HomeMy WebLinkAbout310557_Application_20231122November 22, 2023
Christine Lawson
NCDEQ Division of Water Resources
1601 Mail Service Center
Raleigh, NC 27699-1601
Subject: CDP Farm
Facility # AWS310557
State Digester General Permit
Dear Ms. Lawson,
C AVA N A U G H
Stewaia,_t,p ,i,, s,6- ,_;,ovation
Cavanaugh & Associates, P.A., on behalf of the farm owner, hereby submits the following application to
NCDEQ Division of Water Resources for review of the State Digester General Permit application package
for CDP Farm. The subject project is located in Duplin County, North Carolina.
To facilitate your review of the enclosed documentation, the following is an itemized breakdown:
1. One (1) original 'State Digester General Permit Application' application form.
2. One (1) copy of the engineering calculations.
3. One (1) copy of a detailed narrative of the Swine Digester Animal Waste Management System.
4. One (1) copy of the FEMA FIRM map labeled with the 'Proposed Digester Site'.
5. One (1) copy of the permit form Section 3.6 components.
6. One (1) full-size set of the engineering plans, as well as one (1) 11"x17" set.
The applicable setbacks (per the 'Swine Farm Siting Act' and 15A NCAC 02T) for the proposed digester
are shown on sheet C.2.35.3 of the engineering plans, which indicates that the digester will be:
1. Greater than 100' from all wetlands / perennial streams / perennial waterbodies (per 15A NCAC
02T .1304(b)(11)).
2. Greater than 2,500' from all schools, hospitals, churches, outdoor recreational facilities, national
parks, State Parks, and child care centers.
3. Regarding the setback from property boundaries, there's one property within 500' of the
proposed digester that's also closer than the existing swine houses and lagoons, so the farm
owner will obtain a setback waiver from that property owners (as indicated on sheet C.2.35.3).
4. Regarding the setback from occupied residences, there's one residence within 1,500' of the
proposed digester that's also closer than the existing swine houses and lagoons, so the farm
owner will obtain a setback waiver from that residence owner (as indicated on sheet C.2.35.3).
Influent sampling will be accomplished via sampling from the influent lift station or gravity main
conveying flushed manure to the digester, where applicable. Effluent sampling will be accomplished via
sampling from the level control wet well.
Regarding usage of the biogas, the applicant plans to begin export of the renewable energy resource
within 6 months of collecting gases in accordance with Session Law 2023-63 (2023 Farm Act).
Cavanaugh & Associates, P.A. PO Box 11197 Winston-Salem, NC 27116, 1-877-557-8923, www.covanaughsolutions.com
Regarding estimate of daily volume of biogas, the daily volume of biogas varies based on animal stocking
numbers, animal age, and climatic variations. A gross estimate that is commonly used for in -ground,
ambient temperature digesters is about 2 cubic feet of biogas per pig occupant in the farm per day;
however, the actual amount of biogas produced by the farm may vary significantly given the
considerations described above.
Regarding emergency flare, the applicant has made arrangements for the use of a portable flare should
the need arise, which will be available and used if necessary for compliance with Session Law 2023-63
(2023 Farm Act).
Regarding the location/method for measuring waste levels in the digester, the liquid level in the digester
will be observed and measured via the level control wet well.
Regarding general information regarding any Air Quality permits, a determination has been made that
the emissions fall below the minimum threshold for permitting; separate communications and
correspondence have been concluded with the Division of Air Quality regarding this topic.
Please do not hesitate to contact our office should you have any questions, comments, or require any
additional information.
Regards,
Cavanaugh & Associates, P.A.
1117
� if CJnc.
Jeff P. Cappadona, P.E.
Attachments
cc: Farm Owner
State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Feeding Operations Permit Application Form
(THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL)
State Digester General Permit — Farm Digester System
1. GENERAL INFORMATION:
1.1 Facility name: CDP Farm
1.2 Print Owner's name: Chadwick Phillips
1.3 Mailing address: 140 S Country Club Dr
City, State: Kenansville, NC Zip: 28349
Telephone (include area code): ( ) - Fax:
Email:
1.4 Physical address: 2222 Bowdens Rd
City, State: Faison, NC Zip: 28341
Telephone number (include area code): ( ) -
Latitude 35.044787' Longitude-78.0560920 (Decimal Degrees from Google Earth)
1.5 County where facility is located: Duplin
1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): From Exit 364 on I-40, head
east on College St. for 2.3 miles, turn left onto US-117 N / N. Pine St. and go 0.1 miles, turn right onto E. Hill St. and go 0.8
miles, continue onto Revelle Rd. and go 3.1 miles, turn left onto Bowdens Rd. and go 0.7 miles, the farm entrance is on the
right.
1.7 Farm Manager's name (if different from Landowner):
1.8 Lessee's / Integrator's name (if applicable; circle which type is listed):
1.9 Facility's original start-up date: Date(s) of facility expansion(s) (if applicable):
1.10 Design Contact name: Jeff Cappadona Phone (1-877) 557-8923 Email: jeffrgy.cappadona(c�cavanaughsolutions.com
2. OPERATION INFORMATION:
2.1 Facility number: AWS310557
2.2 Operation Description:
Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the
current swine waste management system is permitted.
Type of Swine
❑ Wean to Feeder
❑ Feeder to Finish
❑ Farrow to Wean (# sow)
❑ Farrow to Feeder (# sow)
No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals
❑ Layer ❑ Beef Brood Cow
❑ Farrow to Finish (# sow)
® Wean to Finish (# sow) 4,537
❑ Gilts
❑ Boar/Stud
❑ Non -Layer
❑ Turkey
❑ Turkey Poults
❑ Beef Feeder
❑ Beef Stocker Calf
❑ Dairy Calf
❑ Dairy Heifer
❑ Dry Cow
❑ Milk Cow
FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 1 of 6
❑ Other Type of Livestock on the farm:
No. of Animals:
2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application
system): See attached Waste Utilization Plan Acres
Required Acreage (as listed in the CAWMP): See attached Waste Utilization Plan Acres
Existing Application Area (pre -construction): See attached Waste Utilization Plan Acres
Proposed Application Area (post -construction): See new Waste Utilization Plan (pending by the farm owner) Acres
Is there a change to the existing WUP? YES or NO (circle one)
Is the Existing WUP attached? YES or NO (circle one)
Is the New (if applicable) WUP attached? YES or NO (circle one)
*Note: The New WUP is pending by the owner.
2.4 List and Describe all Storage/Treatment Structures Below:
a. DIGESTER or other PRIMARY TREATMENT: (double click on "Select" for drop -down menu box)
Treatment
Existing?
Name of
Treatment
Type of
Liner
Surface
Type of Cover
Ttl Capacity
Req'd
Capacity
Unit Type
(Y/N)
Unit
Material
Area
Material
(cu. Ft.)
(cu.ft.)
Digester
N
Digester
Synthetic
24,700
Synthetic (80 mil)
139,773
139,773
Select
Select
Select
Select
Select
Select
a.1 Are engineering designs, drawings, specifications, and details attached? YES or NO (circle one)
b. SECONDARY TREATMENT/STORAGE: (double click on "Select" for drop -down menu box)
Name of Storage
Unit
Existing?
(Y/N)
Type of Liner
Material
Surface Area
Ttl Capacity
(cu. Ft.)
Req'd Capacity
(cu.ft.)
Lagoon 2
Y
Soil in situ
51,255
387,052
278,592
Lagoon 1
Y
Soil in situ
46,412
409,444
285,274
Select
Select
* Note: The "Total Capacity" and "Req'd Capacity" is given per the existing lagoon calculations for this farm, provided
by the farm owner
2.5 Are KNOWN subsurface drains present within 100' of any application fields? YES or NO (circle one)
2.6 Are KNOWN subsurface drains in the vicinity or under the waste management system? YES or NO (circle one)
2.7 Does this facility meet all applicable siting requirements? YES or NO (circle one)
2.8 Describe Water Movement between Barns, Digesters, and Storage Ponds (double click on "Select" for drop -down menu
box)
Location
Pump Station or
Gravity
Pipe Size
Minimum Pump
Capacity
Plan Sheet
Reference
GPM
TDH
Barns to Digester
Pump Station (ILS)
8"
940
33
C.2.35.1
Barns to Digester
Gravity
12"
C.2.35.1
Digester to Secondary
Gravity
12"
C.2.35.1
FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 2 of 6
3.
Secondary to Tertiary
Pump Station (TP)
6"
440
24
C.2.35.1
Select
Select
Select
Select
REQUIRED ITEMS CHECKLIST:
Please indicate that you have included the following required items by signing your initials in the space provided next to each
item.
ApplicAt'sNiffials
3.1 One completed and signed original of the application for Digester Animal Waste Management
System Application Form.
3.2 A general location map indicating the location of the animal waste facilities and field locations
where animal waste is land applied and a county road map with the location of the facility
indicated.
3.3 Documentation that new digester structure(s) meets the Swine Farm Siting Act, for swine
operations. N/A
3.3.1 Site Map. The scale of this map shall not exceed 1 inch = 400 feet.
3.3.2 All proposed digesters to occupied residences > 1500 feet OR no closer than existing setback.
Existing setback = 609 feet
Note: This item has not been initialed since this farm requires a residence setback waiver due to the location
of the proposed digester (refer to `Setbacks' plan sheet C.2.35.3 attached with this application), and setback
waivers are being pursued by the farm owner.
3.3.3 All proposed digesters to schools, hospitals, churches, outdoor recreational facilities, national parks, state
parks, historic properties, or childcare centers > 2500 feet OR no closer than existing setback.
Existing setback = > 2,500 feet
3.3.4 All proposed digesters to property boundaries > 500 feet OR no closer than existing setback.
Existing setback = 78 feet
Note: This item has not been initialed since this farm requires a property boundary waiver due to the location
of the proposed digester (refer to `Setbacks' plan sheet C.2.35.3 attached with this application), and setback
waivers are being pursued by the farm owner.
3.3.5 All proposed digesters to Public Water supply wells > 500 feet.
3.3.6 The map shall show the location of any property boundaries and perennial streams, or rivers located
within 75 feet of waste application areas. e
3.4 One copy of all engineering documents, including, but not limited to, calculations,
equipment specifications, plan and profile drawings to scale, construction materials,
supporting equations or justifications.
3.5 A detailed narrative of the Farm Digester Animal Waste Management System.
3.6 A copy of the CAWMP which must include the following components. Some of these
components may not have been required at the time the facility was initially certified but must
be added to the CAWMP for permitting purposes: -Al
3.6.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PA
produced and utilized by the facility
3.6.2 The method by which waste is applied to the disposal fields (e.g., irrigation, injection, etc.)
3.6.3 A map of every field used for land application
3.6.4 The soil series present on every land application field
3.6.5 The crops grown on every land application field
3.6.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP
FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 3 of 6
3.6.7 The PAN applied to every application field
3.6.8 The waste application windows for every crop utilized in the WUP
3.6.9 The required NRCS Standard Specifications
3.6.10 A site schematic
3.6.11 Emergency Action Plan
3.6.12 Insect Control Checklist with chosen best management practices noted
3.6.13 Odor Control Checklist with chosen best management practices noted
3.6.14 Mortality Control Checklist with the selected method noted
3.6.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any
site evaluations, wetland determinations, or hazard classifications that may be applicable to your
facility
3.6.16 Site Specific Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your
submittal. (Composting, waste transfers, etc.)
4. ENGINEER'S CERTIFICATION:
I, Jeff CMppadona (P.E. representing Owner's name listed in question 1.2), attest
that this application for CDP Farm (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the
best of my knowledge I understand that if all required parts of this application are not completed and that if all required supporting
information and au rr nts a%not included, this application package will be returned tome as incomplete.
Signature
Engineer's Seal
`•,�..
Date ?p23+ m-IV
5. FARM OWNErRI/PERMITTEE CERTIFICATION:
I, (Owner/Permittee name listed in question 1.2), attest
that this application for CDjA Farm (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the
best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting
information and attt ie is ar5M w l A ed, this application package will be returned as incomplete
Signature
Date H / I? /2's
6. MANAGER'S CERTIFICATION: (complete only if different from the Farm Owner)
I, (Manager's name listed in question 1.7), attest that this
application for CDP Farm (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of
my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting
information and attachments are not included, this application package will be returned as incomplete.
Signature
Date
THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS,
SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER RESOURCES
FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 4 of 6
DocuSign Envelope ID: E87986E3-94A4-4C57-98E8-908ADD37BC36
SURFACE WATER CLASSIFICATION:
This form must be completed by the appropriate DWR regional office and included as a part of the
project submittal information.
INSTRUCTIONS TO NC PROFESSIONALS:
The classification of the downslope surface waters (the surface waters that any overflow from the facility would flow toward) in
which this animal waste management system will be operated must be determined by the appropriate DWR regional office.
Therefore, you are required, prior to submittal of the application package, to submit this form, with items 1 through 6
completed, to the appropriate Division of Water Resources Regional Operations Supervisor (see page 6 of 6). At a minimum,
you must include an 8.5" by I I" copy of the portion of a 7.5-minute USGS Topographic Map which shows the location of this
animal waste application system and the downslope surface waters in which they will be located. Identify the closest
downslope surface waters on the attached map copy. Once the regional office has completed the classification,
reincorporate this completed page and the topographic map into the complete application form and submit the
application package.
7.1 Facility Name & Number: CDP Farm, AWS310557
7.2 Name & complete address of engineering firm: Cavanaugh, PO Box It 197 Winston-Salem, NC 27116
Telephone: (1-877)557-8923 Fax:(
Email: jeffrgy.cappadona(a),cavanaughsolutions.com
7.3 Name of closest downslope surface waters: UT to King Branch
7.4 County(ies) where the animal waste management system and surface waters are located Dunlin
7.5 Map name and date: Warsaw North, 2022
7.6 NC Professional's Seal (If appropriate), Signature, and Date: On -Man
TO: REGIONAL OPERATIONS SUPERVISOR
Please provide me with the classification of the watershed where this animal waste management facility will be or has been
constructed or field located, as identified on the attached map segment(s):
Name of surface waters: UT to King Branch
Classification (as established by the Environmental Management Commission): C;SW
Proposed classification, if applicable: DocuSigned by:
Signature of regional office personnel: Date: 3 102 U2 3
(All attachments must be signed) 8237FC6EDFCC4A3...
FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 5 of 6
DocuSign Envelope ID: E87986E3-94A4-4C57-98E8-908ADD37BC36
`.......... ,
PROPOSED NEW COVERED
LAGOON FOR CDP FARM
CDP FARM
BO
p'lFNS R�
®I
(#2) KING
BRANCH TO
NAHUNGA
CREEK (NC)
X
_4.
NO
.?
�ZS
(#1) UNNAMED
TRIBUTARY TO R
KING BRANCH
F.V/Y
Prtnn �.
NAME OF STREAM
STREAM CLASS
STREAM INDEX
1
KING BRANCH TO (NC)
C; Sw
18-74-19-13-
2
UT TO KING BRANCH
C; Sw
18-74-19-13—
,��`'�
2022
WATERSHED CLASSIFICATION MAP
PROJECT #: BE21.015
ON —FARM BIOGAS
SYSTEM
CAVANAUGH
DRAWN BY: LJL
CDP FARM
Stewaroshp th eugh; vaho
OWNER: CHADWICK
PHILLIPS
Cavanaugh & Associates, P.A. PO Box 11197
BD #: SCALE: 1 "=1000'
Winston-Salem, NC 27116
(910) 392-4462 Fax: (910) 392-4612 www.cavanaughsolutions.com
DATE: 2023-03
CDP Farm Volume Calculations
Project:
Project No:
Date:
CDP Farm
BE.21.015
2023-10-14
Existing Configuration (For Reference)
Farm Information:
CAVANAU G H
Stewaramip Through Innovation
Location: Duplin County, NC Ilp Design By: JPC
Checked By: JPC
Farm Population:
Lagoon 1: 2,268 Wean to Finish
Lagoon 2: 2,269 Wean to Finish
Total: 4,537 Wean to Finish
Storm and Rainfall:
Storm (25-yr, 24-hr): 7.5 in.
Rainfall In Excess Of Evaporation: 7.0 in.
"Heavy Rain" 0.0 in.
1 of 7
Proposed Configuration (Proposed Digester)
Flow Path:
Structure
lCornments
Digester Proposed
Existing 'Lagoon 2'
lWest
Existing 'Lagoon 1'
1 East
Sludge
CAVANAU G H
Stewardship Through Innovation
Measured Sludge Depth: 0 ft Note: 'Measured Sludge Depth' is 0 cf for Proposed Digesters
Planned Sludge Depth: 0 ft
Sludge to be Removed: 0 cf
0 gal
Volumes:
Capacity = 4,537 Wean to Finish
Capacity - ALW If cf/lb = Total
Treatment Volume = 1 4,537 115 11.00 1521,755 cf
Capacity JDays of Storage gal/(head day) = Total
Daily Infow = 1 4,537 90 11.17 477,746 gallons
63,870 cf
2 of 7
CAVANAU G H
lnnovatlon
* Note: The existing volumes shown below are provided based on the existing lagoon designs for this farm,
provided by the farm owner
Volume Required* (cf)
Digester
(Proposed)
Existing
' Lagoon 2'
Existing
' Lagoon 1'
I o a
Required
Desired Digester Treatment Volume
124,200
N/A
N/A
124,200
Additional Treatment
10,240
188,213
199,102
397,555
Sludge Storage
0
0
0
0
Excess Wash Water
0
0
0
0
Rainfall In Excess Of Evaporation
0
29,899
27,074
56,972
Storm Storage
0
32,034
29,008
61,042
"Heavy Rain"
0
0
0
0
Daily Inflow (90 days)
1 5,332
28,446
30,092
63,870
Total
139,773
278,592
1 285,274
1 703,639
Note: Both 'Rainfall In Excess Of Evaporation' and 'Storm Storage' are shown as 0 cf for the digester because the HDPE
cover prevents rain from entering the wastewater system and therefore doesn't need to be included in these volume
calculations; the rain that falls on the cover is simply pumped off of the cover with a rainwater pump(s).
