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HomeMy WebLinkAboutNC0000752_Historical_2014-2016"ILITY: CITY: COUNTY PERMIT NUMBE Permit Information that needs to be Incorporated into Future Permit Revisions DATE COMMENTS rk U -r c - � ikl c l vtf.e n ` � p (otk� to rl [ u,4a( k - ri eA) 4a,e wu..w ; C\, 44.,e.4, . _ww w;tl e r`sJCW 4 o r1 `" wa,5; ale of Q , D r ; D VA C- e nS 9 P o{Me al nnno l i� u-5�-e� • C�r,'-�.�ti A s a (eK,'i-`. o-kl *d-� e s +A�4 byre (i+-kPw--) Kvto &a 4,a i.w ?-kJ C C"_e a IF Vk'.r SCr %�44 oxlt u bA P (`%a rwA �crn In �s2 S exc r� I �EQ -j Sly helcAA1^^�v� a S. 316I � �SP k,IVI� d Max Uh t� �P 04 W,A' 2rn�\� S 10 JjP �6 rP-Fle P- 4 A -'A% )f Ir Mo NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Dee Freeman Governor Mr. Chris Puryear Kapstone Kraft Paper Corporation 100 Gaston Rd. Roanoke Rapids, North Carolina 27870 Dear Mr. Puryear Director Secretary April20, 2012 APR 3 0 2012 I J Subject: Issuance of NPDES �J Permit NC0000752 Roanoke Rapids Mill WWI? Halifax County Facility Class IV Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). The following changes have been incorporated into this permit renewaL• • Limits for BOD, TSS, Pentachlorophenol, irichlorophenol and TSS limits were increased to reflect the most recent production data (Outfall 001). • Outfall 003 was eliminated from the permit If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit This permit does not affect the legal 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St Raleigh, North Carolina 27604 Phone: 919-807-6300 k FAX: 919-807-6492 Internet: www.ncwateroualiN.om An Equal Opportunity 1 Arfrma6ve Action Employer Naurally arolina requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Setgei Chernikov at telephone number (919) 807-6393. Sincerely, larIcs Wakild P.E. cc. Central Files NPDES Files Jkleigh Regional Office / Surface Water Protection Section Aquatic Toxicology Unit (e-copy) EPA Region IV (e-copy) STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY Draft PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, KapStone Kraft Paper Corporation is hereby authorized to discharge wastewater from a facility located at the KapStone Kraft Paper Corporation WWTP 100 Gaston Road Roanoke Rapids Halifax County to receiving waters designated as the Roanoke River in the Roanoke River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective June 1, 2012. This permit and authorization to discharge shall expire at midnight on March 31, 2017. Signed this day April 20, 2012. Va�rieswwakild P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit NC0000752 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this acility arises under the pcmiit conditions, requirements, terms, and provisions included herein. KapStone Kraft Paper Corporation is hereby authorized to: 1. Continue to operate an existing 28.0 MUD wastewater treatment facility (outfall 001) consisting of the following: ♦ Mechanical bar screen ♦ Primary clarifier ♦ Emergency holding pond ♦ Sludge lagoon ♦ Aeration basin ♦ Three stabilization ponds 2. Continue to discharge non -contact cooling water from the B & C evaporator (outfall 002), and 3. Discharge from said treatment works, located at the KapStone Kraft Paper Wastewater Treatment Plant, North Roanoke Avenue, Roanoke Rapids, Halifax County, at the locations specified on the attached map into the Roanoke River which is classified C waters in the Roanoke River Basin. `A Kapstone Kraft Paper Corp.- NC0000752 USGS Quad Number: B28NW Receiving Stream: Roanoke River Stream Class: C Subbasin: Roanoke, 03-02-08 Lat.: 36028119" Long.: 77038'14" __•Pands�� "I Outfall 001 OutfaU 002 Facility — Location North SCALE 1:24,000 Permit NC0000752 A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall serial number 001 - process water and stormwater. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Frequency Sample Type Sample Location' Flow 28.0 MGD Continuous Recorder I or E DOD, 5 day, 20°C 7,977 lbstday 15,953 lbs/day Dail Composite E Total Suspended Solids 17,093 lbs/day 34,186 lbs/day Dail Composite E Dissolved Oxygen Dail Grab E, U, D Temperature Daily Grab E, U, D Conductivity Dail Grab E. U, D NH3 as N Monthly Composite E Total Nitrogen NO2+NO3+TKN Monthly Composite E Total Phos horns Monthly Composite E Chronic ToxiciW,o Quarterly Composite E Total CopperCoppeC Quarter) Composite E H 6.0 — 9.0 standard units Dail Grab E Pentachloro heno 1.65 lbs/day Weekly Grab E Tdchlorophenol 1.51lbs/day Weekly Grab E Footnotes: 1. Sample locations: E - Effluent, I - Influent, U - Upstream at NC Highway 48 Bridge, D - Downstream at NC Highway 158. All upstream and downstream samples shall be collected as grab samples. Stream sampling shall be conducted 3/week during June, July, August and September and weekly during the remainder of the year. 2. Chronic Toxicity (Ceriodaphnia) P/F at 3.7%; March, June, September and December; see A. (3), Chronic Toxicity Pass/Fail Permit Limit. 3. Monitoring for metals and the whole effluent toxicity test shall be conducted at the same time. 4. Monitoring for pentachlorophenol and trichlorophenol is not required unless chlorophenolic containing biocides are used at the facility. If chlorophenolic- containing biocides are used at the facility, monitoring for pentachlorophenol and trichlorophenol shall commence immediately for the duration of the use of the biocides and for a period of not less than two months after discontinuing use of the biocides. 5. Daily shall mean everyday except Saturdays, Sundays, and legal holidays. There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit NC0000752 A. (2) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 002 - non -contact cooling water. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Frequency Sample Type Sample Location Flow Semi-annually Estimate Effluent Temperature °C See note 1 See note 1 Semi-annual!L Grab Effluent pH 6.0-9.0 standard units2 Semi-annually Grab Effluent, Upstream, Downstream Footnotes: 1. The temperature of the effluent will be regulated so that the temperature of the receiving stream does not increase more'than 2.8°C (5.05°F) above the natural water temperature and does not exceed a maximum of 29°C (84.2°F). 2. The pH shall not be less than 6.0 standard units nor more than 9.0 standard units. In the event that effluent pH shall be recorded outside this range, any value that falls within the range of pH measured at the upstream and downstream points shall be considered compliant. Effluent pH shall be sampled on the same days that stream samples for pH are taken. See Condition A (5.), pH Re -opener. 3. Upstream at NC Highway 48 Bridge, Downstream at NC Highway 158. There shall be no chromium, zinc or copper added to the treatment system except as pre -approved additives to biocidal compounds. The permittee shall obtain authorization from the Division prior to any use of biocide in the cooling water (See A. (4), Biocide Condition). There shall be no discharge of floating solids or visible foam in other than trace amounts. .Irmit NC0000752 A. (3) CHRONIC TOXICITY PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 3.7%. The permit holder shall perform at a minimum, auarterlu monitoring using test procedures outlined in the "North Carolina Ceriodaphrua Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP313 for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NC0000752 A. (4) BIOCIDE CONDITION The permitted shall not use any biocides except those approved in conjunction with the permit application. The permitted shall notify the Director in writing at least ninety (90) days prior to instituting use of any additional biocide in the treatment system, which may be toxic to aquatic life (other than biocides previously reported to the Division). Such notification shall include completion of Biocide Worksheet Form 101 and a map indicating the discharge point and receiving stream. A. (5) pH REOPENER The Division may re -open this permit to remove pH limitation footnotes at Outfall 002, should new information indicate water quality problems due to declining pH in this portion of the river. 0 Permit Standard Conditions Page I of 18 PART II STANDARD CONDITIONS FOR NPDES PERMITS Section A. Definitions 2/Month Samples are collected twice per month with at least ten calendar days between sampling events. These samples shall be representative of the wastewater discharged during the sample period. 3/Week Samples are collected three times per week on three separate calendar days. These samples shall be representative of the wastewater discharged during the sample period. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq. Annual Average The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar year. In the case of fecal coliform, the geometric mean of such discharges. Arithmetic Mean The summation of the individual values divided by the number of individual values. Bypass The known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or operating mode for the facility. Calendar Day The period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. Calendar Week The period from Sunday through the following Saturday. Calendar Ouarter One of the following distinct periods: January through March, April through June, July through September, and October through December. Composite Sample A sample collected over a 24-hour period by continuous sampling or combining grab samples of at least 100 ml, in such a manner as to result in a total sample representative of the wastewater discharge during the sample period. The Director may designate the most appropriate method (specific number and size of aliquots necessary, the time interval between grab samples, etc.) on a case -by -case basis. Samples may be collected manually or automatically. Composite samples may be obtained by the following methods: (1) Continuous: a single, continuous sample collected over a 24-hour period proportional to the rate of flow. (2) Constant timelvariable volume: a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection, or (3) Variable time/constant volume: a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the preset gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or Version 1110912011 NPDES Permit Standard Conditions. Page 2 of 18 (4) Constant time/constant volume: a series of grab samples of equal volume collected over a 24-hour period at a constant time interval. Use of this method requires prior approval by the Director. This method may only be used in situations where effluent flow rates vary less than 15 percent. The following restrictions also apply: ➢ Influent and effluent grab samples shall be of equal size and of no less than 100 milliliters ➢ Influent samples shall not be collected more than once per hour. ➢ Pemuttees with wastewater treatment systems whose detention time < 24 hours shall collect effluent grab samples at intervals of no greater than 20 minutes apart during any 24-hour period. ➢ Permittees with wastewater treatment systems whose detention time exceeds 24 hours shall collect effluent grab samples at least every six hours; there must be a minimum of four samples during a 24-hour sampling period. Continuous flow measurement Flow monitoring that occurs without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. Daily Discharge The discharge of a pollutant measured during a calendar day or any 24-hour period that reasonably represents the calendar day for purposes of sampling. For pollutants measured in units of mass, the "daily discharge" is calculated as the total mass of the pollutant discharged over the day. For pollutants expressed in other units of measurement, the "daily discharge" is calculated as the average measurement of the pollutant over the day. (40 CFR 122.2; see also "Composite Sample," above.) Daily Maximum The highest "daily discharge" during the calendar month. Daily Sampling Parameters requiring daily sampling shall be sampled 5 out of every 7 days per week unless otherwise specified in the permit. Sampling shall be conducted on weekdays except where holidays or other disruptions of normal operations prevent weekday sampling. If sampling is required for all seven days of the week for any permit parameter(s), that requirement will be so noted on the Effluent Limitations and Monitoring Page(s). DWO or "the Division" The Division of Water Quality, Department of Environment and Natural Resources. Effluent Wastewater discharged following all treatment processes from a water pollution control facility or other point source whether treated or untreated. EMC The North Carolina Environmental Management Commission EPA The United States Environmental Protection Agency Facility Closure Cessation of all activities that require coverage under this NPDES permit. Completion of facility closure will allow this permit to be rescinded. Geometric Mean The Nth root of the product of the individual values where N = the number of individual values. For purposes of calculating the geometric mean, values of "0" (or "< [detection level]") shall be considered = 1: Grab Sample Individual samples of at least 100 mL collected over a period of time not exceeding 15 minutes. Grab samples can be collected manually. Grab samples must be representative of the discharge (or the receiving stream, for instream samples). Version 11/09/2011 > Permit Standard Conditions Page 3 of 18 Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the CWA. Instantaneous flow measurement The flow measured during the minimum time required for the flow measuring device or method to produce a result in that instance. To the extent practical, instantaneous flow measurements coincide with the collection of any grab samples required for the same sampling period so that together the samples and flow are representative of the discharge during that sampling period. Monthly Average (concentration limit) The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar month. In the case of fecal coliform or other bacterial parameters or indicators, the geometric mean of such discharges. Permit issuing Authority The Director of the Division of Water Quality. Quarterly Average (concentration limit) The arithmetic mean of all samples taken over a calendar quarter. Severe property damage Substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage excludes economic loss caused by delays in production. Toxic Pollutant: Any pollutant listed as toxic under Section 307(a)(1) of the CWA. Upset An incident beyond the reasonable control of the Permittee causing unintentional and temporary noncompliance with permit effluent limitations and/or monitoring requirements. An upset does not include noncompliance caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. Weekly Average (concentration limit) The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar week. In the case of fecal coliform or other bacterial parameters or indicators, the geometric mean of such discharges. Section B. General Conditions 1. Duty to Comply The Pemrittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the CWA and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application [40 CFR 122.411. a. The Permittee shall comply with effluent standards or prohibitions established under section 307(a) of the CWA for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the CWA within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate the requirement. b. The CWA provides that any person who violates section[s] 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any such sections in a permit issued under section 402, or any requirement imposed in a pretreatment program approved under sections 402(a)(3) or 402(b)(8) of the Act, is subject to a civil penalty not to exceed $37,500 per day for each violation. [33 USC 1319(d) and 40 CFR 122.41(a)(2)] c. The CWA provides that any person who negligently violates sections 301, 302, 306, 307, 308, 318, or 405 of the Act, or any condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, or any requirement imposed in a pretreatment program approved under section 402(a)(3) or 402(b)(8) of the Act, is subject to criminal penalties of $2,500 to $25,000 per day of violation, or Version 11/09/2011 NPDES Permit Standard Conditions, Page 4 of 18 imprisonment of not more than 1 year, or both. In the case of a second or subsequent conviction for a negligent violation, a person shall be subject to criminal penalties of not more than $50,000 per day of violation, or by imprisonment of not more than 2 years, or both. [33 USC 1319(c)(1) and 40 CFR 122.41(a)(2)] d. Any person who knowingly violates such sections, or such conditions or limitations is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. In the case of a second or subsequent conviction for a knowing violation, a person shall be subject to criminal penalties of not more than $100,000 per day of violation, or imprisonment of not more than 6 years, or both. [33 USC 1319(c)(2) and 40 CFR 122.41(a)(2)] e. Any person who knowingly violates section 301, 302, 303, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, and who knows at that time that he thereby places another person in imminent danger of death or serious bodily injury, shall, upon conviction, be subject to a fine of not more than $250,000 or imprisonment of not more than 15 years, or both. In the case of a second or subsequent conviction for a knowing endangerment violation, a person shall be subject to a fine of not more than $500,000 or by imprisonment of not more than 30 years, or both. An organization, as defined in section 309(c)(3)(B)(iii) of the CWA, shall, upon conviction of violating the imminent danger provision, be subject to a fine of not more than $1,000,000 and can be fined up to $2,000,000 for second or subsequent convictions. [40 CFR 122.41(a)(2)] f. Under state law, a civil penalty of not more than $25,000 per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [North Carolina General Statutes § 143-215.6A] g. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318 or 405 of this Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of this Act. Administrative penalties for Class I violations are not to exceed $16,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $37,500. Penalties for Class II violations are not to exceed $16,000 per day for each day during which the violation continues, with the maximum amount of any Class II penalty not to exceed $177,500. [33 USC 1319(g)(2) and 40 CFR 122.41(a)(3)] 2. Duty to Mitigate The Permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit with a reasonable likelihood of adversely affecting human health or the environment [40 CFR 122.41(d)]. 3. Civil and Criminal Liability Except as provided in permit conditions on 'Bypassing" (Part ILCA), "Upsets" (Part II.C.5) and 'Power Failures" (Part R.C.7), nothing in this permit shall be construed to relieve the Permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the Permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the Permince from any responsibilities, liabilities, or penalties to which the Permittee is or may be subject to under NCGS 143- 215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the Permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations [40 CFR 122.41(g)]. 6. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. Version 1110912011 i Permit Standard Conditions Page 5 of 18 7. Severability The provisions of this permit are severable. If any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby [NCGS 15013-23]. 8. Duty to Provide Information The Permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The Permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required by this permit [40 CFR 122.41(h)]. 9. Duty to Reapply If the Permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the Permittee must apply for and obtain a new permit [40 CFR 122.41(b)]. 10. Expiration of Permit The Permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the Permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date unless permission for a later date has been granted by the Director. (The Director shall not grant permission for applications to be submitted later than the expiration date of the existing permit.) [40 CFR 122.21(d)] Any Permiuce that has not requested renewal at least 180 days prior to expiration, or any Permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the Permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. 11. Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified [40 CFR 122.41(k)]. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing, production, or operating facilities, provided, the manager is authorized to make management decisions which govern the operation of the regulated facility including having the explicit or implicit duty of making major capital investment recommendations, and initiating and directing other comprehensive measures to assure long term environmental compliance with environmental laws and regulations; the manager can ensure that the necessary systems are established or actions taken to gather complete and accurate information for permit application requirements; and where authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official [40 CFR 122.22]. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described in paragraph a. above or by a duly authorized representative of that person. A person is a duly authorized representative only if (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority [40 CFR 122.22] Version 1110912011 TPDES Permit Standard Conditions, Page 6 of 18 c. Changes to authorization: If an authorization under paragraph (b) of this section is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, a new authorization satisfying the requirements of paragraph (b) of this section must be submitted to the Director prior to or together with any reports, information, or applications to be signed by an authorized representative [40 CFR 122.221 d. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification (40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that quaked personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are signicant penalties for submitting false information, including the possibility offines and imprisonment for knowing violations. " 12. Permit Actions This permit may be modified, revoked and reissued, or terminated for cause. The filing of a request by the Permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition [40 CFR 122.41(f)]. 13. Permit Modification. Revocation and Reissuance, or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, Hiles, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 02H .0100; and North Carolina General Statute 143.215.1 et. at. 14. Annual Administering and Comoliance Monitoring Fee Requirements The Pemmittee must pay the annual administering and compliance monitoring fee within thirty days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 02H .0105(b)(2) may cause this Division to initiate action to revoke the permit. Section C. Ooeration and Maintenance of Pollution Controls 1. Certified Operator Owners of classified water pollution control systems must designate operators, certified by the Water Pollution Control System Operators Certification Commission (WPCSOCC), of the appropriate type and grade for the system, and, for each classification must [T15A NCAC 08G .0201]: a. designate one Operator In Responsible Charge (ORC) who possesses a valid certificate of the type and grade at least equivalent to the type and grade of the system; b. designate one or more Back-up Operator(s) in Responsible Charge (Back-up ORCs) who possesses a valid certificate of the type of the system and no more than one grade less than the grade of the system, with the exception of no backup operator in responsible charge is required for systems whose minimum visitation requirements are twice per year; and c. submit a signed completed "Water Pollution Control System Operator Designation Form" to the Commission (or to the local health department for owners of subsurface systems) countersigned by the designated certified operators, designating the Operator in Responsible Charge (ORC) and the Back-up Operator in Responsible Charge (Back-up ORC): (1) 60 calendar days prior to wastewater or residuals being introduced into a new system; or (2) within 120 calendar days following: ➢ receiving notification of a change in the classification of the system requiring the designation of a new Operator in Responsible Charge (ORC) and Back-up Operator in Responsible Charge (Back-up ORC) of the proper type and grade; or ➢ a vacancy in the position of Operator in Responsible Charge (ORC) or Back-up Operator in Responsible Charge (Back-up ORC). Version 1110912011 Permit Standard Conditions Page 7 of 18 (3) within seven calendar days of vacancies in both ORC and Back-up ORC positions replacing or designating at least one of the responsibilities. The ORC of each Class I facility (or the Back-up ORC, when acting as surrogate for the ORC) must: ➢ Visit the facility as often as is necessary to insure proper operation of the treatment system; the treatment facility must be visited at least weekly ➢ Comply with all other conditions of 15A NCAC 08G .0204. The ORC of each Class 11, 111 and IV facility (or the Back-up ORC, when acting as surrogate for the ORC) must: ➢ Visit the facility as often as is necessary to insure proper operation of the treatment system; the treatment facility must be visited at least five days per week, excluding holidays ➢ Properly manage and document daily operation and maintenance of the facility ➢ Comply with all other conditions of 15A NCAC 08G .0204. 2. Proper Operation and Maintenance The Permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the Permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the Permittee to install and operate backup or auxiliary facilities only when necessary to achieve compliance with the conditions of the permit [40 CFR 122.41(e)]. NOTE: Properly and officially designated operators are fully responsible for all proper operation and maintenance of the facility, and all documentation required thereof, whether acting as a contract operator [subcontractor] or a member of the Permittee's staff. 3. Need to Halt or Reduce not a Defense It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit [40 CFR 122.41(c)]. 4. B3Tassing of Treatment Facilities a. Bypass not exceeding limitations [40 CFR 122.41(m)(2)] The Permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs b. and c. of this section. b. Notice [40 CFR 122.41(m)(3)] (1) Anticipated bypass. If the Permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and effect of the bypass. (2) Unanticipated bypass. The Permittee shall submit notice of an unanticipated bypass as required in Part II.E.6. (24-hour notice). c. Prohibition of Bypass (1) Bypass from the treatment facility is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for bypass, unless: (A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; (B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (C) The Permittee submitted notices as required under Paragraph b. of this section. (2) Bypass from the collection system is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for a bypass as provided in any current or future system -wide collection system permit associated with the treatment facility. Version 1110912011 NPDES Permit Standard Conditions, Page 8 of 18 (3) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse effects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph c. (1) of this section. 5. Upsets a. Effect of an upset [40 CFR 122.41(n)(2)]: An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph b. of this condition are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. b. Conditions necessary for a demonstration of upset: Any Permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that: (1) An upset occurred and that the Permittee can identify the cause(s) of the upset; (2) The Permittee facility was at the time being properly operated; and (3) The Permittee submitted notice of the upset as required in Part II.E.6.(b) of this permit. (4) The Permittee complied with any remedial measures required under Part II.B.2. of this permit. c. Burden of proof [40 CFR 122.41(n)(4)1: The Permittee seeking to establish the occurrence of an upset has the burden of proof in any enforcement proceeding. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States except as permitted by the Commission. The Permittee shall comply with all applicable state and Federal regulations governing the disposal of sewage sludge, including 40 CFR 503, Standards for the Use and Disposal of Sewage Sludge; 40 CFR Part 258, Criteria For Municipal Solid Waste Landfills; and 15A NCAC Subchapter 2T, Waste Not Discharged To Surface Waters. The Permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures The Permittee is responsible for maintaining adequate safeguards (as required by 15A NCAC 02H .0124) to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. Section D. Monitorine and Records 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be representative of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is representative of the discharge for the period the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority [40 CFR 122.410)]. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (MR 1, 1. 1, 2, 3) or alternative forms approved by the Director, postmarked no later than the last calendar day of the month following the completed reporting period. The fast DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Version 1110912011 Permit Standard Conditions Page 9 of 18 NC DENR / Division of Water Quality / Surface Water Protection Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 3. Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than 10% from the true discharge rates throughout the range of expected discharge volumes. Flow measurement devices shall be accurately calibrated at a minimum of once per year and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. The Director shall approve the flow measurement device and monitoring location prior to installation. Once -through condenser cooling water flow monitored by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Laboratories used for sample analysis must be certified by the Division. Permittees should contact the Division's Laboratory Certification Section (919 733-3908 or http://portal.ncdenr.org/web/wgtlab/cert) for information regarding laboratory certifications. Facilities whose personnel are conducting testing of field -certified parameters only must hold the appropriate field parameter laboratory certifications. Test procedures for the analysis of pollutants shall conform to the EMC regulations (published pursuant to NCGS 143-215.63 et. seq.), the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the CWA (as amended), and 40 CFR 136; or in the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless other test procedures have been specified in this permit [40 CFR 122.411. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. 5. Penalties for Tampering The CWA provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more than 4 years, or both (40 CFR 122.41]. 6. Records Retention Except for records of monitoring information required by this permit related to the Pemiittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR 503), the Permittee shall retain records of all monitoring information, including: ➢ all calibration and maintenance records ➢ all original strip chart recordings for continuous monitoring instrumentation ➢ copies of all reports required by this permit ➢ copies of all data used to complete the application for this permit These records or copies shall be maintained for a period of at least 3 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time [40 CFR 122.411. Version 1110912011 NPDES Permit Standard Conditions, Page 10 of 18 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the Permittee shall record the following information [40 CFR 122.411: a. The date, exact place, and time of sampling or measurements; b. The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. 8. Inspection and Enttv The Permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), upon the presentation of credentials and other documents as may be required by law, to; a. Enter, at reasonable times, upon the Permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this permit; and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the CWA, any substances or parameters at any location [40 CFR 122.41(i)]. Section E Reporting Requirements 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The Permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility [40 CFR 122.41(1)]. Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for new sources at 40 CFR 122.29(b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR 122.42(a)(1); or c. The alteration or addition results in a significant change in the Permittee's sludge use or disposal practices, and such alteration, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan. 3. Anticipated Noncompliance The Permittee shall give advance notice to the Director of any planned changes to the permitted facility or other activities that might result in noncompliance with the permit [40 CFR 122.41(1)(2)]. 4. Transfers This permit is not transferable to any person without prior written notice to and approval from the Director in accordance with 40 CFR 122.61. The Director may condition approval in accordance with NCGS 143-215.1, in particular NCGS 143-215.1(b)(4)b.2., and may require modification or revocation and reissuance of the permit, or a minor modification, to identify the new permittee and incorporate such other requirements as may be necessary under the CWA [40 CFR 122.41(1)(3), 122.611 or state statute. Version 1110912011 { Permit Standard Conditions Page 11 of 18 5. Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit [40 CFR 122.410)(4)]. a. Monitoring results must be reported on a Discharge Monitoring Report (I)MR) (See Part II.D.2) or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the Permittee monitors any pollutant more frequently than required by this permit using test procedures approved under 40 CFR Part 136 and at a sampling location specified in this permit or other appropriate instrument governing the discharge, the results of such monitoring shall be included in the calculation and reporting of the data submitted on the DMR. 6. Twenty-four Hour Reporting a. The Permittee shall report to the Director or the appropriate Regional Office any noncompliance that potentially threatens public health or the environment. Any information shall be provided orally within 24 hours from the time the Permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the Permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance [40 CFR 122.41(1)(6)]. b. The Director may waive the written report on a case-bycase basis for reports under this section if the oral report has been received within 24 hours. c. Occurrences outside normal business hours may also be reported to the Division's Emergency Response personnel at (800) 662-7956, (800) 858-0368 or (919) 733-3300. 7. Other Noncompliance The Permittee shall report all instances of noncompliance not reported under Part II.E.S and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II.E.6. of this permit [40 CFR 122.41(l)(7)]. 8. Other Information Where the Permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or information [40 CFR 122.41(1)(8)]. 9. Noncompliance Notification The Permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or fast knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report within 5 days following fast knowledge of the occurrence. Also see reporting requirements for municipalities in Par[ IV.C.2.c. of this permit. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3 (a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143- 215.1(b)(2) or in Section 309 of the Federal Act. Version 1110912011 NPDES Permit Standard Conditions Page 12 of 18 11. Penalties for Falsification of Reports The CWA provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $25,000 per violation, or by imprisonment for not more than two years per violation, or by both [40 CFR 122.41]. 12. Annual Performance Reports Permittees who own or operate facilities that collect or treat municipal or domestic waste shall provide an annual report to the Permit Issuing Authority and to the users/customers served by the Permittee (NCGS 143-215.1C). The report shall summarize the performance of the collection or treatment system, as well as the extent to which the facility was compliant with applicable Federal or State laws, regulations and rules pertaining to water quality. The report shall be provided no later than sixty days after the end of the calendar or fiscal year, depending upon which annual period is used for evaluation. The report shall be sent to: NC DENR / Division of Water Quality / Surface Water Protection Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Version 1110912011 Permit Standard Conditions Page 13 of 18 PART III OTHER REQUIREMENTS Section A. Construction a. The Permittee shall not commence construction of wastewater treatment facilities, nor add to the planes treatment capacity, nor change the treatment process(es) utilized at the treatment plant unless (1) the Division has issued an Authorization to Construct (AtC) permit or (2) the Permittee is exempted from such AtC permit requirements under Item b. of this Section. b. In accordance with NCGS 143-215. 