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WQ0002829_Modification_20080814
.OF W A TF9 Rti EKED 1 DENR I M Q[� Q AQUIFFR'PRnTF(;110W gF0Tj0N G State of North Carolina � AUG 14 200a. Department of Environment and Natural Resources o Division of Water Quality RECLAIMED WATER NON -CONJUNCTIVE SYSTEMS APPLICATION a FORM: RWNCS 12-06 (THIS FORM HAY BE pHOTOCOPIED FOR USE AS AN ORIGINAL) 1. GENERAL INFORMATION: Application Number: (to be completed b) DW'Q) 1. Applicant's name (See Instruction A): KDHWWTP LLC' Applicant type: ❑Individual ® Corporation ❑ General Partnership ❑Privately Owned Public Utility ❑ Federal ❑ State ❑ Municipal ❑county Signature authority's name: Qeorge E. Goodrich �(per 15A NCAC 2T 01061 Applicant's mailing address: P.O. Box Title: Manaein¢ pier City: Kill Devil Hills State: hK Zip: 948- Telephone number. QQ 442-MA Fax number: = 412- Email Address: eddieeoodrich&hWer aP. 2. Facility name (name of the subdivision, shopping center, etc.): KDHWWTp LL Facility's physical address: 601 St. Georee Rnarl Bermuda BLty City: Kill Devil Hills State: NC Zip:27 �8- County: Dare Wastewater Treatment Facility: Latitude: 3 ° 10' L" Longitude: -L5° 4Q' L3 USGS Map Name: Manteo 3. Consulting Engineer's name: Michael W. Robinson License Number. 18�4 Firm: Self Engineer's mailing address: H 03-D Cambridge Road City: Kill Devil Hi is State: NC Zip: 27 9 - Telephone number. ( 5?) 255-IQ26 Fax number: = 442-5_Q0 Email Address: mrobLnsonalandmark nc com 4. Consulting Soil Scientist's name: >� License Number: Firm: Soil Scientist's mailing address: City: State: Zip: Telephone number: (_- = Fax number: (� _ -- Email Address: 5. Consulting Geologist's name: � License Number. Firm: Geologist's mailing address: City: State: Zip: Telephone number. (— = Fax number. (---) = Emai] Address: 6. Consulting Agronomist's name: n/a Firm: Agronomist's mailing address: City: State: Zip: Telephone number: (� = Fax number: ``n (—) -- Email Address: C� I H \y/ III I AUG 2 8 2008 1 ;TON REG10NAL0FFICE DWQ FORM: RWNCS 12-0F - II. PERMIT INFORMATION: I. Project is: ❑ New Major Modification Minor Modification 2. Fee submitted: 95 (See in C Existing,Permit No.: W 0 2 9 issue date: J the 16, 2006 Q�$2, 3. Facility status: Existing proposed Was this system approved for reclaimed disposal under 15A NCAC 2H .0219(k)7 ® Yes or ❑ No 4. Does this project utilize: ❑ public funds and/or ® private funds; ❑ public lands and/or ❑ private lands 5. What is the status of the following appropriate permits/certifications? Permit/Certiikation Submitted Approved Permit/CertiBcation No, Agency Reviewer Erosion & Sedimentation Control Plan n/a Nationwide 12 or 404 n/a Wetlands 401 n/a Stormwater Management Plan n/a Dam Safety n/a Sewer System n/a Other: 6. Does the project comply with all setbacks found in the river basin rules (15A NCAC 2B .0200)7 ® Yes or ❑ No If no, list non -compliant setbacks: PODNA. DxIn.TrCi III ni III. INFORMATION ON WASTEWATER GENERATION: 1. What is the origin of the wastewater (i.e., school, subdivision, hospital, municipality, shopping center, industry, apartments, condominiums, etc.)? KDHWWTP Service District Area with the Town of Kill Devil Hills Dare County North Carolina 2. Volume of wastewater flow for this project: 660,000 gallons per day (GPD) 3. Explanation of how wastewater flow was determined (15A NCAC 2T .01 14(c)): Type of Establishment Basis of Flow Flow Per Unit Number of Units Total n/a Gal lons/ Gallons/ Gallons/ Gallons/ Gallons/ Gallons/ Gallons/ Total I 4. Nature of wastewater: ® 100% Domestic Waste (residential, commercial, etc) ❑ 100% Industrial ❑ Combination of Industrial and Domestic Waste: % Domestic % Industrial ❑ Municipal waste (town, city, etc.) Is there a Pretreatment Program in effect? ❑ yes or ❑ No 5. Wastewater characteristics (See 15A NCAC 2T .0906(a)): POT? XA• D un.rno In n-- IV. GENERAL PROJECT INFORMATION: 1. Brief project description: Re -rating of existing 500,000 od wastewater treatment facidly 2. In accordance with 15A NCAC 2T .0901 and .0910, what is the intended beneficial utilization of this reclaimed water? Irrigation of green spaces and landscanine 3. In accordance with 15A NCAC 2T .0912, provide the minimum distance in feet from the facility's utilization system and treatment/storage units to each parameter (distances greater than 500 feet may be marked N/A): Setback Parameter Utilization System Treatment/Storage Any habitable residence or place of assembly under separate ownership or not Units to be maintained as Dart of the project site 185 ft. Any private or public water supply source Surface waters (streams — intermittent and perennial, perennial waterbodies, n/a and wetlands not classified SA n/a Surface waters (streams — intermittent and n/a and wetlands classified SA perennial, perennial waterbodies, n/a n/a Any well with exception of monitoring wells n/a n/a Any property line 50 ft 4. The treatment and disposal facilities must be secured to prevent unauthorized entry. Details and notations of restricted access measures shall be shown on submitted plans and specifications Briefly describe the measures being: Enclosed building 5. What is the 100-year flood elevation? nA/ feet mean sea level. Source: located in X zone - FE A ✓ Are any treatment units or utilization areas located within the 100-year flood plain? ❑ Yes or ® No If yes, briefly describe which treatment units and/or utilization areas are affected: and the measures being taken to protect them against flooding: If yes, does the Applicant have documentation of compliance with § 143 Article 21 Part 6? ❑ Yes or ❑ No 6. Method to provide system reliability per 15A NCAC 2T .0908(h) (See Instruction R): See report section 3.2 7. A certified operator of a grade equal or greater than the facility classification is on call 24 hrs/da 8• What is the specified method of disinfection? UUy ®Yes or ❑ No ✓ If chlorine, specify detention time provided: minutes (30 minutes minimum required). Please indicate in what part of the wastewater system chlorine contact time occurs (i.e. chlorine contact chamber): ✓ If ultraviolet (UV), specify the number of banks: 4 total lamps. and maximum capacity:1 00 9. How many days of residuals storage are provided (15A NCAC 2T .0908 n ? 5 � oao �m 10. Is duality provided for all treatment units per 15A NCAC 2T .0908(c)? ® Yes or ❑ No 11. Is there continuous online monitoring and recording of effluent for turbidity? ® Yes or ❑ No 12. Is lined 5-day upset storage provided? ❑ Yes or ® No 13. Does the 5-day upset storage have restricted access? ® Yes or ❑ No 14. Is aerated flow equalization of at least 25% average daily flow provided? ® Yes or No i FORM: R WNCIQ t i_nz V. DESIGN INFORMATION FOR NEW OR MODIFIED PORTIONS OF THE WASTEWATER TREATMENT FACILITY 1. Type of treatment system (fixed film, suspended growth, etc): Fixed growth activated sludge 2. Provide the number and dimensions of each treatment unit, and provide their location in the specifications and If item is not applicable, do not fill in the requested information: plans. an a. PRELIMINARY TREATMENT (i.e., physical operations such as large solids screening and equalization to remove problem characteristics such as abrasive grit and clogging rags, as well as to dampen high flows): Treatment Unit Number Manufacturer Dimensions (ft) of Units or Material Volume Plan Sheet Specification / S acin s in Bar Screen 2 3' x 5'8"/ 0.875 allons Number Pa a Number Aluminum 0.66 .66 mgd 17-C2 5-2 Flow Equalization 7 Concrete varies 199,325 gal 17-C2 5-2 Select Select Select b. PRIMARY TREATMENT (i.e., Physical operations such as fine screening and sedimentation to remove floating and settable solids): Treatment Unit Number Manufacturer Dimensions (ft) of Units Volume Plan Sheet ification or Material / S cln s min allons Number Number �P!