That being said, per the NRCS 366 Anerobic Digester standard, rainfall is included in determining the operational
volume of the digester. The NOAA Atlas 14 30yr normal rainfall data for the area has been used to determine the 25-year,
24-hour rainfall on the digester. With this data, the following value has been used for the the 25-year, 24-hour rainfall event:
Storm (25-yr, 24-hr): 7.5 in.
Volume Provided*
(cf)
Digester
(Proposed)
Existing
Lagoon 2'
Existing
' Lagoon 1'
I o a
Provided
Desired Digester Treatment Volume
124,200
N/A
N/A
124,200
Additional Treatment
10,240
188,213
199,102
397,555
Sludge Storage
0
0
0
0
Excess Wash Water
0
0
0
0
Rainfall In Excess Of Evaporation
0
29,899
27,074
56,972
Storm Storage
0
33,760
29,008
62,768
"Heavy Rain"
0
0
0
0
Daily Inflow (90 days)
1 5,332
135,180
154,261
294,773
Total
1 139,773
387,052
1 409,444
1 936,269
Totals (cf)
Volume
Required* (cf)
Volume Provided*
(cf)
Efficiency
Treatment
521,755
521,755
100%
Sludge Storage
0
0
N/A
Excess Wash Water
0
0
N/A
Rainfall In Excess Of Evaporation
56,972
56,972
100%
Storm Storage
61,042
62,768
103%
"Heavy Rain"
0
0
N/A
Daily Inflow (90 days)
63,870
294,773
462%
Total
1 703,639
936,269
133%
Days of Storage:
Proposed Configuration
Required
Provided
Daily Inflow Volume cu.ft.
63,870
294,773
Days of Storage
90
415
3 of 7
Total Temporary Storage
Proposed Configuration (Proposed Digester)
CAVANAU G H
Steworasrcp riaaagr, r;ro.acor;
Temporary Storage Volume Required* (cf)
Digester
(Proposed)
Existing
Lagoon 2'
Existing
' Lagoon 1'
Total
Required
Excess Wash Water
0
0
0
0
Rainfall In Excess Of Evaporation
0
29,899
27,074
56,972
"Heavy Rain"
0
0
0
0
Daily Inflow (90 days)
1 5,3321
28,4461
30,0921
63,870
Total
5,3321
58,3451
57,1651
120,842
Temporary Storage Volume Provided* (cf)
Digester
(Proposed)
Existing
Lagoon 2'
Existing
' Lagoon 1'
Total
Provided
Excess Wash Water
0
0
0
0
Rainfall In Excess Of Evaporation
0
29,899
27,074
56,972
"Heavy Rain"
0
0
0
0
Daily Inflow (90 days)
1 5,3321
135,1801
154,2611
294,773
Total
1 5,3321
165,0791
181,335
351,746
Summary
Total Temporary Storage (cf)
Proposed Configuration
Required
Provided
Excess Wash Water
0
0
Rainfall In Excess Of Evaporation
56,972
56,972
"Heavy Rain"
0
0
Daily Inflow (90 days)
63,870
294,773
Total
120,8421
351,746
4 of 7
Digester (Proposed) Volume
Digester(Proposed)Stage-Storage
Elevation ft
Area sf
Incr. Vol cf
Cumul. Vol cf
145.20
6,844
-
0
146.20
7,936
7,390
7,390
147.20
9,100
8,518
15,908
148.20
10,336
9,718
25,626
149.20
11,644
10,990
36,616
150.20
13,024
12,334
48,950
151.20
14,476
13,750
62,700
152.20
16,000
15,238
77,938
153.20
17,596
16,798
94,736
154.20
19,264
18,430
113,166
155.20
21,004
20,134
133,300
156.20
22,816
21,910
155,210
157.20
24,700
23,758
178,968
Digester Desired Volume:
Digester Treatment Volume
(@ Treatment Elevation of 155.25):
% Desired:
Digester (Proposed) Updated Elevations:
124,200 cu ft.
134,440 cu ft.
108%
CAVANAU G H
Stewardship Through Innovation
(4,600 cy)
(4,979 cy)
Zone
Volume
Cumulative Vol.
Elevation
Depth (in.)
Planned Sludge
01
0
145.20
144.00
Treatment
134,440
134,440
155.25
23.40
Temporary
5,332
139,773
155.50
20.40
Storm
0
139,7731
155.50
20.40
Top of Dike Elev = 157.20' (178,968 cf)
Top of Storm Elev = 155.50' (20.40") (139,773 cf)
Top of Temp Storage Elev = 155.50' (20.40") (139,773 cf) (Start Pump)
Top of Treat Elev = 155.25' (23.40") (134,440 cf) (Stop Pump)
Planned Sludge Elev = 145.20' (144.00") (0 cf)
Finished Bottom Elev = 145.20'
5 of 7
Existinq 'Lagoon 2' Volume
Existing 'Lagoon 2' Stage -Storage
Elevation ft
Area sf
Incr. Vol cf
Cumul. Vol cf
146.20
29,200
-
0
146.40
29,547
5,875
5,875
147.40
31,312
30,430
36,304
148.40
33,127
32,220
68,524
149.40
34,992
34,060
102,583
150.40
36,907
35,950
138,533
151.40
38,872
37,890
176,422
152.40
40,887
39,880
216,302
153.40
42,952
41,920
258,221
154.40
45,067
44,010
302,231
155.40
47,232
46,150
348,380
156.40
1 49,447
48,340
396,720
157.20
1 51,255
40,281
437,001
Existing ' Lagoon 2' Updated Elevations:
CAVANAU G H
Stewardship Through Innovation
Note: The dimensions
and volumes shown are
provided based on the
lagoon design for the
existing Lagoon 2,
provided by the farm
owner
Zone
Volume
Cumulative Vol.
Elevation
Depth (in.)
Sludge
01
0
146.20
132.00
Treatment
188,213
188,213
151.70
66.00
Temporary
165,079
353,292
155.50
20.40
Storm
1 33,760
387,0521
156.201
12.00
To of Dike Elev = 157.20' (437,001 cf)
Top of Storm Elev = 156.20' (12.00") (387,052 cf)
Top of Temp Storage Elev = 155.50' (20.40") (353,292 cf) (Start Pump)
Top of Treat Elev = 151.70' (66.00") (188,213 cf) (Stop Pump)
Finished Bottom Elev = 146.20'
Note: 'Top of Temp Storage' (start pump) of this lagoon has been limited to the same elevation as the
upstream digester'Top of Temp Storage' (start pump) in order to keep the digester water level in permit
compliance by preventing backflow from this lagoon.
6 of 7
Existinq 'Lagoon 1' Volume
Existing 'Lagoon 1' Stage -Storage
Elevation ft
Area sf
Incr. Vol cf
Cumul. Vol cf
147.26
28,602
-
0
147.96
29,552
20,354
20,354
148.96
30,923
30,238
50,591
149.96
32,313
31,618
82,209
150.96
33,721
33,017
115,226
151.96
35,146
34,434
149,660
152.96
36,590
35,868
185,528
153.96
38,051
37,321
222,848
154.96
39,531
38,791
261,639
155.96
41,029
40,280
301,919
156.96
42,544
41,787
343,706
157.96
44,078
43,311
387,017
158.96
45,629
44,854
431,870
159.46
46,412
23,010
454,881
Existing' Lagoon 1' Updated Elevations:
CAVANAU G H
Stewardship Through Innovation
Note: The dimensions
and volumes shown are
provided based on the
lagoon design for the
existing Lagoon 1,
provided by the farm
owner
Zone
Volume
Cumulative Vol.
Elevation
Depth (in.)
Sludge
01
0
147.26
146.40
Treatment
199,102
199,102
153.33
73.56
Temporary
181,335
380,437
157.81
19.80
Storm
29,008
409,4441
158.461
12.00
To of Dike Elev = 159.46' (454,881 cf)
Top of Storm Elev = 158.46' (12.00") (409,444 cf)
Top of Temp Storage Elev = 157.81' (19.80") (380,437 cf) (Start Pump)
Top of Treat Elev = 153.33' (73.56") (199,102 cf) (Stop Pump)
Elev = 147.
7 of 7
CAVANAU G H
Stewardship Through Innovation
CDP Farm
Pump Station
CalculaMens
Project No.: BE.21.015
CAVANAUGH & ASSOCIATES, P.A. P❑ BOX 1 1 1 97 WINSTON-SALEM, NC 271 1 6, 1 -877-557-8923
WWW.CAVANAUGHSOLUTIONS.COM
Pressure
25.00
50.00
75.00
100.00
psi
Flow
25.00
50.00
75.00
100.00
GPM
CDP Farm, Influent Lift Station
R1
ump, 940 gpm (1 pump) @ 33'
Day 1, 12:1
EPANET 2 Pagel
Page 1 10/14/2023 6:43:22 PM
**********************************************************************
* E P A N E T
* Hydraulic and Water Quality
* Analysis for Pipe Networks
* Version 2.2
**********************************************************************
Input File: CDP ILS.net
Link - Node Table:
Link
Start
End
Length
Diameter
ID
Node
Node
ft
in
----------------------------------------------------------------------
P1
J1
J3
25
7.549
P2
J2
J3
25
7.549
P5
J3
R3
821
7.549
P-1
R1
J1
#N/A
#N/A Pump
P-2
R1
J2
#N/A
#N/A Pump
Energy Usage:
Usage
Avg.
Kw-hr
Avg.
Peak
Cost
Pump Factor
Effie.
/Mgal
Kw
Kw
/day
----------------------------------------------------------------------
P-1 100.00
75.00
137.70
7.73
7.73
0.00
P-2 0.00
0.00
0.00
0.00
0.00
0.00
----------------------------------------------------------------------
Demand
Charge:
0.00
Total
Cost:
0.00
Node Results:
Node
Demand
Head
Pressure
Quality
ID
----------------------------------------------------------------------
GPM
ft
psi
J1
0.00
185.37
80.32
0.00
J2
0.00
181.26
78.54
0.00
J3
0.00
181.26
78.54
0.00
R1
-935.47
152.50
0.00
0.00 Reservoir
R3
935.47
160.17
0.00
0.00 Reservoir
Page 2
Link Results:
----------------------------------------------------------------------
Link
Flow
VelocityUnit
Headloss
Status
ID
GPM
fps
ft/Kft
----------------------------------------------------------------------
P1
935.47
6.71
164.47
Open
P2
0.00
0.00
0.00
Open
P5
935.47
6.71
25.69
Open
P-1
935.47
0.00
-32.87
Open Pump
P-2
0.00
0.00
0.00
Closed Pump
CAVANAUGH
Pump System Design Spreadsheet - C = 120
Project: CDP Farm Location: Duplin County, INC J Design By:
Project No: BE.21.015 Checked By:
Date: 2023-10-14
Description: Transfer Pump (FP-1) to'Lagoon 2' (TP-3)
System Regulrements
System
Pi e 1
Length of Pipe ft
e Diameter in
ElevatoPipn Difference ft
Pipe Area 0.196 fe
C-
Velocity At Selected Flow (ft/sec) -
ft
Pi e 3
in in
ft
gpm gpm
(additional flow) (additional flow)
Daily Flow Rate
=
Design Period
=h.
Average Flow
M,pd
=gpm
Peaking Factor
=
Peak Flow
= 0 gpm
Nozzle Head
=
Pressure Head
-ft
= ft
BASIS OF DESIGN
Pump Chosen:
3" Pontoon
High Pressure
Duty Points: 1 Pump: 440 gpm C 24.11 ft, 5 ft/sec
Step: -
Manufacturer's
System Curve
Pump Curve Data
Friction Head Friction Head Friction Head
Velocity Head
Flow Rate Flow Rate
Velocity Elevation
Head
Pipe 1 Pipe 2
Pipe 3
(Subri FittinglValve Head
Nozzle Head
Pressure Head
TDH
TDH
GPM (ft/sec)
(ft/sec)
(ft)
(ft)
(ft)
(ft)
(ft)
(ft)
(ft)
(ft)
0,00
.26
25 0.06
0.28
7.26
0.07
0.00
0.01
0.00
0.00
711
0.26 -
0.00
0.00
7.55
75 0.17
0.85
7.26
0.55
0.00
0.07
0.00
0.00
7.88
�.22
1.13
7.26
0.94
.00
0.12
0.00
8.32
62.0
125 0.28
1.42
7.26
1.41
0.00
0.19
0.00
0.00
8.86
�.33
1.70
7.26
1.98
.00
0.27
0.00
9.51
1 57.0
175 0.39
1.99
7.26
2.64
0.00
0.36
0.00
0.00
10.26
200 0.45
2.27
7.26
3.38
=
=
0.00
11.11
52.0
225 0.50
2.55
7.26
4.20 -
0.00
0.60
0.00
0.00
12,06
250 0.56
2.84
7.26
5.10 -
i
0.00
0.00
13.10
46.0
275 0.61
3.12
7.26
6.08 -
0.00
0.90
0.00
0.00
14,24
300 M.67
3.40
7.26
7.15 - �.00
0.00
15.48
41.0
325 0.72
3.69
7.26
8.29 -
0.00
1.26
0.00
0.00
16.80
350 M.78
3.97
7.26
9.5
.00
0.00
18.22
35.0
375 0.84
4.26
7.26
10.80
-
0.00
1.67
0.00
0.00
19,73
400 0.89
4.54
7.26
12.1�
-
0.00
0.00
21.33
29.0
425 0.95
4,82
7.26
13.61
-
0.00
2A5
0.00
0.00
23,02
450 0 1.00
5.11
7.26
15.1�
-
0.00
2.4�
0.00
24.80
23.0
475 1.06
5.39
7.26
16.72
0.00
2.68
0.00
0.00
26.67
500
5.67
7.26
18.3
.00
2.9
0.00
28.62
17.0
525 1.17
5.96
7.26
20.12
0.00
3.28
0.00
0.00
30.66
550 �i
6.24
7.26
21.9
.00
3.6
0.00
32.79
10.0
575 1.28
6.53
7.26
23.81
-
0.00
3.93
0.00
0.00
35,01
600 01.34
6.81
7.26
25.76
-
0.00
.00
37.31
625 1.39
7,09
7.26
27.78
-
0.00
4.65
0.00
0.00
39,69
650 01.45
7.38
7.26
29.87
-
0.00
.00
42.16
675 1.50
7.66
7.26
32.03
0.00
5.42
0.00
0.00
44,71
700 _56
7.94
7.26
34.28
.00
0.00
47.35
725 1.62
8.23
7.26
36.56
0.00
6.25
0.00
0.00
50,08
750 _67
8.51
7.26
38.
.00
0.00
52.88
775 1.73
8.79
7.26
41.36
0.00
7.15
0.00
0.00
55,77
800 01.78
9.08 Eii_
7.28
.00
58.74
825 1.84
9.36
7.26
46.43
0.00
8.10
0.00
0.00
61,79
IL 850 > 1.89
9.65
7.
.00
64.93
875 1.95
9.93
7.26
51.77
0.00
9.11
0.00
0.00
68,14
�.01
10.2�
54.5
0.00
71.44
925 2.06
10.50
7.26
57.38
0.00
10.18
0.00
0.00
74.82
�.12
10.78 r
7.26
60.28
10.
0.00
78.28
975 2.17
11.06
7.26
63.25
0.00
11.31
0.00
0.00
81.82
�.23
11.35
7.26
66.28
11.9-
0.00
85.44
1,025 2.28
11.63
7.26
69.38 -
-
0.00
12.50
0.00
0.00
89,14
l2.34
11.92 -26
72.54 -
-
13�
0.00
92.92
1,075 2.40
12.20
7.26
75.77 -
-
0.00
13.75
0.00
0.00
96,78
- 2.45
12.48
79.0_ -
-
0.00
100.72
1,125 2.51
12.77
7.26
82.42
-
0.00
15.06
0.00
0.00
104.74
- 2.56
13.05
°`
-
0.00
108.83
1,175 2.62
13.33
7.26
89.32 -
-
0.00
16.43
0.00
0.00
113.01
Duty Points'
1 Pump
7.26
14.54
24.11
2 Pumps
27.62
39.50
_
Fitting/Valve Head,
Size in Description
K Factor
Sty
Total K
6 Gate Valve
0.12
0
0.00
6 Check Valve
0.75
1
0.75
6 Ball Valve
0.05
0
0.00
6 Butterfly Valve
0.68
0
0.00
6 Plug Valve
0.27
1
0.27
6 90" Elbow
0.45
5
2.25
6 45" Elbow
0.24
0
0.00
6 Tee (Branch)
0.90
1
0.90
6 Tee (Run)
0.30
0
0.00
6 Pipe Entrance
0.78
1
0.78
6 Pipe EA
1.00
1
1.00
Total K:
5.95
Fitting/Valve Head =
K (vz / 2g)
1 of 2
70.0
AM
m
40.0
E 30.0
c
0
r
F- 20.0
10.0
1 Pump
CDP Farm
Transfer Pump (To "Lagoon V TP-3)
Pump Vs. System Curve
3" Pontoon High Pressure
Duty Point =
440 gpm @ 24 ft.
Velocity = 5.0 fps
CAVANAUGH
S(cwnrdxIupThrwgh lnrwe roon
O O O O O O O O O O O 0 0 0 0 0 0 o O O O
LO O LO 0 LO O LO O LO o LO o LO o LO o LO o LO O
r N N CO M It 'T LO LO (D (D I,- rl- 00 00 O O O
Flowrate (gpm)
System Curve 1 Pump
2 of 2
Narrative
'CDP Farm' will utilize existing barns with slotted floors over flushing pits to collect manure.
