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Home My WebLink AboutNC0083275_Permit Issuance_20040806Michael F. Easley Governor William G. Ross, Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality August 6, 2004 Mr. Gregory R. Boozer Dan River, Inc. P.O. Box 150 Harris, North Carolina 28074 Subject: Issuance of NPDES Permit Permit No. NCO083275 Harris Plant WWTP Rutherford County Dear Mr. Boozer: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). The final permit includes a correction to the color monitoring requirements. Effluent monitoring for color is required during summer months only as in the previous permit. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Teresa Rodriguez at telephone number (919) 733-5083, extension 553. Sincerely, ORIGINL SIGNED BY Michael E. Templeton Alan W. Klimek, P.E. Cc: NPDES Niles U.S. EPA Region 4 Asheville Regional Office Aquatic Toxicology Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer Visit us on the INTERNET ® www.enr.state.nc.us Permit NCO083275 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PFRMTT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Dan River Incorporated is hereby authorized to discharge wastewater from a facility located at the Harris Plant on NCSR 1111 south of Rutherfordton Rutherford County to receiving waters designated as Broad River in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective September 1, 2004. This permit and authorization to discharge shall expire at midnight on July 31, 2008. Signed this day August 6, 2004. ORIGINAL SIGNED BY Michael E. Templeton Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit NCO083275 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Dan River Incorporated is hereby authorized to: 1. Continue to operate an existing 0.91 MGD wastewater treatment facility consisting of • three static bar screens • equalization/neutralization basin • dual aeration basins with fine bubble diffusers • two final clarifiers • Parshall flume effluent meter • sludge digester • sludge holding tank • standby generator and located at the Harris Facility on NCSR 1111, south of Rutherfordton, Rutherford County; and 2. Discharge wastewater from said treatment works at the location specified on the attached map into the Broad River which is classified C waters in the Broad River Basin. Z Dan River Incorporated -Rate Grid/Quad: FuigervdlefGIINW Latkude: 35' 12'23- N LOnAtUde 81* 53' 15 W Reowftg Sheer: Broad River Drahiagya Broad River Streama Class: C Sib -Bade: 03-08-02 t North ke Outfall 001 A Permit NCO083275 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: >fi GH�°1R1►4''�T'1 TWO: . . t& ilniitr�r%tig Re+�em� :. �► ' a 1Vfe# uto eaSample . . hocatioAl Flow 0.91 Continuous Recording I or E BOD, 5-day (20°C) 140 lbs/day 272 lbs/day Weekly Composite E COD 2219lbs/day 3440lbs/day Weekly Composite E Total Suspended Residue 322 lbs/day 726 lbs/day Weekly Composite E Sulfide 7.0lbs/day 8.2lbs/day Weekly Grab E Phenols 3.5lbs/day 8.2lbs/day Weekly Grab E Total Chromium 3.5 lbs/day 8.2 lbs/day Weekly Composite E Oil and Grease 30.0 mg/L 60 mg/L Weekly Grab E Temperature Weekly Grab E pH2 3/Week Grab E Total Nitrogen Semi -Annually Composite E Total Phosphorus Semi -Annually Composite E Conductivity Monthly Composite E Total Copper Quarterly Composite E Total Zinc Quarterly Composite E Color3 (April -October) Monthly Composite E Color3 (April -October) Monthly Grab U,D Chronic To3icity4 Quarterly Composite E Notes: 1. Sample Locations: E- Effluent, I- Influent, U-Upstream 100 feet upstream of discharge, D=Downstream 500 yards below discharge. 2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 3. Refer to Special Condition A.(3.) 4. Chronic toldcity (Ceriodaphnia) P/F at 0.75 %; March, June, September and December. See Special Condition A. (2.) There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit NCO083275 A. (2.) CHRONIC TOXICITY PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 0.75 %. The permit holder shall perform at a minimum, guarteriu monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP313 for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re- opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NCO083275 A. (3.) COLOR MONITORING The permittee shall monitor color on a monthly basis during the summer season (April -October). Monitoring will include effluent and instream sampling for ADMI color at natural pH. Effluent samples shall consist of 24-hour composites, while stream samples shall be collected as grab. If data shows that water quality standards for color are being violated by the discharge permitted by the terms of this permit, then the Director may reopen this permit for the purpose of imposing a requirement to perform a color reduction study pursuant to 15 A NCAC 2H. 0114. Dan River Inc. Greg R. Boozer Executive Vice President Manufacturing July 22, 2004 Ms Teresa Rodriguez NCDENR — Division of Water Quality NPDES Unit 1617 Mail Service Center Raleigh North Carolina 27699-1617 RE: NPDES Draft Permit Permit No. NCO083275 Dan River Inc. - Harris Plant WWTP Rutherford County Dear Ms. Rodriguez: P.O. Box 261 Danville, Virginia 24543 a i Y iFq11 �- -� JUL 2 7 04 I t..: a � DENR - .WATER -BRAN' POINT SOURCE BRAN' We are in receipt of the draft NPDES permit that you recently sent