ug/L <5 (117-81-7) Mass lbs <0.04 <0.83 <0.02 1 4.14 4-bromophenyl phenyl ether ElConcentration ug/L <5 0 CI (101-55-3) Mass lbs <0.04 <0.83 <0.02 1 4.15 Butyl benzyl phthalate El 0 0 Concentration ug/L <5 (85-68-7) Mass lbs <0.04 <0.83 <0.02 1 4.16 2-chloronaphthalene 0 Concentration ug/L <5 (91-58-7) Mass lbs <0.04 <0.83 <0.02 1 4.17 4-chlorophenyl phenyl ether � El Concentration ug/L <5 (7005-72-3) Mass lbs <0.04 <0.83 <0.02 1 Chrysene El Concentration ug/L <5 4.18 El 0 (218-01-9) Mass lbs <0.04 <0.83 <0.02 1 4.19 Dibenzo(a,h)anthracene E o Concentration ug/L <5 (53-70-3) Mass lbs <0.04 <0.83 <0.02 1 EPA Form 3510-2C(Revised 3-19) Page 16 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No.2040-0004 TABLE B.TOXIC METALS,CYANIDE,TOTAL PHENOLS,AND ORGANIC TOXIC POLLUTANTS(40 CFR 122.21(g)(7)(v))1 Presence or Absence (check one) Effluent Intake (optional) Pollutant/Parameter Testing Units � Long-Term (and CAS Number,if available) Required Believed Believed (specify) Maximum Maximum Average Number Long- Number Present Absent Daily Monthly Term Daily Discharge Discharge Discharge Analyses Average Analyses (required) (if available) Value (if available) 4.20 12-dichlorobenzene � ❑ Concentration ug/L <5 (95-50-1) Mass lbs <0.04 <0.83 <0.02 1 4.21 1,3-dichlorobenzene 0Concentration ug/L <5 (541-73-1) Mass lbs <0.04 <0.83 <0.02 1 4.22 1,4-dichlorobenzene ❑� Concentration ug/L <5 (106-46-7) Mass lbs <0.04 <0.83 <0.02 1 4.23 3,3-dichlorobenzidine Concentration ug/L <10 (91-94-1) Mass lbs <0.08 <1.66 <0.05 1 4.24 Diethyl phthalate � ❑ Concentration ug/L <5 (84-66-2) Mass lbs <0.04 <0.83 <0.02 1 4.25 Dimethyl phthalate � ❑ Concentration ug/L <5 (131-11-3) Mass lbs <0.04 <0.83 <0.02 1 4.26 Di-n-butyl phthalate ❑✓ Concentration ug/L <5 (84-74-2) Mass lbs <0.04 <0.83 <0.02 1 4.27 2,4-dinitrotoluene s Concentration ug/L <5 (121-14-2) Mass lbs <0.04 <0.83 <0.02 1 4.28 2 6-dinitrotoluene 0 Concentration ug/L <5 (606-20-2) Mass lbs <0.04 <0.83 <0.02 1 Di-n-octyl phthalate Concentration ug/L <5 4.29 (117-84-0) Mass lbs <0.04 <0.83 <0.02 1 4.30 1,2-Diphenylhydrazine 0 Concentration ug/L <5 (as azobenzene)(122-66-7) Mass lbs <0.04 <0.83 <0.02 1 4.31 Fluoranthene s Concentration ug/L <5 (206-44-0) Mass lbs <0.04 <0.83 <0.02 1 4.32 Fluorene 2Concentration ug/L <5 El 0 (86-73-7) Mass Ibs <0.04 <0.83 <0.02 1 EPA Form 3510-2C(Revised 3-19) Page 17 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No.2040-0004 TABLE B.TOXIC METALS,CYANIDE,TOTAL PHENOLS,AND ORGANIC TOXIC POLLUTANTS(40 CFR 122.21(g)(7)(v))1 Presence or Absence (check one) Effluent Intake (optional) Pollutant/Parameter Testing Units Long-Term (and CAS Number,if available) Required Believed Believed (specify) Maximum Maximum Average Number Long.. Number Present Absent Daily Monthly Term of of Discharge Discharge DisDcharge Analyses Average Analyses (required) (if available) Value (if available) 4.33 Hexachlorobenzene Concentration ug/L <5 (118-74-1) Mass lbs <0.04 <0.83 <0.02 1 4.34 Hexachlorobutadiene ❑ Q Concentration ug/L <5 (87-68-3) Mass lbs <0.04 <0.83 <0.02 1 4.35 Hexachlorocyclopentadiene Concentration ug/L <25 2 El El (77-47-4) Mass lbs <0.2 <4.15 <0.12 1 4.36 Hexachloroethane Concentration ug/L <5 2 El El (67-72-1) Mass Ibs <0.04 <0.83 <0.02 1 4.37 lndeno(1,2,3-cd)pyrene Concentration ug/L <5 (193-39-5) Mass lbs <0.04 <0.83 <0.02 1 4.38 Isophorone � ❑ Concentration ug/L <5 (78-59-1) Mass Ibs <0.04 <0.83 <0.02 1 4.39 Naphthalene ❑ Concentration ug/L <5 (91-20-3) Mass lbs <0.04 <0.83 <0.02 1 4.40 Nitrobenzene Concentration ug/L <5 El 0 El (98-95-3) Mass lbs <0.04 <0.83 <0.02 1 4.41 N-nitrosodimethylamine Concentration ug/L <5 (62-75-9) Mass lbs <0.04 <0.83 <0.02 1 4.42 N-nitrosodi-n-propylamine Concentration ug/L <5 (621-64-7) Mass lbs <0.04 <0.83 <0.02 1 4.43 N-nitrosodiphenylamine ❑� Concentration ug/L <5 El El (86-30-6) Mass Ibs <0.04 <0.83 <0.02 1 4.44 Phenanthrene Concentration ug/L <5 (85-01-8) Mass lbs <0.04 <0.83 <0.02 1 Pyrene Concentration ug/L <5 r r 4.45 (129-00-0) Mass lbs <0.04 <0.83 <0.02 1 EPA Form 3510-2C(Revised 3-19) Page 18 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No.2040-0004 TABLE B.TOXIC METALS,CYANIDE,TOTAL PHENOLS,AND ORGANIC TOXIC POLLUTANTS(40 CFR 122.21(g)(7)(v))1 Presence or Absence (check one) Effluent Intake (optional) Pollutant/Parameter Testing Units ( Long-Term (and CAS Number,if available) Required Believed Believed (specify) Maximum Maximum Average Number Long- Number Present Absent Daily Monthly Daily of Term of Discharge Discharge Average (required) (if available) Discharge Analyses Value Analyses (if available) 4.46 1 2 4-trichlorobenzene ❑ ❑ ❑ Concentration ug/L <5 (120-82-1) Mass lbs <0.04 <0.83 <0.02 T I. Section 5.Organic Toxic Pollutants(GC/MS Fraction—Pesticides) Aldrin Concentration 5.1 (309 00 2) ❑ ❑ ❑ Mass a-BHC Concentration 5.2 (319-84-6) El 0 0 Mass (3-BHC Concentration 5.3 (319-85-7) ❑ ❑ ❑ Mass 5.4 y-BHC ❑ ❑ 0 Concentration (58 89 9) Mass 5-BHCConcentration 5.5 ❑ 0 0 (319-86-8) Mass Chlordane 0 Concentration 5.6 (57-74-9) 0 0 Mass 5 4,4'-DDT 0 Concentration 0 El (50-29-3) Mass 4,4'-DDE 0 Concentration 5.8 (72-55-9) Mass 5.9 4 4'-DDD El ❑ ❑ Concentration (72-54-8) Mass 5.10 Dleldrin 0 Concentration (60-57-1) Mass 5.11 a-endosulfan ❑ ❑ Concentration (115-29-7) Mass EPA Form 3510-2C(Revised 3-19) Page 19 EPA Identification Number NPDES Permit Number Facility Name Outtall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation ow. OMB No.2040-0004 TABLE B.TOXIC METALS,CYANIDE,TOTAL PHENOLS,AND ORGANIC TOXIC POLLUTANTS(40 CFR 122.21(g)(7)(v))l Presence or Absence Intake (check one) Effluent (optional) Pollutant/Parameter Testing Units Long-Term (and CAS Number,if available) Required Believed Believed (specify) Maximum Maximum Average Number Long- Number Present Absent Daily Monthly Term of of Discharge Discharge DisDchaily arge Analyses AverageValue Analyses (required) (if available) (if