Upon flushing, Barn 1 will gravity flow waste through a 12" pipe to an influent lift Station (ILS). The
influent lift Station will utilize two 20 hp GEA pumps, with a typical flow of approx. 940 gpm (1 pump)
through an 8" HDPE (DR 17) forcemain into the proposed anaerobic digester.
Upon flushing, Barn 2 will gravity flow waste through a 12" pipe to the proposed anaerobic digester.
After treatment in the anaerobic digester (178,968 cubic feet of total volume, 139,773 cubic feet at
Operating Level), effluent will gravity flow through the 12" digester outlet pipe to the level control wet
well (LC), which connects to a 12" pipe to the existing 'Lagoon 2'.
The transfer pump will pump from the existing 'Lagoon 2' to the existing 'Lagoon 1' using a 10 hp GEA
pump, with a typical flow of approx. 440 gpm through a 6" HDPE (DR 17) forcemain in order to balance
the lagoons as needed.
FLOOD HAZARD INFORMATION NOTES TO USERS SCALE
SEE PIS REPORT FOR ZONE DESCRIPTIONS AND INDEZMAP
THE INFORMATON DEPICTED ON THIS MAP AND SUPPORTING
DOCUMENTATION ARE ALSO AVAILABLE IN DIGITAL FORMATAT
HTTP://FRIS.NC.GOV/FRIS
-WIth06MBaseFl ood Elevation (BEE)
With FEor Depthzo,e AE.Ao, 1vEan
SPECIALFLODD —RBgN storyFloodway
HPIARDAREAS
— 0,2%Annual Chance Flood Hazard, Areas
of 1%Annual Chance Flood with Average
Depth Less Than One Foot or With Drainage
Areas of Less Than One Square Mile zone,
— Fu[ure Condition. 1%Annual
Chance Flo0d Hazard zone,
OTHERAREI — Area wit Red...d Ro0d Risk due to Levee
ROOD HATARD See Notes zone,
GTHER — Are as Determinedtbe0utsidethe
AREAS 0.2% Annual Chance FloodplMn zone,
Channel, Culvert, or Storm Sewer
AoTredited Or Provisionally Accredited
GENERAL Levee, Dike, or Floodwall
STRUCTURES Nan-accred6ed Levee, Dike, ar Floodwall
North Carolina Geodad, Survey bench mark
® Colonel Goaded, Survey bench mark
sto® Contractor Fat. NCFMP Survey bench mark
Crass Sections wit 1%Annual Chance
Water Surface Elevation (SEE
aO----- Coastal Trans",[
— — — - Coastal Transect Baseline
- Profile Baseline
Hydrographic Feature
OTHER Limitoi Stdy
FEATURES ,..._....,__-_.._.__-
12
To
INITFF
Lm
F�re'�^uo601nlimhof Modere@ Wave Action (LiMWA)
SYSTEM (CBRS) MOTE
®s CBRSAreareservKK cu OeOBlerwlse Protected Area
Iinoh-1,000feet 1:12,000
0 500 1.000 2,000
at
SESES Meter"
0 150 300 600
PANEL LOCATOR
NORTH CAROLINA FLOODPIAIN MAPPING PROGRAM
NATIONAL ROOD INSURANCE PROGRAM
0 o INSURANCE RATE MAP
�I vA NORTH CAROUNA O
FG O
d PAnB2486
v I'li�l;1
COMMUNITY s cc
CID PANEL SUEPI%
Tn wAnsAw.TowM or 3,MM zee ,
_C
L.L
EB
Q
Y
z
0248 -PNU..IR
3]202486001
MAP REVISED
02/16/06
NUTRIENT UTIL
Grower(s):
Farm Name:
Farm
TION PLAN AMENDME
Chad Phillips
CDP Farm Facility 31-557
Farrow to Wean
Farrow to Feeder
Farrow to Finish
Wean to Feeder
Wean to Finish 4537
Feeder to Finish
Storage Period:
Application Method:
This amendment is based on a waste
machine. Owner must provide lease
>180 days
Irrigation
agreement. The fields listed will be applied on using an
and attach to this amendment.
Date
'Date
WASTE
(heeded only if
(. I
1, t41I)11,OA( i9if , hereby give
permission to apply animal waste from his V
of my land for the duration of time shown be
MON PLAN
land has to be leased eta)
Utilization System on acres
1 understand that this waste contains nitrogen phosphorous, potassium, and other
trace elements and when properly applied shc uld not harm my land or crops. I also
understand that the use of waste will reduce n iy need for commercial fertilizer.
1
Adjacent Landowner. _ Date: IA- � '
Waste Producer:
Terns of Agreement: Z — 2' O
Date: 2 ZL ZO
to 3 r , 20
e ,
r1
35*YeN
Soil Map—Duplin Co. , )North Carolina
w 7W=
�16v ,S
aai
JI I I I 35" r4YN
7883(q 789000 WOO
3
Map Scale: 1:4,= N p�bed on A landsmPe (11" x 8,T) sheet. "
°^ Metals �
N 4o 50 too 200 310
Feet
o ZOD 400 800 1200
Map pu3eWm: Web Merrabor Caner wOdinetas: WGS84 Edge bm: UTM Zone 17N WGS84
uso,,k Natural Resources Web Soil Survey 2113/2020
e Conservation Service National Cooperative Soil Survey Page 1 of 3
Soil Map—Duplin Couhty, North Carolina
Map Unit Legend I m
a
v..5
Ma
Unit Symbol
MapUm
�f�A
es �AOIPercent
of AOI
as 12o/
Io--.
13
AppED Z6NE Sp RE CA LCf��PtTED yoKE s ACgEA�E•.
5l��ioma' MI�W •
IRRIGATION DE*,.�..
WILLIAM N. OUTLAW, JR.
SCALE: V = 300'
VICIIdTY MAP
NOTES:
1) THRUST BLOCKING SHALL BE PROVIDED AT ALL BENDS, TEES, DEAD ENDS
AND OTHER SPECIAL FITTINGS WHICH REQUIRE RESTRAINING.
2) MAINL.WE PIPE SHALL BE 6- PVC PR MG (SDR 21) AND'SHALL BE BURIED TO
HAVE AT LEAST 3 FEET OF COVER.
3) THIS MAP HAS BEEN PREPARED BASED ON THE ASCS MAP PROVIDED BY THE
OWNER AND WITH MEASUREMENTS TAKEN IN THE FIELD. IT IS CORRECT TO
a THE BEST OF MY KNOWLEDGE AND BELIEF.
d 4) WHERE POWBRLINES ARE IN THE SPRAY AREA, THE OWNER SHALL CONTACT
S-- THE POWER COMPANY FOR CURRENT RESTRICTIONS AND APPROVAL.
V7 S) ZONES 4 7.1. 9A. 98, 10 AND I I ARE EXISTING AND ARE INCLUDED IN THE
CERTIFICATION.
1
LE
O HYDRANT LOCATION
0 PUMP LOCATION
0---0 4" PVC MAIN LINE
THRUST BLOCKING
- - - - DITCH
�ZBUFM.
''
�
Prepared by: Mark A. Pope
Certified by: M. Floyd Adams, P.B.
Date: May 12, 1998
The wa:
of surfa,
to reduc
is to be
LLC 9/28/2018
NUTRIENT UTIL
Grower(s):
Farm Name:
County:
ON PLAN
Phillips
Farm
Farm Capaci :
Farrow to Wean
Farrow to Feeder
Farrow to Finish
Wean to Feeder
Wean to Finish
4537
Feeder to Finish
Storage Structure: Ana rabic Lagoon
Storage Period: >18 days
Application Method: Img tion
2822 Hwy 24 West
P.O. Box 856
Warsaw, NC 28398
from your animal facility must be land applied at a pecified rate to prevent pollution
water and/or groundwater. The plant nutrients intqe animal waste should be used
the amount of commercial fertilizer required for the Props in the fields where the waste
This wa a utilization plan uses nitrogen as the limiting nutrie . Waste should be analyzed
before ch application cycle. Annual soil tests are strongly ercouraged so that all plant
nutrien can be balanced for realistic yields of the crop to be prown.
Several ctors are important in implementing your waste
the fertil er value of the waste and to ensure that it is apl
1. Always apply waste based on the needs of the
content of the waste. Do not apply more nitrogen
2. Soil types are important as they have different
cation exchange capacities, and available water t
ion plan in order to maximize
an environmentally safe manner:
to be grown and the nutrient
the crop can utilize.
ion rates, leaching potentials,
capacities.
3. Normally waste shall be applied to land erodin at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 1 or more tons per acre annually, but
less than 10 tons per acre per year providing that 3dequate filter strips are established.
4. Do not apply waste on saturated soils, when it s raining, or when the surface is frozen.
Either of these conditions may result in runoff to s rface waters which is not allowed
under DWQ regulations.
5. Wind conditions should also be considered to void drift and downwind odor
problems.
6. To maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a gro ing crop or applied not more than
30 days prior to planting a crop or forages breakir g dormancy. Injecting the waste or
disking will conserve nutrients and reduce odor p blems.
1 of 11
This p n is based on the waste application method shown above.
methof s in the future, you need to revise this plan. Nutrient levels
metholls are not the same.
you choose to change
r different application
The a 'mated acres needed to apply the animal waste is based o typical nutrient content
for thi type of facility_ In some cases you may want to have plant nalysis made, which could
allow dditional waste to be applied. Provisions shall be made for he area receiving waste to
be fie ble so as to accommodate changing waste analysis conteni and crop type. Lime must
be apl lied to maintain pH in the optimum range for specific crop pr Auction.
This vy aste utilization plan, if carried out, meets the requirements f compliance with 15A NCAC
2H .02117 adopted by the Environmental Management Commission
OF WASTE PRODUCED PER YEAR ( gallons, fe, ton , etc.):
Capacity Waste Produced
1per Animal Total
Farrow to Wean
3
03 gal/r
galtyr
Farrow to Feeder
3
61 gal/yr
gallr
Farrow to Finish
10
78 gal/yr
galtyr
Wean to Feeder
91 galtyr
galtyr
4537
Wean to Finish
76 gal/yr
3,520,712 galtyr
Feeder to Finish
27 gal/r
I galtyr
Total 3,520,712 gallr
OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs):
Capacity imp! Nitrogen Producep
per Animal Total
Farrow to Wean
3.
6 Ibs/r
Ibstyr
Farrow to Feeder
6.
98 Ibs/yr
Ibstyr
Farrow to Finish
18.8
04 Ibs/yr
Ibstyr
Wean to Feeder
0.3
8 Ibs/yr
Ibstyr
4537
Wean to Finish
1.3
8 Ibstyr
6,337 Ibstyr
Feeder to Finish
1.6
86 Ibstyr
I Ibs/yr
Total 6,337 Ibstyr
the above amount of waste is a big job. You should plan
it to apply the waste in a timely manner.
TION SUMMARY
The fc lowing table describes the nutrient balance and land utiliza'
Note t iat the Nitrogen Balance for Crops indicates the ratio of the
on thii facility to the amount of nitrogen that the crops under irriga
in the iormal growing season.
Total Irrigated Acreage:
Total N Required 1st Year. 1
Total N Required 2nd Year. 7
Annual Nitrogen Requirement of Crops: 9,540
Total Nitrogen Produced by Farm: 6,337
Nitrogen Balance for Crops: (3,203
and have appropriate
rate for this facility
)unt of nitrogen produced
may uptake and utilize
The f lowing table describes the specifications of the hydrants an fields that contain the crops
desig ated for utilization of the nitrogen produced on this facility. his chart describes the size,
soil c racteristics, and uptake rate for each crop in the specified rop rotation schedule for this
2of11
�-- This an does not include commercial fertilizer. The farm sho Id produce adequate plant
avail le nitrogen to satisfy the requirements of the crops liste above.
The
In th
In
April i
with s
being
the rn
time
it is cautioned that P and K may be over applied
regulations may require farmers in some parts of
plan that addresses all nutrients. This plan only
planted fields (i.e. small grain, etc, interseeded in bem
h grazing, hay, and/or silage. Where grazing, plants sh
a height of six to nine inches. Cattle should be remove+
of four inches. In fields where small grain, etc, is to be
be exercised not to let small grain reach maturity, espe
r May). Shading may result if small grain gets too high
and of bermudagrass. This loss of stand will result in n
utilized. Rather than cutting small grain for hay or silage
rmal situation, you are encouraged to cut the small grai
er harvesting hay or silage two to three times during th4
hall grain is planted in the fall.
The i eal time to interplant small grain, etc, is late September
reco mended over broadcasting. Bermudagrass should be g
abo two inches before drilling for best results.
CODE LEGEND
Crop Code Crop
A
Barley
B
Hybrid Bermudagrass -
C
Hybrid Bermudagrass -
D
Com - Grain
E
Corn - Silage
F
Cotton
G
Fescue - Grazed
H
Fescue- Hay
Oats
J
Rye
K
Small Grain - Grazed
L
Small Grain - Hay
M
Grain Sorghum
N
Wheat
O
Soybean
P
Pine Trees
Acr shown in the preceding table are considered to be the
re ed buffers, filter strips along ditches, odd areas unable
not ceiving full application rates due to equipment limitatiol
liste may, and most likely will be, more than the acres shorn
See ittached map showing the fields to be used for the
meeting the N requirements.
i Carolina to have a nutrient
asses nitrogen.
ida), forage must be removed
ild be grazed when they
when plants are grazed to a
amoved for hay or silage, care
ially late in the season (i.e.
id this will definately interfere
luced yields and less nitrogen
just before heading as is
earlier. You may want to
season, depending on the
early October. Drilling is
_ed or cut to a height of
Lbs N utilized / unit yield
1.6 Ibs N 1 bushel
50 Ibs N / ton
50 Ibs N / ton
1.25 Ibs N / bushel
12 Ibs N / ton
0.12 Ibs N / Ibs lint
50 Ibs N / ton
50 Ibs N / ton
1.3 Ibs N / bushel
2.4 Ibs N / bushel
50 Ibs N ! acre
50 Ibs N / acre
2.5 lbs N / cwt
2.4 Ibs N / bushel
4.0 Ibs N / bushel
40 ibs N / acre / yr
able acres excluding
be irrigated, and perimeter areas
Actual total acres in the fields
in the tables.
of animal waste.
4of11
SLUDG E APPLICATION:
The folli iwing table describes the annual nitrogen accumulation t
per animal
in the I goon sludge
Farm Specifications PANtyr/animal
Farm Totaltyr
Farrow to Wean 0.84
Farrow to Feeder 1
Farrow to Finish 4.1
Wean to Feeder 0.072
Feeder to Finish 0.36
The wa ste utilization plan must contain provisions for periodic la application of sludge at
agronoi nic rates. The sludge will be nutrient rich and will require 2recautionary measures to
prevent over application of nutrients or other elements. Your pro uction facility will produce
approxi nately 0 pounds of plant available nitrogen per year will a mumulate in the lagoon
sludge ased on the rates of accumulation listed above.
If you n move the sludge every 5 years, you will have approximat aly 0 pounds of plant
availab B nitrogen to utilize. Assuming you apply this PAN to hyb id bermuda grass hayland at the
rate of 00 pounds of nitrogen per acre, you will need 0 acreas a land. If you apply the sludge
to com 3t a rate of 125 pounds per acre, you will need 0 acres of land. Please note that these
are on[,estimates of the PAN produced and the land required to utilize that PAN. Actual values
may o y be determined by sampling the sludge for plant availab e nitrogen content prior to application
Actual i itilization rates will vary with soil type, crop, and realistic y ield expectations for the specific
applica ion fields designated for sludge application at time of rerr oval.
APPLICATION OF WASTE BY IRRIGATION:
The irri ation application rate should not exceed the intake rate the soil at the time of irrigation
such t runoff or ponding occurs. This rate is limited by initial it moisture content, soil
structu e, soil texture, water droplet size, and organic solids. Thi application amount should not
exceec the available water holding capacity of the soil at the timt of irrigation nor should the
plant a Failable nitrogen applied exceed the nitrogen needs of thE crop.
If surfs irrigation is the method of land application for this plan it is the responsibility of the
produ r and irrigation designer to ensure that an irrigation systf m is installed to properly
irrigate the acres shown in the preceding table. Failure to apply he recommended rates and
amoun s of nitrogen shown in the tables may make this plan inv, lid.
*This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied. I many situations, the application
amount shown cannot be applied because of the nitn Ven limitation. The maximum
application amount shown can be applied under optii ium soil conditions.
Your f ility is designed for >180 days of temporary storage and the temporary storage must
be re ved on the average of once every 6 months. In no ins ce should the volume of the
waste tored in your structure be within the 25 year 24 hour sto storage or one foot of
freebo rd except in the event of the 25 year 24 hour storm.
It is th responsibility of the producer and waste applicator to en ure that the spreader equipment
is opei ated properly to apply the correct rates to the acres show in the tables. Failure to apply
the rec ommended rates and amounts of nitrogen shown in the t itiles may make this plan invalid.
Call yc ur technical specialist after you receive the waste analysis report for assistance in
detem ining the amount of waste per acre and the proper applic ition prior to applying the waste.
5of11
)plication Rate Guide
e following is provided as a guide for establishing a{
Soil
Applica
Tract
Hydrant
Type
Crop
inthr
T1418
1
Ra
D
0.4
T1418
2
Ra
D
0.4
T1418
3
Ra
D
0.4
T1418
4
Ra
D
0.4
T1418
5
Ra
D
0.4
sub P1-P3
Ra
D
0.4
sub P4-P5
Ra
D
0.4
Leased
16
17
18
19
ition rates and amounts.
