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HomeMy WebLinkAboutNC0087033_Authorization to Construct_200212201NATLc� Michael F. Easley, Governor State of North Carolina December 20, 2002 The Honorable John Ray Campbell Town of Harmony P.O. Box 118 Harmony, NC 28634 William G. Ross, Jr., Secretary Department of Environment and Natural Resources Subject: Authorization to Construct ATC Number 087033A01 Town of Harmony NPDES Permit NCO087033 Dear Mayor Campbell: Alan W. Klimek, P.E., Director Division of Water Quality The Division Water Quality's NPDES Unit has reviewed your request for an Authorization to Construct for a new wastewater treatment facility at the Town of Harmony. The Division is concerned with the ability of the proposed treatment system to achieve the low effluent levels of ammonia required by Town's NPDES permit. The design and performance of lagoon/wetland treatment systems with respect to ammonia (nitrification) is not well defined or documented. This type of system is not widely used for treatment of domestic wastewater in North Carolina. There is some evidence that these systems can reduce ammonia levels but typical performance is not consistently below the Town's permit limit. The design of the wetland system was reviewed according to EPA's Office of Water recommendations for constructed wetlands. The EPA's recommended ammonia loading is 1 to 4 lb/acre/day. The Town's design includes an ammonia loading of 5.2 lb/acre/day at 250,000 gpd. The Town's projected average flow for a 20 year period as given in the Engineering Alternatives Analysis was 114,589 gpd. The Town agreed to reduce the allowable flow to 115,000 gpd to reduce the ammonia loading within an acceptable range. After the system is in operation if there is a need for additional flow the town can petition to increase the flow based on proven performance of the system.. The Division finds the proposed design satisfactory and hereby grants authorization for construction of the following: • Manual bar screen • 1.42 acres Facultative lagoon with ten 2 Hp.aspirating aerators • 6.9 acres free water surface wetland divided in two cells. • Dual sand filters • UV disinfection system • Cascade aeration • All related structures, equipment, piping, controls, and other appurtenances, as described in the proposed plans and specifications. This authorization to construct is conditioned to the following: • The approved design capacity for the facility is 115,000 gpd (average design flow). Upon renewal the permit will be modified to reflect this flow. • The Town shall develop and submit to the Division an Operation and Maintenance Plan no later than 90 days after completion of construction of the treatment system. The plan shall describe the operational procedures of the treatment system and include: 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer Internet: http://h2o.enr.state.nc.us/ Town of Harmony WWTP 0 NPDES Permit No. NCO087033 ` ATC No. 087033AOI Page 2 ■ Harvesting and disposal of wetland vegetation ■ Lagoon/wetlands operations and maintenance • The Town shall monitor the performance of the treatment system. If the performance is unsatisfactory amendments must be made. This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. N00087033, issued November 15, 2001, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in that permit permit. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those that may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Permittee shall notify the Water Quality Supervisor of the Mooresville Regional Office, telephone number 704-633-1699, at least forty-eight (48) hours prior to operation of the installed facilities, so that an in -place inspection can be made. Notification shall be made during the normal office hours of 8:00 a.m. until 5:00 p.m., Monday through Friday. Engineer's Certification Upon completion of construction and prior to operation of the modified facility, the Permittee shall provide the Division with a certification (copy enclosed) from a professional engineer registered in North Carolina certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct, and the approved plans and specifications. The Certification should be submitted to: NCDENR / DWQ, NPDES Unit, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. Requirements for Certified Operator The Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8G, .0200. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III, and X facility at least daily, excluding weekends and holidays; and must properly manage and document daily operation and maintenance of the facility and comply with all other conditions of Title I5A, Chapter 8G, .0200. Additional Reauirements The Operational Agreement between the Permittee and the Environmental Management Commission is incorporated herein by reference and is a condition of this Permit. Noncompliance with the terms of the Operational Agreement shall subject the Permittee to all sanctions provided by G. S. 143-215.6 for violation of or failure to act in accordance with the terms and conditions of this Permit. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. The Permittee shall maintain a copy of the approved plans and specifications on file for the life of the facility. One (1) copy of the approved plans and specifications is enclosed for your records. I Town of Harmony WWTP NPDES Permit No. NC0087033 ATC No. 087033A01 Page 3 If you have any questions about this Authorization to Construct, please contact Teresa Rodriguez, at (919) 733-5083, extension 595. Sincerely, Alan . Klimek Director Enclosures: Project Plans and Specifications (approved) Engineer's Certification Form cc: Mooresville Regional Office, Water Quality Technical Assistance and Certification Unit Central Files NPDES Unit Files Mrs. Lisa Alley, P.E. — Cavanaugh and Associates, P.A. 8064 North Point Boulevard, Suite 102 Winston-Salem, NC 27103 PROFESSIONAL ENGINEER'S CERTIFICATION FOR CONSTRUCTION OF WASTEWATER TREATMENT FACILITIES ATC PROJECT NUMBER: 040266A02 NPDES Permit No. NCO087033 I, , am a duly registered Professional Engineer (please print) in the State of North Carolina and have been authorized to observe (circle one: periodically, weekly, full time) the construction of the subject project for the Permittee: Project No.: 087033A01 Project: Town of Harmony WWTP: Bar screen Facultative lagoon Two free water surface wetland cells Dual sand filter UV disinfection system Cascade aerator Location: Iredell County I hereby certify that I did regularly observe this project with due care and diligence and that the construction was completed in substantial conformance with the Authorization to Construct and with the approved plans and specifications. Signature Date Registration No. Upon completion of construction and prior to operation of the modified facility, the Permittee shall provide the Division with a certification from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct, and the approved plans and specifications. The Certification should be submitted to: NCDENR/DWQ, NPDES Unit, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 F ` t Memo To: File From: Teresa Rodriguez Date: 12/ 19/02 Subject: Permit NCO087033 The Town of Harmony was issued an Authorization to Construct for a lagoon/wetlands treatment system on December 2002. In the approval of the ATC the flow was restricted to 115,000 gpd to meet the design criteria for ammonia loading in the wetland. In the next permit renewal, the flow should be adjusted in the permit. Cavanaugh mentioned that they want to coordinate with NCSU to monitor the performance of the wetlands system. Once the system is started follow up is recommended to find out if the system is being monitored and to obtain copies of any data or reports. 140 1 Project # Sheet # of Designed by Date ► l-27-- 02 Checked Date 41; ell G AVA N A U G H Solutions through integrity and partnership (igo M /�- .3� t�� 41.1 16 R `� e� � 3 C4 �SSO M 10� �6 I&VA,=4-tA- t 60.qz=A J a a \s lc 2,z 1� o, 40�- � ►�� � t3�3S )_h \c mac. p`� " �� � a � `l ac I a a �� _ _9AZ r 14 Q,,N VI, mil."v ' QC-- bb = 2_, S ;.ta c. , �s��� % a �- •' S, = __2.710 ✓ C AVA N A U G H Solutions through integrity and partnership Project # Sheet # of Designed by Date Checked Date CJ�1W C a - Wit..:.-._c:T�'-ti AMnno C-�N►�-g� = 35� C I t S.�sx �o � ���/9'45�e (t.SIS43) �� = q : z2� ''",�/l (emu - 6o�►.7PATxz*�) C AVA N A U G H Solutions through integrity and partnership Project # Sheet # of Designed by Date Checked Date V� - ~ _ Z50 h611 T 2Somcjt 3. LAG-000M (i--7z7(pH C-c„►�_g� = 35� C I�-B.�Sx io`� ���/9'45�e <<.ss43) �N'437 e-) = q : Z2 ►'�/� (emu T c�,.�.