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HomeMy WebLinkAbout310557_Application_20231122November 22, 2023 Christine Lawson NCDEQ Division of Water Resources 1601 Mail Service Center Raleigh, NC 27699-1601 Subject: CDP Farm Facility # AWS310557 State Digester General Permit Dear Ms. Lawson, C AVA N A U G H Stewaia,_t,p ,i,, s,6- ,_;,ovation Cavanaugh & Associates, P.A., on behalf of the farm owner, hereby submits the following application to NCDEQ Division of Water Resources for review of the State Digester General Permit application package for CDP Farm. The subject project is located in Duplin County, North Carolina. To facilitate your review of the enclosed documentation, the following is an itemized breakdown: 1. One (1) original 'State Digester General Permit Application' application form. 2. One (1) copy of the engineering calculations. 3. One (1) copy of a detailed narrative of the Swine Digester Animal Waste Management System. 4. One (1) copy of the FEMA FIRM map labeled with the 'Proposed Digester Site'. 5. One (1) copy of the permit form Section 3.6 components. 6. One (1) full-size set of the engineering plans, as well as one (1) 11"x17" set. The applicable setbacks (per the 'Swine Farm Siting Act' and 15A NCAC 02T) for the proposed digester are shown on sheet C.2.35.3 of the engineering plans, which indicates that the digester will be: 1. Greater than 100' from all wetlands / perennial streams / perennial waterbodies (per 15A NCAC 02T .1304(b)(11)). 2. Greater than 2,500' from all schools, hospitals, churches, outdoor recreational facilities, national parks, State Parks, and child care centers. 3. Regarding the setback from property boundaries, there's one property within 500' of the proposed digester that's also closer than the existing swine houses and lagoons, so the farm owner will obtain a setback waiver from that property owners (as indicated on sheet C.2.35.3). 4. Regarding the setback from occupied residences, there's one residence within 1,500' of the proposed digester that's also closer than the existing swine houses and lagoons, so the farm owner will obtain a setback waiver from that residence owner (as indicated on sheet C.2.35.3). Influent sampling will be accomplished via sampling from the influent lift station or gravity main conveying flushed manure to the digester, where applicable. Effluent sampling will be accomplished via sampling from the level control wet well. Regarding usage of the biogas, the applicant plans to begin export of the renewable energy resource within 6 months of collecting gases in accordance with Session Law 2023-63 (2023 Farm Act). Cavanaugh & Associates, P.A. PO Box 11197 Winston-Salem, NC 27116, 1-877-557-8923, www.covanaughsolutions.com Regarding estimate of daily volume of biogas, the daily volume of biogas varies based on animal stocking numbers, animal age, and climatic variations. A gross estimate that is commonly used for in -ground, ambient temperature digesters is about 2 cubic feet of biogas per pig occupant in the farm per day; however, the actual amount of biogas produced by the farm may vary significantly given the considerations described above. Regarding emergency flare, the applicant has made arrangements for the use of a portable flare should the need arise, which will be available and used if necessary for compliance with Session Law 2023-63 (2023 Farm Act). Regarding the location/method for measuring waste levels in the digester, the liquid level in the digester will be observed and measured via the level control wet well. Regarding general information regarding any Air Quality permits, a determination has been made that the emissions fall below the minimum threshold for permitting; separate communications and correspondence have been concluded with the Division of Air Quality regarding this topic. Please do not hesitate to contact our office should you have any questions, comments, or require any additional information. Regards, Cavanaugh & Associates, P.A. 1117 � if CJnc. Jeff P. Cappadona, P.E. Attachments cc: Farm Owner State of North Carolina Department of Environmental Quality Division of Water Resources Animal Feeding Operations Permit Application Form (THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) State Digester General Permit — Farm Digester System 1. GENERAL INFORMATION: 1.1 Facility name: CDP Farm 1.2 Print Owner's name: Chadwick Phillips 1.3 Mailing address: 140 S Country Club Dr City, State: Kenansville, NC Zip: 28349 Telephone (include area code): ( ) - Fax: Email: 1.4 Physical address: 2222 Bowdens Rd City, State: Faison, NC Zip: 28341 Telephone number (include area code): ( ) - Latitude 35.044787' Longitude-78.0560920 (Decimal Degrees from Google Earth) 1.5 County where facility is located: Duplin 1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): From Exit 364 on I-40, head east on College St. for 2.3 miles, turn left onto US-117 N / N. Pine St. and go 0.1 miles, turn right onto E. Hill St. and go 0.8 miles, continue onto Revelle Rd. and go 3.1 miles, turn left onto Bowdens Rd. and go 0.7 miles, the farm entrance is on the right. 1.7 Farm Manager's name (if different from Landowner): 1.8 Lessee's / Integrator's name (if applicable; circle which type is listed): 1.9 Facility's original start-up date: Date(s) of facility expansion(s) (if applicable): 1.10 Design Contact name: Jeff Cappadona Phone (1-877) 557-8923 Email: jeffrgy.cappadona(c�cavanaughsolutions.com 2. OPERATION INFORMATION: 2.1 Facility number: AWS310557 2.2 Operation Description: Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the current swine waste management system is permitted. Type of Swine ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean (# sow) ❑ Farrow to Feeder (# sow) No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals ❑ Layer ❑ Beef Brood Cow ❑ Farrow to Finish (# sow) ® Wean to Finish (# sow) 4,537 ❑ Gilts ❑ Boar/Stud ❑ Non -Layer ❑ Turkey ❑ Turkey Poults ❑ Beef Feeder ❑ Beef Stocker Calf ❑ Dairy Calf ❑ Dairy Heifer ❑ Dry Cow ❑ Milk Cow FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 1 of 6 ❑ Other Type of Livestock on the farm: No. of Animals: 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): See attached Waste Utilization Plan Acres Required Acreage (as listed in the CAWMP): See attached Waste Utilization Plan Acres Existing Application Area (pre -construction): See attached Waste Utilization Plan Acres Proposed Application Area (post -construction): See new Waste Utilization Plan (pending by the farm owner) Acres Is there a change to the existing WUP? YES or NO (circle one) Is the Existing WUP attached? YES or NO (circle one) Is the New (if applicable) WUP attached? YES or NO (circle one) *Note: The New WUP is pending by the owner. 2.4 List and Describe all Storage/Treatment Structures Below: a. DIGESTER or other PRIMARY TREATMENT: (double click on "Select" for drop -down menu box) Treatment Existing? Name of Treatment Type of Liner Surface Type of Cover Ttl Capacity Req'd Capacity Unit Type (Y/N) Unit Material Area Material (cu. Ft.) (cu.ft.) Digester N Digester Synthetic 24,700 Synthetic (80 mil) 139,773 139,773 Select Select Select Select Select Select a.1 Are engineering designs, drawings, specifications, and details attached? YES or NO (circle one) b. SECONDARY TREATMENT/STORAGE: (double click on "Select" for drop -down menu box) Name of Storage Unit Existing? (Y/N) Type of Liner Material Surface Area Ttl Capacity (cu. Ft.) Req'd Capacity (cu.ft.) Lagoon 2 Y Soil in situ 51,255 387,052 278,592 Lagoon 1 Y Soil in situ 46,412 409,444 285,274 Select Select * Note: The "Total Capacity" and "Req'd Capacity" is given per the existing lagoon calculations for this farm, provided by the farm owner 2.5 Are KNOWN subsurface drains present within 100' of any application fields? YES or NO (circle one) 2.6 Are KNOWN subsurface drains in the vicinity or under the waste management system? YES or NO (circle one) 2.7 Does this facility meet all applicable siting requirements? YES or NO (circle one) 2.8 Describe Water Movement between Barns, Digesters, and Storage Ponds (double click on "Select" for drop -down menu box) Location Pump Station or Gravity Pipe Size Minimum Pump Capacity Plan Sheet Reference GPM TDH Barns to Digester Pump Station (ILS) 8" 940 33 C.2.35.1 Barns to Digester Gravity 12" C.2.35.1 Digester to Secondary Gravity 12" C.2.35.1 FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 2 of 6 3. Secondary to Tertiary Pump Station (TP) 6" 440 24 C.2.35.1 Select Select Select Select REQUIRED ITEMS CHECKLIST: Please indicate that you have included the following required items by signing your initials in the space provided next to each item. ApplicAt'sNiffials 3.1 One completed and signed original of the application for Digester Animal Waste Management System Application Form. 3.2 A general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied and a county road map with the location of the facility indicated. 3.3 Documentation that new digester structure(s) meets the Swine Farm Siting Act, for swine operations. N/A 3.3.1 Site Map. The scale of this map shall not exceed 1 inch = 400 feet. 3.3.2 All proposed digesters to occupied residences > 1500 feet OR no closer than existing setback. Existing setback = 609 feet Note: This item has not been initialed since this farm requires a residence setback waiver due to the location of the proposed digester (refer to `Setbacks' plan sheet C.2.35.3 attached with this application), and setback waivers are being pursued by the farm owner. 3.3.3 All proposed digesters to schools, hospitals, churches, outdoor recreational facilities, national parks, state parks, historic properties, or childcare centers > 2500 feet OR no closer than existing setback. Existing setback = > 2,500 feet 3.3.4 All proposed digesters to property boundaries > 500 feet OR no closer than existing setback. Existing setback = 78 feet Note: This item has not been initialed since this farm requires a property boundary waiver due to the location of the proposed digester (refer to `Setbacks' plan sheet C.2.35.3 attached with this application), and setback waivers are being pursued by the farm owner. 3.3.5 All proposed digesters to Public Water supply wells > 500 feet. 3.3.6 The map shall show the location of any property boundaries and perennial streams, or rivers located within 75 feet of waste application areas. e 3.4 One copy of all engineering documents, including, but not limited to, calculations, equipment specifications, plan and profile drawings to scale, construction materials, supporting equations or justifications. 3.5 A detailed narrative of the Farm Digester Animal Waste Management System. 3.6 A copy of the CAWMP which must include the following components. Some of these components may not have been required at the time the facility was initially certified but must be added to the CAWMP for permitting purposes: -Al 3.6.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PA produced and utilized by the facility 3.6.2 The method by which waste is applied to the disposal fields (e.g., irrigation, injection, etc.) 3.6.3 A map of every field used for land application 3.6.4 The soil series present on every land application field 3.6.5 The crops grown on every land application field 3.6.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 3 of 6 3.6.7 The PAN applied to every application field 3.6.8 The waste application windows for every crop utilized in the WUP 3.6.9 The required NRCS Standard Specifications 3.6.10 A site schematic 3.6.11 Emergency Action Plan 3.6.12 Insect Control Checklist with chosen best management practices noted 3.6.13 Odor Control Checklist with chosen best management practices noted 3.6.14 Mortality Control Checklist with the selected method noted 3.6.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility 3.6.16 Site Specific Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (Composting, waste transfers, etc.) 4. ENGINEER'S CERTIFICATION: I, Jeff CMppadona (P.E. representing Owner's name listed in question 1.2), attest that this application for CDP Farm (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge I understand that if all required parts of this application are not completed and that if all required supporting information and au rr nts a%not included, this application package will be returned tome as incomplete. Signature Engineer's Seal `•,�.. Date ?p23+ m-IV 5. FARM OWNErRI/PERMITTEE CERTIFICATION: I, (Owner/Permittee name listed in question 1.2), attest that this application for CDjA Farm (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attt ie is ar5M w l A ed, this application package will be returned as incomplete Signature Date H / I? /2's 6. MANAGER'S CERTIFICATION: (complete only if different from the Farm Owner) I, (Manager's name listed in question 1.7), attest that this application for CDP Farm (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER RESOURCES FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 4 of 6 DocuSign Envelope ID: E87986E3-94A4-4C57-98E8-908ADD37BC36 SURFACE WATER CLASSIFICATION: This form must be completed by the appropriate DWR regional office and included as a part of the project submittal information. INSTRUCTIONS TO NC PROFESSIONALS: The classification of the downslope surface waters (the surface waters that any overflow from the facility would flow toward) in which this animal waste management system will be operated must be determined by the appropriate DWR regional office. Therefore, you are required, prior to submittal of the application package, to submit this form, with items 1 through 6 completed, to the appropriate Division of Water Resources Regional Operations Supervisor (see page 6 of 6). At a minimum, you must include an 8.5" by I I" copy of the portion of a 7.5-minute USGS Topographic Map which shows the location of this animal waste application system and the downslope surface waters in which they will be located. Identify the closest downslope surface waters on the attached map copy. Once the regional office has completed the classification, reincorporate this completed page and the topographic map into the complete application form and submit the application package. 