Rate Application Amount
* inches
1
1
1
1
1
1
1
GoA
D
0.4
1
GoA
D
0.4
1
GoA
D
0.4
1
GoA
D
0.4
1
6of11
Reception Area Specifications
Tract Pull Irrigated Soil let Crop Time to 1st Crop 1st Crop Lba N/Ac Lbs N Total Ibs N
Aceea e Tvas Code Apply Yield Ibs N/Unit Residual /Ac Utilized
2nd Crop Time to 2nd Crop 2nd Crop Lbs NIAc Lbs N Total Ibs N
Code Apply Yield Ibs N/Unit Residual /Ac Utilized
Total
Lbs Me
Total Ibs N
Utilized
T1418
T1418
T1418
T1418
T1418
T1418
1
2
3
4
5
5A
4.57
4.07
4.03
3.5
2.17
1.42
Re
Ra
Re
Re
Re
Re
D
D
D
D
D
D
Feb15-June
Feb15-Juno
Feb16-June
FeblWune
Feb15-June
Feb16-June
150.00
150.00
150.00
150.00
150.00
150.00
0.9
0.9
0.9
0.9
0.9
0.9
15
15
15
15
15
15
120
120
120
120
120
120
648.4
488.4
483.6
420
260.4
170.4
N
N
N
N
N
N
be t-A riI
Se A riI
Sept -April
Sept -April
Sept -April
Sept-Aprill
54
55
55
65
56
55
1.93
1.93
1.93
1.93
1.93
1.93
1
106.15
106.15
106.15
106.15
106.15
106.16
485.1055
432.0305
427.7845
371.625
230.3465
150.733
226.15
226.15
228.16
226A5
226.15
226.15
1033.506
920.4305
911.3845
791.525
490.7455
321.133
sub 121-133
sub 124-135
6.72
3.79
Re
Re
D
D
Feb15-June
Feb15-June
150.00
150.00
0.9
0.9
15
15
120
120
806.4
454.8
N
N
Sept -April
Sept -April
55
55
1.93
1.93
106.16
106.15
713.328
402.3085
226.16
226.15
1519.728
857.1085
Leased
16 1
17 1
18 1
19 1
4.77
4.78
4.7
4.87
GoA
GoA
GoA
GoA
D
D
D
D
Feb15-June
Feb15-June
Feb15-June
Feb15-June
156.00
156.00
156.00
156.00
0.95
0.95
0.95
0.95
15
16 1
15
15
133.2
133.2
133.2
133.2
635.364
636,688
626.04
622.044
N
N
N
N
Sept -April
Sept -April
Sept -April
Sept -April
66
65
65
65
2.09
2.09 1
2.09
2.09
136.85
135.85
135.85
135.85 1
648.0045
649.363
638.495
634.4195
269.05
269.08
269.05
269.05
1283.369
1286.069
1284.535
1256.464
Totals: 49.19 0152.544 5783,443 11936.99
3(a) of 11
Reception Area Specifications
Tract Field Irrigated Soll lat Crop Timeto latCrop 19tCrop LbaWAc LbaN Tota I -lbs N
Acreage___ Type Code Apply Yield IbeN/UnIt Residual /Ac - U
WIM 9
3(b) of 11
Additional Comments:
his plan is a revision of the previous plan prepared bj
Bill Thomas, Du lin
oil & Water. Acres and soil types used are accordin
to previous plan.
is plan is for a corn, wheat and soybean rotation.
ir
cluded and are required to balance NUP.
bfield acreage is for irrigation using an Aerway mac
iine.
9
26-2016 This NUP has been revised to show a chan
le in animal type from
1
05 Farrow to Wean to 4537 Wean to Finish with no i
icrease in SSLW.
other changes have been made.
7of11
NUTRIENT UTILIZATION
Name of Farm: CDP Farm
Owner: Chad Phill
Manager:
Owne IManager Agreement:
I/we u iderstand and will follow and implement the specific
mainti nance procedures established in the approved anii
plan fc r the farm named above. I/we know that any expai
of the waste treatment and/or storage system, or construe
new ni itrient management plan and a new certification to
animA are stocked.
I/we u derstand that I must own or have access to equipm
to Ian apply the animal waste described in this nutrient m,
must available at the appropriate pumping time such tht
in the vent of a 25 year 24 hour storm. I also certify that t
actor ng to this plan at the appropriate times and at rates
This pl n will be filed on site at the farm office and at the of
Conselvation District and will be available for review by NC
Name of Facility Owner: Chad
Name Pf Manager (if different from owner):
of Technical Specialist:
Affiliation:
Address:
Telephone:
CERTIFICATION
ons and the operation and
waste nutrient management
m to the existing design capacity
n of new facilities, will require a
submitted to DWQ before the new
it, primarily irrigation equipment,
agement plan. This equipment
no discharge occurs from the lagoon
waste will be applied on the land
hich produce no runoff.
of the local Soil and Water
WQ upon request.
Toni W. King I
Murphy-Brov4n, LLC.
2822 Hwy 24 est, PO Drawer 866
Warsaw, NC 8398
910 293-34
_�Le,
Date
8of11
Grower: CDP Farm 31-557 Lagoon
Address: 140 S Country Club Rd
Kenansville, NC 28349
County: Du lin
1 Designedy: KBW
Checked By: DSE
Date:
Sheet 1 of 7
09/30/16
ANAEROBIC
WASTE LAGOON DESIGN
FARM INFORMATION
Farm Population:
Nursery: —
0
Wean to Finish: ---
-- 2268 1
Id.
Finishing: ---
0
Farrow to weanling: __-_
0
Farrow to feeder. --
0
Farrow to finish: —
0
Boars: --
0
Storage Period: —
180
ays
25 Yr. / 24 Hr Storm Event --
7.5
"Heavy Rain" Factor
Rainfall in Excess of Evaporation —
— 7.0
Additional Water Usage:
0
Additional Drainage Area: —
0
LAGOON INFORMATION
Is Lagoon Designed as an Irregular Shape?
(Y/N) —
Does Operator Want Emergency Spillway?
(Y/N) —
Was This Design Built Prior to Sept. 1996?
(YIN) —
Is Drain Tile Req'd to Lower SHWT?
(YIN) --- N
Seasonal High Water Table Elev-. --
0.00
Freeboard: --
-_ 1.0
t.
Emergency Spillway Flow Depth:
Side Slopes:
-- 1.5
1 (H:u)
Inside Top Length:
410.0
zt.
Inside Top Width:
t.
Top of Dike Elevation:
--- Depth S3930
t.
Finished Bottom Elevation: —
---- 12.20 Ft.
t.
Start Pump Elevation: —
20.4 In. -149 $ j
t.
Stop Pump Elevation:
48 In. 7.50
t.
LAGOON VOLUME REQUIRED VOL.
DESIGN VOLUMES % REQ'D.
Storm Stor = 29008 (Cu.Ft
31,089 (Cu.Ft.) 107.18%
Temporary = 90768 (Cu.Ft
96,575 (Cu.Ft.) 106.40%
Permanent = 260820 (Cu.Ft
281,780 (Cu.Ft.) 108.04%
Total Volume = 380,595 (Cu.Ft
409,444 (Cu.Ft.) 107.58%
112 Treatment Volume =
130,410 (Cu.Ft.)
112 Treatment Volume Elevation =
44.05 Ft. 89.43
n.
90 Temporary Storage Volume Elevatioi
1= 48.47 Ft. 36.37
n.
Min. Required Liner Thickness
1.8
Ft.
Lagoon Surface Area: (Inside TOD) ----
------ 46,412
S.F.
Murphy -Brown, UC Engineering P.O. r 8.%,Warsaw, NE; 210,Y11 I (vI LJJVVJro
Grower: CDP Farm 31-55f Lagoon
1
Designedy:
Address: 140 S Country Club Rd
Checked By:
SE
Kenansville, NC 28349
Date:
09/30/16
County: Du lin
Sheet 2 of 7
ACTUAL DESIG
4 VOLUME CALCULATIONS
BASE VOLUME:
Cu. Ft.
LAGOON STAGE AREA VOLUME_.
Contour
Elevation (FT.)
Area SF
Incr. Vol. (Cu. FT)
Cumul. Vol. Cu.
T
39.30
28,602
0
40.00
29,552
20,354
20,354
41.00
30,923
30,238
50,592
42.00
32,313
31,618
82,210
43.00
33,721
33,017
115,227
44.00
35,146
34,433
149,660
45.00
36,590
35,868
185,528
46.00
38,051
37,321
222,849
47.00
39,531
38,791
261,640
48.00
41,029
40,280
301,920
49.00
42,544
41,786
343,706
50.00
44,078
43,311
387,018
51.00
45,629
44,854
431,871
51.50
46,412
23,010
454,882
These volumes were calculated usinj
1 the vertical average end area method.
TOTAL REQD VOL
380,595 CF
ICUMULATIVE
VOL.
ZONE VOL.
107.58%
END PUMP = _ _ =
47.50 FT
281,780 CF
TR'MT
281,780
108.04%
START PUMP = =
49.80 FT
378,355 CF
TEMP
96,575
106.40%
MAX STORAGE =
50.50 FT
409,444 CF
STORM
31,089
107.18%
Murphy --Brown, LLC Engineering P.O. f ox 856,Warsaw, NC 28398 (910) 293-3434
Grower: CDP Farm 31-557 Lagoon 1 Designed By: KBW
Address: 140 S Country Club Rd Checked By: DSE
Kenansville, NC 28349 Date: 09/30/16
rnnnfv ni inlin Sheet 3 of 7
Permanent Storace:
Required Treatment Volume:
Animal Type
Capacity A (cu. ./lb) Tota,
Nursery
0
30
1.00
0
Wean to Finish
2,268
115
1.00
260,820
Finishing
0
135
1.00
0
Farrow to weanling
0
433
1.00
0
Farrow to feeder
1 01
522
1.00
0
Farrow to finish
1 01
1,4171
1.00
1 0
Boars
1 01
4001
1.001
0
Sludge Storage Volume:
Total Required T r
atment Volume (cu. ft.)=
260,1320
nima Type
Capacitycu. . = ota
Nursery
0
30
0.00
0
Wean to Finish
2,268
115
0.00
0
Finishing
0
135
0.00
0
Farrow to weanling
0
433
0.00
0
Farrow to feeder
0
522
0.00
0
Farrow to finish
0
1,417
0.00
0
Boars
1
01
400
0.000
0
Total Required Sludge St rage Volume (cu. ft.)=
Temaorary Storage Volume:
Manure Production:
ima ype
apacity " to. ero J. a = otarse
rW
0
180
0.30
0
ean to Finish
2,268
180
1.17
476,431
nishing
0
180
1.37
0
Farrow to weanling
0
180
4.39
0
Farrow to feeder
0
180
5.30
0
Farrow to finish
0
180
14.38
0
Boars
01
180
4.06
0
Total Manu Production (gals.)=
Total Manure Production (cu.ft.)=
Excess Fresh Water:
476,431
63,694
nimaType
apacity Sto. Period J./day)=Total
Nursery
0
180
0.00
0
Wean to Finish
2,268
180
0.00
0
Finishing
0
180
0.00
0
Farrow to weanling
0
180
0.00
0
Farrow to feeder
1 0
180
1 .00
0
Farrow to finish
0
180
0.00
0
Boars
0
180
0.00.
0
Total Fresh lVater Excess (gals.)=
Total Fresh 11fater Excess (cu.ft.)=
Grower: CDP Farm 31-557 Lagoon 1
Address: 140 S Country Club Rd
Kenansville, NC 28349
County: Duplin
Designed By:
Checked By:
Date:
Sheet 4 of 7
KBW
DSE
09/30/16
Temporary Storace Volume: (Cont.)
Rainfall in Excess of Evaporation:
Vol.=(Lagoon Surface Area + Additional
Drainage Area) * Rainfall / 12in./ft
Vol.= (46412 sq.ft. + 0 sq.ft.)
* 7 in. /12 in./ft.
Total Required Volume for F
ainfall in Excess of Evap. (cu.ft.)=
27,074
Storm Storage:
Vol.=(Lagoon Surf. Area + Addt'I
Erainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft.
Vol.= (46412 sq.ft + 0 sq.ft.)
* 7.5 in. /12 in./ft.
Total Required Volume for 25Yr
J24Hr. Storm Event (cu.ft)=
29,008
"Heavy Rain" Storage:
Vol.=(Lagoon Surf. Area + Addt'I
rainage Area) * "Heavy Rain" Factor (in) / 12in.lft.
Vol.= (46412 sq.ft + 0 sq.ft)
* 0.0 in. /12 in./ft.
Total Required Volume for
Heavy Rain" (cu.ft.) =
0
(for Extended Pori
ds of Chronic Rainfall)
Additional Water Storage:
No Additional Water Storage
is Required
0
0
Total Required Storm Storage
(25Yr. /24Hr. Sto
+'Heavy Rain')= 29,008
(CU.FT)
Total Required Temporary Stor,
ige
(Manure Prod. + Excess Fr. Water + Rainfall Exi
ass + Additional Water Storage) = 90,768
(CU.-FT)
Total Required Permanent Stor,
ige
(Treatm
t + Sludge) = 260,820
(CU.FT)
TOTAL REC
UIRED VOLUME = 380695 (CU.FT.)
W
_-- n-c IA/ —_... Alf' n0lOnD /01
•ia�_�Q_ia
Murphy -Brown, LLc tngineenng
OJO, vvaioavv rry cvaw
Grower. CDP Farm 31-557 Lagoon 1
Address: 140 S Country Club Rd
Kenansville, NC 28349
County: Duplin
Designed By:
Checked By:
Date:
Sheet 5 of 7
KBW
DSE
09/30/16
LAGOON DESIG
SUMMARY
Top of Dike Elevation
-- 51.50
FT.
Emergency Spillway Crest Elevation
-- Not P
Applicable
Top of 25Yr. / 24Hr. Storm Storage —
- 50.50
FT.
Top of "Heavy Rain" Storage
Not
Applicable
Start Pump Elevation
49.80
FT.
End Pump Elevation
---- 47.50
FT.
Top of Sludge Storage
------ Not
Applicable
Seasonal High Watertable Elev.
0.00
Finished Bottom Elevation -
— 39.30
FT.
Inside Top Length
410.00
FT.
Inside Top Width ----
113.20
FT.
Side Slopes
2:1
H:V
Lagoon Surface Area --
46,412
SF
Min. Liner Thickness (if required)
1.8
FT.
Freeboard Depth -
— 1.00
FT.
Temporary Storage Period
18
Days
TOTAL DES
GN VOLUME = 409444 (CU.FT.)
Zone Depths:
Treatment / Sludge Storage Zone
Depth ----- 8.2
FT.
Temporary Storage Zone Depth
------- 2.3
FT.
Freeboard / Storm Storage Zone
epth ------ 1.7
FT.
------- 12.2
Total Lagoon Depth
FT.
.. u1___... w1� no`lno /A4/1
9A4_4dQd
Murphy -Brown, Lc.c; tngineenng
MV. VA
OJV, YYOIJOYV IYIJ GVJ7v
Grower: CDP Farm 31-557 Lagoon 1 Designe KBW
Address: 140 S Country Club Rd Checker DSE
Kenansville, NC 28349 Date: 09/30/16
County: Duplin Sheet 6 of 7
ZONE ELEVATIONS
TOP OF DIKE ELEV = 51.50
/ 1 TOP OF STORM ELEV = 50.50 / 1
1 1
STRT PMP EL.= 49.80 \ TOP OF TEMP STORAGE ELEV = 49.80 1
END PMP EL. = 47.50 \ TOP OF TREAT ELEV = 47.50 SHWT = 0.00
1 /
1 /
1 /
FINISHED BOTTOM ELEV = 39.30
.0. Box 856, Warsaw NC 28398
Grower: CDP Farm 31-557 Lagoon 1
Designed By:
KBW
Address: 140 S Country Club Rd
Checked By:
DSE
Kenansville, NC 28349
Date:
09/30/16
County: Duplin
Sheet 7 of 7
This livestock waste treatment lagoon is designe
J in accordance with the United States
Natural Resources Conservation Service PRACTICE
STANDARD 359- WASTE TREATMENT
LAGOON, revised prior to June, 1996.
Emergency Spillway:
An Emergency Spillway is not req
jired.
NOTE: See attach
d Waste Utilization Plan
DESIGNED:
DATE:
COMMENTS:
This design is update of start and
stop pump elevations and to show the 1/2
treatment volume level for sludge
storage. This design does not supercede the
original certification of the farm.
Murphy -Brown, LLC Engineering
dou, Warsaw rvu 26398
Grower: arm 31-557 Lagoon
Address: 140 S Country Club Rd
Kenansville, NC 28349
County: Duplin
2 Designedy: KBW
Checked By: DSE
Date:
Sheet 1 of 7
09/30/16
ANAEROBIC INASTE
LAGOON
DESIGN
FARM INFORMATION
Farm Population:
Nursery: —
---
0
Wean to Finish: ---
2269 1
Id.
Finishing:
0
Farrow to weanling: ------
--
0
Farrow to feeder: -------
--
0
Farrow to finish: —
0
Boars: ----
0
Storage Period:
—
180
Mays
25 Yr. / 24 Hr Storm Event --
---
7.5 11.
"Heavy Rain" Factor
Rainfall in Excess of Evaporation
------
7.0 11.
Additional Water Usage: —
---
0
Additional Drainage Area: -
0
LAGOON INFORMATION
Is Lagoon Designed as an Irregular Shape?
(Y/N) --
N
Does Operator Want Emergency Spillway?
(Y/N) —
Was This Design Built Prior to Sept. 1996?
(Y/N)-------
7
Is Drain Tile Req'd to Lower SHWT?
(Y/N) —
N
Seasonal High Water Table Elev:
46.00
t
Freeboard: -----
1.0
t.
Emergency Spillway Flow Depth:
Side Slopes: -
------
2.5
1 (H:�
Inside Top Length:
256.0
t
Inside Top Width:
201.0
t.
Top of Dike Elevation: --
-- Depth
50.80
t.
Finished Bottom Elevation: --
11.00 Ft.
39.80
t.
Start Pump Elevation: ----
20.04 In.
49.13
t.
