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HomeMy WebLinkAboutNC0089630_Application (ATC)_20231031 CDM Smith 4600 Park Road,Suite 240 RECEIVED Charlotte,North Carolina 28209 tel:704 342-4546 OCT 312023 October 27, 2023 NCDEQ/DWR/NPDES NPDES Complex Permitting Unit North Carolina Division of Water Resources 1617 Mail Service Center Raleigh,North Carolina 27699 Subject: Stowe Regional Water Resource Recovery Facility Regional Solids Conveyance Phase 1A-Package 2 Authorization to Construct Application To Whom It May Concern: Charlotte Water proposes to construct solids screening and storage facilities at the new Stowe Regional Water Resource Recovery Facility(WRRF) (NPDES Permit No. NC0089630).The Stowe Regional WRRF currently has a permitted capacity of 15 mgd (Phase 1) and 25 mgd (Phase 2). Enclosed is an application for Authorization to Construct approval to accomplish this work.The project includes construction of new waste activated sludge(WAS) and primary solids (PS) storage basins,sludge processing and screening facilities,and odor control equipment at the Stowe Regional WRRF. Major components of the project include the WAS storage tanks; the PS storage tanks;submersible mixers inside the storage tanks;two pressurized solids screens inside a new building; a monorail track and hoist for the screens; and odor control equipment located on a pad between the new storage tanks and the new building.The project also includes installation of interior,exterior,and buried piping,and valves. The construction timeline for the project is summarized below: • April 2024-Anticipated Notice to Proceed • August 2026-Anticipated Final Completion The following attachments are included as part of this application: • Application for Authorization to Construct(Section 1) • NPDES Permit(Section 2) • Record of Decision (Section 3) • Bid Form (Section 4) i0 WATER+ENVIRONMENT+TRANSPORTATION+ENERGY+FACILITIES CDM Smith NPDES Complex PermittingUnit p October 27, 2023 Page 2 • Engineering Calculations (Section 5) • Stowe Regional WRRF and McAlpine Creek WWMF Residuals Management Plans (Section g p g 6) • Engineering Plans and Specifications • USB drive containing digital copies of Sections 1 through 6 and the Engineering Plans and Specifications A check in the amount of$1,000 is enclosed as payment of the application fee. Please review the application and let me know if you have any questions. Thank you for your assistance. Sincer ly, Laurin B. K nnedy, PE, P Associate CDM Smith Inc. cc: Nicole Bartlett, Charlotte Water Carl Wilson, Charlotte Water Project File (1363-235084) 0 Cover Letter.docx CDM RECEIVED Smith OCT 312023 Transmittal CDM Smith NCDEQIDWRINPDES 4600 Park Road Suite 240 Charlotte, North Carolina 28209 tel: 704-342-4546 fax: 704-527-1125 PACKAGE 1 OF 2 NC DEQ DIV OF WATER RESOURCES To: NPDES From: Heidi Hopkins obo Laurin Kennedy Organization/ Division of Water Resources Address: 512 N.Salisbury Street,9th Floor Date: October 30, 2023 (919)807-6396 Re: Stowe RWRRF Authorization to Construct (ATC) Job#: 235084-tk600a.2. Via: Mall: Overnight: X Courier. Enclosed please find: SEE DETAILS BELOW(ALL ITEMS EXCEPT PLANS(PACKAGE 2) For your information X Approved For your review X Approved as noted For your signature Returned to you for correction Message: NC DEQ DIV OF WATER RESOURCES NPDES, Enclosed, please find the complete submittal package for your review with the following items: • Application for Authorization to Construct(Section 1) • NPDES Permit(Section 2) • Record of Decision (Section 3) • Bid Form (Section 4) • Engineering Calculations(Section 5) • Stowe Regional WRRF and McAlpine Creek WWMF Residuals Management Plans(Section 6) • Engineering Plans(Package 2)and Specifications • USB drive containing digital copies of Sections 1 through 6 and the Engineering Plans and Specifications • A check in the amount of$1,000 is enclosed as payment of the application fee. Thank You, Heidi Hopkins obo Laurin Kennedy, PE, PMP Senior Project Manager CDM Smith CDM Smith Charlotte Office CDM Smith 4600 Park Road,Suite 240 Charlotte,North Carolina 28209 tel:704 342-4546 RECEIVED October 27, 2023 OCT 31 2.023 NPDES Complex Permitting Unit NCDEQIWRINPDES North Carolina Division of Water Resources 1617 Mail Service Center Raleigh, North Carolina 27699 Subject: Stowe Regional Water Resource Recovery Facility Regional Solids Conveyance Phase 1A- Package 2 Authorization to Construct Application To Whom It May Concern: Charlotte Water proposes to construct solids screening and storage facilities at the new Stowe Regional Water Resource Recovery Facility(WRRF) (NPDES Permit No.NC0089630).The Stowe Regional WRRF currently has a permitted capacity of 15 mgd (Phase 1) and 25 mgd (Phase 2). Enclosed is an application for Authorization to Construct approval to accomplish this work.The project includes construction of new waste activated sludge (WAS) and primary solids (PS) storage basins,sludge processing and screening facilities,and odor control equipment at the Stowe Regional WRRF. Major components of the project include the WAS storage tanks; the PS storage tanks; submersible mixers inside the storage tanks; two pressurized solids screens inside a new building; a monorail track and hoist for the screens; and odor control equipment located on a pad between the new storage tanks and the new building.The project also includes installation of interior,exterior,and buried piping, and valves. The construction timeline for the project is summarized below: • April 2024-Anticipated Notice to Proceed • August 2026-Anticipated Final Completion The following attachments are included as part of this application: • Application for Authorization to Construct(Section 1) • NPDES Permit(Section 2) • Record of Decision (Section 3) • Bid Form (Section 4) ifi WATER+ENVIRONMENT+TRANSPORTATION+ENERGY+FACILITIES CDM Smith NPDES Complex Permitting Unit October 27, 2023 Page 2 • Engineering Calculations (Section 5) • Stowe Regional WRRF and McAlpine Creek WWMF Residuals Management Plans (Section 6) • Engineering Plans and Specifications • USB drive containing digital copies of Sections 1 through 6 and the Engineering Plans and Specifications A check in the amount of$1,000 is enclosed as payment of the application fee. Please review the application and let me know if you have any questions. Thank you for your assistance. Sincer ly, Laurin B. K nnedy,PE, P Associate CDM Smith Inc. cc: Nicole Bartlett,Charlotte Water Carl Wilson, Charlotte Water Project File (1363-235084) 0 Cover Letter.docx SECTION 1 C- 0 • C1) �J (I) State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 SECTION 1: INSTRUCTIONS AND INFORMATION A. The Division of Water Resources will accept this application package for review only if all of the items are provided and the application is complete. Failure to submit all of the required items will result in the application package being returned as incomplete per 15A NCAC 02T.0105(b). B. A check or money order must be submitted in the amount of$1000.00 dated within 90 days of application submittal and made payable to North Carolina Department of Environmental Quality(NCDEQ). C. Plans and specifications must be prepared in accordance with 15 NCAC 02H. 0100, I5A NCAC 02T, North Carolina General Statute 133-3,North Carolina General Statute 143-215.1,and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities. D. The plans and specifications submitted must represent a completed final design that is ready to advertise for bid. E. Any content changes made to this Form ATC 10-23 shall result in the application package being returned. F. The Applicant shall submit ONE ORIGINAL and ONE DIGITAL COPY (CD) of the application, all supporting documentation and attachments. All information must be submitted bound or in a 3-ring binder, with a Section tab for each Section. except the Engineering Plans. G. Check the boxes below to indicate that the information is provided and the requirements are met. H. If attachments are necessary for clarity or due to space limitations, such attachments are considered part of the application package and must be numbered to correspond to the item referenced. I. For any project that requires review under the State Environmental Policy Act(SEPA), an Authorization to Construct cannot be issued prior to the completion of a State Clearinghouse advertisement period for a FONSI,EIS,etc.unless the project qualifies for a Determination of Minor Construction Activity. J. For more information,visit the Division of Water Resources web site at: http://portal.ncdenr.org/web/wq/swp/ps/npdes. K. In addition to this Authorization to Construct,the Applicant should be aware that other permits may be required from other Sections of the Division of Water Resources(for example: reclaimed water facilities permits;Class A or B biosolids residuals permit). SECTION 2: APPLICANT INFORMATION AND PROJECT DESCRIPTION A. APPLICANT Applicant's name City of Charlotte Signature authority's name per 15A NCAC 02T.0106(b) Joseph C. Wilson,P.E. Signature authority's title Chief Engineer Complete mailing address 5100 Brookshire Boulevard,Charlotte,NC 28216 Telephone number 704-336-1083 Email address cwilson@ci.charlotte.nc.us B. PROFESSIONAL ENGINEER Professional Engineer's name Laurin Kennedy Professional Engineer's title Associate North Carolina Professional Engineer's License No. NC030770 Firm name CDM Smith Firm License number F-1255 Complete mailing address 4600 Park Road,Suite 240,Charlotte,NC 28209 Telephone number 704-208-2216 Email address KennedyLB@cdmsmith.com APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 1 State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 C. NPDES PERMIT NPDES Permit number NC0089630 Current Permitted flow(MGD)—include permit Phase 1 - 15.0 MGD flow phases if applicable Phase 2-25.0 MGD D. PROJECT DESCRIPTION Provide a brief description of the project: Project includes construction of new waste activated sludge(WAS)and primary solids (PS)storage basins,sludge processing and screening facilities,and odor control equipment at the Stowe Regional Water Resources Reclamation Facility(WRRF). Major components of the project include the WAS storage tanks;the PS storage tanks; submersible mixers inside the storage tanks;two pressurized solids screens inside of a new building;a monorail track and hoist for the screens;and odor control equipment located on a pad between the new storage tanks and the new building.The project also includes installation of interior,exterior,and buried piping and valves. p g SECTION 3: APPLICATION ITEMS REQUIRED FOR SUBMITTAL FOR ALL PROJECTS A. Cover Letter • The letter must include a request for the Authorization to Construct; the facility NPDES Number; a brief project description that indicates whether the project is a new facility, facility modification, treatment process modification, or facility expansion;the construction timeline;and a list of all items and attachments included in the application package. O If any of the requirements of 15 NCAC 02H. 0100, 15A NCAC 02T,North Carolina General Statute 133-3, North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities are not met by the proposed design,the letter must include an itemized list of the requirements that are not met. B. Application Fee(All New and Modification Application Packages): ® Submit a check or money order in the amount of$1,000.00,dated no more than 90 days prior to application submittal. ➢ Payable to North Carolina Department of Environmental Quality(NCDEQ) C. NPDES Permit ® Submit Part I of the Final NPDES permit for this facility that includes Part A (Effluent Limitations and Monitoring Requirements)for the monthly average flow limit that corresponds to the work that is requested for this project. D. Special Order by Consent ❑ If the facility is subject to any Special Orders by Consent(SOC),submit the applicable SOC. El Not Applicable. E. Finding of No Significant Impact or Record of Decision ® Submit a copy of the Finding of No Significant Impact or Record of Decision for this project. ❑ Provide a brief description of any of the mitigating factors or activities included in the approved Environmental Document that impact any aspect of design of this project, if not specified in the Finding of No Significant Impact or Record of Decision. ❑ Not Applicable. APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 2 State of North Carolina DWRDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 F. Engineering Plans • Per 15A NCAC 02T.0504(c)(1),submit one set of detailed plans that have been signed,sealed and dated by a North Carolina Licensed Professional Engineer. ® Per 21 NCAC 56 .I I03(a)(6),the name, address and License number of the Licensee's firm shall he included on each sheet of the engineering drawings. ® Plans must be labeled as follows: FINAL DRAWING—FOR REVIEW PURPOSES ONLY—NOT RELEASED FOR CONSTRUCTION. ® 15A NCAC 02H .0124 requires multiple (dual at a minimum) components such as pumps, chemical feed systems, aeration equipment and disinfection equipment. Is this requirement met by the design? ® Yes or ❑ No. If no, provide an explanation: Plans shall include: ® Plans for all applicable disciplines needed for bidding and construction of the proposed project(check as appropriate): ® Civil 0 Not Applicable ® Process Mechanical ❑Not Applicable ® Structural 0 Not Applicable ® Electrical 0 Not Applicable ® Instrumcntation/Controls ❑Not Applicable ® Architectural ❑Not Applicable El Building Mechanical ❑Not Applicable D Building Plumbing ❑Not Applicable ® Plan and profile views and associated details of all modified treatment units including piping,valves,and equipment(pumps, blowers,mixers,diffusers,etc.) ® Are any modifications proposed that impact the hydraulic profile of the treatment facility? ❑ Yes or ® No. If yes, provide a hydraulic profile drawing on one sheet that includes all impacted upstream and downstream units. The profile shall include the top of wall elevations of each impacted treatment unit and the water surface elevations within each impacted treatment unit for two flow conditions: (1)the NPDES permitted flow with all trains in service and(2) the peak hourly flow with one treatment train removed from service. ® Are any modifications proposed that impact the process flow diagram or process flow schematic of the treatment facility? ❑ Yes or®No. If yes,provide the process flow diagram or process flow schematic showing all modified flow paths including aeration,recycle/return,wasting,and chemical feed,with the location of all monitoring and control instruments noted. G. ® Engineering Specifications ® Per 15A NCAC 02T.0504(c)(2),submit one set of specifications that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. El Specifications must be labeled as follows: FINAL SPECIFICATIONS — FOR REVIEW PURPOSES ONLY — NOT RELEASED FOR CONSTRUCTION. Specifications shall include: ® Specifications for all applicable disciplines needed for bidding and construction of the proposed project (check as appropriate): ® Civil 0 Not Applicable 0 Instrumentation/Controls 0 Not Applicable ® Process Mechanical 0 Not Applicable El Architectural ❑Not Applicable ® Structural ❑Not Applicable ® Building Mechanical 0 Not Applicable ® Electrical 0 Not Applicable ® Building Plumbing 0 Not Applicable APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 3 State of North Carolina DW R Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 D Detailed specifications for all treatment units and processes including piping, valves, equipment (pumps, blowers, mixers, diffusers,etc.),and instrumentation. ® Means of ensuring quality and integrity of the finished product including leakage testing requirements for structures and pipelines,and performance testing requirements for equipment. ® Bid Form for publicly bid projects. H. Construction Sequence Plan ® Construction Sequence Plan such that construction activities will not result in overflows or bypasses to waters of the State. The Plan must not imply that the Contractor is responsible for operation of treatment facilities. List the location of the Construction Sequence Plan as in the Engineering Plans or in the Engineering Specifications or in both: Engineering Specifications(Section 013513.54) I. Engineering Calculations l Per I5A NCAC 02T .0504(c)(3), submit one set of engineering calculations that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer; the seal, signature and date shall be placed on the cover sheet of the calculations. For new or expanding facilities and for treatment process modifications that are included in Section 4.C, the calculations shall include at a minimum: ❑ Demonstration of how peak hour design flow was determined with a justification of the selected peaking factor. ❑ Influent pollutant loading demonstrating how the design influcnt characteristics in Section 4.B.2 of this form were determined. ❑ Pollutant loading for each treatment unit demonstrating how the design effluent concentrations in Section 4.B.2 of this form were determined. IO Hydraulic loading for each treatment unit. El Sizing criteria for each treatment unit and associated equipment(blowers,mixers,pumps,etc.) ❑ Total dynamic head(TDH)calculations and system curve analysis for each pump specified that is included in Section 4.C.6. ❑ Buoyancy calculations for all below grade structures. O Supporting documentation that the specified auxiliary power source is capable of powering all essential treatment units. J. Permits ® Provide the following information for each permit and/or certification required for this project: Permit/ If Not Issued Provide Not Date Date Certification Status and Expected Permit/Certification Applicable Submitted Approved Number Issuance Date Dam Safety X Soil Erosion and Sediment Control 11/29/22 MECKL- 22-018 202-018 USCOE /Section 404 Permit X Water Ouality Certification(401) X USCOE/Section l0 X Stormwater Management Plan 4/24/23 LDC-2022- 00207 LAMA X NCDOT Encroachment Agreement X APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 4 State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 Railroad Encroachment Agreement X Other:Mecklenburg County Building Permit and City of 11/1/23 Charlotte Commercial Plan Review (anticipated) K. Residuals Management Plan El For all new facilities, expanding facilities, or modifications that result in a change to sludge production and/or sludge processes, provide a Residuals Management Plan meeting the requirements of I5A NCAC 02T.0504(j) and .0508;the Plan must include: El A detailed explanation as to how the generated residuals (including trash, sediment and grit) will be collected, handled, processed,stored,treated,and disposed. El An evaluation of the treatment facility's residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. El A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. ® If oil,grease,grit or screenings removal and collection is a designated unit process,a detailed explanation as to how the oil/grease will be collected,handled,processed,stored and disposed. ❑ Not Applicable. SECTION 4: PROJECT INFORMATION A. WASTEWATER TREATMENT PLANT FLOW INFORMATION—COMPLETE FOR NEW OR EXPANDING FACILITIES 1. Provide the following flow information: Plant Flows Existing Plant Design n/a MGD Current NPDES Permit Limit n/a MGD Current Annual Average n/a MGD (past 12 months) For Past 12 Months: For Past 24 Months: Start Date: n/a Start Date: n/a End Date: n/a End Date: n/a Maximum Month n/a MOD n/a MOD Maximum Day n/a MGD n/a MGD Peak Hour n/a MGD n/a MGD APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 5 State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 B. WASTEWATER TREATMENT FACILITY DESIGN INFORMATION—COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR TREATMENT PROCESS MODIFICATIONS 1. Have all of the requirements of 15 NCAC 02H.0100, I5A NCAC 02T,North Carolina General Statute 133-3,North Carolina General Statute 143-215.1,and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities been met by the proposed design and specifications?