��.,� ATC NOTES NPDES Permit NCO087033 GENERAL. INFORMATION ATC No. 0087033A01 FACILITY Town of Harmony WWTP RECEIVING STREAM Dutchman Creek COUNTY Iredell CLASS C BASIN Pee Dee River REVIEWER Teresa Rodriguez DATE 12/06/02 APPLICATION/PLANS PREPARED BY: Cavanaugh and Associates 8064 North Point Blvd. Winston Salem, North Carolina 27106 SCOPE: Construction of a wastewater treatment system consisting of a manual bar screen, a facultative lagoon with floating aerators, two shallow rooted wetlands, a sand filter, UV disinfection and effluent cascade and monitoring station. SUMMARY: This is a new facility for the Town of Harmony. Septic systems serve individual residences and commerce. A grant will provide for a collection system and a treatment plant. A permit was issued on November 2001 with the following limits: Flow 250,000 gpd BOD 30/45 mg/I TSS 30/45 mg/I Ammonia 2.4mg/I (summer)/4.7 mg/I (winter) Funding Source: USDA Rural Development Estimated Project Schedule: One year Installation/Construction Cost: Estimate SUBMISSIONS: • Calculations Engineering drawings Specifications PROJECT/EQUIPMENT DESCRIPTION: WWTP Component Capacity Comments Bar Screen 625,000 gpd Manual bar screen sized for peak flow Facultative lagoon 1.46 acres Aeration provided by 10 — 2 hp floating aspirating aerator. Shallow rooted wetland 6.9 acres Two wetland cells, 88 feet wide(bottom), one feet of water, planted with cattails or other suitable plants Dual Sand filters 434 gpm 128 ft2 surface area UV disinfection 625,0000 gpd Two banks, each with 5 UV lamps modules Metering manhole Trapezoidal 600 flume. One each for influent and effluent Cascade aerator Power generator Page 2 ATC 87033A01 RECOMMENDATIONS: The treatment system was designed based on an ultimate flow of 250,000 gpd, which is the permitted flow. The permit has ammonia limits -of 2.4 mg/I in the summer and 4.7 mg/I in the winter. These low limits were a concern when evaluating the proposed design. Ammonia reduction in wetland systems is not well documented since this type of treatment system is not very common. Wetland design is approached mainly on evaluation of existing systems performance and translating the performance into design recommendations. Ammonia reduction in lagoon/wetlands systems has not been widely studied. Two wetland systems are in operation in North Carolina for treatment of domestic wastewater. The effluent data for both systems were evaluated. The effluent ammonia values were above 2 mg/I on several samples. The comparison between these systems and Harmony's proposed wetland is not straightforward because the components are not the same and one of the systems doesn't have ammonia limits and the other has ammonia limits but are higher than Harmony's. EPA's Office of Water has published design recommendations for wetland design in the document EPA 832-F-00-024. EPA recommends a BOD loading rate of 9 to 89 lb/acre/day, and ammonia loading of 1 to 4 lb/acre/day. The State of Georgia has guidelines for wetland design requiring loading rates for ammonia of 1 to 2.7 lb/acre/day when the effluent limits are 1 to 2 mg/I. The proposed ammonia loading for the Town of Harmony was around 5 lb/acre/day. A review of the projected flows for the town revealed that the average daily flow expected in a 20 year period was around 115,000 gpd. By reducing the design flow to 115,000 gpd the ammonia loading is within the range recommended by EPA. The issuance of the ATC will be conditioned to reducing the allowable flow to 115,000 gpd. After the system is constructed and evaluated for a reasonable period of time the town can request an increase in flow if the performance of the treatment system shows the it can meet the limits. If funding is obtained researchers at NCSU are interested in studying the performance of this particular treatment system, including the nutrient reduction in the lagoon and the wetland. The Regional Office recommended that they develop an Operational and Management Plan to address the harvesting of the plants. H October 28, 2002 Ms. Teresa Rodriguez NPDES Unit NCDENR-DWQ 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Request for Additional Information Town of Harmony NPDES Permit NC0087033 ATC Number 087033A01 C&A Number HM9901 Dear Ms. Rodriguez: OCT 29 FGE PEFI✓,IJ7�.��,G In response to your request for additional information, please allow us to present the following: • The NC regulations require duality for primary components of the treatment system. The filters are considered primary components of the treatment system and therefore duality must be provided. The design drawings have been modified to reflect the addition of a second sand filter in parallel with the first. The reason a second filter was not included in the original design is attributable to the fact that wetlands such as this one possess the unique ability to equalize and even cease discharging and operate in a recirculation mode for several consecutive days, if necessary, while maintenance issues are attended to. The typical mechanical plant lacks this capability, which is why duality regulations were formulated. A copy of the revised plan sheets is attached. • No calculations were provided to show that the treatment system has the ability to produce an effluent with an ammonia concentration less than 2.4 mg/1 in the summer and 4.7 mg/I in the winter. The ammonia reduction through the system was not given. Please be aware that the Division is in the process of implementing daily limits for ammonia for all permits with weekly ammonia limits. Upon your permit renewal a daily maximum limit will be implemented. "Wetland design has [not] been well characterized by published design equations. Constructed wetlands are complex systems in terms of biology, hydraulics and water chemistry. Furthermore, there is a lack of quality data of sufficient detail, both temporally and spatially, on full scale constructed wetlands ... An examination of the literature on constructed wetlands suggests that all three of these models [linguistic, stochastic, deterministic] have been proposed or used. Yet it is worth noting that none have really met the test of Ms. Teresa Rodriguez Re.: ATC No. 08703A01 October 28, 2002 Page 2 of 3 the iterative process..." (Constructed Wetlands Treatment of Municipal Wastewaters, EPA, September 2000) "...The rates of ammonium reduction in treatment wetlands are presently predictable only from wetland data..." (Treatment Wetlands, Kadlec & Knight, 1996) At the present time, it is simply not possible to separate out the discrete mechanisms of ammonia reduction and realistically represent them mathematically. Cavanaugh & Associates researched the ammonia removal issue extensively (Research Bibliography, q.v.) and was unable to find or develop suitable models or equations that would accurately describe the required degree of ammonia reduction with the desired level of confidence. However, this is not problematic, since the technology is still emerging and, while wetlands by themselves are not purported to be primary nitrogen removal systems, actual operating data demonstrates that a wetland -based composite system is capable of achieving ammonia levels that satisfy the 2.4 mg/I & 4.7mg/I requirement. This can best be explained by stating that there is synergism within lagoon -wetland systems that is, as yet, undefined. Our design further exploits this synergism through the addition of the sand filter, the recirculation line and the 16,000 square feet of sloped reaeration surface within the cells. We are attaching copies of effluent sampling data from the constructed wetlands at the Walnut Cove, NC site showing the ammonia levels that the system is capable of achieving. • The references for the loading rates were given as ref EPA, please provide the name of the document and a copy of the information if available. The loading rates referred to under the Wetland Sizing subheading on the spreadsheet came from "Constructed Wetlands Treatment of Municipal Wastewaters", Chapter 4, EPA/625/R-99/010, September, 2000 The oxygen requirement for ammonia reduction was not considered in the calculations for sizing the aerators. Transfer rate for aerators was not given or taken into account for the calculations. This is not a conventional activated sludge system; the lagoon is predominately facultative in nature. According to EPA, the lagoon technology has been in widespread use in the United States for at least 90 years, with more than 7000 facultative lagoons in operation today. Although sized to satisfy BOD requirements, the aerators serve primarily to provide an "oxygen cap" on the lagoon in order for the anaerobic, facultative and aerobic waste stabilization processes to proceed. The aerators are not intended to meet carbonaceous and nitrogenous demands or to mix. A conservative (demonstrated) transfer rate of 2lbs. 02/lb BOD/day/hp-hr was utilized in the sizing process to add operational flexibility to the overall system design. Ms. Teresa Rodriguez Re.: ATC No. 08703A01 October 28, 2002 Page 3of3 Constructed wetlands continue to be attractive research projects for doctoral theses and the like, but they are still very complex ecosystems with multiple interactive mechanisms that are not well understood. It is undeniable that they work. We have tried to be conservative in our design and assumption of treatment efficiencies, based on solid performance data from systems with which we've been intimately involved, as well as reputable research literature. If we were not comfortable and confident with our design's ability to perform, we would not be staking our professional reputation on it. We do trust that our explanations are sufficient, and we will be more than happy to entertain any other questions. If you would like to discuss this information, please do not hesitate to contact us. Sincerely, Cavanaugh & Associates, P.A. r/ � Lisa Alley, P.E. Enclosures cc: Mayor John Ray Campbell, Town of Harmony Research BiblioAraphy Treatment Wetlands, Kadlec & Knight, 1996 Constructed Wetlands for Wastewater Treatment, Hammer, 1989 Constructed Wetlands