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HomeMy WebLinkAboutWQ0044792_Application (ATC)_20230531W006qq�q2 Sewer Narrative Montavello Section 1 Phase 2 May 31, 2023 Owner: Town of Ayden Engineer: Stroud Engineering, PA 107B Commerce St. Greenville, NC 27858 A. Description of Project Montavello Section 1 Phase 2 is proposed as a Single Family residential development consisting of 16 lots located along Seven Iron Drive which is a culdesac street that will betaken over by the Town of Ayden in Pitt County, NC. At a rate of 480 gpd/lot, the estimated discharge is 480 x 16= 7680 gpd. This project will tie into the existing sewer system at the manhole located near the intersection of Montavello Lane and Seven Iron Drive. Richard A. Brown, PE Date III ,11„/.. O'ER'••. =pe�0Esso 0<�- SEA ' 6846 '�. �' I N EO% ��` State of North Carolina Department of Environmental Quality Division of Water Resources _R � 77 W, _ — -_ 15A NCAC 02T .0300 — FAST TRACK SEWER SYSTEM EXTENSION APPLICATION Division of Water Resources INSTRUCTIONS FOR FORM: FTA 04-16 & SUPPORTING DOCUMENTATION This application is for sewer extensions involving gravity sewers, pump stations and force mains, or any combination that has been certified by a professional engineer and the applicant that the project meets the requirements of 15A NCAC 02T and the Division's Minimum Design Criteria and that plans, specifications and supporting documents have been prepared in accordance with, 15A NCAC 02T, 15A NCAC 02T .0300, Division policies and good engineering practices. While no upfront engineering design documents are required for submittal, in accordance with 15A NCAC 02T .0305(b), design documents must be prepared prior to submittal of a fast track permit application to the Division. This would include plans, design calculations, and project specifications referenced in 15A NCAC 02T .0305 and the applicable minimum design criteria. These documents shall be available upon request by the Division. Projects that are deemed permitted (do not require a permit from the Division) are explained in 15A NCAC 02T.0303. Projects not eligible for review via the fast track process (must be submitted for full technical review): ➢ Projects that require an environmental assessment in accordance with 15A NCAC 1C .0100; ➢ Projects that do not meet any part of the minimum design criteria (MDC) document; ➢ Projects that involve a variance from the requirements of 15A NCAC 2T; ➢ Pressure sewer systems utilizing septic tank -effluent pumps (STEPs) or simplex grinder pumps; ➢ STEP or simplex grinder pumps connecting to pressurized systems (e.g. force mains); ➢ Vacuum sewer systems. General — When submitting an application, please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of requested additional information. Failure to submit all required items will necessitate additional processing and review time, and may result in return of the application. Unless otherwise noted, the Applicant shall submit one original and one copy of the application and supporting documentation. A. One Original and One Copy of Application and Supporting Documents ® Required unless otherwise noted B. Cover Letter (Required for All Application Packages): ® List all items included in the application package, as well as a brief description of the requested permitting action. ➢ Be specific as to the system type, number of homes served, flow allocation required, etc. ➢ If necessary for clarity, include attachments to the application form. C. Application Fee (All New and Major Modification Application Packages): ® Submit a check or money order in the amount of $480.00 dated within 90 days of application submittal. ➢ Payable to North Carolina Department of Environmental Quality (NCDEQ) D. Fast Track (Form: FTA 04-16) Application (Required for All Application Packages): ® Submit the completed and appropriately executed application. ➢ If necessary for clarity or due to space restrictions, attachments to the application may be made. ❑ If the Applicant Type in Item I.2 is a corporation or company, provide documentation it is registered for business with the North Carolina Secretary of State. ❑ If the Applicant Type in Item I.2 is a partnership or d/b/a, enclose a copy of the certificate filed with the Register of Deeds in the county of business. ® The Project Name in Item H.1 shall be consistent with the project name on the flow acceptance letters, agreements, etc. ® The Professional Engineer's Certification on Page 5 of the application shall be signed, sealed and dated by a North Carolina licensed Professional En ig neer. ® The Applicant's Certification on Page 5 of the application shall be signed in accordance with 15A NCAC 02T .0106(b). Per 15A NCAC 02T .0106(c), an alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T .0106(b). INSTRUCTIONS FOR FORM: FTA 04-16 & SUPPORTING DOCUMENTATION Pagel of 3 E. Flow Tracking/Acceptance Form (Form: FTSE 04-16) (If Applicable): ® Submit the completed and executed FTSE form from the owners of the downstream sewers and treatment facility. ➢ Multiple forms maybe required where the downstream sewer owner and wastewater treatment facility are different. ➢ The flow acceptance indicated in form FTSE must not expire prior to permit issuance and must be dated less than one year prior to the application date. ➢ Submittal of this application and form FTSE indicates that owner has adequate capacity and will not violate G.S. 143- 215.67 a . ➢ Intergovernmental agreements or other contracts will not be accepted in lieu of a project -specific FTSE. F. Site Maps (All Application Packages): ® Submit an 8.5-inch x 11-inch color copy of a USGS Topographic Map of sufficient scale to identify the entire project area and closest surface waters. ➢ Location of the project (gravity sewer, pump stations & force main) ➢ Downstream connection points and permit number (if known) for the receiving sewer ® Include a street level map (aerial) showing general project area so that Division staff can easily locate it in the field. G. Existing Permit (All Modification Packages): ❑ Submit the most recently issued existing permit. ❑ Provide a list of any items within the permit the Applicant would like the Division to address during the permit modification (i.e., permit description, flow allocation, treatment facility, etc.). H. Power Reliability Plan (Required if portable reliability option utilized for Pump Station): ❑ Per 15A NCAC 02T .0305(h)(1), submit documentation of power reliability for pumping stations. ➢ This alternative is only available for average daily flows less than 15,000 gallons per day ➢ It shall be demonstrated to the Division that the portable source is owned or contracted by the applicant and is compatible with the station. The Division will accept a letter signed by the applicant (see 15A NCAC 02T .0106(b)) or proposed contractor, stating that "the portable power generation unit or portable, independently -powered pumping units, associated appurtenances and personnel are available for distribution and operation of this pump station." ➢ If the portable power source or pump is dedicated to multiple pump stations, an evaluation of all the pump stations' storage capacities and the rotation schedule of the portable power source or pump, including travel timeframes, shall be provided in the case of a multiple station power outage. (Required at time of certification) I. Certificate of Public Convenience and Necessity (All Application Packages for Privately -Owned Public Utilities): ❑ Per 15A NCAC 02T .0115(a)(1) provide the Certificate of Public Convenience and Necessity from the North Carolina Utilities Commission demonstrating the Applicant is authorized to hold the utility franchise for the area to be served by the sewer extension, or ❑ Provide a letter from the North Carolina Utilities Commission's Water and Sewer Division Public Staff stating an application for a franchise has been received and that the service area is contiguous to an existing franchised area or that franchise approval is expected. J. Operational Agreements (Applications from HOA/POA and Developers for lots to be sold): ❑ Home/Property Owners' Associations ❑ Per 15A NCAC 02T .0115(c), submit the properly executed Operational Agreement (FORM: HOA). ❑ Per 15A NCAC 02T .0115(c), submit a copy of the Articles of Incorporation, Declarations and By-laws. ❑ Developers of lots to be sold ❑ Per 15A NCAC 02T .0115(b), submit the properly executed Operational Agreement (FORM: DEV). For more information, visit the Division's collection systems website INSTRUCTIONS FOR FORM: FTA 04-16 & SUPPORTING DOCUMENTATION Page 2 of 3 THE COMPLETED APPLICATION PACKAGE INCLDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE APPROPRIATE REGIONAL OFFICE: REGIONAL OFFICE ADDRESS COUNTIES SERVED Asheville Regional Office 2090 US Highway 70 Avery, Buncombe, Burke, Caldwell, Cherokee, Water Quality Section Swannanoa, North Carolina 28778 Clay, Graham, Haywood, Henderson, Jackson, (828) 296-4500 Macon, Madison, McDowell, Mitchell, Polk, (828) 299-7043 Fax Rutherford, Swain, Transylvania, Yancey Fayetteville Regional Office 225 Green Street Suite 714 Anson, Bladen, Cumberland, Harnett, Hoke, Water Quality Section Fayetteville, North Carolina 28301-5094 Montgomery, Moore, Robeson, Richmond, (910) 433-3300 Sampson, Scotland (910) 486-0707 Fax Mooresville Regional Office 610 E. Center Avenue Alexander, Cabarrus, Catawba, Cleveland, Water Quality Section Mooresville, North Carolina 28115 Gaston, Iredell, Lincoln, Mecklenburg, Rowan, (704) 663-1699 Stanly, Union (704) 663-6040 Fax Raleigh Regional Office 1628 Mail Service Center Chatham, Durham, Edgecombe, Franklin, Water Quality Section Raleigh, North Carolina 27699-1628 Granville, Halifax, Johnston, Lee, Nash, (919) 791-4200 Northampton, Orange, Person, Vance, Wake, (919) 788-7159 Fax Warren, Wilson Washington Regional Office 943 Washington Square Mall Beaufort, Bertie, Camden, Chowan, Craven, Water Quality Section Washington, North Carolina 27889 Currituck, Dare, Gates, Greene, Hertford, Hyde, (252) 946-6481 Jones, Lenoir, Martin, Pamlico, Pasquotank, (252) 975-3716 Fax Perquimans, Pitt, Tyrrell, Washington, Wayne Wilmington Regional Office 127 Cardinal Drive Extension Brunswick, Carteret, Columbus, Duplin, New Water Quality Section Wilmington, North Carolina 28405 Hanover, Onslow, Pender (910) 796-7215 (910) 350-2004 Fax Winston-Salem Regional Office 450 W. Hanes Mill Road Alamance, Alleghany, Ashe, Caswell, Davidson, Water Quality Section Suite 300 Davie, Forsyth, Guilford, Rockingham, Randolph, Winston-Salem, North Carolina 27105 Stokes, Sury, Watauga, Wilkes, Yadkin (336)776-9800 INSTRUCTIONS FOR FORM: FTA 04-16 & SUPPORTING DOCUMENTATION Page 3 of 3 rn State of North Carolina lJ V Y q 7 12 Department of Environmental Quality Division of Water Resources 15A NCAC 02T .0300 — FAST TRACK SEWER SYSTEM. EXTENSION APPLICATION DMslon of Water Resources FTA 04-16 & SUPPORTING DOCUMENTATION Application Number: (to be completed by DWR) All items mast be completed or the application will be returned L APPLICANT INFORMATION: 1. Applicant's name: Town of Ayden (company, municipality, HOA, utility, etc.) 2. Applicant type: ❑ Individual ❑ Corporation ❑ General Partnership ❑ Federal ❑ State/County ® Municipal 3. Signature authority's name: Scott Howard per 15A NCAC 02T .0106(b) Title: Town Manager 4. Applicant's mailing address: PO Box 219 City: Auden State: NC Zip: 28513- 5. .Applicant's contact information: J 481-5826 Email Address: showardAgyden.com Phone number: Q2 ❑ Privately -Owned Public Utility ❑ Other EL PROJECT INFORMATION: 1. Project name: Montavello Section 1 Phase 2 2. Application/Project status: ® Proposed (New Permit) ❑ Existing Permit/Project If a modification, provide the existing permit number: WQ00 and issued date: If new construction but part of a master plan, provide the existing permit number: WQ00 3. County where project is located: Pitt 4. Approximate Coordinates (Decimal Degrees): Latitude: 35.4659' Longitude: -77.3 01' 5. Parcel ID (if applicable): 86715 (or Parcel ID to closest downstream sewer) IM CONSULTANT INFORMATION: 1. Professional Engineer: Richard A. Brown License Number: 36845 Firm: Stroud Engineering, PA Mailing address: 107B CommerceStreet City: Greenville State: NC Zip: 27858- Phone number: 252 756-9 52 Email Address: rbrown6@stroudengineer.co IV. WASTEWATER TREATMENT FACILITY (WWTF) INFORMATION: C7� 1. Facility Name: Town of Ayden Permit Number: Unlmown �' ,� � Owner Name: Town of A d "�� low ! 