HomeMy WebLinkAboutNC0021474_Fact Sheet_20140606syel"A.hkv-e -7;,-r
DENR/DWR
FACT SHEET FOR NPDES PERMIT DEVELOPMENT
NPDES No. NCO21474
Facility Information
Applicant/Facility Name:
City of Mebane / Mebane WWTP
Applicant Address:
106 E. Washington St, Mebane, NC 27302
Facility Address:
635 Corrigidor Road, Mebane, NC 27302
Permitted Flow
2.5 MGD
Type of Waste:
Municipal (domestic and industrial)
Facility/Permit Status:
Class 4 / Renewal
County:
Alamance
Miscellaneous
Receiving Stream:
Moadams Creek
Regional Office:
Winston-Salem
Stream Classification:
WS-V; NSW
State Grid / USGS Quad:
Mebane / C21SE
303(d) Listed?
No
Permit Writer:
Julie Grzyb
Subbasin/HUC#:
030602/0303000204
Date:
5/19/2014
Drainage Area (miz):
0.9
I
Lat. 36° 05' 26" N Long. 79° 17' 14" W
Summer 7Q10 (cfs)
0.0
Winter 7Q10
0.0
Average Flow (cfs):
0.8
IWC (%):
90
SUMMARY
This renewal application was originally submitted on November 29, 2010. Since then the
Jordan Lake Wastewater Discharge Rule was modified by Session Laws 2011-394 (1-115119) and
2013-395 (SB515). This permit was than revised and re -drafted to include these modifications
and a Total Nitrogen Reduction Schedule outlining the actions the City will take to achieve
annual total nitrogen targets listed in NPDES Permit NC0021474.
The City of Mebane operates a 2.5 MGD wastewater treatment plant. The treatment plant
serves 10,000 persons in the City of Mebane. The facility consists of a bar screen, grit chamber,
aeration basin, three clarifiers, disk cloth media filtration, chlorine contact basin, sulfur dioxide
dechlorination, rotary drum thickener, sludge holding tank and two aerobic digesters. The City
has made operational changes to comply with the Jordan Lake Nutrient Rules and will continue
to closely evaluate whether these operational changes will be sufficient or if additional changes
will be needed to achieve its final allocation load limitations.
The existing permit limits for the Mebane W WTP are:
Flow = 2.5 MGD
BODS = 5 mg/l (summer); 10 mg/l (winter)
NH3 = 2 mg/l (summer); 4 mg/l (winter)
DO= 6 mg/l
TSS = 30 mg/l
Fact Sheet
NPDES NC0021474
Page I
Based on this bill, water quality standards for a stream classified as a water supply will not be
applied to the Mebane WWTP and its discharge into Moadams Creek because the conditions (i)
and (ii) in Section 12.1 (above) are not met in this instance.
TOXICITY TESTING:
Existing limit: Chronic limit at 90% (Ceriodaphnia Pass/Fail). Quarterly testing conducted in
January, April, July, and October.
From January 2009 to December 2013, the facility has passed all 20 toxicity tests.
Recommendation: Continuation of Chronic toxicity limit at 909/6, quarterly testing in
January, April, July and October.
COMPLIANCE SUMMARY:
Overall, compliance with limits in the permit has been achieved by the facility during this
permit cycle. 1) There was an exceedance of the mercury limit in June 2009 and a notice of
violation was issued; however, since that violation, there have been no other exceedances of the
mercury limit. 2) There was only one exceedance of the fluoride limit in 2010, however there
have been no other violations since that time. 3) There were some apparent exceedances of the
total residual chlorine limit, however the current EPA approved compliance level for TRC is 50
ug/l and therefore any reported values less than 50 ug/l are considered zero for compliance
purposes. The reported TRC values were not considered to be limit violations. With the
exception of these minor violations, the Mebane WWTP has been in compliance with most
permit limits since the last renewal in 2006.
INSTREAM MONITORING:
Current Parameters: Dissolved Oxygen, Temperature, Fecal Coliform and Conductivity
Recommended Parameters: Dissolved Oxygen, Temperature, Fecal Coliform, Conductivity
Upstream: Upstream 100 feet of discharge
D1: Downstream at NCSR 1940, Moadams Creek
D2: Downstream at Back Creek at NCSR 1936
D3: Downstream at Back Creek at Highway 54
Mebane is a member of the Upper Cape Fear River Basin Association (UCFRBA) and therefore
individual instream monitoring requirements are waived as long as the City is a member.
The memorandum of agreement between the UCFRBA and DWR was renewed May 1, 2010 and
is effective until April 30, 2015. The UCFRBA conducts instream monitoring for its membership
and compiles data for review and evaluation.
A review of data for station B1350000- Moadams Creek at Corrigidor Road upstream of
discharge near Mebane, indicated only elevated iron and fecal coliform values. All other field
parameters, metals and nutrients were below water quality standards. The station downstream
of Mebane's WWTP, B1380000 — Moadams Creek at SR 1940 Gibson Road near Florence Town,
also showed elevated iron and fecal values, with other parameters below water quality
standards.
Fact Sheet
NPDES NCO021474
Page 3
MONITORING FREQUENCY REDUCTION EVALUATION,
In December 2012 the City of Mebane submitted data requesting monitoring frequency
reductions for total suspended solids and ammonia -nitrogen. Three years of effluent data was
reviewed (2011-2013) for each parameter and a summary on the analysis is attached and titled -
Effluent Analysis Summary. Reduced monitoring frequencies for total suspended solids and
ammonia -nitrogen were granted based on a review demonstrating long-term treatment
performance at levels consistently below effluent limitations (<50%).
SUMMARY OF PROPOSED CHANGES
• Change the permit expiration date to May 31, 2019 to allow five years before permit
renewal.
• An annual discharge load limit of 40,225 pounds per year (lb/yr) for total nitrogen
has been added to the permit in accordance with the Jordan Lake Nutrient
Management Strategy rules. Footnote #10 in Special Condition A.(1.) specifies an
effective date of calendar year 2019 for the total nitrogen limit, consistent with
Session Law 2013-395 (Senate Bill 515).
• Effluent limitations and monitoring for Fluoride and Chloride were removed from
the permit because no reasonable potential to violate surface WQS's for these
parameters was found. The City will continue to monitor these parameters as part of
their Pretreatment Long Term Monitoring Plan.
• Effluent monitoring for Total Copper was removed from the permit because no
reasonable potential to violate surface WQS's for this parameter was found.
• Based on evaluation of submitted data, the weekly average limit for mercury was
removed because the annual averages were less than the WQBEL and the TBEL.
Also, the maximum value did not exceed the TBEL. In accordance with the
implementation of the 2012 Statewide Mercury TMDL, the City is required to
develop and implement a Mercury Minimization Plan and continue to monitor for
mercury as part of its Effluent Pollutant Scans.
• An evaluation of Total Zinc effluent data showed a reasonable potential to violate
WQS. Since the WQS for Total Zinc is an action level standard, monitoring for Total
Zinc was maintained in the permit, at a reduced frequency of quarterly to coincide
with toxicity testing.
• The monitoring frequencies for total suspended solids and ammonia -nitrogen were
reduced from daily to twice per week based on a review demonstrating long-term
treatment performance at levels consistently below effluent limitations (<50%).
• Minor language has been modified in condition A.(7). Chronic Toxicity Permit Limit.
• Please note the following in Special Condition A.(8.) Effluent Pollutant Scan:
1) Language updated to note three scans must be completed during the permit cycle
and 2) mercury must be sampled using EPA Method 1631E.
• In accordance with Federal Regulations 40 CFR Part 122 a toal nitrogen reduction
schedule containing annual milestones outlining the steps the City of Mebane will
Fact Sheet
NPDES NCO021474
Page 5
CD p
O
o2
@ N
r N
� II
ra
m �
U
= o e Z
w o 0 o a N
O " II II II II II
U Ayti3Na�
o uo�ooa�
LO
00
Lo p
w
4 z
@ Z
4 0
o a
a
O
i
a �
� X
�a
3
L
N x
LL ¢ v
U
O o 0
a
N v�i000Om o
r000zoE
n u II n n II e
h VJ N N
�0000am
W �
A
h
M
Q
I I
I
I
I
to
I
I
I
o f
-
m
Zvj
m
- ;Zg
"a
Za
Za
Zij
a IM
I
IO
to
U
io i
iN
O N
o p
N
IN
zo
w
o
Lc "c
;; I.
