HomeMy WebLinkAboutNC0072575_Permit Issuance_20120629$. ` o
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NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Charles Wakild, .P.E.
Govemor Director
June 29, 2012
Mr. Paul White, Complex Manager
Pilgrim's Pride Corporation
484 Zimmerman Road
Sanford, NC 27330
Subject: Issuance of NPDES Permit
Permit NCO072575
Pilgrim's Pride Processing Plant
Lee County
Class III
Dear Mr. White:
Dee Freeman
Secretary
Division personnel have reviewed and approved your application for renewal of the subject permit.
Accordingly, we are forwarding the attached NPDES permit. This permit is issued pursuant to the requirements
of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and
the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended).
The requested correction to the owner's name was made in the permit. Technical corrections were made
to the final permit to comply with the Upper/Middle Cape Fear Nutrient Strategy and to remove the draft permit
A. (4) Total Nitrogen Compliance Plan. The compliance plan was not appropriate as it conflicts with on going
efforts to address Total Nitrogen (TN) compliance.
The Division strongly advises that the continuing TN non-compliance must be resolved and will impact
future expansion request. It is recommended the Permittee be proactive and contact the Raleigh Regional Office
for additional guidance. The Permittee should be aware that as future Cape Fear River Basin nutrient strategy is
adopted for this segment of the basin TN limits will most likely become more stringent.
Summary of Changes in Final Permit from Existin1z Permit
1) Supplement to Permit Cover Sheet component list, A. (2) Chronic Toxicity Permit Limit, and Total
. Residual Chlorine footnote were updated.
Technical corrections for Upper/Middle Cape Fear Nutrient Strategy
2) Total Kjeldahl Nitrogen and Nitrate/Nitrite Nitrogen monthly monitoring were added. All treatment
facilities of your capacity and in this segment of the Cape Fear River Basin are required to monitor Total
Nitrogen, Total Kjeldahl, and Nitrate/Nitrite Nitrogen on monthly basis.
Page 1 of 2
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: 919-807-63001 FAX: 919-807-64921 Customer Service:1-877-623-6748
Intemet: www.ncwaterquality.org
An Equal Opportunity 1 Affirmative Action Employer
NO�e Caroa
�tura
3) Existing A. (3) Permit Reopener: Supplementary Monitoring special condition was replaced by new A. (3) r'
Nutrient Reopener special condition. All treatment £abilities `of your capacity and in this segment of the
Cape Fear River Basin are required to have a new nutrient reopener special condition that replaces the
existing reopener condition.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days
following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter
150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail
Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final
and binding.
Please note that this permit is not transferable except after notice to the Division. The Division may
require modification or revocation and reissuance of the permit. This permit does not affect the legal
requirements to obtain other permits which may be required by the Division of Water Quality or permits
required by the Division of Land Resources, the Coastal Area Management Act or any other federal or local
governmental permits that may be required.
If you have any questions concerning this permit, please contact Ron Berry at telephone number (919)
807-6396 or at email ron.beny@ncdenr.gov.
Sincerely,
)harles Wakild, P.E.
Attachments
Cc: Raleigh Regional Office/Surface Water Protection Section
Environmental Sciences Section/Aquatic Toxicology Unit/Susan Meadows (email)
ESS/Carrie Ruhlman (email)
ESS/Steve Kroeger (email)
Pilgrim's Pride Corporation/John Gangwer (email: John.Gangwer@pilgrims.com)
Pilgrim's Pride Corporation/Bruce Morgan (email: Bruce.Morgan@pilgrirns.com)
Central Files
NPDES File
Page 2 of 2
Permit NCO072575
-z
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION 'OF WATER QUALITY
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELMNATION SYSTEM
(NPDE5)
Incompliance with the provision of North Carolina General Statute 143-215.1, other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Federal Water Pollution Control Act, as amended,
Pilgrim's Pride Corporation, Inc.
is hereby authorized to discharge wastewater from a facility located at the
Pilgrim's Pride Processing Plant
484 Zimmerman Road near Sanford
Lee County
to receiving waters designated as the Deep River within the Cape Fear River Basin, in accordance with
effluent limitations, monitoring requirements, and other conditions set forth in Parts I. II, III and IV
hereof.
This permit shall become effective August 1, 2012.
This permit and authorization to discharge shall expire at midnight September 30, 2016.
Signed this day June 29, 2012.
Lf) r
6 Charles Wakild, P.E., Director
vie Division of Water Quality
By Authority of the Environmental Management Commission
Permit NCO072576
SUPPLEMENT TO PERMIT COLTER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby
revoked. As of this permit issuance, any previously issued permit bearing this number is no longer
effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the
permit conditions, requirements, terms, and provisions included herein.
Pilgrim's Pride Corporation, Inc.
is hereby authorized to:
1. Continue discharging 1.0 MGD of treated process -contact wastewater from a treatment facility
consisting of the following components:
o Solids removal area (screened and separated; trucked offsite as byproduct)
o One (1) 35,000 gallon equalization tank (with pumps)
o One (1) 17,000,000 gallon covered/lined anaerobic treatment lagoon
o Methane incinerator
o One (1) 2,500,000 gallon aeration basin (Schreiber process with facilities for magnesium
hydroxide additive)
o One (1) 500,000 gallon clarifier (with RAS screw pumps)
o One (1) splitter box
o One (1) tertiary filter
o One(1) backwash basin with pumps
o One (1) 14,000,000 gallon lined emergency pond
o Chlorine contact basin
o De -chlorination contact chamber (with recycle pumps for process water re -use)
o Effluent flow meter (Parshall flume)
o Effluent composite sampler
o Post cascade aeration basin
This facility is located at 484 Zimmerman Road near Sanford at the Pilgrim's Pride Processing Plant
in Lee County.
2. Discharge from said wastewater treatment works through Outfall 001 to the Deep River (see
attached map), a stream classified as Class C waters within the Cape Fear River Basin.
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Sample
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USGS Quad: E22SW Colon, NC
Outfall Facili
Latitude: 35' 33' 50" N 350 33' 47" N
Longitude: 79' 13' 11" W 790 13' 58" W
Stream Class: C
North
Facility Location
Subbasin: 03-06-11 HUC: 03030003
Pilgrim's Pride Corp. Sanford Plant NCO072575
Receiving Stream: Deep River
Lee County
Permit NC0072575
V,.
A. (1) EFFLUENT LIMITATIONS. AND MONIi,ORING REQUIREMENTS
During the period beginning on the effective date of the permit and lasting until expiration, the
Permittee is authorized to discharge through Outfall 001. Such discharges shall be limited and
monitored by the Permittee as specified below:
EFFLUENT
EFFLUENT LIMITS
MONITORING
REQUIREMENTS
Monthly
Daily
Measurement
Sample
Sample 1
CHARACTERISTICS
Average
Maximum
Frequency
T e
Location
Flow
1.0 MGD
Continuous
Recording
Influent or
Effluent
BAD, 5 day, 20°C
5.0 mg/L
10.0 mg/L
3/Week
Composite
Effluent
(April 1 -October 31 )
BOD, 5 day, 20°C
10.0 mg/L
20.0 mg/L
3/Week
Composite
Effluent
(November 1 - March 31)
NH3 as N
1.0 mg/L
2.0 mg/L
3/Week
Composite
Effluent
(April 1 - October 31)
NH3 as N
2.0 mg/L
4.0 mg/L
3/Week
Composite
Effluent
(November 1 - March 31)
Total Suspended Solids (TSS)
20 mg/L
30 mg/L
3/Week
Composite
Effluent
Oil and Grease
8.0 mg/L
14.0 mg/L
3/Week
Grab
Effluent
Dissolved Oxygen
Not less than 6.0 mg/l, daily
3/Week
Grab
Effluent
average
Fecal Coliform
(geometric mean)
200 / 100 ml
400 / 100 ml
3/Week
Grab
Effluent
Total Residual Chlorine (TRC) 2
28 µg/L
3/Week
Grab
Effluent
Temperature, °C
3/Week
Grab
Effluent
PH
Not greater than 9.0 S.U.
3/Week
Grab
Effluent
nor less than 6.0S.U.
Total Nitrogen (TN) 3
103 mg/L
147 mg/L
Monthly
Composite
Effluent
Nitrate/Nitrite Nitrogen, mg/L
Monthly
Composite
Effluent
Total Kjeldahl Nitrogen, mg/L
Monthly
Composite
Effluent
Total Phosphorus, mg/L
Monthly
Composite
Effluent
Chronic Toxicity 4
Quarterly
Composite
Effluent
Fecal Coliform, #/100ml
6
Variable
Grab
Upstream &
(geometric mean) 5
Downstream
Temperature, °C 5
Variable 6
Grab
Upstream &
Downstream
Conductivity, µmhos/cm 5
Variable 6
Grab
Upstream &
Downstream
Dissolved Oxygen, mg/L 5
Variable 6
Grab
Upstream &
Downstream
Permit NCO072575
(Continued A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS)
Footnotes:
1. Sample Locations: E — Effluent; I — Influent; U — Upstream at NCSR 1400; D - Downstream 50 feet
above the City of Sanford outfall.
2. The Division shall consider all effluent TRC values reported below 50 µg/L to be in compliance
with the permit. However, the Permittee shall continue to record and submit all values reported
by a North Carolina certified laboratory (including field certified), even if these values fall below
50 µg/L.
3. TN = TKN + (NO3-N + NO2-N), where TN is Total Nitrogen, TKN is Total Kjeldahl Nitrogen,
and (NO3-N and NO2-N) are Nitrate and Nitrite Nitrogen, respectively.
4. Chronic Toxicity (Ceriodaphnia) at 9 %; quarterly during January, April, July, October; See
Special Condition A. (2.)
5. Monitoring upstream (U) and downstream (D) are provisionally waived, based. on the
Permittee's membership in the Upper Cape Fear River Association. If at any time during the
term. of this permit, membership in the association is terminated, the permittee shall notify the
Division immediately, and immediately continue instream monitoring as stipulated in this
permit.
6. Variable: sample upstream and downstream 3/week during summer months of June, July
August, and September, weekly during the rest of the year.
Effluent shall contain no floating solids or foam visible in other than trace amounts.
A. (2) CHRONIC TOXICITY PERMIT LIMIT (Quarterly)
The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant
mortality to Ceriodaphnia dubia at an effluent concentration of 9%.
The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in
the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or
subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"
(Revised -February 1998) or subsequent versions. The tests will be performed during the months of
January, April, July, and October. Effluent sampling for this testing shall be performed at the NPDES
permitted final effluent discharge below all treatment processes.
If the test procedure, performed as the first test of any single quarter, results in a failure or ChV below
the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the
two following months, as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test
Procedure" (Revised -February 1998) or subsequent versions.
The chronic value for multiple concentration tests will be determined using the geometric mean of the
highest concentration having no detectable impairment of reproduction or survival and the lowest
concentration that does have a detectable impairment of reproduction or survival. The definition of
"detectable impairment," collection methods, exposure regimes, and further statistical methods are
specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -
February 1998) or subsequent versions.