to us. After comparing the draft to our previous permit, we noted that the color monitoring requirements have increased from a monthly composite test during summer months to 12 monthly composite tests plus grab samples taken from April through October. This change represents a significant increase in monitor requirements and the costs associated with these activities. We respectfully request a review of the proposed monitoring changes, and we are hopeful the new permit matches our previous permit. I want to thank you for the work that you have done. We look forward to completing the permit renewal process. Sincerely, Greg Boozer Executive Vice President - Manufacturing QUALITY TEXTILES BY DESIGN Dan River -Harris Plant-NC0083275 Subject: Dan River -Harris Plant-NC0083275 From: Roger Edwards <Roger.Edwards @ ncmail.net> Date: Mon, 14 Jun 2004 07:43:34 -0400 To: Teresa Rodriguez <Teresa.Rodriguez@ncmail.net> CC: Forrest Westall <Forrest.Westall @ ncmail.net> Teresa, I have a question on this draft permit, based on permitted flow this facility is a grade III, grade II monitoring frequency has been applied. Is there a reason? Thanks, R. Edwards Roger Edwards - Roger.Edwards@ncmail.net North Carolina Dept. of Environment and Natural Resources Asheville Regional Office Division of Water Quality - Water Quality Section 2090 U.S. 70 Highway Swannanoa, NC 28778 Tel: 828-296-4500 Fax: 828-299-7043 Roger Edwards <Roger.Edwards @ ncmail.net> NC DENR - Asheville Regional Office Division of Water Quality - Water Quality Section .....................: . 1 of 1 6/21 /2004 9: 28 AM Draft Permit Reviews (3) Subject: Draft Permit Reviews (3) From: John Giorgino <john.giorgino@ncmail.net> Date: Wed, 09 Jun 2004 14:28:02 -0400 To: Teresa Rodriguez <teresa.rodriguez@ncmail.net> Teresa, I reviewed the following and have no comments on the tox sections. Thanks for forwarding them to us. NCO084514 - RDU Airport NCO021253 - Havelock WWTP NCO083275 - Harris Plant WWTP John Giorgino Environmental Biologist North Carolina Division of Water Quality Aquatic Toxicology Unit Mailing Address: 1621 MSC Raleigh, NC 27699-1621 office: 919 733-2136 Fax: 919 733-9959 Email: John.Giorgino@ncmail.net Web Page: http://www.esb.enr.state.nc.us 1 of 1 6/14/2004 10:52 AM PUBLIC NOTICE STATE of NORTH CAROLINA ENT ENVIRONMENTALCOMMI AFFIDAVIT OF PUBLICATION COMMISSIONMPDES UNR SIOWNPDES UNIT .4 CENTER 1RALEIGH NC 27 999- STATE OF NORTH CAROLINA NOTIFICATION ANPDESWASTEWATER PERMITE RUTHERFORD COUNTY On the basis of thorough staff review and applaw 9 -500ion NC General lawful standard Public law 92-500 and other lawful standards and a the undersigned, a Notary Public of said County and State, regulations, the North Carolina Environmental- •ommissloned, qualified, and authorized by law to administer Management Commission proposes to issue a personally appeared National Pollutant Discharge Elimination System (NPDES) wastewater discharge permit to the person(s) listed below effective 45 days from the Susie Sisk publish date of this notice. Written comments regarding the proposed )eing first duly sworn, deposes and says: that they are permit will be accepted until 30 days after the ' publish date of this notice. All comments received Classified Advertising Representitive prior to that date are considered in the final determinations regarding the proposed permit. The Director of the NC Division of Water . er, partner, publisher, or other officer or employee authorized to Quality may decide to hold a public meeting for ; this affidavit) of THE DAILY COURIER, a newspaper the proposed permit should the Division receive Shed, issued and entered as second class mail In the town of a significant degree of public interest. EST CITY, In said County and State; that they are authorized to Copies of the draft permit and other supporting this affidavit and sworn statement; that the notice or other legal Information on file used to determine conditions' lisement, a true copy of which is attached hereto, was published present the draft permit are available upon request and payment of the costs of. IE DAILY COURIER on the following dates: reproduction. Mail comments and/or requests for information to the NC Division of Water June 8, 2004 Qualify at the above address or call Ms. Valerj Stephens at (919) 733-5083, extension 520. Please Include the NPDES permit number_ :hat said newspaper in which such notice, paper, document, or (attached) in .any communication. Interested, advertisement was published was, at the time of each and every persons may also visit the Division of Water publication, a newspaper meeting all of the requirements and Quality at 512 N Salisbury Street Raleigh, NC fications of Section 1-597 of the General Statutes of North 5:0 0P.m to between the hours n 8A0 a.m. anct m review information on rile. lina and was a qualified newspaper within the meaning of Section Danp.m Dan River Incorporated, NPDES Permit No. 7 of the General Statutes of North Carolina. NCO083275 has applied for renewal of its permit discharging to the Broad River in the Broad River_ the 10th day of June, 2004. Basin. No parameters are water qualj lirq: this discharge may affect future di ". �`. Sworn to and subscribed before me this the 10th day of June, 2004. �rJ,tCE fs� �ii ` TAq� •�N (Heather D. Rho es, Nota