Treatment of Municipal Wastewaters, EPA/625/R-99/010, 2000 Constructed Wetlands and Aquatic Plant Systems for Municipal Wastewater Treatment, EPA/625/1-88/022, 1988 Subsurface Flow Constructed Wetlands for Wastewater Treatment, EPA 832-R-93-008, 1993 Constructed Wetlands for Animal Waste Treatment, Payne Engineering & CH2M Hill, 1997 Nitrogen Control, EPA/625/R-93/010, 1993 Wastewater Engineering, Metcalf & Eddy, Inc., 1979 Design of Municipal Wastewater Treatment Plants (MOP-8) Vol.1, WEF/ ASCE, 1992 Design of Municipal Wastewater Treatment Plants (MOP-8) Vol.2, WEF/ ASCE, 1992 Onsite Wastewater Treatment Systems Manual, EPA/625/R-00/008, 2002 Appropriate Technology for Sewage Pollution Control in the Wider Caribbean Region, UNEP, 1998 A Handbook of Constructed Wetands Vol.1, USDA/NRCS/EPA/PDER Free Water Surface Wetlands, EPA 832-F-00-024, 2000 Integrated Facultative Ponds: Their Use for Wastewater Treatment Prior to Land Application, Fedler & Wheeler, 1997 Anaerobic Lagoons, EPA 832-F-02-009, 2002 Facultative Lagoons, EPA 832-F-02-014, 2002 Aerated, Partial Mix Lagoons, EPA 832-F-02-008, 2002 Development of a Holistic Ecological Model for Design of Facultative Waste Stabilization Ponds in Tropical Climates, Kayombo, Intermittent Sand Filters, EPA 932-F-99-067, 1999 Waste Stabilization Ponds, Mara, 1997 c � . The Development of a New Approach to Waste Stabilization Pond Design, Mara, 1993 Wetlands: Subsurface Flow, EPA 832-F-00-023, 2000 Handbook —Retrofitting POTWs, EPA/625/6-89/020, 1989 Surface Aeration: Design and Performance for Lagoons, Humenik/Overcash/Miller, 2002 Land Treatment of Municipal Wastewater, EPA 625/1-81-013, 1981 In addition, numerous web sites were searched for pertinent information. C S Division of Water Quality 1617 Mail Service Center Raleigh, NC 27604 1•• NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RF-50URCES To: Lisa Alley From: Teresa Rodriguez Fax: 336-759-1005 Fax: 919-733-0719 Phone: 336-759-9001 Phone: 919-733-5083 ext. 595 Pages: 3 Date: 10/21 /02 Re: Town of Harmony ATC -Comments: We need additional information on the design. The original letter will go out in the mail. of WArF� -0 QG � r olit, .V23ff%W-c The Honorable John Ray Campbell P.O. Box 118 Harmony, NC 28634 Dear Major Campbell: Michael F. Easley, Governor William G. Ross ]r., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water October 21, 2002. Subject: Request for Additional Information Town of Harmony NPDES Permit NCO087033 ATC Number 087033AOI The additional information for the proposed expansion to the Town of Harmony Water Treatment Plant has been completed. The following is a list of information needs and questions that were raised during the the review: ■ The NC regulations require duality for primary components of the treatment system. The p1- • filters are considered primary components of the treatment system and therefore duality must be provided. ■ No calculations were provided to show that the treatment system has the ability to produce an effluent with an ammonia concentration less than 2.4 mg/1 in the summer and 4.7 mg/1 in the winter. The ammonia reduction throughout the system was not given. Please be aware that the Division is in the process of implementing daily limits for ammonia for all permits with weekly ammonia limits. Upon your permit renewal a daily maximum limit will be implemented. ■ The references for the loading rates were given as ref EPA, please provide the name of the document and a copy of the information if available. ■ The oxygen requirement for ammonia reduction was not considered in the calculations for X sizing the aerators. Transfer rate for aerators was not given or taken into account for the calculations. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer Visit us on the INTERNET @ www.enr.state.nc us Town of Harmony ATC No. 087033A01 Page 2 Please respond to the questions and provide the requested information prior to November 21, 2002. Thank you in advance for your efforts in responding to this information request. This information will greatly aid the Division in its review of the plans and specifications for the proposed project. If you have any questions, please call me at (919) 733-5083, extension 595. Sincerely, Tersesa Rodriguez, NPDES Unit Cc: NPDES Files Mooresville Regional Office Lisa Alley, P.E. — Cavanaugh & Associates 8064 North Point Blvd. Suite 102 Winston-Salem, NC 27106 September 5, 2002 Ms. Teresa Rodriguez Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re.: Harmony Sewer Project C&A No.: HM9901 Dear Teresa: CAVANAU G H vINI[W r 11h INiy i]W'p";:",isFep SEP - 9 2002 r; �f se:, eE ea; eM This letter is in response to your request concerning additional information and calculations for the Town of Harmony Constructed Wetlands Treatment Facility. The following are the questions from our last meeting in our Winston-Salem office: 1. Show ammonia reduction at the end of the lagoon and at the end of the wetland. Attached is documentation on Lagoon Management On page 7, it states that "typically as much as 70% to 80% of the nitrogen converts to ammonia and is _ volatilized". In our calculations also enclosed, we have assumed a removal efficiency of 30%, well below the typical. Ammonia removal at the end of the wetland cells is also shown in our calculations. —� 2. Verify that the wetland volume used in the equation takes into account plant mass volume. Wetland treatment efficiencies are based on empirically demonstrated areal relationships, i.e. nutrient mass assimilated per square foot of wetland. Plant r�H • .` mass is already accounted for in the uptake relationship. Plant mass accumulation over time is dealt with in the long range operating & maintenance procedures. 3. Define how plants are put into the wetlands. The wetland synthetic liners are backfilled with 1 foot of topsoil. This topsoil is then brought up to minimum (or greater) moisture levels by irrigation or natural precipitation. Live plantings (either tublings, bare -root seedlings or field harvested cattails) are hand placed on the specified planting grid. More details of wetland plantings are included in the specifications delivered to you last week. Ms. Teresa Rodriguez Re.: Harmony Sewer Project September 5, 2002 Page Two 4. Show real lagoon and wetland volumes in calculations. �r The enclosed calculations show real volumes. V� 5. Sand Filter and UV Disinfection must have duality. Dual UV modules have been included in the design. The polishing filter will only need to be taken off-line for raking the bed —a bypass line has been provided for this purpose, therefore duality is not necessary. 6. A generator at the UV Disinfection is required. Plans and specifications have been modified to include a permanent generator at - the - UV disinfection unit Teresa, I hope this answers your questions to your satisfaction. If you need further information or have other questions, please give me a call at 336/759-9001 or e-mail me at lalley@cavanaughsolutions.com. I appreciate your help with this project and look forward to hearing from you soon! Sincerely, CAVANAUGH & ASSOCIATES, P.A. Lisa Alley, P.E. Enclosures cc: Mayor John Ray Campbell, Town of Harmony Harmony Wastewater Treatment Facility Design Calculations Design Assumptions Average Daily Design Flow 250,000 gpd /`l"�J Influent Waste Characteristics 250 mgL TSS TSS 250 mglL ✓ I !(�)J`rRl1y/vy�'�\ NH, 35 mg/L TKN 45 mg/L ✓ ,. ��� Hilt Effluent Limitations'ILL' BOD, 30 mg/L Prhr,t0ni(A 2,4 S. '7,2 TSS 30 mg/L -- 4 9 W Design Scheme: Facultative Lagoon => Constructed Weiland => UV Disinfection =, Cascade Aeration => Discharge _ Faculative Lagoon Design Assumptions: The lagoon depth needs to be > 5 ft to achieve anaerobic conditions The lagoon is mechanically aerated and the aeration shall be limited to the first 3 ft Mechanical aeration is based upont2lb 02/lb BODR Hp-Hr. Anaerobic design 4.51bs VS/1000 ft'-day BOD, loading for anaerobic treatment up to 250 lb BOD511000 ft'-day (Use 50) BOD, stabilization rate = 75-95%(Removal efficiency) BODa = (BOD, • %Removal) BODin (0.05' 8.34 - 250) % Removal Cu lf-. tcj.-OODn n[ Cj rk z— _ _j). Anaerobic Treatment Volume 50-196 BODR/(501b BODs/1000 tt'-day) Conversion of Treatment Volume to gals Design Solids Retention Time �i ,d Anaerobic Volume ($RT'Vol) t— Design Anaerobic Depth Actual Anaerobic Volume Aerobic Treatment Volume Design Depth Side Slopes (MA) Actual Surface Area Actual Total Volume Aerobic Volume Hydraulic Retention Time (no rain or storm) 521 lb/day 50% 261 Ib/day 5,213 ft'/day 38,990, gals/day --_ 15 daysl �_584,843 4al5fmaerobic 2ft 7 —1820,219 gals Anaerobic 68- 3 80.916 sq. ft., — 3,938,626 gallons 4— ,3,118,607 -gals; 12.5 days Lagoon Final Sizing 25-Yr, 24 hour rainfall event 6 in Freeboard _ _ 2. Depth Total = Anaerobic + Aerobic + Rain + FB 10.5 ft G° CAVANAUGH Solutions through integrity and partnership Iaploplcflakesign toolslWelland DesgnTNWWaenony Page 711712002 Harmony Wastewater Treatment Facility Design Calculations 4,01 5fe(os Aeration Sizing Ib Oz/Ib BODa/daylHp-Hr 2.00 Hp Required 130 Hp/Hr Aerator Run Time 24 Hrs Theoretical Aerator Sizing 5.43 Hp 0 Selected Aerator Sizing 7 Hp Total Lagoon Volume 3,938,826 gals Iy Wetland Sizing 0AVANAUG I n -✓ YY11 n I Y!G . SWutlone through inre r n k CS 10 n p / Vv �C �' 8 8 m' and portnershi I,(v hP/hr @ Izhr�= 19.2 l P - ibY CLv A -e TKN Design Loading Rate (5-15 to N/Ac-day) ref Rice, Hu_ menik NCSU TKN Design Loading. Rate (0 9-18 lb N/Ac-day) ref FX6 BODs Design Loading Rate (2-163 UBODs7Ac-day) ref EPA UFhl TSS Design Loading Rate (4 5-160 lb TSS/Ac-day) ref EPA -,I - Selected Loading Rates TKN (Ib N/Ac-day) _ 9,5-(a► '4 BOD, (Ib BOD51Ac-day) 83- TSS (lb TSS/Acday) 83 — Lagoon Removal Efficiencies nm�� TKN Lagoon Removal Efficiency 30% lA BOD5 Lagoon Removal Efficiency 50% TSS Lagoon Removal Efficiency 50% J Remaining to be treated by Wetland (in 'eff) TKN 66 Iblday = BOD, 261 lb/day TSS 261 lb/day Welland Sizing Based on Design Loadings TKN 6.9 Acres - BOD, 3.1 Acres TSS 3.1 Acres Selected Size 6.9 Acres_ Design Width (top) 100 it Design Bottom (top) 88 it Sideslope (M:1) 3 Maximum Water Depth 12 in Number of Cells 2 Required Length Per Cell 1finZ fl ROMOVOI *4. 