Stop Pump Elevation: —
44.856 In.
47.06
t.
LAGOON VOLUME REQUIRED VOL.
DESIGN VOLUMES
% REQ'D.
Storm Stor = 32034 (Cu.F
32,387 (Cu.Ft.)
101.10°%
Temporary = 93621 (Cu.Ft
93,715 (Cu.Ft.)
100.10%
Permanent= 260935 (Cu.Ft
260,960 (Cu.Ft.)
100.01%
Total Volume = 386,590 (Cu.Ft
387,062 (Cu.Ft.) 100.12%
112 Treatment Volume =
130,468 (Cu.Ft.)
112 Treatment Volume Elevation =
43.78 Ft.
84.29
n.
90 Temporary Storage Volume Elevatloi
1= 47.80 Ft.
36.05
n.
Min. Required Liner Thickness —
—
1.6
Lt.
Lagoon Surface Area: (Inside TOD) —
51,255
S.F.
Murphy -Brown, LLC Engineering P.O. r 856, WarsaW, NE; 26395 1
(y I v) csss- W ry
Grower: arm 31-557 Lagoon
Address: 140 S Country Club Rd
2 Designedy:
Checked By:
SE
Kenansville, NC 28349
Date:
09/30/16
County: Du lin
Sheet 2 of 7
F- ACTUAL DESIG
VOLUME CALCULATIONS
BASE VOLUME: F
Cu. Ft.
LAGOON STAGE AREA VOLUMES
Contour
Elevation (FT.) Area SF
Incr. Vol. (Cu. FT) Cumul. Vol. Cu.
T
39.80 29,200
0
40.00 29,547
5,875 5,875
41.00 31,312
30,430 36,304
42.00 33,127
32,220 68,524
43.00 34,992
34,060 102,583
44.00 36,907
35,950 138,533
45.00 38,872
37,890 176,422
46.00 40,887
39,880 216,302
47.00 42,952
41,920 258,221
48.00 45,067
44,010 302,231
49.00 47,232
46,150 348,380
50.00 49,447
48,340 396,720
50.80 51,255
40,281 437,001
These volumes were calculated usin
3 the vertical average end area method.
TOTAL REQD VOL 386,590 CIF
CUMULATIVE VOL.
ZONE VOL.
100.12%
END PUMP = = = = 47.06 FT
260,950 CIF TR'MT
260,950 -
100.01 %
START PUMP = =: 49.13 FT
354,664 CIF TEMP
93,715
100.10%
MAX STORAGE = 49.80 FT
387,052 CIF STORM
32,387
101.10%
Murphy -Brown, LLC Engineering P.O. lox 856 ,Warsaw, NC 28398 (910) 29"434
Grower. CDP Farm 31-557 Lagoon 2 Designed By: KBW
Address: 140 S Country Club Rd Checked By: DSE
Kenansville, NC 28349 Date: 09/30/16
,._.._... n... H- • Sheet 3 of 7
Permanent Storage:
Required Treatment Volume:
Wean to Finish
2,269
115
1.00
260,935
Finishing
0
135
1.00
0
Farrow to weanling
0
433
1.00
0
Farrow to feeder
0
522
1.00
0
Farrow to finish
0
1,417
1.00
0
Boars
0
400
1.00
0
Total Required T
atment Volume (cu. ft.)=
260,935
Sludge Story a Volume:
Animal Type
capacity ALW (cu. d1b) TO
Nursery
0
30
0.00
0
Wean to Finish
2,269
115
0.00
0
Finishing
0
135
0.00
0
Farrow to weanling
0
433
0.00
0
Farrow to feeder
0
522
0.00
0
Farrow to finish
01
1,4171
0.00
0
Boars
1
01
400
0.000
0
Total Kequirea sivage rage vomme tuu. n..)-
Temporary Storage Volume:
Manure Production:
Tnimal Type
Capacity o. Peno ay = Total
Nursery
0
180
0.30
0
Wean to Finish
2,269
180
1.17
476,641
Finishing
0
180
1.37
0
Farrow to weanling
0
180
4.39
0
Farrow to feeder
0
180
5.30
1 0
Farrow to finish
0
180
14.38
0
Boars
0
180
4.06
0
Total Manu 1'roaucuon kgaia.)=
Total Manu Production (cu.ft.)=
Excess Fresh Water:
Xn-Imal Type
apacity Sto, Period J./day) = ota
Nursery
0
180
0.00
0
Wean to Finish
2,269
180
0.00
Oil
Finishing
0
180
0.00
0
Farrow to weanling
0
180
0.00
Oil
Farrow to feeder
0
180
0.00
Farrow to finish
1 0
1 180
0.00
Boars
0
180
0.00
Total Fresn imater rxvAmu tgaia.)=
Total Fresh Water Excess (cu.ft.)=
Grower: CDP Farm 31-557 Lagoon 2
Address: 140 S Country Club Rd
Kenansville, NC 28349
County: Duplin
Designed By:
Checked By:
Date:
Sheet 4 of 7
KBW
DSE
09/30/16
Temporary Storasae Volume: (Cont.)
Rainfall in Excess of Evaporation:
Vol.=(Lagoon Surface Area + Add
tional Drainage Area) * Rainfall / 12in./ft
Vol.= (51255 sq.ft. + 0 sq.ft.)
7 in. /12 in./ft.
Total Required Volume for Rainfall
in Excess of Evap. (cu.ft.)=
29,899
Storm Storage:
Vol.=(Lagoon Surf. Area + Addt'I I
Irainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft.
Vol.= (51255 sq.ft + 0 sq.ft.)
* 7.5 in. /12 in./ft.
Total Required Volume for 25Yr
f24Hr. Storm Event (cu.ft)=
32,034
"Heavy Rain" Storage:
Vol.=(Lagoon Surf. Area + Addt'I Drainage
Area) * "Heavy Rain" Factor (in) / 12in./ft.
Vol.= (51255 sq.ft + 0 sq.ft.)
* 0.0 in. /12 in./ft.
Total Required Volume for'
Heavy Rain" (cu.ft.) =
0
(for Extended Periods
of Chronic Rainfall)
Additional Water Storage:
No Additional Water Storage
is Required
0
0
Total Required Storm Storage
(25Yr./241-1r. Sto
+'Heavy Rain')= 32,034
(CU.FT)
Total Required Temporary Store
ge
(Manure Prod. + Excess Fr. Water + Rainfall Exc
ess, + Additional Water Storage) = 93,621
(CU.FT)
Total Required Permanent Stor,
ige
(Treatme
it + Sludge) = 260,935
(CU.FT)
TOTAL REG
UIRED VOLUME = 386590 (CU.FT.)
Murphy -grown, LLc: tnglneenng
000, wdrsaw rv%. coovo
Grower: CDP Farm 31-557 Lagoon 2
Address: 140 S Country Club Rd
Kenansville, NC 28349
County: Du lin
Designed By:
Checked By:
Date:
Sheet 5 of 7
KBW
DSE
09/30/16
LAGOON D SIGI
i SUM ARY
Top of Dike Elevation —
------ 50.80
FT.
Emergency Spillway Crest Elevation —
------- Notfi
Applicable
Top of 25Yr. / 24Hr. Storm Storage
--- 49.80
FT.
Top of "Heavy Rain" Storage
Not
Applicable
Start Pump Elevation
49.13
FT.
End Pump Elevation
--- 47.06
FT.
Top of Sludge Storage —
-------- Not
Applicable
Seasonal High Watertable Elev.
-------- 46.00
FT.
Finished Bottom Elevation
— 39.80
FT.
Inside Top Length
255.00
FT.
Inside Top Width
— 201.00
FT.
Side Slopes
3:1
H:V
Lagoon Surface Area
------ 51,255
SF
Min. Liner Thickness (if required) —
----- 1.6
FT.
Freeboard Depth
— 1.00
FT.
Temporary Storage Period
18
Days
TOTAL DES
IGN VOLUME = 387052 (CU.FT.)
Zone Deaths:
Treatment / Sludge Storage Zone
Depth 7.3
FT.
Temporary Storage Zone Depth
------ 2.1
FT.
Freeboard / Storm Storage Zone
epth ----- 1
FT.
Total Lagoon Depth
----- 11.0
FT.
nr�+ ..._.`_... Ain 11013010 104n
90-L-M M
Murphy -Brown, LLC: Lnglneenng
OJu, VVaraavv iw
Grower: CDP Farm 31-557 Lagoon 2
Address: 140 S Country Club Rd
Kenansville, NC 28349
County: Duplin
/ 1
/
1
/
1
STRT PMP EL.= 49.13
END PMP EL. = 47.06
1
Designe KBW
Checke(DSE
Date: 09/30/16
Sheet 6 of 7
ZONE ELEVATIONS
TOP OF DIKE ELEV = 50.80
TOP OF STORM ELEV = 49.80
1 /
1 TOP OF TEMP STORAGE ELEV = 49.13 /
\ TOP OF TREAT ELEV = 47.06 SHWT = 46.00
1
1
FINISHED BOTTOM ELEV = 39.80
'.O. Box 856,
10) 293-3434
Grower. CDP Farm 31-557 Lagoon 2
Address: 140 S Country Club Rd
Designed By:
Checked By:
KBW
DSE
Kenansville, NC 28349
Date:
09/30/16
County: Duplin
Sheet 7 of 7
This livestock waste treatment lagoon is designei
I in accordance with the United States
Natural Resources Conservation Service PRAC1
ICE STANDARD 359- WASTE TREATMENT
LAGOON, revised prior to June, 1996.
Emergency Spillway.
An Emergency Spillway is not reqt
iced.
NOTE: See attach
d Waste Utilization Plan
DESIGNED:
DATE:
COMMENTS:
This design is update of start and
stop pump elevations and to show the 1/2
treatment volume level for sludge
5torage. This design does not supersede the
original certification of the farm.
nn� �w�w
inwro
Murphy -Brown, LLG Engineenng
000, vvarsaw rvu co sao
EMERGENCY ACTION PLAN
PHONE NUMBERS
DIVISION OF WATER QUALITY (DWQ)
EMERGENCY MANAGEMENT SERVICES (EMS)
SOIL AND WATER CONSERVATION DISTRICT (SWCD)
NATURAL RESOURCES CONSERVATION SERVICE (NRCS)
COOPERATIVE EXTENSION SERVICE (CES)
This plan will be implemented in the event that wastes from your operation are leaking,
overflowing or running off site. You should not wait until wastes reach surface waters or
leave your property to consider that you have a problem. You should make every effort to
ensure that this does not happen. This plan should be posted in an accessible location
for all employees at the facility. The following are some action items you should take.
1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested
responses to some possible problems are listed below.
A. Lagoon overflow - possible solutions are:
a) Add soil to berm to increase elevation of dam.
b) Pump wastes to fields at an acceptable rate.
c) Stop all flow to the lagoon immediately.
d) Cali a pumping contractor.
e) Make sure no surface water is entering lagoon.
B. Runoff from waste application field -actions include:
a) Immediately stop waste application.
b) Create a temporary diversion to contain waste.
c) Incorporate waste to reduce runoff.
d) Evaluate and eliminate the reason(s) that cause the runoff.
e) Evaluate the application rates for the fields where runoff occurred.
C. Leakage from the waste pipes and sprinklers - action include:
a) Stop recycle pump.
b) Slop irrigation pump.
c) Close valves to eliminate further discharge.
d) Repair all leaks prior to restarting pumps.
D. Leakage from flush systems, houses, solid separators - action include:
a) Stop recycle pump.
b) Stop irrigation pump.
c) Make sure siphon occurs.
d) Stop all flow in the house, flush systems, or solid separators.
Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -
possible action:
a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible
pump, and pump back to lagoon.
b) If holes are caused by burrowing animals, trap or remove animals and fill holes and
compact with a clay type soil.
c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon
as possible.
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach surface waters?
b. Approximately how much was released and for what duration?
c. Any damage notes, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or off the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
a. During normal business hours call your DWQ regional office; Phone #, After hours,
emergency number. (919) 733-3942. Your phone call should include: your name, facility
number, telephone number, the details of the incident from item 2 above, the exact
location of the facility, the location or direction of the movement of the spill, weather and
wind conditions. The corrective measures that have been under taken, and the
seriousness of the situation.
b. If the spill leaves property or enters surface waters, call local EMS phone number.
c. Instruct EMS to contact local Health Department
d. Contact CE's phone number, focal SWCD office phone number and the local NRCS
office for advice / technical assistance phone number.
4. If none of the above works call 911 or the Sheriffs Department and explain your problem to
them and ask the person to contact the proper agencies for you.
5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage.
_
a. Contractors Name: _5Gl .N S try r� "'M „s , - ►�C
b. Contractors Address: D
c. Contractors Phone:
6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.)
a. Name: K.yi of 6�.
b. Phone:
7. Implement procedures as advised by DWQ and technlcal assistance agencies to rectify the
damage, repair the system, and reassess the waste management plan to keep problems
with release of wastes from happening again.
Insect Control Checklist for Animal Operations
Source Cause BMPs to Control Insects Site Specific Practices
Flush gutters • Accumulation of solids
Lagoons and pits • Crusted solids
Excessive vegetative . Decaying vegetation
growth
Feeders s Feed spillage
Flush system is designed and operated sufficiently
to remove accumulated solids from gutters as
designed
Remove bridging of accumulated solids at
discharge
Maintain lagoons, settling basins and pits where
pest breeding is apparent to minimize the crusting
of solids to a depth of no more than 6 to 8 inches
/over more than 30 percent of surface
Maintain vegetative control along banks of
lagoons and other impoundments to prevent
accumulation of decaying vegetative matter along
water's edge on impoundment's perimeter.
Dry Systems
Design, operate, and maintain feed systems
(e.g., bunkers and troughs) to minimize the
raccumulation of decaying wastage
10 Clean up spillage on a routine basis (e.g., 7- to 10-
day interval during summer; 15- to 30-day interval
during winter)
AMIC - November 11, 1996, page 1
Insect Control Checklist for Animal Operations
Source Cause BMPs to Control Insects Site Specific Practices
Feed storage • Accumulations of feed Cf Reduce moisture accumulation within and around
residues immediate perimeter of feed storage areas by
ensuring drainage is away from site and/or providing
adequate containment (e.g., covered bin for
brewer's grain and similar high moisture grain
products)
O Inspect for and remove or break up accumulated
solids in filter strips around feed storage as needed
Animal holding areas • Accumulations of animal 0 Eliminate low areas that trap moisture along fences
wastes and feed wastage and other locations where waste accumulates and
disturbance by animals is minimal
O Maintain fence rows and filter strips around animal
holding areas to minimize accumulations of wastes
(i.e., inspect for and remove or break up
accumulated solids as needed)
Dry manure handling . Accumulations of animal 0 Remove spillage on a routine basis (e.g.,
systems wastes 7- to 10-day interval during summer; 15- to 30-day
interval during winter) where manure is loaded for
land application or disposal
O Provide for adequate drainage around manure
stockpiles
O Inspect for and remove or break up accumulated
wastes in filter strips around stockpiles and manure
handling areas as needed
For more information contact:
Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613.
AMIC - November 11, 1996, page 2
Swine Farm Waste Management — Odor Control Checklist
INSTRUCTIONS FOR USE
Permit No.: At4(5 3!6 557
❑a it
Owner Signature:
♦ Odor Control Checklist is required by General Statute 143-215.10C(e)(1)
♦ Check any/all the BMPs you will implement on this facility. Items checked/selected become a requirement of the CAWMP.
♦ Items in bold or pre -selected are required.
♦ Add any site -specific details related to the selected BMPs
♦ Include any other odor control measures not listed
♦ NOTE: Not all BMPs may be cost-effective for every facility. Evaluate each BMP prior to selecting for your facility.
Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices
FARMSTEAD
♦ Swine Production Maintain vegetative or wooded buffers at or
near property boundary
♦ Improper drainage Gr a and landscape so water drains away
ram facilities and prevent ponding
Maintain farm access roads and prevent traffic
in waste application area
❑ Other BMPs — please describe
MORTALITY MANAGEMENT
♦ Carcass ® Dispose of mortality using method approved
Decomposition by NCDA&CS State Veterinarian. Manage
According to CAWMP (Mortality Management
Checklist) and permit(s).
❑ Put carcasses in refrigerated (or freezer) dead
boxes within 24 hours for short-term mortality
storage.
♦ Incomplete Incineration ❑ Use incinerators with secondary burners for
complete combustion.