�ae Select Select Select c. SECONDARY / TERTIARY TREATMENT (i.e., biological and chemical processes to remove organics and nutrients) Treatment Unit Number Manufacturer of Units or Material Dimensions (ft) Volume Plan Sheet S pecificat'on Aeration Basin 5 Concrete allons Number Pa a Number 622,000 gal varies total 17-C2 5-3 Clarifier 2 Concrete 55'x21'x10.25' 1 1821000 gal 17-C2 total 5-3 Rapid Sand Filters 2 Concrete 156 sq. ft. each 3.34 gpm/sgft at 17-C2 54 PHF Clearwell 1 Concrete 24' x 40.5' x 50,000 gal 12.75' total 17-C2 5-4 Mudwell 1 Concrete 9.5 'x 33'x 20,000 gal 12.75' total 17-C2 5-4 Select Select Select d. DISINFECTION Treatment Unit Number Nth Ultraviolet 4 Select Select e. RESIDUAL TREATMENT Treatment Unit Number of Units Aerobic Digester 2 Select Select f. PUMPS Location Number of Pum s EQ 2 Filter dosing 2 Clearwell 2 Mudwell 2 Clarifier 2 Digester I g. BLOWERS Location Manufacturer Volume or Material Dimensions (ft) allg Severn Trent 11'x3' each unit 400,00d each Manufacturer or Material Dimensions (ft) concrete 33'x27'x12.75' each x 2 Volume allons 71,655 total Plan Sheet Specification Number Page Number 17D-3 5-5 Plan Sheet=Nu Number Page 17c-2 5-5 Purpose Filter Manufacturer / Ca aci Plan Sheet Specification Tye GPM TDH Number Pa a Number Flow eq Hydromatic 416 20 17c-2 5-6 dosing Hydromatic 522 12 17c-2 Backwash 5-6 filters Hydromatic 957 40 17c-2 5-6 Sludge return Hydromatic 280 20 17c-2 5-6 Sludge return Hayward 600 5 17c-2 5-6 decant Hydromatic 450 12 17c-2 5-6 No. of Blowers Units S Served Manufacturer / Capacity Plan Sheet Specification T CF'M Number Pa a Number 4 Aeration and eq Roots URAI 1500 17c-2 each 5-6 1 Aeration and eq Lamson 800 17c-2 5-6 1 Air scour Roots URAI 468 17c-2 5-6 FOP NA. A \I/xTc o in ni h. MIXERS Location No. of erved Manufacturer / Power Mixers Units ST i. RECORDING DEVICES & RELIABILITY Device Number Maximum of Units Ca aci Turbidimeter I n/a Odor Control I n/a Select Select Select Manufacturer Location 1Mi Scientific crol TPrior to UV OL Hendron At eq 4 Plan Sheet Specification Number Page Number Plan Sheet Specification Number I Page Number 17c-2 17c-2 V1. DESIGN INFORMATION FOR STORAGE IMPOUNDMENTS 1. Provide the number of earthen impoundments in the system: /a/a 2. Are any impoundments designed to receive adjacent surface runoff? ❑ Yes or ❑ No If Yes, please specify which impoundment: and the drainage area: ft'. 3. Are impoundment(s) designed to include a discharge point (pipe, emergency spillway, etc)? ❑ Yes or ❑ No 4. Provide the design measures proposed for impoundment liner protection from wind driven wave action: 5. Provide the location of each design element in the specifications and engineering plans for each storage unit: Storage Impoundment Plan Sheet Number 6. 7. 8. 9. Liner material (15A NCAC 2T .0908(f) and (g))7 Liner installation and testing requirements S nthetic Cla Concrete I Steel Inside berm surface dimensions (L x W x H) ft ft ft Bottom dimensions (L x W) ft ft Embankment side slope Mean seasonal high water table depth * ft Finished grade elevation ft Depth from bottom to top of embankment ft Total volume gallons Design freeboard Depth of minimum liquid level (above permanent liquid level ft ft Effective volume provided ** ft, gallons Specification Page Number Effective storage time provided days * NOTE: The liner shall be protected from impacts of the seasonal high water table as necessary. ** NOTE: The storage volume should be calculated between the top of an pipe) and maximum allowable liquid level in the impoundment permanent liquid level (as indicated by outlet Provide the number of 5-day upset impoundments in the system: Are any 5-day upset impoundments designed to receive adjacent surface runoff? ❑ Yes or ❑ No If Yes, please specify which impoundment: and the drainage area: ft. Are the 5-day upset impoundment(s) designed to include a discharge point (pipe, emergency spillway, etc)? [l Yes or ❑ No Provide the design measures proposed for the 5-day upset impoundment liner protection from wind driven wave action: 4 r./-%,,.I- - - - - - -- 10. Provide the location of each design element in the specifications and engineering plans for each storage unit: 5-day Upset Impoundment Plan Sheet Specification Liner material (15A NCAC 2T .0908(f))? S Cla Number Pa a Number �nthetic Concrete Steel Liner installation and testing requirements Inside berm surface dimensions (L x W x H) ft ft ft Bottom dimensions (L x W) ft ft Embankment side slope Mean seasonal high water table depth ft Finished grade elevation ft Depth from bottom to top of embankment ft Total volume ft' gallons Design freeboard ft Depth of minimum liquid level (above permanent Effective volume provided gallons Effective storage time provided days * NOTE: The liner shall be protected from impacts of the seasonal hi gh ** NOTE: The storage volume should be calculated between the to of any per table necessary. . pile) and maximum allowable liquid level in the impoundmenty permanentt liquid level (as indicated by outlet r F(lI?Aii. DIli rx lCl ,- -, VII. DESIGN INFORMATION FOR UTILIZATION SYSTEM 1. The utilization system is: ® Spray Irrigation ❑ Drip Irrigation 2. Utilization system is: ® existing ❑ proposed. 3. If applicable, provide the location of each design element in the specifications and engineering plans: Uliza tition Pump Tank Plan Sheet Specification Number Pa a Internal dimensions (L x W x H or (p x H) ft ft ft Number Total volume W gallons Dosing volume W gallons Audible & visual alarms Equipment to prevent utilization during rain events 4. List any equipment (note sheet number of the plans or page number in the specifications) l� ) not specifically mentioned above (pump hoist, odor control equipment, etc.): 5. Loading rates recommended by the Soil Scientist Evaluation: Fields within Recommended Loading Recommended Loading If Seasonal, Soil Series Soil Area Rate Rate Loading list (in/hr) On/yrl Recommended appropriate months ❑ Annual Seasonal ❑ Annual Seasonal ❑ Annual Seasonal ❑ Annual Seasonal ❑ Annual Seasonal 6. Design loading rates are equal or less than the loading rates recommended by Soil Scientist? ❑ Yes or ❑ No If No, explain why 15A NCAC 2T .0908(m) is not met: 7. In accordance with 15A NCAC 2T .0910(ax1) and (bxl), how will the public and/or employees be notified of the use of reclaimed water? 