HomeMy WebLinkAboutNC0072575_Application_20160229February 29, 2016
Division of Water Resources
WQ Permitting Section - NPDES
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
RECEIVEDINCDEQIDWR
MAR - 8 2016
Water Quality
Permitting Section
Re: Permit Renewal Application - NPDES Permit No.: NC0072575
Pilgrim's Pride Corp. — Sanford, North Carolina Poultry Processing Plant
Lee County
To whom it may concern,
Please find enclosed three (3) original copies of the completed NPDES permit renewal
application (NPDES Permit No.: NC0072575) and supporting documents, including a sludge
management plan, for the Pilgrim's Pride Corporation Processing Plant located in Sanford, Lee
County, North Carolina. This Facility discharges treated effluent to the Deep River. There have
been no significant changes in Facility Operations since issuance of the current NPDES Permit
on August 1, 2012. However, the Facility is in the process of upgrading the wastewater treatment
system, and associated information is provided in the attached application. Please see the Process
Flow Diagram included with the NPDES permit application package for a description of current
operations water use at this Facility and wastewater treatment system.
If you have any questions, please contact Dave Townsend of Pilgrim's Pride Corporation at
(816)392-2056.
Sincerely,
Pi/lgriim's Pride Corp a
L
Tim Singleton
Complex Manager
Cc: Dave Townsend (Pilgrim's Pride)
Steven Woodruff (WHEE, Inc.)
a
Please print or type in the unshaded areas only
Form Approved. OMB No. 2040-0086.
A,
srll
all
Ill
w
m
m
m
FORM
U.S. ENVIRONMENTAL PROTECTION AGENCY
I. EPA I.D. NUMBER
1
GENERAL INFORMATION
coEPA
1+A e
F
Consolidated Permits Program
NCO0�25�5 p
GENERAL
(Readthr "General lnrrunionr"before starting.)
,
e n u o
GENERAL INSTRUCTIONS
LABEL ITEMS
If a preprinted label has been provided, affix It In the
designated space. Review the information carefully; it any of it
I. EPA I.D. NUMBER
is incorrect. cross through it and enter the correct data in Me
appropriate filAn area below. Also, if any of Me propdnted data
is absent (the area to the left of the label space lists the
III. FACILITY NAME PLEASE PLACE LABEL IN THIS SPACE information that should appear), please provide it In the proper
fill4n abbots) below. It Me label * complete and correct. you
V. FACILITY MAILING
need not complete Items I, III, V, and VI (except VI-B which
ADDRESS
must be completed regardless). Complete all Items If no label
has been provided. Refer to the insbuctlons for detailed item
VI. FACILITY LOCATION
descriptions and for Me legal authmill3tlons under which (his
data is collected.
II. POLLUTANT CHARACTERISTICS
INSTRUCTIONS: Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer "yes" to any questions, you must
submit this form and the supplemental form listed in the parenthesis following the question. Mark "X" In the box in the third column if the supplemental form is attached. If
you answer "no" to each question, you need not submit any of these forms. You may answer "no" if your activity is excluded from permit requirements; see Section C of the
instructions. See also, Section D of the instructions for definitions of bold-faced terms.
h4u,-r
wa
x
YES
No
FORM
ATTACHED
YES
No
row.'
ATTACHED
SPECIFIC QUESTIONS
SPECIFIC QUESTIONS
A. Is this facility a publicly owned treatment works which
B. Does or will this facility (either existing or proposed)
results in a discharge to waters of the U.S.? (FORM 2A)
X
include a concentrated animal feeding operation or
aquatic animal production facility which results in a
le
n
la
la
m
z+
discharge to waters of the U.S.? (FORM 2B)
C. Is this a facility which currently results in discharges to
�/
X
D. Is this a proposed facility (other than those described In A
waters of the U.S. other than those described in A or B
or B above) which will result in a discharge to waters of
X
above? (FORM 2C)
the U.S.? (FORM 2D)
a
n
»
a
x
E. Does or will this facility treat, store, or dispose of
F. Do you or will you inject at this facility industrial or
hazardous wastes? (FORM 3)
X
municipal effluent below the lowermost stratum
X
containing, within one quarter mile of the wall bore,
m
a
w
underground sources of drinking wateO (FORM 4)
14-4
G. Do you or will you inject at this facility any produced water
H. Do you or will you inject at this facility fluids for special
or other fluids which are brought to the surface in
processes such as mining of sulfur by the Frasch process,
connection with conventional oil or natural gas production,
X
solution mining of minerals, in situ combustion of fossil
inject fluids used for enhanced recovery of oil or natural
fuel, or recovery of geothermal energy? (FORM 4)
gas, or inject fluids for storage of liquid hydrocarbons?
(FORM 4)
v
y
x
a,
ss
I. Is this facility a proposed stationary source which is one
J. Is this facility a proposed stationary source which is
of the 28 industrial categories listed In the inswctions and4-x�
NOT one of the 28 Industrial categories listed in theXwhich
will potentially emit 100 tons per year of any air
instructions and which will potentially emit 250 tons perpollutant
regulated under the Clean Air Act and may affect
year of any air pollutant regulated under the Clean Air Act
��
u
a
s
or be located in an attainment area? (FORM 5)
and may affect or be located in an attainment area?
(FORM 5)
III. NAME OF FACILITY
c
1
SKIP
Pilgrim's Pride Corporation Sanfor Processing
Plant
to
-b
IV. FACILITY CONTACT
A NAME & TITLE (last, first. & tide)
B. PHONE (area code & no.)
2
Tina edley, nvironmental Manager
( 1) 8 5-3 5
u
+s
a re w cc s+ a- ss
V.FACILTY MAILING ADDRESS
A. STREET OR P.O. BOX
RECEIVEDUDENWR
3 4 9 Zimmerman Road
a
B. CITY OR TOWN
C. STATE D. ZIP CODE
Water Quality
San ord
dC I
2 3 0
4
ermitting Section
„
IN
VI. FACILITY LOCATION
A. STREET, ROUTE NO. OR OTHER SPECIFIC IDENTIFIER
5 4 4 Zimmerman Road
Is +e
u
B. COUNTY NAME
Lee
w
ra
C. CITY OR TOWN
D. STATE
E. ZIP CODE
F. COUNTY CODE (fmowx)
6
5 nod
I 4C 1121310
0
16
,C
W
rl ri
61
ri 4
EPA Form 3510-1 (8-90) CONTINUE ON REVERSE
P"
r.OhJTIKJI tr- l FRMA THE FRnhJT
lil
MM
1M
O1
rsl
am
MR
rAR
fan
LA
+91
M"
rat
iAR
MR
M"
VII. SIC CODES 4-di it, in order ofpriority)
A. FIRST B. SECOND
Mc
2 I
(spec) Poultry Slaughtering and Processing
4 212
(spec)
15
16 19
15
18 19
Local Trucking Without Storage
C. THIRD D. FOURTH
c
(speck)
(speck)
7
1s 116
19
�16to
19
VIII.OPERATOR INFORMATION
A. NAME B. Is the name listed in Item
VIII-A also the owner?
