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HomeMy WebLinkAboutNCS000048_Fact sheet binder_20230928 DEQ / DEMLR FACT SHEET FOR NPDES INDUSTRIAL INDIVIDUAL STORMWATER PERMIT DEVELOPMENT Basic Information for Permit Issuance and Renewals: Permit Writer/Date Brianna Young 9/27/2023 Permit Number NCS000048 Owner/Facility Name Chemol Company,Inc./Chemcol Company, Inc. SIC(NAICS) Code/Category 2869 (325199)/All Other Basic Organic Chemical Manufacturing Basin Name/Sub-basin number Cape Fear/03-06-02 Receiving Stream/HUC UT to Mile Run Creek/030300020104 Stream Classification/Stream Segment WS-V;NSW/ 16-11-14-2-4 Is the stream impaired [on 303 d list]? No Any TMDLs? No Any threatened and/or endangered species? No Any compliance concerns? See Section 2 below Any permit mods since lastpermit? No New expiration date 10/31/2028 Comments on Draft Permit? See Section 6 below Section 1. Facility Activities and Process: Chemcol Company, Inc. uses renewable animal fats,vegetable oils, and fatty acid derivatives as the base raw materials for the production of various chemicals, lubricants, coatings, etc. These are processed by refining and bleaching, hydrogenation,blending esterfication and poly-condensation reactions. Various alcohols are used in esterification. All water from secondary containment is processed by grease trap and discharged to the POTW. No. 2 fuel oil can be stored within the main plant for water and hot oil boiler fuel. Non-oil products (alcohol, water and water-based solutions) are also stored at the facility. Per the 2016 DEMLR inspection report,the facility renders animal fats for the manufacture of esters and amides of fatty acids. Transesterifications (mixing chemicals to react and form another compound) of esters. The facility refines,bleaches, and hydrogenates fats and oils (triglycerides) and distillation of esters. It has blending,packaging, and warehouse operations. Packaging includes flaking,prilling, drumming and loading bulk containers. There is a laboratory that supports manufacturing. Per the 2022 permit renewal application, no significant process changes have occurred,but the volume is increasing and equipment as tanks and reactors are being replaced and added. All operations are within secondary containment or monitored at the railroad. Per information provided by the permittee via email on 7/27/2023 and 7/28/2023, the flow to the north of outfalls 1 and 2 is sheet flow and area goes across the adjacent parking lot into a 150 feet permeable buffer zone. The flow is visually monitored and contains only packaging materials that are clean and empty. The plant is fully diked and all process water is treated and sent to Greensboro waste water system. Outfall SWO01: Drainage area consists of plant operations,pallet storage (some could be contaminated from production area), loading/unloading dock, and bulk shipping. Page 1 of 6 Outfall SW002: Drainage area consists of rail car loading/unloading, tank farm, parking lot, waste dumpster, and storage areas. Why Industrial Sites with Stormwater are Subject to a Permit: Federal NPDES regulations define stormwater discharge associated with industrial activity in 40 CFR §122.26 (b)(14) as: "the discharge from any conveyance that is used for collecting and conveying storm water and that is directly related to manufacturing,processing or raw materials storage areas at an industrial plant. The term does not include discharges from facilities or activities excluded from the NPDES program under this part 122. For the categories of industries identified in this section, the term includes, but is not limited to, storm water [sic] discharges from industrial plant yards; immediate access roads and rail lines used or traveled by carriers of raw materials, manufactured products, waste material, or byproducts used or created by the facility; material handling sites; refuse sites; sites used for the application or disposal of process waste waters (as defined at part 401 of this chapter); sites used for the storage and maintenance of material handling equipment; sites used for residual treatment, storage, or disposal; shipping and receiving areas; manufacturing buildings; storage areas (including tank farms) for raw materials, and intermediate and final products; and areas where industrial activity has taken place in the past and significant materials remain and are exposed to storm water. For the purposes of this paragraph, material handling activities include storage, loading and unloading, transportation, or conveyance of any raw material, intermediate product, final product, byproduct or waste product. The term excludes areas located on plant lands separate from the plant's industrial activities, such as office buildings and accompanying parking lots as long as the drainage from the excluded areas is not mixed with storm water [sic] drained from the above described areas." Section 2. Monitoring Information and Compliance History: • March 2017 to June 2023, benchmarks exceeded for: o SW001: Total phosphorus Ix, BOD 5x, COD 4x, TSS 3x,pH min not reached 5x o SW002: Total phosphorus 2x, BOD Ix, TSS 3x, • ROS at SW001 removed in 2016 inspection report • Per the December 2017 City of Greensboro Stormwater Management Division inspection report: o Product has been tracked out of the secondary containment near the railcar loading/unloading o An area of soil disturbance (with recently added straw) adjacent to the secondary containment wall not noted in the facility's SWPPP • Per the October 2021 City of Greensboro Stormwater Management Division inspection report: o A leaking, decommissioned grease container was noted near the railroad spur. o Grease noted on one of the berms located near the main plant. The grease was likely deposited by continuous use of this berm section as ingress/egress to the diked area. Should a rain event occur, the material located on the outer edge of the berm would flow into the stormwater system. • On 12/31/2017 a valve on one of the ASTs froze and busted. About 100 gallons of oil/grease product made outside of the secondary containment Some product made it to the curb line of the street,but it was cold enough to freeze and stop it from flowing any further. • Per the July 2023 inspection report, Tier response not conducted for TSS, COS, and nitrogen benchmark exceedances and water is bypassing trench drains that feed the wastewater treatment Page 2 of 6 plant. Two outfalls were noted in the SPPP,but a potential third was observed during the inspection that does not drain to the other outfalls. This outfall needs to be monitored as well. o William Newlin (Chemol Company; via email 8/16/2023): The mentioned outfall three area (as I understand the area to be), does not meet the definition of an outfall. I stated this during the inspection. The flow to the north of outfalls 1 and 2 is a sheet flow area that goes across the adjacent Darling International gravel parking lot into a 125+feet wide buffer zone. There is no centralized collection point (Catchment Area) for sampling, so outfall coordinates cannot be supplied. This area serves as a driveway/parking area and is visually monitored. Concerning the water that was bypassing the trench drains: At Outfall#1, Chemol is going to install a berm across the parking lot/driveway to divert this water into a collection sump that goes to Chemol's wastewater system for processing. o DEMLR response: Per phone call with Lily Kay (8/18/2023), a trench drain that collects stormwater leads to a pipe that goes to large grassy area then then the road. Lily says they need to make sure the stormwater does not leave the property (that it infiltrates)but if it does then they need to sample it. Central Office has decided a permit condition will be added to the permit requiring they monitor the drainage area during four(4) storm events and require permit modification if discharge is observed to leave the property. Threatened/Endangered Species: There are no threatened/endangered species in the nearby vicinity of the facility, however there is one (1) species of concern: Lowland Loosestrife (Steironema hybridum;NC status: SR-P). Section 3. Proposed Monitoring for Stormwater Discharges: The Division considered potential pollutants from past and present industrial activities and data was submitted for March 2017 to June 2023. Quantitative sampling included pH, TSS, O&G, total nitrogen, total phosphorus, COD, and BOD. Parameters are based on potential pollutants in the drainage area, sampling results, and in some cases, dependent upon future activities (e.g., ash removal through the drainage area). Below is a table of the proposed monitoring for each outfall at the Chemcol Company, Inc. site. Outfalls SWO01 and SWO02 Quarterly monitoring Total Suspended Solids BASIS: Potential pollutant from drainage area and BMP effectiveness (TSS) indicator. Quarterly monitoring pH BASIS: Pollutant indicator Quarterly monitoring Total Rainfall BASIS: Discharge potential indicator Quarterly monitoring Non-Polar Oil &Grease BASIS: Potential pollutant from lubricants; Method 1664 SGT-HEM targets petroleum-based O&G Monthly Oil Usage Quarterl monitoring Page 3 of 6 BASIS: Potential pollutant from drainage area Quarterly monitoring BOD BASIS: Discharge potential indicator Quarterly monitoring COD BASIS: Discharge potential indicator Quarterly monitoring Total Nitrogen BASIS: Discharge potential indicator Quarterly monitoring Total Phosphorus BASIS: Discharge potential indicator Stormwater Benchmarks and Tiered Response: Rather than limits,North Carolina NPDES Stormwater permits contain benchmark concentrations. Stormwater benchmarks are numerical action levels for stormwater monitoring. Benchmarks are not effluent limits, and benchmark exceedances are not permit violations. Benchmarks provide facilities a tool for assessing the significance of pollutants in stormwater discharges and the effectiveness of best management practices (BMPs). Benchmark concentrations are intended as guidelines for the facility's development and implementation of the Stormwater Pollution Prevention Plan (SWPPP). Benchmark exceedances require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater BMPs in a tiered program. The permit establishes a tiered approach to specify actions the permittee must take in response to analytical results above benchmark concentrations. The tiered structure of the permit provides the permittee and DEMLR wide flexibility to address issues that may arise with one or more parameters and/or outfalls. Metals benchmarks are calculated to mimic acute water quality standards and with the guidance of DWR. NC DWR follows established federal procedures for calculating acute standards when developing the benchmarks. Just like the acute standards, metals benchmarks normally reflect one half of the calculated Final Acute Value (the "1/2 FAV"). In most cases, translation into total recoverable values is based on an assumed hardness of 25 mg/L and a total suspended solids (TSS) concentration of 10 mg/L. Acute standards protect aquatic life from negative impacts of short-term exposure to higher levels of chemicals where the discharge enters a waterbody. The Stormwater Permitting Program applies this approach because of the ephemeral nature of rainfall events. The Division may