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HomeMy WebLinkAbout310051_Application_20231122November 22, 2023 Christine Lawson NCDEQ Division of Water Resources 1636 Mail Service Center Raleigh, NC 27699-1636 Subject: Edwards Tract-B & M # 2 Facility # AWS310051 State Digester General Permit Dear Ms. Lawson, C AVA N A U G H Stewaia,_t,p ,i,, s,6- ,_;,ovation Cavanaugh & Associates, P.A., on behalf of the farm owner, hereby submits the following application to NCDEQ Division of Water Resources for review of the State Digester General Permit application package for Edwards Tract-B & M # 2. The subject project is located in Duplin County, North Carolina. To facilitate your review of the enclosed documentation, the following is an itemized breakdown: 1. One (1) original 'State Digester General Permit Application' application form. 2. One (1) copy of the engineering calculations. 3. One (1) copy of a detailed narrative of the Swine Digester Animal Waste Management System. 4. One (1) copy of the FEMA FIRM map labeled with the 'Proposed Digester Site'. 5. One (1) copy of the permit form Section 3.6 components. 6. One (1) full-size set of the engineering plans, as well as one (1) 11"x17" set. The applicable setbacks (per the 'Swine Farm Siting Act' and 15A NCAC 02T) for the proposed digester are shown on sheet C.2.2.3 of the engineering plans, which indicates that the digester will be: 1. Greater than 100' from all wetlands / perennial streams / perennial waterbodies (per 15A NCAC 02T .1304(b)(11)). 2. Greater than 500' from all property boundaries that aren't in common ownership with the farm owner. 3. Greater than 1,500' from all occupied residences. 4. Greater than 2,500' from all schools, hospitals, churches, outdoor recreational facilities, national parks, State Parks, and child care centers. Influent sampling will be accomplished via sampling from the influent lift station or gravity main conveying flushed manure to the digester, where applicable. Effluent sampling will be accomplished via sampling from the level control wet well. Regarding usage of the biogas, the applicant plans to begin export of the renewable energy resource within 6 months of collecting gases in accordance with Session Law 2023-63 (2023 Farm Act). Regarding estimate of daily volume of biogas, the daily volume of biogas varies based on animal stocking numbers, animal age, and climatic variations. A gross estimate that is commonly used for in -ground, ambient temperature digesters is about 2 cubic feet of biogas per pig occupant in the farm per day; Cavanaugh & Associates, P.A. PO Box 11197 Winston-Salem, NC 27116, 1-877-557-8923, www.covanaughsolutions.com however, the actual amount of biogas produced by the farm may vary significantly given the considerations described above. Regarding emergency flare, the applicant has made arrangements for the use of a portable flare should the need arise, which will be available and used if necessary for compliance with Session Law 2023-63 (2023 Farm Act). Regarding the location/method for measuring waste levels in the digester, the liquid level in the digester will be observed and measured via the level control wet well. Regarding general information regarding any Air Quality permits, a determination has been made that the emissions fall below the minimum threshold for permitting; separate communications and correspondence have been concluded with the Division of Air Quality regarding this topic. Please do not hesitate to contact our office should you have any questions, comments, or require any additional information. Regards, Cavanaugh & Associates, P.A. 4# KI 0�0 r, i" Jeff P. Cappadona, P.E. Attachments cc: Farm Owner State of North Carolina Department of Environmental Quality Division of Water Resources Animal Feeding Operations Permit Application Form (THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) State Digester General Permit — Farm Digester System 1. GENERAL INFORMATION: 1.1 Facility name: Edwards Tract-B & M # 2 1.2 Print Owner's name: Michele Grady 1.3 Mailing address: PO Box 428 City, State: Faison, NC Zip: 28341-0428 Telephone (include area code): ( ) - Fax: ( ) - Email: 1.4 Physical address: 2529 Bowdens Rd City, State: Faison, NC Zip: 28341 Telephone number (include area code): ( ) - Latitude 35.045' Longitude-78.07780 (Decimal Degrees from Google Earth) 1.5 County where facility is located: Duplin 1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): From Exit 364 on I-40, head east on College St. for 2.3 miles, turn left onto US-117/ N. Pine St. and go 0.9 miles, turn right onto Water Tank Rd. and go 0.2 miles, turn left onto Works Farm Rd. and go 2.8 miles, turn left onto Bowdens Rd. and go 0.3 miles, the farm entrance will be on the left. 1.7 Farm Manager's name (if different from Landowner): 1.8 Lessee's / Integrator's name (if applicable; circle which type is listed): Smithfield Foods 1.9 Facility's original start-up date: Date(s) of facility expansion(s) (if applicable): 1.10 Design Contact name: Jeff Cappadona Phone (1-877) 557-8923 Email: jeffrey.cappadona(c�cavanaughsolutions.com 2. OPERATION INFORMATION: 2.1 Facility number: AWS310051 2.2 Operation Description: Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the current swine waste management system is permitted. Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals ❑ Wean to Feeder ❑ Layer ❑ Beef Brood Cow ® Feeder to Finish 5,760 ❑ Non -Layer ❑ Beef Feeder ❑ Farrow to Wean (# sow) ❑ Turkey ❑ Beef Stocker Calf ❑ Farrow to Feeder (# sow) ❑ Farrow to Finish (# sow) ❑ Wean to Finish (# sow) ❑ Gilts ❑ Boar/Stud ❑ Turkey Poults ❑ Dairy Calf ❑ Dairy Heifer ❑ Dry Cow ❑ Milk Cow FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 1 of 6 ❑ Other Type of Livestock on the farm: No. of Animals: 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): See attached Waste Utilization Plan Acres Required Acreage (as listed in the CAWMP): See attached Waste Utilization Plan Acres Existing Application Area (pre -construction): See attached Waste Utilization Plan Acres Proposed Application Area (post -construction): See new Waste Utilization Plan (pending by the farm owner) Acres Is there a change to the existing WUP? YES or NO (circle one) Is the Existing WUP attached? YES or NO (circle one) Is the New (if applicable) WUP attached? YES or NO (circle one) 2.4 List and Describe all Storage/Treatment Structures Below: a. DIGESTER or other PRIMARY TREATMENT: (double click on "Select" for drop -down menu box) Treatment Existing? Name of Treatment Type of Liner Surface Type of Cover Ttl Capacity Req'd Capacity Unit Type YP (Y/N) Unit Material Area Material (cu. Ft.) (cu.ft.) Digester N Digester Synthetic 33,800 Synthetic (80 mil) 204,155 204,155 Select Select Select Select Select Select a.l Are engineering designs, drawings, specifications, and details attached? YES or NO (circle one) b. SECONDARY TREATMENT/STORAGE: (double click on "Select" for drop -down menu box) Name of Storage Unit Existing? (Y/N) Type of Liner Material Surface Area Ttl Capacity (cu. Ft.) Req'd Capacity (cu.ft.) Lagoon 1 Y Soil in situ 79,900 585,113 432,762 Lagoon 2 Y Soil in situ 74,100 578,083 421,714 Select Select *Note: The "Total Capacity" and "Req'd Capacity" is given per the existing lagoon calculations for this farm Lagoon 2 designed by Bobby Parker, and approved by M.E. Suggs, P.E. on 1993-3-23 Lagoon 1 designed by Bobby Parker, and approved by Dean Bingham, CE, SCS on 1993-4-13 2.5 Are KNOWN subsurface drains present within 100' of any application fields? YES or NO (circle one) 2.6 Are KNOWN subsurface drains in the vicinity or under the waste management system? YES or NO (circle one) 2.7 Does this facility meet all applicable siting requirements? YES or NO (circle one) 2.8 Describe Water Movement between Barns, Digesters, and Storage Ponds (double click on "Select" for drop -down menu box) Pump Station or Minimum Pump Plan Sheet Location Gravity Pipe Size Capacity Reference GPM TDH Barns to Digester Pump Station (ILS) 8" 960 32 C.2.2.1 1 Barns to Digester Gravity 12" N/A N/A C.2.2.1 Digester to Secondary Gravity 12" N/A N/A C.2.2.1 Secondary to Tertiary Pump Station (TP) 6" 510 16 C.2.2.1 FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 2 of 6 3. Secondary to Tertiary Pump Station (TP) 6" 510 16 C.2.2.1 Select Select Select Select REQUIRED ITEMS CHECKLIST: Please indicate that you have included the following required items by signing your initials in the space provided next to each item. A lic is Initials 3.1 One completed and signed original of the application for Digester Animal Waste Management System Application Form. 3.2 A general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied and a county road map with the location of the facility indicated. 3.3 Documentation that new digester structure(s) meets the Swine Farm Siting Act, for swine operations. 3.3.1 Site Map. The scale of this map shall not exceed 1 inch = 400 feet. 3.3.2 All proposed digesters to occupied residences > 1500 feet OR no closer than existing setback. Existing setback = > 1,500 feet 3.3.3 All proposed digesters to schools, hospitals, churches, outdoor recreational facilities, national parks, state parks, historic properties, or childcare centers > 2500 feet OR no closer than existing setback. Existing setback = > 2,500 feet 3.3.4 All proposed digesters to property boundaries > 500 feet OR no closer than existing setback. Existing setback = > 500 feet 3.3.5 All proposed digesters to Public Water supply wells > 500 feet. 3.3.6 The map shall show the location of any property boundaries and perennial streams, or rivers located within 75 feet of waste application areas. 3.4 One copy of all engineering documents, including, but not limited to, calculations, equipment specifications, plan and profile drawings to scale, construction materials, supporting equations or justifications. 3.5 A detailed narrative of the Farm Digester Animal Waste Management System. Ar 3.6 A copy of the CAWMP which must include the following components. Some of these components may not have been required at the time the facility was initially certified but must be added to the CAWMP for permitting purposes: Ar 3.6.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility 3.6.2 The method by which waste is applied to the disposal fields (e.g., irrigation, injection, etc.) 3.6.3 A map of every field used for land application 3.6.4 The soil series present on every land application field 3.6.5 The crops grown on every land application field 3.6.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP 3.6.7 The PAN applied to every application field 3.6.8 The waste application windows for every crop utilized in the WUP 3.6.9 The required NRCS Standard Specifications 3.6.10 A site schematic 3.6.11 Emergency Action Plan 3.6.12 Insect Control Checklist with chosen best management practices noted FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 3 of 6 3.6.13 Odor Control Checklist with chosen best management practices noted 3.6.14 Mortality Control Checklist with the selected method noted 3.6.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility 3.6.16 Site Specific Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (Composting, waste transfers, etc.) 4. ENGINEER'S CERTIFICATION: I, Jeff Cappadona (P.E. representing Owner's name listed in question 1.2), attest that this application for Edwards Tract-B & M # 2 (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best o my knowledge. I understand that if all required parts of this application are not completed and that if all required supportin f2rinati9p and attachments are not included, this application package will be returned to me as incomplete. Signature Engineer's Seal • Date - 1 17 5. 71M OWNERIPERMITTEE CERTIFICATION: I, f' J (Owner/Permittee name listed in question 1.2), attest that th s Vdpi6tloji for Edwards Tract-B & M # 2 ( cility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not inclu , this application package will be returned as incomplete. Signature 'j, Date 6. MANAGER'S CERTIFICATION: (complete onlyifdifferent from the Farm Owner) I, (Manager's name listed in question 1.7), attest that this application for Edwards Tract-B & M # 2 (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 707-9129 FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 4 of 6 DocuSign Envelope ID: DOE58D31-1B9D-463E-AEFA-OC9AED7346DB ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 707-9129 ELECTRONIC SUBMISSION IS ENCOURAGED. EMAIL TO: RAMESH.RAVELLA@NCDENR.GOV 7. SURFACE WATER CLASSIFICATION: This form must be completed by the appropriate DWR regional office and included as a part of the project submittal information. INSTRUCTIONS TO NC PROFESSIONALS: The classification of the downslope surface waters (the surface waters that any overflow from the facility would flow toward) in which this animal waste management system will be operated must be determined by the appropriate DWR regional office. Therefore, you are required, prior to submittal of the application package, to submit this form, with items 1 through 6 completed, to the appropriate Division of Water Resources Regional Operations Supervisor (see page 6 of 6). At a minimum, you must include an 8.5" by I V copy of the portion of a 7.5-minute USGS Topographic Map which shows the location of this animal waste application system and the downslope surface waters in which they will be located. Identify the closest downslope surface waters on the attached map copy. Once the regional office has completed the classification, reincorporate this completed page and the topographic map into the complete application form and submit the application package. 