6 V. RECEIVING DOWNSTREAM SEWER INFORMATION (if different than WWTF): 1. Permit Number(s): W own Downstream (Receiving) Sewer Size: 8 inch System Wide Collection System Permit Number(s) (if applicable): WQCS Owner Name(s): Town of Ayden FORM: FTA 04-16 Page 1 of 5 VL GENERAL REQUIREMENTS 1. If the Applicant is a Privately -Owned Public Utility, has a Certificate of Public Convenience and Necessity been attached? ❑ Yes ❑No ®N/A 2. If the Applicant is a Developer of lots to be sold, has a Developer's Operational Agreement (FARM: DEV) been attached? ❑ Yes ONO ®N/A 3. If the Applicant is a Home/Property Owners' Association, has an Operational Agreement (FORM: HOA) been attached? ❑ Yes ❑No ®N/A 4. Origin of wastewater: (check all that apply): ® Residential Owned ❑ Retail (stores, centers, malls) ❑ Car Wash ❑ Residential Leased ❑ Retail with food preparation/service ❑ Hotel and/or Motels ❑ School / preschool / day care ❑ Medical / dental /veterinary facilities ❑ Swimming Pool /Clubhouse ❑ Food and drink facilities ❑ Church ❑ Swimming Pool/Filter Backwash ❑ Businesses / offices / factories ❑ Nursing Home ❑ Other (Explain in Attachment) 5. Nature of wastewater: 100 % Domestic/Commercial % Commercial % Industrial (See 15A NCAC 02T .0103(2QD 4 Is there a Pretreatment Program in effect? ❑ Yes ❑ No 6. Hasa flow reduction been approved under 15A NCAC 02T .0114(f)? ❑ Yes ®No ➢ If yes, provide a copy of flow reduction approval letter 7. Summarize wastewater generated by project: Establishment Type (see 02T.0114(f)) Daily Design Flow n.b No. of Units Flow single family lots 480 gal/day 16 7680 GPD gal/ GPD gal/ GPD gal/ GPD gal/ GPD gal/ GPD Total 7680 GPD V a See 15A NCAC 02T .0114(b), (d), (e)(1) and (e)(2) for caveats to wastewater design flow rates (i.e., minimum flow per dwelling; proposed unknown non-residential development uses; public access facilities located near high public use areas; and residential property located south or east of the Atlantic Intracoastal Waterway to be used as vacation rentals as defined in G.S. 42A-4). b Per 15A NCAC 02T .0114(c), design flow rates for establishments not identified [in table 15A NCAC 02T.01141 shall be determined using available flow data, water using fixtures, occupancy or operation patterns, and other measured data. 8. Wastewater generated by project: 7680 GPD (per 15A NCAC 02T .0114) ➢ Do not include future flows or previously permitted allocations If permitted flow is zero, indicate why: ❑ Pump Station or Gravity Sewer where flow will be permitted in subsequent permits that connect to this line ❑ Flow has already been allocated in Permit Number: ❑ Rehabilitation or replacement of existing sewer with no new flow expected ❑ Other (Explain): FORM: FTA 04-16 Page 2 of 5 0 i 11 1 GRAVITY SEWER DESIGN CRITERIA (If Applicable) - 02T .0305 & MDC (Gravity Sewers): Summarize gravity sewer to be permitted: Size (inches) Length (feet) Material 8" 285 SDR 26 ➢ Section H & III of the MDC for Permitting of Gravity Sewers contains information related to design criteria ➢ Section III contains information related to minimum slopes for gravity sewer(s) ➢ Oversizing lines to meet minimum slope requirement is not allowed and a violation of the MDC PUMP STATION DESIGN CRITERIA (If Applicable) — 02T .0305 & MDC (Pump Stations/Force Mains): COMPLETE FOR EACH PUMP STATION INCLUDED IN THIS PROJECT 1. Pump station number or name: 2. Approximate Coordinates (Decimal Degrees): Latitude: Longitude: - ° 3. Design flow of the pump station: millions gallons per day (firm capacity) 4. Operational point(s) of the pump(s): gallons per minute at feet total dynamic head (TDIT) 5. Summarize the force main to be permitted (for this Pump Station): Size (inches) Length (feet) Material 6. Power reliability in accordance with 15A NCAC 02T .0305(h)(1): ❑ Standby power source or pump with automatic activation and telemetry - 15A NCAC 02T .0305(h)(1)(B)_ ➢ Required for all pump stations with an average daily flow greater than or equal to 15,000 gallons per day ➢ Must be permanent to facility Or if the pump station has an average daily flow less than 15,000 gallons per day: ❑ Portable power source with manual activation, quick -connection receptacle and telemetry - 15A NCAC 02T .0305(h)(1)(C) or ❑ Portable pumping unit with plugged emergency pump connection and telemetry - 15A NCAC 02T .0305(h)(1)(C): ➢ It shall be demonstrated to the Division that the portable source is owned or contracted by the applicant (draft agreement) and is compatible with the station. ➢ If the portable power source or pump is dedicated to multiple pump stations, an evaluation of all the pump stations' storage capacities and the rotation schedule of the portable power source or pump, including travel timeframes, shall be provided in the case of a multiple station power outage. FORM: FTA 04-16 Page 3 of 5 M SETBACKS & SEPARATIONS — (02B .0200 & 15A NCAC 02T.0305(f)): 1. Does the project comply with all separations found in 15A NCAC 02T.0305(f) & (g) ® Yes ❑ No D 15A NC'Ar.. n?T n wf) cnntains minimum separations that shall be provided for sewer systems: Setback Parameter* Separation Required Storm sewers and other utilities not listed below vertical 24 inches Water mains vertical -water over sewer including in benched trenches 18 inches Water mains(horizontal) 10 feet Reclaimed water lines vertical - reclaimed over sewer 18 inches Reclaimed water lines(horizontal - reclaimed over sewer 2 feet **Any private or public water supply source, including any wells, WS-I waters of Class I or Class H impounded reservoirs used as a source of drinking water 100 feet **Waters classified WS (except WS-I or WS-V), B, SA, ORW, HQW, or SB from normal high water or tide elevation and wetlands see item IX.2 50 feet **Any other stream, lake, impoundment, or ground water lowering and surface drainage ditches 10 feet Any building foundation 5 feet Any basement 10 feet Top slope of embankment or cuts of 2 feet or more vertical height 10 feet Drainage systems and interceptor drains 5 feet Any swimming pools 10 feet Final earth grade vertical 36 inches ➢ 15A NCAC 02T.0305(g) contains alternatives where separations in 02T.0305(f) cannot be achieved. ➢ **Stream classifications can be identified using the Division's NC Surface Water Classifications webpage ➢ If noncompliance with 02T.0305(f) or (g), see Section X of this application 2. Does the project comply with separation requirements for wetlands? (50 feet of separation) ®Yes [:]No [:]N/A ➢ See the Division's draft separation requirements for situations where separation cannot be meet ➢ No variance is required if the alternative design criteria specified is utilized in design and construction ➢ As built documents should reference the location of areas effected 3. Does the project comply with setbacks found in the river basin rules per 15A NCAC 02B .0200? ❑ Yes ❑ No ® N/A ➢ This would include Trout Buffered Streams per 15A NCAC 2B.0202 4. Does the project require coverage/authorization under a 404 Nationwide or ❑ Yes ® No individual permits or 401 Water Quality Certifications? ➢ Information can be obtained from the 401 & Buffer Permitting Branch 5. Does project comply with 15A NCAC 02T.0105(c)(6) (additional permits/certifications)? ® Yes ❑ No Per 15A NCAC 02T.0105(c)(6), directly related environmental permits or certification applications are being prepared, have been applied for, or have been obtained. Issuance of this permit is contingent on issuance of dependent permits (erosion and sedimentation control plans, stormwater management plans, etc.). 6. Does this project include any sewer collection lines that are deemed "high -priority?" Per 15A NCAC 02T.0402, "high -priority sewer" means "any aerial sewer, sewer contacting surface waters, siphon, or sewer positioned parallel to streambanks that is subject to erosion that undermines or deteriorates the sewer. ❑ Yes ® No ❑ N/A ➢ If yes, include an attachment with details for each line, including type (aerial line, size, material, and location). High priority lines shall be inspected by the permittee or its representative at least once every six -months and inspections documented per 15A NCAC 02T.0403(a)(5) or the permitee's individual System -Wide Collection permit. FORM: FTA 04-16 Page 4 of 5 t X. CERTIFICATIONS: 1. Does the submitted system comply with 15A NCAC 02T, the Minimum Design Criteria for the Permitting of Pump Stations and Force Mains (latest version), and the Gravity Sewer Minimum Design Criteria (latest version) as applicable? ® Yes ❑ No If No, complete and submit the Variance/Altemative Design Request application (VADC 10-14) and supporting documents for review. Approval of the request is required prior to submittal of the Fast Track Application and supporting documents. 2. Professional Engineer's Certification: I 1 f*' ky_fL ) A- . f3y o w J attest that this application for (Professional Engineer's name from Application Item III.1.) has been reviewed by me and is accurate, complete and consistent with the information supplied in the plans, specifications, engineering calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations, Gravity Sewer Minimum Design Criteria for Gravity Sewers (latest version), and the Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains (latest version). Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. NOTE — In accordance with General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000, as well as civil penalties up to $25,000 per violation. `%,tt,.n,,,,,,rrry,,,. North Carolina Professional Engineer's seal, signature, and date: ! ��Z� p�11-o�ESS, O �f , j = 36 - 845 j , = 3. Applicant's Certification per 15A NCAC 02T .0106(b): I, .sco I I 4,,(xPd �ovm ' ' ,4*,"e:ev attest that this application for (Signature Authority's name title from Application Item I.3.) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting documentation and attachments are not included, this application package is subject to being returned as incomplete. I understand that any discharge of wastewater from this non - discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. NOTE — In accordance with General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation. Signature: Date: FORM: FTA 04-16 Page 5 of 5 CHARLE$ M. SMFTHWiCK" JR. 41STRICt YANAdER C'ii .M&Wt Seweay6 �MS:D POST OFFICE, BOX 477 GRIFTON, NORTH CAROILINA 18530 September 26, 2023 Mr,, Richard A. BroWO, PE Stt4ud Engineering; PA, 107-B Cornmerce St. Greenville, NC 27858 Fie: Montevallo -Section 1, Phase 2 (16.4 ots) lore RECEWED/NCDENRMvM SEP 2 9 2023 R Water Quality W eglonal Cperatlons Sectlon Mixon Reglonat Ofryc'q Mr. Browm: I a,m in're:ceipt.of your request for the Contentnea Metropolitan Sewerage district tq accept the wastewater generated by the above -mentioned project. It is understood that these are 4-:bedroom dwellings and the point of entryin to the. CM$D system will, be. the. South Edge PU 0 Station. 