'r0� �a2:iIC1'�5 ? Wetland Cells 3 Wetland Cells 100, Welland Plantings 3' sp. 4" Planting Media —, r— 6-8" Water Level J' 3 Li ••��•&—'...F" •.ous ner Z I 6.4 G�c' --> 300 5(O`f -�-�- T_or +he bo' unr SS (64(um) npe 1 3yi-S wider 3,y16, 9 e? i ��X IiP02 X �. iSfI/ CISZ ;.{Z (0: ��Ot IAs ; ptrovlde8- -- — — — /t-tn,0 IaploplcBaWesign toolslWeaand OesignTNWWamlony Paget nof 7/172gg2 4 00��� 0*41 C AVA N A U G H Solutions through integrity and partnership Project # A n\q a O t Sheet # of Lt Designed by TN v4 Date Checked Date NaNo C ALLS FoiL C vWwwTP L.: G AVA N A U G H Solutions through integrity and partnership Project # Sheet # of L4 Designed by Date Checked Date 4.% 00� CAVANAUGH Solutions through integrity and partnership Project # Sheet # '3 of Designed by Date Checked Date TKN 16 N��� 800,5 1b 6Ong A c ay) - ` TS g ( lb T5 5 LO'l =V1 Rew.,vVol Ef G1tYtG it g 3o°lv �o �3 �o '1� CAVANAU G H Solutions through integrity and portnership Project # Sheet # µ of N Designed by Date Checked Date R EMA rrJI OG FnR WF-TL-14MB T.RE1i MEWr: gem _ (I (iFLuE(JT Fcow n g•?J ct X rr =c �G_NZ c-4A4.1�I— q: Qenr oval �ri�z5aeoo9gl r g,3+ ro pV IdD QG gooy = 25000a X �( } ZC.{ iblb4 16 aq ydmtlgh"tl_ ._Si z.�n TkN_ j`aa�_ wh6-1- Eb N�Yk�.,a q S I- - oo Yk. Chu ct.0 O-A �� -iDr �tJr op ?.61 Qvr�moniA 83 tb tors1nr • ),k C U5E 6 q AC De51yn �rr.d{l� CTa P) _ !00 44 W,aO% (6w.ft) = a + i <j .deS�OpQ ( in o f C P_ _ Z q, Lev9i� �tr c2 j = $� Needed `� ty35Go� `1 1pD sad ' = I_GoZ fj rd t z 7 ��t ctll< 2 Ac+ 41 rcot�ue-:o,.3e., 3 ygtf� li 3 ZOr+ �.t CAVANAUGH Solutions through integrity and partnership Project # Sheet # of Designed by F Date Checked Date N tN T ` .D5 z50 AA,c- lI -t" ,2o f 1 ma D aT TP -- T-_ -rdN 4V. VAZA r. N.�.- l_A«o1J MAC, UwaftrrY oF um6, u.1c.,1943J C�N�3:�)�[lt8h5xlo (1-772-7(pH log" (7' t;4 Z/74 OAti�k3�E�AJAE�T CO�c�T�A-�, m��c— 4 0- Town of Pembroke Characteristic Domestic Influent Ammonia - 2002 Influent Ammonia March 14.5 mg/l 12.9 mg/1 15.6 mg/I 9.51 mg/1 9.31 mg/I 8.08 mg/I April 14.5 mg/I May 13.5 mg/l 15.9 mg/I 14.8 mg/I 15.3 mg/l 15.1 mg/I 12.6 mg/i June 15.3 mg/I July 18.3 mg/I 19.6 mg/I 17.4 mg11 15.3 mg/i 13.8 mgll 15.5 mg/l 20 mg/I 15.9 mg/I 18.1 mg/I August 15.5 mg/I September 14.5 mg/I Maximum 20.0 Minimum 8.1 Average 14.8 CAVANAU G H August 28, 2002 Ms. Teresa Rodriguez Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re.: Harmony Sewer Project C&A No.: HM9901 Dear Teresa: Attached are three sets of revised plarS and specifications for the Town of Harmony Constructed Wetlands Wastewater Treatment Facility for your review. We will be sending some additional calculations to answer some of your questions from your visit with us last month. Please look for these calculations to come to you in the mail early next week. Please let me know if you need anything further to move this project towards an Authorization to Construct. We look forward to hearing from you soonl Sincerely, CCAiVANAUGH & ASSOCIATES, P.A. l� Lisa Alley, P.E. Enclosures cc: Mayor John Ray Campbell, Town of Harmony To: Permits and Engineering Unit Water Quality Section Attention: Teresa Rodriquez SOC PRIORITY PROJECT: No Date: July 23, 2002 AUTHORIZATION TO CONSTRUCT NPDES PERMIT REPORT AND RECOMMENDATIONS County: Iredell MRO No.: 02-17 Permit No. NCO087033 ATC No.: 087033AOI PART I - GENERAL INFORMATION 1. Facility and address: Town of Harmony Post Office Box 118 Harmony, N.C. 28634 2. Date of on -site investigation (if conducted): January 12, 2001 3. Report prepared by: Michael L. Parker, Environmental Engineer II 4. Persons contacted and telephone number: Lisa Routh Alley, Cavanaugh & Associates, P.A., (336) 759-1005. 5. Verified discharge point(s), list for all discharge points: Latitude: 350 56' 22" Longitude: 80' 47' 40" Attach a USGS map extract and indicate treatment facility site and discharge point on map. USGS Quad No.: D 15 NE 6. Site size and expansion area consistent with application? Yes. The site encompasses = 65 acres, however, roughly 25 acres will be needed for WWTP construction. 7. Topography (relationship to flood plain included): The site has rolling topography with slopes ranging from 3-12%. The lower portion of the site may be at or near flood plain elevation, however, all WWT units will be constructed above any flood plain elevation. Page Two 8. Location of nearest dwelling: None within 1000 feet of the site. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS Existing treatment facility There is no existing W WT facility. 2. Type of proposed treatment facility: The applicant proposes to construct a constructed wetlands treatment system consisting of influent flow measurement followed by a manual bar screen, a facultative lagoon with surface aeration, a flow splitter box, two (2) parallel, shallow rooted wetland cells, a polishing sand filter, ultraviolet disinfection, cascade aeration, and effluent flow measurement. 3. Residuals handling and utilization/disposal scheme: There was no residuals disposal plan submitted with the ATC. Prior to the issuance of this ATC, the applicant should be required to submit a plan that will detail how accumulated residuals will be collected, removed, and where they will be taken for final disposal. 4. Treatment plant classification: Class II 5. SIC Code(s): 4952 Wastewater code(s): 01 Main Treatment Unit code: 31110 6. Important SOC/JOC or compliance schedule dates: N/A PART III - EVALUATION AND RECOMMENDATIONS The Town of Harmony (The Town) has requested authorization to construct a 0.250 MGD wetlands W WT facility. The NPDES permit for this facility became effective December 1, 2001. If constructed, this will the first WWT facility of this type in this region. A similar type facility has been constructed in the Winston Region. According to WSRO staff, facility operation and NPDES permit compliance has been consistently good. Also, seasonal temperature fluctuations have also had little effect on treatment efficiency, an initial concern of MRO staff. One operational consideration noted by WSRO staff is the need to occasionally remove (thin) the wetland plants that will occupy the treatment cells. Apparently, the facility in the WSRO has developed an over abundance of cattails that inhibit flow throughout the cells. Although the harvesting of excessive vegetation may not necessarily need to be included as a condition of the ATC, a wetland plant management plan should be included in any O&M plan developed for this facility. Page Three The wastewater to be treated by this facility will be almost entirely domestic. The WWT system proposed by the Town should be capable of complying with the assigned effluent limitations with proper O&M. The ATC should contain a condition that the Town be required to obtain DWQ approval for connection of any wastewater that may contain constituents considered to be detrimental or difficult to treat using wetlands treatment, including constituents potentially considered toxic to wetland vegetation. Wetlands treatment systems are not typically considered viable options when handling waste streams heavy in industrial pollutants. Pending a final technical review and approvalof the plans and specifications by the NPDES Unit, it is recommended that an ATC be issued as requested. �W4e� Signature of Report Preparer D to Water Quality egional Supervisor Date hAateWcO2\h ony.atc TOWN OF HARMONY PO BOX 118 HARMONY, NC 28634 Phone: 704-546-2339 Fax:704-546-5061 Email: harmonync @yadtel. net John Ray Campbell, Mayor Martha Johnson, Interim Clerk Aldermen: Scotty Harris Martha Johnson Ray Lewis Robert Moore March 15, 2002 Mr. Dave Goodrich, NPDES Unit Supervisor NPDES Group, Water Quality Section NC DENR—DWQ—NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re.: Harmony Wastewater Treatment Plant C&A No.: HM9901 1•ZT.1i0il[ 6 @=$I1 This letter is to serve as notification that our consulting engineer, Cavanaugh & Associates, P.A. is the authorized representative for the Town of Harmony concerning the Harmony Sewer Collection and Wastewater Treatment Facility Project. Cavanaugh & Associates, P.A. is authorized to submit to the North Carolina Department of Environment and Natural Resources for an Authorization to Construct (A to C) for the Harmony Constructed Wetlands Wastewater Treatment Facility. Sincerely, •try • •/\7�•`' Mayor CAVANAU G H Solab 01 th,oi,A integrity and partnership March 25, 2002 Mr. Dave Goodrich, NPDES Unit Supervisor NPDES Group, Water Quality Section NC DENR — DWQ — NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re.: Harmony Wastewater Treatment Plant C&A No.: HM9901 Dear Mr. Goodrich: On behalf of the Town of Harmony, Cavanaugh & Associates, P.A. now submits the formal request for an Authorization to Construct a 250,000-gallon per day Constructed Wetlands Wastewater Treatment Plant to serve the town of Harmony. The Town has received funding for the project from USDA Rural Development and The Rural Center. This proposed wastewater treatment facility was issued NPDES Permit No. NC0087033 on November 15, 2001. Components to be constructed include: • Metering manhole for influent flow measurement and sampling • Manual bar screen • Facultative lagoon with ten 2 horsepower aerators • Splitter box • Parallel shallow rooted plant wetland cells • Polishing sand filter • Ultraviolet disinfection unit • Cascade aerator • Metering manhole for effluent flow measurement and sampling. The following items are included in this packet for your review: 1. Three sets of detailed plans for the site work. 2. Three sets of sealed design specifications. 