Permit NC0072575
(Continued A. (2) CHRONIC TOXICITY PERMIT LIMfY (Quarterly))
All toxicity testing results required as part of this permit condition will be entered on the Effluent
Discharge Monitoring Form (1\4R-1) for the months in which tests were performed, using the
parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally,
DWQ Form AT-3 (original) is to be sent to the following address:
Attention: NC DENR / DWQ / Environmental Sciences Section
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no
later than 30 days after the end of the reporting period for which the report is made.
Test data shall be complete, accurate, include all supporting chemical/physical measurements and all
concentration/response data, and be certified by laboratory supervisor and ORC or approved designate
signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if
chlorine is employed for disinfection of the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is
required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test
form indicating the facility name, permit number, pipe number, county, and the month/year of the
report with the notation of "No Flow" in the comment area of the form. The report shall be submitted
to the Environmental Sciences Section at the address cited above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required,
monitoring will be required during the following month. Should any test data from this monitoring
requirement or tests performed by the North Carolina Division of Water .Quality indicate potential
impacts to the receiving stream, this permit may be re -opened and modified to include alternate
monitoring requirements or limits.
If the Permittee monitors any pollutant more frequently than required by this permit, the results of such
monitoring shall be included in the calculation and reporting of the data submitted on the DMR and AT
Forms.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control
organism survival, minimum control organism reproduction, and appropriate environmental controls,
shall constitute an invalid test and will require immediate follow-up testing to be completed no later
than the last day of the month following the month of the initial monitoring.
A. (3) NUTRIENT RE -OPENER
Pursuant to N.C. General Statutes Section 143-215.1 and the implementing rules found in the North
Carolina Administrative Code at 15A NCAC 2H.0112 (b) (1) and 2H.0114 (a) and Part II sections B-12
and B-13 of this permit, the Director of DWQ may reopen this permit to require supplemental nutrient
monitoring of the discharge. The purpose of the additional monitoring will be to support water quality
modeling efforts within the Cape Fear River Basin and shall be consistent with a monitoring plan
developed jointly by the Division and affected stakeholders. In addition, the results of water quality
modeling may require that limits for total nitrogen and total phosphorus be imposed in this permit upon
renewal.
A
KCDENR
North Carolina Department of Environment and Natural Resources
Beverly Eaves Perdue
Governor
Division of Water Quality
Charles Wakild, P.E.
Director
June 11, 2012
Mr. Bruce Morgan, CPE
Pilgrim's Pride Corporation
Sanford Complex
P. O. Box 3668
Sanford, NC 27331
Subject: Pilgrim's Pride Processing Plant
NCO072575
Lee County
Facility Non -Compliance
Dear Mr. Morgan:
Dee Freeman
We would like to extend our appreciation to you for taking time on Monday, June 4, 2012, to discuss on -going
compliance issues at the Subject facility with staff of the Raleigh Regional Office.
The continuing effluent limit violations are a concern to the Division and we would like to offer our assistance to you
and Pilgrim's Pride in an effort to support and encourage future compliance with all terms and limits of the subject
permit.
One such tool that is available is a Special Order by Consent, a consent agreement that would be between the EMC
(represented by the Division of Water Quality) and Pilgrim's Pride Corporation. It is our understanding from the
telephone conversation of June 1 ar there are plans to upgrade the facility in order to affect compliance with the subject
permit. We feel that a consent order will establish a clear timeframe for changes to be made and will benefit Pilgrim's
Pride.
We would like to invite you and any other representatives from Pilgrim's Pride to our office to further discuss
compliance issues at Pilgrim's Pride Processing Plant. Please contact me at 919-791-4200 or danny.smith@ncdenr.gov
to schedule a time in the near lure to meet.
:Si)nce,,rly,
Danny Smith upervisor
Surface W er Protection
Raleigh Regional Office
Cc: RRO-SWP File
Central Files
Ron Bery— Central Office/Complex Permitting Unit
Joe Corporon — Central Office/Compliance and Expedited Permitting Unit
one
NhCarolina
Nimura!!y
North Carolina Division of Water Quality 1628 Mail Service Center Raleigh, NC 27699-1628 Phone (919) 791-4200 Customer Service
Internet: www.newaterquality.org Location: 3800 Barrett Drive Raleigh, NC 27609 Fax (919) 788-7159 1-877-623-6748
An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper
G
DENR/DWQ
ADDENDUM - FACT SKEET FOR NPDES PERMIT ISSUED
NPDES PERMIT NC0072575
Pilgrim's Pride Corp. Sanford Plant
SUMMARY OF CHANGES TO FINAL PERMIT — June 4, 2012
Several technical corrections were made to the final permit as follows:
1) Per upper Cape Fear River nutrient strategy for this size permitted flow, the permittee is
required to monitor monthly Nitrate/Nitrite Nitrogen and Kjeldahl Nitrogen. These
monitoring parameters were added to the final permit.
2) Per upper Cape Fear River nutrient strategy this permit is required to incorporate a newly
defined nutrient re -opener special condition. This replaces the previous Deep River
supplementary monitoring re -opener condition in the draft permit. This revision was
made in the final permit.
3) The draft permit Total Nitrogen Compliance Plan special condition is not an appropriate
condition in this permit. Any Total Nitrogen non-compliance will continue to be
addressed through enforcement actions. This special condition narrative was removed in
the final permit.
NPDES DIVISION CONTACT
If you have questions regarding any of the above information or on the final permit, please
contact Ron Berry at (919) 807-6396 or email ron.berry@ncdenr.gov.
NAME: &229/ DATE: /z
Addendum Fact Sheet
NPDES NC0072575
Page 1 of l
� � e
Cape Fear Basin NutrieneMonitoring Strategy 2011 Summary
Suhhasins-
Jordan Lake: 30601, 30602, 30603, 30604, 30605, 30606
Upper Cape Fear: 30608, 30609, 30610, 30611, 30612
Middle Cape Fear: 30607, 30613, 30614, 30615, 30616, 30618, 30619, 30620
Lower Cape Fear: 30617, 30621, 30622, 30623, 30624
Changes in Monitoring Frequencies for total nitrogen and total phosphorus to match 2B
.508 for all dischar ers of nutrients:
> 1.0 MGD......... Monthly, TKN and Nitrate/Nitrite species
> 50,000 GPD.... Quarterly, TN only (no species required)
<50,000 GPD.....None
Exception: Do NOT change monitoring frequencies where there is a TN or a TP limit.
Add the following reopener to all wastewater permits in the UCF and MCF:
Pursuant to N.C. General Statutes Section 143-215.1 and the implementing rules found in the.
North Carolina Administrative Code at 15A NCAC 21-1.0112 (b) (1) and 21-1.0114 (a) and Part II
sections B-12 and B-13 of this permit, the Director of DWQ may reopen this permit to require
supplemental nutrient monitoring of the discharge. The purpose of the additional monitoring will
be to support water quality modeling efforts within the Cape Fear River Basin and shall be
consistent with a monitoring plan developed jointly by the Division and affected stakeholders. In
addition, the results of water quality modeling may require that limits for total nitrogen and total
phosphorus be imposed in this permit upon renewal.
Jordan Lake Subbasins
Excluded from all nutrient strategies listed above. Only change required for the renewal
of existing permits: A specific TN limit must be added, consistent with the Jordan Lake
TMDL. These limits go into effect January 1, 2016. All permits must also include
special nutrient conditions. Language and limits to be provided. Specific for:
NCO047384
Greensboro T. Z. Osborne
NCO021474
Mebane
NCO024325
Greensboro N. Buffalo Creek
NCO020354
Pittsboro
NCO023868
Burlington Eastside
NCO066966
Quarterstone Farm
NCO023876
Burlington Southside
NCO047597
South Durham
NCO024881
Reidsville
NCO026051
Durham County Triangle
NCO021211
Graham
NCO056413
Whippoorwill Carolina
Meadows
NC0043559 Fearrington Utilities NC0025241 Orange W&S Mason Farm
Lower Cape Fear subbasins:
No nutrient -specific changes necessary.
Nutrient Monitoring frequencies for WTP backwashes will remain consistent with WTP
strategy.
3-12-12 RE Company name OWNER
From: Berry, Ron
Sent: Tuesday, March 13, 2012 7:59 AM
To: 'Bruce Morgan'
Subject: RE: Company name
Mr. Morgan,
I will user this email as your response for this item. It will be corrected in the
final permit.
Ron Berry
Ron Berry ron.berry@ncdenr.gov
Engineer I
DWQ/Point Source/NPDES Complex Permitting Unit
NCDENR
Phone: (919) 807-6396
Fax: (919) 807-6495
office: Archdale Building Room 925Y
Email correspondence to and from this address is subject to the North Carolina
Public Records Law and
may be disclosed to third parties unless the content is exempt by statute or other
regulation.
From: Bruce Morgan[mailto:Bruce.Morgan@pilgrims.com]
Sent: Monday, March 12, 2012 4:54 PM
To: Berry, Ron
Subject: Company name
on.pages 3 and 4 of the draft permit the " of Georgia" needs to be taken off the
name. Do you need a
response from us for this to be.done?
Page 1
p.f
AFFIDAVIT OF PUBLICATION
STATE OF NORTH CAROLINA
COUNTY OF WAKE
NCDENR/ DWQ/ POINT SOURCE
1617 MAIL SERVICE CENTER
RALEIGH, NC 276991617
Before the undersigned, a Notary Public of Wake
County North Carolina, duly commissioned and
authorized to administer oaths, affirmations, etc.,
personally appeared Barbara Brown, who being
duly sworn or affirmed, according to law, doth
depose and say that he or she is Accounts
Receivable Specialist of The News & Observer a
corporation organized and doing business under
the Laws of the State of North Carolina, and
publishing a newspaper known as The News &
Observer, in the City of Raleigh, Wake County and
State aforesaid, the said newspaper in which such
notice, paper, document, or legal advertisement
was published was, at the time of each and every
such publication, a newspaper meeting all of the
requirements and qualifications of Section 1-597 of
the General Statutes of North Carolina and was a
qualified newspaper within the meaning of Section
1-597 of the General Statutes of North Carolina,
and that as such he or she makes this affidavit; and
is familiar with the books, files and business of said
corporation and by reference to the files of said
publication the attached advertisement for
NCDENR/ DWQ/ POINT SOURCE was inserted in
the aforesaid newspaper on dates as follows:
03/04/2012
Barbara Brown, Accounts Receivable Specialist
Wake County, North Carolina
Ad Number
0000029897
PWAIC NOW
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The North amlina En iranmsr[taf
asement Commiss[on• proposes so issa..
NPDES wastewater dl'scharee petittp
the persOnts?'Listed below.
A;'
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Sworn to and subscribed before me
This 5th day of March, 2012
My Commission xpires:
Gf//J/1
Notary Signature
RE Tertiary filter question
From: Berry, Ron
sent: Wednesday, February 08, 2012 7:52 AM
To: 'Bruce Morgan'
subject: RE: Tertiary filter question
Thanks for the clarification
Ron Berry ron.berry@ncdenr.gov
Engineer I
DWQ/Point Source/NPDES Complex Permitting Unit
NCDENR
Phone: (919) 807-6396
Fax: (919) 807-6495
office: Archdale Building Room 925Y
Email correspondence to and from this address is subject to the North Carolina
Public Records Law and
may be disclosed to third parties unless the content is exempt by statute or other
regulation.