8. In accordance with 15A NCAC 2T .0910(a)(3), what education materials will be provided to property owners of utilization sites not owned by the generator? I L7/1T11 l_---,.-... __ - 9. Provide the following location information for the approximate center of each utilization field ; zone- Method of measurement? Datum? FORM- 1? XITKTIILI In n, 10. Utilization Design (fill in the appropriate information for either a spray, or drip utilization system): a. Spray Utilization: FORM: RWNCS 12-06 b. Drip Utilization: FORM' R«/ATPQ in nr 1 1. Cover crop information: Use the Nutrient Management in North Carolina's Realistic Yield Expectations webpage htt•/iwww.soil ncsu edwnmp�ncnmw Yields'indexphp#�) to determine the PAN (lbs/acre) and Phosphorus removal (lbs/acre) rates for each cover crop. Cover Crop I Soil Series I % Slope Nitrogen Removal Rate ✓ Proposed mineralization rate: and volatilization rate: ✓ Utilization area based upon the nitrogen balance: ft2 ✓ Utilization area based upon the phosphorus balance: i}- ✓ Utilization area based upon the water balance ✓ Utilization sites are: ❑ hydraulically limited 0 fl ❑ nutrient limited Phosphorus Removal Rate (lbs/arre) Professional Engineer's Certif cation: I,ichael W Robin n P F Treatment Plant 660,000 attest that this application for KD1-IWWTp, LLC, Wastewater gpa s, Rating has been reviewed by me and is accurate, complete and consistent with the information supplied in the engineering Plans, calculations, and all other s that to the best of my knowledge the uPP°rt1°g documentation to the best of my knowledge. I further attest instructions as well as all applicable proposed design has been prepared in accordance with this application package and its this submittal regulations and statutes. Although other professionals may have developed certain portions of package, inclusion of these materials under my signature and seal signifies that I have reviewed this judged it to be consistent with the proposed design. Note: In accordance with NC General Statutes 143-215.6A and 143-21 Person who knowinglymaterial and have makes any false statement representation, or certification in an 5.6B, any 2 misdemeanor, which may inchide a fine not to exceed $10,000 as well as civil i application Page shall be penalties up to guity of a Class North Caro*' � si ture and 525,000 per violation O '� n 1� date: rut n Applkant's Certiption (signing snthority must be in complisnee with 1SA NCAC ZT .0106(b)): attest that this application for KDHWW'I'p, LLC, Wastewater Treatment Plant 660,000 me and is accurate and complete to the best of my knowledge. I gAd Re -Rating has been reviewed by system to surface waters or the land will understand that any discharge of wastewater from this non-disch and/or criminal rQsult in an immediate enforcement action that may include civil � prosecution. I will make no claim against the Division of Water y Pees, �Uurnctive relief, I also understand that if all required parts of this application that should a condition of this permit be violated. and atiachments arc not Included,Page are not completed and that if all required any affiliate has not been convicted ofan an - package will be not to me as incomplete. I fiuther certify rting information not have an outstanding civil vn'onmental crime, has not abandoned a wastewater facilityfY that the a�licant or schedule, and do not have an 1�1ty where all appeals have been exhausted h Proper closure, does y overdue annual fees under Rule 2T .0105. Note: are compliant with any active c Omplianee and 143-215.6B, any parson who knowingly makes any false accordance with NC General Statutes 143-215.6A shall be guilty of a Class 2 misdemeanor, which Dt' rep tlon, or certification in any application package include a &ne not to exceed $10'000 as well as civil penalties up to $25,000 per violation. Signature: owe Date: FORM: RWNCS 12-06 Page 19 EXISTING WASTEWATER TREATMENT AND DISPOSAL PERMIT PERMIT NUMBER WQ0002829 ISSUED JUNE 16, 2006 AADF = 500,000 GPD o�C,- VV AT 9QG Michael F. Easley, Governor Vj William G. Ross Jr., Secretary > [ North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality June 16, 2006 GEORGE E. GOODRICH — MANAGING PARTNER KDHWWTP, LLC POST OFFICE BOX 3629 KILL DEVIL HILLS, NORTH CAROLINA 27948 Subject: Permit No. WQ0002829 KDHWWTP, LLC Wastewater Treatment, High Rate Infiltration and Low Rate Reclaimed Infiltration and Irrigation Facilities Dare County Dear Mr. Goodrich: In accordance with your permit wodification request received January 17, 2006 which was returned for failure to provide additional information, and the resubmittal received April 6, 2006 and subsequent additional information received May 4, 2006 and May 23, 2006, we are forwarding herewith Permit No. WQ0002829, dated June 16, 2006, to KDHWWTP, LLC for the construction and continued operation of the subject wastewater treatment, high rate infiltration facilities and low rate reclaimed infiltration and irrigation facilities. This permit shall be effective from the date of issuance until May 31, 2009, shall void Permit No. WQ0002829 issued June 21, 2004, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. Please pay particular attention to Conditions 11(14), which prohibits the irrigation of reclaimed water onto any impervious surfaces. Please also note that High Rate Infiltration Beds 2 and 8 have been removed from the permit. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made this permit shall be final and binding. Non Car Wt!!o ina A lYl qui— Protection Section 1636 Mail Service Center Raleigh. NC 27699-1636 Phone (919) 733-3221 Customer Service httpJ/www.newaterquality.org 2728 Capital Boulevard Raleigh, NC 27604 Fax (919) 715-0588 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50%Rceycled/10%post Consumer Pacer Fax (919) 715-6048 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH WASTEWATER TREATMENT, HIGH RATE INFILTRATION SYSTEM, LOW RATE RECLAIMED INFILTRATION, AND RECLAIMED IRRIGATION PERMIT In accordance with the provisions of Article 21 of Chapter. 