®Yes or❑No. If no,provide justification as to why the requirements are not met,consistent with I5A NCAC 02T.0105(n): 2. Provide the design influent and effluent characteristics that are used as the basis for the project design,and the NPDES permit limits for the following parameters: Not Applicable to this project Project Basis of Design Influent Design Influent Design Influent Concentration Concentration Load -Current (Must be (Must be Annual supported by supported by Design Effluent Average(past Engineering Engineering Concentration and/or NPDES Permit Limits 12 months)if Calculations Calculations Load (monthly average) Parameter Available [Section 3.HI) [Section 3.H1) Ammonia Nitrogen mg/L Summer mg/L Summer (NH3-N) mg/L mg/L lb/day mg/L Winter mg/L Winter Biochemical mg/L Summer mg/L Summer Oxygen Demand mg/L mg/L lb/day (BOD3) mg/L Winter mg/L Winter Fecal Coliform per 100 mL per 100 mL Nitrate+Nitrite Nitrogen(NO3-N+ mg/L mg/I, NO2-N) Total Kjeldahl mg/L Nitrogen mg/L mg/L Total Nitrogen lb/year lb/year mg/L mg/L Total Phosphorus mg/L mg/L lb/day lb/year lb/year Total Suspended mg/L mg/L lb/day mg/L mg/L Solids(TSS) 3. Based on the"Project Basis of Design"parameters listed above,will the proposed design allow the treatment facility to meet the NPDES Permit Limits listed above?❑Yes or❑No. If no,describe how and why the Permit Limits will not be met: Not Applicable-design does not impact facility's ability to meet permit limits. 4. Per 15A NCAC 02T.0505(j),by-pass and overflow lines are prohibited. Is this condition met by the design?®Yes or❑ No If no,describe the treatment units bypassed,why this is necessary,and where the bypass discharges: APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 6 State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 5. Per I 5A NCAC 02T.0505(k),multiple pumps shall be provided wherever pum ps are used.Is this condition met by the design?❑ Yes or®No. If no,provide an explanation: No pumps included in this permit. Pumps to be permitted under fast track sewer permit with force mains. 6. Per 15A NCAC 02T.0505(1),power reliability shall be provided consisting of automatically activated standby power supply onsite capable of powering all essential treatment units under design conditions,or dual power supply shall be provided per 15A NCAC 02H.0124(2)(a). Is this condition met by the design? ®Yes or❑No. If no,provide(as an attachment to this Application)written approval from the Director that the facility: ➢ Has a private water supply that automatically shuts off during power failures and does not contain elevated water storage tanks,and ➢ Has sufficient storage capacity that no potential for overflow exists,and See statement at bottom of page > Can tolerate septic wastewater due to prolonged detention. 7. Per I5A NCAC 02T.0505(o),a minimum of 30 days of residual storage shall be provided. Is this condition met by the design? ® Yes or❑No. If no,explain the alternative design criteria proposed for this project in accordance I5A NCAC 02T.105(n): 8. Per 15A NCAC 02T.0505(q),the public shall be prohibited from access to the wastewater treatment facilities. Explain how the design complies with this requirement: There will be full fencing around the site,as well as security cameras and gate with keypad at the entrance. 9. Is the treatment facility located within the 100-year flood plain? ❑Yes or®No. If yes,describe how the facility is protected from the 100-year flood: C. WASTEWATER TREATMENT UNIT AND MECHANICALEQUIPMENT INFORMATION—COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR MODIFIED TREATMENT UNITS I. PRELIMINARY AND PRIMARY TREATMENT(i.e.,physical removal operations and flow equalization): No.of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No Manual Bar Screen MGD at peak hourly flow Mechanical Bar MGD at peak hourly flow Screen Grit Removal MGD at peak hourly flow Flow Equalization '- gallons Primary Clarifier Circular ft diameter; ft side water depth Primary Clarifier Rectangular square feet; ft side water depth Other ► During a power outage, sludge pumping will be halted and PS and WAS will be stored in the Solids Storage Tanks. PS and WAS can be held for up to 20 hours at the plant capacity of 15 mgd. Power for the Stowe RWRRF is provided off Duke Energy transmission lines, so the power source is very reliable. Power outages are anticipated to be infrequent and power is expected to be restored within 18 hours. The Stowe RWRRF will have two emergency standby generators with a total capacity of 6000 kW. APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 7 State of North Carolina DWRDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 2. SECONDARY TREATMENT(BIOLOGICAL REACTORS AND CLARIFIERS)(i.e., biological and chemical processes to remove organics and nutrients) No. of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) Aerobic Zones/ Tanks gallons Anoxic Zones/ Tanks gallons Anaerobic Zones/Tanks gallons Sequencing Batch Reactor(SBR) -" gallons Membrane Bioreactor(MBR) -- gallons Secondary Clarifier Circular ft diameter; ft side water depth Secondary Clarifier Rectangular square feet; ft side water depth Other 3. TERTIARY TREATMENT No.of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) Tertiary Clarifier Circular ft diameter; ft side water depth Tertiary Clarifier Rectangular square feet; ft side water depth Tertiary Filter square feet Tertiary Membrane Filtration square feet Post-Treatment Flow Equalization -- gallons Post-Aeration gallons Other 4. DISINFECTION No.of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) gal/day per bank at peak Ultraviolet Light (Parallel; in hourly flow; number of banks; number of series) lamps/bank Chlorination (Gas; gallons of contact tablet;liquid) tank/unit Dechlorination (Gas; gallons of contact tablet; liquid) tank/unit APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 8 State of North Carolina DW RDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 5. RESIDUALS TREATMENT No.of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) Gravity Thickening square feet; ft side Tank water depth Mechanical Thickening/ dry lb/hour Dewatering Aerobic Digestion gallons Anaerobic Digestion gallons Composting dry lb/hour Drying dry lb/hour 2 Solids Screen 440 gpm @ 1%solids M-5 462160 N/A Other 2 Solids Storage 2,209 square feet; 18 ft side M-2 033000 Yes Tank water depth 1 6. PUMP SYSTEMS(include influent, intermediate,effluent,major recycles,waste sludge,thickened waste sludge and plant drain pumps) Capacity Location No.of Purpose Type of each Plan Sheet Specification Pumps pump Reference Reference GPM TDH 7. MIXERS No.of Power of Plan Sheet Specification Location Mixers Purpose Type eac� ixe Reference Reference HP) WAS Storage Tank Mix and maintain No. 1 1 solids suspension Submersible 8.3 M-2 464123 Primary Solids I Mix and maintain Submersible 12.1 M-2 464123 Storage Tank No. 1 solids suspension APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 9 State of North Carolina DW RDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 8. BLOWERS No. of Capacity of Plan Sheet Specification Location Blowers Purpose Type ea(C Blower Reference Reference 9. ODOR CONTROL Location No. of Purpose Type I Plan Sheet Specification Units l Reference Reference 1iotrickling Filter or Bioscrubber including two(2)blowers, one(1) Provide Odor biotrickling filter/bioscrubber Control for vessel,two(2)recirculation pumps screenings room (temporary installation for 443133, Odor Control Slab I with dumps er room and biotrickling filters and permanent M-2,M-9, 233116, proposed as well installation for bioscrubbers),one M-10,&H-2 233113,& future PS and WAS (1)nutrient feed tank,one(1) 431119 tanks nutrient feed pump,interconnecting ductwork from foul air sources to vessel exit,and all associated system appurtenances. D. SETBACKS—COMPLETE FOR NEW WASTEWATER TREATMENT STRUCTURES 1. The minimum distance for each setback parameter to the wastewater treatment/storage units per 15A NCAC 02T.0506(b)are as follows: Minimum Distance Is Minimum Distance Required from Nearest Requirement met by the Setback Parameter Treatment/Storage Design?If"No",identify Unit Setback Waivers in Item D.2 Below Any habitable residence or place of assembly under separate 100 ft ®Yes ❑ No ownership or not to be maintained as part of the project site Any private or public water supply source 100 ft ®Yes ❑ No Surface waters(streams—intermittent and perennial,perennial 50 ft ® Yes ❑ No waterbodies,and wetlands) Any well with exception of monitoring wells 100 ft ®Yes ❑No Any property line 50 ft ® Yes ❑No APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 10 State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 2. Have any setback waivers been obtained per I5A NCAC 02T .0506(d)? ❑ Yes or® No. If yes, have these waivers been written, notarized and signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or 0 No. If no,provide an explanation:_ APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page I l State of North Carolina DW R Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 SECTION 5: APPLICATION CERTIFICATION BY PROFESSIONAL ENGINEER Professional Engineer's Certification per 15A NCAC 02T.0105: I, Laurin Kennedy ,attest that this application package for an Authorization to Construct (Typed Name of Professional Engineer) for the Charlotte Water Stowe RWRRF Regional Solids Conveyance Phase IA—Package 2 (Facility and Project Name) was prepared under my direct supervisory control and to the best of my knowledge is accurate,complete and consistent with the information supplied in the engineering plans, specifications,calculations, and all other supporting documentation for this project. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with all applicable regulations and statutes, 15 NCAC 02H. 0100, 15A NCAC 02T,North Carolina General Statute 133-3,North Carolina General Statute 143-215.1,and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities, and this Authorization to Construct Permit Application,except as provided for and explained in Section 4.B.I of this Application. I understand that the Division of Water Resources' issuance of the Authorization to Construct Permit may he based solely upon this Certification and that the Division may waive the technical review of the plans, specifications,calculations and other supporting documentation provided in this application package. I further understand that the application package may be subject to a future audit by the Division. Although certain portions of this submittal package may have been prepared, signed and sealed by other professionals licensed in North Carolina, inclusion of these materials under my signature and seal signifies that I have reviewed the materials and have determined that the materials are consistent with the project design. I understand that in accordance with General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor,which may include a fine not to exceed $10,000,as well as civil penalties up to$25,000 per violation. North Carolina Professional Engineer's seal with written signature placed over or adjacent to the seal and dated: °�`;�N's.... grqk SEAL 03077,E •• •'�FNGINE�-' .,r�. 'r, , ....N.�\V IV \\\\ 'IBIIIIEN \r`n B Kennedy NC PE#030770 2023.10.23 13:22:51-04'00' APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 12 State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 SECTION 6: APPLICATION CERTIFICATION BY APPLICANT Applicant's Certification per 15A NCAC 02T.0106(b): I, Joseph C. Wilson,Chief Engineer ,attest that this application package for an Authorization to Construct (Typed Name of Signature Authority and Title) for the Charlotte Water Stowe RWRRF Regional Solids Conveyance Phase lA-Package 2 (Facility and Project Name) has been reviewed by me and is accurate and complete to the best of my knowledge. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that in accordance with 15A NCAC 02T.0120(6),the Applicant or any affiliate has not been convicted of environmental crimes,has not abandoned a wastewater facility without proper closure,does not have an outstanding civil penalty where all appeals have been abandoned or exhausted,are compliant with any active compliance schedule,and does not have any overdue annual fees. I understand that the Division of Water Resources' issuance of the Authorization to Construct Permit may be based solely upon acceptance of the Licensed Professional Engineer's Certification contained in Section 5,and that the Division may waive the technical review of the plans, specifications,calculations and other supporting documentation provided in this application package. I further understand that the application package may be subject to a future audit. I understand that in accordance with General Statutes 143-215.6A and 143-215.6B any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor,which may include a fi not exceed $10,000,as well as civil penalties up to$25,000 per violation. Signature: Date: /D/.3/wL3 THE COMPLETED APPLICATION AND SUPPORTING INFORMATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES/NPDES By U.S. Postal Service By Courier/Special Delivery: 1617 MAIL SERVICE CENTER 512 N. SALISBURY STREET, 9TH FLOOR RALEIGH, NORTH CAROLINA 27699-1617 RALEIGH,NORTH CAROLINA 27604 TELEPHONE NUMBER: (919) 807-6396 APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 13 SECTION 2 CI 0 1_,J U (1) Permit NC0089630 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1,other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the Federal Water Pollution Control Act,as amended, Charlotte Water is hereby authorized to discharge wastewater from a facility located at the Joe C. Stowe,Jr. Regional Water Resources Reclamation Facility 800 Hawfield Road,Charlotte (Long Creek Pump Station Access) Mecklenburg County to receiving waters designated as the Catawba River in the Catawba River Basin in accordance with effluent limitations,monitoring requirements,and other conditions set forth in Parts I,II, III and IV hereof. This permit shall become effective December 1,2019. This permit and authorization to discharge shall expire at midnight on November 30,2024. Signed this day November 4,2019. Original signed by Julie A. Grzyb for Linda Culpepper,Director Division of Water Resources By Authority of the Environmental Management Commission Permit NC0089630 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility,whether for operation or discharge are hereby revoked.As of this permit issuance,any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms,and provisions included herein. Charlotte Water is hereby authorized to: 1. Upon receipt of an Authorization to Construct from the Division of Water Resources,construct and operate Phase 1 of the Joe C.Stowe,Jr.Regional Water Resources Reclamation Facility,a 15.0 MGD wastewater treatment facility to be located at 800 Hawfield Road,Charlotte,in Mecklenburg County; and 2. Upon receipt of an Authorization to Construct from the Division of Water Resources,construct and operate the Phase 2 expansion of the facility with a design flow of 25.0 MGD;and 3. Upon receipt of Authorizations to Operate from the Division of Water Resources as specified herein, discharge treated wastewaters from said treatment works into the Catawba River,a Class WS IV,CA water in the Catawba River Basin,at the location specified on the attached map. ii „,,, ( _.brx-,_N . . -...., ,z,-,,,,, „, , ,--7--___-:,...,,, , t-itt{,j, -- 1\\,..,:,,,,,;-:.‘,; ---'. ',;;`') -1,,,'clAtitia t'l ,ii...t7, ,S/ /2/ i;,/ ?\ \I %' / A �'. t� City ; ; . .”— , . ..:..._icik144, , i. r '•�� 9i Wa er" ) • ��`,,' `� � F •/ � i agtg ./ / n \�-\t "4" 'r-- -----‘ '. ,`:---t . m, •-t-_.. ,41, --,,,k-c/P,t,',---.:, •-: ,---'-'---. •Iq., i ' v,55 , , �jE o I. / / ii9 (ji Wj,;r Y /(c t �-�—ram-'" - ~_�:: rr 1 -- \ ubsta� y �I �\�. /` �''' • WTI 0 d (I•, (t. • ') . rf % `�\ , v `� 't , '', '/' r Approximate / �_.'.._' � i �1� \-\_-,'�: ,�,`/• ;'; \ I 1 Plant Location i\ ••/ �Ji r �--'✓ 2% ,\ \ ,�-t }i,,,. , / � l 35.28022, 81.00630 �\ f ‘� ' '� o/ ! f r I i 11 p -16 (.i '- l'/' .\\-. , it,,/,,k,:lij , I/ --.. ...., i , -7' ' 600H �J �=,_ ;68 3 , - S w a e � O Q? r '� -- , 11i. �`, - (Moht Holly WWTP)i r 7 /-_, • 1' / ' /_ // �C1 ,r I I ..