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HomeMy WebLinkAboutWQ0002284_Other_19871104. is l'• r�Y,~f!ll�F�, t TA, LY STRIBUT' RS 1 � Fi � `:Rh'ii r7�C'���.J_'F`:3�7'��.�TLT �:':.T^•'vrT .:;�' w,.i�•_''Y Nam- r� :�r ��.� /�` - I YEOMANS BROTHERS COMPANY 19" N. RUBY STREET MELROSE PARK, ILLINOIS cc C r r— rr7 Z V 0 O CJ1 N -4 The Yeomans Rotary Distributor shown on the cover and above is installed at Newport, Tennessee. The W diameter distributor has a capacity of 1500 to 4500 gpm. The function of a trickling filter is the oxidation of organic matter and the biological coagulation of finely divided solids, normally used as a sec- ondary step in treating settled sewage. This function is accomplished principally by micros- copic organisms thriving in a slime clinging to the filter media. The Rotary Distributors described in this cata- log can be used successfully in any trickling filter system regardless of the application — sand filter, standard rate filter, high rate filter, or the celebrated Aero-Filter System. index .page types, sizes, capacities .................... ..3 distributor operation ........................ ...4 installation drawing ......................... ...5 center columns, mercury seal ............... ...6 center columns, mechanical seal ......••••• ...7 nozzle designs available ...............••• .• 8 armsand trusses ............................ ...9 the Aero-Filter system ...................... ..9 typical specifications ....................... •10 other Yeomans products •••••••••••••••••••• 12 sales and service offices ................... •12 1 I Copyright, 1965, Yeomans Brothers Company types available The hydraulically driven distributor line detailed in this catalog offers engineers a complete com- bination of 'components, and allows specification of the most efficient and economical unit for each particular application. Recognizing the merits of both the mercury and mechanical seal for center columns, Yeomans has a complete range of sizes in each type. Further, three types of nozzles have been developed to meet the number of specific applications of a rotary distributor. Each type of nozzle can be furnished in a range of sizes or orifice openings. Distinguishing features of all Yeomans Distributors regardless of the combination of components are the low operating heads made possible by the large openings and elimination of restrictions to flow; the efficient bearing arrangement that mini- mizes resistance to rotation but gives maximum stability to the entire machine. sizes, ca aci p ies Yeomans Distributors can be furnished for any sewage flow within practical limits, to provide uniform distribution on trickling filters up to 200 . feet in diameter. A table of column sizes and ca- pacities is shown on Pages 6 and 7. For sewage flows too low to insure rotation of these machines Yeomans recommends the use of the "Water -Wheel" Distributor, described in a separate catalog. 10 inch center column Model M168 operation The method of supplying sewage to a rotary distributor will depend on the engineer's overall scheme for the plant layout and the hydraulic gradient available at each particular installation.. The principal means of supplying sewage to a rotary distributor are: applica- tion through a dosing siphon; direct gravity feed; and, pumping directly to the center column. Dosing siphons are incorporated where it is desirable or necessary to apply a uniform dosage and/or secure intermittent dosing and rest cycles. A dosing siphon will prevent flows coming to the distributor below the minimum operating rate for a given machine. The most common method of supplying sewage to a rotary distributor is direct gravity feed. Sufficient static head must be available between the center line of the distribution arms and the preceding holding point to afford proper operation of the machine (be- tween the required flow range) with the forces created by hydraulic reaction. Where excessive flow variation is present, the periods during low flow may be aug- mented by recirculation. Where a particular plant layout or plant topography will not lend itself to gravity flow, the sewage is pumped directly to the rotary distributor. A rotary distributor is a hydraulic flow control device, the pumps and the distributor working as a well -coordinated team. Both the pumps and the distributor should be furnished by Yeomans to afford proper selection of the pump impel- ler and number, and size of nozzles on the distributor. center columns The center column consists of a stationary column and a rotating manifold. The entire weight of the revolv- ing mechanism is transmitted to -the stationary column by a heavy-duty, anti -friction, spherical roller thrust bearing, mounted at the upper junction of the station- ary column and the rotating manifold. The revolving parts are steadied against the stationary central sup- port at the bottom of the manifold by a sleeve bearing or by ball -bearing type guide roller bearings. A rotary distributor requires a head of water on the nozzles to rotate the machine. The lower junction of the revolving mechanism and the stationary support must be sealed to prevent the escape of sewage. 