1 (a5) [SL 2011-394], no permit shall be required to enter into a contract for the construction, installation, or alteration of any treatment work or disposal system or to construct, install, or alter any treatment works or disposal system within the State when the system's or work's principle function is to conduct, treat, equalize, neutralize, stabilize, recycle, or dispose of industrial waste or sewage from an industrial facility and the discharge of the industrial waste or sewage is authorized under a permit issued for the discharge of the industrial waste or sewage into the waters of the State. Notwithstanding the above, the permit issued for the discharge may be modified if required by federal regulation. c. Issuance of an AtC will not occur until Final Plans and Specifications for the proposed construction have been submitted by the Permittee and approved by the Division. Section B. Groundwater Monitoring The Permittee shall, upon written notice from the Director, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. Section C. Changes in Discharees of Toxic Substances The Permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe (40 CFR 122.42): a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) One hundred micrograms per liter (100 µg/L); (2) Two hundred micrograms per liter (200 µg(L) for acrolein and acrylonitrile; five hundred micrograms per liter (500 µg/L) for 2,4dinitrophenol and for 2-methyl-4,6-dinitrophenol; and one milligram per liter (1 mg/L) for antimony; (3) Five times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels'; (1) Five hundred micrograms per liter (500 µg/L); (2) One milligram per liter (1 mg(L) for antimony; (3) Ten times the maximum concentration value reported for that pollutant in the permit application. Section D. Facility Closure Requirements The Permittee must notify the Division at least 90 days prior to the closure of any wastewater treatment system covered by this permit. The Division may require specific measures during deactivation of the system to prevent adverse impacts to waters of the State. This permit cannot be rescinded while any activities requiring this permit continue at the permitted facility. Version 1110912011 NPDES Permit Standard Conditions Page 14 of 18 PART IV SPECIAL CONDITIONS FOR MUNICIPAL FACILITIES Section A. Definitions In addition to the definitions in Part H of this permit, the following definitions apply to municipal facilities Indirect Discharge or Industrial User Any non -domestic source that discharges wastewater containing pollutants into a POTW regulated under section 307(b), (c) or (d) of the CWA. [40 CFR 403.3 (i) and 0) and 15A NCAC 02H .0903(b)(l l)] Interference Inhibition or disruption of the POTW treatment processes; operations; or its sludge process, use, or disposal which causes or contributes to a violation of any requirement of the Permittee's (or any satellite POTW's if different from the Permittee) NPDES, collection system, or non -discharge permit or prevents sewage sludge use or disposal in compliance with specified applicable State and Federal statutes, regulations, or permits. [I SA NCAC 02H .0903(b)(14)] Pass Through A discharge which exits the POTW into waters of the State in quantities or concentrations which, alone or with discharges from other sources, causes a violation, including an increase in the magnitude or duration of a violation, of the Permittee's (or any satellite POTW's, if different from the Permittee) NPDES, collection system, or non -discharge permit. [15A NCAC 02H .0903(b)(23)] Publicly Owned Treatment Works (POTW) A treatment works as defined by Section 212 of the CWA, which is owned by a State or local government organization. This definition includes any devices and systems used in the storage, treatment, recycling and reclamation of municipal sewage or industrial wastes of a liquid nature. It also includes the collection system, as defined in 15A NCAC 2T .0402, only if it conveys wastewater to a POTW treatment plant. The term also means the local government organization, or municipality, as defined in section 502(4) of the CWA, which has jurisdiction over indirect discharges to and the discharges from such a treatment works. In this context, the organization may be the owner of the POTW treatment plant or the owner of the collection system into which an indirect discharger discharges. This second type of POTW may be referred to as a "satellite POTW organization." [15A NCAC 02H .0903(b)(26)] "Significant Industrial User" or "SIU" An Industrial User that discharges wastewater into a publicly owned treatment works and that [15A NCAC 02H .0903(b)(33)]: 1. Discharges an average of 25,000 gallons per day or more of process wastewater to the POTW (excluding sanitary, noncontact cooling and boiler blowdown wastewaters); or 2. Contributes process wastewater which makes up five percent or more of the NPDES or non -discharge permitted flow limit or organic capacity of the POTW treatment plant. In this context, organic capacity refers to BOD, TSS and ammonia; or 3. Is subject to categorical standards under 40 CFR Part 403.6 and 40 CFR Parts 405471; or 4. Is designated as such by the Permittee on the basis that the Industrial User has a reasonable potential for adversely affecting the POTW's operation or for violating any pretreatment standard or requirement, or the POTW's effluent limitations and conditions in its NPDES or non -discharge permit, or to limit the POTW's sludge disposal options; 5. Subject to approval under 15A NCAC 02H .0907(b), the Permittee may determine that an Industrial User meeting the criteria in paragraphs I or 2 of this definition above has no reasonable potential for adversely affecting the POTW's operation or for violating any pretreatment standard or requirement, the POTW's effluent limitations and conditions in its NPDES or non -discharge permit, or to limit the POTW's sludge disposal options, and thus is not a Significant Industrial User (SIU); or 6. Subject to approval under 15A NCAC 02H .0907(b), the Permittee may determine that an Industrial User meeting the criteria in paragraph 3 of this definition above meets the requirements of 40 CFR Part 403.3(v)(2) and thus is a non -significant categorical Industrial User. Section B. Publicly Owned Treatment Works (POTWs) Version 1110912011 3S Permit Standard Conditions Page 15 of 18 All POTWs must provide adequate notice to the Director of the following [40 CFR 122.42(b)]: 1. Any new introduction of pollutants into the POTW from an indirect discharger, regardless of the means of transport, which would be subject to section 301 or 306 of CWA if it were directly discharging those pollutants; and 2. Any substantial change in the volume or character of pollutants being introduced by an indirect discharger as influent to that POTW at the time of issuance of the permit. 3. For purposes of this paragraph, adequate notice shall include information on (1) the quality and quantity of effluent introduced into the POTW, and (2) any anticipated impact that may result from the change of the quantity or quality of effluent to be discharged from the POTW. Section C. Municipal Control of Pollutants from Industrial Users. I. Effluent limitations are listed in Part I of this permit. Other pollutants attributable to inputs from Industrial Users discharging to the POTW may be present in the Permittee's discharge. At such time as sufficient information becomes available to establish limitations for such pollutants, this permit may be revised to specify effluent limitations for any or all of such other pollutants in accordance with best practicable technology or water quality standards. 2. Prohibited Discharges a. The Permittee shall develop and enforce their Pretreatment Program to implement the prohibition against the introduction of pollutants or discharges into the waste treatment system or waste collection system which cause or contribute to Pass Through or Interference as defined in 15A NCAC 02H .0900 and 40 CFR 403. [40 CFR 403.5(a)(1)] b. The Permittee shall develop and enforce their Pretreatment Program to implement the prohibitions against the introduction of the following wastes in the waste treatment or waste collection system [40 CFR 403.5(b)]: (1) Pollutants which create a fire or explosion hazard in the POTW, including, but not limited to, wastestreams with a closed cup flashpoint of less than 140 degrees Fahrenheit or 60 degrees Centigrade using the test methods specified in 40 CFR 261.21; (2) Pollutants which cause corrosive structural damage to the POTW, but in no case discharges with pH lower than 5.0, unless the works is specifically designed to accommodate such discharges; (3) Solid or viscous pollutants in amounts which cause obstruction to the flow in the POTW resulting in Interference; (4) Any pollutant, including oxygen demanding pollutants (BOD, etc.) released in a Discharge at a flow rate and/or pollutant concentration which will cause Interference with the POTW; (5) Heat in amounts which will inhibit biological activity in the POTW resulting in Interference, but in no case heat in such quantities that the temperature at the POTW Treatment Plant exceeds 40°C (104°F) unless the Division, upon request of the POTW, approves alternate temperature limits; (6) Petroleum oil, non -biodegradable cutting oil, or products of mineral oil origin in amounts that will cause Interference or Pass Through; (7) Pollutants which result in the presence of toxic gases, vapors, or fumes within the POTW in a quantity that may cause acute worker health and safety problems; or (8) Any trucked or hauled pollutants, except at discharge points designated by the POTW. c. The Permittee shall investigate the source of all discharges into the POTW, including slug loads and other unusual discharges, which have the potential to adversely impact the Permittee's Pretreatment Program and/or the operation of the POTW. The Permittee shall report such discharges into the POTW to the Director or the appropriate Regional Office. Any information shall be provided orally within 24 hours from the time the Permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the Permittce becomes aware of the circumstances. The written submission shall contain a description of the discharge; the investigation into possible sources; the period of the discharge, including exact dates and times; if the discharge has not ceased, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance, Version 1110912011 NPDES Permit Standard Conditions Page 16 of P8 3. With regard to the effluent requirements listed in Part I of this permit, it may be necessary for the Permittee to supplement the requirements of the Federal Pretreatment Standards (40 CFR, Part 403) to ensure compliance by the Permittee with all applicable effluent limitations. Such actions by the Permittee may be necessary regarding some or all of the industries discharging to the municipal system. 4. The Permittee shall require any Industrial User (IU) discharging to the POTW to meet Federal Pretreatment Standards developed under Section 307(b) of the Act as amended (which includes categorical standards and specific local limits, best management practices and narrative requirements). Prior to accepting wastewater from any Significant Industrial User (SIU), the Permittee shall either develop and submit to the Division a new Pretreatment Program or, as necessary, a modification of an existing Pretreatment Program, for approval as required under section D below as well as 15A NCAC 02H .0907(a) and (b). [40 CFR 122.440)(2)] 5. This permit shall be modified, or alternatively, revoked and reissued, to incorporate or modify an approved POTW Pretreatment Program or to include a compliance schedule for the development of a POTW Pretreatment Program as required under Section 402 (b)(8) of the CWA and implementing regulations or by the requirements of the approved State pretreatment program, as appropriate. Section D. Pretreatment Programs Under authority of sections 307 (b) and (c) and 402(b)(8) of the CWA and implementing regulations 40 CFR 403, North Carolina General Statute 143-215.3(14) and implementing regulations 15A NCAC 02H .0900, and in accordance with the approved pretreatment program, all provisions and regulations contained and referenced in the pretreatment program submittal are an enforceable part of this permit. [40 CFR 122.446)(2)] The Permittee shall operate its approved pretreatment program in accordance with Section 402(b)(8) of the CWA, 40 CFR 403, 15A NCAC 02H .0900, and the legal authorities, policies, procedures, and financial provisions contained in its pretreatment program submission and Division approved modifications thereof. Such operation shall include but is not limited to the implementation of the following conditions and requirements. Terms not defined in Part II or Part IV of this permit are as defined in 15A NCAC 02H .0903 and 40 CFR 403.3. 1. Sewer Use Ordinance (SUO) The Permittee shall maintain adequate legal authority to implement its approved pretreatment program. [I 5A NCAC 02H .0903(b)(32), .0905 and .0906(b)(1); 40 CFR 403.8(f)(1) and 403.9(b)(1) and (2)] 2. Industrial Waste Survey (IWS) The Permittee shall implement an IWS consisting of the survey of users of the POTW collection system or treatment plant, as required by 40 CFR 403.8(f)(2)(i-iii) and 15A NCAC 02H .0905 [also 40 CFR 122.44OX1)], including identification of all Industrial Users that may have an impact on the POTW and the character and amount of pollutants contributed to the POTW by these Industrial Users and identification of those Industrial Users meeting the definition of SIU. Where the Permittee accepts wastewater from one or more satellite POTWs, the IWS for the Permittee shall address all satellite POTW services areas, unless the pretreatment program in those satellite service areas is administered by a separate Permittee with an approved Pretreatment Program. The Permittee shall submit a summary of its IWS activities to the Division at least once every five years, and as required by the Division. The IWS submission shall include a summary of any investigations conducted under paragraph C.2.c. of this Part. [15A NCAC 02H .0903(bxl3), .0905 and .0906(b)(2); 40 CFR 403.8(f)(2) and 403.9] 3. Monitoring Plan The Permittee shall implement a Division -approved Monitoring Plan for the collection of facility specific data to be used in a wastewater treatment plant Headworks Analysis (HWA) for the development of specific pretreatment local limits. Effluent data from the Plan shall be reported on the DMRs (as required by Parts ILD and II.E.5.). [15A NCAC 02H .0903(b)(16), .0906(b)(3) and .09051 4. Headworks Analysis (HWA) and Local Limits The Permittee shall obtain Division approval of a HWA at least once every five years, and as required by the Division. Within 180 days of the effective date of this permit (or any subsequent permit modification) the Permittee shall submit to the Division a written technical evaluation of the need to revise local limits (i.e., an updated HWA or documentation of why one is not needed) [40 CFR 122.44]. The Permittee shall develop, in accordance with 40 CFR 403.5(c) and 15A NCAC 02H .0909, specific Local Limits to implement the prohibitions listed in 40 CFR 403.5(a) and (b) and 15A NCAC 02H .0909. Pursuant to 40 CFR 403.5, local limits are Version 11/09/2011 Permit Standard Conditions Page 17 of 18 enforceable Pretreatment Standards as defined by 40 CFR 403.3(1). [15A NCAC 02H .0903(b)(10), .0905, and .0906(b)(4)] 5. Industrial User Pretreatment Permits OUP) & Allocation Tables In accordance with NCGS 143-215.1, the Pemtittee shall issue to all Significant Industrial Users, permits for operation of pretreatment equipment and discharge to the Pemuttee's collection system or treatment works. These permits shall contain limitations, sampling protocols, reporting requirements, appropriate standard and special conditions, and compliance schedules as necessary for the installation of treatment and control technologies to assure that their wastewater discharge will meet all applicable pretreatment standards and requirements. The Penmittee shall maintain a current Allocation Table (AT) which summarizes the results of the HWA and the limits from all IUPs. Permitted IUP loadings for each parameter cannot exceed the treatment capacity of the POTW as determined by the HWA. [ 15A NCAC 02H .0906(b)(6), .0909, .0916, and .0917; 40 CFR 403.5, 403.8(f)(1)(iii); NCGS 143-215.67(a)] 6. Authorization to Construct WC) The Permittee shall ensure that an Authorization to Construct permit (AtC) is issued to all applicable Industrial Users for the construction or modification of any pretreatment facility. Prior to the issuance of an AtC, the proposed pretreatment facility and treatment process must be evaluated for its capacity to comply with all Industrial User Pretreatment Permit (IUP) limitations. [15A NCAC 02H .0906(b)(7) and .0905; NCGS 143- 215.1(a)(8)] 7. POTW Inspection & Monitoring of their IUs The Permittee shall conduct inspection, surveillance, and monitoring activities as described in its Division approved pretreatment program in order to determine, independent of information supplied by Industrial Users, compliance with applicable pretreatment standards. [15A NCAC 02H .0908(e); 40 CFR 403.8(f)(2)(v)] The Permittee must: a. Inspect all Significant Industrial Users (SIUs) at least once per calendar year; b. Sample all Significant Industrial Users (SIUs) at least once per calendar year for all SIU permit -limited parameters including flow except as allowed under 15A NCAC .0908(e); and c. At least once per year, document an evaluation of any non -significant categorical Industrial User for compliance with the requirements in 40 CFR 403.3(v)(2), and either continue or revoke the designation as non- significant. 8. IU Self Monitoring and Reporting The Permittee shall require all Industrial Users to comply with the applicable monitoring and reporting requirements outlined in the Division -approved pretreatment program, the industry's pretreatment permit, or in 15A NCAC 02H .0908. [15A NCAC 02H .0906(b)(5) and .0905; 40 CFR 403.8(f)(lxv) and (2)(iii); 40 CFR 122.440)(2) and 40 CFR 403.12] 9. Enforcement Response Plan (ERP) The Permittee shall enforce and obtain appropriate remedies for violations of all pretreatment standards promulgated pursuant to section 307(b) and (c) of the CWA (40 CFR 405 et seq.), prohibitive discharge standards as set forth in 40 CFR 403.5 and 15A NCAC 02H .0909, specific local limitations, and other pretreatment requirements. All remedies, enforcement actions and other, shall be consistent with the Enforcement Response Plan (ERP) approved by the Division. [15A NCAC 02H .0903(b)(7), .0906(b)(8) and .0905; 40 CFR 403.8(f)(5)] 10. Prctreatment Annual Reports (PAR) The Permittee shall report to the Division in accordance with 15A NCAC 02H .0908. In lieu of submitting annual reports, Modified Pretreatment Programs developed under 15A NCAC 02H .0904 (b) may be required to submit a partial annual report or to meet with Division personnel periodically to discuss enforcement of pretreatment requirements and other pretreatment implementation issues. For all other active pretreatment programs, the Permittee shall submit two copies of a Pretreatment Annual Report (PAR) describing its pretreatment activities over the previous calendar year to the Division at the following address: Version 1110912011 NPDES Permit Standard Conditions, Page 18 0)' 18 NC DENR / Division of Water Quality / Surface Water Protection Section Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 These reports shall be submitted by March 1 of each year and shall contain the following: a. Narrative A narrative summary detailing actions taken, or proposed, by the Permittee to correct significant non- compliance and to ensure compliance with pretreatment requirements; b. Pretreatment Program Summary (PPS) A pretreatment program summary (PPS) on forms or in a format provided by the Division; c. Significant Non -Compliance Report (SNCR) A list of Industrial Users (IUs) in significant noncompliance (SNC) with pretreatment requirements, and the nature of the violations on forms or in a format provided by the Division; d. Industrial Data Summary Forms (IDSF) Monitoring data from samples collected by both the POTW and the Significant Industrial Users (SIUs). These analytical results must be reported on Industrial Data Summary Forms (IDSF) or on other forms or in a format provided by the Division; e. Other Information Copies of the POTW's allocation table, new or modified enforcement compliance schedules, public notice of Ns in SNC, a summary of data or other information related to significant noncompliance determinations for IUs that are not considered SIUs, and any other information, upon request, which in the opinion of the Director is needed to determine compliance with the pretreatment implementation requirements of this permit; 11. Public Notice The Permittee shall publish annually a fist of Industrial Users (IUs) that were in significant noncompliance (SNC) as defined in the Permittee's Division -approved Sewer Use Ordinance with applicable pretreatment requirements and standards during the previous twelve month period. This list shall be published within four months of the applicable twelve-month period. [15A NCAC 02H .0903(b)(34), .0908(b)(5) and .0905 and 40 CFR 403.8(f)(2)(viii)] 12. Record Keeping The Permittee shall retain for a minimum of three years records of monitoring activities and results, along with support information including general records, water quality records, and records of industrial impact on the POTW and shall retain all other Pretreatment Program records as required by 15A NCAC 02H .0908(f). [15A NCAC 02H .0908(f); 40 CFR 403.12(0)] 13. Pretreatment Program Resources The Permittee shall maintain adequate funding and qualified personnel to accomplish the objectives of its approved pretreatment program and retain a written description of those current levels of inspection. [I 5A NCAC 02H .0906(b)(9) and (10) and .0905; 40 CFR 403.8(f)(3), 403.9(b)(3)] 14. Modification to Pretreatment Programs Modifications to the approved pretreatment program including but not limited to local limits modifications, POTW monitoring of their Significant Industrial Users (SIUs), and Monitoring Plan modifications, shall be considered a permit modification and shall be governed by 40 CFR 403.18, 15 NCAC 02H .0114 and 15A NCAC 02H .0907. Version 1110912011 PAT MCCRORY Governor ?.? DONALD R. VAN DER VAART sewetary T !� S. JAY ZIMMERMAN Water Resources ENVIRONMENTAL QUALITY December 12, 2016 Mr. Wilbur Kessinger Jr. Vice President of Mill Operation Kapstone — Kraft Paper Corporation 100 Gaston Road Roanoke Rapids, NC 27870 Subject: Compliance Evaluation Inspection Kapstone — Kraft Paper Corporation - Roanoke Rapids Paper Mill Permit No. NC0000752 Northampton County Dear Mr. Kessinger: W= On November 16, 2016, Cheng Zhang of the Raleigh Regional Office (RRO) conducted a compliance evaluation inspection of the subject facility. The assistance provided by Mr. Neal Davis, the operator in responsible charge (ORC), Mr. Chris Williams, the backup ORC, and Mr. Paul Kinnin, was appreciated as it facilitated the inspection process. The inspection report is attached. The following observations were made: Kapstone — Kraft Paper Corporation - Roanoke Rapid Paper Mill W WTP is permitted to discharge at a rate of 28.0 MGD and consist of: mechanical bar screen, primary clarifier, emergency holding pond, sludge lagoon, aeration pond, and three stabilization ponds. The plant discharges to Roanoke River, a Class C water in the Roanoke River basin. 1. Current permit expires on March 31, 2017. The facility submitted permit renewal application On September 23, 2016, which is in review by the Division of Water Resources. 2. All three influent pumps were in operation. The primary clarifier was in good condition. The pipe connecting the primary clarifier and aeration pond was replaced in April 2016. Sludge from the primary clarifier was dewatered at the sludge handling facility, two trains of belt presses, screw presses, and chemical feed system were available. One train was in use at the time of inspection, the other was off line for repair and maintenance. Dewatered sludge was disposed at the onsite land fill. Leachate from the land fill and the old sludge pond flows by gravity into the aeration pond and is treated along with the effluent from the primary clarifier. 4. Effluent from the clarifier was further treated at the aeration pond. 29 of 31 aerators were in use at the time of inspection (two aerators were taken off line for repair). Division of Water Resources, Raleigh Regional Office, Water Quality Operations Section http://deq.nc.gov/abouttdivisionstwater-resources 1628 Mail Service Center, Raleigh, NC 27699-1628 Phone: (919) 7914200 Location: 3800 Barrett Drive, Raleigh, NC 27609 Fax: (919) 788-7159 town or Iarooro trottecnon system Permit No: WQCS00045 5. Effluent from the aeration pond was further treated in the three stabilization ponds before being discharged to the river. 6. The ORC maintains a daily logbook. Lab results, chain -of -custody forms, and Discharge Monitoring Reports (DMRs) were complete and current, kept in good order and ready for review. January and July 2016 DMR data were compared to lab bench sheets; no data transcription errors were noted during the inspection. 7. The right of way to the Outfall 001 was well maintained. The effluent was observed to be clear and free of solids. No visible impacts were noted immediately downstream the effluent pipe. Outfall 002 was also maintained and accessible. 8. Field lab parameter (Certificate No. 183) calibration and analysis records were reviewed during the inspection. 9. It was noted that the facility started to submit DMR electronically in August 2016. The overall condition of the facility is compliant with Division standards. If you have any questions regarding the attached reports or any of the findings, please contact Cheng Zhang at: (919) 791-4200 (or email: chens.zhaneCc+�.ncdenr.govl. in ely, Danny Sfnith Water Quality Regional Supervisor Raleigh Regional Office Attachments Compliance Inspection Report Cc: Central Files w/attachment Raleigh Regional Office w/attachment Neal Davis — ORC w/attachment Unitexi Steles Environmental Protection Agency Form Approved. EPA Washington, D C 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires B-31-98 Section A: National Data System Coding (i.e., PCs) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 lu I 2 IS I 3 I NC0000752 I11 121 16/11/16 17 1819 I s I 20I I6 211 IIIII IIII11 I II II III IIII 11111I11 Ir Inspection Work Days Facility Self-Montoring Evaluation Rating 81 CA Reserved 671 70lJI 71 Ll72 L�J) 73I 174 75LLLL_L 180 Section B: Facility Data er Name and Location of Facility Inspected (For Industrial Users discharging to POND, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Numbed 10:00AM 16/11/16 12/06/01 Kapstons Kraft Paper Corporation W WTP Extt Time/Date Panntt Expiration Date 100 Gaston Rd 12:00PM 18/11/18 17/03/31 Roanoke Rapid NC 27870 Name(s) of Onslte Represenwit e(sy-rides(syPhone and Fax Number(s) Other Facility Data Neal R Davis/ORC/252-533-6295/ Name, Address of Responsible Official/Tide/Phons and Fax Number Contacted Wilbur G Ke3singer,100 Gaston Rd Roanoke Rapids NC 27870NiM No Pmsident/252-5336398/2525336011 Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit N Flow Measurement E Operations & Maintenance Records/Reports Self -Monitoring Program 0 Sludge Handling Disposal 0 Facility Site Review Eftluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspectors) Agency/Office/Phone and Fax Numbers Date Chang Zhang RRO WO//919-791-4200/ C)-,,� C— -� ( V l 2/zo 16 Sig to of Management Reviewer Agency/Office/Phone and Feu Numbers Data EPA Form 3da-3 (Rev 9-94) Previous editions are obsolete. Page# Permit NC0000752 Owner -Facility: Kapstons Kraft Paper Corporation WUVrP Inspection Date: 11116/2016 Inspection Type: compliance Evaluation Operations & Maintenance Is the plant generally clean with acceptable housekeeping? Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: Facility analyzes DO TSS pH, and conductitivity for process control. Permit (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ Yes No NA NE ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ M ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ Comment: Permit renewal applicatin was received by the Division on September 27 2016. RRO recommends that sludge handling equipment be added in the new permit Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 0 ❑ ❑ ❑ Is all required information readily available, complete and current? 0 ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? M ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? M ❑ ❑ ❑ Is the chain -of -custody complete? 0 ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? 0 ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWO? ❑ ❑ 0 ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24f7 with a certified operator 0 ❑ ❑ ❑ on each shift? Is the ORC visitation log available and current? M ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? M ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? M ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑ Page# 3 ParmlE NC0000752 Owner • Facility: Kapstone Kraft Paper Corporation wwrP Inspection Date: 11/16/2016 Inspection Type: compliance Evaluation Record Keeping Yes No NA NE Facility has copy of previous year's Annual Report on file for review? ❑ ❑ M ❑ Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? 0 ❑ ❑ Cl Are the receiving water free of foam other than trace amounts and other debris? M Cl ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ 0 ❑ Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ❑ ❑ ❑ Is flow meter calibrated annually? ❑ ❑ ❑ Is the flow meter operational? ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ M ❑ Comment: Meter was calibrated on August 17. 2016 Solids Handling Equipment Yes No NA NE Is the equipment operational? E ❑ ❑ ❑ Is the chemical feed equipment operational? 0 ❑ ❑ ❑ 0 ❑ ❑ ❑ Is storage adequate? Is the site free of high level of solids in filtrate from filter presses or vacuum filters? 0 ❑ ❑ ❑ Is the site free of sludge buildup on belts and/or rollers of filter press? 0 ❑ ❑ ❑ Is the site free of excessive moisture in belt filter press sludge cake? ❑ ❑ ❑ The facility has an approved sludge management plan? ❑ ❑ ❑ Comment: Two rotary screen thickeners and two screw Dresses One of each was off line for maintenance. Chemical Feed Yes No NA NE M ❑ ❑ ❑ Is containment adequate? M ❑ ❑ ❑ Is storage adequate? Are backup pumps available? 0 ❑ ❑ ❑ Is the site free of excessive leaking? 0 ❑ ❑ ❑ Comment: Defoamer fed to effluent Surfaric acid and polymer fed to primary clarifier sludge Page# 4 Permit NC0000762 Inspection Date: 11/16/2016 Owner - Facility: Kapslone Kraft Paper Corporation VvWTP Inspection Type: Compliance Evaluation Pump Station - Influent Yes No NA NE Is the pump wet well free of bypass lines or structures? ❑ ❑ ❑ Is the wet well free of excessive grease? ❑ ❑ ❑ Are all pumps present? ❑ ❑ ❑ Are all pumps operable? ❑ ❑ ❑ Are float controls operable? ❑ ❑ ❑ Is SCADA telemetry available and operational? M ❑ ❑ ❑ Is audible and visual alarm available and operational? 0 ❑ ❑ ❑ Comment: Bar Screens Yes No NA NE Type of bar screen a.Manual ❑ b.Mechanical Are the bars adequately screening debris? N ❑ ❑ ❑ Is the screen free of excessive debris? IN ❑ ❑ ❑ Is disposal of screening in compliance? 0 ❑ ❑ ❑ Is the unit in good condition? 0 ❑ ❑ ❑ Comment: Equalization Basins Yes No NA NE Is the basin aerated? ❑ 0 ❑ ❑ Is the basin free of bypass lines or structures to the natural environment? M ❑ ❑ ❑ Is the basin free of excessive grease? M ❑ ❑ ❑ Are all pumps present? 0 ❑ ❑ ❑ Are all pumps operable? 0 ❑ ❑ ❑ Are float controls operable? ❑ ❑ 0 ❑ Are audible and visual alarms operable? ❑ ❑ 0 ❑ # Is basin size/volume adequate? 0 ❑ ❑ ❑ Comment: 20.4 acre diversion pond holds 28 million gallons of waste water under emergency situations such as power failure mechanical problems or high strength waste. Primary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? 0 ❑ ❑ ❑ Page# 5 Owner • Facility: Kapstone Kraft Paper Corporation VNMlrP Permit.' NC0000782 Inspection Type: Compliance Evaluation Inspection Dab: 11/18/2016 Primary Clarifier Yes No NA NE Is the site free of excessive buildup of solids in center well of circular clarifier? 0 ❑ ❑ ❑ 0 ❑ ❑ ❑ Are weirs level? 0 ❑ ❑ ❑ Is the site free of weir blockage? 0 ❑ ❑ ❑ Is the site free of evidence of short-circuiting? E ❑ ❑ ❑ Is scum removal adequate? E ❑ ❑ ❑ Is the site free of excessive floating sludge? 0 ❑ ❑ ❑ Is the drive unit operational? ❑ ❑ ❑ is the sludge blanket level acceptable? Is the sludge blanket level acceptable? (Approximately Y. of the sidewall depth) ❑ ❑ ❑ Comment: Aeration Basins Yes No NA NE Ext. Air Mode of operation Type of aeration system Surface El El El Is the basin free of dead spots? N ❑ ❑ ❑ Are surface aerators and mixers operational? ❑ ❑ ❑ Are the diffusers operational? Is the foam the proper color for the treatment process? ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? ❑ ❑ ❑ ❑ ❑ ❑ Is the DO level acceptable? ❑ ❑ ❑ Is the DO level acceptable?(1.0 to 3.0 mgA) Comment: Two out of thirty-one aerators were taken out for repair. DO level at the channel to first stabilization pond ranges from 0.5 to 4 mall. Lagoons Yes No NA NE Type of lagoons? Facultative # Number of lagoons in operation at time of visit? 3 Are lagoons operated in? Series ❑ ❑ N ❑ # Is a re -circulation line present? Is lagoon free of excessive floating materials? 0 ❑ ❑ ❑ # Are baffles between ponds or effluent baffles adjustable? ❑ ❑ E ❑ 0 ❑ ❑ ❑ Are dike slopes clear of woody vegetation? Are weeds controlled around the edge of the lagoon? 0 ❑ ❑ ❑ E ❑ ❑ ❑ Are dikes free of seepage? Page# 6 Permit• NC0000752 owner - Facility: Kapslone Kraft Paper Corporation WMP Inspection Date: 11/16/2016 Inspection Type: Compliance Evaluation Lagoons Yes No NA NE Are dikes free of erosion? N ❑ ❑ ❑ Are dikes free of burrowing animals? 0 ❑ ❑ ❑ # Has the sludge blanket in the lagoon (s) been measured periodically in multiple 0 ❑ ❑ ❑ locations? # If excessive algae is present, has barley straw been used to help control the growth? ❑ ❑ ❑ Is the lagoon surface free of weeds? M ❑ ❑ ❑ Is the lagoon free of short circuiting? ❑ ❑ ❑ Comment: 1/5 of the first stabilization pond is dredged every year. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? M ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? 0 ❑ ❑ ❑ # Is the facility using a contract lab? 0 ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees ❑ ❑ ❑ Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? - ❑ ❑ M ❑ Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? 0 ❑ ❑ ❑ Comment: Influent Sampling Yes No NA NE # Is composite sampling flow proportional? ❑ 0 ❑ ❑ Is sample collected above side streams? M ❑ ❑ ❑ Is proper volume collected? N ❑ ❑ ❑ Is the tubing clean? M ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees 0 ❑ ❑ ❑ Celsius)? Is sampling performed according to the permit? M ❑ ❑ Cl Comment: Fixed time fixed volume composite sampling no influent flow meter. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ 0 ❑ ❑ Is sample collected below all treatment units? 0 ❑ ❑ ❑ Is proper volume collected? N ❑ ❑ ❑ Is the tubing clean? 0 ❑ ❑ ❑ Page# 7 Permit: NC0000752 Inspection Dale: 11I1612016 Effluent Sampling Owner - Facility: Kapstone Kraft Paper Corporation VWVrP Inspection Type: Compliance Evaluation # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: Fixed time fixed volume composite samlo no Yes No NA NE ■ ❑ ❑ ❑ ❑ ❑ ❑ Page# 8 Regional Inspectors' Checklist for Field .-rameters Facility Name: ant Pcfev /►, ; // NPDES#: AICDo007.f 2- Re ional Plant Inspector. LnS 2AON/11 Re ionalins ectorContact#: 9l - 757— Field Lab Certification #: Region: k (,, Lab Contact: tc' eb t rl Date: I t I b/ jk--o r I. Check the parameter(s) performed at this site for reporting purposes. ❑ Total Residual.Chlorins (TRC) ® Temperature (TEMP) ® Specific Conductivity (SC) ® pH ® Dissolved Oxygen (DO) ❑ Settleable Residue (SETT) II. General Laboratory note any exceptions in section XI Are instruments meters, probes, photometric cells etc. maintained in good condition? Yes No Are standards, reagents and consumables used within manufacturer expiration dates? Yes 0 No RC gel standard is exempt.] ..• „r. .dal a.:.rv. '� /Ce tit f41(ovKtn Ierttsdo ytnentedj rTrrheca�' Iterz% ?� �"� �..re.�: �u . f' .. I caC�fe 4 �.a.:t �_. Date of sample collection" V Time of sample collection' ✓ ✓ ✓ Sample collector's initials or signature ✓ ✓ Date of sample analysis* ✓ ✓ Time of sample analysis* ✓ ✓ Analyst initials or signature ✓ Sample location ✓ *Date and time of sample collection and analysis may be the same for in situ or on-sse measurementa. < Total Residual Chlorine meter make and model: Is a check standard analyzed each day of use? Circle one: el or liquid standard Yes No What is the assigned/observed value of the daily check standard? Is a 5-point calibration verification erformed? Note date of last verification: Yes No Alternatively, does the lab construct a linear regression, using 5 standards, to calculate results? Note date of last calibration curve constructed: Yes No True values: LJ Ng/L LJ mg/L Obtained values: M Ng/L D mg/L What program are samples analyzed on? Are results reported in proper units? Check one: /L Lj m /L Yes LJ No Are results reported between the facility's permit limit and the compliance limit of 50 pg/L? If value is less than the low standard, report as "<x", where x=low standard cant. Yes No Are samples anal zeRg—sxd within 15 minutes of collection? Yes No Fe,,.Tr,.a. +,.<, -�. a r ":r ". N �f Kk%'i - -'�r�. a.'""i , n•. � ', ,.