1 have provided the required FTSE 1048 form and supporting documentation.formy calculations. Please by advised that a "Wastewater Capacity Fee" of $M-53.00 (payable to the CM$b) will be -required for each dwelling. Please advise if you need pdditiohai informationi since y, Charles M.:Smithwick, Jr. District Mangget=, CMSD STROUD ENGINEERING, P.A. k.UI17ULI INU ENGINEERS 107-B COMMERCE STREET GREENVILLE, NORTH CAROLINA 27858 (262) 750-8352 0.0647 September 22, 2023 Mr. Chuck Smithwick Contentnea Metropolitan Sewer District 900 Wiley Gaskhns Road Griffon, NC 28530 Re; Montevallo — Section 1 Phase 2 (16 Lots) Dear Mr. Smithwick, Please accept this Ietter as our formal request for CMSD to accept approximately 7,680 gpd of wastewater expected to be generated by the above referenced project. This project is located in Ayden, at the current Terminus of Seven Iron Drive which is off of Montevallo Lane. If there are any fiufiher questions, please do not hesitate to call. Sincerely, Richard A. Brown, PE 107-B COMMERCE ST. 102-D CINEMA DRIVE GREENVILLE, NC 27858 WILMINGTON. NC W403 422 NC HWY 24 (252) 756-9352 (810) 815-0775 MOREHEAD CITY, NC 28557 (252) 247-74I8 .y . State of North Carolina Department .of Environmental Quality Divgion of Water Resources Dlvlsloti of Wate't Resourct;5 Flow Tracking for Sewer E%tension Applications (FTSE 10-18) Entity Requesting Allocation: Town of Ayden Project Name for which flow iS being requested; Montevallo -Section 1 Phase 2 More than one ME may be requiredfor a singleprolect f the owner of the WIVTP Is not respoitsible for all pump slations'aloftg the route of the proposed wastewater`., flow. I. Complete this section only if you 'axe the owner of the wastewater treatment plant, a- '9VViWTP Facility Name: ContehInea Metropolitan Sewerage District b. WWTP Facility Peripit 4. NCO032077 A11 lows are in MGD c. WWTP facility's permitted. flow 3�5 �. Estimated obligated flow not yet tributary to the WWTP .511 e. WWTP facility's actual avg. flow 1.585 f. Total flow for this specific request .00768 g. Total actual and obligated flows to the facility 2.104 h. Percent of permitted flow used 60.11% II. Complete flow_ this. section for eac wasastewh pump station you are responsible for along the route of this proposed List pump stations located between the project connection point and the WWTP: (A) Design '(B) Approx. ( (D)=(B+C) (lENA-D) Pump Pump Average Dad** Current Avg. Obligated, Total Station (Name or Station Permit Firm Capacity, * Flow / Daily Not Yet Tributary Current Flow Plus Number) No. MGD (Firm p fl, MGD ' Flow, MGD Daily Flow, Obligated Available - MGD Flow Capacity*** S. Edge WQCS00080 2.4 .962 :3D5 .117 .422 .54 Hwy 11 WQC$0.0080 7.5 3 1.277 .419 1.696 1.304 * The Firm Capacity (design flow) of -any .pump station is defined as the maximum pumped flow that can be achieved with -the largest pump taken out of service. ** Design Average Daily Flow is the firm capacjity of the pump station divided, by a peaking factor 00 not less than 2.5, per Section 2-01(A)(4)(c of the Minimumq,Design Crite-''i *** A Planning Assessment Addendum shall be attached for each pump station located between the project connection point and the WWTP wherethe Available Capacity is < 0. Downstream Facility Name (Sewer); _Conte titnea Metropolitan Sewerage Distr. Downstream Permit,Number: NC0032077 Page 1 of.6 .FTSE 10-18 A-;. III. Certification Statement: I Charles M. Smithwick, Jr. certify to the best 'of my knowledge that the addition of the volume of wastewater to be permitted in this project has been evaluated along the route to the receiving wastewater treatment facility and. that the flow from this project is not anticipated to cause any capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving treatment plant under normal circumstances, given the implementation of the planned improvements identified in the planning assessment where applicable. This analysis has been performed in accordance with local established policies and procedures using the best available data. This certification applies to those items listed above in Sections I and H plus all attached planning assessment addendutns for which I am the responsible party. Signature of this form certifies that the receivingcollection works has adequate- capacity to transport and e system or treatment anspo treat the proposed new wastewater. Signing Official Signature Title of Signing Officigl f-X-Aop 3 Date Page 2. of 6 FTSE 10-1 S 12 Month. Pump Station Flows (Total and Average) EEWE22EETotal September Main Plant Average 40.942 1365 Grifton PS Total Average, 5.743 0.191 Hwy,11 PS Total Average 27.84 0.928 Ayden PS Total 6.806 Average 0:227 Wintervllle PS Total Average 8.153 0.272 October 41.616 1.342 5.549 0.179 29.475 1.016 6.07 0.196 8.552 0.276 No.vembe 40.223 1.341 5.122 0,171 81.774 1.059 5.806 0.194 8,137 0.271 December 42:711 1.3Z8 5.594 0.18 35A19 1.143 6,722 0.217 8.659 0.279 2023 January 49.823 1.607 5.798, 0.187 39.804 1.284 9.189 0.296 8381 0.283 February 57.262 2.045 6.795 0.243 48.735 1.741 12.663 0.452 9.581 0.342 March 48.878 1.577 6.611 0.213 41.239 1,33 9.441 0.305 8.977 0.29 April 62.32 2.077 8.289 0.276 50.32 1.677 14.394 0.48 9,548 0.318 May 53.02 1.71 7.537 0.243 42,795 1.38 11.202 0.361 9 0.29 June 48317 1.61 6.615 0.22 38.46 1.282 9,712 0.324 8.237 0.275 JuIY 48.23 1.556 6.711 0.216 41.603 1.342 9.535 0.308 9.165 0.296 August 43.739 1.411 5.496 0.17 335.207 1.136 7.128 0.3 8,353 0.269 Total/Average 577.081 1:584917 75.86 0.208 462,71 1.2765 108.668 0.305 105.143 0.288417 Note: All flows are In WWTP Act•'Flows 1.584917 80% Cap. 2.8 Avall.Cap, 1.:215083 MGD Firm Capacity, Design Capacity Actual Flow Available Capacity Gr'ifton PS 1,32 M3 0.208 0.322 Hwy 11. 7.5 3 1.2765 1.7235 Ayden PS 2.4 0.962 0.305 0.657 - Wintervllle. PS 2.16 0,864 0'.289417 0.575583 Obligated - 0.511 Obligated Not Trib. 0.01932 0.418999 0.11664 - 0.082289 Cap..Remain % Cap• fl.704083 0.598833 Capacity Remaining 0.30268 1.304501 0.54036 0.493294 Wastewater Flow Tracking I i Flow Not Tributary to WWfP -1— - -- - - -.L-_ Ayden - --� -- - _ _ -- I Date CMSD _�- Subdlvislon I#Lots Platted _ _ #Lots w/Constructlon �# Lots Polnt of - —1 iAcce ted Pineview Sub. I 5 -- Remaining iEntry - -- Flow Not Trlbutary _ Yr/Month The Arbors J 128 21 _ _' 720' 32011-Nov Stanfield Sub. 40 6 - 17-- --�-- - 1088_11 �- 23 Hwy 11� 38;880; 8,280! Country Club Creek 127 11 -- 2007-Mar !* see note Ayden CC(pool/clubh) 53 10 _ 116 S Edge 41,760 2020-Sepf Montevallo(Sec1, Ph 1, 1 g - 121 431S Edge 6 - S Edge 15 480 -_ 2,160 200E-Feb East Ridge. See 2 84 0 2020-May o_�Q (R_ 5wftCreek 39 0 84 S Edge 30,240 2020-Oct Hart Estates 27 0� 1 39IS Edge - - 140401 _ 2020-Nov Kings ngs Mill Sub T 31 --�— I Oi j 27 S Edge 311Hwy 11 12,960 _ 2022-Ma --- 1 11,160 .2022-Ju1�-- Totals 6-- 552 + 73I 479 - Total Flow Obllgated but ------l— --- -r- - - - - -- -- -- 175,680 Not Tributary to WWTP - - �- �- Ayden 175,680I-- - - --- -�- ---� - �_ _ I Wnterville 243,319, - --- - - Gditon 91,__920' - ---- - -- - Total 610,919 -- — -� -i-- ! ,,—-------- - T -_ Spreadsheet updated on 4-24-2023 -----1- - -- - --- -- -- - - - -I- I - Wastewater Flow Tracking Flow Not Tributary to WWTP- -- - -I#Lots w/Construction 8 I 0 I - 01 __ �� 3 Bedroom 01 dB droom=— 0 --I -I 5 Bedroom _- �- ---- -- --- - 0 1 I — —T --- I �---- — 1---�- -- - I I#E Lots _ Point of _ IRemalning IEntry - Flow Not Tributary 224 Church St 107520 521 Ma Rid. 187201 g' _ r 154 Reedy Br 55440I - 16 Reedy Br 57601 ---- --1 20 Reeder Br 9600, _ _ 4 Reedy Bra_ 2400 �- -- - Church St 171501 _ _� _ Reedy Br _ - 9Q89 49 Chuurch St 176401 — I- -- iDate CMSDi Accepted Yr/Month 2019-Aug I 2021-FebT— _2021-Nov 2022- Juf y 12022-July . _ 12022-July 1 - 2022-Aug I 2023-Apr 1 2023-June -t---- Winterville I Subdivision #Lots Platted Ridge I 232 Ell'sCopper El per Creek Seat I 52 Eleven At Main 1.54 Villa Grande Ph 3 16 I 20 4 Long Branchan Cal _ Wintervile Commons Lowe's Foods) Brookstone Phase 2 49 — — - - I ---------1 I -- --�_—� Totals — I 527 — 8L - 5191 - Total .Flow.Not Tributary I I -- Note: Updated by Winterville on 4-18.2023— Long Br. Canal Sewer Outfall Is "Aces for Autism" school/campus — - -- - -1--- - 243,3191 I— I - i i — Wastewater Flow Tracking Flow Not Tributary to WWTP - - - - Grlfton - -�- - `- -----I- - -- _ Subdivision #Lots Platted i#Lots w/_ no struction _ _ ots P na t of _�Remainin Entry_'Flow _ __Date'CMSD Not Tributary _ Accepted �Yr[Month -- _�_ _ Hams Landing_- 43 3 Bedroom _ - 0 - _ - 43:F of Dreams - I- -�--- 2023-Jan 15480' _ —`— 44 4 j:dro�'_ Meadowbrook 23 3 droomj T- O -- - --- _44 F of Dreams 231WaterSt�- __ 21120 -- - -8280� - - �- 23 4 droom _—_- Lane Farms Sub 0 --�- -L- -_ _ 2_3 Water Sty 11040' 2023-Jan - - 100 3 Bedroom _ _ - 2023-July -F- - -- ----- -- --- -- - r T- Totals _ 233 - -�- - ----- --� - Totalflow not Tributary to WWTP -- �- --- - - - - �- ---� - 91920i -� - Average Yearly Flow for: Jan.2022 Feb.2022 M a r.2022 Apr.2022 May2022 Jun2022 Ju12022 Aug2022 Sept2022 oct2022 Nov2022 Dec2022 CMSD, NCO032077 Permitted Flow: 1.9013548 1.8454643 1.6549677 1.4774 1.2995807 1.2183333 1.4907097 1.4142581 1.3647333 1.3424516 1.3407667 1.3777742 1.4773162 Avg. Flow 2022 % of Permitted Flow: 3.5 0.422090343 (<80%/90% 0K) WATER & SEWER SPECIFICATIONS MONTAVELLO SECTION 1 PHASE 2 & SECTION 2 PHASE 1 DEVELOPER: MONTAVELLO CORPORATION i oo TOT°TENHAM COURT ZVINTERVILLE, NC z8590 RICHARD A_ BROWN, PE z )2'b DATE -S STROUD ENGINEERING P.A. 107 B COMMERCE STREET G EE V L,T E, NORTH CAROLINA 27858 (252) 756-9352 0 r SECTION 31 2316.13 TRENCHING PART1 GENERAL 1.01 SECTION INCLUDES A. Backfilling and compacting for utilities outside the building to utility main connections. 1.02 RELATED REQUIREMENTS A Section 02510 -Water Distribution System. B. Section 02535 - Sanitary Sewer Piping. 1.03 UNIT PRICES A. No extra payment for excavation and backfill of trenches, using on -site materials. Include in unit price for pipe and structures. B. No extra payment for granular fill used for bedding, haunching, and cover for sewer pipe. Include in unit price for pipe. C. Payment will be made for imported borrow. Method of measurement: cubic yard, loose truck measure. 1.04 REFERENCES A. AASHTO T 180 - Standard Specification for Moisture -Density Relations of Soils Using a 4.54 kg (10-1b) Rammer and a 457 mm (18 in.) Drop; 2010. B. ASTM D698 - Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Standard Effort (12,400 ft-Ibf/ft3 (600 kN-m/m3)); 2012. C. ASTM D1556 - Standard Test Method for Density and Unit Weight of Soil in Place by the Sand -Cone Method; 2007. D. ASTM D1557 - Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-Ibf/ft3 (2,700 kN m/m3)); 2012. E. ASTM D 1557 - Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-Ibf/ft3 (2,700 kN m/m3)); 2002. F. ASTM D2167 - Standard Test Method for Density and Unit Weight of Soil in Place by the Rubber Balloon Method; 2008. G. ASTM D 2487 - Standard Practice for Classification of Soils for Engineering Purposes (Unified Soil Classification System); 2000. H. ASTM D 2922 - Standard Test Methods for Density of Boil and Soil -Aggregate in Place by Nuclear Methods (Shallow Depth); 2004. 1. ASTM D 3017 - Standard Test Method for Water Content of Soil and Rock in Place by Nuclear Methods (Shallow Depth); 2004. 1.05 DEFINITIONS A. Foundatlon:That portion of the pipe support structure bounded by the undisturbed trench bottom, the trench walls, and the pipe bedding. The construction of a pipe foundation Is generally not required unless unstable materials are encountered In the trench bottom B. Bedding: That portion of the pipe support structure bounded by the foundation or undisturbed trench bottom, the trench walls and the bottom of the pipe C. Haunching: That portion of the pipe support structure bounded by the bedding, the trench walls, the outside of the pipe and a horizontal plane having elevation equal to that of the springline of the pipe D. Initial Backfill: That portion of the backfill lying above the sprngline of the pipe and below a horizontal plane having an elevation which is one (1) foot above the top of the pipe E. Final Backfill: That portion of the backfill lying above the initial backfill P1784-001 / Montavello 31 2316.13 - 1 TRENCHING F. Select Backfill: General fill, type 1 or 2, or sand fill; must be approved for use by the Engineer. 