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HomeMy WebLinkAboutNC0021474_Fact Sheet_20140606syel"A.hkv-e -7;,-r DENR/DWR FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NCO21474 Facility Information Applicant/Facility Name: City of Mebane / Mebane WWTP Applicant Address: 106 E. Washington St, Mebane, NC 27302 Facility Address: 635 Corrigidor Road, Mebane, NC 27302 Permitted Flow 2.5 MGD Type of Waste: Municipal (domestic and industrial) Facility/Permit Status: Class 4 / Renewal County: Alamance Miscellaneous Receiving Stream: Moadams Creek Regional Office: Winston-Salem Stream Classification: WS-V; NSW State Grid / USGS Quad: Mebane / C21SE 303(d) Listed? No Permit Writer: Julie Grzyb Subbasin/HUC#: 030602/0303000204 Date: 5/19/2014 Drainage Area (miz): 0.9 I Lat. 36° 05' 26" N Long. 79° 17' 14" W Summer 7Q10 (cfs) 0.0 Winter 7Q10 0.0 Average Flow (cfs): 0.8 IWC (%): 90 SUMMARY This renewal application was originally submitted on November 29, 2010. Since then the Jordan Lake Wastewater Discharge Rule was modified by Session Laws 2011-394 (1-115119) and 2013-395 (SB515). This permit was than revised and re -drafted to include these modifications and a Total Nitrogen Reduction Schedule outlining the actions the City will take to achieve annual total nitrogen targets listed in NPDES Permit NC0021474. The City of Mebane operates a 2.5 MGD wastewater treatment plant. The treatment plant serves 10,000 persons in the City of Mebane. The facility consists of a bar screen, grit chamber, aeration basin, three clarifiers, disk cloth media filtration, chlorine contact basin, sulfur dioxide dechlorination, rotary drum thickener, sludge holding tank and two aerobic digesters. The City has made operational changes to comply with the Jordan Lake Nutrient Rules and will continue to closely evaluate whether these operational changes will be sufficient or if additional changes will be needed to achieve its final allocation load limitations. The existing permit limits for the Mebane W WTP are: Flow = 2.5 MGD BODS = 5 mg/l (summer); 10 mg/l (winter) NH3 = 2 mg/l (summer); 4 mg/l (winter) DO= 6 mg/l TSS = 30 mg/l Fact Sheet NPDES NC0021474 Page I Based on this bill, water quality standards for a stream classified as a water supply will not be applied to the Mebane WWTP and its discharge into Moadams Creek because the conditions (i) and (ii) in Section 12.1 (above) are not met in this instance. TOXICITY TESTING: Existing limit: Chronic limit at 90% (Ceriodaphnia Pass/Fail). Quarterly testing conducted in January, April, July, and October. From January 2009 to December 2013, the facility has passed all 20 toxicity tests. Recommendation: Continuation of Chronic toxicity limit at 909/6, quarterly testing in January, April, July and October. COMPLIANCE SUMMARY: Overall, compliance with limits in the permit has been achieved by the facility during this permit cycle. 1) There was an exceedance of the mercury limit in June 2009 and a notice of violation was issued; however, since that violation, there have been no other exceedances of the mercury limit. 2) There was only one exceedance of the fluoride limit in 2010, however there have been no other violations since that time. 3) There were some apparent exceedances of the total residual chlorine limit, however the current EPA approved compliance level for TRC is 50 ug/l and therefore any reported values less than 50 ug/l are considered zero for compliance purposes. The reported TRC values were not considered to be limit violations. With the exception of these minor violations, the Mebane WWTP has been in compliance with most permit limits since the last renewal in 2006. INSTREAM MONITORING: Current Parameters: Dissolved Oxygen, Temperature, Fecal Coliform and Conductivity Recommended Parameters: Dissolved Oxygen, Temperature, Fecal Coliform, Conductivity Upstream: Upstream 100 feet of discharge D1: Downstream at NCSR 1940, Moadams Creek D2: Downstream at Back Creek at NCSR 1936 D3: Downstream at Back Creek at Highway 54 Mebane is a member of the Upper Cape Fear River Basin Association (UCFRBA) and therefore individual instream monitoring requirements are waived as long as the City is a member. The memorandum of agreement between the UCFRBA and DWR was renewed May 1, 2010 and is effective until April 30, 2015. The UCFRBA conducts instream monitoring for its membership and compiles data for review and evaluation. A review of data for station B1350000- Moadams Creek at Corrigidor Road upstream of discharge near Mebane, indicated only elevated iron and fecal coliform values. All other field parameters, metals and nutrients were below water quality standards. The station downstream of Mebane's WWTP, B1380000 — Moadams Creek at SR 1940 Gibson Road near Florence Town, also showed elevated iron and fecal values, with other parameters below water quality standards. Fact Sheet NPDES NCO021474 Page 3 MONITORING FREQUENCY REDUCTION EVALUATION, In December 2012 the City of Mebane submitted data requesting monitoring frequency reductions for total suspended solids and ammonia -nitrogen. Three years of effluent data was reviewed (2011-2013) for each parameter and a summary on the analysis is attached and titled - Effluent Analysis Summary. Reduced monitoring frequencies for total suspended solids and ammonia -nitrogen were granted based on a review demonstrating long-term treatment performance at levels consistently below effluent limitations (<50%). SUMMARY OF PROPOSED CHANGES • Change the permit expiration date to May 31, 2019 to allow five years before permit renewal. • An annual discharge load limit of 40,225 pounds per year (lb/yr) for total nitrogen has been added to the permit in accordance with the Jordan Lake Nutrient Management Strategy rules. Footnote #10 in Special Condition A.(1.) specifies an effective date of calendar year 2019 for the total nitrogen limit, consistent with Session Law 2013-395 (Senate Bill 515). • Effluent limitations and monitoring for Fluoride and Chloride were removed from the permit because no reasonable potential to violate surface WQS's for these parameters was found. The City will continue to monitor these parameters as part of their Pretreatment Long Term Monitoring Plan. • Effluent monitoring for Total Copper was removed from the permit because no reasonable potential to violate surface WQS's for this parameter was found. • Based on evaluation of submitted data, the weekly average limit for mercury was removed because the annual averages were less than the WQBEL and the TBEL. Also, the maximum value did not exceed the TBEL. In accordance with the implementation of the 2012 Statewide Mercury TMDL, the City is required to develop and implement a Mercury Minimization Plan and continue to monitor for mercury as part of its Effluent Pollutant Scans. • An evaluation of Total Zinc effluent data showed a reasonable potential to violate WQS. Since the WQS for Total Zinc is an action level standard, monitoring for Total Zinc was maintained in the permit, at a reduced frequency of quarterly to coincide with toxicity testing. • The monitoring frequencies for total suspended solids and ammonia -nitrogen were reduced from daily to twice per week based on a review demonstrating long-term treatment performance at levels consistently below effluent limitations (<50%). • Minor language has been modified in condition A.