---''NI----- — IV /4" 0/ 1 __-,-\'-:':'-''• I' "7" /- ' • ., ,t,. --. %.,_ Tt > �` J /1 ��- `_ / Outfall 001 `!'��"� N sr.y / 35.28029, 81.00839 .• tie , '1 662, / ,vo ft /a i Ex. Long Creek to Orr\ i - __�- / 1 , .-/r t r Pump Station 1 � ` �\ } / \ \,, . ,__.,I % 35.27998,-81.00183 ."-----7' {:.--- ././..., ,z2 , ._,...______/„1 '•,2 1,...; 1 V t.,, 1 '[ i\ \\ ..//-•..2%, -' . " --: "..,....* . /' 47,3?' !.„1..,,..:L.,:::::::./.1,,(\.,J.,::,,, , .„ _;;;./ :, ,. \ , ; ;, ,,,./..,;:„........ _, ,,,,, 1,,., s„;,..\...,, ) ,..-- — ,-:, r' I I \ �/ X65/ ' .�'STr ` ' '-' 1/./ ' �IL,c -- � ----` 1 1 /l 1 / / Ave �--— C\ y :y ,r ''Lci ' 1 i ` "-•. ! Charlotte Water —Joe C. Stowe, Jr. RWRRF x N NC0089630 County: Mecklenburg SCALE t Receiving Stream: Catawba River USGS Quad#: Stream Classification: WS IV,CA E17NW(Mount Holly), 1:24,000 River Basin: Catawba E17NE(Mountain Island Lake) (1"=z000') Sub-Basin/8-Digit HUC#: 03-08-33/03050101 iii Permit NC0089630 CONTENTS PERMIT PART I-MONITORING,CONTROLS,AND LIMITATIONS FOR PERMI ITFD DISCHARGES 1 A.(1.)EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS-15 MGD 1 A.(2.)EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS-25 MGD 2 A.(3.)EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS 3 A.(4.)INSTREAM MONITORING REQUIREMENTS 4 A.(5.)CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT 5 A.(6.)EFFLUENT POLLUTANT SCAN AND SECOND-SPECIES TOXICITY TESTING 6 A.(7.)TOTAL NITROGEN AND TOTAL PHOSPHORUS LIMITS 7 A.(8.)NUTRIENT ALLOCATIONS 8 A.(9.)CALCULATION AND REPORTING OF TOTAL NITROGEN AND TOTAL PHOSPHORUS LOADS 10 A.(10.)ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS 11 PART II-STANDARD CONDITIONS FOR NPDES PERMITS PART III-OTHER REQUIREMENTS PART IV-SPECIAL CONDITIONS FOR MUNICIPAL FACILITIES iv Permit NC0089630 PART I -MONITORING,CONTROLS,AND LIMITATIONS FOR PERMITTED DISCHARGES A.(1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS -15 MGD [15A NCAC 02B.0400 et seq.,02B.0500 et seq.] Grade IV Biological WPCS [15A NCAC 08G .0302] (a.) During the period beginning on the effective date of this permit and conditioned upon submittal of the engineer's certification of construction of the 15.0 MGD facility and receipt of an Authorization to Operate per Condition A.(3.) of this permit,and lasting until expansion to 25.0 MGD capacity or until I permit expiration,whichever is sooner,the Permittee is authorized to discharge treated wastewaters from Outfall 001.Such discharges shall be limited and monitored by the Permittee as specified in this condition and in Condition A.(3.): EFFLUENT LIMITATIONS MONITORING REQUIREMENTS PARAMETER Parameter Code Monthly Weekly Daily Measurement Sample Sample Average Average Maximum Frequency Type Location 1 Flow 50050 15.0 MGD Continuous Recording I or E Total Monthly Flow(MG) 82220 Monitor and Report Monthly Recorded or I or E Calculated CBOD5 (Summer)2-3 80082 4.2 mg/L 6.3 mg/L Daily Composite I, E CBOD5 (Winter)2'3 80082 8.3 mg/L 12.5 mg/L Daily Composite I, E Total Suspended Solids 2 C0530 30 mg/L 45 mg/L Daily Composite I, E NH3-N C0610 1.0 mg/L 3.0 mg/L Daily Composite E Dissolved Oxygen 00300 Daily average >_ 6.0 mg/L Daily Grab E Fecal Coliform(geometric mean) 31616 200/100 mL 400/100 mL Daily Grab E Total Residual Chlorine 4 50060 28 pg/L Daily Grab E pH 5 00400 >_ 6.0 and <_ 9.0 standard units Daily Grab E Temperature(°C) ooioo Daily Grab E TKN(mg/L) 00625 Monitor and Report Weekly Composite E NO3-N + NO2-N (mg/L) 00630 Monitor and Report Weekly Composite E Total Nitrogen (mg/L)6 C0600 Monitor and Report Weekly Composite E TN Load 2 QM600 Monitor and Report(Ib/mo) Monthly Calculated E Total Phosphorus(mg/L)6 C0665 Monitor and Report Weekly Composite E TP Load 2 QM665 Monitor and Report(lb/mo) Monthly Calculated E Total Hardness(mg/L as CaCO3)8 00900 Quarterly Composite E Chronic Toxicity 8,10 TGP3B P/F at 19.7% Quarterly Composite E Effluent Pollutant Scan ivc01 Monitor and Report Footnote 10 Footnote 10 E Footnotes: 1. Sample locations:E=Effluent,I=Influent. 2. The monthly average effluent CBOD5 and Total Suspended Solids concentrations shall not exceed 15% of the respective influent value(i.e.,85%removal is required). 3. Summer is defined as April 1 -October 31.Winter is defined as November 1 -March 31. 4. TRC limits and monitoring requirements apply only if chlorine or chlorine derivatives are used for disinfection. The Permittee shall report all effluent TRC values reported by a NC-certified laboratory [including field-certified]. Effluent values below 50 µg/L will be treated as zero for compliance purposes. 5. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 6. Total Nitrogen(TN)is defined as NO3-N+NO2-N+TKN,where NO3-N is nitrate nitrogen,NO2-N is nitrite nitrogen,and TKN is total Kjeldahl nitrogen.TP is Total Phosphorus. 7. See Condition A.(9.)regarding calculation and reporting of seasonal and annual mass loads. 8. Effluent hardness sampling should be performed in conjunction with testing for hardness dependent metals (cadmium,copper,lead,nickel,silver,and zinc). 9. See condition A.(5.),Chronic Toxicity;tests performed during March,June,September,and December. 10. See Special Condition A.(6.) Effluent Pollutant Scan and Second-Species Toxicity Testing. (b.) There shall be no discharge of floating solids or visible foam in other than trace amounts. Part I,Page 1 of 12 Permit NC0089630 A.(2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS -25 MGD [15A NCAC 02B .0400 et seq.,02B.0500 et seq.] Grade IV Biological WPCS [15A NCAC 08G .0302] (a.) Beginning upon expansion to 25.0 MGD capacity and conditioned upon submittal of the engineer's certification of construction of the 25 MGD facility and receipt of an Authorization to Operate per Condition A.(3.) of this permit,and lasting until permit expiration,the Permittee is authorized to discharge treated wastewaters from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified in this condition and in Condition A.(3.): EFFLUENT LIMITATIONS MONITORING REQUIREMENTS PARAMETER Parameter Code Monthly Weekly Daily Measurement Sample Sample Average Average Maximum Frequency Type Location 1 Flow 50050 25.0 MGD _ Continuous Recording I or E Total Monthly Flow(MG) 82220 Monitor and Report Monthly Recorded or I or E Calculated CBOD5 (Summer)2-3 80082 4.2 mg/L 6.3 mg/L Daily Composite I, E CBOD5 (Winter)2-3 80082 8.3 mg/L 12.5 mg/L Daily Composite I, E Total Suspended Solids 2 C0530 30 mg/L 45 mg/L Daily Composite I, E NH3-N C0610 1.0 mg/L 3.0 mg/L Daily Composite E Dissolved Oxygen 00300 Daily average >_ 7.0 mg/L 4 Daily Grab E • Fecal Coliform(geometric mean) 31616 200/100 mL 400/100 mL Daily Grab E Total Residual Chlorine 5 50060 28 pg/L Daily Grab E pH 6 00400 >_ 6.0 and 5. 9.0 standard units Daily Grab E Temperature(°C) moo Daily Grab E TKN (mg/L) 00625 Monitor and Report Weekly Composite E NO3-N + NO2-N(mg/L) 00630 Monitor and Report Weekly Composite E Total Nitrogen (mg/L)' C0600 Monitor and Report Weekly Composite E TN Load 8 QM600 Monitor and Report(lb/mo) Monthly Calculated E Total Phosphorus(mg/L) ' C0665 Monitor and Report Weekly Composite E TP Load 8 QM665 Monitor and Report(lb/mo) Monthly Calculated E Total Hardness(mg/L as CaCO3)9 00900 Quarterly Composite E Chronic Toxicity 10,11 TGP38 P/F at 29.0% Quarterly Composite E Effluent Pollutant Scan NC01 Monitor and Report Footnote 11 Footnote 11 E Footnotes: 1. Sample locations:E=Effluent,I=Influent. 2. The monthly average effluent CBOD5 and Total Suspended Solids concentrations shall not exceed 15%of the respective influent value(i.e.,85%removal is required). 3. Summer is defined as April 1 -October 31.Winter is defined as November 1 -March 31. 4. The Division may lower the Dissolved Oxygen limit to as low as 6.0 mg/L without modification of this permit provided that the Permittee further evaluates the potential impact of its Phase 2 discharge and demonstrates to the Division's satisfaction that,at the full permitted flow and the lower D.O.limit concentration,the discharge would not cause a violation of the D.O.surface water quality standard. 5. TRC limits and monitoring requirements apply only if chlorine or chlorine derivatives are used for disinfection. The Permittee shall report all effluent TRC values reported by a NC-certified laboratory [including field-certified]. Effluent values below 50 µg/L will be treated as zero for compliance purposes. 6. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 7. Total Nitrogen(TN)is defined as NO3-N+NO2-N+TKN,where NO3-N is nitrate nitrogen,NO2-N is nitrite nitrogen,and TKN is total Kjeldahl nitrogen.TP is Total Phosphorus. 8. See Condition A.(9.)regarding calculation and reporting of seasonal and annual mass loads. 9. Effluent hardness sampling should be performed in conjunction with testing for hardness dependent metals (cadmium,copper,lead,nickel,silver,and zinc). 10. See condition A.(5.),Chronic Toxicity;tests performed during March,June,September,and December. 11. See Special Condition A.(6.) Effluent Pollutant Scan and Second-Species Toxicity Testing. Part I,Page 2 of 12 Permit NC0089630 (b.) There shall be no discharge of floating solids or visible foam in other than trace amounts. A.(3.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [15A NCAC 02B.0400 et seq.,02B.0500 et seq.] Grade IV Biological WPCS[15A NCAC 08G.0302] (a.) During the period beginning on the effective date of this permit and lasting until receipt of an Authorization to Operate in accordance with paragraph(c.), (d.),or(e.) of this Condition or until permit expiration,whichever is sooner,the Permittee shall not discharge wastes to surface waters of the state. (b.) The Permittee shall notify the Division in writing of the intended date of connection of the City of Belmont wastewater collection system and the intended date of connection of the City of Mount Holly wastewater collection system to the Joe Stowe,Jr.Regional WRRF no later in each case than 60 days prior to the intended date of connection. (c.) Mount Holly connection.During the period beginning upon connection of Mount Holly and receipt of an Authorization to Operate and lasting until connection of Belmont or permit expiration,whichever is sooner,the Permittee is authorized to discharge treated wastewaters from Outfall 001.Such discharges shall be limited and monitored by the Permittee as specified below and in Condition A.(1.) [15.0 MGD]or A.(2.) [25.0 MGD]of this permit,whichever is effective: PARAMETER EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Parameter Code Monthly Weekly Daily Measurement Sample Sample Average Average Maximum Frequency Type Location TN Load 2 3 QS600 111,973 lb/summer Seasonally Calculated E QS600 124,345 lb/winter Seasonally Calculated TP Load 3 QY665 31,405 lb/yr Annually Calculated E Footnotes: 1. Sample locations:E=Effluent,I=Influent. 2. Summer is defined as April 1-October 31.Winter is defined as November 1-March 31. 3. See Condition A.(9.)regarding calculation and reporting of seasonal and annual mass loads. (d.) Belmont connection.During the period beginning upon connection of Belmont and receipt of an Authorization to Operate and lasting until connection of Mount Holly or permit expiration,whichever is sooner,the Permittee is authorized to discharge treated wastewaters from Outfall 001.Such discharges shall be limited and monitored by the Permittee as specified below and in Condition A.(1.) [15.0 MGD]or A.(2.) [25.0 MGD]of this permit,whichever is effective: PARAMETER EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Parameter Code Monthly Weekly Daily Measurement Sample Sample Average Average Maximum Frequency Type Location 1 TN Load 2,3 QS600 88,656 lb/summer Seasonally Calculated E Q5600 115,449 lb/winter Seasonally Calculated TP Load 3 QY665 21,309 lb/yr Annually Calculated E Footnotes: 1. Sample locations:E=Effluent,I=Influent. 2. Summer is defined as April 1-October 31.Winter is defined as November 1-March 31. 3. See Condition A.(9.)regarding calculation and reporting of seasonal and annual mass loads. (e.) Mount Holly and Belmont connections-15.0 MGD.During the period beginning upon connection of both Mount Holly and Belmont and receipt of an Authorization to Operate and lasting until permit expiration or expansion to 25.0 MGD capacity,whichever is sooner,the Permittee is authorized to discharge treated wastewaters from Outfall 001 in accordance with the terms and conditions in this Part I,Page 3 of 12 Permit NC0089630 paragraph and in Condition A.(1.)of this permit: PARAMETER EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Parameter Code Monthly Weekly Daily Measurement Sample Sample Average Average Maximum Frequency Type Location 1 TN Load 2,3 Q5600 160,628 lb/summer Seasonally Calculated E Q5600 226,681 lb/winter Seasonally Calculated TP Load 3 QY665 45,662 lb/yr Annually Calculated E Footnotes: 1. Sample locations:E=Effluent,I=Influent. 2. Summer is defined 910.)regarding calculation and reporting of seasonal and annual mass loads. (f.) Mount Holly and Belmont connections-25.0 MGD.During the period beginning upon expansion to 25.0 MGD capacity,connection of both Mount Holly and Belmont,and receipt of an Authorization to Operate and lasting until permit expiration,the Permittee is authorized to discharge treated wastewaters from Outfall 001 in accordance with the terms and conditions in this paragraph and in Condition A.(2.)of this permit:: EFFLUENT LIMITATIONS MONITORING REQUIREMENTS PARAMETER Parameter Code Monthly Weekly Daily Measurement Sample Sample Average Average Maximum Frequency Type Location 1 TN Load 2,3 Q5600 200,629 lb/summer Seasonally Calculated E QS600 239,794 lb/winter Seasonally Calculated TP Load3 QY665 52,713 lb/yr Annually Calculated E Footnotes: 1. Sample locations:E=Effluent,I=Influent. 2. Summer is defined as April 1-October 31.Winter is defined as November 1-March 31. 3. See Condition A.(9.)regarding calculation and reporting of seasonal and annual mass loads. A.(4.) INSTREAM MONITORING REQUIREMENTS [15A NCAC 02B.0500 et seq.] During the period beginning on submittal of the engineer's certification of construction of the 15.0 MGD facility and lasting until expiration,the Permittee shall conduct instream monitoring as specified below: PARAMETER FREQUENCY SAMPLE SAMPLING TYPE LOCATIONI Dissolved Oxygen(mg/L) Footnote 2 Grab U &D Temperature(°C) Footnote 2 Grab U&D Conductivity(pmho/cm) Footnote 2 Grab U&D pH(S.U.) Footnote 2 Grab U&D Total Nitrogen(mg/L) Footnote 2 Grab U&D Total Phosphorus(mg/L) Footnote 2 Grab U&D Hardness(mg/L as CaCO3) Quarterly Grab U Footnote: 1. U=upstream at NC Highway 27 bridge. D=downstream at I-85.Upon written request and justification by the Permittee,the Division may,without further review,modify this permit to move these sampling locations to other representative locations. 2. Instream samples shall be grab samples taken 3/week(June-September)and 1/week(October-May). Part I,Page 4 of 12 Permit NC0089630 A.(5.) CHRONIC TOXICITY PERMIT LIMIT [15A NCAC 02B .0200] The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 19.7%(15.0 MGD)or 29.0%(25.0 MGD). The permit holder shall perform at a minimum,quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure" (Revised December 2010,or subsequent versions)or"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-December 2010 or subsequent versions).The tests will be performed during the months of March,June,September, and December.These months signify the first month of each three-month toxicity testing quarter assigned to the facility.Effluent sampling for this testing must be obtained during representative effluent discharge and shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit,then multiple-concentration testing shall be performed at a minimum,in each of the two following months as described in"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"(Revised-December 2010 or subsequent versions). All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form(MR-1)for the months in which tests were performed,using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value.Additionally,DWR Form AT-3 (original)is to be sent to the following address: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1621 Mail Service Center Raleigh,NC 27699-1621 Or,results can be sent to the email,ATForms.ATB@ncdenr.gov. Completed Aquatic Toxicity Test Forms shall be filed with the Water Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete,accurate,include all supporting chemical/physical measurements and all concentration/response data,and be certified by laboratory supervisor and ORC or approved designate signature.Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required,the permittee will complete the information located at the top of the aquatic toxicity(AT)test form indicating the facility name,permit number,pipe number,county,and the month/year of the report with the notation of"No Flow"in the comment area of the form.The report shall be submitted to the Water Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required,monitoring will be required during the following month.Assessment of toxicity compliance is based on the toxicity testing quarter,which is the three-month time interval that begins on the first day of the month in which toxicity testing is required by this permit and continues until the final day of the third month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream,this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE:Failure to achieve test conditions as specified in the cited document,such as minimum control organism survival,minimum control organism reproduction,and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Part I,Page 5 of 12 Permit NC0089630 A.