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HomeMy WebLinkAboutNC0072575_Permit Issuance_20120629$. ` o i M-4-74MA - NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, .P.E. Govemor Director June 29, 2012 Mr. Paul White, Complex Manager Pilgrim's Pride Corporation 484 Zimmerman Road Sanford, NC 27330 Subject: Issuance of NPDES Permit Permit NCO072575 Pilgrim's Pride Processing Plant Lee County Class III Dear Mr. White: Dee Freeman Secretary Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). The requested correction to the owner's name was made in the permit. Technical corrections were made to the final permit to comply with the Upper/Middle Cape Fear Nutrient Strategy and to remove the draft permit A. (4) Total Nitrogen Compliance Plan. The compliance plan was not appropriate as it conflicts with on going efforts to address Total Nitrogen (TN) compliance. The Division strongly advises that the continuing TN non-compliance must be resolved and will impact future expansion request. It is recommended the Permittee be proactive and contact the Raleigh Regional Office for additional guidance. The Permittee should be aware that as future Cape Fear River Basin nutrient strategy is adopted for this segment of the basin TN limits will most likely become more stringent. Summary of Changes in Final Permit from Existin1z Permit 1) Supplement to Permit Cover Sheet component list, A. (2) Chronic Toxicity Permit Limit, and Total . Residual Chlorine footnote were updated. Technical corrections for Upper/Middle Cape Fear Nutrient Strategy 2) Total Kjeldahl Nitrogen and Nitrate/Nitrite Nitrogen monthly monitoring were added. All treatment facilities of your capacity and in this segment of the Cape Fear River Basin are required to monitor Total Nitrogen, Total Kjeldahl, and Nitrate/Nitrite Nitrogen on monthly basis. Page 1 of 2 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-64921 Customer Service:1-877-623-6748 Intemet: www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer NO�e Caroa �tura 3) Existing A. (3) Permit Reopener: Supplementary Monitoring special condition was replaced by new A. (3) r' Nutrient Reopener special condition. All treatment £abilities `of your capacity and in this segment of the Cape Fear River Basin are required to have a new nutrient reopener special condition that replaces the existing reopener condition. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other federal or local governmental permits that may be required. If you have any questions concerning this permit, please contact Ron Berry at telephone number (919) 807-6396 or at email ron.beny@ncdenr.gov. Sincerely, )harles Wakild, P.E. Attachments Cc: Raleigh Regional Office/Surface Water Protection Section Environmental Sciences Section/Aquatic Toxicology Unit/Susan Meadows (email) ESS/Carrie Ruhlman (email) ESS/Steve Kroeger (email) Pilgrim's Pride Corporation/John Gangwer (email: John.Gangwer@pilgrims.com) Pilgrim's Pride Corporation/Bruce Morgan (email: Bruce.Morgan@pilgrirns.com) Central Files NPDES File Page 2 of 2 Permit NCO072575 -z STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION 'OF WATER QUALITY TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELMNATION SYSTEM (NPDE5) Incompliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Pilgrim's Pride Corporation, Inc. is hereby authorized to discharge wastewater from a facility located at the Pilgrim's Pride Processing Plant 484 Zimmerman Road near Sanford Lee County to receiving waters designated as the Deep River within the Cape Fear River Basin, in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I. II, III and IV hereof. This permit shall become effective August 1, 2012. This permit and authorization to discharge shall expire at midnight September 30, 2016. Signed this day June 29, 2012. Lf) r 6 Charles Wakild, P.E., Director vie Division of Water Quality By Authority of the Environmental Management Commission Permit NCO072576 SUPPLEMENT TO PERMIT COLTER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Pilgrim's Pride Corporation, Inc. is hereby authorized to: 1. Continue discharging 1.0 MGD of treated process -contact wastewater from a treatment facility consisting of the following components: o Solids removal area (screened and separated; trucked offsite as byproduct) o One (1) 35,000 gallon equalization tank (with pumps) o One (1) 17,000,000 gallon covered/lined anaerobic treatment lagoon o Methane incinerator o One (1) 2,500,000 gallon aeration basin (Schreiber process with facilities for magnesium hydroxide additive) o One (1) 500,000 gallon clarifier (with RAS screw pumps) o One (1) splitter box o One (1) tertiary filter o One(1) backwash basin with pumps o One (1) 14,000,000 gallon lined emergency pond o Chlorine contact basin o De -chlorination contact chamber (with recycle pumps for process water re -use) o Effluent flow meter (Parshall flume) o Effluent composite sampler o Post cascade aeration basin This facility is located at 484 Zimmerman Road near Sanford at the Pilgrim's Pride Processing Plant in Lee County. 2. Discharge from said wastewater treatment works through Outfall 001 to the Deep River (see attached map), a stream classified as Class C waters within the Cape Fear River Basin. �—�.".v��A.._ � �^ `4'�•I�55 -�-i r � � � ��'�1._ ��\ r, �1 1 � l'`f l j� 5 1� f � � ( Upstream �.' Sample ,;. — el. r � �. 1 1- �, ems. A I /� yO`:f - +. _ � _ /• _` I j � Purim's Pride Corp. SanfordPlant �;y�. ' ` -- _ 5 ,�. 1 • I '` 2575 Cumnockroad �,t Discharge =__ `;r_.;' ��- ..,4 I•il ,I r _ Downstream Sample I:7. f,i CIL- Ij _r USGS Quad: E22SW Colon, NC Outfall Facili Latitude: 35' 33' 50" N 350 33' 47" N Longitude: 79' 13' 11" W 790 13' 58" W Stream Class: C North Facility Location Subbasin: 03-06-11 HUC: 03030003 Pilgrim's Pride Corp. Sanford Plant NCO072575 Receiving Stream: Deep River Lee County Permit NC0072575 V,. A. (1) EFFLUENT LIMITATIONS. AND MONIi,ORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge through Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT EFFLUENT LIMITS MONITORING REQUIREMENTS Monthly Daily Measurement Sample Sample 1 CHARACTERISTICS Average Maximum Frequency T e Location Flow 1.0 MGD Continuous Recording Influent or Effluent BAD, 5 day, 20°C 5.0 mg/L 10.0 mg/L 3/Week Composite Effluent (April 1 -October 31 ) BOD, 5 day, 20°C 10.0 mg/L 20.0 mg/L 3/Week Composite Effluent (November 1 - March 31) NH3 as N 1.0 mg/L 2.0 mg/L 3/Week Composite Effluent (April 1 - October 31) NH3 as N 2.0 mg/L 4.0 mg/L 3/Week Composite Effluent (November 1 - March 31) Total Suspended Solids (TSS) 20 mg/L 30 mg/L 3/Week Composite Effluent Oil and Grease 8.0 mg/L 14.0 mg/L 3/Week Grab Effluent Dissolved Oxygen Not less than 6.0 mg/l, daily 3/Week Grab Effluent average Fecal Coliform (geometric mean) 200 / 100 ml 400 / 100 ml 3/Week Grab Effluent Total Residual Chlorine (TRC) 2 28 µg/L 3/Week Grab Effluent Temperature, °C 3/Week Grab Effluent PH Not greater than 9.0 S.U. 3/Week Grab Effluent nor less than 6.0S.U. Total Nitrogen (TN) 3 103 mg/L 147 mg/L Monthly Composite Effluent Nitrate/Nitrite Nitrogen, mg/L Monthly Composite Effluent Total Kjeldahl Nitrogen, mg/L Monthly Composite Effluent Total Phosphorus, mg/L Monthly Composite Effluent Chronic Toxicity 4 Quarterly Composite Effluent Fecal Coliform, #/100ml 6 Variable Grab Upstream & (geometric mean) 5 Downstream Temperature, °C 5 Variable 6 Grab Upstream & Downstream Conductivity, µmhos/cm 5 Variable 6 Grab Upstream & Downstream Dissolved Oxygen, mg/L 5 Variable 6 Grab Upstream & Downstream Permit NCO072575 (Continued A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS) Footnotes: 1. Sample Locations: E — Effluent; I — Influent; U — Upstream at NCSR 1400; D - Downstream 50 feet above the City of Sanford outfall. 2. The Division shall consider all effluent TRC values reported below 50 µg/L to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 µg/L. 3. TN = TKN + (NO3-N + NO2-N), where TN is Total Nitrogen, TKN is Total Kjeldahl Nitrogen, and (NO3-N and NO2-N) are Nitrate and Nitrite Nitrogen, respectively. 4. Chronic Toxicity (Ceriodaphnia) at 9 %; quarterly during January, April, July, October; See Special Condition A. (2.) 5. Monitoring upstream (U) and downstream (D) are provisionally waived, based. on the Permittee's membership in the Upper Cape Fear River Association. If at any time during the term. of this permit, membership in the association is terminated, the permittee shall notify the Division immediately, and immediately continue instream monitoring as stipulated in this permit. 6. Variable: sample upstream and downstream 3/week during summer months of June, July August, and September, weekly during the rest of the year. Effluent shall contain no floating solids or foam visible in other than trace amounts. A. (2) CHRONIC TOXICITY PERMIT LIMIT (Quarterly) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 9%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July, and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure, performed as the first test of any single quarter, results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months, as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. Permit NC0072575 (Continued A. (2) CHRONIC TOXICITY PERMIT LIMfY (Quarterly)) All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (1\4R-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water .Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently than required by this permit, the results of such monitoring shall be included in the calculation and reporting of the data submitted on the DMR and AT Forms. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. A. (3) NUTRIENT RE -OPENER Pursuant to N.C. General Statutes Section 143-215.1 and the implementing rules found in the North Carolina Administrative Code at 15A NCAC 2H.0112 (b) (1) and 2H.0114 (a) and Part II sections B-12 and B-13 of this permit, the Director of DWQ may reopen this permit to require supplemental nutrient monitoring of the discharge. The purpose of the additional monitoring will be to support water quality modeling efforts within the Cape Fear River Basin and shall be consistent with a monitoring plan developed jointly by the Division and affected stakeholders. In addition, the results of water quality modeling may require that limits for total nitrogen and total phosphorus be imposed in this permit upon renewal. A KCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Division of Water Quality Charles Wakild, P.E. Director June 11, 2012 Mr. Bruce Morgan, CPE Pilgrim's Pride Corporation Sanford Complex P. O. Box 3668 Sanford, NC 27331 Subject: Pilgrim's Pride Processing Plant NCO072575 Lee County Facility Non -Compliance Dear Mr. Morgan: Dee Freeman We would like to extend our appreciation to you for taking time on Monday, June 4, 2012, to discuss on -going compliance issues at the Subject facility with staff of the Raleigh Regional Office. The continuing effluent limit violations are a concern to the Division and we would like to offer our assistance to you and Pilgrim's Pride in an effort to support and encourage future compliance with all terms and limits of the subject permit. One such tool that is available is a Special Order by Consent, a consent agreement that would be between the EMC (represented by the Division of Water Quality) and Pilgrim's Pride Corporation. It is our understanding from the telephone conversation of June 1 ar there are plans to upgrade the facility in order to affect compliance with the subject permit. We feel that a consent order will establish a clear timeframe for changes to be made and will benefit Pilgrim's Pride. We would like to invite you and any other representatives from Pilgrim's Pride to our office to further discuss compliance issues at Pilgrim's Pride Processing Plant. Please contact me at 919-791-4200 or danny.smith@ncdenr.gov to schedule a time in the near lure to meet. :Si)nce,,rly, Danny Smith upervisor Surface W er Protection Raleigh Regional Office Cc: RRO-SWP File Central Files Ron Bery— Central Office/Complex Permitting Unit Joe Corporon — Central Office/Compliance and Expedited Permitting Unit one NhCarolina Nimura!!y North Carolina Division of Water Quality 1628 Mail Service Center Raleigh, NC 27699-1628 Phone (919) 791-4200 Customer Service Internet: www.newaterquality.org Location: 3800 Barrett Drive Raleigh, NC 27609 Fax (919) 788-7159 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper G DENR/DWQ ADDENDUM - FACT SKEET FOR NPDES PERMIT ISSUED NPDES PERMIT NC0072575 Pilgrim's Pride Corp. Sanford Plant SUMMARY OF CHANGES TO FINAL PERMIT — June 4, 2012 Several technical corrections were made to the final permit as follows: 1) Per upper Cape Fear River nutrient strategy for this size permitted flow, the permittee is required to monitor monthly Nitrate/Nitrite Nitrogen and Kjeldahl Nitrogen. These monitoring parameters were added to the final permit. 2) Per upper Cape Fear River nutrient strategy this permit is required to incorporate a newly defined nutrient re -opener special condition. This replaces the previous Deep River supplementary monitoring re -opener condition in the draft permit. This revision was made in the final permit. 3) The draft permit Total Nitrogen Compliance Plan special condition is not an appropriate condition in this permit. Any Total Nitrogen non-compliance will continue to be addressed through enforcement actions. This special condition narrative was removed in the final permit. NPDES DIVISION CONTACT If you have questions regarding any of the above information or on the final permit, please contact Ron Berry at (919) 807-6396 or email ron.berry@ncdenr.gov. NAME: &229/ DATE: /z Addendum Fact Sheet NPDES NC0072575 Page 1 of l � � e Cape Fear Basin NutrieneMonitoring Strategy 2011 Summary Suhhasins- Jordan Lake: 30601, 30602, 30603, 30604, 30605, 30606 Upper Cape Fear: 30608, 30609, 30610, 30611, 30612 Middle Cape Fear: 30607, 30613, 30614, 30615, 30616, 30618, 30619, 30620 Lower Cape Fear: 30617, 30621, 30622, 30623, 30624 Changes in Monitoring Frequencies for total nitrogen and total phosphorus to match 2B .508 for all dischar ers of nutrients: > 1.0 MGD......... Monthly, TKN and Nitrate/Nitrite species > 50,000 GPD.... Quarterly, TN only (no species required) <50,000 GPD.....None Exception: Do NOT change monitoring frequencies where there is a TN or a TP limit. Add the following reopener to all wastewater permits in the UCF and MCF: Pursuant to N.C. General Statutes Section 143-215.1 and the implementing rules found in the. North Carolina Administrative Code at 15A NCAC 21-1.0112 (b) (1) and 21-1.0114 (a) and Part II sections B-12 and B-13 of this permit, the Director of DWQ may reopen this permit to require supplemental nutrient monitoring of the discharge. The purpose of the additional monitoring will be to support water quality modeling efforts within the Cape Fear River Basin and shall be consistent with a monitoring plan developed jointly by the Division and affected stakeholders. In addition, the results of water quality modeling may require that limits for total nitrogen and total phosphorus be imposed in this permit upon renewal. Jordan Lake Subbasins Excluded from all nutrient strategies listed above. Only change required for the renewal of existing permits: A specific TN limit must be added, consistent with the Jordan Lake TMDL. These limits go into effect January 1, 2016. All permits must also include special nutrient conditions. Language and limits to be provided. Specific for: NCO047384 Greensboro T. Z. Osborne NCO021474 Mebane NCO024325 Greensboro N. Buffalo Creek NCO020354 Pittsboro NCO023868 Burlington Eastside NCO066966 Quarterstone Farm NCO023876 Burlington Southside NCO047597 South Durham NCO024881 Reidsville NCO026051 Durham County Triangle NCO021211 Graham NCO056413 Whippoorwill Carolina Meadows NC0043559 Fearrington Utilities NC0025241 Orange W&S Mason Farm Lower Cape Fear subbasins: No nutrient -specific changes necessary. Nutrient Monitoring frequencies for WTP backwashes will remain consistent with WTP strategy. 3-12-12 RE Company name OWNER From: Berry, Ron Sent: Tuesday, March 13, 2012 7:59 AM To: 'Bruce Morgan' Subject: RE: Company name Mr. Morgan, I will user this email as your response for this item. It will be corrected in the final permit. Ron Berry Ron Berry ron.berry@ncdenr.gov Engineer I DWQ/Point Source/NPDES Complex Permitting Unit NCDENR Phone: (919) 807-6396 Fax: (919) 807-6495 office: Archdale Building Room 925Y Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. From: Bruce Morgan[mailto:Bruce.Morgan@pilgrims.com] Sent: Monday, March 12, 2012 4:54 PM To: Berry, Ron Subject: Company name on.pages 3 and 4 of the draft permit the " of Georgia" needs to be taken off the name. Do you need a response from us for this to be.done? Page 1 p.f AFFIDAVIT OF PUBLICATION STATE OF NORTH CAROLINA COUNTY OF WAKE NCDENR/ DWQ/ POINT SOURCE 1617 MAIL SERVICE CENTER RALEIGH, NC 276991617 Before the undersigned, a Notary Public of Wake County North Carolina, duly commissioned and authorized to administer oaths, affirmations, etc., personally appeared Barbara Brown, who being duly sworn or affirmed, according to law, doth depose and say that he or she is Accounts Receivable Specialist of The News & Observer a corporation organized and doing business under the Laws of the State of North Carolina, and publishing a newspaper known as The News & Observer, in the City of Raleigh, Wake County and State aforesaid, the said newspaper in which such notice, paper, document, or legal advertisement was published was, at the time of each and every such publication, a newspaper meeting all of the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the General Statutes of North Carolina, and that as such he or she makes this affidavit; and is familiar with the books, files and business of said corporation and by reference to the files of said publication the attached advertisement for NCDENR/ DWQ/ POINT SOURCE was inserted in the aforesaid newspaper on dates as follows: 03/04/2012 Barbara Brown, Accounts Receivable Specialist Wake County, North Carolina Ad Number 0000029897 PWAIC NOW Wo�th�Caaroii�a Erwirnrhr�ei�c�i:-.:, ;z. eb AAana�rr�rCorrrr�tss[orVNPDES�f�t��f 1i7 hAait Service Gentei' r T • .... . IZaI hIC VdWI¢17 NPDFS vwstawatr The North amlina En iranmsr[taf asement Commiss[on• proposes so issa.. NPDES wastewater dl'scharee petittp the persOnts?'Listed below. A;' yFOOUNTi Sworn to and subscribed before me This 5th day of March, 2012 My Commission xpires: Gf//J/1 Notary Signature RE Tertiary filter question From: Berry, Ron sent: Wednesday, February 08, 2012 7:52 AM To: 'Bruce Morgan' subject: RE: Tertiary filter question Thanks for the clarification Ron Berry ron.berry@ncdenr.gov Engineer I DWQ/Point Source/NPDES Complex Permitting Unit NCDENR Phone: (919) 807-6396 Fax: (919) 807-6495 office: Archdale Building Room 925Y Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. From: Bruce Morgan[mailto:Bruce.Morgan@pilgrims.com] sent: Tuesday, February 07, 2012 5:12 PM To: Berry, Ron subject: RE: Tertiary filter question The incoming flow does not stop. The outgoing flow is diverted from the chlorine contact chamber to the backwash basin during the wash period. . water in the backwash basin is pumped to the emergency storage pond. The incoming flow is used to wash the filter. There is a 10 minute purge time at the end of the wash period to clear up the filter discharge before flow is diverted back to the chlorine contact chamber. There is only one filter. From: Berry, Ron Emailto:ron.berry@ncdenr.gov] sent: Tuesday, February 07, 2012 4:31 PM To: Bruce Morgan subject: Tertiary filter question Bruce, I have a question about the tertiary filter operation. Does the incoming flow to the tertiary filter stop while backwashing? if no then there must be more than one filter unit. Please clarify. Thanks for your assistance, Ron Ron Berry ron.berry@ncdenr.gov Engineer I DWQ/Point Source/NPDES Complex Permitting Unit NCDENR Phone: (919) 807-6396 Fax: (919) 807-6495 office: Archdale Building Room 925Y Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. Page 1 HISTORY .: 1988 - The permit mass -based water quality limits were determined based on the waste load from a model developed for this segment of Deep River, and mutually accepted as the best match to the facility operation. There were no applicable federal effluent guidelines at this time. 1990 - The owner, Golden Poultry, requested a modification which was granted to adjust limits to more align with plant operations. '- Prior to the next permit renewal an SOC was put in place and required a study plan and improvements be made to the treatment operation. Also, an EAA was submitted to support the on site upgrade of the treatment system and outfall relocation. The next renewal was delayed as a result of on going litigation and resolution of permit regulatory changes. 