7.1 Facility Name & Number: CDP Farm, AWS310557 7.2 Name & complete address of engineering firm: Cavanaugh, PO Box It 197 Winston-Salem, NC 27116 Telephone: (1-877)557-8923 Fax:( Email: jeffrgy.cappadona(a),cavanaughsolutions.com 7.3 Name of closest downslope surface waters: UT to King Branch 7.4 County(ies) where the animal waste management system and surface waters are located Dunlin 7.5 Map name and date: Warsaw North, 2022 7.6 NC Professional's Seal (If appropriate), Signature, and Date: On -Man TO: REGIONAL OPERATIONS SUPERVISOR Please provide me with the classification of the watershed where this animal waste management facility will be or has been constructed or field located, as identified on the attached map segment(s): Name of surface waters: UT to King Branch Classification (as established by the Environmental Management Commission): C;SW Proposed classification, if applicable: DocuSigned by: Signature of regional office personnel: Date: 3 102 U2 3 (All attachments must be signed) 8237FC6EDFCC4A3... FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 5 of 6 DocuSign Envelope ID: E87986E3-94A4-4C57-98E8-908ADD37BC36 `.......... , PROPOSED NEW COVERED LAGOON FOR CDP FARM CDP FARM BO p'lFNS R� ®I (#2) KING BRANCH TO NAHUNGA CREEK (NC) X _4. NO .? �ZS (#1) UNNAMED TRIBUTARY TO R KING BRANCH F.V/Y Prtnn �. NAME OF STREAM STREAM CLASS STREAM INDEX 1 KING BRANCH TO (NC) C; Sw 18-74-19-13- 2 UT TO KING BRANCH C; Sw 18-74-19-13— ,��`'� 2022 WATERSHED CLASSIFICATION MAP PROJECT #: BE21.015 ON —FARM BIOGAS SYSTEM CAVANAUGH DRAWN BY: LJL CDP FARM Stewaroshp th eugh; vaho OWNER: CHADWICK PHILLIPS Cavanaugh & Associates, P.A. PO Box 11197 BD #: SCALE: 1 "=1000' Winston-Salem, NC 27116 (910) 392-4462 Fax: (910) 392-4612 www.cavanaughsolutions.com DATE: 2023-03 CDP Farm Volume Calculations Project: Project No: Date: CDP Farm BE.21.015 2023-10-14 Existing Configuration (For Reference) Farm Information: CAVANAU G H Stewaramip Through Innovation Location: Duplin County, NC Ilp Design By: JPC Checked By: JPC Farm Population: Lagoon 1: 2,268 Wean to Finish Lagoon 2: 2,269 Wean to Finish Total: 4,537 Wean to Finish Storm and Rainfall: Storm (25-yr, 24-hr): 7.5 in. Rainfall In Excess Of Evaporation: 7.0 in. "Heavy Rain" 0.0 in. 1 of 7 Proposed Configuration (Proposed Digester) Flow Path: Structure lCornments Digester Proposed Existing 'Lagoon 2' lWest Existing 'Lagoon 1' 1 East Sludge CAVANAU G H Stewardship Through Innovation Measured Sludge Depth: 0 ft Note: 'Measured Sludge Depth' is 0 cf for Proposed Digesters Planned Sludge Depth: 0 ft Sludge to be Removed: 0 cf 0 gal Volumes: Capacity = 4,537 Wean to Finish Capacity - ALW If cf/lb = Total Treatment Volume = 1 4,537 115 11.00 1521,755 cf Capacity JDays of Storage gal/(head day) = Total Daily Infow = 1 4,537 90 11.17 477,746 gallons 63,870 cf 2 of 7 CAVANAU G H lnnovatlon * Note: The existing volumes shown below are provided based on the existing lagoon designs for this farm, provided by the farm owner Volume Required* (cf) Digester (Proposed) Existing ' Lagoon 2' Existing ' Lagoon 1' I o a Required Desired Digester Treatment Volume 124,200 N/A N/A 124,200 Additional Treatment 10,240 188,213 199,102 397,555 Sludge Storage 0 0 0 0 Excess Wash Water 0 0 0 0 Rainfall In Excess Of Evaporation 0 29,899 27,074 56,972 Storm Storage 0 32,034 29,008 61,042 "Heavy Rain" 0 0 0 0 Daily Inflow (90 days) 1 5,332 28,446 30,092 63,870 Total 139,773 278,592 1 285,274 1 703,639 Note: Both 'Rainfall In Excess Of Evaporation' and 'Storm Storage' are shown as 0 cf for the digester because the HDPE cover prevents rain from entering the wastewater system and therefore doesn't need to be included in these volume calculations; the rain that falls on the cover is simply pumped off of the cover with a rainwater pump(s). That being said, per the NRCS 366 Anerobic Digester standard, rainfall is included in determining the operational volume of the digester. The NOAA Atlas 14 30yr normal rainfall data for the area has been used to determine the 25-year, 24-hour rainfall on the digester. With this data, the following value has been used for the the 25-year, 24-hour rainfall event: Storm (25-yr, 24-hr): 7.5 in. Volume Provided* (cf) Digester (Proposed) Existing Lagoon 2' Existing ' Lagoon 1' I o a Provided Desired Digester Treatment Volume 124,200 N/A N/A 124,200 Additional Treatment 10,240 188,213 199,102 397,555 Sludge Storage 0 0 0 0 Excess Wash Water 0 0 0 0 Rainfall In Excess Of Evaporation 0 29,899 27,074 56,972 Storm Storage 0 33,760 29,008 62,768 "Heavy Rain" 0 0 0 0 Daily Inflow (90 days) 1 5,332 135,180 154,261 294,773 Total 1 139,773 387,052 1 409,444 1 936,269 Totals (cf) Volume Required* (cf) Volume Provided* (cf) Efficiency Treatment 521,755 521,755 100% Sludge Storage 0 0 N/A Excess Wash Water 0 0 N/A Rainfall In Excess Of Evaporation 56,972 56,972 100% Storm Storage 61,042 62,768 103% "Heavy Rain" 0 0 N/A Daily Inflow (90 days) 63,870 294,773 462% Total 1 703,639 936,269 133% Days of Storage: Proposed Configuration Required Provided Daily Inflow Volume cu.ft. 63,870 294,773 Days of Storage 90 415 3 of 7 Total Temporary Storage Proposed Configuration (Proposed Digester) CAVANAU G H Steworasrcp riaaagr, r;ro.acor; Temporary Storage Volume Required* (cf) Digester (Proposed) Existing Lagoon 2' Existing ' Lagoon 1' Total Required Excess Wash Water 0 0 0 0 Rainfall In Excess Of Evaporation 0 29,899 27,074 56,972 "Heavy Rain" 0 0 0 0 Daily Inflow (90 days) 1 5,3321 28,4461 30,0921 63,870 Total 5,3321 58,3451 57,1651 120,842 Temporary Storage Volume Provided* (cf) Digester (Proposed) Existing Lagoon 2' Existing ' Lagoon 1' Total Provided Excess Wash Water 0 0 0 0 Rainfall In Excess Of Evaporation 0 29,899 27,074 56,972 "Heavy Rain" 0 0 0 0 Daily Inflow (90 days) 1 5,3321 135,1801 154,2611 294,773 Total 1 5,3321 165,0791 181,335 351,746 Summary Total Temporary Storage (cf) Proposed Configuration Required Provided Excess Wash Water 0 0 Rainfall In Excess Of Evaporation 56,972 56,972 "Heavy Rain" 0 0 Daily Inflow (90 days) 63,870 294,773 Total 120,8421 351,746 4 of 7 Digester (Proposed) Volume Digester(Proposed)Stage-Storage Elevation ft Area sf Incr. Vol cf Cumul. Vol cf 145.20 6,844 - 0 146.20 7,936 7,390 7,390 147.20 9,100 8,518 15,908 148.20 10,336 9,718 25,626 149.20 11,644 10,990 36,616 150.20 13,024 12,334 48,950 151.20 14,476 13,750 62,700 152.20 16,000 15,238 77,938 153.20 17,596 16,798 94,736 154.20 19,264 18,430 113,166 155.20 21,004 20,134 133,300 156.20 22,816 21,910 155,210 157.20 24,700 23,758 178,968 Digester Desired Volume: Digester Treatment Volume (@ Treatment Elevation of 155.25): % Desired: Digester (Proposed) Updated Elevations: 124,200 cu ft. 134,440 cu ft. 108% CAVANAU G H Stewardship Through Innovation (4,600 cy) (4,979 cy) Zone Volume Cumulative Vol. Elevation Depth (in.) Planned Sludge 01 0 145.20 144.00 Treatment 134,440 134,440 155.25 23.40 Temporary 5,332 139,773 155.50 20.40 Storm 0 139,7731 155.50 20.40 Top of Dike Elev = 157.20' (178,968 cf) Top of Storm Elev = 155.50' (20.40") (139,773 cf) Top of Temp Storage Elev = 155.50' (20.40") (139,773 cf) (Start Pump) Top of Treat Elev = 155.25' (23.40") (134,440 cf) (Stop Pump) Planned Sludge Elev = 145.20' (144.00") (0 cf) Finished Bottom Elev = 145.20' 5 of 7 Existinq 'Lagoon 2' Volume Existing 'Lagoon 2' Stage -Storage Elevation ft Area sf Incr. Vol cf Cumul. Vol cf 146.20 29,200 - 0 146.40 29,547 5,875 5,875 147.40 31,312 30,430 36,304 148.40 33,127 32,220 68,524 149.40 34,992 34,060 102,583 150.40 36,907 35,950 138,533 151.40 38,872 37,890 176,422 152.40 40,887 39,880 216,302 153.40 42,952 41,920 258,221 154.40 45,067 44,010 302,231 155.40 47,232 46,150 348,380 156.40 1 49,447 48,340 396,720 157.20 1 51,255 40,281 437,001 Existing ' Lagoon 2' Updated Elevations: CAVANAU G H Stewardship Through Innovation Note: The dimensions and volumes shown are provided based on the lagoon design for the existing Lagoon 2, provided by the farm owner Zone Volume Cumulative Vol. Elevation Depth (in.) Sludge 01 0 146.20 132.00 Treatment 188,213 188,213 151.70 66.00 Temporary 165,079 353,292 155.50 20.40 Storm 1 33,760 387,0521 156.201 12.00 To of Dike Elev = 157.20' (437,001 cf) Top of Storm Elev = 156.20' (12.00") (387,052 cf) Top of Temp Storage Elev = 155.50' (20.40") (353,292 cf) (Start Pump) Top of Treat Elev = 151.70' (66.00") (188,213 cf) (Stop Pump) Finished Bottom Elev = 146.20' Note: 'Top of Temp Storage' (start pump) of this lagoon has been limited to the same elevation as the upstream digester'Top of Temp Storage' (start pump) in order to keep the digester water level in permit compliance by preventing backflow from this lagoon. 6 of 7 Existinq 'Lagoon 1' Volume Existing 'Lagoon 1' Stage -Storage Elevation ft Area sf Incr. Vol cf Cumul. Vol cf 147.26 28,602 - 0 147.96 29,552 20,354 20,354 148.96 30,923 30,238 50,591 149.96 32,313 31,618 82,209 150.96 33,721 33,017 115,226 151.96 35,146 34,434 149,660 152.96 36,590 35,868 185,528 153.96 38,051 37,321 222,848 154.96 39,531 38,791 261,639 155.96 41,029 40,280 301,919 156.96 42,544 41,787 343,706 157.96 44,078 43,311 387,017 158.96 45,629 44,854 431,870 159.46 46,412 23,010 454,881 Existing' Lagoon 1' Updated Elevations: CAVANAU G H Stewardship Through Innovation Note: The dimensions and volumes shown are provided based on the lagoon design for the existing Lagoon 1, provided by the farm owner Zone Volume Cumulative Vol. Elevation Depth (in.) Sludge 01 0 147.26 146.40 Treatment 199,102 199,102 153.33 73.56 Temporary 181,335 380,437 157.81 19.80 Storm 29,008 409,4441 158.461 12.00 To of Dike Elev = 159.46' (454,881 cf) Top of Storm Elev = 158.46' (12.00") (409,444 cf) Top of Temp Storage Elev = 157.81' (19.80") (380,437 cf) (Start Pump) Top of Treat Elev = 153.33' (73.56") (199,102 cf) (Stop Pump) Elev = 147. 7 of 7 CAVANAU G H Stewardship Through Innovation CDP Farm Pump Station CalculaMens Project No.: BE.21.015 CAVANAUGH & ASSOCIATES, P.A. P❑ BOX 1 1 1 97 WINSTON-SALEM, NC 271 1 6, 1 -877-557-8923 WWW.CAVANAUGHSOLUTIONS.COM Pressure 25.00 50.00 75.00 100.00 psi Flow 25.00 50.00 75.00 100.00 GPM CDP Farm, Influent Lift Station R1 ump, 940 gpm (1 pump) @ 33' Day 1, 12:1 EPANET 2 Pagel Page 1 10/14/2023 6:43:22 PM ********************************************************************** * E P A N E T * Hydraulic and Water Quality * Analysis for Pipe Networks * Version 2.2 ********************************************************************** Input File: CDP ILS.net Link - Node Table: Link Start End Length Diameter ID Node Node ft in ---------------------------------------------------------------------- P1 J1 J3 25 7.549 P2 J2 J3 25 7.549 P5 J3 R3 821 7.549 P-1 R1 J1 #N/A #N/A Pump P-2 R1 J2 #N/A #N/A Pump Energy Usage: Usage Avg. Kw-hr Avg. Peak Cost Pump Factor Effie. /Mgal Kw Kw /day ---------------------------------------------------------------------- P-1 100.00 75.00 137.70 7.73 7.73 0.00 P-2 0.00 0.00 0.00 0.00 0.00 0.00 ---------------------------------------------------------------------- Demand Charge: 0.00 Total Cost: 0.00 Node Results: Node Demand Head Pressure Quality ID ---------------------------------------------------------------------- GPM ft psi J1 0.00 185.37 80.32 0.00 J2 0.00 181.26 78.54 0.00 J3 0.00 181.26 78.54 0.00 R1 -935.47 152.50 0.00 0.00 Reservoir R3 935.47 160.17 0.00 0.00 Reservoir Page 2 Link Results: ---------------------------------------------------------------------- Link Flow VelocityUnit Headloss Status ID GPM fps ft/Kft ---------------------------------------------------------------------- P1 935.47 6.71 164.47 Open P2 0.00 0.00 0.00 Open P5 935.47 6.71 25.69 Open P-1 935.47 0.00 -32.87 Open Pump P-2 0.00 0.00 0.00 Closed Pump CAVANAUGH Pump System Design Spreadsheet - C = 120 Project: CDP Farm Location: Duplin County, INC J Design By: Project No: BE.21.015 Checked By: Date: 2023-10-14 Description: Transfer Pump (FP-1) to'Lagoon 2' (TP-3) System Regulrements System Pi e 1 Length of Pipe ft e Diameter in ElevatoPipn Difference ft Pipe Area 0.196 fe C- Velocity At Selected Flow (ft/sec) - ft Pi e 3 in in ft gpm gpm (additional flow) (additional flow) Daily Flow Rate = Design Period =h. Average Flow M,pd =gpm Peaking Factor = Peak Flow = 0 gpm Nozzle Head = Pressure Head -ft = ft BASIS OF DESIGN Pump Chosen: 3" Pontoon High Pressure Duty Points: 1 Pump: 440 gpm C 24.11 ft, 5 ft/sec Step: - Manufacturer's System Curve Pump Curve Data Friction Head Friction Head Friction Head Velocity Head Flow Rate Flow Rate Velocity Elevation Head Pipe 1 Pipe 2 Pipe 3 (Subri FittinglValve Head Nozzle Head Pressure Head TDH TDH GPM (ft/sec) (ft/sec) (ft) (ft) (ft) (ft) (ft) (ft) (ft) (ft) 0,00 .26 25 0.06 0.28 7.26 0.07 0.00 0.01 0.00 0.00 711 0.26 - 0.00 0.00 7.55 75 0.17 0.85 7.26 0.55 0.00 0.07 0.00 0.00 7.88 �.22 1.13 7.26 0.94 .00 0.12 0.00 8.32 62.0 125 0.28 1.42 7.26 1.41 0.00 0.19 0.00 0.00 8.86 �.33 1.70 7.26 1.98 .00 0.27 0.00 9.51 1 57.0 175 0.39 1.99 7.26 2.64 0.00 0.36 0.00 0.00 10.26 200 0.45 2.27 7.26 3.38 = = 0.00 11.11 52.0 225 0.50 2.55 7.26 4.20 - 0.00 0.60 0.00 0.00 12,06 250 0.56 2.84 7.26 5.10 - i 0.00 0.00 13.10 46.0 275 0.61 3.12 7.26 6.08 - 0.00 0.90 0.00 0.00 14,24 300 M.67 3.40 7.26 7.15 - �.00 0.00 15.48 41.0 325 0.72 3.69 7.26 8.29 - 0.00 1.26 0.00 0.00 16.80 350 M.78 3.97 7.26 9.5 .00 0.00 18.22 35.0 375 0.84 4.26 7.26 10.80 - 0.00 1.67 0.00 0.00 19,73 400 0.89 4.54 7.26 12.1� - 0.00 0.00 21.33 29.0 425 0.95 4,82 7.26 13.61 - 0.00 2A5 0.00 0.00 23,02 450 0 1.00 5.11 7.26 15.1� - 0.00 2.4� 0.00 24.80 23.0 475 1.06 5.39 7.26 16.72 0.00 2.68 0.00 0.00 26.67 500 5.67 7.26 18.3 .00 2.9 0.00 28.62 17.0 525 1.17 5.96 7.26 20.12 0.00 3.28 0.00 0.00 30.66 550 �i 6.24 7.26 21.9 .00 3.6 0.00 32.79 10.0 575 1.28 6.53 7.26 23.81 - 0.00 3.93 0.00 0.00 35,01 600 01.34 6.81 7.26 25.76 - 0.00 .00 37.31 625 1.39 7,09 7.26 27.78 - 0.00 4.65 0.00 0.00 39,69 650 01.45 7.38 7.26 29.87 - 0.00 .00 42.16 675 1.50 7.66 7.26 32.03 0.00 5.42 0.00 0.00 44,71 700 _56 7.94 7.26 34.28 .00 0.00 47.35 725 1.62 8.23 7.26 36.56 0.00 6.25 0.00 0.00 50,08 750 _67 8.51 7.26 38. .00 0.00 52.88 775 1.73 8.79 7.26 41.36 0.00 7.15 0.00 0.00 55,77 800 01.78 9.08 Eii_ 7.28 .00 58.74 825 1.84 9.36 7.26 46.43 0.00 8.10 0.00 0.00 61,79 IL 850 > 1.89 9.65 7. .00 64.93 875 1.95 9.93 7.26 51.77 0.00 9.11 0.00 0.00 68,14 �.01 10.2� 54.5 0.00 71.44 925 2.06 10.50 7.26 57.38 0.00 10.18 0.00 0.00 74.82 �.12 10.78 r 7.26 60.28 10. 0.00 78.28 975 2.17 11.06 7.26 63.25 0.00 11.31 0.00 0.00 81.82 �.23 11.35 7.26 66.28 11.9- 0.00 85.44 1,025 2.28 11.63 7.26 69.38 - - 0.00 12.50 0.00 0.00 89,14 l2.34 11.92 -26 72.54 - - 13� 0.00 92.92 1,075 2.40 12.20 7.26 75.77 - - 0.00 13.75 0.00 0.00 96,78 - 2.45 12.48 79.0_ - - 0.00 100.72 1,125 2.51 12.77 7.26 82.42 - 0.00 15.06 0.00 0.00 104.74 - 2.56 13.05 °` - 0.00 108.83 1,175 2.62 13.33 7.26 89.32 - - 0.00 16.43 0.00 0.00 113.01 Duty Points' 1 Pump 7.26 14.54 24.11 2 Pumps 27.62 39.50 _ Fitting/Valve Head, Size in Description K Factor Sty Total K 6 Gate Valve 0.12 0 0.00 6 Check Valve 0.75 1 0.75 6 Ball Valve 0.05 0 0.00 6 Butterfly Valve 0.68 0 0.00 6 Plug Valve 0.27 1 0.27 6 90" Elbow 0.45 5 2.25 6 45" Elbow 0.24 0 0.00 6 Tee (Branch) 0.90 1 0.90 6 Tee (Run) 0.30 0 0.00 6 Pipe Entrance 0.78 1 0.78 6 Pipe EA 1.00 1 1.00 Total K: 5.95 Fitting/Valve Head = K (vz / 2g) 1 of 2 70.0 AM m 40.0 E 30.0 c 0 r F- 20.0 10.0 1 Pump CDP Farm Transfer Pump (To "Lagoon V TP-3) Pump Vs. System Curve 3" Pontoon High Pressure Duty Point = 440 gpm @ 24 ft. Velocity = 5.0 fps CAVANAUGH S(cwnrdxIupThrwgh lnrwe roon O O O O O O O O O O O 0 0 0 0 0 0 o O O O LO O LO 0 LO O LO O LO o LO o LO o LO o LO o LO O r N N CO M It 'T LO LO (D (D I,- rl- 00 00 O O O Flowrate (gpm) System Curve 1 Pump 2 of 2 Narrative 'CDP Farm' will utilize existing barns with slotted floors over flushing pits to collect manure. Upon flushing, Barn 1 will gravity flow waste through a 12" pipe to an influent lift Station (ILS). The influent lift Station will utilize two 20 hp GEA pumps, with a typical flow of approx. 