(6.) EFFLUENT POLLUTANT SCAN AND SECOND-SPECIES TOXICITY TESTING [G.S.143-215.1(b)] (a.) Effluent Scans.In each of the first three years of discharge from this facility,the Permittee shall perform an Effluent Pollutant Scan for allparameters listed below.Analytical methods shall be in Y accordance with 40 CFR Part 136 and shall be sufficiently sensitive to determine whether parameters are present in concentrations greater than applicable standards and criteria. Samples should be collected with one quarterly toxicity test each year and must represent seasonal variation(i.e.,not collected in the same quarter every year). Unless otherwise indicated,metals shall be analyzed as "total recoverable." Ammonia(as N) Trans-1,2-dichloroethylene Bis(2-chloroethyl)ether Chlorine(total residual,TRC) 1,1-dichloroethylene Bis(2-chloroisopropyl)ether Dissolved oxygen 1,2-dichloropropane Bis(2-ethyihexyl)phthalate Nitrate/Nitrite 1,3-dichloropropylene 4-bromophenyl phenyl ether Kjeldahl nitrogen Ethylbenzene Butyl benzyl phthalate Oil and grease Methyl bromide 2-chloronaphthalene Phosphorus Methyl chloride 4-chlorophenyl phenyl ether Total dissolved solids Methylene chloride Chrysene Hardness 1,1,2,2-tetrachloroethane Di-n-butyl phthalate Antimony Tetrachloroethylene Di-n-octyl phthalate Arsenic Toluene Dibenzo(a,h)anthracene Beryllium 1,1,1-trichloroethane 1,2-dichlorobenzene Cadmium 1,1,2-trichloroethane 1,3-dichlorobenzene Chromium Trichloroethylene 1,4-dichlorobenzene Copper Vinyl chloride 3,3-dichlorobenzidine Lead Acid-extractable compounds: Diethyl phthalate Mercury(EPA Method 1631E) P-chloro-m-cresol Dimethyl phthalate Nickel 2-chlorophenol 2,4-dinitrotoluene Selenium 2,4-dichlorophenol 2,6-dinitrotoluene Silver 2,4-dimethylphenol 1,2-diphenyihydrazine Thallium 4,6-dinitro-o-cresol Fluoranthene Zinc 2,4-dinitrophenol Fluorene Cyanide 2-nitrophenol Hexachlorobenzene Total phenolic compounds 4-nitrophenol Hexachlorobutadiene Volatile organic compounds: Pentachlorophenol Hexachlorocyclo-pentadiene Acrolein Phenol Hexachloroethane Acrylonitrile 2,4,6-trichlorophenol Indeno(1,2,3-cd)pyrene Benzene Base-neutral compounds: Isophorone Bromoform Acenaphthene Naphthalene Carbon tetrachloride Acenaphthylene Nitrobenzene Chlorobenzene Anthracene N-nitrosodi-n-propylamine Chlorodibromomethane Benzidine N-nitrosodimethylamine Chloroethane Benzo(a)anthracene N-nitrosodiphenylamine 2-chloroethylvinyl ether Benzo(a)pyrene Phenanthrene Chloroform 3,4 benzofluoranthene Pyrene Dichlorobromomethane Benzo(ghi)perylene 1,2,4-trichlorobenzene 1,1-dichioroethane Benzo(k)fluoranthene 1,2-dichloroethane Bis(2-chioroethoxy)methane (b.) Reporting of Scan Results. No later than December 31st of each designated sampling year,the Permittee shall report the year's test results on its electronic Discharge Monitoring Report for the sampling date,on DWR Form-A MR-PPA1,or in a form approved by the Director.Printed reports,if used,shall be submitted to the following address: NC DEQ/ DWR/ Water Quality Permitting Section Attn: Central Files 1617 Mail Service Center Raleigh,North Carolina 27699-1617 Part I,Page 6 of 12 Permit NC0089630 (c.) Second-Species Toxicity Testing. (i.) In the four-and-one-half year period prior to application for permit renewal,the Permittee shall conduct four(4)whole effluent toxicity tests for a second species of test organism in addition to the tests and species specified in the Chronic Toxicity condition of this permit. (ii.) The second-species tests shall be conducted either quarterly for a 12-month period or annually and shall be performed as specified in the Chronic Toxicity condition of this permit. (d.) Reporting of Toxicity Test Results. (i.) The multiple species toxicity test results shall be filed with the Aquatic Toxicology Branch at the following address: NC DEQ/DWR/ Water Sciences Section Aquatic Toxicology Branch 1621 Mail Service Center Raleigh,North Carolina 27699-1621 NOTE: The Aquatic Toxicology Branch(919-743-8401)can provide guidance on conducting the additional toxicity tests and reporting requirements. (ii.) Results shall also be summarized in Part E(Toxicity Testing Data)of Application Form 2A when applying for renewal of this NPDES permit. A.(7.) TOTAL NITROGEN AND TOTAL PHOSPHORUS LIMITS [G.S.143-215.1(b)] (a.) Total Nitrogen(TN)allocations and load limits for NPDES dischargers in the Lake Wylie watershed are seasonal(summer and winter)values.Summer is defined as April 1 through October 31,and winter is defined as November 1 through March 31.Total Phosphorus(TP)allocations and load limits are annual values and apply on a calendar year basis,January 1 through December 31. (b.) The TN(or TP)Load limit in this Permit may be modified as the result of allowable changes in the Permittee's allocation. (i.) Allowable changes include those transfers resulting from the purchase,sale,trade,or lease of allocation between the Permittee and other dischargers assigned allocation under the 1995 Lake Wylie TMDL;regionalization(if both facilities were assigned allocation);and other transactions approved by the Division. (ii.) The Permittee may request a modification of the TN(or TP)Load limit in this Permit to reflect allowable changes in its allocation. (A) The request must include an analysis demonstrating that change in allocations and limits does not have a reasonable potential to cause localized water quality impacts. (B) Upon receipt of timely and proper application,the Division will propose to modify the permit as appropriate and in accordance with state and federal program requirements. (C) Changes in TN or TP limits become effective on the first January 1 (annual limit),the first April 1 (summer limit),or the first November 1 (winter limit)following permit modification.The Division must receive application no later than 180 days prior to the requested effective date for any limit change. (iii.) Any requests for modification should be sent to: NCDEQ/ DWR/ NPDES Programs Attn:Nutrient Coordinator 1617 Mail Service Center Raleigh,NC 27699-1617 Part I,Page 7 of 12 Permit NC0089630 A.(8.) NUTRIENT ALLOCATIONS [G.S. 143-215.1(B)] (a.) The following tables list the Total Nitrogen (TN)and Total Phosphorus (TP) allocations acquired by or transferred to the Permittee in accordance with the 1995 Lake Wylie TMDL and nutrient management strategy and the status of each as of permit issuance.The allocations in this table are not enforceable limits nor do they supersede any TN limit(s) established elsewhere in this permit. (b.) The tables in this paragraph list the allocations held by the Permittee and show their status at permit issuance.These tables apply until the Permittee is authorized to discharge per Condition A.(3.)(c.), (d.),or(e.).Summer is defined as April 1 -October 31,winter is defined as November 1 -March 31, and Annual means on a calendar year basis,January 1 -December 31. Total Nitrogen Allocation at Permit Issuance ALLOCATION ALLOCATION ALLOCATION TYPE SOURCE DATE SUMMER WINTER STATUS (LB/SEASON) (LB/SEASON) Supplemental Purchase from Clariant Corp. 12/12/2012 61,418 43,337 — (NC0004375) Decremental Transfer by agreement to 5/3/2018 -47,722 -33,673 Deducted Mount Holly(NC0021156) Decremental Transfer by agreement to 5/3/2018 -13,696 -9,664 Deducted Belmont(NC0021181) Total Allocation 0 0 — Total Phosphorus Allocation at Permit Issuance ALLOCATION ALLOCATION TYPE SOURCE DATE ANNUAL STATUS (LB/YEAR) Supplemental Purchase from Clariant 12/12/2012 13,140 — Corp. (NC0004375) Decremental Transfer by agreement to 5/3/2018 -13,140 Deducted Mount Holly(NC0021156) Total Allocation 0 — (c.) Mount Holly connection.The tables in this paragraph list the allocations to be held by the Permittee upon connection of the City of Mount Holly collection system to the Joe Stowe,Jr. Regional WRRF and apply while the Permittee's discharge is subject to Condition A.(3.)(c.) of this permit. Total Nitrogen Allocation-Mount Holly Connection ALLOCATION ALLOCATION ALLOCATION TYPE SOURCE DATE SUMMER WINTER STATUS (LB/SEASON) (LB/SEASON) Supplemental Return transfer by agreement 12/12/2012 47,722 33,673 Active from Mount Holly(NC0021156) Supplemental Transfer by agreement from 5/3/2018 64,251 90,672 Active Mount Holly(NC0021156) Total Allocation 111,973 124,345 Active Part I,Page 8 of 12 Permit NC0089630 Total Phosphorus Allocation-Mount Holly Connection ALLOCATION ALLOCATION TYPE SOURCE DATE ANNUAL STATUS (LB/YEAR) Supplemental Return transfer by agreement 12/12/2012 13,140 Active from Mount Holly(NC0021156) Supplemental Transfer by agreement from 5/3/2018 18,265 Active Mount Holly(NC0021156) Total Allocation 31,405 Active (d.) Belmont connection.The tables in this paragraph list the allocations to be held by the Permittee upon connection of the City of Belmont collection system to the Joe Stowe,Jr.Regional WRRF and apply while the Permittee's discharge is subject to Condition A.(3.)(d.) of this permit. Total Nitrogen Allocation-Belmont Connection ALLOCATION ALLOCATION ALLOCATION TYPE SOURCE DATE SUMMER WINTER STATUS (LB/SEASON) (LB/SEASON) Return transfer by Supplemental agreement from Belmont 12/12/2012 13,696 9,664 Active (NC0021181) Supplemental Transfer by agreement from 5/3/2018 74,960 105,785 Active Belmont(NC0021181) Total Allocation 88,656 115,449 Active Total Phosphorus Allocation—Belmont Connection ALLOCATION ALLOCATION TYPE SOURCE DATE ANNUAL STATUS (LB/YEAR) Supplemental Transfer by agreement from 5/3/2018 21,309 Active Belmont(NC0021181) Total Allocation 21,309 Active (e.) Mount Holly and Belmont connections-15.0 MGD and 25.0 MGD.The tables in this paragraph list the allocations to be held by the Permittee upon connection of both the City of Belmont and the City of Mount Holly collection systems to the Joe Stowe,Jr.Regional WRRF and apply while the Permittee's discharge is subject to Conditions A.(1.) (15.0 MGD) and A.(3.)(e.) or to Conditions A.(2.) (25.0 MGD) and A.(3.)(f.) of this permit. Total Nitrogen Allocation-Mount Holly and Belmont Connections ALLOCATION ALLOCATION ALLOCATION SOURCE DATE SUMMER WINTER STATUS TYPE (LB/SEASON) (LB/SEASON) Return transfer by agreement Supplemental from Mount Holly 12/12/2012 47,722 33,673 Active (NC0021156) Supplemental Return transfer by agreement from Belmont(NC0021181) 12/12/2012 13,696 9,664 Active Supplemental Transfer by agreement from 5/3/2018 64,251 90,672 Active Mount Holly(NC0021156) Part I,Page 9 of 12 Permit NC0089630 ALLOCATION ALLOCATION ALLOCATION TYPESOURCE DATE SUMMER WINTER STATUS (LB/SEASON) (LB/SEASON) Supplemental Transfer by agreement from 5/3/2018 74,960 105,785 Active Belmont(NC0021181) Total Allocation at 25 MGD(Condition A.(1.)) 200,629 239,794 Active Total Allocation at 15 MGD(Condition A.(2.)) 160,628 226,681 Active Reserve Allocation at 15 MGD 1 40,001 13,113 Reserve 1. Active allocations are capped at 6.0 mg/L summer and 12.0 mg/L winter;remainder is held in reserve. Total Phosphorus Allocation-Mount Holly and Belmont Connections ALLOCATION ALLOCATION TY SOURCE DATE ANNUAL STATUS PE (LB/YEAR) Supplemental Transfer by agreement from 5/3/2018 21,309 Active Belmont(NC0021181) Supplemental Return transfer by agreement 12/12/2012 13,140 Active from Mount Holly(NC0021156) Supplemental Transfer by agreement to 5/3/2018 18,265 Active Mount Holly(NC0021156) Total Allocation at 25 MGD(Condition A.(1.)) 52,7131 Active Total Allocation at 15 MGD(Condition A.(2.)) 45,662 Active Reserve Allocation at 15 MGD 2 7,052 Reserve 1. The sum differs from the expected value due to rounding of the individual values. 2. Active allocation is capped at 1.0 mg/L;remainder is held in reserve. (f.) Any addition,deletion,or modification of the listed allocation(s) (other than to correct typographical errors)or any change in status of any of the listed allocations shall be considered a major modification of this permit and shall be subject to the public review process afforded such modifications under state and federal rules. A.(9.) CALCULATION AND REPORTING OF TOTAL NITROGEN AND TOTAL PHOSPHORUS LOADS [G.S.143-215.1(b)] (a.) The Permittee shall calculate monthly,seasonal,and annual mass loads for TN and TP as follows: (i.) Monthly TN(or TP)Load(lb/mo) =TN(or TP) x TMF x 8.34 where: TN or TP the average Total Nitrogen or Total Phosphorus concentration (mg/L)of the composite samples collected during the month TMF the Total Monthly Flow of wastewater discharged during the month(MG/mo);that is,the sum of daily flows in the month 8.34 conversion factor,from(mg/L x MG)to pounds (ii.) Summer TN Load (lb/season)=Sum of the Monthly TN Loads for April-October. (iii.) Winter TN Load(lb/season)=Sum of the Monthly TN Loads for November-March. (iv.) Annual TP Load(lb/year)=Sum of the 12 Monthly TP Loads for the calendar year. (b.) The Permittee shall report monthly Total Nitrogen and Total Phosphorus results(mg/L and lb/mo)in the appropriate discharge monitoring report for each month;the summer TN results with the October DMR;the winter TN results with the March DMR;and each calendar year's results with the December report for that year. (c.) Any addition,deletion,or modification of the listed allocation(s) (other than to correct typographical errors)or any change in status of any of the listed allocations shall be considered a major modification Part I,Page 10 of 12 Permit NC0089630 of this permit and shall be subject to the public review process afforded such modifications under state and federal rules. A.(10.) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS [G.S.143-215.1(b)] Federal regulations require electronic submittal of all discharge monitoring reports(DMRs)and program reports.The final NPDES Electronic Reporting Rule became effective on December 21,2015. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) Signatory Requirements • Section D. (2.) Reporting • Section D. (6.) Records Retention • Section E. (5.) Monitoring Reports 1. Reporting Requirements[Supersedes Part II,Section D.(2.)and Section E.(5.)(a)1 StartinThe permittee shall report discharge monitoring data electrnically using the NC DWR's Electronic Discharge Monitoring Report(eDMR)internet application. Monitoring results obtained during the previous month(s)shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross-Media Electronic Reporting Regulation(CROMERR), permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing,signing,and submitting one signed original and a copy of the computer printed eDMR to the following address: NC DEQ/ Division of Water Resources/ Water Quality Permitting Section A 1T1NTION: Central Files 1617 Mail Service Center Raleigh,North Carolina 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms(MR 1,1.1,2,3)or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. See "How to Request a Waiver from Electronic Reporting" section below. Regardless of the submission method,the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility,on the last day of the month following the commencement of discharge. ontte December 21,2020,the permittee must electronically report the following compliance monitoring data and reports,when applicable: • Sewer Overflow/Bypass Event Reports; • Pretreatment Program Annual Reports;and • Clean Water Act(CWA)Section 316(b)Annual Reports. The permittee may seek an electronic reporting waiver from the Division(see"How to Request a Waiver from Electronic Reporting" section below). 2. Electronic Submissions In accordance with 40 CFR 122.41(1)(9),the permittee must identify the initial recipient at the time of each electronic submission. The permittee should use the EPA's website resources to identify the initial recipient for the electronic submission. Part I,Page 11 of 12 Permit NC0089630 A.(10.) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS (cont.) Initial recipient of electronic NPDES information from NPDES-regulated facilities means the entity(EPA or the state authorized by EPA to implement the NPDES program)that is the designated entity for receiving electronic NPDES data [see 40 CFR 127.2(b)]. EPA plans to establish a website that will also link to the appropriate electronic reporting tool for each type of electronic submission and for each state. Instructions on how to access and use the appropriate electronic reporting tool will be available as well. Information on EPA's NPDES Electronic Reporting Rule is found at:https://www.federalregister.gov/documents/2015/10/22/2015-24954/national- pollutant-discharge-elimination-system-npdes-electronic-reporting-rule Electronic submissions must start by the dates listed in the"Reporting Requirements" section above. 3. How to Request a Waiver from Electronic Reporting The permittee may seek a temporary electronic reporting waiver from the Division. To obtain an electronic reporting waiver,a permittee must first submit an electronic reporting waiver request to the Division. Requests for temporary electronic reporting waivers must be submitted in writing to the Division for written approval at least sixty(60)days prior to the date the facility would be required under this permit to begin submitting monitoring data and reports. The duration of a temporary waiver shall not exceed 5 years and shall thereupon expire. At such time,monitoring data and reports shall be submitted electronically to the Division unless the permittee re-applies for and is granted a new temporary electronic reporting waiver by the Division. Approved electronic reporting waivers are not transferrable. Only permittees with an approved reporting waiver request may submit monitoring data and reports on paper to the Division for the period that the approved reporting waiver request is effective. Information on eDMR and the application for a temporary electronic reporting waiver are found on the following web page: http://deq.nc.gov/about/divisions/water-resources/edmr 4. Signatory Requirements[Supplements Part II,Section B.(11.)(b)and Supersedes Section B.(11.)(d)1 All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.)(a)or by a duly authorized representative of that person as described in Part II,Section B. (11.)(b).A person,and not a position,must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions,the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system,registering for eDMR and obtaining an eDMR user account,please visit the following web page: http://deq.nc.gov/about/divisions/water-resources!edmr Certification.Any person submitting an electronic DMR using the state's eDMR system shall make the following certification[40 CFR 122.22].NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "I certify,under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief true,accurate,and complete.lam aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 5. Records Retention[Supplements Part II,Section D.