HomeMy WebLinkAboutNC0085812_Expansion Alternatives_202308070
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Hazen
June 13, 2023
Technical Memorandum
To: Union County Water (UCW)
From: Zachary Kemak, Hazen
Mike Parker, Hazen
Reviewed by: Jim Struve, Hazen
Grassy Branch Water Reclamation Facility
Expansion Alternatives
1. Introduction
The Grassy Branch Water Reclamation Facility (WRF) Expansion project will expand the treatment
capacity of the WRF from 50,000 gallons per day (gpd) to 120,000 gpd. The two alternatives evaluated in
this technical memorandum (TM) include summary of unit processes and cost comparison of: (1)
installation of a parallel 70,000 gpd package train with flow equalization, sludge storage, aeration tanks,
and clarifiers while maintaining the existing 50,000 gpd package train in its current configuration, and (2)
installation of packaged 120,000 gpd aeration tanks and clarifiers while reconfiguring the existing
package plant basins to operate as flow equalization volume. Both alternatives will include new influent
pumping, chemical storage and feed, blowers, cloth disk filters, UV disinfection, effluent outfall piping,
electrical service and switchgear, instrumentation & controls, and general site work.
The contents of this TM are organized into the following sections:
Section 2: Design Parameters
Section 3: Alternatives Comparison
Section 4: Cost Summary
Section 5: Operational Considerations
Hazen and Sawyer • 9101 Southern Pine Blvd, Suite 250 • Charlotte, NC 28273 • 704.357.3150
Hazen
2. Design Parameters
2.1 Background
June 13, 2023
Union County Water (UCW) operates the facility under the National Pollutant Discharge Elimination
System (NPDES) Permit number NC0085812. Effective May 1, 2022, UCW was issued updated effluent
limits to the Grassy Branch WRF related to an application for a Special Order by Consent (SOC) to
expand the facility from 50,000 gpd to 120,000 gpd. Table 2-1 summarizes the final effluent permit limits
for five-day biochemical oxygen demand (BOD5), total suspended solids (TSS), ammonia (NH3-N), and
fecal coliform (FC).
Table 2-1: Final Effluent Permit Limits
Parameter
Monthly Average
Weekly Average
BOD5, mg/L (April 1 through October 31)
5.0
7.5
BOD5, mg/L (November 1 through March 31)
10.0
15.0
TSS, mg/L
30.0
45.0
NH3-N, mg/L (April 1 through October 31)
2.0
6.0
NH3-N, mg/L (November 1 through March 31)
4.0
12.0
Fecal Coliform, geometric mean/100mL
200
400
2.2 Influent Design Flows
Influent design flows were developed by Hazen in the Grassy Branch WRF Process Evaluation TM (July
2019). Table 2-2 summarizes the proposed design Annual Average (AA), Maximum Month (MM),
Maximum 7-day, and Maximum Day (MD) flows and peaking factors. Table 2-3 summarizes the
proposed design annual average and maximum month concentrations and loads. The proposed design
influent concentrations were selected based on historical data and typical values for medium strength
domestic wastewater.
Equipment proposals were requested based upon the design flow parameters listed in the two tables
below. Secondary proposals were requested based upon the flow scenario with adequate equalization
storage volume to limit peak flow through Grassy Branch WRF to "2Q", or 240,000 gpd.
Union County Water (UCW) Page 2 of 12
Grassy Branch Water Reclamation Facility Expansion Alternatives
Hazen
Table 2-2: Proposed Influent Design Flows and Peaking Factors
Parameter
Flow, gpd
Peaking Factors
Annual Average
67,120
----
Maximum Month
120,000
1.8
Maximum 7-day
201,000
3.0
Maximum Day
469,000
7.0
Table 2-3: Proposed Influent Design Concentrations and Loads
June 13, 2023
Parameter
AA Concentration,
mg/L
AA Load,
Ibs/day
MM Concentration,
mg/L
MM Load,
Ibs/day
TSS
250
140
300
167
BODS
250
140
300
167
TKN
40
22
48
27
NH3-N
26
15
31
17
TP
5.0
2.8
6.0
3.3
Union County Water (UCW) Page 3 of 12
Grassy Branch Water Reclamation Facility Expansion Alternatives
Hazen June 13, 2023
3. Alternatives Comparison
The following two design scenarios were examined:
Alternative 1: Installation of a parallel 70,000 gpd package train with flow equalization, sludge storage,
aeration tanks, and clarifiers while maintaining the existing 50,000 gpd package train in its current
configuration.
Alternative 2: Installation of package 120,000 gpd aeration tanks and clarifiers. Upon initial review of
options for Alternative 2, the new package train is proposed to include a dedicated sludge holding tank
which will allow the entire existing package train volume to be used as flow equalization storage volume.
Flow equalization volume is commonly provided with package treatment plants as approximately 30% of
the working volume of the aeration tanks, as noted under the Section 3.3 Alternative 1 discussion.
Alternative 2 provides the opportunity for much higher volume based on using the existing basins.
Both alternatives will incorporate the following new common facilities:
• Influent Pumps & Pump Station
• Lime Storage & Feed Pumps
• Process Blowers
• Cloth Disk Filter
• UV Disinfection
• Effluent Outfall & Piping
• Electrical Service & Switchgear
• Instrumentation & Controls
• General Site Work
3.1 Site Layout
Appendix A includes a Parcel Map and the FEMA Floodplain Map associated with the facility. A flow
schematic of the existing facilities at Grassy Branch WRF is shown in Figure 3-1.
Both alternatives will require extensive site grading to provide a level surface for the proposed facility
expansion. The area due south of the existing treatment train where the proposed basins will be located is
within the 100-year floodplain. USGS topographic maps denote a secondary stream feeding into Grassy
Branch from the pond southwest of the WRF property. All work will likely be within the riparian buffers
designated by Union County ordinance 70.030.
The existing Union Power Cooperative power distribution utility pole for the site will need to be relocated
to accommodate the proposed facility expansion.
The existing 150-foot Duke Energy Transmission right-of-way corridor will restrict the available footprint
for expansion on the southern portion of the property.
Union County Water (UCW) Page 4 of 12
Grassy Branch Water Reclamation Facility Expansion Alternatives
Hazen
June 13, 2023
Temporary construction easements (TCEs) will need to be obtained from both Duke Energy and the
adjacent property owner to construct the new facilities, perform site grading, and provide an adequate
construction access corridor. A preliminary meeting was held with Mr. Will Johnson from Duke Energy
on May 8, 2023 to discuss the proposed easements within the right-of-way, and Mr. Johnson noted that
the proposed TCEs seem amenable and he will continue assisting us as we develop site plans with
proposed easements. Preliminary TCEs are shown in Figure 3-2.
The facility's potable water well will need to be decommissioned due to the proposed facility expansion.
3.2 Common Facilities
Influent Pump Station
Three 5-horsepower (HP) submersible pumps that will operate in two (2) duty and one (1) standby
configuration are recommended to manage the wide range of flows resulting from the seasonal low flow
condition and the approximate "4Q" seasonal high peak flow condition. The following design conditions
were identified for influent pump selection:
• Max Month Flow — 84 gpm at 30-feet TDH (C = 110)
• Max Day Flow — 326 gpm at 40-feet TDH (C = 110)
Variable frequency drives (VFDs) will be installed to manage variable flows.
Submersible pump selections have been requested from Flygt. UCW uses Flygt pumps at their other
wastewater treatment facilities and could streamline maintenance by maintaining a single pump
manufacturer. Other pump manufacturers can be considered if UCW has additional preferences.
Upon review of standard circular manhole dimensions and the proposed pump dimensions, the proposed
three pumps will fit inside the existing 72-inch diameter manhole. The valve vault would require
complete demolition and replacement, and new wall penetrations and guide rails would be set in the
existing manhole. This work will require complete bypass pumping from an upstream manhole during
construction. An alternative is to provide a new manhole adjacent to the existing manhole to facilitate
construction without bypass pumping. The Section 4 Cost Summary includes a new manhole for project
scoping; however, this will be further evaluated during design.
Influent Screening
The WRF currently relies on a manual bar rack located inside the package plant distribution box. The
introduction of a new fine screen sized to meet the increased influent flows listed in Section 2 would
increase the plant's screening reliability.
A fine screen, such as the Lakeside Raptor Micro Strainer, could serve as a centralized screening facility
for the WRF for Alternative 2. An initial selection would consist of the following features:
Union County Water (UCW) Page 5 of 12
Grassy Branch Water Reclamation Facility Expansion Alternatives
Hazen June 13, 2023
• 326 gpm capacity
• Footprint: 17-feet x 3-feet
• 2-HP Drive
• Water Requirement: 15 gpm at 60 psi
• 316 stainless steel construction
• Weather protection package included
The perforated screen opening can be selected to meet the desired screenings capture. '/4-inch openings
are projected to generate approximately 3 cubic yards per month of screenings. The proposed screen
includes a wash water system to rinse organics from the screenings in the conveyor section of the screen,
however some organics carryover can be expected. Therefore, a wider opening (e.g. 'h-inch opening) may
be selected to reduce screenings capture by approximately 50% and reduce organics carryover.
Alternative 1 is scoped herein with a screen for each package train due to the complexity of piping from a
single screen to both sets of aeration tanks.
Cloth Disk Filter
A single cloth disk filter system would replace the existing mixed media filter system at the WRF.
Initial pricing and selection of cloth disk filter was based on the Kruger system, which is used at other
UCW wastewater treatment facilities.
The initial selection from Kruger consists of the following features:
• 326 gpm capacity
• Footprint: 100-square feet
• Number of Discs: 2
• Backwash Requirement: 14 gpm
Under Alternative 2, greater equalization storage volume may result in adequate volume to limit peak
flow through the plant to "2Q", or 240,000 gpd. Per conversations with Kruger, this could allow the
system selection to remove one of the two required disk filters (approximately $10,000 per disk filter).
Given the minimal cost savings and the built-in system redundancy of having multiple disk filters, it is
recommended to install the higher capacity unit.
Facility layout and design will include a valved bypass pipe around the filter.
Ultraviolet (UV) Disinfection
A new UV Disinfection system will be required to meet the updated capacity requirements. The new
system would allow for one duty and one standby unit (i.e. banks) to meet the peak day flow. The
selection consists of the following features:
Union County Water (UCW) Page 6 of 12
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Hazen June 13, 2023
• 326 gpm capacity
• Footprint: 24-feet x 3-feet
• Number of Banks: 2
• Number of Lamps per Bank: 16
• UV Transmittance @ 253.7 nm: 65% (to be validated during design)
• Can be installed in Series or Parallel
The initial pricing and selection of a UV disinfection system was based on a TrojanUV system, which is
used at other UCW wastewater facilities.
Under Alternative 2, greater equalization storage volume may result in adequate volume to limit peak
flow through the plant to "2Q", or 240,000 gpd. Per conversations with TrojanUV, this could adjust the
system selection to eight (8) lamps per bank. The smaller flow compatible unit would result in a $20,000
reduction in capital costs. Given the minimal cost savings and reliability at higher flows, it is
recommended to install the higher capacity unit.
Miscellaneous Work
The following describes miscellaneous work that will be required for both design alternatives:
• New process piping will be installed to accommodate all related facility expansion work. For both
alternatives, flow will be split between the existing treatment train and the proposed treatment
train using valves and magnetic flow meters.
• A new effluent outfall will be constructed adjacent to the existing outfall on Crooked Creek.
• Lime, for supplementary alkalinity addition, will be pumped to the influent splitter box for each
alternative. Currently lime is fed into the equalization portion of the package treatment plant.
Operators have reported lime buildup at the feed point within the equalization tank.
• Only the existing equalization and sludge holding tanks were repaired and recoated in the most
recent upgrade project. The remaining interior tank coatings have reached the end of their useful
service life and these tanks will need to be recoated. The existing interior aeration basin coatings
(both alternatives) and clarifier coatings (Alternative 1 only) should be completely removed by
sandblasting and the interior surfaces recoated with a high solids epoxy system specifically
designated for wastewater immersion. After sandblasting, the cleaned steel surfaces should be
inspected for damage and surface loss. Any damaged areas of steel walls, floors, welds or
stiffeners should be repaired or replaced prior to recoating.
• The existing mixed media filters and UV disinfection facilities will be demolished.
• A new potable water line that will serve the facility to be installed and fed from the water main on
Old Fish Road.
• Electrical system including utility service, generator, automatic transfer switch, switchgear, and
VFDs.
Union County Water (UCW) Page 7 of 12
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Hazen June 13, 2023
• Systems integration of all new facility improvements.
3.3 Alternative 1
Along with the proposed improvements described in Section 3.2, Alternative 1 will incorporate a new
70,000 gpd package treatment plant to operate in parallel to the existing 50,000 gpd package treatment
train. A flow schematic for Alternative 1 is shown in Figure 3-3.
Flow Equalization
The existing package treatment plant has a flow equalization volume of 15,400 gallons (30% of treatment
volume). The flow equalization tank has two dedicated 2-HP rotary lobe positive displacement (PD)
blowers to supply process air to the system via coarse bubble diffusers.
The proposed new package treatment plant would include a flow equalization chamber of approximately
23,100 gallons (33% of treatment volume) to provide a total equalization volume of 38,500 gallons. The
proposed flow equalization tank would include a coarse bubble aeration system and three 5-HP rotary
lobe PD blowers that would operate in two duty, one standby configuration. Equalized flow will be
repumped to the influent distribution box of the package plant.
Secondary Treatment
The existing package treatment plant consists of two 25,000 gallon aeration basins and two 10-foot
diameter secondary clarifiers. Waste activated sludge (WAS) from the secondary clarifiers is routed to a
9,000 gallon sludge holding tank. Aeration basins and sludge holding tanks utilize two 7.5-HP rotary lobe
PD blowers to supply process air via coarse bubble diffusers. Currently plant staff must operate both
blowers as duty blowers to meet the aeration demand.