Pilgrim' s Pride Corporation 0 YES ❑ NO
M15IG
so 66
C. STATUS OF OPERATOR (Enter the appropriate letter into the answer box: if "Other, "specify.)
D. PHONE (area code & no.)
F =FEDERAL
S= STATE M= PUBLIC (other than federal or state)
P
(spew)
A
(9 7 0) 5 0 6- 8 0 0 0
P =PRIVATE O =OTHER (specify)
56
+S
6 . +8 119 - 21122 - 25
E. STREET OR P.O. BOX
1 7
romontory 6rclie
25 55
F. CITY OR TOWN
G. STATE I H. ZIP CODE
IX. INDIAN LAND
Is the facility located on Indian lands?
Nis16
Greeley
CO�118
0634
❑ YES El NO
u
40
41
42 147 - 51
X. EXISTING ENVIRONMENTAL PERMITS
A. NPDES Discha es to Su ace Water
D. PSD Air Emissions rom Pro osed Sources
C T I
9 P
is 16 17 18 70
C
9
T
N
1
I I I I I I I I I I I
NCO083852
1S
Sa
17
16 30
B. UIC Under round !n "ection o Flud
E. OTHER sec' v
c
r
l
c
T
1
w 0 2 6 3
(Specify) Non -Discharge Land Application
Permit
9
U
9
+5
Sa
17
16 30
15
t6
17 I 16
30
C. RCRA Hazardous Wastes
s eci E. OTHER
c
r
1
c r 1
eeral
StatelAirSPermit ndutrial tormwater
9
R
9 NCG060182 & 10331R00
loereg&&n
i5
16
1 17
lie 30
15 18 17 10 30
X1. MAP
Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must show the outline of the facility, the
location of each of its existing and proposed intake and discharge structures, each of its hazardous waste treatment, storage, or disposal facilities, and each well where it
injects fluids underground. Include all springs, rivers, and other surface water bodies in the map area. See instructions for precise requirements.
XII. NATURE OF BUSINESS (rovide a brief descrl don
his Facility receives and processes live poultry into various poultry meat products before shipping them out to
various customers. Company vehicles and equipment is also maintained at a truck shop co -located onsite.
XIII. CERTIFICATION (see instructions)
I certify under penalty of law that i have personally examined and am familiar with the Information submitted in this application and all attachments and that, based on my
inquiry of those persons immediately responsible for obtaining the information contained in the application, 1 beflevejbaohe information is true, accurate, and complete. I
am aware that there are significant penalties for submitting false information, including the possibility of tine and irny4arffinent.
A. NAME & OFFICIAL TITLE (type or print)
B. SIGNATURE
C. DAT ED
Tim Singleton, Complex Manager
['
71,
COMMENTS
FOR OFFICIAL USE ONLY
1c
C
+6 SS
15
EPA Form 3510-1 (8-90)
as EPA I.D. NUMBER (copyfrom Item I of Form l) Form Approved.
NCO072575 OMB No. 2040-0086.
Please print or type In the unshaded areas only. AaDfoval excites 3-31-98.
rr.
li
M1
FORMU.S.U.S. ENVIRONMENTAL PROTECTION AGENCY
2C ��EPA EXISTING MANUFACTURING,JFOR PERMIT TO DISCHARGE WASTEWATER
COMMERCIAL, MINING AND SILVICULTURE OPERATIONS
NPDES Consolidated Permits Program
I.OUTFALL LOCATION
For each outfall, list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water.
A. OUTFALL NUMBER
(list)
B. LATITUDE
C. LONGITUDE
O. RECEIVING WATER (name)
1. DEG.
2. MIN.
3. SEC.
1. DEG.
2. MIN.
3. SEC.
001
35
33
23
79
13
30
Deep River
11. FLOWS, SOURCES OF POLLUTION, AND TREATMENT TECHNOLOGIES
A. Attach a line drawing showing the water flow through the facility. Indicate sources of intake water, operations contributing wastewater to the effluent, and treatment units
labeled to correspond to the more detailed descriptions in Item B. Construct a water balance on the line drawing by showing average flows between intakes, operations,
treatment units, and Pitfalls. If a water balance cannot be determined (e.g., for certain mining act/vflies), provide a pictorial description of the nature and amount of any
sources of water and any collection or treatment measures.
S. For each outfall, provide a description of: (1) All operations contributing wastewater to the effluent, including process wastewater, sanitary wastewater, cooling water,
and starm water runoff; (2) The average flow contnbuted by each operation; and (3) The treatment received by the wastewater. Continue on additional sheets if
necessary.
1. OUT-
2. OPERAMON(S) CONTRIBUTING FLOW
3. TREATMENT
FALL
NO. (list)
a. OPERATION (list)
P. AVERAGE FLOW
(include units)
a. DESCRIPTION
IS. LIST CODES FROM
TABLE 2C-1
001
Poultry processing operations INN(
0.94 MD-
Screening (Primary), Screening (Secondary)
1-T
I-T
storm water
Varies (see PDF)
DAP Pretreat,
2-D
1-H
(see PDF(
Varies (see PDF)
Anaerobic Treatment, Activated Sludge,
3-C
3-A
(see PDF)
Varies (see PDF)
Nitrification/Denitrification, Clarification,
3-D
1-U
ary wastewater
disposed under the Non -Discharge
Filtration, Disinfection (Chlorine),
1-Q
2-F
ern
Reuse/Recycle of treated effluent,
9-C
Non -contact cooling water
Dechlorinaiion, Discharge to surface are.,
2-E
4-A
Ancilary Activities (e.g., vehicle
Spray irrigation / land application,
3-F
and equipment vas rng, ma ntenance,
etc.)