7.1 Facility Name & Number: B & M Farms #2 — Edwards Tract AWS310051 7.2 Name & complete address of engineering firm: Cavanaugh PO Box 11197 Winston-Salem, NC 27116 Telephone: (1-877) 557-8923 Fax: ( ) Email: jeffrey.cappadonakcavanaughsolutions.com 7.3 Name of closest downslope surface waters: Big Branch 7.4 County(ies) where the animal waste management system and surface waters are located Du plin 7.5 Map name and date: Warsaw North, NC 2022 7.6 NC Professional's Seal (If appropriate), Signature, and Date: On —Man FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 6 of 6 DocuSign Envelope ID: DOE58D31-1B9D-463E-AEFA-OC9AED7346DB TO: REGIONAL OPERATIONS SUPERVISOR Please provide me with the classification of the watershed where this animal waste management facility will be or has been constructed or field located, as identified on the attached map segment(s): Name of surface waters: Big Branch Classification (as established by the Environmental Management Commission): C; SW Proposed classification, if applicable: Signature of regional office personnel: I lea 9/6/2023 8237FG (All attachments must be signed) Date: FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 7 of 6 DocuSign Envelope ID: DOE58D31-1B9D-463E-AEFA-OC9AED7346DB (#1) BIG BRANCH (SOURCE TO BEAR SWAMP) I PROPOSED NEW COVERED DIGESTER FOR B & M FARMS #2 - EDWARDS TRACT & M FARMS #2 EDWARDS TRACT NAME OF STREAM STREAM CLASS STREAM INDEX 1 BIG BRANCH to BEAR SW C; Sw 18-74-19-9-1 LATITUDE: 35.045089, LONGITUDE:-78.077652 BASIN: CAPE FEAR MAP NAME & #: WARSAW NORTH, 2022 WATERSHED CLASSIFICATION MAP ON —FARM BIOGAS SYSTEM B & M FARMS #2 OWNER: MICHELLE GRADY .��".� ,•'• CAVANAU G H Stewardship through innovation EXISTING LAGOON, (TYP.) DUPUN COUNTY NORM CAROLMA Cavanaugh & Associates, P.A. PO Box 11197 Winston-Salem, NC 27116 (910) 392-4462 Fax: (910) 392-4612 wvvw.cavanaughsolutions.com LOCATION NOT TO SCALE PROJECT #: BE21.015 DRAWN BY: LJL BD 11E: SCALE. 1 "=500' 1 DATE: 2023-08 Edwards Tract-B & M # 2 Volume Calculations Project: Project No: Date: Edwards Tract-B & M # 2 BE.21.015 2023-9-27 Existing Configuration (For Reference) Farm Information: CAVANAU G H Stewaramip Through Innovation Location: Duplin County, NC Design By: JPC Checked By: JPC Farm Population: Lagoon 1: 2,880 Finishing Lagoon 2: 2,880 Finishing Total: 5,760 Finishing Storm and Rainfall: Storm (25-yr, 24-hr): 7.5 in. Rainfall In Excess Of Evaporation: 7.0 in. "Heavy Rain" 0.0 in. 1 of 7 Proposed Configuration (Proposed Digester) Flow Path: Structure I Latitude, Longitude Comments Digester (Proposed) 135.044383, -78.077906 Existing 'Lagoon 1' 135.044989, -78.077676 Southern lagoon Existing 'Lagoon 2' 135.046738, -78.077005 Northern lagoon Sludge CAVANAU G H Stewardship Through Innovation Measured Sludge Depth: 0 ft Note: 'Measured Sludge Depth' is 0 cf for Proposed Digesters Planned Sludge Depth: 0 ft Sludge to be Removed: 0 cf 0 gal Volumes: Capacity = 5,760 Finishing Capacity - ALW If cf/lb = Total Treatment Volume = 1 5,760 135 11.00 1777,600 cf Capacity JDays of Storage gal/(head day) = Total Daily Infow = 1 5,760 90 11.37 710,208 gallons 94,948 cf 2 of 7 CAVANAU G H iewardship Through lnnovatlon Note: The existing volumes shown below are provided based on the existing lagoon design for this farm, provided by the farm owner Volume Required* (cf) Digester (Proposed) Existing 'Lagoon 1' Existing 'Lagoon 2' Tota Required Desired Digester Treatment Volume 186,300 N/A N/A 186,300 Additional Treatment 10,434 292,188 288,678 591,300 Sludge Storage 0 0 0 0 Excess Wash Water 0 0 0 0 Rainfall In Excess Of Evaporation 0 46,608 43,225 89,833 Storm Storage 0 49,938 46,313 96,250 "Heavy Rain" 0 0 0 0 Daily Inflow (90 days) 1 7,421 44,028 43,499 94,948 Total 1 204,155 1 432,762 1 421,714 1 1,058,631 Note: Both 'Rainfall In Excess Of Evaporation' and 'Storm Storage' are shown as 0 cf for the digester because the HDPE cover prevents rain from entering the wastewater system and therefore doesn't need to be included in these volume calculations; the rain that falls on the cover is simply pumped off of the cover with a rainwater pump(s). That being said, per the NRCS 366 Anerobic Digester standard, rainfall is included in determining the operational volume of the digester. The NOAA Atlas 14 30yr normal rainfall data for the area has been used to determine the 25-year, 24-hour rainfall on the digester. With this data, the following value has been used for the the 25-year, 24-hour rainfall event: Storm (25-yr, 24-hr): T 5 in. Volume Provided* (cf) Digester (Proposed) Existing 'Lagoon V Existing 'Lagoon 2' I ota Provided Desired Digester Treatment Volume 186,300 N/A N/A 186,300 Additional Treatment 10,434 292,188 288,678 591,300 Sludge Storage 0 0 0 0 Excess Wash Water 0 0 0 0 Rainfall In Excess Of Evaporation 0 46,608 43,225 89,833 Storm Storage 0 52,498 46,313 98,810 "Heavy Rain" 0 0 0 0 Daily Inflow (90 days) 1 7,421 193,819 199,868 401,107 Total 1 204,155 1 585,113 1 578,083 1 1,367,351 Totals (cf) Volume Required* (cf) Volume Provided* (cf) Efficiency Treatment 777,600 777,600 100% Sludge Storage 0 0 N/A Excess Wash Water 0 0 N/A Rainfall In Excess Of Evaporation 89,833 89,833 100% Storm Storage 96,250 98,810 103% "Heavy Rain" 0 0 N/A Daily Inflow (90 days) 94,948 401,107 422% Total 1 1,058,631 1,367,351 129% Days of Storage: Proposed Configuration Required Provided Daily Inflow Volume cu.ft. 94,948 401,107 Days of Storage 90 380 3 of 7 Total Temporary Storage Proposed Configuration (Proposed Digester) CAVANAU G H Steworasrcp riaaagr, r;ro.acor; Temporary Storage Volume Required* (cf) Digester (Proposed) Existing 'Lagoon 1' Existing 'Lagoon 2' Total Required Excess Wash Water 0 0 0 0 Rainfall In Excess Of Evaporation 0 46,608 43,225 89,833 "Heavy Rain" 0 0 0 0 Daily Inflow (90 days) 1 7,4211 44,0281 43,4991 94,948 Total 1 7,4211 90,6361 86,7241 184,781 Temporary Storage Volume Provided* (cf) Digester (Proposed) Existing 'Lagoon 1' Existing 'Lagoon 2' Total Provided Excess Wash Water 0 0 0 0 Rainfall In Excess Of Evaporation 0 46,608 43,225 89,833 "Heavy Rain" 0 0 0 0 Daily Inflow (90 days) 1 7,4211 193,8191 199,8681 401,107 Total 1 7,4211 240,4271 243,0931 490,941 Summary Total Temporary Storage (cf) Proposed Configuration Required Provided Excess Wash Water 0 0 Rainfall In Excess Of Evaporation 89,833 89,833 "Heavy Rain" 0 0 Daily Inflow (90 days) 94,948 401,107 Total i 184,7811 490,941 4 of 7 Digester (Proposed) Volume Digester(Proposed)Stage-Storage Elevation ft Area sf Incr. Vol cf Cumul. Vol cf 135.73 10,904 - 0 136.73 12,416 11,660 11,660 137.73 14,000 13,208 24,868 138.73 15,656 14,828 39,696 139.73 17,384 16,520 56,216 140.73 19,184 18,284 74,500 141.73 21,056 20,120 94,620 142.73 23,000 22,028 116,648 143.73 25,016 24,008 140,656 144.73 27,104 26,060 166,716 145.73 29,264 28,184 194,900 146.73 31,496 30,380 225,280 147.73 33,800 32,648 257,928 Digester Desired Volume: Digester Treatment Volume (@ Treatment Elevation of 145.79): % Desired: Digester (Proposed) Updated Elevations: 186,300 cu ft. 196,734 cu ft. 106% CAVANAU G H Stewardship Through Innovation (6,900 cy) (7,286 cy) Zone Volume Cumulative Vol. Elevation Depth (in.) Planned Sludge 0 0 135.73 144.00 Treatment 196,734 196,734 145.79 23.28 Temporary 7,421 204,155 146.04 20.28 Storm 0 204,1551 146.04 20.28 Top of Dike Elev = 147.73' (257,928 cf) Top of Storm Elev = 146.04' (20.28") (204,155 cf) Top of Temp Storage Elev = 146.04' (20.28") (204,155 cf) (Start Pump) Top of Treat Elev = 145.79' (23.28") (196,734 cf) (Stop Pump) Planned Sludge Elev = 135.73' (144.00") (0 cf) Finished Bottom Elev = 135.73' 5 of 7 Existinq 'Lagoon 1' Volume Existing 'Lagoon 1' Stage -Storage Elevation ft Area sf Incr. Vol cf Cumul. Vol cf 137.73 53,650 - 0 138.73 56,050 54,850 54,850 139.73 58,500 57,275 112,125 140.73 61,000 59,750 171,875 141.73 63,550 62,275 234,150 142.73 66,150 64,850 299,000 143.73 68,800 67,475 366,475 144.73 71,500 70,150 436,625 145.73 74,250 72,875 509,500 146.73 77,050 75,650 585,150 147.73 79,900 78,475 663,625 Existing 'Lagoon 1' Updated Elevations: CAVANAU G H Stewardship Through Innovation Note: The dimensions and volumes shown are provided based on the lagoon design for Lagoon 1, designed by Bobby Parker, and approved by M.E. Suggs, P.E. on 1993- 3-23 Zone Volume Cumulative Vol. Elevation Depth (in.) Sludge 01 0 137.73 120.00 Treatment 292,188 292,188 142.63 61.20 Temporary 240,427 532,615 146.04 20.28 Storm 1 52,498 585,1131 146.731 12.00 ev = 147.73' (663,625 cf) \ Top of Storm Elev = 146.73' (12.00") (585,113 cf) Top of Temp Storage Elev = 146.04' (20.28") (532,615 cf) (Start Pump) Top of Treat Elev = 142.63' (61.20") (292,188 cf) (Stop Pump) Finished Bottom Elev = 137.73' 6 of 7 Existinq 'Lagoon 2' Volume Existing 'Lagoon 2' Stage -Storage Elevation ft Area sf Incr. Vol cf Cumul. Vol cf 136.31 45,225 - 0 137.31 47,600 46,413 46,413 138.31 50,025 48,813 95,225 139.31 52,500 51,263 146,488 140.31 55,025 53,763 200,250 141.31 57,600 56,313 256,563 142.31 60,225 58,913 315,475 143.31 62,900 61,563 377,038 144.31 65,625 64,263 441,300 145.31 68,400 67,013 1 508,313 146.31 71,225 69,813 578,125 147.31 1 74,100 72,663 650,788 Existing 'Lagoon 2' Updated Elevations: CAVANAU G H Stewardship Through Innovation Note: The dimensions and volumes shown are provided based on the lagoon design for Lagoon 2, designed by Bobby Parker, and approved by Dean Bingham, CE, SCS on 1993-4-13 Zone Volume Cumulative Vol. Elevation Depth (in.) Sludge 01 0 136.31 132.00 Treatment 288,678 288,678 141.86 65.40 Temporary 243,093 531,771 145.65 19.92 Storm 46,313 578,0831 146.311 12.00 of Dike Elev = 147.31' (650,788 cf) Top of Storm Elev = 146.31' (12.00") (578,083 cf) Top of Temp Storage Elev = 145.65' (19.92") (531,771 cf) (Start Pump) Top of Treat Elev = 141.86' (65.40") (288,678 cf) (Stop Pump) Finished Bottom Elev = 136.31' 7 of 7 M CAVANAU G H Stewardship Through Innovation Edwards TractmB & M # 2 Pump Station Calculations Project No.: BE.21.015 CAVANAUGH & ASSOCIATES, P.A. P❑ BOX 1 1 1 97 WINSTON-SALEM, NC 271 1 6, 1 -877-557-8923 WWW.CAVANAUGHSOLUTIONS.COM Pressure 25.00 50.00 75.00 100.00 psi Flow 1.00 300.00 700.00 1000.00 GPM Edwards Tract-B & M # 2, Influent Lift Station ILS 4" High Pressure Pump, 960 gpm (1 pump) @ 32' 11 O P-1� P1 R1 A 1.00 P5 R3 W Day 1, 12:1 EPANET 2 Pagel Page 1 9/27/2023 10:16:03 PM ********************************************************************** * E P A N E T * Hydraulic and Water Quality * Analysis for Pipe Networks * Version 2.2 ********************************************************************** Input File: B&M ILS.net Link - Node Table: Link Start End Length Diameter ID Node Node ft in ---------------------------------------------------------------------- P1 J1 J3 25 7.549 P2 J2 J3 25 7.549 P5 J3 R3 789 7.549 P-1 R1 J1 #N/A #N/A Pump P-2 R1 J2 #N/A #N/A Pump Energy Usage: Usage Avg. Kw-hr Avg. Peak Cost Pump Factor Effie. /Mgal Kw Kw /day ---------------------------------------------------------------------- P-1 100.00 75.00 132.08 7.59 7.59 0.00 P-2 0.00 0.00 0.00 0.00 0.00 0.00 ---------------------------------------------------------------------- Demand Charge: 0.00 Total Cost: 0.00 Node Results: Node Demand Head Pressure Quality ID ---------------------------------------------------------------------- GPM ft psi J1 0.00 173.24 75.07 0.00 J2 0.00 168.93 73.20 0.00 J3 0.00 168.93 73.20 0.00 R1 -957.79 141.71 0.00 0.00 Reservoir R3 957.79 147.73 0.00 0.00 Reservoir Page 2 Link Results: ---------------------------------------------------------------------- Link Flow VelocityUnit Headloss Status ID GPM fps ft/Kft ---------------------------------------------------------------------- P1 957.79 6.87 172.32 Open P2 0.00 0.00 0.00 Open P5 957.79 6.87 26.87 Open P-1 957.79 0.00 -31.53 Open Pump P-2 0.00 0.00 0.00 Closed Pump CAVANAUGH Pump System Design Spreadsheet - C = 120 Project: Edwards Tract-B & M # 2 Location: Duplin County, INC Design By: Project No: BE.21.015 Checked By: Date: 2023-9-27 Description: Transfer Pump (TP-1) to'Lagoon 2' (TP-3) System Reoulrements System Pipe 1 Length of Pipe ft PieDiameter inin P ftft Pi e 3 ft in Daily Flow Rate Desi n Period 9Elevation = = gpd hrs Difference ftgpm gpm Average Flow = gpm BASIB OF DESIGN Pipe Area 0.196 fe (additional flow) (additional flow) Peaking Factor = C- Peak Flow = 0 gpm Velocity At Selected Flow (ft/sec) - Nozzle Head = -ft Pump Chosen: Pressure Head = ft 3" Pontoon High Pressure Duty Points: �.61 ft. 5.79 ft/sec Step: - Manufacturer's System Curve Pump Curve Data Friction Head Friction Head Friction Head Velocity Head Flow Rate Flow Rate Velocity Elevation Head Pipe 1 Pipe 2 Pipe 3 (Submerged= FittingNalve Head Nozzle Head Pressure Head TDH TDH GPM (W/sec) (ft/sec) (ft) (ft) (ft) (ft) (ft) (ft) (ft) (ft) 000 25 0.06 0.28 4.58 0.03 0.,00 0.01 0.00 0.00 4.62 0.00 0.00 75 0.17 0.85 4.58 0.23 0.00 0.07 0.00 0.00 4.88 �.22 1.13 4� 0.3 .00 0.12 0.00 5.09 62.0 125 0.28 1.42 4.58 0.59 0.00 0.19 0.00 0.00 5.36 �.33 1.70 4.