available) �A 5.12 a-endosulfan ❑ ❑ ❑ Concentration (115-29-7) Mass Endosulfan sulfate Concentration 5.13 (1031-07-8) 0 El 0 Mass Endrin Concentration 5.14 (72-20-8) ❑ 0 0 Mass Endrin aldehyde Concentration 5.15 (7421-93-4) ❑ 0 0 Mass 5.16 Heptachlor ❑ 0 0 Concentration (76-44-8) Mass Heptachlor epoxide Concentration 5.17 (1024-57-3) ❑ ❑ ❑ — Mass PCB-1242 Concentration 5.18 (53469-21-9) ❑ ❑ 0 _._ Mass PCB-1254 Concentration 5.19 (11097-69-1) 0 0 0 Mass PCB-1221 Concentration 5.20 (11104-28-2) ❑ 0 ❑ — Mass PCB-1232 Concentration 5.21 (11141-16-5) 0 ❑ 0 Mass PCB-1248 Concentration 5.22 (12672-29-6) 0 0 ❑ Mass PCB-1260 Concentration 5.23 (11096-82-5) 0 0 0 Mass PCB-1016 Concentration 5.24 (12674-11-2) ❑ 0 ❑ Mass EPA Form 3510-2C(Revised 3-19) Page 20 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation ow. OMB No.2040-0004 TABLE B.TOXIC METALS,CYANIDE,TOTAL PHENOLS,AND ORGANIC TOXIC POLLUTANTS(40 CFR 122.21(g)(7)(v))1 Presence or Absence Intake (check one) Effluent (optional) Pollutant/Parameter Testing Units Long-Term (and CAS Number,if available) Required Believed Believed (specify) Maximum Maximum Average Number Long- Number Present Absent Daily Monthly Daily of Term of Discharge Discharge Discharge Analyses Average Analyses (required) (if available) Value (if available) Toxaphene Concentration 5.25 (8001-35-2) ❑ ❑ Mass 1 Sampling shall be conducted according to sufficiently sensitive test procedures(i.e.,methods)approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I,subchapter N or 0.See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-2C(Revised 3-19) Page 21 This page intentionally left blank. EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No.2040-0004 TABLE C.CERTAIN CONVENTIONAL AND NON CONVENTIONAL POLLUTANTS(40 CFR 122.21(g)(7)(vi))1 Presence or Absence Intake (check one) Effluent (Optional) Pollutant Units Maximum Long-Term Believed Believed (specify) Maximum Daily Long-Term Present Absent Discharge Monthly Average Daily Number of Average Number of Discharge Discharge Analyses Analyses (required) Value (if available) (if available) I ❑ Check here if you believe all pollutants on Table C to be present in your discharge from the noted outfall.You need not complete the"Presence or Absence"column of Table C for each pollutant. ❑ Check here if you believe all pollutants on Table C to be absent in your discharge from the noted outfall.You need not complete the"Presence or Absence"column of Table C for each pollutant. 1 Bromide ❑ ❑ Concentration (24959-67-9) Mass 2 Chlorine,total ❑ 0 Concentration ug/L 28 24 13.3 3/wk residual Mass Concentration 3. Color 0 0 Mass Concentration MPN/100r 400 5 2 1/wk 4. Fecal coliform 0 0 Mass 5 Fluoride ❑ ❑ Concentration (16984-48-8) Mass Concentration 6 Nitrate-nitrite 0 0 Mass Nitrogen,total Concentration mg/L Monitor&Report 1.2 1.2 1/month 7' organic(as N) ❑ 0 Mass Concentration mg/L 45 5 5 2/month 8. Oil and grease 0 0 Mass Phosphorus(as ✓ Concentration mg/L Monitor&Report 1.2 1.2 1/month 9' P),total(7723-14-0) ❑ Mass 10 Sulfate(as SO4) 0 0 Concentration (14808-79-8) Mass Concentration mg/L 0.05 0.05 1/wk 11. Sulfide(as S) 0 0 Mass Ibs 10.4 0.3 0.33 1/wk EPA Form 3510-2C(Revised 3-19) Page 23 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 OMB No.2040-0004 NCD058520016 NC0002305 Lear Corporation 001 TABLE C.CERTAIN CONVENTIONAL AND NON CONVENTIONAL POLLUTANTS(40 CFR 122.21(g)(7)(vi))1 Presence or Absence Intake (check one) Effluent (Optional) Pollutant Units Maximum Long-Term Believed Believed (specify) Maximum Daily Long-Term Present Absent Discharge Monthly Average Daily Number of Average Number of Discharge Discharge Analyses Analyses (required) Value (if available) (if available) 12. Sulfite(as SO3) ❑ ❑ Concentration (14265-45-3) Mass Concentration 13. Surfactants 0 0 Mass Aluminum,total Concentration 14. (7429-90-5) ❑ Mass 15. Barium,total ❑ ❑ Concentration (7440-39-3) Mass 16. Boron,total ❑ ❑ Concentration (7440-42-8) Mass 17 Cobalt,total ❑ ❑ Concentration (7440484) Mass 18 Iron,total ❑ ❑ Concentration (7439-89-6) Mass Magnesium,total Concentration 19' (7439-95-4) ❑ ❑ Mass Molybdenum, Concentration 20. total 0 0 (7439-98-7) Mass 21 Manganese,total 0 0 Concentration (7439-96-5) Mass 22. Tin,total ❑ ❑ Concentration (7440-31-5) Mass 23. Titanium,total ❑ ❑ Concentration (7440-32-6) Mass EPA Form 3510-2C(Revised 3-19) Page 24 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No.2040-0004 TABLE C.CERTAIN CONVENTIONAL AND NON CONVENTIONAL POLLUTANTS(40 CFR 122.21(g)(7)(vi))1 Presence or Absence Intake (check one) Effluent (Optional) Pollutant Units Maximum Long-Term Believed Believed (specify) Maximum Daily Long-Term Present Absent Discharge Monthly Average Daily Number of Average Number of Discharge Discharge Analyses Analyses (required) Value (if available) (if available) 24. Radioactivity Alpha,total ❑ ❑ Concentration Mass Beta,total 0 0 Concentration Mass Radium,total 0 ❑ Concentration Mass Concentration Radium 226,total 0 C Mass 1 Sampling shall be conducted according to sufficiently sensitive test procedures(i.e.,methods)approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I,subchapter N or 0.See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-2C(Revised 3-19) Page 25 This page intentionally left blank. EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No.2040-0004 TABLE D.CERTAIN HAZARDOUS SUBSTANCES AND ASBESTOS(40 CFR 12221(g)(7)(vii))1 Presence or Absence Pollutant (check one) Available Quantitative Data Believed Believed Reason Pollutant Believed Present in Discharge (specify units) Present Absent 1. Asbestos ❑ 0 2. Acetaldehyde 0 0 3. Allyl alcohol 0 0 4. Allyl chloride 0 0 5. Amyl acetate 0 E 6. Aniline 0 0 7. Benzonitrile 0 0 8. Benzyl chloride 0 0 9. Butyl acetate 0 0 10. Butylamine 0 0 11. Captan 0 0 12. Carbaryl 0 0 13. Carbofuran 0 0 14. Carbon disulfide 0 0 15. Chlorpyrifos 0 0 16. Coumaphos 0 ❑✓ 17. Cresol 0 0 18. Crotonaldehyde 0 0 19. Cyclohexane 0 0 EPA Form 3510-2C(Revised 3-19) Page 27 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No.2040-0004 TABLE D.CERTAIN HAZARDOUS SUBSTANCES AND ASBESTOS(40 CFR 122.21(g)(7)(vii))1 Presence or Absence Pollutant (check one) Reason Pollutant Believed Present in Discharge Available Quantitative Data Believed Believed (specify units) Present Absent 20. 