(7). Chronic Toxicity Permit Limit. • Please note the following in Special Condition A.(8.) Effluent Pollutant Scan: 1) Language updated to note three scans must be completed during the permit cycle and 2) mercury must be sampled using EPA Method 1631E. • In accordance with Federal Regulations 40 CFR Part 122 a toal nitrogen reduction schedule containing annual milestones outlining the steps the City of Mebane will Fact Sheet NPDES NCO021474 Page 5 CD p O o2 @ N r N � II ra m � U = o e Z w o 0 o a N O " II II II II II U Ayti3Na� o uo�ooa� LO 00 Lo p w 4 z @ Z 4 0 o a a O i a � � X �a 3 L N x LL ¢ v U O o 0 a N v�i000Om o r000zoE n u II n n II e h VJ N N �0000am W � A h M Q I I I I I to I I I o f - m Zvj m - ;Zg "a Za Za Zij a IM I IO to U io i iN O N o p N IN zo w o Lc "c ;; I. ;; L_ n C' v ;; I. C ;; c n i�G v ;; I C i¢ u n I�C U U U I I I I m o z I o I o IV o Iv o o z z z z a a N a rc '' a S1Mn o�Z o�3 aT o� cZ oli lOd o W ¢ �, a M a U ?? 0 z � N U as y z u, Z Z Z 2 2 Z Z Z C 'a n v a U REASONABLE POTENTIAL ANALYSIS b aTE 9 Chlorides .then' 'm Copper data paink (AL SB Date Data BDL=1/2DL Results Date DI BDL=1/2DL 1 12/21/12011 65.1 65.1 Std Dev. 19.2000 1 12/7/2011 < 2 1 2 1/4/2012 61.4 61.4 Mean 80.3 2 12/21/2011 < 2 1 3 1/11/2012 97.6 97.6 C.V. 0.2391 3 1/4/2012 < 2 1 4 1/18/2012 86 86 n 58 4 1/18/2012 < 2 1 5 2/1/2012 85 85 5 2/1/2012 < 2 1 6 2/8/2012 87.5 87.5 Mult Factor = 1.0 6 2/8/2012 < 2 1 7 2/22/2012 57 57 Max. Value 153D mg/L 7 2/22/2012 < 2 1 8 3/7/2012 50 50 Max. Pred Cw 153.0 mg/L 8 3/7/2012 < 2 1 9 3/21/2012 66.5 66.5 9 3/21/2012 < 2 1 10 4/4/2012 53.5 53.5 10 4/4/2012 < 2 1 ii 4/11/2012 77.5 77.5 11 4/11/2012 < 2 1 12 4/182012 57 57 12 4/18/2012 < 2 1 13 5/2/2012 82.5 82.5 13 5/2/2012 < 2 1 14 5/162012 65.5 65.5 14 5/162012 < 2 1 15 5/30/2012 76 76 15 5/302012 < 2 1 16 6/6/2012 64.5 64.5 16 6/6/2012 < 2 i 17 6/20/2012 70.35 70.35 17 6/202012 < 2 1 18 7/3/2012 77 77 18 7/3/2012 < 2 1 19 7/11/2012 93 93 19 7/112012 < 2 7 20 7/18/2012 65 65 20 7/182012 < 2 i 21 8/1/2012 101 101 21 8/12012 < 2 7 22 8/8/2012 95.5 95.5 22 8/8/2012 < 2 1 23 8/22/2012 76 76 23 8/222012 < 2 1 24 9/5/2012 48.1 48.1 24 9/5/2012 < 2 i 25 9/19/2012 72 72 25 9/192012 < 2 1 26 10/3/2012 68.8 68.8 26 10/32012 < 2 1 27 10/17/2012 88.1 88.1 27 10/17/2012 < 2 1 28 10/31/2012 70.5 70.5 28 10/31/2012 < 2 1 29 11/7/2012 97.5 97.5 29 11O12012 < 2 1 30 11/21/2012 71.5 71.5 30 11/21/2012 < 2 1 31 12/5/2012 105 105 31 12/52012 < 2 1 32 12/192012 74 74 32 12/19/2012 < 2 1 33 1/3/2013 82 82 33 1/3/2013 < 2 i 34 1/162013 76 76 34 1/16/2013 < 2 1 35 1/30/2013 91.5 91.5 35 1/30/2013 < 2 i 36 2162013 99.4 99.4 36 2/6/2013 < 2 1 37 220/2013 85 85 37 2/20/2013 < 2 1 38 3/62013 57.6 57.6 38 3/6/2013 < 2 1 39 3/20/2013 78.6 78.6 39 3/202013 < 2 1 40 4/3/2013 110 110 40 4/3/2013 < 2 1 41 4/17/2013 97.5 97.5 41 4/17/2013 < 2 1 42 5/1/2013 97.5 97.5 42 5/1/2013 < 2 1 43 5/e12013 68 88 43 5/8/2013 < 2 1 44 5/22/2013 58.4 58.4 44 5/222013 < 2 i 45 6/5/2013 77.1 77.1 45 6/5/2013 < 2 1 46 6/192013 66.2 66.2 46 6/192013 < 2 1 47 7/3/2013 133 133 47 7/3/2013 < 2. 1 48 7/17/2013 59.4 59.4 48 7/172013 < 2 1 49 8/7/2013 74.3 74.3 49 8/7/2013 < 2 1 50 8/21/2013 60.4 60.4 50 8212013 < 2 1 51 9/4/2013 87.3 87.3 51 9/4/2013 < 2 1 52 9/18/2013 90.6 90.6 52 9/18/2013 < 2 1 53 10/2/2013 96.4 96.4 53 10/2/2013 < 2 1 54 10/30/2013 153 153 54 10/30/2013 < 2 1 55 11/6/2013 79.5 79.5 55 11/6/2013 < 2 i 56 11/202013 88.9 88.9 56 11/20/2013 < 2 1 57 12/4/2013 94 94 57 12/4/2013 < 2 1 58 12/18/2013 _ 69.2 69.2 58 12/18/2013 < 2 7 Results Sld Dev. 0.0000 Mean 1.0000 C.V. 0.0000 n 58 Mult Factor= 1.00 Max. Value 1.0 ug/L Max. Pred Cw 1.0 ug/L 9595 FRESHWATER RPA20142.xlsx, data 1 3/25/2014 REASONABLE POTENTIAL ANALYSIS 14 Use "PASTE SPECIAL 18 Molybdenum Values"then"Copy'. Zinc (AL) . Maximum data points=58 Date ,Data BDL=1/2DL Results Date 'Data BDL=1/2DL 1 1/29/2014 24 24 Std Dev. 9.6244 1 1217/2011 66 66 2 10/17/2012 16 16 Mean 20.9167 2 12/21/2011 66 66 3 7/11/2012 17 17 C.V. 0.4601 3 1/4/2012 58 58 4 4/11/2012 16 16 n 12 4 1/18/2012 72 72 5 10/2/2013 29 29 5 2/1/2012 84 84 6 7/17/2013 10 10 Mult Factor = 1.47 6 2/8/2012 74 74 7 4/17/2013 24 24 Max. Value 41.0 ug/L 7 2/22/2012 56 56 8 1/16/2013 41 41 Max. Pred Cw 60.3 ug/L 8 317/2012 64 64 9 1/26/2011 13 13 9 3/21/2012 60 60 10 4/27/2011 12 12 10 4/4/2012 86 86 11 7/27/2011 34 34 11 4/11/2012 63 63 12 10/19/2011 15 15 12 4/18/2012 72 72 13 13 5/2/2012 72 72 14 14 5/16/2012 59 59 15 15 5/30/2012 82 82 16 16 6/6/2012 75 75 17 17 6/20/2012 98 98 18 18 7/3/2012 88 88 19 19 7/11/2012 88 88 20 20 7/18/2012 75 75 21 21 8/1/2012 75 75 22 22 8/8/2012 62 62 23 23 e/22/2012 54 54 24 24 9/5/2012 21 21 25 25 9/19/2012 52 52 26 26 10/3/2012 48 48 27 27 10/17/2012 52 52 28 28 10/31/2012 59 59 29 29 11/7/2012 53 53 30 30 11/21/2012 65 65 31 31 12/5/2012 73 73 32' 32 12/19/2012 75 75 33 33 1/3/2013 41 41 34. 34 1/1612013 35 35 35 35 1/3012013 89 89 36 36 2/6/2013 97 97 37 37 2/20/2013 82 82 38. 38 3/6/2013 104 104 39 39 3/20/2013 62 62 40 40 4/3/2013 95 95 41 41 4/17/2013 73 73 42 42 5/1/2013 50 50 43 43 5/8/2013 49 49 44 44 5/22/2013 42 42 45 45 6/5/2013 58 58 46 46 6/19/2013 112 112 47 `! 47 7/3/2013 54 54 48 48 7/17/2013 80 80 49 49 8O/2013 86 86 50 50 8/21/2013 43 43 51 51 9/4/2013 50 50 52 52 9/18/2013 92 92 53 53 10/2/2013 53 53 54 -, 54 10/30/2013 66 66 55 55 11/6/2013 63 63 56 56 11/20/2013 68 68 57 57 12/4/2013 69 69 58 - 58 12/18/2013 56 56 Uze "PASTE SPEQi Values" then "COP' . Maximum data points = 58 Results Std Dev. 17.8888 Mean 67.5172 C.V. 0.2650 n 58 Mult Factor = 1.00 Max. Value 112.0 ug/L Max. Pred Cw 112.0 ug/L 9595 FRESHWATER RPA20142.x1sx, data _ 1 - 3/25/2014 WKWA NC ENR North Carolina Department of Environment and Natural Division of Water Resources Pat McCrory Thomas A. Reeder Governor Director April 11, 2014 MEMORANDUM To: Eric Hudson NCDENR / DWR /PWS Regional Engineer Winston-Salem Regional Office From: Julie Grzyb NPDES Unit Subject: Review of Draft NPDES Permit NCO021474 Mebane WWTP Alamance County Resources John E. Skvarla, III Secretary Please indicate below your agency's position or viewpoint on the draft permit for a renewal of the City of Mebane's W WTP and return this form by May 16, 2014. If you have any questions on