(6.)1 The permittee shall retain records of all Discharge Monitoring Reports,including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. Part I,Page 12 of 12 SECTION 3 ' / C- 0 I i U W V 1 RECORD OF DECISION ENVIRONMENTAL IMPACT STATEMENT(EIS) CHARLOTTE-MECKLENBURG UTILITIES/CITY OF MOUNT HOLLY REGIONAL WASTEWATER TREATMENT CHARLOTTE-MECKLENBURG UTILITIES/CITY OF MOUNT HOLLY MECKLENBURG AND GASTON COUNTIES,NORTH CAROLINA DWR#I603; DENR#1597 PREPARED BY: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES March 18, 2015 CONTACT PERSON: DAVID WAINWRIGHT NCDENR, Division of Water Resources Mail Service Center 1617 Raleigh,NC 27604-1617 (919)707-8787 David.Wainwright@ncdenr.gov Record of Decision—Charlotte-Mecklenburg Utilities/City of Mount Holly Regional Wastewater Treatment SUMMARY An EIS has been prepared for the Charlotte-Mecklenburg Utilities Department(CMUD)and the planned wastewater treatment expansion for the existing service area as well as surrounding service areas. The proposal considers wastewater treatment at a regional level and includes the City of Mount Holly,the City of Belmont,Clariant Corporation(Clariant),and CMUD's western Mecklenburg County wastewater service area.A feasibility study was performed in 2006 for CMUD and the City of Mount Holly to identify potential alternatives to meet the needs of the projected growth in the service areas. Study results recommended a regional approach,and that is what is being pursued by CMUD and the City of Mount Holly. As discussed in the EIS,there has been extensive stakeholder involvement with the public and private sector as well as government officials throughout project development. The preferred alternative would include constructing a new Wastewater Treatment Plant(WWTP)facility on the Mecklenburg County side of the Catawba River on land near the existing Long Creek pump station.The new facility would treat wastewater from both CMUD and the City of Mount Holly. Flows from the City of Mount Holly and the City of Belmont would be pumped under the Catawba River to the new facility.A new forcemain would be constructed from the City of Belmont WWTP to the Paw Creek lift station.The existing Long Creek pump station would be modified to serve as the influent pumping station for the new facility. PURPOSE AND NEED The purpose of the proposed project is to address future wastewater demands in northwestern Mecklenburg and eastern Gaston Counties. Populations in in these areas are expected to grow considerably by 2030. Population growth in the CMUD service area,which includes the Long Creek Basin, Paw Creek Basin,Catawba Creek Basin,Gar Creek Basin,and the Lower Mountain Island Lake Basin, is expected to increase from 43,371 in 2010 to 115,580 in 2030.Consequently,wastewater flows in the service area is expected to increase from 6.44 million gallons per day(mgd) in 2010 to 14.74 mgd in 2030. In order to meet the needs of these growing areas,without hindering growth,the wastewater capacity of the region will need to be increased. ALTERNATIVES ANALYSIS Several alternatives were identified during the planning process.A total of seven alternatives were carried forward and considered in the EIS;the EIS provides a full discussion of these alternatives. A brief statement on each is below: 1. No Action: The No Action Alternative does not include construction of a new wastewater treatment plant or other associated infrastructure. However,based on a NCDENR requirement,this alternative would include upgrading the existing City of Mount Holly WWTP(Mount Holly WWTP)and City of Belmont WWTP(Belmont WWTP). Wastewater from the Long Creek basin would continue to be piped over 20 miles to the McAlpine Creek Wastewater Management Facility(WWMF).The Mount Holly WWTP is approaching its maximum design capacity. Without expansion,areas not currently serviced would likely have to utilize onsite septic systems. 2. Operate Separately with Existing and Upgraded Facilities(Alternative 1): With this alternative, the existing Mount Holly WWTP would be upgraded to 8.0 mgd and would also be upgraded for 1 Record of Decision—Charlotte-Mecklenburg Utilities/City of Mount Holly Regional Wastewater Treatment nutrient removal;the Belmont WWTP would be decommissioned and wastewater would then be pumped across the Catawba River to a new pump station;wastewater from the Long Creek Basin in Mecklenburg County would continue to be pumped and treated at the McAlpine Creek WWMF and/or at the Irwin WWTP;wastewater from Clariant would continue to be treated by Clariant and discharged to the Catawba River.Additionally,a force main would be constructed between the Belmont WWTP and the Paw Creek lift station. Future collection system upgrades would be made to enable transfer of projected future flows to the Irwin Creek WWTP via the Taggart Creek interceptor. 3. Operate Separately with Additional and Upgraded Facilities(Alternative 2): Under this alternative,the City of Mount Holly and CMUD would continue to operate WWTPs separately.The existing Mount Holly WWTP would be expanded and a new WWTP would be constructed at the Long Creek site to accept flows from Mecklenburg County and Clariant.Additionally,the existing Belmont WWTP would be decommissioned and a pump station built to pump wastewater across the Catawba River to CMUD.A new forcemain from the Belmont WWTP to the Paw Creek lift station would also be required. Wastewater from Clariant would be treated at the newly constructed Long Creek WWTP,eliminating the need for the existing NPDES discharge.A portion of the wastewater might be treated for reuse or reclaimed purposes such as landscape irrigation and industrial purposes. 4. Operate Jointly at Upgraded and Expanded Regional Mount Holly WWTP(Alternative 3): This alternative includes expanding and upgrading the existing Mount Holly WWTP,which would accept and treat all wastewater in the service area.The Belmont WWTP would be decommissioned and a pump station built on the site along with a forcemain;wastewater would be pumped to CMUD for treatment. Wastewater from the Long Creek Basin would be pumped across the Catawba River and be treated at the Mount Holly Regional WWTP. A portion of the wastewater may be treated for reuse or reclaimed purposes such as landscape irrigation and industrial purposes. 5. Operate Jointly at New Regional WWTP in Mount Holly(Alternative 4):This alternative consists of constructing a new WWTP facility on land adjacent to the existing Mount Holly WWTP site.This new plant would serve the City of Mount Holly as well as CMUD.The Belmont WWTP would be decommissioned and replaced with a new pump station.A new forcemain would be constructed from the Belmont WWTP to the Paw Creek lift station. Wastewater from Long Creek would be pumped across the Catawba River to the new facility. A portion of the wastewater may be treated for reuse or reclaimed purposes such as landscape irrigation and industrial purposes. 6. Operate Jointly at New Regional WWTP on Mecklenburg County Side(Alternative 5— Preferred Alternative): Under this alternative,a new WWTP facility would be constructed on the Mecklenburg County side of the Catawba River on land near the existing Long Creek pump station. The new facility would treat wastewater from both CMUD and the City of Mount Holly. Flows from the City of Mount Holly and/or City of Belmont would be pumped under the Catawba River to the new facility.A new forcemain would be constructed from the Belmont WWTP to the Paw Creek lift station.The existing Long Creek pump station would be modified to serve as the influent pumping station for the new facility.A portion of the wastewater may be treated for reuse or reclaimed purposes such as landscape irrigation and industrial purposes. 7. Combination of New and Existing Facilities(Alternative 6): With this alternative,the existing Mount Holly WWTP would continue to operate under its existing capacity but would be upgraded to meet nutrient permit limits.A new WWTP facility would be constructed adjacent to the existing Long Creek pumping station.This new facility would accept additional flow from the Mount Holly WWTP that exceeds the current capacity.A new forcemain would be constructed from the Belmont WWTP to the Paw Creek lift station. The existing Long Creek pump station would be modified to serve as the 2 Record of Decision—Charlotte-Mecklenburg Utilities/City of Mount Holly Regional Wastewater Treatment influent pump station for the new facility.A new pump station and additional infrastructure would be constructed at the existing Mount Holly WWTP site allowing transfer of future wastewater to the new facility. A portion of the wastewater may be treated for reuse or reclaimed purposes such as landscape irrigation and industrial purposes. 8. Non-Discharee/Land Application Alternative: State law requires land application to be considered for any WWTP.This option was found to be technically and economically infeasible due to the large amount of land that would be required. Based on calculations,necessary land requirements would be between 37 and 230 acres for non-discharge ponds and storage and between 1,000 acres and 13,000 acres for land application. In an urban setting these land requirements would be difficult to achieve and the cost to purchase suitable land would be prohibitive. PREFERED ALTERNATIVI Alternative 5,operate jointly at a new regional WWTP on the Mecklenburg County side of the Catawba River,was chosen as the preferred alternative.This alternative was selected over the others because it meets the developing region's need for additional wastewater treatment capacity and results in a combination of fewer negative environmental consequences.These include comparatively fewer natural resource and environmental impacts at the building site; fewer construction and operational constraints; greater public recreation and open space benefits;reduced energy use;increased water volume in Lake Wylie for local uses such as power generation,cooling water, low flow supplementation,and drinking water; and concurrence with the planning goals of the affected local governments. Additionally,the placement of a single WWTP is preferable to other alternatives in terms of compatibility with existing and future land uses, protection of riparian buffers,and reduced impacts to critical areas such as streams and wetlands.Advanced treatment at a new facility would produce high quality effluent with low nutrient concentrations and provide additional water into Lake Wylie for many beneficial uses. The Preferred Alternative also provides regional wastewater treatment with a single discharge that promotes efficient planning,design,and permitting; minimizes shoreline and wetland impacts; and cost- effectively achieves project goals. It also has the potential to eliminate three existing discharges and reduce the risk of overflows by reducing wastewater pumping distance. ENVIRONMENTAL IMPACTS All means of avoiding or minimizing environmental and cultural impacts outlined in the EIS will be incorporated into the project. Moreover,the project will be designed and constructed to avoid adverse impacts to existing environmental features as much as practicable.A summary of impacts to environmental features and mitigative actions for the preferred alternative is described below: Topography and soils:There will not be significant long-term impacts as a result of the project. Impacts include those associated with leveling,excavation, and grading from construction of the project.The preferred alternative would occur on land that has been previously disturbed. Impacts to soils and soil loss would be controlled through the use of appropriate Best Management Practices(BMPS). Land Cover and Land Use:The new facility constructed under the preferred alternative would be located on land currently zoned industrial and the Belmont pump station and force main would be constructed on 3 Record of Decision—Charlotte-Mecklenburg Utilities/City of Mount Holly Regional Wastewater Treatment previously disturbed land. With the preferred alternative,there would be approximately 80 acres of undisturbed forested lands adjacent to the National Whitewater Center that could be used for public uses such as greenways or other recreational activities. Wetlands and Floodplains: Force mains would cross the Catawba River, Paw Creek,and Long Creek. These crossings would be within the floodplain and associated wetland areas. Force mains and outfall structure would be directionally bored,eliminating direct impacts to wetlands.The outfall would be constructed within the Catawba River floodplain but will not result in an increase in the 100-year flood base flood elevation. Water Ouality: Impacts to surface waters include those from stormwater runoff,riparian buffer impacts, and wastewater effluent. Increases in stormwater runoff may affect aquatic resources.The project will require a Stormwater Pollution Prevention Plan(SWPPP);the included guidelines will minimize and reduce the number and amount of pollutants leaving the site through BMPs. Riparian buffer areas may be affected by force main and outfall crossings. Impacts to these areas will be minimized through the use of directional boring under streams and associated riparian areas.Additionally,proposed facilities will be located outside of riparian buffer areas. Wastewater discharge to Lake Wylie will increase. Compliance with all NPDES permit limits will be required. Ground Water:No direct impacts to groundwater are expected. Water Supply: The proposed project will increase the amount of wastewater being discharged into Lake Wylie.NPDES permit limits will protect the quality of water which will not exceed drinking water standards. Wildlife and Aquatic Resource Habitats: Impacts to terrestrial species is expected to be limited to those areas that will be cleared; impacted wildlife may move to adjacent forested areas. Impacts to aquatic species are expected to be minimal due to stormwater controls and stringent NPDES discharge limits. Rare and Protected Species:The preferred alternative will not impact any rare or protected species. Public,Scenic,and Recreational Areas: A portion of the proposed project is in close proximity to the National Whitewater Center.The proposed alternative would preserve an 80 acre tract adjacent to the National Whitewater Center which could be used to provide additional hiking and biking trails as well as a new canoe launch on Long Creek. Potential adverse impacts include odors and wastewater spills,which could result in disruption of recreational activities.New facilities would be designed to prevent storm- flow bypasses and sanitary sewer overflows.Odor control technology would be incorporated into the project as well. Energy Resources: Energy consumption would increase as the new facility comes online,but usage would partially be offset by not having to pump wastewater from Long Creek pumping station to McAlpine in Lake Wylie could potentiallybe used for additional power Creek WWTP. Additional water volume Y generation,and it may be possible to use onsite generated methane to partially power the facility and reduce the consumption of natural gas. Archeological or Historical Resources: There are no properties registered on the National Sate Register of Historic Places. State Historic Preservation Office correspondence states that they will not require any archeological surveys. Prime Agricultural Lands: No prime agricultural lands will be affected by the proposed project. 4 Record of Decision—Charlotte-Mecklenburg Utilities/City of Mount Holly Regional Wastewater Treatment Air Quality: Direct impacts to air quality will be temporary and minor. During construction,dust control measures will be employed to limit dust exposure in the project area.Operation of the plant will not produce any regulated air quality contaminants.Nearby residences and businesses would be buffered by forested areas surrounding the facility. An air quality permit would be required for the operation of the back-up generators and methane gas produced onsite would likely be used to generate power for the facility. Nuisance Conditions: Temporary noise and dust will be generated as result of construction. Odor control measures would be used at the plant and pumping station. Most equipment would be housed in buildings which will also help reduce noise and odors. A forested buffer around the facility will also help alleviate potential noise and odor concerns. Toxic Substances: Toxic substances will not be introduced during construction.All chemical storage and feed areas at the plant would be provided with secondary containment.Onsite diesel fuel tanks for generators will have secondary containment and leak detection systems. SECONDARY AND CUMULATIVE IMPACTS The secondary and cumulative impacts associated with the preferred alternative would generally be related to continued urban growth and land use changes associated with population increases in the service area. It is expected that population increases and associated secondary and cumulative impacts would occur regardless of whether or not the proposed project is constructed. The Gar and Catawba Sub-basins and portions of the Mountain Island Lake Sub-basin currently utilize onsite septic tanks.The preferred alternative may allow these areas to be serviced with the wastewater facility which would help eliminate the effects of failing septic sewer systems. If these areas were to be serviced by the new facility, it would allow higher density development than what currently exists in these areas.This may allow these areas to have more development due to higher density than would be seen if the area remained on individual septic systems.Growth would continue in other areas of the service areas as well. Several local and State regulations are in place throughout the project service area that will minimize secondary and cumulative impacts and include various zoning restrictions,Water Supply Watershed Protection areas,stormwater BMPS and regulations, riparian buffer rules,NPDES permitting,floodplain protection ordnances,and municipal separate storm sewer systems(MS4). Public sewer extension projects would be required to apply for and obtain the necessary permits and evaluate, avoid,and minimize environmental impacts. Water supply watershed protection rules,which limit land use densities and apply other development restrictions to protect water quality,apply to a large portion of the project service area in both Gaston and Mecklenburg Counties.Additionally,a number of local policies and ordinances are in place that would further limit secondary and cumulative impacts. Beneficial impacts of the proposed project may also occur. By relocating the discharge point from Long Creek to Lake Wylie,energy currently being used to pump wastewater 20 miles will be saved.The additional discharge into Lake Wylie could be used to produce additional electricity. While some of the treated effluent would be used onsite as reclaimed water,there exists the possibility that the reclaimed water program could be expanded to include industrial and/or landscape applications,which could, in turn,reduce the demand for treated drinking water during peak and drought conditions. 