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HomeMy WebLinkAboutNC0083275_Permit Modification_20060519Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality May 19, 2006 John Gieser DRG Harris LLC 9855 Warren H. Abernathy Hwy. Spartanburg, S.C. 29301 Subject: NPDES Permit Modification Permit NCO083275 Hams Plant on NC SR 1111 formerly Dan River Inc Rutherford County Dear Mr. Gieser. Division personnel have reviewed and approved your request to transfer ownership of the subject permit, received on May 19, 2006. This permit modification documents the change in ownership. Please find enclosed the revised permit All other teems and conditions contained in the original permit remain unchanged and in full effect This permit modification is issued under the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If you have any questions concerning this permit modification, please contact the Point Source Branch at (919) 733-5083 extension 363. Sincerely, Alan W. Klimek, P.E. CC. Central Files Asheville Regional Office/Surface Water Protection NPDES Unit File N�o°�`ItCarolina dvatura 1 North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Intemet h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer-50% Recyded/10% Post Consumer Paper Permit NCO083275 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY rEx�[T TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, DRG HARRIS LLC is hereby authorized to discharge wastewater from a facility located at the Harris Plant on NCSR 1111 south of Rutherfordton Rutherford County to receiving waters designated as Broad River in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective May 19, 2006. This permit and authorization to discharge shall expire at midnight on July 31, 2008. Signed this day May 19, 2006. Oa --'Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit NC0083275 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. is hereby authorized to: 1. Continue to operate an existing 0.91 MGD wastewater treatment facility consisting of: • three static bar screens • equalization/neutralization basin • dual aeration basins with fine bubble diffusers • two final clarifiers • Parshall flume effluent meter • sludge digester • sludge holding tank • standby generator and located at the Harris Facility on NCSR 1111, south of Rutherfordton, Rutherford County; and 2. Discharge wastewater from said treatment works at the location specified on the attached map into the Broad River which is classified C waters in the Broad River Basin. r x� 1 • )r o 1 C ;\_ / �� Outfa11001 S W�- O )I v", '1 n DRG Harris LLC State Grid/Quad: Fingmille/GlINW Latitude: 35012'23"N Loneitude: 81053'15" W Facility Lorstion not to scale Receivine Stream: Broad River Draioaee Basin: Bmad River Stream Class: C Sub -Basin: 03-08-02 Jle^�� NPDES Permit No. NCO083275 Rutherford County Permit NCO083275 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS Limits Monitoring Requirements Monthly Average Daily Maximum Measurement Frequency Sample Type Sample Locationi Flow 0.91 Continuous Recording I or E BOD, 5-day (20*C) 140 lbs/day 272 lbs/day Weekly Composite E COD 2219lbs/day 3440lbs/day Weekly Composite E Total Suspended Residue 3221bs/day 7261bs/day Weekly Composite E Sulfide 7.0lbs/day 8.2lbs/day Weekly Grab E Phenols 3.51bs/day 8.21bs/day Weekly Grab E Total Chromium 3.5 lbs/day 8.2 lbs/day Weekly Composite E Oil and Grease 30.0 mg/L 60 mg/L Weekly Grab E Temperature Weekly Grab E pH2 3/Week Grab E Total Nitrogen Semi -Annually Composite E Total Phosphorus Semi -Annually Composite E Conductivity Monthly Composite E Total Copper Quarterly Composite E Total Zinc Quarterly Composite E Color3 (April -October) Monthly Composite E Color3 (April -October) Monthly Grab U,D Chronic Toxicity4 Quarterly Composite E Notes: 1. Sample Locations: E- Effluent, I- Influent, U-Upstream 100 feet upstream of discharge, D-Downstream 500 yards below discharge. 2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 3. Refer to Special Condition A.(3.) 4. Chronic toxicity (CerWaphnia.) P/F at 0.75 %; March, June, September and December. See Special Condition A. (2.) There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit NCO083275 A. (2.) CHRONIC TOXICITY PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 0.75 %. The permit holder shall perform at a minimum, quariertr� monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re- opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, m;n;mum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NCO083275 A. (3.) COLOR MONITORING The permittee shall monitor color on a monthly basis during the summer season (April -October). Monitoring will include effluent and instream sampling for ADMI color at natural pH. Effluent samples shall consist of 24-hour composites, while stream samples shall be collected as grab. If data shows