From: Bruce Morgan[mailto:Bruce.Morgan@pilgrims.com]
sent: Tuesday, February 07, 2012 5:12 PM
To: Berry, Ron
subject: RE: Tertiary filter question
The incoming flow does not stop. The outgoing flow is diverted from the chlorine
contact chamber to
the backwash basin during the wash period. . water in the backwash basin is pumped
to the
emergency storage pond. The incoming flow is used to wash the filter. There is a 10
minute purge time
at the end of the wash period to clear up the filter discharge before flow is
diverted back to the
chlorine contact chamber. There is only one filter.
From: Berry, Ron Emailto:ron.berry@ncdenr.gov]
sent: Tuesday, February 07, 2012 4:31 PM
To: Bruce Morgan
subject: Tertiary filter question
Bruce,
I have a question about the tertiary filter operation. Does the incoming flow to
the tertiary filter stop
while backwashing? if no then there must be more than one filter unit. Please
clarify.
Thanks for your assistance,
Ron
Ron Berry ron.berry@ncdenr.gov
Engineer I
DWQ/Point Source/NPDES Complex Permitting Unit
NCDENR
Phone: (919) 807-6396
Fax: (919) 807-6495
office: Archdale Building Room 925Y
Email correspondence to and from this address is subject to the North Carolina
Public Records Law and
may be disclosed to third parties unless the content is exempt by statute or other
regulation.
Page 1
HISTORY
.: 1988
- The permit mass -based water quality limits were determined based on the waste load
from a model developed for this segment of Deep River, and mutually accepted as the
best match to the facility operation. There were no applicable federal effluent
guidelines at this time.
1990
- The owner, Golden Poultry, requested a modification which was granted to adjust
limits to more align with plant operations.
'- Prior to the next permit renewal an SOC was put in place and required a study plan
and improvements be made to the treatment operation. Also, an EAA was submitted to
support the on site upgrade of the treatment system and outfall relocation. The next
renewal was delayed as a result of on going litigation and resolution of permit
regulatory changes.
1996
- A new permit was issued and included the addition of a second tier for limits
applicable for the pending advanced biological wastewater treatment plant discharge
and outfall relocation. This second tier contained a permitted flow; a TRC limit;
calculated concentration -based BOD, NH3-N, and DO limits; and the removal of
rainfall reporting. Other requirements were the same as in the first tier.
- The new permit first tier, associated with the existing operation, was amended and
included the addition of TRC monitoring, the change of fecal coliform limits to
secondary treatment standards, and the amendment of the lagoon -based treatment
system description narrative.
- Additional narrative was added in the permit for the pending new wastewater
treatment plant and outfall relocation.
1997
- Three modified permits were issued. The first modified permit reduced instream
_
conductivity monitoring in the summer as settlement for contesting the permit. The
other modifications addressed changes in instream sample location and frequency. Also
the permittee owner changed to Gold Kist.
1998
- An AtoC was issued and signed Engineer Certificate received for an upgrade to the
treatment operation.
2000
- Gold Kist became a member of the Upper Cape Fear River Basin Association and was
granted a waiver for the permit instream monitoring requirements.
- The treated sanitary wastewater effluent was rerouted from the process wastewater
treatment plant to the irrigation treatment operation to facilitate the ability to recycle
treated wastewater. The reroute also required the addition of tablet chlorination to the
treated sanitary effluent and modification of the non -discharge permit.
- A NPDES permit correction was issued that established a new expiration date of
September 30, 2001.
2002
- A new permit was issued with a single 1.0 MGD effluent page with no changes, and
removal of narratives that were no longer applicable.
RE Need Production Data for Sanford Plant
From: Bruce Morgan [Bruce.Morgan@pilgrims.com]
Sent: Wednesday, February 01, 2012 4:04 PM
To: Berry, Ron
subject: RE: Need Production Data for Sanford Plant
The typical numbers for our plant are 1,384,500 lbs/day or 360,000,000 lbs/yr of
chickens and chicken
parts processed. Typical production will be the same each year.
From: Berry, Ron [mailto:ron.berry@ncdenr.gov]
Sent: Wednesday, February 01, 2012 8:55 AM
To: Bruce Morgan; John Gangwer
Subject: Need Production Data for Sanford Plant
Bruce or John,
I was reviewing your NPDES permit and renewal application and discovered we need
the facilities
production numbers (lbs/day) for the last three years. The flow schematic attached
to the application
lists 182 birds/min, 16 hrs per day, 5 days per week. In the application's
accompanying letter it talks
about processing live chickens and chicken parts , the typical.operation ran 260
days in a year. I need
both an annual production (lbs/yr) and daily production (lbs/day) typical for each
year. if the typical
daily production is the same for all three years then just provide one daily
production and state that
daily production did not change. You may want to make a note for future NPDES
renewal applications
to include production data.
If you have any questions on this let me know.
Ron
Ron Berry ron.berry@ncdenr.gov
Engineer I
DWQ/Point Source/NPDES Complex Permitting unit
NCDENR
Phone: (919) 807-6396
Fax: (919) 807-6495
office: Archdale Building Room 925Y
Email correspondence to and from this address is subject to the North Carolina
Public Records Law and
may be disclosed to third parties unless the content is exempt by statute or other
regulation.
Page 1
Answers to questions in E-Mail dated 10/5/11 about the wastewater treatment
system at Pilgrim's Pride in Sanford NC.
I. Screening is located in the offal building marked 1 on the map. Pretreatment is
done in this building The screens are rotary drum type. The primary screens are wedge
wire with 0.060' openings. The secondary screen is wedge wire with 0.020' openings.
2.The Pump Station is marked as 2 on the map.
3. The Anaerobic basin is marked as 3 on the map. There is one 17 million gallon
lined and covered basin.
4. The Aeration basin is marked as 4 on the map. There is one 2.5 million gallon
basin. A rotating bridge with suspended diffuser banks spans the basin.
5.The clarifier is marked as 5 on the map. There is one 0.50 million gallon basin.
6. There is one Tertiary Filter. It is marked as 6 on the map. The media type is 3.3
cm synthetic balls.
7. The chlorine contact chamber is marked as 7 on the map. Chlorine gas is used
for disinfection.
S. The de -chlorination basin is marked as 8 on the map. Sulfur Dioxide is used to
de -chlorinate the effluent.
9. The storage lagoon which we call the Emergency Storage Pond is marked as 9
on the map. There is one 14 million gallon lined pond.
10. The two irrigation ponds are marked as 10 on the map. The 1.2 million gallon
aeration pond is used to treat sanitary sewer water. The 3.9 million gallon Holding Pond
is used to store water that is going to be irrigated on the spray fields.
11. The effluent flow meter is marked as 11 on the map. It is a bubbler type with a
strip chart recorder.
12. The Effluent Composite Sampler is marked as 12 on the map.
13. Treated effluent flows by gravity from the discharge of the step aerator to
Deep River.
14. The Tertiary filter is washed with the normal flow that passes through it.
When washing flow is directed to a lift station (called the back wash basin) and the
media is agitated with air. The wash water is pumped to the emergency pond that is
marked as 9 on the map.
15. Yes they are the same.
16. The Step Aerator is marked as 16 on the map.
17. See answer 14.
18. The Flare is marked as 18 on the map.
19. All waste activated sludge is pumped to the Anaerobic pond marked as 3 on
the map. The function of the Emergency Storage Pond marked as 9 on the map is to store
treated effluent that cannot be discharged, backwash water, and storm water. All water
that is put in the Emergency Storage Pond is eventually irrigated on the spray fields.
Bruce J. Morgan
ORC
10/14/11
TROL
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2011 View of Pilgrim's Pride Sanford Facility
Y 'S
4P
! Y�
.�ui,r2yy.' q
1)
Screening, type, location
7) Disinfection: chlorine contact chamber, location
2)
Pump station, location
8) De -chlorination, type, location
3)
Anaerobic basin , location, size, number of basins
9 ) Storage lagoons, location, size, number of lagoons
4)
Aeration basin, location, size, number of basins,
number of aerators and type
10) Treatment/irrigation ponds, location, size, number of
I ponds
5)
Clarifier, location, size, number of clarifiers
11) Effluent flow meter, type, recording (yes/no), location
6)
Tertiary Filters, location, media type, number of filters
12) Effluent composite sampler, location
Other questions:
13) Is treated effluent pumped via a pressure sewer to the Deep River outfall? If yes location of pump.
14) Where does backwash waste water from tertiary filter go?
15) Is the covered anaerobic basin the same basin as listed in 3)? If no mark location.
16) Is there a step aeration device on treated effluent? If yes mark location.
17) Do tertiary filters use backwash pumps?
18) Where is methane incinerator/flare located?
19) All solids generated in the treatment process are stored on site and that is the function of 9)? If no mark location.
DENR/DWQ
FACT SHEET FOR NPDES PERMIT DEVELOPMENT
NPDES PERMIT NC0072575
Facility Information
Applicant/Facility
Name:
Pilgrim's Pride Corp Sanford Plant
Applicant Address:
484 Zimmerman Road; Sanford, NC 27330
Facility Address:
484 Zimmerman Road; Sanford, NC 27330
Permitted Flow
1.0 MGD
Type of Waste:
Process wastewater, boiler blowdown, condensate, stormwater
Facility/Permit Status:
Class III Minor/Active; Renewal
County:
Lee County
Miscellaneous
Receiving Stream:
Deep River
Stream Classification:
C
Subbasin:
03-06-11
Index No.
17-(38.7)
Drainage Area (mi ):
1122
HUC:
30003
Summer 7Q10 (cfs)
17
303(d) Listed?
No
Winter 7Q10 (cfs):
32
Regional Office:
Raleigh
30Q2 (cfs):
nd
State Grid / USGS
Quad:
E22SW
Colon, NC
Average Flow (cfs):
1240
Permit Writer:
Ron Berry
IWC (%):
8.4%
Dater
2/21/12
BACKGROUND
Pilgrim's Pride Corporation (formerly Gold Kist, Inc.) operates a poultry processing plant in
Sanford, NC. The plant processes live chickens and chicken parts into various packaged chicken
meat products producing 360 million pounds of packed chicken annually. The Permittee is a
member of the Upper Cape Fear Basin Association.
Wastewater from various plant operations, boiler and condenser blowdown, maintenance, and
area stormwater are collected and treated in an advance biological treatment system where the
majority of the treated wastewater is discharged to Deep River, Cape Fear River Basin. This
facility NPDES discharge is subject to federal effluent guidelines CFR 40 Section 432 Subpart L
Poultry Further Processing.
HISTORY
2007 - A new permit was issued with significant changes. Permit requirements were based on
the new federal effluent guideline 432 Subpart L and waste load factors utilizing plant
current operation and production data.
- BOD, NH3-N, and DO limits were defined to meet waste load requirements; BOD and
NH3-N limits were more stringent than the effluent guidelines.
- The federal guidelines required reductions in TSS limits, Oil and Grease limits, and
the addition of total nitrogen limits.
- Fecal coliform secondary standards limits, TRC limit, pH limits, and other special
conditions did not change.
- The Deep River Strategy mandated additional total nitrogen and total phosphorus
monitoring, and a special reopener condition.
- The permit owner name was corrected to show the new owner Pilgrim's Pride.
- A SOC was issued with interim limits to allow Pilgrims Pride time to make the
necessary changes to meet the new permit total nitrogen limits by August 31, 2008.