;; L_ n
C' v
;; I.
C
;; c n
i�G v
;; I C
i¢
u n
I�C
U
U
U
I I
I
I
m
o
z
I o
I o
IV o
Iv o
o
z
z
z
z
a
a
N
a
rc
''
a
S1Mn
o�Z o�3
aT
o�
cZ
oli
lOd
o
W ¢
�,
a
M
a
U
??
0
z
�
N U
as
y
z
u,
Z
Z
Z
2
2
Z
Z
Z
C
'a
n
v
a
U
REASONABLE POTENTIAL ANALYSIS
b
aTE
9
Chlorides
.then'
'm
Copper
data paink
(AL
SB
Date Data
BDL=1/2DL
Results
Date
DI
BDL=1/2DL
1 12/21/12011
65.1
65.1
Std Dev.
19.2000
1 12/7/2011
<
2
1
2 1/4/2012
61.4
61.4
Mean
80.3
2 12/21/2011
<
2
1
3 1/11/2012
97.6
97.6
C.V.
0.2391
3 1/4/2012
<
2
1
4 1/18/2012
86
86
n
58
4 1/18/2012
<
2
1
5 2/1/2012
85
85
5 2/1/2012
<
2
1
6 2/8/2012
87.5
87.5
Mult Factor =
1.0
6 2/8/2012
<
2
1
7 2/22/2012
57
57
Max. Value
153D mg/L
7 2/22/2012
<
2
1
8 3/7/2012
50
50
Max. Pred Cw
153.0 mg/L
8 3/7/2012
<
2
1
9 3/21/2012
66.5
66.5
9 3/21/2012
<
2
1
10 4/4/2012
53.5
53.5
10 4/4/2012
<
2
1
ii 4/11/2012
77.5
77.5
11 4/11/2012
<
2
1
12 4/182012
57
57
12 4/18/2012
<
2
1
13 5/2/2012
82.5
82.5
13 5/2/2012
<
2
1
14 5/162012
65.5
65.5
14 5/162012
<
2
1
15 5/30/2012
76
76
15 5/302012
<
2
1
16 6/6/2012
64.5
64.5
16 6/6/2012
<
2
i
17 6/20/2012
70.35
70.35
17 6/202012
<
2
1
18 7/3/2012
77
77
18 7/3/2012
<
2
1
19 7/11/2012
93
93
19 7/112012
<
2
7
20 7/18/2012
65
65
20 7/182012
<
2
i
21 8/1/2012
101
101
21 8/12012
<
2
7
22 8/8/2012
95.5
95.5
22 8/8/2012
<
2
1
23 8/22/2012
76
76
23 8/222012
<
2
1
24 9/5/2012
48.1
48.1
24 9/5/2012
<
2
i
25 9/19/2012
72
72
25 9/192012
<
2
1
26 10/3/2012
68.8
68.8
26 10/32012
<
2
1
27 10/17/2012
88.1
88.1
27 10/17/2012
<
2
1
28 10/31/2012
70.5
70.5
28 10/31/2012
<
2
1
29 11/7/2012
97.5
97.5
29 11O12012
<
2
1
30 11/21/2012
71.5
71.5
30 11/21/2012
<
2
1
31 12/5/2012
105
105
31 12/52012
<
2
1
32 12/192012
74
74
32 12/19/2012
<
2
1
33 1/3/2013
82
82
33 1/3/2013
<
2
i
34 1/162013
76
76
34 1/16/2013
<
2
1
35 1/30/2013
91.5
91.5
35 1/30/2013
<
2
i
36 2162013
99.4
99.4
36 2/6/2013
<
2
1
37 220/2013
85
85
37 2/20/2013
<
2
1
38 3/62013
57.6
57.6
38 3/6/2013
<
2
1
39 3/20/2013
78.6
78.6
39 3/202013
<
2
1
40 4/3/2013
110
110
40 4/3/2013
<
2
1
41 4/17/2013
97.5
97.5
41 4/17/2013
<
2
1
42 5/1/2013
97.5
97.5
42 5/1/2013
<
2
1
43 5/e12013
68
88
43 5/8/2013
<
2
1
44 5/22/2013
58.4
58.4
44 5/222013
<
2
i
45 6/5/2013
77.1
77.1
45 6/5/2013
<
2
1
46 6/192013
66.2
66.2
46 6/192013
<
2
1
47 7/3/2013
133
133
47 7/3/2013
<
2.
1
48 7/17/2013
59.4
59.4
48 7/172013
<
2
1
49 8/7/2013
74.3
74.3
49 8/7/2013
<
2
1
50 8/21/2013
60.4
60.4
50 8212013
<
2
1
51 9/4/2013
87.3
87.3
51 9/4/2013
<
2
1
52 9/18/2013
90.6
90.6
52 9/18/2013
<
2
1
53 10/2/2013
96.4
96.4
53 10/2/2013
<
2
1
54 10/30/2013
153
153
54 10/30/2013
<
2
1
55 11/6/2013
79.5
79.5
55 11/6/2013
<
2
i
56 11/202013
88.9
88.9
56 11/20/2013
<
2
1
57 12/4/2013
94
94
57 12/4/2013
<
2
1
58 12/18/2013 _
69.2
69.2
58 12/18/2013
<
2
7
Results
Sld Dev.
0.0000
Mean
1.0000
C.V.
0.0000
n
58
Mult Factor=
1.00
Max. Value
1.0 ug/L
Max. Pred Cw
1.0 ug/L
9595 FRESHWATER RPA20142.xlsx, data
1 3/25/2014
REASONABLE POTENTIAL ANALYSIS
14
Use "PASTE SPECIAL
18
Molybdenum
Values"then"Copy'.
Zinc (AL)
. Maximum data
points=58
Date
,Data
BDL=1/2DL
Results
Date
'Data
BDL=1/2DL
1
1/29/2014
24
24
Std Dev.
9.6244
1
1217/2011
66
66
2
10/17/2012
16
16
Mean
20.9167
2
12/21/2011
66
66
3
7/11/2012
17
17
C.V.
0.4601
3
1/4/2012
58
58
4
4/11/2012
16
16
n
12
4
1/18/2012
72
72
5
10/2/2013
29
29
5
2/1/2012
84
84
6
7/17/2013
10
10
Mult Factor =
1.47
6
2/8/2012
74
74
7
4/17/2013
24
24
Max. Value
41.0 ug/L
7
2/22/2012
56
56
8
1/16/2013
41
41
Max. Pred Cw
60.3 ug/L
8
317/2012
64
64
9
1/26/2011
13
13
9
3/21/2012
60
60
10
4/27/2011
12
12
10
4/4/2012
86
86
11
7/27/2011
34
34
11
4/11/2012
63
63
12
10/19/2011
15
15
12
4/18/2012
72
72
13
13
5/2/2012
72
72
14
14
5/16/2012
59
59
15
15
5/30/2012
82
82
16
16
6/6/2012
75
75
17
17
6/20/2012
98
98
18
18
7/3/2012
88
88
19
19
7/11/2012
88
88
20
20
7/18/2012
75
75
21
21
8/1/2012
75
75
22
22
8/8/2012
62
62
23
23
e/22/2012
54
54
24
24
9/5/2012
21
21
25
25
9/19/2012
52
52
26
26
10/3/2012
48
48
27
27
10/17/2012
52
52
28
28
10/31/2012
59
59
29
29
11/7/2012
53
53
30
30
11/21/2012
65
65
31
31
12/5/2012
73
73
32'
32
12/19/2012
75
75
33
33
1/3/2013
41
41
34.
34
1/1612013
35
35
35
35
1/3012013
89
89
36
36
2/6/2013
97
97
37
37
2/20/2013
82
82
38.
38
3/6/2013
104
104
39
39
3/20/2013
62
62
40
40
4/3/2013
95
95
41
41
4/17/2013
73
73
42
42
5/1/2013
50
50
43
43
5/8/2013
49
49
44
44
5/22/2013
42
42
45
45
6/5/2013
58
58
46
46
6/19/2013
112
112
47
`!