The proposed new package treatment plant would include two 35,000 gallon aeration basins and two 14-
foot diameter secondary clarifiers. WAS from the proposed secondary clarifiers will be routed to a new
11,000 gallon sludge holding tank. The proposed aeration basins and sludge holding tanks would include
a coarse bubble aeration system and three 10-HP rotary lobe PD blowers that would operate in a two duty,
one standby configuration. The blowers would be configured to operate on VFDs to provide operation
flexibility.
The initial pricing and selection of a secondary treatment system was based on a Pro -Water Systems
package treatment plant. The initial pricing and selection of aeration blowers was based on Aerzen rotary
lobe PD blowers, which are used at other UCW wastewater facilities.
3.4 Alternative 2
Along with the proposed improvements described in Section 3.2, Alternative 2 will incorporate a new
120,000 gpd package treatment plant with new sludge storage volume.
Union County Water (UCW) Page 8 of 12
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Hazen
Flow Equalization
June 13, 2023
Under this alternative the two 25,000 gallon aeration tanks, the 9,000 gallon sludge holding tank, and the
15,400 gallon equalization tank in the existing package treatment plant would be consolidated to flow
equalization volume thus creating a total flow equalization volume of 74,400 gallons (62% of treatment
volume). The proposed flow equalization system is intended to leverage the existing blowers and
diffusers. Equalized flow will be drained to the influent pump station manhole.
Secondary Treatment
The proposed new package treatment plant would include two 60,000 gallon aeration basins and two 16-
feet diameter secondary clarifiers.
WAS will be stored in a new sludge holding tank at the head of the proposed package treatment plant
with a proposed volume of 19,000 gallons. This system would utilize the pressure from the return
activated sludge (RAS) airlift system, like the currently installed package treatment plant, to transfer
WAS from the secondary clarifiers to the sludge holding tank. A flow schematic for Alternative 2 is
shown in Figure 3-4.
UCW requested an option for WAS to be pumped to the sludge holding tank. This would require using
RAS pumps in lieu of the standard airlift RAS conveyance provided with package plants. Section 4.1
provides an additive cost to include RAS pumps with WAS discharged using a modulating valve and flow
meter.
The proposed aeration basins would include a coarse bubble aeration system and three 15-HP rotary lobe
PD blowers that would operate in a two duty, one standby configuration. The blowers would be
configured to operate on VFDs to provide operation flexibility.
A site layout of Alternative 2 is shown in Figure 3-5.
The initial pricing and selections are based on Pro -Water Systems and Aerzen, similar to Alternative 1.
The following work in the existing package treatment plant is recommended under Alternative 2:
Interior walls of the existing package treatment plant will be partially removed to consolidate
equalization volume.
Holes will be cored into the dividing wall between the aeration tanks, sludge holding tank, and
equalization tank to create a single equalization system.
• The existing secondary clarifiers will be demolished.
Union County Water (UCW) Page 9 of 12
Grassy Branch Water Reclamation Facility Expansion Alternatives
Hazen
4. Cost Summary
June 13, 2023
Table 4-1 summarizes the costs for the recommended expansion, supplemental alkalinity system, and
existing system reconfigurations for each Design Scenario. Process and equipment proposals can be found
in Appendix B.
Table 4-1: Budgetary Capital Cost for Grassy Branch WRF Expansion and Repairs
Parameter
Alternative 1
Cost
Alternative 2
Cost
Steel Sandblasting, Repairs, and Recoating
$500,000
$440,000
Influent Pumps and Manhole
$200,000
$200,000
Influent Fine Screen
$360,000
$180,000
Package Treatment Plant'
$1,200,000
$1,300,000
Lime Chemical Feed System
$50,000
$50,000
Cloth Disk Filters
$360,000
$360,000
UV Disinfection System
$130,000
$130,000
Outfall & Headwall
$100,000
$100,000
Process Piping
$120,000
$120,000
Sitework
$350,000
$350,000
Electrical + Instrumentation & Controls
$680,000
$650,000
Union Power Allowance
$50,000
$50,000
Easement Acquisition & Easement Cost
$10,000
$10,000
Subtotal1'
$4,200,000
$4,000,000
Contingency (-10%)
$400,000
$400,000
Subtotal
$4,600,000
$4,400,000
Overhead and Profit (-25%)
$1,100,000
$1,100,000
Subtotal
$5,700,000
$5,500,000
Owner's Allowance (-5%)
$300,000
$300,000
Construction Cost Estimate
$6,000,000
$5,800,000
Engineering Services
$1,300,000
$1,300,000
Total
$7,300,000
$7,100,000
Notes:
1. Rounded up to the nearest $100,000
Union County Water (UCW) Page 10 of 12
Grassy Branch Water Reclamation Facility Expansion Alternatives
Hazen June 13, 2023
4.1 Additional Cost Considerations
In lieu of providing a package treatment plant system, the proposed aeration tanks and sludge holding
tank may be designed and constructed as concrete tanks. This will require cast -in -place concrete walls,
stainless steel air piping, and specified air diffuser grids. Additional construction cost is estimated to be
$400,000 with additional engineering services of $50,000, thereby increasing the Project Total Cost by
approximately $500,000 (for either alternative).
In lieu of providing a conventional air lift RAS system with manual WAS outlet as typically provided
with a package treatment plant system, RAS pumps with WAS control using an actuated valve and flow
meter may be designed and constructed. This will include two or three RAS pumps, ductile iron piping,
and control components. Additional construction cost is estimated to be $250,000 with additional
engineering services of $20,000, thereby increasing the Project Total Cost by approximately $300,000
(for Alternative 2).
Adding a restroom in the existing building can be evaluated and designed. Additional construction cost is
estimated to be $75,000 with additional engineering services of $20,000, thereby increasing the Project
Total Cost by approximately $100,000 (for either alternative).
Union County Water (UCW) Page 11 of 12
Grassy Branch Water Reclamation Facility Expansion Alternatives
Hazen June 13, 2023
5. Operational Considerations
UCW may consider alternative configurations depending on how they choose to operate the selected
alternatives, including the following:
• Sole sourcing of certain equipment and systems could streamline operation and maintenance of
UCW's wastewater treatment facilities.
Package plants are available in two different options: (1) field assembled plants and (2) pre -
manufactured plants. The existing package plant at Grassy Branch WRF is a field assembled
plant. The existing package plant at Olde Sycamore WRF is a pre -manufactured plant. Pre -
manufactured plants are limited to dimensions that allow for ground transport, whereas field
assembled plants allow for basin dimensions to be optimized. Dimensions of field assembled
plants and pre -manufactured plants for each alternative are available in Appendix B-3. Due to the
limited available space for expansion, only the field assembled plants were considered in the
development of the Section 4 Cost Summary.
• Under Alternative 1, flow into each package treatment plant would be controlled by modulating
valves and flowmeters. The modulating valves may create a restriction that could lead to nuisance
valve clogging. A single screen channel upstream of the influent pump station may be considered
as an alternate.
• For both alternatives, the inclusion of an outlet connection at the proposed sludge holding tank for
sludge hauling.
• The proposed site plan should provide adequate access for sludge hauling and chemical delivery
vehicles. Currently large transportation vehicles must back into the plant property.
• Addition of a potable water service connection from Old Fish Road.
Union County Water (UCW) Page 12 of 12
Grassy Branch Water Reclamation Facility Expansion Alternatives
Hazen
Figures
Figure 3-1: Existing Process Flow Schematic
Figure 3-2: Proposed Temporary Construction Easement Plan
Figure 3-3: Proposed Process Flow Schematic — Alternative 1
Figure 3-4: Proposed Process Flow Schematic — Alternative 2
Figure 3-5: Proposed Site Plan — Alternative 2
June 13, 2023
Union County Water (UCW)
Grassy Branch Water Reclamation Facility Expansion Alternatives
F-1
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Union County
Grassy Branch WRF Expansion
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Temporary Construction Easement Plan
May 2023
Prepared By:ZEK
NOTE: DUKE ENERGY TRANSMISSION LINE AND RIGHT-OF-WAY
EXTENDS BEYOND WHAT IS SHOWN ON THIS MAP. EXACT
LOCATION AND EXTENTS TO BE SURVEYED DURING DESIGN.
9
Legend
Streams
Reviewed By: MDP
Duke Energy Transmission Line
;i 150-ft Duke Energy Right -of -Way
Parcels
Temporary Construction Easements
Prepared by:
Hazen
9101 Southern Pine Blvd. Suite 250
Charlotte, NC 28273
Phone: 704-357-3150
Firm NC License # C-0381
Prepared for:
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DESIGNED BY: Z.KEMAK Hazen FIGURE 3-3
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NORTH CAROLINA
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CHECKED BY J. STRUVE HAZEN AND SAWYER GRASSY BRANCH WRF NUMBER:
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DO NOT USE FOR CHARLOTTE, NORTH CAROLINA28273 EXPANSION ALTERNATIVES M2
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NORTH CAROLINA
FIGURE 3-4
MECHANICAL
PROPOSED PROCESS FLOW SCHEMATIC
ALTERNATIVE 2
DATE: MAY 2023
DESIGNED BY: Z.KEMAK
HAZENNo 30831-067
DRAWN BY: M. KARMANOCKY
CONTRACT NO.:
GRASSY BRANCH WRF
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Source: E-sri, M'axar, EarGhstar Geographies, and the GIS User Commun
CLIENT: Union County Prepared by: Prepared for:
FIGURE 3-5: PROPOSED SITE PLAN - ALTERNATIVE 2 PROJECT: Grassy Branch WRF Expansion
LOCATION: Monroe, North Carolina flawn
0 15 30 60 90 120 150 MAP Site Plan 9101 Southern Pine Blvd. Suite 250
N Feet DATA: Ph Charlotte,
NC 282 o U N IONCOUNTY
1 inch = 54 feet DATE: March 2023 Prepared By:ZEK Reviewed By: MDP Firm NC License # C-0381 WATER
H&S Proj. # 30831-067
Hazen
Appendix A: Site Information
A-1: GIS Parcel Map
A-2: FEMA Floodplain Map
June 13, 2023
Union County Water (UCW)
Grassy Branch Water Reclamation Facility Expansion Alternatives
A-1
•� •�> �, w ; +.i' � � - - . ��', ' �- __ . 7r � -_sue �
' f { R - SY • �r _
.r .. t N _440
t. s l
0
GRASSY BRANCH WRF O -0
..
EXISTING POTABLE
WATER WELL '�,, 4; • fi
� — y • . ■ y�. M i i
y �
vN
ID y i y Z -
Source: E-sri, Max�ar, EarGhs'tar Geographies, and the GIS User Commun
CLIENT: Union County Prepared by: Prepared for:
EXISTING PARCEL MAP PROJECT: Grassy Branch WRF Expansion
LOCATION: Monroe, North Carolina flawn
0 15 30 60 90 120 150 MAP Site Plan 9101 Southern Pine Blvd. Suite 250
N Feet DATA: Ph Charlotte,
NC 282 o U N IONCOUNTY
1 inch = 54 feet DATE: March 2023 Prepared By:ZEK Reviewed By: MDP Firm NC License # C-0381 WATER
H&S Proj. # 30831-067
zta ICI
GRID NORTH
ZONE X ,,-«; ZONE X .� Sp' MAP SCALE 1" = 500' (1 : 6,000)
• 350 0 250 No TW 1,000
519 i C0 �` FEET
S16 a METER
`ZONE AE ZONE AE ,"
.�
)OKI[I(
�� 518 ,[/rnor lJrnnuh
FFIR
l
o� 518 518
o F/s
OZONE X r 519 Tell
520
oosIMM
` OF
ZONE X UN ON CO
524
52,5a / .. -.
na.
5 m,n.sw .....
ow.m.
ay S�M D—FRI yW nag4/m.cre,nagx r
®
PANEL 5%OJ
FIRM
a
FLOOD INSURANCE RATE MAP
NORTH CAROLINA
®
m
m
PANEL 5550
i o�oc.,oa oa«m,owwaP roE..oaFa."nE�
i
ssmeMs
�� cox �
mad nw�.nnMtrm
�m�nW�e9en
en nd"Ke ,w W
mm�m
EFFECTIVEDATE MAP NUMBER
a
OCTOBER i6, 2008 3710555000J
10--
x N�
a
SwI Carolina
Federal[ gncy Menagemem Age my
Hazen
Appendix B: Vendor Information
B-1: Influent Pumps - Flygt
B-2: Fine Screen - Lakeside
B-3: Package Treatment Plant — Pro -Water Systems
B-4: Process Aeration Blowers - Aerzen
B-5: Cloth Disk Filters — Kruger
B-6: Ultraviolet (UV) Disinfection System - TrojanUV
June 13, 2023
Union County Water (UCW)
Grassy Branch Water Reclamation Facility Expansion Alternatives
Hazen
Appendix B -1: Influent Pumps - F lygt
NP 3085 SH 3-Adaptive 256
Patented self cleaning semi -open channel impeller, ideal for pumping in
wastewater applications. Mod ularbased design with high
adaptation grade.
Technical specification
Configuration
Motor number
N3085.060 15-09-2A L-W
4hp
Impeller diameter
116 mm
Pump information
Impeller diameter
116 mm
Discharge diameter
3 inch
Inlet diameter
80 mm
Maximum operating speed
3445 rpm
Number of blades
2
Max. fluid temperature
40 °C
Project
Block
Installation type
P - Semi permanent, Wet
Discharge diameter
3 inch
FLYG'T
a xylem brand
Curves according to: Water, pure Water, pure [100%],39.2 °F,62.42 Ib/ft3,1.6891E-5
R
80
Head
—
—
—
—
—
76
72
68
64
60
56
52
48
44
40
36
54.5
328
24
20
16
12
116mm
8
4
L-"
0
0 50 100 150 200 250 300 [US g.p.m.]