1996 - A new permit was issued and included the addition of a second tier for limits applicable for the pending advanced biological wastewater treatment plant discharge and outfall relocation. This second tier contained a permitted flow; a TRC limit; calculated concentration -based BOD, NH3-N, and DO limits; and the removal of rainfall reporting. Other requirements were the same as in the first tier. - The new permit first tier, associated with the existing operation, was amended and included the addition of TRC monitoring, the change of fecal coliform limits to secondary treatment standards, and the amendment of the lagoon -based treatment system description narrative. - Additional narrative was added in the permit for the pending new wastewater treatment plant and outfall relocation. 1997 - Three modified permits were issued. The first modified permit reduced instream _ conductivity monitoring in the summer as settlement for contesting the permit. The other modifications addressed changes in instream sample location and frequency. Also the permittee owner changed to Gold Kist. 1998 - An AtoC was issued and signed Engineer Certificate received for an upgrade to the treatment operation. 2000 - Gold Kist became a member of the Upper Cape Fear River Basin Association and was granted a waiver for the permit instream monitoring requirements. - The treated sanitary wastewater effluent was rerouted from the process wastewater treatment plant to the irrigation treatment operation to facilitate the ability to recycle treated wastewater. The reroute also required the addition of tablet chlorination to the treated sanitary effluent and modification of the non -discharge permit. - A NPDES permit correction was issued that established a new expiration date of September 30, 2001. 2002 - A new permit was issued with a single 1.0 MGD effluent page with no changes, and removal of narratives that were no longer applicable. RE Need Production Data for Sanford Plant From: Bruce Morgan [Bruce.Morgan@pilgrims.com] Sent: Wednesday, February 01, 2012 4:04 PM To: Berry, Ron subject: RE: Need Production Data for Sanford Plant The typical numbers for our plant are 1,384,500 lbs/day or 360,000,000 lbs/yr of chickens and chicken parts processed. Typical production will be the same each year. From: Berry, Ron [mailto:ron.berry@ncdenr.gov] Sent: Wednesday, February 01, 2012 8:55 AM To: Bruce Morgan; John Gangwer Subject: Need Production Data for Sanford Plant Bruce or John, I was reviewing your NPDES permit and renewal application and discovered we need the facilities production numbers (lbs/day) for the last three years. The flow schematic attached to the application lists 182 birds/min, 16 hrs per day, 5 days per week. In the application's accompanying letter it talks about processing live chickens and chicken parts , the typical.operation ran 260 days in a year. I need both an annual production (lbs/yr) and daily production (lbs/day) typical for each year. if the typical daily production is the same for all three years then just provide one daily production and state that daily production did not change. You may want to make a note for future NPDES renewal applications to include production data. If you have any questions on this let me know. Ron Ron Berry ron.berry@ncdenr.gov Engineer I DWQ/Point Source/NPDES Complex Permitting unit NCDENR Phone: (919) 807-6396 Fax: (919) 807-6495 office: Archdale Building Room 925Y Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. Page 1 Answers to questions in E-Mail dated 10/5/11 about the wastewater treatment system at Pilgrim's Pride in Sanford NC. I. Screening is located in the offal building marked 1 on the map. Pretreatment is done in this building The screens are rotary drum type. The primary screens are wedge wire with 0.060' openings. The secondary screen is wedge wire with 0.020' openings. 2.The Pump Station is marked as 2 on the map. 3. The Anaerobic basin is marked as 3 on the map. There is one 17 million gallon lined and covered basin. 4. The Aeration basin is marked as 4 on the map. There is one 2.5 million gallon basin. A rotating bridge with suspended diffuser banks spans the basin. 5.The clarifier is marked as 5 on the map. There is one 0.50 million gallon basin. 6. There is one Tertiary Filter. It is marked as 6 on the map. The media type is 3.3 cm synthetic balls. 7. The chlorine contact chamber is marked as 7 on the map. Chlorine gas is used for disinfection. S. The de -chlorination basin is marked as 8 on the map. Sulfur Dioxide is used to de -chlorinate the effluent. 9. The storage lagoon which we call the Emergency Storage Pond is marked as 9 on the map. There is one 14 million gallon lined pond. 10. The two irrigation ponds are marked as 10 on the map. The 1.2 million gallon aeration pond is used to treat sanitary sewer water. The 3.9 million gallon Holding Pond is used to store water that is going to be irrigated on the spray fields. 11. The effluent flow meter is marked as 11 on the map. It is a bubbler type with a strip chart recorder. 12. The Effluent Composite Sampler is marked as 12 on the map. 13. Treated effluent flows by gravity from the discharge of the step aerator to Deep River. 14. The Tertiary filter is washed with the normal flow that passes through it. When washing flow is directed to a lift station (called the back wash basin) and the media is agitated with air. The wash water is pumped to the emergency pond that is marked as 9 on the map. 15. Yes they are the same. 16. The Step Aerator is marked as 16 on the map. 17. See answer 14. 18. The Flare is marked as 18 on the map. 19. All waste activated sludge is pumped to the Anaerobic pond marked as 3 on the map. The function of the Emergency Storage Pond marked as 9 on the map is to store treated effluent that cannot be discharged, backwash water, and storm water. All water that is put in the Emergency Storage Pond is eventually irrigated on the spray fields. Bruce J. Morgan ORC 10/14/11 TROL „„.........• I t VALVE SH�ir ii # 1 CONTROL *P VALVEp T e 11.0lNG ! ��� ��=�ql[ qk ORA 2 1 i CONTROL _ ♦ �` ...s . ».ram,„ ` .i � t t = . ' + , - ... POND I IAREATION- i A D Z E X EAO L i POND C METAL i � � 1 _ '~••• BUILDING GOLD KIST. INC. HOLDING i t TRACT D8 616. P. 19 ! i POND MONITORING t �, t �I '.'..:."-,•,•, 3-199 , WELL 1 - i } - • .. . PC 6. SLIDE 89 TOP OF WELL i i `' i i . .. . .. as / CASING 263.00, o 1 BASE of bim � CASING 261.03'l i •�y . . l eft AERA ON .. BASIN �,� ••�•••1 . �• GOLD KIST, INC. I SZ8' DIA.- ' TRACT i r�r9.8 D8 616. P. 'I 93-199 ``��� � == -.' "'_`� :: o.•. ...•.. . PC 6, SUDE 89 t t LowER • �o• ::.;.;.:. OUT PA CEL iBUILDIN ts ; 96 `._.l' ` . ..•.. •: ESt AT •' .. 1 260 T. G. PROC OR, JR. FENCE I ''•. - THIRD ACT CORNER �� i - .�`.� - ••.•: DB 377, P. 462 t t \ PC i� t t •r:. fi. DE 89 , t Xr N70. 38' 52" IN 17,07 ACRES;i' •' .�9.02 CALC EIP 8Y COMPUTER N � j i i •x.:.. . p j t ANAEROBIC t t •' '.• N� o It MER Cy POND t •. 84 se 4' POhID ti 1 N , o•..•. It lio FN CL Ss' r -.,,•` �0>> 0 ����-y 9 iCIO `•RAILROAD AloM� i t t # 0•� IP IN R/W { � If ran Is r. • , n+w• wK iE]K.� t�� n 2011 View of Pilgrim's Pride Sanford Facility Y 'S 4P ! Y� .�ui,r2yy.' q 1) Screening, type, location 7) Disinfection: chlorine contact chamber, location 2) Pump station, location 8) De -chlorination, type, location 3) Anaerobic basin , location, size, number of basins 9 ) Storage lagoons, location, size, number of lagoons 4) Aeration basin, location, size, number of basins, number of aerators and type 10) Treatment/irrigation ponds, location, size, number of I ponds 5) Clarifier, location, size, number of clarifiers 11) Effluent flow meter, type, recording (yes/no), location 6) Tertiary Filters, location, media type, number of filters 12) Effluent composite sampler, location Other questions: 13) Is treated effluent pumped via a pressure sewer to the Deep River outfall? If yes location of pump. 14) Where does backwash waste water from tertiary filter go? 15) Is the covered anaerobic basin the same basin as listed in 3)? If no mark location. 16) Is there a step aeration device on treated effluent? If yes mark location. 17) Do tertiary filters use backwash pumps? 18) Where is methane incinerator/flare located? 