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO KD][T<WTP, LLC Dare County FOR THE continued operation of a 500,000 gallon per day (GPD) wastewater collection, treatment and hi infiltration disposal systems high rate (based on a loading rate of 10 GPD/SF) consisting of a manually cleaned bar screen; a 118,000 gallon aerated flow equalization basin; three (3) 37,000 gallon aerated flow equalization basins; (3) 43,000 gallon aerated equalization basins (cumulative flow equalization volume of approximately 197,000 gallons); two (2) flow equalization pumps (416 GPM aQ 20' TDH); a flow splitter box; three (3) 104,000 gallon aeration basins; two (2) 155,000 gallon aeration basins; two (2) 91,000 gallon clarifiers; a 50,000 gallon clearwell with two (2) pumps (957. filters each with a 156 8Pm @ 40' TDH), two (2) rapid sand square foot (f) surface area (rated at 1.11 gpm/ft ); a 35,000 gallon filter dosing tank with two (2) filter dosing pumps (833 gpm Q 25' TDH) pumps (280 gpm (a� 20' TD ; a 20,000 gallon mudwell with two (2) H); a 142,000 gallon aerated sludge digester; five (5) aeration blowers rated at 800 cubic feet per minute (cfin); an air scour blower rated at 781 c LTV disinfection banks each rated at 400,000 10 ( GPD; ten �' a IV>1croTolm turbidimeter; four (4} ) Pumps (three (3) 7.5 hp and seven (7) 15 hp); ten (8) high rate infiltration beds with a cumulative disposal area of 58,681 ft ; a 10-inch butterfly valve with electric actuator (automatically closes when turbidity exceeds 10 NTU)° an Ultra Mag® flow meter, a 2,000 gallon pump station with dual 7.5 hp pumps and alarms; two (2) interconnected low rate reclairned infiltration ponds with a cumulative disposal area of 91,465 112 a stand-by power system consisting of a 45 kW generator; 115 kW generator; construction and operation of an Ultra Mag® flow meter - two (2) pumps (one (1) 25 hp and one (1) 3 hp); 24, an irrigation system pump station consisting of .55 acres of seven (7) reclaimed irrigation zones for a total treatment capacity of 500,000 GPD and a total disposal facility of 500,000 GPD to serve KDHWWTP, with no discharge of wastes to the surface waters, pursuant to the application received April 6, 2006, and subsequent additional information received by the Division, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until May 30, 2009, shall void Permit No. WQ0002829 issued June 21, 2004, and shall be subject to the following specified conditions and limitations: 11. The following buffers shall be maintained: a. 50 feet between wastewater treatment units and property lines, b. 100 feet between wastewater treatment units and wells, c. 10 feet between high rate infiltration unit and any on -property residential units that are to be sold (e.g., condominiums, subdivisions), d. 500 feet between high rate infiltration unit and any impounded public surface water supply or public shallow (less than 50 feet deep) ground water supply, e. 100 feet between high rate infiltration unit and any private or public water supply source, f. 200 feet between high rate infiltration unit and any streams classified as WS or B, g. 200 feet from mean high water between high rate infiltration unit and any "SA" or "SB" classified surface waters, h. 200 feet from normal high water between high rate infiltration unit and any other stream, canal, marsh, or coastal waters, i. 200 feet from normal high water between high rate infiltration unit and any Class I or Class II impounded reservoir used as a source of drinking water, j. 200 feet between high rate infiltration unit and any other lake or impoundment, k. 200 feet between high rate infiltration unit and any Drainage systems (ditches, drains, surface water diversions, etc.) and from any groundwater lowering and surface drainage ditches, 1. 50 feet between high rate infiltration unit and property lines, m. 50 feet between high rate infiltration unit and public right of ways, n. 100 feet between low rate infiltration pond and water supply wells, o. 100 feet between low rate infiltration pond and waters classified as SA, p. 25 feet between low rate infiltration pond and surface waters not classified as SA, q. 50 feet between reclaimed water storage/irrigation ponds and property lines. r. 100 feet between irrigation areas and water supply wells, S. 100 feet between irrigation areas and waters classified as SA, t. 25 feet between irrigation areas and surface waters not classified as SA. 12. The following shall be requirements for the reclaimed water distribution, storage, and utilization facilities: a. All reclaimed water valves, storage facilities, and outlets shall be tagged or labeled to warn the public or employees that the water is not intended for drinking. Where appropriate, such roaming shall inform the public or employees to avoid contact with the water. b. All reclaimed water piping, valves, outlets, and other appurtenances shall be color -coded, taped, or otherwise marked to identify the source of the water as being reclaimed water. i. All reclaimed water piping and appurtenances shall be either colored purple (i.e., Pantone 522) and embossed or integrally stamped or marked "CAUTION: RECLAIMED WATER — DO NOT DRINK" or be installed with a purple (i.e., Pantone 522) identification tape or polyethylene vinyl wrap. The warning shall be stamped on opposite sides of the pipe and repeated every three feet or less. ii. Identification tape shall be at least three inches wide and have white or black lettering on purple (i.e., Pantone 522) field stating "CAUTION: RECLA DIED WATER — DO NOT DRINK." Identification tape shall be installed on top of reclaimed water pipelines, fastened at least every 10 feet to each pipe length and run continuously the entire length of the pipe. c. All reclaimed water valves and outlets shall be of a type, or secured in a manner, that permits Operation by authorized personnel only. 3 1 13. A protective vegetative cover shall be established and maintained on all earthen basin embankments (outside toe of embankment to maximum pumping elevation), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen basin dikes or embankments. Earthen basin embankment areas shall be kept mowed or otherwise controlled and accessible. 14. The reclaimed water shall not be irrigated onto any impervious surfaces. 15. The following application rates for the high rate infiltration system (Spray Beds 1-A through 7-13) and low rate reclaimed infiltration system (Ponds 1 and 2) shall not be exceeded: Disposal Site I -A I-B 3 4 5 6 7-A 7-B Ponds 1 and 2 Spray beds 1-A conditions. Area 12,000 12,000 2,827 5 027 2 827 9,000 7,500 7,500 91,465 and 1-B shall only Maximum Volum GPD 0 0 26,715 47,505 26,715 85,050 70 875 70,875 136,283 received treated wastewater Design Loading Maximum Loadinf Rate Rate GPD/ftZ z GPD/ft 0 10 0 10 9.45 10 9.45 10 9.45 10 9.45 10 9.45 10 9.45 10 1.49 1.5 during treatment plant upset 16. The following application rates for the low rate greenspace irrigation system shall not be exceeded: Irrigation Zone I Wetted Area Dominant Soil Series 1 4.60 Ousle 2 6.47 Corolla 3 3.27 Corolla 4 5.62 Ousle 5 0.94 Newhan 6 1.65 Ousley 7 2.00 Newhan Loading Rate m/hr Loading Rate in/ 1.0 118 1.0 118 1.0 118 1.0 118 1.0 118 1.0 118 1.0 118 5 The effluent from the subject facilities shall be monitored, by the Permittee, at a point prior to high rate infiltration for the following parameters: * 2/Week sampling frequency only during the months of June through August. During the remainder of the year, these parameters shall be monitored monthly. ** Triannually sampling shall be conducted during March, July and November. If Groundwater sampling indicates or predicts problems with compliance with of the Groundwater Standards, this permit will be modified to include additional and/or more restrictive limitations. b. Low Rate Reclaimed Infiltration Ponds: Parameter Flow' BOD5 (5-day, 20°C) NH3 as N TSS Fecal Coliform -Turbidity10 Monthly Average b 136 283 GPD 10 mg/1 4 rng/1 5 