✓wiv ' pH meter make and model: D ►OtJ 3 STAR pH ( 287/.J Is the pH meter calibrated with at least 2 buffers per mfg's instructions each day of use? Note buffers used: 4v- . i t / n '� . q` -;. �' . Yes No Is the pH meter calibration checked with an additional buffer each day of use? Note check buffer used: Yes No Does the check buffer read within t0.1 S.U. of the known value? I IS Yes El No Are the following items documented: Meter calibration? Yes No Check buffer reading? Yes No Are samples analyzed within 15 minutes of collection? Z Yes No Are sam le results reported to 0.1 pH units? Yes Ll No What instrument(s) is used to measure temperature? Check all that apply: Lj pH meter ❑ DO meter Conductivit meter (K Digital thermometer ❑ Glass thermometer Is the instrument/thermometer calibration checked at least annually against a NIST traceable or NIST certified thermometer? pKresuG i1 a vJ o" tiZNt GAno u at! / as No Are temperature corrections even if zeroposted on the instrument/thermometer? Yes No Are samples measured in situ or on -site? [REQUIRED - there is no holding time for temperature A Yes No Are sample results reported in degrees C? Yes No y DO meter make and model: yS T ro Iq Is the air calibration of the DO meter performed each day of use? Yes I I No Are the following items documented: Meter calibration? Yes No Are samples analyzed within 15 minutes of collection? Yes No Are results reported in m_/L? Yes No FIVI Conductivity meter make and model: opjojV J S r.4 ►262-9-813. Is the meter calibrated daily according to the manufacturer's instructions? Note standard used this is generally a one -point calibration): -oo Is4f%hoSle ", Yes No Is a daily check standard analyzed? Note value: oo /6'M hos / co" Yes No Are the following items documented: Meter calibration? Yes No Are samples analyzed within 28 days of collection? Yes No Are results re orted in mhos/cm some meters display equivalent S/cm units)? Yes No �/ I S,$ Ifi1 ® _I' w `a da,.I f4 i ,6mv - � 'r til, � 1 a Does the laboratory have an Imhoff Cone in good condition? Yes No Is the sample settled for 1 hour? Yes No Is the sample aitated after 45 minutes? Yes Mn Are the following items documented: Volume of sample analyzed? Note volume analyzed: Yes No. Date and time of sample analysis(settling start time)? D1 Yes No Time of agitation after 45 minutes of settling? Yes No Sample analysis completion(setting end time)? Yes No Are samples analyzed within 48 hours of collection? Yes No Are results reported in ml/L? Yes No .� � ' aw �R� r e`' , oaf I?�4tirlt����l � � �, tt d�,` tdy4a��,� h 4?CIQ1' �14 ❑" XI. Additional comments: Please submit a copy of this completed form to the Laboratory Certification program at: DWQ Lab Certification, Chemistry Lab, Courier # 52-01-01 Electronic copies may be emailed to Iinda.chavisRncdenr.aov. Revision 04/20/2012 Robinson, Jason From: Robinson, Jason Sent: Thursday, October 20, 2016 4:26 PM To: 'Davis, Neal' Cc: Knudson, MICHAEL; Williams, Christopher; Kinnin, Paul Subject: RE: KapStone Non -Contact Cooling Water Up and Stream Report for EDMR Hi Mr. Davis, I'm going to try this again, I made a few errors in my last email. I've looked at your permit more closely. Your permit requires that pH is monitored upstream and downstream from the non -contact cooling water discharge (002) twice a year. Your permit does not require you do upstream and downstream sampling for pH for the discharge 001, it only requires that pH is analyzed at the effluent at discharge 001. However, it sounds like you regularly analyze and report upstream and downstream pH, so those values can be used for discharge 001 and 002 in the eDMR. I think you only need to report the upstream and downstream pH values for discharge 002 on the day you do the other semi-annual testing for that outfall. Hopefully this answers your questions. Please let me know if you have any questions. -Jason ------------ Jason T. Robinson, P.E. Raleigh Regional Office Water Quality Regional Operations Division of Water Resources, DEQ 919-791-4200 E-moil correspondence to and from this address may be subject to the North Carolina Public Records Cow and may be disclosed to third parties. From: Davis, Neal[mailto:Nea1.Davis@kapstonepaper.com] Sent: Thursday, October 20, 2016 10:49 AM To: Robinson, Jason <jason.t.robinson@ncdenr.gov> Cc: Knudson, MICHAEL<Mike.Knudson@kapstonepaper. com>; Williams, Christopher <Christopher.Williams@kapstonepaper.com>; Kinnin, Paul <Paul.Kinnin@kapstonepaper.com> Subject: KapStone Non -Contact Cooling Water Up and Stream Report for EDMR Mr. Jason Robinson We at KapStone Kraft Paper in Roanoke Rapids NC. Permit number NC0000752 have just started reporting our monthly report electronically in August. We were about to submit our September Report when we noticed in the Verification that it required a separate report for the Up a )wn stream samples for our non-contac ing water discharge ( 002). Since we have to report the Up and Down stream analysis for our process water and stormwater discharge (001). Would it be allowable to use the data from those and not include a second Up and Down stream report? We are required to sample and report the non -contact cooling water discharge Semi Annually. We have chosen for those times to be Marchand September. We will be using the same values for our Up and Downstream samples for our non - contact cooling water and the process water permit and have not including an Up and Down stream form with the non - contact cooling water in the past. This is the reason for the question. Also do we need to include all the Up and Down stream sample analysis for the entire month or just the day we sampled the non -cooling water discharge? We appreciate any assistance in the matter. Thanks for working with me. Neal Davis Environmental Engineer / ORC Kapstone Kraft Paper Corp. 100 Gaston Rd. Roanoke Rapids, NC 252-533-6295 252-532-0461 mobile The information contained in this message and any attached files may be privileged and/or confidential and protected from disclosure. If you are not the intended recipient. any disclosure, copying, distribution or use of any of the information contained in or attached to this transmission is strictly prohibited. If you have received this transmission in error, please so notify the sender immediately wtthout reading tt. Also, please promptly destroy the original transmission and its attachments. Any views or opinions presented in this message or attachments are those of the author and do not necessarily represent those of Kapstone Paper and Packaging Corporation or its subsidiaries. Menefee-dunn, Barbara From: Menefee-dunn, Barbara <barbara.menefee-dunn@ncdenr.gov> Sent: Thursday, October 13, 2016 3:S2 PM To: dwr.wqro-rro@lists.ncmail.net Subject: Kapstone Kraft Paper Corporation NCS0000752 & NCS000106 Attachments: ATT00001.txt Central Office has changed the county location on the above permits from Halifax to Northampton County. I will be making new files for NPDES and DMRs. The files will be under Northampton county. Barbara Menefee -Dunn, Administrative Assistant Raleigh Regional Office NC-DEQ (Environmental Quality) Division of Environmental Assiantance & Customer Service DWR-Water Quality Regional Operations Section 1628 Mail Service Center Raleigh NC 27699-1628 (0)919-791-4200 (F)919-788-7159 ncenvi ro n me nta I assista n ce. ore http://ncdenr gov/web/raleigh-regional-office/ "Nothing Compares — Email Correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. Romanski, Autumn From: Davis, Neal <Neal.Davis@kapstonepaper.com> Sent: Tuesday, April 12, 2016 1:38 PM To: Romanski, Autumn; Knudson, MICHAEL, Kinnin, Paul, Williams, Christopher Subject: KapStone Kraft Paper Corp. Replacing Clarifier Effluent Line Autumn Romanski Environmental Program Consultant Raleigh Regional Operations Section Division of Water Resources I wanted to make you aware that KapStone Kraft Paper Corporation, Wastewater permit NC0000752, will be replacing its Clarifier Effluent pipe that carries the wastewater from the Primary Clarifier to the Aeration Pond. This will be taking place April 22 — April 27, 2016. Flow from the mill will be reduced while the mill is down for improvements. While the Clarifier Effluent line is being replaced, wastewater flow will be sent to the Emergency holding pond. After the piping is replaced the Emergency holding pond will be pumped back to the head of the Wastewater treatment facility as per our normal operating procedures. If there are any questions or concerns please let me know. Neal Davis Environmental Engineer / ORC KapStone Kraft Paper Corporation 100 Gaston Road Roanoke Rapids, NC. 27870 252-533-6295 The information contained in this message and any attached files may be privileged and/or confidential and protected from disclosure. If you are not the intended recipient, any disclosure, copying, distribution or use of any of the information contained in or attached to this transmission is strictly prohibited. If you have received this transmission in error, please so notify the sender immediately without reading d. Fgso, please promptly destroy the original transmission and its attachments. Any views or opinions presented in this message or attachments are those of the author and do not necessarily represent those of KapStone Paper and Packaging Corporation or its subsidiaries. Romanski, Autumn From: Andy Lamm <andy@mackgaypa.com> Sent: Thursday, December 31, 2015 2:52 P To: Romanski, Autumn; neal.davis@ka onepaper.com Subject: NC 40752 - Kapstone Paper, Ro oke Rapids, NC (MGA# P150075) Attachments: Kapstone - Roanoke Rapi( I Ms. Romanski: Neil Davis with Kapstone gave me your nam as the historical contact person for the site's wastewater permit. I had a question to pass by you for your input There is an existing stormwater 'catch anpump' pond in the back of the site around the chipping area that presently captures the stormwater in thiX part of the site and pumps it across the railroad spur to the large holding pond. It is my understanding t the pond water is then pumped to the clarifier at the headworks of the wastewater treatment process. Due to new equipment proposed to/be installed in this area, we will need to relocate this pond somewhat. There will be a slightly larger area drai ' g to it, but I would estimate no more than 10 - 15% increase to the small pond's capacity. We will be utili g the same 4" force main that currently discharges to the large pond for the relocated pond. Neal has stated that they are ugder the permit limits (on average per month) and does not foresee any affect to the wastewater permit, but we/are asking you for your concurrence. Please reply with your input, and if you need additional information, please feel free to let me know that also. We look'forward to your re y. Andy T. Andy Lamm, PE Mack Gay Associates, 1667 Thomas A. Betts P wy. Rocky Mount, NC 27804 I l; 252-446-3017 i■ Romanski, Autumn From: Sent: To: Cc: Subject: Mr. Lamb, Romanski, Autumn Monday, January 11, 2016 11:22 AM 'Andy Lamm' Corporon, Joe RE: NC 40752 - Kapstone Paper Roanoke Rapids, NC (MGA# P150075) I have reviewed the Kapstone wastewater permit and confirmed that woodyard stormwater pond discharge is documented and covered in A.(1) Outfall 001(wastewater and stormwater). The woodyard stormwater discharges into the Emergency Pond (that is sized for 2.2 MGD). The only limitation under the current permit is that the Emergency Pond flow is reported to hold 2.2 MGD and the total flow limit to Outfall 001 is limited to 28 MGD. As understood from phone conversation, the characteristics of the stormwater is unchanged, but there is the possibility of a small increase in stormwater volume with the relocation of the woodyard pond. As long as the location change, does not limit the facilities ability to meet A.(1) of the permit and the facility has adequate capacity in the 2.2 MGD emergency pond, there is no need for a permit modification or other permit change paperwork at this time. However, upon permit renewal please include a new drawing that depicts the capacity and new location of the woodyard pond. If you need anything further please feel free to contact me. I have also copied Permitting Unit on this RRO response . Sincerely, Autumn Romanski From: Andy Lamm [mailto:andy@mackgaypa.com] Sent: Thursday, December 31, 2015 2:52 PM To: Romanski, Autumn <Autumn.Roma nski@ncdenr.gov>; neal.davis@kapstonepaper.com Subject: NC 40752 - Kapstone Paper, Roanoke Rapids, NC (MGA# P150075) Ms. Romanski: Neil Davis with Kapstone gave me your name as the historical contact person for the site's wastewater permit. I had a question to pass by you for your input. There is an existing stormwater 'catch and pump' pond in the back of the site around the chipping area that presently captures the stormwater in this part of the site and pumps it across the railroad spur to the large holding pond. It is my understanding that the pond water is then pumped to the clarifier at the headworks of the wastewater treatment process. Due to new equipment proposed to be installed in this area, we will need to relocate this pond somewhat. There will be a slightly larger area draining to it, but I would estimate no more than 10 - 15% increase to the small pond's capacity. We will be utilizing the same 4" force main that currently discharges to the large pond for the relocated pond. Neal has stated that they are under the permit limits (on average per month) and does not foresee any affect to the wastewater permit, but we are asking you for your concurrence. Please reply with your input, and if you need additional information, please feel free to let me know that also. We look forward to your reply. Mrl T. Andy Lamm, PE Mack Gay Associates, PA 1667 Thomas A. Betts Pkwy. Rocky Mount, NC 27804 252-446-3017 Romanski, Autumn From: Romanski, Autumn Sent: Tuesday, October 06, 2015 1:14 PM To: 'Davis, Neal'; Knudson, MICHAEL Cc: Reid, Steve; Smith, Danny Subject: FW: Kapstone Kraft Paper Sludge Press Operator Mr. Knudson and Mr. Davis, The RRO received the Sludge Press Operation letter dated July 10, 2015. We apologize for the delay of the review of this request. Steve Reid was forwarded a copy of the letter today and the e-mail chain follows below for your record. Both the RRO and DWR understand the term "sludge press operator in the original waiver letter dated November 5, 1993 is being phased out of the organization" due to automation of the sludge press operation. However, your July 10, 2015 request letter explains that a "Senior Operator located at the Lime Kiln Control Room" will continue to meet the conditions set forth in the waiver and intent of the "sludge press operator language" in the waiver). Therefore, we approve your request and will add the July 10, 2015 letter and email to the RRO Files for our record. If you need anything further, please feel free to contact Danny, Steve, or myself. Sincerely, Autumn Romanski -----Original Message ----- From: Reid, Steve Sent: Tuesday, October 06, 2015 12:13 PM To: Romanski, Autumn <Autumn.Romanski@ncdenr.gov> Subject: RE: Kapstone Kraft Paper Sludge Press Operator Autumn - I have no problem with the request. It is not really an issue of'ORC visitation', so there is not much I could comment on. As long as the ORC visits the site as required, we are OK with whatever staffing they maintain. If I missed anything, please let me know and I will regroup. Thanks! Steve Reid Supervisor, NC Operator Certification Program NCDEQ / Division of Water Resources PH:919.707.9108 FX:919.715.2726 steve.reid@ncdenr.gov http://portal.ncdenr.org/web/wq/admin/tacu or ncwater.org/wwcert Office: 1209 - K (Archdale Bldg) Mail: 1618 Mail Service Ctr, Raleigh NC 27699-1618 Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. ----Original Message ---- From: Romanski, Autumn Sent: Tuesday, October 06, 2015 12:04 PM To: Reid, Steve <steve.reid@ncdenr.gov> Cc: Smith, Danny <danny.smith@ncdenr.gov> Subject: FW: Kapstone Kraft Paper Sludge Press Operator Hi Steve, I received a call from Mr. Neal Davis about a slight change request for(Cert Operator 24/7) waiver that has been in place since 1993. The request relates to the conditions changing at the site- Specifically the sludge press will be automated and the operator will move to the Kiln Operation. Since the "wording in the waiver conditions are specific to the sludge press operator" - the facility requests something in writing to reflect a decision on the request and any new waiver wording needed to ensure compliance with waiver conditions. The RRO has no objections to the change - the facility will still have a certified operator on -site, just not the specific sludge press operator as referred in the original waiver. Please feel free to contact Danny, myself, Mr. Davis if you need anything further to consider this request. Sincerely, Autumn Romanski Environmental Program Consultant Division of Water Resources Raleigh Regional Operations Section 1628 Mail Service Center Raleigh, NC 27699-1628 Phone (919) 791-4255 Fax (919) 788-7159 http://portal.ncdenr.org/web/wq/dwr-home-page httP:HPortal.ncdenr.org/web/wq/admin/bog/ipu/edmruserdocs -----Original Message --- From: Davis, Neal[maiIto: Neal. Davis@kapstonepaper.com] Sent: Tuesday, October 06, 2015 11:52 AM To: Romanski, Autumn <Autumn.Romanski@ncdenr.gov> Subject: Kapstone Kraft Paper Sludge Press Operator Autumn Attached you will find the request move the Sludge Plant / Waste Treatment Operator at the Sludge Press with Automation and be combined with the Lime Kiln operator. Also included is the documentation from 1993 that has allowed the paper mill to do in-house training for the operation of the Wastewater Treatment. Thanks for working with me. Neal Davis Environmental Engineer/ ORC Kapstone Kraft Paper Corp -----Original Message ----- From: RRA-EOHS@KAPSTONEPAPER.COM [mailto:RRA-EOHS@KAPSTONEPAPER.COM] Sent: Tuesday, October 06, 2015 11:41 AM To: Davis, Neal Subject: Scanned from a Xerox Multifunction Device Please open the attached document. It was scanned and sent to you using a Xerox Multifunction Device. Attachment File Type: pdf, Multi -Page Multifunction Device Location: EOHS Trailer Device Name: RRAPEOHSXEROX For more information on Xerox products and solutions, please visit http://www.xerox.com The information contained in this message and any attached files may be privileged and/or confidential and protected from disclosure. If you are not the intended recipient, any disclosure, copying, distribution or use of any of the information contained in or attached to this transmission is strictly prohibited. If you have received this transmission in error, please so notify the sender immediately without reading it. Also, please promptly destroy the original transmission and its attachments. Any views or opinions presented in this message or attachments are those of the author and do not necessarily represent those of Kapstone Paper and Packaging Corporation or its subsidiaries. KAPSTONE July 10, 2015 Danny Smith Water Quality Supervisor NC Dept. of Environmental and natural Resources 3800 Barrett Drive, Suite 101 Raleigh, NC 27096 KAPSTONE KRAFT PAPER CORPORATION A DMslon of KAPSTONE PAPER AND PACKAGING CORPORATION t00 Gaston Roaa Roanoke Rapids, NC 27870 kapstonepaper.com Subject: Sludge Press Operation: KapStone Paper, Roanoke Raids, NC Dear Mr. Smith: KapStone Paper at Roanoke Rapids, NC operates a waste treatment facility permitted under DENR permit number NC0000752. The sludge plant/waste treatment operator is currently located at the sludge press building with operation controlled and monitored with a Distributive Control System (DCS). Based on automation advances and DCS control capabilities, the sludge press operator, a lime kiln operator position and a caustic area operator position will be combined into a senior operator located at the lime kiln. The field duties and testing in these areas will be divided among two helpers reporting to the senior operator. The lime kiln control room has complete sludge plant DCS control capabilities. The effectiveness of monitoring and control of waste treatment operations will continue at their current high levels. Addressing Operator Certification: In 1993, DWQ granted a variance from 24-hr. staffing coverage at the waste treatment/sludge plant by State certified operators. The operator modification described above will not affect conditions under which the variance was granted. Annual training and examination conditioned by said variance will continue to be required for all operating personnel and supervision having contact with the sludge press. KapStone Environmental Department personnel and the site Operator in Responsible Charge (ORC) conduct this training and provide direction and oversight of the waste treatment operation. We are also making improvements in the waste water certification credentials within the Environmental Department resulting in more individuals with higher certifications. As further background, the following discussion of the current operation the personnel organizational structure line -of -progression as well as the proposed change is provided: This facility has been in operation since 1906 undergoing several changes in operation and waste treatment advances. In 1987, a sludge press was installed, handling primary sludge and transporting it to an onsite landfill (Permit No. WQ0000436). The Sludge Press operator has as his primary responsibilities: the control of solids removal, i.e. clarifier and sludge press operation. Operator duties can extend to the control of nutrient addition and aerator operation at the direction of the ORC and Environmental Department. The sludge press operator also monitors sewer alarms, main sewer bypassing events to the surge pond, and facilitates maintenance activities for the press and clarifier area. There is a DCS at the sludge press operators' station from which he/she can operate equipment and monitor systems. The sludge press operator reports to the Pulp and Utilities Shift Manager who in turn reports to the Business Unit Manager of Pulp and Utilities. Under the current organization, the first position that advances to the sludge press operator is called a Swing Helper and once qualified, can set-up to the sludge press operator. The line of progression for the sludge press operator is the kiln operator and then the caustic area operator (recaust). All the information, alarms, and control capabilities on the sludge press operator DCS station are combined as part of the kiln/recaust operating DCS. This provides opportunity for the sludge press operator to temporarily cover duties at the kiln control room and operate the press remotely. When the press operator is away from the operating station for extend periods, the kiln/recaust operators are notified to monitor the process. A change to the area's organizational structure will take place within the next few months as follows: A senior position, the sludge press/kiln/recaust operator, will manage those operations from the lime kiln control room. There will be a first helper that will be running tests, making rounds and providing overview of the systems. In addition, the swing helper's duties will be expanded to also include sludge press rounds. To repeat, the DCS at the lime kiln control room has all the capabilities as does the sludge press DCS. The sludge press is already highly instrumented and automated. However, a few technological improvements will be made including, but not limited to: additional cameras and additional level transmitters. Physically, the lime kiln operator room is at the head of the main sewer flowing to the clarifier and about 720 feet from the current sludge press operator room. Continuous awareness of the press operation is assured with this re -organization. The sludge press/kiln/recaust operator will be at the operating station 24-7. The first helper and swing helper will be making multiple rounds at the press to conduct testing and to insure reliability of operation and the equipment. KapStone Paper is very much attuned to its Environmental obligations and emphasizes such continuously. We believe our compliance record bears that out. KapStone Paper is confident that this change will not in any way jeopardize compliance with our various permit requirements. KAPSTONB KRAFT PAPER CORPORATION 100 Gaston Road, Roanoke Rapids, NC 27870 If you have any questions, comments or need further information, please don't hesitate to contact Mike Knudson, Environmental Manager at (252) 533-6280. Sincerely; /y Wilbur G. Kessinger, Jr. Vice President of Mill Operations KapStone Kraft Paper and Packaging Corporation Enclosures cc: Mike Knudson Neal Davis, ORC Steven Walker Steve Reid, Training and Certification Autumn Romanski, Raleigh Regional KAPSTONe KRAFT PAPER CORPORATION 100 Gaston Road. Roanoke Rapids, NC 27870 State of Nor --arcllna pii f"Ir , ¢ Departmem Environment, P&4eJ Health and Natural Resources J`Z A Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B, Howes, Secretary A. Preston Howard, Jr , P E., Director November 5, 1993 Mr. Thomas C. Puryear Champion International Corporation Roanoke Rapids Mill P.O. Box 580 Roanoke Rapids, NC 27870 FMA �EHNR +��l1 Nov 15 1993 Subject: Certified Wastewater Operator Staffing Champion WWTP - NPDES NC0000752 Halifax County Dear Mr. Puryear, This letter is in response to your letter of September 28, 1993, concerning your request for a waiver of the new regulation that requires 24 hour staffing coverage at your WWTP by certified operators. Your request has been reviewed by the staff of the Water Quality Section's Operations Branch. Your request for a variance of the regulation requiring 24-hour staffing coverage by certified operators is hereby granted with the following conditions: 1) The sludge press operators must complete the wastewater training program and successfully pass the written wastewater examination offered by Champion International within 90 days of employment. Documentation of the training and examinations for each employee shall be kept on file and will be subject to review by DEM staff. 2) This variance shall be in effect until May 31, 1997 and will be reviewed with the renewal of the NPDES permit for this facility. A request for renewal of this variance should be submitted with the permit renewal request. 3) The variance may be rescinded at the discretion of the Director in the event that the compliance status changes, the training program is discontinued, the training program does not prove to provide adequate training of the operators or if there are major changes in the treatment process. The Division appreciates the efforts that Champion International has made to provide the operator training necessary to insure the proper operation of the wastewater treatment facilities and look forward to your continued cooperation. If you have any questions or need any further assistance in this matter, please contact Tim Donnelly of the Raleigh Regional Office at (919) 571-4700 or Dwight Lancaster, Training and Certification at (919) 733-0026. Sinc ,/— A� Howard"(Jr/I.E. cc: Raleigh Regional Office Facilities Assessment Unit Central Files P () Cox 2,615. Rnlogh, Nuith Ccvokno 27626d5,15 Ietephono i - '33-2015 FAX 919-/33-2496 An rquul npre-iluroty AlWnx,hvo Action rmptoyer '{r6 iocy� , I to rrost convunor rxiper UChampion Champon intemahonai Corooratton To Neal Davis From. Chris Puryear Date `Jav 13. 1993 Subject: Wastewater Treatment Plant Operator Training During a meeting held with the Director of the DEM we were able Co convince the state that it was not necessary to have certified operators on duty 24 hours per day. The state will require us to develop a training program specific to our treatment system. The deadline for the development of the program is October 1. 1993. The following is an outline of the items that I recommend to be covered in the training program: 1. An introduction to wastewater treatment 2. An overview of the mill's wastewater treatment system 7. Operation of the mill's wastewater treatment system 3. Instruction on wastewater analysis applicable to our system 4. Problems associated with treatment plant operation; .t. Torque problems h. Equipment failure C. ContaCtS in the event of an emergency S. Overview of wastewater treatment regulations I also recommend that you contact John Lewyta 13--5-'J131 at West Vyack for assistance in developing the program. John has helped other Champion mills with treatment plant operator training programs. Cindy Finnin at the treatment plant operators certification commission would also be willing to assist us. If you have any questions please give me a call. CAV wJ Chris ec: %laiy Lee R.insateier John Lewyta (West Nyack) Forrest Jones NCDENR-DWQ-RRO Surface Water Protection Meeting Attendance Roster Date: 6i2-UlI Time: Subject: APS ,)Nl Name Organization Phone Number Z)Rti C�rt��'� 2--A lea r m- n44> 91? 741 i7-" NarrrAn�iQ T,e,✓aU�_ nrDp�/ 9r9- �01- (,Ys3 r K45� .J pSa v ,�oPS;p,vL 59- ssg-6 KAps4owt 252 533 6300 2Sz -30A Sd6� 2,4-r/i6 KElsI-r N 1t S Sof\j --Z??c, '11V-523 21- 30 oil -F , r�7., NC DENR — Kapstone Kraft Paper NC DENR Regional Office 3800 Barrett Drive Pre -Application Meeting Phase III - Surface Disposal Site Unit August 26, 2015 Agenda Introductions r�rJ �I r Project Overview 5 f �� J, _ Basis for Design - 2000 Applica ' 1 o h Z dU ktros'a t/* Hydrogeology—Water Table Separation _i v. Liner Design — Per 2000 Application J) • Specifications— Updated to current construction material standards • Construction Quality Assurance Plan — Updated to current standards Permit Renewal — Current permit expires December 31, 2016 Review of Proposed Submittals • Draft Table of Contents o Surface Disposal of Residual Solids Permit Modification o Construction Quality Assurance (CQA) Plan o Technical specifications 5AI,"L �, o�iJ 1 .yes • List of Drawings .res), i% • Logistics o Format? Electronic submittal? pea la .mHs o o How many copies? S poc o Processing fee? ��s� r o Timing— Review and approval process Other Plans • Erosion Control and Sedimentation Plan — Submitted prior to construction 1i09 3C Ir�r 3 Next Steps? O U SuaFn u �fpos� • Schedule —Construction Flexibility y(� 44-.6 ns e b IAni:S Ay,54 d D �eloo!�e' R - e✓'P<l ex�s �'� wdq — I�",-„-,',",gyp,' Se_'"P.' _ t �� a ".fi e Uiil 5 3 1Wper5 s la►a c' c� Naw4s d�c KAPSTONE July 10, 2015 Danny Smith Water Quality Supervisor NC Dept. of Environmental and natural Resources 3800 Barrett Drive, Suite 101 Raleigh, NC 27096 KAPSTONE KRAFT PAPER CORPORATION A Division of KAPSTONE PAPER AND PACKAGING CORPORATION 100 Gaston Road Roanoke Rapids, NC 27870 kapstonepaper.com JI NO DENR Raleigh Regional Office Subject: Sludge Press Operation: KapStone Paper, Roanoke Raids, NC Dear Mr. Smith: KapStone Paper at Roanoke Rapids, NC operates a waste treatment facility permitted under DENR permit number NC0000752. The sludge plant/waste treatment operator is currently located at the sludge press building with operation controlled and monitored with a Distributive Control System (DCS). Based on automation advances and DCS control capabilities, the sludge press operator, a lime kiln operator position and a caustic area operator position will be combined into a senior operator located at the lime kiln. The field duties and testing in these areas will be divided among two helpers reporting to the senior operator. The lime kiln control room has complete sludge plant DCS control capabilities. The effectiveness of monitoring and control of waste treatment operations will continue at their current high levels. Addressing Operator Certification: In 1993, DWQ granted a variance from 24-hr. staffing coverage at the waste treatment/sludge plant by State certified operators. The operator modification described above will not affect conditions under which the variance was granted. Annual training and examination conditioned by said variance will continue to be required for all operating personnel and supervision having contact with the sludge press. KapStone Environmental Department personnel and the site Operator in Responsible Charge (ORC) conduct this training and provide direction and oversight of the waste treatment operation. We are also making improvements in the waste water certification credentials within the Environmental Department resulting in more individuals with higher certifications. As further backeround, the following discussion of the current operation the personnel organizational structure, line -of -progression, as well as the proposed change is provided.• This facility has been in operation since 1906 undergoing several changes in operation and waste treatment advances. In 1987, a sludge press was installed, handling primary sludge and transporting it to an onsite landfill (Permit No. WQ0000436). The Sludge Press operator has as his primary responsibilities: the control of solids removal, i.e. clarifier and sludge press operation. Operator duties can extend to the control of nutrient addition and aerator operation at the direction of the ORC and Environmental Department. The sludge press operator also monitors sewer alarms, main sewer bypassing events to the surge pond, and facilitates maintenance activities for the press and clarifier area. There is a DCS at the sludge press operators' station from which he/she can operate equipment and monitor systems. The sludge press operator reports to the Pulp and Utilities Shift Manager who in turn reports to the Business Unit Manager of Pulp and Utilities. Under the current organization, the first position that advances to the sludge press operator is called a Swing Helper and once qualified, can set-up to the sludge press operator. The line of progression for the sludge press operator is the kiln operator and then the caustic area operator (recaust). All the information, alarms, and control capabilities on the sludge press operator DCS station are combined as part of the kiln/recaust operating DCS. This provides opportunity for the sludge press operator to temporarily cover duties at the kiln control room and operate the press remotely. When the press operator is away from the operating station for extend periods, the kiln/recaust operators are notified to monitor the process. A change to the area's organizational structure will take place within the next few months as follows: A senior position, the sludge press/kiln/recaust operator, will manage those operations from the lime kiln control room. There will be a fast helper that will be running tests, making rounds and providing overview of the systems. In addition, the swing helper's duties will be expanded to also include sludge press rounds. To repeat, the DCS at the lime kiln control room has all the capabilities as does the sludge press DCS. The sludge press is already highly instrumented and automated. However, a few technological improvements will be made including, but not limited to: additional cameras and additional level transmitters. Physically, the lime kiln operator room is at the head of the main sewer flowing to the clarifier and about 720 feet from the current sludge press operator room. Continuous awareness of the press operation is assured with this re -organization. The sludge press/kiln/recaust operator will be at the operating station 24-7. The first helper and swing helper will be making multiple rounds at the press to conduct testing and to insure reliability of operation and the equipment. KapStone Paper is very much attuned to its Environmental obligations and emphasizes such continuously. We believe our compliance record bears that out. KapStone Paper is confident that this change will not in any way jeopardize compliance with our various permit requirements. KAPSTONE KRAFT PAPER CORPORATION 100 Gaston Road, Roanoke Rapids, NC 27870 3 If you have any questions, comments or need further information, please don't hesitate to contact Mike Knudson, Environmental Manager at (252) 533-6280. Sincerely; Wilbur G. Kessinger, Jr. Vice President of Mill Operations KapStone Kraft Paper and Packaging Corporation Enclosures cc: Mike Knudson Neal Davis, ORC Steven Walker Steve Reid, Training and Certification Autumn Romanski, Raleigh Regional KAPSTONE KRAFT PAPER CORPORATION 100 Gaston Road, Roanoke Rapids, NC 27870 KTONE KRAFRAFT PAPER CORPORATION V A DMsion of KAPSTONE PAPER AND PACKAGING CORPORATION ■ �/'1E V E V �` 100 Gaston Road Rosrwke Rapids, NC 27870 �[ kapstonepepercom July 10, 2015 Danny Smith P�lj Water Quality Supervisor NC Dept. of Environmental and natural Resources L 3800 Barrett Drive, Suite 101 k Raleigh, NC 27096 Subject: Sludge Press Operation: KapStone Paper, Roanoke Raids, NC DENR Ra)ef05 Regional p fc<, Dear Mr. Smith: KapStone Paper at Roanoke Rapids, NC operates a waste treatment facility permitted under DENR permit number NC0000752. The sludge plant/waste treatment operator is currently located at the sludge press building with operation controlled and monitored with a Distributive Control System (DCS). Based on automation advances and DCS control capabilities, the sludge press operator, a lime kiln operator position and a caustic area operator position will be combined into a senior operator located at the lime kiln. The field duties and testing in these areas will be divided among two helpers reporting to the senior operator. The lime kiln control room has complete sludge plant DCS control capabilities. The effectiveness of monitoring and control of waste treatment operations will continue at their current high levels. Addressing Operator Certification: In 1993, DWQ granted a variance from 24-hr. staffing coverage at the waste treatment/sludge plant by State certified operators. The operator modification described above will not affect conditions under which the variance was granted. Annual training and examination conditioned by said variance will continue to be required for all operating personnel and supervision having contact with the sludge press. KapStone Environmental Department personnel and the site Operator in Responsible Charge (ORC) conduct this training and provide direction and oversight of the waste treatment operation. We are also making improvements in the waste water certification credentials within the Environmental Department resulting in more individuals with higher certifications. As further background, the following discussion of the current operation, the personnel organizational structure, line -of -progression, as well as the proposed change is provided: This facility has been in operation since 1906 undergoing several changes in operation and waste treatment advances. In 1987, a sludge press was installed, handling primary sludge and transporting 2 it to an onsite landfill (Permit No. W00000436). The Sludge Press operator has as his primary responsibilities: the control of solids removal, i.e. clarifier and sludge press operation. Operator duties can extend to the control of nutrient addition and aerator operation at the direction of the ORC and Environmental Department. The sludge press operator also monitors sewer alarms, main sewer bypassing events to the surge pond, and facilitates maintenance activities for the press and clarifier area. There is a DCS at the sludge press operators' station from which he/she can operate equipment and monitor systems. The sludge press operator reports to the Pulp and Utilities Shift Manager who in turn reports to the Business Unit Manager of Pulp and Utilities. Under the current organization, the first position that advances to the sludge press operator is called a Swing Helper and once qualified, can set-up to the sludge press operator. The line of progression for the sludge press operator is the kiln operator and then the caustic area operator (recaust). All the information, alarms, and control capabilities on the sludge press operator DCS station are combined as part of the kiln/recaust operating DCS. This provides opportunity for the sludge press operator to temporarily cover duties at the kiln control room and operate the press remotely. When the press operator is away from the operating station for extend periods, the kiln/recaust operators are notified to monitor the process. A change to the area's organizational structure will take place within the next few months as follows: A senior position, the sludge press/kiln/recaust operator, will manage those operations from the lime kiln control room. There will be a first helper that will be running tests, making rounds and providing overview of the systems. In addition, the swing helper's duties will be expanded to also include sludge press rounds. To repeat, the DCS at the lime kiln control room has all the capabilities as does the sludge press DCS. The sludge press is already highly instrumented and automated. However, a few technological improvements will be made including, but not limited to: additional cameras and additional level transmitters. Physically, the lime kiln operator room is at the head of the main sewer flowing to the clarifier and about 720 feet from the current sludge press operator room. Continuous awareness of the press operation is assured with this re -organization. The sludge press/kiln/recaust operator will be at the operating station 24-7. The first helper and swing helper will be making multiple rounds at the press to conduct testing and to insure reliability of operation and the equipment. KapStone Paper is very much attuned to its Environmental obligations and emphasizes such continuously. We believe our compliance record bears that out. KapStone Paper is confident that this change will not in any way jeopardize compliance with our various permit requirements. KAPSTONE KRAFT PAPER CORPORATION 100 Gaston Road, Roanoke Rapids, NC 27870 If you have any questions, comments or need further information, please don't hesitate to contact Mike Knudson, Environmental Manager at (252) 533-6280. Sincerely; Wilbur G. Kessinger, Jr. Vice President of Mill Operations KapStone Kraft Paper and Packaging Corporation Enclosures cc: Mike Knudson Neal Davis, ORC Steven Walker Steve Reid, Training and Certification Autumn Romanski, Raleigh Regional KAPSTONE KRAFT PAPER CORPORATION 100 Gaston Road, Roanoke Rapids, NC 27870 ALTMEAWA NCDENR North Carolina Department of Environment and Natura Pat McCrory Governor March 16, 2015 Mr. Bill Kessinger VP Mill Operations Kapstone Kraft Paper Corporation 100 Gaston Rd Roanoke Rapids, NC 27870 Dear Mr. Kessinger, Resources Donald R. van der Vaart Secretary Subject: NPDES Compliance Evaluation Inspection NPDES Wastewater Discharge Permit No. NC0000752 Roanoke Rapids Mill Halifax County On February 2, 2015Autumn Romanski and Jason Robinson of the Raleigh Regional Office (RRO) conducted a compliance evaluation inspection of the subject facility. The assistance provided by Mr. Neal Davis, Mr. Paul Kinnin, and Mr. Mike Knudson was greatly appreciated. The inspection report checklist is attached. The following summary of observations is provided: Kapstone Kraft Paper Corporation Roanoke Rapids Mill WWTP (Classification WW-4) is permitted to discharge 28.0 MGD. The WWTP consists of open wastewater collection trough, mechanical bar screen, primary clarifier, aeration basin, 3 stabilization ponds, an emergency/surge pond, a sludge storage pond, 1 blend tank, chemical treatment storage and feed equipment, 2 rotary screen thickners, and 2 screw presses. The facility discharges the treated effluent to the Roanoke River, a Class C water in the Roanoke River Basin and the solids are taken to the permitted on -site landfill (Permit Number WQ0000436). 