8 inch center column Model M168 �i 4 typical installation BASE PLATE CENTER COLUMN SEAL RING ANCHOR BOLTS NOZZLE i END GATE TRUSS RODS TOP OF FILTER MEDIA Y J 1�- I � sS _ � � 1, y � , � . i ✓tia• •I �F�?1'v. ��{'a .`• is ar �` t, L••.� Cti'%.[�.'..wff,9 �.�✓�i+ �/'f1�r �fN. DRAIN VALVE i WA'3S FIG. 1 NEOPRENE SPRING LOADED MECHANICAL SEAL MERCURY SEAL CHAMBER CROSS SECTION DRAWING OF 6-INCH CENTER COLUMN MODEL 6-MI47 Series 'M" Distributors HEAVY-DUTY . THRUST BEARING ROTATING mercury seal units IA MANIFOLD Mercury seal center columns are fitted with Fr ' an extended skirt on the rotating manifold that ' divides a deep well in the stationary column. This well is filled with mercury and forms a water -tight and air -tight seal. Should an un- usual head of liquid inside the pillar force mercury out of the seal chamber, the mercury is retained in an annular safety catchchamber, i and is automatically returnedto the seal cham- ber when the head returns to normal. The mercury seal will withstand approximately GUIrRETURN 7'-0" head on centerline of distributor arms. LERS Note: Unless special provisions are made, a mercury seal center column should not be used where liquid is pumped directly to the center FETY column. ITH The range in Type "M" center columns, as TS given in the table of sizes, permits the most economical selection to fit the particular plant \ hydraulics and filter bed requirements. STATIONARY CENTER COLUMN CENTER COLUMN SIZES Column Size Inches Type Max. Cap. GPM Max. Arm Size Max. Number of Arms Max. Bed Dia. Construction 6 M147 525 5" 4 29'0" Cast Iron 6 M157 525 5" 4 86'0" Cast Iron 8 M168 950 5" 4 86'0" Cast Iron 10 M168 1475 5" 4 110'0" Cast Iron 10 M358 1475 4" 6 110'0" Fab. Steel, C.I. Manifold 10 M168 1475 5" 6 110'0" Cast Iron 12 M358 2110 6" 6 110'0" Fab. Steel, C.I. Manifold 14 M168 2875 8" 4 120'0" Cast Iron 14 M358 2875 5" 8 120'0" Fab. Steel, C.I. Manifold 18 M358 4760 8" 8 150'0" Fab. Steel, C.I. Manifold 18 M957 4760 14" 4 Fab. Steel, C.I. Manifold ' ' Refer to Factory. 6 Series '0' Distributors HEAVY-DUTY THRUST BEARING mechanical seal The Yeomans mechanical seal center column offers double protection. First, the upper sec- ROTATING tion of the, seal is packed with grease, which MANIFOLD acts as a buffer to prevent grit from coming in direct'contact with the upper mechanical seal. Second, the lower section of the seal is an oil chamber, which encases a large bronze bearing. The mechanical, spring loaded, neoprene seals forming the oil bath for the lower bearing, will not "blow" or leak under excessive heads or pump surges, and are friction -free, so as _ not to impair distributor rotation. The oil NEOPRENE chamber provides lubrication for the bearing SPRING -LOADED and lower seal to minimize friction, prevent MECHANICAL wear and provide year -in, year -out, trouble -free SEAL operation. A sight oiler is provided to afford visual inspection of the oil level. Five sizes are available as shown in the table, giving the engineer an adequate selection. The mechani- BRONZE GUIDE cal seal will withstand approximately 10'-0" BEARING head on centerline of distributor arms. CENTER COLUMN SIZES Type Max. Cap. GPM Max. - Arm Size Max. Number of Arms -Max. Bed Dia. Construction 0147 525 5".4 29'0" Cast Iron I 0157 525 5"4 86'0" Cast Iron 0257 1475 8"4 or 6 70'0" Fab. Steel 0358 1475 - 8" 4 150'0" Fab. Steel, C.I. Manifold 0358 2110 10" 4 175'0" Fab. Steel, C.I. Manifold SIGHT OILER NEOPRENE SPRING LOADED MECHANICAL � SEAL GRENSE SEAL CHAMBER OIL CHAMBER STATIONARY CENTER COLUMN CROSS SECTION DRAWING OF 6-INCH CENTER COLUMN MODEL 6-0147 The selection of the number, size and type of nozzles to be used on each distributor is based on the hydrau- lic calculation for that particular project. After the number of nozzles has been selected, the spacing of the nozzles on each distributor arm is located graph- ically, thus providing an even distribution on each square foot of surface area. FIG. 2 DIE-CAST NOZZLE FIG. 3 ROUND ORIFICE NOZZLE FIG. 4 AERO NOZZLE nozzles DIE-CAST NOZZLE This nozzle is an aluminum alloy casting. The smooth bore permits a good discharge through the nozzle even at low flow and minimizes clogging. The spreader plate is pivoted on the nozzle casting and is adjust- able. An oval shape assures maximum distribution over the bed. This nozzle is used on the smaller ma- chines and on standard rate and sand filters. ROUND ORIFICE NOZZLE � This nozzle consists of a stainless steel orifice and a fixed spreader plate which is held in position by the orifice nozzle. The spreader plate projects upward from the bottom of the nozzle and is arranged to allow full view of the orifice for cleaning without moving the plate. The position and shape of the spreader plate gives excellent spread of the orifice