evaluate results to determine if a smaller suite of parameters for some outfalls is adequate to characterize potential pollution or BMP effectiveness. For example, one or more metals or other parameters may serve as an adequate tracer for the presence of ash pollution during disturbance or ash removal in specific drainage areas at this site. For parameters that do not have a stormwater benchmark, the Division may develop a benchmark value if appropriate toxicity data become available or if rising trends in concentrations suggest a persistent source. A summary of the benchmarks in the draft permit, and their basis, is below: Page 4 of 6 Parameter Benchmark Basis Total Suspended 100 mg/L National Urban Runoff Program(NURP) Study, 1983 Solids TSS H 6 s.u. —9 s.u. NC Water Quality Standard(Range) Non-Polar Oil & Review of other state's daily maximum benchmark Grease 15 mg/L concentration for this more targeted O&G;NC WQS that EPA Method 1664 does not allow oil sheen in waters SGT-HEM BOD 30 mg/L BPJ; Based on Secondary Treatment Regulation(40 CFR 133.03 COD 120 mg/L BPJ; Generally found at levels 4x BOD5 in domestic wastewaters Total Nitrogen 30 mg/L TKN+Nitrate+Nitrite Benchmarks (Expressed in mg/L of N Total Phosphorus 2 m /L BPJ; Based on wastewater permit limits for NSW waters Stormwater Pollution Prevention Plan: The proposed permit conditions reflect the EPA and NC's pollution prevention approach to stormwater permitting. The Division's maintains that implementation of Best Management Practices (BMPs) and traditional stormwater management practices that control the source of pollutants meets the definition of Best Available Technology (BAT) and Best Conventional Pollutant Control Technology(BCT). The permit conditions are not numeric effluent limitations but are designed to be flexible requirements for implementing site-specific plans to minimize and control pollutants in stormwater discharges associated with the industrial activity. Title 40 Code of Federal Regulations (CFR) §122.44(k)(2) authorizes the use of BMPs in lieu of numeric effluent limitations in NPDES permits when the agency finds numeric effluent limitations to be infeasible. The agency may also impose BMP requirements which are "reasonably necessary" to carry out the purposes of the Act under the authority of 40 CFR 122.44(k)(3). The conditions proposed in this draft permit are included under the authority of both of these regulatory provisions. In essence, the pollution prevention and BMP requirements operate as limitations on effluent discharges that reflect the application of BATBCT. Flexibility in Tier Responses: Tier Two actions provide an opportunity for the permittee to propose an alternative monitoring plan for approval by the Region: • Alternatively, in lieu of steps 2 and 3, the permittee may, after two consecutive exceedances, exercise the option of contacting the DEMLR Regional Engineer as provided below in Tier Three. The Regional Engineer may direct the response actions on the part of the permittee as provided in Tier Three, including reduced or additional sampling parameters or frequency. • If pursuing the alternative above after two consecutive exceedances, the permittee may propose an alternative monitoring plan for approval by the Regional Engineer. The permit therefore allows the permittee to petition the Regional Office for monitoring changes sooner than Tier Three (upon any four benchmark exceedances) and gives guidance on one option to take. For example, the permittee may request that mercury only be monitored semi-annually under the tiers, or that only parameters over the benchmark be monitored more frequently. In this way, changes to the monitoring scheme for any outfall could be handled outside of a permit modification. Other Proposed Requirements: • It is standard for Stormwater Pollution Prevention Plan(SWPPP) requirements to include an annual certification that stormwater outfalls have been evaluated for the presence of non- Page 5 of 6 stormwater discharges, and if any are identified, how those discharges are permitted or otherwise authorized. • Requirement to submit a request for permit modification if the facility identifies or creates any new outfalls, removes outfalls, or alters any drainage area that changes potential pollutants. • The Division expects the permittee to apply best professional judgment and consider the safety of its personnel in fulfilling sampling obligations under the permit. • Federal regulations require electronic submittal of all discharge monitoring reports (DMRs). If a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the EPA. • Quarterly QualitativeNisual Monitoring to assure regular observation of outfalls throughout year. Section 4. Changes from previous permit to draft: • Monitoring increased from semi-annually to quarterly for all parameters (qualitative and quantitative) • "No discharge" clarifications made • Feasibility study requirement removed per updated stormwater program requirements • eDMR requirement added • Boilerplate language moved into body of the permit; boilerplate no longer attached • Outfall-specific monitoring been implemented to reflect industrial activity and potential pollutants specific to each discharge area • Permit condition added in Part D to evaluate potential third outfall location (per July 2023 DEMLR inspection report) • Benchmarks updated for parameters per guidance from DWR Standards group on stormwater benchmarks Section 5. Changes from draft to final: • None Section 6. Discussions with the Facility and Regional Office: • Initial contact with facility: 7/18/2023 • Initial contact with Regional Office: 7/18/2023 • Draft sent to CO peer review: N/A • Draft sent to Regional Office: 8/23/2023 • Final permit sent for supervisor signature: N/A Section 7. Comments received on draft permit: • None Page 6 of 6 Greensboro News Record �` out Advertising Affidavit Account Number a\aM 4066184 Date August 27,2023 NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY 1612 MAIL SERVICE CENTER RALEIGH, NC 27699--612 PO Number Order Category Description 0000845566 Legal Notices NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION INTENTTOISSUEN Publisher of the Greensboro News Record Before the undersigned,a Notary Public duly commissioned,qualified,and authorized by law to administer oaths,personally appeared the Publisher's Representative who by being duly sworn deposes and says:that he/she is authorized to make this affidavit and sworn statement;that the notice or other legal advertisement,a copy of which is attached hereto, was published in the Greensboro News Record on the following dates: 0812712023 and that the said newspaper in which such notice,paper document,or legal advertisement was published,was at the time of each and every such publication,a newspaper meeting all the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina. Billing Representative Sworn to and subscribed before me the 27th ay of August,2023. k I�,�It ( otary Pblic) L/.//J�J(//) State of Virginia County of Hanover Kimberly Kay Harris My commission expires: P4m:,RY PUBLIC Commonwealth of Virginia Reg.No.356753 Commission Exp.Jan.31,2025 THIS IS NOT A BILL. PLEASE PAY FROM INVOICE. THANK YOU NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION INTENT TO ISSUE WES STORMWATER DISCHARGE PERMITS The North Carolina Environmental Management Commission proposes to issue NPDES stormwater discharge permits)to the person(s)listed be- low.Public comment or objection to the draft permits is invited. Written comments regarding the proposed permit will be accepted until 30 days after the publish date of this notice and considered in the final determina- tion regarding permit issuance and permit provisions.The Director of the NC Division of Energy,Mineral,and Land Resources(DEMLR)may hold a public hearing should there be a significant degree of public interest Please mail comments and/or information requests to DEMLR at 1612 Mail Service Center,Raleigh,NC 27699-1612. •Chemol Company,Inc.12300 Randolph Avenue,Greensboro,NC]has re- quested renewal of permit NCS000048 for the Chemol Company,Inc.facili- ty in Guilford County.This facility discharges to an unnamed tributary to Mile Run Creek in the Cape Fear River Basin. Interested persons may visit DEMLR at 512 N.Salisbury Street,Raleigh, NC 27604 to review information on file.Additional information on NPDES permits and this notice may be found on our website:https.//deq.nc.gov/ about/divisions/energy-mineral-and-land- resources/stormwater/stormwater-program/stormwater-public-notices, or by contacting Brianna Young at brianna.youngCdeq.nc.gov or 919-707- 3647. Compliance Inspection Report Permit:NCS000048 Effective: 08/01/17 Expiration: 07/31/22 Owner: Chemol Co Inc SOC: Effective: Expiration: Facility: Chemol Co Incorporated County: Guilford 2300 Randolph Ave Region: Winston-Salem Greensboro NC 27402 Contact Person:William Newlin Title: Phone: 336-333-3055 Directions to Facility: System Classifications: SWNC, Primary ORC: Certification: Phone: Secondary ORC(s): On-Site Representative(s): Related Permits: Inspection Date: 07/20/2023 Entry Time 11:30AM Exit Time: 12:30PM Primary Inspector:Lily C Kay Phone: 704-663-1699 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Stormwater Discharge, Individual Facility Status: Compliant ❑ Not Compliant Question Areas: Storm Water (See attachment summary) Page 1 of 3 Permit: NCS000048 Owner-Facility:Chemol Co Inc Inspection Date: 07/20/2023 Inspection Type:Compliance Evaluation Reason for Visit: Routine Inspection Summary: The Stormwater Pollution Prevention Plan (SWPPP) and related documentation was complete except the annual certification. The analytical monitoring was incomplete for the lack of Tier responses for benchmark exceedances. The facility appeared well operated and maintained except where water is bypassing trench drains that feed the wastewater treatment plant. Two outfalls were noted in the SPPP, but a potential third was observed during the inspection that does not drain to the other outfalls. This outfall needs to be monitored as well. If you have questions, contact the Winston-Salem regional office. Page 2 of 3 Permit: NCS000048 Owner-Facility:Chemol Co Inc Inspection Date: 07/20/2023 Inspection Type:Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ❑ ❑ ❑ #Does the Plan include a General Location (USGS) map? ❑ ❑ ❑ #Does the Plan include a"Narrative Description of Practices"? ❑ ❑ ❑ #Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ ❑ ❑ #Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ❑ #Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ #Does the facility provide all necessary secondary containment? ❑ ❑ ❑ #Does the Plan include a BMP summary? ❑ ❑ ❑ #Does the Plan include a Spill Prevention and Response Plan (SPRP)? ❑ ❑ ❑ #Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ ❑ #Does the facility provide and document Employee Training? 0 ❑ ❑ ❑ #Does the Plan include a list of Responsible Party(s)? 0 ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ 0 ❑ ❑ #Does the Plan include a Stormwater Facility Inspection Program? 0 ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? 0 ❑ ❑ ❑ Comment: The Stormwater Pollution Prevention Plan (SWPPP) and related documentation was complete except the annual certification. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring? 0 ❑ ❑ ❑ Comment: Qualitative monitoring records were available and complete. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? 0 ❑ ❑ ❑ #Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? 0 ❑ ❑ ❑ Comment: Analytical monitoring has been conducted, but Tier response for TSS, COD, and Nitrogen have not been conducted. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? 0 ❑ ❑ ❑ #Were all outfalls observed during the inspection? ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ 0 ❑ #Has the facility evaluated all illicit(non stormwater)discharges? ❑ ❑ 0 ❑ Comment: The facility appeared well operated and maintained except where water is bypassing trench drains that feed the wastewater treatment plant. Two outfalls were noted in the SPPP, but a potential third was observed during the inspection that does not drain to the other outfalls. This outfall needs to be monitored as well. Page 3 of 3 Young, Brianna A From: William Newlin <william@chemol.com> Sent: Wednesday,August 16, 2023 3:43 PM To: Young, Brianna A; Environmental Cc: Eplin, Tamera; Jon Kline Subject: [External] RE: NCS000048 questions CAUTION: External email. Do not click links or open attachments unless verified. Report suspicious emails with the Report Message button located on your Outlook menu bar on the Home tab. Brianna, The mentioned outfall three area (as I understand the area to be), does not meet the definition of an outfall. I stated this during the inspection. The flow to the north of outfalls 1 and 2 is a sheet flow area that goes across the adjacent Darling International gravel parking lot into a @125+feet wide buffer zone. There is no centralized collection point(Catchment Area)for sampling, so outfall coordinates cannot be supplied.This area serves as a driveway/parking area and is visually monitored. Concerning the water that was bypassing the trench drains. At Outfall#1, Chemol is going to install a berm across the parking lot/driveway to divert this water into a collection sump that goes to Chemol's wastewater system for processing. Regards, William Newlin EHS Manager An outfall is a point where the MS4 discharges from a pipe or other conveyance (e.g. a ditch) directly into surface waters. From:Young, Brianna A<Brianna.Young@deq.nc.gov> Sent:Wednesday,August 16, 2023 1:13 PM To:William Newlin <william@chemol.com>; Environmental <environmental@chemol.com> Cc: Eplin,Tamera <tamera.eplin@deq.nc.gov> Subject: NCS000048 questions EXTERNAL EMAIL:This email originated from outside of CHEMOL.Do not click links or open attachments unless you recognize the sender and know the content is safe. Good afternoon, After reviewing the inspection report from the site visit conducted on July 20, 2023, it is noted that there is a third outfall onsite that needs monitoring requirements. Can you please provide an updated site map with the outfall 1 identified,the outfall coordinates, and a description of the industrial activity that occurs in the outfall area?Additionally, it was noted that water was bypassing the trench drains that feed the wastewater treatment plant. Please provide more information regarding this observation.This information is required in order to proceed with the permit renewal review. Please let me know if you have any questions. Thank you, Brianna Young, MS(she/her) Industrial Individual Permits Coordinator Stormwater Permitting Program NC DEQ/Division of Energy, Mineral, and Land Resources (DEMLR) Brianna.Young@deg.nc.gov(e-mail preferred)PLEASE NOTE NEW EMAIL ADDRESS **DEQ is updating its email addresses to @deq.nc.gov in phases from May 1st to June 9th. Employee email addresses may look different, but email performance will not be impacted. 919-707-3647 (office) Mailing address: 1612 Mail Service Center, Raleigh, NC 27699-1612 Physical address:512 North Salisbury Street, Raleigh, NC 27604 Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. The Department of Environmental Quality has adjusted operations to protect the health and safety of the staff and public. Please check with the appropriate staff before visiting our offices, as we may be able to handle your requests by phone or email. Email correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties by an authorized state official. 2 Young, Brianna A From: William Newlin <william@chemol.com> Sent: Thursday,July 20, 2023 5:51 PM To: Young, Brianna A Subject: [External] Historical data sheet07l92023.xlsx Attachments: Historical data sheet07192023.x1sx; Completed Form 2F section 4.2 and 5.107192023.pdf CAUTION: External email. Do not click links or open attachments unless verified. Report suspicious emails with the Report Message button located on your Outlook menu bar on the Home tab. IEMOL COMPANY, INC. Mailing Address: Street Address: PO Box 16286 2300 Randolph Ave. Greensboro,NC 27406- 6286 Greensboro,NC 27406 Date: 7/19/2022 Brianna Young NCDEQ Division of Energy,Mineral, and Land Resources(DEMLR) 1612 MSC Raleigh,NC 27699-1612 Brianna, Please find the copy of documents that you requested in your email dated 7/18/23 concerning needed documents for renewal of storm water permit NCS000048 for Chemol Company Inc. There have been no operational changes since the renewal application was submitted and the information on the renewal application is still complete and correct. Chemol uses oils in the form of animal fats,vegetable oils, and fatty acid derivatives.No. 2 fuel oil can be stored within the main plant for water and hot oil boiler fuel.Non-oil products (alcohol,water and waterbased solutions) are also stored at the facility. Chemol maintains secondary containment around all of its oil and chemical storage areas and has determined the use of training,documented procedures for inspection of equipment, and maintaining readily available equipment to prevent discharge of oil from reaching navigable waters is practical and effective for this facility. Please confirm if we need to send a hard copy to you. Regards, William Newlin EHS Manager 1 336-333-3050 environmentatkchemot.com Enc. EPA Form 2F Section 4.2 Section 5.1 Electronic spreadsheet of Historical Monitoring data z EPA Identification Number NPDES Permit Number Facility Name Form Apprdved 03105119 NCD003213311 NCS000048 Chemol Company Inc. OMB No.2040-0004 Have you attached a site drainage map containing all required information to this application?(See instructions for e coospecific guidance.) n ® Yes ❑ No SECTIONPOLLUTANT SOURCES40 4.1 Provide information on the facility's pollutant sources in the table below. Outfall Impervious Surface Area; Totat Suifiace Area Drained. Number (w'ithin amite radius'of the facility). (within a`mile radiusiif the facility) specify units specify units 1 12000 ft sq 15000 ft sq specify units specify units 2 5 acre 1 ac specify units specify units specify units: specify units specify units specify units specify units specify units 4.2 Provide a narrative description of the facility's significant material in the space below.(See instructions for content requirements.) Chemol Company Inc. uses animal fats,vegetable oils and their dirivities as the primary v : raw materials. These are processed by refining and bleaching,hydrogenation,blendin , o esterfication and poly-condensation reactions.Various alcohols are used in esterficait n. 4.3 Provide the location and a description of existing structural and non-structural control measures to reduce pollutants in stormwater runoff. See instructions forspecificguidance.) $tormwater Treatment Codes Outfadl ' from Number t Control Measures and Treatmen Exheb►t f' s 2F 1 i. lst ` 1 Plant Operations,Storage and bulk shipping is performed within secondary containment 2 Railcar and storage tanks 1&2 All water from secondary containment is process by grease trap and discharge to POTW. EPA Form 3510-2F(Revised 3.19) Page 2 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCDO03213311 NCS000048 Chemol Company Inc. OMB No.2040-0004' SECTION •N STORMWATER DISCHARGES(40 5.1 1 certify under penalty of law that the outfall(s) covered by this application have been tested or evaluated for the presence of non stormwater discharges. Moreover, 1 certify.that the outfalls identified as having non-stormwater discharges are described in either an accompanying NPDES Form 2C,2D,or 2E application. Name(print or type first and last name) Official title Fred Wel Ions President Signature Date signed o� 5.2 Provide the testing information requested in the table below, N WWI Onstte.Dr. inage Points c ; Number Description of Testing Method Usetl Dates)of Testing Dvedtly,Observetl d buring Test` 1&2 Grab samples as permit outlines. r,o s > SECTIONOR 40 6.1 Describe any significant leaks or spills of toxic or hazardous pollutants in the last three years. NA o .. cc See the instructions to determine the pollutants and parameters you are required to monitor and,in turn,the tables you must o com fete.Not all applicants need to complete.each table. 7.1 Is this a new source or new discharge? ❑ Yes 4 See instructions regarding submission of ❑ No 4 See instructions regarding submission of d estimated data. actual data. Q' Table'' v .< 7..2 Have you completed Table A for each outfall? A Cl Yes 0 No EPA Form 3510-2F(Revised 3-19) Page 3 STORMWATER DISCHARGE OUTFALL(SDO) MONITORING REPORT Permit Number NCS 000048 FACILITY NAME- Chemol Company Inc. COUNTY Guilford PERSON COLLECTING SAMPLE(S) -s PHONE NO.(336)333-3050 CERTIFIED LABORATORY(S)Meritech Labs:Lab#NC0047284 Grab Part A: Specific Monitoring Requirements Date 50050 Outfall Sample No. Collected Total Flow Total Oil& Total Total Nitrogen pH TSS COD BOD-5 Phosphorous (if pp.) Rainfall Grease ( (TN) TP) mo/dd/yr MG inches Mg/1 Std units Mg/1 Mg/l Mg/1 Mg/l Mg/1 1 5/6/2013 225 1.58 7.37 5.65 3 31 6.23 0.108 2.45 1 11/1/201 3 48.42 0.34<5 6.51 208 693 83.4 0.788 0.627 1 2/21/2014 29.93 0.21 <5 4.76 176 273 71.6 0.446 0.935 1 4/7/2014 233.74 1.64<5 6.55 13.5 47 16.2 0.152 1.15 1 8/1/2014 1.3 <5 5.42 24.5 56 15.8 0.244 0.396 1 3/5/2017 0.4<5 5.69 22.8 48 12.6 0.177 <1 1 9/25/2017 2.11 <5 6.00 21.6 70 13 0.225 <2 1 10/23/2017 1.1 <5 6.80 70 146 24.3 0.335 1.25 2 10/23/2017 1.1 <5 7.00 7 33 5.4 2.38 1.59 1 2/7/2018 1 11 6.00 198 273 32.9 0.187 1.29 2 2/7/2018 1 <5 6.80 3 27 4.5 0.515 1.51 1 3/6/2018 0.8 <5 5.90 18 48 4.7 <0.02 1.11 1 4/24/2018 0.5 <5 6.60 19 20 4.5 0.068 1.1 2 4/24/2018 0.5 <5 6.40 18.6 34 4.9 0.429 1.2 1 7/25/2018 1.8 <5 6.00 26.7 46 4.6 10 0.6 2 7/25/2023 1.8 <5 6.90 55.31 80 6.8 0.545 3.63 1 8/2/2018 1.9 <5 5.50 49 <15 9.6 0.042 0.5 1 10/11/2018 2.9 <5 6.07 6 <15 12.5 0.03 0.81 2 10/11/2018 2.9 <5 6.96 9 23 9.3 1.42 3.15 1 11/6/2018 1.3 <5 6.30 13 29 10.4 0.052 1.14 1 2/21/2019 0.5 5 6.05 32 33 20.1 0.122 2.95 2 2/21/2019 0.5 <5 6.31 20 33 3.6 0.523 1.86 1 6/18/2019 0.2 <5 6.30 13 71 17.3 0.248 1.11 2 6/20/2019 0.4 <5 6.81 49 24 13.1 0.882 2.01 1 8/12/2019 0.6 <5 6.00 6 19 12.6 0.413 0.95 1 10/30/2019 1.1 <5 6.00 6 36 4.3 0.058 1.02 2 10/30/2019 1.1 <5 6.20 12 53 12.8 1.11 4.09 1 2/6/2020 3.6 <5 6.24 7 <15 5.4 0.028 0.35 2 2/6/2020 3.6 <5 6.38 26 <15 3.7 0.554 0.85 1 5/19/2020 0.8 <5 6.00 8 <15 10.4 0.044 0.79 2 5/19/2020 0.8 <5 6.10 14 32 4.8 0.862 1.69 1 8/20/2020 0.2 <5 5.00 107 35 23 0.221 1.07 2 8/20/2020 0.2 <5 7.30 139 113 12.6 2.08 5.38 1 1/12/2020 2.96 <5 6.01 3 <15 12 <0.02 0.29 2 11/12/2020 2.96 <5 6.32 13 <15 10.5 0.62 1.19 1 3/16/2021 0.2 <5 6.00 98 375 35.9 0.195 0.96 2 3/18/2021 1.1 <5 6.00 141 118 10.5 0.944 2.48 1 6/22/2021 1.5 <5 6.03 13 52 15.2 0.091 1.09 2 6/22/2021 1.5 <5 6.24 12 21 4.6 0.725 1.81 1 9/8/2021 0.4 <5 6.03 6 69 20.6 0.268 1.2 2 9/21/2021 1.2 <5 6.70 37 30 31 1.33 2.32 1 no rainfall 2 no rainfall 1 1/3/2022 2.4 <5 6.04 8 <15 3.7 0.029 0.43 2 1/3/2022 2.4 <5 6.34 11 15 3.4 0.626 1.26 1 6/16/2022 1.1 <5 5.30 70 68 33.9 0.084 1.91 2 6/16/2022 1.1 <5 6.6 95 64 85.5 1.76 6.99 1 10/17/2022 0.49 <5 6 42 1.71 58.9 0.35 0.89 2 10/17/2022 0.49 <5 6.24 <2.5 20 4.8 0.672 1.34 1 1/25/2023 0.75 1.7 6.02 150 92 12.7 0.148 0.66 21 1/25/2023 0.75 <5 1 6.261 1231 581 13.21 0.4821 2.26 1 6/22/2023 0.46 <5 6 44 228 78.6 5 4.23 2 6/22/2023 0.46 <5 6 <3.1 30 1.87 0.94 4.67 Benchmarks 30 6-9 100 120 30 2 30 STORMWATER DISCHARGE OUTFALL(SDO) MONITORING REPORT Permit Number NCS 000048 FACILITY NAME- Chemol Company Inc. COUNTY Guilford PERSON COLLECTING SAMPLE(S) -s PHONE NO.