1.06 PROJECT CONDITIONS A. Provide sufficient quantities of fill to meet project schedule and requirements. When necessary, store materials on site in advance of need. B. When fill materials need to be stored on site, locate stockpiles where designated. 1. Separate differing materials with dividers or stockpile separately to prevent intermixing. 2. Prevent contamination. 3. Protect stockpiles from erosion and deterioration of materials. C. Verify that survey bench marks and intended elevations for the Work are as indicated. D. Protect plants, lawns, rock outcroppings, and other features to remain. E. Protect bench marks, survey control points, existing structures, fences, sidewalks, paving, and curbs from excavating equipment and vehicular traffic. PART 2 PRODUCTS 2.01 FILL MATERIALS A. General Fill - Fill Type 1: Subsoil excavated on -site. B. General Fill Type 2: Imported borrow or on site subsoil complying with ASTM D 2487, types SW, SP, SM, and SC. C. Granular Fill - Fill Type 3: No. 57 Stone, conforming to State of North Carolina Department of Transportation Standard Specifications for Roads and Structures. D. Sand - Fill Type 4: Natural river or bank sand; free of silt, clay, loam, friable or soluble materials, and organic matter. PART 3 EXECUTION 3.01 PREPARATION A Identify required lines, levels, contours, and datum locations. B. Locate, identify, and protect utilities that remain and protect from damage. C. Grade top perimeter of trenching area to prevent surface water from draining into trench. Provide temporary means and methods, as required, to maintain surface water diversion until no longer needed, or as directed by the Stroud Engineering, PA 3.02 TRENCHING A. Notify Stroud Engineering, PA of unexpected subsurface conditions and discontinue affected Work in area until notified to resume work. B. Slope banks of excavations deeper than 4 feet to angle of repose or less until shored. C. Hand trim excavations. Remove loose matter. D. Remove large stones and other hard matter which could damage piping or Impede consistent backfilling or compaction. E. Remove excavated material that is unsuitable for re -use from site. F. Stockpile excavated material to be re -used in area designated on site . G. Remove excess excavated material from site. H. Provide temporary means and methods, as required, to remove all water from trenching until directed by the Stroud Engineering, PA. Remove and replace soils deemed unsuitable by classification and which are excessively moist due to lack of dewatering or surface water control. 1. Determine the prevailing groundwater level prior to trenching. If the proposed trench extends less than 1 foot into the prevailing groundwater, control groundwater intrusion with perimeter drains routed to sump pumps, or as directed by the Stroud Engineering, PA. P1784-001 / Montavello 31 2316.13 -2 TRENCHING 3.03 DEWATERING A. The Contractor shall remove by pumping, balling or otherwise any water which may accumulate or be found in the trench and other excavations and shall form all dams, flumes or other work necessary to keep them entirely clear of water while the pipes, foundations and structures are being constructed. Water from the trenches and excavations shall be disposed of in such a manner as will not cause injury to the work completed or in progress, to the public health, to public or private properly, nor cause any interference with the use of the same by the public B. When it is necessary to excavate a drainage trench from an excavation site to a natural watercourse in lieu of pumping or bailing, such trenching work shall be done by the Contractor at his own expense C. The Contractor shall provide slit fences or other erosion control devices which may be required by the Engineer D. Well points shall be furnished by the Contractor if required for dewatering. The cost of well points shall be included in the unit price bid for pipe 3.04 SHORING A. The Contractor shall furnish, put in place and maintain such sheeting, bracing, etc., as may be required to support the excavation and to prevent any movement which can In any way injure the masonry, or otherwise injure or delay the work or endanger adjacent building or other structures or create undue hazards to workmen employed therein., If the Engineer is of the opinion that at any point sufficient or proper supports have not been provided, he may order additional supports put in at the expense of the Contractor, and the compliance with such orders shall not release the Contractor from his responsibility for the sufficiency of such support. Care shall be taken to prevent voids outside of the sheeting, but If voids are formed, they shall be immediately filled and rammed to the satisfaction of the Engineer. All sheeting and bracing that Is removed from the backfill shall be removed in such a manner as not to endanger the constructed pipe of other structures, utilities or property, whether public or private. All voids left or caused by the withdrawal of sheeting shall be immediately refilled with earth as directed by the Engineer 3.05 PREPARATION FOR UTILITY PLACEMENT A. Cut out soft areas of subgrade not capable of compaction In place. Backfill with select fill. B. Compact subgrade to density equal to or greater than requirements for subsequent fill material. C. Until ready to backfill, maintain excavations and prevent loose soil from falling into excavation. 3.06 BACKFiLLING A. Backfill to contours and elevations indicated usrng unfrozen materials. B. Fill up to subgrade elevations unless otherwise Indicated. C. Employ a placement method that does not disturb or damage other work. D. Do not fill over porous, wet, frozen or spongy subgraade surfaces. E. Maintain optimum moisture content of fill materials to attain required compaction density. F. Granular Fifl: Place and compact materials in equal continuous layers not exceeding 8 inches compacted depth. G. Soil Fill: Place and compact material in equal continuous layers not exceeding 8 inches compacted depth. H. Correct areas that are over excavated. 1. Thrust bearing surfaces: Fill with concrete. 2. Other areas: Use select fill, flush to required elevation, compacted to minimum 97 percent of maximum dry density. I. Compaction Density Unless Otherwise Specified or Indicated: 1. Under paving: 97 percent of maximum dry density. 2. At other locations: 95 percent of maximum dry density. P1784-001 I Montavello 31 2316.13 - 3 TRENCHING Reshape and re -compact fills subjected to vehicular traffic. 3.07 BEDDING AND FILL AT SPECIFIC LOCATIONS A. At Pipe Culverts and Storm Drains: 1. Bedding: Use genera[ fill,or select fill as directed by the Engineer. 2. Cover with select fill as directed by the Engineer. 3. At areas to be paved, fill up to subgrade with select fill as directed by the Engineer. 4. At areas not to be paved fill up to finish grade with general fill, type 1. 5. Compact in maximum 8 inch lifts to 95 percent of maximum dry density. B. At Gravity Sewer Pipes: 1. Bedding: a. PVC Pipe: Use Granular fill, type 1 b. PVC Composite: Use granular fill, type 1. G. DIP: Stable undisturbed or select fill. 2. Haunching: Use granular fill, type 1 3. Initial Backfill: a. PVC Pipe: Use granular fill, type b. DIP Pipe: Use select fill c. PVC Composite Pipe: Use select fill. 4. Final Backfill: a. At areas to be paved, use select fill. b. At areas not to be paved, use general fill, type 1 5. Compact in maximum 8 inch (200 mm) lifts to 95 percent of maximum dry density. C. At Water Pipes: 1. Bedding: Use select fill as directed by the Engineer. 2. Cover with [select fill] as directed by the Engineer. 3. At areas to be paved, fill up to subgrade with select fill as directed by the Engineer. .4. At areas not to be paved fill up to finish grade with general fill, type 1 5. Compact in maximum 8 inch (200 mm) lifts to 95 percent of maximum dry density. 3.08 TOLERANCES A. Top Surface of General Backfilling: Plus or minus 2 inch from required elevations. B. Top Surface of Backfilling Under Paved Areas: Plus or minus 1/2 inch from required elevations. 3.09 SURFACE RESTORATION A. The surfacing of all roads, yards or ditches, etc., that is disturbed or damaged by any of the contractors operations shall be restored to its original state. Surfacing shall be taken to mean clay, gravel, grass, hardtop or any other specially treated surfaces. Natural ground surfaces shall be graded so as to prevent ponding of water 3.10 FIELD QUALITY CONTROL A. If at any time, the Engineer is of the opinion that the compaction requirements are not being met, he may order a compaction test to be conducted by a qualified soils testing lab.lnitial density tests will be at the expense of the owner. If the tests fail, subsequent density tests will be at the expense of the contractor. 1. Perform compaction density testing on compacted fill in accordance with ASTM D1556, ASTM D2167, ASTM D2922, or ASTM D3017, when directed by the engineer.. 2. Evaluate results in relation to compaction curve determined by testing uncompacted material in accordance with ASTM D 698 ("standard Proctor"), ASTM D 1557 ("modified Proctor"), or AASHTO T 180. 3. If tests indicate work does not meet specified requirements, remove work, replace and retest. 3.11 CLEAN-UP A. Leave unused materials in a neat, compact stockpile. P1784-001 / Montavello 31 2316.13 - 4 TRENCHING B. Remove unused stockpiled materials, leave area in a clean and neat condition. Grade stockpile area to prevent standing surface water. C. Leave borrow areas in a clean and neat condition. Grade to prevent standing surface water. END OF SECTION P1784-001 / Montavello 31 2316.13 - 5 TRENCHING SECTION 33 1116 WATER DISTRIBUTION - EPWC PART1 GENERAL 1.01 SECTION INCLUDES A. Pipe valves. B. Fire hydrants. C. Pipe and fittings for site water lines including domestic water lines and fire water lines. D. Valves and Fire hydrants. 1.02 RELATED REQUIREMENTS A. Section 312316 - Excavation: Excavating of trenches. B. Section 31 2323 - Fill: Bedding and backfilling. C. Section 31 2316.13 - Trenching: Excavating, bedding, and backfilling. 1.03 PRICE AND PAYMENT PROCEDURES A. Pipe and Fittings: By the Ilnear foot Includes hand trimming excavation, pipe and fittings, bedding, concrete thrust restraints, and related items. B. Valves: By the unit. Includes valve, fittings and accessories. C. Hydrant. By the unit. Includes hand trimming excavation, gravel sump, hydrant, valve, connection, and accessories. 1.04 REFERENCES A. ASTM A 126 - Standard Specification for Gray Iron Castings for Valves, Flanges, and Pipe Fittings; 1995. B. ASTM D 1784 - Standard Specification for Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Vinyl Chloride) (CPVC) Compounds; 1996. C. ASTM D2241 - Standard Specification for Poly (Vinyl Chloride) (PVC) Pressure -Rated Pipe (SDR Series); 2015. D. ASTM D3139 - Standard Specification for Joints for Plastic Pressure Pipes using Flexible Elastomeric Seals; 1998 (Reapproved 2011). E. ASTM F 477 - Standard Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe; 1996a. F. AWWA C104/A21.4 - Cement -Mortar Lining for Ductile -Iron Pipe and Fittings for Water, 2013. G. AWWA C110/A21.10 - Ductile -Iron and Gray -Iron Fittings, 3 In. Through 48 In. (75 mm Through 1200 mm), for Water and Other Liquids; 1993 (ANSI/AWWA C110/A21.10). H. AWWA C111/A21.11 - Rubber -Gasket Joints for Ductile -Iron Pressure Pipe and Fittings; 2012. I. AWWA C151/A21.51 - Ductile -Iron Pipe, Centrifugally Cast; 2009. J. AWWA C153/A21.53 - Ductile -Iron Compact Fittings, 3 In. Through 24 In. (76 mm Through 610 mm) and 54 In. Through 641n. (1,400 mm Through 1,600 mm), for Water Service; 1994 (ANSI/AWWA C153/A21.53). K. AWWA C502 - Dry -Barrel Fire Hydrants; 2014. L. AWWA C504 - Rubber -Seated Butterfly Valves 3 In. (75 mm) Through 72 In. (1,800 mm); 2010. M. AWWA C509 - Resilient -Seated Gate Valves for Water Supply Service; 2009. N. -AWWA C600 - Installation of Ductile -Iron Water Mains and Their Appurtenances; 2010. 