1) The open effluent collection channel, wet well, pumps, parshall flume, and flowmeter, were observed and had recently been upgraded/rehabilitated and along with the primary clarifier were in good operational condition. 2) The facility has a routine aerator and solids removal maintenance schedule for the aeration basin and stabilization ponds. The ponds and dikes are clay lined and have the capacity of approximately 480 million gallons at a normal operating level of 4 feet. 3) The Primary ORC is Neal Davis WW-4 certified Operator (6740). The BORC position is currently being filled by Paul Kinnin, Lab Technician who holds a temporary W W-3 certified Operator (1000500). Mr. Kinnin is in the process of completing WW-3 training. North Carolina Division of Water Resources 1628 Mail Service Center Raleigh, NC 27699-1628 Phone (919) 791.4200 Customer Service Internet: www.ncwatcmualitv.ore Location: 3800 Barrett Drive Raleigh, NC 27609 I'm (919) 788-7159 I-877-623-6748 An Equal Opportunity/Affinative Acton Employer —50%Recycled/10% Post Consumer Paper 2o&tCarohna ,A7WUrW/y �....-.L. .um The ORC low gbook, lab results, chain of custody forms, and DMR's were complete and current and readily available for review. The months of June and January 2014 were reviewed with no discrepancies found. 4) The Outfall 001 and 002 were observed free of solids, foam, with no visually observable impacts. 5) The facility has reported in compliance with the permit monitoring and limits and no violations were identified within the last 12 months of review. The Division of Water Resources (DWR) will implement an electronic discharge monitoring report program. This program requires all NPDES-permitted facilities report monthly monitoring report data electronically through the Division's eDMR (Electronic Discharge Monitoring Report) program. All existing permitted facilities and any new permitted facilities/dischargers will be required to comply with the permit requirement no later than 90 days after the next permit issuance becomes effective. For registering for eDMR submittal and obtaining an eDMR user account please visit DWR webpage and review carefully the User Registration and User Documentation tabs. httT)://nortal.ncdenr.orgJweb/wq/admin/bo�pu/edmr If you have any questions about this process please contact Autumn Romanski at 919.791.4255. The overall condition of the facility was compliant with NPDES permit requirements reviewed on the day of this inspection. If you have questions regarding the attached inspection report or findings please contact Autumn Romanski at: (919) 791-4200 or at e-mail autumn.romanski(a,ncdenr.gov. S' cerel , Qi9r1 j� r Danny Smi�/ Raleigh Regional Operations Section Supervisor, Cc: Enclosures RRO- File DWR- Central Files 21Page United States Environmental Protection Agency Form Approved. EPA Washington, D C. 20460 OMB No 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 u 2 15 1 3 I NC0000752 I11 12 15102/02 17 18 L 19 I c I 20I 2111111111111111111111111111111111111111 1111 fs Inspection Work Days Facility Self -Monitoring Evaluation Rating 61 CA Reserved 67 I I 70 71 LI I 72 I �, 731 I 174 75I I I I I I I80 I� I I I Section B: Facility Data NamL� Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES oennit Number) 09:011AM 16/02/02 12/06/01 Roanoke Rapids Mill 100 Gaston Rd Exit Time/Date Permit Expiration Date Roanoke Rapids NC 27870 01:OOPM 15/02/02 17/03/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Neal R DavislORC/252-533-6295/ Name, Address of Responsible OfficiaVTitle/Phone and Fear Number Contacted Mary Lee Ransmeier,100 Gaston Rd Roanoke Rapid NC 27870//252-53M396/2525336451 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit N Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program 0 Sludge Handling Disposal EtNuent/Reoeiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Names) and Signature(s) of Inspector(a) Agency/Office/Phone and Fax Numbers Dab Jason T Robinson 9&A 7.� er�RRO WO/// V 16[Z 0 J� Autumn H Romanski RRO WO//919-791-4247/ 3 i3 o s Si natu of Management eviewor /OffinxyPhone Feu mbera Deb EPA Form 3560-Y(ev 9-94) Previous editions are obsolete. Page# NPDES yrlmolday Inspection Type (Cont.) 31 NC0000752 I11 12I 15/02/02 117 18 U Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) The facility was compliant with the permit requirements reviewed the day of this inspection. Please review items A and B below. A)The DWR Permitting Unit should add to the permit as described in the permit renewal application and sludge management plan on the next permit renewal: 1 Blend Tank(Chemical treatment storage and feed equipment) 2 Rotary Screen Thickners 2 Andritz Screw Presses Maintenance and optimum operation of these treatment units is an important part of the wastewater treatment process. B)The RRO and Operator Certification Unit has provided time to enable compliance with the BORC Certification requirements. Mr. Paul Kinnin is holds a temporary WW-3 certification and is actively working on class and exam completion for the WW-3 certfication as required. Page# Permiti NC0000752 Owner -Facility: Roanoke Rapids Mill Inspection Dab: 02/02/2015 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new E ❑ ❑ ❑ application? Is the facility as described in the permit? ❑ M ❑ ❑ # Are there any special conditions for the permit? ❑ ❑ E ❑ Is access to the plant site restricted to the general public? N ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: The facilitv has Rotary Screen Thickners (RSTs) and Screw Presses to dewater and thicken sludge to cake form. The plant describes this solids handling equipment in the permit renewal application and in the Sludge Management Plan provided to DWR. The solids handling equipment is an important part of the treatment process that was not included in the treatment units description of the permit. It is recommended to the NPDES Permit Unit to add the solids handling equipment to the permit description upon permit renewal. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? E ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable E ❑ ❑ ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: The facility invested in / has completed construction/rehabilitation of the influent parshal flume pumps wet well and alarm system. The facility has added the ability to visually monitor in real time ( 24/7 remotely) increasing their ability to react to any unforeseen issues at this location The 3 pumps at this location pump the influent wastewater to the primary clarifier and therefore are crucial to the treatment process. The facility Proactively analyzes and monitors for process control. Flow Measurement - Influent Yes No NA NE # Is flow meter used for reporting? ❑ ❑ E ❑ Is flow meter calibrated annually? ❑ ❑ E ❑ Is the flow meter operational? ❑ ❑ 0 ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ N ❑ Comment: The facility can report influent or effluent flow. The facility reports effluent flow. However, the facility tracks influent flow with a flowmeter and reading to PLC for process control - to understand and manage flow to the Primary Clarification Treatment. Pump Station - Influent Yes No NA NE Is the pump wet well free of bypass lines or structures? 0 ❑ ❑ ❑ Is the wet well free of excessive grease? 0 ❑ ❑ ❑ Page# 3 Penult NC0000752 Owner - Facility: Roanoke Rapids Mill Inspection Date: 02/02/2015 Inspection Type: compliance Evaluation Pump Station - Influent Yes No NA NE Are all pumps present? M ❑ ❑ ❑ Are all pumps operable? E ❑ ❑ ❑ Are float controls operable? S ❑ ❑ ❑ Is SCADA telemetry available and operational? 0 ❑ ❑ ❑ Is audible and visual alarm available and operational? S ❑ ❑ ❑ Comment: The facility invested in / has completed construction/rehabilitation of the influent pumps wet well and alarm system. The facility has added the ability to visually monitor in real time ( and 24/7 remotely) increasing their ability to react to any unforeseen issues at this location. The 3 pumps at this location pump the influent wastewater to the primary clarifier and therefore are crucial to the treatment process. Equalization Basins Yes No NA NE Is the basin aerated? ❑ ❑ 0 ❑ Is the basin free of bypass lines or structures to the natural environment? ❑ ❑ E ❑ Is the basin free of excessive grease? ❑ ❑ 0 ❑ Are all pumps present? ❑ ❑ 0 ❑ Are all pumps operable? ❑ ❑ N ❑ Are float controls operable? ❑ ❑ E ❑ Are audible and visual alarms operable? ❑ ❑ 0 ❑ # Is basin size/volume adequate? ❑ ❑ 0 ❑ Comment: Effluent from the primary clarifier flows by gravity across the river (on Kaostone property) through a pipe bridge into Aeration Basin #1. Primary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? 0 ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? E ❑ ❑ ❑ Are weirs level? E ❑ ❑ ❑ Is the site free of weir blockage? 0 ❑ ❑ ❑ Is the site free of evidence of short-circuiting? N ❑ ❑ ❑ Is scum removal adequate? E ❑ ❑ ❑ Is the site free of excessive floating sludge? S ❑ ❑ ❑ Is the drive unit operational? N ❑ ❑ ❑ Is the sludge blanket level acceptable? E ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) 0 ❑ ❑ ❑ Comment: The clarifier appeared to be in good condition and operational the day of the inspection. Page# 4 Permit: NC0000752 Inspection Date: 02/02/2015 Owner-Facllity: Roanoke Rapids Mill Inspection Type: Compliance Evaluation Primary Clarifier Yes No NA NE Pumps-RAS-WAS Yes No NA NE Are pumps in place? N ❑ ❑ ❑ Are pumps operational? 0 ❑ ❑ ❑ Are there adequate spare parts and supplies on site? 0 ❑ ❑ ❑ Comment: The facility maintains a routine wasting schedule. Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Surface Is the basin free of dead spots? 0 ❑ ❑ ❑ Are surface aerators and mixers operational? 0 ❑ ❑ ❑ Are the diffusers operational? ❑ ❑ 0 ❑ Is the foam the proper color for the treatment process? 0 ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? E ❑ ❑ ❑ Is the DO level acceptable? ❑ ❑ ❑ Is the DO level acceptable?(1.0 to 3.0 mg/1) ❑ ❑ ❑ Comment: Aeration Pond #1 had surface mixers. The facility has 24 surface mixers and 7 Air02 Aerators for toal of (31) in use in the aeration pond and stabilization ponds. Most were operational the day of this inspection. It was explained that the facility conducts routine maintenance to ensure adequate aeration scheme fro treatment. Chemical Feed Is containment adequate? Is storage adequate? Are backup pumps available? Is the site free of excessive leaking? Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Comment: Various chemicals are used as needed for treatment. (MSDS's and chemical additive information required has been provided and documented in the RRO file). Solids Handling Equipment Yes No NA NE Is the equipment operational? 0 ❑ ❑ ❑ Is the chemical feed equipment operational? 0 ❑ ❑ ❑ Is storage adequate? 0 ❑ ❑ Cl Is the site free of high level of solids in filtrate from filter presses or vacuum filters? 0 ❑ ❑ ❑ Page# 5 Permit NC0000752 Inspection Date: 02/02/2015 Omer -Facility: Roanoke Rapids Mill Impaction Type: Compliance Evaluation Solids Handling Equipment Yes No NA NE Is the site free of sludge buildup on belts and/or rollers of filter press? 0 ❑ ❑ ❑ Is the site free of excessive moisture in belt filter press sludge cake? 0 ❑ ❑ ❑ The facility has an approved sludge management plan? 0 ❑ ❑ ❑ Comment: The facility has Rotary Screen Thickners (RSTs) and Screw Presses to dewater and thicken sludge to cake form. The plant describes this solids handling equipment in the permit renewal application and in the Sludge Management Plan provided to DWR. Pump Station - Effluent Yes No NA NE Is the pump wet well free of bypass lines or structures? ❑ ❑ M ❑ Are all pumps present? ❑ ❑ 0 ❑ Are all pumps operable? ❑ ❑ 0 ❑ Are float controls operable? ❑ ❑ M ❑ Is SCADA telemetry available and operational? ❑ ❑ M ❑ Is audible and visual alarm available and operational? 0 ❑ ❑ ❑ Comment: Wastewater Effluent is pumped to the primary clarifier, then flows by gravity to the aeration basin #1. and through a series of stabilization ponds #1.2. and 3 (oH adiustment /defoamer addition added as needed). Effluent Flows through a bar screen. The flow is controlled with an electrically operated butterfly valve and discharges by gravity flow out outfall 001. Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? 0 ❑ ❑ ❑ Is flow meter calibrated annually? M ❑ ❑ ❑ Is the flow meter operational? M ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ 0 ❑ Comment: The facility uses an electric operated butterfly valve for gravity release of the effluent to the river. A Marsh-MCBlfney Velocity Flowmeter is used for flow measurement and the flowmeter was calibrated annually as required. Flow is connected to the PLC providing for continous flow monitoring data. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? M ❑ ❑ ❑ Is sample collected below all treatment units? M ❑ ❑ ❑ Is proper volume collected? 0 ❑ ❑ ❑ Is the tubing clean? N ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees M ❑ ❑ ❑ Celsius)? Page# 6 Permit NC0000752 Owner -Facility: Roanoke Rapids Mill Inspection Date: 02/02/2015 Inspection Type: Compliance Evaluation Effluent Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type 0 ❑ ❑ ❑ representative)? Comment: The facility collects daily composite samples and has an ISCO refrigerated sampler Sampling for outfall 001 is completed at the effluent wet well. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? M ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? 0 ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ 0 ❑ Comment: The flow observed at outfall 001 the day of the inspection was discharging from an underwater cement rectangular box in the river, the river level was higher than the discharge box For this reason sampling is completed at the effluent wet well. Outfall 002 - cooling water outfall was also observed. The facility has once thru cooling with a temperature condition in the permit. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 0 ❑ ❑ ❑ Is all required information readily available, complete and current? 0 ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? 0 ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? M ❑ ❑ ❑ Is the chain -of -custody complete? M ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? M ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ M ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator 0 ❑ ❑ ❑ on each shift? Is the ORC visitation log available and current? M ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? M ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ❑ 0 ❑ ❑ Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑ Page# 7 Permit: NC0000752 Inspection Date: 02/02/2015 Owner -Facility: Roanoke Rapids Mill Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ❑ Comment: The facility keeps excellent records. The months of June and January 2014 were reviewed with no discreotancies found. The ORC is Neal Davis. he holds a WW - 4 certification 46740) and Paul Kinnin BORC (currently holds temporary #1000500) WW-3 Certificate and has scheduled to attend calss and exam, as needed in order to complete WW-3 training. RRO and the Operator Certifcation Unit agreed to provide time for Mr. Kinnin to receive the WWN 3 Training required to act in the BORC position. The recently scheduled WW-3 training class was cancelled and it was exDlained that Mr. Kinnin is planning to attend the first available WW-3 session to obtain his WW-3 Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? 0 ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? 0 ❑ ❑ ❑ # Is the facility using a contract lab? N ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees ❑ ❑ ❑ Celsius)? Incubator (Fecal Colifonn) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ ❑ Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? ❑ ❑ ❑ Comment: The DWR Lab Certification Unit has scheduled a Lab Inspection at Kaostone for March 12, 2014, therefore. the RRO Lab checksheet was not completed as part of this NPDES Wastewater Inspection. Page# 8 E4 NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor Mr. Bill Kessinger Plant Manager Kapstone Paper 100 Gaston Rd. Roanoke Rapids, NC 27870 Dear Mr. Kessinger: Division of Water Resources Water Quality Programs Thomas A. Reeder Director January 30, 2014 John E. Skvada, III Secretary Subject: "Correction on contacts NPDES Compliance Evaluation Inspection NPDES Wastewater Discharge Permit No. NC0000752 Kapstone Paper Halifax County On December 11, 2013, Autumn Romanski with the North Carolina Division of Resources conducted a Compliance Evaluation Inspection of Kapstone Paper. This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified in NPDES Wastewater Permit No. NC0000752. The time and assistance of Kapstone Staff, Thomas Puryear, Neal Davis, and Paul Kinnin was greatly appreciated. A summary of the findings and comments noted during this inspection is provided in the complete inspection report titled "Water Compliance Inspection Report". If you have any questions concerning this report, please co tact me at 919-791-4255 in the Raleigh Regional Office. I ely, a Danny S th Raleigh Regional Operations Supervisor Attachments Cc: (w/attachments) Raleigh Regional Office — File DWR/Raleigh — Central Files Mr. Mike Knudson, Environmental Manager 100 Gaston Rd. Roanoke Rapids, NC 27870 Electronic Cc: Mr. Chris Puryear, ORC NCDETIR North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Programs Pat McCrory Thomas A. Reeder John E. Skvada, III Governor Director Secretary January 27, 2014 Mr. Mike Knudson Plant Manager Kapstone Paper 100 Gaston Rd. Roanoke Rapids, NC 27870 Subject: NPDES Compliance Evaluation Inspection NPDES Wastewater Discharge Permit No. NC0000752 Kapstone Paper Halifax County Dear Mr. Knudson: On December 11, 2013, Autumn Romanski with the North Carolina Division of Resources conducted a Compliance Evaluation Inspection of Kapstone Paper. This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified in NPDES Wastewater Permit No. NC0000752. The time and assistance of Kapstone Staff, Thomas Puryear, Neal Davis, and Paul Kinnin was greatly appreciated. A summary of the findings and comments noted during this inspection is provided in the complete inspection report titled "Water Compliance Inspection Report". If you have any questions concerning this report, please contact me at 919-791-4255 in the Raleigh Regional Office. n iegional Raleigh Operations Supervisor Attachments Cc: (w/attachments) Raleigh Regional Office — File DWR/Raleigh — Central Files Mr. Ben Sellers, Environmental Manager 100 Gaston Rd. Roanoke Rapids, NC 27870 Electronic Cc: Mr. Chris Puryear, ORC Summary of Findings /Comments 1. Permit: Your NPDES Individual Wastewater permit became effective June 1, 2012 and expires on March 31, 2017. The facility is not currently under a Special Order by Consent. The facility was compliant with the wastewater requirements of the NPDES permit the day of the inspection. The current permit issued in June 2012 noted that limits for BOD. TSS Pentachlorophenol, trichlorophenol were increased to reflect the most recent production data (Outfall 001). It was also noted that Outfall 003 was eliminated. The plant should be commended for converting heated cooling water from outfall 003 to re -use water and thereby eliminating this discharge outfall. 2. Compliance Schedules: The permit does not have any outstanding compliance schedules for this facility. 3. Facility Site Review: The overall condition of the plant site was satisfactory. The appearance of the facility was in acceptable condition indicating the current housekeeping practices are good. 4. Records/Reyorts• a) A review of the daily monitoring data submitted during the previous 12-month period and a review of the permit conditions indicates the facility was in compliance with the permit requirements and/or limitations. The facility was issued no penalty assessments and no notices of violation for the 12- month period. The wastewater DMR reports data was reviewed for September 2013 and no discrepancies were found However. amended DMRs for March 2012 and December 2011 were faxed to DWR on 1012512012. The Bims record system was updated to reflect compliance and the NOD's frequency violations associated with these DMR's were deleted as they were processed in error after the amended reports had been submitted b) The facility must designate a certified Operator -in -Responsible -Charge (ORC) having a certification level equal to or greater than the facility classification. A Back-up ORC must also be designated with a minimum certification level at least one level less than the facility classification. 2 1 P a g e The facility is currently in compliance with these requirements. This facility is classified as a Biological (WW M and the Operator in Responsible Charge (ORC) is Chris Puryear. He holds a WW-IV (Cert. No.8275). Neal Davis is the (BORC). He holds WW-IV(Cert. No. 6740). The facility is current! in n compliance with these requirements. 5. Self-Monitorine Program: You are reminded that your monitoring samples must be collected, preserved, and analyzed by appropriate procedures and methods. You should maintain records of the sampler temperature, and a certified laboratory must calibrate the sample thermometers annually. Your operator is reminded that he/she must keep a logbook of all operation/maintenance activities undertaken at the facility. The logbook should include all daily process control activities including any field measurements conducted for process control. A visitation log for the facility must also be maintained. The facility is currently in compliance with these requirements. 6. Laboratory: For all analytical data submitted for compliance monitoring purposes, a certified laboratory must be utilized for all laboratory analysis. Additionally, if field parameter testing is conducted, an operator certified to perform the specified field parameter analysis is also required. The operator needs to be sure to calibrate all meters/instrumentation before each use and retain all calibration records. Monitoring for Temp. pH. Do. BOD. TSS. and Conductivity is conducted by the ORC at required sample locations but other sampling requirements (metals/toxicity..) have been contracted out to NC Certified Lab # 165 (Meritech Labs). The facility holds a current NC DWO Laboratory Field Parameter Certification # 183 The Regional Field Inspectors checklist (to be forwarded to the DWO Laboratory Certification Program) was completed the day of the inspection and reflects the extent of laboratory items investigated by Regional inspectors Lab inspections are also performed separately by the Lab Certification Program. The Regional lab checklist results are attached. 7. Flow Measurement: If the permit requires a flow measurement device for determining the effluent flow, the flow measurement device must be calibrated annually. This facility is required to monitor and report effluent flow at outfall 001 and the facility is thru flow is estimated and reported semi-annually as required. 3 1 P a g e 8. Effluent/Receivine Waters: The effluent discharge should be clear with a continuous flow with no visible changes to the receiving waters. The effluent discharge was clear and flow was continuous. The receiving waters looked clear with no visible changes from the effluent discharze. 9. Pretreatment: This facility currently has no pretreatment permit and does not accept or discharge domestic or industrial waste to a sanitary sewer system. Pre-treatment permits are required, if applicable, by your NPDES Discharge Permit. 10. Solids Handline/Disposal: The facility must dispose of solids by an acceptable method such as a landfill or utilize the services of an approved solids hauling and disposal contractor, which requires the facility to be included under the contractor's non -discharge permit (i.e. land application). The facility is reminded to maintain adequate records (i.e. shipment dates, quantities, etc.) of any solids hauling and/or disposal activities. The ,facility is in compliance with these requirements, and disposes of sludge in the Kapstone landfill permitted by the NC Division of Waste Management The facility uses multiple fuel boilers -recovery boiler, biofuels, and some coal for power generation. A small amount of ash from power generation is stored in an evaporative ash pond. The dry ash is disposed of in the landfill and/or re -used per NC DWR policy (Jon Ris ag rd is currently the DWR contact on reuse1503 exempt solids and Steve Kaltenbach of DWR completed 503 exempt inspection in August 2013-see attached copy). Leachate from the landfill is sent to the aeration basin (21.5 acres. 3.8 days retention. 73.6 millon ag llon capacity). 12. Compliance SamWing: No compliance sampling was conducted the day of this inspection. 13. Operations & Maintenance: The facility was in compliance with the permit O & M requirements reviewed with facility staff the day ofthe inspection. However, the inspector notes the following: The facility reported a proactive maintenance plan for the #1 stabilization basin dredging and removal ofsolids from 113 of the basin each year. The facility has 3 basins with total treatment capacity of 480 million gallons (basins are generallyopgrated at 4 feet level). It was not clear ifbathometry studies or sludge solids data is used to ensure optimum treatment, but it was explained that wasteivater/sludge can be pumped (as needed/in emery) to the old sludge lagoon providing additional storage capacity (27.3 acres). It was also unclear if/how the increased production noted in the DWR permit renewal letter at the time ofpermit renewal will impact current treatment/capacit� 41Page United States Environmental Protection Agency Form Approved. EPA Washington, D.C.20460 OMB No 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fad Type 1 I N I 2 I` 31 NC0000752 111 121 13/12/1, 117 18l r I 19I S I 20I—I IJ J U Remarks 21111111111111111111111111111111111111111111111116 Inspection Work Days Facility Self -Monitoring Evaluation Rating 81 CA -------------Reserved------- 67I 169 70Iu 72 u 73174 75I I I 80 71 ity Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Roanoke Rapids Mill 09:00 AM 13/12/11 12/06/01 Exit rime/Date Permit Expiration Date 100 Gaston Rd Roanoke Rapids NC 27870 12:00 PM 1311011 17/03/31 Name(s) of Onsite Representative(syTitles(syPhone and Fax Number(s) Other Facility Data Thomas C Puryear/ORC/252-533-6237/ sponsible Officialfr le/Phone and Fax Number Contacted 100 Gaston Rd Roanoke Rapid NC 27870//252-533-6398/2525336451 No Section C: Areas Evaluated Durin Inspection (Check onl those areas evaluated) rEffluent/Receivieng . Flow Measurement Operations & Maintenance Records/Reports Program Sludge Handling Disposal Facility Site Review Compliance Schedules ng Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Autumn H Romanski / T N RRO WO//919-791-4247/ I ;2 If 02 !/ 8igna re of Man era Q A Re ' Agency/Office/Phone and Fax Numbers Date / EPA Forth 34M3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yrlmo/day Inspection Type 1 3� NC0000752 I11 12I 13/12/11 I17 18I^I Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) The facility was compliant with the permit requirements the day of this inspection. Page # 2 Permit: NC0000752 Owner -Facility: Roanoke Rapids Mill Inspection Date: 12111/2013 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ■ ❑ Cl ❑ Is the facility as described in the permit? ■ ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ ❑ ■ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: Compliance Schedules Yes No NA NE Is there a compliance schedule for this facility? ❑ ❑ ■ ❑ Is the facility compliant with the permit and conditions for the review period? ❑ ❑ ■ ❑ Comment: Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ ❑ ❑ ❑ Judge, and other that are applicable? Comment: Pump Station - Effluent Yes No NA NE Is the pump wet well free of bypass lines or structures? ❑ ❑ ■ ❑ Are all pumps present? ❑ ❑ ■ ❑ Are all pumps operable? ❑ ❑ ■ ❑ Are float controls operable? ■ ❑ ❑ ❑ Is SCADA telemetry available and operational? ■ ❑ ❑ ❑ Is audible and visual alarm available and operational? ■ ❑ ❑ ❑ Comment: Gravity Main Sewerline to the Primary Clarifier lump Station - Influent Yes No NA NE Is the pump wet well free of bypass lines or structures? ❑ ❑ ❑ ■ Is the wet well free of excessive grease? ❑ ❑ ❑ ■ Are all pumps present? ❑ ❑ ❑ ■ Are all pumps operable? ❑ ❑ ❑ ■ Are float controls operable? ❑ ❑ ❑ ■ Is SCADA telemetry available and operational? ❑ ❑ ❑ ■ Page # 3 r Permit: NC0000752 Inspection Date: 12/11/2013 Owner • Facility: Roanoke Rapids Mill Inspection Type: Compliance Evaluation Pump Station - Influent Is audible and visual alarm available and operational? Comment: The facility intakes water from the Roanoke River. The intake was not inspected during this site visit. Flow Measurement - Influent # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Comment: Flow Measurement - Effluent # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow mete(? Comment: The flow through outfall 002 (non -contact cooling) is estimated and reported on the DMR as required. The flow through the wastewater discharge outfall is recorded using a Marsh McBirney Velocity Flowmeter last calibrated in July 2013. 0. a ---__- Type of bar screen a.Manual b.Mechanical Are the bars adequately screening debris? Is the screen free of excessive debris? Is disposal of screening in compliance? Is the unit in good condition? Comment: Equalization Basins Is the basin aerated? Is the basin free of bypass lines or structures to the natural environment? Is the basin free of excessive grease? Yes No NA NE Yes No NA NE ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ Yes No NA NE Yes No NA NE 0 Yes No NA NE Page # 4 Permit: NC0000752 Inspection Date: 12/11/2013 Owner - Facility: Roanoke Rapids Mill Inspection Type: Compliance Evaluation Equalization Basins Yes No NA NE Are all pumps present? ❑ 0 ■ Are all pumps operable? 0 0 ■ O Are float controls operable? WOO O Are audible and visual alarms operable? ■ ❑ # Is basin size/volume adequate? ■ 0 0 11 Comment: Stablization Ponds #1,2, and 3 for aprox. 21 day retention time. Flow is gravity fed to primary clarifier. Then pumped over to aeration and stablization basins. A level indicator is used to manage/maintain 4-5 feet level for optimum basin treatment. Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Surface Is the basin free of dead spots? ■ 0 0 O Are surface aerators and mixers operational? ■ 0 0 O Are the diffusers operational? ❑ 0 ■ O Is the foam the proper color for the treatment process? ■0 0 Does the foam cover less than 25% of the basin's surface? ■ Cl O Is the DO level acceptable? ■ 0 O Is the DO level acceptable?(1.0 to 3.0 mg/I) 0 0 ■ Comment: Lagoons Yes No NA NE Type of lagoons? Facultative # Number of lagoons in operation at time of visit? 7 Are lagoons operated in? Series # Is a recirculation line present? ■ 0 00 Is lagoon free of excessive floating materials? ■ 0 ❑ # Are baffles between ponds or effluent baffles adjustable? ■11 00 Are dike slopes clear of woody vegetation? ■ ❑ ❑ ❑ Are weeds controlled around the edge of the lagoon? ■ ❑ 00 Page # 5 Permit: NC0000752 Owner - Facility: Roanoke Rapids Mill Inspection Date: 12/11/2013 Inspection Type: Compliance Evaluation Lagoons Yes No NA NE Are dikes free of seepage? ■ ❑ ❑ ❑ Are dikes free of erosion? ■ ❑ ❑ ❑ Are dikes free of burrowing animals? ■ ❑ ❑ ❑ # Has the sludge blanket in the lagoon (s) been measured periodically in multiple locations? ■ ❑ ❑ ❑ # If excessive algae is present, has barley straw been used to help control the growth? ❑ ❑ ■ ❑ Is the lagoon surface free of weeds? ■ ❑ Cl ❑ Is the lagoon free of short circuiting? ■ ❑ ❑ ❑ Comment: The facility has (1) aeration basin, (3) stablization ponds, (1) Sludge Lagoon -Old sludge pond, (1) Emergency Pond, and (1) Fly Ash Pond. Flow from the fly ash pond is treated by the primary clarifier (and polymer if needed). Wastewater Flow and Fly ash wastewater to the primary clarifier can be re -directed (in event of emergency) to the emergency pond. O & M plan in place for annual dredging and of removal of solids in basins. Primary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ■ ❑ ❑ ❑ Are weirs level? ■ ❑ ❑ ❑ Is the site free of weir blockage? ■ ❑ ❑ ❑ Is the site free of evidence of short-circuiting? ■ ❑ ❑ ❑ Is scum removal adequate? ■ ❑ ❑ ❑ Is the site free of excessive floating sludge? ■ ❑ ❑ ❑ Is the drive unit operational? ■ ❑ ❑ ❑ Is the sludge blanket level acceptable? ■ ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately Y. of the sidewall depth) ■ ❑ ❑ ❑ Comment: The primary clarifier has been maintained. New weirs were present and the overall condition of the clarifier appeared to be good the day of this inspection. Pumps-RAS-WAS Yes No NA NE Are pumps in place? ■ ❑ ❑ ❑ Page # 6 Permit: NC0000752 Owner - Facility: Inspection Date: 12/11/2013 Inspection Type: Roanoke Rapids Mill Compliance Evaluation Pumps-RAS-WAS Yes No NA NE Are pumps operational? ■ ❑ ❑ ❑ Are there adequate spare parts and supplies on site? ■ ❑ ❑ ❑ Comment: Clarifier is on routine wasting schedule. Solids Handling Equipment Yes No NA NE Is the equipment operational? ■ Cl ❑ ❑ Is the chemical feed equipment operational? ■ ❑ ❑ ❑ Is storage adequate? ■ ❑ ❑ ❑ Is the site free of high level of solids in filtrate from filter presses or vacuum filters? ■ ❑ ❑ ❑ Is the site free of sludge buildup on belts and/or rollers of filter press? ■ ❑ ❑ ❑ Is the site free of excessive moisture in belt filter press sludge cake? ■ ❑ ❑ ❑ The facility has an approved sludge management plan? ■ ❑ ❑ ❑ Comment: The facility has two filter belt presses for solids dewatering- one running at at time on alternating schedules. A polymer can be fed at the primary clarifier as needed to aid settling and dewatering process. Effluent Sampling Yes No NA NE Is composite sampling Flow proportional? ■ ❑ ❑ ❑ Is sample collected below all treatment units? ■ ❑ ❑ ❑ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? ■ ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ ❑ ❑ ❑ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ ❑ ❑ ❑ Comment: Influent Sampling Yes No NA NE # Is composite sampling Flow proportional? ❑ ❑ ■ ❑ Is sample collected above side streams? ❑ ❑ ■ Cl Is proper volume collected? ❑ ❑ ■ ❑ Is the tubing clean? ❑ ❑ ■ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ❑ ❑ ■ ❑ Is sampling performed according to the permit? ❑ ❑ ■ ❑ Page # 7 Permit: NC0000752 Inspection Date: 1211112013 Owner -Facility: Roanoke Rapids Mill Inspection Type: Compliance Evaluation Influent Sampling Yes No NA NE Comment: The facility runs influent sample for process control only. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ ❑ Comment: Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ■ ❑ ❑ ❑ Comment: Standby Power Yes No NA NE Is automatically activated standby power available? ❑ Cl Cl ■ Is the generator tested by interrupting primary power source? Cl ❑ ❑ ■ Is the generator tested under load? Cl ❑ ❑ ■ Was generator tested & operational during the inspection? ❑ Cl Cl ■ Do the generator(s) have adequate capacity to operate the entire wastewater site? ❑ ❑ ❑ ■ Is there an emergency agreement with a fuel vendor for extended run on back-up power? ❑ ❑ ❑ ■ Is the generator fuel level monitored? ❑ ❑ ❑ ■ Comment: Power plant on -site (mixed fuel supply- coal, recovery boiler, and natural gas) supply, can purchase power from Dominion as needed. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? ■ ❑ ❑ ❑ # Is the facility using a contract lab? ■ ❑ Cl ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ Cl ❑ ❑ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ ■ ❑ Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? ❑ ❑ ■ ❑ Comment: A field lab inspection was completed and the checklist is attached Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ ❑ ❑ Page # 8 Permit: NC0000752 Inspection Date: 12/11/2013 Record Keeping Is all required information readily available, complete and current? Are all records maintained for 3 years (lab. reg. required 5 years)? Are analytical results consistent with data reported on DMRs? Is the chainof-custody complete? Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? Owner • Facility: Roanoke Rapids Mill Inspection Type: Compliance Evaluation Has the facility submitted its annual compliance report to users and DWO? (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? Is the ORC visitation log available and current? Is the ORC certified at grade equal to or higher than the facility classification? Is the backup operator certified at one grade less or greater than the facility classification? Is a copy of the current NPDES permit available on site? Facility has copy of previous year's Annual Report on file for review? Comment: The facility holds Field Lab Certification #183. Yes No NA NE Page # 9 Compliance Inspection Report Permit: W00000436 Effective: 01/07/08 Expiration: 12/31/16 SOC: Effective: Expiration: County: Northampton Region: Raleigh Contact Person: Neal R Davis Title: Owner: Kapstone Kraft Paper Corporation Facility: Kapstone Kraft Paper Corporation Landfill 100 Gaston Rd Paper Mill Address Roanoke Rapid NC 27870 Phone: 252-533-6295 Directions to Facility: The landfill is located across the river from the paper mill, which is in Halifax County. From Raleigh, take Interstate 64 east to 1-95 north. Take exit 176 and follow Rt. 46 west to Rt. 48 south. Mill is on left. System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 08/20/2013 EntryTime: 10:00 AM Exit Time: 12:45 PM Primary Inspector: Stephen Kaltenbach Secondary Inspector(s): Phone: 919-791-4042 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Surface Disposal of Residual Solids(503 Exempt) Facility Status: ■ Compliant ❑ Not Compliant Question Areas: 0 Miscellaneous Questions E Storage E Transport (See attachment summary) Page: 1 Permit: WO0000436 Owner • Facility: Kapstone Kraft Paper Corporation Inspection Date: 08/20/2013 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Phase one and two of landfill is being managed well. No signs of stability issues and a well established vegative growth appears healthy. Type Yes No NA NE Distribution and Marketing ❑ Land Application Transport Is a copy of the permit in the transport vehicle? Is a copy of the spill control plan in the vehicle? Is the spill control plan satisfactory? Does transport vehicle appear to be maintained? Comment: Yes No NA NE ■ O ❑ ❑ ■nnn ■ 0 0 0 ■ Cl Cl O Page 2 Regionospectors' Checklist for Fiewarameters Facility Name: S Regional Plant Inspector: fi. F4tneq5 ,' NPDES #: Re ional Inspector Contact #: Field Lab Certification #: �63 Re ion: Gi c Lab Contact: Vlvk Date: 20 t 3 I. Check the parameter(s) performed at this site for reporting purposes. ❑ Total Residual Chlorine (TRC) ❑ Temperature (TEMP) ❑ Specific Conductivity (SC) ❑ pH ❑ Dissolved Oxygen (DO) ❑ Settleable Residue (SETT) II. General Laboratory note any exceptions in section XI Are instruments, meters, probes, photometric cells, etc. maintained in good condition? Yes No Are standards, reagents and consumables used within manufacturer expiration dates? ❑ Yes No RC gel standard is exempt.] Are the following items documented where applicable Item TRC H (TEMPA DO SETT Date of sample collection* Time of sample collection* Sample collector's initials or signature Date of sample analysis* Time of sample analysis* Analyst initials or signature Sample location 'Date and time of sample collection and analysis may be the same for in situ or on -site measurements. Ili. Total Residual Chlorine Total Residual Chlorine meter make and model: Is a check standard analyzed each day of use? Circle one: gel or li andard ❑ Yes ❑ No What is the assigned/observed value of the daily check standafdl- Is a 5-point calibration verificationperformed? Note daileof last verification: ❑Yes No Alternatively, does the lab construct a linear r ssion, using 5 standards, to calculate results? Note date of last calibration c constructed: ❑Yes El No True values: ❑ pg/L L MjK Obtained values: ❑ Ng/ mg/L What program are ples analyzed on? Are results r_ep6rtecl in proper units? Check one: 0 pg/L m /L ❑ Yes ❑ No Are res ,uKreported between the facility's permit limit and the compliance limit of 50 pg/L? If value is less than the low standard, report as "<x", where x=low standard conc. ❑Yes ❑ No Are samples analyzed within 15 minutes of collection? ❑ Yes No IV. pH 2 1 pH meter make and model: 0 c 0 3 Sht-YC f} Is the pH meter calibrated with at least 2 buffers per mfg's iristructions each day of use? Note buffers used: Yes ❑ No Is the pH meter calibration checked with an additional buffer each day of use? Note check buffer used: Y ❑ No Does the check buffer read within t0.1 S.U. of the known value? LTYes ❑ No Are the following items documented: Meter calibration? 0 s ❑ No Check buffer reading? Yft4,❑ No Are samples analyzed within 15 minutes of collection? s No Are sample results reported to 0.1 pH units? Z Yes ❑ No •,1 V. Temperature What instrument(s) is used to measure z perature? Check all that apply: F. , meter ❑ DO meter El Conductivity meter [bi ital thermometer ❑ Glass thermometer Is the instrument/thermometer calibration checked at least annually against a NIST traceable or NIST certified thermometer? es Ej No Are temperature corrections even if zeroposted on the instrument/thermometer? es No Are samples measured in situ or on -site? [REQUIRED - there is no holding time for temperature] es No Are sample results reported in degrees C? 1,tn Yes Lj No VI. Dissolved Oxygen DO meter make and model: L Is the air calibration of the DO meter performed each day of use? Yes ❑ No Are the following items documented: Meter calibration? Yes ❑ No Are samples analyzed within 15 minutes of collection? 96 ❑ No Are results reported in m /L? as Lj No VII. Conductivity Conductivity meter make and model: io r; 1 Is the meter calibrated daily according to the manufacturer's instructions? Note standard used this is generally a one -point calibration): As ❑ No Is a daily check standard analyzed? Note value: El Yes El No Are the following items documented: Meter calibration? as ❑ No Are samples analyzed within 28 days of collection? es ❑ No Are results reported in mhos/cm some meters display equivalent S/cm Yes ❑ No Vlll. Settleable Residue Does the laboratory have an Imhoff Cone in good conditions ❑ Yes No Is the sample settled for 1 hour? ❑ Yes No Is the sample aitated after 45 minutes? Yes El No Are the following items documented: Volume of sample analyzed? volume analyzed: ❑ Yes ❑ No Date and time of sample al sis(settling start time)? ❑ Yes ❑ No Time of agitation aftor45 minutes of settling? ❑ Yes ❑ No Sample anal sis om letion(settling end time)? ❑ Yes ❑ No Are samples a5a6ged within 48 hours of collection? ❑ Yes No Are results rel5orted in ml/L? ❑ Yes ❑ No IX. Was a paper trail (comparing contract lab and on -site data to DMR) performed? If so, list months reviewed: ❑ Yes No X. Is follow-up by the Laboratory Certification program recommended? El Yes No XI. Additional comments: Please submit a copy of this completed form to the Laboratory Certification program at: DWQ Lab Certification, Chemistry Lab, Courier # 52-01-01 Electronic copies may be emailed to linda.chaviskilncdenr.gov. Revision 04/20/2012 �1V FAF KAPSTONE KRAFT PAPER CORPORATION ■�/'V V�NE ADVW& of KAPSTONE PAPER AND PACKAGING CORPORATION 100 Gaston Road Roanoke RePM NO 27870 ka"onePaper=n July 2, 2014 Mr. Steve Reid Extension Education & Training Specialist NCDENR/Division of Water Resources/Operator Certification Program 1618 Mail Service Ctr., Raleigh, North Carolina 27609 Subject: KapStone Paper ORC (W W Permit Number NC0000752) Dear Mr. Reid: Attached is The Water Pollution System Operator Designation Form identifying the Operator in Responsible Charge (ORC) for the KapStone Paper mill in Roanoke Rapids. This designation has become necessary due to the retirement of our current ORC, Chris Puryear. The new ORC will be Mr. Neal Davis, also a Grade IV certified operator, who has been our backup ORC. That brings to point the backup ORC. Per our conversation, KapStone has 120 days to fill the Backup ORC slot. KapStone Paper does not have in its employment the required Grade III certified operator. Circumstances have prevented us from pursuing another wastewater engineer in replacement prior to this date. Essentially, Chris' retirement does not become official until July 7, 2014, and our hands are tied until that date. Such activity will then proceed immediately. In the interim, I reference 15A NCAC 08G .0602 Temporary Certificates wherein it states that: "Temporary certificates, of any type and grade, may be issued by the Commission to the operator of a water pollution control system, for a period not to exceed one year, due to: 1. The vacancy of the Operator in Responsible Charge (ORC) or the Backup Operator in Responsible Charge (Backup ORC)..." Paul Kinnin, our in-house NPDES laboratory technician is a Grade 2 Operator who will work towards obtaining Grade III certification in 2014. There is a Grade III class offered in September and Paul will register for this class held in Kinston, NC. Upon registration, we will submit the application (with the required $200 fee). The test is in December. If there are any questions please call Neal Davis at (252) 533-6295 or me at (252) 533- 6280. Sincerely. Michael E. Knudson Environmental Programs Manager Enclosures CC: Neal Davis Paul Kinnin Autumn Romanski (Raleigh Regional Office) ii Water Pollution Control System Operator Designation Form WPCSOCC NCAC 15A 8C .0201 Permittee Owner/Officer Name:%L t.e y 1 aJ Q ,r Mailing Address: 1/900 �ASSDnJ �t0 City: A&&ANSE 4040SState: -AZCZip: Phone #: to'rSQ $ 3 3. 6 � 9i Email address: Signature: Date: -7--,-)"' /T ..............................J............................../.....�t..........................nn.................................................. Facility Name: / `�yd•�.i'j /�,PA"T PQ�/L (2AV Permit #: 1 v e Bg i%S2 SUBMIT A SEPARATE FORM FOR EACH TYPE SYSTEM! Facility Tvae/Grade: Biological W WTP a/ Physical/Chemical Collection System Operator in Responsible Print Full Name: Surface Irrigation Land Application Certificate Type / Grade / Number: / �% Work Phone #: C.!2N9 I- � 3 Ze? /,j Signature: Date: % //XzDiz "I certify that 1 agree t my designation as the Operator in Responsible Charge for the facility, noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G .0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." ............................................................................................................................................. Back -Up Operator in Responsible Charge (BU ORC) Print Full Name Certificate Type / Grade / Number: Work Phone #: ( ) ts3j ature: Date: _ "I certify, that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the roles and regulations pertaining to the responsibilities of the BU ORC as set forth in ISA NCAC 08G .0205 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." ............................................................................................. ,Nail, fax or email the WPCSOCC, 1619 Mail ... ............................................... Service Center, Raleigh, NC 27699-1618 Fax: 919.715.2726 original to: Email: certadmin0mcdenr oy .Nail orfax a copy to the Asheville Fayetteville Mooresville Raleigh appropriate Regional Office: 2090 US Hwy 70 225 Green St 610 E Center Ave 3800 Barrett Or Swannanoa 28778 Suite 714 Suite 301 Raleigh 27609 Fax: 828.299.7043 Fayetteville 28301-3043 ' Mooresville 28115 Fax: 919.571.4718 Phone: 828.296.4500 Fax: 910.486.0707 Fax: 704.663.6040 Phone:919.791.4200 Phone: 910.433.3300 Phone: 704.663.1099 Washington Wilmington Winston-Salem 943 Washington Sq Mail 127 Cardinal or 585 Waughtown St Washington 27889 Wilmington 28405.2845 Winston-Salem 27107 Fax: 252.946.9215 Fax: 910.350.2004 Fax: 336,771.4631 Phone: 252.946.6481 Phone: 910.796.7215 Phone: 336.771.5000 Revised 03-2014 KaPsrorE June 24, 2014, 2014 Ms. Autumn Romanski Environmental Program Consultant NCDENR 3800 Barrett Drive Raleigh, N.C. 27609 Dear Ms Romanski: KAPSTONE KRAFT PAPER CORPORATION A Division of KAPSTONE PAPER AND PACKAGING CORPORATION 100 Gaston Road Roanoke Rapids, NC 27870 kapstonepaper.com The purpose of this correspondence is to inform your office that, as of 7/1/2014 I will no longer be the Operator in Responsible Charge (ORC) of the wastewater treatment system covered under NPDES permit NC0000752 at the Kapstone Paper mill located in Roanoke Rapids, NC. If you have any questions concerning the facility please contact Mike Knudson the mill's Environmental Programs Manager at 252-533-6280 or the backup ORC, Neal Davis at 252-533-6295. It has been a sincere pleasure working with the Raleigh Regional office these past 29 years. Since ly, e, Thomas C. Puryear Operator in Responsible Charge xc: Paul Kinnin Neal Davis Mike Knudson Bill Kessinger Ben White c NC DENFc R311; 11yeglonel0ma Date/Time Local ID 1 Transmission Report 10-25-2012 03:34:09 p.m. Transmit Header Text 2525336465 Local Name 1 This document: Confirmed (reduced sample and details below) Document size : 8.5"x11 " KapStone Kraft Paper Corporatlon ROANOnE RAPIDS MILL FAX 710:,�u7rArAJ yPly/hsrd�'I PRorre MSneer Of "Goa b rdbe eOV V Snow ohs j FROM: EONS Department KapSlone Waft Paper Corpomdon 100 a"Itin Rod Roanoke Rapids, NC 27870 Phan* REMARK& ❑ Utgant 2f Fbryou r lr ❑ Reply ASAP ❑ PWW Comment .rrrkled yi+v w:// -`AW ac e py of A/&e A,4- Ohl dots iG�sr� Pu Svc ,p,�_ / "s .4111rJ- dads 47 y 4 toil Podr�9et/4i9aE yu£�iceALS !1/GtSt 9,rAc Pt a cs1� cf Zrz- 533-4Z 37, Note'. The material contalred In this commurticatlon is intended any for the use of the addressee. It may contain information that is confidential, proprietary, attorney Privileged. and exempt from disclosure under applicable law. It the reader of this communication is not the 'ntended reciplen4 you are hereby notined Mat any dissemination, distribution or duplication of :tile communication is prohibits. M you have received this communication In error, please Total Pages Scanned: 11 Total Pages Conf limed : 11 No. I Job I Remote Statlon Start Time Duration Pages Line Mode lob Type Results 001 723 9197887159 03:30:23 p.m. 10-25-2012 00:03:11 11/11 1 EC HS CP26400 Abbreviations: HS: Host send PL: Polled local MP: Mailbox print CP: Completed HR: Host receive PR: Polled remote RP: Report FA: Fall WS: Waiting send MS: Mailbox save FF: Fax Forward TU: Terminated by user TS: Terminated by system G3: Group 3 EC: Error Correct ECOLAW DATE: 27 January, 2014 TO: Elijah Gore Cheryl Mahoney Sr. Mgr Global Hazard Communication 370 WABASHA STREET NORTH ST. PAUL, MN 55102-1390 C heryl. ma honevCAecolab.com Cmahoneylx@nalco.com CC: Chris Puryear, Tim O'Brien, Chris Nelson, Paul Joseph Luy, James Minner, Britt Haddock, Rochelle Chism, James Thomas, Mark Muellner Dear Mr. Gore: I understand there is some concern on the wording that appears in Section 6 on the Safety Data Sheets for 4 defoamer products. The phrase "Do not contaminate surface water' is the Ecolab standard phrase for products that are not hazardous to the aquatic environment under "Environmental precautions". Although the product is non -hazardous, we want to ensure that the information on the SIDS provides the necessary hazardous communication for the concentrated product and is disposed of properly. Since local authorities may vary in their requirements, the information found in Section 12 provides the Ecotoxicity data which can then be used for local compliance. Extensive testing has been completed on all 4 products of interest. The information provided along with the specific dose rates can be used to assist our customers in gaining NPDES approval with their local authorities. Below you will find a summary of applicable acute LC50 data for each product (This information can also be found in section 12 of our MSDS). To put these values into perspective, the EPA considers products with acute LC50 values greater than 100 mg/L to be practically non -toxic. 7507 Plus Fathead Minnow > 1,000 mg/L Rainbow Trout 240 mg/L Daphnia magna >1,000 mg/L PP07-3108 Fathead Minnow 659 mg/L AWNALCO SAFETY DATA SHEET PRODUCT NALCO 7507 EMERGENCY TELEPHONE NUMBER(S) (800) 424-9300 (24 Hours) CHEMTREC 1. 1 CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME : APPLICATION: COMPANY IDENTIFICATION: EMERGENCY TELEPHONE NUMBER(S) NALCO 7507 FOAM CONTROL CHEMICAL Nalco Company 1601 W. Diehl Road Naperville, Illinois 60563-1198 (800) 424-9300 (24 Hours) CHEMTREC NFPA 704M/HMIS RATING HEALTH: 0/0 FLAMMABILITY: 1 / 1 INSTABILITY: 0/0 OTHER: 0 = Insignificant 1 = Slight 2 = Moderate 3 = High 4 = Extreme * = Chronic Health Hazard 2. 1 COMPOSITION/INFORMATION ON INGREDIENTS Our hazard evaluation has identified the following chemical substance(s) as hazardous. Consult Section 15 for the nature of the hazard(s). Hazardous Substance(s) Paraffin Wax 3. 1 HAZARDS IDENTIFICATION *EM EW** CAS NO % (w/w) 8002-74-2 5.0 - 10.0 CAUTION May cause irritation with prolonged contact. Do not get in eyes, on skin, on clothing. Do not take internally. Wear suitable protective clothing. Keep container tightly closed. Flush affected area with water. Protect product from freezing. Wear suitable protective clothing. May evolve oxides of carbon (COx) under fire conditions. PRIMARY ROUTES OF EXPOSURE: Eye, Skin HUMAN HEALTH HAZARDS -ACUTE: EYE CONTACT: May cause irritation with prolonged contact. SKIN CONTACT: May cause irritation with prolonged contact. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 1/9 NINALCO SAFETY DATA SHEET PRODUCT NALCO 7507 EMERGENCY TELEPHONE NUMBER(S) (800) 424-9300 (24 Hours) CHEMTREC INGESTION: Not a likely route of exposure. No adverse effects expected. INHALATION: Not a likely route of exposure. No adverse effects expected. SYMPTOMS OF EXPOSURE: Acute : A review of available data does not identify any symptoms from exposure not previously mentioned. Chronic A review of available data does not identify any symptoms from exposure not previously mentioned. AGGRAVATION OF EXISTING CONDITIONS: A review of available data does not identify any worsening of existing conditions 4. 1 FIRST AID MEASURES EYE CONTACT Flush affected area with water. If symptoms develop, seek medical advice. SKIN CONTACT: Flush affected area with water. If symptoms develop, seek medical advice. INGESTION: Do not induce vomiting without medical advice. If conscious, washout mouth and give water to drink. If symptoms develop, seek medical advice. INHALATION: Remove to fresh air, treat symptomatically. If symptoms develop, seek medical advice. NOTE TO PHYSICIAN: Based on the individual reactions of the patient, the physician's judgement should be used to control symptoms and clinical condition. 15. 1 FIRE FIGHTING MEASURES FLASH POINT: > 200 OF / > 93.3 °C ( PMCC ) EXTINGUISHING MEDIA: This product would not be expected to burn unless all the water is boiled away. The remaining organics may be ignitable. Use extinguishing media appropriate for surrounding fire. FIRE AND EXPLOSION HAZARD: May evolve oxides of carbon (COx) under fire conditions. SPECIAL PROTECTIVE EQUIPMENT FOR FIRE FIGHTING: In case of fire, wear a full face positive -pressure self contained breathing apparatus and protective suit. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 2/9 `WNALCO SAFETY DATA SHEET PRODUCT NALCO 7507 6. 1 ACCIDENTAL RELEASE MEASURES PERSONAL PRECAUTIONS: Restrict access to area as appropriate until clean-up operations are complete. Stop or reduce any leaks if it is safe to do so. Do not touch spilled material. Ventilate spill area if possible. Use personal protective equipment recommended in Section 8 (Exposure Controls/Personal Protection). METHODS FOR CLEANING UP: SMALL SPILLS: Soak up spill with absorbent material. Place residues in a suitable, covered, properly labeled container. Wash affected area. LARGE SPILLS: Contain liquid using absorbent material, by digging trenches or by diking. Reclaim into recovery or salvage drums or tank truck for proper disposal. Contact an approved waste hauler for disposal of contaminated recovered material. Dispose of material in compliance with regulations indicated in Section 13 (Disposal Considerations). ENVIRONMENTAL PRECAUTIONS Do not contaminate surface water. 7. 1 HANDLING AND STORAGE HANDLING: Avoid eye and skin contact. Do not take internally. Ensure all containers are labeled. Keep the containers closed when not in use. STORAGE CONDITIONS: Store the containers tightly closed. 8. 1 EXPOSURE CONTROLS/PERSONAL PROTECTION OCCUPATIONAL EXPOSURE LIMITS: Exposure guidelines have not been established for this product. Available exposure limits for the substance(s) are shown below. ACGIH/TLV : Substance(s) Paraffin Wax Fume OSHA/PEL : Substance(s) Paraffin Wax Fume TWA: 2 mg/m3 TWA: 2 mg/m3 ENGINEERING MEASURES: General ventilation is recommended. RESPIRATORY PROTECTION: Respiratory protection is not normally needed. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www,nalco.com and request access 3/9 NINALCO SAFETY DATA SHEET PRODUCT NALCO 7507 (800) 424.9300 (24 Hours) CHEMTREC HAND PROTECTION: Neoprene gloves, Nitrile gloves, Butyl gloves, PVC gloves SKIN PROTECTION: Wear standard protective clothing. EYE PROTECTION: Wear chemical splash goggles. HYGIENE RECOMMENDATIONS: Keep an eye wash fountain available. Keep a safety shower available. If clothing is contaminated, remove clothing and thoroughly wash the affected area. Launder contaminated clothing before reuse. HUMAN EXPOSURE CHARACTERIZATION: Based on our recommended product application and personal protective equipment, the potential human exposure is: Low 9. 1 PHYSICAL AND CHEMICAL PROPERTIES PHYSICAL STATE Emulsion APPEARANCE Off-white ODOR Organic SPECIFIC GRAVITY DENSITY SOLUBILITY IN WATER pH (100 %) VISCOSITY FREEZING POINT VAPOR PRESSURE VOC CONTENT 0.90 - 0.99 @ 77 OF / 25 °C 7.5 - 8.3 lb/gal Dispersible 4.0 - 9.0 300 - 2,300 cps @ 77 OF / 25 °C 33.8 OF / 1 °C 208.4 OF 198 °C Same as water 0.00 % EPA Method 24 Note: These physical properties are typical values for this product and are subject to change. 10. 1 STABILITY AND REACTIVITY STABILITY: Stable under normal conditions. HAZARDOUS POLYMERIZATION: Hazardous polymerization will not occur. CONDITIONS TO AVOID: Freezing temperatures. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 4/9 AW NALCO SAFETY DATA SHEET PRODUCT NALCO 7507 (800) 424.9300 (24 Hours) CHEMTREC MATERIALS TO AVOID: Contact with strong oxidizers (e.g. chlorine, peroxides, chromates, nitric acid, perchlorate, concentrated oxygen, permanganate) may generate heat, fires, explosions and/or toxic vapors. HAZARDOUS DECOMPOSITION PRODUCTS: Under fire conditions: Oxides of carbon 11. I TOXICOLOGICAL INFORMATION The following results are for a similar product. ACUTE ORAL TOXICITY: Species LD50 Rat > 5,000 mg/kg Rating: Non -Hazardous ACUTE DERMAL TOXICITY: Species LD50 Rabbit > 2,000 mg/kg Rating : Non -Hazardous PRIMARY SKIN IRRITATION: Draize Score 1.2 /8.0 Rating : Slightly irritating PRIMARY EYE IRRITATION: Draize Score 0.0 / 110.0 Rating : Essentially non -irritating Test Descriptor Similar Product Test Descriptor Similar Product Test Descriptor Similar Product Test Descriptor Similar Product SENSITIZATION: This product is not expected to be a sensitizer. CARCINOGENICITY: None of the substances in this product are listed as carcinogens by the International Agency for Research on Cancer (IARC), the National Toxicology Program (NTP) or the American Conference of Governmental Industrial Hygienists (ACGIH). HUMAN HAZARD CHARACTERIZATION: Based on our hazard characterization, the potential human hazard is: Low 112. 1 ECOLOGICAL INFORMATION I ECOTOXICOLOGICAL EFFECTS: No toxicity studies have been conducted on this product Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 5/9 NINALCO SAFETY DATA SHEET PRODUCT NALCO 7507 ADDITIONAL ECOLOGICAL DATA Based on OSAR modeling (EPI Suite) it is likely that this product is readily biodegradable. ENVIRONMENTAL HAZARD AND EXPOSURE CHARACTERIZATION Based on our hazard characterization, the potential environmental hazard is: Low Based on our recommended product application and the product's characteristics, the potential environmental exposure is: Low If released into the environment, see CERCLA/SUPERFUND in Section 15. 13. 1 DISPOSAL CONSIDERATIONS If this product becomes a waste, it is not a hazardous waste as defined by the Resource Conservation and Recovery Act (RCRA) 40 CFR 261, since it does not have the characteristics of Subpart C, nor is it listed under Subpart D. As a non -hazardous waste, it is not subject to federal regulation. Consult state or local regulation for any additional handling, treatment or disposal requirements. For disposal, contact a properly licensed waste treatment, storage, disposal or recycling facility. 14. 1 TRANSPORT INFORMATION The information in this section is for reference only and should not take the place of a shipping paper (bill of lading) specific to an order. Please note that the proper Shipping Name / Hazard Class may vary by packaging, properties, and mode of transportation. Typical Proper Shipping Names for this product are as follows. LAND TRANSPORT: Proper Shipping Name : AIR TRANSPORT (ICAO/IATA) : Proper Shipping Name : MARINE TRANSPORT (IMDG/IMO) : Proper Shipping Name : 15. 1 REGULATORY INFORMATION PRODUCT IS NOT REGULATED DURING TRANSPORTATION PRODUCT IS NOT REGULATED DURING TRANSPORTATION PRODUCT IS NOT REGULATED DURING TRANSPORTATION This section contains additional information that may have relevance to regulatory compliance. The information in this section is for reference only. It is not exhaustive, and should not be relied upon to take the place of an individualized compliance or hazard assessment. Nalco accepts no liability for the use of this information. NATIONAL REGULATIONS, USA: Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 6/9 AV NALCO SAFETY DATA SHEET PRODUCT NALCO 7507 OSHA HAZARD COMMUNICATION RULE, 29 CFR 1910.1200 : Based on our hazard evaluation, the following substance(s) in this product is/are hazardous and the reason(s) is/are shown below. Paraffin Wax: Exposure Limit CERCLA/SUPERFUND, 40 CFR 117, 302: Notification of spills of this product is not required. SARA/SUPERFUND AMENDMENTS AND REAUTHORIZATION ACT OF 1986 (TITLE lll) - SECTIONS 302, 311, 312, AND 313 : SECTION 302 - EXTREMELY HAZARDOUS SUBSTANCES (40 CFR 355) : This product does not contain substances listed in Appendix A and B as an Extremely Hazardous Substance. SECTIONS 311 AND 312 - MATERIAL SAFETY DATA SHEET REQUIREMENTS (40 CFR 370) : Our hazard evaluation has found that this product is not hazardous under 29 CFR 1910.1200. Under SARA 311 and 312, the EPA has established threshold quantities for the reporting of hazardous chemicals. The current thresholds are: 500 pounds or the threshold planning quantity (TPQ), whichever is lower, for extremely hazardous substances and 10,000 pounds for all other hazardous chemicals. SECTION 313 - LIST OF TOXIC CHEMICALS (40 CFR 372) : This product does not contain substances on the List of Toxic Chemicals. TOXIC SUBSTANCES CONTROL ACT (TSCA) : The substances in this preparation are included on or exempted from the TSCA 8(b) Inventory (40 CFR 710) FEDERAL WATER POLLUTION CONTROL ACT, CLEAN WATER ACT, 40 CFR 401.15 / formerly Sec. 307,40 CFR 116.4 / formerly Sec. 311 : None of the substances are specifically listed in the regulation. CLEAN AIR ACT, Sec. 112 (40 CFR 61, Hazardous Air Pollutants), Sec. 602 (40 CFR 82, Class I and II Ozone Depleting Substances) : None of the substances are specifically listed in the regulation. CALIFORNIA PROPOSITION 65 : This product does not contain substances which require warning under California Proposition 65. MICHIGAN CRITICAL MATERIALS: None of the substances are specifically listed in the regulation. STATE RIGHT TO KNOW LAWS: The following substances are disclosed for compliance with State Right to Know Laws: Paraffin Wax 8002-74-2 Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 7/9 NINALCO SAFETY DATA SHEET PRODUCT NALCO 7507 EMERGENCY TELEPHONE NUMBER(S) (800) 424-9300 (24 Hours) CHEMTREC NATIONAL REGULATIONS, CANADA : WORKPLACE HAZARDOUS MATERIALS INFORMATION SYSTEM (WHMIS) : This product has been classified in accordance with the hazard criteria of the Controlled Products Regulations (CPR) and the MSDS contains all the information required by the CPR. WHMIS CLASSIFICATION: Not considered a WHMIS controlled product. CANADIAN ENVIRONMENTAL PROTECTION ACT (CEPA) : The substances in this preparation are listed on the Domestic Substances List (DSL), are exempt, or have been reported in accordance with the New Substances Notification Regulations. AUSTRALIA All substances in this product comply with the National Industrial Chemicals Notification & Assessment Scheme (NICNAS). EUROPE The substances in this preparation have been reviewed for compliance with the EINECS or ELINCS inventories. JAPAN All substances in this product comply with the Law Regulating the Manufacture and Importation Of Chemical Substances and are listed on the Existing and New Chemical Substances list (ENCS). PHILIPPINES All substances in this product comply with the Republic Act 6969 (RA 6969) and are listed on the Philippines Inventory of Chemicals & Chemical Substances (PICCS). 16. 1 OTHER INFORMATION Due to our commitment to Product Stewardship, we have evaluated the human and environmental hazards and exposures of this product. Based on our recommended use of this product, we have characterized the product's general risk. This information should provide assistance for your own risk management practices. We have evaluated our product's risk as follows: ' The human risk is: Low The environmental risk is: Low Any use inconsistent with our recommendations may affect the risk characterization. Our sales representative will assist you to determine if your product application is consistent with our recommendations. Together we can implement an appropriate risk management process. This product material safety data sheet provides health and safety information. The product is to be used in applications consistent with our product literature. Individuals handling this product should be informed of the recommended safety precautions and should have access to this information. For any other uses, exposures should be evaluated so that appropriate handling practices and training programs can be established to insure safe workplace operations. Please consult your local sales representative for any further information. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 8/9 SAFETY " PRODUCT SHEET NALCO NALCO 7507 (800) 424.9300 (24 Hours) CHEMTREC 1:4124SQ181*1 Threshold Limit Values for Chemical Substances and Physical Agents and Biological Exposure Indices, American Conference of Governmental Industrial Hygienists, OH., (Ariel Insight CD-ROM Version), Anal Research Corp., Bethesda, MD. Hazardous Substances Data Bank, National Library of Medicine, Bethesda, Maryland (TOMES CPS CD-ROM Version), Micromedex, Inc., Englewood, CO. IARC Monographs on the Evaluation of the Carcinogenic Risk of Chemicals to Man, Geneva: World Health Organization, International Agency for Research on Cancer. Integrated Risk Information System, U.S. Environmental Protection Agency, Washington, D.C. (TOMES CPS CD-ROM Version), Micromedex, Inc., Englewood, CO. Annual Report on Carcinogens, National Toxicology Program, U.S. Department of Health and Human Services, Public Health Service. Title 29 Code of Federal Regulations, Part 1910, Subpart Z, Toxic and Hazardous Substances, Occupational Safety and Health Administration (OSHA), (Ariel Insight CD-ROM Version), Anal Research Corp., Bethesda, MD. Registry of Toxic Effects of Chemical Substances, National Institute for Occupational Safety and Health, Cincinnati, OH, (TOMES CPS CD-ROM Version), Micromedex, Inc., Englewood, CO. Anal Insight (An integrated guide to industrial chemicals covered under major regulatory and advisory programs), North American Module, Western European Module, Chemical Inventories Module and the Generics Module (Ariel Insight CD-ROM Version), Anal Research Corp., Bethesda, MD. The Teratogen Information System, University of Washington, Seattle, WA (TOMES CPS CD-ROM Version), Micromedex, Inc., Englewood, CO. Prepared By : Product Safety Department Date issued : 04/24/2009 Version Number: 1.6 Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 9/9 NINALCO SAFETY DATA SHEr- i PRODUCT NALCO 7507 PLUS EMERGENCY TELEPHONE NUMBER(S) (800) 424-9300 (24 Hours) CHEMTREC 1. 1 CHEMICAL PRODUCT AND COMPANY IDENTIFICATION I =141 Bills] IVG11j,t:§ APPLICATION: COMPANY IDENTIFICATION: EMERGENCY TELEPHONE NUMBER(S) NALCO 7507 PLUS DEFOAMER Nalco Company 1601 W. Diehl Road Naperville, Illinois 60563-1198 (800) 424-9300 (24 Hours) CHEMTREC NFPA 704M/HMIS RATING HEALTH: 2 / 2' FLAMMABILITY: 1 / 1 INSTABILITY: 0/0 OTHER: 0 = Insignificant 1 = Slight 2 = Moderate 3 = High 4 = Extreme = Chronic Health Hazard 2. 1 COMPOSITION/INFORMATION ON INGREDIENTS Our hazard evaluation has identified the following chemical substance(s) as hazardous. Consult Section 15 for the nature of the hazard(s). a� Hazardous Substance(s) Aliphatic Alcohol Polyglycol Ether 3. 1 HAZARDS IDENTIFICATION CAS NO % (w/w) Proprietary 5.0 - 10.0 Proprietary 1.0 - 5.0 CAUTION May cause irritation with prolonged contact. May cause sensitization by skin contact. Do not get in eyes, on skin, on clothing. Use with adequate ventilation. Do not take internally. In case of contact with eyes, rinse immediately with plenty of water and seek medical advice. After contact with skin, wash immediately with plenty of soap and water. Protect product from freezing. Wear suitable protective clothing, gloves and eye/face protection. May evolve oxides of carbon (COx) under fire conditions. PRIMARY ROUTES OF EXPOSURE: Eye, Skin HUMAN HEALTH HAZARDS -ACUTE: EYE CONTACT: May cause irritation with prolonged contact. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 1/10 AWNALCO SAFETY DATA SHEr- i PRODUCT NALCO 7507 PLUS EMERGENCY TELEPHONE NUMBER(SI SKIN CONTACT: May cause irritation with prolonged contact. Repeated or prolonged contact may cause skin sensitization. INGESTION: Not a likely route of exposure. No adverse effects expected. INHALATION: Not a likely route of exposure. No adverse effects expected. SYMPTOMS OF EXPOSURE: Acute: A review of available data does not identify any symptoms from exposure not previously mentioned. Chronic: A review of available data does not identify any symptoms from exposure not previously mentioned. AGGRAVATION OF EXISTING CONDITIONS: Skin contact may aggravate an existing dermatitis condition. 4. 1 FIRST AID MEASURES EYE CONTACT: Immediately flush eye with water for at least 15 minutes while holding eyelids open. If symptoms develop, seek medical advice. SKIN CONTACT Immediately wash with plenty of soap and water. If symptoms develop, seek medical advice. INGESTION: Do not induce vomiting without medical advice. If conscious, washout mouth and give water to drink. Get medical attention. INHALATION: Remove to fresh air, treat symptomatically. If symptoms develop, seek medical advice. NOTE TO PHYSICIAN: Based on the individual reactions of the patient, the physician's judgement should be used to control symptoms and clinical condition. 