19) All solids generated in the treatment process are stored on site and that is the function of 9)? If no mark location. DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES PERMIT NC0072575 Facility Information Applicant/Facility Name: Pilgrim's Pride Corp Sanford Plant Applicant Address: 484 Zimmerman Road; Sanford, NC 27330 Facility Address: 484 Zimmerman Road; Sanford, NC 27330 Permitted Flow 1.0 MGD Type of Waste: Process wastewater, boiler blowdown, condensate, stormwater Facility/Permit Status: Class III Minor/Active; Renewal County: Lee County Miscellaneous Receiving Stream: Deep River Stream Classification: C Subbasin: 03-06-11 Index No. 17-(38.7) Drainage Area (mi ): 1122 HUC: 30003 Summer 7Q10 (cfs) 17 303(d) Listed? No Winter 7Q10 (cfs): 32 Regional Office: Raleigh 30Q2 (cfs): nd State Grid / USGS Quad: E22SW Colon, NC Average Flow (cfs): 1240 Permit Writer: Ron Berry IWC (%): 8.4% Dater 2/21/12 BACKGROUND Pilgrim's Pride Corporation (formerly Gold Kist, Inc.) operates a poultry processing plant in Sanford, NC. The plant processes live chickens and chicken parts into various packaged chicken meat products producing 360 million pounds of packed chicken annually. The Permittee is a member of the Upper Cape Fear Basin Association. Wastewater from various plant operations, boiler and condenser blowdown, maintenance, and area stormwater are collected and treated in an advance biological treatment system where the majority of the treated wastewater is discharged to Deep River, Cape Fear River Basin. This facility NPDES discharge is subject to federal effluent guidelines CFR 40 Section 432 Subpart L Poultry Further Processing. HISTORY 2007 - A new permit was issued with significant changes. Permit requirements were based on the new federal effluent guideline 432 Subpart L and waste load factors utilizing plant current operation and production data. - BOD, NH3-N, and DO limits were defined to meet waste load requirements; BOD and NH3-N limits were more stringent than the effluent guidelines. - The federal guidelines required reductions in TSS limits, Oil and Grease limits, and the addition of total nitrogen limits. - Fecal coliform secondary standards limits, TRC limit, pH limits, and other special conditions did not change. - The Deep River Strategy mandated additional total nitrogen and total phosphorus monitoring, and a special reopener condition. - The permit owner name was corrected to show the new owner Pilgrim's Pride. - A SOC was issued with interim limits to allow Pilgrims Pride time to make the necessary changes to meet the new permit total nitrogen limits by August 31, 2008. Fact Sheet NPDES NC0072575 Page 1 of 3 TREATMENT PROCESS I I , A tank collects and then pumps the plant's screened wastewater to a covered/lined 17 million gallon anaerobic basin. Solids from the screen are sent=off-site. A flare is available to incinerate off gas (methane) from the anaerobic basin. The anaerobic basin wastewater is pumped to the advance biological treatment system which consists of an extended aeration basin, a clarifier, a tertiary filter, and chlorination/dechlorination. Metered treated wastewater flows to a post cascade aeration basin and then to the outfall, a small portion is recycled for reuse in the plant. Treated wastewater can be diverted to either a storage lagoon or the irrigation treatment system. Filter backwash and filter diverted effluent wastewater is collects in the backwash basin, and pumped to the emergency pond. The emergency pond wastewater including plant stormwater is disposed of through irrigation. The advance treatment system biosolids are transferred to an anaerobic basin which provides a very methodical, slow digestion. The lagoon has been in service for several decades with little solids removal and has an expected storage capacity beyond the next 40 years. When solid removal is required additional lagoons are available for dewatering of solids before final disposal. Sanitary wastewater is treated and stored in the irrigation ponds. The facility maintains a non - discharge permit for irrigation. Excess treated wastewater from the advanced treatment system can be diverted to the sanitary treatment system. COMPLIANCE Since issuance of the 2007 permit, this facility committed 36 limit violations and paid $9,958 in fines. TN violations were the most prevalent and continued into 2011 with 5 violations occurring between July and October in 2011. Fecal coliform was the next prevalent violation but no violations have occurred since May 2010. PERMITTING STRATEGY Federal guideline 432 general condition and Subpart L applies and will continue unchanged for O&G, TSS, TN, and pH. BOD, ammonia as nitrogen, and fecal coliform water quality standard limits are more stringent and will continue (see Table 1). Table 1: Subpart L Limits Parameter Maximum daily Maximum monthly average O&G (as HEM) 14 m 8.0 m TSS 30 m 20 m TN 147 m 103 m 432 Subpart L Limits Not Applied — WQS/WLA more stringent BOD 26 m 16 m NH3-N 8.0 m 4.0 m Fecal Coliform Not to exceed 400/100 ml at anytime DO is a wasteload based limit and will continue. The Deep River Nutrient Strategy continues to be applicable so TP monitoring and the reopener —� condition will continue. Temperature and TRC requirements will remain the same and continue. A new footnote will be added to address the 50 µg/L detection limit and reporting protocol. Fact Sheet NPDES NC0072575 Page 2 of 3 A Total Nitrogen Compliance PlanKnaddress ial condition will be added to direct the Permittee to determine a corrective course of act the facility continued TN non-compliance. Data review DMRs were reviewed for the period of May 2009 to June 2011. DMR data is summarized in Table 2 below: Table 2: DMR Data Statistics Flow (MGD)* BOD (mg/L)* TSS (mg/L)* NH3-N (mg/L)* Fecal rm (#//10 l) Co00 ml)* Average 0.740 2.75 3.62 0.51 96.6 Maximum 0.91 4.2 8.0 0.9 1534 Minimum 0.53 2.0 1.1 0.2 1.1 O&G (mg/L)* DO mg/L pH (S.U.) TRC (µg/L) TN (mg/L Average 5.00 7.80 7.07 25.2 85.91 Maximum 5.3 10.2 7.9 44 119.0 Minimum >5.0 6.0 6.3 > 25 1.3 *Monthly average Whole Effluent Toxicity No failures were reported for this permit cycle Chronic Toxicity tests. The Aquatic Toxicology Unit performed a 24 hour pass/fail chronic test in May, 2011 which was passed. The permit chronic toxicity requirement will continue with the special condition narrative being updated. Instream Sampling As a member of the Upper Cape Fear River Basin Association a waiver for instream sampling is granted. The last reported data was retrieved from the association monitoring stations located upstream and downstream from Permittee discharge, no impacts were noted. SUMMARY OF PROPOSED CHANGES In keeping with Division permit development strategy the following will be incorporated into this permit: • Add TRC footnote for reporting and measurement protocol. • Add special condition for TN Compliance Plan. • Update chronic toxicity special condition narrative. PROPOSED SCHEDULE FOR PERMIT ISSUANCE Draft Pemut to Public Notice: February 29, 2012 Permit Scheduled to Issue: April 2012 NPDES DIVISION CONTACT If you have questions regarding any of the above information or on the attached permit, please contact RcABerry aW19) 807-6396 or email ron.berry@}icder7.gov. REGIONAL OFFICE COMMENTS NAME: DA SUPERVISOR: DA Fact Sheet NPDES NCO072575 Page 3 of 3 § 432.1 General Applicability. As defined more specifically in subparts A through L of this part, this part applies to discharges of process wastewater to waters of the U.S. from facilities engaged in the slaughtering, dressing and packing of meat and poultry products for human consumption and/or animal food and feeds. Meat and poultry products for human consumption include meat and poultry from cattle, hogs, sheep, chickens, turkeys, ducks and other fowl as well as sausages, luncheon meats and cured, smoked or canned or other prepared meat and poultry products from purchased carcasses and other materials. Meat and poultry products for animal food and feeds include animal oils, meat meal and facilities that render grease and tallow from animal fat, bones and meat scraps. Manufacturing activities which may be subject to this part are generally reported under the following industrial classification codes: Standard industrial classifications North American industrial classification system SIC 0751 NAICS 311611. SIC 2011 NAICS 311612. SIC 2013 NAICS 311615. SIC 2015 NAICS 311613. SIC 2047 NAICS 311111. SIC 2048 NAICS 311119. SIC 2077 NAICS 311999. 'Source: 1987 SIC Manual 2Source: 1997 NAICS Manual March 22, 2011 Ms. Dina Sprinkle NC DENR/DWQ/Point Source Branch 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Pilgrim's Re: Permit Renewal Application - NPDES Permit No.: NCO072575 Pilgrim's Pride Corp. — Sanford, North Carolina Processing Plant Lee County Dear Ms. Sprinkle, Please find enclosed three (3) original copies of the completed NPDES permit renewal application (NPDES Permit No.: NC0072575) and supporting documents, including a sludge management plan, for the Pilgrim's Pride Corporation Processing Plant located in Sanford, Lee County, North Carolina. This Facility discharges treated effluent to the Deep River. There have been no significant changes in Facility Operations since issuance of the current NPDES Permit on September 1, 2007. The Rendering Plant proposed in the previous NPDES permit application was not constructed onsite, and offal materials produced at the Facility are transported offsite for rendering. Please see the Process Flow Diagram included with the NPDES permit application package for a description of current operations and water use at this Facility. If you have any questions please contact John Gangwer of Pilgrim's Pride Corporation at (540) 896-0767. Sincerely, /Pilgrim's Pride Corporation Paul White � Complex Manager I"1 Cc: John Gangwer (Pilgrim's Pride) MAR 3 1 2011 Steven Woodruff (WHEE, Inc.) 484 Zimmerman Road • Sanford, NC • 27330 Telephone: (919) 774-7333 • Fax: (919) 718-0356 Subpart IL —Poultry Further Processing § 432.120 Applicability. This part applies to discharges of process wastewater resulting from further processing of poultry. § 432.121 Special definitions. [Reserved] § 432.122 Effluent limitations attainable by the application of the best practicable control technology currently available (BPT). Except as provided in 40 CFR 125.30 through 125.32, any existing point source subject to this subpart that further processes more than 7 million pounds per year (in units of finished product) must achieve the following effluent limitations representing the application of BPT: Effluent Limitations [BPTj Regulated parameter Maximum daily' Maximum monthly avg.' Ammonia (as N) 8.0 4.0 BODS 26 16 Fecal Coliform (2) It (1) O&G (as HEM) 14 8.0 SS 30 20 'mg/L (ppm). 