940 gpm (1 pump) through an 8" HDPE (DR 17) forcemain into the proposed anaerobic digester. Upon flushing, Barn 2 will gravity flow waste through a 12" pipe to the proposed anaerobic digester. After treatment in the anaerobic digester (178,968 cubic feet of total volume, 139,773 cubic feet at Operating Level), effluent will gravity flow through the 12" digester outlet pipe to the level control wet well (LC), which connects to a 12" pipe to the existing 'Lagoon 2'. The transfer pump will pump from the existing 'Lagoon 2' to the existing 'Lagoon 1' using a 10 hp GEA pump, with a typical flow of approx. 440 gpm through a 6" HDPE (DR 17) forcemain in order to balance the lagoons as needed. FLOOD HAZARD INFORMATION NOTES TO USERS SCALE SEE PIS REPORT FOR ZONE DESCRIPTIONS AND INDEZMAP THE INFORMATON DEPICTED ON THIS MAP AND SUPPORTING DOCUMENTATION ARE ALSO AVAILABLE IN DIGITAL FORMATAT HTTP://FRIS.NC.GOV/FRIS -WIth06MBaseFl ood Elevation (BEE) With FEor Depthzo,e AE.Ao, 1vEan SPECIALFLODD —RBgN storyFloodway HPIARDAREAS — 0,2%Annual Chance Flood Hazard, Areas of 1%Annual Chance Flood with Average Depth Less Than One Foot or With Drainage Areas of Less Than One Square Mile zone, — Fu[ure Condition. 1%Annual Chance Flo0d Hazard zone, OTHERAREI — Area wit Red...d Ro0d Risk due to Levee ROOD HATARD See Notes zone, GTHER — Are as Determinedtbe0utsidethe AREAS 0.2% Annual Chance FloodplMn zone, Channel, Culvert, or Storm Sewer AoTredited Or Provisionally Accredited GENERAL Levee, Dike, or Floodwall STRUCTURES Nan-accred6ed Levee, Dike, ar Floodwall North Carolina Geodad, Survey bench mark ® Colonel Goaded, Survey bench mark sto® Contractor Fat. NCFMP Survey bench mark Crass Sections wit 1%Annual Chance Water Surface Elevation (SEE aO----- Coastal Trans",[ — — — - Coastal Transect Baseline - Profile Baseline Hydrographic Feature OTHER Limitoi Stdy FEATURES ,..._....,__-_.._.__- 12 To INITFF Lm F�re'�^uo601nlimhof Modere@ Wave Action (LiMWA) SYSTEM (CBRS) MOTE ®s CBRSAreareservKK cu OeOBlerwlse Protected Area Iinoh-1,000feet 1:12,000 0 500 1.000 2,000 at SESES Meter" 0 150 300 600 PANEL LOCATOR NORTH CAROLINA FLOODPIAIN MAPPING PROGRAM NATIONAL ROOD INSURANCE PROGRAM 0 o INSURANCE RATE MAP �I vA NORTH CAROUNA O FG O d PAnB2486 v I'li�l;1 COMMUNITY s cc CID PANEL SUEPI% Tn wAnsAw.TowM or 3,MM zee , _C L.L EB Q Y z 0248 -PNU..IR 3]202486001 MAP REVISED 02/16/06 NUTRIENT UTIL Grower(s): Farm Name: Farm TION PLAN AMENDME Chad Phillips CDP Farm Facility 31-557 Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish 4537 Feeder to Finish Storage Period: Application Method: This amendment is based on a waste machine. Owner must provide lease >180 days Irrigation agreement. The fields listed will be applied on using an and attach to this amendment. Date 'Date WASTE (heeded only if (. I 1, t41I)11,OA( i9if , hereby give permission to apply animal waste from his V of my land for the duration of time shown be MON PLAN land has to be leased eta) Utilization System on acres 1 understand that this waste contains nitrogen phosphorous, potassium, and other trace elements and when properly applied shc uld not harm my land or crops. I also understand that the use of waste will reduce n iy need for commercial fertilizer. 1 Adjacent Landowner. _ Date: IA- � ' Waste Producer: Terns of Agreement: Z — 2' O Date: 2 ZL ZO to 3 r , 20 e , r1 35*YeN Soil Map—Duplin Co. , )North Carolina w 7W= �16v ,S aai JI I I I 35" r4YN 7883(q 789000 WOO 3 Map Scale: 1:4,= N p�bed on A landsmPe (11" x 8,T) sheet. " °^ Metals � N 4o 50 too 200 310 Feet o ZOD 400 800 1200 Map pu3eWm: Web Merrabor Caner wOdinetas: WGS84 Edge bm: UTM Zone 17N WGS84 uso,,k Natural Resources Web Soil Survey 2113/2020 e Conservation Service National Cooperative Soil Survey Page 1 of 3 Soil Map—Duplin Couhty, North Carolina Map Unit Legend I m a v..5 Ma Unit Symbol MapUm �f�A es �AOIPercent of AOI as 12o/ Io--. 13 AppED Z6NE Sp RE CA LCf��PtTED yoKE s ACgEA�E•. 5l��ioma' MI�W • IRRIGATION DE*,.�.. WILLIAM N. OUTLAW, JR. SCALE: V = 300' VICIIdTY MAP NOTES: 1) THRUST BLOCKING SHALL BE PROVIDED AT ALL BENDS, TEES, DEAD ENDS AND OTHER SPECIAL FITTINGS WHICH REQUIRE RESTRAINING. 2) MAINL.WE PIPE SHALL BE 6- PVC PR MG (SDR 21) AND'SHALL BE BURIED TO HAVE AT LEAST 3 FEET OF COVER. 3) THIS MAP HAS BEEN PREPARED BASED ON THE ASCS MAP PROVIDED BY THE OWNER AND WITH MEASUREMENTS TAKEN IN THE FIELD. IT IS CORRECT TO a THE BEST OF MY KNOWLEDGE AND BELIEF. d 4) WHERE POWBRLINES ARE IN THE SPRAY AREA, THE OWNER SHALL CONTACT S-- THE POWER COMPANY FOR CURRENT RESTRICTIONS AND APPROVAL. V7 S) ZONES 4 7.1. 9A. 98, 10 AND I I ARE EXISTING AND ARE INCLUDED IN THE CERTIFICATION. 1 LE O HYDRANT LOCATION 0 PUMP LOCATION 0---0 4" PVC MAIN LINE THRUST BLOCKING - - - - DITCH �ZBUFM. '' � Prepared by: Mark A. Pope Certified by: M. Floyd Adams, P.B. Date: May 12, 1998 The wa: of surfa, to reduc is to be LLC 9/28/2018 NUTRIENT UTIL Grower(s): Farm Name: County: ON PLAN Phillips Farm Farm Capaci : Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish 4537 Feeder to Finish Storage Structure: Ana rabic Lagoon Storage Period: >18 days Application Method: Img tion 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 from your animal facility must be land applied at a pecified rate to prevent pollution water and/or groundwater. The plant nutrients intqe animal waste should be used the amount of commercial fertilizer required for the Props in the fields where the waste This wa a utilization plan uses nitrogen as the limiting nutrie . Waste should be analyzed before ch application cycle. Annual soil tests are strongly ercouraged so that all plant nutrien can be balanced for realistic yields of the crop to be prown. Several ctors are important in implementing your waste the fertil er value of the waste and to ensure that it is apl 1. Always apply waste based on the needs of the content of the waste. Do not apply more nitrogen 2. Soil types are important as they have different cation exchange capacities, and available water t ion plan in order to maximize an environmentally safe manner: to be grown and the nutrient the crop can utilize. ion rates, leaching potentials, capacities. 3. Normally waste shall be applied to land erodin at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 1 or more tons per acre annually, but less than 10 tons per acre per year providing that 3dequate filter strips are established. 4. Do not apply waste on saturated soils, when it s raining, or when the surface is frozen. Either of these conditions may result in runoff to s rface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to void drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a gro ing crop or applied not more than 30 days prior to planting a crop or forages breakir g dormancy. Injecting the waste or disking will conserve nutrients and reduce odor p blems. 1 of 11 This p n is based on the waste application method shown above. methof s in the future, you need to revise this plan. Nutrient levels metholls are not the same. you choose to change r different application The a 'mated acres needed to apply the animal waste is based o typical nutrient content for thi type of facility_ In some cases you may want to have plant nalysis made, which could allow dditional waste to be applied. Provisions shall be made for he area receiving waste to be fie ble so as to accommodate changing waste analysis conteni and crop type. Lime must be apl lied to maintain pH in the optimum range for specific crop pr Auction. This vy aste utilization plan, if carried out, meets the requirements f compliance with 15A NCAC 2H .02117 adopted by the Environmental Management Commission OF WASTE PRODUCED PER YEAR ( gallons, fe, ton , etc.): Capacity Waste Produced 1per Animal Total Farrow to Wean 3 03 gal/r galtyr Farrow to Feeder 3 61 gal/yr gallr Farrow to Finish 10 78 gal/yr galtyr Wean to Feeder 91 galtyr galtyr 4537 Wean to Finish 76 gal/yr 3,520,712 galtyr Feeder to Finish 27 gal/r I galtyr Total 3,520,712 gallr OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity imp! Nitrogen Producep per Animal Total Farrow to Wean 3. 6 Ibs/r Ibstyr Farrow to Feeder 6. 98 Ibs/yr Ibstyr Farrow to Finish 18.8 04 Ibs/yr Ibstyr Wean to Feeder 0.3 8 Ibs/yr Ibstyr 4537 Wean to Finish 1.3 8 Ibstyr 6,337 Ibstyr Feeder to Finish 1.6 86 Ibstyr I Ibs/yr Total 6,337 Ibstyr the above amount of waste is a big job. You should plan it to apply the waste in a timely manner. TION SUMMARY The fc lowing table describes the nutrient balance and land utiliza' Note t iat the Nitrogen Balance for Crops indicates the ratio of the on thii facility to the amount of nitrogen that the crops under irriga in the iormal growing season. Total Irrigated Acreage: Total N Required 1st Year. 1 Total N Required 2nd Year. 7 Annual Nitrogen Requirement of Crops: 9,540 Total Nitrogen Produced by Farm: 6,337 Nitrogen Balance for Crops: (3,203 and have appropriate rate for this facility )unt of nitrogen produced may uptake and utilize The f lowing table describes the specifications of the hydrants an fields that contain the crops desig ated for utilization of the nitrogen produced on this facility. his chart describes the size, soil c racteristics, and uptake rate for each crop in the specified rop rotation schedule for this 2of11 �-- This an does not include commercial fertilizer. The farm sho Id produce adequate plant avail le nitrogen to satisfy the requirements of the crops liste above. The In th In April i with s being the rn time it is cautioned that P and K may be over applied regulations may require farmers in some parts of plan that addresses all nutrients. This plan only planted fields (i.e. small grain, etc, interseeded in bem h grazing, hay, and/or silage. Where grazing, plants sh a height of six to nine inches. Cattle should be remove+ of four inches. In fields where small grain, etc, is to be be exercised not to let small grain reach maturity, espe r May). Shading may result if small grain gets too high and of bermudagrass. This loss of stand will result in n utilized. Rather than cutting small grain for hay or silage rmal situation, you are encouraged to cut the small grai er harvesting hay or silage two to three times during th4 hall grain is planted in the fall. The i eal time to interplant small grain, etc, is late September reco mended over broadcasting. Bermudagrass should be g abo two inches before drilling for best results. CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - C Hybrid Bermudagrass - D Com - Grain E Corn - Silage F Cotton G Fescue - Grazed H Fescue- Hay Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Acr shown in the preceding table are considered to be the re ed buffers, filter strips along ditches, odd areas unable not ceiving full application rates due to equipment limitatiol liste may, and most likely will be, more than the acres shorn See ittached map showing the fields to be used for the meeting the N requirements. i Carolina to have a nutrient asses nitrogen. ida), forage must be removed ild be grazed when they when plants are grazed to a amoved for hay or silage, care ially late in the season (i.e. id this will definately interfere luced yields and less nitrogen just before heading as is earlier. You may want to season, depending on the early October. Drilling is _ed or cut to a height of Lbs N utilized / unit yield 1.6 Ibs N 1 bushel 50 Ibs N / ton 50 Ibs N / ton 1.25 Ibs N / bushel 12 Ibs N / ton 0.12 Ibs N / Ibs lint 50 Ibs N / ton 50 Ibs N / ton 1.3 Ibs N / bushel 2.4 Ibs N / bushel 50 Ibs N ! acre 50 Ibs N / acre 2.5 lbs N / cwt 2.4 Ibs N / bushel 4.0 Ibs N / bushel 40 ibs N / acre / yr able acres excluding be irrigated, and perimeter areas Actual total acres in the fields in the tables. of animal waste. 4of11 SLUDG E APPLICATION: The folli iwing table describes the annual nitrogen accumulation t per animal in the I goon sludge Farm Specifications PANtyr/animal Farm Totaltyr Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 Feeder to Finish 0.36 The wa ste utilization plan must contain provisions for periodic la application of sludge at agronoi nic rates. The sludge will be nutrient rich and will require 2recautionary measures to prevent over application of nutrients or other elements. Your pro uction facility will produce approxi nately 0 pounds of plant available nitrogen per year will a mumulate in the lagoon sludge ased on the rates of accumulation listed above. If you n move the sludge every 5 years, you will have approximat aly 0 pounds of plant availab B nitrogen to utilize. Assuming you apply this PAN to hyb id bermuda grass hayland at the rate of 00 pounds of nitrogen per acre, you will need 0 acreas a land. If you apply the sludge to com 3t a rate of 125 pounds per acre, you will need 0 acres of land. Please note that these are on[,estimates of the PAN produced and the land required to utilize that PAN. Actual values may o y be determined by sampling the sludge for plant availab e nitrogen content prior to application Actual i itilization rates will vary with soil type, crop, and realistic y ield expectations for the specific applica ion fields designated for sludge application at time of rerr oval. APPLICATION OF WASTE BY IRRIGATION: The irri ation application rate should not exceed the intake rate the soil at the time of irrigation such t runoff or ponding occurs. This rate is limited by initial it moisture content, soil structu e, soil texture, water droplet size, and organic solids. Thi application amount should not exceec the available water holding capacity of the soil at the timt of irrigation nor should the plant a Failable nitrogen applied exceed the nitrogen needs of thE crop. If surfs irrigation is the method of land application for this plan it is the responsibility of the produ r and irrigation designer to ensure that an irrigation systf m is installed to properly irrigate the acres shown in the preceding table. Failure to apply he recommended rates and amoun s of nitrogen shown in the tables may make this plan inv, lid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. I many situations, the application amount shown cannot be applied because of the nitn Ven limitation. The maximum application amount shown can be applied under optii ium soil conditions. Your f ility is designed for >180 days of temporary storage and the temporary storage must be re ved on the average of once every 6 months. In no ins ce should the volume of the waste tored in your structure be within the 25 year 24 hour sto storage or one foot of freebo rd except in the event of the 25 year 24 hour storm. It is th responsibility of the producer and waste applicator to en ure that the spreader equipment is opei ated properly to apply the correct rates to the acres show in the tables. Failure to apply the rec ommended rates and amounts of nitrogen shown in the t itiles may make this plan invalid. Call yc ur technical specialist after you receive the waste analysis report for assistance in detem ining the amount of waste per acre and the proper applic ition prior to applying the waste. 