� 0.83 .00 0.27 0.00 5.67 57.0 175 0.39 1.99 4.58 1.10 0.00 0.36 0.00 0.00 6.04 200 0.45 2.27 4.59� 1.41 = ---= 0.00 6.46 52.0 225 0.50 2.55 4.58 1.75 0.00 0.60 0.00 0.00 6.93 250 0.56 2.84 4.58 2.12 i 0.00 0.00 7.45 46.0 275 0.61 3.12 4.58 2.53 0.00 0.90 0.00 0.00 8.01 300 M.67 3.40 4.58 2.98 .00 0.00 8.63 41.0 325 0.72 3.69 4.58 3.45 0.00 1.26 0.00 0.00 9.29 350 M.78 3.97 4.58 3.9 .00 0.00 10.00 35.0 375 0.84 4.26 4.58 4.50 0.00 1.67 0.00 0.00 10,75 400 00.89 4.54 4.58 5.07 �� 0.00 11.55 29.0 425 0.95 4,82 4.58 5.67 0.00 2.1E 0.00 0.00 1240 450 0 1.00 5.11 4.58 6.30 2.411§1§§ 0.00 0.00 13.29 23.0 475 1.06 5.39 4.58 6.96 0.00 2.68 0.00 0.00 14.23 500 5.67 4.58 7.6 .00 2.9� 0.00 15.21 17.0 525 1.17 5.96 4.58 8.38 0.00 3.28 0.00 0.00 16.24 550 6.24 4.58 9.1 .00 3.6� 0.00 17.31 10.0 575 1.28 6.53 4.58 9.92 - - 0.00 3.93 0.00 0.00 18.43 600 01.34 6.81 4.58 _ 10.73 - - 0.00 0.00 19.59 625 1.39 7,09 4.58 11.57 - - 0.00 4.65 0.00 0.00 20.80 650 01.45 7.38 4.58 12.44 _ - - 0.00 M 0.00 22.05 675 1.50 7.66 4.58 13.34 - 0.00 5.42 0.00 0.00 23.34 700 _56 7.94 4.58 14.= - �M00 M 0.00 24.68 725 1.62 8.23 4.58 15.23 - 0.00 6.25 0.00 0.00 26.06 750 _67 8.51 4.58 16.= - �M00 0.00 27.48 775 1.73 8.79 4.58 17.23 - 0.00 7.15 0.00 0.00 28.95 800 01.78 9.08 Eii_ 4.58 18.27 - .00 30.46 825 1.84 9.36 4.58 19.34 - 0.00 8.10 0.00 0.00 32.02 IL 850 > 1.89 9.65 M 4.58 20.44 - .00 33.61 875 1.95 9.93 4.58 21.56 - 0.00 9.11 0.00 0.00 35.25 �.01 10.2♦! 4.58 22.7W - 0.00 36.93 925 2.06 10.50 4.58 23.90 - 0.00 10.18 0.00 0.00 38.66 �.12 10.780 4.58 25.10M EW 10. 0.00 40.42 975 2.17 11.06 4.58 26.34 - 0.00 11.31 0.00 0.00 42.23 �.23 11.35 4.58 27.60 - 0.00 44.08 1,025 2.28 11.63 4.58 28.89 - - 0.00 12.50 0.00 0.00 45A7 l2.34 11.92 4.58 30.21 - - 0.00 47.91 1,075 2.40 12.20 4.58 31.55 - - 0.00 13.75 0.00 0.00 49.88 - 2.45 12.48 4.58 32.93 - - 0.00 Alli 1,125 2.51 12.77 4.58 34.32 - - 0.00 15.06 0.00 0.00 53.96 - 2.56 13.05 4.58 35.75 - - 0.00 - 1,175 2.62 13.33 4.58 37.20 - - 0.00 16.43 0.00 0.00 58.21 hi Duty Points, Pump 7.94 2 Pumps 17.75 Fitting/Valve Head, Size in Description K Factor Sty Total K 6 Gate Valve 0.12 0 0.00 6 Check Valve 0.75 1 0.75 6 Ball Valve 0.05 0 0.00 6 Butterfly Valve 0.68 0 0.00 6 Plug Valve 0.27 1 0.27 6 90" Elbow 0.45 5 2.25 6 45" Elbow 0.24 0 0.00 6 Tee (Branch) 0.90 1 0.90 6 Tee (Run) 0.30 0 0.00 6 Pipe Entrance 0.78 1 0.78 6 Pipe EA 1.00 1 1.00 Total K: 5.95 FiftingNalve Head = K (vz / 2g) 1 of 2 70.0 AM m 40.0 E 30.0 c 0 r F- 20.0 10.0 1 Pump Edwards Tract-B & M # 2 Transfer Pump (To "Lagoon 2' TP-3) Pump Vs. System Curve 3" Pontoon High Pressure Duty Point = 510gpm@16ft. Velocity = 5.8 fps CAVANAUGH S(cwnrdxIupThrwgh lnme roon O O O O O O O O O O O O 0 0 0 0 0 O O O 0 LO O LO O LO 0 LO 0 LO o LO o LO o LO o LO O LO O r N N CO M 4- Nt LO LO (D (D I,- rl- 00 00 O O 0 Flowrate (gpm) System Curve 1 Pump 2 of 2 Narrative 'Edwards Tract-B & M # 2' will utilize existing barns with slotted floors over flushing pits to collect manure. Upon flushing, Barns 1-4 will gravity flow waste through a 12" pipe to the Influent Lift Station (ILS). The influent lift Station will utilize two 10 hp GEA pumps, with a typical flow of approx. 960 gpm (1 pump) through an 8" HDPE (DR 17) forcemain into the proposed anaerobic digester. Upon flushing, Barns 5-8 will gravity flow waste through a 12" pipe to the proposed anaerobic digester. After treatment in the anaerobic digester (257,928 cubic feet of total volume, 204,155 cubic feet at Operating Level), effluent will gravity flow through the 12" digester outlet pipe to the level control wet well (LC), which connects to a 12" pipe to the existing 'Lagoon 1'. The transfer pump will pump from the existing 'Lagoon 1' to the existing 'Lagoon 2' using a 10 hp GEA pump, with a typical flow of approx. 510 gpm through a 6" HDPE (DR 17) forcemain in order to balance the lagoons as needed. an a A „ 01 i Proposed Digester Site dd- ; FLOOD HAZARD INFORMATION NOTES TO USERS SEE PIS REPORT FOR ZONE DESCRIPTIONS AND INDEZMAP THE INFORMATION DEPICTED ON THIS MAP AND SUPPORTING DOCUMENTATION ARE ALSO AVAILABLE IN DIGITAL FORMATAT HTTP://FRIS.NC.GOV/FRIS -WIth06MSam Flood Elevation (BEE) With FE or Depth zoos AE. Ao. AH, vE. An SPECIALFLODD EAB — RBgnlatoryFlood-y HPEOALR- — 0.2%Annual Chance Flood Hazard, A— . f 1%Annual Chance Flood with Average Depth Less Than One Foot or With Drainage Areas Bf Less Than One Square Mile zone x — Future Conditions 1%Annual Chance Flood Hazard zone x OFLOOD EAS OF —Area with Red ... d Road Risk due to be FLOOD HATARD See Notes zonex OTH ER — Areas DMM,in,dtab,Ouhric,th, AREAS 0.2% Annual Chance FloodplMn zonex Channel, Culvert, or Swrm Sewer Aareditetl or Provisionally Accretlitetl GENERAL Levee, CO., or Flaadwall STRUCTURES ............ Nan-accredtetl Levee, Dike, or Floodwall North Carolina Geodetic Survey bench mark EM ® National Geodetic Survey bench mark sto® Contractor Fat. NCFMP Survey bench mark Can Sections with 1%Annual Chance Water Surface Elevation (SEE aO----- Coastal Transec[ — — — - Coastal Transect Baseline - Profile Baseline Hydrographic Feature OTRE( Umit&Swdy FREE fu lsdiotlon Boundary 12 F�re'�^uo601nlimhof Moderew Wave Action (LiMWA) SYSTEM (CBRS) NOTE •�mWsj � ®pCBRSAreareservKK cu OeOBlerwl eProtected Area SCALE finch-1,000feet 1:12,000 0 500 1.000 2,000 set Metere 0 150 300 Do0 PANEL LOCATOR TV= E® ®®LIM mlomm®l NORTH CAROLINA FLOODPIAIN MAPPING PROGRAM NATIONAL-OODINSUPANCEPROGRAM OD INRSURANCE RATE MAP �I vA NORTH CAROUNA O FG O d PAnB2466 v I'1i�1;1 COMMUNITY s CID PANEL SUFFIX _C LL- EB Q Y z 0246 MBER 3]202466001 MAP R.B. 02/16/06 ROY COOPER Governor '1CHAEL S. REGAN teary UNDA CULPEPPER Director Michele T Grady Edwards Tract-B & M # 2 PO Box 428 Faison, NC 28341-0428 ul - ��o NORTH CAROLINA Environmental Quality September 25, 2019 Subject: Certificate of Coverage No. AWS310051 Edwards Tract-B & M # 2 Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear Michele T Grady: In accordance with your renewal request and a notification of change of ownership, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Michele T Grady, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. Please read this COC and the enclosed State General Permit carefully. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for Edwards Tract-B & M # 2, located in Duplin County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: 5760 Boar/Stud: Wean to Feeder: Farrow to Wean: Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. This COC shall be effective from October 1, 2019 until September 30, 2024 and shall hereby void Certificate of Coverage Number AWS310051 that was previously issued to this facility. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. You are encouraged to update your Swine Odor Control Checklist using the enclosed form. If you do so, youmust send a coMy of the u dated form to the Animal Fee Lg Operations Program at the address below. Please pay careful attention to the record keeping and monitoring conditions in this permit. Stocking and Mortality Form (STOCK 1) has been updated• all other record keeping forms are unchanged with this General Permit Please use the most current record keeping forms. D _EQ� North Carolina Department of Environmental Quality I Division of Water Resources 512 North Salisbury Street 1 1636 Mail Service Center I Raleigh. North Carolina 27699-1636 919.707.9000 WASTE UTILIZATION PLAN Goldsboro Hog Farms, Inc. Monday, September 6, 1999 Updated: 611712019 Producer: Michele T. Grady Farm Name: B & M #2-Edwards Tract P.O. Box 428 Faison,NC 283410428 Telephone # : (910) 267-4481 Type of Operation : Feeder to Finish Swine Number of Animals: 5760 hogs design capacity Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient contents of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and avaialable water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre -cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for ananlysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Page 1 AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 5760 hogs X 1.9 tons waste/hogs/year = 10944 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 5760 hogs X 2.3 Ibs PAN/hogs/year = 13248 PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and suface application. TABLE 1 : ACRES OWNED BY PRODUCER TFUkCT- FIELD IL - COMM ABC_. DETERMINING PHASE CODE N/ACRE NIACRE USED TIME 1675 ALL BP 4.1 205 0 5.54 1136 APR-SEP 1675 RYVILLE ALL SG 1 100 0 5.54 554SEP-APR 1675 TiAUTRYVILLE RYVILLE ALLBP 4.1 205 0 3.07 629 MAR-SEP 1675 _ RYVILLE ALL SG 1 100 0 3.07 307SEP-APR 195 ESTON ALL BP 4.5 225 0 4.29 965 MAR-SEP 195 11 FORESTON ALL SG 1 100 0 4.29 429 SEP-APR 195 12 FORESTON ALL BP 4.5 225 0 4.16 936 MAR-SEP 195 - 12 FORESTON ALL SG 1 100 0 4.16 416 SEP-APR 195 13 FORESTON ALL BP 4.5 225 0 3.52 792 I MAR-SEP 195 - 13 FORESTON ALL SG 1 100 0 3.52 352 SEP-APR 195 14 FORESTON ALL BP 4.5 225 0 5.52 1242 MAR-SEP 195 - 14 FORESTON ALL SG 1 100 0 5.52 552 SEP-APR 195 15 FORESTON ALL BP 4.5 225 0 5.38 1211 MAR-SEP 195 _ 15 FORESTON ALL SG 1 100 0 5.38 538 SEP-APR 195 16 FORESTON ALL BP 4.5 225 0 5.49 1235 MAR-SEP 195 _ 16 FORESTON ALL SG 1 100 01 5.49 549 SEP-APR 1675 3 AUTRYVILLE ALL BP 4.1 205 01 4.65 953 APR-SEP 1675 3 AUTRYVILLE ALL SG 1 100 0 4.65 465 SEP-APR 1675 4 RAINS FP 3.4 170 0 3.72 632 SEP-SEP 1675 5 RAINS FP 3.4 170 0 3.05 519 SEP-MAY 1675 6 RAINS FP 3.4 1701 0 2.37 403 SEP-SEP 1675 7 AUTRYVILLE ALL BP 4.1 205 0 4.79 982 MAR-SEP 1675 7 AUTRYVILLE ALL SG 1 100 0 4.79 479 SEP-APR 1675 8 AUTRYVILLE ALL BP 4.1 205 0 3 615 MAR-SEP 1675 8 AUTRYVILLE ALL SG 1 100 0 -OF 3 300 SEP-APR 1675 9 AUTRYVILLE ALL BP 4.1 205 1.31 269 MAR -APR 1675 9 AUTRYVILLE ALL SG 11 1001 01 1.311 131 SEP-APR TOTALS: 17590.6 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. * Indicates a Crop Rotation NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirments. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of NC to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specifications 2.) There are no Acres Leased Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. * Indicates a Crop Rotation * Acreage figures may exceed total acreage in field due to overseeding. **Lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in TABLES 1 and 2 above: CROP CODE CROP UNITS LBS NIUNIT BP HYBRID BERMUDAGRASS-PASTURE TONS 50 L SG SMALL GRAIN OVERSEEDED AC 50 FP TALL FESCUE -PASTURE TONS 50 Page 3 TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED ABLE 1 �59.86 17,591 TOTALS: 59.86 17,591 AMOUNT OF N PRODUCED: 13,248 —BALANCE -4,343 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres show in each of the preceeding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nurturient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2131.2 pounds of plant available nitrogen (PAN) per year in the sludge that will need to be removed on a periodic basis. This figure is PAN when broadcasting the sludge. Please be aware that additional acres of land, as well special equipment, may be needed when you remove this sludge. See the attached map showing the fields to be used for the utilization of waste water. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 5.92 months. In no instance should the volume of waste being stored in your structure be within 1.75 feet of the top of the dike. If surface irrigation is the method of land application for this plan, it is the responsiblity of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. APPLICATION APPLICATION TRACT FIELD SOIL TYPE CROP RATE (In/hr) AMT (inches) 1675 4, 5, 6 RAINS FP 0.40 *1 1675 -1, -10, -3, -7, -8, -9 AUTRYVILLE ALL SG 0.60 *1 1675 1, l0, 3, 7, 8, 9 AUTRYVILLE ALL BP 0.60 *1 195 -11, -12, -13, -14, -15, -16 FORESTON ALL SG 0.50 *1 195 11,12, 13,14,15, 16 FORESTON ALL BP 0.50 *1 * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Page 4 NARRATIVE OF OPERATION This WUP has been amended to reflect wettable acres utilizing the Irrigation System Design prepared by Kevin Weston, CID. A current FSA map to scale (1"=660') with the irrigation pulls drawn and labeled and corresponding irrigation system parameters are included. The 100-lb overseed option is utilized with the following conditions: (1) no animal waste may be applied to the bermuda after August 31, (2) an application of 50 Ibs/acre of PAN may be applied to the small grain between September 15 - October 30 with the remaining 50 Ibs/acre to be applied in February - March, and (3) the small grain must be removed by April 7. This option requires intensive management of the waste and lagoon levels during the proper application windows. It is recommended that the PAN of the bermuda been completely utilized; land applying after each cutting and recommending 4-5 cuttings per season. NO waste may be applied during the months of November - January. If the following conditions are not adhered to, the PAN rate for the small grain will be 50 Ibs/acre with the application windows being September - March. If the 50 lb PAN rate is used, the WUP will not have a deficit and additional land would be required. This WUP was revised to reflect the change of ownership due to the death of Benny Grady to Michele Grady. All information that was used was provided by WUP written by Biiy Houston on 3/23/2000. All wetted acres were from irrigation design by W.B. Hall drawn on 3/10/2000 100 lb overseed will use the updated version unless grower chooses to reflect back to 50 lb overseed Page 5 PLANS & SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. (See FOTG Stantard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance.) *7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: the outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary Page 6 and from any perennial stream or river (other that an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal Waste shall not be applied closer than 200 feet of dwellings other than those owned by the landownwer. 