2Maximum of 400 MPN or CFU per 100 mL at any time. 3No maximum monthly average limitation. § 432.123 Effluent limitations attainable by the application of the best available technology economically achievable (BAT). Except as provided in 40 CFR 125.30 through 125.32, any existing point source subject to this subpart that further processes more than 7 million pounds per year (in units of finished product) must achieve the following effluent limitations representing the application of BAT: Xd-f3 Effluent Limitations ` [BAT] Regulated parameter Maximum daily' Maximum monthly avg.' Ammonia (as N) 8.0 4.0 Total Nitrogen 147 103 'mg/L (ppm). § 432.124 Pretreatment standards for existing sources (PSES). [Reserved] § 432.125 New source performance standards (NSPS). Any source that is a new source subject to this subpart must achieve the following performance standards: (a) Facilities that further process no more than 7 million pounds per year (in units of finished product) must achieve the following performance standards: Performance Standards [NSPS] Regulated parameter Maximum daily' Maximum monthly avg.' Ammonia (as N) 8.0 4.0 OD5 26 16 Fecal Coliform (2) (s) O&G (as HEM) 14 8.0 SS 301 20 Img/L (ppm). 2Maximum of 400 MPN or CFU per 100 mL at any time. 3No maximum monthly average limitation. (b) Facilities that further process more than 7 million pounds per year (in units of finished product) must achieve the following performance standards: 2 ,.f;.- 3 i - Effluefit Limitations [NSPS] Regulated parameter Maximum daily' Maximum monthly avg.' Ammonia (as N) 8.0 4.0 OD5 26 16 Fecal Coliform (2) (1) O&G (as HEM) 14 8.0 SS 30 20 Total Nitrogen 147 103 ' mg/L (ppm). 2Maximum of 400 MPN or CFU per 100 mL at any time. 3No maximum monthly average limitation. § 432.126 Pretreatment standards for new sources (PSNS). [Reserved] § 432.127 Effluent limitations attainable by the application of the best control technology for conventional pollutants (BCT). Except as provided in 40 CFR 125.30 through 125.32, any existing point source subject to this subpart must achieve the following effluent limitations representing the application of BCT: Limitations for BOD5, TSS, O&G (as HEM), and fecal coliform are the same as the corresponding limitation specified in §432.122. § 432.3 General limitation or standard for pH. Any discharge subject to BPT, BCT, or NSPS limitations or standards in this part must remain within the pH range of 6to9. 2 41-f;-3 182 BIRDS/MIN 16 HR/DAY S DAYS/WK (AVERAGE WEEKLY PRODUCTMN RATE POTABLE WATER OF 873,600 BIRDS/WEEK) =1,040,000 MGD RECEIVING 7,280 GPD KD_LWG BLEED WG 36,400 GPD SCALDING 43,680 GPD n��- 50,960 GPD WHOLE BIRD WASH 10 2911200 GPD EVISCERATION 10 116,480 GPD 10 FINAL BIRD WASH 81,536 GPD CHILLING 116,480 GPD CUT-UP/DEBONE 43,680 GPD No PACKING/PACKAGING 20,833 GPD MSC OPERATDZNS 206,303 GPD CLEAN�lP FLOW VARIESJ ANCILLARY ACTIVITIES MOTE 3) 23,000 GPD EVAPORATION (VARIES) 46AW GPD OFF -SITE RENDERING AND OFFAL AVERAGE DAILY FLOW FOR 20101 4.30 MGD (AVERAGE OF PRODUCTION DAYS) RAINWATER COLLECTED FROM HIGH IMPACT AREAS (PEON VARIES) •400 GPM TREATEI EFFLUENT PUMPED TO PLANT FOR REUSE (NOTE 4) ICE/PRODUCT -� ADDITION 40,000 LB/DAY 760,000 LB/BAY FINISHED PRODUCT 280,000 LB/DAY MSC SANITARY SANITARY TREATMENT SYSTEM BASIN AERATIDN BASIN CLARD'IER TERTIARY FILTRATION DISINFECTION EVAPORATMN (VARIES) 1 ADVANCED BIOLOGICAL TREATMENT SYSTEM AVERAGE DAILY FLOW • FOR 2010, Q178 MGD ® NON -DISCHARGE SYSTEM M GE OUTFALL 001 TREATMENT N 478 MGD I PONDS ANNUAL AVERAGE MOTE 2) EVAPORATION NARIES) AIR PERMITTING ENGINEER DRAM BY �1 CPD/ ��AR PROCESSES ARE BASK USA 09 DATA AND A PROOUCSIOK RAZE �720 17 SPO PILGRIMS �N Z 0111FA! OM AVERAGE asOl ME BASED W Mff&L OM = REPORTS FOR 2MO & AIECUMY WnVIISES MUM VQMCLKIZO IPEIEIIT WASiM PAVEaUT M'AM Wft M W WAM SANFORD PROCESSING PLANT PROCESS FLOWWH .& e SRW R RM 'IM WAcr AREAM, WS=MMM IfAIN1E"IM AC1 WnM UWE MUM M W 484 ZIMMERMAN ROAD LrVW r*t COMM 'MW VIAWt DRAW= FROII RE OMAIED TRALM OFFAL TRAIEJ:R ORNNA°6 • • SANFORD, NC 27330 DIAGRAM WOODRUFF aWE "�' � 1aY aye CPI' W DO IMx'' M WA= • USW OLVOW PROCESSMM RE MO WARR �� rl l�'S � NOT EISED Is OUISPED w T►1e asa. ' LEE COUNTY 101 SMXG UWE WE C'AMm OWMA 30115 OASE ,roewo. 17 3= 3/7/11 10-)86 'I I Receiving Stream: Deep River Pilgrim's Pride Corporation Water Treatment Plant Outfall001 Pilgrim's Pride Corporation Deep River Processing Plant `,`' �I r r PILGRIM'S PRIDE CORPORATION 484 ZIMMERMAN ROAD DATE PROCESSING PLANT SANFORD, NC a - SANFORD, NC LEE COUNTY N 3/7/2011 192 Spring Lake Lane FACILITY LOCATION MAP OUTFALL Canton, GA 30115 Permit No. NCO072575 LATITUDE: 35'33'23" N o 1 Mi LONGITUDE: 79"13'30" W Sludge Management Plan Pilgrim's Pride Corporation Poultry Processing Plant Sanford, Lee County, North Carolina NPDES Permit No.: NC0072575 March 2011 Pilgrim's Pride Corporation operates a poultry processing plant in Sanford, North Carolina. This Facility is located at 484 Zimmerman Road in Sanford, Lee County, North Carolina 27330. This Facility receives live chickens and chicken parts and processes them into various chicken meat products. Wastewater produced in poultry processing operations, other ancillary operations (i.e., vehicle and equipment washing, plant sanitation, boiler and condenser blowdown, etc.) and storm water collected from "high impact" areas is treated in an advanced onsite wastewater treatment system, which includes the following primary treatment processes: • Covered anaerobic treatment lagoon with biogas collection and flaring; • Activated sludge treatment system with integral nitrification/denitrification; • Clarification; • Tertiary filtration; and • Disinfection and dechlorination. According to Facility records, the average daily volume of wastewater treated in the advanced wastewater treatment system in 2010 was approximately 1.3 million gallons per day (MGD) on a processing day (260 processing days in a typical year). A majority of the effluent from the advanced wastewater treatment system is discharged to the Deep River under NPDES Permit No. NC0072575. Minor portions of the treated effluent are returned to the Plant for reuse purposes or managed via a spray irrigation/land application system (LAS) permitted under a separate Non - Discharge Land Application System Permit, Permit No. WQ0028653. Sanitary wastewater from the Facility is also treated and disposed via the permitted LAS. Waste biosolids from the activated sludge treatment system are managed (i.e., treated/disposed) in the anaerobic treatment lagoon. Specifically, waste biosolids from the activated sludge treatment system are transferred to the influent of the anaerobic treatment lagoon. This method of biosolids management is common in the poultry processing industry and has proven to be an effective management/disposal method. The sludge yield in large anaerobic lagoon systems is very minor due to the very long detention times. The anaerobic lagoon at the Facility has a total volume of approximately eighteen (18) million gallons. Accordingly, the system is expected to provide many years of services without the need for sludge removal. Other similar anaerobic treatment lagoons used in the poultry processing industry have been in operation for several decades without the need for any significant sludge removal. A Sludge Accumulation Estimate fo'r the anaerobic treatment lagoon at the Facility is attached. This Sludge Accumulation Estimate indicates the anaerobic treatment system should be able to operate for more than forty (40) years without the need for sludge removal. The estimated operational period indicated in this Sludge Accumulation Estimate is supported by operational experience for similar systems at other poultry processing plants in the United States. In the event sludge removal from the anaerobic lagoon at the Facility is required in the future, a third party contractor would be retained for sludge removal and disposal services. The existing emergency storage lagoon onsite could be used for staging this material for dewatering and/or offsite management. The Facility is in the process of upgrading screening systems to improve recovery of offal materials for offsite rendering, and these upgrades will reduce influent solids loading to the anaerobic lagoon system. Also, a bacteria supplement product (i.e., for bioaugmentation) supplied by Maryland Biochemical Co., Inc. is fed into the influent to the Facility's anaerobic lagoon system to further enhance treatment performance and degradation (destruction) of fat, oil and grease and solids in the system. /�4 March 22_12 V , 2011 Mr. Paul White — Complex Manager Pilgrim's Pride Corp. 2 'Please pri't pr type in the unshaded areas only. Form Approved. OMB No. 2040.0038. r FORM U.S. ENVIRONMENTAL PROTECTION AGENCY I.D. NUMBER EI7A GENERALINFORMATIONConsolidated PLEPA Permits Program NCO072575DGENERAL (Readshe "Genemllmtmcliom"beforesaning.)] LABEL ITEMS s GENERAL INSTRUCTIONS prepnnted label has been provided, affix, It In the designated space. Review the Information carefully, N any of it 