5of11 )plication Rate Guide e following is provided as a guide for establishing a{ Soil Applica Tract Hydrant Type Crop inthr T1418 1 Ra D 0.4 T1418 2 Ra D 0.4 T1418 3 Ra D 0.4 T1418 4 Ra D 0.4 T1418 5 Ra D 0.4 sub P1-P3 Ra D 0.4 sub P4-P5 Ra D 0.4 Leased 16 17 18 19 ition rates and amounts. Rate Application Amount * inches 1 1 1 1 1 1 1 GoA D 0.4 1 GoA D 0.4 1 GoA D 0.4 1 GoA D 0.4 1 6of11 Reception Area Specifications Tract Pull Irrigated Soil let Crop Time to 1st Crop 1st Crop Lba N/Ac Lbs N Total Ibs N Aceea e Tvas Code Apply Yield Ibs N/Unit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NIAc Lbs N Total Ibs N Code Apply Yield Ibs N/Unit Residual /Ac Utilized Total Lbs Me Total Ibs N Utilized T1418 T1418 T1418 T1418 T1418 T1418 1 2 3 4 5 5A 4.57 4.07 4.03 3.5 2.17 1.42 Re Ra Re Re Re Re D D D D D D Feb15-June Feb15-Juno Feb16-June FeblWune Feb15-June Feb16-June 150.00 150.00 150.00 150.00 150.00 150.00 0.9 0.9 0.9 0.9 0.9 0.9 15 15 15 15 15 15 120 120 120 120 120 120 648.4 488.4 483.6 420 260.4 170.4 N N N N N N be t-A riI Se A riI Sept -April Sept -April Sept -April Sept-Aprill 54 55 55 65 56 55 1.93 1.93 1.93 1.93 1.93 1.93 1 106.15 106.15 106.15 106.15 106.15 106.16 485.1055 432.0305 427.7845 371.625 230.3465 150.733 226.15 226.15 228.16 226A5 226.15 226.15 1033.506 920.4305 911.3845 791.525 490.7455 321.133 sub 121-133 sub 124-135 6.72 3.79 Re Re D D Feb15-June Feb15-June 150.00 150.00 0.9 0.9 15 15 120 120 806.4 454.8 N N Sept -April Sept -April 55 55 1.93 1.93 106.16 106.15 713.328 402.3085 226.16 226.15 1519.728 857.1085 Leased 16 1 17 1 18 1 19 1 4.77 4.78 4.7 4.87 GoA GoA GoA GoA D D D D Feb15-June Feb15-June Feb15-June Feb15-June 156.00 156.00 156.00 156.00 0.95 0.95 0.95 0.95 15 16 1 15 15 133.2 133.2 133.2 133.2 635.364 636,688 626.04 622.044 N N N N Sept -April Sept -April Sept -April Sept -April 66 65 65 65 2.09 2.09 1 2.09 2.09 136.85 135.85 135.85 135.85 1 648.0045 649.363 638.495 634.4195 269.05 269.08 269.05 269.05 1283.369 1286.069 1284.535 1256.464 Totals: 49.19 0152.544 5783,443 11936.99 3(a) of 11 Reception Area Specifications Tract Field Irrigated Soll lat Crop Timeto latCrop 19tCrop LbaWAc LbaN Tota I -lbs N Acreage___ Type Code Apply Yield IbeN/UnIt Residual /Ac - U WIM 9 3(b) of 11 Additional Comments: his plan is a revision of the previous plan prepared bj Bill Thomas, Du lin oil & Water. Acres and soil types used are accordin to previous plan. is plan is for a corn, wheat and soybean rotation. ir cluded and are required to balance NUP. bfield acreage is for irrigation using an Aerway mac iine. 9 26-2016 This NUP has been revised to show a chan le in animal type from 1 05 Farrow to Wean to 4537 Wean to Finish with no i icrease in SSLW. other changes have been made. 7of11 NUTRIENT UTILIZATION Name of Farm: CDP Farm Owner: Chad Phill Manager: Owne IManager Agreement: I/we u iderstand and will follow and implement the specific mainti nance procedures established in the approved anii plan fc r the farm named above. I/we know that any expai of the waste treatment and/or storage system, or construe new ni itrient management plan and a new certification to animA are stocked. I/we u derstand that I must own or have access to equipm to Ian apply the animal waste described in this nutrient m, must available at the appropriate pumping time such tht in the vent of a 25 year 24 hour storm. I also certify that t actor ng to this plan at the appropriate times and at rates This pl n will be filed on site at the farm office and at the of Conselvation District and will be available for review by NC Name of Facility Owner: Chad Name Pf Manager (if different from owner): of Technical Specialist: Affiliation: Address: Telephone: CERTIFICATION ons and the operation and waste nutrient management m to the existing design capacity n of new facilities, will require a submitted to DWQ before the new it, primarily irrigation equipment, agement plan. This equipment no discharge occurs from the lagoon waste will be applied on the land hich produce no runoff. of the local Soil and Water WQ upon request. Toni W. King I Murphy-Brov4n, LLC. 2822 Hwy 24 est, PO Drawer 866 Warsaw, NC 8398 910 293-34 _�Le, Date 8of11 Grower: CDP Farm 31-557 Lagoon Address: 140 S Country Club Rd Kenansville, NC 28349 County: Du lin 1 Designedy: KBW Checked By: DSE Date: Sheet 1 of 7 09/30/16 ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Farm Population: Nursery: — 0 Wean to Finish: --- -- 2268 1 Id. Finishing: --- 0 Farrow to weanling: __-_ 0 Farrow to feeder. -- 0 Farrow to finish: — 0 Boars: -- 0 Storage Period: — 180 ays 25 Yr. / 24 Hr Storm Event -- 7.5 "Heavy Rain" Factor Rainfall in Excess of Evaporation — — 7.0 Additional Water Usage: 0 Additional Drainage Area: — 0 LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (Y/N) — Does Operator Want Emergency Spillway? (Y/N) — Was This Design Built Prior to Sept. 1996? (YIN) — Is Drain Tile Req'd to Lower SHWT? (YIN) --- N Seasonal High Water Table Elev-. -- 0.00 Freeboard: -- -_ 1.0 t. Emergency Spillway Flow Depth: Side Slopes: -- 1.5 1 (H:u) Inside Top Length: 410.0 zt. Inside Top Width: t. Top of Dike Elevation: --- Depth S3930 t. Finished Bottom Elevation: — ---- 12.20 Ft. t. Start Pump Elevation: — 20.4 In. -149 $ j t. Stop Pump Elevation: 48 In. 7.50 t. LAGOON VOLUME REQUIRED VOL. DESIGN VOLUMES % REQ'D. Storm Stor = 29008 (Cu.Ft 31,089 (Cu.Ft.) 107.18% Temporary = 90768 (Cu.Ft 96,575 (Cu.Ft.) 106.40% Permanent = 260820 (Cu.Ft 281,780 (Cu.Ft.) 108.04% Total Volume = 380,595 (Cu.Ft 409,444 (Cu.Ft.) 107.58% 112 Treatment Volume = 130,410 (Cu.Ft.) 112 Treatment Volume Elevation = 44.05 Ft. 89.43 n. 90 Temporary Storage Volume Elevatioi 1= 48.47 Ft. 36.37 n. Min. Required Liner Thickness 1.8 Ft. Lagoon Surface Area: (Inside TOD) ---- ------ 46,412 S.F. Murphy -Brown, UC Engineering P.O. r 8.%,Warsaw, NE; 210,Y11 I (vI LJJVVJro Grower: CDP Farm 31-55f Lagoon 1 Designedy: Address: 140 S Country Club Rd Checked By: SE Kenansville, NC 28349 Date: 09/30/16 County: Du lin Sheet 2 of 7 ACTUAL DESIG 4 VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. LAGOON STAGE AREA VOLUME_. Contour Elevation (FT.) Area SF Incr. Vol. (Cu. FT) Cumul. Vol. Cu. T 39.30 28,602 0 40.00 29,552 20,354 20,354 41.00 30,923 30,238 50,592 42.00 32,313 31,618 82,210 43.00 33,721 33,017 115,227 44.00 35,146 34,433 149,660 45.00 36,590 35,868 185,528 46.00 38,051 37,321 222,849 47.00 39,531 38,791 261,640 48.00 41,029 40,280 301,920 49.00 42,544 41,786 343,706 50.00 44,078 43,311 387,018 51.00 45,629 44,854 431,871 51.50 46,412 23,010 454,882 These volumes were calculated usinj 1 the vertical average end area method. TOTAL REQD VOL 380,595 CF ICUMULATIVE VOL. ZONE VOL. 107.58% END PUMP = _ _ = 47.50 FT 281,780 CF TR'MT 281,780 108.04% START PUMP = = 49.80 FT 378,355 CF TEMP 96,575 106.40% MAX STORAGE = 50.50 FT 409,444 CF STORM 31,089 107.18% Murphy --Brown, LLC Engineering P.O. f ox 856,Warsaw, NC 28398 (910) 293-3434 Grower: CDP Farm 31-557 Lagoon 1 Designed By: KBW Address: 140 S Country Club Rd Checked By: DSE Kenansville, NC 28349 Date: 09/30/16 rnnnfv ni inlin Sheet 3 of 7 Permanent Storace: Required Treatment Volume: Animal Type Capacity A (cu. ./lb) Tota, Nursery 0 30 1.00 0 Wean to Finish 2,268 115 1.00 260,820 Finishing 0 135 1.00 0 Farrow to weanling 0 433 1.00 0 Farrow to feeder 1 01 522 1.00 0 Farrow to finish 1 01 1,4171 1.00 1 0 Boars 1 01 4001 1.001 0 Sludge Storage Volume: Total Required T r atment Volume (cu. ft.)= 260,1320 nima Type Capacitycu. . = ota Nursery 0 30 0.00 0 Wean to Finish 2,268 115 0.00 0 Finishing 0 135 0.00 0 Farrow to weanling 0 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1,417 0.00 0 Boars 1 01 400 0.000 0 Total Required Sludge St rage Volume (cu. ft.)= Temaorary Storage Volume: Manure Production: ima ype apacity " to. ero J. a = otarse rW 0 180 0.30 0 ean to Finish 2,268 180 1.17 476,431 nishing 0 180 1.37 0 Farrow to weanling 0 180 4.39 0 Farrow to feeder 0 180 5.30 0 Farrow to finish 0 180 14.38 0 Boars 01 180 4.06 0 Total Manu Production (gals.)= Total Manure Production (cu.ft.)= Excess Fresh Water: 476,431 63,694 nimaType apacity Sto. Period J./day)=Total Nursery 0 180 0.00 0 Wean to Finish 2,268 180 0.00 0 Finishing 0 180 0.00 0 Farrow to weanling 0 180 0.00 0 Farrow to feeder 1 0 180 1 .00 0 Farrow to finish 0 180 0.00 0 Boars 0 180 0.00. 0 Total Fresh lVater Excess (gals.)= Total Fresh 11fater Excess (cu.ft.)= Grower: CDP Farm 31-557 Lagoon 1 Address: 140 S Country Club Rd Kenansville, NC 28349 County: Duplin Designed By: Checked By: Date: Sheet 4 of 7 KBW DSE 09/30/16 Temporary Storace Volume: (Cont.) Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft Vol.= (46412 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for F ainfall in Excess of Evap. (cu.ft.)= 27,074 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Erainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft. Vol.= (46412 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 25Yr J24Hr. Storm Event (cu.ft)= 29,008 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'I rainage Area) * "Heavy Rain" Factor (in) / 12in.lft. Vol.= (46412 sq.ft + 0 sq.ft) * 0.0 in. /12 in./ft. Total Required Volume for Heavy Rain" (cu.ft.) = 0 (for Extended Pori ds of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 0 Total Required Storm Storage (25Yr. /24Hr. Sto +'Heavy Rain')= 29,008 (CU.FT) Total Required Temporary Stor, ige (Manure Prod. + Excess Fr. Water + Rainfall Exi ass + Additional Water Storage) = 90,768 (CU.-FT) Total Required Permanent Stor, ige (Treatm t + Sludge) = 260,820 (CU.FT) TOTAL REC UIRED VOLUME = 380695 (CU.FT.) W _-- n-c IA/ —_... Alf' n0lOnD /01 •ia�_�Q_ia Murphy -Brown, LLc tngineenng OJO, vvaioavv rry cvaw Grower. CDP Farm 31-557 Lagoon 1 Address: 140 S Country Club Rd Kenansville, NC 28349 County: Duplin Designed By: Checked By: Date: Sheet 5 of 7 KBW DSE 09/30/16 LAGOON DESIG SUMMARY Top of Dike Elevation -- 51.50 FT. Emergency Spillway Crest Elevation -- Not P Applicable Top of 25Yr. / 24Hr. Storm Storage — - 50.50 FT. Top of "Heavy Rain" Storage Not Applicable Start Pump Elevation 49.80 FT. End Pump Elevation ---- 47.50 FT. Top of Sludge Storage ------ Not Applicable Seasonal High Watertable Elev. 0.00 Finished Bottom Elevation - — 39.30 FT. Inside Top Length 410.00 FT. Inside Top Width ---- 113.20 FT. Side Slopes 2:1 H:V Lagoon Surface Area -- 46,412 SF Min. Liner Thickness (if required) 1.8 FT. Freeboard Depth - — 1.00 FT. Temporary Storage Period 18 Days TOTAL DES GN VOLUME = 409444 (CU.FT.) Zone Depths: Treatment / Sludge Storage Zone Depth ----- 8.2 FT. Temporary Storage Zone Depth ------- 2.3 FT. Freeboard / Storm Storage Zone epth ------ 1.7 FT. ------- 12.2 Total Lagoon Depth FT. .. u1___... w1� no`lno /A4/1 9A4_4dQd Murphy -Brown, Lc.c; tngineenng MV. VA OJV, YYOIJOYV IYIJ GVJ7v Grower: CDP Farm 31-557 Lagoon 1 Designe KBW Address: 140 S Country Club Rd Checker DSE Kenansville, NC 28349 Date: 09/30/16 County: Duplin Sheet 6 of 7 ZONE ELEVATIONS TOP OF DIKE ELEV = 51.50 / 1 TOP OF STORM ELEV = 50.50 / 1 1 1 STRT PMP EL.= 49.80 \ TOP OF TEMP STORAGE ELEV = 49.80 1 END PMP EL. = 47.50 \ TOP OF TREAT ELEV = 47.50 SHWT = 0.00 1 / 1 / 1 / FINISHED BOTTOM ELEV = 39.30 .0. Box 856, Warsaw NC 28398 Grower: CDP Farm 31-557 Lagoon 1 Designed By: KBW Address: 140 S Country Club Rd Checked By: DSE Kenansville, NC 28349 Date: 09/30/16 County: Duplin Sheet 7 of 7 This livestock waste treatment lagoon is designe J in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not req jired. NOTE: See attach d Waste Utilization Plan DESIGNED: DATE: COMMENTS: This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This design does not supercede the original certification of the farm. Murphy -Brown, LLC Engineering dou, Warsaw rvu 26398 Grower: arm 31-557 Lagoon Address: 140 S Country Club Rd Kenansville, NC 28349 County: Duplin 2 Designedy: KBW Checked By: DSE Date: Sheet 1 of 7 09/30/16 ANAEROBIC INASTE LAGOON DESIGN FARM INFORMATION Farm Population: Nursery: — --- 0 Wean to Finish: --- 2269 1 Id. Finishing: 0 Farrow to weanling: ------ -- 0 Farrow to feeder: ------- -- 0 Farrow to finish: — 0 Boars: ---- 0 Storage Period: — 180 Mays 25 Yr. / 24 Hr Storm Event -- --- 7.5 11. "Heavy Rain" Factor Rainfall in Excess of Evaporation ------ 7.0 11. Additional Water Usage: — --- 0 Additional Drainage Area: - 0 LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (Y/N) -- N Does Operator Want Emergency Spillway? (Y/N) — Was This Design Built Prior to Sept. 1996? (Y/N)------- 7 Is Drain Tile Req'd to Lower SHWT? (Y/N) — N Seasonal High Water Table Elev: 46.00 t Freeboard: ----- 1.0 t. Emergency Spillway Flow Depth: Side Slopes: - ------ 2.5 1 (H:� Inside Top Length: 256.0 t Inside Top Width: 201.0 t. Top of Dike Elevation: -- -- Depth 50.80 t. Finished Bottom Elevation: -- 11.00 Ft. 39.80 t. Start Pump Elevation: ---- 20.04 In. 49.13 t. Stop Pump Elevation: — 44.856 In. 47.06 t. LAGOON VOLUME REQUIRED VOL. DESIGN VOLUMES % REQ'D. Storm Stor = 32034 (Cu.F 32,387 (Cu.Ft.) 101.10°% Temporary = 93621 (Cu.Ft 93,715 (Cu.Ft.) 100.10% Permanent= 260935 (Cu.Ft 260,960 (Cu.Ft.) 100.01% Total Volume = 386,590 (Cu.Ft 387,062 (Cu.Ft.) 100.12% 112 Treatment Volume = 130,468 (Cu.Ft.) 112 Treatment Volume Elevation = 43.78 Ft. 84.29 n. 90 Temporary Storage Volume Elevatloi 1= 47.80 Ft. 36.05 n. Min. Required Liner Thickness — — 1.6 Lt. Lagoon Surface Area: (Inside TOD) — 51,255 S.F. Murphy -Brown, LLC Engineering P.O. r 856, WarsaW, NE; 26395 1 (y I v) csss- W ry Grower: arm 31-557 Lagoon Address: 140 S Country Club Rd 2 Designedy: Checked By: SE Kenansville, NC 28349 Date: 09/30/16 County: Du lin Sheet 2 of 7 F- ACTUAL DESIG VOLUME CALCULATIONS BASE VOLUME: F Cu. Ft. LAGOON STAGE AREA VOLUMES Contour Elevation (FT.) Area SF Incr. Vol. (Cu. FT) Cumul. Vol. Cu. T 39.80 29,200 0 40.00 29,547 5,875 5,875 41.00 31,312 30,430 36,304 42.00 33,127 32,220 68,524 43.00 34,992 34,060 102,583 44.00 36,907 35,950 138,533 45.00 38,872 37,890 176,422 46.00 40,887 39,880 216,302 47.00 42,952 41,920 258,221 48.00 45,067 44,010 302,231 49.00 47,232 46,150 348,380 50.00 49,447 48,340 396,720 50.80 51,255 40,281 437,001 These volumes were calculated usin 3 the vertical average end area method. TOTAL REQD VOL 386,590 CIF CUMULATIVE VOL. ZONE VOL. 100.12% END PUMP = = = = 47.06 FT 260,950 CIF TR'MT 260,950 - 100.01 % START PUMP = =: 49.13 FT 354,664 CIF TEMP 93,715 100.10% MAX STORAGE = 49.80 FT 387,052 CIF STORM 32,387 101.10% Murphy -Brown, LLC Engineering P.O. lox 856 ,Warsaw, NC 28398 (910) 29"434 Grower. CDP Farm 31-557 Lagoon 2 Designed By: KBW Address: 140 S Country Club Rd Checked By: DSE Kenansville, NC 28349 Date: 09/30/16 ,._.._... n... H- • Sheet 3 of 7 Permanent Storage: Required Treatment Volume: Wean to Finish 2,269 115 1.00 260,935 Finishing 0 135 1.00 0 Farrow to weanling 0 433 1.00 0 Farrow to feeder 0 522 1.00 0 Farrow to finish 0 1,417 1.00 0 Boars 0 400 1.00 0 Total Required T atment Volume (cu. ft.)