Belt Filtration, waste biosolids management—
5-C
5-P
rage raw process water ,5
based on data from 12/2013 through
(See PDF for estimated flaws)
e a ow olegram
details on operations/flow at this Facility.
Disposal method is unknown at this time.
flIDW
MAR
Ulb
ittin S
ction
OFFICIAL USE ONLY (effluent guidelines subcategories)
EPA Form 3510-2C (8-90)
PAGE of
CONTINUE ON REVERSE
M
r,
M
n�
0111
M
MII
CONTINUED FROM THE FRONT
C. Except for storm runoff, leaks, or spills, are any of the discharges described in Items II -A or B intermittent or seasonal?
❑ YES (complete the fo//owing table) ❑✓ NO (go to Section Ill)
3.FREOUENCY
4. FLOW
a. DAYS PER
B. TOTAL VOLUME
2. OPERATION(s)
WEEK
b. MONTHS
a. FLOW RATE (in mgd)
(wlh unto)
1. OUTFALL
CONTRIBUTING FLOW
(xpmJh
PERYEAR
1. LONGTERM
2.MAXIMUM
1.LONGTERM
2.MAXIMUM
C. DURATION
NUMBER (us,)
(tlrr)
memgd
(+(m'lh'mxmge)
AVERAGE
DAILY
AVERAGE
DAILY
pn d¢yr)
III. PRODUCTION
A. Does an effluent guideline limitation promulgated by EPA under Section
304 of the
Clean Water
Act apply to your
facility?
❑✓ YES (complete Item III-B)
❑
NO (go ro Section
IV)
B. Are the limitations in the applicable effluent guideline expressed in terms of production (orother measure of operation)?
❑ YES (complere Bern /II-C) ❑✓ NO (go to Section NV)
C. If —you to Item III-B, list the quantity, which represents an actual measurement of your level of production, expressed in the terms and units used in the
applicable effluent guideline, and indicate the affected ouffalls.
1. AVERAGE DAILY PRODUCTION
2. AFFECTED OUTFACES
(tut ou jolt numbers)
a. QUANTITY PER DAY
b. UNITS OF MEASURE
c. OPERATION, PRODUCT, MATERIAL, ETC.
(rv¢rift)
IV. IMPROVEMENTS
A. Are you now required
by any Federal, State or local
authority to meet any implementation schedule for the construction,
upgrading or operations of wastewater
treatment equipment or
practices or any other environmental
programs which may affect the discharges described in this application?
This includes, but is not limited to,
permit conditions, administrative
or enforcement orders,
enforcement compliance schedule letters, stipulations, court orders, and
grant or loan conditions.
YES (complere
shefol/owing mble)
❑ NO (go m h¢m IV-B)
1. IDENTIFICATION OF CONDITION,
2. AFFECTED OUTFALLS
3. BRIEF DESCRIPTION OF PROJECT
4. FINAL COMPLIANCE DATE
AGREEMENT, ETC.
a. NO.
b. SOURCE OF DISCHARGE
a. REQUIRED
b.PROJECTED
N.C. Special Order
001
See Part 11.6.2
Treatment Unit Investigations - Treatment
3/13/17
3/13/17
By Consent
system upgrades, development of solids
EMC SOC No. 515-002
management plan and evaluation of
discharge to POTW.
B. OPTIONAL: You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which may affect your
discharges) you now have underway or which you plan. Indicate whether each program is now underway or planned, and indicate your actual or planned schedules for
construction.
❑ MARK -X- IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED
EPA Form 3510.2C (8-90)
PAGE 2 of 4
CONTINUE ON PAGE 3
r
W
M
EPA I.D. NUMBER (copyjrom Gem I ofFom I)
CONTINUED FROM PAGE 2 NC0072575
V. INTAKE AND EFFLUENT CHARACTERISTICS
A, B, & C: See instructions before proceeding —Complete one set of tables for each outfall—Annotate the outfall number in the space provided.
NOTE: Tables V-A, V-B, and V-C are included on separate sheets numbered V-1 through V-9.
D. Use the space below to list any of the pollutants listed in Table 2c-3 of the Instructions, which you know or have reason to believe is discharged or may be discharged
from any outfall. For every pollutant you list, briefly describe the reasons you believe it to be present and report any analytical data in your possession.
1.POLLUTANT
2. SOURCE
1.POLLUTANT
2. SOURCE
N/A for Table 2C-3
See Attachemnt A for Table
2C-4 "Hazardous Substances"
information
VI. POTENTIAL DISCHARGES NOT COVERED BV ANALYSIS
Is any pollutant listed in Item V-C a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or byproduct?
❑ YES Out n11 such pal/amnu below) ❑✓ NO (go m ltem VI-G)
EPA Form 3510-2C (5-90)
PAGE 3 of 4
CONTINUE ON REVERSE
M
•
nM
r�
Ift
so
CONTINUED FROM THE FRONT
VII. BIOLOGICAL TOXICITY TESTING DATA
Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or on a receiving water in
relation to your discharge within the last 3 years?
❑✓ YES (identify the test(s) and describe theirpurposes below)
❑ NO (go to Section V/l!)
Quarterly chronic toxicity testing is performed on discharges
from Outfall 001 using the species
Ceriodaphnia Dubia pass/fail at 9.0% effluent concentration.
The facility has not failed a toxicity
test in the past three (3) years.
Vill. CONTRACT ANALYSIS INFORMATION
Were any of the analyses reported in Item V performed by a contract laboratory or consulting firm?
YES Q§t the name, oddr., and telephone number of. and paguranh mmfy-ed bv,
❑ NO (go to Section LK)
each such laboratory orfirm below)
A. NAME
B. ADDRESS
C. TELEPHONE
D. POLLUTANTS ANALYZED
(area code &no.)