(336)333-3050 CERTIFIED LABORATORY(S)Meritech Labs:Lab#NC0047284 Grab Part A: Specific Monitoring Requirements Date 50050 Outfall Sample No. Collected Total Flow Total Oil& Total Total Nitrogen pH TSS COD BOD-5 Phosphorous (if pp.) Rainfall Grease ( (TN) TP) mo/dd/yr MG inches Mg/1 Std units Mg/1 Mg/l Mg/1 Mg/l Mg/1 1 51612013 225 1.58 7.37 5.65 3 31 6.23 0.108 2.45 1 111112013 48.42 0.34 <5 6.51 208 03 83.4 0.788 0.627 1 212112014 29.93 0.21 <5 4.76 176 273 71.6 0.446 0.935 1 41712014 233.74 1.64 <5 6.55 13.5 47 16.2 0.152 1.15 1 81112014 1.3 <5 5.42 24.5 56 15.8 0.244 0.396 1 3/5/2017 0.4<5 5.69 22.8 48 12.6 0.177 <1 1 9/25/2017 2.11 <5 6.00 21.6 70 13 0.225 <2 1 10/23/2017 1.1 <5 6.80 70 146 24.3 0.335 1.25 1 2/7/2018 1 11 6.00 198 273 32.9 0.187 1.29 1 3/6/2018 0.8 <5 5.90 18 48 4.7 <0.02 1.11 1 4/24/2018 0.5 <5 6.60 19 20 4.5 0.068 1.1 1 7/25/2018 1.8 <5 6.00 26.7 46 4.6 10 0.6 1 8/2/2018 1.9 <5 5.50 49 <15 9.6 0.042 0.5 1 10/11/2018 2.9 <5 6.07 6 <15 12.5 0.03 0.81 1 11/6/2018 1.3 <5 6.30 13 29 10.4 0.052 1.14 1 2/21/2019 0.5 5 6.05 321 33 20.1 0.122 2.95 1 6/18/2019 0.2 <5 6.30 131 71 17.3 0.248 1.11 1 8/12/2019 0.6 <5 6.00 61 19 12.6 0.413 0.95 1 10/30/2019 1.1 <5 6.00 6 36 4.3 0.058 1.02 1 2/6/2020 3.6 <5 6.24 7 <15 5.4 0.028 0.35 1 5/19/2020 0.8 <5 6.00 8 <15 10.4 0.044 0.79 1 8/20/2020 0.2 <5 5.00 107 35 23 0.221 1.07 1 1/12/2020 2.96 <5 6.01 3 <15 12 <0.02 0.29 1 3/16/2021 0.2 <5 6.00 98 375 35.9 0.195 0.96 1 6/22/2021 1.5 <5 6.03 13 52 15.2 0.091 1.09 1 9/8/2021 0.4 <5 6.03 6 69 20.6 0.268 1.2 1 no rainfall 1 1/3/2022 2.4 <5 6.04 8 <15 3.7 0.029 0.43 1 6/16/2022 1.1 <5 5.30 70 68 33.9 0.084 1.91 1 10/17/2022 0.49 <5 6 42 1.71 58.9 0.35 0.89 1 1/25/2023 0.75 1.7 6.02 1501 92 12.7 0.148 0.66 1 6/22/2023 0.46 <5 6 44 228 78.6 5 4.23 2 10/23/2017 1.1 <5 7.00 7 33 5.4 2.38 1.59 2 2/7/2018 1 <5 6.80 3 27 4.5 0.515 1.51 2 4/24/2018 0.5 <5 6.40 18.6 34 4.9 0.429 1.2 2 7/25/2023 1.8 <5 6.90 55.3 80 6.8 0.545 3.63 2 10/11/2018 2.9 <5 6.96 9 23 9.3 1.42 3.15 2 2/21/2019 0.5 <5 6.31 20 33 3.6 0.523 1.86 2 6/20/2019 0.4 <5 6.81 49 24 13.1 0.882 2.01 2 10/30/2019 1.1 <5 6.20 12 53 12.8 1.11 4.09 2 2/6/2020 3.6 <5 6.38 26 <15 3.7 0.554 0.85 2 5/19/2020 0.8 <5 6.10 14 32 4.8 0.862 1.69 2 8/20/2020 0.2 <5 7.30 139 113 12.6 2.08 5.38 2 11/12/2020 2.96 <5 6.32 13 <15 10.5 0.62 1.19 2 3/18/2021 1.1 <5 6.00 141 118 10.5 0.944 2.48 2 6/22/2021 1.5 <5 6.24 12 21 4.6 0.725 1.81 2 9/21/2021 1.2 <5 6.70 37 30 31 1.33 2.32 2 no rainfall 2 1/3/2022 2.4 <5 6.34 11 15 3.4 0.626 1.26 2 6/16/2022 1.1 <5 6.6 95 64 85.5 1.76 6.99 21 10/17/2022 0.49 <5 1 6.24 <2.5 201 4.81 0.6721 1.34 21 1/25/2023 0.75 <5 1 6.261 581 13.21 0.4821 2.26 2 6/22/2023 0.46 <5 6 <3.1 30 1.87 0.94 4.67 Benchmarks 30 6-9 100 120 30 2 30 Young, Brianna A From: Young, Brianna A Sent: Thursday,July 20, 2023 8:28 AM To: William Newlin; Environmental Subject: RE: [External] RE: Chemol Company, Inc. stormwater permit NCS000048 Good morning, Regarding your question,yes, if it is possible to provide monitoring data back to August 2017,which is when the current permit became effective,that would be preferable. Please let me know if you have any other questions. Thank you, Brianna Young, MS(she/her) Industrial Individual Permits Coordinator Stormwater Permitting Program NC DEQ/Division of Energy, Mineral, and Land Resources (DEMLR) Brianna.Young@deg.nc.gov(e-mail preferred)PLEASE NOTE NEW EMAIL ADDRESS **DEQ is updating its email addresses to @deq.nc.gov in phases from May 1st to June 9th. Employee email addresses may look different but email performance will not be impacted. 919-707-3647 (office) Mailing address: 1612 Mail Service Center, Raleigh, NC 27699-1612 Physical address: 512 North Salisbury Street, Raleigh, NC 27604 Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. The Department of Environmental Quality has adjusted operations to protect the health and safety of the staff and public. Please check with the appropriate staff before visiting our offices, as we may be able to handle your requests by phone or email. From: William Newlin<william@chemol.com> Sent:Wednesday,July 19, 2023 3:58 PM To:Young, Brianna A<Brianna.Young@deq.nc.gov>; Environmental <environmental@chemol.com> Subject: [External] RE: Chemol Company, Inc. stormwater permit NCS000048 CAUTION: External email. Do not click links or open attachments unless verified. Report suspicious emails with the Report Message button located on your Outlook menu bar on the Home tab. Brianna, Please see questions below in Red. Working on Form 2F. From:Young, Brianna A<Brianna.Young@deg.nc.gov> Sent:Tuesday,July 18, 2023 11:01 AM To: Environmental <environmental@chemol.com> Subject: Chemol Company, Inc. stormwater permit NCS000048 1 EXTERNAL EMAIL:This email originated from outside of CHEMOL.Do not click links or open attachments unless you recognize the sender and know the content is safe. Good morning, I am working on renewing the individual stormwater permit for the Chemol Company, Inc. (NCS000048). I need additional information in order to 1) confirm that the information I have is correct and 2)make sure the permit adequately serves the needs of the facility. Please provide the following: • EPA Form 2F is missing the following items: o Section 4.2: The significant material section is blank. o Section 5.1: Signature for certification of non-stormwater discharges is missing. • Description of industrial activity occurring and chemicals stored onsite; • Description of industrial activity in each drainage area; • An electronic spreadsheet summarizing all of the monitoring data that has been collected since the effective date of the current permit; Does this mean a list of all sample analysis since 2017? • Verification that the information in the renewal application is still complete and correct; and • An explanation of any operational changes since the renewal application was submitted. Enter your stormwater permit number into the Stormwater Permit Summary Report and you will see a form that includes the address of the facility,contact information for the permit, and the regulated stormwater outfall(s)for the facility. Please review the facility information to make sure it is correct. Information can be updated using the links provided below,where applicable: • Facility/Company name or ownership: Name/Ownership Change Form • Owner Affiliation (Legally responsible person; i.e., someone with the company who is designated to represent the company per signatory requirements or another authorized representative): Permit Contact Update Request Form • Delegation of Signature Authority (DOSA): Permit Contact Update Request Form • Billing contact: Permit Contact Update Request Form • Permit contact: Permit Contact Update Request Form • Facility contact: Permit Contact Update Request Form • Facility address only: Email Bethany og ulias • Stormwater outfall information: Email Bethany Georgoulias • Visit the eDMR Six Steps website and complete Steps 1 and 2. • Pay outstanding permit fees: Stormwater ePgMent website Once I have the above listed information, I can continue my review. You will receive a draft permit for a 30-day comment period. During this time we will be able to address any comments or concerns you have. During the same 30-day period, the draft will be sent to a Regional Office staff member for review as well as out to public notice. Once all comments and concerns are addressed, you may be issued a final permit. Please contact me if you have any questions. Thank you, Brianna Young, MS (she/her) Industrial Individual Permits Coordinator Stormwater Permitting Program NC DEQ/ Division of Energy, Mineral, and Land Resources (DEMLR) Brianna.Young@deg.nc.gov(e-mail preferred) PLEASE NOTE NEW EMAIL ADDRESS 2 **DEQ is updating its email addresses to @deq.nc.gov in phases from May 1st to June 9th. Employee email addresses may look different, but email performance will not be impacted. 919-707-3647 (office) Mailing address: 1612 Mail Service Center, Raleigh, NC 27699-1612 Physical address: 512 North Salisbury Street, Raleigh, NC 27604 Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. The Department of Environmental Quality has adjusted operations to protect the health and safety of the staff and public. Please check with the appropriate staff before visiting our offices, as we may be able to handle your requests by phone or email. Email correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties by an authorized state official. 3 7/17/23,4:33 PM North Carolina Secretary of State Search Results • File an Annual Report/Amend an Annual Report • Upload a PDF Filing • Order a Document Online - Add Entity to My Email Notification List • View Filings • Print a Pre-Populated Annual Report form • Print an Amended a Annual Report form Business Corporation Legal Name Chemol Company, Inc. Information Sosld: 0409712 Status: Current-Active O Date Formed: 11/19/2010 Citizenship: Foreign State of Incorporation: GA Fiscal Month: December Annual Report Due Date: April 15th Currentgnnual Report Status: Registered Agent: CT Corporation System Addresses Reg Office Reg Mailing Mailing 160 Mine Lake Ct Ste 200 160 Mine Lake Ct Ste 200 2300 Randolph Avenue Raleigh, NC 27615-6417 Raleigh, NC 27615-6417 Greensboro, NC 27406-2908 Principal Office 2300 Randolph Avenue Greensboro, NC 27406-2908 Officers https://www.sosnc.gov/onIine_services/search/Business_Registration_ResuIts 1/2 7/17/23,4:33 PM North Carolina Secretary of State Search Results President Chief Operating Officer Scott Seydel Fred Wellons 244 John B. Brooks Rd. 2300 Randolph Ave Pendergrass GA 30567 Greensboro NC 27406 Stock https://www.sosnc.gov/online_services/search/Business_Registration_ResuIts 2/2 Young, Brianna A From: Young, Brianna A Sent: Wednesday,August 10, 2022 9:22 AM To: environmental@chemol.com Subject: Renewal application acknowledgement for NCS000048 Good morning, The Division of Energy, Mineral, and Land Resources (DEMLR) Stormwater Permitting Program acknowledges receipt of your renewal application for coverage under NPDES Permit Number NCS000048. Please continue to comply with all conditions and monitoring requirements in your current NPDES stormwater permit. As long as you have submitted a complete renewal request package and maintain compliance with those permit conditions, stormwater