Curve: ISO 9906
Configuration
Material
Impeller
Hard -Iron TM
Stator housing material
Grey cast iron
Created by Dan Joyce
Created on 1/27/2023 Last update 1/27/2023
Rograra-rsion Dab version Usergroup(s)
66.0- 10959022(9u Id 36) 1W0231107MM Xyl—UM-INT
NP 3085 SH 3-Adaptive 256
Technical specification
Motor - General
FLYG3'
axylem brand
Motor number
Phases
Rated speed
Rated power
N3085.060 15-09-2AL-W
3—
3445 rpm
4 hp
4hp
ATEX approved
Number of poles
Rated current
Stator variant
No
2
4.9 A
12
Frequency
Rated voltage
Insulation class
Type of Duty
60 Hz
460 V
H
51
Version code
060
Motor - Technical
Power factor- 1/1 Load
Motor efficiency- 1/1 Load
Total moment of inertia
Starts per hour max.
0.92
82.2 %
0.152 lb ft2
30
Power factor -3/4Load
Motor efficiency -3/4Load
Starting current, direct starting
0.90
84.0 %
31 A
Power factor -1/2Load
Motor efficiency -1/2Load
Starting current, star -delta
0.84
83.8%
10.3A
Project
Created by Dan Joyce
Block
Created on 1/27/2023 Last update
1/27/2023
Program version D---dd User group(s)
66.0- 10252022(Wild 36) 1520231107AIP1 Xylem:USA-INT
NP 3085 SH 3-Adaptive 256
Performance curve FLYGT
Duty point a xylem bi 8nd
Flow Head
172 US g.p.m. 41.8 ft
Curves according to: Water, purXater, pure [100%],39.2 °F,62.42 Ib/ft3,1.6891E-5 ft2/s
lftl
Head 2 , 1
80
76
72
68
64
60
5
52
48
44
41-8
ft
40
54.5 0
36
32
— --
20
1
_ _...
12
i..
256116mm
8-
4-
0
[%]
Efficiency
54.1
50
Overall Efficiency
45
44.8
%
40
35
30
25
256116mm
20
256116mm
15
10
5
0
lhFl
Power input P1
4.07 h
256116mm(P1)
3.5
a po
256 116mm (P2) 3.37
h
3.0
2.5
2.0
1.5
1.0
0.5
NPSHR-values
256116mm
2
24
22
20
18
17.5 ft
.m.
16
172 US
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 [US g.p.m.1
Curve: ISO 9906
Dan Joyce
Created on 1/27/2023 Last update 1/27/2023
Rogramversion Dab version Usergroup(s)
66.0- 10959022(Eb Id 36) 1W0231107MM Xyl—UM-INT
NP 3085 SH 3-Adaptive 256
Duty Analysis IF
a xylem brand
Curves according to: Water, pure [100%] ; 39.2°F; 62.42lb/ft3; 1.6891E-5ft2/s
Head 2
1
[ft]
80
76
72
68
64
60
56
52
48
44
41.8 ft
40
5°0
36
32
28
24
20
16
12
256 1
rrm[Ri
rp 1]
256 116 [Pump 1+21
8
4
345 US
g.p.m.
0
0 50 100 150 200 250 300 350 400 450 500 550 600 650 [US g.p.m.]
Operating characteristics
Pumps / Flow Head Shaft power Flow Head Shaft power Hydr.eff. Spec. Energy NPSHre
Systems
US p.p.m. ft hp US q.p.m. ft hp kWh/US MG ft
2 / 2 104 55.4 3.32 207 55.4 6.65 43.6 % 482 17.4
1 / 2 163 43.7 3.37 163 43.7 3.37 53.4 % 312 17.4
2 / 1 172 41.8 3.37 345 41.8 6.74 54.1 % 294 17.5
1 / 1 218 31.7 3.33 218 31.7 3.33 52.4 % 230 18.7
Project Created by Dan Joyce
Block Created on 1/27/2023 Last update 1/27/2023
RN,am-rsbn Dab version Usergroup(s)
66.0 - 10959022 (e Id 36) 1W0231107MM Xyl—UM-INT
NP 3085 SH 3-Adaptive 256
VFD Curve �G=
a xylem bi 8nd
Curves according to: Water, pure,39.2 °F,62.42 Ib/ft3,1.6891E-5 ft2/s
[ft]
80
76
72
68
64
60
56
52
48
-A
44
40
36
32
28
24
20
16
12
8
4
0
[%]
40
30
20
10
0
[hp]
7.0
6.0
5.0
4.0
3.0
rrp
[ft]
26
24
22
20
1 8
1 6
0 50 100 150 200 250 300 350 400 450 500 550 600 650 [US g.p.m.]
Curve: ISO 9906
Project Created by Dan Joyce
Block Created on 1/27/2023 Lastupdate 1/27/2023
25611
mm[Pu
1]
25611
[Pu
1+2]
Efficiency
y
25 116mm Pump 1 25 Pu
25 116mm Pump 1 25 11 Purr�i
era I Ei Iclen
+
+
in
Sha pow er
256 1 m 1 +2] (P1)
256 IT 1+2](P2)
256 116mm [Pump 1] (P1)
256 116mm[Pump 1] (P2)
256116mm[Pump1] 25611 [Pu
aues
1+2]
R'ogram version Dab version User groups)
66.0-10252022(Bu itl 38) 1920231107A1 PI Xylem:U S4-INT
NP 3085 SH 3-Adaptive 256
VFD Analysis
[ft]
80
76
72
68
64
60
56
52
48
44
40
36
32
28
24
20
16
12
8
4
FLYG'T
a xylem brand
Curvpc arrnrdino to- Watpr nurp r1 n0a/1 - 39J°F- 67 d?lh/ft3- 1 _6Rg1 F-5ft2/c
Head
1
7Z
I
\54.50o
256 1
41.
256 116 [Pump 1+2]
6mm [Ri
Tp 1]
g.p.m.
345 US
8 ft
0
0 50
100
150
200 250
300
350 400
450 500
550
600 650 [US g.p.m.]
Operating Characteristics
Pumps/
Frequency
Flow
Head
Shaft power
Flow
Head
Shaft power
Hydr.eff.
Specific energy
NPSHre
Systems
US g.o.m.
ft
hp
US g.p.m.
ft
hp
kWh/US MG
ft
2 / 2
60 Hz
104
55.4
3.32
207
55.4
6.65
43.6 %
482
17.4
1 / 2
60 Hz
163
43.7
3.37
163
43.7
3.37
53.4 %
312
17.4
2 / 1
60 Hz
172
41.8
3.37
345
41.8
6.74
54.1 %
294
17.5
1 / 1
60 Hz
218
31.7
3.33
218
31.7
3.33
52.4 %
230
18.7
Project
Block
Created by Dan Joyce
Created on 1/27/2023 Last update 1/27/2023
Rogram-rsbn Dab version Usergroup(e)
66.0 - 10959022 (e Id 36) 1W0231107MM Xylem:US4-INT
NP 3085 SH 3-Adaptive 256
Dimensional drawing FLYGT
a xylem bi 8nd
�-a
47,B
his
B
1�
154 s
9E
I I
I I
zDE
I I
1�
3
z Z
rIN O
6
6
Z Z
V YO It
Ibs 150 8D
PP M SH pK�,
�a 1:20 200728
7332300 4m
Project Created by Dan Joyce
Block Created on 1/27/2023 Last update 1/27/2023
Rogra—rsbn Dab version Usergroup(s)
66.0 - 10959022 (B Id 36) 1W0231107MM )(yi..:UM-INT
Hazen
Appendix B-2: Fine Screen - Lakeside
Raptor°
Micro Straine
Enw. /sw
Single Operational Unit
Screens, Compacts and
Dewaters in One Process
1LK4
�v
Raptor® Inclined Micro Strainer
Removes Solids Efficiently
The Lakeside Raptor® Micro Strainer is an efficient, proven screening technology for removal of inorganic solids that can
be harmful to downstream equipment in municipal and industrial wastewater applications. Ideal for small treatment
facilities, the Raptor® Micro Strainer utilizes a semicircular screenings basket to capture debris, such as plastics, hygienic
articles and fibers. The Raptor® Micro Strainer features, including the screw conveyor, are all stainless steel construction
(304 or 316) to handle the most severe conditions.
At 35'to 45' angle of inclination, the Raptor® Micro
Strainer provides high removal efficiency using a
perforated plate or wedge wire basket with small
openings ranging from 0.04 to 0.25 inches (1 to 6 mm).
A central screw conveyor with a cleaning brush removes
the captured solids from the screenings basket and
transports the debris for disposal. As the solids are being
conveyed, they are macerated to break down large fecal
matter, and then washed using a two -stage screenings
wash system to return organic material back to the
wastewater stream. The washed screenings are
compacted and dewatered prior to being discharged,
thereby reducing the volume and weight to a dry solids
content of 40 percent, ultimately reducing disposal cost.
Raptor® Micro Strainer Raptor® Micro Strainer
with Bagger with Weather Protection
Yt�
Superior design and construction
• All stainless steel construction resists corrosion
• Combines 4 processes in one unit (screens,
washes, compacts and dewaters)
• Dual spray wash system provides cleaner
discharge screenings
• Integrated compaction zone reduces volume
and weight for reduced disposal cost
• Enclosed transport tube and optional bagger
attachment reduce odors
• Hinged support to pivot screen out of channel
for maintenance
• Removable bearing bars promote longer
brush life without disassembling the screen
• Tank -mounted screens and explosion -proof
designs are available
• Optional weather protection system protects
to 13' F below zero (minus 25' C)
Round openings are
available in sizes of
0.12 inch and larger
Wedge wire screens
are available in bar
spacing of 0.12 inch
and smaller
Raptor®
Vertical
Micro
Strainer
for
Applications
with
Limited Space
The Lakeside Raptor® Vertical Micro Strainer is designed
specifically to fit into limited access areas such as wet
wells, submersible pump stations, and underground
vaults. Similar to the inclined Raptor® Micro Strainer, it
combines the functions of screening, compacting and
conveying into a single unit.
The Raptor® Vertical Micro Strainer incorporates a
shafted screw with cleaning brush attached to the
flights in the basket area to convey captured material
for disposal. The split basket design provides easy
access to the brush assembly. The screen basket is either
perforated plate for wastewater applications or wedge
wire for special/industrial applications.
An optional slide rail system is available to allow easy
removal of the screen from the wet well or vault. A quick
connect flange is used to make sure the screen's head
box lines up with the influent pipe connection.
View of Slide Rail Raptot4 Vertical Micro
and Head Box Strainer with Bagger
Durability and performance
• Shafted screw for most effective conveying Raptor® Vertical Dewatering/
.� • Accessible composite bearing bars Micro Strainer Compaction Zone
• Split screenings basket for easy service
• Optional slide rail system for screen removal
• Discharge chute and optional bagger �'
• Automated controls _ " Screw Conveyor
Vertical applications you can rely on
• Submersible pump stations and manholes
• Tank -mounted packaged headworks
ff
• Package treatment systems
Slide Rail
• Industrial systems 11Z
Influent Sewer
"� W Head Box
Connection _
Treatment equipment and process solutions
from Lakeside Equipment Corporation
Lakeside offers a wide range of equipment and systems for virtually all stages of wastewater treatment from influent
through final discharge. Each process and equipment item that we supply is manufactured with one goal: to reliably
improve the quality of our water resources in the most cost-effective way. We have been doing just that since 1928.
Screw Pumps
Grit Collection
Open Screw Pumps
SpiraGrit
Enclosed Screw Pumps
Aeroductor
In -Line Grit Collector
Raptor® Screening
Raptor® Grit Washer
Fine Screen
Grit Classifier
Micro Strainer
H-PAC®
Rotating Drum Screen
Septage Acceptance Plant
Clarification and Filtration
Septage Complete Plant
Spiraflo Clarifier
Complete Plant
Spiravac Clarifier
Multi -Rake Bar Screen
Full Surface Skimming
Wash Press
MicroStar® Filter
Screen and Trash Rakes
Biological Treatment
Hydronic T Series
CLR Process
Hydronic K Series
Magna Rotor Aerators & Accessories
Hydronic Multifunctional Series
Sequencing Batch Reactors
Hydronic H Series
Package Treatment Plants
Catronic Series
Submersible Mixers & Recirculation Pumps
Monorail Series
HY-TEC Screen
CO-TEC Screen
RO-TEC Screen
Hauled Waste Receiving Systems
Raptor® Septage Acceptance Plant
Raptor' Septage Complete Plant
Package Headworks Systems
Raptor® Complete Plant
H-PAC®
Biological Treatment Systems
CLR Process
Package Treatment Plants
Sequencing Batch Reactors
.�_ LAKESIDE Tom Larsen
�- -
Budgetary Proposal a�EQUIPMENT CORPORATIDN 630/837 5640, ext. 229
January 27, 2023 wn�rr p� ,h�a:iaM s n�� rgls tjl@lakeside-equipment.com
TO
Hazen
PROJECT
Grassy Branch WRF
EQUIPMENT
UNIT
CITY
TOTAL
Lakeside Raptor° Micro Strainer
$103,200
1
$103,200
Model 12MS - 0.25 - 101
Due to the current volatility of stainless steel prices, budgetary cost of equipment may be subject to change.