47
7/3/2013
54
54
48
48
7/17/2013
80
80
49
49
8O/2013
86
86
50
50
8/21/2013
43
43
51
51
9/4/2013
50
50
52
52
9/18/2013
92
92
53
53
10/2/2013
53
53
54
-,
54
10/30/2013
66
66
55
55
11/6/2013
63
63
56
56 11/20/2013
68
68
57
57
12/4/2013
69
69
58
-
58 12/18/2013
56
56
Uze "PASTE SPEQi
Values" then "COP'
. Maximum data
points = 58
Results
Std Dev.
17.8888
Mean
67.5172
C.V.
0.2650
n
58
Mult Factor =
1.00
Max. Value
112.0 ug/L
Max. Pred Cw
112.0 ug/L
9595 FRESHWATER RPA20142.x1sx, data
_ 1 - 3/25/2014
WKWA
NC ENR
North Carolina Department of Environment and Natural
Division of Water Resources
Pat McCrory Thomas A. Reeder
Governor Director
April 11, 2014
MEMORANDUM
To: Eric Hudson
NCDENR / DWR /PWS Regional Engineer
Winston-Salem Regional Office
From: Julie Grzyb
NPDES Unit
Subject: Review of Draft NPDES Permit NCO021474
Mebane WWTP
Alamance County
Resources
John E. Skvarla, III
Secretary
Please indicate below your agency's position or viewpoint on the draft permit for a renewal of the City of
Mebane's W WTP and return this form by May 16, 2014. If you have any questions on the draft permit,
please contact me at (919) 807-6389 or e-mail Julie.g1zyb@ncdenr.eov.
RESPONSE: (Check one)
Concur with the issuance of this permit provided the facility is operated and maintained properly,
the stated effluent limits are met prior to discharge, and the discharge does not contravene the
designated water quality standards.
❑ Concurs with issuance of the above permit, provided the following conditions are met:
❑ Opposes the issuance of the above permit, based on reasons stated below, or attached:
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. RateFgh, North Carolina 27604
Phom: 919807-63001 FAX: 919M7.6492
Internet: w .ncwaterouaYN.om
An Equal Opponunily 1 ArrlfmallwActian Em&yer
y/z 3/Zdi
VWoCarolinane
mally
AFFIDAVIT OF INSERTION OF ADVERTISMENT Public Notice
North Caroina
The Times -News Publishing Company Environmental
Management
[Commission/NP[D'ES Unit
Mail Service Center
h, NC 27699-1517
e of Intent to Issue a
DES Wastewater
Permit
Burlington, NC. the North Carolina Envi-
Alamance County ronmental Management
Commission proposes to
issue a NPDES waste-
water discharge permit to
the person(s) listed be -
I, Debbie Shil Legal Advertising Manager the Times -News Publishing Co. low. Written comments
g gana ger omes-ews g regarding the proposed
do certify that the advertisement of entitled permit will be accepted
until 30 days after the
publish date of this notice.
Public Notice North Carolina Environmental Management The Director of the NC Di-
vision of Water Resources
(DWR) may hold a public
Measuring53 lines appeared in The Times -News a newspaper ublished hearing should there he a
PPP significant degree of put
In Alamance County, Burlington, NC, in issues of be interest. Please mail
comments and/or info,
mation requests to DWR
at the above address. In
April 11. 2014 -
terested persons may
visit the DWR at 512 N
Salisbury Street, Raleigh,
NC to review information
on file. Additional informa-
tion on NPDES permits
and this notice may be
Order # 22627297 / 2263 1485 found on our website:
http://portal.redencorg7w
eb/wq/swp/ps/npdes/tale
ndar, or by calling (919)
807 6390, Cityof
Mebane requested re-
newal of permit
NCO021474 for Mebane
Legal Advertising Manager WWrP in Alamance
County, this permitted
discharge is treated mu-
nicipal wastewater to
Moadams Creek, Cape
Fear Ri sin.
Sworn to and subscribed before me this day of , 2014 April 11, 2014
%%4bs 1tXIe''i��'i
Angelia Ross Little
_0
6 P� oZ lit_
G
a
/ama�cx%% Public
My CommisAlbnoelptres: January 20, 2015
DA
MX_
NCDENR
NORM GROLINO DCPAPIMEM OP
ENVIHouncxr ax0 NgitauL ResouRcd
Final
Fact Sheet - NPDES Permit
Jordan Lake NPDES Dischargers
PROPOSED PERMIT ACTION
14 NPDES Permits
In November 2009, the Division proposed to modify fourteen (14) NPDES permits for
municipal and domestic treatment facilities in the Jordan Lake watershed of the Cape Fear
River Basin. The purpose of the modifications was to set Total Phosphorus discharge limits in
accordance with the Jordan Lake Nutrient Management Strategy: Wastewater Discharge
Requirements, T15A NCAC 02B .0270.
JORDAN LAKE NUTRIENT MANAGEMENT STRATEGY
The Jordan Lake Nutrient Management Strategy is a comprehensive set of rules and Session
Law that became effective August 11, 2009. The Strategy aims to restore and maintain water
quality, protect the lake's classified uses, and maintain or enhance protections currently
implemented by local governments in existing water supply watersheds. The Strategy calls for
improvements in stormwater management (existing and new development), agricultural
practices, fertilizer application management, riparian buffers protection, and wastewater
treatment.
The Strategy establishes nitrogen and phosphorus allocations for all existing wastewater
dischargers that treat nutrient -bearing wastes. For point sources, it specifies that facilities with a
permitted flow of 0.1 MGD or greater must meet nutrient limits based on these allocations. The
limits for both nitrogen and phosphorus are given as annual mass limits. The phosphorus limits
become effective in CY2010, the nitrogen limits in CY2016.
The figure below shows the watershed and the three subwatersheds. The strategy sets nutrient
reduction targets for each subwatershed.
PROPOSED PERMIT MODIFICATIONS
The proposed permit modifications affect the fourteen dischargers affected by the new rule,
and these are listed below. (The list once included a fifteenth permit, NC0003913 for Glen
Raven Inc., but that has been rescinded since work began on the Strategy and so is not listed.)
The modifications add a new Special Condition to each permit to identify the discharge and
delivered allocations and the Transport Factor for the permitted facility. The permits include
the new annual mass discharge limits for phosphorus, equal to each facility's TP discharge
allocation. The Division intends to add nitrogen limits during the 2011 permit renewals.
The attached table lists all facilities in the Jordan Lake watershed that received nutrient
allocations under the Wastewater Discharge Requirements rule. It shows the allocations,
transport factors, and permitted flow for each facility. It also shows the equivalent
concentrations for the TN and TP allocations, that is, the concentration that the facility must
reach to meet its mass limit at full permitted flow.
Some of the modifications include other, minor changes. For example, conditions were re-
ordered to group the nutrient -related conditions for easier reference.
a)
a
O
2
o -0
2 �
Je�Jei1A
Yl�
0
v
z
a
W
A
C
C
N
Y
G
a
�O b�O �O b�O b�O �OIO S00 S Op000SOS OOOSOON S S SS S SS
O O O OO O O O O N N fV N N (V N N N N N N N N N N N N N N N N N N N fV fV
TOOUO�b p M O� p N p p P �NM N NNMNn MOO1 �-I n O n by Nnn � nNNOO T01pp P p Ot� ti.Ni eNi ti.Ny 0D•0•n nbb p M M N N N MNN 00 Np M p MNNNNN.-i
N P p N n N p
M N N
O �M�pp N Nbp P OOJ O� �Pp nN pnp N(pOO�fOn W �O b �i N PO�O� H OO.NM P N
b Pbb N Nb pN OOJN bO��bP Mp n PMMMNN NHN Nepi.Mi .Nn bn
Ui RM LG,ARr„£P$g888880088%$%8888888588888
V O O b M N N N PION W Inlf p p P M� O O� T Of p] n �p {tpj vaj P p P M N N�� ti�
n.MMOb.O 4pMNN.Y ti N'-I HN'y vn
N,m .rnn .Ni N P M
0 o ao o vpo o roalo o s aap°o 0 0 o avpo o *R 29 0 0 0 o vppo o v o
p n 0 �O M YI n N N �Nif N N OJ P V1 W N P M P W N PN b a bN ip M N OJ b n n p N
rra
l 3
c a o 3
P o
E N S
u m 3 0 zo N o.
a& n w u o 5 0
V WE 'O v L L O.