3. Two copies of a Flow Schematic and major component information. 4. Three sets of sealed design calculations. 5. Letter from the Town of Harmony designating Cavanaugh & Associates as an authorized representative. We hope that you will find everything in order for your review of this request. Upon receiving your approval, we anticipate 60 days will be needed for securing the Town's construction contract. The construction period is estimated to last 365 days. Mr. David Goodrich Harmony Wastewater Treatment Plant C&A No.: HM9901 March 25, 2002 Page Two Upon receipt of this submission package, if you have any questions or require additional information, please do not hesitate to contact me by telephone at 336/759-9001 or by e-mail at lallev(@cavanaughsolutions.com. Sincerely, CAVANAUGH & ASSOCIATES, P.A. Enclosures cc: Mayor John Ray Campbell, Town of Harmony L CAVANAU G H Solutions through integrity and partnership TOWN OF HARMONY CONSTRUCTED WETLANDS WASTEWATER TREATMENT FACILITY Design Notes HARMONY, IREDELL COUNTY, NORTH CAROLINA FEBRUARY, 2002 E cess =` MAR 1 J S A,o9 ' 7 �^ ��:_ A. DENR - WATER QUALITY ///111GGG G E��o'�O FOiNT "OURCE BRANCH Z4 fNlai� ate. "27 CAVANAUGH & ASSOCIATES, PConsulting Engineers 8064 North Point Boulevard, Suite 102 I Winston-Salem, NC 27106 336/759-9001 Fax 336/759-1005DENR - WATER DUALITY www.cavanaughsolutions.com POINT SOUR BRANCH Pipe to Barsreen Q ave 0.39 Q peak 0.97 D 12 DA8/3 (ft) 1 n 0.009 s 0.005 d/D ARA2/3/DA8/3 Q cfs A/D A V (fps) 0.01 0.0000 0.00 0.0013 0.00 0.00 0.02 0.0002 0.00 0.0037 0.00 0.63 0.03 0.0005 0.01 0.0069 0.01 0.85 0.04 0.0009 0.01 0.0105 0.01 1.00 0.05 0.0015 0.02 0.0147 0.01 1.19 0.06 0.0022 0.03 0.0192 0.02 1.34 0.07 0.0031 0.04 0.0242 0.02 1.50 0.08 0.0040 0.05 0.0294 0.03 1.59 0.09 0.0052 0.06 0.0350 0.04 1.74 0.1 0.0065 0.08 0.0409 0.04 1.86 0.11 0.0079 0.09 0.0470 0.05 1.97 0.12 0.0095 0.11 0.0534 0.05 2.08 0.13 0.0113 0.13 0.0600 0.06 2.20 0.14 0.0131 0.15 0.0668 0.07 2.30 0.15 0.0152 0.18 0.0739 0.07 2.41 0.16 0.0173 0.20 0.0810 0.08 2.50 0.17 0.0196 0.23 0.0885 0.09 2.59 0.18 0.0220 0.26 0.0961 0.10 2.68 0.19 0.0247 0.29 0.1039 0.10 2.78 0.2 0.0272 0.32 0.1118 0.11 2.85 0.21 0.0301 0.35 0.1199 0.12 2.94 0.22 0.0333 D.39 '< -:0.1281 D.13 3.04 0.23 0.0359 0.42 0.1365 0.14 3.08 0.24 0.0394 0.46 0.1449 0.14 3.18 0.25 0.0427 0.50 0.1535 0.15 3.26 0.26 0.0464 0.54 0.1623 0.16 3.35 0.27 0.0497 0.58 0.1711 0.17 3.40 0.28 0.0536 0.63 0.1800 0.18 3.49 0.29 0.0571 0.67 0.1890 0.19 3.54 0.3 0.0610 0.71 0.1982 0.20 3.60 0.31 0.0650 0.76 0.2074 0.21 3.67 0.32 0.0690 0.81 0.2167 0.22 3.73 0.33 0.0736 0.86 0.2260 0.23 3.81 0.34 0.0776 0.91 0.2355 0.24 3.86 0.35 0.0820 0.96 0.2450 025 192 0.36 0.0864 1.01 0.2546 0.25 3.97 0.37 0.0909 1.06 0.2642 0.26 4.03 0.38 0.0955 1.12 0.2739 0.27 4.08 0.39 0.1020 1.19 0.2836 0.28 4.21 0.4 0.1050 1.23 0.2934 0.29 4.19 0.41 0.1100 1.29 0.3032 0.30 4.25 0.42 0.1147 1.34 0.3132 0.31 4.29 0.43 0.1196 1.40 0.3229 0.32 4.34 0.44 0.1245 1.46 0.3328 0.33 4.38 0.45 0.1298 1.52 0.3428 0.34 4.43 0.46 0.1348 1.58 0.3527 0.35 4.47 0.47 0.1401 1.64 0.3627 0.36 4.52 0.48 0.1452 1.70 0.3727 0.37 4.56 0.49 0.1505 1.76 0.3827 0.38 4.60 0.5 0.1558 1.82 0.3927 0.39 4.64 0.51 0.1610 1.88 0.4027 0.40 4.68 0.52 0.1664 1.95 0.4127 0.41 4.72 0.53 0.1715 2.01 0.4227 0.42 4.75 0.54 0.1772 2.07 0.4327 1 0.43 1 4.79 0.55 0.1825 2.14 0.4426 F 0.44 4.83 0.56 n 1 R7R I 7 ')n n A ZZ13A I n AC A on 0.57 0.1933 2.26 0.4625 0.46 4.89 0.58 0.1987 2.33 0.4723 0.47 4.93 0.59 0.2041 2.39 0.4822 0.48 4.96 0.6 0.2092 2.45 0.4920 0.49 4.98 0.61 0.2146 2.51 0.5018 0.50 5.01 0.62 0.2199 2.57 0.5115 0.51 5.03 0.63 0.2252 2.64 0.5212 0.52 5.06 0.64 0.2302 2.69 0.5308 0.53 5.08 0.65 0.2358 2.76 0.5404 0.54 5.11 0.66 0.2407 2.82 0.5499 0.55 5.12 0.67 0.2460 2.88 0.5594 0.56 5.15 0.68 0.2510 2.94 0.5687 0.57 5.17 0.69 0.2560 3.00 0.5780 0.58 5.18 0.7 0.2608 3.05 0.5872 0.59 5.20 0.71 0.2653 3.11 0.5964 0.60 5.21 0.72 0.2702 3.16 0.6054 0.61 5.22 0.73 0.2751 3.22 0.6143 0.61 5.24 0.74 0.2794 3.27 0.6231 0.62 5.25 0.75 0.2840 3.32 0.6318 0.63 5.26 0.76 0.2888 3.38 0.6404 0.64 5.28 0.77 0.2930 3.43 0.6489 0.65 5.29 0.78 0.2969 3.48 6.6573 0.66 5.29 0.79 0.3008 3.52 0.6655 0.67 5.29 0.8 0.3045 3.56 0.6736 0.67 5.29 0.81 0.3082 3.61 0.6815 0.68 5.29 0.82 0.3118 3.65 0.6893 0.69 5.30 0.83 0.3151 3.69 0.6969 0.70 5.29 0.84 0.3182 3.73 0.7043 0.70 5.29 0.85 0.3212 3.76 0.7115 0.71 5.28 0.86 0.3240 3.79 0.7186 0.72 5.28 0.87 0.3264 3.82 0.7254 0.73 5.27 0.88 0.3286 3.85 0.7320 0.73 5.26 0.89 0.3307 3.87 0.7380 0.74 5.25 0.9 0.3324 3.89 0.7445 0.74 5.23 0.91 0.3336 3.91 0.7504 0.75 5.20 0.92 0.3345 3.92 0.7560 0.76 5.18 0.93 0.3350 3.92 0.7612 0.76 5.15 0.94 0.3353 3.93 0.7662 0.77 5.12 0.95 0.3349 3.92 0.7707 0.77 5.09 0.96 0.3340 3.91 0.7749 0.77 5.05 ? a 0.97 0.3322 3.89 0.7785 0.78 5.00 0.98 0.3291 3.85 0.7816 0.78 4.93 0.99 0.3248 3.80 0.7841 0.78 4.85 1 0.3117 3.65 0.7854 0.79 4.65 • S 0 CONSULTING ENGINEERS ENVIRONMENTAL PROFESSIONALS Cavanaugh & Associates, P.A. We provide superior client service and environmentally sound designs through integrity; communication and partnership. LAND SURVEYORS - RALEIGH DESIGN PROFESSIONALS 8064 North Point Boulevard, Suite 102 ♦ Winston-Salem, North Carolina 27106 ♦ 910/759-9001 ♦ Fax 910/759-1005 705 Georgetown Road ♦ Post Office Box 18051 ♦ Raleigh, North Carolina 27619 ♦ 919/832-7704 ♦ Fax 919/832-4781 e 0 CONSULTING ENGINEERS ENVIRONMENTAL PROFESSIONALS Cavanaugh & Associates, P.A. We provide superior client service and environmentally sound designs through integrh , communication and partnership. LAND SURVEYORS - RALEIGH DESIGN PROFESSIONALS Project # Sheet # y of Computed Date Checked Date 1 07 Ilk+ C� r - � ti 8064 North Point Boulevard, Suite 102 ♦ Winston-Salem, North Carolina 27106 ♦ 910/759-9001 ♦ Fax 910/759-1005 705 Georgetown Road ♦ Post Office Box 18051 ♦ Raleigh, North Carolina 27619 ♦ 919/832-7704 ♦ Fax 919/832-4781 6 l CONSULTING ENGINEERS ENVERONMENTAL PROFESSIONALS Cavanaugh & Associates, P.A. We provide superior client service and environmentally sound designs through integrity, communication and partnership. LAND SURVEYORS - RALEIGH DESIGN PROFESSIONALS Project # Sheet #_�� of Computed Date Checked Date 8064 North Point Boulevard, Suite 102 ♦ Winston-Salem, North Carolina 27106 ♦ 910/759-9001 ♦ Fax 910/759-1005 705 Georgetown Road ♦ Post Office Box 18051 ♦ Raleigh, North Carolina 27619 ♦ 919/832-7704 ♦ Fax 919/832-4781 a Cavanaugh & Associates, P.A. We provide superior client service and environmentally sound designs through integrity, communication and partnership. , 2A 40 -� Z . 401 8064 North Point Boulevard, Suite 102 ♦ Winston-Salem, North Carolina 27106 ♦ 910/759-9001 ♦ Fax 910/759-1005 705 Georgetown Road ♦ Post Office Box 18051 ♦ Raleigh, North Carolina 27619 ♦ 919/832-7704 ♦ Fax 919/832-4781 0 CONSULTING ENGINEERS ENVIRONMENTAL PROFESSIONALS Cavanaugh & Associates, P.A. We provide superior client service and environmentally sound designs through integrity; communication and partnership. LAND SURVEYORS • RALEIGH DESIGN PROFESSIONALS Project # Sheet # of Computed Date Checked Date 8064 North Point Boulevard, Suite 102 ♦ Winston-Salem, North Carolina 27106 ♦ 910/759-9001 ♦ Fax 910n59-1005 705 Georgetown Road ♦ Post Office Box 18051 ♦ Raleigh, North Carolina 27619 ♦ 919/832-7704 ♦ Fax 919/832-4781 <I APPENDix A. GEOMETRIC ELEMENTS FOR CIRCULAR CHANNEL SECTIONS do = diameter R - hydraulic radius y = depth of flow T - top width ` A = water area D = hydraulic depth P = wetter perimeter Z - A N/_D = section factor for critical -flow computation v do A doI P_ do R do T do D do Z doo'o ARss d 45 0 0.01 0.0013 0.2003 0.0088 0.1990 0.0068 0.0001 0.0000 0.02 0.0037 0.2838 0.0132 0.2800 0.0134 0.0004 0.0002 0.03 0.0069 0.3482 0.0197 0.3412 0.0202 0.0010 0.0005 0.04 0.0105 0.4027 0.0262 0.3919 0.0268 0.0017 0.0009 0.05 0.0147 0.4510 0.0326 0.4359 0.0336 0.0027 0.0015 0.06 0.0192 0.4949 0.0389 0.4750 0.0406 0.0039 0.0022 0.07 0.0242 0.5355 0.0451 0.5103 0.0474 0.0053 0.0031 0.08 0.0294 0.5735 0.0513 0.5426 0.0542 0.0069 0.0040 0.09 0.0360 0.6094 0.0574 0.5724 0.0612 0.0087 0.0052 0.10 0.0409 0.6435 0.0635 0.6000 0.0682 0.0107 0.0065 0.11 0.0470 0.6761 0.0695 0.6258 0.0752 0.0129 0.0079 0.12 0.0534 0.7075 0.0754 0.6400 0.0822 0.0153 0.0095 0A3 0.0600 0.7377 0.0813 0.6726 0.0892 0.0179 0.0113 0.14 0.0668 0.7670 0.0871 0.6940 0.0964 0.0217 0.0131 0.15 0.0739 0.7954 0.0929 0.7141 0.1034 0.0238 0.0152 0.16 0.0811 0.8230 0.0986 0.7332 0.1106 0.0270 0.0173 0.17 0.0885 0.8500 0.1042 0.7513 0.1178 0.0304 0.0196 0.18 0.0961 0.8763 0.1097 0.7684 0.1252 0.0339 0.0220 0.19 0.1039 0.9020 0.1152 0.7846 0.1324 0.0378 0.0247 0.20 0.1118 0.9273 0.1206 0.8000 0.1398 0.0418 0.0273 0.21 0. 