(list)
Research 6 Analytical
P.O. Box 473
(336) 996-2841
TSS, Fecal Coliform, TP,
Laboratories, Inc.
106 Short Street
BOD, NH3-N, NO3-no2-N, 06G,
Kernersoille, NC 27284
TKN, Toxicity, TN,
NO2/NO3-N, COD, TSS, Metals,
other parameters
Internal Testing Laboratory
484 Zimmerman Road
(919) 774-7333
Residual Chlorine (TRC), pH,
Sanford, NC 27330
Temperature, DO, Flo., COD
IX. CERTIFICATION
I certify underpenally of law that this document
and all attachments were prepared under my direction
or supervision in accordance
with a system designed to assure that
qualified personnel property gather and evaluate
the information submitted. Based on my inquiry
of the person or persons who
manage the system or those persons
directly responsible for gathering the Information,
the information submitted is, to the best of my
knowledge
and belief, hue, accurate,
and complete. I am aware that there
are significant penalties for submitting false
information, including the possibility of fine and imprisonment
for knowing violations.
A. NAME & OFFICIAL TITLE (type or print)
B. PHONE NO. (area code & no.)
Tim Singleton, Complex Manager
(919) 895-3455
C. SIGNATURE
D. DATE SI NEE
3 //6
EPA Form 3510-2C (8-9tr/ PAGE 4 of 4
I 1 1 1 1 I I I 1 I 1 I I 1 1 1 1 1 1
PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY. You may report some or all of this information EPA I.D. NUMBER (copy from Item I of Form 1)
on separate sheets (use the same formal) instead of completing these pages. NCO072575
SEE INSTRUCTIONS.
* OUTFACE NO.
U
V. INTAKE AND EFFLUENT CHARACTERISTICS (continued from page 3 of Form 2-C) o 01
PART A -You must provide the results of at least one analysis for every pollutant In this table. Complete one table for each outfall. See instructions for additional details.
3. UNITS
4. INTAKE
2. EFFLUENT
(specify if blank)
(optical)
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG. VALUE
a. LONG TERM
a. MAXIMUM DAILY VALUE
(if available)
(ila.dable)
AVERAGE VALUE
d. NO. OF
a. CONCEN-
It. NO. OF
(1)
(t)
tt)
I.POLLUTANT
CONCENTRATION
(z)MASS
CONCENTRATION
(z)MASS
(1)CONCENTRATION
(2)MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2)MASS
ANALYSES
a. Biochemical Oxygen
24
127
5.77
26.9
2.3
10.2
295
mg/1
ppd
Demand (BOD)
b. Chemical Oxygen
52
134
52
134
40.5
109
4
mg/1
ppd
Demand(COD)
c. Total Organic Carbon
11.6
35.2
11.6
35.2
11.3
31.9
3
mg/1
ppd
(TOO)
d. Total Suspended
44.7
243
18.9
124
5.64
24.8
305
mg/1
ppd
Solids (M
e. Ammonia (As f)
49.9
313
13.6
72.9
1.18
6.03
305
mg/1
ppd
VALUE
VALUE
VALUE
VALUE
I. Flow
1.13
0.89
0.54
776
MGD
g. Temperature
VALUE
28.0
VALUE
26.2
VALUE
19.6
165
°C
VALUE
(ainrer)
h. Temperature
VALUE
VALUE
VALUE
'C
VALUE
(sammer)
31.6
31.0
27.7
145
MINIMUM
MAXIM p
MINIMUM
MgXIMtIN1
i.PH
5.76
7.b6
6.31
/•90
310
STANDARD UNITS
PART B- Mark 'X" in column 2-a for each pollutant you know or have reason to believe is present. Mark "X" in column 2-1b for each pollutant you believe to be absent. If you mark column 2a for any pollutant which is limited either
directly, or indirectly but expressly, in an effluent limitations guideline, you must provide the results of at least one analysis for that pollutant. For other pollutants for which you mark column 2a, you must provide
quantitative data or an explanation of their presence in your discharge. Complete one table for each outfall. See the instructions for additional details and require ants.
2. MARK *X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
Is. MAXIMUM 30 DAY VALUE
c. LONGTERM AVRG. VALUE
a. LONG TERM AVERAGE
AND
a
b,
a. MAXIMUM DAILY VALUE
(if available)
(ifa.dable)
VALUE
CAS NO.
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(if available)
PRESENT
ABSENT
CONCENNTRATION
(2)MASS
CONCENTRATION
(2)MASS
CONCENTRATION
(2)MASS
ANALYSES
TRATION
b. MASS
CONCENITRAMON
2) MASS
ANALYSES
a. Bromide
(24959-67-9)
b. Chlorine, Total
\/
X
70
0.388
26
0.167
21
0.092
278
ug/1
ppd
Residual
c. Color
X
d.Fecal Cnlitorm
X
12000
N/A
928
N/A
116
N/A
302
#/100m1
N/A
e. Fluoride
(16984-488)
X
I. Nitrate -Nitrite
179 179
931
179
872
117
511
28
mg/1
ppd
All
EPA Form 3510-2C (8-90) PAGE V-1 CONTINUE ON REVERSE
* Based on effluent monitoring date from 10/2/13 - 12/17/15
I I 1 I I I I I I I I I I I I
2. MARK'X'
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG. VALUE
a. LONG TERM
AND
a
b,
a. MAXIMUM DAILY VALUE
(ifawilable)
(ifavailable)
AVERAGE VALUE
CAS NO.
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO.
(�)
(�)
(�)
(�)
(ifavailable)
PRESENT
ABSENT
CONCENTRATION
(2)MASS
CONCENTRATION
(2)MASS
CONCENTRATION
(2)MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2)MASS
ANALYSES
T Total Nitrogen.
rganic(as
X
x
29.2
212.7
26.6
212.7
2.8
16.1
28
mg/1
ppd
M
h. Oil and
�/
x
7.7
45.7
5.21
35.6
5.016
22.4
301
mg/1
ppd
Grease
I. Phosphorus
(as P), Total
` ,
X
41.6
258
41.6
258
24.8
110
27
mg/1
ppd
(772344-0)
I. Radioactivity
(1)Alpha, Total
(2) Beta, Total
`X
X
(3)Radium.