Fact Sheet
NPDES NC0072575
Page 1 of 3
TREATMENT PROCESS I I ,
A tank collects and then pumps the plant's screened wastewater to a covered/lined 17 million
gallon anaerobic basin. Solids from the screen are sent=off-site. A flare is available to incinerate
off gas (methane) from the anaerobic basin.
The anaerobic basin wastewater is pumped to the advance biological treatment system which
consists of an extended aeration basin, a clarifier, a tertiary filter, and
chlorination/dechlorination. Metered treated wastewater flows to a post cascade aeration basin
and then to the outfall, a small portion is recycled for reuse in the plant. Treated wastewater can
be diverted to either a storage lagoon or the irrigation treatment system.
Filter backwash and filter diverted effluent wastewater is collects in the backwash basin, and
pumped to the emergency pond. The emergency pond wastewater including plant stormwater is
disposed of through irrigation.
The advance treatment system biosolids are transferred to an anaerobic basin which provides a
very methodical, slow digestion. The lagoon has been in service for several decades with little
solids removal and has an expected storage capacity beyond the next 40 years. When solid
removal is required additional lagoons are available for dewatering of solids before final
disposal.
Sanitary wastewater is treated and stored in the irrigation ponds. The facility maintains a non -
discharge permit for irrigation. Excess treated wastewater from the advanced treatment system
can be diverted to the sanitary treatment system.
COMPLIANCE
Since issuance of the 2007 permit, this facility committed 36 limit violations and paid $9,958 in
fines. TN violations were the most prevalent and continued into 2011 with 5 violations occurring
between July and October in 2011. Fecal coliform was the next prevalent violation but no
violations have occurred since May 2010.
PERMITTING STRATEGY
Federal guideline 432 general condition and Subpart L applies and will continue unchanged for
O&G, TSS, TN, and pH. BOD, ammonia as nitrogen, and fecal coliform water quality standard
limits are more stringent and will continue (see Table 1).
Table 1: Subpart L Limits
Parameter
Maximum daily
Maximum monthly average
O&G (as HEM)
14 m
8.0 m
TSS
30 m
20 m
TN
147 m
103 m
432 Subpart L Limits Not Applied — WQS/WLA more stringent
BOD
26 m
16 m
NH3-N
8.0 m
4.0 m
Fecal Coliform
Not to exceed 400/100 ml at anytime
DO is a wasteload based limit and will continue.
The Deep River Nutrient Strategy continues to be applicable so TP monitoring and the reopener
—� condition will continue.
Temperature and TRC requirements will remain the same and continue. A new footnote will be
added to address the 50 µg/L detection limit and reporting protocol.
Fact Sheet
NPDES NC0072575
Page 2 of 3
A Total Nitrogen Compliance PlanKnaddress
ial condition will be added to direct the Permittee to
determine a corrective course of act the facility continued TN non-compliance.
Data review
DMRs were reviewed for the period of May 2009 to June 2011. DMR data is summarized in
Table 2 below:
Table 2: DMR Data Statistics
Flow
(MGD)*
BOD
(mg/L)*
TSS
(mg/L)*
NH3-N
(mg/L)*
Fecal
rm
(#//10 l) Co00 ml)*
Average
0.740
2.75
3.62
0.51
96.6
Maximum
0.91
4.2
8.0
0.9
1534
Minimum
0.53
2.0
1.1
0.2
1.1
O&G
(mg/L)*
DO
mg/L
pH
(S.U.)
TRC
(µg/L)
TN
(mg/L
Average
5.00
7.80
7.07
25.2
85.91
Maximum
5.3
10.2
7.9
44
119.0
Minimum
>5.0
6.0
6.3
> 25
1.3
*Monthly average
Whole Effluent Toxicity
No failures were reported for this permit cycle Chronic Toxicity tests. The Aquatic Toxicology
Unit performed a 24 hour pass/fail chronic test in May, 2011 which was passed. The permit
chronic toxicity requirement will continue with the special condition narrative being updated.
Instream Sampling
As a member of the Upper Cape Fear River Basin Association a waiver for instream sampling is
granted. The last reported data was retrieved from the association monitoring stations located
upstream and downstream from Permittee discharge, no impacts were noted.
SUMMARY OF PROPOSED CHANGES
In keeping with Division permit development strategy the following will be incorporated into
this permit:
• Add TRC footnote for reporting and measurement protocol.
• Add special condition for TN Compliance Plan.
• Update chronic toxicity special condition narrative.
PROPOSED SCHEDULE FOR PERMIT ISSUANCE
Draft Pemut to Public Notice: February 29, 2012
Permit Scheduled to Issue: April 2012
NPDES DIVISION CONTACT
If you have questions regarding any of the above information or on the attached permit, please
contact RcABerry aW19) 807-6396 or email ron.berry@}icder7.gov.
REGIONAL OFFICE COMMENTS
NAME: DA
SUPERVISOR: DA
Fact Sheet
NPDES NCO072575
Page 3 of 3
§ 432.1 General Applicability.
As defined more specifically in subparts A through L of this part, this part applies to discharges of process wastewater
to waters of the U.S. from facilities engaged in the slaughtering, dressing and packing of meat and poultry products
for human consumption and/or animal food and feeds. Meat and poultry products for human consumption include
meat and poultry from cattle, hogs, sheep, chickens, turkeys, ducks and other fowl as well as sausages, luncheon
meats and cured, smoked or canned or other prepared meat and poultry products from purchased carcasses and
other materials. Meat and poultry products for animal food and feeds include animal oils, meat meal and facilities that
render grease and tallow from animal fat, bones and meat scraps. Manufacturing activities which may be subject to
this part are generally reported under the following industrial classification codes:
Standard industrial classifications
North American
industrial
classification
system
SIC 0751
NAICS 311611.
SIC 2011
NAICS 311612.
SIC 2013
NAICS 311615.
SIC 2015
NAICS 311613.
SIC 2047
NAICS 311111.
SIC 2048
NAICS 311119.
SIC 2077
NAICS 311999.
'Source: 1987 SIC Manual
2Source: 1997 NAICS Manual
March 22, 2011
Ms. Dina Sprinkle
NC DENR/DWQ/Point Source Branch
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Pilgrim's
Re: Permit Renewal Application - NPDES Permit No.: NCO072575
Pilgrim's Pride Corp. — Sanford, North Carolina Processing Plant
Lee County
Dear Ms. Sprinkle,
Please find enclosed three (3) original copies of the completed NPDES permit renewal
application (NPDES Permit No.: NC0072575) and supporting documents, including a sludge
management plan, for the Pilgrim's Pride Corporation Processing Plant located in Sanford, Lee
County, North Carolina. This Facility discharges treated effluent to the Deep River. There have
been no significant changes in Facility Operations since issuance of the current NPDES Permit
on September 1, 2007. The Rendering Plant proposed in the previous NPDES permit application
was not constructed onsite, and offal materials produced at the Facility are transported offsite for
rendering. Please see the Process Flow Diagram included with the NPDES permit application
package for a description of current operations and water use at this Facility.
If you have any questions please contact John Gangwer of Pilgrim's Pride Corporation at (540)
896-0767.
Sincerely,
/Pilgrim's
Pride Corporation
Paul White �
Complex Manager I"1
Cc: John Gangwer (Pilgrim's Pride) MAR 3 1 2011
Steven Woodruff (WHEE, Inc.)
484 Zimmerman Road • Sanford, NC • 27330
Telephone: (919) 774-7333 • Fax: (919) 718-0356
Subpart IL —Poultry Further Processing
§ 432.120 Applicability.
This part applies to discharges of process wastewater resulting from further processing of poultry.
§ 432.121 Special definitions. [Reserved]
§ 432.122 Effluent limitations attainable by the application of the best practicable control
technology currently available (BPT).
Except as provided in 40 CFR 125.30 through 125.32, any existing point source subject to this subpart that further
processes more than 7 million pounds per year (in units of finished product) must achieve the following effluent
limitations representing the application of BPT:
Effluent Limitations
[BPTj
Regulated
parameter
Maximum daily'
Maximum monthly avg.'
Ammonia (as N)
8.0
4.0
BODS
26
16
Fecal Coliform
(2)
It
(1)
O&G (as HEM)
14
8.0
SS
30
20
'mg/L (ppm).
2Maximum of 400 MPN or CFU per 100 mL at any time.
3No maximum monthly average limitation.
§ 432.123 Effluent limitations attainable by the application of the best available technology
economically achievable (BAT).
Except as provided in 40 CFR 125.30 through 125.32, any existing point source subject to this subpart that further
processes more than 7 million pounds per year (in units of finished product) must achieve the following effluent
limitations representing the application of BAT:
Xd-f3
Effluent Limitations `
[BAT]
Regulated
parameter
Maximum daily'
Maximum monthly avg.'
Ammonia (as N)
8.0
4.0
Total Nitrogen
147
103
'mg/L (ppm).
§ 432.124 Pretreatment standards for existing sources (PSES). [Reserved]
§ 432.125 New source performance standards (NSPS).
Any source that is a new source subject to this subpart must achieve the following performance standards:
(a) Facilities that further process no more than 7 million pounds per year (in units of finished product) must achieve
the following performance standards:
Performance Standards
[NSPS]
Regulated
parameter
Maximum daily'
Maximum monthly avg.'
Ammonia (as N)
8.0
4.0
OD5
26
16
Fecal Coliform
(2)
(s)
O&G (as HEM)
14
8.0
SS
301
20
Img/L (ppm).
2Maximum of 400 MPN or CFU per 100 mL at any time.
3No maximum monthly average limitation.
(b) Facilities that further process more than 7 million pounds per year (in units of finished product) must achieve the
following performance standards:
2 ,.f;.- 3
i
- Effluefit Limitations
[NSPS]
Regulated
parameter
Maximum daily'
Maximum monthly avg.'
Ammonia (as N)
8.0
4.0
OD5
26
16
Fecal Coliform
(2)
(1)
O&G (as HEM)
14
8.0
SS
30
20
Total Nitrogen
147
103
' mg/L (ppm).
2Maximum of 400 MPN or CFU per 100 mL at any time.
3No maximum monthly average limitation.
§ 432.126 Pretreatment standards for new sources (PSNS). [Reserved]
§ 432.127 Effluent limitations attainable by the application of the best control technology for
conventional pollutants (BCT).
Except as provided in 40 CFR 125.30 through 125.32, any existing point source subject to this subpart must achieve
the following effluent limitations representing the application of BCT: Limitations for BOD5, TSS, O&G (as HEM), and
fecal coliform are the same as the corresponding limitation specified in §432.122.
§ 432.3 General limitation or standard for pH.
Any discharge subject to BPT, BCT, or NSPS limitations or standards in this part must remain within the pH range of
6to9.
