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HomeMy WebLinkAbout310246_Application_20230629June 15, 2023 Christine Lawson NCDEQ Division of Water Resources 1636 Mail Service Center Raleigh, NC 27699-1636 Subject: C&J Finishers Facility # AWS310246 State Digester General Permit Dear Ms. Lawson, C AVA N A U G H Stewaia,_t,p ,i,, s,6- ,_;,ovation Cavanaugh & Associates, P.A., on behalf of the farm owner, hereby submits the following application to NCDEQ Division of Water Resources for review of the State Digester General Permit application package for C&J Finishers. The subject project is located in Duplin County, North Carolina. To facilitate your review of the enclosed documentation, the following is an itemized breakdown: 1. One (1) original 'State Digester General Permit Application' application form. 2. One (1) copy of the engineering calculations. 3. One (1) copy of a detailed narrative of the Swine Digester Animal Waste Management System. 4. One (1) copy of the FEMA FIRM map labeled with the 'Proposed Digester Site'. S. One (1) copy of the permit form Section 3.6 components. 6. One (1) full-size set of the engineering plans, as well as one (1) 11"x17" set. As marked in the 'State Digester General Permit Application' application form attached with this package, Section 3.3 of the form has not been filled out because there are no proposed swine treatment/storage structures for this project; one of the existing lagoons will be converted to an anaerobic digester. Influent sampling will be accomplished via sampling from the influent lift station or gravity main conveying flushed manure to the digester, where applicable. Effluent sampling will be accomplished via sampling from the level control wet well. Regarding usage of the biogas, the applicant plans to utilize the biogas produced from the facility to generate a renewable energy resource for export off the farm. Specific details of how the applicant plans to do this are not yet released, but the applicant plans to begin export of the renewable energy resource within 12 months of commencing construction. Regarding estimate of daily volume of biogas, the daily volume of biogas varies based on animal stocking numbers, animal age, and climatic variations. A gross estimate that is commonly used for in -ground, ambient temperature digesters is about 2 cubic feet of biogas per pig occupant in the farm per day; however, the actual amount of biogas produced by the farm may vary significantly given the considerations described above. Cavanaugh & Associates, P.A. PO Box 11197 Winston-Salem, NC 27116, 1-877-557-8923, www.covanaughsolutions.com Regarding emergency flare, an emergency flare will not be provided for the proposed farm. Rather, should the applicant need to dispose of excess biogas, the system operator will open one or more emergency vent ports to be installed as part of the HDPE digester cover system, and release the biogas. Please do not hesitate to contact our office should you have any questions, comments, or require any additional information. Regards, Cavanaugh & Associates, P.A. Kir0�0rit., Jeff P. Cappadona, P.E. Attachments cc: Farm Owner State of North Carolina Department of Environmental Quality Division of Water Resources Animal Feeding Operations Permit Application Form (THIS FORM AM Y BE PHOTOCOPIED FOR USE AS AN ORIGINAL) State Digester General Permit — Farm Digester System 1. GENERAL INFORMATION: 1.1 Facility name: C&J Finishers 1.2 Print Owner's name: James Douglas Blackmore 1.3 Mailing address: PO Box 776 City, State: Warsaw, NC Zip: 28398 Telephone (include area code): (41I0 ) �y`� - Z°og Fax: ( ) -_ Email: 1.4 Physical address: 526 Carrolls Rd City, State: Warsaw, NC Zip: 28398 Telephone number (include area code): O - Latitude 34.96810 Longitude-78.1542' (Decimal Degrees from Google Earth) 1.5 County where facility is located: Duplin 1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): From Exit 364 on I-40, head west on NC 24 W for 0.3 miles turn left onto Carrolls Rd and go 1.7 miles the farm entrance is on the right. 1.7 Farm Manager's name (if different from Landowner): 1.8 Lessee's / Integrator's name (if applicable; circle which type is listed): Smithfield Foods 1.9 Facility's original start-up date: Date(s) of facility expansion(s) (if applicable): 1.10 Design Contact name: Jeff Cappadona Phone (1-877) 557-8923 Email: jeffrey cVTadonagcavanau0solutions.com 2. OPERATION INFORMATION: 2.1 Facility number: AWS310246 2.2 Operation Description: Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the current swine waste management system is permitted. Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals ❑ Wean to Feeder ❑ Layer ❑ Beef Brood Cow ® Feeder to Finish 5,760 ❑ Farrow to Wean (# sow) ❑ Farrow to Feeder (# sow) ❑ Farrow to Finish (# sow) ❑ Wean to Finish (# sow) ❑ Gilts ❑ Boar/Stud ❑ Other Type of Livestock on the farm: ❑ Non -Layer ❑ Turkey ❑ Turkey Poults ❑ Beef Feeder ❑ Beef Stocker Calf ❑ Dairy Calf ❑ Dairy Heifer ❑ Dry Cow ❑ Milk Cow No. of Animals: FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page I of 6 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): See attached Waste Utilization Plan Acres Required Acreage (as listed in the CAWMP): See attached Waste Utilization Plan Acres Existing Application Area (pre -construction): See attached Waste Utilization Plan Acres Proposed Application Area (post -construction): Same as existing (see attached Waste Utilization Plan) Acres Is there a change to the existing WUP? YES or NO (circle one) Is the Existing WUP attached? YES or NO (circle one) Is the New (if applicable) WUP attached? YES or NO (circle one) 2.4 List and Describe all Storage/Treatment Structures Below: a. DIGESTER or other PRIMARY TREATMENT: (double click on "Select" for drop -down menu box) Treatment Existing? Name of Treatment Type of Liner Surface Type of Cover Ttl Capacity Req'd Capacity Unit Type YP (Y/N) Unit Material Area Material (cu. Ft.) (cu.ft.) Covered Lago Y (Lagoon Digester Soil in situ 44,100 Synthetic (80 mil) 278,198 278,198 Conversion) (('Lagoon #3' Select Select Select Select Select Select a.l Are engineering designs, drawings, specifications, and details attached? YES or NO (circle one) b. SECONDARY TREATMENT/STORAGE: (double click on "Select" for drop -down menu box) Name of Storage unit Existing? (Y/N) Type of Liner Material Surface Area Ttl Capacity (cu. Ft.) Req'd Capacity (cu.ft.) 'Lagoon #2' Y Soil in situ 45,581 297,747 297,747 'Lagoon #1' Y Soil in situ 73,500 578,083 475,294 Select Select * Note: The "Total Capacity" and "Req'd Capacity" is given per the existing lagoon calculations for this farm, provided by the farm owner 2.5 Are KNOWN subsurface drains present within 100' of any application fields? 2.6 Are KNOWN subsurface drains in the vicinity or under the waste management system? 2.7 Does this facility meet all applicable siting requirements? YES or NO (circle one) YES or NO (circle one) YES or NO (circle one) 2.8 Describe Water Movement between Barns, Digesters, and Storage Ponds (double click on "Select" for drop -down menu box) Pump Station or Minimum Pump Plan Sheet Location Gravity Pipe Size Capacity Reference GPM TDH Barns to Digester Pump Station (IPS-A) 8 980 30 C.2.3.1 Barns #1-6 0 pump) Barns to Digester Gravity Existing C.2.3.1 Barns #7-8 Digester to Secondary Gravity 12" C.2.3.1 Secondary to Tertiary Pump Station 6" 530 13 C.2.3.1 Select Select FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 2 of 6 Select Select 3. REQUIRED ITEMS CHECKLIST: Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicant's I 'tials 3.1 One completed and signed original of the application for Digester Animal Waste Management System Application Form. 3.2 A general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied and a county road map with the location of the facility indicated. N/A, see cover letter 3.3 Documentation that new digester structure(s) meets the Swine Farm Siting Act, for swine %A operations. / 3.3.1 Site Map. The scale of this map shall not exceed 1 inch = 400 feet. 3.3.2 All proposed digesters to occupied residences > 1500 feet OR no closer than existing setback. Existing setback = feet 3.3.3 All proposed digesters to schools, hospitals, churches, outdoor recreational facilities, national parks, state parks, historic properties, or childcare centers > 2500 feet OR no closer than existing setback. Existing setback = feet 3.3.4 All proposed digesters to property boundaries > 500 feet OR no closer than existing setback. Existing setback = feet 3.3.5 All proposed digesters to Public Water supply wells > 500 feet. 3.3.6 The map shall show the location of any property boundaries and perennial streams, or rivers located within 75 feet of waste application areas. 3.4 One copy of all engineering documents, including, but not limited to, calculations, equipment specifications, plan and profile drawings to scale, construction materials, supporting equations or justifications. 3.5 A detailed narrative of the Farm Digester Animal Waste Management System. 3.6 A copy of the CAWMP which must include the following components. Some of these components may not have been required at the time the facility was initially certified but must be added to the CAWMP for permitting purposes: 3.6.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (XN)) produced and utilized by the facility 3.6.2 The method by which waste is applied to the disposal fields (e.g., irrigation, injection, etc.) 3.6.3 A map of every field used for land application 3.6.4 The soil series present on every land application field 3.6.5 The crops grown on every land application field 3.6.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP 3.6.7 The PAN applied to every application field 3.6.8 The waste application windows for every crop utilized in the WUP 3.6.9 The required NRCS Standard Specifications 3.6.10 A site schematic 3.6.11 Emergency Action Plan 3.6.12 Insect Control Checklist with chosen best management practices noted 3.6.13 Odor Control Checklist with chosen' best management practices noted 3.6.14 Mortality Control Checklist with the selected method noted FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 3 of 6 3.6.