14. Waste shall be applied in a manner not to reach other property and public right - of ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted croplands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. *16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. *17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. *18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. *19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied as a preemergence with no other applications of animal waste during the crop season. *21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume fpr waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production amd maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina Department of Page 7 Agriculture regulations. * Liquid Systems Page 8 NAME OF FARM: B & M #2-Edwards Tract OWNER / MANAGER AGREEMENT I (we) understand and will follow and implement the specifications and the operation and maintenance precedures estalished in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and/or storage system or construction of new facilities will require a new utilization plan and a new certification to be submitted to DEM before the new animals are stocked. I (we) understand that I must own or have acces to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. NAME OF FACILITY OWNER: Michele T. Grady SIGNATURE:M,-&'AeL J. rC./� NAME OF MANAGER (if different from owner): SIGNATURE: DATE: please print DATE: NAME OF TECHNICAL SPECIALIST: Robert B. Mitchell Jr. AFFILIATION: Private Technical Specialist ADDRESS (AGENCY): 104 Adler Lane Goldsboro, NC 27530 (919) 736-9406 / SIGNATURE: DATE: 1-2 Page 9 rator:John Edwards #1 County: Duplin Date: 02/26/93 /.'$'a u r -e to nearest residence (other than owner): 2eo:0 feet STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 2880 head (finishing only) x 135 lbs. = 388800 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 0 head (wean to feeder) x 30 lbs. 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 388800 lbs MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 388800 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 388800 cubic feet STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume — 0.0 cubic feet ; "Owner requests no sludge storage. Sludge will be removed as needed." TOTAL DESIGN VOLUME Inside top length 340.0 feet Inside top width 235.0 feet Top of dike at elevation 48.0 feet Freeboard 1.0 feet ; Side slopes 2.5 1 (Inside lagoon) Total design lagoon liquid level at elevation 47.0 feet Bottom of lagoon elevation 38.0 feet Seasonal high water table elevation 43.0 feet Total design volume using prismoidal formula SS/EN01 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 2.5 2.5 2.5 2.5 335.0 230.0 9.0 AREA OF TOP LENGTH * WIDTH = 335.0 230.0 77050.0 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 290.0 185.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 312.5 207.5 53650.0 (AREA OF BOTTOM) 259375.0 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 77050.0 259375.0 53650.0 1.5 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 585113 CU. FT. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 340.0 235.0 79900.0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 79900.0 square feet Design temporary storage period to be 180 days. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 388800 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 94947 cubic feet Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 46608.3 cubic feet Volume of 25 year — 24 hour storm Volume a 7.5 inches / 12 inches per foot * DA Volume = 49937.5 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 94947 cubic feet 5B. 0 cubic feet 5C. 46608 cubic feet 5D. 49938 cubic feet TOTAL 191493 cubic feet SUMMARY Total required volume 580293 cubic feet Total design volume avail. 585113 cubic feet Min. req. treatment volume plus sludge accumulation 388800 cubic feet At elev. 44.3 feet ; Volume is 387211 cubic feet (end pumping) Total design volume less 25yr-24hr storm is 535175 cubic feet At elev. 46.2 feet ; Volume is 524372 cubic feet (start pumping) Seasonal high water table elevation 43.0 feet DESIGNED BY: d `% � � APPROVED BY: —M c—, S", DATE: DATE: 3/ Z3/ � 3 SCS DOES NOT CERTIFY THAT _ EXCAVATION AND FILL VOLUMES ARE CORRECT NOTE: SEE ATTACHED WASTE UTILIZATION PLAN )perator:John Edwards #1 County: Duplin Date: 02/26/93 t t residence (other than owner): .2000-0 feet j ,nce o neares y L. STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) x 1417 lbs. - 0 sows (farrow to feeder) x 522 lbs. - 2880 head (finishing only) x 135 lbs. - 0 sows (farrow to wean) x 433 lbs. - 0 head (wean to feeder) x 30 lbs. _ TOTAL STEADY STATE LIVE WEIGHT (SSLW) _ 0 lbs 0 lbs 388800 lbs 0 lbs 0 lbs 388800 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume - 388800 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW-- 1 CF/lb. SSLW Volume = 388800 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet ; "Owner requests no sludge storage. Sludge will be removed as needed." 4. TOTAL DESIGN VOLUME Inside top length 390.0 feet ; Inside top width 190.0 feet Top of dike at elevation 50.0 feet Freeboard 1.0 feet ; Side slopes 2.5 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 49.0 feet Bottom of lagoon elevation 39.0 feet Seasonal high water table elevation �46.0 feet Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 2.5 2.5 2.5 2.5 385.0 185.0 10.0 AREA OF TOP LENGTH * WIDTH - 385.0 185.0 71225.0 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH - 335.0 135.0 45225.0 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 360.0 160.0 230400.0 (AREA OF MIDSECTION * 4) CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 71225.0 230400.0 45225.0 1.7 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 678083 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 390.0 190.0 74100.0 square feet Buildings (roof and lot water) Length * Width 0.0 0.0 0.0 square feet TOTAL DA 74100.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 388800 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 94947 cubic feet 5R Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume 0.0 gallons/day 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 43225.0 cubic feet Volume of 25 year — 24 hour storm Volume = 7.5 inches / 12 inches per foot DA Volume = 46312.5 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 94947 cubic feet 5B. 0 cubic feet 5C. 43225 cubic feet 5D. 46313 cubic feet TOTAL 184485 cubic feet SUMMARY Total required volume 573285 cubic feet Total design volume avail. 578083 cubic feet Min. req. treatment volume plus sludge accumulation 388800 cubic feet At elev. 46.2 feet ; Volume is 389642 cubic feet (end pumping) Total design volume less 25yr-24hr storm is 531771 cubic feet At elev. 48.3 feet ; Volume is 628921 cubic feet (start pumping) Seasonal high water table elevation q6.0 feet 7. DESIGNED BY: �d6h Pw*rr APPROVED BY: I Ell 1 C SCS DATE: DATE: SCS DOES NOT CERTIFY THAT EXCAVATION AND FILL VOLUMES qRE CORRECT NOTE: SEE ATTACHED WASTE UTILIZATION PLAN JF 2L atiq���d to.W �fvc fI GH S�Z��i ica, io.� ctn�{ Grays SP/4l*ch S ct,t Jr C,Ohs 1f / ���3^ �n"Irors" P�'o-1 �� ^G✓ /.iSl.T EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMENT SERVICES (EMS) SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTENSION SERVICE (CES) This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon immediately. d) Cali a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) Slop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone #, After hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. o. Instruct EMS to contact local Health Department d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice / technical assistance phone number. 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsfte damage. a. Contractors Name: �a�r. 1I11ecVr1GA' b. Contractors Address: KCAL•• �J J C c . Contractors Phone: qto yto o C 51 6. Contact the technical specialist who certified the lagoon (MRCS, Consulting Engineer, etc.) a. Name: b. Phone: id A(- ai `Z 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems Flush gutters Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated solids from gutters as signed EW Remove bridging of accumulated solids at discharge Lagoons and pits • Crusted solids 2"'Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches o3r,-more than 30 percent of surface Excessive vegetative • Decaying vegetation 1"aintain vegetative control along banks of growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders Feed spillage 0' Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the cumulation of decaying wastage EY Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) AMIC - November 11, 1996, page 1 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Feed storage • Accumulations of feed 0 Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) 0 Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Animal holding areas Accumulations of animal O Eliminate low areas that trap moisture along fences wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal 0 Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure handling Accumulations of animal 0 Remove spillage on a routine basis (e.g., systems wastes 7- to 10-day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal O Provide for adequate drainage around manure stockpiles O Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC - November 11, 1996, page 2 Swine Farm Waste Management - Odor Control Checklist INSTRUCTIONS FOR USE Permit No.: A ws 31 �c n Date: Owner Signature: 601 " �'`6"L ♦ Odor Control Checklist is required by General Statute 143-215.10C(e)(1) ♦ Check any/all the BMPs you will implement on this facility. Items checked/selected become a requirement of the CAWMP. ♦ Items in bold or pre -selected are required. ♦ Add any site -specific details related to the selected BMPs ♦ Include any other odor control measures not listed ♦ NOTE: Not all BMPs may be cost-effective for every facility. Evaluate each BMP prior to selecting for your facility. Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices FARMSTEAD ♦ Swine Production Maintain vegetative or wooded buffers at or near property boundary ♦ Improper drainage Grade and landscape so water drains away f�facilities and prevent ponding Maintain farm access roads and prevent traffic in waste application area ❑ Other BMPs — please describe MORTALITY MANAGEMENT • Traps dust and gases, provides dilution and visual screening • May require third party input/approval • Reduce odors and vectors that occur with stagnant conditions • Prevents spillage during transport and tracking of waste onto public roads ♦ Carcass ® Dispose of mortality using method approved • Required by statute and permit Decomposition by NCDA&CS State Veterinarian. Manage • May require third party input/approval According to CAWMP (Mortality Management Checklist) and permit(s). ❑ Put carcasses in refrigerated (or freezer) dead boxes within 24 hours for short-term mortality storage. ♦ Incomplete Incineration ❑ Use incinerators with secondary burners for • Reduce odors by complete incineration complete combustion. ❑ Other BMPs — please describe Swine AMOC Page 1 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: W 31 oaS Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices HOUSE / BARN — WASTE HANDLING ♦ Flush tanks ❑ I stall flush tank covers ♦ Odorous Gases F sh pits at least 4 times per day ♦ Partial microbial I�Empty pits at least once every 7 days decomposition ❑ Underfloor flush with pit ventilation ♦ Agitation of wastes ❑ Install/extend fill lines to near bottom of tanks with anti -siphon vents ❑ Install covers on outside waste collection or junction box ❑ I stall sump tank covers for lift stations ♦ Ammonia Flush/recharge with treated effluent ❑ Treat waste in pits with proven biological or chemical additive ❑ Other BMPs — please describe HOUSE / BARN — FLOOR AND IN OOR SURFACES ♦ Manure covered floors ape manure from alleys into pens daily Ef i9gall fully slotted floor system In II waterers over slotted floor area Deft all feeders at high end of solid floors • Odorous Gases rspe manure buildup from floors and walls Keep floors dry ❑ Install underfloor ventilation for drying ❑ Replace bedding/scrape at frequency to keep bedding dry ❑ Other BMPs — please describe • Pit -flush systems • Pit -flush systems • Pit -recharge or "pull -plug" systems • Monitor for any solids accumulation in pit • Will move with other manure via pits • Where applicable • Aids in animal cleanliness • Aids in animal cleanliness • Solid floor/bedding systems Swine AMOC Page 2 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: �7 3► aaS r Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices HOUSE / BARN — VENTILATION ♦ Dust an fans regularly — specify frequency ♦ Volatile/odorous gases Eyident air movement Install temperature and humidity sensors to control ventilation ❑ Treat barn exhaust ❑ Other BMPs — please describe HOUSE / BARN — FEED ♦ Dust ❑ Install feed covers ♦ Adsorbed Gases ® Keep outdoor feed storage covered except hen necessary to add/remove feed imize free -fall height of dry feed Install feed delivery downspout extenders the feed covers �� ove spoiled/unusable feed on regular basis Id F pellets instead of dry meal I. -IF additives ♦ Ammonia [.use feed -reduced crude protein diet ❑ Other BMPs — please describe HOUSE / BARN — GENERAL ♦ Dust stall temperature and humidity sensors ♦ Odorous Gases to control ventilation ❑ Use ultraviolet light to treat indoor air ❑ Use indoor or outdoor electrostatic space charge system ❑ Other BMPs — please describe • Examples: biofilters, wet scrubbing, windbreaks • May reduce ventilation rate depending on method • Required by rule 15A NCAC 02D .1802 • May require third party input/approval • May require third party input/approval • May require third party input/approval • Maintain relative humidity at 40 to 65% • Can be used to treat exhaust air Swine AMOC Page 3 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: AvJJ3 r o0 4 Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAGOON / WASTE STORAGE STRUCTURE ♦ Volatile Gases ® Maintain proper lagoon volume • Sufficient liquid volume/depth is required for proper anaerobic treatment Minimize free -fall height of waste from discharge pipe to lagoon surface ❑ Extend discharge point of pipe to below lagoon • Use caution not to scour or damage lagoon liner liquid level d intain proper surface area -to -volume ratio E�ruse correct lagoon start-up procedures ❑ Aerate for odor control ® Manage sludge levels based on annual sludge s�►rvey as required by permit Keep spilled feed or foreign debris out of lagoon to prevent excess sludge accumulation ❑ Install/use solids separation system ❑ Use proven biological or chemical additives ❑ e permeable lagoon covers (not a digester) Use impermeable lagoon cover or anaerobic digester ❑ Other BMPs — please describe LAND APPLICATION ♦ Odorous gases ® Perform land application in accordance with CAWMP ♦ Wind drift ® Pump intake near lagoon surface Folemp from second stage lagoon Follow good neighbor policy ❑ O rate at minimum recommended pressure El setbacks beyond those required by statute, rule, or permit • Monitor for any increase in rate of solids accumulation • Methane can be flared if not utilized • Required by rule 15A NCAC 02D .1802 -Avoid application on known weekends, special days, or holidays/eves if possible Swine AMOC Page 4 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: Aw5 31 cb 5 Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAND APPLICATION (CONTINUED) L►pP�Y during favorable wind conditions, (especially for traveling guns or impact spr' lers) hen practical, apply waste on sunny days rather than cool, overcast days ❑ When possible, apply waste mid -morning to ,late -afternoon El"For traveling guns, use taper -ring or taper -bore nozzles ❑ For traveling guns, use largest -available nozzle that provides acceptable application uniformity ❑ Replace impact sprinklers with low -drift nozzles on center pivots and linear move systems. ❑ Use hose -drag system ❑ Use injection method for waste application ❑ Other BMPs — please describe SLUDGE DISPOSAL • Recommend checking predicted average hourly wind speed within 24 hours prior to anticipated start • Allows for vertical dissipation of odor • Allows for better vertical dissipation of odor • Less odor and drift than ring nozzles ♦ Odorous gasesansport sludge in covered vehicles or tankers ply in thin, uniform layers • Speeds drying and prevents ponding ncorporate land -applied sludge as soon as • Required within 48 hours or prior to next rain event, practical after application, and in accordance whichever is first, for conventionally tilled with permit. bare soils ❑ Use injection method for sludge application ❑ Dewater sludge prior to application ❑ Use alternatives to land application, such as compost, gasification, energy generation, etc. ❑ Other BMPs — please describe Swine AMOC Page 5 of 6 APPROVED — 7/25/2019 ADDITIONAL INFORMATION Air Management Practices Assessment Tool (AMPAT) AHG-538-A Certification Training for Animal Waste Management Systems: Type A EBAE 103-83 — Lagoon Design and Management for Livestock Manure Treatment and Storage EBAE 128-88 — Swine Production Facility Manure Management: Pit Recharge -Lagoon Treatment EBAE 129-88 — Swine Production Facility Manure Management: Underfloor Flush -Lagoon Treatment EBAE Fact Sheet — Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet — Swine Production Farm Potential Odor Sources and Remedies NC NRCS Standard 359 —Waste Treatment Lagoon NC NRCS Standard 380 — Wind break/Shelterbelt Establishment NC NRCS Standard 422 — Hedgerow Planting NC NRCS Standard 442 — Sprinkler System Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107 1995 Conference Proceedings Options for Managing Odor: A Report from the Swine Odor Task Force AVAILABLE FROM: www.extension.iastate.edu/ampat/ NC Division of Water Resources www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.nres.udsa.gov www.nres.udsa.gov www.nrcs.udsa.gov www.nrcs.udsa.gov Florida Cooperative Extension Service NC State University Swine AMOC Page 6 of 6 APPROVED — 7/25/2019 Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. aLandfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. ® Rendering at a rendering plant licensed under G.S. 106-168.7. 0 ❑ Complete incineration according to 02 NCAC 52C .0102. ❑ A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. �6, -,-f . re o Farm Owner/Manager Date � �� ►�1131�3 Signature of Technical Specialist Date Anaerobic Digester System O&M Table of Contents I. Definitions.............................................................................................................................................2 II. Introduction.......................................................................................................................................... 3 III. Description of the Operational Components....................................................................................3 1) Gravity Collection Pipe..................................................................................................................3 2) Influent Pump Station (where necessary)....................................................................................4 3) Anaerobic digester........................................................................................................................5 4) Mixing Pump Station.....................................................................................................................6 5) Effluent Pump Station (where necessary)....................................................................................6 6) Storage Basin.................................................................................................................................7 7) Unison Conditioning System.........................................................................................................7 8) Flare..............................................................................................................................................8 9) Transfer Pump...............................................................................................................................8 10) Stormwater Removal Pump......................................................................................................9 IV. Description of Anticipated Maintenance..........................................................................................9 A. Routine System Maintenance Instructions.......................................................................................9 B. Troubleshooting..............................................................................................................................10 C. Emergency Protocols, Repair, and Replacement............................................................................10 D. Warranty Information.....................................................................................................................11 1) Farm Site.....................................................................................................................................11 V. Provisions for Safety Measures...........................................................................................................11 VI. Spill Prevention and Control Provisions..........................................................................................12 Appendix A: Contact Information.............................................................................................................13 Appendix B: Farm Operations and Maintenance Checklist.....................................................................15 Anaerobic Digester System O&M Page 1 of 16 Definitions Anaerobic Digestion - A method of wastewater treatment that utilizes the natural decomposition of the waste by bacteria in the absence of oxygen to produce gases commonly referred to as biogas. Anaerobic Digester - A basin or tank that holds the wastewater for anaerobic digestion. Biogas - Produced by anaerobic digestion, and is typically comprised of approximately 55% methane (the primary constituent of natural gas), with the remainder being mostly carbon dioxide (COA. Anaerobic Digester System O&M Page 2 of 16 II. Introduction The proposed swine manure biogas project uses anaerobic digestion of hog barn waste to produce biogas (consisting of approximately 65% methane, which is the primary constituent of natural gas) which is collected, conditioned, and ultimately injected into the utility's natural gas pipeline. Each hog farm site includes influent collection piping from the hog barns, an anaerobic digester or covered lagoon, a digester mixing system, a biogas conditioning system to remove moisture, a back-up flare unit, and a biogas transfer pipe leading to the Gas Upgrading System (GUS). The anaerobic digesters at each farm site include an HDPE membrane cover to capture the biogas generated by the anaerobic digestion process. The anaerobic digester is partially mixed by pumping, and provides sufficient detention time to effectively reduce the volatile suspended solids in the raw waste by anaerobic digestion. The reduction of volatile solids through microbial processes produces an energy -rich biogas, which is a valuable commodity. There are two (2) types of solids found in liquid waste: organic and inorganic. The inorganic solids are "non -treatable," but they are normally present in such small quantities that they are considered insignificant in the treatment process. However, excessive quantities of sand, grit, clay, etc. can cause the need to pump out the digester more often. The organic solids will break down and decompose by biochemical reduction. The bacteria that is grown and maintained in the system are harmless anaerobic and anoxic bacteria. These same bacteria are provided by nature and are found in streams, lakes, and in the soil to destroy dead plants and animals. The difference is that in the treatment process, man has provided an ideal environment for a concentration of these bacteria to feed and grow; thus, the biological action is greatly accelerated. Raw wastes are the food for the bacteria in the system. The anaerobic digester contains certain populations of bacteria that do not require the presence of oxygen. In addition to the information covered by this manual, the system operator should become familiar with the characteristics of the wastewater being treated and with local, state, and federal laws which may apply to the operation of the system. Design Flow - The waste collection system, influent pump station (where necessary), and anaerobic digester systems have been designed to handle the Average Daily Flow Rate (ADF) of the farms in which they are connected, including the manure and wastes generated by the animals, flushing liquids, and other wastes typical of confined swine animal housing. All treatment units were designed for the Design Flow for continuous, seven (7) days per week operation. III. Description of the Operational Components Below are listed the major component operations. 