2,4-D(2,4-dichlorophenoxyacetic acid) ❑ 0 21. Diazinon 0 0 22. Dicamba ❑ 0 23. Dichlobenil 0 0 24. Dichlone 0 0 25. 2,2-dichloropropionic acid 0 0 26. Dichlorvos 0 0 27. Diethyl amine 0 0 28. Dimethyl amine 0 0 29. Dintrobenzene 0 0 30. Diquat 0 0 31. Disulfoton 0 0 32. Diuron 0 0 33. Epichlorohydrin 0 0 34. Ethion 0 0 35. Ethylene diamine ❑ 0 36. Ethylene dibromide ❑ 0 37. Formaldehyde ❑✓ 0 Trace elements of formaldehyde in a few dyes. 38. Furfural ❑ 0 EPA Form 3510-2C(Revised 3-19) Page 28 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 OMB No.2040-0004 NCD058520016 NC0002305 Lear Corporation 001 TABLE D.CERTAIN HAZARDOUS SUBSTANCES AND ASBESTOS(40 CFR 122.21(g)(7)(vii))l Presence or Absence Pollutant (check one) Available Quantitative Data Believed Believed Reason Pollutant Believed Present in Discharge (specify units) Present Absent 39. Guthion 0 0 40. Isoprene 0 0 41. lsopropanolamine 0 0 42. Kelthane 0 0 43. Kepone 0 0 44. Malathion 0 0 45. Mercaptodimethur 0 0 46. Methoxychlor 0 0 47. Methyl mercaptan 0 0 48. Methyl methacrylate 0 0 49. Methyl parathion 0 0 50. Mevinphos 0 0 51. Mexacarbate ❑ 0 52. Monoethyl amine 0 0 53. Monomethyl amine 0 0 54. Naled 0 0 55. Naphthenic acid ❑ 0 56. Nitrotoluene ❑ 0 57. Parathion ❑ 0 EPA Form 3510-2C(Revised 3-19) Page 29 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 OMB No.2040-0004 NCD058520016 NC0002305 Lear Corporation 001 TABLE D.CERTAIN HAZARDOUS SUBSTANCES AND ASBESTOS(40 CFR 12221(g)(7)(vii))1 Presence or Absence Pollutant (check one) Reason Pollutant Believed Present in Discharge Available Quantitative Data Believed Believed (specify units) Present Absent 58. Phenolsulfonate ❑ ❑✓ 59. Phosgene 0 0 60. Propargite ❑ 0 61. Propylene oxide 0 0 62. Pyrethrins 0 0 63. Quinoline ❑✓ ❑ Trace amount of Quinoline in dye products. 64. Resorcinol 0 0 65. Strontium 0 0 66. Strychnine ❑ 0 67. Styrene ❑✓ ❑ Surface coating contains 10-15%Styrene Acrylic copolymer. <0.5 ug/L 68. 2,4 5-T(2,4,5-trichlorophenoxyacetic 0 0 acid) 69. TDE(tetrachlorodiphenyl ethane) 0 0 70. 2,4,5-TP[2-(2,4,5-trichlorophenoxy) ❑ 0 propanoic acid] 71. Trichlorofon 0 0 72. Triethanolamine ❑ 0 73, Triethylamine 0 0 74. Trimethylamine ❑ 0 75. Uranium 0 0 76. Vanadium 0 0 EPA Form 3510-2C(Revised 3-19) Page 30 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No.2040-0004 TABLE D.CERTAIN HAZARDOUS SUBSTANCES AND ASBESTOS(40 CFR 12221(g)(7)(vii))1 Presence or Absence Pollutant (check one) Available Quantitative Data Believed Believed Reason Pollutant Believed Present in Discharge (specify units) Present Absent 77. Vinyl acetate ❑ 78. Xylene ❑ E 79. Xylenol 0 ❑� 80. Zirconium ❑ 1 Sampling shall be conducted according to sufficiently sensitive test procedures(i.e.,methods)approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I,subchapter N or 0.See instructions and 40 CFR 122.21(e)(3). • EPA Form 3510-2C(Revised 3-19) Page 31 This page intentionally left blank. EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation OMB No.2040-0004 TABLE E.2,3,7,8 TETRACHLORODIBENZO P DIOXIN (2,3,7,8 TCDD)(40 CFR 122.21(g)(7)(viii)) TCDD Presence or Congeners Absence Pollutant Used or (check one) Results of Screening Procedure Manufactured Believed Believed Present Absent 2,3,7,8-TCDD ❑ ❑ EPA Form 3510-2C(Revised 3-19) Page 33 WASTEWATER FLOW DIAGRAM 2022 Production Plant Wastewater&Sanitary Waste 0.756 MDG • Headworks (Bar-screen/flow measurement) 1-T 0.756 MGD 0.05 MGD V 0.773 MGD 0.773 MGD Flow Evaporation Transfer Pump Station A Equalization 0.006 MGD Basin 3-G 0.01 MGD poly/Dilution Water 3-B Sludge 12 Aeration 1.69 MGD Holding0.085 MGD ► Drying 0- Splitter Box 0.11 MGD Y g 5-H Basin 3-A Basin Beds A 0.195 MGD 0.845 MGD 0.845 MGD Aerobic Digester 5-A ♦ Clarifier#1 5-E Clarifier#2 • A Landfill 5-Q 0.907 MGC 0.035 MGD 0 525 MGD 0.525 MGD 0.063 MGD RAS/WAS pump station 0.143 MGD 0.320 MGD 0.320 MGD 5-C 1-U Gravity 0.006 MGD ► Filtrate ► Tertiary Clarifier 0.069 MGD Thickener Basin ► KEY: To River Blue:Production water 0.571 MGD Chlorine De-Chlorination Effluent Outfall 001 4-A Brown:Sludge/Solids ► Contact 2-F -► Monitoring & ► Green:Decant/supernate/filtrate Chamber addition 2-E sampling 0.571 MGD Lear Water Balance Line Diagram Well#1 (Underground Aquifer) Well#2 (Underground Aquifer) Well#3 (Underground Aquifer) 0.081 MGD 0.272 MGD 0.403 MGD 0.756 MGD 0.07 MGD i 0.560 MGD i 0.12 MGD 0.006 MGD 0.11 MGD 0.1 MGD 0.075 MGD Boiler I ----- O. Dye House - ► Finishing Sanitation Waste ,iy, Chemicals Chemicals 1 0.05 MGD 0.1 MGD 0.075 MGD To Product Condensate 0.58 MGD 0.17 MGD i i— —.._. ► To Atmosphere 0.04 MGD Solid Waste 0.006 MGD Wastewater Treatment 4 .w- 0.035 MGD Plant 0.571 MGD Outfall 001 A=STEEL SECTION RACK 8 METAL SCRAP BIN B 1,000-GAL.WASTE OIL AST J Legend C-1,000-GAL.NEW OIL AST D=300-OAL.DIESEL FUEL AST --- ----"--•--•—•----'--••-----'--'----.._..—'-- 1 E-TWO 5,a2r+GAL.HOT OIL AST Estimated �,� i F THREE 5,000-GAL.HOT OIL EXPANSION TANKS -� Surface Flow i `. H=G. 00-GAL.DIESEL FUEL AST Direction 10,000-GAL.ALUM&CAUSTIC TANKS I=DRY CLUDGE BIN Stormwater D 1=MISC.OUTDOOR STORAGE , Drop \ i K=THERMAL OIL HEATER SYSTEM BLOWDOWN PIT Inlet DA-008 \ I DA 001 1 L=OUT OF SERVICE ELECTRICAL POWER �I GENERATOR SET WITH BASE TANK M=PAD MOUNTED TRANSFORMERS Stormwater 1 N=POLEMOUNTEDTRANSFORMERS Conduit O.ACETIC ACID AST j ! / , P=BRINE TANK Drainage Ditch / �_ Stormweter Pipe ix / Concrete or Rip- .,I Rap Lined Ditch 04 • cre:e ® ; ,• •�:+ ` Oaode I milting Fabric R �'•� • Stomlwater a Circular t1 a� (� 1 - •'� (Mall m ! 