5 Record of Decision—Charlotte-Mecklenburg Utilities/City of Mount Holly Regional Wastewater Treatment NECESSARY ACTIONS It is anticipated that the project will require the following actions: •NPDES Permit • FERC Permit •Air Quality Permit • Dam Permit(for Equalization Basin embankment) •401 Water Quality Certification •404 Clean Water Act Permit • Erosion Control Permit • Mecklenburg County Building Permit •Authorization to Construct EIS REVIEW AND COMMENT The EIS has been properly advertised and reviewed by State and Federal agencies. Extensive public input has been made into the planning process. Comments from agencies and citizens have been incorporated into the proposed project. A copy of this Record of Decision will be sent to the Clearinghouse,all review agencies,and a notice of its availability will be published in the Environmental Bulletin. (2.ti()VI-diiii.1 &V\ S.Jay Zimmerman ( at ) Director, Division of Water Resources 6 SECTION 4 N C- 0 • IJ U (1) BID FORM Regional Solids Conveyance Phase 1A—Package 2 Contract ITB# Bidder Name: Bid Date: Charlotte Water -Page i- C-410,Bid Form Cover Page and Table of Contents McAlpine Creek WWMF WAS EQ and Blending Facility Revised February 20,2018 and Odor Control Improvements TABLE OF CONTENTS Page ARTICLE 1—Bid Recipient 3 ARTICLE 2—Bidder's Acknowledgements 3 ARTICLE 3—Bidder's Representations 3 ARTICLE 4—Bidder's Certification 4 ARTICLE 5—Basis of Bid 4 ARTICLE 6—Time of Completion 7 ARTICLE 7—Attachments to this Bid 7 ARTICLE 8—Defined Terms 7 ARTICLE 9—Bid Certification 8 Charlotte Water -Page ii- C-410,Bid Form Cover Page and Table of Contents McAlpine Creek WWMF WAS EQ and Blending Facility Revised February 20,2018 and Odor Control Improvements ARTICLE 1—BID RECIPIENT 1.01 This Bid is submitted to: City of Charlotte-Charlotte Water 1.02 The undersigned Bidder proposes and agrees, if this Bid is accepted, to enter into a Contract with Owner in the form included in the Bidding Documents to perform all Work as specified or indicated in the Bidding Documents for the prices and within the times indicated in this Bid and in accordance with the other terms and conditions of the Bidding Documents. ARTICLE 2—BIDDER'S ACKNOWLEDGEMENTS 2.01 Bidder accepts all of the terms and conditions of the Instructions to Bidders, including without limitation those dealing with the disposition of Bid security. This Bid will remain subject to acceptance for 120 days after the Bid opening, or for such longer period of time that Bidder may agree to in writing upon request of Owner. ARTICLE 3—BIDDER'S REPRESENTATIONS 3.01 In submitting this Bid, Bidder represents that: A. Bidder has examined and carefully studied the Bidding Documents, and any data and reference items identified in the Bidding Documents, and hereby acknowledges receipt of the following Addenda: Addendum No. Addendum Date B. Bidder has visited the Site, conducted a thorough, alert visual examination of the Site and adjacent areas, and become familiar with and satisfied itself as to the general, local, and Site conditions that may affect cost, progress,and performance of the Work. C. Bidder is familiar with and has satisfied itself as to all Laws and Regulations that may affect cost, progress, and performance of the Work. D. Bidder has considered the information known to Bidder itself; information commonly known to contractors doing business in the locality of the Site; information and observations obtained from visits to the Site; the Bidding Documents; and any Site-related reports and drawings identified in the Bidding Documents, with respect to the effect of such information, observations, and documents on (1) the cost, progress, and performance of the Work; (2) the means, methods, techniques, sequences, and procedures of construction to be employed by Bidder; and (3) Bidder's safety precautions and programs. E. Bidder agrees, based on the information and observations referred to in the preceding paragraph, that no further examinations, investigations, explorations,tests, studies, or data are necessary for the determination of this Bid for performance of the Work at the price bid and within the times required, and in accordance with the other terms and conditions of the Bidding Documents. Charlotte Water -Page 3 of 10- C-410,Bid Form McAlpine Creek WWMF WAS EQ and Blending Facility Revised February 20,2018 and Odor Control Improvements F. Bidder is aware of the general nature of work to be performed by Owner and others at the Site that relates to the Work as indicated in the Bidding Documents. G. Bidder has given Engineer written notice of all conflicts, errors, ambiguities, or discrepancies that Bidder has discovered in the Bidding Documents and confirms that the written resolution thereof by Engineer is acceptable to Bidder. H. The Bidding Documents are generally sufficient to indicate and convey understanding of all terms and conditions for the performance and furnishing of the Work. I. The submission of this Bid constitutes an incontrovertible representation by Bidder that Bidder has complied with every requirement of this Article, and that without exception the Bid and all prices in the Bid are premised upon performing and furnishing the Work required by the Bidding Documents. ARTICLE 4—BIDDER'S CERTIFICATION 4.01 Bidder certifies that: A. This Bid is genuine and not made in the interest of or on behalf of any undisclosed individual or entity and is not submitted in conformity with any collusive agreement or rules of any group, association,organization, or corporation; B. Bidder has not directly or indirectly induced or solicited any other Bidder to submit a false or sham Bid; C. Bidder has not solicited or induced any individual or entity to refrain from bidding; and D. Bidder has not engaged in corrupt, fraudulent, collusive, or coercive practices in competing for the Contract. For the purposes of this Paragraph 4.01.D: 1. "corrupt practice" means the offering, giving, receiving, or soliciting of any thing of value likely to influence the action of a public official in the bidding process; 2. "fraudulent practice" means an intentional misrepresentation of facts made (a) to influence the bidding process to the detriment of Owner, (b) to establish bid prices at artificial non-competitive levels, or (c) to deprive Owner of the benefits of free and open competition; 3. "collusive practice" means a scheme or arrangement between two or more Bidders, with or without the knowledge of Owner, a purpose of which is to establish bid prices at artificial, non-competitive levels; and 4. "coercive practice" means harming or threatening to harm, directly or indirectly, persons or their property to influence their participation in the bidding process or affect the e execution of the Contract. ARTICLE 5—BASIS OF BID 5.01 Bidder will complete the Work in accordance with the Contract Documents for the following price(s): Charlotte Water -Page 4 of 10- C-410,Bid Form McAlpine Creek WWMF WAS EQ and Blending Facility Revised February 20,2018 and Odor Control Improvements Item Estimated No. Description Quantity Unit Bid Price Bid Amount All costs for all labor,materials,equipment, supplies,insurance, bonds, permits,fees, 1. taxes,other miscellaneous costs,profit,and 1 Lump Sum N/A $ overhead, both direct and indirect,for completion of all Work except for those Bid Items hereinafter listed separately. Removal of Unsatisfactory Soils and 2. 100 CY Replacement with Satisfactory Soil Material $ $ 3 Pressurized Solids Screens(See Specification 1 Lump Sum N/A $412,000.00 Section 011000,Attachment A) Subtotal $ 4 Contingency Allowance(3%of Summation of 1 Allowance N/A $ Items No. 1—3) 5. Building Permit Allowance 1 Allowance N/A TBD Instrumentation Integrator Allowance 6. (excluding Taxes)(See Section 011000, 1 Allowance N/A TBD Attachment B and Section 012100) TOTAL BID AMOUNT(Summation of Items 1 through 6) $ Charlotte Water -Page 5 of 10- C-410,Bid Form McAlpine Creek WWMF WAS EQ and Blending Facility Revised February 20,2018 and Odor Control Improvements 5.02 Bidder acknowledges that (1) each Bid Unit Price includes an amount considered by Bidder to be adequate to cover Contractor's overhead and profit for each separately identified item, and (2) estimated quantities are not guaranteed, and are solely for the purpose of comparison of Bids, and final payment for all unit price Bid items will be based on actual quantities, determined as provided in the Contract Documents. 5.03 All specified cash allowances are included in the price(s) set forth above, and have been computed in accordance with Paragraph 13.02 of the General Conditions. 5.04 Contingency allowance shall be used only upon written approval of Owner for additional work not included in the Contract Documents. The amount paid will be negotiated as lump sum or unit price per each item of additional work. Any unused portion of the allowance remaining at the completion of the Contract shall revert to Owner as a credit. Owner reserves the right to delete the allowance from the Contract prior to award. Should an amount other than 3%of the total Bid price be entered in the space provided, Owner reserves the right to change this amount to the correct figure. Charlotte Water -Page 6 of 10- C-410,Bid Form McAlpine Creek WWMF WAS EQ and Blending Facility Revised February 20,2018 and Odor Control Improvements ARTICLE 6—TIME OF COMPLETION 6.01 Bidder agrees that the Work will be substantially complete and will be completed and ready for final payment in accordance with Paragraph 15.06 of the General Conditions on or before the dates or within the number of calendar days indicated in the Agreement. 6.02 Bidder accepts the provisions of the Agreement as to liquidated damages. ARTICLE 7—ATTACHMENTS TO THIS BID 7.01 The following documents are submitted with and made a condition of this Bid: A. Required Bid security B. List of Subcontractors C. Equipment Questionnaire/Schedule of Suppliers D. Commercial Non-Discrimination Certification E. Debarred Firms F. E-Verify Certification G. Non-Collusive Affidavit H. Certification Regarding Debarment,Suspension and Other Responsibility Matters I. Byrd Anti-Lobbying Certification J. Contractor Safety Assessment K. Sensitive Project Information Distribution List L. Bidder Qualification Statement M. Corporate Authority to Execute Bid and Agreement N. Charlotte Business Inclusion Form 1 and/or 3 ARTICLE 8—DEFINED TERMS 8.01 The terms used in this Bid with initial capital letters have the meanings stated in the Instructions to Bidders,the General Conditions, and the Supplementary Conditions. Charlotte Water -Page 7 of 10- C-410,Bid Form McAlpine Creek WWMF WAS EQ and Blending Facility Revised February 20,2018 and Odor Control Improvements ARTICLE 9—BID CERTIFICATION PROJECT: Regional Solids Conveyance Phase 1A—Package 2 BIDDER: [Indicate correct legal name of bidding entity as registered with the City of Charlotte] By: [Signature] [Printed name] Title: (If Bidder is a corporation, a limited liability company, a partnership, or a joint venture, attach evidence of authority to sign.) Attest: [Signature] [Printed name] Title: Submittal Date: Address: Telephone Number: Fax Number: Email: NC General Contractor's License No.: Classification: Limits: Other Licenses (Type& No.) City of Charlotte Vendor Number: Communications concerning this Bid shall be addressed to: Contact Name: E-Mail Address: Phone Number: Address: (if different from above) Charlotte Water -Page 8 of 10- C-410,Bid Form McAlpine Creek WWMF WAS EQ and Blending Facility Revised February 20,2018 and Odor Control Improvements Subscribed and sworn before me this day of , 20 Signature My commission expires If Bid is submitted as a Joint Venture or Partnership, a second Bid Certification must be filled out for the second member of the Joint Venture or Partnership. Charlotte Water -Page 9 of 10- C-410,Bid Form McAlpine Creek WWMF WAS EQ and Blending Facility Revised February 20,2018 and Odor Control Improvements SECTION 5 L 1 C- 0 . �J Q.) ( ) CDM Smith Engineering Calculations Project Charlotte Water Regional Solids Conveyance Phase 1A—Package 2 CDM Smith Project No. 1363-235084 Engineering Calculation Package Contents 1. Sludge Storage Tank Sizing 2. Odor Control System Sizing including Sludge Storage Tank Vent Sizing ock pti�,sy''; SEAL SE i is 03070 " � i ! i /Al B. • N?� Laurin B Kennedy NC PE#030770 2023.10.23 13:02:13-04'00' Laurin Kennedy, PE North Carolina License No.030770 CLIENT Charlotte Water JOB NO. 235084 DATE 1/28/21 CDTJI S i11 t h PROJECT Solids Conveyance DATE CHECKED 9/26/23 COMPUTED BY C.Carden Solids Quantities and Screened PS& DETAIL WAS Storage Tank Sizing CHECKED BY Shubha S Charlotte Water Solids Conveyance at Stowe Regional WRRF Solids Quantities and Screened PS &WAS Storage Tank Sizing Calculations Calculation Description Tabulation of anticipated solids quantities provided by Hazen and Sawyer for the new Stowe Regional WRRF,as well as calculation of the dimensions and capacities of the screened sludge storage tanks.Also includes calculation of anticipated pumping schedules in Phase 1 and Phase 2 based on the solids load,solids concentration,and flow rate. Final Issued for Bid Initial Review By: R.Tsang Date: 1/29/2021 Digital Signature: Computed By: C.Carden Date: 1/28/2021 Digital Signature: Checked By: Shubha S Date: 9/26/2023 Digital Signature: Final Review By: L Kennedy Date: 10/6/2023 Digital Signature: 1.0 Contents Tab Number Tab Title Description 1 Cover Sheet This cover sheet 2 Flow and Load Calculations Solids load and flow calculations 3 Tank Calculations Sludge storage tank sizing calculations 4 Pumping Calculations Sludge transfer pumping rate and schedule calculations 5 6 1.1 Purpose/Objective 1. Determine the total hydraulic loading(PS+primary scum,WAS/SWAS+secondary scum)to the screened sludge storage tanks. 2. Determine the new sizing of the sludge storage tanks. 3. Determine the typical transfer pumping flow rates and schedules(pumping out of the sludge storage tanks and to the Irwin Creek WWTP)based on the Phase 1 and Phase 2 solids loads and concentrations. 4. 5. 1.2 Procedure/Approach 1. Using January 2021 data tables provided by Hazen and Sawyer,calculate the hydraulic loading for primary solids plus primary scum, and for WAS/SWAS plus secondary scum,in gallons per day at the Phase 2 maximum month flow condition. 2. Calculate the tank volume required to store 6 hours'worth of PS+primary scum and WAS/SWAS+secondary scum. 3. Calculate the dimensions(length,width,sidewater depth)required for storage.Assume all tanks will be the same size,so size based on the larger of the two volumes calculated in 1.2.2. 4. Calculate the transfer pumping flow rates and number of hours per day to accommodate the Phase 1 and 2 solids loads and 5. 1.3 Data&References 1. November 2020 solids quantities provided by HDR: 2020-11-02 HDR Solids Quantities 2. January 2021 solids quantities provided by Hazen and Sawyer: 2021-01-27 H&S Solids Quantities and Site Plans 3. March 2022 solids quantities provided by Hazen and Sawyer: FW Solids Conveyance Ph 1A Progress Meeting 3 9 22 2.msg 4. Preliminary Engineering Report(contains outdated tank sizes): Final-CLT Water Reg Solids Conveyance.pdf 5. 1.4 Assumptions&Limitations 1. Solids quantities and hydraulic loading are calculated by Hazen and Sawyer through the Phase 2 design period(25 mgd plant capacity). 2. Primary solids and primary scum are screened and stored together. 3. WAS/SWAS and secondary scum are screened and stored together. 4. The screened sludge storage tanks will each consist of two cells(two cells for PS/primary scum and two cells for WAS/SWAS/secondary scum),for a total of four cells.Six hours of storage of each sludge stream will be provided. 5. Primary solids will be stored at 1%solids. 6. WAS/SWAS will be stored at 0.7%solids. 