2 41-f;-3
182 BIRDS/MIN
16 HR/DAY
S DAYS/WK
(AVERAGE WEEKLY PRODUCTMN RATE
POTABLE WATER OF 873,600 BIRDS/WEEK)
=1,040,000 MGD
RECEIVING
7,280 GPD KD_LWG
BLEED WG
36,400 GPD
SCALDING
43,680 GPD
n��-
50,960 GPD
WHOLE BIRD WASH 10
2911200 GPD
EVISCERATION 10
116,480 GPD
10 FINAL BIRD WASH
81,536 GPD
CHILLING
116,480 GPD
CUT-UP/DEBONE
43,680 GPD
No PACKING/PACKAGING
20,833 GPD
MSC OPERATDZNS
206,303 GPD
CLEAN�lP
FLOW VARIESJ
ANCILLARY ACTIVITIES
MOTE 3)
23,000 GPD
EVAPORATION
(VARIES)
46AW GPD
OFF -SITE
RENDERING
AND
OFFAL
AVERAGE DAILY FLOW
FOR 20101 4.30 MGD
(AVERAGE OF PRODUCTION DAYS)
RAINWATER
COLLECTED FROM
HIGH IMPACT AREAS
(PEON VARIES)
•400 GPM TREATEI
EFFLUENT PUMPED
TO PLANT FOR
REUSE (NOTE 4)
ICE/PRODUCT
-�
ADDITION
40,000 LB/DAY
760,000 LB/BAY
FINISHED
PRODUCT
280,000 LB/DAY
MSC
SANITARY SANITARY TREATMENT SYSTEM
BASIN
AERATIDN
BASIN
CLARD'IER
TERTIARY
FILTRATION
DISINFECTION
EVAPORATMN
(VARIES)
1
ADVANCED
BIOLOGICAL
TREATMENT
SYSTEM
AVERAGE DAILY FLOW •
FOR 2010, Q178 MGD
® NON -DISCHARGE
SYSTEM
M
GE OUTFALL 001 TREATMENT
N 478 MGD I PONDS
ANNUAL AVERAGE
MOTE 2)
EVAPORATION
NARIES)
AIR PERMITTING ENGINEER DRAM BY
�1 CPD/ ��AR PROCESSES ARE BASK USA 09 DATA AND A PROOUCSIOK RAZE �720 17
SPO
PILGRIMS �N Z 0111FA! OM AVERAGE asOl ME BASED W Mff&L OM = REPORTS FOR 2MO
& AIECUMY WnVIISES MUM VQMCLKIZO IPEIEIIT WASiM PAVEaUT M'AM Wft M W WAM
SANFORD PROCESSING PLANT
PROCESS FLOWWH .& e SRW R RM 'IM WAcr AREAM, WS=MMM IfAIN1E"IM AC1 WnM UWE MUM M W
484 ZIMMERMAN ROAD LrVW r*t COMM 'MW VIAWt DRAW= FROII RE OMAIED TRALM OFFAL TRAIEJ:R ORNNA°6
• • SANFORD, NC 27330 DIAGRAM WOODRUFF aWE "�' � 1aY aye CPI' W DO IMx'' M WA= • USW OLVOW PROCESSMM RE MO WARR
�� rl l�'S � NOT EISED Is OUISPED w T►1e asa.
' LEE COUNTY 101 SMXG UWE WE
C'AMm OWMA 30115 OASE ,roewo.
17 3= 3/7/11 10-)86
'I
I
Receiving Stream: Deep River
Pilgrim's Pride Corporation
Water Treatment Plant
Outfall001
Pilgrim's Pride Corporation Deep River
Processing Plant
`,`' �I r r PILGRIM'S PRIDE CORPORATION 484 ZIMMERMAN ROAD DATE
PROCESSING PLANT SANFORD, NC
a - SANFORD, NC LEE COUNTY N 3/7/2011
192 Spring Lake Lane FACILITY LOCATION MAP OUTFALL
Canton, GA 30115 Permit No. NCO072575 LATITUDE: 35'33'23" N o 1 Mi
LONGITUDE: 79"13'30" W
Sludge Management Plan
Pilgrim's Pride Corporation
Poultry Processing Plant
Sanford, Lee County, North Carolina
NPDES Permit No.: NC0072575
March 2011
Pilgrim's Pride Corporation operates a poultry processing plant in Sanford, North Carolina. This
Facility is located at 484 Zimmerman Road in Sanford, Lee County, North Carolina 27330. This
Facility receives live chickens and chicken parts and processes them into various chicken meat
products. Wastewater produced in poultry processing operations, other ancillary operations (i.e.,
vehicle and equipment washing, plant sanitation, boiler and condenser blowdown, etc.) and
storm water collected from "high impact" areas is treated in an advanced onsite wastewater
treatment system, which includes the following primary treatment processes:
• Covered anaerobic treatment lagoon with biogas collection and flaring;
• Activated sludge treatment system with integral nitrification/denitrification;
• Clarification;
• Tertiary filtration; and
• Disinfection and dechlorination.
According to Facility records, the average daily volume of wastewater treated in the advanced
wastewater treatment system in 2010 was approximately 1.3 million gallons per day (MGD) on a
processing day (260 processing days in a typical year). A majority of the effluent from the
advanced wastewater treatment system is discharged to the Deep River under NPDES Permit No.
NC0072575. Minor portions of the treated effluent are returned to the Plant for reuse purposes
or managed via a spray irrigation/land application system (LAS) permitted under a separate Non -
Discharge Land Application System Permit, Permit No. WQ0028653. Sanitary wastewater from
the Facility is also treated and disposed via the permitted LAS.
Waste biosolids from the activated sludge treatment system are managed (i.e., treated/disposed)
in the anaerobic treatment lagoon. Specifically, waste biosolids from the activated sludge
treatment system are transferred to the influent of the anaerobic treatment lagoon. This method
of biosolids management is common in the poultry processing industry and has proven to be an
effective management/disposal method. The sludge yield in large anaerobic lagoon systems is
very minor due to the very long detention times. The anaerobic lagoon at the Facility has a total
volume of approximately eighteen (18) million gallons. Accordingly, the system is expected to
provide many years of services without the need for sludge removal. Other similar anaerobic
treatment lagoons used in the poultry processing industry have been in operation for several
decades without the need for any significant sludge removal.
A Sludge Accumulation Estimate fo'r the anaerobic treatment lagoon at the Facility is attached.
This Sludge Accumulation Estimate indicates the anaerobic treatment system should be able to
operate for more than forty (40) years without the need for sludge removal. The estimated
operational period indicated in this Sludge Accumulation Estimate is supported by operational
experience for similar systems at other poultry processing plants in the United States. In the
event sludge removal from the anaerobic lagoon at the Facility is required in the future, a third
party contractor would be retained for sludge removal and disposal services. The existing
emergency storage lagoon onsite could be used for staging this material for dewatering and/or
offsite management.
The Facility is in the process of upgrading screening systems to improve recovery of offal
materials for offsite rendering, and these upgrades will reduce influent solids loading to the
anaerobic lagoon system. Also, a bacteria supplement product (i.e., for bioaugmentation)
supplied by Maryland Biochemical Co., Inc. is fed into the influent to the Facility's anaerobic
lagoon system to further enhance treatment performance and degradation (destruction) of fat, oil
and grease and solids in the system.
/�4 March 22_12 V
, 2011
Mr. Paul White — Complex Manager
Pilgrim's Pride Corp.
2
'Please pri't pr type in the unshaded areas only.
Form Approved. OMB No. 2040.0038.
r
FORM
U.S. ENVIRONMENTAL PROTECTION
AGENCY
I.D. NUMBER
EI7A GENERALINFORMATIONConsolidated
PLEPA
Permits Program
NCO072575DGENERAL
(Readshe "Genemllmtmcliom"beforesaning.)]
LABEL ITEMS
s
GENERAL INSTRUCTIONS
prepnnted label has been provided, affix, It In the
designated space. Review the Information carefully, N any of it
1. EPA I.D. NUMBER
is incorrect, =as through it and enter the coned data in the
PLEASE PLACE LABEL IN THIS
SPACE
appmpnate fill n area below. Also. N any of the prepri ted data
is absent (the ame to the left o1 the label space fish the
information that should appear), please provide 4 in the proper
fill-in ama(s) below. a the label is complete and coned, you
III. FACILITY NAME
V. FACILITY MAILING
need not complete Items I, III, V. and VI (excapt VI-B which
ADDRESS
must be competed regardless). Complete all hams s no label
has been Provitled. Refer to she, instructions for detailed hem
descriptions and for the legal adtwnzations under which this
W. FACILITY LOCATION
data is col9ded.
H. POLLUTANT CHARACTERISTICS
INSTRUCTIONS: Complete A through J to determine whether you need to submit any
permit application forms to the EPA. If you answer'yes' to any questions, you must
submit this form and the supplemental form listed in the parenthesis following the question.
Mark 'X' in the box in the third column if the supplemental form is attached. If
you answer'no' to each question, you need not submit any of these forms. You may
answer 'no' If your activity is excluded from permit requirements; we Section C of the
instructions. See also, Section D of the instructions for definitions of bold-faced terms.
Mwe
•x•
Mark
x
vas
No
M
vsN
FORMSPECIFIC
AT APHFD
QUESTIONS
A. Is this facility a publicly Owned treatment works which
B. Does or will this facility (either exisfing or proposed)
resuhs in a discharge to waters of the U.S.? (FORM 2A)
X
include a concentrated animal feeding operation or
X
aquatic animal production facility which results in a
,s
m
b
discharge to waters of the U.S.? (FORM 2B)
C. Is this a facility which currently results in discharges to
�/
D. Is this a proposed facility (other than those described in A
war
teof the U.S. other than those described in A or B
X
or B above) which will result in a discharge to watem of
X
above? (FORM 2C)
the U.S.? (FORM 2D)
E
b
T
E. Does or will this facility treat, store, or dispose of
F. Do you or will you inject at this facility Industrial or
wastes? (FORM 3)
Xhazardous
municipal effluent below the lowermost stratum
�/
X
containing, within one quarter mile of the well bore,
underground sources of drinking water? (FORM 4)
n
a
a
]+
a
»
G. Do you or will you inject at this facility any producatl water
H. Do you or will you inject at this facility fluids for special
or other fluids which are brought to the surface in
processes such as mining of sulfur by the Frasch process,
connection with conventional oil or natural gas production,
inject fluids for
X
solution mining of minerals, in situ combustion of fossil
X
used enhanced recovery of oil or natural
fuel, or recovery of geothermal energy? (FORM 4)
gas, or inject fluids for storage of liquid hydrocarbons?