m 14 100 ml° Daily (Instantaneous) Maximum d 15 mg/1 6 mg/1 to m 25 per 100 ml g The effluent pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. The volume applied into Low Rate Reclaimed Infiltration Ponds 1 and 2 shall be determined by subtracting the volume removed for irrigation from the total volume received by the pond. b Monthly averages for all but fecal coliform shall be the arithmetic mean of all samples collected during the reporting period. Monthly average for fecal coliform shall be the geometric mean of all samples collected during the reporting period. d Daily maximum shall be the maxi period.mum value of all samples collected during the reporting 7 Adequate records shall be maintained by the Permittee tracking the amount of wastewater disposed. These records shall include, but are not necessarily limited to the following information: a. Date and time of disposal, b. Volume of wastewater irrigated, c. Zone irrigated, d. Length of time zone is irrigated, e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each zone, f. Weather conditions. 6. A record shall be maintained of all residuals removed from this facility. The record shall include the name of the hauler, the permit authorizing the disposal or a letter from a municipality agreeing to accept the residuals, the date the residuals were hauled, and the volume of residuals removed. 7. A maintenance log shall be maintained at this facility including, but not limited to, the following items: a. Daily sampling results including dissolved oxygen in the aeration basin and at the clarifier weir, b. Visual observations of the plant and plant site; c. Record of preventative maintenance (changing of filters, adjusting belt tensions, alarm testing, diffuser inspections and cleanings, etc.); d. Date of calibration of flow measurement device; e. Date and results of power interruption testing on alternate power supply; and f. Dates beds were raked and inspected. 8. Noncompliance Notification: The Permittee shall report by telephone to the Washington Regional Office, telephone number (252) 946-6481, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a• Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as 'the dumping of the contents of a basin or tank, the ]mown passage of a slug of hazardous substance through the facility, or any other unusual circumstances; b. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of adequate wastewater treatment, such as mechanical or electrical failures of pumps, aerators, compressors, etc.; C. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass of all or any portion of the influent to such station or facility; or d. Any time that self -monitoring information indicates that the facility is not in compliance with its permit limitations. Occurrences outside normal business hours may also be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5) days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. 9 b. For Total Organic Carbon (TOC), if concentrations greater than 10 mg/1 are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/1, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the down -gradient wells shall be subject to the additional sampling and analysis as described above. c. For Volatile Organic Compounds (VOCs) sampled in September, use only one of the following methods: 1) Standard Method 6230D, Practical Quantitation Limit (PQL) at 0.5 µg/L or less 2) Standard Method 6210, PQL at 0.5 µg/L or less 3) EPA Method 8021, Low Concentration, PQL at 0.5 µg/L or less 4) EPA Method 8260, Low Concentration, PQL at 0.5 µg/L or less 5) Another method with prior approval by the Division. Any of the referenced methods used for VOCs must at a minimum, include all the constituents listed in Table VIII of Standard Method 6230D. Any method used must provide a PQL of 0.5 µg/L or less, which must be supported by laboratory proficiency studies as required by the DWQ Laboratory Certification Unit. Any constituents detected above the Method Detection Limit (MDL) but below the PQL of 0.5 µg/L must be qualified (estimated) and reported. d. Any laboratory selected to analyze parameters must be Division of Water Quality (DWQ) certified for those parameters required. 3. Reporting / Documentation: a. All reports and documentation (GW-1, GW-30, GW-59) shall be mailed to the following address: Information Processing Center Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 b. For the initial sampling of the well(s), the pennittee shall submit a copy of the GW-1 Form (Well Construction Record) with the Compliance Monitoring Form (GW-59) for each well to the address listed in the "Reporting / Documentation" section of the Groundwater Requirements. Initial Compliance Monitoring Forms that do not include copies of the GW-1 form may be returned to the permittee without being processed. Failure to submit these forms as required by this permit may result in the initiation of enforcement activities pursuant to NC -General Statutes 143-215.6A. The results of the sampling and analysis must be received on Form GW-5q (Groundwater Quality Monitoring: Compliance Report Form) by the Division (address listed in the "Reporting / Documentation" section of the Groundwater Requirements), on or before the last working day of the month following the sampling month. The data of all groundwater sampling analyses required by the permit conditions must be reported using the most recent GW-59 form along with attached copies of the laboratory analyses. a 2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall maintain an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available to the Division or other permitting authority, upon request. 3. Any duly authorized officer, employee, or representative of the Division may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at any reasonable time for the purpose of determining compliance with this permit, may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water, or leachate. VI. GENERAL CONDITIONS 1. This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must he submitted to the Division accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. The subject wastewater treatment and disposal facilities shall be connected to an operational publicly owned wastewater collection system within 180 days of its availability to the subject facilities, if the subject wastewater treatment or disposal facilities are in noncompliance with the terms and conditions of this non -discharge permit or the governing statutes or regulations. Prior to the initiation of these connection activities, appropriate approval must be received from this Division. 5. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15A NCAC 2H .0205 (c)(4). 6. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. 7. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, Hiles, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction, including but not limited to applicable river buffer rules in 15A NCAC 2B.0200, erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCGO10000, and any requirements pertaining to wetlands under 15A NCAC 2B .0200 and 2H .0500. 