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HomeMy WebLinkAboutNC0020664_Pretreatmeant Compliance Inspection Report_20230821 SENT VIA ELECTRONIC MAIL ONLY: NO HARD COPY WILL BE MAILED. August 21, 2023 Scott Webber, Town Manager Town of Spindale Email: gswebber@spindalenc.net SUBJECT: Compliance Inspection Report Spindale WWTP NPDES WW Permit No. NC0020664 Rutherford County Dear Permittee: The North Carolina Division of Water Resources conducted an inspection of the Spindale WWTP on 7/27/2023. This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified in NPDES WW Permit No. NC0020664. The findings and comments noted during this inspection are provided in the enclosed copy of the inspection report entitled "Compliance Inspection Report". There were no significant issues or findings noted during the inspection and therefore, a response to this inspection report is not required. If you should have any questions, please do not hesitate to contact Lauren Armeni with the Water Quality Regional Operations Section in the Asheville Regional Office at 828-296-4667 or via email at lauren.armeni@deq.nc.gov. Sincerely, Lauren Armeni, Environmental Specialist II Water Quality Regional Operations Section Asheville Regional Office Division of Water Resources, NCDEQ ATTACHMENTS: Inspection Report, Pretreatment Compliance Report Ec: Laserfiche Guy O’Connor (ORC) DocuSign Envelope ID: 17173700-223E-41A3-928B-6CDEC1E3F27A EPA United States Environmental Protection Agency Washington, D.C. 20460 Water Compliance Inspection Report Form Approved. OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 N 52 NC0020664 23/07/27 P S31112171819 20 21 66 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA ----------------------Reserved------------------- N67707172 73 74 75 80 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) Spindale WWTP Ecology St Spindale NC 28160 Entry Time/Date Permit Effective Date Exit Time/Date Permit Expiration Date 10:00AM 23/07/27 20/07/01 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) /// Other Facility Data 12:00PM 23/07/27 24/07/31 Name, Address of Responsible Official/Title/Phone and Fax Number Guy O'Connor,327 Ecology St Spindale NC 28160//828-286-3407/Contacted No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Pretreatment Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s)Agency/Office/Phone and Fax Numbers Date Melanie Kemp DWR/ARO WQ/ - - / Lauren E Armeni DWR/ARO WQ/828-296-4500/ Mara G Chamlee DWR/ARO WQ/828-296-4500/ Rachel Rose DWR/ARO WQ/828-296-4500/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page#1 DocuSign Envelope ID: 17173700-223E-41A3-928B-6CDEC1E3F27A 8/18/2023 8/18/2023 8/18/2023 8/18/2023 8/21/2023 NPDES yr/mo/day 23/07/27 Inspection Type P3111218 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Lauren Armeni, Melanie Kemp, Mara Chamlee, and Rachel Rose, with the Asheville Regional Office, conducted a Pretreatment Compliance Inspection (PCI) of the Town of Spindale's Pretreatment Program on July 27, 2023. Guy O'Connor (ORC) and Earl Wyss (WWTP Operator) were present during the inspection. Overall, the program appears to be in compliance with Federal and State Pretreatment requirements. The Spindale Pretreatment Program has three SIUs, one of which is a CIU (Timken). The other two IUs are Ultimate Textile and Manual Woodworkers. Paperwork was readily accessible and organized. During the file review, inspectors noted that many of the laboratory detection limits for the sampling data reviewed for both the industry and POTW were not low enough to meet the required laboratory detection levels in the IUPs. It was noted that some of the labs were not using the correct methods. Mr. O’Connor indicated that he would reach out to the laboratory they use for analysis, as well as to the SIUs, to make sure all laboratories are aware of which methods/detection limits need to be used moving forward. Some of the LTMP PQLs needed to be changed and Mr. O’Connor revised the LTMP and sent it to the Pretreatment Unit for review. NC0020664 17 (Cont.) Page#2 DocuSign Envelope ID: 17173700-223E-41A3-928B-6CDEC1E3F27A Permit:NC0020664 Inspection Date:07/27/2023 Owner - Facility: Inspection Type: Spindale WWTP Pretreatment Compliance Yes No NA NE Page#3 DocuSign Envelope ID: 17173700-223E-41A3-928B-6CDEC1E3F27A NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 1 NORTH CAROLINA DIVISION OF WATER RESOURCES PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT BACKGROUND INFORMATION [Complete Prior To PCI; Review Program Info Database Sheet(s)] 1. Control Authority (POTW) Name: Town of Spindale WWTP 2. Control Authority Representative(s): Guy O’Connor 3. Title(s): ORC 4. Last Inspection Date: 05/17/22 Inspection Type (Check One): PCI Audit 5. Has Program Completed All Requirements from the Previous Inspection and Program Info Sheet(s)? YES NO 6. Is POTW under an Order That Includes Pretreatment Conditions? YES NO Order Type, Number, Parameters: _______________________________ Are Milestone Dates Being Met? N/A YES NO ICIS CODING Main Program Permit Number MM/DD/YY | N | C | 0 | 0 | 2 | 0 | 6 | 6 | 4 | | 07 | 27 | 23 | 7. Current Number Of Significant Industrial Users (SIUs)? 