= 260,935 Sludge Story a Volume: Animal Type capacity ALW (cu. d1b) TO Nursery 0 30 0.00 0 Wean to Finish 2,269 115 0.00 0 Finishing 0 135 0.00 0 Farrow to weanling 0 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 01 1,4171 0.00 0 Boars 1 01 400 0.000 0 Total Kequirea sivage rage vomme tuu. n..)- Temporary Storage Volume: Manure Production: Tnimal Type Capacity o. Peno ay = Total Nursery 0 180 0.30 0 Wean to Finish 2,269 180 1.17 476,641 Finishing 0 180 1.37 0 Farrow to weanling 0 180 4.39 0 Farrow to feeder 0 180 5.30 1 0 Farrow to finish 0 180 14.38 0 Boars 0 180 4.06 0 Total Manu 1'roaucuon kgaia.)= Total Manu Production (cu.ft.)= Excess Fresh Water: Xn-Imal Type apacity Sto, Period J./day) = ota Nursery 0 180 0.00 0 Wean to Finish 2,269 180 0.00 Oil Finishing 0 180 0.00 0 Farrow to weanling 0 180 0.00 Oil Farrow to feeder 0 180 0.00 Farrow to finish 1 0 1 180 0.00 Boars 0 180 0.00 Total Fresn imater rxvAmu tgaia.)= Total Fresh Water Excess (cu.ft.)= Grower: CDP Farm 31-557 Lagoon 2 Address: 140 S Country Club Rd Kenansville, NC 28349 County: Duplin Designed By: Checked By: Date: Sheet 4 of 7 KBW DSE 09/30/16 Temporary Storasae Volume: (Cont.) Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Add tional Drainage Area) * Rainfall / 12in./ft Vol.= (51255 sq.ft. + 0 sq.ft.) 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 29,899 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I I Irainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft. Vol.= (51255 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 25Yr f24Hr. Storm Event (cu.ft)= 32,034 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (51255 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for' Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 0 Total Required Storm Storage (25Yr./241-1r. Sto +'Heavy Rain')= 32,034 (CU.FT) Total Required Temporary Store ge (Manure Prod. + Excess Fr. Water + Rainfall Exc ess, + Additional Water Storage) = 93,621 (CU.FT) Total Required Permanent Stor, ige (Treatme it + Sludge) = 260,935 (CU.FT) TOTAL REG UIRED VOLUME = 386590 (CU.FT.) Murphy -grown, LLc: tnglneenng 000, wdrsaw rv%. coovo Grower: CDP Farm 31-557 Lagoon 2 Address: 140 S Country Club Rd Kenansville, NC 28349 County: Du lin Designed By: Checked By: Date: Sheet 5 of 7 KBW DSE 09/30/16 LAGOON D SIGI i SUM ARY Top of Dike Elevation — ------ 50.80 FT. Emergency Spillway Crest Elevation — ------- Notfi Applicable Top of 25Yr. / 24Hr. Storm Storage --- 49.80 FT. Top of "Heavy Rain" Storage Not Applicable Start Pump Elevation 49.13 FT. End Pump Elevation --- 47.06 FT. Top of Sludge Storage — -------- Not Applicable Seasonal High Watertable Elev. -------- 46.00 FT. Finished Bottom Elevation — 39.80 FT. Inside Top Length 255.00 FT. Inside Top Width — 201.00 FT. Side Slopes 3:1 H:V Lagoon Surface Area ------ 51,255 SF Min. Liner Thickness (if required) — ----- 1.6 FT. Freeboard Depth — 1.00 FT. Temporary Storage Period 18 Days TOTAL DES IGN VOLUME = 387052 (CU.FT.) Zone Deaths: Treatment / Sludge Storage Zone Depth 7.3 FT. Temporary Storage Zone Depth ------ 2.1 FT. Freeboard / Storm Storage Zone epth ----- 1 FT. Total Lagoon Depth ----- 11.0 FT. nr�+ ..._.`_... Ain 11013010 104n 90-L-M M Murphy -Brown, LLC: Lnglneenng OJu, VVaraavv iw Grower: CDP Farm 31-557 Lagoon 2 Address: 140 S Country Club Rd Kenansville, NC 28349 County: Duplin / 1 / 1 / 1 STRT PMP EL.= 49.13 END PMP EL. = 47.06 1 Designe KBW Checke(DSE Date: 09/30/16 Sheet 6 of 7 ZONE ELEVATIONS TOP OF DIKE ELEV = 50.80 TOP OF STORM ELEV = 49.80 1 / 1 TOP OF TEMP STORAGE ELEV = 49.13 / \ TOP OF TREAT ELEV = 47.06 SHWT = 46.00 1 1 FINISHED BOTTOM ELEV = 39.80 '.O. Box 856, 10) 293-3434 Grower. CDP Farm 31-557 Lagoon 2 Address: 140 S Country Club Rd Designed By: Checked By: KBW DSE Kenansville, NC 28349 Date: 09/30/16 County: Duplin Sheet 7 of 7 This livestock waste treatment lagoon is designei I in accordance with the United States Natural Resources Conservation Service PRAC1 ICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway. An Emergency Spillway is not reqt iced. NOTE: See attach d Waste Utilization Plan DESIGNED: DATE: COMMENTS: This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge 5torage. This design does not supersede the original certification of the farm. nn� �w�w inwro Murphy -Brown, LLG Engineenng 000, vvarsaw rvu co sao EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMENT SERVICES (EMS) SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTENSION SERVICE (CES) This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon immediately. d) Cali a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) Slop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone #, After hours, emergency number. (919) 733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department d. Contact CE's phone number, focal SWCD office phone number and the local NRCS office for advice / technical assistance phone number. 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. _ a. Contractors Name: _5Gl .N S try r� "'M „s , - ►�C b. Contractors Address: D c. Contractors Phone: 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: K.yi of 6�. b. Phone: 7. Implement procedures as advised by DWQ and technlcal assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Flush gutters • Accumulation of solids Lagoons and pits • Crusted solids Excessive vegetative . Decaying vegetation growth Feeders s Feed spillage Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed Remove bridging of accumulated solids at discharge Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches /over more than 30 percent of surface Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the raccumulation of decaying wastage 10 Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) AMIC - November 11, 1996, page 1 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Feed storage • Accumulations of feed Cf Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) O Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Animal holding areas • Accumulations of animal 0 Eliminate low areas that trap moisture along fences wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal O Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure handling . Accumulations of animal 0 Remove spillage on a routine basis (e.g., systems wastes 7- to 10-day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal O Provide for adequate drainage around manure stockpiles O Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC - November 11, 1996, page 2 Swine Farm Waste Management — Odor Control Checklist INSTRUCTIONS FOR USE Permit No.: At4(5 3!6 557 ❑a it Owner Signature: ♦ Odor Control Checklist is required by General Statute 143-215.10C(e)(1) ♦ Check any/all the BMPs you will implement on this facility. Items checked/selected become a requirement of the CAWMP. ♦ Items in bold or pre -selected are required. ♦ Add any site -specific details related to the selected BMPs ♦ Include any other odor control measures not listed ♦ NOTE: Not all BMPs may be cost-effective for every facility. Evaluate each BMP prior to selecting for your facility. Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices FARMSTEAD ♦ Swine Production Maintain vegetative or wooded buffers at or near property boundary ♦ Improper drainage Gr a and landscape so water drains away ram facilities and prevent ponding Maintain farm access roads and prevent traffic in waste application area ❑ Other BMPs — please describe MORTALITY MANAGEMENT ♦ Carcass ® Dispose of mortality using method approved Decomposition by NCDA&CS State Veterinarian. Manage According to CAWMP (Mortality Management Checklist) and permit(s). ❑ Put carcasses in refrigerated (or freezer) dead boxes within 24 hours for short-term mortality storage. ♦ Incomplete Incineration ❑ Use incinerators with secondary burners for complete combustion. ❑ Other BMPs — please describe • Traps dust and gases, provides dilution and visual screening • May require third party input/approval • Reduce odors and vectors that occur with stagnant conditions • Prevents spillage during transport and tracking of waste onto public roads • Required by statute and permit • May require third party input/approval • Reduce odors by complete incineration Swine AMOC Page 1 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist AW) Permit No.: 3 1 -b 561 Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices HOUSE / BARN — WASTE HANDLING ♦ Flush tanks ❑ stall flush tank covers ♦ Odorous Gases [J lush pits at least 4 times per day ♦ Partial microbial Empty pits at least once every 7 days decomposition ❑ Underfloor flush with pit ventilation ♦ Agitation of wastes ❑ Install/extend fill lines to near bottom of tanks with anti -siphon vents ❑ Install covers on outside waste collection or junction box ❑ nstall sump tank covers for lift stations [Flush/recharge ♦ Ammonia with treated effluent ❑ Treat waste in pits with proven biological or chemical additive ❑ Other BMPs — please describe HOUSE / BARN — FLOOR AND IN OOR SURFACES ♦ Manure covered floors Scrape manure from alleys into pens daily Install fully slotted floor system [V�nstall waterers over slotted floor area nstall feeders at high end of solid floors ♦ Odorous Gases crape manure buildup from floors and walls & eep floors dry ❑ Install underfloor ventilation for drying ❑ Replace bedding/scrape at frequency to keep bedding dry ❑ Other BMPs — please describe • Pit -flush systems • Pit -flush systems • Pit -recharge or "pull -plug" systems • Monitor for any solids accumulation in pit • Will move with other manure via pits • Where applicable • Aids in animal cleanliness • Aids in animal cleanliness • Solid floor/bedding systems Swine AMOC Page 2 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: )'S 31 D S5I Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices HOUSE / BARN — VENTILATION ♦ Dust • can fans regularly — specify frequency ♦ Volatile/odorous gases fficient air movement Install temperature and humidity sensors to control ventilation ❑ Treat barn exhaust • Examples: biofilters, wet scrubbing, windbreaks • May reduce ventilation rate depending on method ❑ Other BMPs — please describe HOUSE / BARN — FEED ♦ Dust ❑ Install feed covers ♦ Adsorbed Gases ® Keep outdoor feed storage covered except C�When necessary to add/remove feed inimize free -fall height of dry feed stall feed delivery downspout extenders to the feed covers emove spoiled/unusable feed on regular basis eed pellets instead of dry meal ?use se feed additives ♦ Ammonia feed -reduced crude protein diet ❑ Other BMPs — please describe HOUSE / BARN — GENERAL ♦ Dust Winstall temperature and humidity sensors ♦ Odorous Gases to control ventilation ❑ Use ultraviolet light to treat indoor air ❑ Use indoor or outdoor electrostatic space charge system ❑ Other BMPs — please describe • Required by rule 15A NCAC 02D .1802 • May require third party input/approval • May require third party input/approval • May require third party input/approval • Maintain relative humidity at 40 to 65% • Can be used to treat exhaust air Swine AMOC Page 3 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: A VSV b55-7 Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAGOON / WASTE STORAGE STRUCTURE ♦ Volatile Gases ® Maintain proper lagoon volume Minimize free -fall height of waste from discharge pipe to lagoon surface ❑ xtend discharge point of pipe to below lagoon liquid level aintain proper surface area -to -volume ratio Use correct lagoon start-up procedures ❑ Aerate for odor control ® Manage sludge levels based on annual sludge survey as required by permit Keep spilled feed or foreign debris out of lagoon to prevent excess sludge accumulation ❑ Install/use solids separation system Vu se proven biological or chemical additives se permeable lagoon covers (not a digester) se impermeable lagoon cover or anaerobic digester ❑ Other BMPs — please describe LAND APPLICATION ♦ Odorous gases ® Perform land application in accordance with CAWMP ♦ Wind drift ® Pump intake near lagoon surface VPump from second stage lagoon Follow good neighbor policy ❑ Operate at minimum recommended pressure ❑ Increase setbacks beyond those required by statute, rule, or permit • Sufficient liquid volume/depth is required for proper anaerobic treatment • Use caution not to scour or damage lagoon liner • Monitor for any increase in rate of solids accumulation • Methane can be flared if not utilized • Required by rule 15A NCAC 02D .1802 Avoid application on known weekends, special days, or holidays/eves if possible Swine AMOC Page 4 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: (n�5 0557 Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAND APPLICATION (CONTINUF�0' ®/Apply during favorable wind conditions, '(e pecially for traveling guns or impact rinklers) ❑ hen practical, apply waste on sunny days ather than cool, overcast days When possible, apply waste mid -morning to late -afternoon • Recommend checking predicted average hourly wind speed within 24 hours prior to anticipated start • Allows for vertical dissipation of odor • Allows for better vertical dissipation of odor ❑ For traveling guns, use taper -ring or taper -bore • Less odor and drift than ring nozzles nozzles ❑ For traveling guns, use largest -available nozzle that provides acceptable application uniformity ❑ eplace impact sprinklers with low -drift nozzles on center pivots and linear move systems. Use hose -drag system ❑ Use injection method for waste application ❑ Other BMPs — please describe SLUDGE DISPOSAL ♦ Odorous gases Transport sludge in covered vehicles or tankers Apply in thin, uniform layers • Speeds drying and prevents ponding Incorporate land -applied sludge as soon as • Required within 48 hours or prior to next rain event, practical after application, and in accordance whichever is first, for conventionally tilled with permit. bare soils ❑ Use injection method for sludge application ❑ Dewater sludge prior to application ❑ Use alternatives to land application, such as compost, gasification, energy generation, etc. ❑ Other BMPs — please describe Swine AMOC Page 5 of 6 APPROVED — 7/25/2019 ADDITIONAL INFORMATION Air Management Practices Assessment Tool (AMPAT) AHG-538-A Certification Training for Animal Waste Management Systems: Type A EBAE 103-83 — Lagoon Design and Management for Livestock Manure Treatment and Storage EBAE 128-88 — Swine Production Facility Manure Management: Pit Recharge -Lagoon Treatment EBAE 129-88 — Swine Production Facility Manure Management: Underfloor Flush -Lagoon Treatment EBAE Fact Sheet — Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet — Swine Production Farm Potential Odor Sources and Remedies NC NRCS Standard 359 —Waste Treatment Lagoon NC NRCS Standard 380 — Wind break/Shelterbelt Establishment NC NRCS Standard 422 — Hedgerow Planting NC NRCS Standard 442 — Sprinkler System Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107 1995 Conference Proceedings Options for Managing Odor: A Report from the Swine Odor Task Force AVAILABLE FROM: www.extension.iastate.edu/ampat/ NC Division of Water Resources www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.nres.udsa.gov www.nres.udsa.gov www.nrcs.udsa.gov www.nrcs.udsa.gov Florida Cooperative Extension Service NC State University Swine AMOC Page 6 of 6 APPROVED — 7/25/2019 Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. aLandfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. ® Rendering at a rendering plant licensed under G.S. 106-168.7. 