8. A set of approved plans and specifications for the subject project must be retained by the Permittee for the life of this project. Permit No. WQ0002829 June 16, 2006 ENGINEER'S CERTIFICATION Partial Final I, 1 as a duly stered ate of North Carolina, having been authorized to observe (periodically, weekly, full otnme) the consal Engineer ltruchonn the tof the project, Project Naine Location and County for the Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of this permit, the approved plans and specifications, and other supporting materials. Signature Date Registration No. a KDHWWTP, LLC CERTIFICATE OF PUBLIC CONVENIENCE AND NECESSITY October 31, 2001 Docket W-1160 STATE OF NORTH CAROLINA UTILITIES COMMISSION RALEIGH APPENDIX A DOCKET NO. W-1160 BEFORE THE NORTH CAROLINA UTILITIES COMMISSION is granted this to provide sewer utility service in OUTER BANKq BEACH CLUB SERVICE AREA Dare County, North Carolina subject to any orders, rules, regulations, and conditions now or hereafter lawfully made by the North Carolina Utilities Commission. ISSUED BY ORDER OF THE COMMISSION. This the 31 st day afQctober , 2001. NORTH CAROLINA UTILITIES COMMISSION Geneva S. Thigpen, Chief Clerk 4 APPENDIX B SCHEDULE OF -BATE for FKDHWWTP 1 C. for providing sewef utility service In QUTER BANKS __BEACH CLQU SERVICF AREA Dare County, North Carolina, Monthly Flat Rate for Reslderrtial semce: 1 bedroom unit $13.00 Each additional bedroom $ 3, 00 per bedroom Monthly Flat Rate for IN paresIdential service: $5.00 per 100 gallons per day of allocated capacity Connection Fee: $6.44 per gallon per day of allocated capacity Reconnection Chases: If sewer service cut off by utility for good cause $15.00 On billing date 15 days after billing date Shall be quarterly for service In arrears 1 % per month will be applied to the unpaid balance of all bills still past due 25 days after billing date. $25.00 Issued in Accordance with Authority granted by the North Carolina Utilities Commission in Docket No. W-1160 on this the a 1 t day of October, 2001. STATE OF NORTH CAROLINA UTILITIES COMMISSION RALEIGH DOCKET NO. W-1160 BEFORE THE NORTH CAROLINA UTILITIES COMMISSION In the Matter of Application by KDHWWTP, LLC., Post Office Box ) 3629, Kill Devil Hills, North Carolina 27948, for ) Authority to Transfer the Franchise to Provide Sewer ) Utility Service In the Outer Banks Beach Club Service ) Area in Dare County, North Carolina, from Outer ) Banks Beach Club, Inc., and for Approval of Rates ) APPENDIX C NOTICE TO CUSTOMERS NOTICE IS HEREBY GIVEN that the North Carolina Utilities Commission has approved the transfer of the sewer system presently franchised to Outer Banks Beach Club, Inc., to KDHWWTP, LLC. The Commission -approved rates have not changed and are attached hereto In the Schedule of Rates, Appendix B. ISSUED BY ORDER OF THE COMMISSION. This the 31,5t day of October , 2001. NORTH CAROLINA UTILITIES COMMISSION &�—' '�-- s" , Geneva S. Thigpen, Chief Clerk STATE OF NORTH CAROLINA UTILITIES COMMISSION RALEIGH DOCKET NO. W-1160 BEFORE THE NORTH CAROLINA UTILITIES COMMISSION In the Matter of Application by KDHWWTP, LLC., Post Office Box ) 3629, Kill Devil Hills, North Carolina 27948, for ) ORDER ALLOWING Authority to Transfer the Franchise to Provide ) RECOMMENDED ORDER Sewer Utility Service in the Outer Banks Beach Club Service Area in Dare County, North ) TO BECOME EFFECTIVE Carolina, from Outer Banks Beach Club, Inc., and ) AND FINAL for Approval of Rates ) BY THE COMMISSION: On October 31, 2001, Hearing Examiner Ronald D. Brown issued in the above -captioned docket a Recommended Order Approving Transfer and Approving Rates. The parties have jointly requested that the Commission adopt the Recommended Order as a Final Order. Based upon the foregoing, the Commission is of the opinion that the request that the Recommended Order be adopted as the Final Order should be granted. IT IS, THEREFORE, ORDERED that the Recommended Order entered in this docket on October 31, 2001, Is hereby adopted as the Final Order of the Commission. ISSUED BY ORDER OF THE COMMISSION. This the 31 st day of __QQf_Q12aL, 2001. NORTH CAROLINA UTILITIES COMMISSION Fb10300101 Geneva S. Thigpen, Chief Clerk State of North Carolina Utilities Commission 4325 Mail Service Center Raleigh, N. C. 27699-4325 j ti V -' Utilitier Commission To : Bob Page From Geneva Thigpen (Phone 919 733-7328) NC Utilities Commission Message: Commission Orders (2) Date : 10/31/01 Time : 12:50:40 Pages : 011 4 Physical Location: 430 North Salisbury Street Raleigh, North Carolina 27603 Telephone No: (919) 733-4249 Facsimile No: (919) 733-7300 Flow Equalization Pump (2 Required) Hydromatic S4N500M4.4 6.7" Impellers 5 H.P. 460/3 phase/60 1750 RPM C.O.S. 416 gpm at 20' TDH Filter Dosing Pump (1 Required) Hydromatic S4MRC750M4.4 7.5" Impellers 7.5 H.P. 460/3 phase/60 1750 RPM C.O.S. 522 gpm at 12' TDH Clearwell (Backwash) Pump (1 Required) Hydromatic S6LIOOOM4.6 117" Impellers 10 H.P. 460/3 phase/60 1150 RPM C.O.S. 1250 gpm at 20' TDH AN i� °' M ElectricaAM M Data MODEL: S4N & S4NX-Non-Clog Sewage Pump R.P.M. MOTOR TYPE MOTOR DESIGN NEMA TYPE GENERAL INSULATION CLASS STATOR WINDING CLASS MAXIMUM STATOR TEMPERATURE MOTOR PROTECTION VOLTAGE TOLERANCE Section NON -CLOG Page 309 Dated SEPTEMBER 1993 1750 ENCLOSED, OIL COOLED INDUCTION B (3e) L (1o) B F 311OF BI-METALUC, TEMPERATURE SENSITIVE DISC, SIZED TO OPEN AT 1200C AND AUTOMATICALLY RESET 0 30-35'C DIFFERENTIAL, ONE IN SINGLE PHASE, TWO IN THREE PHASE t 10% 2 0 230 1 J 12 12.8 0 17.8 2.4 14.3 2.9 .63 .63 .60 .54 .84 23 128 14. 62 62 .81 .75 .66 2 200 3 J 1.2 7.8 8.8 46 2.1 15.9 2.7 .74 .73 .70 .63 .79 230 6.8 7.7 40 .76 .70 .59 460 3.4 3.8 20 575 2.7 3.1 16 3 200 1 6 12 17.1 22.9 91.0 3.3 18.2 3.9 .67 .67 .65 .57 2� 17.1 20 79 .88 .85 .80 .71 3 200 3 J 1.2 10.9 12.8 64.5 3.1 223 3.8 .73 .72 .70 .64 2� 9.5 11.1 56 .83 .82 .80 .72 4.8 5.6 28 575 3.8 4.5 22.5 5 200 1 G 1.2 33.9 39.3 144 5.7 28.8 6.8 .66 .66 .65 .60 29.5 342 125 .87 5 200 3 J 1.2 17.6 20.6 108 4.8 37.4 6.1 .79 .79 .77 .72 .80 .78 .73 .62 460 7.6 8.9 47 200 7'14 230 3 K 460 575 1.2 29 32.9 194 7.2 67 10.1 .78 .78 .76 .71 .76 .72 .66 .56 2 28.6 168 12.6 14.3 84 10.1 11.4 67.2 Technical � Data Section NON -CLOG Page 409 Dated FEBRUARY 1995 Supercedes SEPTEMBER 1 "3 MODEU S4N — Standard Non -Clog Sewage Pumps Physical Data: DISCHARGE SIZE 4' SOLIDS SIZE 3" IMPELLER TYPE BALANCED, ENCLOSED, 2 VANE CABLE LENGTH 30' STANDARD 50' OPTIONAL PAINT PAINTED AFTER ASSEMBLY BEFORE TESTING. DARK GREEN, WATER REDUCIBLE ALKYD ENAMEL, ONE COAT, AIR DRIED. 5Q111pWrarure: LIQUIDIn 140°F STATOR311 OF POINT390°F FHEATSENSOR O7°F ► AX/239°F MIN. Clo194°F MAX./1190F MIN. Technical Data: POWER CORD TYPE STW-A WATER RESISTANT 600V, 60°C SENSOR CORD TYPE 16-4 STW-A WATER RESISTANT 600V, 60°C, MOTOR HOUSING 10 AMPS CAST IRON ASTM A-48 CLASS CASING F U IMPELLER CAST IRON ASTM A-4g 30 cq0CLASS CASING WEAR RING CAST IRON ASTM A-48 CLASS 30 BRONZE MOTOR SHAFT AST1N B-584-932 ALLOY 315 Q z g 303 STAINLESS STEEL U HARDWARE 300 SERIES STAINLESS STEEL 'O' RINGS BUNA N MECHANICAL SEALS Standard: OP T: UPPER AND LOWER CARBON/CERAMIC, TYPE 21, BF1 C1 UPPER BEARING LOWER TUNGSTEN CARBIDE/TUNGSTEN CARBIDE, TYPE 21, E3D1 D1 (RADIAL) SINGLE ROW — BALL LOWER BEARING (THRUST) SINGLE ROW — BALL VY1 A■ mp%�_ - _..