1) Gravity Collection Pipe Anaerobic Digester System O&M Page 3 of 16 The gravity collection pipe receives the flushed waste from the hog barns and directs that waste to the influent pump station (or mixing pump station, where applicable). During normal operation, the pipe should be free -flowing, with no clogs present, in order to transport waste to the influent pump station or other downstream processes. The gravity collection pipe includes a series of clean -outs that provide access to the gravity collection pipe for removal of a clog or blockage via use of a sewer snake or similar apparatus should the need arise. Sending flushed waste from the hog barns to the gravity collection pipe is the farmer's responsibility. The operator of the biogas system should periodically check each hog barn waste outlet to ensure that there are no overflows, clogs, etc. The influent pump station includes an analog run-time meter for each pump, which can be monitored by the operator to ensure the pumps are operating for sufficient times to indicate proper flushing by the farm owner. 2) Influent Pump Station (where necessary) The influent pump station receives waste from the gravity collection pipe and pumps that waste to the anaerobic digester via buried forced main. The waste enters the digester at the opposite end of the digester outlet (so "new' waste must flow through the curtain baffle system of the digester, resulting in effective treatment of the waste). During normal operation, the pump station will automatically cycle on and off based on the liquid level in the wet well, which is triggered by 4 floats. The lowest float is the "pump off' float, and is set at approximately 12" above the bottom of the wet well. The pump station should not run if the liquid level is below this float. The 2nd lowest float is the "lead pump on" float, and is set at an elevation approximately 2" below the inlet pipe invert, and above the "lead pump off' float. When the liquid level is above this float, only one pump will run at any given time, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). The 3rd lowest float is the "lag pump on" float, and is set approximately 6" above the "lead pump on" float. If the liquid level fills above this float, then both pumps will run until the "pump off' float is disengaged. The 4th and highest float is the "high level alarm" float. When the liquid level is above this float, an audible and visual alarm is triggered to alert the operator system that there is a problem that has prevented pump operation. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed when needed, such as when servicing the upstream pump). The two pipes join together by a tee, and the downstream pipe leads to the inlet of the digester. Anaerobic Digester System O&M Page 4 of 16 During normal operation, the pumps may run several times an hour to pump waste to the anaerobic digester. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, however, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). The alternating of pumps can also be changed within the control panel, where a toggle switch allows the operator to choose "Lock 1", "Alternate", or "Lock 2". During normal operation, the toggle switch will remain at "Alternate" in order to alternate the pumps between pumping cycles, but the operator can choose to lock the use of Pump #1 or lock the use of Pump #2 if needed. In the event of a pipe clog or pump failure, the waste will flow through the gravity "digester bypass" pipe connecting the interior of the pump station to the existing lagoon at an elevation below the top of the wet well, which will avoid overflow of the pump station. Note: Some farms do not have Influent Pump Stations; rather than using an Influent Pump Station, the waste flows from the barns to the Mixing Pump Station, which is further described below. 3) Anaerobic digester The anaerobic digester receives all raw wastes from the hog barns. The complex organic wastes are broken down to simpler compounds by the anaerobic digestion process. As a part of the anaerobic process, bio gases (including methane, carbon dioxide, and hydrogen sulfide) are produced. These gases are captured by an impermeable cover and then directed to the biogas conditioning system for dehydration and pressurization. The gases are collected in perforated piping underneath the cover, which are connected to a main pipe that connects to the conditioning system. The wastes are held for about 45 days to allow the biological process to complete. The sludge that settles at the bottom of the digester is periodically removed by connecting portable pipes and pumps to the sludge removal pipes in the digester, and disposed of by permitted means on the farm or by a contract sludge hauler. During normal operation, the digester cover will likely be "inflated" like a balloon due to the biogas that's trapped beneath. The cover should be free of excessive accumulation of rainwater, and should not show signs of any damage or leaks. The presence of foul odor, a strong wastewater smell, or "dirty" water on the cover may indicate that there is a leak. If such odors or dirty water are observed, the operator should carefully inspect the cover for leaks, and take action to repair the cover temporarily with adhesive tape. Temporary repairs should be followed with a permanent repair or patch as soon as possible. Anaerobic Digester System O&M Page 5 of 16 4) Mixing Pump Station The mixing pump station slowly mixes the waste that has been collected in the anaerobic digester, which provides for more efficient methane production than would be achievable without any mixing. During normal operation, the pumps will run at the same time for several hours per day to mix the waste in the anaerobic digester. A common schedule for the pumps would be 6 hours on, then 6 hours off, and so on. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal operation), (2) Off, or (3) "Hand" (i.e., manual operation). 5) Effluent Pump Station (where necessary) The effluent pump station receives liquids from the anaerobic digester and pumps that waste to the downstream influent storage lagoon via buried forced main. The liquid enters the effluent pump station at the opposite end of the digester inlet (so "new" waste must flow through the curtain baffle system of the digester, resulting in effective treatment of the waste). During normal operation, the pump station will run based on the liquid level in the wet well, which is triggered by 4 floats. The lowest float is the "pump off' float, and is set at approximately 12" above the bottom of the wet well. The pump station should not run if the liquid level is below this float. The 2nd lowest float is the "lead pump on" float, and is set at an elevation approximately 2" below the inlet pipe invert, and above the "lead pump off' float. When the liquid level is above this float, only one pump will run at any given time, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). The 3rd lowest float is the "lag pump on" float, and is set approximately 6" above the "lead pump on" float. If the liquid level fills above this float, then both pumps will run until the "pump off' float is disengaged. The 4th and highest float is the "high level alarm" float. When the liquid level is above this float, an audible and visual alarm is triggered to alert the operator via telemetry system that there is a problem that has prevented pump operation. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed Anaerobic Digester System O&M Page 6 of 16 when needed, such as when servicing the upstream pump). The two pipes join together by a tee, and the downstream pipe leads to the inlet of the digester. During normal operation, the pumps may run several times an hour to pump waste to the lagoon. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, however, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). The alternating of pumps can also be changed within the control panel, where a toggle switch allows the operator to choose "Lock 1", "Alternate", or "Lock 2". During normal operation, the toggle switch will remain at "Alternate" in order to alternate the pumps between pumping cycles, but the operator can choose to lock the use of Pump #1 or lock the use of Pump #2 if needed. The gravity outlet of the anaerobic digester leads to the inlet of the effluent pump station, and the invert is set at the freeboard of the digester so that the digester maintains a constant level. The inlet pipe to the effluent pump station should remain submerged in water at all times to prevent the escape of gases from beneath the digester cover. Note: Some farms do not have Effluent Pump Stations; rather than using an Effluent Pump Station, the waste gravity flows from the anaerobic digester to the lagoon. 6) Storage Basin The effluent of the anaerobic digester flows from the anaerobic digester outlet pipe to the storage basin. The storage basin is used to store the treated effluent subsequent to anaerobic digestion. The individual farm owners are responsible for the operation and maintenance of the storage basins. However, as this is a critical part of the integrated system, the Operator should note any abnormal operation of the storage basin, such as leaks or excessive liquid level, and communicate such observations to the farm owner. During normal operation, the storage basin will most often appear to be inactive. Waste will periodically flow from the anaerobic digester outlet pipe into the storage basin via gravity. The outlet pipe from the anaerobic digester into the storage lagoon should remain submerged at all times to prevent the escape of gases from beneath the digester cover. As such, it is not uncommon for the pipe to turn down and follow the direction of the inner slope of the lagoon to ensure submergence during times when the lagoon liquid level may be low due to normal pumping and irrigation activities. 7) Biogas Conditioning System Anaerobic Digester System O&M Page 7 of 16 The Biogas conditioning system receives biogas from the anaerobic digester and removes moisture from the biogas by means of compression and heat exchangers. This system will be managed by a 3rd party, but the information is included in this O&M for reference. The biogas from the anaerobic digester is commonly at 100% relative humidity; the biogas is purported to be near 6% relative humidity after going through the conditioning system. The moisture that is removed should be directed back to the digester mixing pump station or other suitable reception pipe for proper management of the condensate. During normal operation, the conditioning system should run without any need for input from the system operator. Audible and visual alarms will indicate issues with the system. The discharge pressure and flow rate can be manipulated by the operator through adjustment of the pressure regulator on the bypass line and through adjustment of the variable frequency drive. The automatic shutoff feature, whereby the operator can set the vacuum pressure shutoff point. As the biogas conditioning skid approaches this setpoint, it will automatically reduce blower or compressor speed to seek a flowrate that matches the biogas production. If the vacuum pressure exceeds the setpoint, the biogas conditioning skid will shutdown and trigger an alarm to the operator via telemetry system. 8) Flare During normal operation, the flare located at each farm should not necessary. In times of need, such as catastrophic failure of the biogas conveyance pipeline, the flare may need to be operated to consume excess accumulated biogas from the digester. The flare is not an automated system, and the Operator must articulate the biogas piping control valving to direct biogas from the digester to the flare, and ignite the flare. Care must be taken by the Operator in igniting the flare, as biogas is highly flammable. Each flare also has a condensate trap manhole. Contained inside is a small PVC drain pipe and PVC drain valve. The PVC drain valve should remain closed at all times unless the Operator is removing condensate. Should the valve be left open, biogas will escape from the piping. Periodically, and at a frequency determined appropriate by the Operator, these condensate traps will be opened momentarily to drain and remove any condensate collected in the piping. It is recommended that the condensate drain valve only be opened when the biogas piping is pressurized, as should the valve be opened under no pressure, ambient air may enter the biogas piping and challenge biogas upgrading by the GUS. 9) Transfer Pump The transfer pump transfers accumulated effluent among available storage basins as the farm owner deems necessary to optimize effluent storage. The transfer pumps are simply and manually operated through use of a local disconnect. Under normal Anaerobic Digester System O&M Page 8 of 16 circumstances, the transfer pump will only be used periodically and infrequently by the farm owner. 