1. EPA I.D. NUMBER is incorrect, =as through it and enter the coned data in the PLEASE PLACE LABEL IN THIS SPACE appmpnate fill n area below. Also. N any of the prepri ted data is absent (the ame to the left o1 the label space fish the information that should appear), please provide 4 in the proper fill-in ama(s) below. a the label is complete and coned, you III. FACILITY NAME V. FACILITY MAILING need not complete Items I, III, V. and VI (excapt VI-B which ADDRESS must be competed regardless). Complete all hams s no label has been Provitled. Refer to she, instructions for detailed hem descriptions and for the legal adtwnzations under which this W. FACILITY LOCATION data is col9ded. H. POLLUTANT CHARACTERISTICS INSTRUCTIONS: Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer'yes' to any questions, you must submit this form and the supplemental form listed in the parenthesis following the question. Mark 'X' in the box in the third column if the supplemental form is attached. If you answer'no' to each question, you need not submit any of these forms. You may answer 'no' If your activity is excluded from permit requirements; we Section C of the instructions. See also, Section D of the instructions for definitions of bold-faced terms. Mwe •x• Mark x vas No M vsN FORMSPECIFIC AT APHFD QUESTIONS A. Is this facility a publicly Owned treatment works which B. Does or will this facility (either exisfing or proposed) resuhs in a discharge to waters of the U.S.? (FORM 2A) X include a concentrated animal feeding operation or X aquatic animal production facility which results in a ,s m b discharge to waters of the U.S.? (FORM 2B) C. Is this a facility which currently results in discharges to �/ D. Is this a proposed facility (other than those described in A war teof the U.S. other than those described in A or B X or B above) which will result in a discharge to watem of X above? (FORM 2C) the U.S.? (FORM 2D) E b T E. Does or will this facility treat, store, or dispose of F. Do you or will you inject at this facility Industrial or wastes? (FORM 3) Xhazardous municipal effluent below the lowermost stratum �/ X containing, within one quarter mile of the well bore, underground sources of drinking water? (FORM 4) n a a ]+ a » G. Do you or will you inject at this facility any producatl water H. Do you or will you inject at this facility fluids for special or other fluids which are brought to the surface in processes such as mining of sulfur by the Frasch process, connection with conventional oil or natural gas production, inject fluids for X solution mining of minerals, in situ combustion of fossil X used enhanced recovery of oil or natural fuel, or recovery of geothermal energy? (FORM 4) gas, or inject fluids for storage of liquid hydrocarbons? (FORM 4) I. Is this facility a proposed stationary source which is one J. Is this facility a proposed stationary source which Is of the 28 industrial categories listed in the instructions and X NOT one of the 28 industrial categories listed in the which will potentially emit 100 tons per year of any air instructions and which will potentially emit 250 tons per X pollutant regulated under the Clean Air Aft and may affect year of any air pollutant regulated under the Clean Air Act or be located in an attainment area? (FORM 5) and may affect or be located in an attainment surge?o + ,] (FORM 5) III. NAME OF FACILITY c 1 SKIP pilgrim S Pride Corporation Sanfor Processing Plant IV. FACILITY CONTACT A. NAME 8 TITLE (lart first h Nde) B. PHONE (area cod, if,raJ 2 Bruce Morgan ( 1 ) 7 4-7 3 » ,e M M a va x V.FACILTY MAILING ADDRESS A. STREET OR P.O. BOX H3484 Zimmerman Road B. CITY OR TOWN C. STATE D. ZIP CODE 2)330Is n aIru MAR 3 ESanTord C c a u Vl. FACILITY LOCATION A. STREET, ROUTE NO. OR OTHER SPECIFIC IDENTIFIER 7•f1'K7ER QUALITY 5 4 4 Zimmerman Road » ,e -._ .._'.F_OLI221BRANCH B. COUNTY NAME Lee b » C. CITY OR TOWN c D. STATE E. ZIP CODE F. COUNTY CODE (rjknown) C 2 3 0 0 w n a ei ex w EPA Form 35io-1 (a-vu) CONTINUE ON REVERSE 'CONTINVED FROM THE FRONT VII. SIC CODES (4-difit, in artier of d A. FIRST B. SECOND 7 2015 (spec) Poultry Slaughtering and Processing 7 (speck) a v m +e w C. THIRD + • D. FOURTH (spenjy) ` (apech) T 71 v v a +e w Vill. OPERATOR INFORMATION A. NAME B.Is the name listed in Item B Pilgrim's Pride Corporation vlli-A also the owner? m YES ❑ NO +e + mw C. STATUS OF OPERATOR (Enter the appropriate teller Into the answer her, tf "Other, "spew,) D. PHONE (area code di no.) S=STATEL M= PUBLIC (other lbanfederat or slate) P (specfy) q (970) 506-8000 P=PRIVATE 0= OTHER (speclfy) H. se +e +a n a m E. STREET OR P.O. BOX 1 7 romontory I irc e m w c F. CITY OR TOWN I G. STATE I H. ZIP CODE 1IX. INDIAN LAND B Greeley CO 80634 Is the facility located on Indian lands? ❑ YES m NO X. EXISTING ENVIRONMENTAL PERMITS A. NPDES Pscho es to Su ace Water D. PSD AlrEmfssfonsrmn proposed c r T 9 N NCO083852 e P +s r re m to m r re m B. UIC mle roll d/n ectiono Fluids E. OTHER s N c g s D W 0 2 8 6 3 (i c! ) Nov -Discharge tand Application �,,,, g w w r' m to I In 1'. m C. RCRA Ha Itts Wastes E. OTHER a ci c ` t g R NCG060182 s cl )ieneral industrial atormwater erw g +s w n +e m +e to + n m XI. MAP Attach to this applcation a topographic map of the area extending to at least one mile beyond property boundaries. The map must show the outline of the facility, the location of each of its existing and proposed Intake and discharge structures, each of its hazardous waste treatment, storage, or disposal facilities, and each well where it injects fluids underground. Include all springs, rivers, and other surface water bodies in the map area. See instructions for precise requirements. XII. NATURE OF BUSINESS(provide a bdefdescrition) This Facility receives and processes live poultry into various poultry meat products before shipping them out to various customers. XIII. CERTIFICATION (see instructions) I certify under penalty, of law that I have personally examined and am familiar with the information submitted in this application and all allachments and that, based on my inquiry of those persons immediately responsible for obtaining the information contained in the application. I believe that the information is hue, eccurale, and complete. f am aware that there are significant penalties for submitting false information, including the possibiltty of fine and imprisonment. A. NAME 8 OFFICIAL TITLE (type or print) e. SI TURE C. DATE SIGNED Paul White, Complex Manager COMMENTS FOR OFFICIAL USE ONLY c C +e Ern rvan aom-i (&uu) EPA I.D. NUMBER (copyjrom Item I ojForm 1) Form Approved. OMB No. 86. Please print or y NCO Q72575 . Approval expirrees03.31-98. p type in the unshaded areas only. FORMU.S. ENVIRONMENTAL PROTECTION AGENCY FOR PERMIT TO DISCHARGE WASTEWATER 2C ��EPA EXISTING MANUFACTURING, ACTURING, COMMERCIAL, MINING AND SILVICULTURE OPERATIONS NPDES Consolidated Permits Program 1. OUTFALL LOCATION For each oufall, list the latitude and longitude of Its location to the nearest 16 seconds and the name of the recelving water. A OUTFALL NUMBER (list) B. LATITUDE C. LONGITUDE D. RECEIVING WATER (name) 1. DEG. 2. MIN. 3. SEC. 1. DEG. 2. MIN. 3. SEC. 001 35 33 23 79 13 30 Deep River II. FLOWS, SOURCES OF POLLUTION, AND TREATMENT TECHNOLOGIES A Attach a line drawing showing the water flow through the facility. Indicate sources or intake water, operation contributing wastewater to the effluent, and treatment units labeled to correspond to the more detailed descriptions In Item B. Construct a water balance on the line drawing by showing average flows between intakes, operations, treatment units, and outfalls. If a water balance cannot be determined (e.g., for certain mining actNdes), provide a pictorial description of the nature and amount of any sources of water and any collection or treatment measures. B. For each outfall, provide a description of. (1) All operations contributing wastewater to the effluent inctuding process wastewater, sanitary wastewater, coding water, and storm water runoff (2) The average flow contributed by each operation; and (3) The treatment received by the wastewater. Continue on additional sheets If wcessary. 1. OUT. 2. OPERATION(S) CONTRIBUTING FLOW 3. TREATMENT FALL NO. (1tm) a. OPERATION (list) b. AVERAGE FLOW (tnclude-in) a. DESCRIPTION b. LIST CODES FROM TABLE 2C-1 001 scultry, processing operation. (awl 1.29 N®• screening (Primary) 1 T storm Net.. Varies screening (secondary) 1 T Non -contact cooling rater Varies Anaerobic Treatment ;_C Aneilary Activities (e.g., vehicle Varies Activated sludge Nitrification 3-8 3-C and epui,nent Washing, etc.) benitrification Clarification 1-0 Plltratice ow based on processing Uys Disinfection (Chlorine) 2-P RaUm,/ReCyCle of treated effluent •-C Deehlorination 2-3 Discharge to surface Water e-A spray irrigation / land application 3 P Waste biosolids management Anaerobic Digestion 5-B see attached Process Plow Diagram for more details on ogerations/flout at this Facility. OFFICIAL USE ONLY (egluentguidelmes mb-coregoder) EPA Form 3510.2C(8-90) PAGE 1 of4 1 CONTINUE ON REVERSE CONTINUED FROM THE FRONT C. Ex pt for storm rurwif, leaks, or spills, are any of the discharges described in Items II -A or B Intermittent or seasonal? ❑ YES (complete the fo!low/ng table) t ) [a NO (go to Sr/on Ill) 3. FREQUENCY 4. FLOW a. DAYS PER WEEK b. MONTHS a. FLOW RATE(mwgA B. TOTAL VOLUME (4fevlthmou) 2. OPERATION($) 1. OUrFAL NUMBER (1ia) CONrRIBUfING FLOW Vud (Uvd.01 memge) PER YEAR (tpeehmx.ge) C. DURATION (M drys) 1, LONG TERM AVERAGE 2. MAXIMUM DAILY 1. LONG TERM AVERAGE 2. MAXIMUM DAILY 111. PRODUCTION A. Does an effluent guideline limitation promulgated by EPA under Section 304 of the Clean Water Act apply to your facility? ❑✓ YES (co plan In. III-B) ❑ NO (go m Section IV) B. Are the limitations In the applicable effluent guideline expressed In terms of production (or other measure ofoperetlon)? ❑ YES (romplete hero 1I1-0 ❑✓ NO (go to Section IV) C. If you answered 'yes' to Item III-B, list the quantity which represents an actual measurement of your level of production, expressed in the terns and units used In the applicable effluent guideline, and indicate the affected outlets. 