(FORM 4)
I. Is this facility a proposed stationary source which is one
J. Is this facility a proposed stationary source which Is
of the 28 industrial categories listed in the instructions and
X
NOT one of the 28 industrial categories listed in the
which will potentially emit 100 tons per year of any air
instructions and which will potentially emit 250 tons per
X
pollutant regulated under the Clean Air Aft and may affect
year of any air pollutant regulated under the Clean Air Act
or be located in an attainment area? (FORM 5)
and may affect or be located in an attainment surge?o
+
,]
(FORM 5)
III. NAME OF FACILITY
c
1
SKIP
pilgrim S Pride Corporation Sanfor Processing Plant
IV. FACILITY CONTACT
A. NAME 8 TITLE (lart first h Nde)
B. PHONE (area cod, if,raJ
2
Bruce Morgan
( 1 ) 7 4-7 3
»
,e
M M a va x
V.FACILTY MAILING ADDRESS
A. STREET OR P.O. BOX
H3484 Zimmerman Road
B. CITY OR TOWN
C. STATE
D. ZIP CODE
2)330Is
n aIru MAR 3
ESanTord
C
c
a u
Vl. FACILITY LOCATION
A. STREET, ROUTE NO. OR OTHER SPECIFIC IDENTIFIER
7•f1'K7ER QUALITY
5 4 4 Zimmerman Road
» ,e
-._ .._'.F_OLI221BRANCH
B. COUNTY NAME
Lee
b
»
C. CITY OR TOWN
c
D. STATE
E. ZIP CODE
F. COUNTY CODE (rjknown)
C
2 3 0
0
w
n
a ei
ex w
EPA Form 35io-1 (a-vu) CONTINUE ON REVERSE
'CONTINVED FROM THE FRONT
VII. SIC CODES (4-difit, in artier of d
A. FIRST B. SECOND
7
2015
(spec) Poultry Slaughtering and Processing 7
(speck)
a
v
m
+e w
C. THIRD + • D. FOURTH
(spenjy) `
(apech)
T
71
v v a
+e w
Vill. OPERATOR INFORMATION
A. NAME B.Is the name listed in Item
B
Pilgrim's Pride Corporation vlli-A also the owner?
m YES ❑ NO
+e
+ mw
C. STATUS OF OPERATOR (Enter the appropriate teller Into the answer her, tf "Other, "spew,)
D. PHONE (area code di no.)
S=STATEL M= PUBLIC (other lbanfederat or slate)
P
(specfy)
q
(970) 506-8000
P=PRIVATE 0= OTHER (speclfy)
H.
se
+e +a n a m
E. STREET OR P.O. BOX
1 7 romontory I irc e
m w
c
F. CITY OR TOWN
I G. STATE
I H. ZIP CODE
1IX. INDIAN LAND
B
Greeley
CO
80634
Is the facility located on Indian lands?
❑ YES m NO
X. EXISTING ENVIRONMENTAL PERMITS
A. NPDES Pscho es to Su ace Water
D. PSD AlrEmfssfonsrmn proposed
c r
T
9
N
NCO083852
e P
+s r re m
to
m
r
re m
B. UIC mle roll d/n ectiono Fluids
E. OTHER s N
c
g
s
D
W 0 2 8 6 3
(i c! ) Nov -Discharge tand Application
�,,,,
g
w
w
r'
m
to
I
In
1'. m
C. RCRA Ha Itts Wastes
E. OTHER a ci
c
` t
g
R
NCG060182
s cl )ieneral industrial atormwater
erw
g
+s w n +e m
+e to + n m
XI. MAP
Attach to this applcation a topographic map of the area extending to at least one mile beyond property boundaries. The map must show the outline of the facility, the
location of each of its existing and proposed Intake and discharge structures, each of its hazardous waste treatment, storage, or disposal facilities, and each well where it
injects fluids underground. Include all springs, rivers, and other surface water bodies in the map area. See instructions for precise requirements.
XII. NATURE OF BUSINESS(provide a bdefdescrition)
This Facility receives and processes live poultry into various poultry meat products before shipping them out to
various customers.
XIII. CERTIFICATION (see instructions)
I certify under penalty, of law that I have personally examined and am familiar with the information submitted in this application and all allachments and that, based on my
inquiry of those persons immediately responsible for obtaining the information contained in the application. I believe that the information is hue, eccurale, and complete. f
am aware that there are significant penalties for submitting false information, including the possibiltty of fine and imprisonment.
A. NAME 8 OFFICIAL TITLE (type or print)
e. SI TURE
C. DATE SIGNED
Paul White, Complex Manager
COMMENTS FOR OFFICIAL USE ONLY
c
C
+e
Ern rvan aom-i (&uu)
EPA I.D. NUMBER (copyjrom Item I ojForm 1) Form Approved.
OMB No.
86.
Please print or y NCO Q72575 . Approval expirrees03.31-98.
p type in the unshaded areas only.
FORMU.S. ENVIRONMENTAL PROTECTION AGENCY
FOR PERMIT TO DISCHARGE WASTEWATER
2C ��EPA EXISTING MANUFACTURING,
ACTURING, COMMERCIAL, MINING AND SILVICULTURE OPERATIONS
NPDES Consolidated Permits Program
1. OUTFALL LOCATION
For each oufall, list the latitude and longitude of Its location to the nearest 16 seconds and the name of the recelving water.
A OUTFALL NUMBER
(list)
B. LATITUDE
C. LONGITUDE
D. RECEIVING WATER (name)
1. DEG.
2. MIN.
3. SEC.
1. DEG.
2. MIN.
3. SEC.
001
35
33
23
79
13
30
Deep River
II. FLOWS, SOURCES OF POLLUTION, AND TREATMENT TECHNOLOGIES
A Attach a line drawing showing the water flow through the facility. Indicate sources or intake water, operation contributing wastewater to the effluent, and treatment units
labeled to correspond to the more detailed descriptions In Item B. Construct a water balance on the line drawing by showing average flows between intakes, operations,
treatment units, and outfalls. If a water balance cannot be determined (e.g., for certain mining actNdes), provide a pictorial description of the nature and amount of any
sources of water and any collection or treatment measures.
B. For each outfall, provide a description of. (1) All operations contributing wastewater to the effluent inctuding process wastewater, sanitary wastewater, coding water,
and storm water runoff (2) The average flow contributed by each operation; and (3) The treatment received by the wastewater. Continue on additional sheets If
wcessary.
1. OUT.
2. OPERATION(S) CONTRIBUTING FLOW
3. TREATMENT
FALL
NO. (1tm)
a. OPERATION (list)
b. AVERAGE FLOW
(tnclude-in)
a. DESCRIPTION
b. LIST CODES FROM
TABLE 2C-1
001
scultry, processing operation. (awl
1.29 N®•
screening (Primary)
1 T
storm Net..
Varies
screening (secondary)
1 T
Non -contact cooling rater
Varies
Anaerobic Treatment
;_C
Aneilary Activities (e.g., vehicle
Varies
Activated sludge Nitrification
3-8
3-C
and epui,nent Washing, etc.)
benitrification
Clarification
1-0
Plltratice
ow based on processing Uys
Disinfection (Chlorine)
2-P
RaUm,/ReCyCle of treated effluent
•-C
Deehlorination
2-3
Discharge to surface Water
e-A
spray irrigation / land application
3 P
Waste biosolids management
Anaerobic Digestion
5-B
see attached Process Plow Diagram for more
details on ogerations/flout at this Facility.
OFFICIAL USE ONLY (egluentguidelmes mb-coregoder)
EPA Form 3510.2C(8-90) PAGE 1 of4 1 CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
C. Ex pt for storm rurwif, leaks, or spills, are any of the discharges described in Items II -A or B Intermittent or seasonal?
❑ YES (complete the fo!low/ng table) t ) [a NO (go to Sr/on Ill)
3. FREQUENCY
4. FLOW
a. DAYS PER
WEEK
b. MONTHS
a. FLOW RATE(mwgA
B. TOTAL VOLUME
(4fevlthmou)
2. OPERATION($)
1. OUrFAL
NUMBER (1ia)
CONrRIBUfING FLOW
Vud
(Uvd.01
memge)
PER YEAR
(tpeehmx.ge)
C. DURATION
(M drys)
1, LONG TERM
AVERAGE
2. MAXIMUM
DAILY
1. LONG TERM
AVERAGE
2. MAXIMUM
DAILY
111. PRODUCTION
A. Does an effluent guideline limitation promulgated by EPA under Section 304 of the Clean Water Act apply to your facility?
❑✓ YES (co plan In. III-B) ❑ NO (go m Section IV)
B. Are the limitations In the applicable effluent guideline expressed In terms of production (or other measure ofoperetlon)?
❑ YES (romplete hero 1I1-0 ❑✓ NO (go to Section IV)
C. If you answered 'yes' to Item III-B, list the quantity which represents an actual measurement of your level of production, expressed in the terns and units used In the
applicable effluent guideline, and indicate the affected outlets.
1. AVERAGE DAILY PRODUCTION
2. AFFECTED OUTFALLS
(list omfall numbers)
a. QUANTITY PER DAY
b. UNITS OF MEASURE
e. OPERATION, PRODUCT, MATERIAL, ETC.
(coat+b)
IV. IMPROVEMENTS
A Are you now required by any Federal. State or ooral authority to meet any Implementation schedule for the construction, upgrading or operations of wastewater
treatment equipment or practices or any other environmental programs which may effect the discharges described in this application? This Includes. but is not limited to,
permit conditions, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant or loan conditions.
❑ YES (complete the f.11. tit table) ❑✓ NO (go to hem IV-B)
1. IDENTIFICATION OF CONDITION,
AGREEMENT, ETC.
2. AFFECTED OUTFALLS
3. BRIEF DESCRIPTION OF PROJECT
4. FINAL COMPLIANCE DATE
a. NO.
b. SOURCE OF DISCHARGE
s. REQUIRED
b. PROJECTED
B. OPTIONAL: You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which may affect your
olschaiges) you now have underway or which you plan. Indicate whether each program is now underway or planned, and Indicate your actual or planned schedules for
construction.
❑ MARK'X- IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED
EPA Form 3510-2C (8-90) PAGE 2 of 4 CONTINUE ON PAGE 3
EPA I.D. NUMBER (copy from It.. 1 ofForm 1)
CONTINUED FROM PAGE 2 NC0072575
V. INTAKE AND EFFLUENT CHARACTERISTICS
A, B, & C: See Instructions before proceeding — Complete one set of tables for each outlell — Annotate the outlell number in the space provided.
NOTE: Tables V-A, V-B. and V-C are included on separate sheets numbered V-1 through V-9.
D. Use the space below to list any of the pollutants fisted in Table 2c3 of the Instructions, which you know or have reason to believe is discharged or may be discharged
from any outlell. For every pollutant you list, briefly describe the reason& you believe it to be present and report any analytical date In your possession.
1.POLLUTAN7
2. SOURCE
1.POLLUTANT
2. SOURCE
VI. POTENTIAL DISCHARGES NOT COVERED
Is any pollutant listed In Item V-C a substance
❑ YES (fat aB.rueh polutaras
BY ANALYSIS
or a component of a substance which you
below) 2
currently use or manufacture as an Intermediate
NO (go to Item VI-B)
or final product or byproduct?
EPA Form 3510-2C (8-90) PAGE 3 of 4 CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
VIt. BIOLOGICAL TOXICITY TESTING DATA
Do you have any knowledge or reason to believe that any biological test for `acute or chronic toxicity has been made on any OF your discharges or on a receiving water In
relation to your discharge within the last 3 years?
❑✓ YES (ldemh the testis) and describe their purposes below) ❑ NO (go to Section {77n
Quarterly chronic toxicity testing is performed on discharges from Outfall 001 using the species
Ceriodaphnia Dubia pass/fail at 9.0% effluent concentration. The facility has not failed a toxity
test in the past three (3) years.
%All. CONTRACT ANALYSIS INFORMATION
Were any of the analyses reported in Item V performed by a contract laboratory or consuldng firm?
❑✓ YES (list the name, address, and telephone number of, and pollumnra analyzed by, ❑ NO (go to Seellon LX)
each such labors orfrrm below)
A. NAME
e. ADDRESS
C. TELEPHONE
D. POLLUTANTS ANALYZED
(area code & na)
(list)
Research & Analytical
P.O. Box 473
(336) 996-2841
COD, TOC, TON, TSS, Fecal
Laboratories, Inc.