0 ❑ Complete incineration according to 02 NCAC 52C .0102. ❑ A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. �6, -,-f . re o Farm Owner/Manager Date � �� ►�1131�3 Signature of Technical Specialist Date Anaerobic Digester System O&M Table of Contents I. Definitions.............................................................................................................................................2 II. Introduction.......................................................................................................................................... 3 III. Description of the Operational Components....................................................................................3 1) Gravity Collection Pipe..................................................................................................................3 2) Influent Pump Station (where necessary)....................................................................................4 3) Anaerobic digester........................................................................................................................5 4) Mixing Pump Station.....................................................................................................................6 5) Effluent Pump Station (where necessary)....................................................................................6 6) Storage Basin.................................................................................................................................7 7) Unison Conditioning System.........................................................................................................7 8) Flare..............................................................................................................................................8 9) Transfer Pump...............................................................................................................................8 10) Stormwater Removal Pump......................................................................................................9 IV. Description of Anticipated Maintenance..........................................................................................9 A. Routine System Maintenance Instructions.......................................................................................9 B. Troubleshooting..............................................................................................................................10 C. Emergency Protocols, Repair, and Replacement............................................................................10 D. Warranty Information.....................................................................................................................11 1) Farm Site.....................................................................................................................................11 V. Provisions for Safety Measures...........................................................................................................11 VI. Spill Prevention and Control Provisions..........................................................................................12 Appendix A: Contact Information.............................................................................................................13 Appendix B: Farm Operations and Maintenance Checklist.....................................................................15 Anaerobic Digester System O&M Page 1 of 16 Definitions Anaerobic Digestion - A method of wastewater treatment that utilizes the natural decomposition of the waste by bacteria in the absence of oxygen to produce gases commonly referred to as biogas. Anaerobic Digester - A basin or tank that holds the wastewater for anaerobic digestion. Biogas - Produced by anaerobic digestion, and is typically comprised of approximately 55% methane (the primary constituent of natural gas), with the remainder being mostly carbon dioxide (COA. Anaerobic Digester System O&M Page 2 of 16 II. Introduction The proposed swine manure biogas project uses anaerobic digestion of hog barn waste to produce biogas (consisting of approximately 65% methane, which is the primary constituent of natural gas) which is collected, conditioned, and ultimately injected into the utility's natural gas pipeline. Each hog farm site includes influent collection piping from the hog barns, an anaerobic digester or covered lagoon, a digester mixing system, a biogas conditioning system to remove moisture, a back-up flare unit, and a biogas transfer pipe leading to the Gas Upgrading System (GUS). The anaerobic digesters at each farm site include an HDPE membrane cover to capture the biogas generated by the anaerobic digestion process. The anaerobic digester is partially mixed by pumping, and provides sufficient detention time to effectively reduce the volatile suspended solids in the raw waste by anaerobic digestion. The reduction of volatile solids through microbial processes produces an energy -rich biogas, which is a valuable commodity. There are two (2) types of solids found in liquid waste: organic and inorganic. The inorganic solids are "non -treatable," but they are normally present in such small quantities that they are considered insignificant in the treatment process. However, excessive quantities of sand, grit, clay, etc. can cause the need to pump out the digester more often. The organic solids will break down and decompose by biochemical reduction. The bacteria that is grown and maintained in the system are harmless anaerobic and anoxic bacteria. These same bacteria are provided by nature and are found in streams, lakes, and in the soil to destroy dead plants and animals. The difference is that in the treatment process, man has provided an ideal environment for a concentration of these bacteria to feed and grow; thus, the biological action is greatly accelerated. Raw wastes are the food for the bacteria in the system. The anaerobic digester contains certain populations of bacteria that do not require the presence of oxygen. In addition to the information covered by this manual, the system operator should become familiar with the characteristics of the wastewater being treated and with local, state, and federal laws which may apply to the operation of the system. Design Flow - The waste collection system, influent pump station (where necessary), and anaerobic digester systems have been designed to handle the Average Daily Flow Rate (ADF) of the farms in which they are connected, including the manure and wastes generated by the animals, flushing liquids, and other wastes typical of confined swine animal housing. All treatment units were designed for the Design Flow for continuous, seven (7) days per week operation. III. Description of the Operational Components Below are listed the major component operations. 1) Gravity Collection Pipe Anaerobic Digester System O&M Page 3 of 16 The gravity collection pipe receives the flushed waste from the hog barns and directs that waste to the influent pump station (or mixing pump station, where applicable). During normal operation, the pipe should be free -flowing, with no clogs present, in order to transport waste to the influent pump station or other downstream processes. The gravity collection pipe includes a series of clean -outs that provide access to the gravity collection pipe for removal of a clog or blockage via use of a sewer snake or similar apparatus should the need arise. Sending flushed waste from the hog barns to the gravity collection pipe is the farmer's responsibility. The operator of the biogas system should periodically check each hog barn waste outlet to ensure that there are no overflows, clogs, etc. The influent pump station includes an analog run-time meter for each pump, which can be monitored by the operator to ensure the pumps are operating for sufficient times to indicate proper flushing by the farm owner. 2) Influent Pump Station (where necessary) The influent pump station receives waste from the gravity collection pipe and pumps that waste to the anaerobic digester via buried forced main. The waste enters the digester at the opposite end of the digester outlet (so "new' waste must flow through the curtain baffle system of the digester, resulting in effective treatment of the waste). During normal operation, the pump station will automatically cycle on and off based on the liquid level in the wet well, which is triggered by 4 floats. The lowest float is the "pump off' float, and is set at approximately 12" above the bottom of the wet well. The pump station should not run if the liquid level is below this float. The 2nd lowest float is the "lead pump on" float, and is set at an elevation approximately 2" below the inlet pipe invert, and above the "lead pump off' float. When the liquid level is above this float, only one pump will run at any given time, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). The 3rd lowest float is the "lag pump on" float, and is set approximately 6" above the "lead pump on" float. If the liquid level fills above this float, then both pumps will run until the "pump off' float is disengaged. The 4th and highest float is the "high level alarm" float. When the liquid level is above this float, an audible and visual alarm is triggered to alert the operator system that there is a problem that has prevented pump operation. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed when needed, such as when servicing the upstream pump). The two pipes join together by a tee, and the downstream pipe leads to the inlet of the digester. Anaerobic Digester System O&M Page 4 of 16 During normal operation, the pumps may run several times an hour to pump waste to the anaerobic digester. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, however, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). The alternating of pumps can also be changed within the control panel, where a toggle switch allows the operator to choose "Lock 1", "Alternate", or "Lock 2". During normal operation, the toggle switch will remain at "Alternate" in order to alternate the pumps between pumping cycles, but the operator can choose to lock the use of Pump #1 or lock the use of Pump #2 if needed. In the event of a pipe clog or pump failure, the waste will flow through the gravity "digester bypass" pipe connecting the interior of the pump station to the existing lagoon at an elevation below the top of the wet well, which will avoid overflow of the pump station. Note: Some farms do not have Influent Pump Stations; rather than using an Influent Pump Station, the waste flows from the barns to the Mixing Pump Station, which is further described below. 3) Anaerobic digester The anaerobic digester receives all raw wastes from the hog barns. The complex organic wastes are broken down to simpler compounds by the anaerobic digestion process. As a part of the anaerobic process, bio gases (including methane, carbon dioxide, and hydrogen sulfide) are produced. These gases are captured by an impermeable cover and then directed to the biogas conditioning system for dehydration and pressurization. The gases are collected in perforated piping underneath the cover, which are connected to a main pipe that connects to the conditioning system. The wastes are held for about 45 days to allow the biological process to complete. The sludge that settles at the bottom of the digester is periodically removed by connecting portable pipes and pumps to the sludge removal pipes in the digester, and disposed of by permitted means on the farm or by a contract sludge hauler. During normal operation, the digester cover will likely be "inflated" like a balloon due to the biogas that's trapped beneath. The cover should be free of excessive accumulation of rainwater, and should not show signs of any damage or leaks. The presence of foul odor, a strong wastewater smell, or "dirty" water on the cover may indicate that there is a leak. If such odors or dirty water are observed, the operator should carefully inspect the cover for leaks, and take action to repair the cover temporarily with adhesive tape. Temporary repairs should be followed with a permanent repair or patch as soon as possible. Anaerobic Digester System O&M Page 5 of 16 4) Mixing Pump Station The mixing pump station slowly mixes the waste that has been collected in the anaerobic digester, which provides for more efficient methane production than would be achievable without any mixing. During normal operation, the pumps will run at the same time for several hours per day to mix the waste in the anaerobic digester. A common schedule for the pumps would be 6 hours on, then 6 hours off, and so on. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal operation), (2) Off, or (3) "Hand" (i.e., manual operation). 5) Effluent Pump Station (where necessary) The effluent pump station receives liquids from the anaerobic digester and pumps that waste to the downstream influent storage lagoon via buried forced main. The liquid enters the effluent pump station at the opposite end of the digester inlet (so "new" waste must flow through the curtain baffle system of the digester, resulting in effective treatment of the waste). During normal operation, the pump station will run based on the liquid level in the wet well, which is triggered by 4 floats. The lowest float is the "pump off' float, and is set at approximately 12" above the bottom of the wet well. The pump station should not run if the liquid level is below this float. The 2nd lowest float is the "lead pump on" float, and is set at an elevation approximately 2" below the inlet pipe invert, and above the "lead pump off' float. When the liquid level is above this float, only one pump will run at any given time, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). The 3rd lowest float is the "lag pump on" float, and is set approximately 6" above the "lead pump on" float. If the liquid level fills above this float, then both pumps will run until the "pump off' float is disengaged. The 4th and highest float is the "high level alarm" float. When the liquid level is above this float, an audible and visual alarm is triggered to alert the operator via telemetry system that there is a problem that has prevented pump operation. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed Anaerobic Digester System O&M Page 6 of 16 when needed, such as when servicing the upstream pump). The two pipes join together by a tee, and the downstream pipe leads to the inlet of the digester. During normal operation, the pumps may run several times an hour to pump waste to the lagoon. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, however, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). The alternating of pumps can also be changed within the control panel, where a toggle switch allows the operator to choose "Lock 1", "Alternate", or "Lock 2". During normal operation, the toggle switch will remain at "Alternate" in order to alternate the pumps between pumping cycles, but the operator can choose to lock the use of Pump #1 or lock the use of Pump #2 if needed. The gravity outlet of the anaerobic digester leads to the inlet of the effluent pump station, and the invert is set at the freeboard of the digester so that the digester maintains a constant level. The inlet pipe to the effluent pump station should remain submerged in water at all times to prevent the escape of gases from beneath the digester cover. Note: Some farms do not have Effluent Pump Stations; rather than using an Effluent Pump Station, the waste gravity flows from the anaerobic digester to the lagoon. 6) Storage Basin The effluent of the anaerobic digester flows from the anaerobic digester outlet pipe to the storage basin. The storage basin is used to store the treated effluent subsequent to anaerobic digestion. The individual farm owners are responsible for the operation and maintenance of the storage basins. However, as this is a critical part of the integrated system, the Operator should note any abnormal operation of the storage basin, such as leaks or excessive liquid level, and communicate such observations to the farm owner. During normal operation, the storage basin will most often appear to be inactive. Waste will periodically flow from the anaerobic digester outlet pipe into the storage basin via gravity. The outlet pipe from the anaerobic digester into the storage lagoon should remain submerged at all times to prevent the escape of gases from beneath the digester cover. As such, it is not uncommon for the pipe to turn down and follow the direction of the inner slope of the lagoon to ensure submergence during times when the lagoon liquid level may be low due to normal pumping and irrigation activities. 7) Biogas Conditioning System Anaerobic Digester System O&M Page 7 of 16 The Biogas conditioning system receives biogas from the anaerobic digester and removes moisture from the biogas by means of compression and heat exchangers. This system will be managed by a 3rd party, but the information is included in this O&M for reference. The biogas from the anaerobic digester is commonly at 100% relative humidity; the biogas is purported to be near 6% relative humidity after going through the conditioning system. The moisture that is removed should be directed back to the digester mixing pump station or other suitable reception pipe for proper management of the condensate. During normal operation, the conditioning system should run without any need for input from the system operator. Audible and visual alarms will indicate issues with the system. The discharge pressure and flow rate can be manipulated by the operator through adjustment of the pressure regulator on the bypass line and through adjustment of the variable frequency drive. The automatic shutoff feature, whereby the operator can set the vacuum pressure shutoff point. As the biogas conditioning skid approaches this setpoint, it will automatically reduce blower or compressor speed to seek a flowrate that matches the biogas production. If the vacuum pressure exceeds the setpoint, the biogas conditioning skid will shutdown and trigger an alarm to the operator via telemetry system. 8) Flare During normal operation, the flare located at each farm should not necessary. In times of need, such as catastrophic failure of the biogas conveyance pipeline, the flare may need to be operated to consume excess accumulated biogas from the digester. The flare is not an automated system, and the Operator must articulate the biogas piping control valving to direct biogas from the digester to the flare, and ignite the flare. Care must be taken by the Operator in igniting the flare, as biogas is highly flammable. Each flare also has a condensate trap manhole. Contained inside is a small PVC drain pipe and PVC drain valve. The PVC drain valve should remain closed at all times unless the Operator is removing condensate. Should the valve be left open, biogas will escape from the piping. Periodically, and at a frequency determined appropriate by the Operator, these condensate traps will be opened momentarily to drain and remove any condensate collected in the piping. It is recommended that the condensate drain valve only be opened when the biogas piping is pressurized, as should the valve be opened under no pressure, ambient air may enter the biogas piping and challenge biogas upgrading by the GUS. 9) Transfer Pump The transfer pump transfers accumulated effluent among available storage basins as the farm owner deems necessary to optimize effluent storage. The transfer pumps are simply and manually operated through use of a local disconnect. Under normal Anaerobic Digester System O&M Page 8 of 16 circumstances, the transfer pump will only be used periodically and infrequently by the farm owner. 10) Stormwater Removal Pump A stormwater removal pump is kept at each digester site in order to remove accumulated rainwater from the top of the basin cover. The pump can be powered by any standard 120v outlet that's available nearby, such as the accessory outlet installed adjacent to the digester mixing pump station. The pump should be placed in a low spot on top of the cover, and the pump outlet should lead to an appropriate area for stormwater discharge (on some sites, pipes have been placed to easily receive the pump outlet pipe, which leads to the natural stormwater drainage swales on the property). IV. Description of Anticipated Maintenance Once the system has been started up and is operating efficiently, very little maintenance will be required. Simple tests should be periodically performed to evaluate the performance of the wastewater treatment components, and the system components visually inspected daily. A well -operated, properly adjusted, system will exhibit the following visible signs of proper maintenance: • All pipes should be intact and watertight. • The pumps should be nearly silent with little to no vibration. • The anaerobic digester should be free of excessive accumulation of rainwater. • Accumulated rainwater may be removed with a portable sump pump. The pumped water may be discharged safely on adjacent vegetated areas, or used for a more beneficial purpose as permitted. • The anaerobic digester cover should be free of any tears, punctures, or failures. • There should be no strong odors coming from the digester or flare. • The storage basin should be clean and free of floating debris. The liquid should be clean and clear. A. Routine System Maintenance Instructions For optimum system operation and maximum treatment efficiency, daily maintenance is necessary. In addition to the daily maintenance, all mechanical equipment should be cleaned weekly and lubricated as often as needed, as specified in the operations and maintenance manual for each piece of equipment provided by the equipment manufacturer. The farm owner will need to periodically remove accumulated sludge from the anaerobic digester. Accumulated sludge may be removed via the anaerobic digester mixing pumps. To use these pumps for sludge removal, the system operator should cease mixing pump operation 48 hours prior to the date of desired sludge removal to allow for settling of heavier sludge to the pump inlet. A quick disconnect fitting is provided for each mixing pump that will facilitate the connection of the pump discharge to sludge application Anaerobic Digester System O&M Page 9 of 16 equipment as chosen by the farm owner, such as slurry tanks or umbilical hose application systems. All sludge applications should be done in accordance with the approved waste utilization plan and nutrient management plan for the farm or hauled via tanker to an approved application site by a contract sludge hauler. Typically, a small amount of sludge will need to be removed from the anaerobic digester every other year. The system operator can monitor sludge accumulation via the inspection ports on top of the digester cover. A pipe or gauge with graduated markings used to determine depth may be used to assess the sludge depth in the digester. Care should be taken when inserting the gauge or pipe to not apply excessive pressure or otherwise puncture the digester liner. Sludge accumulation should be assessed on an annual basis by the system operator. As the digester cover typically accumulates biogas, care should also be taken by the operator to remove as much accumulated biogas as possible prior to opening the inspection port and measuring sludge accumulation. As biogas production slows during cold weather, it is recommended that this measurement occur during the winter when biogas accumulation is at a minimum. After completion of sludge removal activities using the anaerobic digester mixing pumps, the operator should reconnect all fittings and piping as found prior to the sludge removal and re-engage the digester mixing pumps operation in accordance with the schedule and manner in which they had been previously operated. See Appendix C of this document for an operations and maintenance checklist (daily, monthly, quarterly, semi-annually, annually). B. Troubleshooting Refer to equipment O&M manuals as necessary, summarized below: 1. Influent Pump Station 2. Mixing Pump Station: 3. Effluent Pump Station 4. Biogas Conditioning System S. Transfer Pump: 4" Hog Manure Pump or 4" High Pressure Pump (Electric Pumps) 8" Flush Pump (Electric Pump) 4" Hog Manure Pump or 4" High Pressure Pump (Electric Pumps) N/A 3" Pump (Electric Pumps) See Appendix A for contact information for each system component. C. Emergency Protocols, Repair, and Replacement The O&M Manual kept onsite in the farm office building (or wherever farm records are kept for each farm) provides step-by-step instructions for field repair or securing the piece of equipment until qualified repair personnel arrive. This Manual contains emergency contact numbers for the repair or replacement of the supplied equipment in Appendix A. Anaerobic Digester System O&M Page 10 of 16 D. Warranty Information 1) Farm Site (1) Influent Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (2) Anaerobic Digester Liner and/or Cover: Workmanship: "Plastic Fusion Fabricators, Inc. hereby warrants that the linings installed by Plastic Fusion Fabricators, Inc. under this warranty shall be installed free from defects in Plastic Fusion Fabricators' workmanship. The warranty set forth in the preceding sentence (the "Workmanship Warranty") shall commence upon acceptance of the work and shall expire on the last day of a period of 1 year from said date..." Material: "AGRUAMERICA, Inc. (AGRU) warrants its material for a period of FIVE(5) Years, prorated, from the final project ship date when subsequently properly installed..." (3) Mixing Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more forms is warranted for a reduced period of thirty (30) days only." (4) Effluent Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (5) Biogas Conditioning System (managed by 3rd party) (a) Biogas skid: "This warranty is valid for 30 months from the time the equipment is shipped from Unison's factory or 24 months from the date of startup, whichever occurs first." (b) Biogas Blower / Compressor: "The goods will be free of defects in material and workmanship for a period of twelv e (12) months from the date the goods are placed in use by the buyer or eighteen (18 ) months from the date of shipment, whichever shall occur first." (c) Chiller: "24 months from startup, not to exceed 30 months from shipping." (6) Transfer Pump: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." V. Provisions for Safety Measures Anaerobic Digester System O&M Page 11 of 16 A. Restriction of Access: No persons should enter any portion of the wastewater treatment system unless performing a repair or routine maintenance, and only then if accompanied by another person capable of performing life-saving activities should the need arise. No person should Enter a waste collection pit, pump station well, or any portion of the anaerobic digester unless all accumulated biogas has been removed via venting or other utilization and sufficient airflow has been directed to the workspace via fans, blowers, or other means. Personal safety is the responsibility of the person or organization conducting the work, and not specifically the responsibility of the farm owner or other associated equipment providers or construction contractors. B. Emergency Contacts: Information shall be posted at the gate and in the control room. (There will be no harmful chemicals used for the anaerobic digestion system). C. All equipment safety guards, warning labels, safeties, and warning alarms shall be kept in place and operational at all times. D. Keep and maintain all clearances as recommended by equipment manufacturers and as required by law. E. Keep all open flames and sources of combustion away from gas accumulations. Do not smoke near the gas collection, conveyance, or combustion components. It is recommended that any combustion source or open flame be kept to a minimum separation distance of 50 ft from the anaerobic digester cover. VI. Spill Prevention and Control Provisions A. Response to Upsets and Bypasses Including Control Containment and Remediation: Audible alarms will be provided at all controls stations. The Control System will provide remote alarms to alert operator of a problem should one occur. B. Contact Information for Operational Personnel, Emergency Responders, and Regulatory Agencies: Phone numbers for Emergency Responders and Remediation Agency numbers will be located by the computers and control systems in the control room. C. Facility Control Valves will allow operator to isolate Systems if a problem occurs. Anaerobic Digester System O&M Page 12 of 16 Appendix A: Contact Information Project Management and Equipment Service Providers: Management & Equipment CompanyProject Contact/Local Service Influent Pump Station Lee Brock Brock Equipment Company lee@ brockeguipment.com (252) 235-4111 Anaerobic Digester Cover Plastic Fusion Fabricators, Inc. Larry Hice Ihice@plasticfusion.com (256) 852-0378 Mixing Pump Station Lee Brock Brock Equipment Company lee@ brockeguipment.com (252) 235-4111 Transfer Pump Lee Brock Brock Equipment Company lee@brockeguipment.com (252) 235-4111 Flare ProPump & Controls Inc. Jeff McGuire Work: (843) 236-3996 Cell: (704) 658-8113 imcguire@propumpservice.com Mechanical Installation & Controls ProPump & Controls Inc. Jeff McGuire Work: (843) 236-3996 Cell: (704) 658-8113 imcguire@propumpservice.com Anaerobic Digester System O&M Page 13 of 16 Regulatory and other Agencies: Christine Lawson Animal Feeding 1636 Mail Service (919) 707-3664 Operations Program, Center, Raleigh, NC