the draft permit, please contact me at (919) 807-6389 or e-mail Julie.g1zyb@ncdenr.eov. RESPONSE: (Check one) Concur with the issuance of this permit provided the facility is operated and maintained properly, the stated effluent limits are met prior to discharge, and the discharge does not contravene the designated water quality standards. ❑ Concurs with issuance of the above permit, provided the following conditions are met: ❑ Opposes the issuance of the above permit, based on reasons stated below, or attached: 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. RateFgh, North Carolina 27604 Phom: 919807-63001 FAX: 919M7.6492 Internet: w .ncwaterouaYN.om An Equal Opponunily 1 ArrlfmallwActian Em&yer y/z 3/Zdi VWoCarolinane mally AFFIDAVIT OF INSERTION OF ADVERTISMENT Public Notice North Caroina The Times -News Publishing Company Environmental Management [Commission/NP[D'ES Unit Mail Service Center h, NC 27699-1517 e of Intent to Issue a DES Wastewater Permit Burlington, NC. the North Carolina Envi- Alamance County ronmental Management Commission proposes to issue a NPDES waste- water discharge permit to the person(s) listed be - I, Debbie Shil Legal Advertising Manager the Times -News Publishing Co. low. Written comments g gana ger omes-ews g regarding the proposed do certify that the advertisement of entitled permit will be accepted until 30 days after the publish date of this notice. Public Notice North Carolina Environmental Management The Director of the NC Di- vision of Water Resources (DWR) may hold a public Measuring53 lines appeared in The Times -News a newspaper ublished hearing should there he a PPP significant degree of put In Alamance County, Burlington, NC, in issues of be interest. Please mail comments and/or info, mation requests to DWR at the above address. In April 11. 2014 - terested persons may visit the DWR at 512 N Salisbury Street, Raleigh, NC to review information on file. Additional informa- tion on NPDES permits and this notice may be Order # 22627297 / 2263 1485 found on our website: http://portal.redencorg7w eb/wq/swp/ps/npdes/tale ndar, or by calling (919) 807 6390, Cityof Mebane requested re- newal of permit NCO021474 for Mebane Legal Advertising Manager WWrP in Alamance County, this permitted discharge is treated mu- nicipal wastewater to Moadams Creek, Cape Fear Ri sin. Sworn to and subscribed before me this day of , 2014 April 11, 2014 %%4bs 1tXIe''i��'i Angelia Ross Little _0 6 P� oZ lit_ G a /ama�cx%% Public My CommisAlbnoelptres: January 20, 2015 DA MX_ NCDENR NORM GROLINO DCPAPIMEM OP ENVIHouncxr ax0 NgitauL ResouRcd Final Fact Sheet - NPDES Permit Jordan Lake NPDES Dischargers PROPOSED PERMIT ACTION 14 NPDES Permits In November 2009, the Division proposed to modify fourteen (14) NPDES permits for municipal and domestic treatment facilities in the Jordan Lake watershed of the Cape Fear River Basin. The purpose of the modifications was to set Total Phosphorus discharge limits in accordance with the Jordan Lake Nutrient Management Strategy: Wastewater Discharge Requirements, T15A NCAC 02B .0270. JORDAN LAKE NUTRIENT MANAGEMENT STRATEGY The Jordan Lake Nutrient Management Strategy is a comprehensive set of rules and Session Law that became effective August 11, 2009. The Strategy aims to restore and maintain water quality, protect the lake's classified uses, and maintain or enhance protections currently implemented by local governments in existing water supply watersheds. The Strategy calls for improvements in stormwater management (existing and new development), agricultural practices, fertilizer application management, riparian buffers protection, and wastewater treatment. The Strategy establishes nitrogen and phosphorus allocations for all existing wastewater dischargers that treat nutrient -bearing wastes. For point sources, it specifies that facilities with a permitted flow of 0.1 MGD or greater must meet nutrient limits based on these allocations. The limits for both nitrogen and phosphorus are given as annual mass limits. The phosphorus limits become effective in CY2010, the nitrogen limits in CY2016. The figure below shows the watershed and the three subwatersheds. The strategy sets nutrient reduction targets for each subwatershed. PROPOSED PERMIT MODIFICATIONS The proposed permit modifications affect the fourteen dischargers affected by the new rule, and these are listed below. (The list once included a fifteenth permit, NC0003913 for Glen Raven Inc., but that has been rescinded since work began on the Strategy and so is not listed.) The modifications add a new Special Condition to each permit to identify the discharge and delivered allocations and the Transport Factor for the permitted facility. The permits include the new annual mass discharge limits for phosphorus, equal to each facility's TP discharge allocation. The Division intends to add nitrogen limits during the 2011 permit renewals. The attached table lists all facilities in the Jordan Lake watershed that received nutrient allocations under the Wastewater Discharge Requirements rule. It shows the allocations, transport factors, and permitted flow for each facility. It also shows the equivalent concentrations for the TN and TP allocations, that is, the concentration that the facility must reach to meet its mass limit at full permitted flow. Some of the modifications include other, minor changes. For example, conditions were re- ordered to group the nutrient -related conditions for easier reference. a) a O 2 o -0 2 � Je�Jei1A Yl� 0 v z a W A C C N Y G a �O b�O �O b�O b�O �OIO S00 S Op000SOS OOOSOON S S SS S SS O O O OO O O O O N N fV N N (V N N N N N N N N N N N N N N N N N N N fV fV TOOUO�b p M O� p N p p P �NM N NNMNn MOO1 �-I n O n by Nnn � nNNOO T01pp P p Ot� ti.Ni eNi ti.Ny 0D•0•n nbb p M M N N N MNN 00 Np M p MNNNNN.-i N P p N n N p M N N O �M�pp N Nbp P OOJ O� �Pp nN pnp N(pOO�fOn W �O b �i N PO�O� H OO.NM P N b Pbb N Nb pN OOJN bO��bP Mp n PMMMNN NHN Nepi.Mi .Nn bn Ui RM LG,ARr„£P$g888880088%$%8888888588888 V O O b M N N N PION W Inlf p p P M� O O� T Of p] n �p {tpj vaj P p P M N N�� ti� n.MMOb.O 4pMNN.Y ti N'-I HN'y vn N,m .rnn .Ni N P M 0 o ao o vpo o roalo o s aap°o 0 0 o avpo o *R 29 0 0 0 o vppo o v o p n 0 �O M YI n N N �Nif N N OJ P V1 W N P M P W N PN b a bN ip M N OJ b n n p N rra l 3 c a o 3 P o E N S u m 3 0 zo N o. a& n w u o 5 0 V WE 'O v L L O. 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SnVm:x m/xxx �� VlVm:t MpTv xPo/m:x anVN:x alxvl�a mama . exam: anum:z E. na a/m/m:x a m: xwvm: +wxum vaamv :vvxm �vYm a mwxa :ammxx :vmmu I:vuax nnvm:. xvmrw �4amm xs Wx-c.�yJa[p:w m 3 nwmu v3/m:3 v:vx:e v7m:3 arznm 3 Ys/mxs YxYm:3 n+rm,3 <nam:3 V:Vxtt➢ zRYss» s/Jm13 NaR4m snam:! nxi3 xu xn+/w5 VWams Ih/xxx g:3 ar I ..n .,..,,......... usrmo VxYx:a mm3 +nam�3 srwm: .on/x:3 :aam:3 ws/mm n/ ! '167xwmm.3 I:m/rn3 Nv/m3 u I:LVmu :EM1Ymx! x L:a/ml3 Jmnm. v3VMxz zz Wx..m,..