106 Short Street
Chromium, Sulfate,
%ezrteraville, NC 27289
Co
Chromium, Copper, Iron,
Magnesium, Manganese, Zinc,
Aluminum, BOC,?&B-N,TN,O&G.
mcdty, Phenols, eulfide. a uti . baium,
bmmtcobalt asmJc. mdW,sdadum,
1,03A3, NOLNO3-03-N
Internal Testing Laboratory
484 Zimmerman Road
(919) 774-7333
Residual Chlorine (TRC), Sulfite,
Sanford, NC 27330
PH, Temperature, DO, Flow
IX. CERTIFICATION
I certify underpenally of law that this document
and all attachments were prepared under my direction
or supervision in accordance
with a system designed to assure that
qualified personnel property gather and evaluate
the information submitted. Based on my inquiry
of the parson or persons who manage
the system or those persons
directly responsible for gathering the information,
the information submitted is, to the best of my knowledge
and belief, We, accurate,
and complete. I am aware that there
are algni icant penalties for submitting false informellm,
including the possibility of fine and Imprisonment
forknowing violations.
A. NAME & OFFICIAL TITLE (type or print)
B. PHONE NO. (area code & no.)
Paul White, Complex Manager
(919) 774-7333
C. SIGNATURE
D. DATE SIGNED
/
EPA Forth 3510-2C (8-90) PAGE 4 of 4
PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY. You may report some or all of this Infemlation EPA I.D. NUMBER (copyfmm Item I of Form 1)
on separate sheets (use the same I maO Instead of completing these pages.
SEE INSTRUCTIONS. NC0072575
OUTFALL NO.
V. INTAKE AND EFFLUENT CHARACTERISTICS (continued from page 3 of Form 2-C)
001
PART A -You must provide the results of at least one analysis for every pollutant In this table. Complete one table for each oudall. See insftuctions for additional details.
3. UNITS
4. INTAKE
2. EFFLUENT
(specjy lfbh k)
(opdow0
b. MAXIMUM 30 DAY VALUE
e. LONG TERM AVRG. VALUE
a. LONG TERM
e. MAXIMUM DAILY VALUE
(Ifavailable)
(ffaxvtlable)
AVERAGE VALUE
1. POLLUTANT
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
(1) CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
e. Biochemical Oxygen
Demand (BOD)
8.35
61.56
<3.32
<22.76
<2 .5
<16.01
149
m 1
g/
ppd
b. Chemical Oxygen
Demand (COD)
25
139
22
119
21
108
3
m 1
g/
ppd
c.Total Organic Carbon
(roCl
7.22
42.03
7.21
41.04
7.11
36.49
- 3
mg/1
ppd
all. Total Suspended
sawn (M
10.5
75.4
<3.5
<23.8
<2.6
<16.9
149
mg/1
ppd
e. Ammonia (as N)
3.6
27.7
<0.8
<5.1
<0.6
<3.9
149
mg/1
ppd
t. Flow
VALUE
1.127
VALUE
0.907
VALUE
0.785
365
MGD
VALUE
g. Temperature
VALUE
VALUE
VALUE
VALUE
(winrer)
26.9
24.6
17.9
74
'C
h. Temperature
VALUE
VALUE
VALUE
VALUE
(summer)
31.6
30.3
27.4
75
°C
MINIMUM
MAXIMUM
MINIMUM
MAXIMUM
I. PH
6.52
7.44
6.76
7.15
149
STANDARD UNITS
PART B - Mark 'X" in column 2-a for each pollutant you know or have reason to believe Is present Mark 'X" in column 2-b for each pollutant you believe to be absent If you mark column 2a for any pollutant which is limited either
directly, or indirectly but expressly, in an effluent limitations guideline, you must provide the results of at least axe analysis for that pollutant For other pollutants for which you mark column 2a, you must provide
quanthadve data or an explanation of their Presence in your discharge. Complete one table for each cattail. See the instructions for additional details and requirements.
1. POLLUTANT
2. MARK'X'
3. EFFLUENT
4. UNITS
5. INTAKE (opdorm0
AND
b. MAXIMUM 30 DAY VALUE
c. LONGTERM AVRG. VALUE
a. LONGTERM AVERAGE
CAS NO.
e.
a
a. MAXIMUM DAILY VALUE
(tfawilable)
(IfmMlable)
VALUE
( rmodable)
BELIEVED
PRESENT
BELIEVED
ASSENT
d. NO. OF
a. CONCEN-
N
b. NO. OF
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
(2) MASS
ANALYSES
a.CONCENTRATION Bromide
(2 485&87-9)
X
It. Chlorine. Told
Reawua
X
0.044
0.308
<0.027
<0.187
<0.025
<0.162
149
mg/1
ppd
c. Color
X
d. Feral Colffonn
1,800
N/A
<99
N/A
<3
N/A
149
lb/100ml
N/A
e. Fluaide
(16984-48.8).
I.(asi�te-NItMe
X
85.0
344.6
85.0
336T
64.7
319.8
t 3
mg/1
ppd
EPA Conn 3510-2C (11-90) PAGE V-1 CONTINUE ON REVERSE
ITEM V-B CONTINUED FROM FRONT
2. MARK'X'
3. EFFLUENT
4. UNITS
S. INTAKE (optional)
1. POLLUTANT
AND
b. MAXIMUM 30 DAY VALUE
C. LONG TERM AVRG. VALUE
a. LONG TERM
CAS NO.
a
b,
a. MAXIMUM DAILY VALUE
(tfavailable)
(if available)
AVERAGE VALUE
BELIEVED
(1)
(1)
(1)
(1)
(if available)
BELIEVED
PRESENT
d. NO. OF
a. CONCEN-
b. NO. OF
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
g. Nitrogen,
Total Organic (as
1.46
6.07
1.46
5.95
1.18
5.89
3
mg/1
ppd
N)
Grea eOil ndLXJ
7.3
47.7
<5.3
<37.5
<5 .0
<31.9
149
mg/1
ppd
I. Phosphorus
(as P), Total
30.9
219.1
30.9
219.1
19.0
136.5
13
Mg/1
ppd
(7723-14-0)
J. Radioactivity
(1) Alpha, Total
x
(2) Bets. Total
x
(3) Radium,
X
Total
(4) Radium 228.
Total
k. Sulfate
(14808-7")
x(as'O')
116
582
116
566
105
531
3
mg/1
ppd
1.Sude
x
<0.05
<0.29
<0.05
<0.28
<0.05
<0.26
3
mg/1
ppd
"
m. Sutfde
(4sSO')
(14265�45.3)
x
10.8
71.1
9.0
49.3
8.5
40.2
5
mg/1
ppd
n. Surfactants
x
<0.100
<0.582
<0.100
<0.570
<0.100
<0.512
3
mg/1
ppd
o. Aluminum,
Tom
(7429-90.5)
<0.05
<0.29
<0.05
<0.28
<0.05
<0.26
3
mg/1
ppd
p. Barium, Total
(7440-39-3)
< 0.02
< 0 .12
< 0.02
<0.11
< 0.0 2
< 0.10
3
Mg/1
ppd
q. Boron, Total
(7440-42.8)
0.084
0.451
0.084
0.424
0.078
0.393
3
mg/1
ppd
otal
(74400.48.Cobalt.4)
x
<0.005
<0.029
<0.005
<0.028
<0.005
<0.026
3
mg/1
ppd
a. . Total
(7438n-")
x
0.089
0.496
0.077
0.437
0.067
0.352
3
mg/1
ppd
L Magnesium,
Tom
(7439-95.4)
x
101.0
549.3
101.0
532.8
96.1
488.6
3
mg/1
ppd
u. Molybdenum,
Total
(7439-8&7)
v. Manganese.
Total
(7439-9&5)
x
0.042
0.244
0.042
0.236
0.036
0.192
3
mg/1
ppd
w. Tin, Total
(7440-31-5)
Titanium,
Total
(7440.32-6)
EPA Form 3610-2C (8-90) PAGE V-2 CONTINUE ON PAGE V-3
EPA I.D. NUMBER (copyfromItem 1 of Form 1) OUTFALL NUMBER
CONTINUED FROM PAGE 3 OF FORM 2-C N00072575 1001
PART C - If you are a primary Industry and this outfall contains process wastewater, refer to Table 2c-2 In the Instructions to determine which of the GC/MS fractions you must test for. Mark 'X' In column 2-a for all such GC/MS
fractions that apply to your industry and for ALL toxic metals, cyanides, and total phenols. If you are not required to mark column 2-a (secondary indusMes, nonprocess wastewater ouffalls, and nonrequired GCIMS
'X'
fractions), mark in column 2-b for each pollutant you know or have reason to believe is present Mark 'X' In column 2-c for each pollutant you believe Is absent If you mark column 2a for any pollutant, you must
provide the results of at least one analysis for that pollutant If you mark column 2b for any pollutant, you must provide the results of at least one analysis for that pollutant If you know or have reason to believe it will be
discharged In concentrations of 10 ppb or greater. If you mark column 2b for. acmleln, acrylonitrile, 2.4 dinitrophenol, or 2-methyl-4, 6 dinitrophenol, you must provide the results of at least one analysis for each of these
pollutants which you know or have reason to believe that you discharge in concentrations of 100 ppb or greater. Otherwise, for pollutants for which you mark column 2b, you must either submit at least one analysis or
briefly describe the reasons the pollutant is expected to be discharged. Note that there are 7 pages to this part; please review each carefully. Complete one table (all 7 pages) for each outfall. See Instructions for
additional details and requirements.
2. MARK'X'
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
AND
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
CAS NUMBER
a.
b.