�'
Total
(4) Radium 226,
v
Total
k. Sulfate
(.SO,)
�(
95.4
285
95.4
285
88.1
240
4
mg/1
ppd
(14808-79-8)
I. Sumide
X
<0.05
<0.15
<0. 05
<0.15
<0.05
<0. 14
4
mg/1
ppd
W S)
m. Sulfde
(m SOA
�(
3
9.26
3
9.26
<1.67
<4.89
3
mg/1
ppd
(1426545-3)
n. Surfactants
X
0.471
1.104
0.471
2.104
0.193
0.489
4
mg/1
ppd
o. Aluminum.
Total
0.6
1.701
0.6
1.701
0.279
0.741
9
mg/1
ppd
(7429-905)
p. Barium, Total
v
0.011
0.028
0.011
0.028
0.009
0.024
4
mg/1
ppd
(7440-39-3)
q. Boron, Total
v
0.052
0.154
0.052
0.154
0.051
0.137
4
mg/1
ppd
(7440 42-8)
r. Cobalt, Total
X
<0.005
<0.015
<0.005
<0.015
<0.005
<0. 014
4
mg/1
ppd
(7440-484)
a. Iron, Total
0.198
0.512
0.198
0.512
0.090
0.237
4
mg/1
ppd
(7439-89E)
L Magnesium,
Total
744
1924
744
1924
277
732
4
mg/1
ppd
(7439-95<)
u. Molybdenum,
Total
(7439-98-7)
Y. Manganese.
Total
0.027
0.077
0.027
0.077
0.022
0.059
4
mg/1
ppd
(7439-96-5)
w. Tin, total
X
Titanium,
IX.(7440.31-5)
TOW'
(7440.32E)
EPA Form 3510-2C (8-90)
MAK - a Mb
Water Quality
Permitting Section
PAGE V-2
CONTINUE ON PAGE V-3
EPA I.D. NUMBER (copvfrom Item I of Form 1) OUTFALL NUMBER
CONTINUED FROM PAGE 3 OF FORM 2-C NCO072575 001
PART C - If you are a primary industry and this outfall contains process wastewater, refer to Table 2o-2 in the instructions to determine which of the GC/MS fractions you must test for. Mark "X" in column 2-a for all such GC/MS
fractions that apply to your industry and for ALL toxic metals, cyanides, and total phenols. If you are not required to mark column 2-a (secondary industries, nonprocess wastewater outfalls, and nonrequired GCYAAS
fractions), mark W in column 2-b for each pollutant you know or have reason to believe is present. Mark "X" in column 2-c for each pollutant you believe is absent. If you mark column 2a for any pollutant, you must
provide the results of at least one analysis for that pollutant. If you mark column 2b for any pollutant, you must provide the results of at least one analysis for that pollutant if you know or have reason to believe it will be
discharged in concentrations of 10 ppb or greater. If you mark column 2b for acrolein, acrylonitrile, 2.4 dinitrophenol, or 2-methyl-4, 6 dinitrophenol, you must provide the results of at least one analysis for each of these
pollutants which you know or have reason to believe that you discharge In concentrations of 100 ppb or greater. Otherwise, for pollutants for which you mark column 2b, you must either submit at least one analysis or
briefly describe the reasons the pollutant is expected to be discharged. Note that there are 7 pages to this part, please review each carefully. Complete one table (all 7 pages) for each outfall. See Instructions for
additional details and requirements.
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optionan
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
C.
a. MAXIMUM DAILY VALUE
(if available)
VALUE (ifavailable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
()
()
()
(1)
(f available)
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
METALS, CYANIDE, AND TOTAL PHENOLS
1 M. Antimony, Total
X
<0.005
<0.015
<0.005
<0.015
<0.005
<0.014
4
mg/1
ppd
(7440-36-0)
2M. Arsenic. Total
X
<0.005
<0.015
<0.005
<0.015
<0.005
<0.014
4
mg/1
ppd
(7440-38-2)
3M. Beryllium, Total
(744041-7)
4M. Cadmium, Total
(7440-43-9)
5M.Chromium,
X
<0.005
<0.015
<0.005
<0.015
<0.005
<0.014
4
mg/1
ppd
Total (7440-47-3)
6M. Copper, Total
X
0.023
0.059
0.023
0.059
0.014
0.036
4
mg/1
ppd
(7440.50.8)
7M. Lead, Total
X
<0.005
<0.015
<0. 005
<0.015
<0.005
<0.014
4
mg/1
ppd
(7439-92-1)
8M. Mercury, Total
X(7439-97-6)
SM. Nickel, Total
X
<0.005
<0.015
<0.005
<0.015
<0.005
<0.014
4
mg/1
ppd
(7440-02-0)
IOM. Selenium,
X
<0.005
<0.015
<0.005
<0.015
<0 . 005
<0 . 014
4
mg/1
ppd
Total (7782-49-2)
11 M. Silver, Total
�/
X
(7440-22-4)
12M. Thallium,
v
Total (7440-28-0)
13M. Zinc, Total
X
0.070
0.181
0.070
0.181
0.048
0.134
3
mg/1
ppd
(7440-66-6)
14M. Cyanide,
�/
X
Total (57-12-S)
15M. Phenols,
X
<0.005
<0.015
<0.005
<0.015
<0.005
<0.014
4
mg/1
ppd
Total
DIOXIN
2,3,7,8-Tetra-
DESCRIBE RESULTS
chlorodibenzo-P-
Dioxin (1764-01-6)
EPA Form 3510-2C (8-90) PAGE V-3 CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
C.