5. 1 FIRE FIGHTING MEASURES FLASH POINT: Minimum 250 OF / 121.1 °C ( PMCC ) EXTINGUISHING MEDIA: Alcohol foam, Carbon dioxide, Foam, Dry powder, Other extinguishing agent suitable for Class B fires, For large fires, use water spray or fog, thoroughly drenching the burning material. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 2/10 N"NALCO SAFETY DATA SHEr_i PRODUCT Water mist may be used to cool closed containers. UNSUITABLE EXTINGUISHING MEDIA: Do not use water unless flooding amounts are available. FIRE AND EXPLOSION HAZARD: May evolve oxides of carbon (COx) under fire conditions. SPECIAL PROTECTIVE EQUIPMENT FOR FIRE FIGHTING: In case of fire, wear a full face positive -pressure self contained breathing apparatus and protective suit. 6. 1 ACCIDENTAL RELEASE MEASURES PERSONAL PRECAUTIONS: Restrict access to area as appropriate until clean-up operations are complete. Stop or reduce any leaks if it is safe to do so. Ventilate spill area if possible. Do not touch spilled material. Remove sources of ignition. Use personal protective equipment recommended in Section 8 (Exposure Controls/Personal Protection). METHODS FOR CLEANING UP: SMALL SPILLS: Soak up spill with absorbent material. Place residues in a suitable, covered, properly labeled container. Wash affected area. LARGE SPILLS: Contain liquid using absorbent material, by digging trenches or by diking. Reclaim into recovery or salvage drums or tank truck for proper disposal. Clean contaminated surfaces with water or aqueous cleaning agents. Contact an approved waste hauler for disposal of contaminated recovered material. Dispose of material in compliance with regulations indicated in Section 13 (Disposal Considerations). ENVIRONMENTAL PRECAUTIONS: Do not contaminate surface water. 7. 1 HANDLING AND STORAGE HANDLING: Use with adequate ventilation. Keep the containers closed when not in use. Do not take internally. Do not get in eyes, on skin, on clothing. STORAGE CONDITIONS: Store away from heat and sources of ignition. Store separately from oxidizers. Store the containers tightly closed Store in suitable labeled containers. Protect product from freezing. SUITABLE CONSTRUCTION MATERIAL: Compatibility with Plastic Materials can vary, we therefore recommend that compatibility is tested prior to use. 8. 1 EXPOSURE CONTROLS/PERSONAL PROTECTION OCCUPATIONAL EXPOSURE LIMITS: This product does not contain any substance that has an established exposure limit. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 3/10 A4NALCO ENGINEERING MEASURES: General ventilation is recommended. SAFETY DATA SHEr_I ELCOT 7507 PLUS tMtKUtN(:Y I tLti'KUNt NUMtitKIJ) (800) 424-9300 (24 Hours) CHEMTREC RESPIRATORY PROTECTION: Respiratory protection is not normally needed. If significant mists, vapors or aerosols are generated an approved respirator is recommended. An organic vapor cartridge with dust/mist prefilter maybe used. In event of emergency or planned entry into unknown concentrations a positive pressure, full-facepiece SCBA should be used. If respiratory protection is required, institute a complete respiratory protection program including selection, fit testing, training, maintenance and inspection. HAND PROTECTION: When handling this product, the use of chemical gloves is recommended. The choice of work glove depends on work conditions and what chemicals are handled. Please contact the PPE manufacturer for advice on what type of glove material may be suitable. Gloves should be replaced immediately if signs of degradation are observed. SKIN PROTECTION: Wear standard protective clothing. EYE PROTECTION: Wear chemical splash goggles. HYGIENE RECOMMENDATIONS: Use good work and personal hygiene practices to avoid exposure. Keep an eye wash fountain available. Keep a safety shower available. If clothing is contaminated, remove clothing and thoroughly wash the affected area. Launder contaminated clothing before reuse. Always wash thoroughly after handling chemicals. When handling this product never eat, drink or smoke. HUMAN EXPOSURE CHARACTERIZATION: Based on our recommended product application and personal protective equipment, the potential human exposure is Low 9. I PHYSICAL AND CHEMICAL PROPERTIES PHYSICAL STATE Liquid APPEARANCE Off-white Opaque ODOR Mild SPECIFIC GRAVITY 0.97 @ 80 OF / 26.7 °C DENSITY 7.9 - 8.3 lb/gal SOLUBILITY IN WATER Emulsifiable pH (100 %) 7.0 - 8.0 BOILING POINT > 200 OF / > 93.3 °C EVAPORATION RATE < 1 Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 4/10 NI NALCO LIFL.z.IK•Phl!�iI SAFETY DATA SHEET PRODUCT NALCO 7507 PLUS 0.00 % EPA Method 24 Note: These physical properties are typical values for this product and are subject to change. 10. 1 STABILITY AND REACTIVITY STABILITY: Stable under normal conditions. HAZARDOUS POLYMERIZATION: Hazardous polymerization will not occur. CONDITIONS TO AVOID: Freezing temperatures. Extremes of temperature MATERIALS TO AVOID: Contact with strong oxidizers (e.g. chlorine, peroxides, chromates, nitric acid, perchlorate, concentrated oxygen, permanganate) may generate heat, fires, explosions and/or toxic vapors. HAZARDOUS DECOMPOSITION PRODUCTS: Under fire conditions: Oxides of carbon 11. 1 TOXICOLOGICAL INFORMATION No toxicity studies have been conducted on this product. SENSITIZATION: Repeated or prolonged contact may cause skin sensitization. CARCINOGENICITY: None of the substances in this product are listed as carcinogens by the International Agency for Research on Cancer (IARC), the National Toxicology Program (NTP) or the American Conference of Governmental Industrial Hygienists (ACGIH). HUMAN HAZARD CHARACTERIZATION: Based on our hazard characterization, the potential human hazard is: Low 12. 1 ECOLOGICAL INFORMATION ECOTOXICOLOGICALEFFECTS: The following results are for the product. Acute Fish Results : S ecies Exposure Test Type Value Test Descriptor Fathead Minnow 96 hrs LC50 > 1,000 m /I Product Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 5/10 `WNALCO SAFETY DATA SHEET PRODUCT NALCO 7507 PLUS Rainbow Trout 96 hrs LC50 240 m /l Product ACUTE INVERTEBRATE RESULTS: cas Esure Test Type Test Descriptor hia magna 4S sD LC50 I > 1,000 m /I I Product Chemical Oxygen Demand (COD) Biolo ical Ox en Demand BOD : 398,442 mg/I Incubation Period T Value Test Descri for 5 d 12,069 mg/1 Product ENVIRONMENTAL HAZARD AND EXPOSURE CHARACTERIZATION Based on our hazard characterization, the potential environmental hazard is: Low Based on our recommended product application and the product's characteristics, the potential environmental exposure is: Low If released into the environment, see CERCLA/SUPERFUND in Section 15. 13. 1 DISPOSAL CONSIDERATIONS If this product becomes a waste, it is not a hazardous waste as defined by the Resource Conservation and Recovery Act (RCRA) 40 CFR 261, since it does not have the characteristics of Subpart C, nor is it listed under Subpart D. As a non -hazardous waste, it is not subject to federal regulation. Consult state or local regulation for any additional handling, treatment or disposal requirements. For disposal, contact a properly licensed waste treatment, storage, disposal or recycling facility. 14. 1 TRANSPORT INFORMATION The information in this section is for reference only and should not take the place of a shipping paper (bill of lading) specific to an order. Please note that the proper Shipping Name / Hazard Class may vary by packaging, properties, and mode of transportation. Typical Proper Shipping Names for this product are as follows. LAND TRANSPORT: Proper Shipping Name: AIR TRANSPORT (ICAO/IATA) : Proper Shipping Name : PRODUCT IS NOT REGULATED DURING TRANSPORTATION PRODUCT IS NOT REGULATED DURING TRANSPORTATION Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 6/10 II NALCO MARINE TRANSPORT (IMDG/IMO) : Proper Shipping Name : SAFETY DATA SHEET PRODUCT NALCO 7507 PLUS EMERGENCY TELEPHONE NUMBER(S) PRODUCT IS NOT REGULATED DURING TRANSPORTATION 15. 1 REGULATORY INFORMATION This section contains additional information that may have relevance to regulatory compliance. The information in this section is for reference only. It is not exhaustive, and should not be relied upon to take the place of an individualized compliance or hazard assessment. Nalco accepts no liability for the use of this information. NATIONAL REGULATIONS, USA: OSHA HAZARD COMMUNICATION RULE, 29 CFR 1910.1200 : Based on our hazard evaluation, the following substance(s) in this product is/are hazardous and the reason(s) is/are shown below. Aliphatic Alcohol : Non -Hazardous Polyglycol Ether : Eye irritant CERCLA/SUPERFUND, 40 CFR 302 : Notification of spills of this product is not required. SARA/SUPERFUND AMENDMENTS AND REAUTHORIZATION ACT OF 1986 (TITLE III) - SECTIONS 302, 311, 312, AND 313 : SECTION 302 - EXTREMELY HAZARDOUS SUBSTANCES (40 CFR 355) : This product does not contain substances listed in Appendix A and B as an Extremely Hazardous Substance. SECTIONS 311 AND 312 - MATERIAL SAFETY DATA SHEET REQUIREMENTS (40 CFR 370) : Our hazard evaluation has found that this product is not hazardous under 29 CFR 1910.1200. Under SARA 311 and 312, the EPA has established threshold quantities for the reporting of hazardous chemicals. The current thresholds are: 500 pounds or the threshold planning quantity (TPQ), whichever is lower, for extremely hazardous substances and 10,000 pounds for all other hazardous chemicals. SECTION 313 - LIST OF TOXIC CHEMICALS (40 CFR 372) : This product does not contain substances on the List of Toxic Chemicals. TOXIC SUBSTANCES CONTROL ACT (TSCA) : The substances in this preparation are included on or exempted from the TSCA 8(b) Inventory (40 CFR 710) FOOD AND DRUG ADMINISTRATION (FDA) Federal Food, Drug and Cosmetic Act: When use situations necessitate compliance with FDA regulations, this product is acceptable under: 21 CFR 176.210 Defoaming agents used in the manufacture of paper and paperboard The following limitations apply: Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 7/10 NINALCO I A bl1=1 NALCO 7507 PLUS EMERGENCY (800) 424-9300 (24 Hours) CHEMTREC Maximum dosage Limitation 0.4% of dry weight fiber This product has been certified as KOSHER/PAREVE by the CHICAGO RABBINICAL COUNCIL. FEDERAL WATER POLLUTION CONTROL ACT, CLEAN WATER ACT, 40 CFR 401.15 / formerly Sec. 307,40 CFR 116.4 / formerly Sec. 311 : This product may contain trace levels (<0.1% for carcinogens, <1 % all other substances) of the following substance(s) listed under the regulation. Additional components may be unintentionally present at trace levels. Substances Citations • Cupric Nitrate Sec. 307, Sec. 311 • Nitric Acid Sec. 311 CLEAN AIR ACT, Sec. 112 (Hazardous Air Pollutants, as amended by 40 CFR 63), Sec. 602 (40 CFR 82, Class I and II Ozone Depleting Substances) : Substances listed under this regulation are not intentionally added or expected to be present in this product. Listed components may be present at trace levels. CALIFORNIA PROPOSITION 65 : Substances listed under California Proposition 65 are not intentionally added or expected to be present in this product. MICHIGAN CRITICAL MATERIALS: Substances listed under this regulation are not intentionally added or expected to be present in this product. Listed components may be present at trace levels. STATE RIGHT TO KNOW LAWS: Substances listed under this regulation are not intentionally added or expected to be present in this product. Listed components may be present at trace levels. INTERNATIONAL CHEMICAL CONTROL LAWS: CANADIAN ENVIRONMENTAL PROTECTION ACT (CEPA) : The substance(s) in this preparation are included in or exempted from the Domestic Substance List (DSL). Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 8/10 NINALCO SAFETY DATA SHEET PRODUCT NALCO 7607 PLUS AUSTRALIA All substances in this product comply with the National Industrial Chemicals Notification & Assessment Scheme (NICNAS). CHINA All substances in this product comply with the Provisions on the Environmental Administration of New Chemical Substances and are listed on or exempt from the Inventory of Existing Chemical Substances China (IECSC). JAPAN All substances in this product comply with the Law Regulating the Manufacture and Importation Of Chemical Substances and are listed on the Existing and New Chemical Substances list (ENCS). KOREA All substances in this product comply with the Toxic Chemical Control Law (TCCL) and are listed on the Existing Chemicals List (ECL) PHILIPPINES All substances in this product comply with the Republic Act 6969 (RA 6969) and are listed on the Philippines Inventory of Chemicals & Chemical Substances (PICCS). 997 Due to our commitment to Product Stewardship, we have evaluated the human and environmental hazards and exposures of this product. Based on our recommended use of this product, we have characterized the product's general risk. This information should provide assistance for your own risk management practices. We have evaluated our product's risk as follows: ' The human risk is: Low The environmental risk is: Low Any use inconsistent with our recommendations may affect the risk characterization. Our sales representative will assist you to determine if your product application is consistent with our recommendations. Together we can implement an appropriate risk management process. This product material safety data sheet provides health and safety information. The product is to be used in applications consistent with our product literature. Individuals handling this product should be informed of the recommended safety precautions and should have access to this information. For any other uses, exposures should be evaluated so that appropriate handling practices and training programs can be established to insure safe workplace operations. Please consult your local sales representative for any further information. REFERENCES Hazardous Substances Data Bank, National Library of Medicine, Bethesda, Maryland (TOMES CPSTM CD-ROM Version), Micromedex, Inc., Englewood, CO. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 9/10 `INALCO SAFETY DATA SHEET PRODUCT NALCO 7507 PLUS EMERGENCY IARC Monographs on the Evaluation of the Carcinogenic Risk of Chemicals to Man, Geneva: World Health Organization, International Agency for Research on Cancer. Integrated Risk Information System, U.S. Environmental Protection Agency, Washington, D.C. (TOMES CPS' CD-ROM Version), Micromedex, Inc., Englewood, CO. Annual Report on Carcinogens, National Toxicology Program, U.S. Department of Health and Human Services, Public Health Service. Registry of Toxic Effects of Chemical Substances, National Institute for Occupational Safety and Health, Cincinnati, OH, (TOMES CPSTM' CD-ROM Version), Micromedex, Inc., Englewood, CO. The Teratogen Information System, University of Washington, Seattle, WA (TOMES CPSM CD-ROM Version), Micromedex, Inc., Englewood, CO. Prepared By : Product Safety Department Date issued : 08/14/2013 Version Number: 2.1 Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 10 / 10 NI NALCO SAFETY DATA SHEET PRODUCT NALCO® PP07-3803 EMERGENCY TELEPHONE NUMBER(S) 1. 1 CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME APPLICATION: COMPANY IDENTIFICATION: EMERGENCY TELEPHONE NUMBER(S) I: G1 Sd�Zol � 14d�I:i�k3 DEFOAMER Nalco Company 1601 W. Diehl Road Naperville, Illinois 60563-1198 (800) 424-9300 (24 Hours) CHEMTREC NFPA 704M/HMIS RATING HEALTH: 2 / 2' FLAMMABILITY: 0/0 INSTABILITY: 0/0 OTHER: 0 = Insignificant 1 = Slight 2 = Moderate 3 = High 4 = Extreme = Chronic Health Hazard 2. 1 COMPOSITION/INFORMATION ON INGREDIENTS Our hazard evaluation has identified the following chemical substance(s) as hazardous. Hazardous Substance(s) 5-C hloro-2-Methyl-4-Isoth iazolin-3-one 3. 1 HAZARDS IDENTIFICATION CAS NO % (w/w) 26172-55-4 < 0.1 WARNING May cause sensitization by skin contact. Do not get in eyes, on skin, on clothing. Do not take internally. Use with adequate ventilation. In case of contact with eyes, rinse immediately with plenty of water and seek medical advice. After contact with skin, wash immediately with plenty of water. Use a mild soap if available. Protect product from freezing. When handling this product, the use of overalls, a chemical resistant apron and rubber boots is recommended. Low Fire Hazard, liquids may burn upon heating to temperatures at or above the flash point. May evolve oxides of carbon (COx) under fire conditions. PRIMARY ROUTES OF EXPOSURE: Eye, Skin HUMAN HEALTH HAZARDS - ACUTE: EYE CONTACT: May cause irritation with prolonged contact. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 1/10 ,44NALCO SKIN CONTACT: May cause sensitization by skin contact. 51_11FIR-Iaaai PRODUCT NALCO® PP07-3803 (800) 424-9300 (24 Hours) CHEMTREC INGESTION: Not a likely route of exposure. There may be irritation to the gastro-intestinal tract with nausea and vomiting. INHALATION: Not a likely route of exposure. Repeated or prolonged exposure may irritate the respiratory tract. SYMPTOMS OF EXPOSURE: Acute: A review of available data does not identify any symptoms from exposure not previously mentioned. Chronic: A review of available data does not identify any symptoms from exposure not previously mentioned. AGGRAVATION OF EXISTING CONDITIONS: Skin contact may aggravate an existing dermatitis condition. 4. 1 FIRST AID MEASURES EYE CONTACT: Immediately flush with plenty of water for at least 15 minutes. If symptoms develop, seek medical advice. SKIN CONTACT: Immediately flush with plenty of water for at least 20 minutes or until the material is removed. Use a mild soap if available. Contaminated clothing, including shoes and leather goods, should be removed under running water. If symptoms develop, seek medical advice. INGESTION: Do not induce vomiting without medical advice. If conscious, washout mouth and give water to drink. Get medical attention. INHALATION: Remove to fresh air, treat symptomatically. If symptoms develop, seek medical advice. NOTE TO PHYSICIAN: Based on the individual reactions of the patient, the physician's judgement should be used to control symptoms and clinical condition. 5. 1 FIRE FIGHTING MEASURES FLASH POINT: Minimum 250 °F / 121.1 °C ( PMCC ) EXTINGUISHING MEDIA: Alcohol foam, Carbon dioxide, Foam, Dry powder, Other extinguishing agent suitable for Class B fires, For large fires, use water spray or fog, thoroughly drenching the burning material. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 2/10 `INALCO SAFETY DATA SHEET PRODUCT NALCOO PP07-3803 Water mist may be used to cool closed containers. This product would not be expected to burn unless all the water is boiled away. The remaining organics may be ignitable. UNSUITABLE EXTINGUISHING MEDIA: Do not use water unless flooding amounts are available. FIRE AND EXPLOSION HAZARD: Low Fire Hazard; liquids may burn upon heating to temperatures at or above the flash point. May evolve oxides of carbon (COx) under fire conditions. SPECIAL PROTECTIVE EQUIPMENT FOR FIRE FIGHTING: In case of fire, wear a full face positive -pressure self contained breathing apparatus and protective suit. 6. 1 ACCIDENTAL RELEASE MEASURES PERSONAL PRECAUTIONS: Restrict access to area as appropriate until clean-up operations are complete. Use personal protective equipment recommended in Section 8 (Exposure Controls/Personal Protection). Stop or reduce any leaks if it is safe to do so. Keep people away from and upwind of spill/leak. Ventilate spill area if possible. Ensure clean-up is conducted by trained personnel only. Do not touch spilled material. Have emergency equipment (for fires, spills, leaks, etc.) readily available. Notify appropriate government, occupational health and safety and environmental authorities. METHODS FOR CLEANING UP: SMALL SPILLS: Soak up spill with absorbent material. Place residues in a suitable, covered, properly labeled container. Wash affected area. LARGE SPILLS: Contain liquid using absorbent material, by digging trenches or by diking. Reclaim into recovery or salvage drums or tank truck for proper disposal. Clean contaminated surfaces with water or aqueous cleaning agents. Contact an approved waste hauler for disposal of contaminated recovered material. Dispose of material in compliance with regulations indicated in Section 13 (Disposal Considerations). ENVIRONMENTAL PRECAUTIONS: Do not contaminate surface water. 7. 1 HANDLING AND STORAGE HANDLING: Do not get in eyes, on skin, on clothing. Do not take internally. Use with adequate ventilation. Do not breathe vapors/gases/dust. Keep the containers closed when not in use. Have emergency equipment (for fires, spills, leaks, etc.) readily available. Ensure all containers are labeled. STORAGE CONDITIONS: Store in suitable labeled containers. Store the containers tightly closed. Protect product from freezing. SUITABLE CONSTRUCTION MATERIAL : Shipping and long term storage compatibility with construction materials can vary; we therefore recommend that compatibility is tested prior to use. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 3/10 NINALCO SAFETY DATA SHEET PRODUCT NALCO® PP07-3803 18. 1 EXPOSURE CONTROLS/PERSONAL PROTECTION / OCCUPATIONAL EXPOSURE LIMITS: This product does not contain any substance that has an established exposure limit. jwif ENGINEERING MEASURES: w General ventilation is recommended. Use local exhaust ventilation if necessary to control airborne mist and vapor. RESPIRATORY PROTECTION: Respiratory protection is not normally needed. Where concentrations in air may exceed the limits given in this section, the use of a half face filter mask or air supplied breathing apparatus is recommended. A suitable filter material depends on the amount and type of chemicals being handled. Consider the use of filter type: Organic vapor cartridge. with a Particulate pre -filter. In event of emergency or planned entry into unknown concentrations a positive pressure, full-facepiece SCBA should be used. If respiratory protection is required, institute a complete respiratory protection program including selection, fit testing, training, maintenance and inspection. HAND PROTECTION: When handling this product, the use of chemical gauntlets is recommended. The choice of work glove depends on work conditions and what chemicals are handled. Please contact the PPE manufacturer for advice on what type of glove material may be suitable. Gloves should be replaced immediately if signs of degradation are observed. SKIN PROTECTION: When handling this product, the use of overalls, a chemical resistant apron and rubber boots is recommended. EYE PROTECTION: Wear safety glasses with side -shields. HYGIENE RECOMMENDATIONS: Use good work and personal hygiene practices to avoid exposure. Keep an eye wash fountain available. Keep a safety shower available. If clothing is contaminated, remove clothing and thoroughly wash the affected area. Launder contaminated clothing before reuse. Always wash thoroughly after handling chemicals. When handling this product never eat, drink or smoke. HUMAN EXPOSURE CHARACTERIZATION: Based on our recommended product application and personal protective equipment, the potential human exposure is Low 19. 1 PHYSICAL AND CHEMICAL PROPERTIES I PHYSICAL STATE Liquid APPEARANCE Off-white Opaque ODOR Mild Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 4/10 NINALCO SPECIFIC GRAVITY DENSITY SOLUBILITY IN WATER pH (100 %) BOILING POINT EVAPORATION RATE PRODUCT NALCO@ PP07-3803 (800) 424-9300 (24 Hours) CHEMTREC 0.97 @ 80 °F / 26.7 °C 7.9 - 8.3 lb/gal Emulsifiable 7.0 - 8.0 >200OF/>93.3°C <1 Note: These physical properties are typical values for this product and are subject to change. 10. 1 STABILITY AND REACTIVITY STABILITY: Stable under normal conditions. HAZARDOUS POLYMERIZATION: Hazardous polymerization will not occur. CONDITIONS TO AVOID: Extremes of temperature MATERIALS TO AVOID: None known HAZARDOUS DECOMPOSITION PRODUCTS: Under fire conditions: Oxides of carbon 11. 1 TOXICOLOGICAL INFORMATION No toxicity studies have been conducted on this product. SENSITIZATION: May cause sensitization by skin contact. CARCINOGENICITY: None of the substances in this product are listed as carcinogens by the International Agency for Research on Cancer (IARC), the National Toxicology Program (NTP) or the American Conference of Governmental Industrial Hygienists (ACGIH). HUMAN HAZARD CHARACTERIZATION: Based on our hazard characterization, the potential human hazard is: Low 12. 1 ECOLOGICAL INFORMATION Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 5/10 AWNALCO SAFETY DATA SHEET PRODUCT NALCO® PP07-3803 EMERGENCY TELEPHONE NUMBER(S) (800) 424-9300 (24 Hours) CHEMTREC The following results are for the product, unless otherwise indicated. Acute Fish Results: Species Exposure Test Type Value Test Descriptor Fathead Minnow 96 hrs LC50 > 1,000 m /I Product Rainbow Trout 96 hrs LC50 240 m /I Product Inland Silverside 96 h LC50 3,380 mg/1 Product Inland Silverside 48 h LC50 3,380 m /I Product Shee shead Minnow 96 h LC50 6,830 m /I Product Shee shead Minnow 48 h LC50 1 6,830 m /I Product ACUTE INVERTEBRATE RESULTS: Species Exposure Test Type Value Test Descriptor Daphnia ma na 48 hrs LC50 > 1,000 m /I Product Mysid Shrimp (Mysidopsis bahia 96 h LC50 664 mg/I Product Mysid Shrimp (Mysidopsis bahia 48 h LC50 691 mg/1 Product PERSISTENCY AND DEGRADATION: Chemical Oxygen Demand (COD) Biological Oxvaen Demand (BOD) : 331,093 mg/I Incubation Period Value Test Descriptor 5 d 96,806 m /I Product MOBILITY: The environmental fate was estimated using a level III fugacity model embedded in the EPI (estimation program interface) Suite TM, provided by the US EPA. The model assumes a steady state condition between the total input and output. The level III model does not require equilibrium between the defined media. The information provided is intended to give the user a general estimate of the environmental fate of this product under the defined conditions of the models. If released into the environment this material is expected to distribute to the air, water and soil/sediment in the approximate respective percentages; Air Water Soil/Sediment <5% 30 - 50% 50 - 70% The portion in water is expected to be soluble or dispersible. ENVIRONMENTAL HAZARD AND EXPOSURE CHARACTERIZATION Based on our hazard characterization, the potential environmental hazard is: Low Based on our recommended product application and the product's characteristics, the potential environmental exposure is: Low Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 6/10 AWNALCO SAFETY DATA SHEET PRODUCT NALCO® PP07-3803 If released into the environment, see CERCLA/SUPERFUND in Section 15. 13. DISPOSAL CONSIDERATIONS If this product becomes a waste, it is not a hazardous waste as defined by the Resource Conservation and Recovery Act (RCRA) 40 CFR 261, since it does not have the characteristics of Subpart C, nor is it listed under Subpart D. As a non -hazardous waste, it is not subject to federal regulation. Consult state or local regulation for any additional handling, treatment or disposal requirements. For disposal, contact a properly licensed waste treatment, storage, disposal or recycling facility. 14. 1 TRANSPORT INFORMATION The information in this section is for reference only and should not take the place of a shipping paper (bill of lading) specific to an order. Please note that the proper Shipping Name / Hazard Class may vary by packaging, properties, and mode of transportation. Typical Proper Shipping Names for this product are as follows. LAND TRANSPORT: Proper Shipping Name: AIR TRANSPORT (ICAO/IATA) : Proper Shipping Name: MARINE TRANSPORT (IMDG/IMO) : Proper Shipping Name: PRODUCT IS NOT REGULATED DURING TRANSPORTATION PRODUCT IS NOT REGULATED DURING TRANSPORTATION PRODUCT IS NOT REGULATED DURING TRANSPORTATION 15. 1 REGULATORY INFORMATION This section contains additional information that may have relevance to regulatory compliance. The information in this section is for reference only. It is not exhaustive, and should not be relied upon to take the place of an individualized compliance or hazard assessment. Nalco accepts no liability for the use of this information. NATIONAL REGULATIONS, USA OSHA HAZARD COMMUNICATION RULE, 29 CFR 1910.1200 : Based on our hazard evaluation, the following substance(s) in this product is/are hazardous and the reason(s) is/are shown below. 5-Chloro-2-Methyl-4-Isothiazolin-3-one : Corrosive, Sensitizer Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 7/10 `INALCO CERCLA/SUPERFUND, 40 CFR 302: Notification of spills of this product is not required. SAFETY DATA SHEET PRODUCT NALCO® PP07-3803 EMERGENCY TELEPHONE NUMBER(S) (800) 424-9300 (24 Hours) CHEMTREC SARA/SUPERFUND AMENDMENTS AND REAUTHORIZATION ACT OF 1986 (TITLE III) - SECTIONS 302, 311, 312, AND 313 : SECTION 302 - EXTREMELY HAZARDOUS SUBSTANCES (40 CFR 355) : This product does not contain substances listed in Appendix A and B as an Extremely Hazardous Substance. SECTIONS 311 AND 312 - MATERIAL SAFETY DATA SHEET REQUIREMENTS (40 CFR 370) : Our hazard evaluation has found this product to be hazardous. The product should be reported under the following indicated EPA hazard categories: Immediate (Acute) Health Hazard Delayed (Chronic) Health Hazard Fire Hazard Sudden Release of Pressure Hazard Reactive Hazard Under SARA 311 and 312, the EPA has established threshold quantities for the reporting of hazardous chemicals. The current thresholds are: 500 pounds or the threshold planning quantity (TPQ), whichever is lower, for extremely hazardous substances and 10,000 pounds for all other hazardous chemicals. SECTION 313 - LIST OF TOXIC CHEMICALS (40 CFR 372) : This product does not contain substances on the List of Toxic Chemicals. TOXIC SUBSTANCES CONTROL ACT (TSCA) : The substances in this preparation are included on or exempted from the TSCA 8(b) Inventory (40 CFR 710) FOOD AND DRUG ADMINISTRATION (FDA) Federal Food, Drug and Cosmetic Act: When use situations necessitate compliance with FDA regulations, this product is acceptable under: 21 CFR 176.210 Defoaming agents used in the manufacture of paper and paperboard Limitations: no more than required to produce intended technical effect. This product has been certified as KOSHER/PAREVE by the CHICAGO RABBINICAL COUNCIL. FEDERAL WATER POLLUTION CONTROL ACT, CLEAN WATER ACT, 40 CFR 401.15 / formerly Sec. 307,40 CFR 116.4 / formerly Sec. 311 : This product may contain trace levels (<0.1% for carcinogens, <1 % all other substances) of the following substance(s) listed under the regulation. Additional components may be unintentionally present at trace levels. Substances Citations • Sodium Hydroxide Sec. 311 • Cupric Nitrate Sec. 307, Sec. 311 Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 8/10 `INALCO SAFETY DATA SHEET PRODUCT NALCO® PP07-3803 (800) 424-9300 (24 Hours) CHEMTREC CLEAN AIR ACT, Sec. 112 (Hazardous Air Pollutants, as amended by 40 CFR 63), Sec. 602 (40 CFR 82, Class I and II Ozone Depleting Substances) : Components listed under this regulation may be present at trace levels. CALIFORNIA PROPOSITION 65 : This product contains no listed substances known to the State of California to cause cancer, birth defects or other reproductive harm, at levels, which would require a warning under the statute. MICHIGAN CRITICAL MATERIALS: Substances listed under this regulation are not intentionally added or expected to be present in this product. Listed components may be present at trace levels. STATE RIGHT TO KNOW LAWS: Substances listed under this regulation are not intentionally added or expected to be present in this product. Listed components may be present at trace levels. INTERNATIONAL CHEMICAL CONTROL LAWS CANADIAN ENVIRONMENTAL PROTECTION ACT (CEPA) : The substance(s) in this preparation are included in or exempted from the Domestic Substance List (DSL). 16. 1 OTHER INFORMATION FPCA021997 Due to our commitment to Product Stewardship, we have evaluated the human and environmental hazards and exposures of this product. Based on our recommended use of this product, we have characterized the product's general risk. This information should provide assistance for your own risk management practices. We have evaluated our product's risk as follows: • The human risk is: Low ` The environmental risk is: Low Any use inconsistent with our recommendations may affect the risk characterization. Our sales representative will assist you to determine if your product application is consistent with our recommendations. Together we can implement an appropriate risk management process. This product material safety data sheet provides health and safety information. The product is to be used in applications consistent with our product literature. Individuals handling this product should be informed of the Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 9/10 SAFETY " PRODUCT ATA SHEET NALCO NALCO® PP07-3803 (800) 424-9300 (24 Hours) CHEMTREC recommended safety precautions and should have access to this information. For any other uses, exposures should be evaluated so that appropriate handling practices and training programs can be established to insure safe workplace operations. Please consult your local sales representative for any further information. REFERENCES Hazardous Substances Data Bank, National Library of Medicine, Bethesda, Maryland (TOMES CPSTM CD-ROM Version), Micromedex, Inc., Englewood, CO. IARC Monographs on the Evaluation of the Carcinogenic Risk of Chemicals to Man, Geneva: World Health Organization, International Agency for Research on Cancer. Integrated Risk Information System, U.S. Environmental Protection Agency, Washington, D.C. (TOMES CPSTM CD-ROM Version), Micromedex, Inc., Englewood, CO. Annual Report on Carcinogens, National Toxicology Program, U.S. Department of Health and Human Services, Public Health Service. Registry of Toxic Effects of Chemical Substances, National Institute for Occupational Safety and Health, Cincinnati, OH, (TOMES CPS'" CD-ROM Version), Micromedex, Inc., Englewood, CO. The Teratogen Information System, University of Washington, Seattle, WA (TOMES CPSM CD-ROM Version), Micromedex, Inc., Englewood, CO. Prepared By : Product Safety Department Date issued: 10/10/2013 Version Number: 2.3 Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 10 / 10 2-Methyl-4-isothiazolin-3-one sc-230522 Hazard Alert Code Key: HIGH PRODUCT NAME 2-Methyl-4-isothiazoli n-3-one MODERATE ,. —. '.— (CONSIDERED A HAZARDOUS SUBSTANCE ACCORDING TO OSHA 29 CFR 1910.1200. 1 NFPA SUPPLIER Santa Cruz Biotechnology, Inc. 2145 Delaware Avenue Santa Cruz:, California 95060 800.457.3801 or 831.457.3800 EMERGENCY: ChemWatch Within the US 8 Canada: 877-715-9305 Outside the US 8 Canada: +800 2436 2255 (1-800-CHEMCALL) or call +613 9573 3112 SYNONYMS C4-H5-N-0-S, "3(2H}isothiazolone, 2-methyl-', 2-methyl-3(2H}isothiazdone, "microblocide microbicide", 'blocide fungicide slimicide", "isothiazolinone methylisothiazolinone isothiazolones (sic)", MIT CHEMWATCH HAZARD RATINGS Min Max Flammability: 1 - Toxicity: 3 Body Contact 4 M,WNi1=0Imx=1 Ul Reactivity: 1 m.&mm== Chronic: 2 High=3 Eoreme= CANADIAN WHMIS SYMBOLS 1of11 EMERGENCY OVERVIEW RISK Causes severe bums. Risk of serious damage to eyes. May cause SENSITIZATION by skin contact. Toxic by inhalation, in contact with skin and if swallowed. Very toxic to aquatic organisms, may cause long -tens adverse effects in the aquatic environment. POTENTIAL HEALTH EFFECTS ACUTE HEALTH EFFECTS SWALLOWED • The material can produce severe chemical bums within the oral cavity and gastrointestinal tract following ingestion. ■ Toxic effects may result from the accidental ingestion of the material; animal experiments indicate that ingestion of less than 40 gram may be fatal or may produce serious damage to the health of the individual. ■ Limited evidence exists that the substance may cause irreversible but non -lethal mutagenic effects following a single exposure. ■ isothiazolinones are moderately to highly toxic by orel administration. The major signs of toxicity were severe gastric irritation, lethargy, and ataxia. EYE • The material can produce severe chemical bums to the eye following direct contact. Vapors or mists may be extremely irritating. • If applied to the eyes, this material causes severe eye damage. ■ Solutions containing isothiazolinones may produce corrosion of the mucous membranes and comes. Instillation of 0.1 ml of an aqueous solution containing 560 ppm isothiazolinone into rabbit eye did not produce irritation whereas concentrations, typically around 3% and 5.5 %, were severely irritating or corrosive to the eye.. Symptoms included clouding of the comes, chemosis and swelling of the eyelids. SKIN • Skin contact with the material may produce toxic effects; systemic effectsmay result following absorption. • The material can produce severe chemical bums following direct contactwith the skin. ■ Aqueous solutions of isothiazolinones may be irritating r even corrosive depending on concentration. Solutions containing more than 0.5% (5000 ppm active substance) may produce severe irritation of human skin whilst solutions containing more than 100 ppm may irritate the skin. ■ Open cuts, abraded or irritated skin should not be exposed to this material. ■ Entry into the blood -stream, through, for example, cuts, abrasions or lesions, may produce systemic injury with harmful effects. Examine the skin prior to the use of the material and ensure that any external damage is suitably protected. INHALED ■ Inhalation of vapors, aerosols (mists, fumes) or dusts, generated by the material during the course of normal handling, may produce toxic effects. • The material can cause respiratory irritation in some persons. The bodys response to such irritation can cause further lung damage. • Persons with impaired respiratory function, airway diseases and conditions such as emphysema or chronic bronchitis, may incur fuller disability if excessive concentrations of particulate are inhaled. CHRONIC HEALTH EFFECTS • Repeated or prolonged exposure to corrosives may result in the erosion of teeth, inflammatory and ulcerative changes in the mouth and necrosis (rarely) of the jaw. Bronchial irritation, with cough, and frequent attacks of bronchial pneumonia may ensue. Gastrointestinal disturbances may also occur. Chronic exposures may result in dermatitis and/or conjunctivitis. Long-term exposure to respiratory irritants may result in disease of the airways involving difficult breathing and related systemic problems. Skin contact with the material is more likely to cause a sensitization reaction in some persons compared to the general population. Limited evidence suggests that repeated or long-term occupational exposure may produce cumulative health effects involving organs or biochemical systems. Exposure to the material may result in a possible risk of irreversible effects. The material may produce mutagenic effects in man. This concem is raised, generally, on the basis of appropriate studies with similar materials using mammalian somatic cells in vivo. Such findings are often supported by positive results from in vitro mutagenicity studies. Long term exposure to high dust concentrations may cause changes in lung function i.e. pneumoconiosis; mused by particles less than 0.5 micron penetrabng and remaining in the lung. Prime symptom is breaNlessness; lung shadows show on X-ray. The isothiazolinones are known contact sensitisers. Data are presented which demonstrate that, in comparison with the chlonnated and dichlorinated compounds which share immunological cross -reactivity, the non -chlorinated isothiazolinones have a lower potential for sensitization and no documented immunological cross -reaction with the chlorinated isothiazolinones. The risk of sensitization depends on how contact with the product occurs. The risk is greater when the skin barrier has been damaged and smaller when the skin is healthy. Dermatological studies have demonstrated that mixed isothiazolinone concentrations below 20 ppm may cause sensitisation and that allergic reactions can be provoked in sensitized persons even with concentrations in the range of 7-15 ppm active isothiazolinones. The isothiazolinones are a group of heterocyclic sulfur -containing compounds. In general all are electrophilic molecules containing an activated N-S bond that enables them with nucleophilic call entities, thus exerting biocidal activity. A vinyl activated chlorine atom makes allows to molecule to exert greater antimicrobial efficiency but at the same time produces a greater potential for sensitisation. Several conclusions relating to the sensitising characteristics of the isothiazolinones may therefore be drawn' The strongest sensitisers are the chlorinated isothiazolinones. 