C.
a. MAXIMUM DAILY VALUE
(ifavailable)
VALUE (#'available)
AVERAGE VALUE
(1)
CONCENTRATION
(21 MASS
(1)
CONCENTRATION
(2) MASS
(1)
CONCENTRATION
(2) MASS
(1)
CONCENTRATION
(2) MASS
f javailable)
TESTING
REQUIRED
BELIEVED
PRESENT
BELIEVED
ABSENT
d. NO. OF
ANALYSES
a. CONCEW
TRATION
b. MASS
b. NO. OF
ANALYSES
METALS, CYANIDE, AND TOTAL PHENOLS
n44�0.3") y. Total
X
<0.025
<0.146
<0.025
<0.142
<0.025
<013
3
mg/1
ppd
(774�40�38-N2) Tom
X
<0.005
<0.029
<0.005
<0.028
<0.005
<0.03
3
mg/1
ppd
3M. Beryllium, Total
(7440.41-7)
X
4M. Cadmium. Total
(7440-43.9)
SMal(744Chromium.-
Tots) (7440�47-3)
X
<0.005
<0.029
<0.005
<0.028
<0.005
<0.03
3
m 1
9 /
PP d
Total
fMC513-8)
X
<0.005
<0.029
<0.005
<0.028
<0.005
<0.03
3
mg/1
ppd
(74 Lead, Total
(7439-92-1)
X<0
. 005
<0 . 029
<0 . 005
<0 . 028
<0 . 005
< 0.03
3
m 1
9/
PP d
8M. Mercury, Total
(Tal;-97-8)
(44002-0)Total
X
<0.005
<0.029
<0.005
<0.028
<0.005
3
mg/1
ppd
<0.03
Total82-49,
Total (7782-49-2)
X<0.005
<0.029
<0.005
<0.028
<0.005
� 0.03
3
m 1
9/
PP d
11 M. Silver, Total
(7440-22-4)
12M. Thallium,
Total (7440-28-0)
M. Zinc,; Total
440-66.6
X
0.04
0.17
0.04
0.16
0.03
0.15
3
Mg/1
ppd
14M. Cyanide,
Total (57-12-5)
15M. Phenols,
Total
<0.005
<0.029
<0.005
<0.028
<0.005
<0.03
3
mg/1
ppd
DIOXIN
2,3,7,8-Tetra
DESCRIBE RESULTS
chlorodlbenzo-P-
t
X
Dioidn (1764-01-6)
EPA Form 3510-2C (8-90) PAGE V-3 CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
I.POLLUTANT
2. MARK'X'
3. EFFLUENT
4. UNITS
5. INTAKE (oprtona!)
AND b. MAXIMUM 30 QAY VALUE G LONG TERM AVRG. a. LONG TERM
a, b. c a. MAXIMUM DAILY VALUE (ifavaflable) VALUE (fjavadable) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED
(1) (1) 1 d. NO. OF a. CONCEN- b. NO. OF
(javadable) REQUIRED PRESENT ABSENT CONCENTRATION (2) MASS CONCENTRATION (2) MASS CONCENTRATION (2) MASS ANALYSES TRATION b. MASS CONCENTRATION (2) MASS ANALYSES
GC/MS FRACTION — VOLATILE COMPOUNDS
1V. Accrolein
(107-02-8)
2V. Acrylonitdle
(107-13-1)
3V. Benzene
(71-43-2)
Bls (Chl
me
methyn Ether
x-
(542438-1)
5V. Bromoform
(75.25.2)
Carbon
Tel
Tetrachloride
x
(SB-23.5)
7V. Chlorobenzene
(108-90.7)
"
8V. Chlorodi-
bromomethane
(124-48-1)
9V. Chloroethene
(7'�-3)
x
2-Chto
ethy
ethylvirsyl Ether
(110-75-8)
11 V. Chloroform
(67-66-3)
12V. Dichloro-
bromomethane
(75-27-4)
13V. Dichloro-
difiuoromethane
(75-71-8)
14V. 1.1-Dichloro-
ethane (76-34-3)
15V.1,2-Dichloro-
ethane (107-06-2)
16V. 1,1-Dlchlom-
ethylene (75-354)
17V.1,2-Dichloro-
propane (78417-5)
3-Dichloro-
Propylene
propyl
(542-75-6)
19V. Etl*benzene
(100.41-4)
20V. Methyl
Bromide (744L3-8)
21 V. Methyl
Chlorlde (74-87-3)
to-bu) PAGE V-4 CONTINUE ON PAGE V-5
CONTINUED FROM PAGE V-4
1. POLLUTANT
2. MARK'X'
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
AND
b. MAXIMUM 30 DAY VALUE
m LONG TERM AVRG.
a. LONG TERM
CAS NUMBER
a.
TESTING
b.
BELIEVED
c,
a. MAXIMUM DAILY VALUE
(ifavailable)
VALUE (rfavatlable)
d. NO. OF
a. CONCEN-
AVERAGE VALUE
b. NO. OF
BELIEVED
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
(ifavallable)
REQUIRED
PRESENT
ANALYSES
TRATION
b. MASS
ANALYSES
GC/MS FRACTION —VOLATILE COMPOUNDS (continued)
22V. Methylene
Chloride (75-09.2)
Tet 1, lom
Tettachloroethane
9-34-5
24V. Tetrachloro-
ethylene (127-18-4)
25V. Toluene
(108-88-3)
26V.1, ethyl n
Dichloroethylee
x
1
27V.1,1,1-Trichlom-
ethane (71-55.6)
28V.1,1,2-Trlchloro-
ethane (79-00-5)
x
29V Trlchloro-
ethylene (79-01-6)
ftuoromethans
5.89.4
31V. Vinyl Chloride
(75-01-4)
x
GC/MS FRACTION —ACID COMPOUNDS
IA. 2-Chlomphenol
(95-57-8)
2A. 2,4-Dlchloro-
phenol (120.83.2)
3A. 2.4-Dlmethyl-
phenol (105.67-9)
4A. 4,6-Dlnitro-O-
Cresol (534-52-1)
1
x
5A. 2,4-Dlnitro-
phenol (51-28-5)
6A. 2-Nitmphenol
(M75.5)
7A. 4-Nhrophenol
(100-02-7)
SA. P-Chloro-M-
Cresol (59-50-7)
9A. Pentachloro-
phenol (87-M6)
10A. Phenol
(108-96-2)
1
x
11A. 2,4,6-Tdchloro-
F
x
phenol (88.05-2)
r-rh rorm saw-[V (ts-su) PAGE V-5 CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
2. MARK'X"
3. EFFLUENT
4. UNITS
5. INTAKE (optionan
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
CAS NUMBER
a.
b.
C.
a. MAXIMUM DAILY VALUE
Wavoilable)
VALUE Q(avadable)
AVERAGE VALUE
(1)
(1)
(1)
(1)
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(ijavailable)
REQUIRED
PRESENT
ASSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION — BASE/NEUTRAL COMPOUNDS
1B. Acenaphthene
v
(83-32-9)
2B. Acenaphtylene
(208-9")
3B. Anthrocene
(120612-7)
4B. Benzidlne
(92-87-5)
58. Benzo (a)
Antfiracene
(56.55-3)
6B. Benzo (a)
(50-32-8)Benzo-
x-
7B.Pyrene
ftuorantuoranthene
x
(205-)9.2)
88. Benzo (ghi)
Perylene (191-24-2)
x
98. Benzo (t)
Fluoranthene
(207-M9)
»
10B. Sis (2-Chloro-
ethoxy) Methane
(111-91-1)
11 B. Bls (2-Chloro-
ethyn Ether
(111-44-4)
12B. Bis (2-
Chlotoisopropyt)
Ether (102-80-1)
Bts
Phthalate
hexyn Phthalate
exy
x
(117-81-7)
14B. 4-Bromophenyl
Phenyl Ether
x
(101-55-3)
168. Butyl Senzyl
Phthalate (65.66-7)
16B. 2-Chloro-
naphthalene
(91-56-7)
17B. 4-Chloro-
phenyl Phenyl Ether
(7006-72-3)
188. Chrysene
x
(218-01-9)
Dibenucene o (ah)
Anth19B.
Anthracene
(53-70.3)
20B.1,2-Dichloro-
benzene(96-60-1)
--F
x
21 B.1,3-DkAloro-
v
benzene (641-73-1)
I
I
I
I
I
I
EPA Form 3510-ZC (8-90) PAGE V-6 CONTINUE ON PAGE V-7
CONTINUED FROM PAGE V-6
2. MARK -X'
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
I.POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
CAS NUMBER
a.
b,
a
a. MAXIMUM DAILY VALUE
(tluti'aUable)
VALUE (ijavatlable)
AVERAGE VALUE
BELIEVED
(1)
TESTING
BELIEVED
d. NO.
a. CONCEN-
b. NO.OF
ff available)
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
OONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
NALYSES
GC/MS FRACTION
— BASE/NEUTRAL
COMPOUNDS (continrseA
22B.1,4-Dichioro-
benzene (108-46-7)
238. 3,3-Dichloro-
benzidine (91-94-1)
248. Dlethyl
Phthalate (84 4&2)
Phthalate
(131 -11-3)
268. DI-N-Butyl
Phthalate (84-74-2)
278. 2,4-Dinitro-
toluene (121-14-2)
288. 2,6-Dintbo-
tduene (606-20-2)
x
298. DI-N-Odyl
Phthalate (1174WO)
30B. 1,2-Diphenyl-
hydrazine (as Azo-
benzene) (122-66-7)
31 B. Flrtoranthene
(206-4-0)
328. Fluorene
(88.73-7)
33B. Hexachloro-
benzene(118-74-1)
34B. Hexachlom-
butedlene (87-68-3)
35B. Hexachloro-
cyclopentadiene
(77-47-4)
36B Hexachloro-
ethane (67-72-1)
37B.Indeno
(I,2,3-co) Pyrene
(193'3"
38B. Isophorone
(7M9-1)
398. Naphthalene
(91-20-3)
40B. Nitrobenzene
(98-95-3)
41 B. o-
sodimethyethyl lamtne
(02-75-9)
428.
N-Propylapytamineirte
(621-64-7)
EPA Form 3510-2C (8-90) PAGE V-7 CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
2. MARK'X'
3. EFFLUENT
4. UNITS
S. INTAKE (oprtonaQ
I.POLLUTANT
b. MAXIMUM 30 DAY VALUE
a. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
C.
a. MAXIMUM DAILY VALUE
(if available)
VALUE (ifavailable)
AVERAGE VALUE
CAS NUMBER
TESTING
IEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
BELIEVED
(1)
(1)
{1)
(1)
(if available)
REQUIRED
PRESENT
ABSENT
CONCENTRATIO7N(2)
MASS
CONCENTRATION
{2} MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
{2) MASS
ANALYSES
GUMS FRACTION — BASEINEUTRAL COMPOUNDS (confined)
43B. N-Nitro-
sodiphenylamine
(86-30-6)
448. Phenanthrene
(85-01-8)
45B. Pyrene
(1294")
468.1,2,4-Td-
chlombenzene
x
(120-82-1)
GC/MS FRACTION
— PESTICIDES
1P. Aldrin
(309-00-2)
2P. a-BHC
(319-84-8)
3P. "HC
(319.85-7)
4P. yBHC
(58-89-9)
5P. &BHC
(319-86.8)
6P. Chlordane
(57-749)
7P. 4,4'-DDT
(50-29.3)
8P. 4,4'-DDE
(72-55-9)
8P. 4,4'-DDD
(72-54.8)
10P. Dlelddn
(60-57-1)
11P. a-Enosultan
(1 15-29-7)
12P. (i-Endosulfan
(115-29-7)
Endosutfan
'
Sulfate
Sulfate
X
(1031-07-8)
14P. Endrin
(72-20.8)
Aldehyde
(7421-93.4)
16P. Heptachlor
(76-"8)
x
I
EPA Farm 3510-2C (8-90) PAGE V-8 CONTINUE ON PAGE V-9
. b
EPA I.D. NUMBER (copyfrom Item I of Form 1) OUTFALL NUMBER
CONTINUED FROM PAGE V-8 NCO072575 001
2. MARK W
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
a LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
C.
a. MAXIMUM DAILY VALUE
(if available)
VALUE (tfavatlable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
BELIEVED
(1)
(1)
(1)
(1)
(tf
N
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION — PESTICIDES (continued)
17P. Heptachlor
Epoxide
(1024-57-3)
18P. PCB-1242
(53469-21-9)
19P. PCB-1254
(11097-69-1)
20P. PCB-1221
(11104-28-2)
x
21P. PCB-1232
(11141-16.5)
. x
22P. PCB-1248
(12672-29.6)
23P. PCB-1260
(11096-82-5)
24P. PCB-1016
(12674-11-2)
25P. Tomphene
(8001-35-2)
-a
EPA Form 3510-2C (8-90) PAGE V-9
s