�.y.:epx3 4Vu vxsne Na 'J:Vu vxNw L6ne NVu 321 3:x za W:-V*unme.yew xw. xw +x W:�4+vrJxeruebmu NPDES/A uifer Protection Permitting Unit Pretreatment Information Request Form PERMIT WRITER COMPLETES THIS PART: PERMIT WRITERS -AFTER you Get this form back Check all that apply from PERCS: Date Of Request Sf7/2012 munici I renewal x - Notify PERCS if LTMP/STMP data Im said should be on DMRs is not really there, so we can get it for you Re uestor Jackie Nowell new industries (or NOV POTW). Facil' Name Ci Of Mebane W WTP a anion - Notify PERCS if you want us to keep a specific POC Permit Number NCO021474 S culative limits in LTMP/STMP so you will have data for next permit R ion WSRO stream redass. renewal. Basin CPF outfall relocation - Email PERCS draft permit, fact sheet, RPA. - Send PERCS paper copy of permit (w/o NPDES 7010 cha a boilerplate), cover letter, final fad sheet. Email RPA if other changes. other check a plicable PERCS staff: Other Comments to PERCS: X BRD, CPF, CTB, FRB, TAR - Sarah Morrison 807-6310 CHO, HIW, LUM, LTN, NES, NEW, ROA, YAD - Monti Hassan 807-6314 PERCS PRETREATMENT STAFF COMPLETES THIS PART: Status Of Pretreatment Program (check all that apply) t) facility has no SIU's, does have Division approved Pretreatment Program that is INACTIVE 2) facility has no SIU's, does not have Division approved Pretreatment Program X 3) facility has SIUs and DWQ approved Pretreatment Program (list "DEV' if program still under development) X 3a) Full Program with LTMP 3b) Modified Program with STMP 4) additional conditions regarding Pretreatment attached or listed below Flow, MGD Permitted Actual Time period for Actual STMP time frame: Industrial 0.0675 0.0398 Jan -Dec 2010 Most recent Uncontrollable rva 1 1.0502 Jan -Dec 2010 1 Next Cycle: J u Parameter of concern (POc) PD due to NPDES/ Non- RequiredPA' 61I Required PfK: tlue POTW POC STMP LTMP o $ Check List Disch Fennel Limit EPA' by ig Sludge'• to SIU'•' (F�rplaln below)•"' Emuerr Freq ERluem Freq X BOD Limit 4 Q M X TSS Limit 4 Q M Q= Quarterly X NH3 Limit 4 Q M M= Monthly X Arsenic 4 Q M Cadmium X 4 Q M Chromium X 4 q M Copper Monitor X 4 Q M X C anide X 4 Q M is all data on DMRs? Lead X 4 Q M YESI X X Mercury Limit 4 Q M NO (attach data) X Mol bdenum 4 Q M Nickel X 4 Q M X Silver X 4 Q M X Selenium X 4 Q M Zinc Monitor X 4 Q M Is data in readsheet? X Total Nit en Monitor 4 Q M YES email to writer X X Phosphorus Limit 4 Q M NO X Fluoride Limit 4 Q M X Chloride Monitor 4 Q M X Aluminum 4 Q M X COD 4 Q M *Always in the LTMP/STMP " Only in LTMP/STMP if sludge land app or composte (dif POCs for incinerators) •`• Only in LTMP/STMP while SIU still discharges to POTW •••• Only in LTMP/STMP when pollutant is still of concern to POTW Comments to Permit Writer (ex., explanation of any POCs• info You have on IU related investigation into NPDES problems) POTW sends their sludge to a composting fatality. There are no 503 or other requirements. The LTMP could be modified to remove As, MG, Chloride (influent sampling), Aluminum and COD. Monitoring frequencies are monthly prior to the HWA due date (2010) and quarterly thereafter. mebanep4¢012 ReNeea'. JWY 24, 2007 Mebane WWTP- NCO021474 Monitoring Frequency Reduction Evaluation /12*2.0 mg/L+5/12*4 mg/L = 3.33 mg/L weighted, annual monthly average .665 = 50% of wt. annual monthly average 0.972 three-year average is < 50% of the weighted annual monthly average limit 200% of summer monthly avg. limit = 4 mg/L summer values >4 2011-2013 0 more than 10 daily samples exceeded 200% of the monthly average summer limit of winter monthly permit limit = 8 mg/L winter values > 8 2011-2013 12 no more than 12 daily sample exceeded 200% of monthly average winter limit no daily samples total exceeded 200% of the summer and winter monthly averages 2) Total of 12 daily samples exceeding 200% < allowance of 15 3) no more than two weekly average limit violations in 2012 (two shown) W —� Reduce Monitoring Frequency for NH3-N to 2/week ".C� 30 mg/L monthly average permit limit 15 = 50% of monthly average permit limit 1) 4.98 three-year average is < 50% of the monthly average permit limit Average= 200% of monthly average permit limit= 60 mg/L 2011 thru 2013 0 no values > 60 no daily samples exceeded 200% of the monthly average limit no more than two weekly average limit violations in 2012 (zero on record) Reduce Monitoring Frequencv for TSS to Of Med City of Mebane Jz 4w Wastewater Treatment Facilityr ae •I- Caro>> 106 E. Washington Street Mebane, NC 27302 May 13, 2014 Ms. Julie Grzyb NPDES Complex Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 RE: Draft NPDES Permit Renewal Permit No. NCO021474 Mebane WWTP Facility Class IV Alamance County Ms. Grzyb, RECEIVED/DENR/DWR MAY 15 2014 Water Resources Permitting Section Following review of the Division drafted NPDES Permit referenced above and your corresponding April 9, 2014 cover letter; I respectfully submit the following comments on behalf of the City of Mebane: SUPPLEMENT TO PERMIT COVER SHEET In 2013, the sand filters at the WWTP were replaced with the installation of an Aqua Mini Disk cloth media filtration system. Please modify the authorization statement to reflect this change. PART I, Section A. (1.) EFFLUENT LIMITATIONS AND REQUIREMENTS • Influent BOD Frequency of Monitoring - Given that Influent BOD primarily to verify percent removal. I would like to request ti monitoring be reduced from "Daily' to "Twice per Week". r'xr- In addition to the permit specific comments provided above, I would like tc for such a positive permit renewal process. All questions and concerns dui writing process have been met with knowledgeable and timely responses resulting in a permit with minimal need for comment on the City's behalf. City of Mebane Comments - Draft NPDES Permit No. NCO021474 Page I of If you need any additional information please feel free to contact the undersigned. Thanks for your assistance in the issuance of this permit. Wastewater Director City of Mebane 919-304-9215 dhodge@cityofmebane.co City of Mebane Comments - Draft NPDES Permit No. NCO021474 Page 2 of 2 -pimd'ellibles City ofMebane U Wastewater Treatment Facility o°/r 106 E. Washington Street Mebane, NC 27302 March 20, 2014 By electronic mail (Julie.grzb@ncdenr.gov Ms. Julie Grzyb NPDES Complex Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 RE: Draft NPDES Permit Permit No. NCO021474 Mebane WWTP Facility Class IV Alamance County Ms. Grzyb, L aro cn­...e ;o ,.a, In response to your email correspondence on Thursday, March 6, 2014, I respectfully submit the following comments and proposed Total Nitrogen compliance schedule for inclusion in the above referenced NPDES permit. Per the Jordan Lake Nutrient Management