delivery without robbing reaction force. This nozzle is used on the larger machines and on high rate distributors. AERO NOZZLE The Aero nozzle assembly is composed of a series of parts. The nozzle bowl and removable cap are alu- minum alloy. The saddle that holds the nozzle to the distributor arm is cast iron. Ejection of liquid is away from the arm and in an upward and outward direction. The ejected liquid forms a large oval umbrella -like pattern to accomplish a raindrop application on the surface media. Designed for Aero-Filter distributors, it may also be used on other machines. Typical general There shall be furnished and installed a MELIt_ (mechanical or mercury) seal type rotary distributor for the ��_ ft. diameter trickling filter bed(s) shown on the plans and as specified herein. Each distributor shall be as manufactured by Yeomans Brothers Company of Melrose Park, Illinois. Each distributor shall be capable of handling flows ranging from 52_gpm minimum to 11,:'-5,_gpm maximum. center column The stationary center column shall be not less than inches in diameterand shall be heavy cast iron or fabricated steel with flat base*, suitable for mounting on a hollowconcrete center pier. Ample port areas shall be provided to permit unrestricted flow from the stationary column to the rotating manifold. The rotating manifold shall be of heavy cast iron or fabricated steel with suitable machined parts for installation of the number and diameter arms specified below. The radial and axial loads of the revolving mechanism shall be transmitted to the stationary column by a heavy duty, anti -friction, spherical roller thrust bearing mounted in the upper bearing housing at the upper junctions of the stationary columns and the rotating manifold. A dual tandem spring -loaded seal shall be provided to seal off the upper bearing housing from the liquid in the rotating column. A fitting shall be provided in the upper bearing cap, so that the ball bearing housing can be kept con- stantly full of lubricant. seal There shall be furnished: (Use either A or B). A. Mercury Seal — An extended skirt on the rotating manifold to provide the deep well in the stationary column. This well shall be filled with mercury to form a water -tight and air -tight seal at the bottom junction of the rotating and stationary col- umn. An annular catch chamber with return ports shall be pro- vided to prevent loss of mercury due to sudden excessive head. The lower steady bearing shall consist of four lubricated bearings. B. Mechanical Seal — A lower guide bearing of cast bronze, accurately machined to prevent undue friction. Mechanical, spring -loaded, neoprene seals shall enclose an oil chamber between the stationary column and the rotating manifold and shall provide an oil bath for the lower bearing. These seals shall be designed for operation under ten feet or more head without leakage and shall be unaffected by surges. An oiler .shall .be provided\ for filling the oil chamber and for visual inspection of the oil level. A grease seal shall be provided above the upper mechanical seal to prevent sewage or solids from contacting the oil chamber. 10 Specifications arms & trusses The machine shall be furnished with 2arms, fabricated from '13 diameter standard weight Satr�l (Two diametrically opposite arms shall be fitted with box type, fab- ricated steel, overflow boxes with wooden baffles.) Arms shall be furnished with removable 20009°0'"noizles properly spaced for even distribution of the sewage over the filter bed. Each arm shall be equipped with a quick -opening end gate for flush- ing of the arms. The arms shall be supportedby steel truss rodswith turnbuckles. Steel stay rods with adjustable turnbuckles shall be furnished to stay the arms laterally. The trusses shall be designed for a maximum load consisting of their own weight, the weight of the arms when full of liquid, a coating of ice 1/4" thick, wind load- ing and a live' load of 300 lbs. at any point on either arm. No guy wires or cable will be permitted In the trusses or stay braces. The rotary distributor' shall receive one shop coat of Inertol #621 before shipment and two field coats of machinery enamel after erection. dosing siphon ►J`� There shall be furnished and installed In the dosing chamber as shown on the plans dosing siphon(s) as manufactured I y Yeomans Brothers Company of Melrose Park, Illinois. Each dosing siphon shall consist of a heavy cast iron or gal- vanized fabricated steel siphon bell with suitable pipe connec- tions for the siphon breaker trap pipe and the siphon seal pipe. The siphon shall be supported by the top of the diameter feed pipe and shall be designed to operate at the head condi- tions indicated on the plans. All air piping shall be of the proper size and shall be furnished by the equipment manufacturer. The feed and riser pipe shall be furnished by the contractor. ' Duckfoot or base elbow with or without Yeomans leveling ring can be furnished as optional equipment.