0. AWWA C651 - Disinfecting Water Mains; 1992 (ANSI/AWWA C651). P. UL 246 - Hydrants for Fire -Protection Service; Current Edition, Including All Revisions. P1784-001 / Montavello 33 1116 -1 WATER DISTRIBUTION - EPWC 1.05 PRECONSTRUCTION CONFERENCE A. No work shall begin until a preconstruction conference has been held. The Engineer will notify the Contractor of the time and place for the preconstruction conference. 1.06 SUBMITTALS A. Project Record Documents: 1. The Contractor will keep one (1) record copy of all Specifications, Drawings, Addenda, Modifications and Shop Drawings at the site in good order. 2. Identify and describe unexpected variations to subsoil conditions or discovery of uncharted utilities. 3. Record actual locations of piping mains, valves, connections, thrust restraints, and invert elevations. Identify and describe unexpected variations to subsoil conditions or discovery of uncharted utilities. B. Product Data: Provide data on pipe materials, pipe fittings, valves and accessories. 1.07 REGULATORY REQUIREMENTS A Perform work in accordance with utility company requirements. B. Pavement Cuts: Prior to making a pavement cut, the Contractor shall obtain a permit from the applicable Right of Way owner. C. The existing water system (hydrants and valves) shall be operated only by Eastern Pines Water Corporation personnel. D. Water mains shall be cleaned by pigging and flushing. 1.08 PROJECT CONDITIONS A. Underg-round Utilities and Structures: 1. Utilities and other existing underground structures shown on the drawings are shown for the purpose of indicating the existence of such utility or structure and no guarantee is given as to the exact location or the completeness of the information shown. It shall be the responsibility of the Contractor to locate all such utilities and structures and to maintain service or promptly restore service, at his own expense, in the event interruption is caused by his operation. 2. All utilities and structures that are uncovered by the excavation process and left in the trench shall be carefully supported and protected from injury by the Contractor's operation. 3. Any utility structure or facility damaged by the Contractor shall be replaced or repaired in a manner which meets the approval of the Owner of such facilities or any goveming bodies having jurisdiction. 4. At least forty eight (48) hours prior to beginning construction the Contractor shall notify ONE -Call Center, Inc. (NC ONE -CALL) - Telephone 1-800-632-4949 in order that existing utilities in the area may be flagged and staked. Location of existing utilities by NC ONE -CALL is valid for only ten (10) days after the date of location. B. Construction Staking: Staking will be provided by the Owner. C. Salvage of Water Corporation Owned Facilities: When project work results in removal of Water Corporation owned facilities and equipment, the Contractor shall be required to deliver those facilities or equipment undamaged to the Water Corporation's Operation Center, If requested to do so by the Water Corporation. PART 2 PRODUCTS 2.01 PIPE A. Ductile Iron Pipe: AWWA C151,bituminous coated, and cement mortar line as per AWWA C 104: 1. Fittings: Ductile and shall be compact In accordance with AWWA C153 2. Joints: AWWA C111, rubber gasket with rods. 3. Jackets: AWWA C105 polyethylene jacket P1784-001 / Montavello 33 1116 - 2 WATER DISTRIBUTION - EPWC a B. PVC Pipe: AWWA C900 PVC 1. Fittings: Ductile, and shall be compact In accordance with AWWA C153 2. Joints: ASTM D3139, Flexible Elastomeric. C. Trace Wire: Magnetic detectable conductor, clear plastic covering, imprinted with "Water Service " in large letters. 2.02 SERVICE MATERIALS A. Service Tubing, 3/4" to 1-1/2" 1. Shall be ASTM D2737, SDR 9, CTS O.D. by Endot Industries type "Endopure". PE 3408 blue service tubing (rated for 200 PSI).: a. Fittings: AWWA C901, Molded or Fabricated b. Joints: Compression B. One(1)inch Ball Style Corporation Stops: Shall be bronze body with (AWWA) CC tapered threaded inlet and compression connection outlet. Stops shall be Hayes 4400 CJ, Mueller P15008, Ford F1000-4, A Y McDonald 4701-22, or approved equal. All corporation stops shall be machine installed in accordance with the manufacturers recommended procedures and shall be rated for 300 psi minimum. C. Service Saddles: Shall be made of materials conforming to AWWA copper alloy No. C83600 with one (1) inch (AWWA) CC outlet thread and an O-Ring cemented in a confined groove. Service saddles shall be rated for 150 psi and only those listed below. 1. PVC(IPS - 2" Dia.) a. Ford S70-204 2. PVC a. Ford Series b. Hayes c. Mueller d. AY McDonald Style 3895 D. One (1) inch Ball Valve Meter Stops with Locking Ears: Shall be bronze body with compression seal inlet connection and threaded outlet for meter connection. Meter stops shall be rated for 300 psi. 1. Ford 2. Hayes 3. A Y McDonald 4. -Mueller E. Water Meter Boxes: Shall be equal to MBX-1, manufactured of class 30 cast iron in conformance with ASTM-A48. The manufacturer's name and part number shall be cast into each component and the words "water meter" shall be cast Into the cover. The lid shall be provided with hole for TRPL pit lid adapter. Boxes shall be Vulcan Foundary G8404-1 frame with G-8404 lid, a Size 12 OvalMeter Box by Charlotte Pipe and Foundary, or SIGMA Corporation MB-382T. ` 2.03 VALVES A. Valves: Manufacturer's name and pressure rating marked on valve body. B. Gate Valves 3 Inches and Over: 1. AWWA C515, ductile iron body, bronze trim, non -rising stem with square nut, single wedge, resilient seat, mechanical joint ends, control rod, post indicator, valve key, and extension box. C. Tapping Valves: Shall conform to the requirements of AWWA Specification C-509 for resilient seated gate valves. The valve body shall be ASTM A-126 Class B cast iron. The valves shall open counterclockwise and have non -rising stem operation with two (2) inch square operating nuts. Valves shall provide zero leakage at a working pressure of two hundred (200) psi. Valves shall have a flange connection conforming to ANSI B16.1 Class 125 and a mechanical joint conforming to AWWA C-111. Valves shall be installed and pressure tested prior to tapping the P1784-001 / Montavello 33 1116 - 3 WATER DISTRIBUTION - EPWC water line. All intemal valve parts and surfaces shall be of corrosion resistant materials or have the Standard'AWWA coating. Valves shall be manufactured by Mueller, Clow or American Darling. D. Valve Boxes: Shall be domestic made; cast iron suitable for H-20 loading. The box shall be of the telescoping (slip) type consisting of a base section, center extensions as necessary, and a top section with a cover marked "WATER". Sections shall be selected and installed such that a minimum of four inches (4") of future adjustment (upward and downward) is possible without section removal or replacement and without the use of adapters. Valve boxes and extensions shall be either of the following: 2.04 HYDRANTS A. Fire Hydrants: AWWA C502, UL 246, dry barrel type. 1. Hydrants shall have a minimum 5 1/4" main valve opening and supplied with 5" factory installed Storz nozzle. 2. 6 inch bell or mechanical joint inlet connection with accessories, gland bolts, and gaskets. 3. Hydrant Extensions: Fabricate in multiples of 6 inches with rod and coupling to increase barrel length. 4. Hose and Streamer Connection: Match sizes with utility company, two hose nozzles, one pumper nozzle. 5. Finish: Primer and two coats of enamel in color required by utility company. B. Post Flushing Hydrant: 1. Shall be Eclipse #2 as manufactured by John C. Kupferle Foundry Company, St Louis, Mo. Hydrants shall be self -draining, non-freezing, compression type with 2-1/8" main opening. Hydrants shall be set in 4 cubic feet of crushed stone to allow for proper drainage of the hydrant. Recommendations of the AWWA should be followed when installing the hydrant. 2.05 BEDDING AND COVER MATERIALS A. Bedding: As specified in Section 31 2316.13. B. Cover: As specified in Section 31 2316.13. 2.06 ACCESSORIES A. Tapping Sleeves: Shall be cast or ductile iron body, mechanical joint or all stainless steel body and flange or stainless steel body with ductile iron flange designed to accommodate a minimum operating pressure of one hundred fifty (150) psi. All tapping sleeves shall be pressure tested prior to tapping the main. Stainless steel tapping sleeves shall be Ford Model Fast, JCM Model 432 or Romac Model SST. B. Grip Rings: Glands shall be manufactured of ductile iron meeting ASTM A 536.80. Restraining ring shall be of ductile iron heat treated to a minimum hardness of Rockwell 40, and shall be designed such that the pipe contact surface is suitable for use with both rigid and resilient pipe materials. Dimensions of the gland shall be such that it can be used with the standard mechanical joint bell, gasket, and tee -head bolts in accordance with ANSI/AWWA C110/A21.10, ANSI/AWWA C111/A21.11 and ANSI/AWWA C153/A21.53 or the latest revisions. The restraint ring shall be activated solely by the tee head bolts. Glands and restraining ring shall be color coded to avoid confusion during installation. Grip Rings shall be by Romac Industries. C. Restraint devices on 0900 PVC pipe shall be series 600 bell restraints by Romac Industries. PART 3 EXECUTION 3.01 TRENCHING A. See the sections on excavation and fill for additional requirements. B. See Section 31 2316.13 for additional requirements. 3.02 INSTALLATION - PIPE A. All pipe shall be installed in accordance with pipe manufacturers recommendation. B. Install PVC piping In accordance with AWWA C605. P1784-001 / Montavello 33 1116 - 4 WATER DISTRIBUTION - EPWC C. Install ductile iron piping and fltbngs to AWWA C600. D. Install pipe to allow for expansion and contraction without stressing pipe or joints. E. Install access fittings to permit disinfecfion of water system. 3.03 ALIGNMENT A All water lines, valves, fittings, hydrants, etc. shall be constructed to the line and grade shown on the approved construction drawings. No deviation from line and grade shall be made without written permission from the Engineer. B. Establish elevations of bused piping to ensure not less than 3 ft of cover. C. Separation from Sewer Mains: 1. Water mains shall be laid at least ten (10) feet, horizontally, from any existing or proposed sewers. Should local conditions prevent a lateral separation of ten (10) feet, water mains may be laid closer than ten (10) feet to a sewer if, the elevations of the top (crown) of the sewer is at least eighteen (18) inches below the bottom (invert) of the water main and ff. a. It is laid in a separate trench, or if: b. It is laid in the same trench with the sewers located at one side on a bench of undisturbed earth. 2. Whenever water mains must cross above sewers, the water mains shall be laid at such an elevation that the bottom of the water main is at least eighteen (18) inches above the top of the sanitary sewer. 3. When it is Impossible to obtain proper horizontal and vertical separation as stipulated above, both the water main and sewer shall be constructed of mechanical joint ductile iron pipe for a distance of ten (10) feet each side of the point of intersection. One (1) full length of water main shall be centered on the sewer. D. Install pipe to allow for expansion and contraction without stressing pipe or joints. 3.04 INSTALLATION - VALVES AND HYDRANTS A. Set valves on solid bearing. B. Center and plumb valve box over valve. Set box cover flush with finished grade. C. Set hydrants plumb; locate pumper nozzle perpendicular to and facing roadway. D. Set hydrants to grade, with nozzles at least 20 inches, and not more than 24 inches above ground. E. Paint hydrants in accordance with Utility Company Standards. 3.05 FINAL INSPECTION AND TESTING A. When the construction of the water line is complete, the Contractor shall follow the test sequence outlined below unless otherwise directed by the Engineer. All testing and sampling must be observed by the Engineer or his designated representative. 1. Perform pretest inspection 2. Clean the main. 3. Perform the hydrostatic test. 4. Apply the proper dosage of chlorine. 5. Allow chlorine solution to remain in the water main for a period of twenty four (24) hours. 6. Flush the main. 7. Obtain bacteriological samples. B. Pretest inspection 1. Prior to hydrostatic testing and chlorination, the Engineer or his designated representative shall visually inspect the project to insure that all fire hydrants, valves and other appurtenances are properly located, operable, and installed at the proper grade. All defects shall be corrected prior to testing. C. Cleaning of the main P1784-001 1 Montavello 33 1116 - 5 WATER DISTRIBUTION - EPWC 1. Mains shall be cleaned only in the presence of the Engineer or EPWC representative. Hydrants and valves shall only be operated by EPWC personnel.. 2. Cleaning of Water Mains - Mains shall be cleaned by flushing. Flushing velocity shall be adequate to remove all debris and other undesirable material and a minimum of 2 1/2 feet per second. 3. Cleaning of Water Mains 4" and Larger in Diameter. Mains shall be cleaned only in the presence of a Easetern Pines Water Corporation representative. No valves or hydrants owned by the Corporation shall be operated without the express permission of the Corporation. Cleaning shall be accomplished by passing through the pipe a polyethylene pig ("pifl of the appropriate size and density (as manufactured by Poly -Pig or approved equal). Pig(s) shall be furnished by the Contractor. The procedure shall be as follows: a. The Contractor shall prepare the main for the installation and removal of pig(s) as required. 1) In general, this will consist of fumishing all equipment, material, and labor to satisfactorily install and remove the pigs. 2) Prior to beginning construction, the contractor shall submit a "pigging" plan to the Corporation for approval. No water main shall be installed prior to approval of the plan. 3) Where expulsion of the pig is required through a dead end main, the contractor shall prevent the backflow of purged water into the main after expulsion of the pig. For pipe twelve (12) Inches or less in diameter, purged water can be prevented from re-entering into the pipe by the temporary installation of pipe and fittings as required to provide a riser with an above ground discharge. On larger pipe, additional excavation of the trench may serve the same purpose. 4) After expulsion of the pig, completion of flushing, and at the direction of the Corporation, the Contractor shall complete work at openings by plugging, blocking, backfllling and completion of all appurtenant work necessary to secure the system. b. Under supervision of the inspector, pig(s) shall be propelled via water pressure through the main(s) from point of insertion to point of expulsion. Where mains are in the form of a loop, the Contractor shall "pig" the complete system. c. As an altemative to "pigging", dead end pipes of less than one hundred (100) feet in length which are difficult to "pig" may be cleaned by flushing. Flushing shall be accomplished in the same manner as that required for pipes less than four (4) inches in diameter (re.par. Cleaning of Water Mains Smaller Than four (4) inches in Diameter). D. Hydrostatic Test: 1. The Contractor shall provide all necessary equipment and shall perform all work required in connection with the tests. Unless otherwise permitted, testing shall be performed between each main line valve In accordance with AWWA C600. The Engineer, except when certain circumstances dictate otherwise, permit the length of test sections to be a maximum of fifteen hundred (1500) feet in subdivisions or other areas where the new main has closely spaced valves. Testing shall only be done in the presence of the Engineer or his representative. The testing shall be performed by the use of a suitable pump and an accurate gauge graduated in 1.0 psi increments. The section of the main being tested shall be subjected to a test pressure of 150 psi for a period of two (2) hours. The leakage of each test section shall be accurately determined and compared to the table below. All visible leaks shall be repaired regardless of the amount of leakage. a. 4" Dia. - 0.33 gals./hr./1000 feet of pipe b. 6" Dia. - 0.50 gals./hr./1000 feet of pipe c. 8" Dia. - 0.66 gals./hr./1000 feet of pipe d. 10" Dia. - 0.83gals./hr./1000 feet of pipe e. If the leakage is greater than the allowable leakage as given by the above table, the Contractor shall replace any defective materials and perform all necessary work to insure that the installation is acceptable and a retest shall be performed subsequent P1784-001 / Montavello 33 1116 - 6 WATER DISTRIBUTION - EPWC to any repair work performed. Remedial repair work and retesting shall be repeated until the leakage occurring during the test period is less than or equal to the allowable leakage compared to the table above. E. Sterilization: 1. All water supply mains shall be sterilized by the Contractor. Chlorination shall be performed only in the presence of a representative of the Engineer and shall be performed only after the line is complete and has tested satisfactorily for leakage. No extra payment will be provided as this work is considered to be an element of the work units. The sterilization process shall be in conformance with the standards of the North Carolina State Board of Health, AWWA Standard C-651 (latest edition) and rule. 1003 of The Rules Governing Public Water Systems. Chlorine Taps will be made within five (5) pipe diameters of the water main control valve at the upstream end of the line and at all extremities of the line. 2. The water distribution system shall be disinfected by the addition and thorough dispersion of a chlorine solution in concentrations sufficient to produce a chlorine residual of at lease 50 ppm in the water throughout the distribution system. The chlorine solution shall remain in contact with,the interior surfaces of the water system for a period of 24 hours. Then the water system shall be flushed with fresh water from an approved water source until the chlorine solution is dispelled. 3. The Contractor shall be responsible for insuring that high -strength chlorine solution is contained on -site and not allowed to make its way to any watercourse, stream, creek, lake or other body of water. F. Bacteriological Testing: 1.. After completion of chlorination and flushing, the Contractor shall obtain sufficient bacteriological samples. The Engineer will determine the location and number of samples required to provide a test group which Is representative of the section of main being tested. The Contractor shall submit the samples to a laboratory which has been approved by the NC Division of Health Services for testing. A failure of any sample of a test group shall constitute failure of the entire test group from which the sample was taken. At the contractors expense, the line shall be rechlorinated and retested. END OF SECTION P1784-001 / Montavello 33 1116 - 7 WATER DISTRIBUTION - EPWC SECTION 33 3111 SANITARY SEWERAGE PIPING PART 1 GENERAL 1.01 SECTION INCLUDES A. Sanitary sewerage drainage piping, fittings, and accessories. 1.02 GUARANTEE A. The Contractor shall guarantee all materials and workmanship for a period of one (1) year from the date of acceptance by the Town of Ayden. During this period the Town of Ayden reserves the right to inspect the sewer using TV camera equipment or other means. Any defect revealed by such inspection or any failure occurring during the one (1) year period shall be repaired by the Contractor at his own expense. 1.03 RELATED REQUIREMENTS A. Section 31 2316.13 - Trenching: Excavating, bedding, and backfilling. 1.04 REFERENCE STANDARDS A. ANSI A21.11 - American National Standard for Rubber Gasket Joints For Cast Iron and Ductile Iron Pressure Pipe and Fittings; current edition. B. ASTM A 48 - Standard Specification for Gray Iron Castings; 1994a. C. ASTM A 139 - Standard Specification for Electric -Fusion (Arc) -Welded Steel Pipe (NPS 4 and Over); 1993a. D. ASTM C425 - Standard Specification for Compression Joints for Vitrified Clay Pipe and Fittings; 2004. E. ASTM C443 - Standard Specification for Joints for Concrete Pipe and Manholes, Using Rubber Gaskets; 2012. F. ASTM C 478 - Standard Specification for Precast Reinforced Concrete Manhole Sections; 1996. G. ASTM C 923 - Standard Specification for Resilient Connectors Between Reinforced Concrete Manhole Structures, Pipes and Laterals; 1996. H. ASTM D 1785 - Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe, Schedules 40, 80, and 120; 2004a. 1. ASTM D 2665 - Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Drain, Waste, and Vent Pipe and Fittings; 1996. J. ASTM D 2680 - Standard Specification for Acrylonitrile--Butadiene-Styrene (ABS) and Poly(Vinyl Chloride) (PVC) Composite Sewer Piping; 1995a. K. ASTM D 3034 - Standard Specification for Type PSM Poly(Vinyl Chloride) (PVC) Sewer Pipe and Fittings; 2004a. L. AWWA C151/A21.51 -American National Standard for Ductlle-Iron Pipe, Centrifugally Cast, for Water or Other Liquids; 1996. M. AWWA C105/A21.5 - American National Standard for Polyethylene Encasement for Ductile -Iron Pipe Systems; 1993. 1.05 PRECONSTRUCTION CONFERENCE A. No work shall begin until a preconstructlon conference has been held. The Engineer will notify the Contractor of the time'and place for the preconstruction conference. Attendees shall include: 1. Town of Ayden 2. Stroud Engineering, PA 3. The Contractor 1.06 SUBMITTALS A. Project Record Documents: P1784-001 / Montavello 33 3111 - 1 SANITARY SEWERAGE PIPING The Contractor will keep one (1) record copy of all Specifications, Drawings, Addenda, Modifications and Shop Drawings at the site in good order. The Contractor will be responsible for measuring the distance between all items which cannot be easily measured by the Surveyor (Engineer) following backfill of trenches etc. The surveyor (Engineer) will be responsible for final as builts to be furnished to Town of Ayden in accordance with the Manual for Design of Water and Wastewater System Extensions. 1.07 REGULATORY REQUIREMENTS A. All work shall be performed in complete conformance to the standards and requirements of the requirements of Town of Ayden contained in the latest revision of the Manual for the Design and Construction of Water and Wastewater System Extensions. B. Pavement Cuts: Prior to making a pavement cut in the Town of Ayden, the Contractor shall obtain a permit from the Town of Ayden. 1.08 PROJECT CONDITIONS A. Underground Utilities and Structures: 1. Utilities and other existing underground structures shown on the drawings are shown for the purpose of indicating the existence of such utility or structure and no guarantee is given as to the exact location or the completeness of the Information shown. It shall be the responsibility of the Contractor to locate all such utilities and structures and to maintain service or promptly restore service, at his own expense, in the event, interruption is caused by his operation. 2. All utilities and structures that are uncovered by the excavation process and left in the trench shall be carefully supported and protected from injury by the Contractor's operation. 3. Any utility structure or facility damaged by the Contractor shall be replaced or repaired In a manner which meets the approval of the Owner of such facilities or any governing bodies having jurisdiction. 