1. AVERAGE DAILY PRODUCTION 2. AFFECTED OUTFALLS (list omfall numbers) a. QUANTITY PER DAY b. UNITS OF MEASURE e. OPERATION, PRODUCT, MATERIAL, ETC. (coat+b) IV. IMPROVEMENTS A Are you now required by any Federal. State or ooral authority to meet any Implementation schedule for the construction, upgrading or operations of wastewater treatment equipment or practices or any other environmental programs which may effect the discharges described in this application? This Includes. but is not limited to, permit conditions, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant or loan conditions. ❑ YES (complete the f.11. tit table) ❑✓ NO (go to hem IV-B) 1. IDENTIFICATION OF CONDITION, AGREEMENT, ETC. 2. AFFECTED OUTFALLS 3. BRIEF DESCRIPTION OF PROJECT 4. FINAL COMPLIANCE DATE a. NO. b. SOURCE OF DISCHARGE s. REQUIRED b. PROJECTED B. OPTIONAL: You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which may affect your olschaiges) you now have underway or which you plan. Indicate whether each program is now underway or planned, and Indicate your actual or planned schedules for construction. ❑ MARK'X- IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED EPA Form 3510-2C (8-90) PAGE 2 of 4 CONTINUE ON PAGE 3 EPA I.D. NUMBER (copy from It.. 1 ofForm 1) CONTINUED FROM PAGE 2 NC0072575 V. INTAKE AND EFFLUENT CHARACTERISTICS A, B, & C: See Instructions before proceeding — Complete one set of tables for each outlell — Annotate the outlell number in the space provided. NOTE: Tables V-A, V-B. and V-C are included on separate sheets numbered V-1 through V-9. D. Use the space below to list any of the pollutants fisted in Table 2c3 of the Instructions, which you know or have reason to believe is discharged or may be discharged from any outlell. For every pollutant you list, briefly describe the reason& you believe it to be present and report any analytical date In your possession. 1.POLLUTAN7 2. SOURCE 1.POLLUTANT 2. SOURCE VI. POTENTIAL DISCHARGES NOT COVERED Is any pollutant listed In Item V-C a substance ❑ YES (fat aB.rueh polutaras BY ANALYSIS or a component of a substance which you below) 2 currently use or manufacture as an Intermediate NO (go to Item VI-B) or final product or byproduct? EPA Form 3510-2C (8-90) PAGE 3 of 4 CONTINUE ON REVERSE CONTINUED FROM THE FRONT VIt. BIOLOGICAL TOXICITY TESTING DATA Do you have any knowledge or reason to believe that any biological test for `acute or chronic toxicity has been made on any OF your discharges or on a receiving water In relation to your discharge within the last 3 years? ❑✓ YES (ldemh the testis) and describe their purposes below) ❑ NO (go to Section {77n Quarterly chronic toxicity testing is performed on discharges from Outfall 001 using the species Ceriodaphnia Dubia pass/fail at 9.0% effluent concentration. The facility has not failed a toxity test in the past three (3) years. %All. CONTRACT ANALYSIS INFORMATION Were any of the analyses reported in Item V performed by a contract laboratory or consuldng firm? ❑✓ YES (list the name, address, and telephone number of, and pollumnra analyzed by, ❑ NO (go to Seellon LX) each such labors orfrrm below) A. NAME e. ADDRESS C. TELEPHONE D. POLLUTANTS ANALYZED (area code & na) (list) Research & Analytical P.O. Box 473 (336) 996-2841 COD, TOC, TON, TSS, Fecal Laboratories, Inc. 106 Short Street Chromium, Sulfate, %ezrteraville, NC 27289 Co Chromium, Copper, Iron, Magnesium, Manganese, Zinc, Aluminum, BOC,?&B-N,TN,O&G. mcdty, Phenols, eulfide. a uti . baium, bmmtcobalt asmJc. mdW,sdadum, 1,03A3, NOLNO3-03-N Internal Testing Laboratory 484 Zimmerman Road (919) 774-7333 Residual Chlorine (TRC), Sulfite, Sanford, NC 27330 PH, Temperature, DO, Flow IX. CERTIFICATION I certify underpenally of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel property gather and evaluate the information submitted. Based on my inquiry of the parson or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, We, accurate, and complete. I am aware that there are algni icant penalties for submitting false informellm, including the possibility of fine and Imprisonment forknowing violations. A. NAME & OFFICIAL TITLE (type or print) B. PHONE NO. (area code & no.) Paul White, Complex Manager (919) 774-7333 C. SIGNATURE D. DATE SIGNED / EPA Forth 3510-2C (8-90) PAGE 4 of 4 PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY. You may report some or all of this Infemlation EPA I.D. NUMBER (copyfmm Item I of Form 1) on separate sheets (use the same I maO Instead of completing these pages. SEE INSTRUCTIONS. NC0072575 OUTFALL NO. V. INTAKE AND EFFLUENT CHARACTERISTICS (continued from page 3 of Form 2-C) 001 PART A -You must provide the results of at least one analysis for every pollutant In this table. Complete one table for each oudall. See insftuctions for additional details. 3. UNITS 4. INTAKE 2. EFFLUENT (specjy lfbh k) (opdow0 b. MAXIMUM 30 DAY VALUE e. LONG TERM AVRG. VALUE a. LONG TERM e. MAXIMUM DAILY VALUE (Ifavailable) (ffaxvtlable) AVERAGE VALUE 1. POLLUTANT d. NO. OF a. CONCEN- b. NO. OF (1) (1) (1) CONCENTRATION (2) MASS CONCENTRATION (2) MASS (1) CONCENTRATION (2) MASS ANALYSES TRATION b. MASS CONCENTRATION (2) MASS ANALYSES e. Biochemical Oxygen Demand (BOD) 8.35 61.56 <3.32 <22.76 <2 .5 <16.01 149 m 1 g/ ppd b. Chemical Oxygen Demand (COD) 25 139 22 119 21 108 3 m 1 g/ ppd c.Total Organic Carbon (roCl 7.22 42.03 7.21 41.04 7.11 36.49 - 3 mg/1 ppd all. Total Suspended sawn (M 10.5 75.4 <3.5 <23.8 <2.6 <16.9 149 mg/1 ppd e. Ammonia (as N) 3.6 27.7 <0.8 <5.1 <0.6 <3.9 149 mg/1 ppd t. Flow VALUE 1.127 VALUE 0.907 VALUE 0.785 365 MGD VALUE g. Temperature VALUE VALUE VALUE VALUE (winrer) 26.9 24.6 17.9 74 'C h. Temperature VALUE VALUE VALUE VALUE (summer) 31.6 30.3 27.4 75 °C MINIMUM MAXIMUM MINIMUM MAXIMUM I. PH 6.52 7.44 6.76 7.15 149 STANDARD UNITS PART B - Mark 'X" in column 2-a for each pollutant you know or have reason to believe Is present Mark 'X" in column 2-b for each pollutant you believe to be absent If you mark column 2a for any pollutant which is limited either directly, or indirectly but expressly, in an effluent limitations guideline, you must provide the results of at least axe analysis for that pollutant For other pollutants for which you mark column 2a, you must provide quanthadve data or an explanation of their Presence in your discharge. Complete one table for each cattail. See the instructions for additional details and requirements. 1. POLLUTANT 2. MARK'X' 3. EFFLUENT 4. UNITS 5. INTAKE (opdorm0 AND b. MAXIMUM 30 DAY VALUE c. LONGTERM AVRG. VALUE a. LONGTERM AVERAGE CAS NO. e. a a. MAXIMUM DAILY VALUE (tfawilable) (IfmMlable) VALUE ( rmodable) BELIEVED PRESENT BELIEVED ASSENT d. NO. OF a. CONCEN- N b. NO. OF CONCENTRATION (2) MASS CONCENTRATION (2) MASS CONCENTRATION (2) MASS ANALYSES TRATION b. MASS (2) MASS ANALYSES a.CONCENTRATION Bromide (2 485&87-9) X It. Chlorine. Told Reawua X 0.044 0.308 <0.027 <0.187 <0.025 <0.162 149 mg/1 ppd c. Color X d. Feral Colffonn 1,800 N/A <99 N/A <3 N/A 149 lb/100ml N/A e. Fluaide (16984-48.8). I.(asi�te-NItMe X 85.0 344.6 85.0 336T 64.7 319.8 t 3 mg/1 ppd EPA Conn 3510-2C (11-90) PAGE V-1 CONTINUE ON REVERSE ITEM V-B CONTINUED FROM FRONT 2. MARK'X' 3. EFFLUENT 4. UNITS S. INTAKE (optional) 1. POLLUTANT AND b. MAXIMUM 30 DAY VALUE C. LONG TERM AVRG. VALUE a. LONG TERM CAS NO. a b, a. MAXIMUM DAILY VALUE (tfavailable) (if available) AVERAGE VALUE BELIEVED (1) (1) (1) (1) (if available) BELIEVED PRESENT d. NO. OF a. CONCEN- b. NO. OF ABSENT CONCENTRATION (2) MASS CONCENTRATION (2) MASS CONCENTRATION (2) MASS ANALYSES TRATION b. MASS CONCENTRATION (2) MASS ANALYSES g. Nitrogen, Total Organic (as 1.46 6.07 1.46 5.95 1.18 5.89 3 mg/1 ppd N) Grea eOil ndLXJ 7.3 47.7 <5.3 <37.5 <5 .0 <31.9 149 mg/1 ppd I. Phosphorus (as P), Total 30.9 219.1 30.9 219.1 19.0 136.5 13 Mg/1 ppd (7723-14-0) J. Radioactivity (1) Alpha, Total x (2) Bets. Total x (3) Radium, X Total (4) Radium 228. Total k. Sulfate (14808-7") x(as'O') 116 582 116 566 105 531 3 mg/1 ppd 1.Sude x <0.05 <0.29 <0.05 <0.28 <0.05 <0.26 3 mg/1 ppd " m. Sutfde (4sSO') (14265�45.3) x 10.8 71.1 9.0 49.3 8.5 40.2 5 mg/1 ppd n. Surfactants x <0.100 <0.582 <0.100 <0.570 <0.100 <0.512 3 mg/1 ppd o. Aluminum, Tom (7429-90.5) <0.05 <0.29 <0.05 <0.28 <0.05 <0.26 3 mg/1 ppd p. Barium, Total (7440-39-3) < 0.02 < 0 .12 < 0.02 <0.11 < 0.0 2 < 0.10 3 Mg/1 ppd q. Boron, Total (7440-42.8) 0.084 0.451 0.084 0.424 0.078 0.393 3 mg/1 ppd otal (74400.48.Cobalt.4) x <0.005 <0.029 <0.005 <0.028 <0.005 <0.026 3 mg/1 ppd a. . Total (7438n-") x 0.089 0.496 0.077 0.437 0.067 0.352 3 mg/1 ppd L Magnesium, Tom (7439-95.4) x 101.0 549.3 101.0 532.8 96.1 488.6 3 mg/1 ppd u. Molybdenum, Total (7439-8&7) v. Manganese. Total (7439-9&5) x 0.042 0.244 0.042 0.236 0.036 0.192 3 mg/1 ppd w. Tin, Total (7440-31-5) Titanium, Total (7440.32-6) EPA Form 3610-2C (8-90) PAGE V-2 CONTINUE ON PAGE V-3 EPA I.D. NUMBER (copyfromItem 1 of Form 1) OUTFALL NUMBER CONTINUED FROM PAGE 3 OF FORM 2-C N00072575 1001 PART C - If you are a primary Industry and this outfall contains process wastewater, refer to Table 2c-2 In the Instructions to determine which of the GC/MS fractions you must test for. Mark 'X' In column 2-a for all such GC/MS fractions that apply to your industry and for ALL toxic metals, cyanides, and total phenols. If you are not required to mark column 2-a (secondary indusMes, nonprocess wastewater ouffalls, and nonrequired GCIMS 'X' fractions), mark in column 2-b for each pollutant you know or have reason to believe is present Mark 'X' In column 2-c for each pollutant you believe Is absent If you mark column 2a for any pollutant, you must provide the results of at least one analysis for that pollutant If you mark column 2b for any pollutant, you must provide the results of at least one analysis for that pollutant If you know or have reason to believe it will be discharged In concentrations of 10 ppb or greater. If you mark column 2b for. acmleln, acrylonitrile, 2.4 dinitrophenol, or 2-methyl-4, 6 dinitrophenol, you must provide the results of at least one analysis for each of these pollutants which you know or have reason to believe that you discharge in concentrations of 100 ppb or greater. Otherwise, for pollutants for which you mark column 2b, you must either submit at least one analysis or briefly describe the reasons the pollutant is expected to be discharged. Note that there are 7 pages to this part; please review each carefully. Complete one table (all 7 pages) for each outfall. See Instructions for additional details and requirements. 