liCyl" _ ; *E ;AyE` pUBLIG My commission expires: August 21, 2008 452,200 Purchased Potable Water (gallons) Desize —� Chemicals Chemicals Chemicals Hydroxide Dispersed & Reactive Dyes Chemicals Sanitary System SCHEMATIC of WATER FLOW (Gallons) Cloth 59,100 Evaporation (gallons) 28,600 49,800 Desizing 98,000 Purchased 8,000 Portable Water (gallons) Scouring 9300 _1 Tank Pa rm Bleaching 9 2 500 1 Boiler Blowdown Mercerizing 20, 000 NaOH Recover 8,000 washdowns f and Floor Drains 7,200 Dying 35, 000 Air d t Compressors Gravity 22,400 Drains Finishing 52,000 161,200 700 Wastetreatment Plant finished Product Heat Recovery 280,80 Sludge Outfall 001 6,000 Disc arge to Stormwater 700 Broad River 436,000 �v-p� "Dan River Inc. Harris Facility 1843 Jack McKinney Road ,^t, Harris, NC 28139 December 2002 Page 1 of 1 Ja,Zeo sr"t A UNITED STATES ENVIRONMENTAL PROTECTION AGENCY <m REGION 4 o v ATLANTA FEDERAL CENTER ;F 02 61 FORSYTH STREET +r44 PAO,EOl ATLANTA, GEORGIA 30303-8960 JUN 0 8 20u, Ms. Teresa Rodriguez North Carolina Department of Environment and Natural Resources Division of Water Quality NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 401IIA.� ilel91wa*yr Dan River - Harris Plant - NPDES No. NCO083275 Dear Ms. Rodriguez: � i JUG! 10 2004 C_ .�2 - W. lt8 QUALITY PcndT SJJ.cCE 6?U;C11 In accordance with the EPA/NCDENR MOA, we have completed review of the draft permit referenced above and have no comments. We request that we be afforded an additional review opportunity only if significant changes are made to the draft permit prior to issuance, or if significant comments objecting to the draft permit are received. Otherwise, please send us one copy of the final permit when issued. If you have any questions, please call me at (404) 562-9304. Sincerely, Marshall Hyatt, Environmental Scientist Permits, Grants, and Technical Assistance Branch Water Management Division Internet Address (URL) . http://www.epa.gov Recycled/Recyclable . Printed with Vegetable Oil Based Inks on Recycled Paper (Minimum 30% Postconsumer) DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NCO083275 Facility Information Applicant/Facility Name: Dan River Inc. — Harris Facility Applicant Address: P.O. Box 150, Harris, NC 28074 Facility Address: 1843 Jack McKinney Rd., Rutherford, NC 28139 Permitted Flow (MGD): 0.91 MGD Type of Waste: 100 % Industrial Facility Classification: III Permit Status: Renewal County: Rutherford Miscellaneous Receiving Stream: Broad River Regional Office. ARO Stream Classification: C State Grid / USGS Quad: Fingerville 303(d) Listed? No Permit Writer: Teresa Rodriguez Basin/Subbasin: 030802 Date: 5/3/04 Drainage Area (me): 548 Lat. 350 12' 23" N Long. 81 ° 53' 15" W Summer 7Q10 (cfs) 186� Winter 7Q10 (cfs): 285 30Q2 (cfs) 436 Average Flow (cfs): 946 IWC (%): 0.75 Summary: The Dan River's Harris Facility is a textile plant that finishes Broadwoven fabrics of cotton and manmade fabrics of fibers and silk. The operations at the facility include desizing, scouring, bleaching, mercerizing, and resin treatment. Some fabric is dyed. The discharge is regulated under 40 CFR 410, Subpart D, Part 410.45 (New Source Performance Stanards). The facility has a wastewater treatment plant on site to provide treatment for the industrial process wastewaters. Domestic wastewater is treated separately from industrial wastewater in an on -site system. Form 1 General and Form 2C application forms were received by the Division on January 30, 2003. The permit expired on July 31, 2003. Facility Description: The facility receives woven fabrics made of cotton and cotton/polyester blends from different sources. The fabric preparation steps consists of desizing and bleaching, a portion of the fabric goes through the mercerizing process. The finishing process can include sanforizing, resin application and dyeing. Not all the fabric goes through all the finishing processes. Only a small portion of the fabric is dyed in a pad dyeing operation. They expect to continue to consolidate operations from other Dan River facilities and bring more production into the facility in the coming years. All process wastewaters go to the wastewater treatment plant. The treatment system consists of static bar screens, equalization/neutralization basin, dual aeration basins with anoxic zone, dual secondary clarifiers, parshall flume effluent meter, sludge digester, sludge holding tank and standby generator. Domestic waste goes to an on -site septic system. Basin Plan: The area in the Broad River were the discharge is located was not sampled for the current basin plan report. In general the Broad River is classified as Good or Good -Fair in this sub -basin. DMR Review: DMR data was reviewed for the period of January 2001 to December 2003. Average flow was 0.38 MGD. BOD averaged 20.4 Ibs/day, COD averaged 456 Ibs/day, and TSS averaged 33.6 Ibs/day. Total Chromium averaged 0.014 Ibs/day, total phenols 0.056 Ibs/day and Sulfide averaged 0.17 Ibs/day. They had one exceedance for Oil and Grease in September 2002. Fact Sheet NPDES NCO083275 Chronic Toxicity test (Ceriodaphnia) is performed at 0.75% on a quarterly basis. The facility had one fail on September 2003. Reasonable Potential Analysis: Reasonable potential analysis was performed for Copper, Lead, Zinc and MBAS. Maximum Allowable Y2FAV