SPECIFICATION
Unit Capacity: 1.14 mgd
Maximum Headloss:
12
inches
Inclination: 45 degrees
Maximum Upstream Level:
20
inches
Hole Diameter: 0.25 inch
Nominal Basket Diameter:
10
inches
Water Requirements: 15 gpm at 60 psi
Transport Screw Diameter:
10
inches
SCREEN
AISI 304 stainless steel construction
Structural support with anchorage
Perforated plate screenings basket
Screw conveyor with helical flights
2 hp drive unit
3-Zone wash system with solenoid valves
Two (2) float switches
EXCLUSIONS
Grating across channel
Handrail around perimeter of channel
Screenings collection containers
Piping, valves or fittings, unless noted otherwise
Interconnecting conduit or wiring
OPTIONAL ITEMS
Extra screen transport tube length (per foot of extra vertical height)
Explosion proof design package
Weather protection system package
Screenings bagger - individual or continuous type
CONTROLPANEL
NEMA 4X - 304 stainless steel main control panel
No local control station
Fusible disconnect switch with door handle
Control power transformer
Eaton E4 series intelligent relay controller
Variable frequency drive with line reactor
Selector switches
Indicator lights
Discharge chute
Slide gates
Manual bar screen
Spare parts or special tools
UNIT PRICE
$900
$7,500
$16,900
$1,300
NOTES
FOB: Chariton, Iowa Approvals: 6 to 8 weeks
Freight: Freight allowed to jobsite Shipment after Approval: 22 to 28 weeks
Start -Up Service: 2 days in 1 trip Weight per Screen: 1,400 Ibs
Warranty: One (1) year Installation Time per Screen: 32 hours
1022 E. Devon Avenue • P.O. Box 8448 • Bartlett, Illinois 60103
phone: 630/837-5640 • fax: 630/837-5647
www.lakeside-equipment.com
8:35a 10/24/107 DXF
» A»
3/4" NPT WATER SUPPLY FOR SPRAY WASH
w/LOCAL SHUT-OFF VALVE - BY OTHERS
i
FLOW CD — —
EMERGENCY BYPASS CHANNEL
EMERGENCY BYPASS
GATE "A" Y ENGINEER
MANUAL BAR SCREEN
PI AN
Uh 51KAIGH I CHANNEL
12MS
PART No
A
B
C
D
E
E
G
H
STD
-101
8'-5 1/2"
12'-4
1 /4"
7'-7 1 /4"
5-11 1 /2"
10'-2 3/4"
16'-7 1 /2"
7'-2 1 /2"
9'-3 5/8"
SECTION "A -A"
WASH WATER
SOLENOID VALVES
LOCAL NEMA 4/7/9
CONTROL STATION
DUAL FLOAT
SWITCHES
TRANSPORT TUBE
HEATER (OPTIONAL)
DRIVE MOTOR I
CONTROL INTERCONNECTION DIAGRAM
ALL CONDUIT AND WIRE CONNECTIONS
BETWEEN CONTROL PANEL AND SCREEN
COMPONENTS BY OTHERS.
EMERGENCY BYPASS GATE
TOP ELEV. 2" ABOVE MAX. W.L.
NOTES:
1) WHEN HEAT SYSTEM IS TO BE SUPPLIED, CHANNEL WIDTH
TO BE 24" IF CHANNEL DEPTH IS GREATER THAN 3'-6".
2) CONTACT LAKESIDE FOR ANY ADDITIONAL REQUIREMENTS
OR QUESTIONS.
3) KEEP TOP OF CENTER CHANNEL WALL AS LOW AS
POSSIBLE TO ALLOW EASE OF CONSTRUCTION AND
MAINTENANCE.
4) WATER SUPPLY LINES AND ELECTRICAL CONNECTIONS
TO BE FLEXIBLE or QUICK DISCONNECT TYPE TO ALLOW
UNIT TO PIVOT OUT OF CHANNEL.
5) BE SURE UPSTREAM PIPING IS NOT SURCHARGED
AT MAX. W.L.
6) FOR PROPER APPLICATION OF THIS PRODUCT REFER
TO RMI-95, LAKESIDE SCREEN GENERAL DESIGN NOTES.
,k\ /tMT WM-OM MVM BARRACK 9-27-07 s/x1c I ILAKESIDE DR. R.D. DATE3-1-95 RAPTOR'S
QRDASED TO CURRENT STANDARD 112-18-06 G.F. SNn)ER cI. — 2501 2" MICRO STRAINER D-51152-S rK
REVISIONS DATC DR. NKD. REVISIONS DATC DR. NKD. REVISIONS DATE DR. REVISIONS DATC DR. EQUIPMENT CORPORATION Cl�. 4-16-95
Hazen
Appendix B-3: Package Treatment Plant
Systems
Pro -Water
NOTE:
CIRCULAR MECHANICAL CLARIFIER TO INCLUDE:
1, PAINTED MILD STEEL 4-INCH SLUDGE DRAW -OFF
THREADED COUPLING CONNECTION
2. PAINTED MILD STEEL 3-INCH FLANGED SKIMMER
CONNECTION
3. PAINTED MILD STEEL 8-INCH FLANGE INLET PIPE
4. PAINTED MILD STEEL 8-INCH FLANGED OUTLET PIPE
5. TWO (2) RAKE ARM ASSEMBLIES HOT DIPPED
GALVANIZED
6. ONE (1) SKIMMER ARM ASSEMBLY HOT DIPPED
GALVANIZED
7. ONE (1) SCUM COLLECTION BOX HOT DIPPED
GALVANIZED
8. ONE (1) 4" CENTER SHAFT WITH 60" STILLING WELL
STAINLESS STEEL
9. PAINTED STEEL BRIDGES WITH HOT DIPPED
GALVANIZED BAR GRATING AND 1 4 INCH 2 LINE
HANDRAIL WITH TOE PLATE
10. ONE SIDED 90 DEGREE SAW -TOOTH ALUMINUM WEIR
PLATE, WEIRS 1 4 " DEEP 6 INCHES ON CENTER 24
11. FULL CIRCUMFERENCE BAFFLE WALL HOT DIPPED
GALVANIZED
COATING PREPARATION ON ALL A36 MILD STEEL BY:
SANDBLAST SSPC-10 INTERIOR SURFACES
SANDBLAST SSPC-6 EXTERIOR SURFACES
COAT:
TNEMEC N69 HI -BUILD EPDXYLINE 12-16 MILS DFT
BASE COLORS
ROTATING EQUIPMENT TO INCLUDE:
WINSMITH GEAR DRIVE WITH SUPPORTING COMPONENTS
TORQUE LIMITING MECHANISM BY SHEAR PIN
BALDOR ELECTRIC MOTOR
NEMA 4X CONTROL PANEL
24
CM-70
70 000 G P D
23,100 GALLON
FLOW EQUALIZATION
11,000 GALLON
SLUDGE DIGESTER
70,000 GALLON
EXTENDED AERATION
PLAN VIEW
CM-120
1201000 G P D
28'0"
19,000 GALLON
SLUDGE DIGESTER
8'10" 4'3"
120,000 GALLON
EXTENDED AERATION
39'-1"
26' 0"
23,100 GALLON 70,000 GALLON PLAN VEW
FLOW EQUALIZATION 11,000 GALLON EXTENDED AERATION
SLUDGE DIGESTER
A,
PLAN VIW
1
2'
6" 0 SLUDGE
AIRLIFT RETURI
14'-0"
8" ELEVATION
14'-0"
4'0"
3'-9
3'-6"
2
CONTR
DRIVE UNIT
PANEL
WEIR
TROUGH
_
1 > - 2 „
2' O"di
i
-2"
IGE
TURN
SKIMMERARM
INVERT OFB
PIPE. -
WATER LE
8"0 OUTLET
SCUM TROUGH
Nil
TROUGH
3.0 SCUM PIPE
-CLARIFIER INLET PIPE I
SCUM BAFFLE
STILLING WELL
ADJUSTMENT RODS
RAKE ARMS
SLUDGE BASIN
W. L.
CROSS-SECTION
9'-6„
TVDIrAI
1
ELEVATION
SIDE
STIFFENE
BOTTOM STIFFENER
12'-0" 12'-0"
2
CONTR
DRIVE UNIT
PANEL
2'O"
- 2"
T
T/
AGE
ruRN
WEIR
TROUGH
SKIMMER ARM
WATER LEVEL
6"0 OUTLET
SCUMTROUGH
WEIR
TROUGH
3 -0 SCUM PIPE
e "O CLARIFIER INLET PIPE
a
SCUM BAFFLE
STILLING WELL
ADJUSTMENT RODS
RAKE ARMS
SLUDGE BASIN
8'
1 ELEVATION
NOTE
CONCEPT FOR TWO
DIFFERENT FLOW
SCENARIOS:
70,000 GALLONS PER DAY
(GPD)
120,000 GALLONS PER DAY
(GPD)
LOOK AT:
70,000 GPD C-MODEL
INCLUDE
FLOW EQUALIZATION
CHAMBER (23,100 GAL)
SLUDGE DIGESTER (11,000
GAL)
DUALIZED AERATION
CHAMBER (70,000 GAL /
35,000 GAL PER TRAIN)
TWO (2) CIRCULAR
MECHANICAL CLARIFIER
(19,670 GAL)
70,000 GPD FIELD ERECT
INCLUDE:
FLOW EQUALIZATION
(23,100 GAL)
SLUDGE DIGESTER (11,000
GAL)
DUALIZED AERATION
CHAMBER (70,000 GAL /
35,000 GAL PER TRAIN)
TWO (2) CIRCULAR
MECHANICAL CLARIFIER
(26,580 GAL)
120,000 GPD C-MODEL
SLUDGE DIGESTER (19,000
GAL)
DUALIZED AERATION
CHAMBER (120,000 GALLON
/ 60,000 GAL PER TRAIN)
TWO (2) CIRCULAR
MECHANICAL CLARIFIER
(32,285 GALLONS)
120,000 GPD FIELD ERECT
SLUDGE DIGESTER (19,000
GAL)
DUALIZED AERATION
CHAMBER (120,000 GAL /
60,000 GAL PER TRAIN)
CIRCULAR MECHANICAL
CLARIFIER (34,538 GAL)
EACH MODEL WILL INCLUDE
THE BASIC COMPONENTS:
1. RAS / WAS 4-INCH
SLUDGE PIPE
ASSEMBLY WITH
DIVERSION VALVES 4
INCH LINES FOR
AIR-LIFT ON RISER
PIPE
2. SKIMMER / SCUM
3-INCH PIPE
ASSEMBLY WITH NO
VALVES 4 INCH LINES
FOR AIR-LIFT ON RISER
PIPE
3. STAINLESS FLOW
CONTROL BOX WITH
1-INCH BAR SCREEN
AND TWO 8-INCH
DRAINS FOR DUALIZED
FLOW, WHERE FLOW
EQUALIZATION TANK IS
APPLIED
4. ONE (1) FLANGED INLET
STUB 8-INCH
5. FLOW EQUALIZATION
PUMP RISER PIPES
WITH GUIDE RAILS,
WHERE FLOW
EQUALIZATION IS
APPLIED
6. TWO (2) EMERGENCY
OVERFLOW BY-PASS
PIPES 8-INCH
7. TWO (2) DECANT
ASSEMBLIES 3-INCH
8. OUTLET BAFFLE
AERATION BASIN TO
CLARIFIER
9. DIFFUSER DROP
ASSEMBLIES 1 4 INCH
STAINLESS STEEL
PLACED EVERY 6-FEET
IN AERATION BASINS
ONE ROW PER BASIN
(2 BASINS PER
TREATMENT PLANT)
10. EACH PLANT TO HAVE
6-INCH STAINLESS
STEEL AIR HEADER PER
AERATION TRAIN WITH
EXTENSION TO SLUDGE
DIGESTER AND STUB
OUT FOR GROUND
MOUNTED BLOWERS
11. EACH PLANT TO HAVE
3-INCH STAINLESS AIR
HEADER PER FLOW
EQUALIZATION TANK
WITH STUB OUT FOR
GROUND MOUNTED
BLOWERS
12. EMERGENCY AIR
BY-PASS LINE ONE
PER PLANT, FLOW
EQUALIZATION TO
SLUDGE DIGESTER, WITH
VALVES.
13. ACCESS BRIDGE WITH
HOT DIPPED
GALVANIZED GRATING
3-FEET WIDE WITH
2-LINE 1 4 INCH HOT
DIPPED GALVANIZED
HANDRAIL WITH TOE
PLATE
14. EACH PLANT TO HAVE
ONE HOT DIPPED
GALVANIZED STAIR FOR
ACCESS
1
2'-
6* 0 SLUDGE
AIRLIFT RETURI
FM- 120
120,000 G P D
120,000 GALLON
19,000 GALLON EXTENDED AERATION
SLUDGE DIGESTER
PLAN VIEW
Pro -Water
Systems, Inc,
Process Equipment for Waste
Water Treatment
Pro -Water Model and Flow:
70K & 120K Concept
Date:
February 9, 2023
Scale:
3/ 16" = 1'
DRAWING:
CONCEPT PLAN
Pro -Water Plant Serves:
Pro -Water Plant Location:
GRASSY BRANCH
Pro -Water Representative:
GARRY HAGER
Dimensions:
A: AS SHOWN
B:
C:
D:
E:
H:
L:
M:
Q:
S:
Plant Length:
NOTE:
VALVE PIPING PLACED FOR
ACCESSIBILITY.