1.5 Legend The following color codes are used in this spreadsheet. Green shaded cell indicates that a manual input is required. Gray shaded cell indicates a value that is old or not to be used. No shading in a cell indicates a note,equation or result that does not require manual input. Charlotte Water Project No: 235084 Calculated by: CDC Solids Conveyance Checked by: Shubha S Date Calculated: 1/28/2021 Stowe Regional WRRF Solids Quantities Data Received from Hazen and Sawyer Date Checked: 9/26/2022 Page: 1 of 1 November 2020 Solids Quantities 15 mgd MMADF 25 mgd MMADF Stream Flow Condition Flow(gal/day) TSS(Ibs/day) Solids Conc. lbs/MG treated Max.Month PF Flow(gal/day) TSS(Ibs/day) Solids Conc. lbs/MG treated Max.Month PF Primary Solids Max Month 150,000 24,000 1.92% 1,600 n/a 150,000 39,500 3.16% 1,580 n/a WAS Max Month 250,000 16,200 0.78% 1,080 n/a 200,000 24,700 1.48% 988 n/a January 202.1 Solids 8t Scum Oiiantitie4 Phase 1(15 mgd?) Phase 2(25 mgd?) Stream Flow Condition Flow(gal/day) TSS(Ibs/day) Solids Conc. lbs/MG treated Max.Month PF Flow(gal/day) TSS(Ibs/day) Solids Conc. lbs/MG treated Max.Month PF Primary Solids Annual Average 203,040 17,000 1.00% 1,133 335,520 28,000 1.00% 1,120 Max Month 288,000 24,000 1.00% 1,600 1.41 479,520 40,000 1.00% 1,600 1.43 WAS/SWAS Annual Average 279,360 11,200 0.48% 747 305,280 18,300 0.72% 732 Max Month 264,960 15,500 0.70% 1,033 1.38 280,800 24,800 1.06% 992 1.36 Primary Scum Annual Average 5,472 n/a n/a n/a 11,088 n/a n/a n/a Max Month 5,472 n/a n/a n/a 11,088 n/a n/a n/a Secondary Scum Annual Average 10,944 n/a n/a n/a 16,560 n/a n/a n/a Max Month 10,944 n/a n/a n/a 16,560 n/a n/a n/a PS+primary Scum Annual Average 208,512 at 1% 346,608 at 1% Max Month 293,472 at 1% 490,608 at 1% WAS/SWAS+Secondary Scum Annual Average 290,304 at 0.48%WAS 321,840 at 0.72%WAS Max Month 275,904 at 0.70%WAS 297,360 at 1.06%WAS 441,771 at 0.7%WAS Charlotte Water Project No.: 235084 Calculated by: CDC Solids Conveyance Checked by: Shubha S Date Calculated: 1/28/2021 Stowe Regional WRRF Solids Quantities Data Received from Hazen and Sawyer Date Checked: 9/26/2022 Page: 1 of 1 March 2022 Solids huantitiec pW Solids ConveyancePh 1G Progress Meetina 3 9 22 2.msg Stream Flow Condition 2025 2030 2035 2038 2040 Phase 2 Plant Influent Flow(mgd) Annual Average 9.6 10.9 12.2 12.8 13.4 21.1 PS TSS Load(lb/d) Annual Average 11,250 12,773 14,297 15,000 15,703 23,100 PS VSS Load(lb/d) Annual Average 9,300 10,559 11,819 12,400 12,981 18,900 PS TSS Load(Ib/d) Maximum Month 14,600 16,500 18,500 19,400 20,300 33,100 PS VSS Load(Ib/d) Maximum Month 11,900 13,500 15,100 15,800 16,500 27,000 PS TSS Load(lb/MG) Annual Average 1,172 1,172 1,172 1,172 1,172 1,095 1,159 average PS Peaking Factor Maximum Month 1.30 1.29 1.29 1.29 1.29 1.43 PS VS/TS% Annual Average 83% 83% 83% 83% 83% 82% WAS TSS Load(Ib/d) Annual Average 8,900 10,000 11,300 11,800 12,400 19,800 WAS VSS Load(Ib/d) Annual Average 6,900 7,800 8,800 9,200 9,600 15,500 WAS TSS Load(lb/d) Maximum Month 13,000 14,800 16,600 17,400 18,200 28,000 WAS VSS Load(lb/d) Maximum Month 10,200 11,600 13,000 13,600 14,200 21,800 WAS TSS Load(Ib/MG) Annual Average 927 917 926 922 925 938 926 average WAS Peaking Factor Maximum Month 1.46 148 1.47 1.47 1.47 1.41 WAS VS/TS% Annual Average 78% 78% 78% 78% 77% 78% After reviewing the March 2022 loads,which were based on lower plant flow rates,the design team decided to stick with the 2021 loads due to their conservatism. Charlotte Water Project No.: 235084 Calculated by: CDC Solids Conveyance Checked by: Shubha Date Calculated: 2/17/2021 Stowe Regional WRRF Solids Storage Tank Calculations Date Checked: 9/26/2023 Page: 1 of 1 Tank Volume_Calculationc Hours of Storage 24 hours at Phase 2 max month PS+Primary Scum 490,608 at 1% WAS/SWAS+Secondary Scum 441,771 at 0.7%WAS Assuming the storaae tanks for PS and WAS/SWAB asp all the same size' Set Total Storage Volume 492,000 gal Number of Cells 2 cells Cell Volume 246,000 gal per cell Cell Length 47 ft Cell Width 47 ft Sidewater Depth(Active) 15 ft above minimum mixer submergence Minimum Mixer Submergence 3 ft assumed Freeboard 2 ft Cell Capacity(Active) .. - 33,135 ft3 per cell includes only liquid above mininum mixer submergence 247,883 gal per cell Cell Capacity(Total) 39,762 ft3 per cell includes liquid balmy minimum mixer submergence 297,460 gal per cell Total Capacity(Active Volume) 495,766 gal includes only liquid above mininum mixer submergence Total Capacity(Total Volume) _ 594,919 gal includes liquid below minimum mixer submergence Overall Tank Length 97 ft Overall Tank Width 97 ft Charlotte Water Project No.: 235084 Calculated by.__ CDC Solids Conveyance Checked by: Shubha Date Calculated: 2/17/2021 Stowe Regional WRRF Solids Storage Tank Calculations Date Checked: 9/26/2023 Page: 1 of 1 Actual Hours of Storaae Provided in Maximum Month Fxtranolatinn to Starr of Qoeratinnc Hours of Storage Hours of Storage Hours of Storage Based on Current Tank Sizing Based on 2019 PER Tank Sizing Based on 2019 PER Tank Sizing 15 mgd(Phase 11, and January 2021 Projections and January 2021 Projections and March 2018 Projections PS+ WAS/SWAS+ PS+ WAS/SWAS+ Treated Flow Primary Scum @ Secondary Scum Primary Scum @ Secondary Scum PS WAS PS+Primary Scum ._ 40.5 (mgd) 1%solids @ 0.7%solids 1%solids @ 0.7%solids @ 3%solids @ 0.8%solids WAS/SWAS+Secondary Scum - 43.1 9 50.3 52.8 4.2 12.6 11.4 11.1 25 mgd(Phase 2) 15 40.5 43.1 3.4 10.3 9.2 9.0 PS+Primary Scum 24.3 25 24.3 26.9 2.0 6.4 5.5 5.4 WAS/SWAS+Secondary Scum 26.9 Previous Tank Active Volume 41,600 118,500 Tank Flevationc gal total gal total Tank Floor (from Table 8-2 in Conveyance PER) High Point 600.00 ft Low Point 599.00 ft Previous B&V Solids Projections HWL 618.00 ft lbs/day @ 15 mgd 27,100 21,200 Bottom of Top Slab 620.00 ft gal/day 108,313 317,746 Top of Top Slab 621.00 ft assumed slab thickness 12" lbs/day @ 25 mgd 45,200 35,300 gal/day 180,655 529,077 I Charlotte Water Project No.: 235084 Calculated by: CDC Solids Conveyance Checked by: Shubha Date Calculated: 8/30/2021 rev 9/7/21&9/9/21 Pumping Calculations Date Checked: 9/26/2023 Page: 1 of 1 PHASE 1 PUMPING CALCULATIONS Phase 1 Max Month Solids Loads Phase 1 Scum Flows PS 24,000 lbs/day Primary 5,472 gal/day WAS 15,500 lbs/day Secondary 10,944 gal/day Pumping Schedule---> 12 hours/day 16 hours/day 20 hours/day 24 hours/day Undiluted PS WAS/SWAS PS WAS/SWAS PS WAS/SWAS PS WAS/SWAS PS WAS/SWAS PS WAS/SWAS Solids +Pri.Scum +Sec.Scum +Pri.Scum +Sec.Scum +Pri.Scum +Sec.Scum +Pri.Scum +Sec.Scum +Pri.Scum +Sec.Scum +Pri.Scum +Sec.Scum Concentration gal/day gal/day Concentration Concentration gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min 0.50% 581,012 382,647 0.50% 0.49% 807 531 605 399 484 319 403 266 0.60% 485,088 320,696 0.59% 0.58% 674 445 505 334 404 267 337 223 0.70% 416,572 276,446 0.69% 0.67% 579 384 434 288 347 230 289 192 0.80% 365,184 243,258 0.79% 0.76% 507 338 380 253 304 203 254 169 0.90% 325,216 217,445 0.88% 0.85% 452 302 339 227 271 181 226 151 1.00% 293,242 196,795 0.98% 0.94% 407 273 305 205 244 164 204 137 1.10% 267,081 179,900 1.08% 1.03% 371 250 278 187 223 150 185 125 1.20% 245,280 165,820 1.17% 1.12% 341 230 256 173 204 138 170 115 1.30% 226,833 153,907 1.27% 1.21% 315 214 236 160 189 128 158 107 1.40% 211,022 143,695 1.36% 1.29% 293 200 220 150 176 120 147 100 1.50% 197,319 134,845 1.46% 1.38% 274 187 206 140 164 112 137 94 Target Max. Solids 2.0% 149,357 103,870 207 144 156 108 124 87 104 72 Dilution water flow to reach 1.5%solids: 67 43 50 32 40 26 33 22 gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min 47,962 30,975 47,962 30,975 47,962 30,975 47,962 30,975 gal/day gal/day gal/day gal/day gal/day gal/day gal/day gal/day Charlotte Water Project No.: 235084 Calculated by: CDC Solids Conveyance Checked by: Shubha Date Calculated: 8/30/2021 rev 9/7/21&9/9/21 Pumping Calculations Date Checked: 9/26/2023 Page: 1 of 1 PHASE 2 PUMPING CALCULATIONS Phase 2 Max Month Solids Loads Phase 2 Scum Flows PS 40,000 lbs/day Primary 11,088 gal/day WAS 24,800 lbs/day Secondary 16,560 gal/day Pumping Schedule---> 12 hours/day 16 hours/day 20 hours/day 24 hours/day Undiluted PS WAS/SWAS PS WAS/SWAS PS WAS/SWAS PS WAS/SWAS PS WAS/SWAS PS WAS/SWAS Solids +Pri.Scum +Sec.Scum +Pri.Scum +Sec.Scum +Pri.Scum +Sec.Scum +Pri.Scum +Sec.Scum +Pri.Scum +Sec.Scum +Pri.Scum +Sec.Scum Concentration gal/day gal/day Concentration Concentration gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min 0.50% 970,321 611,284 0.49% 0.49% 1,348 849 1,011 637 809 509 674 425 0.60% 810,449 512,164 0.59% 0.58% 1,126 711 844 534 675 427 563 356 0.70% 696,254 441,363 0.69% 0.67% 967 613 725 460 580 368 484 307 0.80% 610,608 388,263 0.79% 0.77% 848 539 636 404 509 324 424 270 0.90% 543,995 346,962 0.88% 0.86% 756 482 567 361 453 289 378 241 1.00% 490,704 313,922 0.98% 0.95% 682 436 511 327 409 262 341 218 1.10% 447,103 286,889 1.07% 1.04% 621 398 466 299 373 239 310 199 1.20% 410,768 264,362 1.17% 1.12% 571 367 428 275 342 220 285 184 1.30% 380,024 245,300 1.26% 1.21% 528 341 396 256 317 204 264 170 1.40% 353,671 228,962 1.36% 1.30% 491 318 368 239 295 191 246 159 1.50% 330,832 214,801 1.45% 1.38% 459 298 345 224 276 179 230 149 Target Max. Solids 2.0% 250,896 165,241 348 230 261 172 209 138 174 115 Dilution water flow to reach 1.5%solids: 111 69 83 52 67 41 56 34 gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min 79,936 49,560 79,936 49,560 79,936 49,560 79,936 49,560 gal/day gal/day gal/day gal/day gal/day gal/day gal/day gal/day C Drfi CLIENT CHARLOTTE WATER JOB NO. 1363-235084 SmithPROJECT STOWE Last Revison: 9/26/2023 DETAIL ODOR CONTROL SYSTEM SIZING ODOR CONTROL SYSTEM SIZING Calculation Descriptior This calculation is intended to size an odor control system for sludge processes requiring foul air treatment included in this project, including the near term and future Primary Sludge(PS)Tanks(total of 2),near term and future Waste Activated Sludge(WAS)Tanks (total of 2),and the sludge screenings facility. Initial Review By: Bruce Singleton Date: 9/24/2021 Digital Signature: BRUCE SINGLETON Computed By: Kara DeGroote Date: 9/24/2021 Digital Signature: Kara DeGroote 60%Design Checked By: Camren Shea Date: 1/12/2023 Digital Signature: Camren Shea Final Review By: Bruce Singleton Date: 9/4/2023 Digital Signature: BRUCE SINGLETON 1.0 Contents(Description o 1 Cover Sheet 2 PS&WAS Tanks Flows 3 Solids Transfer Building 4 Process Flow Diagram(PFD) 5 BioAir[Odor Control System Selection] 6 Daniel Co.[Odor Control System Selection] 1.1 Purpose/Objective: 1.1.1 To size a biotrickling filter/bioscrubber for Stowe WRRF Primary&Waste-Activated Sludge Storage Tanks and the new Screenings Buildng.Two of the four tanks eventually needing odor control will be built in the future.This calculation also include commentary on the phasing of the odor control system. 1.2 Procedure/Approach: 1.2.1 Calculate total volume of all structures requiring odor control associated with project. 1.2.2 Design Criteria 1.2.2.1 Odor control for the tanks was sized as large as possible while still being economically viable and controlling fugitive emissions. 1.2.2.2 Duct sizes were determined using a manual Trane ductilator. 1.3 Data and References: 1.3.1 Drawings of the PS&WAS Storage tanks are here&in c Stowe Sludge Storage Tank Sketches 2020 0910 OC edits.pd Odor Controlled Areas Drawings 1.3.2 Drawings of the Screenings Building are here and in calc:STPS Screenings Room Draft Sketches KVA 2021 10 07.pdf Odor Controlled Areas Drawings 1.3.3 Duct sizes were determined using a TRANE Ductulator but similar online calculators are also available at: Online Ductulator 1.3.4 Vendor Proposals BioAir Daniel Co. 1.4 Assumptions and Limitations: Odor control for the screenings building was sized for 12 ACH.6 ACH are required for the space to be unclassified by NFPA 820 standards.12 ACH was 1.4.1 selected for air quality control.The dead space in the screenings building storage space is to be ventilated by HVAC and is not economical to treat using odor control. No odor control is required in sludge transfer pump room or electrical room. HVAC will provide ventilation in all other rooms in the solids building as well as the 1.4.2 storage space in the screenings room. 1.4.3 The dumpsters will not have enclosures. 1.4.4 Friction or selecting duct sizes losses per 100 ft were assumed to be 0.08 inches 1.4.5 Safety factor of 0.15 is only applied to flows required to declassify a space and are not needed if ACH exceeds NFPA required flow. 1.5 Legend: 1.5.1 Referenced Input Values 1.5.2 Odor Control Flow Design Criteria 1.5.3 Area ventilated by HVAC 1.5.4 Area ventilated with Odor Control 1.6 Conclusions: 1.6.1 The odor control system was evaluated for the following scenarios.Yellow highlights indicate flows selected. 1.6.2 1.6.1.1 Primary tanks were evaluated for the following scenarios Scenario Flow Notes Max WSE with 6 ACH 1785 cfm not selected LWSE with>3 ACH 7292 cfm selected LWSE with 6 ACH 13139 cfm not selected The selected flow to the tanks is based on control of fugitive emissions and not odor control.These tanks will be operated with varying water levels.These tanks will frequently be operated under low water condtions.While 6 ACH is often used as a design criteria for the headspace in classified tanks,it is not economical to provide 6 ACH for empty tanks,and doing so would require two biotrickling filter vessels on site instead of one.The most important design criteria for these tanks is that they be under negative pressure to prevent fugitive emissions Therefore,3 ACH at the low water level was selected as the basis of design sizing of the OC system as this will provide the needed negative pressure in the classified tanks while also maximizing the use of a single biotrickling filter vessel.This will also provide well over 6 ACH when the tanks are full.Additionally,the tanks will have corrosion liner. 1.6.1.2 The screening room is an unclassified space;therefore flows have the selected safety factor applied. The following scenarios were evaluated: Scenario Flow Notes Screenings building with 6 ACH&15%SF 2800 cfm not selected Screenings building with 12 ACH&15%SF 4900 cfm selected Screenings building with 6 ACH and curtains ar 1400 cfm not selected The 6 ACH scenario was selected as 6 ACH are required for an unclassified space in a screening room.12 ACH may improve odors but significantly increases sizes of scrubber. 1.6.3 The selected sizing of the scrubber for near and future term was based on WAS/PS Tanks with>3 ACH at the low water level and the screenings room w/a 15%SF at 12 ACH for a total flow of: Near term 8550 cfm Future: 12200 cfm The size difference between a scrubber installed for the near term and future term flow did not justify installing one vessel now and a second in a future(-2 ft difference depending on vendor).Thus,the selected vessel sizing is for the full future flow.The selected fans should also cover the range of flow from 8,550 to 12,200 cfm. The vendor proposals for a unit with a max flow of 12,200 cfm are: Vessel Velocity EBRT Vendor Diameter Notes (ft/min)' (seconds) MI BioAir 11.8 112 14 Daniel Company 13.5 85 15 Basis of design Max recommended velocity is 120 ft/min.Both vendor selections meet this criterion. 1 1.6.4 Estimated Loadings Avg H2S 15 ppm Max H2S 50 ppm PRIMARY SLUDGE & WAS TANK ODOR CONTROL FLOWS SELECTION Theoretical Air Duct Size Theoretical Duct Odor Controlled Unit Length(ft)Width(ft) Headspace(ft) Volume)ft^3) Changes CFM (inches)with CFM per Size(inches)with Notes per Hour 0.08"w.c.loss pick inlet 0.08"w.c.loss per (ACH) per 100 ft of 100 ft of duct duct Option A)6 ACH when tanks are typically full Not selected;less conservative and less Primary Solids Storage Tank No.1 47 47 2.02 4462.18 6 446 11 223 8 frequent scenario in near term as tanks Primary Solids Storage Tank No.2 47 47 2.02 4462.18 6 446 11 223 8 will typically be operated at lower levels WAS Storage Tank No.1 47 47 2.02 4462.18 6 446 11 223 8 in the future. WAS Storage Tank No.2 47 47 2.02 4462.18 6 446 11 223 8 Total 1785 Option B)>3 ACH+10%SF at tank low water level Selected scenario;consistent with Primary Solids Storage Tank No.1 47 47 14.9 32848 3.3 1823 20 912 14 expected lower operating levels of tanks, Primary Solids Storage Tank No.2 47 47 14.9 32848 3.3 1823 20 912 14 particularly in near term and will provide WAS Storage Tank No.1 47 47 14.9 32848 3.3 1823 20 912 14>6 ACH of full tanks in future. WAS Storage Tank No.2 47 47 14.9 32848 3.3 1823 20 912 14 Total 7292 Option C)6 ACH at tank low water level Primary Solids Storage Tank No.1 47 47 14.9 32848 6.0 3285 20 1642 14 Not selected;overly conservative and not Primary Solids Storage Tank No.2 47 47 14.9 32848 6.0 3285 20 1642 14 economical(results in using two WAS Storage Tank No.1 47 47 14.9 32848 6.0 3285 20 1642 14 biotrickling filter vessel units) WAS Storage Tank No.2 47 47 14.9 32848 6.0 3285 20 1642 14 Total 13139 Plan View �r 1� 3r r Ir.r La= 1 a .aaa_ p111111111111111(I_f1IIJI11I)i1!II11U J �� ,..., 114 LI . r.ov,wwn.,u1a\ r.3. ,{ ,..r 3r.,m- i,.� 1 1 • T CIA 11 1,g +;pS TAN 100.1 FUTURE a PS TANK NO.2 i— — — - - J z;!; ;1's ° ;_ III li - - L. a +III li• 'y�3t o.3,xonY(33✓1 r une EXPANSION I. 1 B M1 �,T3 .l t O 11 I •111 II,3 I II III 1 it TANK NO:22 p I —f13-- ---- -tou—'— --- a l ®!z FUTURE I� 1, t WAS TANK NO.2 III IIIIiI4 — ,1I - = i ML'j El, 13 _ 1 I TOP PLAN Section Views f1tat- - 1 U l pg l I I I I I I I l 1 I I l )11; 1,-, ,.: R rrill R , -,.,,.... • --- PLI .. . =. --- i----- ,,,,,-,--0--= i 1 g i =._2.. .6.'.1 . , . • , . ........„...,...., . _...., I SECTION 0---,'7.7,,a'T!,,:', (i "" ) I I ..-re-r.rwp 1 1 I •I .'"."''..'"''"' I 1 , -,.!... • ,..i,_ --,.. zti,..,....r..,• : : 14r-,' . —4.4* . .4.1M=1 4.'4. 4 Ti11 Q-3.4t,..,., ..;- --. t I -. Ord.' ' I 71.1 `,,F, :, ,714- , I •.,,. . ev.,= / ..„..„...., , ,.-,-.,.., • _._,.4.3 ..: •":7'..":.::77---" '= I i '',..11.' .- r,:::...•••4.4.71,--I 1 .._ i t. !'' ' ' I ..<- •• .' . E1l .1. tFr-era•', ' • ------0...... . ---',..... lr•,="' SECTION C) 1,01,01 10 OLOWI 644.. Jr,.,...,...,. ,.., 4—nr SCREENINGS BUILDING ODOR CONTROL FLOWS SELECTION Height Air Length (ft)/ Volume Changes Screenings Building Odor Controlled Unit Width(ft) CFM NOTES (ft) Headspac (ft^3) per Hour e (ACH) Option IA)Screenings Room with Odor Control at 6 ACH Screenings Room Not selected;6 ACH is enough to declassify the screenings room,but odors were more of 31 22.7 35.1 24387 6 2439 a concern Total 2439 Total w/15%SF on classification 2804 Rounded 2800 Option 113)Screenings Room with Odor Control at 12 ACH Screenings Room Selected option;12 ACH selected despite 6 31 22.7 35.1 24386.81 12 4877 ACH being required for an unclassified space Total 4877 given the nature of odors from dumpsters/to Rounded provide a work-friendly environment 4900 Option 1C)Screenings Room with Odor Control at 12 ACH with storage space Screenings Room Not selected;HVAC to ventilate additional 31 22.7 35.1 24386.81 12 4877 space created by storage area with no foul air Additional Storage Space 4200 12 840 sources Total 5717 Total w/SF 6575 Rounded Option 2)Screenings Room with Enclosed Dumpsters Enclosed Dumpster Area Not selected;too many concerns with access 21 18 32 12096 6 1210 to dumpsters with enclosures Total 1210 Total w/SF 1391 Rounded 1400 Solids Transfer Building Enlarged Screenings Room Sections d ,. 