Parameter Predicted concentration (pg/1) Comments (N9/1) W/1) Copper 90.2 930 7.3 Continue Monitoring Lead 29.1 3322 33.8 Eliminate Monitoring, Lead has not been detected since December 2001. Zinc 271 6643 67 Continue Monitoring MBAS 1684 66434 N/A Eliminate Monitoring Pollutant Scan: A pollutant scan was submitted with the permit application. Antimony and cyanide were detected in concentrations below the water quality standards or criteria. PERMITTING STRATEGWLIMITS DEVELOPMENT The limits in the permit were implemented when the permit was first issued in 1993. For the last permit renewal the same limits were retained since the calculated limits were higher than the limits on the permit. When the permit was originally issued the table for simple operations on Part 410.45 was used to calculate the limits. Production has changed at the facility and now they perform complex operations that include resin treatment on the fabrics. For this reason, Subpart D, 410.45 NSPS (Complex manufacturing operations) was now applied to calculate limits. Long term production was estimated as 100,189 Ibs/day based on production for 2001 — 2003. Calculated limits were higher than actual limits. They are meeting the current permit limits. The limits will remain as in the previous permit. See the attached spreadsheet with the limits calculations. SUMMARY OF PROPOSED CHANGES • Eliminate monitoring for Lead and MBAS. Lead and MBAS did not present reasonable potential to exceed water quality standards. PROPOSED SCHEDULE FOR PERMIT ISSUANCE Draft Permit to Public Notice: Permit Scheduled to Issue: NPDES DIVISION CONTACT May 26, 2004 July 19, 2004 If you have questions regarding any of the above information or on the attached permit, please contact Teresa Rodriguez at (919 733-5083 ext. 553. NAME: DATE: v�0 REGIONAL OFFICE COMMENTS NAME: DATE: SUPERVISOR: DATE: Fact Sheet NPDFS NC0083275 Facility Dan River - Harris Plant Permit No. NCO083275 Sanitary flow loads: 1 ^Mimafir+ PAW- A MGD .6.01 -- - Parameter Standard (mg/l) Mthly ave Daily max Load (lb/day) Mthly ave Daily max BOD 30 45 0.00 0.00 TSS 30 451 0.00 0.00 Production Information Effluent Guideline section: Production units as per EG Monthly average Daily maximum Ib/1000 lb 10_ 100.189 Effl Guideline Part BPT or BAT Parameter Guideline limit Daily max Mthly ave Allowable Load (lb/d) Daily max Mthly ave Complex Manufacturing Operations BOD 3_7 1.9 370.7 190.4 COD 68.7 44.2 6883.0 4428.4 T$$ 14.4 6.4 1442.7 641.2 Sulfide 0.2 0A 20.0 10.0 Phenols. 0.1 0.05 10.0 5.0 Total `Chromium 0:1 0.05 10.0 5.0 Calculated Limits Parameter Daily max (lb/d) Mthly ave (lb/d) BOD 370.7 190.4 TSS 1442.7 641.2 COD 6883.0 4428.4 Sulfides 20.0 10.0 Phenols 10.0 5.0 Tot Chromium 1 10.0 5.0 Existing Limits Parameter Daily max (lb/d) Mthly ave (lb/d) BOD 272.00 140.00 TSS 726.00 322.00 COD 3443 2219 Sulfides 8.20 7.00 Phenols 8.20 3.50 Tot ChromiurnI 8.201 3.50 Average production for Dan Rivers Inc. - Harris Plant (lbs/day) Jan-01 97433.4 Feb-01 107652.8 Mar 105754.4 Apr 123375 May 132043.6 Jun-01 112619.6 July 61509.8 Aug 71566.6 Sept 99176 Oct-01 104798.6 Nov 86581.2 Dec 89189.6 Jan-02 94173.6 Feb-02 104586.4 Mar 123590.2 Apr 122679.6 May 128272.2 Jun-02 128890.2 July 97355.2 Aug 131676.8 Sept 117034.4 Oct-02 123621.8 Nov 121949.4 Dec 89025 Jan-03 109036 Feb-03 114276 Mar 103358.6 Apr 94949.6 May 90279.6 Jun-03 95761.6 July 79635.2 Aug 73530.8 Sept 66314.2 Oct-03 73319.4 Nov-03 69242 Dec 62559.4 Average 2001-2003 100189.4 2001 99308.38 2002 115237.9 2003 86021.87 NCO083275 Mthly Av % of 3-yr average -0.879335 15.02007 -14.14074 Whole Effluent Toxicity Testing Self -Monitoring Summary March 16. 2004 FACILITY REQUIREMENT YEAR JAN PER MAR APR MAY JUN JUL AUG SEP OCT NOV DEC Cnmenton WMP chr lint: 4.7% Y 2000 Pass - Pas. - - Fail >Wi -20 Pa.. - - Pass NC0006p33/001 Begin:9/12002 FrequmcyQ Mon tun Sep Dec + NonComp Smgk 2MI - - NWPass - - Pass - - Fail NRllato NR/>20t Pass C... IY:GAl Region: MHO Subbaim CM36 2002 - - Pass - - Pass - - Pass - - Pass PF: 4.0 Special 2003 - _ Pass - - Pass - - Pass - - Pass 7QHy 125 IWC(%:4.7 20M - CrAvesCo. Wood Eurgfli CHR LIM: 69% 2000- - Pass - - Pass - - Pass - - Pass NC0075281/001 Begiml/l/1995 FrequencyQ Pi + Merlun Scp Dcc + Non Comp Smgk 201 - - Pass - - Pas. - - Pass - - Pass Century: Craven Region: WARD Subbain: NEU08 2002 - - Pass - - Pa.. - - Pass - - Pass PF: 020 Swig 2003 _ _ Pass - - Pas. - - Pass - - Pass TOM 0.14 IWC(%;68.89 2004 - Crime Central Patmi 24 An LC50 ac modal pis AM (grab) 20W - >100 NC0046531/001 Begin:9/l2001 print uencyA NonComp 2001 >100 - - Invalid - - - - - - - - Counry:Mecklenhurg Region: MRO Subbain: CTW4 202 -100 - PF: NA Special 2003 - -100 - - - - - - - - - - 7Q10:0.0 IWC(%;to 2004 - Crown Centel Petroleum 24hr LC50 ac commit pis AM 2000 - - - - - H - - - - - - NC0027227/001 Begin Vial(I4 Frequency NonComp 2WI - - - - - H - - - - - - Counly:loluumn Region: RRO Subbain; NEU02 2002 - - - - - H - - - - - - PF: VAR Special 203 _ _ _ _ - H - _ _ _ _ _ 7Q10: 0.0 IWC(9.; IOU 2004 - CSXTransportation chr lam: 90% 2000 H - - H - - H - - H - - NC00015031001 Begin:3 aND FrequencyQ Jan Apr Jul Oct + NonComp Single 2001 H - - H - - H - - H - - C.my:Edgecombe Be,...: RRO Subindan: TAR03 2002H - - H - - H - - H - - PF: 0.1 Special 2003 H - - H - - H - - H - - 7Q10:0.0 IWC(%; 