2. MARK'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) 1. POLLUTANT AND b. MAXIMUM 30 DAY VALUE c. LONG TERM AVRG. a. LONG TERM CAS NUMBER a. b. C. a. MAXIMUM DAILY VALUE (ifavailable) VALUE (#'available) AVERAGE VALUE (1) CONCENTRATION (21 MASS (1) CONCENTRATION (2) MASS (1) CONCENTRATION (2) MASS (1) CONCENTRATION (2) MASS f javailable) TESTING REQUIRED BELIEVED PRESENT BELIEVED ABSENT d. NO. OF ANALYSES a. CONCEW TRATION b. MASS b. NO. OF ANALYSES METALS, CYANIDE, AND TOTAL PHENOLS n44�0.3") y. Total X <0.025 <0.146 <0.025 <0.142 <0.025 <013 3 mg/1 ppd (774�40�38-N2) Tom X <0.005 <0.029 <0.005 <0.028 <0.005 <0.03 3 mg/1 ppd 3M. Beryllium, Total (7440.41-7) X 4M. Cadmium. Total (7440-43.9) SMal(744Chromium.- Tots) (7440�47-3) X <0.005 <0.029 <0.005 <0.028 <0.005 <0.03 3 m 1 9 / PP d Total fMC513-8) X <0.005 <0.029 <0.005 <0.028 <0.005 <0.03 3 mg/1 ppd (74 Lead, Total (7439-92-1) X<0 . 005 <0 . 029 <0 . 005 <0 . 028 <0 . 005 < 0.03 3 m 1 9/ PP d 8M. Mercury, Total (Tal;-97-8) (44002-0)Total X <0.005 <0.029 <0.005 <0.028 <0.005 3 mg/1 ppd <0.03 Total82-49, Total (7782-49-2) X<0.005 <0.029 <0.005 <0.028 <0.005 � 0.03 3 m 1 9/ PP d 11 M. Silver, Total (7440-22-4) 12M. Thallium, Total (7440-28-0) M. Zinc,; Total 440-66.6 X 0.04 0.17 0.04 0.16 0.03 0.15 3 Mg/1 ppd 14M. Cyanide, Total (57-12-5) 15M. Phenols, Total <0.005 <0.029 <0.005 <0.028 <0.005 <0.03 3 mg/1 ppd DIOXIN 2,3,7,8-Tetra DESCRIBE RESULTS chlorodlbenzo-P- t X Dioidn (1764-01-6) EPA Form 3510-2C (8-90) PAGE V-3 CONTINUE ON REVERSE CONTINUED FROM THE FRONT I.POLLUTANT 2. MARK'X' 3. EFFLUENT 4. UNITS 5. INTAKE (oprtona!) AND b. MAXIMUM 30 QAY VALUE G LONG TERM AVRG. a. LONG TERM a, b. c a. MAXIMUM DAILY VALUE (ifavaflable) VALUE (fjavadable) AVERAGE VALUE CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) 1 d. NO. OF a. CONCEN- b. NO. OF (javadable) REQUIRED PRESENT ABSENT CONCENTRATION (2) MASS CONCENTRATION (2) MASS CONCENTRATION (2) MASS ANALYSES TRATION b. MASS CONCENTRATION (2) MASS ANALYSES GC/MS FRACTION — VOLATILE COMPOUNDS 1V. Accrolein (107-02-8) 2V. Acrylonitdle (107-13-1) 3V. Benzene (71-43-2) Bls (Chl me methyn Ether x- (542438-1) 5V. Bromoform (75.25.2) Carbon Tel Tetrachloride x (SB-23.5) 7V. Chlorobenzene (108-90.7) " 8V. Chlorodi- bromomethane (124-48-1) 9V. Chloroethene (7'�-3) x 2-Chto ethy ethylvirsyl Ether (110-75-8) 11 V. Chloroform (67-66-3) 12V. Dichloro- bromomethane (75-27-4) 13V. Dichloro- difiuoromethane (75-71-8) 14V. 1.1-Dichloro- ethane (76-34-3) 15V.1,2-Dichloro- ethane (107-06-2) 16V. 1,1-Dlchlom- ethylene (75-354) 17V.1,2-Dichloro- propane (78417-5) 3-Dichloro- Propylene propyl (542-75-6) 19V. Etl*benzene (100.41-4) 20V. Methyl Bromide (744L3-8) 21 V. Methyl Chlorlde (74-87-3) to-bu) PAGE V-4 CONTINUE ON PAGE V-5 CONTINUED FROM PAGE V-4 1. POLLUTANT 2. MARK'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) AND b. MAXIMUM 30 DAY VALUE m LONG TERM AVRG. a. LONG TERM CAS NUMBER a. TESTING b. BELIEVED c, a. MAXIMUM DAILY VALUE (ifavailable) VALUE (rfavatlable) d. NO. OF a. CONCEN- AVERAGE VALUE b. NO. OF BELIEVED ABSENT CONCENTRATION (2) MASS CONCENTRATION (2) MASS CONCENTRATION (2) MASS CONCENTRATION (2) MASS (ifavallable) REQUIRED PRESENT ANALYSES TRATION b. MASS ANALYSES GC/MS FRACTION —VOLATILE COMPOUNDS (continued) 22V. Methylene Chloride (75-09.2) Tet 1, lom Tettachloroethane 9-34-5 24V. Tetrachloro- ethylene (127-18-4) 25V. Toluene (108-88-3) 26V.1, ethyl n Dichloroethylee x 1 27V.1,1,1-Trichlom- ethane (71-55.6) 28V.1,1,2-Trlchloro- ethane (79-00-5) x 29V Trlchloro- ethylene (79-01-6) ftuoromethans 5.89.4 31V. Vinyl Chloride (75-01-4) x GC/MS FRACTION —ACID COMPOUNDS IA. 2-Chlomphenol (95-57-8) 2A. 2,4-Dlchloro- phenol (120.83.2) 3A. 2.4-Dlmethyl- phenol (105.67-9) 4A. 4,6-Dlnitro-O- Cresol (534-52-1) 1 x 5A. 2,4-Dlnitro- phenol (51-28-5) 6A. 2-Nitmphenol (M75.5) 7A. 4-Nhrophenol (100-02-7) SA. P-Chloro-M- Cresol (59-50-7) 9A. Pentachloro- phenol (87-M6) 10A. Phenol (108-96-2) 1 x 11A. 2,4,6-Tdchloro- F x phenol (88.05-2) r-rh rorm saw-[V (ts-su) PAGE V-5 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 2. MARK'X" 3. EFFLUENT 4. UNITS 5. INTAKE (optionan 1. POLLUTANT b. MAXIMUM 30 DAY VALUE c. LONG TERM AVRG. a. LONG TERM AND CAS NUMBER a. b. C. a. MAXIMUM DAILY VALUE Wavoilable) VALUE Q(avadable) AVERAGE VALUE (1) (1) (1) (1) TESTING BELIEVED BELIEVED d. NO. OF a. CONCEN- b. NO. OF (ijavailable) REQUIRED PRESENT ASSENT CONCENTRATION (2) MASS CONCENTRATION (2) MASS CONCENTRATION (2) MASS ANALYSES TRATION b. MASS CONCENTRATION (2) MASS ANALYSES GC/MS FRACTION — BASE/NEUTRAL COMPOUNDS 1B. Acenaphthene v (83-32-9) 2B. Acenaphtylene (208-9") 3B. Anthrocene (120612-7) 4B. Benzidlne (92-87-5) 58. Benzo (a) Antfiracene (56.55-3) 6B. Benzo (a) (50-32-8)Benzo- x- 7B.Pyrene ftuorantuoranthene x (205-)9.2) 88. Benzo (ghi) Perylene (191-24-2) x 98. Benzo (t) Fluoranthene (207-M9) » 10B. Sis (2-Chloro- ethoxy) Methane (111-91-1) 11 B. Bls (2-Chloro- ethyn Ether (111-44-4) 12B. Bis (2- Chlotoisopropyt) Ether (102-80-1) Bts Phthalate hexyn Phthalate exy x (117-81-7) 14B. 4-Bromophenyl Phenyl Ether x (101-55-3) 168. Butyl Senzyl Phthalate (65.66-7) 16B. 2-Chloro- naphthalene (91-56-7) 17B. 4-Chloro- phenyl Phenyl Ether (7006-72-3) 188. Chrysene x (218-01-9) Dibenucene o (ah) Anth19B. Anthracene (53-70.3) 20B.1,2-Dichloro- benzene(96-60-1) --F x 21 B.1,3-DkAloro- v benzene (641-73-1) I I I I I I EPA Form 3510-ZC (8-90) PAGE V-6 CONTINUE ON PAGE V-7 CONTINUED FROM PAGE V-6 2. MARK -X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) I.POLLUTANT b. MAXIMUM 30 DAY VALUE c. LONG TERM AVRG. a. LONG TERM AND CAS NUMBER a. b, a a. MAXIMUM DAILY VALUE (tluti'aUable) VALUE (ijavatlable) AVERAGE VALUE BELIEVED (1) TESTING BELIEVED d. NO. a. CONCEN- b. NO.OF ff available) REQUIRED PRESENT ABSENT CONCENTRATION (2) MASS OONCENTRATION (2) MASS CONCENTRATION (2) MASS ANALYSES TRATION b. MASS CONCENTRATION (2) MASS NALYSES GC/MS FRACTION — BASE/NEUTRAL COMPOUNDS (continrseA 22B.1,4-Dichioro- benzene (108-46-7) 238. 3,3-Dichloro- benzidine (91-94-1) 248. Dlethyl Phthalate (84 4&2) Phthalate (131 -11-3) 268. DI-N-Butyl Phthalate (84-74-2) 278. 2,4-Dinitro- toluene (121-14-2) 288. 2,6-Dintbo- tduene (606-20-2) x 298. DI-N-Odyl Phthalate (1174WO) 30B. 1,2-Diphenyl- hydrazine (as Azo- benzene) (122-66-7) 31 B. Flrtoranthene (206-4-0) 328. Fluorene (88.73-7) 33B. Hexachloro- benzene(118-74-1) 34B. Hexachlom- butedlene (87-68-3) 35B. Hexachloro- cyclopentadiene (77-47-4) 36B Hexachloro- ethane (67-72-1) 37B.Indeno (I,2,3-co) Pyrene (193'3" 38B. Isophorone (7M9-1) 398. Naphthalene (91-20-3) 40B. Nitrobenzene (98-95-3) 41 B. o- sodimethyethyl lamtne (02-75-9) 428. N-Propylapytamineirte (621-64-7) EPA Form 3510-2C (8-90) PAGE V-7 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 2. MARK'X' 3. EFFLUENT 4. UNITS S. INTAKE (oprtonaQ I.POLLUTANT b. MAXIMUM 30 DAY VALUE a. LONG TERM AVRG. a. LONG TERM AND a. b. C. a. MAXIMUM DAILY VALUE (if available) VALUE (ifavailable) AVERAGE VALUE CAS NUMBER TESTING IEVED BELIEVED d. NO. OF a. CONCEN- b. NO. OF BELIEVED (1) (1) {1) (1) (if available) REQUIRED PRESENT ABSENT CONCENTRATIO7N(2) MASS CONCENTRATION {2} MASS CONCENTRATION (2) MASS ANALYSES TRATION b. MASS CONCENTRATION {2) MASS ANALYSES GUMS FRACTION — BASEINEUTRAL COMPOUNDS (confined) 43B. N-Nitro- sodiphenylamine (86-30-6) 448. Phenanthrene (85-01-8) 45B. Pyrene (1294") 468.1,2,4-Td- chlombenzene x (120-82-1) GC/MS FRACTION — PESTICIDES 1P. Aldrin (309-00-2) 2P. a-BHC (319-84-8) 3P. "HC (319.85-7) 4P. yBHC (58-89-9) 5P. &BHC (319-86.8) 6P. Chlordane (57-749) 7P. 4,4'-DDT (50-29.3) 8P. 4,4'-DDE (72-55-9) 8P. 4,4'-DDD (72-54.8) 10P. Dlelddn (60-57-1) 11P. a-Enosultan (1 15-29-7) 12P. (i-Endosulfan (115-29-7) Endosutfan ' Sulfate Sulfate X (1031-07-8) 14P. Endrin (72-20.8) Aldehyde (7421-93.4) 16P. Heptachlor (76-"8) x I EPA Farm 3510-2C (8-90) PAGE V-8 CONTINUE ON PAGE V-9 . b EPA I.D. NUMBER (copyfrom Item I of Form 1) OUTFALL NUMBER CONTINUED FROM PAGE V-8 NCO072575 001 2. MARK W 3. EFFLUENT 4. UNITS 5. INTAKE (optional) 1. POLLUTANT b. MAXIMUM 30 DAY VALUE a LONG TERM AVRG. a. LONG TERM AND a. b. C. a. MAXIMUM DAILY VALUE (if available) VALUE (tfavatlable) AVERAGE VALUE CAS NUMBER TESTING BELIEVED d. NO. OF a. CONCEN- b. NO. OF BELIEVED (1) (1) (1) (1) (tf N (2) MASS CONCENTRATION (2) MASS CONCENTRATION (2) MASS ANALYSES TRATION b. MASS CONCENTRATION (2) MASS ANALYSES GC/MS FRACTION — PESTICIDES (continued) 17P. Heptachlor Epoxide (1024-57-3) 18P. PCB-1242 (53469-21-9) 19P. PCB-1254 (11097-69-1) 20P. PCB-1221 (11104-28-2) x 21P. PCB-1232 (11141-16.5) . x 22P. PCB-1248 (12672-29.6) 23P. PCB-1260 (11096-82-5) 24P. PCB-1016 (12674-11-2) 25P. Tomphene (8001-35-2) -a EPA Form 3510-2C (8-90) PAGE V-9 s