1199 0.9521 0.1259 0.8146 0.1472 0.0460 0.0301 0.22 0.1281 0.9764 0.1312 0.8285 0.1546 0.0503 0.0333 0.23 0.1365 1.0003 0.1364 0.8417 0.1622 0.0549 0.0359 0.24 0.1449 1.0239 0.1416 0.8542 0.1696 0.0597 0.0394 0.25 0.1535 1.0472 0.1466 0.8660 0.1774 0.0646 0.0427 0.26 0.1623 1.0701 0.1516 0.8773 0.1850 0.0697 0.0464 0.27 0.1711 1.0928 0.1566 0.8879 0.1926 0.0751 0.0497 0.28 0.1800 1.1152 0.1614 0.8980 0.2004 0.0805 0.0536 0.29 0.1890 1.1373 0.1662 0.0075 0.2084 0.0862 0.0571 0.30 0.1082 1. 1593 0.1709 0.9165 1 0.2162 1 0.0921 1 0.0610 DaD UAU ArrEN DLXE13 APPENDIX A. GEOMETRIC ELEMENTS FOR CIRCULAR CHANNEL. SECTIONS (continued) U do A do! P do R do T do D TO Z dos.a ARO dogs 0.31 0.2074 1.1810 0.1755 0.9250 0.2242 0.0981 0.0650 0.32 0.2167 1.2025 0.1801 0.9330 0.2322 0.1044 0.0690 0.33 0.2260 1.2230 0.1848 0.9404 0.2404 0.1107 0.0736 0.34 0.2355 1.2451 0.1891 0.9474 0.2486 0.1172 0.0776 0.35 0.2450 1.2661 0.1935 0.9539 0.2568 0.1241 0.0820 0.36 0.2546 1.2870 0.1978 0.9600 0.2652 0.1310 0.0864 0.37 0.2642 1.3078 0.2020 0.9656 0.2736 0.1381 0.0909 0.38 0.2739 1.3284 0.2061 0.9708 0.2822 0.1453 0.0955 0.39 0.2836 1.3400 0.2102 0.9755 0.2908 0.1528 0.1020 0.40 0.2934 1.3694 0.2142 0.9798 0.2994 0.1603 0.1050 0.41 0,3032 1.3898 0.2181 0.9837 0.3082 0.1682 0.1100 0.42 0.3132 1.4101 0.2220 0.0871 0.3172 0.1761 0.1147 0.43 0.3229 1.4303 0.2257 0.9902 0.3262 0.1844 0.1196 0.44 0.3328 1.4505 0.2294 0.0928 0.3352 0.1927 0.1245 0.45 0.3428 1.4706 0.2331 0.9950 0.3446 0.2011 0.1298 0.46 0.3527 1.4907 0.2366 0.9968 0.3538 0.2098 0.1348 0.47 0.3627 1.5108 0.2400 0.9982 0.3634 0.2186 0.1401 0.48 0.3727 1.5308 0.2434 0.9992 0.3730 0.2275 0.1452 0.49 0.3827 1.5508 0.2467 0.9998 0.3828 0.2366 0.1505 0.50 0.3927 1.5708 0.2500 1.0000 0.3928 0.2459 0.1558 0.51 0.4027 1.5908 0.2531 0.9998 0.4028 0.2553 0.1610 0.52 0.4127 1.6108 0.2561 0.9902 0.4130 0.2650 0.1664 0.53 0.4227 1.6308 0.2591 0.9982 0.4234 0.2748 0.1715 0.54 0.4327 1.6509 0.2620 0.9968 0.4340 0.2848 0.1772 0.55 0.4426 1.6710 0.2649 0.9950 0.4448 0.2949 0.1825 0.56 0.4526 1.6911 0.2676 0.9928 0.4558 0.3051 0.1878 0.57 0.4625 1.7113 0.2703 0.0902 0.4670 0.3158 0.1933 0.58 0.4723 1.7315 0.2728 0.9871 0.4786 0.3263 0.1987 0.59 0.4822 1.7518 0.2753 0.9837 0.4902 0.3373 0.2041 0.60 0.4920 1.7722 0.2776 0.9798 0.5022 0.3484 0.2092 0.61 0.5018 1.7926 0.2797 0.9755 0.5144 0.3560 0.2146 0.62 0.5115 1.8132 0.2818 0.9708 0.5270 0.3710 0.2199 0.63 0.5212 1.8338 0.2839 0.9656 0.5398 0.3830 0.2252 0.61 0.5308 1.8546 0.2860 0.9600 0.5530 0.3945 0.2302 0.65 0.5404 1.8755 0.2881 0.9539 0.5666 0.4066 0.2358 y APPENDIX A APPENDIX A. GEOMETRIC ELEMENTS FOR CIRCULAR CHANNEL SECTIONS (continued) 627 b Woo _ A 702 P do R do T do 0.9474 D do Z A Ras o 0.2401 0.66 0.5499 1.8965 0.2899 0.5804 0.4188 0.67 0.5594 1.9177 0.2917 0.9404 0.5948 0.4309 0.246( 0.68 0.5687 1.9391 0.2935 0.9330 0.6096 0.4437 0.25H 0.69 0.5780 1.9606 0.2950 0:9250 0.6250 0.4566 0.256( 0.70 0.5872 1.9823 0.2962 0.9165 0.6408 0.4694 0.260E 0.71 0.5964 2.0042 0.2973 0.9075 0.6572 0.4831 0.2653 0.72 0.6054 2.0264 0.2984 0.8980 0.6742 0.4964 0.2702 0.73 0.6143 2.0488 0.2995 0.8879 0.6918 0.5100 0.2751 0.74 0.6231 2.0714 0.3006 0.8773 0.7104 0.5248 0.2794 0.75 0.6318 2.0944 0.3017 0.8660 0.7296 0.5392 0.2840 0.76 0.6404 2.1176 0.3025 0.8542 0.7498 0.5540 0.2888 0.77 0.6489 2.1412 0.3032 0.8417 0.7710 0.5695 0.2930 0.78 0.6573 2.1652 0.3037 0.8285 0.7934 0.5850 0.2969 0.79 0.6655 2.1895 0.3040 0.8146 0.8170 0.6011 0.3008 0.80 0.6736 2.2143 0.3042 0.8000 0.8420 0.6177 0.3045 0.81 0.6815 2.2395 0.3044 0.7846 0.8686 0.6347 0.3082 0.82 0.6893 2.2653 0.3043 0.7684 0.8970 0.6524 0.3118 0.83 0.6969 2.2916 0.3041 0.7513 0.9276 0.6707 0.3151 0.84 0.7043 2.3186 0.3038 0.7332 0.9606 0.6897 0.3182 0.85 0.7115 2.3462 0.3033 0.7141 0.9964 0.7098 0.3212 0.86 0.7186 2.3746 0.3026 0.6940 1.0354 0.7307 0.3240 0.87 0.7254 2.4038 0.3017 0.6726 1.0794 0.7528 0.3264 0.89 0.7320 2.4341 0:3008 0.6499 1.1264 0.7754 0.3286 0.89 0.7380 2.4655 0.2996 0.6258 1.1800 0.8016 0.3307 0.90 0.7445 2.4981 0.2980 0.6000 1.2408 0.8285 0.3324 0.91 0.7504 2.5322 0.2963 0.5724 1.3110 0.8586 0.3336 0.92 0.7560 2.5681 0.2944 0.5426 1.3932 0.8917 0.3345 0.93 0.7612 2.6061 0.2022 0.5103 1.4918 0.9292 0.3350 0.94 0.7062 2.6467 0.2896 0.4750 1.6130 0.9725 0.3353 0.95 0.7707 2.6906 0.2864 0.4359 1.7682 1.0242 0.3349 0.96 0.7749 2.7389 0.2830 0.3910 1.0770 1.0888 0.3340 0.97 0.7785 2.7934 0.2787 0.3412 2.2820 1.1752 0.3322 0.98 0.7816 2.8578 0.2735 0.2800 2.7916 1.3050 0.3291 0•99 0.7841 2.9412 0.2665 0.1990 3.9400 1.5554 0.3248 1.00 0.7854 3.1416 0.2500 0.0000 00 00 0.3117 41; ell CAVANAUGH Solutions through integrity and partnership Project # Sheet # of Designed by Date Checked Date PVA&=. �... . do _ - o, Harmony Wastewater Treatment Facility Design Calculations Design Assumptions Average Daily Design Flow 250,000 gpd Influent Waste Characteristics BOD, 250 mg/L TSS NH, 260 - m g/L 35 mg/- TKN 45 mg/L � Effluent Limitations Ile" Q.° // 9.3 % ¢y - BODs 30 mg/L TSS 30 mg/L Design Scheme: Facultative Lagoon => Constructed Wetland => UV Disinfection => Cascade Aeration => Discharge Faculalive Lagoon Design Assumptions: The lagoon depth needs to be > 5 It to achieve anaerobic conditions The lagoon Is mechanically aerated and the aeration shall be limited to the first 3 ft Mechanical aeration is based upon 21b 00b BODn.Hp-Hr. r Anaerobic design 4.5lbs VS/1000 tt day BOD5 loading for anaerobic treatment up to 250lb BOD,/1000 ft2-day (Use 50) BODssiabllization rate = 75-95% (Removal efficiency) BODa-_(,BRD, ° %Removal) BOD., Jj - 8.34.250) sz> - % Removal BODa Anaerobic Treatment Volume, y BOO„/(50 In BOD,/1000 ft'-day) Conversion of Treatment Volume to gals Design Solids Retention Time Anaerobic Volume (SRT•Vol) Design Anaerobic Depth Surface Area = Vol / 2f1 Square Dimension (top of anaerobic zone) Square Dimension (bottom of anaerobic zone) Aerobic Treatment Volume Design Depth Side Slopes (M:1) Top Dimension Square Dimension Aerobic Volume Hydraulic Retention Time (no rain or storm) Lagoon Final Sizing 25-Yr, 24 hour rainfall event Freeboard Depth Total = Anaerobic a Aerobic i Rain r FB Square Dimensions (top) laplo&Aatdesign tmis7Wedand Designjftmon 521 lb/day - 50%'7. sr 90 o'Ja -21` 6111b/day - -- SF /5,213 WitterI as non 39,D94 h2 or 198 ff. sq. 186 ft. sq. Sit �- 3 54,626 tt2 or 234 ft, sq. 2.103,064 galssRerA 8 days Freeboard - 2fl 3 C/ CAVANAUGH Sdulionr III -II, integriq and parnmrzhip e� 1 _8>3e> aA ,&?7,col'O = 359,3-43 7N `A- !-s,15 I, J(a 8/ d-ge > Y'/, 92/. & fe.2 > 6 in 2 11 i p 1051t1° 8 __ 249 ft L s . 1.42 Acres - j.aol MG ° SuAso�ra lk �Rr)saoKt 0-0. 0%( JY! - P.D. 1 W• 1 1 rn L = 10.7 01 16 �'1 J to Y711J. Ga J1..2 r,(,c.a 0[ 4v-)#P"tACI - ' 7/1020DI Harmony Wastewater Treatment Facility Design Calculations Aeration Sizing lb Oa/Ib BODn/day/Hp-Hr 2 00 Hp Required 130 Hp/Hr , ,I Aerator Run Time .24 24 Hrs '10 — a Op al lA 0.�TN Theoretical Aerator Sizing 5Hp Selected Aerator Sizing _ Total Lagoon Volume 7 Hp 3,783.852 gals �0 Hp +4&1 Welland Sizing TKN Design Loading Rate (5-151b N/Ac-day) ref Rice, Humenik NCSU — TKN Design Loading Rate (l%8-18lbN/Ac-day) ref EPA BODs Design Loading Rate (2-163Jb BODs/Ac-day) ref EPA TSS Design Loading Rate (4.5-160lb TSS/Ac-day) ref EPA Selected Loading Rates TKN (lb N/Ac-day) SOD, (lb BODS/Ac-day) 83 - TSS (lb TSS/AI-day) 83 —_ Lagoon Removal Efficiencies - TKN Lagoon Removal Efficiency 30% BODS Lagoon Removal Efficiency 50% t=" TSS Lagoon Removal Efficiency 50% (ti Remaining to be treated by Wetland (in •eflf TKN WQJAk BOD 66 Iblday e- 7r TSS s 21 lb/day r_ lQ 261 lb/day Welland Sizing Based on Design Loadings TKN - 4"Planling Media BODs 6.9 Acres. TSS 3.1 Acres 3.1 Acres Selected6.9 Acres Design Widthidth (lop) 100 8 Design Bottom (lop) B8 it Sidesteps (M:1) 3 Maximum Water Depth 12 in Number of Cells 2 Required Length Per Cell 1602 'e.td-ign W.M.O.nd DesignWmmony P.a.2 Weiland Cells - Welland Calls CAVANAUGH - S.Ivdons Ihmugh imcgrfry and pennersidp Welland Pl.ntings 3'sp. r-6-8" Water Icvel .OF- 3 Designed Impervious Liner CAVANAU Solutions through integrity and partnership . �&= x 10 11 M , C AVA N A U G H Solutions through integrity and partnership Project # Sheet # of Designed by Date _ Checked Date I i "^ 1` J (;�J ? r��� ir�j , '�)C . &I = ., � or7 G( C..J wwrl r V w - - _- .._ ._, L.�� � �-" -... � ,.ern O� r, •r� � � _.Lr+'.� � �i`!. � "�O� T��� Lot L NOT _ vQ 4' = 5� . 4 2- mawr. � �t P Project #� J Sheet # i of Designed by IAZA Date a l Checked Date 41� `� CAVANAUGH Solutions through integrity and partnership . �6&1 t.-) r I LTe[2- nA t lAIv col t G� �-�;� �'' . i 2 ��a� ono ►5 = 2�, 000 c 4� 4.1 Tc_.u.\- r-I &Tlo 2 Lop— 14 �`!� i� l i�c/'I• : "^jam' "'•✓^'* �e.:.. `�''.�..� y) .1 ' Project # Sheet # l of 2— Designed by Date Checked Date GJA-O 11 ot�,, CAVANAUGH Solutions through integrity and partnership IF vNqaim `�. (0 3 • , C008 2 :; _.ui''? = V` oLa� -�t 1--�' �ta� 1� r` 40o�" CAVANAUGH Solutions through integrity and partnership Project # Sheet # Iz- of �— Designed by Date Checked Date 'E �. a,►� ko 17 ey _ 1 )j 9 jar 00 1 _ . 