Strategy, the City of Mebane WWTP is required to comply with an annual Total Nitrogen (TN) mass loading of 40,225 lbs/year, end of pipe by the year 2019. At the facility's permitted flow of 2.5MGD, this annual mass loading is equivalent to an annual average effluent concentration of 5.3 mg/L (end of pipe) of total nitrogen. The City has already implemented nitrogen -reducing operational changes at the plant and the Mebane WWTP is continually optimizing operations for total nitrogen removal. This is demonstrated by the fact that the City has consistently met the Total Nitrogen targets of the Jordan Lake Nutrient Management Strategy since 2009 as outlined in the table below. City of Mebane Comments -Draft NPDES Permit No. NCO021474 Page I of Total Nitrogen Compliance Schedule In accordance with Federal Regulations at 40 CFR 122, a schedule of compliance containing annual milestones outlining the steps the City of Mebane will take to comply with the Jordan Lake Wastewater Discharge Rule (15A NCAC 02B .0270), as modified by North Carolina Session Laws 2011-394 (HB119) and 2013-395 (SB515) are listed below. April 30, 2015: • Evaluate and report on the need and interest in establishing a compliance trading association for Jordan Lake. April 30, 2016: • Submit a nutrient removal optimization report for the Mebane WWTP April 30, 2017: • Submit a nutrient compliance plan for DWR review and approval. The plan should project and accommodate anticipated loadings through 2027. April 30, 2018: • Submit a nutrient removal optimization report for the Mebane WWTP January 1, 2019: • Unless an alternate date is specified in DWR's approval of Mebane's Nutrient Compliance Plan, the Mebane WWTP shall meet the annual average nutrient loading limit beginning on January 1, 2019. If you need any additional information please feel free to contact the undersigned. Thanks for your assistance in the issuance of this permit. Sincerely, Dennis J. Hodge Wastewater Director City of Mebane 919-304-9215 dhodge@cityofinebane.com City of Mebane Comments -Draft NPDES Permit No. NCO021474 Page 3 of 3 Grzyb, Julie From: Dennis Hodge <dhodge@cityofinebane.com> Sent: Wednesday, March 19, 2014 5:03 PM To: Grzyb, Julie Subject: RE: TN Compliance Schedule with WWTP milestones Hey Julie, Thanks for your work on our permit. Below are the February and March results for LLHg currently available: Effluent Hg Date (ng/L) 2/6/2014 3.70 2/11/2014 2.26 2/18/2014 2.90 2/25/2014 3.43 3/4 2014 3.21 3.1L We have not received the results for the second week in March yet. If you have any questions please contact me. Also, I'll have the Nitrogen compliance schedule to you tomorrow. Thanks, Dennis Dennis J. Hodge Wastewater Director, City of Mebane 919-304-9215 office 336-906-5583 mobile www.eityofinebane.com Vt /a o4 4 9[u4ry gerero 4 i� ok adL e/ a kwo&dge a& w dia m Am dap ow sell q. From: Grzyb, Julie [mailto:julie.arzyb(&ncdenr aov] Sent: Thursday, March 06, 2014 5:27 PM To: Dennis Hodge Subject: TN Compliance Schedule with WWTP milestones Dennis, I hope to work on the Monitoring Frequency Reduction review on Monday of next week for the WWTP permit. Once I get that completed we should be able to move quickly on re -public noticing the WWTP permit. I am concerned that you start working on a TN compliance schedule for inclusion in the permit. I copied part of the City of Greensboro's schedule below. This is how they started it and then the rest was submission of packages 1,2,3,4 over the following years and construction, etc.. NPDES needs something for each year and you can either end it with complying in 2019 or continue the timeline with receipt of an ATC by 12/31/2019. City 01mebane o Me" Wastewater Treatment f9 Facility ram/ 106 E. Washington Street Mebane, NC 27302 December 20, 2012 Ms. Jacquelyn M. Nowell NPDES Complex Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 RE: Draft NPDES Permit Permit No. NCO021474 Mebane WWTP Facility Class IV Alamance County Ms. Nowell, awn�rea in Maxi The Division drafted NPDES Permit referenced above and your corresponding cover - letter, dated August 15, 2012, were received by the City of Mebane on August 20, 2012. On behalf of the City, I provided initial comments to the Division regarding this draft on September 12, 2012. 1 respectfully submit the following comments and attachments as an addendum to that initial correspondence: DWQ Guidance Regarding the Reduction of Monitoring Frequencies in NPDES Permits for Exceptionally Performing Facilities Consistent with the approval criteria listed in the guidance issued by the Division on October 22, 2012, 1 would like to request a reduction in the monitoring frequencies from "Daily" to "Twice per Week" for both Total Suspended Solids [TSS] and Ammonia Nitrogen [NI-L-N]. • Overall: o Neither the City of Mebane nor any of its employees have been convicted of criminal violations of the Clean Water Act within the previous five years. o The City of Mebane WWTP is not currently under an SOC for any effluent limit noncompliance. o The City of Mebane WWTP is not on EPA's Quarterly Noncompliance Report for any limit violations. City of Mebane Comments -Draft NPDES Permit No. NC0021474 r a Page 1 of 3 If you need any additional information please feel free to contact the undersigned. Thanks for your assistance in the issuance of this permit. Wastewater Director City of Mebane 919-304-9215 dhodge@ci!yofmebane.com Attachment: FOMReduction.xlsx City ofMebane Comments -Draft NPDES Permit No. NC0021474 Page 3 of 3 AFFIDAVIT OF INSERTION OF ADVERTISMEN7 The Times -News Publishing Company Burlington, NC Alamance County I, Debbie Shoe, Legal Advertising Manager of the Times -News Publishing Co., do certify that the advertisement of entitled Public Notice North Carolina Environmental Management Measuring 59 LINES appeared in The Times -News, a newspaper published in Alamance County, Burlington, NC, in issues of November 16, 2012 Order # 22608676 / 226 13 164 Legal Advertising Manager Sworn to and subscribed before me this jto— day of 4p3. 