4. s i I I , _ . . ' ,. \ Drainage Area a I Slop .•*w 6 + Wow I 001 -. I - FUEL OIL AS I^T .. ;' .._.�..=._.:_ q--•--•--•—•----.._..�•. ._1-....... - ' ,NO Lr©NGER PI-L- • '-. wed ene R® L : srx we.h q ,i�1 r s _ Inspection * • ,,F L '— 003 Itlar I .:•^'. I I 7 I.r•--_1,T... `a •T I .L ..., 004 1. I Face / - Fnshmg 1 • 1 f ,,.: a "soL R1h141q — —--•--- "OF-002' Oo7J 005 I.I #- mspeoeo� i n_. y.•. . - DA 003 1.^ _ .. ... H ::: 6 / ' I FL::.p or.he.I • ; ' 7♦i= ,e O .F <, _ L 0 11---Pnnn K © 4'No OF 003"" 008 DA-007I I Lii :t1—�11 e I v p n - 4_.._.�: P R 0© „ � © h DAWWP� '��`; T ka L SHEET FLOW \ k„ i DA-005 - — z 0 I r ui(n;o;:i 0 -DA-006 �o0..O'31e ,,a,, S r a p r F« w:- 0 - 5 SHEET FLOW' y f . , " /� r ,,,,I,,,,,30 „0,.e.,„:„.., .. Vet , -„- •- •. ' ©OpenSVeetMA•{11 Z ' contributors,CC ' PREPARED BT:O.ROTCRIR$ SATE,,,,E, 1] PROJECTRIINSLR.B400L01Y Fl.9 N TITLE SITE STORMWATER PLAN wood. LEAR CORPORATION FACILITY =:r.� ^'• ^ ^= " ArE>OIED�Oore0 WALLACEACE MAP""°,E",D",""`P""KADE'"° " a n�.«N�my ..mwMa 1754 NC HIGHWAY 903 NORTH Wow*PAD Lear* ,,,wlew„„m„1.,sn.Pl,nMO1Lsu„e, KENANSVILLE,NORTH CAROLINA i1f. \I `I # o h��r SQ 7, 1Ati 47, .., .. ....• o Gt���, e ("' •,!''C�` _ .• guru fp`�t — 1 - ..-i , ., est / A 4 t! . •. •1, , . 1 mo ,� • a y•, . t .. .{ � " • F f ' lik itilipt;,:.. • • :. •'" .—.4 2 . 4 4p . DUPLIN COUNTY- -� ~'dike* . _ jty k,�f ,...• . , • 1 , (( P ''� `""» a ,' Upstream 1 ss T A • 4 Lear Corporation "` ' - - Outfall001 \1. , • ( ' . 1, A 1,` , , .., . . ,., , ,•., , , . . _., -1, .. . , IA.,' ,,t, N Y=Y,r1'�nui�m Bra.„e/ . ,.� Y • 4. •„•`- -, I " '40 en,Sic .,•�, ..1 �_. o , -. ., 'y •, • CAS t :�. /11 : \ A• < ? •r n h` , 5 3• ' , •• Downstream y d4 • it ,' s t4 or•�� .rt • c ' ''''/ '' ' ' ' 't\S..\\‘...Z....4 1. Ik I\ - (;,-0ve(7•. -+' _ ',.. • - ,` V �t`t1 /, I ' . - " -eft I`, SCALE;1:24,000_ USGS Quad: 027 SE Albertson,NC 1 t::;;:.'=:;,' a Outl'all, Facility :;.:..: "=:: Latitude: 35° 1'0.4"N 35° 1'38"N Longitude: 77° 50'46.6"W 77°51'38"W • ►.., sus • Facility Location `.";='i Stream Class: C,Sw 1 North • - Subbasin: 03-06-22 RUC:03030007 Lear Corporation NC0002305 . Receiving Stream:NB Cape Fear River Duplin County 7., WiNiglairlailli / .„\\4, y :. ........„,__ ..,.. . .... . " -,,, - „. -\\ --,,,,,,,$,,y ,) .JA '+. :/_;),..."/_ti '''3\*r_ ,) ' .-:\\ , , . ..,,c1, ,,..(-----7-A\ ', ),/ /..''' f..""-.....c. /.„, .044.,_,,- k,..1 2 ( 1 s".." Z % ,F t • , i ‘(,. J ) t ''' -** "'- ti}� z Lear Corporation \'\\,\I:', '' - � a r tt ,, 1 ,' (try! )W3' I t , ` ./ it `_--- - ( - O utfa l l 001 I ..r { f - . , ..,,.) i , MUM f — - - Scale: 1:18.000 USGS Quad: G27 SE Albertson,NC ' Outiall Facility Latitude: 35° 1'0,�"N 35° 1'38"N -.`,` . ; ' Longitude: 77° 50'46.6"W 77°51'38" W • `:::: : ... :. Stream.Class: C,Sw IFacility Location North Subbasin: 03-06-22 TWO. 03030007 Lear Corporation NC0002305 . Receiving Stream: NE Cape Fear River Duplin County