3 8. Number of SIUs With No IUP, or With an Expired IUP? 0 9. Number of SIUs Not Inspected By POTW in the Last Calendar Year? 0 10. Number of SIUs Not Sampled By POTW in the Last Calendar Year? 11. Number of SIUs In SNC For Limits Violations During Either of the Last 2 Semi -Annual Periods? 0 12. Number of SIUs in SNC For Reporting During Either of the Last 2 Semi -Annual Periods? 0 13. Number of SIUs in SNC with Pretreatment Schedule? 0 14. Number of SIUs on Schedules? 0 15. Current Number Of Categorical Industrial Users (CIUs)? 1 16. Number of CIUs in SNC? 0 POTW INTERVIEW 17. Since the Last PCI, has the POTW had any NPDES Limits Violations? If Yes, What are the Parameters and How are these Problems Being Addressed? The daily minimum was not reached for pH for three days in July 2022. The POTW has not had any issues with pH since. YES NO 18. Since the Last PCI, has the POTW had any Problems Related to an Industrial Discharge (Interference, Pass-Through, Blockage, Citizens’ Complaints, Increased Sludge Production, Etc.)? If Yes, How are these Problems Being Addressed? YES NO 19. Which Industries have been in SNC for Limits or Reporting during either of the Last 2 Semi-Annual Periods? Not Been Published for Public Notice?(May refer to PAR if Excessive SIUs in SNC) SNC for Limits: None SNC for Reporting: None Not Published: None 20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order, Has a Signed Copy of the Order been sent to the Division? None 21. Are Any Permits or Civil Penalties Currently Under Adjudication? If Yes, Which Ones? YES NO LTMP/STMP FILE REVIEW: 22. Is LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? YES NO 23. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? YES NO 24. Is LTMP/STMP Data Maintained in a Table or Equivalent? YES NO Is Table Adequate? YES NO 25. All LTMP/STMP effluent data reported on Discharge Monitoring Report? YES NO Inspector, please verify yourself! 26. If NO to 23 - 26, list violations _______________________________________________________________________________ 27. Should any Pollutants of Concern be Eliminated from or Ad ded to LTMP/STMP? YES NO If yes, which ones? Eliminated: Added:_______________________ DocuSign Envelope ID: 17173700-223E-41A3-928B-6CDEC1E3F27A NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 2 28. PRETREATMENT PROGRAM ELEMENTS REVIEW- Please review POTW files, verify POTW has copy of Program Element in their files, complete with supporting documents and copy of PERCS Approval Letter, and dates consistent with Program Info: Program Element Last Submittal Date In file? Last Approval Date In file Date Next Due, If Applicable Headworks Analysis (HWA) 11/13/2020 Yes No 06/29/2022 Yes No 11/30/2024 Industrial Waste Survey (IWS) 01/03/2019 Yes No 01/10/2019 Yes No 12/31/2023 Sewer Use Ordinance (SUO) 12/31/2012 Yes No 01/09/2014 Yes No Enforcement Response Plan (ERP) 01/22/2020 Yes No 02/12/2020 Yes No Long Term Monitoring Plan (LTMP) 07/27/2023 Yes No Yes No ________________________________________________________________________________________________________________ INDUSTRIAL USER PERMIT (IUP) FILE REVIEW (3 IUP FILE REVIEWS OR 1 FILE REVIEW AND 1 IU INSPECTION) 29. User Name 1. Ultimate Textile 2. Manual Woodworkers 3. Timken 30. IUP Number 008 003 004 31. Does File Contain Current Permit? Yes No Yes No Yes No 32. Permit Expiration Date 09/01/27 09/01/27 09/01/27 33. Categorical Standard Applied (I.E. 40 CFR, Etc.) Or N/A N/A N/A 433.17 34. Does File Contain Permit Application Completed Within One Year Prior to Permit Issue Date? Yes No Yes No Yes No 35. Does File Contain an Inspection Completed Within Last Calendar Year? Yes No Yes No Yes No 36. a. Does the File Contain a Slug/Spill Control Plan? b. If No, is One Needed? (See Inspection Form from POTW) a. Yes No b. Yes No a. Yes No b. Yes No a. Yes No b. Yes No 37. For 40 CFR 413 and 433 TTO Certification, Does File Contain a Toxic Organic Management Plan (TOMP)? Yes No N/A Yes No N/A Yes No N/A 38. a. Does File Contain Original Permit Review Letter from the Division? b. All Issues Resolved? a. Yes No b.Yes No N/A a. Yes No b.Yes No N/A a. Yes No b.Yes No N/A 39. During the Most Recent Semi -Annual Period, Did the POTW Complete its Sampling as Required