❑ Other BMPs — please describe
• Traps dust and gases, provides dilution
and visual screening
• May require third party input/approval
• Reduce odors and vectors that occur
with stagnant conditions
• Prevents spillage during transport and
tracking of waste onto public roads
• Required by statute and permit
• May require third party input/approval
• Reduce odors by complete incineration
Swine AMOC Page 1 of 6 APPROVED — 7/25/2019
Swine Farm Waste Management — Odor Control Checklist
AW)
Permit No.: 3 1 -b 561
Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices
HOUSE / BARN — WASTE HANDLING
♦ Flush tanks
❑ stall flush tank covers
♦ Odorous Gases
[J lush pits at least 4 times per day
♦ Partial microbial
Empty pits at least once every 7 days
decomposition
❑ Underfloor flush with pit ventilation
♦ Agitation of wastes
❑ Install/extend fill lines to near bottom of
tanks with anti -siphon vents
❑ Install covers on outside waste collection or
junction box
❑ nstall sump tank covers for lift stations
[Flush/recharge
♦ Ammonia
with treated effluent
❑ Treat waste in pits with proven biological or
chemical additive
❑ Other BMPs — please describe
HOUSE / BARN — FLOOR AND IN OOR SURFACES
♦ Manure covered floors Scrape manure from alleys into pens daily
Install fully slotted floor system
[V�nstall waterers over slotted floor area
nstall feeders at high end of solid floors
♦ Odorous Gases crape manure buildup from floors and walls
& eep floors dry
❑ Install underfloor ventilation for drying
❑ Replace bedding/scrape at frequency to
keep bedding dry
❑ Other BMPs — please describe
• Pit -flush systems
• Pit -flush systems
• Pit -recharge or "pull -plug" systems
• Monitor for any solids accumulation in pit
• Will move with other manure via pits
• Where applicable
• Aids in animal cleanliness
• Aids in animal cleanliness
• Solid floor/bedding systems
Swine AMOC Page 2 of 6 APPROVED — 7/25/2019
Swine Farm Waste Management — Odor Control Checklist
Permit No.: )'S 31 D S5I
Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices
HOUSE / BARN — VENTILATION
♦ Dust • can fans regularly — specify frequency
♦ Volatile/odorous gases fficient air movement
Install temperature and humidity sensors to
control ventilation
❑ Treat barn exhaust • Examples: biofilters, wet scrubbing, windbreaks
• May reduce ventilation rate depending on method
❑ Other BMPs — please describe
HOUSE / BARN — FEED
♦ Dust ❑ Install feed covers
♦ Adsorbed Gases ® Keep outdoor feed storage covered except
C�When necessary to add/remove feed
inimize free -fall height of dry feed
stall feed delivery downspout extenders
to the feed covers
emove spoiled/unusable feed on regular basis
eed pellets instead of dry meal
?use
se feed additives
♦ Ammonia feed -reduced crude protein diet
❑ Other BMPs — please describe
HOUSE / BARN — GENERAL
♦ Dust Winstall temperature and humidity sensors
♦ Odorous Gases to control ventilation
❑ Use ultraviolet light to treat indoor air
❑ Use indoor or outdoor electrostatic space
charge system
❑ Other BMPs — please describe
• Required by rule 15A NCAC 02D .1802
• May require third party input/approval
• May require third party input/approval
• May require third party input/approval
• Maintain relative humidity at 40 to 65%
• Can be used to treat exhaust air
Swine AMOC Page 3 of 6 APPROVED — 7/25/2019
Swine Farm Waste Management — Odor Control Checklist
Permit No.: A VSV b55-7
Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices
LAGOON / WASTE STORAGE STRUCTURE
♦ Volatile Gases ® Maintain proper lagoon volume
Minimize free -fall height of waste from
discharge pipe to lagoon surface
❑ xtend discharge point of pipe to below lagoon
liquid level
aintain proper surface area -to -volume ratio
Use correct lagoon start-up procedures
❑ Aerate for odor control
® Manage sludge levels based on annual sludge
survey as required by permit
Keep spilled feed or foreign debris out of lagoon
to prevent excess sludge accumulation
❑ Install/use solids separation system
Vu
se proven biological or chemical additives
se permeable lagoon covers (not a digester)
se impermeable lagoon cover or
anaerobic digester
❑ Other BMPs — please describe
LAND APPLICATION
♦ Odorous gases ® Perform land application in accordance with
CAWMP
♦ Wind drift ® Pump intake near lagoon surface
VPump from second stage lagoon
Follow good neighbor policy
❑ Operate at minimum recommended pressure
❑ Increase setbacks beyond those required by
statute, rule, or permit
• Sufficient liquid volume/depth is required
for proper anaerobic treatment
• Use caution not to scour or damage lagoon liner
• Monitor for any increase in rate of solids accumulation
• Methane can be flared if not utilized
• Required by rule 15A NCAC 02D .1802
Avoid application on known weekends,
special days, or holidays/eves if possible
Swine AMOC Page 4 of 6 APPROVED — 7/25/2019
Swine Farm Waste Management — Odor Control Checklist
Permit No.: (n�5 0557
Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices
LAND APPLICATION (CONTINUF�0'
®/Apply during favorable wind conditions,
'(e pecially for traveling guns or impact
rinklers)
❑ hen practical, apply waste on sunny days
ather than cool, overcast days
When possible, apply waste mid -morning to
late -afternoon
• Recommend checking predicted average hourly
wind speed within 24 hours prior to
anticipated start
• Allows for vertical dissipation of odor
• Allows for better vertical dissipation of odor
❑ For traveling guns, use taper -ring or taper -bore • Less odor and drift than ring nozzles
nozzles
❑ For traveling guns, use largest -available nozzle
that provides acceptable application uniformity
❑ eplace impact sprinklers with low -drift nozzles
on center pivots and linear move systems.
Use hose -drag system
❑ Use injection method for waste application
❑ Other BMPs — please describe
SLUDGE DISPOSAL
♦ Odorous gases Transport sludge in covered vehicles or tankers
Apply in thin, uniform layers • Speeds drying and prevents ponding
Incorporate land -applied sludge as soon as • Required within 48 hours or prior to next rain event,
practical after application, and in accordance whichever is first, for conventionally tilled
with permit. bare soils
❑ Use injection method for sludge application
❑ Dewater sludge prior to application
❑ Use alternatives to land application, such as
compost, gasification, energy generation, etc.
❑ Other BMPs — please describe
Swine AMOC Page 5 of 6 APPROVED — 7/25/2019
ADDITIONAL INFORMATION
Air Management Practices Assessment Tool (AMPAT)
AHG-538-A Certification Training for Animal Waste Management Systems: Type A
EBAE 103-83 — Lagoon Design and Management for Livestock Manure Treatment and Storage
EBAE 128-88 — Swine Production Facility Manure Management: Pit Recharge -Lagoon Treatment
EBAE 129-88 — Swine Production Facility Manure Management: Underfloor Flush -Lagoon Treatment
EBAE Fact Sheet — Calibration of Manure and Wastewater Application Equipment
EBAE Fact Sheet — Swine Production Farm Potential Odor Sources and Remedies
NC NRCS Standard 359 —Waste Treatment Lagoon
NC NRCS Standard 380 — Wind break/Shelterbelt Establishment
NC NRCS Standard 422 — Hedgerow Planting
NC NRCS Standard 442 — Sprinkler System
Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107 1995 Conference Proceedings
Options for Managing Odor: A Report from the Swine Odor Task Force
AVAILABLE FROM:
www.extension.iastate.edu/ampat/
NC Division of Water Resources
www.bae.ncsu.edu
www.bae.ncsu.edu
www.bae.ncsu.edu
www.bae.ncsu.edu
www.bae.ncsu.edu
www.nres.udsa.gov
www.nres.udsa.gov
www.nrcs.udsa.gov
www.nrcs.udsa.gov
Florida Cooperative Extension Service
NC State University
Swine AMOC Page 6 of 6 APPROVED — 7/25/2019
Version —November 26, 2018
Mortality Management Methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
aLandfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .0200.
® Rendering at a rendering plant licensed under G.S. 106-168.7.
0 ❑ Complete incineration according to 02 NCAC 52C .0102.
❑ A composting system approved and permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
Any method which, in the professional opinion of the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
�6, -,-f .
re o Farm Owner/Manager Date
� �� ►�1131�3
Signature of Technical Specialist
Date
Anaerobic Digester System O&M
Table of Contents
I. Definitions.............................................................................................................................................2
II. Introduction..........................................................................................................................................
3
III. Description of the Operational Components....................................................................................3
1) Gravity Collection Pipe..................................................................................................................3
2) Influent Pump Station (where necessary)....................................................................................4
3) Anaerobic digester........................................................................................................................5
4) Mixing Pump Station.....................................................................................................................6
5) Effluent Pump Station (where necessary)....................................................................................6
6) Storage Basin.................................................................................................................................7
7) Unison Conditioning System.........................................................................................................7
8) Flare..............................................................................................................................................8
9) Transfer Pump...............................................................................................................................8
10) Stormwater Removal Pump......................................................................................................9
IV. Description of Anticipated Maintenance..........................................................................................9
A. Routine System Maintenance Instructions.......................................................................................9
B. Troubleshooting..............................................................................................................................10
C. Emergency Protocols, Repair, and Replacement............................................................................10
D. Warranty Information.....................................................................................................................11
1) Farm Site.....................................................................................................................................11
V. Provisions for Safety Measures...........................................................................................................11
VI. Spill Prevention and Control Provisions..........................................................................................12
Appendix A: Contact Information.............................................................................................................13
Appendix B: Farm Operations and Maintenance Checklist.....................................................................15
Anaerobic Digester System O&M Page 1 of 16
Definitions
Anaerobic Digestion - A method of wastewater treatment that utilizes the natural
decomposition of the waste by bacteria in the absence of oxygen to produce gases commonly
referred to as biogas.
Anaerobic Digester - A basin or tank that holds the wastewater for anaerobic digestion.
Biogas - Produced by anaerobic digestion, and is typically comprised of approximately 55%
methane (the primary constituent of natural gas), with the remainder being mostly carbon
dioxide (COA.
Anaerobic Digester System O&M Page 2 of 16
II. Introduction
The proposed swine manure biogas project uses anaerobic digestion of hog barn waste to
produce biogas (consisting of approximately 65% methane, which is the primary constituent of
natural gas) which is collected, conditioned, and ultimately injected into the utility's natural gas
pipeline. Each hog farm site includes influent collection piping from the hog barns, an anaerobic
digester or covered lagoon, a digester mixing system, a biogas conditioning system to remove
moisture, a back-up flare unit, and a biogas transfer pipe leading to the Gas Upgrading System
(GUS).
The anaerobic digesters at each farm site include an HDPE membrane cover to capture the
biogas generated by the anaerobic digestion process. The anaerobic digester is partially mixed
by pumping, and provides sufficient detention time to effectively reduce the volatile suspended
solids in the raw waste by anaerobic digestion. The reduction of volatile solids through
microbial processes produces an energy -rich biogas, which is a valuable commodity.
There are two (2) types of solids found in liquid waste: organic and inorganic. The inorganic
solids are "non -treatable," but they are normally present in such small quantities that they are
considered insignificant in the treatment process. However, excessive quantities of sand, grit,
clay, etc. can cause the need to pump out the digester more often.
The organic solids will break down and decompose by biochemical reduction. The bacteria that
is grown and maintained in the system are harmless anaerobic and anoxic bacteria. These same
bacteria are provided by nature and are found in streams, lakes, and in the soil to destroy dead
plants and animals. The difference is that in the treatment process, man has provided an ideal
environment for a concentration of these bacteria to feed and grow; thus, the biological action
is greatly accelerated.
Raw wastes are the food for the bacteria in the system. The anaerobic digester contains certain
populations of bacteria that do not require the presence of oxygen.
In addition to the information covered by this manual, the system operator should become
familiar with the characteristics of the wastewater being treated and with local, state, and
federal laws which may apply to the operation of the system.
Design Flow - The waste collection system, influent pump station (where necessary), and
anaerobic digester systems have been designed to handle the Average Daily Flow Rate (ADF) of
the farms in which they are connected, including the manure and wastes generated by the
animals, flushing liquids, and other wastes typical of confined swine animal housing. All
treatment units were designed for the Design Flow for continuous, seven (7) days per week
operation.
III. Description of the Operational Components
Below are listed the major component operations.
1) Gravity Collection Pipe
Anaerobic Digester System O&M Page 3 of 16
The gravity collection pipe receives the flushed waste from the hog barns and directs
that waste to the influent pump station (or mixing pump station, where applicable).
During normal operation, the pipe should be free -flowing, with no clogs present, in
order to transport waste to the influent pump station or other downstream processes.
The gravity collection pipe includes a series of clean -outs that provide access to the
gravity collection pipe for removal of a clog or blockage via use of a sewer snake or
similar apparatus should the need arise.
Sending flushed waste from the hog barns to the gravity collection pipe is the farmer's
responsibility. The operator of the biogas system should periodically check each hog
barn waste outlet to ensure that there are no overflows, clogs, etc. The influent pump
station includes an analog run-time meter for each pump, which can be monitored by
the operator to ensure the pumps are operating for sufficient times to indicate proper
flushing by the farm owner.
2) Influent Pump Station (where necessary)
The influent pump station receives waste from the gravity collection pipe and pumps
that waste to the anaerobic digester via buried forced main. The waste enters the
digester at the opposite end of the digester outlet (so "new' waste must flow through
the curtain baffle system of the digester, resulting in effective treatment of the waste).
During normal operation, the pump station will automatically cycle on and off based on
the liquid level in the wet well, which is triggered by 4 floats.
The lowest float is the "pump off' float, and is set at approximately 12" above the
bottom of the wet well. The pump station should not run if the liquid level is below this
float.
The 2nd lowest float is the "lead pump on" float, and is set at an elevation approximately
2" below the inlet pipe invert, and above the "lead pump off' float. When the liquid
level is above this float, only one pump will run at any given time, where the pumps will
alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle
Pump 2 will run while Pump 1 is off, and so on).
The 3rd lowest float is the "lag pump on" float, and is set approximately 6" above the
"lead pump on" float. If the liquid level fills above this float, then both pumps will run
until the "pump off' float is disengaged.
The 4th and highest float is the "high level alarm" float. When the liquid level is above
this float, an audible and visual alarm is triggered to alert the operator system that there
is a problem that has prevented pump operation.
The pipe from each of the two pumps goes through a check valve (which only allows the
liquid to travel in one direction) and a plug valve (normally open, but can be closed
when needed, such as when servicing the upstream pump). The two pipes join together
by a tee, and the downstream pipe leads to the inlet of the digester.
Anaerobic Digester System O&M Page 4 of 16
During normal operation, the pumps may run several times an hour to pump waste to
the anaerobic digester. Only one pump will run at any given time, normally, where the
pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the
next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon,
however, for both pumps to operate during higher inlet flows.
The pumps can also be controlled manually, if desired, or in times of troubleshooting,
etc. The control panel next to the pump station includes toggle switches for each pump,
which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3)
"Hand" (i.e., manual operation).
The alternating of pumps can also be changed within the control panel, where a toggle
switch allows the operator to choose "Lock 1", "Alternate", or "Lock 2". During normal
operation, the toggle switch will remain at "Alternate" in order to alternate the pumps
between pumping cycles, but the operator can choose to lock the use of Pump #1 or
lock the use of Pump #2 if needed.
In the event of a pipe clog or pump failure, the waste will flow through the gravity
"digester bypass" pipe connecting the interior of the pump station to the existing lagoon
at an elevation below the top of the wet well, which will avoid overflow of the pump
station.
Note: Some farms do not have Influent Pump Stations; rather than using an Influent
Pump Station, the waste flows from the barns to the Mixing Pump Station, which is
further described below.
3) Anaerobic digester
The anaerobic digester receives all raw wastes from the hog barns. The complex organic
wastes are broken down to simpler compounds by the anaerobic digestion process. As
a part of the anaerobic process, bio gases (including methane, carbon dioxide, and
hydrogen sulfide) are produced. These gases are captured by an impermeable cover
and then directed to the biogas conditioning system for dehydration and pressurization.
The gases are collected in perforated piping underneath the cover, which are connected
to a main pipe that connects to the conditioning system. The wastes are held for about
45 days to allow the biological process to complete. The sludge that settles at the
bottom of the digester is periodically removed by connecting portable pipes and pumps
to the sludge removal pipes in the digester, and disposed of by permitted means on the
farm or by a contract sludge hauler.
During normal operation, the digester cover will likely be "inflated" like a balloon due to
the biogas that's trapped beneath. The cover should be free of excessive accumulation
of rainwater, and should not show signs of any damage or leaks. The presence of foul
odor, a strong wastewater smell, or "dirty" water on the cover may indicate that there is
a leak. If such odors or dirty water are observed, the operator should carefully inspect
the cover for leaks, and take action to repair the cover temporarily with adhesive tape.
Temporary repairs should be followed with a permanent repair or patch as soon as
possible.
Anaerobic Digester System O&M Page 5 of 16
4) Mixing Pump Station
The mixing pump station slowly mixes the waste that has been collected in the
anaerobic digester, which provides for more efficient methane production than would
be achievable without any mixing.
During normal operation, the pumps will run at the same time for several hours per day
to mix the waste in the anaerobic digester. A common schedule for the pumps would
be 6 hours on, then 6 hours off, and so on.
The pumps can also be controlled manually, if desired, or in times of troubleshooting,
etc. The control panel next to the pump station includes toggle switches for each pump,
which can be set to either (1) Auto (for normal operation), (2) Off, or (3) "Hand" (i.e.,
manual operation).
5) Effluent Pump Station (where necessary)
The effluent pump station receives liquids from the anaerobic digester and pumps that
waste to the downstream influent storage lagoon via buried forced main. The liquid
enters the effluent pump station at the opposite end of the digester inlet (so "new"
waste must flow through the curtain baffle system of the digester, resulting in effective
treatment of the waste).
During normal operation, the pump station will run based on the liquid level in the wet
well, which is triggered by 4 floats.
The lowest float is the "pump off' float, and is set at approximately 12" above the
bottom of the wet well. The pump station should not run if the liquid level is below this
float.
The 2nd lowest float is the "lead pump on" float, and is set at an elevation approximately
2" below the inlet pipe invert, and above the "lead pump off' float. When the liquid
level is above this float, only one pump will run at any given time, where the pumps will
alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle
Pump 2 will run while Pump 1 is off, and so on).
The 3rd lowest float is the "lag pump on" float, and is set approximately 6" above the
"lead pump on" float. If the liquid level fills above this float, then both pumps will run
until the "pump off' float is disengaged.
The 4th and highest float is the "high level alarm" float. When the liquid level is above
this float, an audible and visual alarm is triggered to alert the operator via telemetry
system that there is a problem that has prevented pump operation.
The pipe from each of the two pumps goes through a check valve (which only allows the
liquid to travel in one direction) and a plug valve (normally open, but can be closed
Anaerobic Digester System O&M Page 6 of 16
when needed, such as when servicing the upstream pump). The two pipes join together
by a tee, and the downstream pipe leads to the inlet of the digester.
During normal operation, the pumps may run several times an hour to pump waste to
the lagoon. Only one pump will run at any given time, normally, where the pumps will
alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle
Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, however, for both
pumps to operate during higher inlet flows.