F N O z W= �j V d E i B
5 v a E N m f V ¢ E 0 3 U r ar v v v E w 5 ac
3 u a a a a °- _v c v 3 c a c 3 g'c o `m �_ E v E
v o a0 F w n oiS E g E 3 v v> w E W
`�'s'a�i3333o3 t 0E 0ofm `o 53o—y !� v_Eavcg 'wrn
< E 3¢ N v o- c
N.oYmJ o'.v
2
-
NmMtna3�
oZPtiOrPocp�a�2GmN>+o
OZObOKLb0c`qw�mT>0
a E m E E E
u UN
o o .o L°°0 o
E a
'
i
pOO[.NN—¢N'EL
OE O
0 o ¢ 0 So cvO-Nocc
{{J _pO 2vB0 0 OU
ooE uO- v oE
V w O E = EU ni UUo
0 0`EEt0
uuau0 o
u¢
L N . NO O O 0O00O O O OO O O O 0O O O O M b
U
ZZZ UUUUVUUV(0)OOUUUDUDUUUUVVyZzZZZZZZUZZZ UU.^cvi
..
h)i
gg c M O L
uxmm:t
im+
Ong
vwm�a
.
u t
xn/z%z
_
Vmm
1
.1-2
Lxymtx
LsfmU
/mM
UZNoix
VYmx
anYm:a
m:x
_
os
SRWm:a
s.M.
SnVm:x
m/xxx
��
VlVm:t
MpTv
xPo/m:x
anVN:x
alxvl�a
mama
.
exam:
anum:z
E.
na
a/m/m:x
a m:
xwvm:
+wxum
vaamv
:vvxm
�vYm a
mwxa
:ammxx
:vmmu
I:vuax
nnvm:.
xvmrw
�4amm
xs Wx-c.�yJa[p:w
m 3
nwmu
v3/m:3
v:vx:e
v7m:3
arznm 3
Ys/mxs
YxYm:3
n+rm,3
<nam:3
V:Vxtt➢
zRYss»
s/Jm13
NaR4m
snam:!
nxi3
xu
xn+/w5
VWams
Ih/xxx
g:3
ar
I ..n .,..,,.........
usrmo
VxYx:a
mm3
+nam�3
srwm:
.on/x:3
:aam:3
ws/mm
n/ !
'167xwmm.3
I:m/rn3
Nv/m3
u
I:LVmu
:EM1Ymx!
x L:a/ml3
Jmnm.
v3VMxz
zz
Wx..m,..�.y.:epx3
4Vu
vxsne
Na
'J:Vu
vxNw
L6ne
NVu
321 3:x za
W:-V*unme.yew
xw. xw
+x W:�4+vrJxeruebmu
NPDES/A uifer Protection Permitting Unit Pretreatment Information Request Form
PERMIT WRITER COMPLETES THIS PART:
PERMIT WRITERS -AFTER you Get this form back
Check all that apply
from PERCS:
Date Of Request Sf7/2012
munici I renewal x
- Notify PERCS if LTMP/STMP data Im said should be
on DMRs is not really there, so we can get it for you
Re uestor
Jackie Nowell
new industries
(or NOV POTW).
Facil' Name
Ci Of Mebane
W WTP a anion
- Notify PERCS if you want us to keep a specific POC
Permit Number
NCO021474
S culative limits
in LTMP/STMP so you will have data for next permit
R ion
WSRO
stream redass.
renewal.
Basin
CPF
outfall relocation
- Email PERCS draft permit, fact sheet, RPA.
- Send PERCS paper copy of permit (w/o NPDES
7010 cha a
boilerplate), cover letter, final fad sheet. Email RPA if
other
changes.
other
check a plicable PERCS staff:
Other Comments to PERCS:
X
BRD, CPF, CTB, FRB, TAR - Sarah Morrison 807-6310
CHO, HIW, LUM, LTN, NES, NEW, ROA, YAD - Monti
Hassan 807-6314
PERCS PRETREATMENT STAFF COMPLETES THIS PART:
Status Of Pretreatment Program (check all that apply)
t) facility has no SIU's, does have Division approved Pretreatment Program that is INACTIVE
2) facility has no SIU's, does not have Division approved Pretreatment Program
X 3) facility has SIUs and DWQ approved Pretreatment Program (list "DEV' if program still under development)
X 3a) Full Program with LTMP
3b) Modified Program with STMP
4) additional conditions regarding Pretreatment attached or listed below
Flow, MGD
Permitted
Actual
Time period for Actual
STMP time frame:
Industrial
0.0675
0.0398
Jan -Dec 2010
Most recent
Uncontrollable
rva
1 1.0502
Jan -Dec 2010
1 Next Cycle:
J u
Parameter of
concern (POc)
PD due to
NPDES/ Non-
RequiredPA' 61I
Required
PfK: tlue
POTW POC
STMP
LTMP
o
$
Check List
Disch Fennel
Limit
EPA'
by ig
Sludge'•
to SIU'•'
(F�rplaln
below)•"'
Emuerr
Freq
ERluem
Freq
X
BOD
Limit
4
Q M
X
TSS
Limit
4
Q M
Q= Quarterly
X
NH3
Limit
4
Q M
M= Monthly
X
Arsenic
4
Q M
Cadmium
X
4
Q M
Chromium
X
4
q M
Copper
Monitor
X
4
Q M
X
C anide
X
4
Q M
is all data on DMRs?
Lead
X
4
Q M
YESI X
X
Mercury
Limit
4
Q M
NO (attach data)
X
Mol bdenum
4
Q M
Nickel
X
4
Q M
X Silver
X
4
Q M
X Selenium
X
4
Q M
Zinc Monitor X 4 Q M Is data in readsheet?
X Total Nit en Monitor
4 Q M YES email to writer X
X Phosphorus Limit
4 Q M NO
X Fluoride Limit
4 Q M
X Chloride Monitor 4 Q M
X Aluminum 4 Q M
X COD 4 Q M
*Always in the LTMP/STMP " Only in LTMP/STMP if sludge land app or composte (dif POCs for incinerators)
•`•
Only in LTMP/STMP while SIU still discharges to POTW •••• Only in LTMP/STMP when pollutant is still of concern to POTW
Comments to Permit Writer (ex., explanation of any POCs• info You have on IU related investigation into NPDES problems)
POTW sends their sludge to a composting fatality. There
are no 503 or other requirements. The LTMP could be modified to remove As, MG,
Chloride (influent sampling), Aluminum and COD. Monitoring frequencies are monthly prior to the HWA due date (2010) and quarterly
thereafter.
mebanep4¢012
ReNeea'. JWY 24, 2007
Mebane WWTP- NCO021474
Monitoring Frequency Reduction Evaluation
/12*2.0 mg/L+5/12*4 mg/L = 3.33 mg/L weighted, annual monthly average
.665 = 50% of wt. annual monthly average
0.972 three-year average is < 50% of the weighted annual monthly average limit
200% of summer monthly avg. limit = 4 mg/L summer values >4
2011-2013 0
more than 10 daily samples exceeded 200% of the monthly average summer limit
of winter monthly permit limit = 8 mg/L winter values > 8
2011-2013 12
no more than 12 daily sample exceeded 200% of monthly average winter limit
no daily samples total exceeded 200% of the summer and winter monthly averages
2) Total of 12 daily samples exceeding 200% < allowance of 15
3) no more than two weekly average limit violations in 2012 (two shown) W —�
Reduce Monitoring Frequency for NH3-N to 2/week ".C�
30 mg/L monthly average permit limit
15 = 50% of monthly average permit limit
1) 4.98 three-year average is < 50% of the monthly average permit limit
Average= 200% of monthly average permit limit= 60 mg/L
2011 thru 2013 0 no values > 60
no daily samples exceeded 200% of the monthly average limit
no more than two weekly average limit violations in 2012 (zero on record)
Reduce Monitoring Frequencv for TSS to
Of Med
City of Mebane Jz 4w
Wastewater Treatment
Facilityr
ae •I- Caro>>
106 E. Washington Street
Mebane, NC 27302
May 13, 2014
Ms. Julie Grzyb
NPDES Complex Permitting Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
RE: Draft NPDES Permit Renewal
Permit No. NCO021474
Mebane WWTP
Facility Class IV
Alamance County
Ms. Grzyb,
RECEIVED/DENR/DWR
MAY 15 2014
Water Resources
Permitting Section
Following review of the Division drafted NPDES Permit referenced above and your
corresponding April 9, 2014 cover letter; I respectfully submit the following comments on
behalf of the City of Mebane:
SUPPLEMENT TO PERMIT COVER SHEET
In 2013, the sand filters at the WWTP were replaced with the installation of an Aqua Mini
Disk cloth media filtration system. Please modify the authorization statement to reflect
this change.
PART I, Section A. (1.) EFFLUENT LIMITATIONS AND
REQUIREMENTS
• Influent BOD Frequency of Monitoring - Given that Influent BOD
primarily to verify percent removal. I would like to request ti
monitoring be reduced from "Daily' to "Twice per Week".
r'xr-
In addition to the permit specific comments provided above, I would like tc
for such a positive permit renewal process. All questions and concerns dui
writing process have been met with knowledgeable and timely responses
resulting in a permit with minimal need for comment on the City's behalf.
City of Mebane Comments - Draft NPDES Permit No. NCO021474
Page I of
If you need any additional information please feel free to contact the undersigned. Thanks
for your assistance in the issuance of this permit.
Wastewater Director
City of Mebane
919-304-9215
dhodge@cityofmebane.co
City of Mebane Comments - Draft NPDES Permit No. NCO021474
Page 2 of 2
-pimd'ellibles
City ofMebane U
Wastewater Treatment
Facility o°/r
106 E. Washington Street
Mebane, NC 27302
March 20, 2014
By electronic mail (Julie.grzb@ncdenr.gov
Ms. Julie Grzyb
NPDES Complex Permitting Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
RE: Draft NPDES Permit
Permit No. NCO021474
Mebane WWTP
Facility Class IV
Alamance County
Ms. Grzyb,
L aro
cn...e ;o ,.a,
In response to your email correspondence on Thursday, March 6, 2014, I respectfully
submit the following comments and proposed Total Nitrogen compliance schedule for
inclusion in the above referenced NPDES permit.
Per the Jordan Lake Nutrient Management Strategy, the City of Mebane WWTP is
required to comply with an annual Total Nitrogen (TN) mass loading of 40,225
lbs/year, end of pipe by the year 2019. At the facility's permitted flow of 2.5MGD, this
annual mass loading is equivalent to an annual average effluent concentration of 5.3
mg/L (end of pipe) of total nitrogen.
The City has already implemented nitrogen -reducing operational changes at the plant
and the Mebane WWTP is continually optimizing operations for total nitrogen removal.
This is demonstrated by the fact that the City has consistently met the Total Nitrogen
targets of the Jordan Lake Nutrient Management Strategy since 2009 as outlined in the
table below.
City of Mebane Comments -Draft NPDES Permit No. NCO021474
Page I of
Total Nitrogen Compliance Schedule
In accordance with Federal Regulations at 40 CFR 122, a schedule of compliance
containing annual milestones outlining the steps the City of Mebane will take to comply
with the Jordan Lake Wastewater Discharge Rule (15A NCAC 02B .0270), as modified
by North Carolina Session Laws 2011-394 (HB119) and 2013-395 (SB515) are listed
below.
April 30, 2015:
• Evaluate and report on the need and interest in establishing a compliance trading
association for Jordan Lake.
April 30, 2016:
• Submit a nutrient removal optimization report for the Mebane WWTP
April 30, 2017:
• Submit a nutrient compliance plan for DWR review and approval. The plan
should project and accommodate anticipated loadings through 2027.
April 30, 2018:
• Submit a nutrient removal optimization report for the Mebane WWTP
January 1, 2019:
• Unless an alternate date is specified in DWR's approval of Mebane's Nutrient
Compliance Plan, the Mebane WWTP shall meet the annual average nutrient
loading limit beginning on January 1, 2019.
If you need any additional information please feel free to contact the undersigned.
Thanks for your assistance in the issuance of this permit.
Sincerely,
Dennis J. Hodge
Wastewater Director
City of Mebane
919-304-9215
dhodge@cityofinebane.com
City of Mebane Comments -Draft NPDES Permit No. NCO021474
Page 3 of 3
Grzyb, Julie
From: Dennis Hodge <dhodge@cityofinebane.com>
Sent: Wednesday, March 19, 2014 5:03 PM
To: Grzyb, Julie
Subject: RE: TN Compliance Schedule with WWTP milestones
Hey Julie,
Thanks for your work on our permit. Below are the February and March results for LLHg currently available:
Effluent
Hg
Date
(ng/L)
2/6/2014
3.70
2/11/2014
2.26
2/18/2014
2.90
2/25/2014 3.43
3/4 2014 3.21
3.1L
We have not received the results for the second week in March yet. If you have any questions please contact me. Also,
I'll have the Nitrogen compliance schedule to you tomorrow.
Thanks,
Dennis
Dennis J. Hodge
Wastewater Director,
City of Mebane
919-304-9215 office
336-906-5583 mobile
www.eityofinebane.com
Vt /a o4 4 9[u4ry gerero 4 i� ok adL e/ a kwo&dge a& w dia m Am dap ow sell
q.
From: Grzyb, Julie [mailto:julie.arzyb(&ncdenr aov]
Sent: Thursday, March 06, 2014 5:27 PM
To: Dennis Hodge
Subject: TN Compliance Schedule with WWTP milestones
Dennis,
I hope to work on the Monitoring Frequency Reduction review on Monday of next week for the WWTP permit.
Once I get that completed we should be able to move quickly on re -public noticing the WWTP permit.
I am concerned that you start working on a TN compliance schedule for inclusion in the permit. I copied part of the City
of Greensboro's schedule below. This is how they started it and then the rest was submission of packages 1,2,3,4 over
the following years and construction, etc.. NPDES needs something for each year and you can either end it with
complying in 2019 or continue the timeline with receipt of an ATC by 12/31/2019.
City 01mebane o Me"
Wastewater Treatment f9
Facility ram/
106 E. Washington Street
Mebane, NC 27302
December 20, 2012
Ms. Jacquelyn M. Nowell
NPDES Complex Permitting Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
RE: Draft NPDES Permit
Permit No. NCO021474
Mebane WWTP
Facility Class IV
Alamance County
Ms. Nowell,
awn�rea in Maxi
The Division drafted NPDES Permit referenced above and your corresponding cover -
letter, dated August 15, 2012, were received by the City of Mebane on August 20, 2012. On
behalf of the City, I provided initial comments to the Division regarding this draft on
September 12, 2012. 1 respectfully submit the following comments and attachments as an
addendum to that initial correspondence:
DWQ Guidance Regarding the Reduction of Monitoring Frequencies in NPDES
Permits for Exceptionally Performing Facilities
Consistent with the approval criteria listed in the guidance issued by the Division on
October 22, 2012, 1 would like to request a reduction in the monitoring frequencies from
"Daily" to "Twice per Week" for both Total Suspended Solids [TSS] and Ammonia
Nitrogen [NI-L-N].
• Overall:
o Neither the City of Mebane nor any of its employees have been convicted of
criminal violations of the Clean Water Act within the previous five years.
o The City of Mebane WWTP is not currently under an SOC for any effluent limit
noncompliance.
o The City of Mebane WWTP is not on EPA's Quarterly Noncompliance Report
for any limit violations.
City of Mebane Comments -Draft NPDES Permit No. NC0021474 r a
Page 1 of 3
If you need any additional information please feel free to contact the undersigned. Thanks
for your assistance in the issuance of this permit.
Wastewater Director
City of Mebane
919-304-9215
dhodge@ci!yofmebane.com
Attachment: FOMReduction.xlsx
City ofMebane Comments -Draft NPDES Permit No. NC0021474
Page 3 of 3
AFFIDAVIT OF INSERTION OF ADVERTISMEN7
The Times -News Publishing Company
Burlington, NC
Alamance County
I, Debbie Shoe, Legal Advertising Manager of the Times -News Publishing Co.,
do certify that the advertisement of entitled
Public Notice North Carolina Environmental Management
Measuring 59 LINES appeared in The Times -News, a newspaper published in
Alamance County, Burlington, NC, in issues of
November 16, 2012
Order # 22608676 / 226 13 164
Legal Advertising Manager
Sworn to and subscribed before me this jto— day of 4p3. 1_ , 2012
,,qSR L fIF 4i�i
'r(����
►�
Jennifer L. Hensley
1, 14%
Notary Pub
CO 01,
My commission expires: January 26, 2015
Pu o ice
North Carolina
Environmental
Management
Commission/NPDES Unit
1617 Mail Service Center
Raleigh, NC 27699 1617
Notice of Intent to Issue a
NPDES Wastewater
Permit
The North Carolina Envi-
ronmental Management
Commission proposes to
issue a NIECES waste-
water discharge permit to
the person(s) listed below.
Written comments re-
garding the proposed per-
mit will be accepted until
30 days after the publish
date of this notice. The Di-
rector of the NC Division of
Water Quality IDWQI may
hold a public hearing
should there be a signifi-
cant degree of public in-
terest. Please mail com-
ments and/or information
requests to DWQ at the
above address. Interested
persons may visit the
DWQ at 512 N. Salisbury
Street, Raleigh, NC to re-
view information on file.
Additional information on
NPDES permits and this
notice may be found on
our website:
http:/]portal ncdenr.04
web/wq/swp/ps/n pdes/
calendar, or by calling
(919) 807-6390.
City of Mebane, permit No.
NC0021474, has applied
for renewal of its permit
discharging to Moadams
Creek in the Cape Fear
River Basin. BOO, ammo-
nia, total residual chlorine,
fluoride and mercury are
water quality limited Is
rameters. This discharge
may affect future alloca-
tions in this portion of the
receiving stream.
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Charles Wakikl, P. E.
Governor Director
August 15, 2012
MEMORANDUM
To: Lisa Edwards
NC DENR/DWR/Public Water Supply Regional Engineer
Winston-Salem Regional Office
From: Jacquelyn X Nowell
DWQ/NPDES Complex Permitting Unit
Subject: Review of NPDES Permit NC002147f-
Mebane WWTP
Alamance County
Dee Freeman
Secretary
Please indicate below your agency's position or viewpoint on the permit and return this form by August 29, 2012. If
you have any questions on the permit, please contact me at 919-807-6386 or e-mail to iag-1&nowel1Qncdenr $Qv.
RPaRRRaaRPRPRRRRR�RR(iRRRRRPRRRRRRRRPRRRRR
RESPONSE: (Check one)
Concur with the issuance of this permit provided the facility is operated and maintained properly, the stated effluent
limits.are met prior to discharge, and the discharge does not contravene the designated water quality standards.
Concurs with issuance of the above pemait, provided the following conditions are met:
❑ Opposes the issuance of the above pemtit, based on reasons stated below, or attached:
1617 Mail Service Center, Ralegh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: 919-807-M3 FAX:919.807-64K 1 Customer Service: 1-877-623-6748
Internet www.rcwaterquality.org
An Equal Opportunity 1 Alfimnatiu Aclion Employer
1 o i v -/ z--
NV�o e��Carolina
rJ VA6111ally
Ambient Monitoring System Station
NCDENR, Division of Water Quality
Basinwide Assessment
Location: MOADAMS CRK AT SR 1940 GIBSON RD NR FLORENCE TOWN
Station #: B 1380000 Hydrologic Unit Code: 03030002
Latitude: 36.08913 Longitude:-79.30747 Stream class: C NSW
Agency: UCFRBA NC stream index: 16-18-7
Time period: O1/06/2006 to 12/08/2010
# # Results not meeting EL Percentiles
results ND EL # % %Conf Min loth 25th 50th 75th 90th Max
Field
D.O.(mg(L)
85
0
<4
0
0
85
0
<5
0
0
pH (SU)
85
0
<6
0
0
85
0
>9
0
0
Spec. conductance
85
0
N/A
(umhos/cm at 25°C)
Water Temperature(°C)
85
0
>32
0
0
Other
TSS (mg/L)
60
4
N/A
Turbidity (NTU)
60
0
>50
2
3.3
Nutrients (mg/L)
NH3 as N
60
6
N/A
NO2+NO3asN
60
1
N/A
TKN as N
60
4
N/A
Total Phosphorus
52
0
N/A
Metals (ug/L)
Aluminum, total (AI)
6
1
N/A
Arsenic, total (As)
6
6
>10
0
0
Cadmium, total(Cd)
6
6
>2
0
0
Chromium, total (Cr)
6
6
>50
0
0
Copper, total (Cu)
6
5
>7
0
0
Iron, total (Fe)
6
0
>1000
5
83.3
Lead, total (Ph)
6
6
>25
0
0
Nickel, total (Ni)
6
6
>88
0
0
Zinc, total (Zn)
6
0
>50
0
0
Fecal Coliform Screening(#/IOOmL)
#results: Geomean
#>400:
%>400:%Conf
60 142.5
7
11.7
5.9 6.5 6.8 7.9 10.1 12.1 13.4
5.9 6.5 6.8 7.9 10.1 12.1 13.4
6.4 6.8 7 7.2 7.3 7.4 8.4
6.4 6.8 7 7.2 7.3 7.4 8.4
132 231 288 340 420 479 613
1.8 6.3 11.8 19.2 22.9 25.3 27
1 2 4 5.5 9.8 13.9 38
3.9 4.5 7.2 9.4 15 27.8 62.6
0.02 0.02 0.05 0.08 0.12 0.18 4.39
0.02 0.81 L43 2.36 5.03 7.11 16.5
0.2 0.23 0.6 0.72 0.85 1.19 4.72
0.11 0.17 0.25 0.4 0.59 0.79 1.35
50 50 110 218 292 453 453
10 10 10 10 10 10 10
2 2 2 2 2 2 2
5 5 5 5 5 5 5
2 2 2 2 3 5 5
595 595 1109 1670 1768 1790 1790
10 10 10 10 10 10 10
10 10 10 10 10 10 10
19 19 20 22 29 36 36
Kew:
# result number of observations
# ND: number of observations reported to be below detection level (non -detect)
EL: Evaluation Levet applicable numeric or narrative water quality standard or action level
Results not meeting EL: number and percentages of observations not meeting evaluation level
%Conf : States the percent statistical confidence that the actual percentage of exceedances is at least 10% (20%for Fecal Colform)
Stations with less than 10 results for a given parameter were not evaluated for statistical confidence
Nowell, Jackie
From:
Templeton, Mike
Sent:
Tuesday, April 24, 2012 1:04 PM
To:
Nowell, Jackie
Cc:
Grzyb, Julie; Berry, Ron; Belnick, Tom; Vinzani, Gil
Subject:
to language forjordan permit
Jackie - Here is the TN language for Mebane. This should take care of the compliance schedule change adopted last
year by the general assembly.
Julie & Ron - This language should also be included in the Graham, Reidsville, OWASA permits (all Julie's), except with
the correct TN numbers. The Burlington and Greensboro permits (Ron's and Julie's, respectively), need similar language
adapted to their'bubble' permit arrangements. Julie already has that language and can share with Ron when the time
comes.
Here is the Mebane language, followed by a list of TN limits for the other dischargers. In the'TN Load' row of the
effluent sheet, replace'Monitor & Report (lb/yr)' with '40,225 Ib/yr *' - where the asterisk is the next footnote number
(8?). Then add this language as footnote 8Q) and adjust the numbering for the remaining footnotes:
* Per the Jordan Lake Wastewater Discharge Rule (15A NCAC 02B .0270) as modified by North Carolina Session Law
2011-394 (HB119), the annual mass Total Nitrogen limit shall be effective beginning with calendar year 2016, unless the
discharger has received by December 31, 2016, an authorization -to -construct permit for construction, installation, or
alteration of the treatment works for purposes of complying with this limit, in which case the limit shall be effective
beginning with calendar year 2018.
Here are the other TN limits. Check to make sure these agree with the 'discharge' allocations listed in the nutrients
special condition of each permit:
Graham 56,315 lb/yr TN
Reidsville 120,674
OWASA 134,375
Tom - Six Jordan permits already went out without this language, three before the bill was passed and signed. Let's
talk about them separately.
- Mike T
City olMebane
Wastewater Treatment
Facility
106 E. Washington Street
Mebane, NC 27302
22 November 2010
NCDENER/DWQ
Attn: NPDES Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Subject: City of Mebane W WTP Permit Renewal
NPDES Permit No. NC0021474
Attention NPDES Permit Group:
U } e6
�a orrh C dTO1
Ch...... d i. IRPI
The City of Mebane Wastewater Treatment Plant's NPDES Permit No. NC0021474 issued effective
November 1, 2006 and modified effective August 1, 2010 expires May 31, 2011. Please find enclosed
Mebane's permit renewal application package along with two copies.
Below are comments addressing two parts of the renewal application:
Part B.5 of the application requests information to be provided concerning anticipated plant
improvements. Because of the newly implemented Jordan Lake Nutrient Rules, the City of
Mebane is in the preliminary stage of considering improvement needs as well as funding sources.
Thus, the dates listed in the renewal application for implementation are subject to change. Mebane
is currently in compliance with Total Phosphorus allocation and intends to be in compliance with
Total Nitrogen allocation before the compliance date.
Part E of the application requests that the applicant supplies Whole Effluent Toxicity (WET)
testing data. Mebane has performed quarterly WET testing since the November 1, 2006 issuance
of the current permit. All testing has indicated compliance. Also, during the period October 2009
through July 2010, Mebane performed quarterly second species testing which also indicated
compliance. These reports were submitted to the DWQ Science Branch within thirty days of the
end of each month in which testing occurred. As per the directions under Part E as well as a
telephone conversation with Tom Belznick on November 3, 2010, Mebane is not required to
submit results with this application.
In addition, the City of Mebane requests the involvement of our staff during the permitting process prior to
issuance of a draft permit.
If there are questions or comments please contact the undersigned.
nnis
dgoDireector
City of Mebane
919-304-9215
dhodgeAcitvofm ebane.com
Enclosures
FACILITY NAME AND PERMIT NUMBER: Form Approved 1114199
City of Mebane WWTP/NC0021474 OMB Number 2040-0086
Pa.rwy�
SUPPLEMENTAL APPLICATION INFORMATlnM
PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES
All treatment works receiving discharges from significant industrial users or which receive RCRA, CERCLA, or other remedial wastes must
complete Part F.
ENERAL INFORMATION:
F.1. Pretreatment Program. Does the treatment works have, or is it subject to, an approved pretreatment program?
Yes —No
F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types
of industrial users that discharge to the treatment works.
a. Number of non -categorical SIUs. 2.00
b. Numberof CIUs. 2.00
bl"NtrIGAN V INDUSTRIAL USER INFORMATION:
Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for earn su t
F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional
pages as necessary.
Name: AKG
Mailing Address: _Z3J 5 Qakwnnrl ;trRPt Extension
Mebane. NC 27302
FA. Industrial Processes. Describe all of the industrial processes that affect or contribute to the SIU's discharge.
Brazing cleaning & pressure testing of aluminum heat exchanger cores WW pretreated prior to discharge
F.5. Principal Prod uct(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's
discharge.
Principal product(s): Bar and plate aluminum heat exchangers
Raw material(s): Aluminum
F.6. Flow Rate.
Process wastewater flow rate. Indicate the: average daily volume of process wastewater discharged into the collection system in gallons
per day (gpd) and whether the discharge is continuous or intermittent.
3,000.00 gpd (_continuous or ✓ intermittent)
b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection
system in gallons per day (gpd) and whether the discharge is continuous or intermittent.
6,700.00 gpd ( ✓ continuous or _intermittent)
F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following:
a. Local limits ✓ Yes _No
b. Categorical pretreatment standards _Yes ✓ No
If subject to categorical pretreatment standards, which category and subcategory?
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 18 of 21
FACILITY NAME AND PERMIT NUMBER: Form Approved 1114199
City of Mebane W WTP/NC0021474 / OMB Number 2040-008e
�k.t ZI�WIy(
F.8. Problems at the Treatment Works Attributed to Waste Discharged by the SIU. Has the SIU caused or contributed to any problems (e.g.,
Upsets. InterferenCe) at tha fraatmunt u� rGe m the ..��� ��...... ........a
Yes ✓ No If yes, describe each episode.
RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE:
F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail, or dedicated
pipe? _Yes ✓ No (go to F.12.)
F.10. Waste Transport. Method by which RCRA waste is received (check all that apply):
_Truck _Rail _Dedicated Pipe
F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units).
EPA Hazardous Waste Number Amount Units
CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE
ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTFWATER-
FA 2. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities?
_Yes (complete F.13 through F.15.) ✓ No
Provide a list of sites and the requested information (F.13 - FA 5.) for each current and future site.
F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is expected to originate
in the next five years).
F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if
known. (Attach additional sheets if necessary).
F.15. Waste Treatment.
a. Is this waste treated (or will it be treated) prior to entering the treatment works?
_Yes _No
If yes, describe the treatment (provide information about the removal efficiency):
b. Is the discharge (or will the discharge be) continuous or intermittent?
_Continuous _Intermittent If intermittent, describe discharge schedule.
END OF PART F.
REFER TO THE APPLICATION OVERVIEW TO DETERMINE WHICH OTHER PARTS OF FORM
2A YOU MUST COMPLETE
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22, Page 19 of 21
FACILITY NAME AND PERMIT NUMBER:
City of Mebane W WTP/NC0021474 Form Approved 1114199
OMB Number 2040-008e
lint, f- t�r.�tew� �
SUPPLEMENTAL APPLICATION INFORMATION
PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES
All treatmentworks receiving discharges from significant industrial users or which receive RCRA, CERCLA, or other remedial wastes must
complete Part F.
F.I. Pretreatment Program. Does the treatment works have, or is it subject to, an approved pretreatment program?
Yes No
F.2. Number of Significant Industrial Users (SIUs) and Categorical Ind ustrial Users (Cl Us). Provide the number of each of the following types
of industrial users that discharge to the treatment works.
a. Number of non -categorical SIUs. 2.00
b. Number of CIUs. 2.00
INDUSTRIAL USER
Supply the following Information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8
and rovitle the Information re vestetl for each SW.
F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional
pages as necessary.
Name: General
Mailing Address:
Mebane, NC 27302
FA. Industrial Processes. Describe all of the industrial processes that affect or contribute to the SIU's discharge.
Phosphating cleaning & painting of fabricated steel parts WIN pretreated prior to discharge
F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's
discharge.
Principal product(s): Low & medium voltage switchoear
Raw materal(s): Steel copper and aluminum
F.6. Flow Rate.
a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharged into the collection system in gallons
per day (gpd) and whether the discharge is continuous or intermittent.
1,900.00 gpd (continuous or ✓ intermittent)
b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection
system in gallons per day (gpd) and whether the discharge is continuous or intermittent.
4,600.00 gpd ( ✓ continuous orintermittent)
F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following:
a. Local limits ✓ Yes _No
b. Categorical pretreatment standards ✓ Yes _No
If subject to categorical pretreatment standards, which category and subcategory?
40 CFR 433.15
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 18 of 21
FACILITY NAME AND PERMIT NUMBER:
City of Mebane WWTP/NC0021474
F.8. Problems at the Treatment Works Attributed to Waste
If yes, describe each episode.
Form Approved 1114/09
OMB Number 2040-0086
by the SIU. Has the SIU caused or contributed to any problems (e.g.,
RCRA HAZARDOUS WASTE RECEIVED BY TRUCK RAIL OR DEDICATED PIPELINE:
F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail, or dedicated
Pipe? _Yes ✓ No (go to F.12,)
F.10. Waste Transport. Method by which RCRA waste is received (check all that apply):
Truck _Rail _Dedicated Pipe
F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units).
EPA Hazardous Waste Number Amount Units
CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE
ACTIFIM IAIAQTOr.IA ram.. _-__--
F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities?
_Yes (complete F.13 through F.15.) ✓ No
Provide a list of sites and the requested information (F.13 - F.15.) for each current and future site.
F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is expected to originate
in the next five years).
F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if
known. (Attach additional sheets if necessary).
F.15. Waste Treatment
a. Is this waste treated (or will it be treated) prior to entering the treatment works?
_Yes _No
If yes, describe the treatment (provide information about the removal efficiency):
b. Is the discharge (or will the discharge be) continuous or intermittent?
_Continuous _Intermittent If intermittent, describe discharge schedule.
END OF PART F.
REFER TO THE APPLICATION OVERVIEW TO DETERMINE WHICH OTHER PARTS OF FORM
2A YOU MUST COMPLETE
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22.
Page 19 of 21
FACILITY NAME AND PERMIT NUMBER: Form Approved 1114,99
City of Mebane WWTP/NC0021474 OMB Number 2040-0086
SUPPLEMENTAL APPLICATION INFORMATION
PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES
All treatment works receiving discharges from significant industrial users or which receive RCRA, CERCLA, or other remedial wastes must
complete Part F.
GENERAL
F.I. Pretreatment Program. Does the treatment works have, or is it subject to, an approved pretreatment program?
YesNo
F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types
of industrial users that discharge to the treatment works.
a. Number of non -categorical SIUs. 2.00
b. Numberof ClUs. 2.00
SIGNIFICANT INDUSTRIAL USER INFORMA
Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8
and provide the information requested for each SIU.
F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional
pages as necessary.
Name: SRI Surgical Express
Mailing Address:
FA. Industrial Processes. Describe all of the industrial processes that affect or contribute to the SIU's discharge.
Wash & sterilize hospital gowns surgical drapes and stainless steel bowls & instruments
F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's
discharge.
Principal product(s): Sterilized hospital gowns surgical drapes and stainless steel bowls & instruments
Raw material(s): Soiled hospital gowns surgical drapes and stainless steel bowls & instruments
F.6. Flow Rate.
Process wastewater flow rate. Indicate the average daily volume of process wastewater discharged into the collection system in gallons
per day (gpd) and whether the discharge is continuous or intermittent.
35,000.00 gpd ( ✓ continuous or intermittent)
b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection
system in gallons per day (gpd) and whether the discharge is continuous or intermittent.
2,100.00 gpd (_✓ continuous or _intermittent)
F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following:
a. Local limits ✓ Yes _No
b. Categorical pretreatment standards _Yes ✓ No
If subject to categorical pretreatment standards, which category and subcategory?
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 18 of 21
FACILITY NAME AND PERMIT NUMBER:
31ty of Mebane WWTP/NC0021474
Form APProled 1114199
OMS Number 2040-0086
F.8. Problems at the Treatment Works Attributed to Waste Discharged by the SIU. Has the SIU caused or contributed to any problems (e.g,�
upsets, interference) at the treatment works in the nasr throe vm 9
If yes, describe each episode.
RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE:
F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail, or dedicated
pipe? _Yes ✓ No (go to F.12 )
F.10. Waste Transport. Method by which RCRA waste is received (check all that apply):
_Truck _Rail _Dedicated Pipe
F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units).
EPA Hazardous Waste Number
Amount
CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE
Units
F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities?
Yes (complete F.13 through F.15.) No
Provide a list of sites and the requested information (F.13 - F.15.) for each current and future site.
F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is expected to originate
in the next five years).
F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if
known. (Attach additional sheets if necessary).
F.15. Waste Treatment.
a. Is this waste treated (or will it be treated) prior to entering the treatment works?
_Yes _No
If yes, describe the treatment (provide information about the removal efficiency):
b. Is the discharge (or will the discharge be) continuous or intermittent?
_Continuous _Intermittent If intermittent, describe discharge schedule.
END OF PART F.
REFER TO THE APPLICATION OVERVIEW TO DETERMINE WHICH OTHER PARTS OF FORM
2A YOU MUST COMPLETE
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 21
FACILITY NAME AND PERMIT NUMBER: Form Approved 1114199
City of MebaneWWTP/NC0021474 i"y" genet OMB Number 204o-ooae
SUPPLEMENTAL APPLICATION INFORMATION
PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES
All treatment works receiving discharges from significant Industrial users or which receive RCRA, CERCLA, or other remedial wastes must
complete Part F.
GENERAL INFORMATION:
F.1. Pretreatment Program. Does the treatment works have, or is it subject to, an approved pretreatment program?
✓ Yes No
F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types
of industrial users that discharge to the treatment works.
a. Number of non -categorical SIUs. 2.00
b. Number of CIUs. 2.00
S UNIf-ILeAN f INDUSTRIAL USER INFORMATION:
Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8
and provide the information reauested fnr each cu r
F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional
pages as necessary.
Name: Sandvik
Mailing Address:
NC
F.4. Industrial Processes. Describe all of the industrial processes that affect or contribute to the SIU's discharge.
Black oxide coating WW pretreated prior to discharge
F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's
discharge.
Principal product(s): Toolholder, milling cutter, drills boring bars & special tooling
Raw material(s): Steel
F.6. Flow Rate.
Process wastewater flow rate. Indicate the average daily volume of process wastewater discharged into the collection system in gallons
per day (gpd) and whether the discharge is continuous or intermittent.
600.00 gpd ( continuous or ✓ intermittent)
b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection
system in gallons per day (gpd) and whether the discharge is continuous or intermittent.
5,100.00 gpd L continuous or —intermittent)
F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following:
a. Local limits ✓ Yes _No
b. Categorical pretreatment standards ✓ Yes _No
If subject to categorical pretreatment standards, which category and subcategory?
40 CFR 433,17
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 18 of 21
L
Y NAME AND PERMIT NUMBER: Fomr Approved 1/14,99
ebane WWTP/NC0021474 ./ OMB Number 2040-00e6
blems at the Treatment Works Attributed to Waste Discharged by the SIU. Has the SIU caused or contributed to any problems (e.g.,ets, interference) at the treatment works in the oast three vearc?
_Yes v No If yes, describe each episode.
RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE:
F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail, or dedicated
pipe? _Yes ✓ No (go to F.12.)
F.10. Waste Transport. Method by which RCRA waste is received (check all that apply):
_Truck _Rail _Dedicated Pipe
F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units).
EPA Hazardous Waste Number Amount Units
CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE
ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WACTFWATP0-
F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities?
_Yes (complete F.13 through F.15.) ✓ No
Provide a list of sites and the requested information (F.13 - F.15.) for each current and future site.
F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is expected to originate
in the next five years).
F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if
known. (Attach additional sheets if necessary).
F.15. Waste Treatment.
a. Is this waste treated (or will it be treated) prior to entering the treatment works?
_Yes _No
If yes, describe the treatment (provide information about the removal efficiency):
b. Is the discharge (or will the discharge be) continuous or intermittent?
_Continuous _Intermittent If intermittent, describe discharge schedule.
END OF PART F.
REFER TO THE APPLICATION OVERVIEW TO DETERMINE WHICH OTHER PARTS OF FORM
2A YOU MUST COMPLETE
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22, Page 19 of 21
0
�
.\ed
w
�\7�\
4/§
�!
�/
,
�
/Lf\\
/
\
/
�=@e«
Zz
3
(
�
City of Mebane WWTP
Sludge Management Plan
November 1, 2010
Equipment
➢ One 100 gpm Parkson Rotary sludge thickener
➢ Two Stranco Polymer feed pumps with separate mixing tanks
➢ Variable frequency control panel to regulate waste flow
➢ Primary aerobic digester — 220,000 gallons
➢ Secondary aerobic digester — 420,000 gallons
Operations
The waste activated sludge is pumped from the return sludge building
to the sludge thickener building. The waste sludge is approximately
0.3-0.7 % solids. This sludge is mixed with polymer for solids
separation before entering the rotary thickener. The sludge proceeds
through the thickener allowing the filtrate to exit and return to the
head of the plant. The thickened sludge of about 3 to 4 % is
discharged to the primary digester.
As the primary sludge digester fills, sludge is transferred to the
secondary digester. When the secondary is within 2 weeks of being
full Mebane's sludge removal contractor mobilizes. This mobilization
involves setting up a portable sludge belt filter press on site.
Mebane's biosolids contractor uses this filter press to dewater sludge
pumped from the primary and secondary digester. After dewatering to
a cake of about 12 to 19% solids the biosoilds are transported to a
composting facility for further treatment to achieve Class A Biosolids.
Mebane is currently using McGill Composting to accomplish the
composting.
McGill Composting then distributes the compost in bulk for
landscaping and soil enhancement applications.