by IUP, including flow? Yes No Yes No Yes No 40. Does File Contain POTW Sampling Chain -Of-Custody Forms? Yes No Yes No Yes No 41. During the Most Recent Semi -Annual Period, Did the SIU Complete its Sampling as Required by IUP, including flow? Yes No N/A Yes No N/A Yes No N/A 41b. During the Most Recent Semi-Annual Period, Did SIU submit all reports on time? Yes No N/A Yes No N/A Yes No N/A 42a. For categorical IUs with Combined Wastestream Formula (CWF), does file include process/dilution flows as Required by IUP? Yes No N/A Yes No N/A Yes No N/A 42b. For categorical IUs with Production based limits, does file include production rates and/or flows as Required by IUP? Yes No N/A Yes No N/A Yes No N/A 43a. During the Most Recent Semi-Annual Period, Did the POTW Identify All Limits Non-Compliance from Both POTW and SIU Sampling? Yes No N/A Yes No N/A Yes No N/A 43b. During the Most Recent Semi -Annual Period, Did the POTW Identify All Reporting Non-Compliance from SIU Sampling? Yes No N/A Yes No N/A Yes No N/A 44. a. Was the POTW Notified by SIU (Within 24 Hours) of All Self- Monitoring Violations? b. Did Industry Resample and submit results to POTW Within 30 Days? c. If applicable, Did POTW resample within 30 days of becoming aware of SIU limit violations in the POTW’s sampling of the SIU? a.Yes No N/A b.Yes No N/A c.Yes No N/A a.Yes No N/A b.Yes No N/A c.Yes No N/A a.Yes No N/A b.Yes No N/A c.Yes No N/A 46. During the Most Recent Semi -Annual Period, Was the SIU in SNC? Yes No Yes No Yes No 47. During the Most Recent Semi -Annual Period, Was Enforcement Taken as Specified in the POTW's ERP (NOVs, Penalties, timing, etc.)? Yes No N/A Yes No N/A Yes No N/A 48. Does the File Contain Penalty Assessment Notices? Yes No N/A Yes No N/A Yes No N/A 49. Does The File Contain Proof Of Penalty Collection? Yes No N/A Yes No N/A Yes No N/A 50. a. Does the File Contain Any Current Enforcement Orders? b. Is SIU in Compliance with Order? a.Yes No N/A b.Yes No N/A a.Yes No N/A b.Yes No N/A a.Yes No N/A b.Yes No N/A 51. Did the POTW Representative Have Difficulty in Obtaining Any of This Requested Information For You? Yes No Yes No Yes No DocuSign Envelope ID: 17173700-223E-41A3-928B-6CDEC1E3F27A NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 3 FILE REVIEW COMMENTS: During the file review, inspectors noted that many of the laboratory detection limits for the sampling data reviewed for both the industry and POTW were not low enough to meet the required laboratory detection levels in the IUPs. It was also noted that some of the labs were not using the correct methods. Mr. O’Connor indicated that he would reach out to the laboratory they use for analysis, as wel l as to the SIUs, to make sure all laboratories are aware of which methods/detection limits need to be used moving forward. Some of the LTMP PQLs needed to be changed and Mr. O’Connor revised the LTMP and sent it to the Pretreatment Unit for review. INDUSTRY INSPECTION ICIS CODING: Main Program Permit Number MM/DD/YY | | | | | | | | | | | | | | 1. Industry Inspected:________________________________________________________________________________________ 2. Industry Address:__________________________________________________________________________________________ 3. Type of Industry/Product:___________________________________________________________________________________ 4. Industry Contact:________________________________________Title:_____________________________________________ Phone:__________________________________________Fax:_____________________________________________ 5. Does the POTW Use the Division Model Inspection Form or Equivalent? YES NO 6. Did the POTW Contact Conduct the Following Parts of the Industrial Inspection Thoroughly? Comments: A. Initial Interview YES NO B. Plant Tour YES NO C. Pretreatment Tour YES NO D. Sampling Review YES NO E. Exit Interview YES NO Industrial Inspection Comments: OVERALL SUMMARY AND COMMENTS: Comments: Overall, all of the requested information was readily available and organized, and all questions during the inspecti on were answered. Requirements: The IWS is due in December 2023. All laboratories used for POTW and SIU sampling analyses need to be made aware of the required laboratory detection levels on the IUPs. Recommendations: ____________________________________________________________________________________________ __________________________________________________________________________________________________________ NOD: YES NO NOV: YES NO QNCR: YES NO POTW Rating: Satisfactory X Marginal UnSatisfactory PCI COMPLETED BY: Lauren Armeni DATE: _07/27/2022____________________________________ DocuSign Envelope ID: 17173700-223E-41A3-928B-6CDEC1E3F27A