a. MAXIMUM DAILY VALUE
(if available)
VALUE (ifavailable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(1)
i available
(f )
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION — VOLATILE COMPOUNDS
IV. Accrolein
v
(107-02-8)
2V. Acrylonitrile
v
(107-13-1)
3V. Benzene
�/
(71-43-2)
4V. Blh
nterhyn Ether
(542-88-1)
5V. Bromoform
v
(75-25-2)
Carbon
Tetrachloride
X
(56-23-5)
7V. Chlorobenzene
�/
x
(108-90-7)
met bromometa
rohane
(124-48-1)
9V. Chloroethane
�/
(75-00-3)
x
10V.2-Chloro-
ethyhrinyl Ether
- I
X
(110-754)
11V. Chloroform
�/
(67-66-3)
x
12V. Dichloro-
bromomethane
X
(75-27-4)
difluoromethane
X
(75-71-8)
14V. 1,1-Dichloro-
�/
ethane (75-34-3)
15V. 1,2-Dichloro-
�/
x
ethane (107-06-2)
16V. 1,1-Dichloro-
�/
ethylene (75-35-4)
17V.1,2-Dichloro-
�/
x
propane (78-87-5)
18V.1,3-Dichloro-
propylene
(542-75-6)
19V. Ethylbenzene
�/
(100.41-4)
20V. Methyl
Bromide (74-83-9)
21 V. Methyl
Chloride (74-87-3)
EPA Form 3510-2C (8-90) PAGE V-4 CONTINUE ON PAGE V-5
CONTINUED FROM PAGE V-0
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
I.POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
C.
a. MAXIMUM DAILY VALUE
(ifavailable) I
VALUE (if available)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(1)
i available
(I )
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION — VOLATILE COMPOUNDS (continued)
22V. Methylene
Chloride (75-09-2)
Tetrachloroethane
X
79-34-5
24V. Tetrachloro-
x
ethylene (127-184)
25V. Toluene
(108-88-3)
26V.1,2-Trans-
Dichloroethylene
x
156-60-5
27V.1,1,1-Trichloro-
�/
ethane (71-55-6)
28V.1,1.2-Tdchloro-
ethane (79-00-5)
29V Trichloro-
ethylene (79-01-6)
30V. eh
fluoromethaneane
x
(75-694)
1 A—
31V. Vinyl Chloride
�/
(75-01-4)
GC/MS FRACTION —ACID COMPOUNDS
IA. 2-Chlorophenol
�/
(95-57-8)
2A. 2,4-Dichloro-
�/
phenol(120-83-2)
3A. 2,4-Dimethyl-
phenol(105-67-9)
4A. 4,6-Diniho-0-
Cresol (534-52-1)
5A. 2,4-Dinitro-
phenol(51-28-5)
6A. 2-Nitrophenol
�/
(88-75-5)
7A. 4-Nitrophenol
(100-02-7)
8A. P-Chloro-M-
�/
Cresol(59-50-7)
9A. Pentachloro-
phenol (87-86-5)
10A. Phenol
�/
(108-95-2)
11 A. 2,4,6-Trichloro-
�/
phenol (88-05-2)
EPA Form 3510-2C (8-90) PAGE V-5 CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
C.
a. MAXIMUM DAILY VALUE
(ifavailable)
VALUE (if available)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(1}
i available
!f )
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2}MASS
ANALYSES
GC/MS FRACTION — BASE/NEUTRAL COMPOUNDS
1B. Acenaphthene
�/
x
(83-32-9)
2B. Acenaphtylene
�/
x
(208-96-8)
3S. Anthracene
�/
(120-12-7)
x
4B. Benzfdfne
�/
(92-87-5)
x
Benzo (a)
Anthracene
(56-55-3)
6B. Benzo (a)
�/
x
Pyrene (50-32-8)
7B. 3,4-Benzo-
fluoranthene
(205-99-2)
8B. Benzo (ghi)
�/
x
Perylene (191-24-2)
Benzo (k)
Flu
Fluoranthene
(207-08-9)
1013. Bis (2-Chloro-
ethoxy) Methane
(111-91-1)
116. Bis (2-Chloro-
ethyl) Ether
(1114")
12B. Bis (2-
ChloroisopropvQ
Ether (102-80-1)
13B. Bis (2-Ethvl-
he yn Phthalate
(117-81-7)
14B. 4-Bromophenyl
Phenyl Ether
(101-55-3)
15B. Butyl Benzyl
�/
x
Phthalate (85-68-7)
16B. 2-Chloro-
naphthalene
(91-58-7)
17B. 4-Chloro-
phenyl Phenyl Ether
�/
x
(7005-72-3)
18B. Chrysene
�/
x
(218-01-9)
19B. Dibenzo (a,h)
Anthracene
(53-70-3)
20B.1,2-Dichloro-
�/
x
benzene (95-50-1)
21 B. 1,3-Di-chloro-
�/
x
benzene(541-73-1)
EPA Form 3510-2C (8-90) PAGE V-6 CONTINUE ON PAGE V-7
CONTINUED FROM PAGE V-6
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
C.
a. MAXIMUM DAILY VALUE
(ijavailable)
VALUE (ijavailable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(1)
(f available) I
REQUIRED
PRESENT
ABSENT I
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION
— BASE/NEUTRAL
COMPOUNDS (contlymed)
22B. 1,4-Dichloro-
x
benzene (106-46-7)
23B. 3,3-Dichloro-
benzidine (91-94-1)
24B. Diethyl
Phthalate (84-66-2)
yl
25B. t
Phthalate
x
(131-11-3)
26B. Di-N-Butyl
Phthalate (84-74-2)
278. 2,4-Dinitro-
toluene (121-14-2)
28B. 2,6-Dinitro-
x
toluene (606-20-2)
29B. Di-N-Octyl
x
Phthalate (117-84-0)
30B.1,2-Diphenyl-
hydrazine (as Azo-
benzene)(122-66-7)
31 B. Fluoranthene
(20644-0)
32B. Fluorene
(86-73-7)
x
33B. Hexachloro-
benzene(118-74-1)
x
34B. Hexachloro-
butadiene (87-68-3)
x
358. Hexachloro-
cyclopentadiene
x
(77-47-4)
36B Hexachloro-
x
ethane (67-72-1)
(1,2,3-cd) Pyrene
(193-39-5)
38B. Isophorone
x
(78-59-1)
39B. Naphthalene
x
(91-20-3)
40B. Nitrobenzene
(98-95-3)
41B. N-Nitro-
sodimethylamine
(62-75-9)
42B. Na
N-Propylylarnimine
x
(621 -4-7)
I
EPA Form 3510-2C (8-90) PAGE V-7 CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optima!)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
C.