that water quality standards for color are being violated by the discharge permitted by the terms of this permit, then the Director may reopen this permit for the purpose of imposing a requirement to perform a color reduction study pursuant to 15 A NCAC 2H. 0114. Luisa M. Palomar -Walsh Paralegal Telephone: 704.335.9852 Direct Fax: 704.334.4706 luisapalomarwalsh@parkerpoe.com PARKER POEADAMS &BERNSTEtN LLP. Attornrys and Counselors at law May 16, 2006 North Carolina Department of Environment And Natural Resources Division of Water Quality Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Three Wachovia Center Suite 3000 401 South Tryon Street Charlotte, NC 28202-1935 Telephone 704.372.9000 Fax 704.334.4706 www.parkeTpoe.com Re: RE: Dan River Incorporated - Harris Plant - Permit No. NC0083275. Dear Sir/Madam: Enclosed please find the above referenced NPDES permit which we are forwarding to you on behalf of our client, DRG Harris. DRG Harris, in cooperation with the current permit holder, Dan River Incorporated, has enclosed the appropriate documentation for the transfer of this permit from Dan River Incorporated to DRG Harris. Should you have any questions regarding the enclosed, please feel free to contact me at the above stated number. Sincerely, Luisa M. Palomar -Walsh _F.nr_.lnc»rP LMP/ CHARLESTON, SC COLUMBIA, SC RALEIGH, NC SPARTANBURG, SC CLT 958406v2 Vkhad F. Easley, Gomm North C>,relioe WIRM G. RMJr.. 9mewy Dvuo'ma orFmhmmam aed Maw Rssanls L Please enter the permit number for which the change is requested. NPDES Permit (or) Certificate of Coverage OM 0 10 1813 2 7 5 —TI- II. Permit status Prior to status change. a. Permit issued to (company name): Dan River Incorporated b. Person legally responsible for permit: _Greg R. Boozer Fust / MI / Last Executive Vice President c. Facility name (discharge): d. Facility address: e. Facility contact person 2291 Memorial Drive Permit Holder Mailing Address Danville Virginia 24541 City State Zip (434)799-7021 (434)799-7626 Phone Fa Hams Plant on NC SR 1111 1843 Jack McKinney Road Address Rutherfordton NC 28139 City State Zip Patty Gann (434)799-7389 First / MI / Last III. Please provide the following for the requested change (revised permit). a. Request for change is a result of 0 Change in ownership of the facility 1�'otherplease explain: ❑ Name change of the facility or owner b. Permit issued to (company name): c. Person legally responsible for permit d. Facility name (discharge): e. Facility address: f Facility contact person: DRG Harris LLC John H. Gieser First / MI / Last Vice President 9855 Warren H. Abernathy Highway Permit Holder Mailing Address Spartanburg SC 29301 City State Zip (864) 439-8752 ieiesegibbsintemational com Phone E-mail address Harris Plant on NC SR 1111 1843Jack McKinney Road Address Rutherfordton NC 28139 City state Zip John H. Gieser First / . MI / Lest (864) 439-8752 ieieser(aleibbsinternationa] corn Phone E-mail address Revised 72005 CLT 953644v2 PERMIT NAME/OWNERSHIP CHANGE FORM Page 2of2 IV. Permit contact information: (if different from the person legally responsible for the permit) Permit contact: First / MI / Last - Title Mailing Address City state Zip Phone E-mail Address V. Will the permitted facility continue to conduct the some industrial activities conducted prior to this ownership or name change? 0 Yes No (please explain) No gRerations are mnmLntly tol ing place at the facility. Plea, se ee the attached letter. VI. Required Items: TJVSAPPLICATION WILL BE RETURNED UNPROCESSED IFITEMSARE INCOMPLETE OR MISSING: 0 This completed application is required for both name change and/or ownership change requests. Cl Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is reQuPred for an ownership change request. Articles of incorporation are not sufficient for an ownership change. .......................................................................................................................................... The certifications below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request For a name change request, the signed Applicant's Certification is sufficient. PERMITTER CERTIFICATION (Permit holder prior to ownership change): I, Oreg R. Boozer , attest that this application for a namelownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. S/44/2— 00 Signature Date APPLICANT CERTIFICATION: 1, John H. Gieser attest that this application for a name/ownership change has been reviewed and is accurate Cite campletc to the best of my knowledge. i understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. 