A36 MILD STEEL SHALL BE
SSPC-SP10
ALL INTERIOR
SURFACES
SSPC-SP6
ALL EXTERIOR
SURFACES
TWO COAT
SYSTEM TNEMEC
N69 12-16
FINAL DFT
SOLID PIGMENTED COLORS
ONLY
14'-0
IM
ELEVATION
-0
CONCEPT DRAWING
FOR INITIAL PRICING
ONLY
Hazen
Appendix B-4: Process Aeration Blowers — Amen
AERZEN USA CORPORATION
108 Independence Way
Coatesville, PA 19320
Tel. (610) 380-0244 ♦ Fax. (610) 380-0278
AERZEN Reference Number: ENV-355074.0
Re: Grassy Branch WRF
To: Zachary Kemak
Firm - Hazen and Sawyer
email - Zkemak@hazenandsawyer.com
nhnna - 704-941-6044
AERZEN Representative Info:
Name - Shane Eckley
e-mail - seckley@ew2.net
phone - (704) 996-0894
OAERZEN
AERZEN Proposal Prepared By:
Name - James Marx
email - james.marx@aerzen.com
phone - (484) 798-7619
AERZEN Regional Manager:
Name - Lukas Massier
e-mail - lukas.massier@aerzen.com
phone - (470) 716 4874
22-Mar-23
Grassy Branch Scenario 1 Blowers Model: GM 10 S DN 80
Performance Data:
Design
Design Min
Min
Intake volume, handled at intake condition
cfm
336
112
45
Volume handled at normal condition
scfm
300
100
40
Mass flow
Ib/h
1,382
463
187
Density at inlet conditions
Ib/cf
0.068
0.068
0.068
Relative humidity
4)
65%
65%
65%
Intake pressure (abs.)
psia
14.4
14.4
14.4
Outlet pressure (abs.)
psia
19.9
19.9
19.9
Discharge pressure
psig
5.5
5.5
5.5
Intake temperature
°F
100
100
100
Discharge temperature
°F
172
192
239
Main rotor speed
rpm
4,004
1,718
1,036
Power consumption at coupling
bHp
12
4
3
% of maximum
%
83%
36%
22%
Motor Rating
HP
15
Motor Speed
rpm
3,600
1,515
914
Full load motor efficiency
%
91.0%
Motor frame
254T
Tolerance on flow & power
± 5 %
Sound pressure level w/o enclosure
dB(A)
88
`Measured in
free field at 3ft. distance from the outline of the unit
Sound pressure level w/ enclosure
dB(A)
67
'does not include
system piping noise (tol. ± 2 dB(A)).
Weights & Dimensions:
Discharge connection ANSI Flange
Y
Blower torso weight
lbs.
760
Blower motor weight
lbs.
236
Blower pkg weight
lbs.
996
Envelope dim.*
L x W x H in.
45 x 37 x 51
Cooling Fan
shaft driven
* non binding dimensions includes, inlet filter silencer, relief valve, check valve, and flex connector
AERZEN USA CORPORATION
108 Independence Way AERZEN
Coatesville, PA 19320
Tel. (610) 380-0244 ♦ Fax. (610) 380-0278
GM10SDN80
Aerzen Generation 5 Delta Blower Package consists of the following components, assembled in our factory.
Aerzen Rotary Lobe Blower GM Series
• Narrow V-belt drive
• V-belt drive guard
• First fill of Delta Lube 06 oil
• Service Accessories
• Inlet filter -silencer, G4 per EN 779 (equivalent to MERV 7)
• Discharge Silencer, Reactive type, integrated with base frame
• Spring loaded pressure relief valve(s), sized for full flow
• Set of vibration isolating mounts
• Discharge manifold with externally accessible integrated check valve
• Hinged motor support as automatic belt tensioning device
• Sound enclosure, galvanized steel, fire retardant HDP foam construction
• 3" ANSI Flanged discharge connection
• Simplified ISO-1217, Annex B test report(s)
• Submittal data, hard copy
• O&M manual, hard copy
• Factory set PRV to 10.9 psig
• Blower Warranty 24/30
• Domestic packaging
Drive motor
• Motor 15 HP, 2-pole, NEMA, TEFC, 208-230/460 V / 60 Hz, NEMA Premium Efficiency,254T
• Motor thermostats, one per phase @ 155 deg C
• Motor shaft grounding ring
• Motor Warranty 3-Yr Motor
Instrumentation and Controls
• 4 in. Encl. P1, P2, T2 Gauges & T2 Switch
Spare Parts (per unit)
• Set of 3 spare air filter(s)
• Set of 3 spare belt set(s)
• Set of 2 Delta Lube 06 - 1 gallon(s)
Start Up & Services
• 1 trip(s), 2 day(s) total installation, startup, & training
Freight
• Freight to jobsite
AERZEN USA CORPORATION
108 Independence Way
Coatesville, PA 19320
Tel. (610) 380-0244 ♦ Fax. (610) 380-0278
Pricing
AERZEN
Quantity: 3
Description Price Total
7 Quantity (3) Aerzen Blower package as described above c/o: Shane Eckley
Price does not include any tax or VAT.
Delivery Terms: CIP Aerzen USA Coateville, PA
General Terms: This offer is subject to Aerzen Standard Terms and Conditions (AMUSA.08.22.001)
Payment Terms: Net 30 days, 20% of order value from date of accepted purchase order. 30% of order value upon release for
production for material procurement. 50% of order value from date of readiness to ship.
Submittals: 4-6 weeks after receipt of purchase order
Delivery Time: presently approximately 20 weeks after technical release by customer.
Warranty: 24 months after start up, 30 months after delivery, whichever comes first.
`Maintenance must be performed per the Instruction Manual using Aerzen spare parts.
*Equipment not manufactured by Aerzen will carry the manufacturer's standard warranty.
Quote Validity: All prices and lead times quoted are valid for 30 days from the date stated on the quotation.
AERZEN USA CORPORATION
108 Independence Way
Coatesville, PA 19320
Tel. (610) 380-0244 ♦ Fax. (610) 380-0278
AERZEN Reference Number: ENV-355074.0
Re: Grassy Branch WRF
To: Zachary Kemak
Firm - Hazen and Sawyer
email - Zkemak@hazenandsawyer.com
nhnna - 704-941-6044
AERZEN Representative Info:
Name - Shane Eckley
e-mail - seckley@ew2.net
phone - (704) 996-0894
OAERZEN
AERZEN Proposal Prepared By:
Name - James Marx
email - james.marx@aerzen.com
phone - (484) 798-7619
AERZEN Regional Manager:
Name - Lukas Massier
e-mail - lukas.massier@aerzen.com
phone - (470) 716 4874
Grassy Branch Scenario 2 Aeration Blowers Model: GM 7 L DN 80
22-Mar-23
Performance Data:
Design
Design Min
min
Intake volume, handled at intake condition
cfm
196
65
30
Volume handled at normal condition
scfm
175
58
27
Mass flow
Ib/h
809
269
126
Density at inlet conditions
Ib/cf
0.068
0.068
0.068
Relative humidity
4)
65%
65%
65%
Intake pressure (abs.)
psia
14.4
14.4
14.4
Outlet pressure (abs.)
psia
19.9
19.9
19.9
Discharge pressure
psig
5.5
5.5
5.5
Intake temperature
°F
100
100
100
Discharge temperature
°F
180
214
273
Main rotor speed
rpm
3,465
1,658
1,181
Power consumption at coupling
bHp
7
3
2
% of maximum
%
72%
35%
25%
Motor Rating
HP
10
Motor Speed
rpm
3,600
1,682
1,198
Full load motor efficiency
%
90.2%
Motor frame
215T
Tolerance on flow & power
± 5 %
Sound pressure level w/o enclosure
dB(A)
87
`Measured in
free field at 3ft. distance from the outline of the unit
Sound pressure level w/ enclosure
dB(A)
71
'does not include
system piping noise (tol. ± 2 dB(A)).
Weights & Dimensions:
Discharge connection ANSI Flange
Y
Blower torso weight
lbs.
695
Blower motor weight
lbs.
163
Blower pkg weight
lbs.
858
Envelope dim.*
L x W x H in.
45 x 37 x 51
Cooling Fan
shaft driven
* non binding dimensions includes, inlet filter silencer, relief valve, check valve, and flex connector
AERZEN USA CORPORATION
108 Independence Way AERZEN
Coatesville, PA 19320
Tel. (610) 380-0244 ♦ Fax. (610) 380-0278
GM7LDN80
Aerzen Generation 5 Delta Blower Package consists of the following components, assembled in our factory.
Aerzen Rotary Lobe Blower GM Series
• Narrow V-belt drive
• V-belt drive guard
• First fill of Delta Lube 06 oil
• Service Accessories
• Inlet filter -silencer, G4 per EN 779 (equivalent to MERV 7)
• Discharge Silencer, Reactive type, integrated with base frame
• Spring loaded pressure relief valve(s), sized for full flow
• Set of vibration isolating mounts
• Discharge manifold with externally accessible integrated check valve
• Hinged motor support as automatic belt tensioning device
• Sound enclosure, galvanized steel, fire retardant HDP foam construction
• 3" ANSI Flanged discharge connection
• Simplified ISO-1217, Annex B test report(s)
• Submittal data, hard copy
• O&M manual, hard copy
• Factory set PRV to 10.9 psig
• Blower Warranty 24/30
• Domestic packaging
Drive motor
• Motor 10 HP, 2-pole, NEMA, TEFC, 208-230/460 V / 60 Hz, NEMA Premium Efficiency,215T
• Motor thermostats, one per phase @ 155 deg C
• Motor shaft grounding ring
• Motor Warranty 3-Yr Motor
Instrumentation and Controls
• 4 in. Encl. P1, P2, T2 Gauges & T2 Switch
Spare Parts (per unit)
• Set of 3 spare air filter(s)
• Set of 3 spare belt set(s)
• Set of 1 Delta Lube 06 - 1 gallon(s)
Start Up & Services
• 1 trip(s), 2 day(s) total installation, startup, & training
Freight
• Freight to jobsite
AERZEN USA CORPORATION
108 Independence Way
Coatesville, PA 19320
Tel. (610) 380-0244 ♦ Fax. (610) 380-0278
Pricing
AERZEN
Quantity: 3
Description Price Total
7 Quantity (3) Aerzen Blower package as described above c/o: Shane Eckley
Price does not include any tax or VAT.
Delivery Terms: CIP Aerzen USA Coateville, PA
General Terms: This offer is subject to Aerzen Standard Terms and Conditions (AMUSA.08.22.001)
Payment Terms: Net 30 days, 20% of order value from date of accepted purchase order. 30% of order value upon release for
production for material procurement. 50% of order value from date of readiness to ship.
Submittals: 4-6 weeks after receipt of purchase order
Delivery Time: presently approximately 20 weeks after technical release by customer.
Warranty: 24 months after start up, 30 months after delivery, whichever comes first.
`Maintenance must be performed per the Instruction Manual using Aerzen spare parts.
*Equipment not manufactured by Aerzen will carry the manufacturer's standard warranty.
Quote Validity: All prices and lead times quoted are valid for 30 days from the date stated on the quotation.
AERZEN USA CORPORATION
108 Independence Way
Coatesville, PA 19320
Tel. (610) 380-0244 ♦ Fax. (610) 380-0278
AERZEN Reference Number: ENV-355074.0
Re: Grassy Branch WRF
To: Zachary Kemak
Firm - Hazen and Sawyer
email - Zkemak@hazenandsawyer.com
nhnna- 704-941-6044
AERZEN Representative Info:
Name - Shane Eckley
e-mail - seckley@ew2.net
phone- (704)996-0894
OAERZEN
22-Mar-23
AERZEN Proposal Prepared By:
Name - James Marx
email - james.marx@aerzen.com
phone - (484) 798-7619
AERZEN Regional Manager:
Name - Lukas Massier
e-mail - lukas.massier@aerzen.com
phone - (470) 716 4874
Grassy Branch Scenario 2 EQ Blowers Model: GM 3 S DN 50
Performance Data:
Design
Intake volume, handled at intake condition
cfm
90
Volume handled at normal condition
scfm
80
Mass flow
Ib/h
370
Density at inlet conditions
Ib/cf
0.068
Relative humidity
4)
65%
Intake pressure (abs.)
psia
14.4
Outlet pressure (abs.)
psia
19.9
Discharge pressure
psig
5.5
Intake temperature
°F
100
Discharge temperature
°F
183
Main rotor speed
rpm
3,394
Power consumption at coupling
bHp
3
% of maximum
%
71 %
Motor Rating
HP
5
Motor Speed
rpm
3,600
Full load motor efficiency
%
88.5%
Motor frame
184T
Tolerance on flow & power ± 5 %
Sound pressure level w/o enclosure dB(A) 90
Sound pressure level w/ enclosure dB(A) 63
Min
17
15
71
0.068
65%
14.4
19.9
5.5
100
277
1,336
1
28%
1,382
*Measured in free field at 3ft. distance from the outline of the unit
*does not include system piping noise (tol. ± 2 dB(A)).
Weights & Dimensions:
Discharge connection ANSI Flange Y
Blower torso weight lbs. 415
Blower motor weight lbs. 100
Blower pkg weight lbs. 515
Envelope dim.* L x W x H in. 32 x 32 x 42
Cooling Fan shaft driven
* non binding dimensions includes, inlet filter silencer, relief valve, check valve, and flex connector
AERZEN USA CORPORATION
108 Independence Way AERZEN
Coatesville, PA 19320
Tel. (610) 380-0244 ♦ Fax. (610) 380-0278
GM3SDN50
Aerzen Generation 5 Delta Blower Package consists of the following components, assembled in our factory.
Aerzen Rotary Lobe Blower GM Series
• Narrow V-belt drive
• V-belt drive guard
• First fill of Delta Lube 06 oil
• Service Accessories
• Inlet filter -silencer, G4 per EN 779 (equivalent to MERV 7)
• Discharge Silencer, Reactive type, integrated with base frame
• Spring loaded pressure relief valve(s), sized for full flow
• Set of vibration isolating mounts
• Discharge manifold with externally accessible integrated check valve
• Hinged motor support as automatic belt tensioning device
• Sound enclosure, galvanized steel, fire retardant HDP foam construction
• 3" ANSI Flanged discharge connection
• Simplified ISO-1217, Annex B test report(s)
• Submittal data, hard copy
• O&M manual, hard copy
• Factory set PRV to 10.9 psig
• Blower Warranty 24/30
• Domestic packaging
Drive motor
• Motor 5 HP, 2-pole, NEMA, TEFC, 208-230/460 V / 60 Hz, NEMA Premium Efficiency,184T
• Motor thermostats, one per phase @ 155 deg C
• Motor shaft grounding ring
• Motor Warranty 3-Yr Motor
Instrumentation and Controls
• 2.5 in. Encl. P1, P2 Gauges
Spare Parts (per unit)
• Set of 33 spare air filter(s)
• Set of 3 spare belt set(s)
• Set of 1 Delta Lube 06 - 1 gallon(s)
Start Up & Services
• 1 trip(s), 2 day(s) total installation, startup, & training
Freight
• Freight to jobsite
AERZEN USA CORPORATION
108 Independence Way
Coatesville, PA 19320
Tel. (610) 380-0244 ♦ Fax. (610) 380-0278
Pricing
AERZEN
Quantity: 3
Description Price Total
7 Quantity (3) Aerzen Blower package as described above c/o: Shane Eckley
Price does not include any tax or VAT.
Delivery Terms: CIP Aerzen USA Coateville, PA
General Terms: This offer is subject to Aerzen Standard Terms and Conditions (AMUSA.08.22.001)
Payment Terms: Net 30 days, 20% of order value from date of accepted purchase order. 30% of order value upon release for
production for material procurement. 50% of order value from date of readiness to ship.
Submittals: 4-6 weeks after receipt of purchase order
Delivery Time: presently approximately 20 weeks after technical release by customer.
Warranty: 24 months after start up, 30 months after delivery, whichever comes first.
`Maintenance must be performed per the Instruction Manual using Aerzen spare parts.
*Equipment not manufactured by Aerzen will carry the manufacturer's standard warranty.
Quote Validity: All prices and lead times quoted are valid for 30 days from the date stated on the quotation.
AERZEN USA CORPORATION
108 Independence Way AERZEN
Coatesville, PA 19320
Tel. (610) 380-0244 ♦ Fax. (610) 380-0278
Aerzen USA Corp Terms and Conditions of Sale
New Equipment Packages
AERZEN USA CORP (hereinafter called "Seller') agrees to sell equipment (hereinafter called the "Goods") to the Purchaser (hereinafter called the "Buyer") on the following terms and conditions
of sale. Any alteration of these terms and conditions shall have no force or effect unless agreed to in writing by an officer of Seller or such other authorized signatory of Seller as designated in
writing by Seller.
The terms and conditions as set forth herein and our quotation or as modified by written agreement shall constitute the entire agreement (hereinafter called the "Agreement") between Seller and
Buyer. A failure by either party to enforce any rights under this Agreement shall not be deemed to constitute a waiver of those or any other rights under this Agreement. These Terms and
Conditions of Sale shall be deemed accepted by Buyer upon Seller's receipt of Purchase Order from Buyer. No condition stated by Buyer shall be binding upon Seller if in conflict with,
inconsistent with, or in addition to the Terms and Conditions of Sale, unless expressly accepted in a writing signed by Seller. In the event of conflict or differences in the terms or conditions of
Buyer's Purchase Order and the Terms and Conditions of Sale herein, the Terms and Conditions of Sale shall govern.
1. ORDERS: All orders are subject to acceptance and approval by Seller's credit department and are not binding until and unless so approved and accepted. Written acknowledgement of an
order shall constitute acceptance and will thereby be a binding contract which cannot be modified or cancelled by Buyer without written consent of Seller.
2. PRICES AND PAYMENTS: All prices are quoted and payable in U.S. dollars, unless otherwise noted. Quoted prices shall remain valid for thirty days unless written communication is received
by Seller prior to such time. Seller reserves the right to restrict or modify the terms of payment or to require payment prior to shipment if, in Seller's opinion, the Buyer's financial condition or other
circumstances do not warrant shipment on the terms originally specified in the Agreement.
Unless expressly agreed to in writing on a specific contract or order, pending satisfactory credit review, Seller standard payment terms are: (a) For orders under $100,000 the payment terms
shall be Net 30 days from date of shipment, with no retainage held. (b) For orders over $100,000 the following terms shall apply, assuming satisfactory credit review: 20 % of order value from
date of accepted purchase order. 30 % of order value upon release for production for material procurement. 50 % of order value at readiness to ship. (c) All invoices are to be paid Net 30 days.
(d) In those cases where progress payments are required, all work on the order will cease if payment is not received in accordance with the payment schedule. (a) Payment retention will not be
allowed. In the instance where an invoice is disputed, all undisputed portions remain payable within Net 30 days terms. (f) Interest at the rate of one and one-half percent (1 %%) per month or at
the highest rate allowed by law, whichever is less, shall be charged to all overdue accounts. Buyer will reimburse Seller for all costs and expenses (including attorney's fees and the costs of
bringing any action) incurred in collecting any amounts past due.
3. TAXES: The prices quoted do not include any taxes. Any sales tax, use tax, excise tax, goods, and service tax (GST), value added tax (VAT), customs tax, or other tax of any nature
whatsoever imposed by any government authority on the transaction between Seller and Buyer (plus interest and penalties thereon, if any) shall be paid by the Buyer in addition to the prices
quoted and invoiced. In the event that Seller is required to pay any such taxes, Buyer shall reimburse Seller on demand. At the time of an order, Buyer shall provide Seller with any tax
exemption certificates or other documents acceptable to the taxing or customs authorities.
4. LIABILITY: Seller's liability with respect to the Goods sold hereunder shall be limited to the warranty provided in Section 10 of these Terms and Conditions and shall be limited to the contract
price. In no event shall Seller be liable for special, indirect, incidental, consequential or punitive damages, or expenses incurred by Buyer, Buyer's customers or any third party, whether arising
from breach of contract, warranty, negligence, strict liability in tort or other theories of law or equity, including, but not limited to, liquidated damages, loss of profits or revenue, loss of use, cost of
capital, cost of substitutes, downtime, service interruption, or any other type of economic loss.
5. SHIPPING OR SERVICE DATE: Shipping or service dates are estimates and not a guarantee of a particular day of shipment or service. Seller shall not be liable in any way for any default or
delay in shipping or service due to contingencies beyond its control which prevent or interfere with Seller making delivery or providing service on the date specified, including, but not limited to,
war, restraints affecting shipping, delivery of materials or credit as a result of war or war restrictions, non -arrival, delay or failure to procure materials as a result of war or war restrictions,
rationing of fuel, strikes, lockouts, fires, bombings, terrorism, accidents, floods, droughts, cyber-attacks, and any other contingency affecting Seller, its suppliers, or subcontractors: and Seller
shall have the right to cancel a contract of sale or to extend the shipping or service date in the event that one or more of such contingencies prevents or delays shipment or service.
6. DELIVERY:
a. Title and Risk of Loss: All products will be delivered EXW Aerzen, Coatesville, PA unless otherwise agreed by both parties in writing. In no event shall Seller be liable for any delay in delivery
or assume any liability in connection with shipment, nor shall the carrier be deemed an agent of Seller.
b. Acceptance of Products: Buyer shall inspect all products promptly upon receipt. All claims by Buyer, except only those provided for under Warranty clauses, which are not asserted in writing
by Buyer within five (5) days of receipt are waived.
c. Delays by Buyer: In the event that Goods cannot be shipped to Buyer when ready due to any cause not attributable to Seller, upon notice to Buyer, Seller may ship such Goods to storage. If
such Goods are placed in storage, including storage at the facility where manufactured, the following conditions shall apply: (i) all risk of loss or damage shall thereupon pass to Buyer; (ii) title
shall transfer to Buyer; (iii) any amounts otherwise payable to Seller upon delivery shall be payable upon presentation of Seller's invoice; (iv) the Goods shall be deemed as shipped and the
warranty time period shall commence; (v) all expenses incurred by Seller, such as preparation for and placement into storage, handling, inspection, preservation, insurance, storage and removal
charges, and any taxes shall be payable by Buyer; and (vi) when conditions permit and upon payment of all amounts due hereunder, Seller shall resume delivery of Goods to the originally
agreed point of delivery.
d. Delays in Inspection: In the event that Goods cannot be shipped to Buyer when ready due to delay of Buyer's in -person inspection, upon notice to Buyer, such delay shall constitute a waiver of
Buyer's rights of in -person inspection and rejection and an acceptance by Buyer of an inspection report, as determined and compiled at Seller's sole discretion. Such acceptance shall be in
addition to the remedies for Delays by Buyer outlined herein.
e. Partial Shipment: Partial shipment of an order will not be made without Buyer's knowledge or consent. In the event a complete shipment cannot be made by the required date, Buyer will be
promptly notified. If partial shipment with Buyers approval is made, excess freight charges, if any, will be billed to the Buyer.
7. CANCELLATION, POSTPONEMENT OR CHANGE ORDERS: Orders are not subject to Buyer's cancellation, postponement, or change in specifications, shipping schedules, or other
conditions originally agreed upon without Seller's written consent and then only upon agreement to compensate Seller for any or all losses caused by such cancellation, postponement, or
changes. Cancellation charges of between twenty percent (20%) and one hundred percent (100%) of the total price of the contract will be invoiced, as determined at Seller's sole discretion,
depending on the status of completion plus Seller's non -recoverable costs attributed to the Buyers order.
If Seller's manufacturing is delayed or postponed by Buyer, Seller shall be entitled to an equitable price adjustment. If Buyer delay extends for more than ninety (90) days and the parties have
not agreed upon a revised basis for continuing the work at the end of the delay, including adjustment of the price, then upon written notice, Seller may terminate the order whereupon Buyer shall
promptly pay Seller its cancellation charges as described herein.
Seller may terminate the Agreement without liability to Buyer if (i) Buyer shall materially breach any of the terms and conditions of this Agreement and shall fail to cure such material breach within
five (5) days after written notice from Seller; or (ii) Buyer shall become insolvent; or (iii) a petition under the Bankruptcy Act or any other insolvency law shall be filed by or against Buyer; or (iv)
Buyer shall make assignment for the benefit of creditors; or (v) Buyer shall fail to make timely payment of any obligation owed by it to Seller; or (vi) in the event Seller reasonably believes that
Buyer is unable to make full and prompt payment as required hereunder.
Buyer agrees that it shall, no later than thirty (30) days following the effective date of termination of this Agreement, pay all monies owed to Seller at the time of any such termination regardless of
any terms of payment that may have otherwise been granted to Buyer by Seller. Seller shall not by reason of its termination of this Agreement in accordance with the terms hereof, be liable to
Buyer for compensation or reimbursement of any damages on account of loss of profits or prospective profits on anticipated sales, or on commitments in connection with the business or goodwill
of Buyer or otherwise or for direct, indirect, punitive, special, consequential, or liquidated damages.
8. LIMITED WARRANTY: Unless otherwise stated in Seller's quotation, Seller warrants the products and parts that it manufactures will be free from defect in materials and workmanship for
twenty-four (24) months from the date of start-up, but not to exceed thirty (30) months from the date of readiness to ship. Performance warranties (if any) are limited to those specifically included
in Seller's proposal and identified as such. Goods (including accessories, components, and parts thereof) furnished by Seller but manufactured by others is not warranted by Seller and such
Goods shall carry the warranty (if any) which the manufacturer has conveyed to Seller to the extent it can be passed on to the Buyer. Seller shall, upon prompt written notice by the Buyer,
correct such non -conformities, at Seller's option, by either repair or replacement. All such defective Goods shall follow the RMA policy set forth in clause 10. and be sent at Buyer's expense
directly to Seller's headquarters located at 108 Independence Way, Coatesville, PA, USA, 19320 or an Authorized Service Center. Shipment of repaired or replacement Goods will be at Seller's
expense. Seller warrants any Goods repaired or replaced pursuant to the above warranty to be free from defects in materials and workmanship for the longer of: (a) a period of ninety (90) days
after the start-up of such repaired or replaced Goods or (b) the period remaining on the warranty.
Goods must be maintained per Seller's Operations and Maintenance manual, including proper maintenance documentation, for the warranty to remain valid.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL, OR IMPLIED, INCLUDING ANY WARRANTY OF
DCO C(1D��A�I(`C \ ADD(`LJA\ITADII — 1D CITAICCC C D A DAD-1 11 AD DI IDD— \I/l DCDDCCCAITATI/l AI h(1 1-71ll AI nD—ADDAK— 11 1 InIKIn DI 17 K-71 IRIITCII —
AERZEN USA CORPORATION
108 Independence Way
Coatesville, PA 19320
Tel. (610) 380-0244 ♦ Fax. (610) 380-0278
AERZEN
STATEMENTS OF CAPACITY, SUITABILITY FOR USE, OR PERFORMANCE, WHETHER MADE BY SELLER, EMPLOYEES OR REPRESENTATIVE PERSONNEL, SHALL BE
CONSIDERED TO BE A WARRANTY BY SELLER FOR ANY PURPOSE OR GIVE RISE TO ANY LIABILITY OF SELLER WHATSOEVER AND ALL SUCH IMPLIED WARRANTIES ARE
HEREBY DISCLAIMED BY SELLER AND EXCLUDED FROM ANY CONTRACT RESULTNG OR ARISING FROM OR OTHERWISE EVIDENCED BY THIS AGREEMENT.
Failure to notify Seller in writing within five (5) days of discovery of any unsatisfactory operation, improper maintenance or installation shall terminate this Warranty. The above warranties do not
apply to products which are (a) repaired, modified or altered by any party other than Seller or Seller's Authorized Service Center; (b) subjected to unusual physical, thermal, or electrical stresses,
corrosion or erosion, improper installation, improper grounding, improper maintenance, lack of lubrication, misuse, abuse, accident or negligence in use, improper storage, transportation or
handling, or (c) considered a consumable item or an item requiring repair or replacement due to normal wear and tear. SELLER SHALL NOT BE LIABLE FOR SPECIAL OR CONSEQUENTIAL
DAMAGES WHICH MAY ARISE UNDER THIS CONTRACT WHETHER SUCH LIABILITY IS IN CONTRACT, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, AND IN NO CASE SHALL
SELLER'S LIABILITY EXCEED THE PRICE OF THE NONCONFORMING GOODS.
9. NONCONFORMING GOODS: Any rejection of nonconforming Goods must be made by the Buyer within five (5) days of delivery and Buyer must give written notice to Seller within that period.
Such notice shall contain a description of the alleged non -conformity. Upon receipt of such notification, Seller will arrange for the return of the Goods, at Seller's expense, and upon confirmation
of the nonconformity, Seller, at Seller's expense, will ship conforming Goods to Buyer.
10. RETURNS AND REPAIRS: When Goods are returned for repair, the Buyer must contact Seller's customer support department for shipping instructions and a Return Material Authorization
(RMA). Buyer must ship product in original packaging or equivalent, with the RMA clearly marked on the outside of the package, freight prepaid. Seller shall not be responsible for any damage
occurring in transit or obligated to accept products returned without RMA. Buyer bears all risk of loss or damage to the returned product until delivery at Seller's designated facility. Any return
shipment received by Seller without an RMA or whose contents are not received in their original condition, may be reshipped by Seller freight collect to Buyer. The RMA supersedes any implied
return authorization whether oral or in writing that does not include an RMA.
11. RETURNS FOR CREDIT: No returns for credit will be accepted unless Seller's written permission has been obtained in each case in advance, pursuant to clause 10.
12. APPLICABLE LAWS: This Agreement and the respective rights and obligations of the Buyer and Seller with regard hereto shall be governed by and construed according to the laws of the
Commonwealth of Pennsylvania, without regard to the principles of conflicts of law thereof.
13. NOTICE: Any and all notices or other communications or deliveries required or permitted to be provided hereunder shall be in writing and shall be sent to Aerzen USA, 108 Independence
Way, Coatesville, PA, 19320
14. ASSIGNMENT: Neither party may assign or transfer this Agreement without the prior written consent of the other party.
15. CONFIDENTIAL INFORMATION: Any design specifications, manufacturing drawings, technical data or other information or materials submitted to Buyer and identified by Seller as
confidential are and shall remain the exclusive property of Seller. Buyer agrees to treat such information as confidential and shall not reproduce or disclose such information without the express
prior written consent of Seller.
16. WAIVER OF SUBROGATION: Buyer agrees to waive any and all subrogation rights towards Seller.
17. DATA USE: The Goods may include data monitoring services. The data received by Seller may be used by Seller and certain third -party distributors and contractors for the sole purposes of
increasing overall customer service and determining claims of warrantability. Seller will use commercially reasonable efforts to ensure that Buyer's data is kept confidential. Buyer may request
discontinuance of data monitoring service at any time, subject to waiver of all and any remaining warranties.
Hazen
Appendix B-5: Cloth Disk Filters — Kruger
Hydrotech Discfilter
Preliminary Proposal
Project: Grassy Branch WRF, NC DFS
Client: Hazen & Sawyer
Date: 1 /26/2023
RSM Contact: Jim Daugherty
Phone: (919) 349-2280
Representative Contact: Spero Katsanos
CONFIDENTIAL: The information or data contained in this proposal is proprietary to Kruger and should not be copied, reproduced, duplicated, or disclosed to any third party, in whole
or part, without the prior written consent of Kruger. This restriction will not apply to any information or data that is available to the public generally.
Kruger is pleased to propose the Hydrotech Discfilter system for this project. The system design is based on the information listed in the following
tables and will be supplied according to Kruger design standards:
Design Parameters
Influent Source Secondary Clarification following Activated
Sludge
Peak Hour Flow
0.47 (327)
MGD (gpm)
Annual Average Day Flow
0.067 (96)
MGD (gpm)
Peak Influent TSS
45
mg/L
Average Influent TSS
15
mg/L
'Monthly Average Effluent TSS
5
mg/L
I HU Irlllu011L lD LIM rllUdlrUrl JYZAurn rrWsl uurlldlrl pdRILAUb ul sulllulum ta/t7 drlu
strength to allow retention on the specified 10 um media surface in order for the
performance criteria to be met.
Discfilter Design
Discfilter Model Number
HSF2202-1 C
Total Units (duty/standby)
1 (1/0)
Total Filter Area Per Unit
120
ft
Submerged Filter Area Per Unit
78
ft
Disc Diameter
2.2
m
Peak Hydraulic Loading Rate
4.17
gpm/ft
Number of Discs Per Unit
2
Media Pore Size
10
Pm
Chassis Material
304 SS
Cover Material
GRP
Self -Enclosed Tank Material
304 SS
SEW Drive Motor
1.5
HP
Backwash Water Pump
2
HP
Backwash Pump Rated Flow
14
gpm
Influent Flange
ANSI 8"
Effluent Flange
ANSI 8"
Mobile Automated Cleaning System
Optional
Controls System
Allen Bradley
Unit Control Panel Enclosure Type
NEMA 4X
Instrumentation - Level Sensors
One (1) lot
Hydraulic loading rate does not include standby unit.
Process and Design Engineering
Kruger provides process engineering and design support for the system as follows:
• Equipment specifications for equipment supplied by Kruger.
• Technical instructions for operation and start-up of the system.
• Equipment location drawings and installation plans.
• Project specific O&M manuals.
Field Services
Kruger will furnish a Service Engineer at the time of start-up to inspect the installation of the completed system, place the system in initial
operation, and to instruct operating personnel on the proper use of the equipment.
Hubgrade Extended Services
Kruger provides the Hubgrade Assist extended service plan as a standard benefit for all Hydrotech Discfilter customers. This valuable
blend of on -site and remote support will ensure your filter remains operating in peak condition. Following is a short summary of the plan
included.
• Hubgrade Assist Advanced Plan - 1 year subscription
• Annual operating data review/report by Veolia expert
• Annual end -of -year filter inspection and maintenance
• In -Situ panel cleaning service
• Equipment inspection, lubrication and adjustment including change of gearbox oil, drive chain tension adjustment, bearing greasing and
checks of all gaskets and seals
• Instrument calibration check
• Additional service rate discount while plan is active: 2%
Veolia Water Technologies, Inc.
dba Kruger
4001 Weston Parkway
Cary, NC 27513
Tel: (919) 677-8310
www.veoliawatertech.com
Estimated Pricing
The estimated pricing for the Discfilter system, as defined herein, including process and design engineering, field services, and equipment
supply is:
$269, 840
Please note that the above pricing is expressly contingent upon the items in this proposal and are subject to Kruger Standard Terms of
Sale detailed herein. Due to current market conditions for fabricated metal items (e.g. steel and aluminum) this price is subject to change
based on actual fabricated metal prices at time of order placement.
This pricing is FOB shipping point, with freight allowed to the job site. This pricing does not include any sales or use taxes. The price is
valid for 60 days from the date of this Proposal. The proposed goods may be affected by the ongoing market fluctuations impacting
material and shipping costs. Kruger reserves the right to re-evaluate the Proposal price prior to order acceptance..
The terms of payment are as follows: 10% on receipt of fully executed contract, 15% on submittal of shop drawings, and 75% on the
delivery of equipment to the site. Payment shall not be contingent upon receipt of funds by the Contractor from the Owner, and there shall
be no retention in payments due to Kruger. All payment terms are net 30 days from the date of invoice. Final payment shall not exceed
120 days from delivery of equipment. All other terms are per the Kruger Standard Terms of Sale.
Estimated Schedule
• Shop drawings: submitted within 6-8 weeks of receipt of an executed contract by all parties.
• Equipment: delivered within 22-28 weeks of receipt of written approval of the shop drawings.
• Operation & Maintenance Manuals: submitted within 90 days of receipt of approved shop drawings.
Statement Regarding Competitive Transparency
Veolia takes all issues surrounding probity and confidentiality very seriously in all of its dealings with competitors and stakeholders. In this
spirit and for the sake of transparency, we inform you that the publicly traded parent company Veolia Environnement S.A., recently
acquired a 29.9% interest in Suez S.A ("Suez') and launched a public bid for the remainder of Suez' share capital. Consistent with our
commitment to competition law compliance, Veolia will continue to act entirely independent of Suez until all relevant antitrust approvals of
Veolia's acquisition of Suez have been obtained and we will of course let you know if this would change before the end of the tender
proceedings.
Specifically, none of Veolia's representatives sit on the board of Suez, Veolia has no influence over the strategy or operations of Suez,
and Veolia has no access to competitively sensitive information about Suez's operations. Accordingly, Veolia's ongoing project to acquire
Suez will have no effect on our participation in, or response to, this tender.
Veolia Water Technologies, Inc.
dba Kruger
4001 Weston Parkway
Cary, NC 27513
Tel: (919) 677-8310
www.veoliawatertech.com
O VEQLIA
Kruger Standard Terms of Sale
1. Applicable Terms. These terms govern the purchase and sale of the equipment and related services, if any (collectively, "Equipment"), referred to in
Seller's purchase order, quotation, proposal or acknowledgment, as the case may be ("Seller's Documentation"). Whether these terms are included in an offer
or an acceptance by Seller, such offer or acceptance is conditioned on Buyer's assent to these terms. Seller rejects all additional or different terms in any of
Buyer's forms or documents.
2. Payment. Buyer shall pay Seller the full purchase price as set forth in Seller's Documentation. Unless Seller's Documentation provides otherwise,
freight, storage, insurance and all taxes, duties or other governmental charges relating to the Equipment shall be paid by Buyer. If Seller is required to pay any
such charges, Buyer shall immediately reimburse Seller. All payments are due within 30 days after receipt of invoice. Buyer shall be charged the lower of 1 '/2%
interest per month or the maximum legal rate on all amounts not received by the due date and shall pay all of Seller's reasonable costs (including attorneys'
fees) of collecting amounts due but unpaid. All orders are subject to credit approval.
3. Delivery. Delivery of the Equipment shall be in material compliance with the schedule in Seller's Documentation. Unless Seller's Documentation
provides otherwise, Delivery terms are F.O.B. Seller's facility.
4. Ownership of Materials. All devices, designs (including drawings, plans and specifications), estimates, prices, notes, electronic data and other
documents or information prepared or disclosed by Seller, and all related intellectual property rights, shall remain Seller's property. Seller grants Buyer a
non-exclusive, non -transferable license to use any such material solely for Buyer's use of the Equipment. Buyer shall not disclose any such material to third
parties without Seller's prior written consent.
5. Changes. Seller shall not implement any changes in the scope of work described in Seller's Documentation unless Buyer and Seller agree in writing
to the details of the change and any resulting price, schedule or other contractual modifications. This includes any changes necessitated by a change in
applicable law occurring after the effective date of any contract including these terms.
6. Warranty. Subject to the following sentence, Seller warrants to Buyer that the Equipment shall materially conform to the description in Seller's
Documentation and shall be free from defects in material and workmanship. The foregoing warranty shall not apply to any Equipment that is specified or
otherwise demanded by Buyer and is not manufactured or selected by Seller, as to which (i) Seller hereby assigns to Buyer, to the extent assignable, any
warranties made to Seller and (ii) Seller shall have no other liability to Buyer under warranty, tort or any other legal theory. If Buyer gives Seller prompt written
notice of breach of this warranty within 18 months from delivery or 1 year from beneficial use, whichever occurs first (the "Warranty Period"), Seller shall, at its
sole option and as Buyer's sole remedy, repair or replace the subject parts or refund the purchase price therefore. If Seller determines that any claimed breach
is not, in fact, covered by this warranty, Buyer shall pay Seller its then customary charges for any repair or replacement made by Seller. Seller's warranty is
conditioned on Buyer's (a) operating and maintaining the Equipment in accordance with Seller's instructions, (b) not making any unauthorized repairs or
alterations, and (c) not being in default of any payment obligation to Seller. Seller's warranty does not cover damage caused by chemical action or abrasive
material, misuse or improper installation (unless installed by Seller). THE WARRANTIES SET FORTH IN THIS SECTION ARE SELLER'S SOLE AND
EXCLUSIVE WARRANTIES AND ARE SUBJECT TO SECTION 10 BELOW. SELLER MAKES NO OTHER WARRANTIES OF ANY KIND, EXPRESS OR
IMPLIED, INCLUDING WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE.
7. Indemnity. Seller shall indemnify, defend and hold Buyer harmless from any claim, cause of action or liability incurred by Buyer as a result of third
party claims for personal injury, death or damage to tangible property, to the extent caused by Seller's negligence. Seller shall have the sole authority to direct
the defense of and settle any indemnified claim. Seller's indemnification is conditioned on Buyer (a) promptly, within the Warranty Period, notifying Seller of any
claim, and (b) providing reasonable cooperation in the defense of any claim.
8. Force Maieure. Neither Seller nor Buyer shall have any liability for any breach (except for breach of payment obligations) caused by extreme
weather or other act of God, strike or other labor shortage or disturbance, fire, accident, war or civil disturbance, delay of carriers, failure of normal sources of
supply, act of government or any other cause beyond such party's reasonable control.
9. Cancellation. If Buyer cancels or suspends its order for any reason other than Seller's breach, Buyer shall promptly pay Seller for work performed
prior to cancellation or suspension and any other direct costs incurred by Seller as a result of such cancellation or suspension.
10. LIMITATION OF LIABILITY. NOTWITHSTANDING ANYTHING ELSE TO THE CONTRARY, SELLER SHALL NOT BE LIABLE FOR ANY
CONSEQUENTIAL, INCIDENTAL, SPECIAL, PUNITIVE OR OTHER INDIRECT DAMAGES, AND SELLER'S TOTAL LIABILITY ARISING AT ANY TIME
FROM THE SALE OR USE OF THE EQUIPMENT SHALL NOT EXCEED THE PURCHASE PRICE PAID FOR THE EQUIPMENT. THESE LIMITATIONS
APPLY WHETHER THE LIABILITY IS BASED ON CONTRACT, TORT, STRICT LIABILITY OR ANY OTHER THEORY.
11. Miscellaneous. If these terms are issued in connection with a government contract, they shall be deemed to include those federal acquisition
regulations that are required by law to be included. These terms, together with any quotation, purchase order or acknowledgement issued or signed by the
Seller, comprise the complete and exclusive statement of the agreement between the parties (the "Agreement") and supersede any terms contained in Buyer's
documents, unless separately signed by Seller. No part of the Agreement may be changed or cancelled except by a written document signed by Seller and
Buyer. No course of dealing or performance, usage of trade or failure to enforce any term shall be used to modify the Agreement. If any of these terms is
unenforceable, such term shall be limited only to the extent necessary to make it enforceable, and all other terms shall remain in full force and effect. Buyer may
not assign or permit any other transfer of the Agreement without Seller's prior written consent. The Agreement shall be governed by the laws of the State of
North Carolina without regard to its conflict of laws provisions.
Water Technologies
1/2" THREADED ROD: ASTM F593 W/ B1.1 UNC THDS
1/2" FLAT WASHER: ASTM A240 304 SS. PLATE
1/2" LOCK WASHER
1/2" HEX NUT: ASTM F594 W/ B1.1 UNC THREADS
3 1
2 — 4
3-1/4" °
EMBED (MIN) °
\
\ ° F
-�
— 7' 6" [2286]
SPRAY BAR
4-1/8" FOR CHEMICAL CLEANSING
[105]
0 6" [150]
BW WASTE
[2216]
PRESSURE SWITCH
AND GAUGE
LEVEL PROBE
JUNCTION BOX
BACKWASH PUMP
w/PIPING & FITTINGS
RIVE MOTOR
0 8„
8„
4' 4-7/8"
[197]
a
[197]
[1343]
INFLUENT
EFFLUENT
ANSI FLG
"
ANSI FLG
7' 9-7/8"
8' 1 /2"
[2450]
[2385]
--�
4' 8-1/8"
3' 6"
[1425]
3' 2-3/16"
[1067]
BYPASS
[970]
SEE NOTE 3
WEIR
EFFLUENT
2' 5-1/2"
WEIR
[750]IV
[205]6"
n
�{ 8-1 /16"
[205]
6-11/16"
3' 9-7/8"
[1166]
ANCHOR DISTANCE
3' 8-1 /2"
[1130]
5' 2-7/16" [1586] �{
5'6-3/8"
[1686]
ANCHOR DISTANCE
NOTES:
1. ALL FLANGE CONNECTIONS: BOLT PATTERN ANSI B16.5. PLATE FLANGE: GALVANIZED, STUB END: AISI 304
2. DIMENSIONS IN [ ] ARE MM
3. RECOMMENDED PLATFORM ELEVATION. WORK PLATFORM TO BE SELF SUPPORTING. PLATFORMS MAY NOT BE ATTACHED TO
THE FILTER AND LOADS MAY NOT BE TRANSFERRED TO FILTER. PLATFORMS DESIGNED/PROVIDED BY OTHERS.
4. RECOMMEND 24" MINIMUM MAINTENANCE ACCESS AROUND ENTIRE PERIMETER OF DISCFILTER.
5. FOLLOW ANCHOR MANUFACTURERS GUIDELINES FOR SPECIFIC INSTALLATION REQUIREMENTS INCLUDING ANCHOR
EMBEDMENT AND EDGE DISTANCE. SEISMIC CODE REQUIREMENTS MAY AFFECT ANCHOR DETAIL SHOWN.
6. ALL ANCHORS AND FASTENERS TO BE STAINLESS STEEL. APPLY ANTI -SEIZE TO ALL CONNECTIONS.
ADD FLANGE DIMENSION DSD CDP 09.18.18
PRELIMINARY RELEASE CDP JCC 10.24.17
DESCRIPTION DRAWN APPR DATE
ALL INFORMATION CONTAINED ON THIS DOCUMENT IS THE PROPERTY OF KRUGER AND/OR ITS AFFILIATES. THE DESIGN
CONCEPTS AND INFORMATION CONTAINED HEREIN ARE PROPRIETARY TO KRUGER AND ARE SUBMITTED IN CONFIDENCE. THEY
ARE NOT TRANSFERABLE AND MUST BE USED ONLY FOR THE PURPOSE FOR WHICH THE DOCUMENT IS EXPRESSLY SUBMITTED.
THEY MUST NOT BE DISCLOSED, REPRODUCED, LOANED OR USED IN ANY OTHER MANNER WITHOUT THE EXPRESS WRITTEN
CONSENT OF KRUGER. KRUGER ASSUMES NO RESPONSIBILITY OR LIABILITY FOR THE USE OF THIS DOCUMENT OR THE DESIGN
CONCEPTS AND INFORMATION CONTAINED HEREIN FOR ANOTHER PROJECT OR IN A MANNER THAT DOES NOT RELATE TO THE
FITNESS OR PURPOSE OF THIS DOCUMENT. IN NO EVENT SHALL THIS DOCUMENT OR THE DESIGN CONCEPTS AND INFORMATION
CONTAINED HEREIN BE USED IN ANY MANNER DETRIMENTAL TO THE INTEREST OF KRUGER. ALL PATENT RIGHTS ARE RESERVED
ACCEPTANCE OF THE DELIVERY OF THIS DOCUMENT CONSTITUTES AGREEMENT TO THESE TERMS AND CONDITIONS.
ISOLATION VAL
0 2" [54]
NPT DRAIN
For Reference Footprint Dimensions Only
Please contact Kruger prior to
incorporation into contract documents to
ensure equipment drawings are accurate
and updated with respect to ancillary
equipment as shown (backwash piping,
pump details, flange sizing, etc).
VEOIIA
Q
KRUGER INC.
4001 WESTON PKWY CARY, NC 27513 1 (919) 677-831
STANDARD PRODUCT
DISCFILTER
HSF2202-1C, UNIT DRAWING
MIXING BYPASS
1 /Il SCALE DRAWING NO
�® 1:40 1C.2202.M.8.8
SHEET REV
1 of 1 B
Hazen
Appendix B-6: Ultraviolet (UV) Disinfection System
Troj anUV
3'— 2 REQORIECSO—A4CPER BOLTS
nay [924]
--;,,_TRANSITION BOX
(BY OTHERS)
DOWNSTREAM
OF WEIR
WSTSAME ANDARDS f �OF BOEAM THR BANKS D3400K WEIR BOX (OPTION
WL=2.51' [0.765m] (REPLACES DOWNSTREAM TRANSITION
BOX AND WEIR IN CHANNEL AS SHOWN BELOW)
DOUBLE FLOW WEIR BOX FRONT AND END VIEW NOT
SHOWN
m — HEIGHT OF WEIR BOX TO MATCH TRANSITION BOX
dna" 12" �12„ — TOP OF WEIR ELEVATION WILL NOT CHANGE FROM
[381 [381 STANDARD FRONT VIEW
EFFLUENT PIPE
(BY OTHERS)
STANDARD 3400K LEVEL
CONTROL WEIR
MIC N
[381 [38]
1
PDR 2 20
TYPICAL)
STANDARD PLUG
WITH GROUND
(TYPICAL)
WL-201' f
I [0.613m]
N u
NOTES
lea
N
TROJAN UV 3000 PTP
EQUIPMENT INTERCONNECTIONS
No.
DESCRIPTION
FROM
TO
1
SPUTTER PANEL POWER SUPPLY
DISTRIBUTION PANEL (DP)
SPUTTER PANEL
12OV, 1 PHASE, 2 WIRE, ACTUAL DRAW
(NOT SHOWN)
(BY OTHERS)
12.7 AMPS / SPLITTER PANEL
(BY OTHERS)
2
POWER DISTRIBUTION RECEPTACLE (PDR)
SPUTTER PANEL
PDR
POWER SUPPLY
(BY OTHERS)
120V, 1 PHASE, 2 WIRE,
ACTUAL DRAW 6.3 AMPS / PDR
3
SYSTEM MONITOR POWER SUPPLY
DP (NOT SHOWN)
SYSTEM MONITOR
120V, 1 PHASE, 2 WIRE, 5 AMPS
(BY OTHERS)
SPUTTER PANEL (BY OTHERS) WALL MOUNTED
LOCATED WITHIN 10 FT. [3.048m] PDR SYSTEM MONITOR
OF POWER END OF MODULES (TYPICAL) (TYPICAL)
(TYPICAL)
BANK iB BANK 1A
ACCESS PLATE WITH
MODULE LAMP
WARNING LABEL
STATUS VIEWING
(TYPICAL)
PLATE (TYPICAL)
PLAN
VIEW
SCALE: AS SHOWN
3
WALL MOUNTED SYSTEM MONITOR
1
LOCATED WITHIN 157. [4.572m]
STANDARD 3400K LEVEL
o
OF CHANNEL (TYPICAL)
CONTROL WEIR W/ DRAIN
2 2 0
10 FEET [3.048m]
PLUG 1" [251 NET
POWER CORD (TYPICAL)
4-64 UV PTP MODULE
4 REQUIRED/ BANK
REMOVABLE COVER
(TYPICAL)
PLATE (TYPICAL)
s... ...
------------
---- ----- ---- -31t1
^r-- ---
--- --- --- --- --- --- --- --:
1 V w
o w
m 0z
N u v g z
gym¢
Z U
SOLID BLOCKING 02 [0501
(BY OTHERS) (TYPICAL) NET DRAIN
WITH PLUG
(TYPICAL)
[M1010 ANCHOR BOLTS
REEQUIRED — 4 PER
TRANSITION BOX
(BY OTHERS)
I<=�La
TRANSITION BOX
(TYPICAL)
INFLUENT PIPE
(BY OTHERS)
[0.740m]
9,-7" I Y 9,-7„
2,-04„ 12921] [29211 2,_04„
[6161 [58421 [6161
A
DO NOT SLOPE CHANNEL FLOOR.
CHANNEL WIDTH & DEPTH MUST BE KEPT WITHIN A TOLERANCE OF + OR — 1t/a" [6].
ANCHOR BOLTS ARE NOT SUPPLIED BY TROJAN TECHNOLOGIES.
BOLTS, WASHERS AND NUTS FOR CONNECTION OF CHANNELS AND
TRANSITION BOXES TO CHANNELS ARE PROVIDED BY TROJAN TECHNOLOGIES.
SYSTEM CONDUIT, WIRING, DISTRIBUTION PANELS & INTERCONNECTIONS BY OTHERS.
ELECTRICAL REQUIREMENTS SHOWN ARE TO SUPPLY TROJAN UV EQUIPMENT ONLY.
ELECTRICAL INRUSH FACTOR TO BE ADDED AS PER LOCAL CODE.
ANY EXTRA OUTLETS NOT BEING USED BY TROJAN EQUIPMENT HAVE NOT BEEN
INCLUDED IN THE INTERCONNECT AMPERAGE.
CONTRACTOR TO REVIEW ALL TROJAN TECHNOLOGIES INSTALLATION
INSTRUCTIONS PRIOR TO EQUIPMENT INSTALLATION.
ACCESS IS REQUIRED FOR MODULE REMOVAL — NOTE THE CHANNEL WIDTH
AND ENSURE ADEQUATE ACCESS IS PROVIDED TO ALL MODULES.
DO NOT ENCASE THE STEEL CHANNEL IN CONCRETE.
[ ] INDICATES MILLIMETERS UNLESS OTHERWISE SPECIFIED
HOLE & BOLT
CIRCLE TO FIT
12"0 [3000 (FOR DIN,
BS & JIS)]
PIPE & FLANGE
SIC M
+� T m
a
o �n
u
END VIEW
(TYP I CAL_)
SCALE:AS SHOWN
00.63"
[s161
m
x 12 HOLES
02" [0501
is-44„
NET DRAIN
WITH PLUG
O
SECTION
P2_1.1 SCALE:AS SHOWN
FRONT VI E�/�/ MULTIPLE CHANNELS IN PARALLEL (,OPTION):
DIM "A„
ADDITIONAL UNITS CAN BE INSTALLED PARALLEL TO THE UNIT SHOWN.
SCALE:AS SHOWN ACCESS BETWEEN EVERY 2 PARALLEL CHANNELS IS REQUIRED FOR MODULE
W/ WEIR IN TRANSITION BOX
24'-1j" [7360]
REMOVAL — NOTE THE CHANNEL WIDTH AND ENSURE ADEQUATE ACCESS IS
PROVIDED BETWEEN TRANSITION BOXES AND CHANNELS.
W/ WEIR IN CHANNEL
23'-2j" [7074]
ACCESS BETWEEN A MAXIMUM OF 2 CHANNELS IS NOT REQUIRED FOR MODULE
REMOVAL. TRANSITION BOXES CAN BE INSTALLED ADJACENT TO EACH OTHER.
DESCRIPTION:
STANDARD DRAWING NO.
TROJAN OV
LAYOUT, UV3000PTP—UV3400K
2 BANK 4
1 CHANNEL
LAMPS WEIR
3MO276
DRAWN BY LZ JMM SPM
DATE 12JN21
REFERENCE N0.
N/A
CONFIDENTIALITY NorlcE
CHECKED BY : SAH
DATE 12JN22
Copyright02012 by Trojan Technologies. All rights reserved.
No part of this document may be reproduced, stored in a
APPROVED BY : CAP
DATE 12JN22
DWG NO.
retrieval system, or transmitted in any form, without the
written permission of Trojan Technologies.
D01
1REy
IS
SCALE (8V2x11) : NOT TO SCALE
LOG NUMBER : N/A