1_ , 2012 ,,qSR L fIF 4i�i 'r(���� ►� Jennifer L. Hensley 1, 14% Notary Pub CO 01, My commission expires: January 26, 2015 Pu o ice North Carolina Environmental Management Commission/NPDES Unit 1617 Mail Service Center Raleigh, NC 27699 1617 Notice of Intent to Issue a NPDES Wastewater Permit The North Carolina Envi- ronmental Management Commission proposes to issue a NIECES waste- water discharge permit to the person(s) listed below. Written comments re- garding the proposed per- mit will be accepted until 30 days after the publish date of this notice. The Di- rector of the NC Division of Water Quality IDWQI may hold a public hearing should there be a signifi- cant degree of public in- terest. Please mail com- ments and/or information requests to DWQ at the above address. Interested persons may visit the DWQ at 512 N. Salisbury Street, Raleigh, NC to re- view information on file. Additional information on NPDES permits and this notice may be found on our website: http:/]portal ncdenr.04 web/wq/swp/ps/n pdes/ calendar, or by calling (919) 807-6390. City of Mebane, permit No. NC0021474, has applied for renewal of its permit discharging to Moadams Creek in the Cape Fear River Basin. BOO, ammo- nia, total residual chlorine, fluoride and mercury are water quality limited Is rameters. This discharge may affect future alloca- tions in this portion of the receiving stream. North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakikl, P. E. Governor Director August 15, 2012 MEMORANDUM To: Lisa Edwards NC DENR/DWR/Public Water Supply Regional Engineer Winston-Salem Regional Office From: Jacquelyn X Nowell DWQ/NPDES Complex Permitting Unit Subject: Review of NPDES Permit NC002147f- Mebane WWTP Alamance County Dee Freeman Secretary Please indicate below your agency's position or viewpoint on the permit and return this form by August 29, 2012. If you have any questions on the permit, please contact me at 919-807-6386 or e-mail to iag-1&nowel1Qncdenr $Qv. RPaRRRaaRPRPRRRRR�RR(iRRRRRPRRRRRRRRPRRRRR RESPONSE: (Check one) Concur with the issuance of this permit provided the facility is operated and maintained properly, the stated effluent limits.are met prior to discharge, and the discharge does not contravene the designated water quality standards. Concurs with issuance of the above pemait, provided the following conditions are met: ❑ Opposes the issuance of the above pemtit, based on reasons stated below, or attached: 1617 Mail Service Center, Ralegh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-M3 FAX:919.807-64K 1 Customer Service: 1-877-623-6748 Internet www.rcwaterquality.org An Equal Opportunity 1 Alfimnatiu Aclion Employer 1 o i v -/ z-- NV�o e��Carolina rJ VA6111ally Ambient Monitoring System Station NCDENR, Division of Water Quality Basinwide Assessment Location: MOADAMS CRK AT SR 1940 GIBSON RD NR FLORENCE TOWN Station #: B 1380000 Hydrologic Unit Code: 03030002 Latitude: 36.08913 Longitude:-79.30747 Stream class: C NSW Agency: UCFRBA NC stream index: 16-18-7 Time period: O1/06/2006 to 12/08/2010 # # Results not meeting EL Percentiles results ND EL # % %Conf Min loth 25th 50th 75th 90th Max Field D.O.(mg(L) 85 0 <4 0 0 85 0 <5 0 0 pH (SU) 85 0 <6 0 0 85 0 >9 0 0 Spec. conductance 85 0 N/A (umhos/cm at 25°C) Water Temperature(°C) 85 0 >32 0 0 Other TSS (mg/L) 60 4 N/A Turbidity (NTU) 60 0 >50 2 3.3 Nutrients (mg/L) NH3 as N 60 6 N/A NO2+NO3asN 60 1 N/A TKN as N 60 4 N/A Total Phosphorus 52 0 N/A Metals (ug/L) Aluminum, total (AI) 6 1 N/A Arsenic, total (As) 6 6 >10 0 0 Cadmium, total(Cd) 6 6 >2 0 0 Chromium, total (Cr) 6 6 >50 0 0 Copper, total (Cu) 6 5 >7 0 0 Iron, total (Fe) 6 0 >1000 5 83.3 Lead, total (Ph) 6 6 >25 0 0 Nickel, total (Ni) 6 6 >88 0 0 Zinc, total (Zn) 6 0 >50 0 0 Fecal Coliform Screening(#/IOOmL) #results: Geomean #>400: %>400:%Conf 60 142.5 7 11.7 5.9 6.5 6.8 7.9 10.1 12.1 13.4 5.9 6.5 6.8 7.9 10.1 12.1 13.4 6.4 6.8 7 7.2 7.3 7.4 8.4 6.4 6.8 7 7.2 7.3 7.4 8.4 132 231 288 340 420 479 613 1.8 6.3 11.8 19.2 22.9 25.3 27 1 2 4 5.5 9.8 13.9 38 3.9 4.5 7.2 9.4 15 27.8 62.6 0.02 0.02 0.05 0.08 0.12 0.18 4.39 0.02 0.81 L43 2.36 5.03 7.11 16.5 0.2 0.23 0.6 0.72 0.85 1.19 4.72 0.11 0.17 0.25 0.4 0.59 0.79 1.35 50 50 110 218 292 453 453 10 10 10 10 10 10 10 2 2 2 2 2 2 2 5 5 5 5 5 5 5 2 2 2 2 3 5 5 595 595 1109 1670 1768 1790 1790 10 10 10 10 10 10 10 10 10 10 10 10 10 10 19 19 20 22 29 36 36 Kew: # result number of observations # ND: number of observations reported to be below detection level (non -detect) EL: Evaluation Levet applicable numeric or narrative water quality standard or action level Results not meeting EL: number and percentages of observations not meeting evaluation level %Conf : States the percent statistical confidence that the actual percentage of exceedances is at least 10% (20%for Fecal Colform) Stations with less than 10 results for a given parameter were not evaluated for statistical confidence Nowell, Jackie From: Templeton, Mike Sent: Tuesday, April 24, 2012 1:04 PM To: Nowell, Jackie Cc: Grzyb, Julie; Berry, Ron; Belnick, Tom; Vinzani, Gil Subject: to language forjordan permit Jackie - Here is the TN language for Mebane. This should take care of the compliance schedule change adopted last year by the general assembly. Julie & Ron - This language should also be included in the Graham, Reidsville, OWASA permits (all Julie's), except with the correct TN numbers. The Burlington and Greensboro permits (Ron's and Julie's, respectively), need similar language adapted to their'bubble' permit arrangements. Julie already has that language and can share with Ron when the time comes. Here is the Mebane language, followed by a list of TN limits for the other dischargers. In the'TN Load' row of the effluent sheet, replace'Monitor & Report (lb/yr)' with '40,225 Ib/yr *' - where the asterisk is the next footnote number (8?). Then add this language as footnote 8Q) and adjust the numbering for the remaining footnotes: * Per the Jordan Lake Wastewater Discharge Rule (15A NCAC 02B .0270) as modified by North Carolina Session Law 2011-394 (HB119), the annual mass Total Nitrogen limit shall be effective beginning with calendar year 2016, unless the discharger has received by December 31, 2016, an authorization -to -construct permit for construction, installation, or alteration of the treatment works for purposes of complying with this limit, in which case the limit shall be effective beginning with calendar year 2018. Here are the other TN limits. Check to make sure these agree with the 'discharge' allocations listed in the nutrients special condition of each permit: Graham 56,315 lb/yr TN Reidsville 120,674 OWASA 134,375 Tom - Six Jordan permits already went out without this language, three before the bill was passed and signed. Let's talk about them separately. - Mike T City olMebane Wastewater Treatment Facility 106 E. Washington Street Mebane, NC 27302 22 November 2010 NCDENER/DWQ Attn: NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: City of Mebane W WTP Permit Renewal NPDES Permit No. NC0021474 Attention NPDES Permit Group: U } e6 �a orrh C dTO1 Ch...... d i. IRPI The City of Mebane Wastewater Treatment Plant's NPDES Permit No. NC0021474 issued effective November 1, 2006 and modified effective August 1, 2010 expires May 31, 2011. Please find enclosed Mebane's permit renewal application package along with two copies. Below are comments addressing two parts of the renewal application: Part B.5 of the application requests information to be provided concerning anticipated plant improvements. Because of the