- __ • I . Dimensional Data section NON -CLOG Page 209 Dated FEBRUARY 1995 -�uPeSedes SUTEM ER 1 M 4�F 0 0 - o 0 O A J DWL RANGE 4 -125if RG. D Sw &**d 06M H f2M9/;16 p E F N J jS4N 6-1/2 12-1/2 1-9/166-3/B 3-1/B 6-1 S/16 15-1/16 6-1/2 12-1/2 7-9/16 6-3/8 3-1/B 6-15/16 16-3/4 "MWM n tMW war VA[Y t Iir UAAURORA PUMP _ BPIU DUPLEX RAIL SYSTEM ALUNWUp WELL C01 5.5, INTI BRACKE c i.S. CABLE -IOLDER IERCURY ,WITCH . EVEL ONTROLS { BARNEY'S PWPS INC. P.O. BOX BT HOOK FOR LIFT CAPL INSTALLATION DRAWING S3HRC BPIU RAIL SYSTEM w/ S4HRC HYDR-O-MATIC PUMPS S4N. S4NRC MODELS S4 ? S3HRC S4N S4Mar 9' 2� 3 PIPE 2 ' 4 PIPE 6 PIPE 8 PIPE 1 IUSE 3/47 DIA ANCHOR BOLTS I �tI 7/16 I�I-.- PER GUIDE - MIN. 6" PIPE MIN. 8 PIPE RAILS SCHED. 40 PIPE CLASS-125 FLANGE -1/2' I BARNEY'S PUMPS INC. REVISED 2-R-aa.r P.O. px)Y aT IM I Electrical � Data Section VORTEX Page 30S Dated MAY 2001 AMMo MODEL S4MRC & S4MVX- Recessed Impeder Sewage Pump R.P.M. MOTOR TYPE MOTOR DESIGN NEMA TYPE GENERAL INSULATION CLASS STATOR WINDING CLASS MAXIMUM STATOR TEMPERATURE MOTOR PROTECTION ELECTRICAL RATINGS VOLTAGE TOLERANCE 1750 ENCLOSED, OIL COOLED INDUCTION, VFD SUITABLE B (30) L (1e) H H 311 °F BIMETALLIC, TEMPERATURE SENSRIVE DISC, SIZED TO OPEN AT 1200C AND AUTOMATICAUy RESET O W-M*C DIFFERENTIAL, ONE IN SINGLE P TWO IN THREE PHASE HEAT 24VDC 116VAC 230VAC SENSOR SAMPS 6AMP5 SAMPS SEAL FAIL 3 WAC 5ff LA t10% " 4/ -7--T 47� w*e7,s7At7,mt4 7-i4 - 7-4p. - 6 /4 LW 5.0 230 1 G 12 21.4 - 26.1 125 4.8 28.8 4.9 .77 .78 - t- CY CW .79 200 18.9 21.1 .68 147 .97 .97 Z .87 5A � 3 M 12 16.4 1 &4 128 4.8 51 mm a a 92 B.6 .80 �64 .78 .73 .67 .77 .73 .68 .58 3 H 12 11 12.81 84 1 7.0 51 18-8 1.801.80 .79 ].73 .82 .80 .78 .66 10575 3 I H 112 � q 17 n 9 3 164-5111.71.80 1.81 I .79 1.75 1.8, I-791-T7. 15 3 I G 112 ; � ? TI-62 13.7 I WZ 117.6 1.80 1.82 1.81 1 .79 14.80 1.78 I .71575 .60 1W HYDROMATIC' Section VORTEX Page 204 Dated APRIL 2000 - - Di ��m 1 "9 mensional_ Data � T %m&**j" SMUHRM -12M U A B C O E F O H I S4MRC n3/8 13 1 19 1 6-1n 12-1/1) 16-1/2 b-1/2 3-1/4 6-1/2 AH DMBM MMM � u� �we�a wrvur: ur HYDROMATIC' ra nieal � Section VORTEX Page 407 Dated APRIL 2000 Superesdes SWfWM 1"3 MODEL: S4MRC -- Standard Recessed Impeller Sewage Pumps Physical Data: DISCHARGE SIZE 40 SOLIDS SIZE 30 IMPELLER TYPE BALANCED, RECESSED, 9 VANE, SEMI -OPEN VORTEX CABLE LENGTH 30' STANDARD 50' OPTIONAL PANT PAINTED AFTER ASSEMBLY. DARK GREEN, WATER REDUCIBLE ENAMEL, ONE COAT, AIR DRIED. MAXIMUM LIQUID 140"F MAXIMUM STATOR 311 OF OIL FLASH POINT 390°F HEAT SENSOR Open: 257°F MAX./239°F MIN. Cbsed: 194°F MAX./119°F MIN. Technical Data: POWER CORD TYPE STW-A WATER RESISTANT 600V, 60°C SENSOR CORD TYPE 16-4 Sl VI! -A WATER RESISTANT 600V, 60°C, 10 MOTOR HOUSING AMPS CAST IRON AST A A-48 CLASS 30 CASING CAST IRON ASTM A48 CLASS 30 IMPELLER CAST IRON ASTM A-48 CLASS 30 CASING WEAR RING N/A MAR SHAFT 416 STAWLESS STEEL HARDWARE 300 SERIES STAINLESS STEEL Xr RINGS BUNA N MECHANICAL SEALS Slendard: UPPER AND LOWER CARBON/CERAMIC, TYPE 21, BF1C1 del: UPPER BEARING LOWER TUNGSTEN CARBIDE/TUNGSTEN CARBIDE, TYPE 21, BD1 D1 (RADIAL) SINGLE ROW — BALL LOWER BEARING (THRUST) SINGLE ROW — BAL4 �� FIYDROMATIC' BPIU DUPLEX RAIL SYSTEM ALUNINUI WELL COI S.S. INTI BRACKE 5 ;.S. CABLE 4OLDER ERCURY ATCH -VEL )NTROLS BARNEY'S PWPS INC. P. 0. BOX BT .1 I UPPER' GUIDE BRACKET-- INSTALLATION DRAWING BPIU RAIL SYSTEM t HYDR-O-MATIC PUMPS MODELS S4 ? S3HRC rWUL RAILS 2' S.S. SCHED. 40 PIPE 4 CLASS-12S FLANGE REVISfD 2 8 B9 l I BARNEYS PUMPS INC. PQ BOX ST S6L 11:i6 Electrical Data S 6 Lf : 1 i u MODEL: S6L & SUX--Non-Clog Sewage pump R.P.M. MOTOR TYPE MOTOR DESIGN NEMA TYPE GENERAL INSULATION CLASS STATOR WINDING CLASS MAXIMUM STATOR TEMPERATURE MOTOR PROTECTION ELECTRICAL RATINGS VOLTAGE TOLERANCE Section NON -CLOG Page 325 Dated MAY 2001 supers MAY 2000 1150 ENCLOSED, OIL COOLED INDUCTION, VFD SUITABLE B (3o) H H 311 OF BI-METALLIC, TEMPERATURE SENSITIVE DISC, SIZED TO OPEN AT 1200C AND AUTOMATICALLY RESET @ 30-350C DIFFERENTIAL, ONE IN SINGLE PHASE, TWO IN THREE PHASE HEAT 24VDC 115VAC 230VAC SENSOR 5AMPS 5AMPS 5AMPS SEAL FAIL 300VAC 5mA ±10% 200 19.4 23.9 166 230 16.9 20.8 92 5 460 3 J 12 8.4 10.4 46 5.1 36.7 6.8 .75 .73 .70 .62 .73 .76 .73 .66 575 6.8 8.3 36.8 200 28.8 32.7 186 230 25.0 28.5 162 7'r4 460 3 K 12 12.5 14.2 81 7.1 64•5 10.0 .80 .79 .75 .69 .74 .71 .66 .57 575 10.0 11.4 65 1200 35.7 42.0 186 10 460 3 H 1.2 15.5 18.2 81 9.3 64.5 12.3 .80 .81 .79 .74 .77 .75 .71 .63 200 48.1 56.6 267 15 230 3 G 1.2 41.8 49.2 232 460 20.9 24.6 116 13.3 92.5 16.6 .84 .84 .84 .80 .82 .80 .78 .70 + 575 16.7 19.7 92.8 I "fRN Ea nsional � A � usltMc uwe�s �u+'v�un: i/r e c G E F G '3 4 25-13 6 7-1/1 15 12-1 /4 Section NON-QOG page 225 Dated MAY 2000 SAP-esdes SOTEIMBER 1993 ©m IrL190 HY'DROMATIC section NON -(LOG Page 422 Dated aPea 2000 Technical FEIRUARY 1995 Data I MODEL~ S61. — Standard Non -Clog Sewage Pumps - Physical Data: DISCHARGE SIZ SOLIDS SIZE IMPELLER TYPE CABLE LENGTH PAINT Temperature: MAXIMUM LIQUID MAXIMUM STATOR OIL FLASH POINT HEAT SENSOR .Open: Closed: Technical Data: POWER CORD TYPE SENSOR CORD TYPE MOTOR HOUSING CASING IMPELLER CASING WEAR RING MOTOR SHAFT HARDWARE RINGS MECHANICAL SEALS Standard: Optional: UPPER BEARING LOWER BEARING 6' 3-1/4' BALANCED, ENCLOSED, 2 VANE 30' STANDARD 50' OPTIONAL PAINTED AFTER ASSEMBLY. DARK GREEN, WATER REDUCIBLE ENAMEL, ONE COAT, AIR DRIED. 140°F 311°F 390°F 2750E MAX /257'F MIN. 205°F MAX./154°F MIN. STW-A WATER RESISTANT 600V, 60°C/90°C 16-4 STW-A WATER RESISTANT 600y, 60°C, 10 AMPS CAST IRON ASTM A48 . CLASS 30 CAST IRON ASTMI A-48 CLASS 30 DUCTILE IRON ASTM A..5,38 BRONZE ASTM B-5-836 ALLOY 115 416 STAINLESS STEEL 300 SERIES STAINLESS STEEL BONA N UPPER AND LOWER CARBON/CERAMIC, TYPE 21, BF1C1 LOWER TUNGSTEN CARBIDE/TUNGSTEN CARBIDE, TYPE 21, BDiD1 (RADIAL) SINGLE ROW — BALL (THRUS SINGLE ROW — BAu �� HYDROMATIC• S.S. CABLE MERCUR LEVEL C S.S. LIFTIN S.S. LIFT SUBMERSIBL AM AEwwNoEvcArwN GTF JUM WET OVER S. UPPER )IDE BRACKET .S. GUIDE RAILS S. INTERMEDIATE ADE BRACKET WELL DEPTH 2D+ FEET) SE ELBOW 1 soin3o �ARNBY'S PUMPS, INC. acwHwra 3o1/RUAPS.ANDA srta PWAe pW eesW Pb soar 6=80449LANDA Atumt RPIU DUPLEX RAIL SYSTEM Mw Doi _ 7on� Collhr 1 TO 16 S. TOVLry no, -,it .,. A-1029 — y 0 0 S.S. UPPER GUIDE BRACKET S.S. GUIDE RAILS --"j S.S. INTERMEDIATE GUIDE BRACKET (IF WELL DEPTH IS 20+ FEET) S.S. GUIDE RAILS FLANGE GROMMET DISCHARGE FLANGE SUBMERSIBLE PUMP �+� v BARNWS PUMPS, INC. Powx PFX MV pm add-= &%@A* r - P" ow'm w a4w BPIIJ RAIL SYSTEM Ts D ' ' — ray cwtLm A-1030 1 TO 12 t Trn.n cc ,,., -- — 4V BPIU DUPLEX RAIL SYSTEM ALUNINUI WELL CO' 5.5, INTI BRACKE S ;-S. CABLE iOLDER ERCURY DITCH :VEL )NTROL$ BARNEY'S PVMpS INC. P. Q BOX BT 1 AVCI A- r. Section