100.0 2004 NR CTI Of North Camisa 241or LC50 ac monit pis AM (gulf) 2000- - - -IN - - - - - - - - NC008297W001 0e00112003 Frequency NonComp 2001 - - - - AN - Counly:New Hanover Region: MRO Subbaim CPF17 2002 - - - - - >I00 - - - - - - PF: VAR special 2003 - - - -IN 7Q10:TIDAL IWC(%;NA 201 - CTI of North Carolina 24hr LC50 ac monit opts AM (grab) 2000 - - - - - - - - - - - - NC0082970/003 Begin:VInN3 Frequency NonComp 2001 - - - - - - - - - - - - County:NewHanover Region: WIRO Subbaim CPFI7 2002 - - - - - - - - - - - - PF; VAR Spmig 2003 _ _ _ >100 - - - - - - - - 7Q10: Tidal IWC(%:NA 2RI4 - DAK Americo, LLC(D.Paot) 24hr plfac lira: 90% AM 2000 Invalid - - Pass - - Pa.. - - Paas - - NC00006fiL001 Begi¢9IIO002 Frequency + tan Apr Jul Oct NonComp Sin& 2001 Pass - - Pass - - Pass - - NRIPAns - - County: Brunswick Region: WIRO Subbasim CPF17 2002 Pass - - Pass - - Pass - - Pass - - PF: 2.3 Special 2003 Pass - - Pa.a - - Pass - - Pass - - TOM 918 IWC(%;0.38 2004 PA.s vi ViP chr lam: 90% 200 - - - - - - - - - - - - NC00688881001 BeginOl12002 Frequency Feb May Aug Nov + NonComp SINGLE 201 - - - - - - - - - - - - Caunly:Gaton Region; MRO Subbasim U936 2002 - Fall 02.5 82.2 Fall NWFeiI Ili Fall >t0o ve5 Fell Fall PF: 0.75 Special 2003 >100 Leto e45 -45 Pass - - Pass - - Pass - 7Q10:008 IWC(%:93.93 2004 - Dim M... Inc. HarrisFmWry chr lira: 0.75% 2n00 - - Pass - - Pass - - Pass - - Pass NC0083275/001 BclpnM/1999 Frequency Q PIP + Marlun Sep Dr. + NonComp Single 21301 - - Pass - - Pass - - Pass - - Pass County. Rutherford Region: ARO Subloom: RADO 21102 - - Pass - - Pas. - - Pass - - Pass PF: 0.91 Sperial 2003 _ - Pass - - Pass - - Fail >3 13 >3 7QI0: 186 IWC(%;0.75 2004 - DereCounty-RO)AMI 24hr plfac monde 90% mysid 2000 Invalid Invalid - Pass - - Pass - - Pass - - NC0070157/001 Begin:5/12003 FrequencyQ ten Apr Jul Oct NonComp 2001 Pass - - Pass - - Pass - - Pass - County: Dam Region: WARD Sabbaon: PAS56 2002 Pass - - Pass - - Pass - - Fan Pass - PR NA Special 2003 Pass - - Pass - - Pass - - Pass - - 7QI0:0 IWC(%;NA 2004 Pass LEGEND: PERM= Permit Requirement LET= Administrative Lener-Targn Frequency- Monitoring ftequmcy: Q. Quarterly; M. Monthly; BM. Bimonthly; SA- Semiannually;A- Annually;DWD- Only when discharging;D. Discontinued monitoring requirement Dgin= Firstmmnh required -Receiving7Q10 stream low ❑oweriterion(crs += quarterlymonibring increases to monthly upon failure orN Months that testing must occur- As. Jan, Apr, Jul, Oct NonComp- Current Compliance Requirement PF- Permitted flow (MOD) IWC%= lnstream waste eoncentratt PIF-Pace it lest AC=Acute CHR-Chmnic Data Noation: f- Fathead Minnow; - - Ceriodaphnia sp.; my - Mysid shrimp; ChV - Chronic value; P - Mortality ofstatcd percentage.1 highest concentration; at - Performed by DWQ Aquatic Tax Unit; bt -Bad test Antonio,Notation:--= Dam not required; NR-Not rci Facility Activity Status: I - Inactive,N - Newly laurdf. .comtrarl RH Active but at dischnquit-M.N dam available for month in question;• = ORC.igmme ncNed 15 6711110 �K- I t-P(- 05/11/2004 09:40 14347997262 PAGE 01 Fax Message TO: e, r /a J.& s G ..-FAXNO: 919- -733;0-715 Dan River Inc. Fax No. 434-799-7262 .� Date: �� - P r O No. of Pages including this Pge: Fmom-- ?14 4A TEU (434) MAMM R RRM1tMARRMMR�1 R RRRRRR1rM MMMRrRRRRM MR MRRr■ RRr M�1 RRwR MAMRRRRRM M�PR RRMMMM\I■ 05/11/2004 09:40 14347997262 PAGE 02 HARRIS PLANT PRODUCTION IN POUNDS Monthly Daily Average Maximum Production Production Date Pounds Pounds Feb-99 628797.06 142761.87 Mar-99 666057.08 142460.19 Apr-99 632224.39 146998.90 May-99 597916.99 147279.55 Jun-99 623540.52 140337.58 Jul-99 462874.20 140819.23 Aug-99 640078.00 145791.79 Sep-99 551239.41 142226.19 Oct-99 662891.82 147114.25 Nov-99 562937.98 147148.10 Dec-99 576652.49 146714.54 Jan-00 682367.09 158495.95 Feb-00 673213.91 145166.75 Mar-00 629375.60 142963.01 Apr-00 620074.77 146274.22 May-00 670329.44 160705.87 Jun-00 610261.94 148195.88 Jul-00 537841.53 149424.76 Aug-00 637507.28 149179.34 Sep-00 596484.83 148440.07 Oct-00 642638.18 144050.14 Nov-00 589969.25 144914.48 Dec-00 574881.30 148563.01 Jan-01 487167.55 153190.83 Feb-01 538264.93 142139.14 Mar-01 528772.93 147078.93 Apr.01 616875.12 163384.12 May-01 660218.84 190616.28 Jun-01 563098.95 147222.15 Jul-01 307549.88 144044.18 Aug-01 357833.40 138826.48 S ep-01 495880.87 144180.29 Oct-01 523993.39 157773.33 Nov-01 432906.59 139461. 53 Dec-01 445948.32 137727.14 05/11/2004 09:40 14347997262 PAGE 03 HARRIS PLANT PRODUCTION IN POUNDS Monthly Daily Average Maximum Productlon Production Date Pounds Pounds Jan-02 470868.24 141753.62 Feb-02 522932.36 138689.65 Mar-02 617951.51 137141.69 Apr-02 613398.22 125563.01 May-02 641361.93 123885.69 Jun-02 644451.41 133306.83 Jul-02 486776.46 125141.74 Aug-02 658384.55 132386.34 Sep-02 585172.30 133917.14 Oct-02 618109.43 129868.62 Nov-02 609747.90 132955.09 Dec-02 445126.08 129192.53 Jan-03 545180.66 140666.06 Feb-03 571380.61 135740.08 Mar-03 516793.85 126367.20 Apr-03 474748.41 130371.45 May 03 451398.34 129457.72 Jun-03 478808.65 140785.27 Jul-03 398176.18 140151.44 Aug-03 367654.98 137127.36 Sep-03 331571.14 130651.23 Oct-03 366597.14 135439.40 Nov-03 346210.88 136114.27 Dec-03 312797.91 137481.34 Jan-04 473883.67 133986.44 Feb-04 430925.47 166549.38 Production data / Dan River - Harris Plant (lbs of finished