2of11 There are known immunological cross -reactions between at least 2 different chlorinated isothiazolirones. There appears to be no immunological cross reaction between non -chlorinated isothiazolinones and chlorinated isothiazolinones. Although classified as sensitisers, the nonchlorinated isothiazohnones are considerably less potent s inshisers than are the chlorinated isothiazolnones. By avoiding the use of chlorinated isothiazolinones, the potential to induce sensitisation is greatly reduced. Despite a significant percentage of the population having been previously sensitised to chlorinated and non -chlorinated species, it is likely that careful and judicious use of non -chlorinated isothiazolinones will result in reduced risk of allergic reactions in those persons. Although presently available data promise that several non -chlorinated isothiazolinones will offer effective antimicrobial protection in industrial and personal care products, it is only with the passage of time that proof of their safety in use or otherwise will become available. B.R. Alexander: Contact Dermatitis 2002, 46, pp 191-196 Although there have been conflicting reports in the literature, it has been reported by several investigators that isothiazolinones are mutagenic in Salmonella typhimurium strains (Ames test). Negative results were obtained in studies of the DNA -damaging potential of mixed Isothiazolinones (Kathon) in mammalian cells in vitro and of cytogenetic effects and DNA -binding in vivo. The addition of rat liver S-9 (metabolic activation) reduced toxicity but did not eliminate mutagenicity. These compounds bind to the proteins in the S-9. At higher concentrations of Kathon the increase in mutagenicity may be due to an excess of unbound active compounds. A study of cutaneous application of Kathon CG in 30 months, three times per week at a concentration of 400 ppm (0.04%) a.i. had no local or systemic tumourigenic effect in male mice. No dermal or systemic carcinogenic potential was observed. Reproduction and teratogeniciry studies with rats, given isothiazolinone doses of 1.4-14 mgfkgtday orally from day 6 to day 15 of gestation, showed no treatment related effects in either the dams or in the foetuses. The isothiazolinones are used extensively in many industries where antibacterials are required. A mixture in common use contains three closely related chlorinated isothiazolinones, all of which exhibit allergenic activity; 5chloro-2-methy144sothiazolin-3one (5243-K-CG)' 2-methy14-isothiazolin-3-one (243-K-CG)' 4,5-dichloro-2-methyl-4-isothiazolin-3cne (4523-K-CG)' typically in the ratio 45:15:1. In guinea pigs equimolar concentrations of the 3 allergens show 5243-K-CG, and 4523-K-CG to be equally strong skin contact sensitisers. In humans, a similar strength of reactivity is apparent; reaction to 243-K-CG is unclear. (' K-CG=Kathon CG) [Bruze etal; Contact Dermatitis 20:219-239 19891 NAME CAS RN % 2-methyl-4-isothiazohn-3one 2682-204 100 SWALLOWED For advice, contact a Poisons Information Center or a doctor at once. Urgent hospital treatment s likely to be needed. If swallowed do NOT induce vomiting. - If vomiting occurs, lean patient forward or place on left side (head -down position, if possible) to maintain open airway and prevent aspiration. - Observe the patient carefully. - Never give liquid to a person showing signs of being sleepy or with reduced awareness; i.e. becoming unconscious. Give water to rinse out mouth, then provide liquid slowly and as much as casualty can comfortably drink. - Transport to hospital or doctor without delay Treat for shock, if necessary. EYE ■ If this product comes in contact with the eyes: Immediately hold eyelids apart and flush the eye continuously with running water. Ensure complete irrigation of the eye by keeping eyelids apart and away from eye and moving the eyelids by occasionally lifting the upper and lower lids. - Continue flushing until advised to stop by the Poisons Information Center or a doctor, or for at least 15 minutes. Transport to hospital or doctor without delay. Removal of contact lenses after an eye injury should only be undertaken by skilled personnel. SKIN ■ If skin or hair contact occurs: - Immediately flush body and clothes with large amounts of water, using safety shower if available. - Quickly remove all contaminated clothing, including footwear. - Wash skin and hair with running water. Continue flushing with water until advised to stop by the Poisons Information Center. Transport to hospital, or doctor. INHALED If fumes or combustion products are inhaled remove from contaminated area. Lay patient down. Keep warm and rested. Prostheses such as false teeth, which may block airway, should be removed, where possible, prior to initiating first aid procedures. - Apply artificial respiration if not breathing, preferably with a demand valve resuscitator, bag -valve mask device, or pocket mask as trained. Perform CPR if necessary. Transport to hospital, or doctor, without delay. Inhalation of vapors or aerosols (mists, fumes) may cause lung edema. Corrosive substances may cause lung damage (e.g. lung edema, fluid in the lungs). As this reaction may be delayed up to 24 hours after exposure, affected individuals need complete rest (preferably in semi -recumbent posture) and must be kept under medical observation even if no symptoms are (yet) manifested. Before any such manifestation, the administration of a spray containing a dexamethasone derivative or beclomethasone derivative may be considered. This must definitely be left to a doctor or person authorized by himther. (ICSC13719). NOTES TO PHYSICIAN ■ for corrosives: BASIC TREATMENT Establish a patent airway with suction where necessary. Watch for signs of respiratory insufficiency and assist ventilation as necessary. Administer oxygen by non-rebreather mask at 10 t0 15 Vmin. Monitor and treat, where necessary, for pulmonary edema . 3of11 Monitor and treat, where necessary, for shock. Anticipate seizures . Where eyes have been exposed, Flush immediately with water and continue to irrigate with normal saline during transport to hospital. DO NOT use emetics. Where ingestion is suspected rinse mouth and give up to 200 ml water (5 mVkg recommended) for dilution where patient is able to swallow, has a strong gag reflex and does not drool. Skin bums should be covered with dry, sterile bandages, following decontamination. • DO NOT attempt neutralization as exothermic reaction may occur. ADVANCED TREATMENT Consider orotracheal or nasobacheal inlubation for airway control in unconscious patient or where respiratory arrest has occurred. Positive -pressure ventilation using a bag -valve mask might be of use. Monitor and treat, where necessary, for arrhythmias. Start an IV 05W TKO. If signs of hypovolemia are present use lactated Ringers solution. Fluid overload might create complications. Drug therapy should be considered for pulmonary edema. Hypotension with signs of hypovolemia requires the cautious administration of Fluids. Fluid overload might create complications. Treat seizures with diazepam. Proparacaine hydrochloride should be used to assist eye irrigation. EMERGENCY DEPARTMENT Laboratory analysis of complete blood count, serum electrolytes, BUN, creatinine, glucose, urinalysis, baseline for serum aminotrensfereses (ALT and AST), calcium, phosphorus and magnesium, may assist in establishing a treatment regime. Positive end -expiratory pressure (PEEP) -assisted ventilation may be required for acute parenchymal injury or adult respiratory distress syndrome. Consider endoscopy to evaluate oral injury. Consult a toxicologist as necessary. BRONSTEIN, A.C. and CURRANCE, P.L. EMERGENCY CARE FOR HAZARDOUS MATERIALS EXPOSURE: 2nd Ed. 1994. Vapor Pressure (mmHg): 5.475 Pa, 20 C Upper Explosive Limit (%): Not available. Spec Gravity (water-1): 1.35 Lower Explosive Limit (%): Not available. EXTINGUISHING MEDIA • Water spray or fog. Foam. Dry chemical powder. BCF (where regulations permit). Carbon dioxide. FIRE FIGHTING Alert Emergency Responders and tell them location and nature of hazard. Wear full body protective clothing with breathing apparatus. Prevent, by any means available, spillage from entering drains or water course. Use fire fighting procedures suitable for surrounding area. DO NOT approach containers suspected to be hot. Cool fire exposed containers with water spray from a protected location. If safe to do so, remove containers from path of fire. Equipment should be thoroughly decontaminated after use. GENERAL FIRE HAZARDS/HAZARDOUS COMBUSTIBLE PRODUCTS Combustible solid which bums but propagates flame with difficulty. Avoid generating dust, particularly clouds of dust in a confined or unventilated space as dusts may forth an explosive mixture with air, and any source of ignition, i.e. flame or spark, will cause fire or explosion. Dust clouds generated by the fine grinding of the solid are a particular hazard; accumulations of fine dust may bum rapidly and fiercely if ignited. Dry dust can be charged electrostatically by turbulence, pneumatic transport, pouring, in exhaust ducts and during transport. Build-up of electrostatic charge may be prevented by bonding and grounding. Powder handling equipment such as dust collectors, dryers and mills may require additional protection measures such as explosion venting. Combustion products include: carbon monoxide (CO), carbon dioxide (CO2), nitrogen oxides (NOx), sulfur oxides (Sox), other pyrolysis products typical of burning organic material. May emit corrosive fumes. FIRE INCOMPATIBILITY m Avoid contamination with oxidizing agents i.e. nitrates, oxidizing acids,chlohne bleaches, pool chlorine etc. as ignition may result. PERSONAL PROTECTION Glasses: Safety Glasses. Full face- shield. Gloves: Respirator: 4of11 Particulate dust filter. MINOR SPILLS Drains for storage or use areas should have retention basins for pH adjustments and dilution of spills before discharge or disposal of material. Check regularly for spills and leaks. Clean up all spills immediately. Avoid contact with skin and eyes. Wear protective clothing, gloves, safety glasses and dust respirator. Use dry clean up procedures and avoid generating dust. Sweep up or vacuum up (consider explosion -proof machines designed to be grounded during storage and use). Place in dean drum then Flush area with water. MAJOR SPILLS Clear area of personnel and move upwind. Alert Emergency Responders and tell them location and nature of hazard. May be violently or explosively reactive. Wear full body protective clothing with breathing apparelus. Prevent, by any means available, spillage from entering drains or water course. Consider evacuation (or protect in place). Stop leak if safe to do so. Contain spill with sand, earth or vermiculite. Collect recoverable product into labeled containers for recycling. Neutrelize/decomaminate residue. Collect solid residues and seal in labeled drums for disposal. Wash area and prevent runoff into drains. After dean up operations, decontaminate and launder all protective clothing and equipment before storing and ra-using. If contamination of drains or waterways occurs, advise emergency services. PROTECTIVE ACTIONS FOR SPILL wind Isolrtion direction \Distance INITIAL / ISOLATION ZONE FOOTNOTES PROTECTIVE ACTION ZONE evacuation half direction downwind distance wind distance half evacuation downvnnd 1 direction distance From IERG (Canada/Australia) Isolation Distance 25 meters Downwind Protection Distance 250 meters 1 PROTECTIVE ACTION ZONE is defined as the area m which people are at risk of bamh(ul exposure. rnszone assumes Nat random changes in wind direction confines the vapour plume N an arse within 30 degrees on enter ads of the predominant wind direction, resulting in a crosswind protective action distance squal to the dowmnnd protective action distance. 2 PROTECTIVE ACTIONS should be initiated to the ardent possible, beginning with those bossed to the spill and wodung away from the site in the drwmdnd direction. Within Me protective action zone a level of vapour concentration may exist resulting in nearly all unpruleded persons becoming innpantated and unable to take protective anion and/or incurring serious or irreversible health effects. 31NITIAL ISOLATION ZONE is determined as an area Induding upwind of the Incident, within whidn a high probability of localised wind reversal may expose nearly all pemors; wNhout appropriate protection to life -threatening concentrations of the material. a SMALL SPILLS invoNs a leaking pa sage of 200 titres (55 US gallons) or less, such as a drum iferican or box with inner containers). larger packages leaking less Nan 200 lines and compressed gas leaking from a small cylinder are also considered -small spills', LARGE SPLLS involve many small leaking packages or a leaking package of greater Nan 200 hoes, such as a cargo tank, portable tank or a -one-tonne' compressed gas cylinder. 5 Guide 154is taken hem the US DOT ermergenry response guide book. S IERG Information is derived from CANUTEC- Transport Canada. Section 7 - HANDLING AND STORAGE PROCEDURE FOR HANDLING Avoid all personal contact, including inhalation. Wear protective clothing when risk of exposure occurs. Use in a well -ventilated area. WARNING: To avoid violent reaction, ALWAYS add material to water and NEVER water to material. Avoid smoking, naked lights or ignition sources. Avoid contact with incompatible materials. Sof11 When handling, DO NOT eat, drink or smoke. Keep containers securely sealed when not in use. Avoid physical damage to containers. Always wash hands with soap and water after handling. Work clothes should be laundered separately. Launder contaminated clothing before re -use. Use good occupational work practice. Observe manufacturer's storing and handling recommendations. Atmosphere should be regularly checked against established exposure standards to ensure safe working conditions are maintained. Empty containers may contain residual dust which has the potential to accumulate following settling. Such dusts may explode in the presence of an appropriate ignition source. Do NOT wt. dnll, grind or weld such containers. In addition ensure such activity is not performed near full, partially empty or empty containers without appropriate workplace safety authorisation or permit. RECOMMENDED STORAGE METHODS DO NOT use mild steel or galvanised containers. Lined metal can, Lined metal pail/drum Plastic pail Polyliner drum Packing as recommended by manufacturer. Check all containers are clearly labeled and free from leaks. For low viscosity materials Drums and jerricans must be of the non -removable head type. Where a can is to be used as an inner package, the can must have a screwed enclosure. For materials with a viscosity of at least 2680 cSt (23 deg. C) and solids (between 15 C deg. and 40 deg C.): Removable head packaging: Cans with friction Gosures and low pressure tubes and cartridges may be used: Where combination packages are used, and the inner packages are of glass, porcelain or stoneware, there must be sufficient inert cushioning material in contact with inner and outer packages unless the outer packaging is a close fitting molded plastic box and the substances are not incompatible with the plastic. STORAGE REQUIREMENTS Store in original containers. Keep containers securely sealed. Store in a cool, dry, well -ventilated area. Store away from incompatible materials and foodstuff containers. Protect containers against physical damage and check regularly for leaks. Observe manufacturers storing and handling recommendations. DO NOT store near acids, or oxidizing agents. No smoking, naked lights, heat or ignition sources. SAFE STORAGE WITH OTHER CLASSIFIED CHEMICALS X X + X X r X: Must not be stored together O: May be stored together with specific preventions .: May be stored together EXPOSURE CONTROLS The following materials had no OELs on our records • 2-methyl-4-isothiazolin-3one: CAS:2682-20-4 MATERIAL DATA 2-M ETHYL-4-I SOTH IAZOLI N-3-ONE: . Sensory irritants are chemicals that produce temporary and undesirable side -effects on the eyes, nose or throat. Historically occupational exposure standards for these irritants have been based on observation of workers' responses to various airbome concentrations. Present day expectations require that neatly every individual should be protected against even minor sensory irritation and exposure standards are established using uncertainty factorsor safety factorsof 5 to 10 or more. On occasion animal no -observable -effect -levels (NOEL) are used to determine these limits where human results are unavailable. An additional approach, typically used by the TLV committee (USA) in determining respiratory standards for this group of chemicals, has been to assign ceiling values (TLV C) to rapidly acting irritants and to assign short-term exposure limits (TLV STELs) when the weight of evidence from irritation, bicaccumulation and other endpoints combine to warrant such a limit. In contrast the MAK Commission (Germany) uses a five -category system based on intensive odour, local irritation, and elimination half-life. However this system is being replaced to be consistent with the European Union (EU) Scientific Committee for 6of11 Occupational Exposure Limits (SCOEL); this is more closely allied to that of the USA. OSHA (USA) concluded that exposure to sensory irritants can: cause inflammation cause increased susceptibility to other irritants and infectious agents lead to permanent injury or dysfunction permit greater absorption of hazardous substances and acclimate the worker to the irritant warning properties of these substances thus increasing the risk of overexposure. It is the goal of the ACGIH (and other Agencies) to recommend TLVs (or their equivalent) for all substances for which there is evidence of health effects at airbome concentrations encountered in the workplace. At this time no TLV has been established even though this material may produce adverse health effects (as evidenced in animal experiments or clinical experience). Airborne concentrations must be maintained as low as is practically possible and occupational exposure must be kept to a minimum. NOTE: The ACGIH occupational exposure standard for Particles Not Otherwise Specified (P.N.O.S) does NOT apply. CEL TWA: 0.1 mg/m3; STEL 0.3 mg/m3 total isothiazolinones (Rohm and Haas). PERSONAL PROTECTION R Consult your EHS staff for recommendations EYE Chemical goggles. Full face shield. Contact lenses pose a special hazard soft contact lenses may absorb irritants and all lenses concentrate them. HANDS/FEET ■ Elbow length PVC gloves. NOTE: The material may produce skin sensitization in predisposed individuals. Care must be taken, when removing gloves and other protective equipment, to avoid all possible skin contact. Suitability and durability of glove type is dependent on usage. Important factors in the selection of gloves include: such as: frequency and duration of contact, chemical resistance of glove material, glove thickness and dexterity Select gloves tested to a relevant standard (e.g. Europe EN 374, US F739). When prolonged or frequently repeated contact may occur, a glove with a protection class of 5 or higher (breakthrough time greater than 240 minutes according to EN 374) is recommended. When only brief contact is expected, a glove with a protection class of 3 or higher (breakthrough time greater than 60 minutes according to EN 374) is recommended. Contaminated gloves should be replaced. Gloves must only be wom on clean hands. After using gloves, hands should be washed and dried thoroughly. Application of a non -perfumed moisturiser is recommended. Butyl rubber gloves. Nitrile rubber gloves. OTHER Overalls. PVC Apron. PVC protective suit may be required if exposure severe. Eyewash unit. Ensure there is ready access to a safety shower. RESPIRATOR Respirators may be necessary when engineering and administrative controls do not adequately prevent exposures. The decision to use respiratory protection should be based on professional judgment that takes into account toxicity information, exposure measurement data, and frequency and likelihood of the worker's exposure - ensure users are not subject to high thermal loads which may result in heat stress or distress due to personal protective equipment (powered, positive flow, full face apparatus may be an option). Published occupational exposure limits, where they exist, will assist in determining the adequacy of the selected respiratory, These may be government mandated or vendor recommended. Certified respirators will be useful for protecting workers from inhalation of particulates when property selected and fit tested as part of a complete respiratory protection program. Use approved positive flow mask if significant quantities of dust becomes airborne. Try to avoid creating dust conditions. The local concentration of material, quantity and conditions of use determine the type of personal protective equipment required. Use appropriate NIOSH-certified respirator based on informed professional judgement. In conditions where no reasonable estimate of exposure can be made, assume the exposure is in a concentration IDLH and use NIOSH-certlfied full face pressure demand SCBA with a minimum service life of 30 minutes, or a combination full facepiece pressure demand SAR with auxiliary selftontained air supply. Respirators provided only for escape from IDLH atmospheres shall be 7of11 NIOSH-certified for escape from the atmosphere in which they will be used. ENGINEERING CONTROLS Local exhaust ventilation is required where solids are handled as powders or crystals; even when particulates are relatively large, a certain proportion will be powdered by mutual friction. Exhaust ventilation should be designed to prevent accumulation and recirculation of particulates in the workplace. If in spite of local exhaust an adverse concentration of the substance in air could occur, respiratory protection should be considered. Such protection might consist of: (a): particle dust respirators, if necessary, combined with an absorption cartridge: (b): filter respirators with absorption cartridge or canister of the right type; (c): fresh -air hoods or masks Build-up of electrostatic charge on the dust particle, may be prevented by bonding and grounding. Powder handling equipment such as dust collectors, dryers and mills may require additional protection measures such as explosion venting. Air contaminants generated in the workplace possess varying "escape" velocities which, in tum, determine the "capture velocities" of fresh circulating air required to efficiently remove the contaminant. Type of Contaminant: Air Speed: direct spray, spray painting in shallow booths, drum filling, conveyer loading, crusher dusts, gas discharge (active generation into zone of 1-2.5 m/s (200-500 f/min.) rapid air motion) grinding, abrasive blasting, tumbling, high speed wheel generated dusts (released at high initial velocity into zone of very high rapid air 2.5-10 m/s (500-2000 f/min.) motion). Within each range the appropriate value depends on: Lower end of the range Upper end of the range 1: Room air currents minimal or favorable to capture 1: Disturbing room air currents 2: Contaminants of low toxicity or of nuisance value only 2: Contaminants of high toxicity 3: Intermittent, low production. 3: High production, heavy use 4: Large hood or large air mass in motion 4: Small hood -local control only Simple theory shows that air velocity falls rapidly with distance away from the opening of a simple extraction pipe. Velocity generally decreases with the square of distance from the extraction point (in simple cases). Therefore the air speed at the extraction point should be adjusted, accordingly, after reference to distance from the contaminating source. The air velocity at the extraction fan, for example, should be a minimum of 4-10 m/s (800-2000 f/min) for extraction of crusher dusts generated 2 meters distant from the extraction point. Other mechanical considerations, producing performance deficits within the extraction apparatus, make it essential that theoretical air velocities are multiplied by factors of 10 or more when extraction systems are installed or used. PHYSICAL PROPERTIES Mixes with water. Corrosive. Toxic or noxious vapors/ gas. State DIVIDED SOLID Molecular Weight 115.15 Melting Range (°F) 114.8.7- 118.4.3 Viscosity Not Available Boiling Range (°F) Not Applicable Solubility in water (g/L) Miscible Flash Point(°F) Not available. PH (1% solution) Not Available Decomposition Temp (°F) 311 pH (as supplied) Not applicable Autoignition Temp (°F) Not available. Vapor Pressure (mmHg) 5.475 Pa, 20 C Upper Explosive Limit (%) Not available. Specific Gravity (wateml) 1.35 Lower Explosive Limit (%) Not avaitable. Relative Vapor Density (air-1) Not Applicable Volatile Component (%vol) Negligible Evaporation Rate Not available APPEARANCE OH -white to light -brown solid; mixes with water (>1000 g/I, 20 C). Soluble in alcohol, ether, propylene glycol, acetone, chloroform, butyl cellosolve and mineral oil. Supplied as a corrrosive liquid.. Boiling Point Q 0.01 min Hg = 120 C. Stable over a wide pH range, but deactivated by ammonia, primary & secondary amines, and strong oxidants & reducers. The high water solubility and low log Kow values of several chlorinated and non -chlorinated indicate a low potential for bioaccumulation. Material Value CONDITIONS CONTRIBUTING TO INSTABILITY Presence of incompatible materials. 8of11 Product is considered stable. Hazardous polymerization will not occur. STORAGE INCOMPATIBILITY Avoid contact with copper, aluminium and their alloys. Avoid reaction with oxidizing agents. For incompatible materials - refer to Section 7 - Handling and Storage. E��IaG171�-Z•�/:IG�{i]�f.ScEi>T TOXICITY AND IRRITATION ■ unless otherwise specified data extracted from RTECS - Register of Toxic Effects of Chemical Substances. ■ Contact allergies quickly manifest themselves as contact eczema, more rarely as urticeria or Ouincke's edema. The pathogenesis of contact eczema involves a cell -mediated (T lymphocytes) immune reaction of the delayed type. Other allergic skin reactions, e.g. contact urticana, involve antibody -mediated immune reactions. The significance of the contact allergen is not simply determined by its sensitization potential: the distribution of the substance and the opportunities for contact with it are equally important. A weakly sensitizing substance which is widely distributed can be a more important allergen than one with stronger sensitizing potential with which few individuals come into contact. From a clinical point of view, substances are noteworthy if they produce an allergic test reaction in more than 1% of the persons tested. Asthma -like symptoms may continue for months or even years after exposure to the material ceases. This may be due to a non -allergenic condition known as reactive airways dysfunction syndrome (RADS) which can occur following exposure to high levels of highly irritating compound. Key criteria for the diagnosis of RADS include the absence of preceding respiratory disease, in a non-atopic individual, with abrupt onset of persistent asthma -like symptoms within minutes to hours of a documented exposure to the irritant. A reversible airflow pattern, on spirometry, with the presence of moderate to severe bronchial hyperreactivity on methachcline challenge testing and the lack of minimal lymphocyec inflammation, without eosinophilia, have also been included in the criteria for diagnosis of RADS. RADS (or asthma) following an irritating inhalation is an infrequent disorder with rates related to the concentration of and duration of exposure to the irritating substance. Industrial bronchitis, on the other hand, is a disorder that occurs as result of exposure due to high concentrations of irritating substance (often particulate in nature) and is completely reversible after exposure ceases. The disorder is characterised by dyspnea, cough and mucus production. No significant acute toxicological data identified in literature search. The material may be irritating to the eye, with prolonged contact causing inflammation. Repeated or prolonged exposure to irritants may produce conjunctivitis. The material may cause skin irritation after prolonged or repeated exposure and may produce on contact skin redness, swelling, the production of vesicles, scaling and thickening of the skin. NOTE: Substance has been shown to be mutagenic in at least one assay, or belongs to a family of chemicals producing damage or change to cellular DNA. Considered to be a minor sensifiser in Kathon CG (1) (1). Bruze stall - Contact Dermatitis 20: 219-39, 1989 Refer to data for ingredients, which follows: 2-METHYL-4-ISOTH IAZOLIN-3-ONE: Marine Pollutant: Yes ■ Very toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment. ■ Do NOT allow product to come in contact with surface waters or to intertidal areas below the mean hgh water mark. Do not contaminate water when cleaning equipment or disposing of equipment wash -waters. Wastes resulting from use of the product must be disposed of on site or at approved waste sites. • The isothiazolinones are very toxic to marine organisms (fish, Daphnia magna and algae) The high water solubility and low log Kow values of several chlorinated and non -chlorinated indicate a low potential for bioaccumulation. Studies of 5-chloro-2-methyl-4-isothiazolin-3cne (CMI) in bluegill sunfish (Lepomis machrochirus) show BCF values of 102. 114 and 67 at nominal concentrations of 0.02, 0.12 and 0.8 mg1l. The BCF for 2-methyl-4-isothiazolin-3cne (MI) was determined at 2.3 at a nominal concentration of 0.12 mgA Primary biodegradation of MI and CMI occurred with half-lives of less than 24 hours in aerobic and anoxic sediments, and within a period of less than one week the parent compounds were depleted to very low levels that could not be clearly distinguished from analytical artifacts. The ultimate aerobic biodegradability of both MI and CMI attained levels of > 55% within 29 days. Furthermore, the proposed metabolites of MI and CMI are considered to have a low aquatic toxicity on the basis of OSAR estimates and the measured toxicity of the structurally related N-(n-octyl) malonamic acid. • Prevent, by any means available, spillage from entering drains or watercourses. ■ DO NOT discharge into sewer or waterways. ■ The material is classified as an ecotoxin' because the Fish LC50 (96 hours) is less than or equal b 0.1 mgA Classification of Substances as Ecetoxic (Dangerous to the Environment) Appendix 8, Table 1 Compiler's Guide for the Preparation of International Chemical Safety Cards: 1993 Commission of the European Communities. OctanoV water coefficient = -0.486 (log P) Biodegradation (aquatic metabolism) half life t1/2 (aerobic) =9.1 hours as mixed isothiazolinones Rainbow trout LC50(96hr): = 0.19 mg/L. 9of11 Bluegill sunfish LC50(96hr): = 0.28 mi Daphnia EC50(48hr): = 0.16 ml Algal (Selenastrum) EC50: 0.018 ml Ecotoxicity Ingredient Persistence: Water/Soil Persistence: Air 2-methyl-4-isothiazolin-3one HIGH Bioaccumulation Mobility LOW HIGH US EPA Waste Number & Descriptions A. General Product Information Corrosivity characteristic: use EPA hazardous waste number D002 (waste code C) Disposal Instructions All waste must be handled in accordance with local, state and federal regulations. Puncture containers to prevent re -use and bury at an authorized landfill. Legislation addressing waste disposal requirements may differ by country, state and/ or territory. Each user must refer to laws operating in their area. In some areas, certain wastes must be tracked. A Hierarchy of Controls seems to be common - the user should investigate: Reduction Reuse • Recycling Disposal (if all else fails) This material may be recycled if unused, or if it has not been contaminated so as to make it unsuitable for its intended use. Shelf life considerations should also be applied in making decisions of this type. Note that properties of a material may change in use, and recycling or reuse may not always be appropriate. DO NOT allow wash water from cleaning equipment to enter drains. Collect all wash water for treatment before disposal. Section 14 - TRANSPORTATION INFORMATION mot" DOT: Symbols: None Hazard class or Division: 8 Identification Numbers: UN2923 PG: II Label Codes: 8, 6.1 Special provisions: 188, IP2, IP4, T3, TP33 Packaging: Exceptions: 154 Packaging: Non- bulk: 212 Packaging: Exceptions: 154 Quantity limitations: 15 kg Passenger aircraft/rail: Quantity Limitations: Cargo 50 kg Vessel stowage: Location: B aircraft only: Vessel stowage: Other. 40 Hazardous materials descriptions and proper shipping names: Corrosive solids, toxic, n.o.s. Air Transport U1TA: ICAO/IATA Class: 8 ICAO/IATA Subdsk: 6.1 UN/ID Number. 2923 Packing Group: II Special provisions: A3 Cargo Only Packing Instructions: 816 Maximum Qty/Pack: 50 kg Passenger and Cargo Passenger and Cargo Packing Instructions: 814 Maximum Qty/Pack: 15 kg Passenger and Cargo Limited Quantity Passenger and Cargo Limited Quantity Packing Instructions: Y814 Maximum Otylloack: 5 kg Shipping Name: CORROSIVE SOLID, TOXIC, N.O.S. *(CONTAINS 2- METHYL-4-ISOTH IAZOLIN-3-ONE) Maritime Transport IMDG: IMDG Class: 81MDG Subrisk: 6.1 UN Number: 2923 Packing Group: II EMS Number. F-A, S-B Special provisions: 274 Limited Quantities: 1 kg Marine Pollutant: Yes Shipping Name: CORROSIVE SOLID, TOXIC, N.O.S.