Div. of Water 27699-1636 Resources Anaerobic Digester System O&M Page 14 of 16 Appendix 6: Farm Operations and Maintenance Checklist Operator Present: Time/Date: Farm System Checklist: Mark Yes/✓ or No/X as applicable, fill in blanks where specified Manure Collection / Feedstock System Perform visual appraisal of waste collection system. Any visible signs of overflow or malfunctioning? Check influent pump stations. Any Alarms? Put each influent pump in "Hand". Operating normally? Any rattling or unusual noises from influent pumps? Any observed leaks or spills from pipes, fittings, or well? Test the alarm. Functioning? Excessive accumulation of solids or debris in well? Agitation system in need of operation? RECORD THE RUN HOURS FOR PUMP I RECORD THE RUN HOURS FOR PUMP 2 RECORD THE RUN HOURS FOR PUMP 3 RECORD THE RUN HOURS FOR PUMP 4 Digester System Perform visual appraisal of digester (walk around). Any visible signs of overflow or malfunctioning? Does the cover appear to be leaking gas / odorous? Any visible tears, rips, or holes observed in the cover? >10% cover area under stormwater/rainwater? Check mixing pump stations. Any Alarms? Put each mixing pump in "Hand". Operating normally? (not necessary if mixing pumps running during visit) Any rattling or unusual noises from mixing pumps? Any observed leaks or spills from pipes, fittings, or well? Excessive accumulation of solids or debris in well? Agitation system in need of operation? RECORD THE RUN HOURS FOR PUMP I RECORD THE RUN HOURS FOR PUMP 2 RECORD THE RUN HOURS FOR PUMP 3 RECORD THE RUN HOURS FOR PUMP 4 Biogas Skid Are there any alarms? Are there any fluid leaks observed? Check oil level — oil needed? Anaerobic Digester System O&M Page 15 of 16 Excessive vibration of noise? Are there any visible fluid leaks on skid or chiller? RECORD THE RUN HOURS FOR GAS COMPRESSOR Notes Anaerobic Digester System O&M Page 16 of 16 W099 013V LAI )IkS S)(STE NA DUPLIN COUNTY, NORTH CAROLINA CIVIL ENGINEER FINAL DESIGN NOT RELEASED FOR CAVANAUGH & ASSOCIATES, P.A. CONSTRUCTION � ELECTRICAL ENGINEER DAVID SIMS & ASSOCIATES, P.C. 108 GILES AVENUE, SUITE 100 WILMINGTON, NORTH CAROLINA 28403 (910) 791-8016 / (910) 395-5734 (FAX) SHEET INDEX C.2.35.0 C.2.35.1 C.2.35.2 C.2.35.3 C.3.1 C.3.2A C.3.2B C.3.3 C.3.4 C.3.4A C.3.5 C.3.6 C.3.7 C.3.8 - COVER & SHEET INDEX - AREA 1000 OVERALL SITE PLAN - HYDRAULIC PROFILE - AREA 1000 SETBACKS - INTENTIONALLY LEFT BLANK - INFLUENT LIFT STATION DETAILS - LEVEL CONTROL DETAILS - MIXING STATION DETAILS - DIGESTER DETAILS - COVERED LAGOON DETAILS - EROSION CONTROL DETAILS - AREA 1000 MISCELLANEOUS DETAILS 1 - AREA 1000 MISCELLANEOUS DETAILS 2 - AREA 1000 MISCELLANEOUS DETAILS 3 EXISTING I C(`CNIF) PROPERTY LINE PROPOSED LIMITS OF DISTURBANCE LOD 1pf SEDIMENT FENCE SF DUPLIN COUNTY ----25---- MAJOR CONTOURS —5 NORTH CAROLINA ----2s---- MINOR CONTOURS 26 FORCEMAIN FM INFLUENT FORCEMAIN IFM EFFLUENT FORCEMAIN EFM tfm TRANSFER FORCEMAIN TFM r — RECYCLE FORCEMAIN R SLUDGE REMOVAL PIPE - SLG - SLG - SLG - 01 PLUG VALVE IM REDUCER 44 VICINITY HAP AIR RELEASE VALVE ARV SCALE- NOT TO SCALE co CLEAN OU T co O MANHOLE m gm GRAVITY MAIN GM - - BLUE LINE STREAM (NC NAMED STREAM) BLUE LINE STREAM (UNNAMED TRIBUTARY) PS PERENNIAL STREAM IS INTERMITTENT STREAM JD JURISDICTIONAL DITCH NJD NON -JURISDICTIONAL DITCH WET - WETLANDS ESTIMATED WETLANDS FROM USFWS MAPPING STORM PIPE DITCH oe OVERHEAD ELECTRICAL OE ue UNDERGROUND ELECTRICAL - UE 71) UTILITY POLE `h X X FENCE x x TREE LINE BEFORE YOU DIG! JACK AND BORE NC ONE CALL (TOLL FREE) (OR 1-800-632-4949) IT'S THE LAW! raAVANAU G H Stewardship through innovation DATE: OCTOBER 141 2023 SHEET C.2.35.0 PROJECT NO. BE.21.015 Table 3: Mixine Station (Detail 1/C.3.31 Finished Grade: 157.20 ft Rim: 157.70 ft Invert In: 148.20 ft Bottom of Dry Well: 147.70 ft Depth of Dry Well: 10.00 ft Selected Pump Rate: 1,000 (1 pump) gpm Pump Horsepower: 7.5 hp Electrical Supply: 240 V Electrical Frequency: 60 hz Phase: 10 II I -------------- \\ // ` CO I I I ---------------- _________ r/ /__----------�� ------ �1 l p / S9-1 I V 12 I/ 25%compaction factor used for fill I I CO TP TIMER \ 1 \ __-- --- TP-3 \ 1 I 1 / � I \ �—_ __—__ ___—_ ----J (TIMER TO BE PROVIDED INV _ _ - - _ _ - - - BY CONTRACTOR, NOT / I \_ - - - PUMP SUPPLIER) I TP-2-__-- �_--'--157-' /FM LO _ 157---- GWC-2 ° _158 - - - - - - TP DISCONNECT SWITCH 159 — — — — — _� CO \ Il I II 1 1 I 159 0 I \ I I I 1 111 1 I I I �I __ / _ I III 1 ! / � I / /, -� �\ I TP-1 I GWC-1 ,J� I I I IIII I PUMP II I11 1 _ _— PIPE A i II III II I �_ II I I I III I �'� II I I I �'_----FFE 162.00' \ \ I \ I I 1 I,00I �=____ -157--------- __ IIIIIII II I IIIIII II I I —I u116 — ---—`--' --- PULL PLUG- � CO W151 N1 -158----Il 1 I ILS-2 INV EXISTING _ —__ I 1 1\ WELL _---- 6 1 PIPES r III I I I I I I I I I 'I I I I I � I\ \ ___— � M ILS-4 _ 1 I I I FFE 162.93' \\ I\\ \---------- _----------157-- \ 1 1 INv III I I I I I I I I II O I I \ \\ __ — — ------------ EXISTING 'LAGOON 2' I I I I / - - - - _ _ PULL PLUG I I ILS I 1I11�1111�1 1I I 1 , II I I I \IIII IIII \ I I I IIII IIIII II I - IIIi I I III IIII I�IW I I I � / , _ BARN TOP OF DIKE 157.20' -� ---- ___--_ —_---_—_— -1 APPROXIMATE LOCATION OF PS I U15 w EXISTING GRAVITY PIPE FM EXISTING 'LAGOON 1' I _--- - �TOP OF DIKE 159.46' 00 LO l•\ I �°1 o / Ill 1 I1 00I�, �I • I �I I I II I I_I �____—,+� �--' �_ -►�► �w3f --�\ \\ � 1 / �\ IIl 1 I LC-5 I �I I w I \ \ \ 1 _ �►�I- — ' I . — 1 I 1 / \ I 1 1 I/ / / / / I 1 \ \ I I INV toot 1 \\ \\ 11 I I PROPOSED RAINWATER PUMP EXISTING AND RAINWATER OUTLET WELL 1\56- - SEE DETAILS 4/C.3.6 AND ---------- _----___-- SHEET C.3.8 ------- I I I /I I i\/ LC-7 IPE w P-159-158 159 l ll / / l l 5 15615 - \ _ 1 5- 156155 s�. \ \ -- -J--_---------------- _ 1 55 — -1 ► - I 0/ 1 L WW PPE / / � \ I I� LC - I I V 1 / � ADJUST GRADING AS NEEDED TO J� / BAF r / d / D-12 SLG Table 4: Digester Data Table Length: 190 ft Width 130 ft Top of Dike Elev: 157.20 ft Operating Level Elev: 155. SOI ft Bottom Elev: 145.20 ft Total Volume: 178,968 cf Volume at Operating Level: 139,773 cf S.A. @ Inside Top of Dike: 24,700 ft' Slope: 3:1 - Total Cut Total Fill Net Surplus 6,388 CY 698 CY 5,690 CY D-1 DIGESTER TOP OF DIKE 157.20' Table 5: Level Control Wet Well / -156 - _ D-2 MS D-3 PIPE SLG - SLG _ m. - GIS WG , Finished Grade: 157.20 ft Rim: 157.70 ft Invert In: 150.20 ft Invert Out: 154.75 ft Bottom of Wet Well: 149.70 ft Depth of Wet Well: 8.00 ft Table 6: Transfer Pump (Detail 6/C.3.7) Design Flow: - gpm Selected Pump Rate: 440 gpm ft Total Dynamic Head (TDH): 24 Pump Horsepower: 10 hp Pump Speed (RPM): 1,760 RPM Electrical Supply: 240 V Electrical Frequency: 60 hz Phase: 10 Impeller Diameter: 9.5 in. Motor Type: TEFC Selected Pump: IGEA Pump Model: 3" Pontoon HP ALLOW SPACE FOR DIGESTER �� COVER ANCHOR TRENCH AND FLAT y�` O l i l O AREA FOR EQUIPMENT (TYP.) / MIXING STATION (MS) (7.5HP) / o Q O ,MS CONTROL PANEL w` w / MS DISCONNECT SWITCH CIRCUIT BREAKER PANEL w�\ O co c� U E WIRING FROM POWER W CO w�\ COMPANY POWER METER 157 \ �� SWALE @ TO SERVE MS (7.5HP), ILS / 156 0.25% SLOPE (40HP), TP (10HP), AND / 155 \ NORTHWARD RAIN PUMP (5HP) / 155 \ TOTAL 62.5HP / HIGH POINT \ \ SEE ELECTRICAL SHEETS SWALE @ OF SWALE -155- - J 0.25% SLOPE 155.00' \ i WESTWARD \ \ IL NOTE: TOP OF DIKE OF PROPOSED DIGESTER SHALL BE / SET AT SAME ELEVATION AS TOP OF DIKE OF / EXISTING DOWNSTREAM LAGOON (CONTRACTOR _ / SHALL FIELD VERIFY PRIOR TO CONSTRUCTION). / I ID-5 FM ---- ILS-6INV ------------ \ NOTE: ALL LINEWORK SHOWN IN WHITE IS BY AREA 3000 CONTRACTOR II Table 1: Identification List Section IDescription lQuantity JUnit jAdditional Info Gravity Waste Collection (GWC) GWC-I-PIPE 12" PVC (DR 35) Gravity Collection Line 601 L.F. GWC-2-CO lCleanout 3 each Influent Lift Station & Forcemain (ILS) ILS-1-PS Influent Lift Station - - Table 2/C.2.35.1and Detail 1/C.3.2A ILS-2-INV 12" Digester Bypass Inlet - - Inv. 158.56' ILS-3-PIPE 12" PVC (DR 35) Digester Bypass Pipe 37L.F. ILS-4-INV_____ ---- ILS-S-FM ------ 12" Digester Bypass Outlet -------------- 8"HDPE (DR 17) Forcemain - - --- 821 - -- L.F. I Inv. 158.46' - - - - - - - - - - - - - - - - - - - - ILS-6-INV 8" HDPE (DR 17) Forcemain Inv. Out - - Inv. 153.20' Digester(D) D-1-DIGESTER Proposed Digester - - Table 4/C.2.35.1 and Sheet C.3.4 D-2-MS Mixing Station - - Table 3/C.2.35.1 and Sheet C.3.3 D-3-PIPE 8" PVC (DR 35) 51 L.F. D-4-SUMP HDPE Sump Box Mixing System Inlet Not used D-5-FM 6" HDPE (DR 17) Forcemain 301 L.F. I Inv. Out 153.20' D-6-PRA Pump Repair Area Not used D-7-BAF HDPE Baffle (Underflow) - - ISheet C.3.4 D-8-BAF -------- D-12-SLG HDPE Baffle (Overflow) -------------------- Sludge Removal Pipes (HDPE DR 17) Not used ---- -- -------------------- 120 L.F. 3 pipes at 40 L.F. each Level Control (LC) LC-1-INV Digester Inv. Out - - Inv. 155.25' LC-2-PIPE 12" PVC (DR 35) Digester Outlet Pipe 341 L.F. LC-3-PS Level Control Station Not used LC-4-FM 6" HDPE (DR 17) Forcemain Not used LC-5-INV Lagoon Invert From Digester - - Inv. 153.97' LC-6-WW Level Control Wet Well - - Table 5/C.2.15.1 and Detail 2/C.3.2B LC-7-PIPE 12" PVC (DR 35) Digester Outlet Pipe 157 L.F. Transfer Pump (TP) TP-1-PUMP Transfer Pump - - Table 6/C.2.15.1 and Sheet C.3.7 TP-2-FM 6" HDPE (DR 17) Forcemain 766 L.F. TP-3-INV 6" HDPE (DR 17) Forcemain Inv. Out - - Inv. 158.46' Table 2: Influent Lift Station (Detail 1/C.3.2A) Finished Grade: 159.46 ft Rim: 162.50 ft Invert In: 155.46 ft Bypass Riser: 161.50 ft Bypass Invert Out of Wall: 158.56 ft Bottom of Wet Well: 152.50 ft Depth of Wet Well: 10.00 ft Design Flow: 700 gpm Selected Pump Rate: 940 (1 pump) gpm Total Dynamic Head (TDH): 33 ft Pump Horsepower: 2x10 hp Pump Speed (RPM): 1,760 RPM Electrical Supply: 240 V Electrical Frequency: 60 hz Phase: 10 Impeller Diameter: 8 in. Motor Type: TEFC Selected Pump: GEA Pump Model: 4" High Pressure Shaft Length: 10 ft. Farm Information Farm Name: CDP Farm Permit Number: AWS310557 Permitted Capacity: 4,537 Wean -Finish co SCALE: 1 " = 40' 40' 0 40' SCALE OF MAP MAY VARY DUE TO METHODS OF REPRODUCTION. / /I SHEET NUMBER C.2.35.1 n N O N Ln O d- `- N ca m 7 CL U O U W Z W W b'd .� 0 .• Ov l• � M •S =�. 0 Jn o U vi G OO *� O G O U N W ri co O N Z r^ m L G O G NOTE: PER THE NRCS 366 ANEROBIC DIGESTER STANDARD, RAINFALL IS INCLUDED IN DETERMINING THE m OPERATIONAL VOLUME OF THE DIGESTER. THE NOAA Qi ATLAS 14 30YR NORMAL RAINFALL DATA FOR THE am^' o AREA HAS BEEN USED TO DETERMINE THE 25-YEAR, NOTE: TOP OF TEMPORARY STORAGE (START PUMP) OF THE c/) m 24-HOUR RAINFALL ON THE DIGESTER. WITH THIS DATA, TER HAS BEEN a THE OPERATIONAL VOLUME FOR THE DIGESTER DESIGN LIMITED TO THE SAME ELEVATION LAGOON DOWNSTREAM OF THE DIGESTER THE UPSTREAM AT THIS SITE IS BASED ON 12-INCHES OF STRUCTURAL q FREEBOARD PLUS 7.5 INCHES FOR THE 25-YEAR, DIGESTER OPERATING LEVEL (OL) IN ORDER TO KEEP cc 24-HOUR RAINFALL EVENT TO DETERMINE THE 20.40 THE DIGESTER WATER LEVEL IN PERMIT COMPLIANCE INCHES OF FREEBOARD FOR THE DIGESTER. BY PREVENTING BACKFLOW FROM THE LAGOON. iu U O h Q 165 165 c m ro U 160 160 J O J U _ O o Q O z W o Q Q 155 co 155 � z 2) J o I O 150 150 SHEET NUMBER ---w- �:� I 8 PUMP RETURN C.2.35.2 TOD: TOP OF DIKE BOTTOM: 147.70' INV: 147.20' TOB: TOP OF BANK BOTTOM: 147.26' FFE: FINISH FLOOR ELEVATION PROPOSED DIGESTER FB: FREEBOARD ELEVATION EG: EXISTING GRADE BOTTOM: 146.20' OL: OPERATING LEVEL 14 5 BOTTOM: 145.20' 145 N O � N O � N O Ld w z m m CL co 0 0 U O U W W Z U W 7 U J a U N HYDRAULIC PROFILEVd DETAILri SCALE: NOT TO SCALE C.2.35. 4" INFLUENT LIFT STATION (SEE DETAIL 1/C.3.2A) FFE: 162.93' FFE: 162.0' RIM: 162.50' TOB: 160.17' PROPOSED LEVEL CONTROL WET WELL (LC-6) � EMERGENCY BYPASS FROM INFLUENT LIFT STATION 158.46' (ILS-4) EG: 159.46' TOD: 157.20' TRANSFER PUMP TOD: 159.46' INV: 159.43' EMERGENCY BYPASS TO �'AO,o EXISTING 'LAGOON 1' - •S9 NSF RISER INV. 161.50' WALL INV. 158.56' (ILS-2) N SR016 OFF � 8" MIXING STATION (SEE DETAIL 1/C.3.3) RIM:157.70' (SEE SHEET C.3.7) INV: 158.46 (TP-3) FB: 158.46' � INV: 158.50' HDPE COVER (TYP) RIM:157.70' A R�pO '`59 SF'O M/ h' � S���OF,Q FJ INV: 155.46' TOD: 157.20' OL: OUTLET 155.50' -INV:LC155.25' ( ) INV: FB: 156.20' OUTLET 154.75' - TOP OF STORM: LEVEL CANT 156.20' ROL WET WELL (LC_ PIPE �) INV: 153.97' p 5q MAN SLOPE (LC-5) TOP OF TEMP. STORAGE: 155.50' EXISTING 'LAGOON 1' WET WELL BOTTOM: 152.50' INV: 153.20' (ILS-6) � c 0 INV: 152.20' (���TRp� 2� Aip� NOTE: INVERTS OF EXISTING GRAVITY PIPING ARE INV: 150.20' BOTTOM: 149.70' EXISTING 'LAGOON 2' APPROXIMATED BASED ON BEST AVAILABLE SURVEY INFORMATION DRY WELL 16 N�. I I se I, I Nip — �1Jd'_—gyp— F 77NJ NOW OR FORMERLY \ � GRADY, BENJAMIN L & WIFE GRADY, MICHELLE T !\ DUPLIN CO. PIN: 247700940768 , FRI as .m >ss Ac a Awt a Z a Z NOW OR FORMERLY C,RAnY RFN.IAAAIN I Pr WIFF (.RAnY AAII HFI IF T L,JVV UIIoCJ Ir_m JC 16HUY\ FROM PROPOSED DIGESTER TOP OF DIKE 4NN _ i \ \z / \/ / / / i \000�\ 100, / I \ I \. I SCALE: 1" = 300' 300' 0 300' SCALE OF MAP MAY VARY \\ / DUE TO METHODS OF REPRODUCTION. MERLY 487004 '/852 06220 /852 NOTE: AERIAL FROM IMAGERY IS 2020 �� z Q i J O ct U I=- ct O z z 0 U J CL C) SHEET NUMBER C.2.3 5.1 N O N Lo O N O cl� m Li m 7 CL cn o U O U 7 a W z � o W U v W � cUn w zL_o " 'w U Q W w� Qw( zwz ` O U z CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART L3 � z OC) O U m z O OL D_ ZE zQ_ OC) SHEET NUMBER C.3.2A n N O N O O N Lv � W m 7 U Z cn W U W __j C; C) Ld z cn Q LEVEL CONTROL WET WELL DETAIL 2 SCALE: NOT TO SCALE C.3.2B o U C OO *� O O U ca 00 O � N L3C/)10 'Z T — / m Q. Q �i ro U O h Q SHEET NUMBER C.3.3 N O N O O MIXING STATION o DETAIL , ca LEI z SCALE: NOT TO SCALE C.3.3 O m � Z Z W � W 7 U � • WHOLE OR PART (� o m SLUDGE WASTE f MIXING PIPING ° DETAIL 2 SCALE: NOT TO SCALE ro U INFLUENT HEADERS — PIPE DETAIL DETAIL SCALE: NOT TO SCALE C.3.4 NOTES: —SEEP COLLAR (,TYP.1 DETAIL r6 SCALE: NOT TO SCALE C.3.4 CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART � z C) 0 U m z O 0- ZE N SHEET NUMBER C.3.4 n N O N 0 0 N Lv m o W m 7 a Q_ Z o cl- W U v 4i __j vvi bd .• ., "+ INFLUENT HEADERS - PIPE DETAIL DETAIL SCALE: NOT TO SCALE CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART SHEET NUMBER C.3.4A n N O N o N w m W O Z 7 a w > Z o > W U v W z Q � vvi ,,� CONTROL MAINT. SCHED. DETAIL 6 SCALE: NOT TO SCALE CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART 17 0 ci L� Q z O U� Q �I Q z J z ci:� O _ � O � co � O O U Q_ Q z � � O Z QL W OC) SHEET NUMBER C.3.5 N O N 0 0 N 6 W � Li m o 7 a U 0 Z Q U U W � N O�:•,<< Lij Q z_ (� J o C Q W �� O � z C � 20 � W O Ld z 0 Z OL ZE QQ CL Ld Ld , U OC) SHEET NUMBER C.3.6 n N 0 N 0 0 N 0 `— LLJ ca � o m Z 7 a U_ Z o co W U v W -_j vvi 000 ? AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART Lij Q J 0 ` V Q r n v J J LLJ co U z W W cn �z ZE J � W U z (� Z � OC) SHEET NUMBER C.3.7 N 0 N N W W co o W m co � o Q 0 7 Z U U W J a C U N Vd Rk- o _ • THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART N oo U 0 W J Q N mz ILL,wo FI, 1. V Im ON 10 �y a O U z O U) ZE z_ J OL 0 rz 0 O n LN ON 4 0LLJ 0 O � WLLJ cl:�z Q� J W U SHEET NUMBER C.3.8 O O �I m U� U� O > Z W 7 Z U W U J Cot 43 CA