fabric) Average aily max Mthly Feb-99 62879t7 71380 Mar 71230 Apr 632224 73499 May 597916 73639 June 623540 70168 July 462874 71672 Aug 640078 72895 Sept 551239 71113 Oct 662891 73557 Nov 562937 73574 1999 Dec 576652 72857 600473 Jan-00 682367 79247 Feb 673213 72583 Mar 629375 71481 Apr 620074 73137 May 670329 75352 June 610261 74097 July 537841 74712 Aug 637507 74589 Sept 596484 74220 Oct 642638 72025 Nov 899969 72457 2000 Dec 574881 74281 647912 Jan-01 487167 76595 Feb 538264 71069 Mar 528772 73539 Apr 616875 81692 May 660218 95308 June 563098 73611 July 307549 72022 Aug 357833 69413 Sept 495880 72090 Oct 523993 78886 Nov 432906 69725 2001 Dec 445948 68863 496542 Jan-02 470868 70876 Feb 522932 69344 Mar 617951 68570 Apr 613398 62781 May 641361 61942 June 644451 66653 July 486776 64182 Aug 658384 66193 Sept 585172 66958 Oct 618109 64934 Nov 609747 66477 zooz Dec 445125 64596 576190 Jan-03 545180 70333 74015 m� � a, �o � U� 744-�/�v� A-L 010 L UV—Y GL Q-c ,� -Q �a� d� For CCj cz • J�� 75234 r7 r1 l vv f 66126 70� fo3 I qjCLCI _�. DP J) 6 Uhl Feb 571380 67870 Mar 516793 63183 Apr 474748 65185 May 451398 64728 June 478808 70392 July 398176 70075 Aug 367654 68563 Sept 331571 65325 Oct 366597 67719 Nov 346210 68057 zoo? Dec 312797 68740 430109 67514 549394 71021 40xr;s 'r2 2d1 Aq;.iVOILd �QltL�nie cr- 9/ luf b 91 3 bcaA s C-t�. ,. , ECG aM a 6eX ins 'AO() Alla/ ClQri17P/C -JC(4(/KM &6L 1� i p U I,rci� zee, Lv Cy Lu l� 5 A-n- CLi>U� %cxx- act cr�v�ir, lvi �c Jo .;n co2.c wat Mum � etc QED wok O oio S 71-'-� — wow za— &; Sfllun ox LQ - Q C11c 7 — 5U qo �� a �d . 'IS G�i?�ULDu� NS rn,$- Iflo.45 - l- i Zi n l l Yk�UJ a d-D nFpGCab0f Y7,, aki AtaLOo-nPQ end u/1k -%u ocfu�� i� 41�27 / e- /993 rxz� 6,1- u/G� r�s-tc�2a( �',- Mtn nu roc /99,3_ a�c- G,�uC Cw PS d e-5i ua swu,�,-C4 l j0�` 0 0� 3267 �6 ar 4 s Ns PS I��Q a ,�.� ►� c a� 0 �4v 40 P ne,R-a ROdJAC-tt0n CtO to . -- D 0 VYL 0 Iju c,,,,t rkaa VVIO7.1 au I # bas T TT T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T vA cn a bb'£T L 06' 9 S£'£ ST'bT 9s'S 6£'£T L T 68 69 9£'£ 8T'bT LS'S V£'£T L T P��tss �r �Sq-e�yllf SOC PRIORITY PROJECT: No IF YES, SOC NUMBER TO: PERMITS AND ENGINEERING UNIT J 3 WATER QUALITY SECTION ATTENTION: Charles Weaver DATE: March 26, 2003 NPDES STAFF REPORT AND RECOMMENDATION RUTHERFORD COUNTY PERMIT NUMBER NC0083275 PART I - GENERAL INFORMATION 1. Facility and Address: Dan River Inc. Harris Facility Mailing: 1843 Jack McKinney Road Harris, North Carolina 28139 2. Date of Investigation: March 19, 2003 3. Report Prepared By: Roger C. Edwards 4. Persons Contacted and Telephone Number: Jerry Hicks 828-247-2065 5. Directions to Site: From Asheville take Hwy. I-26E to Hwy. 74E travel to exit for Hwy. 2215, travel to Jack McKinney turn right before railroad tracks, travel approximately 6 miles to entrance of Dan River -Harris Plant. 6. Discharge Point(s), List for all discharge points: Latitude: 350 12' 23" Longitude: 810 53' 15" Attach a USGS map extract and indicate treatment facility site and discharge point on map. U.S.G.S. Quad No. U.S.G.S. Quad Name Fingerville East, SC -NC 7. Site size and expansion area consistent with application? X Yes No If No, explain: Page 1 8. Topography (relationship to flood plain included): Gentle slope adjacent to large flat bottomland 9. Location of nearest dwelling: >1000 feet 10. Receiving stream or affected surface waters: Broad River a. Classification: C b. River Basin and Subbasin No.: 030802 C. Describe receiving stream features and pertinent downstream uses: Wildlife propagation and agriculture PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater to be permitted MGD (Ultimate Design Capacity) 0.91 MGD b. What is the current permitted capacity of the Wastewater Treatment facility? 0.91 MGD C. Actual treatment capacity of the current facility (current design capacity 0.91 MGD d. Date(s) and construction activities allowed by previous Authorizations to Construct issued in the previous two years: N/A e. Please provide a description of existing or substantially constructed wastewater treatment facilities: Equalization basin with influent bar screen, extended aeration, secondary clarification, effluent flow measurement, discharge to Broad River. f. Please provide a description of proposed wastewater treatment facilities: N/A g. Possible toxic impacts to surface waters: Possible toxic impacts associated with textile finishing waste. However, treatment of waste stream and selection of production chemicals will reduce if not eliminate toxic impacts to the receiving stream. h. Pretreatment Program (POTWs only): N/A Direct discharge in development approved should be required not needed Page 2 2. Residuals handling and utilization/disposal scheme: a. If residuals are being land applied, please specify DWQ Permit Number WQ0008799 Residuals Contractor Southern Soil Builders Telephone Number 1-800-411-5527 b. Residuals stabilization: PSRP PFRP OTHER the waste in industrial only --No Domestic C. Landfill: d. Other disposal/utilization scheme (Specify): 3. Treatment plant classification (attach completed rating sheet): 4. SIC Codes (s) : 2261 Primary 55 Secondary 16 Main Treatment Unit Code: 05003 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved. (municipals only)? N/A 2. Special monitoring or limitations (including toxicity) requests: N/A 3. Important SOC, JOC, or Compliance Schedule dates: (Please indicate) N/A Date Submission of Plans and Specifications Begin Construction Complete Construction 4. Alternative Analysis Evaluation: Has the facility evaluated all of the non -discharge options available. Please provide regional perspective for each option evaluated. N/A Spray Irrigation: Connection to Regional Sewer System: Subsurface: Other disposal options: Page 3 S. Other Special Items: N/A PART IV - EVALUATION AND RECOMMENDATIONS The Dan River Inc. -Harris Facility has an excellent compliance history, with the exception of recent O & G violations. The method of testing has been changed to the new Standard Methods 1664 for O & G and no violations have been detected since the change. It is recommended the NPDES Permit be renewed. Signature of Report Preparer Water Quality Regional Supervisor ,_�_);3)k3 Da Ve Page 4 Dan River Inc. Greg R. Boozer Executive Vice President Manufacturing January 29, 2003 Mr. Charles H. Weaver, Jr. NCDENR/DWQ/NPDES P.O. Box 29535 Raleigh, NC 27625-0535 P.O. Box 261 Danville, Virginia 24543 1 u dAN 3 0 2003 Subject: Renewal of NPDES Permit No. NC0083275, Dan River Inc. - Harris Facility, Rutherford County Dear Mr. Weaver: It is requested that NPDES Permit No. NCO083275 issued to Dan River Inc. - Harris Facility be renewed. The permit was effective February 1, 1999 and was modified February 9, 2001. The original and two copies of the permit application are attached. The permit application includes: EPA Application - General Information Form 1 EPA Application Form 2C A narrative description of the Sludge Management Plan If you have any questions, please contact Kurt Schwalbe at 434/799-4833 and fax number 434/799-7262. Sincerely, G. R. Boozer Executive Vice President Manufacturing kat grb03-01 Attachments QUALITY TEXTILES BY DESIGN Please print or type in the unshaded areas only (fill-in areas are spaced for elite type, i.e., 12 characterslinch). For Approved. OMB No. 2040-0086. Approval expires 5-31-92 FORM U.S. ENVIRONMENTAL PROTECTION AGENCY I. EPA I.D.NUMBER 1 - Ir GENERAL INFORMATION S T/A= NCR000006783 �c- F Cy, Consolidated Permits Program. _ 9 . 1 2 1. 14 _ 15. GENERAL Read the "General lnstructions"before starting.) LABEL ITEMS _ = GENERAL INSTRUCTIONS If a preprinted ; label - has been provided; L EPA I.D.ace. NUMBER affix it in the designated s Review the. p III. FACILITY NAME y any of it Is information carefully; if . incorrect cross through it and enter the - correct data_ in the agropriate fill-in area below. Also, if any of the preprinted data - is -absent the -area to. the left of the /abet "sts that should V. FACILITY PLEASE PLACE LABEL IN THIS SPACE space the .information appear) please_provide it in the proper -fill- MAILING LIST - in areats) below. If the label is complete and correct need not complete Items, ,you I, Ill, V, and Vl (except VI-B which_ must be completed regardless): ,Complete: all items.. VI. FACILITY if no label has,been-pproved.: Refdr. to the Instructions for :detailed item descr"ttons, LOCATION and for the le al authorisation under wfi�cFi -. g this data is collected: II. -POLLUTANT CHARACTERISTICS` R_ TI N : omplete A t roug J to determine a er you-need,to sp m t any permit application orms to a EPA =yau answer es" to any= questions, you must submit this form and the supplemental from listed m the:parenthesis following the question. Mark W m=ti -a-box-In the third columff if. the supplemental form is attached. If you answer "no' to each question, you need not submit any of these forms. You may -answer nouIf your acpylW-is excluded from permit requirements; see Section C of the instructions. See also Section D of the instructions for defintttons.of-bold-faced terms: ry " MAoRK XFORM. ' 11 MAoRK XFORM. SPECIFIC QUESTIONS SPECIFIC QUESTIONS YEs YES ATTACHED. :'. - ATTACHED— Is,this facility a publicly owned treatment works which results in a discharge to waters of Ahe ` ❑ ❑ B s or will,, this facility (either ewsting ors-; proposed) .include a concentrated animal ❑ ❑X ❑ U.S.? (FORM 2A) feeding operation or aquatic an€mal - = pproduction _facility which results in a discharge 16 17 _` S 19 20 1 21 to waters of the U.S.? (FORM 26) C. s this- facility which currently results _ in ® ❑ ❑ D: s this proposal facility other than t ose descnbea a ❑ discharges to waters of the U.S. -other than _ in A or B:ve) which will result in a discharge 22 23 24 25 26 27 those described in A or B above? FORM 2C -a to waters of the U.S:? FORM 2D E. Does or will this facility treat, store, or dispose of hazardous wastes? (FORM 3) ❑ ❑x ❑ F. Do: you or will you inject at this facility indUstnal or_ municipal , effluent below the lowermost stratum ❑ ❑ containing,, within one quarter mile. of the. weft bore;: underground sources of drinking water?. 26 29 30 .: :• ---(FORM 4) ., :... :.: 31 : _ _ :32 33 o.: you or will you �n�ect at this facility any: fluids brought to Do -you or �nnl you inject at this facility fluids or such as mining of suffer by the produced water. other which are the surface in connection with conventional oil or : ❑ r�1 U ❑ sp,_ec€a€ processes ' Frasch process, solution mining of minerals, in = ❑ ❑X ❑ natural gas production, inject fluids used for situ combustion of fossil fuel, or recovery of enhanced recovery of oil or natural gas, or,inject geothermal energy? (FORM 4) fluids for ,storage of liquid hydrocarbons? 