newly implemented Jordan Lake Nutrient Rules, the City of Mebane is in the preliminary stage of considering improvement needs as well as funding sources. Thus, the dates listed in the renewal application for implementation are subject to change. Mebane is currently in compliance with Total Phosphorus allocation and intends to be in compliance with Total Nitrogen allocation before the compliance date. Part E of the application requests that the applicant supplies Whole Effluent Toxicity (WET) testing data. Mebane has performed quarterly WET testing since the November 1, 2006 issuance of the current permit. All testing has indicated compliance. Also, during the period October 2009 through July 2010, Mebane performed quarterly second species testing which also indicated compliance. These reports were submitted to the DWQ Science Branch within thirty days of the end of each month in which testing occurred. As per the directions under Part E as well as a telephone conversation with Tom Belznick on November 3, 2010, Mebane is not required to submit results with this application. In addition, the City of Mebane requests the involvement of our staff during the permitting process prior to issuance of a draft permit. If there are questions or comments please contact the undersigned. nnis dgoDireector City of Mebane 919-304-9215 dhodgeAcitvofm ebane.com Enclosures FACILITY NAME AND PERMIT NUMBER: Form Approved 1114199 City of Mebane WWTP/NC0021474 OMB Number 2040-0086 Pa.rwy� SUPPLEMENTAL APPLICATION INFORMATlnM PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA, CERCLA, or other remedial wastes must complete Part F. ENERAL INFORMATION: F.1. Pretreatment Program. Does the treatment works have, or is it subject to, an approved pretreatment program? Yes —No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 2.00 b. Numberof CIUs. 2.00 bl"NtrIGAN V INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for earn su t F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: AKG Mailing Address: _Z3J 5 Qakwnnrl ;trRPt Extension Mebane. NC 27302 FA. Industrial Processes. Describe all of the industrial processes that affect or contribute to the SIU's discharge. Brazing cleaning & pressure testing of aluminum heat exchanger cores WW pretreated prior to discharge F.5. Principal Prod uct(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Bar and plate aluminum heat exchangers Raw material(s): Aluminum F.6. Flow Rate. Process wastewater flow rate. Indicate the: average daily volume of process wastewater discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 3,000.00 gpd (_continuous or ✓ intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 6,700.00 gpd ( ✓ continuous or _intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ✓ Yes _No b. Categorical pretreatment standards _Yes ✓ No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 18 of 21 FACILITY NAME AND PERMIT NUMBER: Form Approved 1114199 City of Mebane W WTP/NC0021474 / OMB Number 2040-008e �k.t ZI�WIy( F.8. Problems at the Treatment Works Attributed to Waste Discharged by the SIU. Has the SIU caused or contributed to any problems (e.g., Upsets. InterferenCe) at tha fraatmunt u� rGe m the ..��� ��...... ........a Yes ✓ No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail, or dedicated pipe? _Yes ✓ No (go to F.12.) F.10. Waste Transport. Method by which RCRA waste is received (check all that apply): _Truck _Rail _Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTFWATER- FA 2. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? _Yes (complete F.13 through F.15.) ✓ No Provide a list of sites and the requested information (F.13 - FA 5.) for each current and future site. F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is expected to originate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary). F.15. Waste Treatment. a. Is this waste treated (or will it be treated) prior to entering the treatment works? _Yes _No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? _Continuous _Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22, Page 19 of 21 FACILITY NAME AND PERMIT NUMBER: City of Mebane W WTP/NC0021474 Form Approved 1114199 OMB Number 2040-008e lint, f- t�r.�tew� � SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatmentworks receiving discharges from significant industrial users or which receive RCRA, CERCLA, or other remedial wastes must complete Part F. F.I. Pretreatment Program. Does the treatment works have, or is it subject to, an approved pretreatment program? Yes No F.2. Number of Significant Industrial Users (SIUs) and Categorical Ind ustrial Users (Cl Us). Provide the number of each of the following types of industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 2.00 b. Number of CIUs. 2.00 INDUSTRIAL USER Supply the following Information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and rovitle the Information re vestetl for each SW. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: General Mailing Address: Mebane, NC 27302 FA. Industrial Processes. Describe all of the industrial processes that affect or contribute to the SIU's discharge. Phosphating cleaning & painting of fabricated steel parts WIN pretreated prior to discharge F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Low & medium voltage switchoear Raw materal(s): Steel copper and aluminum F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 1,900.00 gpd (continuous or ✓ intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 4,600.00 gpd ( ✓ continuous orintermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ✓ Yes _No b. Categorical pretreatment standards ✓ Yes _No If subject to categorical pretreatment standards, which category and subcategory? 40 CFR 433.15 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 18 of 21 FACILITY NAME AND PERMIT NUMBER: City of Mebane WWTP/NC0021474 F.8. Problems at the Treatment Works Attributed to Waste If yes, describe each episode. Form Approved 1114/09 OMB Number 2040-0086 by the SIU. Has the SIU caused or contributed to any problems (e.g., RCRA HAZARDOUS WASTE RECEIVED BY TRUCK RAIL OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail, or dedicated Pipe? _Yes ✓ No (go to F.12,) F.10. Waste Transport. Method by which RCRA waste is received (check all that apply): Truck _Rail _Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTIFIM IAIAQTOr.IA ram.. _-__-- F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? _Yes (complete F.13 through F.15.) ✓ No Provide a list of sites and the requested information (F.13 - F.15.) for each current and future site. F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is expected to originate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary). F.15. Waste Treatment a. Is this waste treated (or will it be treated) prior to entering