4A Signature ate ........................... PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Water Quality Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 CLT 9536402 ASSET PURCHASE AGREEMENT This Asset Purchase Agreement ("Agreement") is made as of December 1, 2005 ("Effective Date"), by and between Dan River Inc., a Georgia corporation ("Seller"), and Gibbs International, Inc., a South Carolina corporation ("Buyer"). Recitals. Seller desires to sell, and Buyer or its Assignees (defined below) desire to buy, certain land, improvements, equipment, machinery and related assets from Seller on the terms and conditions of this Agreement. Now, therefore, in consideration of the recitals, the mutual promises in this Agreement and other good and valuable consideration, the receipt and sufficiency of which the parties acknowledge, the parties agree as follows: 1. Definitions. The following terms shall have the following meanings in this Agreement: a. "Accessory Plant" means Seller's plant located at 201 Stinson Drive, Danville, Virginia 24541. b. "Assignee" means any Person that is a wholly -owned subsidiary of Buyer or is wholly - owned by Jimmy I. Gibbs. C. "Capital Maintenance Costs" means the cost to replace or substantially extend the life of any existing asset, including equipment, utility systems, building systems, roads and/or grounds. d. "Carrying Costs" means all actual out-of-pocket costs of continuing the use or operation of any existing utility equipment and systems, building equipment and systems, roads, grounds and other aspects of a Facility, including all rent, insurance, maintenance, utilities, security and ADT fire protection costs, but excluding (i) any Liabilities with respect to any Release or under any Environmental Law and (ii) any Capital Maintenance Costs. e. "Chemical" means any dye, solvent, cleaner, finish, lubricant, additive, textile process chemical or other chemical, whether or not a Hazardous Material. f. "Easement" means any recorded or unrecorded easement, right of way or servitude with respect to real property. g. "Encumbrance" means any charge, claim, community or other marital property interest, equitable interest, lien, option, pledge, security interest, mortgage, deed of trust, right of first option, right of first refusal, restriction, encroachment, covenant, condition, lease or other encumbrance with respect to real or personal property. h. "Environment" means soil, land surface or subsurface strata, surface waters, groundwaters, drinking water supply, stream sediments, ambient air, buildings, plant and animal life and any other environmental medium or natural resource. CLT 917143v12 i. "Environmental Law" means any federal, state or local statute, law, rule, regulation or order that relates to the protection of human health or the Environment or that regulates, requires remediation of or requires notices with respect to any Hazardous Material or the Release or threatened Release of any Hazardous Material. j "Escrow Agent" means First American Title Insurance Company that is serving as the escrow agent in connection with the transactions described in this Agreement in accordance with the escrow agreement substantially in the form of Exhibit A attached to this Agreement to be executed and delivered by the parties at the Closing ("Escrow Agreement'). k. "Harris Timber Contract" means the existing written contract dated June 10, 2005 between Mast Brothers Logging LLC, as buyer, and Seller, as seller, with respect to certain timber located at the Harris Plant to be harvested. 1. "Hazardous Material" means any substance, material or waste which is regulated in any way by any federal, state or local governmental body, including any material, substance or waste that is defined as a "hazardous waste," "hazardous material," "hazardous substance," "extremely hazardous waste," "restricted hazardous waste," "contaminant," "toxic waste" or "toxic substance" under any Environmental Law, and including petroleum, petroleum products, asbestos, presumed asbestos -containing material or asbestos -containing material, lead based paint, urea formaldehyde, polychlorinated biphenyls, mold and any biological agent. In. "Lea Warehouse" means Seller's leased space located at 874 Cahill Court:, Danville, Virginia 24541. n. "Liability" means any liability or obligation of any kind, character or description, whether known or unknown, absolute or contingent, accrued or unaccrued, disputed or undisputed, liquidated or unliquidated, secured or unsecured, joint or several, due or to become due, vested or unvested, executory, determined, determinable or otherwise, and whether or not the same is required to be accrued on any financial statements. o. "Memorial Drive Contract" means the existing written contract dated June 7, 20053, between Lucke E. Hipkins, as buyer, and Seller, as seller, with respect to the Memorial Drive Parcel (defined below). p. • "Memorial Drive Parcel" means the approximately 3.0 adre parcel located at the corner of Memorial Drive and Bishop Road that is contiguous to the Schoolfield Complex (defined below) and that is described in more detail in Schedule 1 attached to this Agreement (`Meal Estate Schedule"). q. "Person" means an individual, partnership, corporation, business trust, limited liability company, limited partnership, joint stock company, unincorporated association, joint venture, governmental agency or other entity. r.