4. At least forty eight (48) hours prior to beginning construction the Contractor shall notify ONE -Call Center, inc. (NC ONE -CALL CENTER) - Telephone 1-800-632-4949 in order that existing utilities In the area may be flagged and staked. Location of existing utilities by NC ONE -CALL CENTER is valid for only ten (10) days after the date of location. B. Working Hours: No work shall be performed except in the presence of the Engineer, Inspector or a representative of Greenville Utilities Commission without permission of the Engineer. The Contractor shall schedule his work during normal working hours unless special permission to work outside normal hours is obtained from the Engineer and the Town of Ayden. The preceding requirement may be waived if an emergency arises where the suspension of work would endanger the work or where such suspension would endanger life or property. C. Operation of Existing Facilities: 1. The Contractor shall contact the Town of Ayden Representative whenever operation of the Town's valves or hydrants is neccessary to request scheduling of such operation. The Town will require the Contractor to estimate the length of time service will be interrupted and the number of customers affected. 2. Facilities and equipment belonging to the Town may not be operated or adjusted without express permission of the Town's Representative. In the case of any emergency, the Contractor shall be allowed to take such steps with valves and hydrants as necessary for the protection of life and property. 3. Valves which control networks not yet accepted but which are connected to the existing system shall be considered system valves. Valves within a network not yet accepted and which do not control flow of water between new and existing systems are not considered system valves and do not require permission to operate. 4. Notification to the Town must be made by the Contractor upon breakage of any Town maintained,water or sewer linear appurtenance thereof. Repair of the Town's facilities shall be made by the Contractor upon approval of the Town Representative. Any repairs made with Town forces will be billed to the Contractor at cost. P1784-001 / Montavello 333111 -2 SANITARY SEWERAGE PIPING J 1e 5. Where interruption of service Is required, the Town shall be notified to request approval and subsequent scheduling of such Interruption. The Town will notify the affected customers should the interruption be approved. A minimum of forty-eight (48) hours notice shall be given to the affected customers. D. Connection of New Sewers to Existing Facilities: 1. No connection to, or alteration of any existing facilities owned or maintained by the Town of Ayden shall be permitted without the express permission of the Town and, where required, the presence of the Towns Representative except as directed by the Town. 2. Connection of new sewers to existing manholes shall be by machine coring and the installation of a flexible connector meeting the requirements of Section 3.05 below. E. Construction Safety. The Town of Ayden has no responsibility nor authority to enforce job safety requirements. The Contractor shall comply with all applicable laws and regulations of any public body having jurisdiction for the safety of persons or property or to protect them from damage, injury or loss; and shall erect and maintain all necessary safeguards for such safety and protection. The Contractor shall be responsible for initiating, maintaining and supervising all safety precautions and programs in connections with the work. The Contractor shall take all necessary precautions for the safety of, and shall provide the necessary protection to prevent damage, injury or loss to: 1. All employees on the work and other persons and organizations who may be affected thereby. 2. All the work and materials and equipment to be incorporated therein, whether in storage on or off the site. 3. Other property at the site or adjacent thereto, including trees, shrubs, lawns, walks, pavements, roadways, structures, utilities and underground facilities not designated for removal, relocation or replacement in the course of construction. F. Salvage of Town Owned Facilities: When project work results In removal of Town owned facilities and equipment, the Contractor shall be required to deliver those facilities or equipment undamaged to the Town's Operation Center, if requested to do so by the Town. G. Construction Staking: Staking will be provided by the Owner In accordance with Town of Ayden Manual For the Design and Construction of Water and Wastewater System Extensions. PART 2 PRODUCTS 2.01 SEWER PIPE MATERIALS A. • Plastic Pipe: ASTM D 3034, Type PSM, Poly(Vinyi Chloride) (PVC) material SDR 26; inside nominal diameter of 8-15 inches, bell and spigot style solvent sealed joint end. Joints and fabricated fittings shall be elastomeric (gasket) joints and shall be assembled in accordance with the manufacturers recommendations and Specification ASTM D3212. Gaskets shall meet the requirements of ASTM F477. B. Ductile Iron Pipe: Class 50 conforming to the most recent revision of AWWA Standard G-151 (ANSI A 21.51). Pipe shall be cement mortar lined with an asphaltic coating and exterior coated with 1.0 mil bituminous material in accordance with AWWA C-151. Standard length shall be eighteen (18) - twenty (20) foot lengths. Pipe joints shall be "push -on" manufactured in accordance with ANSI 21.11. Service from ductile iron pipe shall be made with ductile iron wyes meeting requirements for water main fittings. Polyethylene encasement shall be applied to all underground ductile pipe. Material and installation procedure shall be in accordance with AWWA C105/A21.5. C. Sewer Service Pipe and Cleanouts: Sewer service pipe shall be Schedule 40 PVC-Draln, Waste and Vent (DWV) pipe in accordance with ASTM D 2665 and ASTM D 1785. Cleanouts shall be constructed of pipe and fittings which also meet the ASTM requirements. for Schedule 40 PVC DWV pipe. Cleanout caps shall be Charlotte 110 or Jones BP134CSK flush cap except cleanouts in paved locations shall be constructed of cast Iron and have a brass plug. D. Manhole rings and covers shall be manufactured in the USA of class 30, gray cast iron conforming to the requirements of ASTM A 48 (latest revision thereof). The manufacturer's P1784-001 / Montavello 33 3111 - 3 SANITARY SEWERAGE PIPING name and part number shall be cast into each component and the words "Sanitary Sewer" shall be cast into the cover. Pick holes shall be the non -penetrating type. Bearing surfaces of both ring and cover shall be machined to Insure proper fit and to prevent rattling. Non -watertight units shall be either V 1384 by Vulcan Foundry or USF 669 ring and KL cover by US Foundry. Watertight units shall be USF 710 Frame & LJ-SSG Cover by US Foundry. When required to be lockable, covers shall contain a locking device which functions in the manner of a quarter turn fastener. All castings shall meet industry standards in regard to appearance and tolerances for dimension and weight Castings do not have to be painted. E. Manholes shall be precast and have monolithic bottom sections. Manholes shall conform to latest ASTM C 478 specifications. Top slabs when used, shall be satisfactory for H-20 highway loading. Joints shall be watertight and conform to either the latest ASTM C 443 specifications for "O" ring joints or the latest ASTM C-478 specifications for section joints designed for cold applied sealing compound. Sealing compound shall be CPS-210 as manufactured by Concrete Products Supply Company or CS 102 as manufactured by Concrete Sealants. Flat top manholes will not be allowed without prior written approval from Greenville Utilities Commission. Manholes with a depth greater than 6' shall have eccentric cones. Manholes with a depth of 6' or less shall have either eccentric or concentric cones. Points of exit and entry for all pipe including services shall be provided with flexible manhole sleeves and all stainless steel take up clamps in accordance with ASTM C-923. All pipes shall extend through the manhole walls a minimum of two (2) inches. Manholes with preformed invert channels and benches may be utilized. Preformed Invert channels must have a minimum elevation difference between the "invert in" and the "invert out" of 0.1 feet. Manholes twelve (12) feet or less in depth shall be set on crushed aggregate of at least one (1) foot depth. All pinholes shall be filled with non -shrink grout. Manholes twelve (12) feet or greater in depth shall have an extended base. F. Manhole steps shall be one-half (1/) inch or larger steel, Grade 60, reinforcing bar encased in a plastic coating and shall meet Federal Specifications RR-F-621C. Maximum vertical step spacing shall be sixteen (16) inches on center. G. Transition Couplings: Pipe material changes between manholes may be permitted provided there is not a substantial difference in Inside diameters, a smooth uniform flow line is maintained, and a watertight rubber sleeve, mechanical coupler conforming to ASTM C-425 is used to make the transition. All metal hardware shall be stainless steel. Transition sleeves shall be manufactured by Femco or Indiana Seal. H. Nonshrink nonmetallic grout shall be USM "Upon", Master Builders "Masterflow LL-713". Sauereisen Cements "F-100 Level Fill Grout" or U. S. Grout "Five Star Grout" or approved equal. 2.02 BEDDING AND COVER MATERIALS A. Pipe Bedding Material: As specified in Section 31 2316.13. B. Pipe Cover Material: As specified in Section 31 2316.13. PART 3 EXECUTION 3.01 TRENCHING A. See Section 31 2316.13 for additional requirements. 3.02 INSTALLATION - PIPE A. Without permission from the Engineer no more than three hundred (300) feet of trench may be opened in advance the completed work in any section, and in all cases, the work of excavating, pipe laying and backfilling must move forward at approximately equal rate of progress. .B. Sewers shall be laid at least ten (10) feet, horizontally, from any existing or proposed water mains. Should local conditions prevent a lateral separation of ten (10) feet, a sewer may be laid closer than ten (10) feet to a water main if the elevation of the top (crown) of the sewer is at least eighteen (18) inches below the bottom of the water main. When the elevations of the sewer cannot be varied to meet the above requirements, the water maih shall be relocated to provide this separation.When it is impossible to obtain proper horizontal and vertical separation as stipulated above, both the water main and sewer shall be constructed of ductile Iron pipe for P1784-001 / Montavello 333111 - 4 SANITARY SEWERAGE PIPING a distance to ten (10) feet each side of the point of intersection. One (1) full length of water main shall be centered on the sewer. C. Separation from Storm Sewers: 1. Lateral Separation -10 feet minimum. 2. Vertical Separation - 24 Inches. D. Install pipe, fittings, and accessories in accordance with ASTM D 2321 and manufacturer's instructions. Seal joints watertight. E. Sewer mains and manholes shall be laid to the line and grade shown on the plans. No deviations from line and grade shall be made unless they have been approved by the Engineer. F. Pipe cutting, where permitted, shall be done in conformance with the specific recommendations of the pipe manufacturer. Only factory cut ends shall be used for solvent weld joints. G. Laser equipment shall be used by the Contractor for maintaining proper grade for laying pipe in lieu of batter boards. H. The sewer pipe installation shall start at the outlet end and proceed upstream to the termination of the project as shown on the plans. I. While working on any part of an existing sewer main or manhole, the Contractor shall maintain the existing sewage flow. J. After the trench foundations have been properly graded, the pipe shall be carefully lowered into t the trench with approved methods. Under no circumstancbs shall the pipe or accessories be dropped or dumped Into the trench. All damaged pipe shall be properly repaired or replaced at the Contractor's expense. K. The pipe interior shall be kept clean before and after laying. Pipe ends shall be plugged at the end of each work day or when work is temporarily stopped. The plugs shall be watertight so that water and debris will be kept out. L. Where conditions are, in the opinion of the Engineer or Inspector, unsuitable for laying pipe because of weather or trench conditions, the Contractor shall be required to cease work until permission is given for work to commence again. 