the treatment works? _Yes _No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? _Continuous _Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 21 FACILITY NAME AND PERMIT NUMBER: Form Approved 1114,99 City of Mebane WWTP/NC0021474 OMB Number 2040-0086 SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA, CERCLA, or other remedial wastes must complete Part F. GENERAL F.I. Pretreatment Program. Does the treatment works have, or is it subject to, an approved pretreatment program? YesNo F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 2.00 b. Numberof ClUs. 2.00 SIGNIFICANT INDUSTRIAL USER INFORMA Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: SRI Surgical Express Mailing Address: FA. Industrial Processes. Describe all of the industrial processes that affect or contribute to the SIU's discharge. Wash & sterilize hospital gowns surgical drapes and stainless steel bowls & instruments F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Sterilized hospital gowns surgical drapes and stainless steel bowls & instruments Raw material(s): Soiled hospital gowns surgical drapes and stainless steel bowls & instruments F.6. Flow Rate. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 35,000.00 gpd ( ✓ continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 2,100.00 gpd (_✓ continuous or _intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ✓ Yes _No b. Categorical pretreatment standards _Yes ✓ No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 18 of 21 FACILITY NAME AND PERMIT NUMBER: 31ty of Mebane WWTP/NC0021474 Form APProled 1114199 OMS Number 2040-0086 F.8. Problems at the Treatment Works Attributed to Waste Discharged by the SIU. Has the SIU caused or contributed to any problems (e.g,� upsets, interference) at the treatment works in the nasr throe vm 9 If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail, or dedicated pipe? _Yes ✓ No (go to F.12 ) F.10. Waste Transport. Method by which RCRA waste is received (check all that apply): _Truck _Rail _Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE Units F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? Yes (complete F.13 through F.15.) No Provide a list of sites and the requested information (F.13 - F.15.) for each current and future site. F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is expected to originate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary). F.15. Waste Treatment. a. Is this waste treated (or will it be treated) prior to entering the treatment works? _Yes _No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? _Continuous _Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 21 FACILITY NAME AND PERMIT NUMBER: Form Approved 1114199 City of MebaneWWTP/NC0021474 i"y" genet OMB Number 204o-ooae SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant Industrial users or which receive RCRA, CERCLA, or other remedial wastes must complete Part F. GENERAL INFORMATION: F.1. Pretreatment Program. Does the treatment works have, or is it subject to, an approved pretreatment program? ✓ Yes No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 2.00 b. Number of CIUs. 2.00 S UNIf-ILeAN f INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information reauested fnr each cu r F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Sandvik Mailing Address: NC F.4. Industrial Processes. Describe all of the industrial processes that affect or contribute to the SIU's discharge. Black oxide coating WW pretreated prior to discharge F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Toolholder, milling cutter, drills boring bars & special tooling Raw material(s): Steel F.6. Flow Rate. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 600.00 gpd ( continuous or ✓ intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 5,100.00 gpd L continuous or —intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ✓ Yes _No b. Categorical pretreatment standards ✓ Yes _No If subject to categorical pretreatment standards, which category and subcategory? 40 CFR 433,17 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 18 of 21 L Y NAME AND PERMIT NUMBER: Fomr Approved 1/14,99 ebane WWTP/NC0021474 ./ OMB Number 2040-00e6 blems at the Treatment Works Attributed to Waste Discharged by the SIU. Has the SIU caused or contributed to any problems (e.g.,ets, interference) at the treatment works in the oast three vearc? _Yes v No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail, or dedicated pipe? _Yes ✓ No (go to F.12.) F.10. Waste Transport. Method by which RCRA waste is received (check all that apply): _Truck _Rail _Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WACTFWATP0- F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? _Yes (complete F.13 through F.15.) ✓ No Provide a list of sites and the requested information (F.13 - F.15.) for each current and future site. F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is expected to originate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary). F.15. Waste Treatment. a. Is this waste treated (or will it be treated) prior to entering the treatment works? _Yes _No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? _Continuous _Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22, Page 19 of 21 0 � .\ed w �\7�\ 4/§ �! �/ , � /Lf\\ / \ / �=@e« Zz 3 ( � City of Mebane WWTP Sludge Management Plan November 1, 2010 Equipment ➢ One 100 gpm Parkson Rotary sludge thickener ➢ Two Stranco Polymer feed pumps with separate mixing tanks ➢ Variable frequency control panel to regulate waste flow ➢ Primary aerobic digester — 220,000 gallons ➢ Secondary aerobic digester — 420,000 gallons Operations The waste activated sludge is pumped from the return sludge building to the sludge thickener building. The waste sludge is approximately 0.3-0.7 % solids. This sludge is mixed with polymer for solids separation before entering the rotary thickener. The sludge proceeds through the thickener allowing the filtrate to exit and return to the head of the plant. The thickened sludge of about 3 to 4 % is discharged to the primary digester. As the primary sludge digester fills, sludge is transferred to the secondary digester. When the secondary is within 2 weeks of being full Mebane's sludge removal contractor mobilizes. This mobilization involves setting up a portable sludge belt filter press on site. Mebane's biosolids contractor uses this filter press to dewater sludge pumped from the primary and secondary digester. After dewatering to a cake of about 12 to 19% solids the biosoilds are transported to a composting facility for further treatment to achieve Class A Biosolids. Mebane is currently using McGill Composting to accomplish the composting. McGill Composting then distributes the compost in bulk for landscaping and soil enhancement applications.