34 .35 36 37 38 39. FORM 4 - _- I s this facility a proposed stationary source I s cility a proposed stationary source. which is one of the 28 industrial categories- listed which is NOT one of the 28 Industrial categories ❑ x❑ ❑ = El ❑ in- the instructions and which will. potentially emit listed: in the=instructions and which VAJIL potentially_ 100 tons per year of any air pollutant regulated emit - 250, tons per. year of any air pollutant under the Clean Air Act and may affect or be regulated under the Clean Air Act and may affect . located in an attainment area? FORM 5 40 41 ; 42 _ - :or be located in an attainment are? FORM 5 . = - 43 III: NAME OF'FACILITY c SKIP 1- Dan River Inc. — Harris Plant 15 16-29 30 _ - 69 IV. FACILITY CONTACT A. NAME &TITLE flak, first, & title B. PHONE area code & h6.- - -" C 2 Hicks Jerry Plant Engineer 828 24 22065 15 16 45 46 `' 48 49 51 52 55 V: FACILITY MAILING ADDRESS A. STREET OR P.O BOX c 3 P.O. Box 150 15 16 45 B. CITY OR TOWN C. STATE D. ZIP CODE C 4 Harris NC 28074 15J 16 41 _ 42 -47 51 VI. FACILITY LOCATION j40 A. STREET, ROUTE NO. OR -OTHER SPECIFICIDENTIFIER c 5 1843 Jack McKinney Road 15 16 45 B. COUNTY NAME u er or 46 70 C. CITY OR TOWN D. STATE E. ZIP CODE F. COUNTY CODE c Harris NC 28139 6 15 16 40 41 42 47 51 52' 54 EPA FORM 3510-1 (8-90) CONTINUED ON REVERSE CONTINUED FROM THE FRONT VII.-SIC CODES (4-di it, in order ofpriority) A. FIRST B. SECOND o 26n (sPscifyl Finishers of Broad- 7 (specify) Finishers o manma e woven fabrics of cotton s T adwov n M ric of manmade 1s 18 1s ,s C. THIRD D. FOURTH c (specify) 7 (specify) 7 7 15 16 17 15 16 79 VIII. OPERATOR INFORMATION A. NAME B. Is the name listed in Item c VIII-A also the owner? B Dan River Tnc. ® YES [:]NO 18 is 55 C. STATUS OF OPERATOR Enter the appropriate letter into: the answer box if "Other,"s eci . D. PHONE area code & no. F=FEDERAL M= PUBLIC (other than federal or state) (specify) 799 7021 N15 S=STATE O= OTHER (specity) P 434 P=PRIVATE 56 16 18 19 21 22 25 E. STREET OR PO BOX 26 55 F. CITY OR TOWN G. STATE H. ZIP CODE IX. INDIAN LAND c B Danville Is the facility located on Indian lands? VA 24543 ❑YES ❑X NO 42 42 47 51 1s 18 40 X. EXISTING ENVIRONMENTAL PERMITS A. NPDES (Discharges to Surface Water D. PS Air Emissions from Proposed Sources s P e 07565T07 15 i6 17 18 30 l NC 0083275 s N 15 16 /7 18 30 B. UIC (Underground In'ection of Fluids E. OTHER (specify) (specify) Land Application C I T I 1 1 C 0 WQ0008799 s U s 15 16 17 18 30 15 16 1 17 1 18 30 C. RCRA Hazardous Wastes E. OTHER (specify) (specify) Septic c T l ° 7 8 Waste Disposal County Health Dept. s R y System 17 18 30 15 16 17 18 30 ki6 . MAP Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must show the outline of the facility, the location of each of its existing and proposed intake and discharge structures, each of its hazardous waste treatment, storage, or disposal facilities, and each well where it injects fluids underground. Include all springs, rivers and other surface water bodies in the map area. See instructions for precise requirements. XII. NATURE OF BUSINESS(provide a brief description) The facility receives woven fabric composed of either cotton or cotton polyester from weaving mills. The fabric is desized, scoured, bleached, mercerized, resin treated, and inspected. A small amount of fabric is dyed. Storage and distribution of the finished fabric are other activities at the facility. XIII. CERTIFICATION see instructions I certify under penalty of law that I have personally examined and am familiar with the information submitted in this application and all attachments and that, based on my inquiry of those persons immediately responsible for obtaining the information contained in the application, I believe that the information is true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibN of fine and im risonmenL A. NAME & OFFICIAL TITLE (type pant) B. SIG RN#F6I E C. DATE SIGNED Gregory R. Boozerrt/�LJJ1��CX_J�Y� 2- ZUa 3 COMMENTS FOR OFFICIAL USE ONLY c C 5 16 55 EPA FORM 3510.1 (8-90) . NORTH PROPERTY ' LINE t `' o I l \ I CON TOUR -� C_ -.' .,INTER VAL: 6 METERS 1 1 'SCALE: U ; -lI - • DRI MFG i - (1 = 2000 )1;= _ PLANT DRI Wastewater Treatment Plant ri oo OU TFALL 001 DISCHARGE L OCA TION o ��•� . Broad Rl e 0 ( North Carolina t , South Carolina - /'CD Site &Discharge Location Map Reference: USGS Quadrangles Dan River Inc. Fingerville East SC -NC, & Chesnee SC -NC Harris Facility 1843 Jack McKinney Road Harris, North Carolina April 1998 a Sludge Management Plan Dan River Inc. - Harris Facility Sludge produced by the Dan River Inc. - Harris Facility Wastewater Plant is stored in a concrete basin prior to land application. Land Application Permit #WQ0008799 issued to Dan River Inc. - Harris Facility sets the requirements for land application. Southern Soil Builders, Inc., is the contractor for removal of the sludge, proper land application and supplying required data. During 2001, 318.04 dry tons of wastewater residual solids from the permitted source were land applied in Rutherford County to 101.3 acres. The required data reports were completed and filed with the North Carolina Division of Water Quality Section on February 13, 2002.