discharges from this facility are authorized by that permit until the Division issues a renewal permit or notifies you of an alternative action. Please note that due to the current backlog and staff shortages, review of this permit renewal is not scheduled until 2024,however this schedule is subject to change. Please let me know if you have any questions in the interim. Thank you, Brianna Young, MS(she/her/hers) Industrial Individual Permits Coordinator Stormwater Program NC DEQ/Division of Energy, Mineral, and Land Resources (DEMLR) Brianna.Young@ncdenr.gov(e-mail preferred) 919-707-3647 (office) Mailing address: 1612 Mail Service Center, Raleigh, NC 27699-1612 Physical address: 512 North Salisbury Street, Raleigh, NC 27604 Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. Based on the current guidance to minimize the spread of COVID-19,the Department of Environmental Quality has adjusted operations to protect the health and safety of the staff and public. Many employees are working remotely or are on staggered shifts. Please check with the appropriate staff before visiting our offices,as we may be able to handle your requests by phone or email.We appreciate your patience as we continue to serve the public during this challenging time. 1 COMPANY, INC. ��JJ Alailing Address: Street Address: PO Box 16786 7300 Randolph Ave. Greensboro. NC 21"406-6286 Greensboro, NC 27-406 Date: 7/29/2022 Brianna Young NCDEQ Division of Energy, Mineral, and Land Resources(DEMLR) 1612 MSC Raleigh, NC 27699-1612 Brianna, Please find the hard copy of"documents required for the renewal of individual storm water permit NCS000048 Ior Chemol Company Inc. Regards, William Newlin RECEI WED EHS Manager .Lit, 336-333-3050 J2k, 22 s torrmvw.,program Enc. EPA Form I EPA Form 2F SPPP Certification Form Supplemental Information Form Multiple attachments Sales: 336-333-3056 Plant Office: 336-333-3050 Fax: 336-273-4645 EPA fdentificalion Number NPDES Permit Number Facility Name Form Approved 03105119 NCS000048 Chemoi Company inc. OMS No.2040-0004 Form U.S.Environmental Protection Agency t �_s�MA Application for NPDES Permit to Discharge Wastewater NPDES !-� GENERAL INFORMATION SECTIONe •D r 1.1 Applicants Not Required to Submit Form 1 Is the facility a new or existing publicly owned Is the facility a new or existing treatment works 1.1.1 treatment works? 1.1.2 treating domestic sewage? If yes, STOP. Do NOT complete Ej No If yes, STOP.Do NOT 0 No Form 1.Complete Form 2A. complete Form 1. Complete Form 2S. 1.2 Applicants Required to Submit Form 1 1.2.1 Is the facility a concentrated animal feeding 1.2.2 Is the facility an existing manufacturing, E operation or a concentrated aquatic animal commercial,mining,or silvicultural facility that is a production facility? currently discharging process wastewater? QYes 4 Complete Form 1 ❑ No [( Yes 4 Complete Form No and Form 213. 1 and Form 2C. 1.2.3 Is the facility a new manufacturing,commercial, 1.2.4 Is the facility a new or existing manufacturing, mining,or silvicultural facility that has not yet commercial,mining,or silvicultural facility that commenced to discharge? discharges only nonprocess wastewater? Cr ❑ Yes i Complete Form 1 No Yes 4 Complete FormU No ce and Form 2D. 1 and Form 2E. in °' 1.2.5 Is the facility a new or existing facility whose '— discharge is composed entirely of stormwater a associated with industrial activity or whose C� discharge is composed of both stormwater and RECEIVED non-stormwater? ❑✓ Yes 3 Complete Form 1 No and Farm 2F unless exempted by 40 CFR IDWI R_StormwaterProgTam 122.26(b)(14)(x)or b} 15 . SECTIONrD- . • r 2.1 Facility Name Chemol Company inc. .R0 2.2 EPA Identification Number 0 NC5000048 -cs m 2.3 Facility Contact N Name(first and last) Title Phone number William Newlin EHS Manager (336)333-3061 0) Email address - environmental@chemol.com 2.4 Facility Mailing Address E Street or P.O.box z PO Sox 16286 City or town State ZIP code Greensboro NC 27416 EPA Form 3510-1(revised 3.19) Page 1 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NC5000048 Chemol Company inc. OMB No.2040-0004 2.5 Facility Location Lq CD a . Street,route number,or other specific identifier Q o 2300 Randolph Ave. �U o County name County code(if known) Guilford E City or town State ZIP code z @ Greensharo NC 27406 SECTION •D 1 3.1 SIC Code(s) Description(optional) 2869 0 0 U u7 U 3.2 NAICS Code(s) Description(optional) 325199 U 4.1 Name of Operator Chemol Company inc. 0 4.2 Is the name you listed in Item 4.1 also the owner? E ❑ Yes ❑✓ No 0 z 4.3 Operator Status 0 ❑ Public—federal ❑ Public—state ❑ Other public(specify) 0 ❑✓ Private ❑ Other(specify) 4.4 Phone Number of Operator (336)333-3050 C 4.5 Operator Address Street or P.O. Box E PO Box 16286 O City or town State ZIP code a v Greensboro NC 27416 Q Email address of operator O environmentai@chemol.com SECTION •0 R 5.1 Is the facility located on Indian Land? ❑ Yes 0 No EPA i orm 3510-1(revised 3.19) Page 2 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03i05119 NCS000048 Chemol Company inc. OMB No.2040-0004 SECTION -• 1 6.1 Existing Environmental Permits(check all that apply and print or type the corresponding permit number for each) ❑ NPDES(discharges to surface ❑ RCRA(hazardous wastes) ❑ UIC(underground injection of _ water) fluids) a = NCS000048 a ❑ PSD(air emissions) ❑ Nonattainment program(CAA) ❑ NESHAPs(CAA) c ❑ Ocean dumping(MPRSA) ❑ Dredge or fill(CWA Section 404) ❑ Other(specify) SECTIONi 7A Have you attached a topographic map containing all required information to this application?(See instructions for specific requirements.) 0 Yes ❑ No ❑ CAFO—Nat Applicable(See requirements in Form 28.) SECTIONOF i 8.1 Describe the nature of your business. Chemol Company Inc.uses naturally occuring raw materials aas animal fats and vegatable oils as the base raw mateials to make lubricants,coatings,etc. c .N m 0 v m Z SECTION •• 1 9.1 Does your facility use cooling water? ❑✓ Yes ❑ No 4 SKIP to Item 10.1. 19 .2v 9.2 Identify the source of cooling water.(Note that facilities that use a cooling water intake structure as described at �, = 40 CFR 125, Subparts I and 3 may have additional application requirements at 40 CFR 122.21(r).Consult with your p65 NPDES permitting authority to determine what specific information needs to be submitted and when.) �o City of Greensboro,NC water department. SECTIONf VARIANCE REQUESTS(40 1 10.1 Do you intend to request or renew one or more of the variances authorized at 40 CFR 122.21(m)?(Check all that N apply.Consult with your NPDES permitting authority to determine what information needs to be submitted and when.) ❑ Fundamentally different factors(CWA [1 Water quality related effluent limitations(CWA Section Section 301(n)) 302(b)(2)) ❑ Non-conventional pollutants(CWA ❑ Thermal discharges(CWA Section 316(a)) Section 301(c)and(g)) ❑✓ Not applicable EPA Form 3510-1(revised 3-19) Page 3 EPA Identification Number NPIDES Permit Number Facility Name Form Approved 03/05119 NCS000048 Chemo!Company inc. OMB No.2040.0004 SECTION ! I 11.1 In Column 1 below,mark the sections of Form 1 that you have completed and are submitting with your application. For each section,specify in Column 2 any attachments that you are enclosing to alert the permitting authority, Note that not all applicants are required to provide attachments. Column 1 Column 2 Section 1:Activities Requiring an NPDES Permit ❑ wl attachments ❑✓ Section 2:Name, Mailing Address,and Location ❑ wl attachments ❑✓ Section 3:SIC Codes ❑ wl attachments 0 Section 4:Operator Information ❑ wl attachments ✓❑ Section 5:Indian Land ❑ wl attachments c ❑✓ Section 6: Existing Environmental Permits ❑ wl attachments m E wl topographic 0 Section 7: Map ® map ❑ wl additional attachments a ❑✓ Section 8: Nature of Business ❑ wl attachments ❑ Section 9:Cooling Water Intake Structures ❑ wl attachments 1= d `� ❑✓ Section 10:Variance Requests ❑ wl attachments a �, ✓❑ Section 11:Checklist and Certification Statement ❑ wl attachments lu 11.2 Certification Statement CU I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information, the information submitted is,to the best of my knowledge and belief,true,accurate,and complete. l am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name(print or type first and last name) Official title Fred Wellons President Signature Date signed 6 �z EPA Form 3510-1(revised 3-19) Page 4 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03105119 NCDO03213317 NCS000048 Chemol Company Inc. OMB No.2040-0004 Form U.S Environmental Protection Agency 2F o,EPA Application for NPDES Permit to Discharge Wastewater NPDES STORMWATER DISCHARGES ASSOCIATED WITH INDUSTRIAL ACTIVITY -SECTION • • • i 1.1 Provide information on each of the facilit 's ouffalls in the table below Outfali Receiving Water Name Latitude longitude Number 1 We Run Creek 35 2' 37.45" N 79. 47+ 5.64" W c 0 a 2 Mile Run Creek 36' 2+ 36.62" N 79° 47+ 10.7++ W L) O o r u o + ++ • ••• 1 + 2.1 Are you presently required by any federal,state,or local authority to meet an implementation schedule for constructing, upgrading,or operating wastewater treatment equipment or practices or any other environmental programs that could affect the discharges described in this application? ❑ Yes ❑✓ No 4 SKIP to Section 3. 2.2 Briefly identify each applicable project in the table below. Brief Identification and Affected Qutfalls Final Compliance Dates Description of Project (fist outfall numbers) Source(s)of Discharge Required Projected z w E 0 a E 2.3 Have you attached sheets describing any additional water pollution control programs(or other environmental projects that may affect your discharges)that you now have underway or planned?(Optional Item) ❑ Yes ❑ No EPA Form 3510-2F(Revised 3-19) Page 1 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCDO03213311 NC5000048 Cheroot Company Inc. OMB No.2040-0004 ii;SECTION13.SITE DRAINAGE3.1 Have you attached a site drainage map containing all required information to this application?(See instructions for rn W cc CLspecific guidance.) A 0 Yes ❑ No 4.1 Provide information on the facility's pollutant sources in the table below. Outfall Impervious Surface Area Total Surface Area Drained Number (within a mile radius of the facility) (within a mile radius of the facility) specify units specify units 1 12000 ft scl 15000 ft scl specify units specify units 2 •5 acre 1 ac specify units specify units specify units specify units specify units spedl unifs specify units specify units 4.2 Provide a narrative description of the facility's significant material in the space below.(See instructions for content requirements.) N N U O G w 7 G d 4.3 Provide the location and a description of existing structural and non-structural control measures to reduce pollutants in stormwater runoff. See instructions forspecificguidance.) Stormwater Treatment Codes Outfall from Number Control Measures and Treatment Exhibit 2F-1 list 1 Plant Operations,Storage and bulk shipping is performed within secondary containment 2 Rail car and storage tanks 1&2 All water from secondary containment is process by grease trap and discharge to POTW. EPA Form 3510-2F(Revised 3-19) Page 2 EPA Identification Number NPIJES Permit Number Facility Name Form Approved 03/05/19 NCDO03213311 NCS000048 Chemol Company Inc. OMB No.2040-0004 5.1 1 certify under penalty of law that the ouffall(s) covered by this application have been tested or evaluated for the presence of non-stormwater discharges. Moreover, f certify that the outfalis identified as having non-stormwater discharges are described in either an accompanying NPDES Form 2C, 2D, or 2E application. Name(print or type first and last name) Official title Fred Wellons President Signature Date signed 5.2 Provide the testing information requested in the table below. ca Qutfall Onsite Drainage Points n Number Description of Testing Method Used Date(s)of Testing Directly Observed m During Test 1&2 Grab samples as permit outlines. 