10) Stormwater Removal Pump A stormwater removal pump is kept at each digester site in order to remove accumulated rainwater from the top of the basin cover. The pump can be powered by any standard 120v outlet that's available nearby, such as the accessory outlet installed adjacent to the digester mixing pump station. The pump should be placed in a low spot on top of the cover, and the pump outlet should lead to an appropriate area for stormwater discharge (on some sites, pipes have been placed to easily receive the pump outlet pipe, which leads to the natural stormwater drainage swales on the property). IV. Description of Anticipated Maintenance Once the system has been started up and is operating efficiently, very little maintenance will be required. Simple tests should be periodically performed to evaluate the performance of the wastewater treatment components, and the system components visually inspected daily. A well -operated, properly adjusted, system will exhibit the following visible signs of proper maintenance: • All pipes should be intact and watertight. • The pumps should be nearly silent with little to no vibration. • The anaerobic digester should be free of excessive accumulation of rainwater. • Accumulated rainwater may be removed with a portable sump pump. The pumped water may be discharged safely on adjacent vegetated areas, or used for a more beneficial purpose as permitted. • The anaerobic digester cover should be free of any tears, punctures, or failures. • There should be no strong odors coming from the digester or flare. • The storage basin should be clean and free of floating debris. The liquid should be clean and clear. A. Routine System Maintenance Instructions For optimum system operation and maximum treatment efficiency, daily maintenance is necessary. In addition to the daily maintenance, all mechanical equipment should be cleaned weekly and lubricated as often as needed, as specified in the operations and maintenance manual for each piece of equipment provided by the equipment manufacturer. The farm owner will need to periodically remove accumulated sludge from the anaerobic digester. Accumulated sludge may be removed via the anaerobic digester mixing pumps. To use these pumps for sludge removal, the system operator should cease mixing pump operation 48 hours prior to the date of desired sludge removal to allow for settling of heavier sludge to the pump inlet. A quick disconnect fitting is provided for each mixing pump that will facilitate the connection of the pump discharge to sludge application Anaerobic Digester System O&M Page 9 of 16 equipment as chosen by the farm owner, such as slurry tanks or umbilical hose application systems. All sludge applications should be done in accordance with the approved waste utilization plan and nutrient management plan for the farm or hauled via tanker to an approved application site by a contract sludge hauler. Typically, a small amount of sludge will need to be removed from the anaerobic digester every other year. The system operator can monitor sludge accumulation via the inspection ports on top of the digester cover. A pipe or gauge with graduated markings used to determine depth may be used to assess the sludge depth in the digester. Care should be taken when inserting the gauge or pipe to not apply excessive pressure or otherwise puncture the digester liner. Sludge accumulation should be assessed on an annual basis by the system operator. As the digester cover typically accumulates biogas, care should also be taken by the operator to remove as much accumulated biogas as possible prior to opening the inspection port and measuring sludge accumulation. As biogas production slows during cold weather, it is recommended that this measurement occur during the winter when biogas accumulation is at a minimum. After completion of sludge removal activities using the anaerobic digester mixing pumps, the operator should reconnect all fittings and piping as found prior to the sludge removal and re-engage the digester mixing pumps operation in accordance with the schedule and manner in which they had been previously operated. See Appendix C of this document for an operations and maintenance checklist (daily, monthly, quarterly, semi-annually, annually). B. Troubleshooting Refer to equipment O&M manuals as necessary, summarized below: 1. Influent Pump Station 2. Mixing Pump Station: 3. Effluent Pump Station 4. Biogas Conditioning System S. Transfer Pump: 4" Hog Manure Pump or 4" High Pressure Pump (Electric Pumps) 8" Flush Pump (Electric Pump) 4" Hog Manure Pump or 4" High Pressure Pump (Electric Pumps) N/A 3" Pump (Electric Pumps) See Appendix A for contact information for each system component. C. Emergency Protocols, Repair, and Replacement The O&M Manual kept onsite in the farm office building (or wherever farm records are kept for each farm) provides step-by-step instructions for field repair or securing the piece of equipment until qualified repair personnel arrive. This Manual contains emergency contact numbers for the repair or replacement of the supplied equipment in Appendix A. Anaerobic Digester System O&M Page 10 of 16 D. Warranty Information 1) Farm Site (1) Influent Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (2) Anaerobic Digester Liner and/or Cover: Workmanship: "Plastic Fusion Fabricators, Inc. hereby warrants that the linings installed by Plastic Fusion Fabricators, Inc. under this warranty shall be installed free from defects in Plastic Fusion Fabricators' workmanship. The warranty set forth in the preceding sentence (the "Workmanship Warranty") shall commence upon acceptance of the work and shall expire on the last day of a period of 1 year from said date..." Material: "AGRUAMERICA, Inc. (AGRU) warrants its material for a period of FIVE(5) Years, prorated, from the final project ship date when subsequently properly installed..." (3) Mixing Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more forms is warranted for a reduced period of thirty (30) days only." (4) Effluent Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (5) Biogas Conditioning System (managed by 3rd party) (a) Biogas skid: "This warranty is valid for 30 months from the time the equipment is shipped from Unison's factory or 24 months from the date of startup, whichever occurs first." (b) Biogas Blower / Compressor: "The goods will be free of defects in material and workmanship for a period of twelv e (12) months from the date the goods are placed in use by the buyer or eighteen (18 ) months from the date of shipment, whichever shall occur first." (c) Chiller: "24 months from startup, not to exceed 30 months from shipping." (6) Transfer Pump: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." V. Provisions for Safety Measures Anaerobic Digester System O&M Page 11 of 16 A. Restriction of Access: No persons should enter any portion of the wastewater treatment system unless performing a repair or routine maintenance, and only then if accompanied by another person capable of performing life-saving activities should the need arise. No person should Enter a waste collection pit, pump station well, or any portion of the anaerobic digester unless all accumulated biogas has been removed via venting or other utilization and sufficient airflow has been directed to the workspace via fans, blowers, or other means. Personal safety is the responsibility of the person or organization conducting the work, and not specifically the responsibility of the farm owner or other associated equipment providers or construction contractors. B. Emergency Contacts: Information shall be posted at the gate and in the control room. (There will be no harmful chemicals used for the anaerobic digestion system). C. All equipment safety guards, warning labels, safeties, and warning alarms shall be kept in place and operational at all times. D. Keep and maintain all clearances as recommended by equipment manufacturers and as required by law. E. Keep all open flames and sources of combustion away from gas accumulations. Do not smoke near the gas collection, conveyance, or combustion components. It is recommended that any combustion source or open flame be kept to a minimum separation distance of 50 ft from the anaerobic digester cover. VI. Spill Prevention and Control Provisions A. Response to Upsets and Bypasses Including Control Containment and Remediation: Audible alarms will be provided at all controls stations. The Control System will provide remote alarms to alert operator of a problem should one occur. B. Contact Information for Operational Personnel, Emergency Responders, and Regulatory Agencies: Phone numbers for Emergency Responders and Remediation Agency numbers will be located by the computers and control systems in the control room. C. Facility Control Valves will allow operator to isolate Systems if a problem occurs. Anaerobic Digester System O&M Page 12 of 16 Appendix A: Contact Information Project Management and Equipment Service Providers: Management & Equipment CompanyProject Contact/Local Service Influent Pump Station Lee Brock Brock Equipment Company lee@ brockeguipment.com (252) 235-4111 Anaerobic Digester Cover Plastic Fusion Fabricators, Inc. Larry Hice Ihice@plasticfusion.com (256) 852-0378 Mixing Pump Station Lee Brock Brock Equipment Company lee@ brockeguipment.com (252) 235-4111 Transfer Pump Lee Brock Brock Equipment Company lee@brockeguipment.com (252) 235-4111 Flare ProPump & Controls Inc. Jeff McGuire Work: (843) 236-3996 Cell: (704) 658-8113 imcguire@propumpservice.com Mechanical Installation & Controls ProPump & Controls Inc. Jeff McGuire Work: (843) 236-3996 Cell: (704) 658-8113 imcguire@propumpservice.com Anaerobic Digester System O&M Page 13 of 16 Regulatory and other Agencies: Christine Lawson Animal Feeding 1636 Mail Service (919) 707-3664 Operations Program, Center, Raleigh, NC Div. of Water 27699-1636 Resources Anaerobic Digester System O&M Page 14 of 16 Appendix 6: Farm Operations and Maintenance Checklist Operator Present: Time/Date: Farm System Checklist: Mark Yes/✓ or No/X as applicable, fill in blanks where specified Manure Collection / Feedstock System Perform visual appraisal of waste collection system. Any visible signs of overflow or malfunctioning? Check influent pump stations. Any Alarms? Put each influent pump in "Hand". Operating normally? Any rattling or unusual noises from influent pumps? Any observed leaks or spills from pipes, fittings, or well? Test the alarm. Functioning? Excessive accumulation of solids or debris in well? Agitation system in need of operation? RECORD THE RUN HOURS FOR PUMP I RECORD THE RUN HOURS FOR PUMP 2 RECORD THE RUN HOURS FOR PUMP 3 RECORD THE RUN HOURS FOR PUMP 4 Digester System Perform visual appraisal of digester (walk around). Any visible signs of overflow or malfunctioning? Does the cover appear to be leaking gas / odorous? Any visible tears, rips, or holes observed in the cover? >10% cover area under stormwater/rainwater? Check mixing pump stations. Any Alarms? Put each mixing pump in "Hand". Operating normally? (not necessary if mixing pumps running during visit) Any rattling or unusual noises from mixing pumps? Any observed leaks or spills from pipes, fittings, or well? Excessive accumulation of solids or debris in well? Agitation system in need of operation? RECORD THE RUN HOURS FOR PUMP I RECORD THE RUN HOURS FOR PUMP 2 RECORD THE RUN HOURS FOR PUMP 3 RECORD THE RUN HOURS FOR PUMP 4 Biogas Skid Are there any alarms? Are there any fluid leaks observed? Check oil level — oil needed? Anaerobic Digester System O&M Page 15 of 16 Excessive vibration of noise? Are there any visible fluid leaks on skid or chiller? RECORD THE RUN HOURS FOR GAS COMPRESSOR Notes Anaerobic Digester System O&M Page 16 of 16 E E)VV)tk FIE) S W9 J TFI)8t GAS SYSTEM DUPLIN COUNTY, NORTH CAROLINA CIVIL ENGINEER CAVANAUGH & ASSOCIATES, P.A. PO BOX 11197 WINSTON-SALEM, NC 27116 1-877-557-8923 ELECTRICAL ENGINEER DAVID SIMS & ASSOCIATES, P.C. 108 GILES AVENUE, SUITE 100 WILMINGTON, NORTH CAROLINA 28403 (910) 791-8016 / (910) 395-5734 (FAX) SHEET INDEX FINAL DESIGN NOT RELEASED FOR CONSTRUCTION '' � C.2.2.0 - COVER & SHEET INDEX C.2.2.1 - AREA 1000 OVERALL SITE PLAN C.2.2.2 - HYDRAULIC PROFILE C.2.2.3 - AREA 1000 SETBACKS C.3.1 - INTENTIONALLY LEFT BLANK C.3.2A - INFLUENT LIFT STATION DETAILS C.3.213 - LEVEL CONTROL DETAILS C.3.3 - MIXING STATION DETAILS C.3.4 - DIGESTER DETAILS C.3.4A - COVERED LAGOON DETAILS C.3.5 - EROSION CONTROL DETAILS C.3.6 - AREA 1000 MISCELLANEOUS DETAILS 1 C.3.7 - AREA 1000 MISCELLANEOUS DETAILS 2 C.3.8 - AREA 1000 MISCELLANEOUS DETAILS 3 EXISTING I C(`CNIF) PROPERTY LINE 10 i911L4FLVA1rA AV 10 Ir 11R PROPOSED LIMITS OF DISTURBANCE LOD Wf SEDIMENT FENCE SF DUPLIN COUNTY ----25---- MAJOR CONTOURS —5 NORTH CAROLINA ----2s---- MINOR CONTOURS 26 FORCEMAIN FM INFLUENT FORCEMAIN IFM EFFLUENT FORCEMAIN EFM tfm TRANSFER FORCEMAIN TFM r — RECYCLE FORCEMAIN R SLUDGE REMOVAL PIPE - SLG - SLG - SLG - 01 PLUG VALVE IM REDUCER 44 VICINITY MAP AIR RELEASE VALVE ARV SCALE- NOT TO SCALE co CLEAN OU T co O MANHOLE m gm GRAVITY MAIN GM - - BLUE LINE STREAM (NC NAMED STREAM) BLUE LINE STREAM (UNNAMED TRIBUTARY) PS PERENNIAL STREAM IS INTERMITTENT STREAM JD JURISDICTIONAL DITCH NJD NON -JURISDICTIONAL DITCH WET - WETLANDS ESTIMATED WETLANDS FROM USFWS MAPPING STORM PIPE DITCH oe OVERHEAD ELECTRICAL OE ue UNDERGROUND ELECTRICAL - UE 71) UTILITY POLE `h X X FENCE x x TREE LINE BEFORE YOU DIG! JACK AND BORE NC ONE CALL (TOLL FREE) (OR 1-800-632-4949) IT'S THE LAW! raAVANAU G H Stewardship through innovation DATE: SEPTEMBER 271 2023 SHEET C.2.2.0 PROJECT NO. BE.21.015 \\ I 1 III IIII I , �� I I IIII \ a0 WELL HOUSE \�����\� a0 CIRCUIT/ ��/ // \// If / ( i BREAKER 1 I / \ \ I PANELS WIRINGFROM POWER COMPANY / % / I / / I /// ?0�\ \ \ I / MS DISCONNECT I \ POWER METER \ I I SWITCH I/ / / TO SERVE MS (7.5HP), RAIN PUMP I I MS CONTROL / (5HP), TP (10HP), AND ILS (40HP) co / / 'ALL A PURL PLUGS ARNS E PANEL / TOTAL 62.5HP ern' / 1 / SEE ELECTRICAL SHEETS Or Q ^ / MS / I I ---- \ I I /N m� 40^ ly / ADJUST GRADING AS NEEDED TO ALLOW SPACE FOR DIGESTER COVER / ./ �••� CD Table 1: Identification List Section Description Quantity Unit Additional Info Gravity Waste Collection (GWC) GWC-I-PIPE 12" PVC(DR 35) Gravity Collection Line 773 L.F. GWC-2-CO Icleanout 3 each Influent Lift Station & Forcemain (ILS) ILS-IA-PS Influent Lift Station A - - Table 2/C.2.2.1and Detail 1/C.3.2A ILS-2A-INV 12" Digester Bypass Inlet A - - Inv.146.39' ILS-3A-PIPE 12" PVC (DR 35) Digester Bypass Pipe A 30 L.F. ILS-4A-INV ILS-5-FM 12" Digester Bypass Outlet A --- 8" HDPE(DR 17) Forcemain _--- 689 _— L.F. Inv. 146.31--------------- ILS-6-INV -- ILS-7-BORE 8" HDPE(DR 17) Forcemain Inv. Out — — — — ---- 8" HDPE(DR 11) Forcemain - --- 100 - -- L.F. Inv. 143.73' -------------------- Digester(D) D-1-DIGESTER Proposed Digester - - Table 4/C.2.2.1 and Sheet C.3.4 D-2-MS Mixing Station - - Table 3/C.2.2.1 and Sheet C.3.3 D-3-PIPE 8" PVC (DR 35) 53 L.F. D-4-SUMP HDPE Sump Box Mixing System Inlet Not used D-5-FM 6" HDPE (DR 17) Forcemain 301 L.F. I Inv. Out 143.73' D-6-PRA Pump Repair Area Not used D-7-BAF HDPE Baffle (Underflow) - - Sheet C.3.4 D-8-BAF -------- D-12-SLG HDPE Baffle (Overflow) -------------------- Sludge Removal Pipes (HDPE DR 17) Not used ---- -- -------------------- 120 L.F. 3pipes at40L.F. each Level Control (LC) LC-1-INV Digester Inv. Out - - Inv. 145.79' LC-2-PIPE 12" PVC (DR 35) Digester Outlet Pipe 761 L.F. LC-3-PS Level Control Station Not used LC-4-FM 6" HDPE (DR 17) Forcemain Not used LC-5-INV Lagoon Invert From Digester - - Inv. 145.11' LC-6 WW Level Control Wet Well - - Table 5/C.2.2.1and Detail 2/C.3.213 LC-7-PIPE 12" PVC(DR 35) Digester Outlet Pipe 37 L.F. Transfer Pump (TP) TP-1-PUMP Transfer Pump - - Table 6/C.2.2.1 and Sheet C.3.7 TP-2-FM 6" HDPE (DR 17) Forcemain 219 L.F. TP-3-INV TP-4-BORE 6" HDPE (DR 17) Forcemain Inv. Out ----- 8" HDPE(DR 11) Forcemain - ---- 100 - -- L.F. Inv. 146.31' -------------------- 4:p I� i i ANCHOR TRENCH AND FLAT AREA i FOR EQUIPMENT / WET WELLS (TYP.) G7 \ i — _ W�/ WJ I n \ „ I / / / ESTIMATED WETLAND AREA D-5 FROM FISH AND WILDLIFE (DO FM / I r 13.5' ( \ \ / NATIONAL WETLANDS / \ / //V I CONTRACTOR SHALL DIRECTIONAL BORE / / / I ALL HDPE PIPING SHALL BE DR 11 � INVENTORY, NOT PIPING PER DETAIL 3/C.3.7, APPROX. 100', DELINEATED NOR SURVEYED, 145-148SHOWN FOR REFERENCE D-1 ONLY (TYP.) r- DIGESTER \\\ / / / TOP OF DIKE 147.73' D-3 CO \ I PIPE GWC ILS-7 0�$ / ILS-6 / / / / / IJE BORE\\ \ `� `� \ \ \ ILS CONTROL / / I \ \ \ \ a° \ \ \ \\ UE �l / / I PANEL SLG h / I I I d M / / /N / I ILS DISCONNECT SWISH' CID c / CONTRACTOR SHALL 'GRADE PAD FOR / / \ao \\\ 1§TP DISCONNECT / I ISWITCH / /) "1 PROPOSED ILS (TO D-7 / NJ, I TP TIMER I I I I / / / / a� /I / / / I / // / / OMATCH F BANK) EXISTING TOPto BAF (TO BE PROVIDED BY I / I �\ l l LC-2 PIPE If I I I NOTE: ALL LINEWORK SHOWN IN WHITE IS BY AREA 3000 CONTRACTOR CONTRACTOR, NOT J I I 1 / / / I a / / \� \ \ \ (DO PUMP SUPPLER) 147` TP-1 PUMP ALL BARNS USE / /\ \ \ ^ l \ I PULL PLUGS ILS—2 TP-1 I \ / / // / / \ \ �E-Y l / l ) l FM ) I I /// INV / \ \\��\\� / I LC-1 I I INSTALL l/ I l l I TP-4 ILS INV I I I LC-7 VACUUM I \ II / I / /�`/ ILSP—IP4E NBREAKER PIPE col INV Q l l l l l ILS-1 7 I i N / // / / PS INFLUENT (ILS) RAIN PUMP TIMER 745 746 14/ \ �\ \� _ \ \ \� I I / I \ l\ I l , /' / STATION / / (40HP) / (TO BE PROVIDED BY / CONTRACTOR, NOT 1 _147_ / PUMP SUPPLER) LC-5 WW 6 I _ / / / FROM DEQ SURFACE WATER CLASSIFICATIONS GIS INV I �� / STREAM NAME: BIG BRANCH / PROPOSED RAINWATER PUMP �_ \ / — I I I/ // STREAM CLASS: C; Sw / \ I \\\\ \ / AND RAINWATER OUTLET — �— / / STEAM INDEX: 18-74-19-9-1 / / ` \\\ \ SEE DETAILS 4/C.3.6 AND N I 14 INV SHEET C.3.8 \ J� 5— — — \ ` _ \ _ — — EXISTING LAGOON 1 _ _ —TOP OF DIKE 147.73' IVI Table 5: Level Control Wet Well Table 2: Influent Lift Station (Detail 1/C.3.2A) Finished Grade: 148.00 ft Rim: 151.71 ft Invert In: 145.00 ft Bypass Riser: 150.71 ft Bypass Invert Out of Wall: 146.39 ft Bottom of Wet Well: 141.71 ft Depth of Wet Well: 10.00 ft Design Flow: 700 gpm Selected Pump Rate: 960(1 pump) gpm Total Dynamic Head (TDH): 32 ft Pump Horsepower: 20 hp Pump Speed (RPM): 1,760 RPM Electrical Supply: 480 V Electrical Frequency: 60 hz Phase: 30 Impeller Diameter: 8 in. Motor Type: TEFC Selected Pump: GEA Pump Model: 4" High Pressure Shaft Length: 10 ft. Finished Grade: 147.73 ft Rim: 148.23 ft Invert In: 140.73 ft Invert Out: 145.291 ft Bottom of Wet Well: 140.23 ft Depth of Wet Well: 8.00 ft ^/ & � � \ \ \\ \ \ /// EXISTING LAGOON 2 \ \ \ Q \�/DIKE 147.31'_\ \ � QC \ /VL Table 3: Mixing Station (Detail 1/C.3.3) Finished Grade: 147.73 Ri m: 148.23 Invert In: 138.73 Bottom of Dry Well: 138.23 Depth of Dry Well: 10.00 Selected Pump Rate: 1,000 (1 pump) Pump Horsepower: 7.5 hp Electrical Supply: 480 V Electrical Frequency: 60 hz Phase: 30 Farm Information ft \Qj ft Table Digester Data Table �� l /I \\� \\\\ A- ft ft ft gpm Farm Name: Edwards Tract-B & M # 2 Permit Number: AWS310051 Permitted Capacity: 5,760 Length: 260 ft Width 130 ft Top of Dike EIev: 147.73 ft Operating Level Elev: 146.04 ft Bottom Elev: 137.73 ft Total Volume: 257,928 cf Volume at Operating Level: 204,155 cf S.A. @ Inside Top of Dike: 33,800 ftz Slope: 3:1 - Total Cut Total Fill Net Surplus 7,386 CY 1,249 CY 6,137 CY Table 6: Transfer Pump (Detail 6/C.3.7) ^ \/ \ p �4 �, / \ 25% compaction factor used forfill Design Flow: - gpm Selected Pump Rate: 510 gpm Total Dynamic Head (TDH): 16 ft Pump Horsepower: 10 hp Pump Speed (RPM): 1,760 RPM Electrical Supply: 480 V Electrical Frequency: 60 hz Phase: 30 Impeller Diameter: 9.5 in. Motor Type: TEFC Selected Pump: GEA Pump Model: 3" Pontoon HP NAD 83 2007<::��� I / �i co Ej r� C+ ) W �� L W C Q SHEET NUMBER C.2.2.1 r Q a L0 CN N O W N ~ O W CO m W � � oQ Co � LLJ Z 7 U U � � W 2 U 0_ Q U N O OF MAP MAY VARY Z \ / / DUE TO METHODS OF REPRODUCTION. N � � SN RMR�� EE / \ U 0 G O UNOCCUPIED / ABANDONED \ s RESIDENCE \ \ NOW OR FORMERLY / MURPHY FARMS, INC. ATTIN JORDAN HEATH \ DUPLIN CO. PIN: 247700326405 •_ DEED: 1303/592 \ / / 411 N 0) cp NOW OR FORMERLYIs/ ROMAN, MARY RUTH / Q DUPLIN CO. PIN: 247700355456 / 40 1,500' DIGESTER SETBACK — DEED1278/271 FROM PROPOSED DIGESTER \ : / •� — — TOP OF DIKE XI N — — / •� Z 0 NOW OR FORMERLY ` 8S A•t QUINN FARMS, INC. \ /j O V. DUPLIN CO. PIN: 247600989782 \ , All r^ o �+ J DEED: 1092/104 ` / m '0 2,500' DIGESTER SETBACK FROM PROPOSED DIGESTER TOP OF DIKE \ ` / -0 'L � O / \ ESTIMATED WETLAND AREA \ FROM FISH AND WILDLIFE \ NATIONAL WETLANDS INVENTORY, NOT DELINEATED NOR SURVEYED, SHOWN FOR \ REFERENCE ONLY (TYP.) / NOW OR FORMERLY \ QUINN FARMS, INC. \ DUPLIN CO. PIN: 247600989782 \ \ DEED: 1092/104 \ iFREDERICK THC v 14 4 � I z NOW OR FORMERLY " NOW OR FORMERLY GRADY, BENJAMIN L & WIFE GRADY, MICHELLE T CRUSADER FARM LLC %WESLEY HAIRR DUPLIN CO. PIN: 247700530180 DUPLIN CO. PIN: 247700552811 / ro \ DEED: 1273/509 DEED: 1614/526 / \ 1`� ��' � � �+ ''fib• 500' DIGESTER SETBACK EXISTING WELL / ��So FROM PROPOSED DIGESTER \ WITH 100 SETBACK / TOP OF DIKE \ / ,� 1N,Spp� I�II ESTIMATED WETLAND AREA FROM 100' DIGESTER SETBACK FISH AND WILDLIFE NATIONAL FROM PROPOSED DIGESTER WETLANDS INVENTORY, NOT \ r J TOP OF DIKE DELINEATED NOR SURVEYED, SHOWN FOR REFERENCE ONLY it U co ca NOW OR FORMERLY ` / co Q Q / GRADY, BENJAMIN L & WIFE GRADY, MICHELLE T / / Z W / DUPLIN CO. PIN: 247700530180 O DEED: 1273/509 "I/o �� z J 1.aoor se N O z SHEET NUMBER O r NOW OR FORMERLY o / C . 2.2 . J� GRADY, BENJAMIN L & WIFE GRADY, MICHELLE T / NOW OR FORMERLY DUPLIN CO. PIN: 247700625892 / GRADY, BENJAMIN L & WIFE GRADY, MICHELLE T DEED: 1305/361 le > > / / DUPLIN CO. PIN: 247700625892 DEED: 1305/361 I NOW OR FORMERLY WILLIAMS, WILLIAM 0 DUPLIN CO. PIN: 247700813850 _ _ n \ 1DEED: 1003/515 O N NOW OR FORMERLY / / Lo JORDAN, BARBARA C / / N O \ DUPLIN CO. PIN: 247700823068 / \ DEED: 1338/791Ld N p �• / / / Co Co Co Co o z _ / z wLd w L� 7 U �y I \ NOW OR FORMERLY O O \ \ \ GRADY, BENJAMIN L & WIFE GRADY, MICHELLE T � U Q N I \ DUPLIN CO. PIN: 247700761077 bd �rz ��Nz / / ( . Z / DEED: 1650/194 J N \ Z 0 I co 0 / \ woo 0 Of 00 I =00 :2m�� I o F f N I J� o NOTE: AERIAL FROM IMAGERY IS 2020 NOTE: PER THE NRCS 366 ANEROBIC DIGESTER STANDARD, NOTE: TOP OF TEMPORARY STORAGE (START PUMP) RAINFALL IS INCLUDED IN DETERMINING THE OF EXISTING LAGOON HAS BEEN LIMITED TO OPERATIONAL VOLUME OF THE DIGESTER. THE NOAA SAME ELEVATION AS UPSTREAM DIGESTER ATLAS 14 30YR NORMAL RAINFALL DATA FOR THE OPERATING LEVEL (OL) IN ORDER TO KEEP AREA HAS BEEN USED TO DETERMINE THE 25-YEAR, DIGESTER WATER LEVEL IN PERMIT COMPLIANCE 24-HOUR RAINFALL ON THE DIGESTER. WITH THIS DATA, BY PREVENTING BACKFLOW FROM LAGOON. THE OPERATIONAL VOLUME FOR THE DIGESTER DESIGN AT THIS SITE IS BASED ON 12-INCHES OF STRUCTURAL o FREEBOARD PLUS 7.5 INCHES FOR THE 25-YEAR, 24-HOUR RAINFALL EVENT TO DETERMINE THE 20.28 c 0 INCHES OF FREEBOARD FOR THE DIGESTER. •Fr a� c ro 160 160 ° •� N 00 Lo 00 O T 155 � 155 '� Z U�Lo c 0 c m 0 a 150 ro U 0 �a o� ro c ro U 145 N LLJ v J J (� C) J_ v = m O � 140 �o m QW� 8 PUMP RETURN Z BOTTOM: 138.23' INV: 137.73' C) �-�Q BOTTOM: 137.73' U Q � z � � J � QL BOTTOM: 135.73' 135 BOTTOM: 136.31' 135 O SHEET NUMBER C.2.2.2 130 130 N O N Lo N W N ~ 125 m z z m 0 Z U W 7 U � 5 4" INFLUENT LIFT STATION (SEE DETAIL 1 /C.3.2A) FFE: 151.21' FFE: 151.75' FFE: 151.54' FFE: 151.25' RIM: 151.71' � PROPOSED LEVEL WET WELL (LC-6) CONTROL EMERGENCY BYPASS TO EXISTING LAGOON 2 FFE: 149.59' FFE: 149.66' FFE: 149.77' FFE: 149.77' TOD: 147.73' TOD: 147.73' � RISER INV. 150.71' WALL INV. 146.39' (ILS-2) 8" MIXING STATION (SEE DETAIL 1/C.3.3) RIM:148.23' HDPE COVER (TYP) PROPOSED SWALE RIM:148.23' INSTALL VACUUM BREAKER TRANSFER PUMP (SEE SHEET C.3.7) EMERGENCY BYPASS FROM INFLUENT LIFT STATION INV: 146.31' (ILS-4) 150 EG: 148.00' INV: 147.71 ' TOD: 147.31 ' PROPOSED � INV: 146.09' PROPpSED HEADER (p 59,' MAN• SCOPE) � OL: 146.04' OUTLET INV: 145.79' (LC-1) INV: OUTLET 145.29' LEVEL CONTROL PIPE (LC-7) MIN. SLOPE INV: (LC-5) FB: 146.73' 145.11' TOP OF STORM: 146.73' FB: 146.31' � (TP-3)6.31' - � 14 i0 59 EO HEADER MIN, SIOPE� INV: 145.00' TOD: TOP OF DIKE 0.5% TOB: TOP OF BANK FFE: FB: EG: OL: FINISH FLOOR ELEVATION FREEBOARD ELEVATION EXISTING GRADE OPERATING LEVEL WET WELL � �F�F WET WELL TOP OF TEMP. STORAGE: 146.04' INV: 143.73' � � (ILS-6) INV: 142.73' ��ONTj�p C BOTTOM: 141.71' p/pF EXISTING LAGOON 2 INV: 140.73' BOTTOM: 140.23' 140 DRY WELL PROPOSED DIGESTER EXISTING LAGOON 1 CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART L3 � z OC) O U m z O OL D_ ZE zQ_ OC) SHEET NUMBER C.3.2A n N O N O O N Lv � W m 7 U Z cn W U W __j C; C) Ld z cn Q LEVEL CONTROL WET WELL DETAIL 2 SCALE: NOT TO SCALE C.3.2B o U C OO *� O O U ca 00 O � N L3C/)10 'Z T — / m Q. Q �i ro U O h Q SHEET NUMBER C.3.3 N O N O O MIXING STATION o DETAIL , ca LEI z SCALE: NOT TO SCALE C.3.3 O m � Z Z W � W 7 U � • WHOLE OR PART (� o m SLUDGE WASTE f MIXING PIPING ° DETAIL 2 SCALE: NOT TO SCALE ro U INFLUENT HEADERS — PIPE DETAIL DETAIL SCALE: NOT TO SCALE C.3.4 NOTES: THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART � z C) 0 U m z O 0- ZE N SHEET NUMBER C.3.4 n N O N 0 0 N Lv m o W m 7 a Q_ Z o cl- W U v 4i __j vvi bd .• ., "+ INFLUENT HEADERS - PIPE DETAIL DETAIL SCALE: NOT TO SCALE CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART SHEET NUMBER C.3.4A n N O N o N w m W O Z 7 a w > Z o > W U v W z Q � vvi ,,� THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART 17 0 ci L� Q z O U� Q �I Q z J z ci:� O _ � O � co � O O U Q_ Q z � � O Z QL W OC) SHEET NUMBER C.3.5 N O N 0 0 N 6 W � Li m o 7 a U 0 Z Q U U W � N O�:•,<< Lij Q z_ (� J o C Q W �� O � z C � 20 � W O Ld z 0 Z OL ZE QQ CL Ld Ld , U OC) SHEET NUMBER C.3.6 n N 0 N 0 0 N 0 `— LLJ ca � o m Z 7 a U_ Z o co W U v W -_j vvi 000 ? CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART Lij Q J 0 ` V Q r n v J J LLJ co U z W W cn �z ZE J � W U z (� Z � OC) SHEET NUMBER C.3.7 N 0 N N W W co o W m co � o Q 0 7 Z U U W J a C U N Vd Rk- o _ • THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART N oo