00 U4 .X t &-o 6+t oL,f-,,..,, 4 -17 C-f co 4- 44. fv P�-- In© 4-" � � 0 SPECIFICATION FOR Wt TROJAN UV3000 - PACKAGE TREATMENT PLANT (PTP) ULTRAVIOLET DISINFECTION SYSTEM PATENT NUMBERS ARE: 6,006,244 41872,980 4,482,809 1,163,086 1,327,877 29174,989 0,008,780B1 0,361,579B1 Other Patents Pending MODEL NO. 3700K Copyright 8 1994 by Trojan Technologies Inc., London, Ontario. Canada. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means without written permission of Trojan Technologies Inc. UV3000 - PTP, JUNE 22, 1994 3700S.DQC , Page 1 m Trojan System UV3000'9 - PTP Standard Specification ULTRAVIOLET DISINFECTION EQUIPMENT PART 1 - GENERAL 1.1 DESCRIPTION A. Scope: Furnish all labor, materials, equipment and appurtenances required to provide an open channel gravity flow ultraviolet (UV) disinfection system. To be complete and operational with all control equipment and accessories as shown and specified. B. Related Work (Specified Elsewhere): 1. Section Cast -in -Place Concrete. 2. Section Anchor Bolts, Expansion Anchors and Concrete Inserts. 3. Section Electrical. 1.2 QUALITY ASSURANCE Vi A. Manufacturer Qualifications: 1. Provide equipment which is a standard product of the manufacturer. 2. To be qualified, the UV manufacturer must provide documentation on at least three of its wastewater disinfection systems. The lamps are to be parallel to the flow, in a uniform array, and in an open channel, as shall be furnished on this project. B. Prequaliflcation Requirements: Demonstrate that the dose required in the performance specification is being met or exceeded in an effluent at 50 degrees Fahrenheit. The UV equipment manufacturer will provide both an EPA and a bioassay calculation. The bioassay calculation, as the name implies, shall be based on an independently produced bioassay report on the proposed UV equipment. The bioassay calculation shall be conducted at the full scale system's per lamp flow. Both the EPA and bioassay calculations shall demonstrate that the proposed UV system design will deliver the intended dose. In order to verify the lamp output assumption made in the EPA calculation, the UV equipment manufacturer shall provide a UV Lamp Output Graph. This UV output graph shall be verified by an independent agency. The proposed electronic ballast for the full scale system shall be calibrated against the Jefferson 60 Hz electromagnetic ballast, Model Number 300-2171-650, and shall have a minimum operating current of 425 mA. The curve shall show the output of the identical lamp individually being driven by both ballasts, while immersed in a liquid over the operating temperature range of 40 to 100 degrees Fahrenheit. The most recent radiometer calibration documentation, as used in the test procedure, and a complete procedural description shall be supplied with the calculations. The Engineer shall reserve the right to require that the test be modified and repeated if the protocol used is not satisfactory. C. Design Criteria: 1. Provide equipment which shall disinfect an effluent with the following characteristics: a. Peak Flow GPD: 700,000 b. Total Suspended Solids mg/I: 30 (30 day average; grab sample) C. Ultraviolet Transmittance @ 253.7 nm: 65 d. Annual Effluent Temperature Range: to EF e. Effluent standards to be achieved: 200 /100 ML FC, based on a 30 day geometric mean of daily samples Copyright 8 1994 by Trojan Technologies Inc., London, Ontario, Canada. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means without written permission of Trojan Technologies Inc. UV3000 - PTP, JUNE 22, 1994 3700S.DOC , Page 2 m 2. The UV equipment shall be installed in a fabricated stainless steel channel furnished as part of this system, and having dimensions as shown on the plans. 3. The system supplied shall be arranged in the following manner. a. Number of Lamps in each UV Lamp Module: 4 b. Number of UV Lamp Modules: 7 C. Number of UV Banks: 1 4. The lamp array configuration shall be evenly spaced in both horizontal and vertical rows with all lamps parallel to each other and to the effluent flow. D. Performance Requirements: The UV dose produced by the system shall not be less than _ 28,000 µWatt.secs/cM2 after one year (8760 hours) of lamp operation. To be measured in an effluent with a 65 % UV transmission at 253.7 nm. Lamp output to be at 65% of its initial level, after one-year of operation, and there shall be no fouling on the lamp sleeves. 1.3 SUBMITTALS A. Shop Drawings: 1. Submit for review shop drawings showing the following: a. Complete description in sufficient detail to permit an item comparison with the specification. b. Dimensions and installation requirements. C. Descriptive information including catalog cuts and manufacturers specifications for all components. 2. Electrical schematics and layouts. B. Experience documentation. PART 2 - PRODUCTS 2.1 MANUFACTURER Trojan Technologies, Inc. of London, Ontario, Canada. 2.2 GENERAL REQUIREMENTS A. Provide a UV disinfection system complete with UV lamp modules and channel with level control, as shown on the Contract Drawings and as herein specified. System may also utilize a Monitoring System. See under 2.4 OPTIONAL EQUIPMENT. B. The installation contractor shall be responsible for supplying electrical power to each module and providing sufficient electrical outdoor receptacles. The receptacles to be rated for continuous operation of the UV lamp modules. The contractor is also to provide Ground fault interrupter protection from the power source. Contractor may also opt to utilize optional Power Distribution Receptacles specifically designed for this application. See under 2.4 OPTIONAL EQUIPMENT. 2.3 DESIGN, CONSTRUCTION AND MATERIALS A. General: 1. All material in contact with effluent shall be stainless steel or quartz. 2. All wiring exposed to UV light shall be teflon coated. 3. All material exposed to UV light shall be stainless steel, anodized aluminum, quartz 214, or teflon. Copyright 8 1994 by Trojan Technologies Inc., London, Ontario, Canada. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means without written permission of Trojan Technologies Inc. UV3000 - PTP, JUNE 22, 1994 3700S.DOC , Page 3 B. UV Module (UVM): 1. Each UV lamp module shall consist of 4 lamps and their corresponding electronic ballast. Each lamp shall be enclosed in its individual quartz sleeve, one end of which shall be closed and the other end sealed by a lamp end seal and holder. 2. The electrical wires connecting the lamps and electronic ballasts shall be enclosed in the stainless steel frame and not exposed to the effluent. 3. Each UV module shall be provided with a standard 120 volt plug and weatherproof cable for connection to a receptacle. The cable shall be no longer than 10 feet. A total of 7 UV modules shall be supplied. Lamp status shall be displayed on top of each UV module by watertight LED indicator lights. 4. Modules shall be approximately 68.1 inches long, 20 inches high and 2.8 inches wide, weighing approximately 38 lbs. Materials of construction shall be stainless steel type 316, anodized aluminum, quartz 214, and teflon. C. UV Lamps: 1. Low pressure mercury slimline lamps of the hot cathode, instant start design. The coiled filamentary cathodes to be heated by the current. 2. 90% of UV output shall be within the wavelengths of 233.7 to 273.7 rim. 3. The operating life of the lamp shall be guaranteed for a period of one year by the UV system manufacturer. D. Lamp End Seal and Lamp Holder: 1. The open end of the lamp sleeve shall be sealed by means of a sleeve nut which threads onto a sleeve cup and compresses the sleeve 'O' ring. 2. The sleeve nut shall have a knurled surface to allow a positive hand grip for tightening. The sleeve nut shall not require any tools for removal. E. UV Lamp Sleeves: 1. Type 214 clear fused quartz circular tubing as manufactured by General Electric or equal. 2. Rated for UV transmission of 89% and shall not be subject to solarization. 3. The nominal wall thickness shall be 1.0 to 2.0 mm. F. Effluent Channel: 1. Each unit shall be provided with one (1) stainless steel 304, 14 gauge effluent channel complete with drain, UV module support rack and downstream serpentine weir. 2. Each effluent channel shall have the following inside dimensions: Length 115 inches, width 21 inches, height 21 inches. G. Level Control Weir: 1. Weir shall be placed downstream of the UV module in the channel so as to maintain an average water depth of 12 inches. 2. Maximum effluent level variance from zero to peak flow shall be no greater than 1 1/2 inches. 3. Weir shall be welded water tight. 4. Minimum crest length shall be 119.87 inches. H. Electrical: 1. The UV disinfection system shall be divided into 7 UV modules. 2. Interconnecting Cables to be standard 120 volt, weatherproof, 10 feet long 3. Receptacles: a. 120 volt receptacles rated for continuous outdoor use shall be used. Receptacles shall be of the duplex type complete with ground fault interruptor circuitry. b. Receptacles to be provided by Contractor unless Engineer elects to have the UV Manufacturer supply Power Distribution Receptacles under Item C of Section 2.4 OPTIONAL EQUIPMENT. Copyright 8 1994 by Trojan Technologies Inc., London, Ontario, Canada. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means without written permission of Trojan Technologies Inc. UV3000 - PTP, JUNE 22, 1994 3700S.DOC , Page 4 4. Power Consumption: a. Maximum power draw to UV System shall be 2450 watts. b. All electrical supplies shall be 120 volt, 60 Hz. C. Separate 120 volt, 15 amp, supplies may be required if a Monitoring System is selected under Section 2.4 OPTIONAL EQUIPMENT. I. Cleaning Procedure: The UV lamp modules shall be cleaned by removing from the effluent channel and hand wiping the sleeves with an acid solution, using a non-abrasive cloth. 2.4 OPTIONAL EQUIPMENT Note to specifier: Select OPTIONAL EQUIPMENT as required. A. Monitoring System: 1. A submersible UV sensor shall continuously monitor the UV intensity produced in the bank of UV lamp modules. The sensor shall measure only the germicidal portion of the light emitted by the UV lamps. 2. UV intensity (mW/sq.cm) to be indicated on a three (3) character display. 3. Elapsed time (hours) to be indicated on a five (5) character display. r 4. Both displays to utilize seven (7) segment LEDs and be visible through the panel door. 5. A dry contact shall be provided for Low UV intensity alarm. 6. Alarm shall be time delayed to prevent a nuisance alarm and shall be field adjustable. 7. Monitoring System shall be enclosed in a fiberglass NEMA 4X wall mounted panel. C. Power Distribution Receptacle (PDR): Duplex ground fault interrupter receptacle(s) shall be provided. Each PDR to have an individual, painted cast aluminum junction box complete with a NEMA 3R rain shield. Contractor to supply appropriate 120V, single phase, 60 Hz circuit to the UV system. Contractor to be responsible for distributing the power from the main 120V feed to the individual PDRs. Responsibility to be all encompassing and in accordance with the local electrical codes. D. Transition Connections: Inlet and outlet transition connections shall be supplied. Transition boxes change channel connection from a square flange to a round flange conforming to ANSI standards. The material used for these parts will be stainless steel type 304, 14 gauge, manufactured as per dimensions indicated in accompanying diagrams. E. Spare Parts: The following spare parts shall be furnished: Four (4) UV Lamps Four (4) Lamp Sleeves Four (4) Lamp Holders F. Operators Kit: The following items shall be furnished: One (1) face shield to protect the operator from UV light. One (1) Gallon of Cleaning Solution. Lime -A -Way manufactured by Ecolab. PART 3 - EXECUTION 3.1 INSTALLATION In accordance with Drawings, shop drawings and manufacturer's instructions. 3.2 MANUFACTURER'S REPRESENTATIVE'S SERVICES As specified. Copyright 8 1994 by Trojan Technologies Inc., London, Ontario, Canada. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means without written permission of Trojan Technologies Inc. UV3000 - PTP, JUNE 22, 1994 3700S.DOC , Page 5 0 e a r CONSULTING ENGINEERS ENVIRONMENTAL PROFESSIONALS Cavanaugh & Associates, P.A. We provide superior client senlice and environmentally sound designs through integrity; communication and partnership. LAND SURVEYORS - RALEIGH DESIGN PROFESSIONALS 8064 North Point Boulevard, Suite 102 ♦ Winston-Salem, North Carolina 27106 ♦ 910/759-9001 ♦ Fax 910/759-1005 705 Georgetown Road ♦ Post Office Box 18051 ♦ Raleigh, North Carolina 27619 ♦ 919/832-7704 ♦ Fax 919/832-4781 e CASCADE AERATION CALCULATIONS A o• ENTER TEMPERATURE (CENTIGRADE)? 20 ENTER D.O. SATURATION CONCENTRATION AT THIS WATER TEMPERATURE AND LOCATION ALTITUDE (MG/L)? 8.5 ENTER D.O. CONCENTRATION OF INFLUENT TO CASCADE (MG/L)? 0 ENTER DESIRED D.O. CONCENTRATION AFTER AERATION (MG/L)? 5.0 OXYGEN DEFICIT RATIO = 2.428571 ENTER GEOMETRY PARAMETER (WEIR-1.0; STEPS-1.1; STEP WEIR-1.3)? 1.3 CASCADE HEIGHT (FT) = 6.503913 TRY DIFFERENT GEOMETRY (YIN)? Y ENTER GEOMETRY PARAMETER (WEIR-1.0; STEPS-1.1; STEP WEIR-1.3)? 1.1 s CASCADE HEIGHT (FT) = 7.686442 TRY DIFFERENT GEOMETRY (Y/N)? CASCADE AERATION CALCULATIONS ENTER TEMPERATURE (CENTIGRADE)? 20 ENTER D.O. SATURATION CONCENTRATION AT THIS WATER TEMPERATURE AND LOCATION ALTITUDE (MG/L)? 8.5 ENTER D.O. CONCENTRATION OF INFLUENT TO CASCADE (MG/L)? 0 ENTER DESIRED D.O. CONCENTRATION AFTER AERATION (MG/L)? 5.0 OXYGEN DEFICIT RATIO = 2.428571 ENTER GEOMETRY PARAMETER (WEIR-1.0; STEPS-1.1; STEP WEIR-1.3)? 1.3 CASCADE HEIGHT (FT) = 6.503913 TRY DIFFERENT GEOMETRY (YIN)? I. DISSOLVED OXYGEN SOLUBILITY CHART TEMPERATURE OXYGEN SOLUBILITY (mg/1) =F T Coro 1.024 SEA LEVEL 1000 I 2000 ft. ft. 3000 4000 5000 ft. ft. ft. 32.0 0 0.621 14.6 14.1 13.6 i 13.1 I 12.6 12.1 35.6 2 0.653 13.8 13.3 12.8 I 12.4 11.9 i 11.5 39.2 4 0.684 13.1 12.6 I 12.2 I 11.8 I 11.4 10.9 42.8 1 6 0.717 12.5 12.0 11.6 11.2 I 10.8 10.4 46.4 8 0.752 11.9 11.4 11.0 10.6 I 10.2 9.9 50.0 10 0.789 11.3 10.9 10.5 I 10.1 i 9.8 j 9.4 53.6 12 0.827 10.8 10.4 10.1 9.7 9.4 9.0 57.2 14 0.867 10.4 10.0 I 9.6 I 9.3 i 8.9 I 8.6 60.8 16 0.909 10.0 9.6 9.2 8.9 8.6 8.3 64.4 18 0.954 9.5 9.2 8.9 8.5 8.2 7.9 68.0 20 1.000 9.2 8.6 8.5 8.2 1 7.9 i 7.6 71.6 22 1.049 8.8 8.5 I 8.2 7.9 7.6 I 7.3 75.2 24 1.100 8.5 8.2 7.9 7.6 7.3 7.1 78.8 26 1.153 8.2 7.9 7.6 7.3 7.1 6.8 82.4 28 1.209 7.9 7.6 7.4 7.1 1 6.8 I 6.6 86.0 30 1.268 7.6 7.4 7.1 6.9 6.6 6.4 89.6 32 1.329 7.4 7.1 6.9 6.6 6.4 6.2 93.2 34 1.394 7.2 6.9 6.7 6.4 6.2 6.0 96.8 36 1.460 7.0 6.7 6.5 6.3 6.0 5.8 100.4 38 1.532 6.8 6.6 6.3 6.1 5.9 5.6 104.0 40 1.600 6.6 6.4 6.1 5.9 5.7 5.5 TOWN OF HARMONY CONSTRUCTED WETLANDS WASTEWATER TREATMENT FACILITY SCHEMATIC INFLUENT METERING MANHOLE XL 60' V TRAPEZOIDAL FLUME MANUAL BAR SCREEN V— 11" WIDE 112" BARS ® 1" O.C. FACULATATIVE LAGOON 10 — 2 HP ASPIRATING AERATORS 528,953 CF VOLUME SHALLOW ROOTED WETLAND CELLS CELL 1 LENGTH = 1,676 FT CELL 2 LENGTH = 1,815 LF 8'X1 5' DEE ULTRAVIOLET DISII PACAKGE UNIT 7 MODULES — 28 fI i OUA�Ir "I',- EN',- OUBCE BRAN POINT � O 9 STEP CASECADE AERATOR �n �D 0 a Z 0 EFFLUENT METERING MANHOLE s D XL 60' V TRAPEZOIDAL FLUME = C a UJ DUTCHMAN'S CREEK I State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Gregory J. Thorpe, Ph.D. Acting Director March 15, 2002 Ms. Lisa Alley, P.E. Cavanaugh `ce? Associates, P.A. 8064 North Point Boulevard, Suite 102 Winston-Salem, North Carolina 27106 ATY• air NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: NPDES Permit #NC0087035 Authorization to Construct Return Return #2149 Town of Harmony WWTP Iredell County Dear Ms. Alley: Per our conversation and your request. the Division of Water Quality is hereby returning the attached Authorization to Construct request received on March 14, 2002. After a preliminary review, the Division has determined that the request package lacks the following items: ♦ Three (5) sets of design specifications (signed and sealed by a NC Professional Engineer) ♦ Three (3) sets of design calculations (signed and sealed by a NC Professional Engineer) ♦ One letter from the Town of Harmony designating Cavanaugh act? Associates as a duly authorized representative. If you have any questions about the NPDES Authorization to Construct process, please contact Christie Jackson at telephone number (919) 753-5085, extension 558. Sincerely, _�r- David A. Goodrich NPDES Unit Supervisor cc: Central Files NPDES Unit, Permit File Mooresville Regional Office, Water Quality Mayor John Ray Campbell - Town of Harmony P.O. Box 118 Harmony, NC 28654 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 - Telephone 919-733-5083/FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer - 50%recycled/ 10% post -consumer paper c v CAVANAUGH Solutions through integrity and partnership March 5, 2002 Mr. Dave Goodrich, NPDES Unit SupervisorFT: NPDES Group, Water Quality Section 2�p2 NC DENR DWQ NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 p HR WAaC BRANDA pOl�j SJtSRCE BfZA Re.: Harmony Wastewater Treatment Plant C&A No.: HM9901 .. Dear Mr. Goodrich: On behalf of the Town of Harmony, Cavanaugh & Associates, P.A. now submits the formal request for an Authorization to Construct a 250,000 gallon per day Constructed Wetlands Wastewater Treatment Plant to serve the town of Harmony. The Town has received funding for the project from USDA Rural Development and The Rural Center. This proposed wastewater treatment facility was issued NPDES Permit No. NC0087033 on November 15, 2001. Components to be constructed include: • Metering manhole for influent flow measurement and sampling • Manual bar screen • Facultative lagoon with ten 2 horsepower aerators • Splitter box • Parallel shallow rooted plant wetland cells • Polishing sand filter • Ultraviolet disinfection unit • Cascade aerator • Metering manhole for effluent flow measurement and sampling. The following items are included in this packet for your review: 1. Three sets of detailed plans with specifications for the site work. 2. Two copies of a Flow Schematic and major component information. 3. Two sets of design calculations. We hope that you will find everything in order for your review of this - request. Upon receiving your approval, we anticipate 60 days will be needed for securing the Town's construction contract. The construction period is estimated to last 365 days. y r M Mr. David Goodrich Harmony Wastewater Treatment Plant C&A No.: HM9901 March 5, 2002 Page Two Upon receipt of this submission package, if you have any questions or require additional information, please do not hesitate to contact me by telephone at 336/759-9001 or by e-mail at lalley@cavanaughsolutions.com. Sincerely, CAVANAUGH & ASSOCIATES, P.A. Lisa Alley, P.E nn!ti S Enclosures ?tj 0 SOURCE BRANCH PO cc: Mayor John Ray Campbell, Town of Harmony