INSTALLATION Page 672 Dared FEBWARY 1995 supersedes OCTow 1 "3 S6L/S6LX ui DIMMM M UM Mote cis %VnM Installation Data HYDROMATIC" PUMPS A UNIT OA F p RA p oMP C 0 FLEXAIR 84P MAGNUM DIFFUSERS ENVIRONMENTAL DYNAMICS, INC. VJItJ: BOTTOM SADDLE ASSEMBLY FACTORY ASSEMBLED AND CONTAINS: BOTTOM OF SPECTRUM SADDLE 0-RING SEAL PVC MEMBRANE SUPPORT PIPING FLEXAIR DIFFUSER MEMBRANES S.S. HOSE CLAMPS ADJUSTABLE ENDCAPS TEE A FLEXAIR"" 84P MAGNUM DIFFUSER ASSEMBLY INSTALLATION DETAI SCALE: NTS �ATE:8-14-I5 EENMED: RAWN BY: MELLIS ENVIRONMENTAL DYNAMIC$ INC. DRAWING NUMBER EL. 10.00' Q WATERLINE EL. 4.00' EL. 0.00' 4" DROP PIPE (BY OTHERS) METAL TO PVC CONNECTION SIMPLE PIPE SUPPORT (TYP) / FLEXAIR 84P MAGNUM UNIT (TYP) 4" SCH 40 PVC AIR LATERAL (TYP) DS-1 FLANGE -\ DIGESTER SECTION VIEW SCALE: 1 /4"=1' EL. 1.04' EL. 0.50' 1'_0" t Z"/-6" DROP PIPE (BY OTHERS) METAL TO PVC CONNECTION EL. 7.50' C� WATERLINE -_._ SIMPLE PIPE SUPPORT (TYP) EL. 4.00' 4" SCH 40 PVC AIR LATERAL DS-2 j FLEXAIR 84P MAGNUM UNIT (TYP) RIGID PIPE SUPPORT / EL. 0.00' SCALE: 1 /4"=1' FLANGE EL. 1.04' EL. 0.50' WW 0 nvironmental Dynamics, Incorporated is �a committed to excellence in engineering and manufacturing of water and wastewater treatment systems. EDI quality systems have been providing innovative and efficient `solutions to environmental and ecological problems since 1975. SpectrumTm Aeration - Mixing Systems offered by EDI are individually engineered to meet the needs of clients throughout the world. EDI Aeration -Mixing Systems feature unsur- passed performance, flexibility, and outstanding reliability. These high efficiency aeration -mixing systems provide maximum benefit for industries, municipalities, engineers and regulatory agencies. Contact the corporate office of EDI for an analysis and evaluation of your aeration - mixing projects. EDI catalogs on individual products and processes are available. A CD-ROM of all EDI products and services is also available upon request. Please visit the EDI web site for additional details. F-1exAir' magnum lViembrarie' Diffuser IFFine pore diffuser - High oxygen transfer (5-71b/hp-hr) -ltehable long term performance - Metric or.1PS SpectrumTM pipe mounts - �r Economical and simple systems F1exAirTM Mini Pane1TM ■1 Micro bubble diffuser ® Maximum Oz efficiency (Up to 10 lb/hp-hr) m Metric or IPS Spectrum pipe mounts ■ Reliable long term performance IN Economical MaxAirTM Coarse Bubble Diffuser ® Non clog and corrosion resistant ® Maximum mixing-24" wide band ® Reliable 12 Metric or IPS Spectrum pipe mounts ® Low cost Id ATLASTM Ad I I N Id Id ad Id Id M of MI F; - ,[ ., t .fix r r•-Ir• N• - RY•f�L_� �I =I vanced Technology Lagoon Aeration Systems ATLAS Systems are available for full carbonaceous BOD removal. Other ATLAS Systems offer advanced treatment levels for nitrification, full bio- logical nutrient removal (BNR), plus low cost and flexibility for installation into almost any basin. BioMizerTM Extended aeration with nitrification and denitrification capability. CLEARTM Cyclical Lagoon Extended Aeration Reactor This process is specifically designed to produce full nitrification and full carbonaceous BOD removal in lagoons. Unique lowlow crst 1112gxades of c;�i,t lam to advanced treatment levels. Provides cold weather nitrification. Existing lagoon CLEAR Upgrade area not required for CLEAR process. SABERTM Selector -Accumulation Bio-Energy Recovery SABER is advanced variable volume acti- vated sludge technology. This advanced SBR concept with optimized selector design produces highest K , treatment levels with emphasis on nutrient .' y • ` _ removal. Lagoons or concrete basins.' Snap,,..,,,.iCaP Plus 5 THE NEW SNAP -CAP "PLUS 5" r DI advancement in the art of diffuserrepresents a substantial FFUS d es n. The ERS e the snap -on dheck diaphragm �'n � 9m cap which is now manufactured from anM / rubber that � compounded. space-age EPDM-based thermoplastic r I provides extended rife and improved performance The Snap -Cap ..Plus 5" Diffuser consists of two simple Parts. the support base and a flexible snap -on check dia During aeration. the diaphragm tits from the base air to exit through the orirlces in the diaphragm, When the pressure diaphragm is tnstaiWy seated against the base by Hquid. Preventing bacMbw and dogging. The novel edge design of the diffuser lodes on the removable diaphragm 10 avoid blowofi during unusual Pressure surges. Diffusers are available with 3/4- and-W NPT threads in Celcon Plastic base and stainless steel base models. Model 750 diffusers will handle air flows to 10 CFM Model 375 diffusers win handle flows to 5 CFM. 0 t 2-t d Closed tea Open SPECIFICATION' DATA Hole Circle I Orifice OH Diffuser Cap be" T ' M1odd NPT A a H GP "MW No. sta. 1r. 375 alp' '3(.' 3. WW t0 10 Oiltuser Base •s• _a.w�ra. • a 12 16 Air Flow in CFM i.t- DIFFUSER OXYGEN TRANS erDwtsu t L 6.4 d 0 c 40 O F' C O 2.0 0 20 24 28 � c Performance ® W-0' Subnwgence MODEL SELECTION - - 1 0 375 p/.-NPT 750 P/: NPT) T = Standard Plastic ease S s Stainless Stec) Base • 6 a 10 12 14 Air Flow in CFm t1VV1ROQUIP INTERNATIONAL 800-543-0489 9/92 1. 4 or cr-• a_CAp �LGS � DIFFUSER SP ('TFTra } TIONc - I • 0a 1.01 Snap -Cap plus 5 Diffusers shall be as by International Inc. of Cincinnati, Ohiomade (USA). Enviro4uip 1.02 Each diffuser shall be designed the'. releasing of air into tanksto oatrthe efficiently lshon on the contract drawings. tan 00 MATERIALS 2.01 DIFFUSER BASE: The diffuser base shall'- Celcon plastic be of molded' (or type 304 stainless steel as selected The base edge shall be scalloped for receiving and locking the removable diaphragm in place have 3/8" . The base stem shall or 3/4" NPT threads for connection to -the air header system. 2.02 DIAPHRkGM: The -diaphragm shall be of thermoplastic rubber compoundedinjection molded of of and EPDH rubber. This-com P ypropylene plastic the Rss flex test (ASTM -D 1052 ) of no faailureshafterallass one million cycles offlexing_ The diaphragm shall contain ten orifice holes equally spaced so as to expel air from the top of the diffuser assembly and to initiate immediate fluid interaction thus avoiding bubble agglomeration_ The diaphragm shall be designed to cover the edge of the base and lock on to it by means of inter -locking scalloped edges to prevent blowoff 'during unusual pressure surges. _ 00 O2ER&T_T_0 t 3-01 The diffuser diaphragm shall be designed too n under air Pressure, to release air in a steady streain ofebubbles and'. to close when air flow to diffuser is sto backflow of fluids and clogging. The diffrpshall ti beg designed to operate at a design with maximum allowable flow rateaof 10oscf]n_ratof 5 scfn, 00 WAR1tA�ITI S /C`Fnmrrr..� 4.01 The Enviro.Quip International Inc. certifies that shipment each diffuser has been tested for leakagertor to assure a positive backflow seal. 4.02 The EnviroQuip International Inc: -warrants the Snaom - Plus 5 assembly for a period of one P Cap the of purchase against defects in workmanshipaandrmaterialste under normal usage_ 5/93 SCPSDIF/SPECIFICATIONS" Paqe 1 of 1