0 c 0 z • •' 1 / 6.1 Describe any significant leaks or spills of toxic or hazardous pollutants in the last three years. N NA 0 a� c U G _m • 1 •' ATION 40 See the instructions to determine the pollutants and parameters you are required to monitor and, in turn,the tables you must a col te. Not all applicants need to complete each table. 1O 7.1 Is this a new source or new discharge? ❑ Yes 4 See instructions regarding submission of No 4 See instructions regarding submission of estimated data. actual data. Tahles A,B,C,and D N 7.2 Have you completed Table A for each outfall? im ❑ Yes No EPA Form 3510-21F(Revised 3-19) Page 3 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05119 NCD003213311 NCS000048 Chemol Company Inc. OMB No.2040-0004 7.3 Is the facility subject to an effluent limitation guideline(ELG)or effluent limitations in an NPDES permit for its process wastewater? ❑ Yes ❑✓ No 4 SKIP to Item 7.5. 7.4 Have you completed Table B by providing quantitative data for those pollutants that are(1)limited either directly or indirectly in an ELG and/or(2)subject to effluent limitations in an NPDES permit for the facility's process wastewater? ❑ Yes ❑ No 7.5 Do you know or have reason to believe any pollutants in Exhibit 2F-2 are present in the discharge? ❑ Yes ❑ No 4 SKIP to Item 7.7. 7.6 Have you listed all pollutants in Exhibit 217-2 that you know or have reason to believe are present in the discharge and provided quantitative data or an explanation for those pollutants in Table C? ❑✓ Yes ❑ No 7.7 Do you qualify for a small business exemption under the criteria specified in the Instructions? ❑ Yes 4SKIP to Item 7,18. ❑✓ No 7.8 Do you know or have reason to believe any pollutants in Exhibit 2F-3 are present in the discharge? ❑ Yes ❑✓ No 4 SKIP to Item 7.10. 0 7.9 Have you listed all pollutants in Exhibit 2F-3 that you know or have reason to believe are present in the discharge in c' Table C? c G ❑ Yes ❑ No c� 0 7.10 Do you expect any of the pollutants in Exhibit 2F-3 to be discharged in concentrations of 10 ppb or greater? ❑ Yes ❑✓ No 4 SKIP to Item 7.12. 10 5 7.11 Have you provided quantitative data in Table C for those pollutants in Exhibit 217-3 that you expect to be discharged in a, concentrations of 10 ppb or greater? L CM ElYes ElNo CM 7.12 Do you expect acrolein,acrylonitrile,2,4-dinitrophenol,or 2-methyl-4,6-dinitrophenol to be discharged in concentrations of 100 ppb or greater? ❑ Yes • ❑✓ No 4 SKIP to Item 7.14. 7.13 Have you provided quantitative data in Table C for the pollutants identified in Item 7.12 that you expect to be discharged in concentrations of 100 ppb or greater? ❑ Yes ❑ No 7.14 Have you provided quantitative data or an explanation in Table C for pollutants you expect to be present in the discharge at concentrations less than 10 ppb(or less than 100 ppb for the pollutants identified in Item 7.12)? ❑✓ Yes ❑ No 7.15 Do you know or have reason to believe any pollutants in Exhibit 2F-4 are present in the discharge? ❑ Yes ❑✓ No 4 SKIP to Item 7.17. 7.16 Have you listed pollutants in Exhibit 2F-4 that you know or believe to be present in the discharge and provided an explanation in Table C? ❑ Yes ❑ No 7.17 Have you provided information for the storm event(s)sampled in Table D? ❑ Yes ❑✓ No EPA Form 3510-21F(Revised 3-19) Page 4 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCDO03213311 NCS000049 Chemol Company Inc. Ol No.2040-0004 Used or Manufactured Toxics 7.18 Is any pollutant listed on Exhibits 2l through 2l a substance or a component of a substance used or manufactured as an intermediate or final product or byproduct? c ❑✓ Yes ❑ No 4 SKIP to Section 8. 0 7.19 List the pollutants below,including TCDD if applicable. 1•Animal and vegetable fat 4, 7. m 2. 5. B. U n 3. 6. 9. • • • • 8.1 Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on .2 any of your discharges or on a receiving water in relation to your discharge within the last three years? m p .N ❑ Yes ❑ No 3 SKIP to Section 9, 8.2 Identify the tests and their purposes below. Tests) Purpose of Test(s) Submitted to NPDES Date Submitted x Permitting Authority? 0 cc ccElYes ElNo U Cn ElYes ❑ No m0 ❑ Yes ❑ No • • A'NAl IWOkMATIONr 9.1 Were any of the analyses reported in Section 7(on Tables A through C)performed by a contract laboratory or consulting firm? ❑✓ Yes ❑ No 4 SKIP to Section 19. 9.2 Provide information for each contract laboratory or consulting firm below, Laboratory Number 1 Laboratory Number 2 Laboratory Number 3 Name of laboratory/firm Meritectt Inc.Cert.#165 G O .F� C O Laboratory address m 642 Tamco Rd. Reidsville,NC 27320 L o Phone number 336-342-4748 U Pollutants)analyzed TSS;Oil and Grease;BOD COD;TN;TP;pN EPA Form 3510-2F(Revised 3-19) Page 5 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05119 NCDO03213311 NC5000048 Chemol Company Inc. OMB No.2040,0004 • i s 10.1 In Column 1 below,mark the sections of Form 2F that you have completed and are submitting with your application,For each section,specify in Column 2 any attachments that you are enclosing to alert the permitting authority. Note that not all applicants are required to Complete all sections or provide attachments. Column t Column 2 ID Section 1 ❑ wl attachments(e.g.,responses for additional outfalls) ❑✓ Section 2 ❑ wl attachments 0✓ Section 3 0 wl site drainage map ✓❑ Section 4 ❑ wl attachments ❑ Section 5 0 wl attachments ✓❑ Section 6 ❑ wl attachments E ❑ Section 7 ❑✓ Table A ❑ wl small business exemption request Table B ❑✓ wf analytical results as an attachment c Q w ❑� Table C 0 Table D U 0 Section 8 ❑ wlattachments 0 Section 9 ❑ wiattachments(e.g.,responses for additional contact laboratories or firms) x s ❑✓ Section 10 ❑ 10.2 Certification Statement I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name(print or type first and last name) Official title Fred Wellons President Signature Date signed EPA Form 3510-21'(Revised 3-19) Page 6 EPA Identification Number NPDES Permit Number Facility Name Out#all Number Form Approved 03105/19 NCDO03213311 NCS000048 Chemol Company Inc. 1&2 OMB No.2040-0004 You must provide the results of at least one anal sis for every pollutant in this table.Complete one table for each outfall.See instructions for additional details and re uirements. Maximum Daily Discharge Average Daily Discharge Source of (specify units) (specify units) Number of Storm Information Pollutant or Parameter Grab Sample Taken Grab Sample Taken (near sourcelnew During First Flo Composite Flow-Weighted During First Flow-Weighted Events Sampled dischargers only;use 30 Minutes Composite 30 Minutes Composite codes in instructions) 1. Oil and grease 2. Biochemical oxygen demand(BODs) See attached forms 3. Chemical oxygen demand(COD) 4. Total suspended solids(TSS) 5. Total phosphorus 6, Total Kjeldahl nitrogen(TKN) 7. Total nitrogen(as N) pH(minimum) 8. pH(maximum) I Sampling shall be conducted according to sufficiently sensitive test procedures(i.e.,methods)approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter 1,subchapter N or 0.See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-2F(Revised 3-19) Page 7 This page intentionally left blank. EPA Identification Number NPDES Permit Number Facility Name Oulfall Number Form Approved OM5119 NCDO03213311. NCS000048 Chemol Company Inc. 1&2 OMB No.2040-0004 List each pollutant that is limited in an effluent limitation guideline(ELG)that the facility is subject to or any pollutant listed in the facility's NPDES permit for its process wastewater(if the facility is operating under an existing NPDES permit).Complete one table for each outfall. See the instructions for additional details and requirements, Maximum Daily Discharge Average Daily Discharge Source of s eci units (sped units Number of Storm Information Pollutant and CAS Number(if available) Grab Sample Taken Grab Sample Taken (new source/new During First Flow-Weighted ed During First Flo Composite Events Sampled dischargers only;use 30 Minutes Composite 30 Minutes Composite codes in insbuctions) NA No ELG Sampling shall be conducted according to sufficiently sensitive test procedures(i.e., methods)approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I,subchapter N or 0. See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-2F(Revised 3.19) Page 9 This page intentionally left blank. EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 030119 NCDO03213311. NC5000O48 Chemol Company Inc. 1&2 OMB No.2040-0004 HAZARDOUSTABLE C.TOXIGPOILLUTANTS,CERTAIN f ! r List each pollutant shown in Exhibits 2F-2,2F-3,and 2F4 that you know or have reason to believe is present.Complete one table for each outfall.See the instructions for additional details and requirements. Maximum Daily Discharge Average Daily Discharge Source of (sped units s eci units Number of Storm Information Pollutant and CAS Number(if available) Grab Sample Taken Flow-Weighted Grab Sample Taken (new sourcelnew C ite During First During First Flow-Weighted )events Sampled dischargers only;use 30 Minutes Composite 30 Minutes ompos codes in instructions) Nitrogen,Total organic(as N) 30 mg/t_ Bench Mark Oil and Grease 30 mg/L Bench Mark Phosphorous(as P),Total 2 mg/L Bench Mark Sampling shall be conducted according to sufficiently sensitive test procedures(i.e.,methods)approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I,subchapter N or 0. See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-2F(Revised 3-19) Page 11 This page.intentionally left blank. EPA Identification Number NPDES Permit Number Facility name OutfaEl Number Form Approved 03105119 NCDO03213311 NCS000048 Chemol Company Inc. 1&2 OMB No.2040-0004 STORMTABLE D. i' t Provide data for the storm event(s)that resulted in the maximum daily discharges for the flow-weighted composite sample. Number of Hours Between Total Rainfall During Maximum Flow Rate Date of Storm Event Duration of Storm Event Storm Event Beginning of Storm Measured and During Rain Event Total Flow from Rain Event (in hours) (in inches) End of Previous Measurable Rain (in gpm or specify units) (in gallons or specify units) Event NA Operating on Benchmark Provide a description of the method of flow measurement or estimate. EPA Form 3510-2F(Revised 3-19) Page 13 SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: (Do not submit the site Stormwater Pollution Prevention Plan) Initials 1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities(including storage of materials,disposal areas,process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. -41-41 2. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results,date sampled,and storm event data. 3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations,and date monitoring conducted. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. 5. A short narrative describing any significant changes in industrial activities at the A2--/ permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. ,�A/✓— 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal,then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) STORMWATER POLLUTION PREVENTION PLAN DEVELOPMENT AND IMPLEMENTATION CERTIFICATION North Carolina Division of Energy, Mineral, and Land Resources ' Stormwater Program Facility Name: Chemol Company Inc. Permit Number: NCs00048 Location Address: 2300 Randolph Ave. Greensboro,NC 27406 County: Guilford "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete." And "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stormwater discharge permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." Sign(according to permit signatory requirements) and return this Certification. DO NOT SEND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION. Signature ;:�� Ve� Date e/3a022 Fred Wellons President Print or type name of person signing above Title SPPP Certification 10/13 0 HEMOL COMPANY, INC. Mailing Address: Street Address: PO Box 16286 2300 Randolph Ave. Greensboro, NC 27406-6286 Greensboro, NC 27406 Date: 2/15/2022 NO. 5: Evaluation of Industrial Activities at Chemol Company Inc. Chemol Company Inc. uses renewable animal fats, vegetable oils and their derivatives as the base raw materials for the production of various chemicals. No significant changes in processes have occurred over the last 5 years. Chemol Company's volume is increasing and equipment as tanks and rectors are being replaced and added. All operations are within secondary containment or monitored at the railroad. Sales: 336-333-3056 Plant Office:336-333-3050 Fax: 336-273-4645 Best Management Practices A. SECONDARY CONTAINMENT SYSTEMS All of the processing areas,above ground storage tanks, loading/unloading areas,and the Flammable Drum Storage sheds have secondary containment. The specifics of each containment area are addressed below: A.1. Main Plant Area All of the above ground storage tanks in the main plant are located in a common secondary containment area with the exception of Tank 5-28.The secondary containment for the main plant is created through the use of concrete walls/curbs,concrete floors and asphalt/concrete aprons sloped toward the interior of the main plant. These walls/curbs and sloped aprons provide containment for the entire, main plant. Based on an instrument survey of the main plant,the containment volume is estimated to be approximately 113,800 gallons.Note the largest single tank capacity in the main plant is 30,000 gallons (Tank S-31). Normally, any spilled liquid is collected in the trench drains located throughout the main plant and conveyed by gravity to the sewer lift station located in the southeast quadrant of the main plant's containment area. Rainwater that enters the secondary containment area is also collected in the trench drains,and conveyed to the sewer lift station and the pretreatment system before entering the sanitary sewer system. The majority of the rainwater that falls on the main plant is captured by roof drains and discharged outside of the secondary containment area. The only tank in the main plat area that is not contained in the common secondary containment area is 5-28,which is a 5,000-gallon acid tank. Tank S-28 has a separate concrete secondary containment area.This containment area is adequately sized to contain a release of the full contents of tank 5-28(plus 10%), plus precipitation. Storm water is released from this area via pumping into the main plant's process sewer system. A.2. Main Tank Farm Area All of the tanks in the tank farm area are located in a common secondary containment area.The secondary containment area is constructed of concrete floors and walls.This containment area is adequately sized to contain a release of the full contents of the largest tank(Plus 10%),plus precipitation. No drains are located in this secondary containment area.The secondary containment area for these tanks is equipped with a sump and pump to remove rainwater and spilled materials. All spilled material or rainwater is pumped to the Main Plant's process sewer system. BMP's section revised 10,112111 Updated: February 2022 '°DC'UMENT TITLE] I ;Document subtitlei A.3. Ester Tank Farm All the tanks in the Ester Tank Farm are located in a common secondary containment area. The secondary containment area is constructed of concrete floors and walls.This containment area is adequately sized to contain a release of the largest tank(plus 10%),plus precipitation.The transfer pump for the tanks in this area is located within the secondary containment structure.No drains are located in the secondary containment structure. Rainwater and spilled materials are removed via a sump pump that discharges into the Main Plant's process sewer system. A.4. Rail Car Loading/Unloading Area The rail car tank transfer station (next to the Main Tank Farm) is designed with a secondary containment system to prevent leaks and drips from the rail cars from entering the environment, However, the containment area is unable to control a major release that could occur from a faulty valve or full tank car failure nor hold the contents of the largest capacity rail car(29,000 gallons maximum) that services the area. The secondary containment pads, located partly beneath the rail tank car being loaded or unloaded, is one concrete and the second is plastic with both sloping toward a sumps located adjacent to the tracks. The transfer connection (valves)on the railcar is centered over the concrete pad during transfer operations so that should a spill occur at the valve, it would drain to the sump.The sump is provided with a pump to transfer the spilled material into the Main Plant's process sewer system. A.5. Alcohol Tank Farm All the tanks in the Alcohol Tank Farm are located in a common secondary containment area.The secondary containment area is constructed of concrete floors and walls.The containment area is sufficiently sized to contain the required 110 percent of the largest tank located within it plus precipitation. The transfer pumps for the tanks in this area are located within the secondary containment structure. The secondary containment area is equipped with a sump and pump to remove rainwater and spilled materials.No drains are located in the secondary containment area for the tanks. All spilled material or rainwater is pumped to the Main Plant's process sewer system. A.6. Flammable Drum Storage Area The Flammable Drum Storage is in outdoor storage containers that hold 4 drums each with secondary containment capacity to hold over 1 drums if leak occurs. The storage containers can be transported by forklift to the plant if need arises.The drums are transferred to the plant as needed. Flammable drums can also be stored in the lab storage area and the plant area. Both areas have secondary containment sufficient to handle the capacity of the largest container. A.7 N Tank Farm All the tanks in the N Tank Farm are located within a common and concrete secondary containment area that should prevent a release to the environment from a spill in this area. The containment is constructed of concrete floors and walls with an area sufficiently sized to contain the required 110 percent of the largest tank located within it plus precipitation. Storm water or spills from inside this secondary containment area flow to a sump and are pumped to the Main Plant's process sewer system. BMF's section revised 04 21/16 Updated: February 2022 DOC'UME"NT TITLE] I iDoCLjnient subtitle: A.B. Inspection of Secondary Containment Systems The facility's secondary containment systems are formally inspected weekly. The inspection includes examination of the containment structure's integrity. Any potential failure points in the containment strictures are repaired. The Environmental Manager or designee maintains completed forms. B. BULK STORAGE TANK INSPECTION AND INVENTORY CONTROL Inventory levels of bulk tanks are generally taken three times per week. Personnel performing the inventory examine the tanks and report any suspected leaks. Further,the inventory is compared with the previous inventory and any abnormal changes are investigated. C. FACILITY TRANSFER OPERATIONS, PUMPING,AND IN-PLANT PROCESS All in-plant transfers are manned operations.All transfer pumps in the main plant are visible and are monitored during transfer operations.The transfer pumps for the Main Tank Farm,Alcohol Tank Farm,and Ester Tank Farm are located within the secondary containment area for the respective tank farm,to determine if liquids can be transferred between tanks, personnel measure the receiving tank and verify the transferred material will fit. All transfer piping at the facility is either exposed(above ground)for visual inspection or is contained in a steel plate fabricated pipe trench(top of trench is parallel with existing grade).Normal vehicular traffic does not pose a direct threat to above ground piping. D. FACILITY TANK CAR AND TANK TRUCK LOADINGIUNLOADING Transfers of materials to and from outside sources(tank wagons and railcars)occur at two locations at the Chemol facility; 1) Tank trucks load and unload to the west of the main plant and 2) Rail cars park in the rail car unloading area located west of the main tank farm. D.1. Railcar Unloading The rail car unloading area has a single connection point for unloading operations,which precludes the opportunity for confusion in piping. The rail car unloading area services tanks in the tank farm area(TF- 1 through TF-12),which are equipped with local audible high-level alarms. The rail unloading area is designed with a secondary containment system to prevent leaks and drips from the rail cars from entering the environment; however,the containment area is unable to control a major release occurring from a faulty valve or full tank car failure. Currently, railcars are only used to receive nonhazardous raw materials that are typicaly solid at ambient temperatures. They are only heated when the railcar is positioned over the containment structure.This precludes the; possibility material could leak from a railcar not positioned over the containment structure. See Section A.4 for additional information on the secondary containment at this location. BMF's section revised 09121121 Updated: February 2022 [DOCUMENT TITLE 11 [Documer,t suhiitle] D.2.Tank Truck Loading and Unloading The tank truck loading/unloading area is located west of the main plant within the secondary containment of the main plant. Like the tanks in the main plant, all of the leaks,drips and spills are collected in the trench drains and processed within the wastewater pretreatment system. Piping locations for loading and unloading operations in this area are labeled to indicate their respective discharge locations. The surface of the tank truck loading/unloading area is concrete. This surface is periodically washed to minimize the tracking of chemicals outside of the containment structure by tank wagons or forklift tires. D.3. Monitoring of Transfer Operations and Equipment All transfer operations are monitored by personnel throughout the transfer. Further,plant personnel