`.Piedmont Plant" means Seller's plant located at 922 Memorial Drive, Danville, Virginia 24541. 2 CLT 917143A2 S. "Plants" means the Accessory Plant, the Piedmont Plant and the Riverside Plant. t. "Record" means any document, notice or record of any kind, in tangible, electronic or other form. U. "Release" means any release, spill, emission, leaking, pumping, pouring, dumping, emptying, injection, deposit, disposal, discharge, dispersal, leaching or migration on or into the Environment or into or out of any property, including the presence of any Hazardous Material at any location. V. "Riverside Plant" means Seller's plant located on Memorial Drive, Danville, Virginia 24541. W. "West Main Street Residence" means the approximately 0.81 acre parcel located at the corner of Office Street and West Main Street that is contiguous to the Schoolfield Complex and that is described in more detail in the Real Estate Schedule. X. "West Main Street Residence Contract" means the existing written contract dated August 3, 2005, between Allen Stone and/or Assigns, as buyer, and Seller, as seller, with respect to the West Main Street Residence. 2. Purchase and Sale of Assets. Subject to the terms and conditions of this Agreement, at the applicable Closing as set forth in Section 14 below, Seller will sell and assign to Buyer or to one or more of Buyer's Assignees that Buyer designates in writing from time to time, and Buyer or one or more of its Assignees will purchase from Seller, the following assets (collectively, the "Assets!): a. Real Property. The real property consisting of the following facilities and parcels, to be more particularly described in new ALTA surveys Buyer (or its applicable Assignee(s)) will obtain at or before the Closing as set forth in Section 14 below (collectively, the "Facilities"): i. The Schoolfield Complex located at 1100 West Main Street, Danville, Virginia 24541, consisting of approximately 95.93 acres and described in more detail on the Real Estate Schedule, and ail associated land, buildings, fixtures, improvements, as - built and other plans and drawings and maintenance logs ("Schoolfield Complex'); I The Harris Plant located at 1843 Jack McKinney Road Rutherford County, North Carolina 28074, consisting of approximately 539.42 acres and described in more detail on the Real Estate Schedule, and all associated land, buildings, fixtures, improvements, as -built and other plans and drawings and maintenance logs ("Harris Plant'); iii. The West Main Street Parcel, a parking lot Southeast of 1017 West Main Street, Danville, Virginia 24541, more particularly shown on Map No. 10 by Dewberry and Davis dated January 5, 1990, and consisting of approximately 2.7 acres (to be subdivided out of an approximately 5.127 acre parcel) and described in more detail on the Real Estate Schedule, and all associated land, buildings, fixtures, improvements, 3 CLT 917143A2 In witness whereof, the parties hereby execute this Agreement as of the Effective Date. Dan River Inc. By Title: �VP Attest: By: Title. „�1►-�c (Corporate Sea]) Gibbs Intemational, Inc. By: John Gieser, Vice President 26 CLT 9171430 ' f In witness whereof, the parties hereby execute this Agreement as of the Effective Date. Dan River Yno. gy. Title: Attest: Title: (Corporate seal) G bbS v1te173attOnal, Inc. By: olm 'seer, Vice President 26 CLT 9I714302 PARTIAL ASSIGNMENT OF ASSET PURCHASE AGREEMENT THIS PARTIAL ASSIGNMENT OF ASSET PURCHASE AGREEMENT ("Assignment'} is executed the 29d' day of December, 2005, by GIBES INTERNATIONAL, INC., a South Carolina corporation, ("Assignor") and by DRG HARRIS LLC, a South Carolina limited liability company, ("Assignee"); MTMSSETH: A. Assignor had entered into an ASSET PURCHASE AGREEMENT dated as of December 1, 2005 ("APA'% with Assignor as the Buyer therein and Dan River Inc. ("Dan River") as the Seller therein,'which provides for among other things the sale and purchase of the Harris Plant defined in the APA (the "Harris Plant"). Assignor wishes to partially assign to Assignee the right to purchase the Harris Plant (only) pursuant to the terms and provisions of the APA. THEREFORE, the Assignor and the Assignee agree as follows: Assignor hereby assigns to Assignee the right to purchase the Harris Plant as set forth in and pursuant to the terms and provisions of the APA. . IN WITNESS 'WHFREOF, the parties have executed this Assignment on the date above written. . GIBBS INTERNATIONAL, INC. a South Carolina corporation B• Ti CLT 925408v2 DRG HARRIS LLC a South Carolina limited liability company Ti e: