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HomeMy WebLinkAboutNC0026051_Annual Performance_20230831DURHAM COUNTY Triangle Wastewater Treatment Plant 5926 NC Hwy. 55 E. Durham, NC 27713 (919)560-9033 Permits: Wastewater Treatment Plant: NCO026051 Collection System: WQCS00038 Stormwater : N CG 110054 Reclaimed Water: WQ0032821 Owned and Operated by: Durham County Engineering Environmental Services Utilities Division Contact: Stephanie Brixey Deputy Director !JTIi n U :N •� } urham County Utilities Division _ Dcontinues to reinvest in the Publicly Owned Treatment Works (POTW), both at the Triangle Wastewater Treatment Plant (TWWTP) and within the collection system. In FY2023, the rehabilitation of one process train was completed which consisted of cleaning the inside of the structure, seam replacement, flapper valve replacements, weir replace- ments, as well as replacing all mechanical rotors with new stainless - steel rotors, and gearbox replacements that include variable frequency drives. The project cost approximately $950,000. Additional projects at the TWWTP Before consisted of rehabilitation on one of three centrifuges, installation of ' a new compactor, as well as the complete replacement of drain and flapper valves on all four clarifiers. The collection system consists of 110 miles of sanitary sewer pipes and 13 lift stations. Approximately 370 linear feet of pipe was rehabil- itated by applying cured in place - pipe lining (CIPP), several man- holes were rehabilitated, and =~�• pump control panels and panel hoods were replaced at two lift stations. See page 2 of this report under Projects & Rehabilitation for additional projects completed in FY2023. 9 After IF / Collection System urham County owns and maintains a wastewater collection system which includes 110 miles of gravity sewer, 11 miles of pressurized force mains, and 13 lift stations. In the past 12 months Durham County had no reportable sewer spills. Durham County Utilities prides itself on providing a high level of customer service. All commercial, industrial, and residential customers' questions and concerns are responded to in a timely man- ner. If you have a question or concern regarding the collection system, services, or any item cov- ered in this report, please call (919) 560-9033 or send an e-mail to utilities@dconc.gov. Projects & Rehabilitation hroughout the last year, the County has continued its efforts to rehabilitate aging collection system infrastructure and increase sanitary sewer capacity to facilitate economic growth in our service area. Along with several items listed on the cover page, the following are additional projects completed in FY2023: => Stirrup Iron Lift Station — Installed a new flow meter, new grating, and an additional pump. => Rehabilitation on the wet well and pumps were completed at five lift stations. => At TWWTP, nineteen pumps and mixers were rehabilitated. => At TWWTP, grit chamber internal concrete was rehabilitated. => At TWWTP, replaced the auger and chute guides on the influent conveyor system. => At TWWTP, purchased and installed a new sodium hypochlorite tank. => Upgraded the communication system from a remote reclaimed monitoring station. => Preliminary Engineering Reports for Page Park Apts. Lift Station, Slater Road Lift Station, and TWWTP Phase IV Upgrade. A Preliminary Engineering Report or PER, is a very useful document for: - Assessing the condition of an existing Water, Wastewater, Stormwater system; Understanding any deficiencies within the utility; Prioritizing infrastructure upgrades; Evaluating alternatives for addressing system needs; Developing a cost estimate for the selected improvement project; Communicating required capital improvement needs to the residents of a community and other stakeholders. Biosolids System TWWTP generates biological residuals (approximately 6,700 wet tons per year), which are dewatered by centrifuges. The dewatered cake (approximately 1,969 dry tons per year) is transport- ed to McGill Environmental Systems, where it under- goes further biological treatment to produce a Class A biosolid. These biosolids are beneficially used as soil amendments in commercial landscaping and agricultural activities. Treatment System & Process The Influent Pump Station (IPS) is used to pump raw wastewater (sewage) to the treatment process to be biologically treated. The IPS is sized for 12 million gallons per day average flow. The Fine Screens are used to remove fine materials from the wastewater such as grit, sand, egg shells, etc. All of the organic materials are washed off and used in the biological treatment process. The Five Stage Biological Nutrient System is where all biological treatment TWWTP takes place, such as removing ammonia through nitrification and BIOCHEMICAL OXYGEN DEMAND denitrification processes as well as the removal of phosphorus. (BOD) VIOLATIONS The Chemical Polishing process removes any phosphorus that is remaining after the biological treatment process. Methanol is used in this polishing July2022 process to add additional BOD to support the denitrification treatment Exceeded weekly BOD limit process. August2022 The Clarifiers are where the biomass is separated from the treated Exceeded monthly BOD limit wastewater and then is returned to the BNR for further treatment. May2023 The Tertiary Filters are next in the clarification process which removes all Exceeded weekly BOD Limit remaining unsettled biomass in the treatment process. 5.0 mg/1 Monthly Avg. Permit Limit 3.24 mg/I 0 BIOCHEMICAL OXYGEN DEMAND 30 mg/I Monthly Avg. Permit Limit <2.5 mg/1 TOTAL SUSPENDED SOLIDS 111,207lbs. Annual Permit Load Limit 74,871 lbs. 41 TOTAL NITROGEN 200 cfu/100ml Monthly Avg. Permit Limit 3 cfu/100 ml FECAL COLIFORM 1.0 mg/I Monthly Avg. Permit Limit 0.14 mg/1 AMMONIA -NITROGEN 8,432 lbs. Annual Permit Load Limit 7,973 lbs. TOTALPHOSPHORUS The Ultraviolet Disinfection treatment process is used to remove all disease causing bacteria without creating harmful by-products. The Reaeration stage of the treatment process adds dissolved oxygen to the treated wastewater to meet required permit limits before it is discharged to Northeast Creek. Glove Recycling Program Durham County Utilities continues to partner with RIGHTCYCLE* to reduce landfill waste by recycling gloves and has diverted approxi- mately 40 pounds of glove waste from the landfill by collecting used gloves and sending them to RIGHTCYCLE*. Used products are sorted, processed into plastic pellets, and raw materials which are molded into new con- sumer products. Durham County is committed to vigorously pursuing sustainable practices in all opera- tions and continue to make progress related to our environmental stewardship goals. = Industrial Pretreatment Program TWWTP implements an Industrial Pretreatment Program (IPP) to control pollutants which may cause pass through or interfere with the treatment plant's processes, which may contaminate sewage sludge, or potentially be hazardous to worker's health and safety. Currently, there are seventy permitted industries that are regularly inspected and monitored to ensure their discharges meet specific permit limits. Seventeen of these industries are Significant Industrial Users (SIUs). Biosafety Laboratories in our service area have also been identified and eleven are currently permitted. Several of the Industrial Pretreatment Permit holders are required to certify that their facility has followed biosafety procedures consistent with the fifth edition of the Biosafety in Microbiological and Biomedical Laboratories, US DHHS -PHS, -CDC and -NIH for the deactivation of Biosafety Level 1, 2, 3 or 4 materials prior to discharge to the sewer system. M