23-ill ri-15 V 69h r 23' 'I 0 � o 6 PIPE GALL RV ® M / . :V SCREENINGS ROOM ELECTRICAL ROOM SLUDGE TRANSFER PUMP ROOM G , .It��NMEN METAL St 1 SOLIDS SCR '.. �t �(1VP 21 J SPACE FDI y —Y r PNEUMATF COMPRES: �� V\V' MI , S: 12'w12'OVERHEAD 12'w 12'OVERHEAD ROLL UP DOOR ROLL UP DOOR OVERALL SIPS BUILDING LAYOUT r , 1 [1 f—PANEL T E : PNEUMA f".-,-,1 .—..—>„7 Ma r��(TVP 21 See refined measurements below from detailed design. i� + i T MONORAIL •C- RANE PAT 37 , f DA". ,Nola toMDaeler: 3 12'x12' OVERHEI E.. ..Feed and dr,tharge ROLL UP DOOR ,ranges are rowed .. Enlarged Screenings Room Sections LI.:11"D.PINK WO MtnIGS 5.01.1.. bE PRONDED AM /. N� -gz-,rfr' G e N•vuL J. g11p WOE AND AC rRAtw r0 BE _ ...ID 91 REP..,wS,r . 10—_~ .. PernpE A Holm ED WINCH DR rN Efe E MOON Dn .11 �D --- 1K DUMPS.SEE SECTION 41.2,1 -- 11 I N,RN.- PNEUNADC N «,PI IL op Ro Pal NO.2 I ab � — 1 (SCP-62f i) OT L SCREEN uDP scRCEN xof soles scaEN no_ z LOCO/cartaa (uP-uff) fs[R_a2f a) SGP110 [CH MILL av-exfxl� r�NSPEcrgN cW[n ram. .. Mil11 114 15. IN 0.1 e.. r(,,,, e M 1 1� n m NAs_� } (r0 SLUDGE SCREENS) � - : fl RN.,NDOOR �- o� i 1 1 , c UP SS I 0Q6""".-St.' "".- :=i 11:1-"--- , Fv_6. -' 'LI 1 -- SCREENINGS • QR ER i 30.31. 12-Cy SEE NOTE 3—.\ ` P[RNCmAibN e p f _ f _I 4 — r '\ } %(-) IVY 1 11 I �5'w-eazz a w c IATDR ACNATED W ' CRC[rM4: ^`) 1 E orNumlN 1 1 rE w_a� 6.P e,Df EEN,TT,''' Ao r 'I I 111,�,1 1� _ n TM , ID I GNAMINEEL ' r- e'N-63e3! /is . c.c 1 c C - 10 eM1xS ==J iiiI _ 9 ft - rI1' i �_,,, �■ V sr� : a« was u MT TO FLOOR OPTION 2 Section view of dumpster enclosure area 'CY- 1 )LI DS SCR:Et' i III{,�oo�{at / s .III` ■R ba,_a,• „I -SCREEN A.\ ia; _... . -_-- - ------- - /' PLATFORM TOP OF GRATING T. T -- _-.._._._ EL TBL i 4" SOLIDS n A DISCHARGE • NINGS a" SOLIDS j INLET ' I ASSUME 6FT `., CLEARANCE o AROUND CURTAIN ,-`' I in SCREENINGS DUMPSTER 6'W X 91 X 6'H n--71 fT 1 FIN F SLUDGE SCREENING ROOM SECTION ODOR CONTROL SYSTEM PROCESS FLOW DIAGRAM Notes: 1.Ducts and biotrickling filter vessel were sized to accommodate flows from future structures shown with a dotted outline Legend: FFuture facilities I 8lotrickline Filter Scrubber Near Term Flow(cfm) 8546 I— Future Flow(cfm) 12192 Primary Solids Tank N0.2 Primary Solids Tank No.1 Duct Size(in) 36 38"duct is not std Foul Air Exhuast No.1 Foul Air Exhaust No.2 Foul Air Exhuast No.1 Foul Air Exhaust No.2 Flow(cfm) 912 Flow(cfm) 2 Flow(cfm) 912 Flow(cfm) 912 Duct size(in) 14 Duct size(in) 4 Duct size(in) 14 Duct size(in) 14 Near Term Flow(cfm) 8546 Future Flow(cfm) 12192 Screenings Building 'Duct Size(In) 36 38"duct is not std Near Term D Near Term 0 Near Term 1823 Near Term 3646 Near Term/Future 4900 with 15%5F for indoor space;no Flow(cfm) Flow(cfm) Flow(cfm) Flow(cfm) Flow(dm) change for future Ille Future Flow 1823 Future Flow 3646 Future Flow 5469 Future Flow 7292 Duct size(In) 28 (cfm) (cfm) (cfm) (cfm) Duct size(in) 20 Duct size 24 Duct size(in) 28 32 (in) Duct size in) r 1 Foul Air Exhuast .I Foul Air Exhaust N 2 I Foul Air Exhuast o.1 Foul Air Exhaus o.2 Flow(cfm) 912 Flow(cfm) 912 Flow(cfm) 912 Flow(cfm) 912 Duct size(in) 14 Duct size(in) 141 Duct size(in) 14 Duct size(in) 14 WAS Storaee Tank N0,2 I WAS Storage Tank No.1 L I BIOAIR SYSTEM DESIGN Proposed Treatment System bkoair - System 1WAS Pump Station nrrn�hr 13rrrr BloAir Proposal No: 0211A025 Stowe WWTP Reactor Vessel: EcoFilter EF126.5 Technology Type: Biotrickling Filter Total Price: $903,400 (FOB Project Site) Design Conditions Transient Parameter Units Average Maximum Remarks Airflow (cirri) 12200 2200 Hydrogen Sulfide(H_S) (ppmv) 15 50 Volatile Organic Compounds(VOCs) (ppmv) <0.5 < 1.0 Assumed Reduced Sulfur Compounds(RSCs) (ppmv) <0.5 <1.0 Assumed Volatile Fatty Acids(VFAs) (ppmv) <0.5 <1.0 Assumed Odourous Air Temperature (`F) 59-100 105 Ambient Air Temperature (`F) 33-110 120 EcoFilter EF126.5 Reactor Details Performance Guarantee* H, (avg): 99%or< 0. Quantity: 1 5 ppmv Height: 37.6 ft(excluding stack) Odor(avg): 90%or<600 OU Diameter: 11.8 ft 'Based on'Design Conditions'above and ThoAir Standard Performance Operating Weight: 78725 lb Test Protocol' Pressure Drop. 9.6 in. w.c. (estimated) Major Equipment Included Field Services Included 2 Blowers(1 dulyti standby) Equipment Startup and Operator Training Electrical Control Panel Installation Supervision and Approval Water Control Panel w!Nutrient Dosing System Required Utilities Electrical Power Supply: 480 V/3-phase/60 Hz Energy Use: 727.7(kw*hr)./day(estimated) Instantaneous Water Supply: 34 gpm @ 85 psi(intermittent) Water Use": 3500 gal/day Nutrient Powder"': 420 lb/year Mixed Nutrient Solution***: 42 gal/month Water use is directly proportional to the avg H;S concentration and assumes drain water pH=1.7. It the actual H;S concentration is lower,the water use will be lower. Nutrients are not required,provided that the water supply contains 1-5 n a total P and 3-20 !L total N. e4 PP Y �9 �] DANIEL CO. SYSTEM DESIGN Re:Stowe Odor Control System Project 4840 0 Harold Ibarra<hibarra@danielmechanical.com> To ODeGroote,Kara V. Cc t'Tim Malki; Dillan Truong; Jack Moser; Sasha Larionova; Bin Ngo iQ You forwarded this message on 12/14/2022 301 PM. ® BioDan-12000 13.5ft 3 Bed BTF.pdf ® A41-9-272FA100FGFCQ3_12200cfm.pdf v .pdf File pdf File Kara, I was able to review the updated H2S loadings and can confirm that our system sizing will be the same as before;see below: BloDan Biotrickling filter Flowrate Outlet Bed Superficial Bio- Bio-Media Flowrate Diameter tt of per Bed with EBRT Surface Face Media Differential Height (CFM) (ft) Vessels Vessel Demister (sec) Area Velocity Volume Pressure(in- (CFM) (ft) (In,0) (ft') (ft/min) (fta) w.c.) 12200 13.5 1 12200 21.31 60 15.00 143.14 85.23 3050.00 2.10 THE DANIEL COMPANY ODOR CONTROL SOLUTIONS BIO-DAN 12,000 SERIES SYSTEM DETAILS: • DESIGN AIRFLOW:9,000- 15,007 CFM • 13'-6"0 X 32'-6"SSH,BIO-TRICKLING FILTER VESSEL • 3,000 FTA3 RETICULATED POLYURETHANE MEDIA(21'0"DEPTH IN 3 BEDS) • H25 REMOVAL EFFICIENCY>99% • 15 SECONDS EERT • 3 IN.-W.0 MAX DRESSURE DROP • VESSEL OPERATNG WEIGHT=78.000 LBS/PER VESSEL STANDARD EQUIPMENT: • AMCA CERTIFIED ISOLATION DAMPERS TESTED BUBBLE-TIGHT l)30"W.C. • FRP CENTRIFUGAL FANS RATED AT 12,000 CFM cs 8"W.C.TSP • MAG-DRIVE CHEMICAL RESISTANT RECIRCULATION PUMP • FRP LADDER/PLATFORM/RAILING SYSTEM(S)SHOWN BUT OPTIONAL • ELECIKICAL CON PANEL • WATER CONTROL PANEL W/NUTRIENT FEED SYSTEM • OUTLET MOUNTED MUNTERS T-271 MIST ELIMINATOR ADDITIONAL COMPONENTS NOT SHOWN; • DIFFERENTIAL PRESSURE GAUGES FOR:FAN/MEDIA/MIST ELIMINATOR • PH&FLOW SENSING INSTRUMENTATION • PLC&INTEGRATED TOUCH PANEL OPTIONAL UTILITY REQUIREMENTS: • 480V-3PHASE POWER, • 4-6 GPM PLANT WATER(SECONDARY TREATEDI OR RECLAIMED WATER(NON CHLORINATED) • 50-60 GPM PVC OR LINED DIP DRAIN TO SEWER CDM CLIENT CHARLOTTE WATER JOB NO. 1363-235084 S m t h PROJECT STOW E DETAIL PS 8 WAS TANK VENT SIZING ODOR CONTROL SYSTEM SIZING Calculation Descriptior This calculation is intended to determine the max flow into or out of the vents at any given time and determine what type of damper will be used. Initial Review By: Bruce Singleton Date: 2/2/2023 Digital Signature Bruce Singleton • Computed By: Kara DeGroote Date: 9/6/2023 Digital Signature Kara DeGroote 60%Design Checked By: Alexandria Stuart Date: 9/15/2023 Digital Signature' Alexandria Stuart Final Review By: Bruce Singleton Date: 9/18/2023 Digital Signature. Bruce Singleton 1.0 Contents(Description 131 1 Cover Sheet 2 Tank Vent Sizing 1.1 Purpose/Objective: 1.1.1 To size vents for Stowe PS and WAS storage tanks and determine damper types. 1.2 Procedure/Approach: Calculate the max flows required to go through the vents for sizing of the vents.Confirm the difference between the max and min flow through the vent is not significant enough to warrant a barometric damper. 1.3 Data and References: 1.3.1 Referenced values listed in tabs. 1.3.2 90%drawings can be found here: CLTW Regional Solids Conveyance Ph1A Pkg2 90%Drawings Feb 2023.pdf 1.3.3 Vent duct sizes were determined using a TRANE Ductulator but similar online calculators are also available at: Online Ductulator Vent duct friction(head)loss was assumed to be 0.08 inches per 100 ft of duct. 1.4 Assumptions and Limitations Max Influent Max Effluent Tank Pumping Rate, Pumping Max Drain gpm Rate',gpm Rate',gpm 1.4.1 PS Tank 360 640 ' 882 WAS Tank Draining Rate 690 650 882 *Note that pumped effluent and drain do not occur at the same time.If the sludge tank drains are open it will be to drain secondary treatment effluent and will not be pumping sludge.Therefore,drain rates for secondary effluent are used for vent calcs as these are larger than max pumped rates for sludge. 1.5 Legend: 1.5.1 Selected Design Value in calc 1.6 Conclusions: 1.6.1 Each tank will have two vents with the following sizing: PS Tanks 14 in. WAS Tanks 14 in. 1.6.2 The difference between the max flows for the tanks are as follows: PS Tanks 83 cfm • WAS Tanks 105 cfm These differences are small enough that a barometric damper is not warranted in lieu of a balancing damper. Primary Solids&Primary Scum Tanks Filling Notes Total OC Withdraw,cfm -1800 (900 cfm per foul air pick up exhaust;2 exhausts per tank) Sludge Max Filling Rate,cfm 48 assumes max fill rate is 360 gpm Flow through Vents,cfm -1752 Draining OC Withdraw,cfm -1800 (900 cfm per foul air pick up exhaust;2 exhausts per tank) -118 assumes max drain rate is 882 gpm;the drain would be open if Sludge Max Drain Rate,cfm secondary treatment is stored in the tanks and drained;therefore the drains and max pumping rate of 650 gpm should not occur simultaneously Flow through Vent,cfm -1918 draining condition is driving force for vent sizing Vent Sizing Max Flow through Vents,cfm 1918 No.of Vents 2 Flow per vent,cfm 959 Selected Vent Size,in 14 Difference between Min and Max Flows per Vent not significant enough of a difference to warrant a barometric Flow,cfm damper in lieu of balancing damper;this is also a conservative 83 scenario WAS,SWAS,&Secondary Scum Filling Notes Total OC Withdraw,cfm -1800 (900 cfm per foul air pick up exhaust;2 exhausts per tank) Sludge Max Filling Rate,cfm 92 assumes max fill rate is 690 gpm per reference page Flow through Vent,cfm -1708 Draining OC Withdraw,cfm -1800 (900 cfm per foul air pick up exhaust;2 exhausts per tank) assumes max drain rate is 882 gpm per reference page; per reference page,the drain would be open if secondary treatment Sludge Max Draining Rate,cfm is stored in the tanks and drained;therefore the drains and max pumping rate of 650 gpm should not occur simultaneously -118 driving max flow for vent sizing when draining;not significant Flow through Vent,cfm enough of a difference to warrant a barometric damper;per emails to the right,this is also a conservative scenario -1918 Vent Sizing Max Flow through Vents,cfm 1918 No.of Vents 2 Flow per vent,cfm 959 Selected Vent Size,in 14 Difference between Min and Max Flows per Vent not significant enough of a difference to warrant a barometric damper in lieu of balancing damper;this is also a conservative Flow,cfm 105 scenario per reference page SECTION 6 0 • IJ U Q.) Stowe Regional WRRF Residuals Management Plan Introduction Primary solids (PS) and waste activated sludge (WAS)generated by the treatment processes at the Stowe Regional WRRF will be pumped to the pressurized solids screens in this project.The screens will remove solids particles larger than 5mm from the PS and WAS streams. The screened PS and WAS will flow to their respective storage tanks; one tank is designated for storage of PS, and the other tank is designated for storage of WAS. Solids transfer pumps (included in the fast track sewer permit with the force mains) will transfer the PS and WAS from these storage tanks via force mains to the sewer collection system, which will convey the PS and WAS to the McAlpine Creek WWMF. A copy of the McAlpine Creek WWMF Residuals Management Plan is attached for reference. Required Elements of the Residuals Management Plan 1. A detailed explanation as to how the generated residuals(including trash,sediment and grit) will be collected, handled, processed,stored,treated,and disposed. Response: Refer to the attached McAlpine Creek WWMF Residuals Management Plan for a description of how the Stowe Regional WRRF's PS and WAS will be collected, handled, processed,stored,treated,and disposed. 2. An evaluation of the treatment facility's residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. Response: Refer to the attached McAlpine Creek WWMF Residuals Management Plan and the design calculations for the Stowe Regional WRRF. 3. A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. Response: Refer to the attached McAlpine Creek WWMF Residuals Management Plan. 4. If oil,grease,grit or screenings removal and collection is a designated unit process,a detailed explanation as to how the oil/grease will be collected, handled, processed,stored and disposed. Response: The resulting screenings are conveyed out of the screens and fall into a roll-off dumpster below the screen platform. The dumpster containing these screenings,which are anticipated to be between 35 and 45 percent dry solids,will be removed and replaced on a regular basis by a subcontractor to Charlotte Water. The subcontractor will haul the screenings offsite for disposal at a local landfill. Charlotte Water McAlpine Creek WWMF Residuals Management Plan The McAlpine Creek Wastewater Management Facility(WWMF) is Charlotte Water(CLT Water)'s largest treatment plant. It has a permitted capacity of 64 MGD. In addition to sanitary sewage flows from the McAlpine Creek Basin, it also currently accepts and treats primary sludge (PS) and waste-activated sludge (WAS)from the Sugar Creek WWTP. Other plants also have the ability to bypass incoming sanitary sewage flows to the McAlpine Creek WWMF in case of emergency. Based on the 2013 Biosolids and Residuals Master Plan (Master Plan) and 2019 Regional Solids Conveyance Preliminary Engineering Report, CLT Water plans to transform McAlpine Creek WWMF to a regional solids treatment facility by implementing a thermal hydrolysis process (THP), coupled with anaerobic digestion at the McAlpine Creek WWMF.The McAlpine Creek WWMF currently receives PS and WAS from the Sugar Creek WWTP and will receive PS and WAS in the future from the planned Stowe Regional Water Resource Recovery Facility(WRRF) as well as the Irwin Creek WWTP. The following sections describe the required elements of the Residuals Management Plan. 1. Detailed explanation as to how the generated residuals(including trash,sediment and grit)will be collected,handled,processed,stored, treated, and disposed. Currently,Sugar Creek WWTP PS are combined with PS from the McAlpine Creek WWMF at the PS screening and flow splitting facility prior to gravity thickening. WAS from Sugar Creek WWTP is blended with McAlpine Creek WWMF WAS and gravity thickener scum in the WAS pump station wet well. Conveyance of Sugar Creek PS and WAS is done by dedicated forcemains.The solids treatment process consists of gravity thickening of PS and centrifuge thickening of WAS,followed by anaerobic digestion and centrifuge dewatering of the digested solids.The dewatered Class B biosolids are conveyed into cake storage bins and loaded into trucks, which transfer the biosolids into the Residuals Management Facility(RMF)for storage prior to land application. 2. Evaluation of the treatment facility's residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. The projected residuals production rates are described in detail in the 2021 Thermal Hydrolysis Process and Solids Regionalization Improvements PER and are summarized in Table 1 below.After the implementation of THP at the McAlpine plant,the RMF will have up to 90 days of storage available for the final product. With over 10000 acres of land permitted in NC and SC, Charlotte Water will also be able to move the product reliably from the plant. 3.A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. CLT Water holds a permit for land application of its Class B residuals(RLAP Permit No.WQ0000057). Landfills are used if biosolids fail to meet all requirements for land application, or during wet weather conditions when land is not available. Table 1. Projected Wastewater Flows and Solids Loads Total Undigested 111 11114 Annua Undigested PS Undigested WAS. Solids Production :Year Average (DT/day) (DT/day) (DT/day) Flow :Annual Max. Annual Max. Annual Max. (MGD) ,Avg.Day Month Avg.Day Month' Avg.Day Month 2020 49.5 26.2 35.9 28.7 36.7 54.9 72.7 2025 49.2 26.1 35.7 28.5 36.5 54.6 72.3 McAlpine Creek 2030 53.3 28.2 38.7 30.9 39.6 59.2 78.3 WWMF 2035 57.6 30.5 41.8 33.4 42.8 63.9 84.6 2040 61.7 32.7 44.8 35.8 45.8 68.5 90.6 2020 16.0 10.4 13.5 7.6 9.1 18.0 22.6 2025 16.0 10.4 13.5 7.6 9.1 18.0 22.6 Sugar Creek 2030 16.0 10.4 13.5 7.6 9.1 18.0 22.6 WWTP 2035 16.0 10.4 13.5 7.6 9.1 18.0 22.6 2040 16.0 10.4 13.5 7.6 9.1 18.0 22.6 2020 11.6 9.8 11.9 7.0 9.1 16.7 21.0 2025 13.5 11.3 13.8 8.1 10.5 19.4 24.4 Irwin Creek 2030 13.5 11.3 13.8 8.1 10.5 19.4 24.4 WWTP 2035 13.5 11.3 13.8 8.1 10.5 19.4 24.4 2040 13.5 11.3 13.8 8.1 10.5 19.4 24.4 2020 N/A - - - - - - 2025' 8.8 7.1 9.2 4.8 6.2 11.9 15.4 Stowe Regional 2030 10.2 8.1 10.6 5.5 7.1 13.6 17.7 WRRF 2035 13.8 11.1 14.4 7.5 9.7 18.5 24.1 2040 17.9 14.4 18.7 9.7 12.6 24.1 31.3 'Anticipated first year of operation. 1 4. If oil, grease, grit or screenings removal and collection is a designated unit process, a detailed ' explanation as to how the oil/grease will be collected, handled, processed, stored and disposed. Primary sludge from the North and South Plant primary clarifiers at the McAlpine Creek WWMF and the Sugar Creek WWMF are consolidated at the primary sludge screening and flow splitting facility.The combined sludge is screened through a 'A in. mechanically cleaned screen and sent to a splitter box, where it is split among four gravity thickeners.