The pumps can also be controlled manually, if desired, or in times of troubleshooting,
etc. The control panel next to the pump station includes toggle switches for each pump,
which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3)
"Hand" (i.e., manual operation).
The alternating of pumps can also be changed within the control panel, where a toggle
switch allows the operator to choose "Lock 1", "Alternate", or "Lock 2". During normal
operation, the toggle switch will remain at "Alternate" in order to alternate the pumps
between pumping cycles, but the operator can choose to lock the use of Pump #1 or
lock the use of Pump #2 if needed.
The gravity outlet of the anaerobic digester leads to the inlet of the effluent pump
station, and the invert is set at the freeboard of the digester so that the digester
maintains a constant level. The inlet pipe to the effluent pump station should remain
submerged in water at all times to prevent the escape of gases from beneath the
digester cover.
Note: Some farms do not have Effluent Pump Stations; rather than using an Effluent
Pump Station, the waste gravity flows from the anaerobic digester to the lagoon.
6) Storage Basin
The effluent of the anaerobic digester flows from the anaerobic digester outlet pipe to
the storage basin. The storage basin is used to store the treated effluent subsequent to
anaerobic digestion. The individual farm owners are responsible for the operation and
maintenance of the storage basins. However, as this is a critical part of the integrated
system, the Operator should note any abnormal operation of the storage basin, such as
leaks or excessive liquid level, and communicate such observations to the farm owner.
During normal operation, the storage basin will most often appear to be inactive. Waste
will periodically flow from the anaerobic digester outlet pipe into the storage basin via
gravity. The outlet pipe from the anaerobic digester into the storage lagoon should
remain submerged at all times to prevent the escape of gases from beneath the digester
cover. As such, it is not uncommon for the pipe to turn down and follow the direction of
the inner slope of the lagoon to ensure submergence during times when the lagoon
liquid level may be low due to normal pumping and irrigation activities.
7) Biogas Conditioning System
Anaerobic Digester System O&M Page 7 of 16
The Biogas conditioning system receives biogas from the anaerobic digester and
removes moisture from the biogas by means of compression and heat exchangers.
This system will be managed by a 3rd party, but the information is included in this O&M
for reference.
The biogas from the anaerobic digester is commonly at 100% relative humidity; the
biogas is purported to be near 6% relative humidity after going through the conditioning
system. The moisture that is removed should be directed back to the digester mixing
pump station or other suitable reception pipe for proper management of the
condensate.
During normal operation, the conditioning system should run without any need for
input from the system operator. Audible and visual alarms will indicate issues with the
system. The discharge pressure and flow rate can be manipulated by the operator
through adjustment of the pressure regulator on the bypass line and through
adjustment of the variable frequency drive. The automatic shutoff feature, whereby the
operator can set the vacuum pressure shutoff point. As the biogas conditioning skid
approaches this setpoint, it will automatically reduce blower or compressor speed to
seek a flowrate that matches the biogas production. If the vacuum pressure exceeds
the setpoint, the biogas conditioning skid will shutdown and trigger an alarm to the
operator via telemetry system.
8) Flare
During normal operation, the flare located at each farm should not necessary. In times
of need, such as catastrophic failure of the biogas conveyance pipeline, the flare may
need to be operated to consume excess accumulated biogas from the digester. The
flare is not an automated system, and the Operator must articulate the biogas piping
control valving to direct biogas from the digester to the flare, and ignite the flare. Care
must be taken by the Operator in igniting the flare, as biogas is highly flammable.
Each flare also has a condensate trap manhole. Contained inside is a small PVC drain
pipe and PVC drain valve. The PVC drain valve should remain closed at all times unless
the Operator is removing condensate. Should the valve be left open, biogas will escape
from the piping. Periodically, and at a frequency determined appropriate by the
Operator, these condensate traps will be opened momentarily to drain and remove any
condensate collected in the piping. It is recommended that the condensate drain valve
only be opened when the biogas piping is pressurized, as should the valve be opened
under no pressure, ambient air may enter the biogas piping and challenge biogas
upgrading by the GUS.
9) Transfer Pump
The transfer pump transfers accumulated effluent among available storage basins as the
farm owner deems necessary to optimize effluent storage. The transfer pumps are
simply and manually operated through use of a local disconnect. Under normal
Anaerobic Digester System O&M Page 8 of 16
circumstances, the transfer pump will only be used periodically and infrequently by the
farm owner.
10) Stormwater Removal Pump
A stormwater removal pump is kept at each digester site in order to remove
accumulated rainwater from the top of the basin cover. The pump can be powered by
any standard 120v outlet that's available nearby, such as the accessory outlet installed
adjacent to the digester mixing pump station. The pump should be placed in a low spot
on top of the cover, and the pump outlet should lead to an appropriate area for
stormwater discharge (on some sites, pipes have been placed to easily receive the pump
outlet pipe, which leads to the natural stormwater drainage swales on the property).
IV. Description of Anticipated Maintenance
Once the system has been started up and is operating efficiently, very little maintenance will be
required. Simple tests should be periodically performed to evaluate the performance of the
wastewater treatment components, and the system components visually inspected daily.
A well -operated, properly adjusted, system will exhibit the following visible signs of proper
maintenance:
• All pipes should be intact and watertight.
• The pumps should be nearly silent with little to no vibration.
• The anaerobic digester should be free of excessive accumulation of rainwater.
• Accumulated rainwater may be removed with a portable sump pump. The pumped water
may be discharged safely on adjacent vegetated areas, or used for a more beneficial
purpose as permitted.
• The anaerobic digester cover should be free of any tears, punctures, or failures.
• There should be no strong odors coming from the digester or flare.
• The storage basin should be clean and free of floating debris. The liquid should be clean and
clear.
A. Routine System Maintenance Instructions
For optimum system operation and maximum treatment efficiency, daily maintenance is
necessary. In addition to the daily maintenance, all mechanical equipment should be
cleaned weekly and lubricated as often as needed, as specified in the operations and
maintenance manual for each piece of equipment provided by the equipment
manufacturer.
The farm owner will need to periodically remove accumulated sludge from the anaerobic
digester. Accumulated sludge may be removed via the anaerobic digester mixing pumps. To
use these pumps for sludge removal, the system operator should cease mixing pump
operation 48 hours prior to the date of desired sludge removal to allow for settling of
heavier sludge to the pump inlet. A quick disconnect fitting is provided for each mixing
pump that will facilitate the connection of the pump discharge to sludge application
Anaerobic Digester System O&M Page 9 of 16
equipment as chosen by the farm owner, such as slurry tanks or umbilical hose application
systems. All sludge applications should be done in accordance with the approved waste
utilization plan and nutrient management plan for the farm or hauled via tanker to an
approved application site by a contract sludge hauler.
Typically, a small amount of sludge will need to be removed from the anaerobic digester
every other year. The system operator can monitor sludge accumulation via the inspection
ports on top of the digester cover. A pipe or gauge with graduated markings used to
determine depth may be used to assess the sludge depth in the digester. Care should be
taken when inserting the gauge or pipe to not apply excessive pressure or otherwise
puncture the digester liner. Sludge accumulation should be assessed on an annual basis by
the system operator. As the digester cover typically accumulates biogas, care should also be
taken by the operator to remove as much accumulated biogas as possible prior to opening
the inspection port and measuring sludge accumulation. As biogas production slows during
cold weather, it is recommended that this measurement occur during the winter when
biogas accumulation is at a minimum.
After completion of sludge removal activities using the anaerobic digester mixing pumps,
the operator should reconnect all fittings and piping as found prior to the sludge removal
and re-engage the digester mixing pumps operation in accordance with the schedule and
manner in which they had been previously operated.
See Appendix C of this document for an operations and maintenance checklist (daily,
monthly, quarterly, semi-annually, annually).
B. Troubleshooting
Refer to equipment O&M manuals as necessary, summarized below:
1. Influent Pump Station
2. Mixing Pump Station:
3. Effluent Pump Station
4. Biogas Conditioning System
S. Transfer Pump:
4" Hog Manure Pump or 4" High Pressure Pump
(Electric Pumps)
8" Flush Pump (Electric Pump)
4" Hog Manure Pump or 4" High Pressure Pump
(Electric Pumps)
N/A
3" Pump (Electric Pumps)
See Appendix A for contact information for each system component.
C. Emergency Protocols, Repair, and Replacement
The O&M Manual kept onsite in the farm office building (or wherever farm records are kept
for each farm) provides step-by-step instructions for field repair or securing the piece of
equipment until qualified repair personnel arrive.
This Manual contains emergency contact numbers for the repair or replacement of the
supplied equipment in Appendix A.
Anaerobic Digester System O&M Page 10 of 16
D. Warranty Information
1) Farm Site
(1) Influent Pump Station: "GEA Farm Technologies... warrants to the original buyer and
end user... that the parts of all equipment sold under the Company trademark are free
from defects in material or workmanship for a period of twelve (12) months from the
date of delivery of the equipment to the Purchaser... Any equipment used for commercial
usage, commercial lease on one or more farms is warranted for a reduced period of
thirty (30) days only."
(2) Anaerobic Digester Liner and/or Cover:
Workmanship: "Plastic Fusion Fabricators, Inc. hereby warrants that the linings
installed by Plastic Fusion Fabricators, Inc. under this warranty shall be installed
free from defects in Plastic Fusion Fabricators' workmanship. The warranty set
forth in the preceding sentence (the "Workmanship Warranty") shall commence
upon acceptance of the work and shall expire on the last day of a period of 1
year from said date..."
Material: "AGRUAMERICA, Inc. (AGRU) warrants its material for a period of
FIVE(5) Years, prorated, from the final project ship date when subsequently
properly installed..."
(3) Mixing Pump Station: "GEA Farm Technologies... warrants to the original buyer and end
user... that the parts of all equipment sold under the Company trademark are free from
defects in material or workmanship for a period of twelve (12) months from the date of
delivery of the equipment to the Purchaser... Any equipment used for commercial usage,
commercial lease on one or more forms is warranted for a reduced period of thirty (30)
days only."
(4) Effluent Pump Station: "GEA Farm Technologies... warrants to the original buyer and
end user... that the parts of all equipment sold under the Company trademark are free
from defects in material or workmanship for a period of twelve (12) months from the
date of delivery of the equipment to the Purchaser... Any equipment used for commercial
usage, commercial lease on one or more farms is warranted for a reduced period of
thirty (30) days only."
(5) Biogas Conditioning System (managed by 3rd party)
(a) Biogas skid: "This warranty is valid for 30 months from the time the equipment is
shipped from Unison's factory or 24 months from the date of startup, whichever
occurs first."
(b) Biogas Blower / Compressor:
"The goods will be free of defects in material and workmanship for a period of twelv
e (12) months from the date the goods are placed in use by the buyer or eighteen (18
) months from the date of shipment, whichever shall occur first."
(c) Chiller: "24 months from startup, not to exceed 30 months from shipping."
(6) Transfer Pump: "GEA Farm Technologies... warrants to the original buyer and end user...
that the parts of all equipment sold under the Company trademark are free from defects
in material or workmanship for a period of twelve (12) months from the date of delivery
of the equipment to the Purchaser... Any equipment used for commercial usage,
commercial lease on one or more farms is warranted for a reduced period of thirty (30)
days only."
V. Provisions for Safety Measures
Anaerobic Digester System O&M Page 11 of 16
A. Restriction of Access: No persons should enter any portion of the wastewater treatment system
unless performing a repair or routine maintenance, and only then if accompanied by another
person capable of performing life-saving activities should the need arise. No person should Enter
a waste collection pit, pump station well, or any portion of the anaerobic digester unless all
accumulated biogas has been removed via venting or other utilization and sufficient airflow has
been directed to the workspace via fans, blowers, or other means. Personal safety is the
responsibility of the person or organization conducting the work, and not specifically the
responsibility of the farm owner or other associated equipment providers or construction
contractors.
B. Emergency Contacts: Information shall be posted at the gate and in the control room. (There
will be no harmful chemicals used for the anaerobic digestion system).
C. All equipment safety guards, warning labels, safeties, and warning alarms shall be kept in place
and operational at all times.
D. Keep and maintain all clearances as recommended by equipment manufacturers and as required
by law.
E. Keep all open flames and sources of combustion away from gas accumulations. Do not smoke
near the gas collection, conveyance, or combustion components. It is recommended that any
combustion source or open flame be kept to a minimum separation distance of 50 ft from the
anaerobic digester cover.
VI. Spill Prevention and Control Provisions
A. Response to Upsets and Bypasses Including Control Containment and Remediation: Audible
alarms will be provided at all controls stations. The Control System will provide remote alarms
to alert operator of a problem should one occur.
B. Contact Information for Operational Personnel, Emergency Responders, and Regulatory
Agencies: Phone numbers for Emergency Responders and Remediation Agency numbers will be
located by the computers and control systems in the control room.
C. Facility Control Valves will allow operator to isolate Systems if a problem occurs.
Anaerobic Digester System O&M Page 12 of 16
Appendix A: Contact Information
Project Management and Equipment Service Providers:
Management & Equipment
CompanyProject
Contact/Local Service
Influent Pump Station
Lee Brock
Brock Equipment Company
lee@ brockeguipment.com
(252) 235-4111
Anaerobic Digester Cover
Plastic Fusion Fabricators, Inc.
Larry Hice
Ihice@plasticfusion.com
(256) 852-0378
Mixing Pump Station
Lee Brock
Brock Equipment Company
lee@ brockeguipment.com
(252) 235-4111
Transfer Pump
Lee Brock
Brock Equipment Company
lee@brockeguipment.com
(252) 235-4111
Flare
ProPump & Controls Inc.
Jeff McGuire
Work: (843) 236-3996
Cell: (704) 658-8113
imcguire@propumpservice.com
Mechanical Installation & Controls
ProPump & Controls Inc.
Jeff McGuire
Work: (843) 236-3996
Cell: (704) 658-8113
imcguire@propumpservice.com
Anaerobic Digester System O&M Page 13 of 16
Regulatory and other Agencies:
Christine Lawson
Animal Feeding
1636 Mail Service
(919) 707-3664
Operations Program,
Center, Raleigh, NC
Div. of Water
27699-1636
Resources
Anaerobic Digester System O&M Page 14 of 16
Appendix 6: Farm Operations and Maintenance
Checklist
Operator Present:
Time/Date:
Farm System Checklist: Mark Yes/✓ or No/X as applicable, fill in blanks where specified
Manure Collection / Feedstock System
Perform visual appraisal of waste collection system.
Any visible signs of overflow or malfunctioning?
Check influent pump stations. Any Alarms?
Put each influent pump in "Hand". Operating
normally?
Any rattling or unusual noises from influent pumps?
Any observed leaks or spills from pipes, fittings, or
well?
Test the alarm. Functioning?
Excessive accumulation of solids or debris in well?
Agitation system in need of operation?
RECORD THE RUN HOURS FOR PUMP I
RECORD THE RUN HOURS FOR PUMP 2
RECORD THE RUN HOURS FOR PUMP 3
RECORD THE RUN HOURS FOR PUMP 4
Digester System
Perform visual appraisal of digester (walk around).
Any visible signs of overflow or malfunctioning?
Does the cover appear to be leaking gas / odorous?
Any visible tears, rips, or holes observed in the cover?
>10% cover area under stormwater/rainwater?
Check mixing pump stations. Any Alarms?
Put each mixing pump in "Hand". Operating
normally?
(not necessary if mixing pumps running during visit)
Any rattling or unusual noises from mixing pumps?
Any observed leaks or spills from pipes, fittings, or
well?
Excessive accumulation of solids or debris in well?
Agitation system in need of operation?
RECORD THE RUN HOURS FOR PUMP I
RECORD THE RUN HOURS FOR PUMP 2
RECORD THE RUN HOURS FOR PUMP 3
RECORD THE RUN HOURS FOR PUMP 4
Biogas Skid
Are there any alarms?
Are there any fluid leaks observed?
Check oil level — oil needed?
Anaerobic Digester System O&M Page 15 of 16
Excessive vibration of noise?
Are there any visible fluid leaks on skid or chiller?
RECORD THE RUN HOURS FOR GAS COMPRESSOR
Notes
Anaerobic Digester System O&M Page 16 of 16
W099 013V
LAI
)IkS S)(STE NA
DUPLIN COUNTY, NORTH CAROLINA
CIVIL ENGINEER FINAL DESIGN
NOT RELEASED FOR
CAVANAUGH & ASSOCIATES, P.A. CONSTRUCTION
�
ELECTRICAL ENGINEER
DAVID SIMS & ASSOCIATES, P.C.
108 GILES AVENUE, SUITE 100
WILMINGTON, NORTH CAROLINA 28403
(910) 791-8016 / (910) 395-5734 (FAX)
SHEET INDEX
C.2.35.0
C.2.35.1
C.2.35.2
C.2.35.3
C.3.1
C.3.2A
C.3.2B
C.3.3
C.3.4
C.3.4A
C.3.5
C.3.6
C.3.7
C.3.8
- COVER & SHEET INDEX
- AREA 1000 OVERALL SITE PLAN
- HYDRAULIC PROFILE
- AREA 1000 SETBACKS
- INTENTIONALLY LEFT BLANK
- INFLUENT LIFT STATION DETAILS
- LEVEL CONTROL DETAILS
- MIXING STATION DETAILS
- DIGESTER DETAILS
- COVERED LAGOON DETAILS
- EROSION CONTROL DETAILS
- AREA 1000 MISCELLANEOUS DETAILS 1
- AREA 1000 MISCELLANEOUS DETAILS 2
- AREA 1000 MISCELLANEOUS DETAILS 3
EXISTING
I C(`CNIF)
PROPERTY LINE
PROPOSED
LIMITS OF DISTURBANCE LOD 1pf
SEDIMENT FENCE SF DUPLIN COUNTY
----25---- MAJOR CONTOURS —5 NORTH CAROLINA
----2s---- MINOR CONTOURS 26
FORCEMAIN FM
INFLUENT FORCEMAIN IFM
EFFLUENT FORCEMAIN EFM
tfm TRANSFER FORCEMAIN TFM
r — RECYCLE FORCEMAIN R
SLUDGE REMOVAL PIPE - SLG - SLG - SLG -
01 PLUG VALVE IM
REDUCER 44 VICINITY HAP
AIR RELEASE VALVE ARV SCALE- NOT TO SCALE
co CLEAN OU T co
O MANHOLE m
gm GRAVITY MAIN GM
- - BLUE LINE STREAM (NC NAMED STREAM)
BLUE LINE STREAM (UNNAMED TRIBUTARY)
PS PERENNIAL STREAM
IS INTERMITTENT STREAM
JD JURISDICTIONAL DITCH
NJD NON -JURISDICTIONAL DITCH
WET - WETLANDS
ESTIMATED WETLANDS FROM USFWS MAPPING
STORM PIPE
DITCH
oe OVERHEAD ELECTRICAL OE
ue UNDERGROUND ELECTRICAL - UE
71) UTILITY POLE `h
X X FENCE x x
TREE LINE BEFORE YOU DIG!