(contains 2-methyl4-isothiazolin-3one) 10 of 11 REGULATIONS 2-methyl4-isothiazolin-3-one (CAS: 2682.20.4) is found on the following regulatory lists; "Canada Domestic Substances List (DSL)","International Fragrance Association (IFRA) Survey: Transparency List","US Inventory of Effective Food Contact Substance Notifications"; US Toxic Substances Control Act (TSCA) - Inventory'; US TSCA Section 12(b) - List of Chemical Substances Subject to Export Notification Requirements"; US TSCA Section 5(a)(2) - Signifcant New Use Rules (SNURs)" LIMITED EVIDENCE • Cumulative effects may result following exposure'. • Exposure may produce irreversible effects'. (limited evidence). Reasonable care has been taken in the preparation of this information, but the author makes no warranty of merchantability or any other warranty, expressed or implied, with respect to this information. The author makes no representations and assumes no liability for any direct, incidental or consequential damages resulting from its use. For additional technical information please call our toxicology department on +800 CHEMCALL. ■ Classification of the mixture and its individual components has drawn on official and authoritative sources as well as independent review by the Chemwatch Classification committee using available literature references. A list of reference resources used to assist the committee may be found at: wwv,zhemwatch. nettreferences. • The (M),4DS is a Hazard Communication tool and should be used to assist in the Risk Assessment. Many factors determine whether the reported Hazards are Risks in the workplace or other settings. Risks may be determined by reference to Exposures Scenarios. Scale of use, frequency of use and current or available engineering controls must be considered. This document is copyright. Apart from any fair dealing for the purposes of private study, research, review or criticism, as permitted under the Copyright Act, no part may be reproduced by any process without written permission from CHEMWATCH. TEL (+61 3) 9572 4700. Issue Date: JulA-2010 Print Date:Oct-2-2010 11 of 11 *ECOTOX Page 1 of U.S. ENVIRONMENTAL PROTECTION AGENCY ZA Q •�U ECOTOX: Aquatic Report ' g USEPA/ORD/NHEERL - Mid -Continent Ecology Division s + E-mail: ecotox.su°oort(a7eoa.aov Telephone: 218-529-5225 4f VROti It is recommended that users consult the original scientific paper to ensure an understanding of the context of the data retrieved from the ECOTOX database. Report Generated: Tue Feb 18 07:13:54 2014 Back to Reoort *** AQUATIC TEST #: 2110102 **' CHEMICAL GRADE PURITY FORM. RADIOLABEL CAS # TEST NC 14.17 NC 26172554 NAME: 5-Chloro-2-methyl-3(2H)-isothiazolone COMMENT: Methylisothiazolinone(Kathon 886 formulation), 14.17 TEST CONDITIONS SPECIES STUDY TYPE: NC SPECIES # 5 Daphnia magna MEDIA: FW (NAME): (Water Flea) LOCATION: LAB AGE: <24 h CONTROL: K/ LIFE STAGE: Not Coded EXPOSURE TYPE: F COMMENT: <24 hr APPLICATION NA CON FREQ.: PUBLICATION EXPOSURE DUR.: 48 hour(s) 344 U.S. Environmental STAND DUR. (D): 2 day(s) REFERENCE*: Protection Agency, and Office of Pesticide Programs , 2013 TEST CONCENTRATION CHEM ANAL. METHOD: Not Coded UNIT OF MEASURE: ppm parts per million TYPE VALUE RANGE STANDARD CONC (ug/L) ION NC 0.18 0.12 TO 0.30 180 (120-300) ug/L NC EFFECT RESULTS ENDPOINT EFFECT: Intoxication ENDPOINT: Effective concentration to TREND: NC 50% of test organisms RESPONSE SITE: NC ENDPOINT P % EFFECT: NC ASSIGN.: EFFECT MEASUREMENT: SIGNIFICANCE: NA Immobile LEVEL: NA BCF Value (NC): NR ( NR to NR) BCF Value O: EE Comment: http://cfpub.epa.gov/ecotox/report.cfm?type=long&record_number=2110102 2/18/2014 r •ECOTOX Page 2 of 2 *" AQUATIC TEST #: 2110102 "' (continued) WATER QUALITY VALUE RANGE (UNIT) TEMPERATURE: NR NR TO NR pH: NR NR TO NR HARDNESS: NR NR TO NR SALINITY: NR NR TO NIR ALKALINITY: NR NR TO NIR CONDUCTIVITY: NR NR TO NR DISSOLVED OXYGEN: NR NR TO NR ORGANIC CARBON (NR): NR NR TO NR COMMENTS OTHER EFFECTS: GENERAL COMMENTS: CONTR/STD METHODS USEDH FIELD DATA HABITAT CODE: HABITAT DESC.: SUBSTRATE CODE: SUBSTRATE DESC.: GEOG. LOCATION: GEOG. CODE: DEPTH: LATITUDE: APPLIC TYPE: LONGITUDE: APPLIC RATE: HALF LIFE: (to) APPLIC DATE(SEASON): () NA = Not Applicable NC = Not Coded NR = Not Reported Last updated on Tuesday, February 18th, 2014 URL: http://cfpub.epa.gov/ecotox/report.cfm http://cfpub.epa.gov/ecotox/report.cfm?type=long&record_numbet=2110102 2/18/2014 NINALCO SAFETY DATA SHEET PRODUCT NALCO® PP07-3811 EMERGENCY TELEPHONE NUMBER(S) 1. 1 CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME : APPLICATION: COMPANY IDENTIFICATION EMERGENCY TELEPHONE NUMBER(S) NALCOO PP07-3811 DEFOAMER Nalco Company 1601 W. Diehl Road Naperville, Illinois 60563-1198 (800) 424-9300 (24 Hours) CHEMTREC NFPA 704M/HMIS RATING HEALTH : 2/2 FLAMMABILITY: 1 / 1 INSTABILITY: 0/0 OTHER: 0 = Insignificant 1 = Slight 2 = Moderate 3 = High 4 = Extreme ' = Chronic Health Hazard 2. 1 COMPOSITION/INFORMATION ON INGREDIENTS Our hazard evaluation has identified the following chemical substance(s) as hazardous. Consult Section 15 for the nature of the hazard(s). Hazardous Substance(s) CAS NO % (w/w) 5-Chloro-2-Methyl-4-Isothiazolin-3-one 26172-554 <0.1 ( } Triethylenetetramine of e,n,6,t4"1 112-24-3 <0.1 2-Methyl-4-Isothiazolin-3-one 2682-20-4 < 0.1 3. 1 HAZARDS IDENTIFICATION WARNING May cause sensitization by skin contact. Do not get in eyes, on skin, on clothing. Do not take internally. Use with adequate ventilation. In case of contact with eyes, rinse immediately with plenty of water and seek medical advice. After contact with skin, wash immediately with plenty of water. Keep container tightly closed. Protect product from freezing. Wear suitable protective clothing. May evolve oxides of carbon (COx) under fire conditions. PRIMARY ROUTES OF EXPOSURE Eye, Skin HUMAN HEALTH HAZARDS -ACUTE: EYE CONTACT: May cause irritation with prolonged contact. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 1/10 AWNALCO SAFETY DATA SHEET PRODUCT NALCOO PP07-3811 424.9300 SKIN CONTACT: May cause irritation with prolonged contact. Prolonged or frequently repeated skin contact may cause allergic reactions in some individuals. INGESTION: Not a likely route of exposure. May cause gastrointestinal irritation. INHALATION: Not a likely route of exposure. Repeated or prolonged exposure may irritate the respiratory tract. SYMPTOMS OF EXPOSURE: Acute: A review of available data does not identify any symptoms from exposure not previously mentioned. Chronic : A review of available data does not identify any symptoms from exposure not previously mentioned. AGGRAVATION OF EXISTING CONDITIONS: A review of available data does not identify any worsening of existing conditions 4. 1 FIRST AID MEASURES EYE CONTACT: Flush affected area with water. If symptoms develop, seek medical advice. SKIN CONTACT: Immediately wash with plenty of soap and water. If symptoms develop, seek medical advice. INGESTION : Do not induce vomiting without medical advice. If conscious, washout mouth and give water to drink. If symptoms develop, seek medical advice. INHALATION: Remove to fresh air, treat symptomatically. If symptoms develop, seek medical advice. NOTE TO PHYSICIAN: Based on the individual reactions of the patient, the physician's judgement should be used to control symptoms and clinical condition. 5. 1 FIRE FIGHTING MEASURES MIRM:10611RA >212OF/>100°C(PMCC) EXTINGUISHING MEDIA: This product would not be expected to burn unless all the water is boiled away. The remaining organics may be ignitable. Use extinguishing media appropriate for surrounding fire. FIRE AND EXPLOSION HAZARD: May evolve oxides of carbon (COx) under fire conditions. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 2/10 `4NALCO AArCIT UAIA PRODUCT NALCO® PP07-3811 �r�a:uTrly SPECIAL PROTECTIVE EQUIPMENT FOR FIRE FIGHTING: In case of fire, wear a full face positive -pressure self contained breathing apparatus and protective suit. 6. 1 ACCIDENTAL RELEASE MEASURES PERSONAL PRECAUTIONS: Restrict access to area as appropriate until clean-up operations are complete. Stop or reduce any leaks if it is safe to do so. Do not touch spilled material. Ventilate spill area if possible. Use personal protective equipment recommended in Section 8 (Exposure Controls/Personal Protection). METHODS FOR CLEANING UP: SMALL SPILLS: Soak up spill with absorbent material. Place residues in a suitable, covered, properly labeled container. Wash affected area. LARGE SPILLS: Dike and absorb with inert material (e.g. dry earth, sand), shovel all contaminated solids into a pail or drum and then treat with enough deactivation solution to wet the solids thoroughly. Let these containers stand open for 48 hours to prevent pressure build up and then seal for disposal. Equipment containing residues should be decontaminated before carrying out maintenance or repair work or using for other service. Contaminated surfaces should be swabbed with deactivation solution, wait for the reaction to subside and rinse thoroughly with clean water. DEACTIVATION SOLUTION - Estimate volume of remaining spilled material on the floor and prepare 10 times as much deactivation solution as follows. Prepare fresh by mixing 5% sodium hypochlorite (household bleach) and 5% sodium bicarbonate or potassium bicarbonate away from the immediate area of the spill. The solution can be prepared by adding household bleach to the 3-quart fill mark on the 1 gallon plastic container containing 1/3 of a lb. (150 grams) of sodium bicarbonate. Put on the appropriate personal protection equipment and close the container securely and shake well for 1 minute. The materials and equipment for preparing solutions should be kept available for use in areas where spills may occur. Wash site of spillage thoroughly with water. Contact an approved waste hauler for disposal of contaminated recovered material. Dispose of material in compliance with regulations indicated in Section 13 (Disposal Considerations). ENVIRONMENTAL PRECAUTIONS: Do not contaminate surface water. 7. 1 HANDLING AND STORAGE HANDLING: Avoid eye and skin contact. Do not take internally. Ensure all containers are labeled. Keep the containers closed when not in use. STORAGE CONDITIONS: Store the containers tightly closed. Protect product from freezing. SUITABLE CONSTRUCTION MATERIAL: Compatibility with Plastic Materials can vary; we therefore recommend that compatibility is tested prior to use 8. 1 EXPOSURE CONTROLS/PERSONAL PROTECTION OCCUPATIONAL EXPOSURE LIMITS: Exposure guidelines have not been established for this product. Available exposure limits for the substance(s) are shown below. This product does not contain any substance that has an established exposure limit. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 3/10 ��NALCO JArtIT UAIA PRODUCT NALCO@ PP07-3811 TELEPHONE (800) 424-9300 (24 Hours) CHEMTREC Substance(s) Category: ppm mg/m3 Non -Standard Unit Oil Mist (Mineral) OSHA Z1/PEL 5 ACGIH/TWA 5 ENGINEERING MEASURES: General ventilation is recommended. RESPIRATORY PROTECTION: Where concentrations in air may exceed the limits given in this section, the use of a half face filter mask or air supplied breathing apparatus is recommended. A suitable filter material depends on the amount and type of chemicals being handled. Consider the use of filter type: Organic vapor cartridge. with a Particulate pre -filter. In event of emergency or planned entry into unknown concentrations a positive pressure, full-facepiece SCBA should be used. If respiratory protection is required, institute a complete respiratory protection program including selection, fit testing, training, maintenance and inspection. HAND PROTECTION: Neoprene gloves Nitrile gloves Butyl gloves PVC gloves SKIN PROTECTION: Wear standard protective clothing. EYE PROTECTION: Wear chemical splash goggles. HYGIENE RECOMMENDATIONS: Keep an eye wash fountain available. Keep a safety shower available. If clothing is contaminated, remove clothing and thoroughly wash the affected area. Launder contaminated clothing before reuse. HUMAN EXPOSURE CHARACTERIZATION: Based on our recommended product application and personal protective equipment, the potential human exposure is Low 19. 1 PHYSICAL AND CHEMICAL PROPERTIES I PHYSICAL STATE Liquid APPEARANCE Off-white ODOR Mild SPECIFIC GRAVITY 0.96 @ 80 OF / 27 °C SOLUBILITY IN WATER Emulsifiable pH (100%) 7.0-8.5 VISCOSITY 250 - 950 cps @ 80 OF / 27 °C BOILING POINT > 200 OF /> 100 °C VAPOR PRESSURE Same as water Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 4/10 `WNALCO EVAPORATION RATE SAFETY DATA SHEET PRODUCT NALCO® PP07-3811 Same as water Note: These physical properties are typical values for this product and are subject to change. 10. 1 STABILITY AND REACTIVITY STABILITY: Stable under normal conditions. HAZARDOUS POLYMERIZATION: Hazardous polymerization will not occur. CONDITIONS TO AVOID: Freezing temperatures. MATERIALS TO AVOID: Contact with strong oxidizers (e.g. chlorine, peroxides, chromates, nitric acid, perchlorate, concentrated oxygen, permanganate) may generate heat, fires, explosions and/or toxic vapors. HAZARDOUS DECOMPOSITION PRODUCTS, Under fire conditions: Oxides of carbon 11. 1 TOXICOLOGICAL INFORMATION No toxicity studies have been conducted on this product. SENSITIZATION: Repeated or prolonged contact may cause skin sensitization. CARCINOGENICITY: None of the substances in this product are listed as carcinogens by the International Agency for Research on Cancer (ARC), the National Toxicology Program (NTP) or the American Conference of Governmental Industrial Hygienists (ACGIH). HUMAN HAZARD CHARACTERIZATION: Based on our hazard characterization, the potential human hazard is: Low 12. 1 ECOLOGICAL INFORMATION ECOTOXICOLOGICAL EFFECTS: The following results are for the product. Arnto Fish RPciilta S ecies Exposure Test Type Value I Test Descriptor Rainbow Trout 196 hrs LC50 > 1,000 m /I I Product Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 5/10 AWNALCO ArI ITF IN\/FRTFRRATF RFCI 11 TC SAFETY DATA SHEET PRODUCT NALCO® PP07-3811 EMERGENCY TELEPHONE NUMBER(S) CHEMTREC S sties Exposure Test Type Value Test Descriptor Da hnia ma na 148 hrs I LC50 I > 1,000 m /I Product Daphnia ma na 148 Inns I EC50 I > 1,000 m /I Product ENVIRONMENTAL HAZARD AND EXPOSURE CHARACTERIZATION Based on our hazard characterization, the potential environmental hazard is: Low Based on our recommended product application and the product's characteristics, the potential environmental exposure is: Moderate If released into the environment, see CERCLA/SUPERFUND in Section 15. 13. 1 DISPOSAL CONSIDERATIONS If this product becomes a waste, it is not a hazardous waste as defined by the Resource Conservation and Recovery Act (RCRA) 40 CFR 261, since it does not have the characteristics of Subpart C, nor is it listed under Subpart D. As a non -hazardous waste, it is not subject to federal regulation. Consult state or local regulation for any additional handling, treatment or disposal requirements. For disposal, contact a properly licensed waste treatment, storage, disposal or recycling facility. 14. 1 TRANSPORT INFORMATION The information in this section is for reference only and should not take the place of a shipping paper (bill of lading) specific to an order. Please note that the proper Shipping Name / Hazard Class may vary by packaging, properties, and mode of transportation. Typical Proper Shipping Names for this product are as follows. LAND TRANSPORT: Proper Shipping Name: AIR TRANSPORT (ICAO/IATA) : Proper Shipping Name: MARINE TRANSPORT (IMDG/IMO) : Proper Shipping Name : PRODUCT IS NOT REGULATED DURING TRANSPORTATION PRODUCT IS NOT REGULATED DURING TRANSPORTATION PRODUCT IS NOT REGULATED DURING TRANSPORTATION Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)W5 For additional copies of an MSDS visit www.nalco.com and request access. 6/10 NINALCO SAFETY DATA SHEET PRODUCT 1►I1JI91031il01yal-T& (800) 424-9300 (24 Hours) CHEMTREC 15. 1 REGULATORY INFORMATION This section contains additional information that may have relevance to regulatory compliance. The information in this section is for reference only. It is not exhaustive, and should not be relied upon to take the place of an individualized compliance or hazard assessment. Nalco accepts no liability for the use of this information. NATIONAL REGULATIONS, USA: OSHA HAZARD COMMUNICATION RULE, 29 CFR 1910.1200 : Based on our hazard evaluation, the following substance(s) in this product is/are hazardous and the reason(s) is/are shown below. 5-Chloro-2-Methyl4-Isothiazolin-3-one : Corrosive, Sensitizer Triethylenetetramine : Corrosive, Sensitizer, Target Organ Effect - Liver 2-Methyl-4-Isothiazolin-3-one : Corrosive, Sensitizer CERCLA/SUPERFUND, 40 CFR 302 : Notification of spills of this product is not required. SARA/SUPERFUND AMENDMENTS AND REAUTHORIZATION ACT OF 1986 (TITLE III) - SECTIONS 302, 311, 312, AND 313 : SECTION 302 - EXTREMELY HAZARDOUS SUBSTANCES (40 CFR 355) : This product does not contain substances listed in Appendix A and B as an Extremely Hazardous Substance. SECTIONS 311 AND 312 - MATERIAL SAFETY DATA SHEET REQUIREMENTS (40 CFR 370) : Our hazard evaluation has found that this product is not hazardous under 29 CFR 1910.1200. Under SARA 311 and 312, the EPA has established threshold quantities for the reporting of hazardous chemicals. The current thresholds are: 500 pounds or the threshold planning quantity (TPQ), whichever is lower, for extremely hazardous substances and 10,000 pounds for all other hazardous chemicals. SECTION 313 - LIST OF TOXIC CHEMICALS (40 CFR 372) : This product does not contain substances on the List of Toxic Chemicals. TOXIC SUBSTANCES CONTROL ACT (TSCA) : The substances in this preparation are included on or exempted from the TSCA 8(b) Inventory (40 CFR 710) FOOD AND DRUG ADMINISTRATION (FDA) Federal Food, Drug and Cosmetic Act: When use situations necessitate compliance with FDA regulations, this product is acceptable under: 21 CFR 176.210 Defoaming agents used in the manufacture of paper and paperboard Limitations: no more than required to produce intended technical effect. This product has been certified as KOSHER/PAREVE for year-round use INCLUDING CHOMETZ FREE by the CHICAGO RABBINICAL COUNCIL. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 7/10 A4NALCO SAFETY DATA SHEET PRODUCT NALCOO PP07-3811 EMERGENCY TELEPHONE NUMBER(S) (800) 424.9300 (24 Hours) CHEMTREC FEDERAL WATER POLLUTION CONTROL ACT, CLEAN WATER ACT, 40 CFR 401.15 / formerly Sec. 307,40 CFR 116.4 / formerly Sec. 311 : This product may contain trace levels (<0.1 %for carcinogens, <1% all other substances) of the following substance(s) listed under the regulation. Additional components may be unintentionally present at trace levels. Substances Citations • Nitric Acid Sec. 311 • Cupric Nitrate Sec. 307, Sec. 311 CLEAN AIR ACT, Sec. 112 (Hazardous Air Pollutants, as amended by 40 CFR 63), Sec. 602 (40 CFR 82, Class I and II Ozone Depleting Substances) : Substances listed under this regulation are not intentionally added or expected to be present in this product. Listed components may be present at trace levels. CALIFORNIA PROPOSITION 65 : Substances listed under California Proposition 65 are not intentionally added or expected to be present in this product. MICHIGAN CRITICAL MATERIALS: Substances listed under this regulation are not intentionally added or expected to be present in this product. Listed components may be present at trace levels. STATE RIGHT TO KNOW LAWS: Substances listed under this regulation are not intentionally added or expected to be present in this product. Listed components may be present at trace levels. INTERNATIONAL CHEMICAL CONTROL LAWS : CANADIAN ENVIRONMENTAL PROTECTION ACT (CEPA) : The substance(s) in this preparation are included in or exempted from the Domestic Substance List (DSL). 16. 1 OTHER INFORMATION Due to our commitment to Product Stewardship, we have evaluated the human and environmental hazards and exposures of this product. Based on our recommended use of this product, we have characterized the product's general risk. This information should provide assistance for your own risk management practices. We have evaluated our product's risk as follows: ' The human risk is: Low ' The environmental risk is: Low Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 8/10 SAFETY " PRODUCT SHEET NALCO NALCO® PP07-3811 EMERGENCY CHEMTREC Any use inconsistent with our recommendations may affect the risk characterization. Our sales representative will assist you to determine if your product application is consistent with our recommendations. Together we can implement an appropriate risk management process. This product material safety data sheet provides health and safety information. The product is to be used in applications consistent with our product literature. Individuals handling this product should be informed of the recommended safety precautions and should have access to this information. For any other uses, exposures should be evaluated so that appropriate handling practices and training programs can be established to insure safe workplace operations. Please consult your local sales representative for any further information. REFERENCES Threshold Limit Values for Chemical Substances and Physical Agents and Biological Exposure Indices, American Conference of Governmental Industrial Hygienists, OH., (Ariel InsightTM CD-ROM Version), Ariel Research Corp., Bethesda, MD. Hazardous Substances Data Bank, National Library of Medicine, Bethesda, Maryland (TOMES CPSTM CD-ROM Version), Micromedex, Inc., Englewood, CO. IARC Monographs on the Evaluation of the Carcinogenic Risk of Chemicals to Man, Geneva: World Health Organization, International Agency for Research on Cancer. Integrated Risk Information System, U.S. Environmental Protection Agency, Washington, D.C. (TOMES CPS" CD-ROM Version), Micromedex, Inc., Englewood, CO. Annual Report on Carcinogens, National Toxicology Program, U.S. Department of Health and Human Services, Public Health Service. Title 29 Code of Federal Regulations, Part 1910, Subpart Z, Toxic and Hazardous Substances, Occupational Safety and Health Administration (OSHA), (Ariel InsightTm CD-ROM Version), Ariel Research Corp., Bethesda, MD. Registry of Toxic Effects of Chemical Substances, National Institute for Occupational Safety and Health, Cincinnati, OH, (TOMES CPS- CD-ROM Version), Micromedex, Inc., Englewood, CO. Ariel InsightTM (An integrated guide to industrial chemicals covered under major regulatory and advisory programs), North American Module, Western European Module, Chemical Inventories Module and the Generics Module (Ariel InsightTM CD-ROM Version), Ariel Research Corp., Bethesda, MD. The Teratogen Information System, University of Washington, Seattle, WA (TOMES CPST CD-ROM Version), Micromedex, Inc., Englewood, CO. Prepared By : Product Safety Department Date issued: 02/22/2012 Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 9/10 MINALCO Version Number: 1.13 SAFETY DATA SHEET PRODUCT NALCOO PP07-3811 tMt KUtNUY I LLEPHUNt NUMBLK(J) (800) 424.9300 (24 Hours) CHEMTREC Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access. 10 / 10 MINALCO SAFETY DATA SHEET PRODUCT =01MiISI.1 1. 1 CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCTNAME: APPLICATION: COMPANY IDENTIFICATION: EMERGENCY TELEPHONE NUMBER(S) PP07-3108 DEFOAMER Nalco Company 1601 W. Diehl Road Naperville, Illinois 60563-1198 (800) 424-9300 (24 Hours) CHEMTREC NFPA 704M/HMIS RATING HEALTH: 2/2 FLAMMABILITY: 0/0 INSTABILITY: 0/0 OTHER: 0 = Insignificant 1 = Slight 2 = Moderate 3 = High 4 = Extreme = Chronic Health Hazard 2. 1 COMPOSITION/INFORMATION ON INGREDIENTS Our hazard evaluation has identified the following chemical substance(s) as hazardous. Consult Section 15 for the nature of the hazard(s). Hazardous Substance(s) 5-C h l oro-2-M et by Ill -I Both iazol i n-3-o n e 3. 1 HAZARDS IDENTIFICATION EW" CAS NO % (w/w) 26172-554 0.0 - 0.1 WARNING May cause sensitization by skin contact. Do not get in eyes, on skin, on clothing. Do not take internally. Wear suitable protective clothing. Keep container tightly closed. Flush affected area with water. Protect product from freezing. May evolve oxides of carbon (COx) under fire conditions. PRIMARY ROUTES OF EXPOSURE: Eye, Skin HUMAN HEALTH HAZARDS - ACUTE EYE CONTACT: May cause irritation with prolonged contact. SKIN CONTACT: May cause irritation with prolonged contact. Prolonged or frequently repeated skin contact may cause allergic reactions in some individuals. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 1/9 NINALCO SAFETY DATA SHEET PRODUCT PP07-3108 INGESTION: Not a likely route of exposure. No adverse effects expected. INHALATION: Not a likely route of exposure. No adverse effects expected. SYMPTOMS OF EXPOSURE: Acute : A review of available data does not identify any symptoms from exposure not previously mentioned. Chronic : A review of available data does not identify any symptoms from exposure not previously mentioned. AGGRAVATION OF EXISTING CONDITIONS: Prolonged inhalation of dust containing amorphous silica can increase lung injury in individuals with emphysema, asthma or other lung disorders. 4. 1 FIRST AID MEASURES EYE CONTACT: Flush affected area with water. If symptoms develop, seek medical advice. SKIN CONTACT: Immediately wash with plenty of soap and water. For a large splash, flood body under a shower. If symptoms develop, seek medical advice. INGESTION: Do not induce vomiting without medical advice. If conscious, washout mouth and give water to drink. If symptoms develop, seek medical advice. INHALATION: Remove to fresh air, treat symptomatically. If symptoms develop, seek medical advice. NOTE TO PHYSICIAN: Based on the individual reactions of the patient, the physician's judgement should be used to control symptoms and clinical condition. 5. 1 FIRE FIGHTING MEASURES FLASH POINT > 212 'F / > 100 °C (PMCC ) EXTINGUISHING MEDIA: This product would not be expected to burn unless all the water is boiled away. The remaining organics may be ignitable. Use extinguishing media appropriate for surrounding fire. FIRE AND EXPLOSION HAZARD: May evolve oxides of carbon (COx) under fire conditions. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 219 NINALCO SAFETY DATA SHr-r-i PRODUCT PP07-3108 EMERGENCY TELEPHONE NUMBER(S) SPECIAL PROTECTIVE EQUIPMENT FOR FIRE FIGHTING: In case of fire, wear a full face positive -pressure self contained breathing apparatus and protective suit. 6. 1 ACCIDENTAL RELEASE MEASURES PERSONAL PRECAUTIONS: Restrict access to area as appropriate until clean-up operations are complete. Stop or reduce any leaks if it is safe to do so. Do not touch spilled material. Ventilate spill area if possible. Use personal protective equipment recommended in Section 8 (Exposure Controls/Personal Protection). METHODS FOR CLEANING UP: SMALL SPILLS: Soak up spill with absorbent material. Place residues in a suitable, covered, properly labeled container. Wash affected area. LARGE SPILLS: Dike and absorb with inert material (e.g. dry earth, sand), shovel all contaminated solids into a pail or drum and then treat with enough deactivation solution to wet the solids thoroughly. Let these containers stand open for 48 hours to prevent pressure build up and then seal for disposal. Equipment containing residues should be decontaminated before carrying out maintenance or repair work or using for other service. Contaminated surfaces should be swabbed with deactivation solution, wait for the reaction to subside and rinse thoroughly with clean water. DEACTIVATION SOLUTION - Estimate volume of remaining spilled material on the floor and prepare 10 times as much deactivation solution as follows. Prepare fresh by mixing 5% sodium hypochlorite (household bleach) and 5% sodium bicarbonate or potassium bicarbonate away from the immediate area of the spill. The solution can be prepared by adding household bleach to the 3-quart fill mark on the 1 gallon plastic container containing 1/3 of a lb. (150 grams) of sodium bicarbonate. Put on the appropriate personal protection equipment and close the container securely and shake well for 1 minute. The materials and equipment for preparing solutions should be kept available for use in areas where spills may occur. Wash site of spillage thoroughly with water. Contact an approved waste hauler for disposal of contaminated recovered material. Dispose of material in compliance with regulations indicated in Section 13 (Disposal Considerations). ENVIRONMENTAL PRECAUTIONS: Do not contaminate surface water. 7. 1 HANDLING AND STORAGE HANDLING: Avoid eye and skin contact. Do not take internally. Ensure all containers are labeled. Keep the containers closed when not in use. STORAGE CONDITIONS: Store the containers tightly closed. Protect product from freezing. SUITABLE CONSTRUCTION MATERIAL Rubber, Plastic, Stainless steel UNSUITABLE CONSTRUCTION MATERIAL: Carbon steel Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 3/9 `INALCO SAFETY DATA SHEET PRODUCT PP07-3108 EMERGENCY TELEPHONE NUMBER(S) CHEMTREC 8. 1 EXPOSURE CONTROLS/PERSONAL PROTECTION OCCUPATIONAL EXPOSURE LIMITS: Exposure guidelines have not been established for this product. Available exposure limits for the substance(s) are shown below. This product contains amorphous, colloidal or fumed silica. Should the product become dried or misted such that inhalation of the material is possible, standard hygiene practices should be utilized to ensure that exposure to respirable particles is within the regulated limits. Substance(s) Amorphous Silica 5-Chloro-2-Methyl-4-I sothiazolin-3-one ENGINEERING MEASURES: General ventilation is recommended. RESPIRATORY PROTECTION: Respiratory protection is not normally needed. Category: Z3/TWA Z3/TWA Manufacturer's Recommendation/TWA Manufacturer's Recommendation/STEL ppm mg/m3 Non -Standard Unit 20 MPPCF 0.8 0.076 0.23 HAND PROTECTION: Neoprene gloves Nitrile gloves Butyl gloves PVC gloves SKIN PROTECTION: Wear standard protective clothing. EYE PROTECTION: Wear chemical splash goggles. HYGIENE RECOMMENDATIONS: Keep an eye wash fountain available. Keep a safety shower available. If clothing is contaminated, remove clothing and thoroughly wash the affected area. Launder contaminated clothing before reuse. 9. 1 PHYSICAL AND CHEMICAL PROPERTIES PHYSICAL STATE Liquid APPEARANCE Off-white Opaque ODOR Mild SPECIFIC GRAVITY 0.96 @ 80 °F ! SOLUBILITY IN WATER Emulsifiable pH (100 %) 7.0 - 8.5 Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 4/9 NINALCO VISCOSITY VAPOR PRESSURE EVAPORATION RATE VOC CONTENT SAFETY DATA SH PRODUCT PP07-3108 EMERGENCY 250 - 950 cps @ 80 °F / Same as water Same as water 2.31 % EPA Method 24 CHEMTREC Note: These physical properties are typical values for this product and are subject to change. 10. 1 STABILITY AND REACTIVITY STABILITY: Stable under normal conditions. HAZARDOUS POLYMERIZATION: Hazardous polymerization will not occur. CONDITIONS TO AVOID: Freezing temperatures. MATERIALS TO AVOID: None known HAZARDOUS DECOMPOSITION PRODUCTS: Under fire conditions: Oxides of carbon 11. 1 TOXICOLOGICAL INFORMATION No toxicity studies have been conducted on this product. SENSITIZATION: Repeated or prolonged contact may cause skin sensitization. CARCINOGENICITY: None of the substances in this product are listed as carcinogens by the International Agency for Research on Cancer (ARC), the National Toxicology Program (NTP) or the American Conference of Governmental Industrial Hygienists (ACGIH). 12. 1 ECOLOGICAL INFORMATION ECOTOXICOLOGICAL EFFECTS: The following results are for the product. ACUTE FISH RESULTS: Species Exposure LC50 Test Descriptor Rainbow Trout 96 hrs 750 m /I Product Fathead Minnow 96 hrs 659 m /I Product Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 5/9 AWNALCO ACUTE INVERTEBRATE RESULTS: SAFETY DATA SHEET FRODUCTP07-3108 EMERGENCY TELEPHONE NUMBER(S) (800) 424-9300 (24 Hours) CHEMTREC es Ex osure LC50 EC50 Test Descriptor i 8hrsecna 4 1,563 m /I I Product PERSISTENCY AND DEGRADATION: Chemical Oxygen Demand (COD) Bioloqical Oxvqen Demand (BOD) : 254,736 mg/I Incubation Period Value LestDefor 5 d 4,128 m /I Product If released into the environment, see CERCLA/SUPERFUND in Section 15. 13. 1 DISPOSAL CONSIDERATIONS If this product becomes a waste, it is not a hazardous waste as defined by the Resource Conservation and Recovery Act (RCRA) 40 CFR 261, since it does not have the characteristics of Subpart C, nor is it listed under Subpart D. As a non -hazardous waste, it is not subject to federal regulation. Consult state or local regulation for any additional handling, treatment or disposal requirements. For disposal, contact a properly licensed waste treatment, storage, disposal or recycling facility. 14. 1 TRANSPORT INFORMATION The information in this section is for reference only and should not take the place of a shipping paper (bill of lading) specific to an order. Please note that the proper Shipping Name / Hazard Class may vary by packaging, properties, and mode of transportation. Typical Proper Shipping Names for this product are as follows. LAND TRANSPORT: Proper Shipping Name : AIR TRANSPORT (ICAO/IATA) : Proper Shipping Name: MARINE TRANSPORT (IMDG/IMO) : Proper Shipping Name : PRODUCT IS NOT REGULATED DURING TRANSPORTATION PRODUCT IS NOT REGULATED DURING TRANSPORTATION PRODUCT IS NOT REGULATED DURING TRANSPORTATION Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 6/9 Page2 ��t� I�JoD,, �,v�ll, Rainbow Trout 750 m Daphnia magna 1,563gmg/L Qs B�i ------ -((-. - PP07-3803 Fathead Minnow > 1,000 mg/L Rainbow Trout 240 mg/L Daphnia magna > 1,000 mg/L PP07-3811 Rainbow Trout > 1,000 mg/L Daphnia magna > 1,000 mg/L Regards, Cheryl Mahoney SR. MANAGER, GLOBAL HAZARD COMMUNICATIONS MI NALCO 15. 1 REGULATORY INFORMATION SAFETY DATA SHEET PRODUCT PP07-3108 EMERGENCY TELEPHONE NUMBER(S) 424-9300 This section contains additional information that may have relevance to regulatory compliance. The information in this section is for reference only. It is not exhaustive, and should not be relied upon to take the place of an individualized compliance or hazard assessment. Nalco accepts no liability for the use of this information. NATIONAL REGULATIONS, USA: OSHA HAZARD COMMUNICATION RULE, 29 CFR 1910.1200 : Based on our hazard evaluation, the following substance(s) in this product is/are hazardous and the reason(s) is/are shown below. 5-Chloro-2-Methyl-4-Isothiazolin-3-one : Corrosive, Sensitizer CERCLA/SUPERFUND, 40 CFR 302: Notification of spills of this product is not required. SARA/SUPERFUND AMENDMENTS AND REAUTHORIZATION ACT OF 1986 (TITLE III) - SECTIONS 302, 311, 312, AND 313 : SECTION 302 - EXTREMELY HAZARDOUS SUBSTANCES (40 CFR 355) : This product does not contain substances listed in Appendix A and B as an Extremely Hazardous Substance. SECTIONS 311 AND 312 - MATERIAL SAFETY DATA SHEET REQUIREMENTS (40 CFR 370) : Our hazard evaluation has found that this product is not hazardous under 29 CFR 1910.1200. Under SARA 311 and 312, the EPA has established threshold quantities for the reporting of hazardous chemicals. The current thresholds are: 500 pounds or the threshold planning quantity (TPQ), whichever is lower, for extremely hazardous substances and 10,000 pounds for all other hazardous chemicals. SECTION 313 - LIST OF TOXIC CHEMICALS (40 CFR 372) : This product does not contain substances on the List of Toxic Chemicals. TOXIC SUBSTANCES CONTROL ACT (TSCA) : The substances in this preparation are included on or exempted from the TSCA 8(b) Inventory (40 CFR 710) FOOD AND DRUG ADMINISTRATION (FDA) Federal Food, Drug and Cosmetic Act: When use situations necessitate compliance with FDA regulations, this product is acceptable under: 21 CFR 176.210 Defoaming agents used in the manufacture of paper and paperboard FEDERAL WATER POLLUTION CONTROL ACT, CLEAN WATER ACT, 40 CFR 401.15 / formerly Sec. 307,40 CFR 116.4 / formerly Sec. 311 : This product may contain trace levels (<O.1 % for carcinogens, <1 % all other substances) of the following substance(s) listed under the regulation. Additional components may be unintentionally present at trace levels. Substances Citations • Nitric Acid Sec. 311 Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 7/9 NI NALCO SAFETY DATA SHEET PRODUCT PP07-3108 EMERGENCY TELEPHONE NUMBER(S) (800) 424.9300 (24 Hours) CHEMTREC Cupric Nitrate Sec. 307, Sec. 311 CLEAN AIR ACT, Sec. 112 (Hazardous Air Pollutants, as amended by 40 CFR 63), Sec. 602 (40 CFR 82, Class I and II Ozone Depleting Substances) : Substances listed under this regulation are not intentionally added or expected to be present in this product. Listed components may be present at trace levels. CALIFORNIA PROPOSITION 65 : Substances listed under California Proposition 65 are not intentionally added or expected to be present in this product. MICHIGAN CRITICAL MATERIALS: Substances listed under this regulation are not intentionally added or expected to be present in this product. Listed components may be present at trace levels. STATE RIGHT TO KNOW LAWS: The following substances are disclosed for compliance with State Right to Know Laws: Amorphous Silica 7631-86-9 INTERNATIONAL CHEMICAL CONTROL LAWS: CANADIAN ENVIRONMENTAL PROTECTION ACT (CEPA) : The substances in this preparation are listed on the Domestic Substances List (DSL), are exempt, or have been reported in accordance with the New Substances Notification Regulations. 16. 1 OTHER INFORMATION This product material safety data sheet provides health and safety information. The product is to be used in applications consistent with our product literature. Individuals handling this product should be informed of the recommended safety precautions and should have access to this information. For any other uses, exposures should be evaluated so that appropriate handling practices and training programs can be established to insure safe workplace operations. Please consult your local sales representative for any further information. REFERENCES Threshold Limit Values for Chemical Substances and Physical Agents and Biological Exposure Indices, American Conference of Governmental Industrial Hygienists, OH., (Ariel Insight TM CD-ROM Version), Anal Research Corp., Bethesda, MD. Hazardous Substances Data Bank, National Library of Medicine, Bethesda, Maryland (TOMES CPST CD-ROM Version), Micromedex, Inc., Englewood, CO. IARC Monographs on the Evaluation of the Carcinogenic Risk of Chemicals to Man, Geneva: World Health Organization, International Agency for Research on Cancer. Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 8/9 MINALCO ra-W.lawm PP07-3108 EMERGENCY TELEPHONE NUMBER(S) Integrated Risk Information System, U.S. Environmental Protection Agency, Washington, D.C. (TOMES CPSTM CD-ROM Version), Micromedex, Inc., Englewood, CO. Annual Report on Carcinogens, National Toxicology Program, U.S. Department of Health and Human Services, Public Health Service. Title 29 Code of Federal Regulations, Part 1910, Subpart 2, Toxic and Hazardous Substances, Occupational Safety and Health Administration (OSHA), (Ariel InsightTM CD-ROM Version), Anal Research Corp., Bethesda, MD. Registry of Toxic Effects of Chemical Substances, National Institute for Occupational Safety and Health, Cincinnati, OH, (TOMES CPS- CD-ROM Version), Micromedex, Inc., Englewood, CO. Adel InsightTM (An integrated guide to industrial chemicals covered under major regulatory and advisory programs), North American Module, Western European Module, Chemical Inventories Module and the Generics Module (Ariel InsightTM CD-ROM Version), Anal Research Corp., Bethesda, MD. The Teratogen Information System, University of Washington, Seattle, WA (TOMES CPSTM CD-ROM Version), Micromedex, Inc., Englewood, CO. Prepared By : Product Safety Department Date issued : 05/24/2010 Version Number: 1.8 Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 9/9