inspect any hoses,connection fittings, piping and pumps prior to starting the transfer and during the transfer. E. SECURITY Security is controlled by plant personnel being on-site 24 hours a day when the plant is operating. When the plant is not operating, security personnel are on-site. Security personnel make rounds on a continuous basis to ensure frequent visits to all tank storage areas. Part of the security personnel's responsibilities includes at least bihourly visits to each of the monitoring panels. Monitoring panels are located at each tank farm area and at multiple locations within the main plant. Lighting is sufficient throughout the facility to allow detection of a spill at night. BMP's section revised 10/11111 Updated: February2022 [D0CUMkN-TT11ii_EJ I iDocument,ubtidej F. SPILL PREVENTION AND MITIGATION PROCEDURES F.I. Spills Outside of Containment Structures Employees are required to immediately clean up any spill or leaks outside of containment structures. Any spill that occurs outside of a containment structure that cannot be controlled is immediately reported to emergency agencies by dialing 911. Further, Chemol will contract the services of Shamrock Environmental or other approved company to provide emergency remediation and response. F.2.Spills Inside of Containment Structures Spill of material inside of containment structures are either recovered for reuse or placed into the plant's process sewer system. The actions taken are appropriate for the amount of material spilled and its hazard level. F.3.Training All employees who work in the processing area are trained in the operation of equipment to prevent discharges of process chemical into storm water. This training is held in conjunction with Spill Prevention, Control and Countermeasure(SPCC)Training and includes a discussion of material transfer and acceptance procedures,and applicable laws, rules and regulations. A knowledgeable person provides this training with experience in spill response,containment and control. Training is conducted at least once per year for these personnel. During the training session,a briefing is held to assure adequate understanding of the SPCC Plan and Stormwater Pollution Prevention (SPP) Plan. These briefings also highlight recent spill events,failures, and precautionary measures. Records of employee training sessions are maintained with the SPCC Plan and are kept for at least three years. Additional annual training on uncontrolled spills occurs as part of the Emergency Action Plan Training Program. Records of this training are maintained. G. Waste Streams and Handling G.1. Plant Process Sewer Liquid Waste All rainwater and residual chemicals collected in any of the tank farms or production areas enter the plants sewer system. The materials are acidified to separate any oil layer from the water layer.The water layer is separated,neutralized and discharged to the City of Greensboro's Sanitary Sewer System.The grease layer is sold as a non-hazardous by-product stream. BMP's section revised 10112.41 Updated: February 2022 �D'OCUPOENVI TFIIIE] i (Document wbtitl . r G.2. Solid Waste from Production,Warehouse,Maintenance, Laboratory and Office Operations Chemol's operations generate non-hazardous solid wastes that are sent to a licensed landfill. The solid wastes are placed in one of two "rolloff containers. One of these containers is within the plant's containment structure. Any runoff of rainwater from this container would go into the main plant's containment structure. The second solid waste dumpster is placed over a collection sump which collects any rainwater runoff. Any runoff is then pumped into the main plant's process sewer. G.3. Laboratory Hazardous 'Waste Chemol's laboratory operations generate small quantities of hazardous waste. This waste is removed by licensed hazardous waste haulers and for documented disposal. Records of waste generated and its associated disposal are maintained. H. Preventive Maintenance Chemol has a preventive maintenance program involving scheduled maintenance on all equipment. This program is currently being updated to enhance its effectiveness and formal documentation. Further, Chemol has a work order system to repair any unplanned equipment failures. Any maintenance activity required to address potential or actual stormwater contamination is considered a high priority relative to other maintenance activities. I. Pallet Storage Chemol stores a variety of wooden pallets in uncontained areas. The large majority of these pallets are new and do not pose a potential to contaminate stormwater. A small number of pallets(averaging below 50) have been used in the production area and could be contaminated with small quantities of non-hazardous materials. Runoff from these pallets could potentially contaminate stormwater. Currently, all used pallets are removed from the site by a pallet recycler. Chemol currently purchases heat treated pallets which are clean or new. BMP's section revised 10/12/1 l Updated: February 2022 [DOCUMENT TITLEJ I [Document subtitle] CHEMOL Co., Inc. Pen-nit No. NCS000048 Supplemental Information Visual Monitoring Results Outfall#1 Stormwater Discharge 1111212020 3/16/2021 6/23/2021 9/8/2021 1/3/2022 00100122 00/00/00 00/00/00 Characteristics Clarity Clear Clear Clear Clear Clear Color None None None None None Foam None None None None None Odor None None None None None Oil Sheen None None None None None Other sign of None Few one None None specs. Pollution Rain Event Heavy Very. Medium Ver Heavy None None None Lig Rain Light Rain Rain Rain *No stonnwater discharge was noted. Yet, no stain, discoloration or odor was noted at discharge point where Chemol property meets City Street. Visual Monitoring Results Outfall #2 Stormwater Discharge 1111212020 3/18/2021 612312021 912112021 11312022 00100122 00/00/00 00/00/00 Characteristics Clarity Clear dingy Clear Clear Clear Color None Light None Light Slight Beige beige Yellow Foam None None None None None Odor None None None None None Oil Sheen None None None None None Other sign of None None None None None Pollution Heavy Light Light Light Heavy Rain Event Rain Rain Rain Rain Rain None None None *No Stormwater discharge was noted. Yet, no stain, discoloration or odor was noted at discharge point where Chemol property meets railroad track Updated: February 2022 i'XUN'tE l 1 LEI I [DocunZent subtitle STORMWATER DISCHARGE OUTFALL(SDO) MONITORING REPORT Permit Number SAMPLES COLLECTED DURING CALENDAR NCS_000048 YEAR: (This monitoring report shall be received by the Division no later than 30 days from the date the facility receives the sampling results from the laboratory.) FACILITY NAME: Chemol Company COUNTY: Guilford Inc. PERSON COLLECTING William Newlin PHONE NO.: (336)333- SAMPLE(S) 3050 CERTIFIED LABORATORY(S)_Meritech Labs, Inc. Lab# 165 Lab# SIGNATURE OF PERMITTEE OR DESIGNEE REQUIRED ON PAGE 2. Part A:Specific Monitoring Requirements Outfall Date 50050 No. Sample Total Total Oil& pH TSS COD BOD-5 Total Tot Collected Flow(if Rainfall Grease Phosph al app.) orous Nitr oge ri mo/dd/yr MG inches Mg/I Std Mg/I Mg/I Mg/I Mg/I Mg/ unit I s 1 3/16/2021 0.2 <5 6 98 375 35.9 0.195 0.96 2 3/18/2021 1.1 <5 6 141 118 10.5 0.944 2.48 1 6/22/2021 1.5 <5 6 13 52 15.2 0.091 1.09 2 6/22/2021 1.5 <5 6.3 12 21 4.6 0.725 1.81 1 9/8/2021 0.4 <5 6 6 69 20.6 0.268 1.2 2 9/21/2022 1.2 <5 6.7 37 30 31 1.33 2.32 1 1/3/2022 2.4 <5 6 8 <15 3.7 0.029 0.43 2 1/3/2022 2.4 <5 6.3 11 15 3.4 0.626 1.26 Does this facility perform Vehicle Maintenance Activities using more than 55 gallons of new motor oil per month?_yes x no (if yes, complete Part B) Part B:Vehicle Maintenance Activity Monitoring Requirements Outfall I Date 50050 1 1 100556 1 1 00530 00400 Updated: February 2022 DOCUMENTTi-LE] I rD0CUnientsubtit1ej No. Sample Total Total Oil&Grease Non-polar TSS pH New Motor Oil Collected Flow Rainfall (if appl.) O&G/TPH Usage (if (Method applicabl 1664 SGT- e) HEM), if appl. mo/dd/yr MG inches mg/I mg/I unit gal/m 0 STORM EVENT CHARACTERISTICS: Division of Water Quality Mail Original and one copy to: Attn: Central Files Date 1617 Mail Service Center Total Event Precipitation (inches): Raleigh, North Carolina 27699- 1617 Event Duration (hours): (only if applicable—see permit.) (if more than one storm event was sampled) Date Total Event Precipitation(inches): Event Duration(hours): (only if applicable—see permit.) "I certify, under penalty of law,that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete. 1 am aware that there are significant penalties for submitting false information,including the possibility of fines and imprisonment for knowing violations." (Signature of Permittee) (Date) Updated: February 2022 11 Ot-L7€LENT TIT€...i 1 i �DOC.lIMPnt ubJtie'l W AM- V T OFF .0 Emit Figure I Spill Prevention, Control Site Location - Chemol Facility and Countermeasure Plan Source: USGS Greensboro,North Carolina Quadrangle,1984 September 1998 HSAIM Environmental Division-Roanoke, VA Chemol Company,Inc. Greensboro,North Carolina Ir _ h J � �PC• (� Q. PG w U .� O Y�v CH 5 T, 4y k E I TfgR T. �C NNpR 4CE w I z O'C N R cn � I (t AY W T GLOVA ST �t CR EAST oR1EW SKINS 5 S T. A IG S7 F DR(O4 ST t SrR 0 -+ U TERRE �o ST. ti W� z r��TN�E o c AwhFNC w �� ax PENNSYL NIA OD UE E o- R ST w o < z w H I N T. Iy a rn . w Site Location CONCORD T a LU J cONCO J O� c� ST. PA c Q-Q ON o VILLAGE GREE , DR, u EISENHOWER AV 3 QA WEST MEADOWVIEW RC EAS �: A� � G OpME Rp, w sy CO -j CaR�ERE� a A65 = x pAa G OUG►�EIT R-TE �� EGA z a C ST VIA- ROp. w G QµE PRE(ypY °R N J.J. DR;VE m X AA v Z, z o RC EY, 'P ir ti O ATWELL w J D R V • a �- Figure 2 Spill Prevention,Control Street Map -Chemol Facility and Countermeasure Plan Source: Greensboro,NC Guilford County Roar!Map September 1998 HSMM Environmental Division -Roanoke, VA Chemol Company,Inc. Greensboro, North Carolina !U10 UIVIEN i 11111: subutlel iT l TO 41 f RAIL CAR LOADING/UNLOADING CONTAII-IMENT AREA i�� CREfKE WITH Sump STi1RA1WATER DRAINAGE LL t NOT USED DIKEL'( :- - - -- __GONCRETE ACCESS ROA6 00 < --- -- --- - _� ' CONC 'HALL - '" --DRAIN PIPE ,G 0 O Ul!' L SLDG ' � EARTH DIKE00 TANK FARM I O QI ,.. f r SECONDARY CONTAINMENT' :•. : ..:;....: DIKE �� AREA VEG OIL TANK 000 --ALCOHOL TANK FARM RECYCLE DUMPSTER _ 00 SECONDARY 'I.,;,•, LEGEND BV-! CONTAINMENT -' AST ON ADJACENT CDP PARKING ..;1 RESOURCES PROPERTY RIDGE - - PROPERTY BOUNDARY LOT SHEET - FLOW r PALLET — CONCRETE WALL WASTE DUMPSTER '' ' ' STORAGE AREA — _ CONCRETE W''f°'.:: :i•:• • _ DRUM AND TOTE _ ::: r:^^ ___ SECONDARY STORAGE AREA - GRAV€i:'. :. 1 a� `' :: - TRENCH DRAIN CONTAINMENT PALLET AREA TANKER 1RUCK ='. STORAGE \� DIKE WAREHOUSE UNLOADING I.OADING/ I UNLOADING OUTFALL DRAINAGE ,- � r �K r=aeH� UNLOADING f { DRUM 00GK AREA DIKE' : : ? DOCK — STORAGE CANOPY - - - - =:.7 CANOPY \ UNLOADING - DRAINAGE BOUNDARY MAIN PLANT DOCK TRENCH OUTFALL _ �' - : • .t GRAVEL DRAIN 001 ;#: ` INLET:_'` _ ic+? GRASS WATER METER O ;- RAINAGE z '• ' : `• • VAULT < =` AREA 22 OFFICES ,GRAVEL' - z 'GRAVEL'` i �}� {-•::. �' " SHEET.FLOIlk COOLING --- r ':'' TOWER RANDOLPH AVENUE PLANT MAIN z �. TO STORM DRAIN ENTRANCE SCALE 1" = !00' CHEMOL SPCC PLAN INLET -- OUTFALL 001 DATE GREENSBORO. NC JUNE 1999 COMM NO. SITE MAP 'c 60012 a so' 0 100' HSMM ENVIRONMENTAL DIVISION - ROANOKE. VIRGINIA aV A4 j 2 c 6 m