3.03 SEWER SERVICE LATERALS A. Services shall be Installed at right angles to the gravity sewer. B. Th maximum cleanout spacing as measured along the service line centerline shall be sev6nty-five (75) feet for four (4) Inch and six (6) inch services. C. All four (4) and six (6) Inch PVC pipe shah be laid with a minimum allowable grade of 1 %. Each sewer lateral shall be installed from the main to the street right of way line or easement line as shown on the drawings. The laterals shall be sealed at the property line with an approved watertight plug. Each service shall be provided with a cleanout located at the street right of way line or property line. D. Trench support, bedding and backflll for laterals shall conform to the same specifications as those for sewer mains. Bedding and haunching with no. 57 crushed stone is required. A minimum of four (4) inches of No. 57 stone is required at all services. E. Sewer laterals six (6) Inches in diameter shall be connected to the main by means of a wye connection at an angle of forty five (45) degrees, with respect to direction flow. F. Services to proposed manholes shall be installed with flexible rubber sleeves and all stainless steel takeup clamps in accordance with ASTM C 923. G. Cleanouts located In nontraffic unpaved areas shall be constructed of PVC. Cleanouts located in traffic or paved areas shall by Installed with a sewer cleanout box set to finish grade. 3.04 MANHOLES A. Manhole construction shall conform to the typical details as shown on the plans. B. Manholes shall be constructed on abase of NO. 57 crushed stone, twelve (12) inches minimum thickness. When unstable material is encountered at the bottom of the excavation, the unstable P1784-001 / Montavello 333111 - 5 SANITARY SEWERAGE PIPING material shall be removed to the depth as may be required by the Greenville Utilities Commission and replaced with No. 57 crushed stone. This shall be in addition to the twelve (12) inches stone base. C. All joints shall be filled using non -shrink grout applied in accordance with manufacturers instructions. D. Points of exit and entry for all pipe including services; shall be provided with flexible manhole sleeves and all stainless steel take up clamps in accordance with ASTM C-923. Manholes exceeding twenty-three feet in depth shall require a certification from the manufacturer that the flexible sleeves provided are capable of withstanding a hydrostatic pressure equal to the depth of the Installed manhole. Points of entry for mains or services which are added after fabrication of the manhole shall be provided by coring and installation of a flexible sleeve. All pipes shall extend through the manhole walls a minimum of two (2) inches. E. Cold weather construction shall be.confined to those days when the temperature is a minimum of thirty four (34) degrees F. and rising unless approval to the contrary is given by the Inspector. Approval to work in no way relieves the Contractor of liability for damage due to freezing. F. The Contractor shall adjust manhole tops to final grade at the time designated by the Engineer. No additional compensation will be made for manhole adjustments. G. All manhole inverts shall be constructed with a width and height equal to that of the effluent pipe and shall be brushed and trilled such that a minimum energy loss occurs within the manhole. H. Completed manholes and wet wells shall not vary more than 0.5 feet from planned horizontal position. The manhole or wetwell vertical alignment shall not vary from plumb more than 0.1 feet per 10 feet of depth. 3.05 CLEANUP A. Upon completion of each section of line. it shall be the responsibility of the Contractor to "clean up" the construction site. Clean up shall consist of removing all rubbish, debris, unused materials, etc. from the construction site, leveling the area and, as far as practical, restoring the area to its 'original condition". The entire project site clean-up area shall be accomplished to the satisfaction of the Engineer. 3.06 FIELD QUALITY CONTROL A. No pipe shall be laid except in the presence of either the Engineer or the Town of Ayden Representative, unless otherwise directed by the Town of Ayden. The Contractor shall be expected to co-operate fully with the Inspector in regard to time and duration of pipe laying. Except in cases of emergency, where the ground is treacherous and in situations where suspension of the work would cause extra delay or damage to the sewer line, work requiring the presence of the Inspector shall be confined to the usual working hours of the day, In cases noted above, work may be extended for longer periods or made continuous, provided permission of the Town is first secured. B. Each manhole shall be tested for leakage immediately after assembly and prior to backfilling. The test method shall be the vacuum test. The Contractor shall provide all materials, labor and equipment necessary to perform the testing. Town of Ayden shall be contacted prior to testing to schedule the time such that a representative of Town of Ayden may be present during all testing. All lift holes shall be plugged with an approved non -shrink grout. All pipes entering the manhole shall be plugged. The test head shall be placed at the inside of the top of the cone sections and the seal inflated according to the manufacturer's recommendations. A vacuum test of ten (10) Inches of mercury shall be drawn and the pump shut off. With the valves closed, the time shall be measured for the vacuum to drop to nine (9) inches. The manhole shall pass the vacuum test if the time Is greater than sixty (60) seconds for forty eight (48) inches and ninety (90) seconds for seventy two (72) inches diameter manholes. If the manhole fails the initial test, necessary repairs shall be with a non -shrink grout while the vacuum is still being drawn. C. Infiltration/exfiltradon: All construction of sewer facilities shall be of such quality that there shall be no perceptible infiltration/exfiltration of water at any single location. The total P1784-001 / Montavello 333111 - 6 SANITARY SEWERAGE PIPING infiltration/exfiltration shall in no case exceed fifty (50) gallons per inch of diameter, per mile of pipe per day. D. Final Testing and Inspection Procedures: When the construction of the sewer is complete, the Contractor shall clean and pretest the sewer system. When this has been done, the Contractor shall notify the Engineer and the Town of Ayden that the sewer is ready for final Inspection. The final Inspection and testing will be done In accordance with the following sequence: (1) Perform a visual inspection; (2) Correct defects revealed by visual inspection; (3) Perform air pressure testing;(4) Make any necessary repairs;(5) Make the necessary retests. 1. Vlsual Inspection: Sewer lines shall be visually inspected from every manhole by use of mirrors, television cameras, or other devices for visual inspections and the lines shall ail exhibit a fully circular pattern when viewed from one manhole to the next. Lines which do not exhibit a true line and grade or have structural defects shall be corrected to meet these specifications. 2. Air Pressure Testing: All test apparatus shall be fumished by the Contractor. All air used for testing shall pass through a single above ground control panel visible to the inspector. The test pressure shall be 4.0 psig, plus an adjustment for ground water. The ground water elevations shall be determined at 1,000 feet intervals unless otherwise permitted or required by Town of Ayden. Determination of ground water elevations shall be made by installing a six (6) inch diameter pipe beside the manhole such that the pipe extends into the stone bedding of the manhole. The test pressure shall be Increased 0.43 psig per foot of ground water above the pipe Invert The test pressure shall be maintained for a minimum of two (2) minutes by throttling the air supply. The alr supply shall then be disconnected and allowed to drop. At any convenient point at which the Internal air pressure is greater than 3.5 psi (plus ground water adjustment), timing shall be commenced. The time shall be measured with a stop watch or other timing device at least 99.89% accurate. The time required for the pressure to drop 1.0 psi shall be recorded. The minimum acceptable time for the acceptable pressure drop shall be as follows: a. 8 Inch Pipe: 1) 250 ft. length or less - 7min. 34 sec. 2) 300 ft. - 7 min. 36 sec. 3) 350 ft. - 8 min. 52 sec. 4) 400 ft. -10 min. 08 sec. 5) 450 ft - 11 min 24 sec. b. All visible leaks shall be corrected regardless of the results of testing. 3. Mandrel testing for SDR 35 pipe: a. The mandrel testing device shall be cylindrical in shape and constructed with a minimum of nine (9) evenly spaced arms or prongs. Mandrels with less than nine (9) arms will not be allowed for testing. The dimensions of the mandrel shall be as listed below: 1) 8" Nominal Diameter - Contact Length, 8"; Mandrel Diameter, 7.28" b. The mandrel shall have a tolerance of plus or minus 0.01 inch in the diameter. Allowance for piping wall thickness tolerances or ovallty (from heat, shipping, poor production, etc.).shall be deducted from the average inside dimension (see ASTM 3034) and shall not be counted as a part of the 5% of lesser deflection allowance. c. The Contractor shall hand pull the mandrel through all sewer lines in the presence of the Engineer or his representative. Any sections of the sewer not passing the mandrel test shall be uncovered and resounded or replaced to the satisfaction of the Engineer. Once the repairs have been made the line shall then be retested. Mandrel testing shall be conducted no earlier than thirty (30) days after reaching final trench backfill grade d. Contact length shall be measured between points of contact of the mandrel arm. This length shall not be less than that shown in the table above. Proving rings shall be provided by the Contractor to check dimensions of the mandrels. e. The mandrel device shall be as manufactured by H and H Fabricating of Fairfield, Ohio; Wortco, Inc. of Franklin, Ohio;.Hurco technologies or approved equal. P1784-001 / Montavello 33 3111 - 7 SANITARY SEWERAGE PIPING E. Any material used to correct deficiencies revealed by tests and inspection shall not be reused. Pipe removed due to faulty grade shall be replaced with new pipe. 3.07 PROJECT CLOSEOUT A. Prefinallnspectlon: 1. Upon completion of construction, testing, and disinfection; the contractor shall notify Stroud Engineering, PA to schedule a pre -final inspection. The pre -final inspection will be performed by the Town of Ayden Representative in the presence of Stroud Engineering PA Representative and the Contractor. Any deficiencies discovered will be recorded by the Town Representative and a copy will be furnished to the Contractor and to Stroud Engineering, PA. All defective items noted shall be corrected prior to the final inspection. B. Final Inspection: 1. When the "punch list' is completed the Contractor shall notify the Stroud Engineering, PA Representative who will schedule the final inspection. At the scheduled final inspection, the Town Representative will perform a visual inspection in the presence of Stroud Engineering, PA Representative and the Contractor. The Stroud Engineering, PA Representative will prepare a detailed punch list of any deficiencies discovered and provide copies to the Contractor and the Town. Any defective items noted shall be corrected prior to acceptance END OF SECTION P1784-001 / Montavello - 333111 - 8 SANITARY SEWERAGE.PIPING