JACK AND BORE NC ONE CALL
(TOLL FREE)
(OR 1-800-632-4949)
IT'S THE LAW!
raAVANAU G H
Stewardship through innovation
DATE: OCTOBER 141 2023
SHEET C.2.35.0 PROJECT NO. BE.21.015
Table 3: Mixine Station (Detail 1/C.3.31
Finished Grade:
157.20
ft
Rim:
157.70
ft
Invert In:
148.20
ft
Bottom of Dry Well:
147.70
ft
Depth of Dry Well:
10.00
ft
Selected Pump Rate:
1,000 (1 pump)
gpm
Pump Horsepower:
7.5 hp
Electrical Supply:
240 V
Electrical Frequency:
60 hz
Phase:
10
II I
--------------
\\ // `
CO
I I
I
----------------
_________
r/ /__----------�� ------ �1 l p
/ S9-1 I V 12
I/
25%compaction factor used for fill I I CO TP TIMER \ 1 \ __-- --- TP-3 \ 1
I 1 / � I \ �—_ __—__ ___—_ ----J (TIMER TO BE PROVIDED INV
_ _ - - _ _ - - -
BY CONTRACTOR, NOT / I \_ - - -
PUMP SUPPLIER) I TP-2-__-- �_--'--157-'
/FM LO
_ 157---- GWC-2 °
_158 - - - - - - TP DISCONNECT SWITCH
159 — — — — — _� CO \ Il I
II 1
1
I
159 0 I \ I I I 1 111 1
I I I �I __ /
_ I III 1 ! / � I / /, -� �\ I TP-1 I GWC-1
,J� I I I IIII I PUMP II I11 1 _ _— PIPE
A i II III II I �_
II I I I III I �'�
II I I I �'_----FFE 162.00' \ \ I \ I I 1 I,00I
�=____ -157--------- __
IIIIIII II I IIIIII II
I I —I u116 — ---—`--' ---
PULL PLUG- �
CO W151 N1
-158----Il 1 I
ILS-2
INV
EXISTING _
—__ I 1 1\ WELL _---- 6 1 PIPES
r
III I I I I I I I I I 'I I I I I � I\ \ ___— � M ILS-4
_
1 I I I FFE 162.93' \\ I\\ \---------- _----------157-- \ 1 1 INv
III I I I I I I I I II O I I \ \\ __ — —
------------
EXISTING 'LAGOON 2' I I I I / - - - - _ _ PULL PLUG
I I ILS
I 1I11�1111�1 1I I 1 , II I I I \IIII IIII \ I I I IIII IIIII II I - IIIi I I III IIII I�IW I I I � / , _ BARN
TOP OF DIKE 157.20'
-� ---- ___--_ —_---_—_—
-1
APPROXIMATE LOCATION OF PS
I U15 w EXISTING GRAVITY PIPE FM EXISTING 'LAGOON 1'
I _--- - �TOP OF DIKE 159.46'
00
LO
l•\
I �°1 o
/
Ill 1 I1 00I�, �I • I �I I I II I I_I
�____—,+� �--' �_ -►�► �w3f --�\ \\ � 1 / �\ IIl 1 I LC-5 I �I I w I \ \ \ 1 _ �►�I- — ' I . — 1 I 1 / \ I 1 1 I/ / / / /
I 1 \ \ I I INV toot
1
\\ \\ 11 I I PROPOSED RAINWATER PUMP
EXISTING
AND RAINWATER OUTLET WELL 1\56-
-
SEE DETAILS 4/C.3.6 AND ---------- _----___--
SHEET C.3.8 -------
I I I /I I
i\/
LC-7
IPE w
P-159-158
159
l
ll
/
/
l l
5
15615 - \ _ 1 5-
156155 s�. \ \ -- -J--_----------------
_
1 55 — -1 ► -
I 0/
1 L WW PPE / / � \ I I� LC -
I
I V 1 / � ADJUST GRADING AS NEEDED TO J�
/ BAF
r /
d /
D-12
SLG
Table 4: Digester Data Table
Length:
190
ft
Width
130
ft
Top of Dike Elev:
157.20
ft
Operating Level Elev:
155. SOI
ft
Bottom Elev:
145.20
ft
Total Volume:
178,968
cf
Volume at Operating Level:
139,773
cf
S.A. @ Inside Top of Dike:
24,700
ft'
Slope:
3:1 -
Total Cut
Total Fill
Net Surplus
6,388
CY
698
CY
5,690
CY
D-1
DIGESTER
TOP OF DIKE 157.20'
Table 5: Level Control Wet Well
/
-156
- _ D-2
MS
D-3
PIPE SLG - SLG
_ m. - GIS WG ,
Finished Grade:
157.20
ft
Rim:
157.70
ft
Invert In:
150.20
ft
Invert Out:
154.75
ft
Bottom of Wet Well:
149.70
ft
Depth of Wet Well:
8.00
ft
Table 6: Transfer Pump (Detail 6/C.3.7)
Design Flow:
-
gpm
Selected Pump Rate:
440
gpm
ft
Total Dynamic Head (TDH):
24
Pump Horsepower:
10 hp
Pump Speed (RPM):
1,760 RPM
Electrical Supply:
240 V
Electrical Frequency:
60 hz
Phase:
10
Impeller Diameter:
9.5 in.
Motor Type:
TEFC
Selected Pump:
IGEA
Pump Model:
3" Pontoon HP
ALLOW SPACE FOR DIGESTER ��
COVER ANCHOR TRENCH AND FLAT y�` O
l i l O AREA FOR EQUIPMENT (TYP.) /
MIXING STATION (MS)
(7.5HP) / o Q
O
,MS CONTROL PANEL
w` w
/ MS DISCONNECT SWITCH
CIRCUIT BREAKER PANEL w�\ O
co
c� U E
WIRING FROM POWER
W CO w�\ COMPANY
POWER METER
157 \ �� SWALE @ TO SERVE MS (7.5HP), ILS
/ 156 0.25% SLOPE (40HP), TP (10HP), AND
/ 155 \ NORTHWARD RAIN PUMP (5HP)
/ 155 \ TOTAL 62.5HP
/ HIGH POINT \ \ SEE ELECTRICAL SHEETS
SWALE @ OF SWALE
-155- - J 0.25% SLOPE 155.00' \
i
WESTWARD \
\
IL
NOTE: TOP OF DIKE OF PROPOSED DIGESTER SHALL BE
/ SET AT SAME ELEVATION AS TOP OF DIKE OF
/ EXISTING DOWNSTREAM LAGOON (CONTRACTOR _
/ SHALL FIELD VERIFY PRIOR TO CONSTRUCTION).
/
I ID-5
FM
---- ILS-6INV
------------
\
NOTE: ALL LINEWORK SHOWN IN
WHITE IS BY AREA 3000
CONTRACTOR
II
Table 1: Identification List
Section
IDescription
lQuantity
JUnit
jAdditional Info
Gravity Waste Collection (GWC)
GWC-I-PIPE
12" PVC (DR 35) Gravity Collection Line
601
L.F.
GWC-2-CO
lCleanout
3
each
Influent Lift Station & Forcemain (ILS)
ILS-1-PS
Influent Lift Station
-
-
Table 2/C.2.35.1and Detail 1/C.3.2A
ILS-2-INV
12" Digester Bypass Inlet
-
-
Inv. 158.56'
ILS-3-PIPE
12" PVC (DR 35) Digester Bypass Pipe
37L.F.
ILS-4-INV_____
----
ILS-S-FM
------ 12" Digester Bypass Outlet
--------------
8"HDPE (DR 17) Forcemain
-
-
---
821
-
--
L.F. I
Inv. 158.46'
- - - - - - - - - - - - - - - - - - - -
ILS-6-INV
8" HDPE (DR 17) Forcemain Inv. Out
-
-
Inv. 153.20'
Digester(D)
D-1-DIGESTER
Proposed Digester
-
-
Table 4/C.2.35.1 and Sheet C.3.4
D-2-MS
Mixing Station
-
-
Table 3/C.2.35.1 and Sheet C.3.3
D-3-PIPE
8" PVC (DR 35)
51
L.F.
D-4-SUMP
HDPE Sump Box Mixing System Inlet
Not used
D-5-FM
6" HDPE (DR 17) Forcemain
301
L.F.
I Inv. Out 153.20'
D-6-PRA
Pump Repair Area
Not used
D-7-BAF
HDPE Baffle (Underflow)
-
-
ISheet C.3.4
D-8-BAF
--------
D-12-SLG
HDPE Baffle (Overflow)
--------------------
Sludge Removal Pipes (HDPE DR 17)
Not used
---- -- --------------------
120 L.F. 3 pipes at 40 L.F. each
Level Control (LC)
LC-1-INV
Digester Inv. Out
-
-
Inv. 155.25'
LC-2-PIPE
12" PVC (DR 35) Digester Outlet Pipe
341
L.F.
LC-3-PS
Level Control Station
Not used
LC-4-FM
6" HDPE (DR 17) Forcemain
Not used
LC-5-INV
Lagoon Invert From Digester
-
-
Inv. 153.97'
LC-6-WW
Level Control Wet Well
-
-
Table 5/C.2.15.1 and Detail 2/C.3.2B
LC-7-PIPE
12" PVC (DR 35) Digester Outlet Pipe
157
L.F.
Transfer Pump (TP)
TP-1-PUMP
Transfer Pump
-
-
Table 6/C.2.15.1 and Sheet C.3.7
TP-2-FM
6" HDPE (DR 17) Forcemain
766
L.F.
TP-3-INV
6" HDPE (DR 17) Forcemain Inv. Out
-
-
Inv. 158.46'
Table 2: Influent Lift Station (Detail 1/C.3.2A)
Finished Grade:
159.46
ft
Rim:
162.50
ft
Invert In:
155.46
ft
Bypass Riser:
161.50
ft
Bypass Invert Out of Wall:
158.56
ft
Bottom of Wet Well:
152.50
ft
Depth of Wet Well:
10.00
ft
Design Flow:
700
gpm
Selected Pump Rate:
940 (1 pump)
gpm
Total Dynamic Head (TDH):
33
ft
Pump Horsepower:
2x10 hp
Pump Speed (RPM):
1,760 RPM
Electrical Supply:
240 V
Electrical Frequency:
60 hz
Phase:
10
Impeller Diameter:
8 in.
Motor Type:
TEFC
Selected Pump:
GEA
Pump Model:
4" High Pressure
Shaft Length:
10 ft.
Farm Information
Farm Name:
CDP Farm
Permit Number:
AWS310557
Permitted Capacity:
4,537 Wean -Finish
co
SCALE: 1 " = 40'
40' 0 40'
SCALE OF MAP MAY VARY
DUE TO METHODS OF REPRODUCTION.
/
/I
SHEET NUMBER
C.2.35.1
n
N
O
N
Ln
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NOTE: PER THE NRCS 366 ANEROBIC DIGESTER STANDARD,
RAINFALL IS INCLUDED IN DETERMINING THE m
OPERATIONAL VOLUME OF THE DIGESTER. THE NOAA Qi
ATLAS 14 30YR NORMAL RAINFALL DATA FOR THE am^' o
AREA HAS BEEN USED TO DETERMINE THE 25-YEAR, NOTE: TOP OF TEMPORARY STORAGE (START PUMP) OF THE c/) m
24-HOUR RAINFALL ON THE DIGESTER. WITH THIS DATA, TER HAS BEEN a
THE OPERATIONAL VOLUME FOR THE DIGESTER DESIGN LIMITED TO THE SAME ELEVATION LAGOON DOWNSTREAM OF THE DIGESTER
THE UPSTREAM
AT THIS SITE IS BASED ON 12-INCHES OF STRUCTURAL q
FREEBOARD PLUS 7.5 INCHES FOR THE 25-YEAR, DIGESTER OPERATING LEVEL (OL) IN ORDER TO KEEP cc
24-HOUR RAINFALL EVENT TO DETERMINE THE 20.40 THE DIGESTER WATER LEVEL IN PERMIT COMPLIANCE
INCHES OF FREEBOARD FOR THE DIGESTER. BY PREVENTING BACKFLOW FROM THE LAGOON. iu
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Q
165 165
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160 160
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150 150
SHEET NUMBER
---w- �:� I
8 PUMP RETURN C.2.35.2
TOD: TOP OF DIKE BOTTOM: 147.70' INV: 147.20'
TOB: TOP OF BANK
BOTTOM: 147.26'
FFE: FINISH FLOOR ELEVATION PROPOSED DIGESTER
FB: FREEBOARD ELEVATION
EG: EXISTING GRADE BOTTOM: 146.20'
OL: OPERATING LEVEL
14 5 BOTTOM: 145.20' 145
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HYDRAULIC PROFILEVd
DETAILri
SCALE: NOT TO SCALE C.2.35.
4" INFLUENT LIFT STATION
(SEE DETAIL 1/C.3.2A)
FFE: 162.93'
FFE: 162.0' RIM: 162.50'
TOB: 160.17'
PROPOSED LEVEL CONTROL
WET WELL (LC-6)
�
EMERGENCY BYPASS FROM
INFLUENT LIFT STATION
158.46' (ILS-4)
EG: 159.46'
TOD:
157.20'
TRANSFER PUMP
TOD: 159.46'
INV: 159.43'
EMERGENCY BYPASS TO �'AO,o
EXISTING 'LAGOON 1' - •S9 NSF
RISER INV. 161.50'
WALL INV. 158.56' (ILS-2) N SR016
OFF
�
8" MIXING STATION
(SEE DETAIL 1/C.3.3)
RIM:157.70'
(SEE SHEET C.3.7)
INV: 158.46
(TP-3) FB: 158.46' �
INV: 158.50'
HDPE COVER (TYP)
RIM:157.70'
A
R�pO
'`59 SF'O
M/ h'
� S���OF,Q
FJ INV: 155.46'
TOD: 157.20'
OL:
OUTLET
155.50' -INV:LC155.25'
( )
INV:
FB: 156.20'
OUTLET
154.75'
- TOP OF STORM:
LEVEL CANT 156.20'
ROL
WET WELL
(LC_ PIPE
�) INV: 153.97'
p 5q MAN SLOPE (LC-5) TOP OF TEMP.
STORAGE: 155.50'
EXISTING 'LAGOON 1'
WET WELL
BOTTOM:
152.50'
INV: 153.20'
(ILS-6)
� c
0
INV: 152.20' (���TRp�
2�
Aip�
NOTE:
INVERTS OF EXISTING GRAVITY PIPING ARE
INV: 150.20'
BOTTOM: 149.70'
EXISTING 'LAGOON 2'
APPROXIMATED BASED ON BEST
AVAILABLE SURVEY INFORMATION
DRY WELL
16 N�. I I
se I, I
Nip — �1Jd'_—gyp— F 77NJ
NOW OR FORMERLY \
� GRADY, BENJAMIN L & WIFE GRADY, MICHELLE T
!\ DUPLIN CO. PIN: 247700940768 ,
FRI
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NOW OR FORMERLY
C,RAnY RFN.IAAAIN I Pr WIFF (.RAnY AAII HFI IF T
L,JVV UIIoCJ Ir_m JC 16HUY\
FROM PROPOSED DIGESTER
TOP OF DIKE
4NN _
i
\
\z
/ \/
/
/ /
i
\000�\
100,
/
I
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SCALE: 1" = 300'
300' 0 300'
SCALE OF MAP MAY VARY
\\ / DUE TO METHODS OF REPRODUCTION.
MERLY
487004
'/852 06220
/852
NOTE: AERIAL
FROM
IMAGERY IS
2020
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THESE PLANS CONTAIN INFORMATION
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ASSOCIATES, P.A. DO NOT COPY,
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WHOLE OR PART
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DETAIL
SCALE: NOT TO SCALE C.3.4
NOTES:
—SEEP COLLAR (,TYP.1
DETAIL r6
SCALE: NOT TO SCALE C.3.4
CONFIDENTIAL
THESE PLANS CONTAIN INFORMATION
THAT IS CONFIDENTIAL AND
PROPRIETARY TO CAVANAUGH &
ASSOCIATES, P.A. DO NOT COPY,
REPRODUCE, NOR DISTRIBUTE IN
WHOLE OR PART
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CONFIDENTIAL
THESE PLANS CONTAIN INFORMATION
THAT IS CONFIDENTIAL AND
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ASSOCIATES, P.A. DO NOT COPY,
REPRODUCE, NOR DISTRIBUTE IN
WHOLE OR PART
SHEET NUMBER
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THESE PLANS CONTAIN INFORMATION
THAT IS CONFIDENTIAL AND
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ASSOCIATES, P.A. DO NOT COPY,
REPRODUCE, NOR DISTRIBUTE IN
WHOLE OR PART
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