a. MAXIMUM DAILY VALUE
(if available)
VALUE (ifavailable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(�)
(if available)
REQUIRED
PRESENT
ABSENT I
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION — BASE/NEUTRAL COMPOUNDS (continued)
43B. N-Nitro-
sodiphenylamine
(86-30-6)
44B. Phenanthrene
�/
(85-01-8)
45B. Pyrene
(129-00-0)
46B. 1,2,4-Tri-
chlorobermene
�/
(120-82-1)
GC/MS FRACTION
— PESTICIDES
11P. Aldrin
�/
(309-00-2)
2P. a-BHC
(319-84-6)
3P. fl-BHC
v
(319-85-7)
4P. y-BHC
v
(58-89-9)
5P. 8-BHC
v
(319-86-8)
6P. Chlordane
�/
(57-74-9)
7P. 4,4'-DDT
(50-29-3)
8P. 4,4'-DDE
v
(72-55-9)
9P. 4,4'-DDD
v
(72-54-8)
10P. Dieldrin
�/
(60-57-1)
11 P. a-Enosulfan
�/
(115-29-7)
12P. S-Endosulfan
v
(115-29-7)
13P. Endosulfan
Sulfate
X
(1031-07-8)
14P. Endrin
�/
(72-20-8)
Endrin
Aldehyde
Aldehyde
(7421-93-4)
16P. Heptachlor
�/
n"")
EPA Form 3510-2C (8-90) PAGE V-8 CONTINUE ON PAGE V-9
EPA I.D. NUMBER (copyfram Item I of Form 1) OUTFALL NUMBER
CONTINUED FROM PAGE V-8 NC0072575 001
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optio►►an
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
C.
a. MAXIMUM DAILY VALUE
(if available) I
VALUE (if available)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(if available)
REQUIRED
PRESENT
ABSENT
CONCENTRATIONJ
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION — PESTICIDES (co►i inned)
17P. Heptachlor
Epoxide
(1024-57-3)
18P. PCB-1242
v
(53469-21-9)
19P. PCB-1254
�/
x
(11097-69-1)
20P. PCB-1221
v
(11104-28-2)
21P. PCB-1232
�/
(11141-16-5)
22P. PCB-1248
v
(12672-29-6)
23P. PCB-1260
v
(1109"2-5)
24P. PCB-1016
(12674-11-2)
25P. Toxaphene
�/
(8001-35-2)
EPA Form 3510-2C (8-90) PAGE V-9
I i 1 1 1 1 1 1 1 1 1 1 I 1 1 1 1 1 1
POTABLE WATER
4,000,000 GPD ff
PILGRIWS PRIDE WATER
TREATMENT FACILITY)
35,DW GPD
42,000 GPD
49,000 GPD
M,200 GPD
MAID GPD
1H2 BIROS/MIN
16 MR/DAY
5 DAYS/VK
(AVERAGE WEEKLY PRODUCTION RATE
OF 670,OD0 BIRDS/WEER)
KILLING
BLEEI ING
SCALDING
L BIRD
CHILLING
MAW GPD
�
LUi-UP/DEB[NE
42,000 GPD
� PACKING/PACNAGIN
20,000 GPD
� MSC OPERATIONS �
198,500 GPO
�
CLEAN-UP
FLOW VARIES_
yy�.n aw pCTIVITtES
EVAPORATIDN
(VARIES)
-46,000
AVERAGE GAILY FLOW x BASED ON
FOR 2013 - 2015. INFORMATION PROVIDED
A94 MOB BY PILGRIM'S PRIDE
DAF SKIMMINGS _
TO OFFSITE �-IL S_Y'
RENDERING
DECANT WATER
OFF -SITE
RENDERING
DECANT
FEATHERS WATER
AND OFFAL
-� SCREEMwG
R
D FROM
CI AREAS
Rom) AM GPM TREATED
EFFLUENT PUMPED
TO PLANT FOR
REUSE (NOTE 4)
IM/PRODUCT
AUDITION
40AWD LB/DAY
•
iF
TEAR
SOLIDS
OFTSITE
MANAGEMENT
EVAPORATION
(VARIES)
ANAEROBIC
BASIN
FILTRATE/
BVLT FILTER
VASHWATER
BASIN
BASIN
PUMP STATION
PRESS
I
I
ADVANCED
BIOLOGICAL
TREATMENT
AERATION
SYSTEM
ESTIMATED DAILY
BASIN
I
FLON 0.024 MGD
CLARIFIER I
SLUDGE
WASTEGE
I I
STORATANK
DECANT
TERTIARY
I WATER
FILTRAT1pN
AVERAGE DAILY
FLOW FOR 2015.
➢ISI)B'ECT�! i 0D10 MOD
760,000 LH/TART
STORAGE
LAGOON
DECH.ORINATION
FINISHED
PRODUCT
M.000 LB/DAY
MS<
OUTFALL 001
ANNUN AVERAGE
(NOTE 2)
P L!!!jfj_rSANITARY TREATMENT SYSTEM
PILGRIM'S PRIDE
SANFORD PROCESSING PLANT
484 ZIMMERMAN ROADWOODRUFFTRNDI
SANFORD, NC 27330
LEE COUNT'
PROCESS FLOW
DIAGRAM
C
�� L
rr
& NOWE
o & HO E
"� Ta)^� N'^• aKiE 140
aAnNe RDMCM )aaw wh
TTD-51 -
FAe a)e-s(a-xea yu/)6
BIG x
� TO) M M PMLL® Y2 &l4L W VY! M WTA MO A MIMICRd RAW a
z o�i Ai.YmA¢ RsarAa eAan ax aR)FAu oM ow ADgIS M .3 - .1
AenNIRB MO110E.u, r,xrnuMmRsMwrt.,.,Pa" Arnn;c uiA"
xauw RKo fl'AhMAM W>11rx. YN0' KA1FA w.wAa mw Ax1xE1ARR mnm> arsM.
mxAaL nc1
A NPAmo�ARLr uo RM a na amvm wRR M uM0 RAMA FACIL9116 xmvm uRR
xor vm x awen x me mri
n uMess onu.x YIK.iTm DR.s AAc ernAm
I
i l Yl
Sm
SArA A.
ZF 0
o x
ts-on
Receiving Stream: Deep River
-
Pilgrim's Pride Corporation
- Water Treatment Plants
f.„
Outfall 001
Pilgrim's Pride Corporation -
Deep River
Processing Plant
s�
_
r r
PILGRIM'S PRIDE CORPORATION
484 ZIMMERMAN ROAD
DATE
W l ... �.
PROCESSING PLANT
SANFORD, NC
c
SANFORD, NC
LEE COUNTY
N
2/25/2016
4405 Canton HWY, Suite 100
FACILITY LOCATION MAP
OUTFALL
Cumming, GA 30040
Permit No. NCO072575
LATITUDE: 35'33'23" N
0
�
1 Mi
LONGITUDE: 79"13'30" W
n.w
Pilgrim's Pride Corporation
Poultry Processing Plant
Sanford, Lee County, North Carolina
NPDES Permit No.: NC0072575
Sludge Management Plan
Pilgrim's Pride Corporation entered into a Special Order By Consent EMC SOC No. S 15-002 (Order)
on November 13, 2015. Per Item 2.b.(3.) of the Order, Pilgrim's is required to develop a Solids
Management Plan within 180 days of November 13, 2015.
Pilgrim's operates a poultry processing plant in Sanford, North Carolina. This Facility is located at 484
am Zimmerman Road in Sanford, Lee County, North Carolina 27330. This Facility receives live chickens
and chicken parts and processes them into various chicken meat products. Wastewater produced in
poultry processing operations, other ancillary operations (i.e., vehicle and equipment maintenance and
am washing, plant sanitation, boiler and condenser blowdown, etc.) and storm water collected from "high
impact" areas is treated in an advanced onsite wastewater treatment system, which includes the
following primary treatment processes:
MM
• Covered anaerobic treatment lagoon with biogas collection and flaring;
• Two -stage anoxic -aerobic treatment system with integral nitrification/denitrification;
0" • Clarification;
• Tertiary filtration; and
fan • Disinfection and dechlorination.
According to Facility records, the average daily volume of wastewater treated in the advanced
wastewater treatment system from 2014 through 2015 was approximately 0.94 million gallons per day
(MGD). A majority of the effluent from the advanced wastewater treatment system is discharged to the
Deep River under NPDES Permit No. NC0072575. Minor portions of the treated effluent are returned
to the Plant for reuse purposes or managed via a spray irrigation/land application system (LAS)
ran permitted under a separate Non -Discharge Land Application System Permit, Permit No. WQ0028653.
Sanitary wastewater from the Facility is also treated and disposed via the permitted LAS.
'_' Waste biosolids from the activated sludge treatment system will be dewatered and managed/disposed
offsite. Specifically, waste biosolids from the activated sludge treatment system will be transferred to a
100,000 gallon waste biosolids storage tank by two submersible waste activated sludge pumps. The
waste biosolids storage tank will be provided for storage and thickening of the biosolids before being
transferred to the belt filter press for mechanical dewatering. Specifically, the 1.0 meter BDP belt filter
press will be rated at 150 gpm of biosolids flow capacity and 1,500 pounds per hour biosolids loading
capacity (dry basis) and is anticipated to be operated four hours per day to dewater a maximum biosolids
volume of 2,100 pounds of dry biosolids per day. The dewatered biosolids will then be disposed off -site
via landfilling.
The Solids Management Plan i ntly under development.
Februpa 25, 2016
Mr. Tim Sing on — Complex Manager Date
Pilgrim's Pride Corporation
am
am
ATTACHMENT A
NPDES Permit Renewal Application — NCO072575
Pilgrim's Pride Sanford, NC Poultry Processing Plant
MR Application Form 2CS
Section V.D. Additional Information
The following chemicals included in Table 2C-4 (Hazardous Substances) of the EPA
NPDES Permit Application Form 2c — Instructions are used, could be used and/or
generated as a by-product in poultry processing, ancillary operation (e.g., vehicle and
equipment maintenance activities, plant sanitation, plant and equipment food safety
processing aid, etc.) and wastewater treatment operations:
Acetic acid — Peracetic acid (PAA) is used as a food safety product in poultry processing
operations. The peracetic acid is in solution with acetic acid and hydrogen peroxide to
maintain the stability of the PAA.
Ammonia — Used in closed -loop refrigeration systems and produced as by-product in
poultry processing and wastewater treatment operations.
Ammonium Hydroxide - Produced as by-product in poultry processing and wastewater
treatment operations.
Chlorine — Used for disinfection of treated effluent, reuse water and potable water supply
for plant and potentially other water treatment purposes.
Fun
Ferric Chloride - Can be used in process wastewater pretreatment and/or treatment
operations.
OW
Ferric Sulfate - Can be used in process wastewater pretreatment and/or treatment
operations.
ran
Nitric Acid — Component in certain plant and equipment sanitation and cleaning products
used at the Facility.
Phosphoric Acid — Component in certain plant and equipment sanitation and cleaning
products used at the Facility.
Potassium hydroxide - Component in certain plant and equipment sanitation and
cleaning products used at the Facility.
Page 1 of 2
MR
OR
Sodium Bisulfite and similar sulfur compounds (e.g., sodium metabisulfite, sulfur
dioxide, etc.) can be used ahead of wastewater treatment systems to remove PAA,
hydrogen peroxide and/or residual chlorine and/or to remove residual chlorine from the
final effluent prior to discharge to surface water.
ran
Sodium Hypochlorite — Component in certain plant and equipment sanitation and
cleaning products used at the Facility and can also be used to disinfect water and
,a, wastewater streams.
Sodium Hydroxide - Component in certain plant and equipment sanitation and cleaning
products used at the Facility and for pH control in wastewater treatment operations.
Sulfuric Acid — Component of batteries for forklifts, etc. and can also be a component in
MR certain wastewater treatment chemicals.
The wastewater treatment systems at the Facility are expected to effectively
FMq treat/remove the chemicals, "Hazardous Substances" listed above. Also, the current
NPDES permit for the Facility includes appropriate monitoring requirements (i.e.,
analysis) and/or limitations to ensure these "Hazardous Substances" are not
discharged to the receiving stream in harmful levels.
fun
ram
fam
pq
OR
Page 2 of 2
M,