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility 3.6.16 Site Specific Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (Composting, waste transfers, etc.) 4. ENGINEER'S CERTIFICATION: I, Jeff Cappadona (P.E. representing Owner's name listed in question 1.2), attest that this application for C&J Finishers (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knolwledge. I understand that if all required parts of this application are not completed and that if all required supporting info io and tachm is are not included, this application package will be returned to me as incomplete. Signature ^,-- Date V " 1 ` i r Engineer's Seal 5. FARM OWNER/PERMITTEE CERTIFICATION: I, �� DX,. J.g- r.„s !,,-ck,- o'er- (Owner/Permittee name listed in question 1.2), attest that this application for C&J inishers (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date �� 6. MXNAGER'S CERTIFICATION: (complete only if different from the Farm Owner) I �oh•v-^ e (Manager's name listed in question 1.7), attest that this application for C&J Finishers (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 707-9129 ELECTRONIC SUBMISSION IS ENCOURAGED. EMAIL TO: RAMESH.RAVELLA@NCDENR.GOV FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 4 of 6 DocuSign Envelope ID: F891D374-D9A5-4627-9EEA-D516E17AE4B8 New Swine Digester Animal Waste Management System THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 707-9129 FAX NUMBER: (919) 807-6496 7. SURFACE WATER CLASSIFICATION: This form must be completed by the appropriate DWR regional office and included as a part of the project submittal information. INSTRUCTIONS TO NC PROFESSIONALS: The classification of the downslope surface waters (the surface waters that any overflow from the facility would flow toward) in which this animal waste management system will be operated must be determined by the appropriate DWQ regional office. Therefore, you are required, prior to submittal of the application package, to submit this form, with items 1 through 6 completed, to the appropriate Division of Water Resources Regional Operations Supervisor (see page 5 of 5). At a minimum, you must include an 8.5" by I V copy of the portion of a 7.5 minute USGS Topographic Map which shows the location of this animal waste application system and the downslope surface waters in which they will be located. Identify the closest downslope surface waters on the attached map copy. Once the regional office has completed the classification, reincorporate this completed page and the topographic map into the complete application form and submit the application package. 7.1 Farm Name: Ronald Ezzell Farm 1-8 7.2 Name & complete address of engineering firm: Cavanaugh, 1213 Culbreth Dr., Wilmington, NC 28405 Telephone: (877) 557-8923 Fax: ( ) - Email: aus.Simmons(&cavanaughsolutions.com 7.3 Name of closest downslope surface waters: Carlton Mill Run 7.4 County(ies) where the animal waste management system and surface waters are located: Sampson 7.5 Map name and date: Turkey, 7.6 NC Professional's Seal (If appropriate), Signature, and Date: On Map TO: REGIONAL OPERATIONS SUPERVISOR Please provide me with the classification of the watershed where this animal waste management facility will be or has been constructed or field located, as identified on the attached map segment(s): Name of surface waters: Carl ton' s Mill Run Classification (as established by the Environmental Management Commission): C; Sw Proposed classification, if applicable: 5/13/2020 Signature of regional office personnel: Date: (All attachments must be signed) Docu Signed by: E avY((a s-,,J,�-, 6" E3ABA14AC7DC434... Page 5 of 6 DocuSign Envelope ID: F891D374-D9A5-4627-9EEA-D516E17AE4B8 O OQ (#1) TRIBUTARY TO CARLTONS MILL RUN �Q EXISTING Z 0 LAGOON C,V �0, � 00 �0,9 O c:::3 EXISTING LAGOON p TO BE CONVERTED TO A COVERED DIGESTOR SAMPSON RONALD COUNTY EZZELL FARM DUPLIN COUNTY (#2) UNNAMED TRIBUTARY TO CARLTONS MILL Docu Signed by: j ^'7 6" I '� RUN lE3ABA14AC7DC434... NAME OF STREAM STREAM CLASS STREAM INDEX 1 CARLTONS MILL RUN BR. C; Sw 18-68-2-10-2 2 UT TO CARLTONS MILL RUN C; Sw 18-68-2-10-2 LATITUDE: 34°58'11.3"N ° WATERSHED CLASSIFICATION MAP BF GRADY BIOGAS COLLECTION RONALD EZZELL FARM OWNER: RONALD EZZELL CAVANAU G H Stewardship through innovation Docu Signed by: I d /' 6U 5/13/2020 GOAFTcf0 N NOT TO SCALE SU�80N NONTN I Cavanaugh & Associates, P.A. 1213 Culbreth Dr. Wilmington, NC 28403 (910) 392-4462 Fax: (910) 392-4612 www.cavanaughsolutions.com PROJECT #: BE19.006 DRAWN BY. LJL BD J: SCALE: 1"=600' 1 DATE. 2020-03 CAVANAU G H C&J Finishers Volume Calculations Project: C&J Finishers Location: Sampson County, NC Design By: JPC Project No: BE.19.006 Checked By: JPC Date: 2023-6-15 Existing Configuration (For Reference) Farm Information: Farm Population: Lagoon #3 (Barns #7-8): 1,440 Finishing Lagoon #2 (Barns #5-6): 1,440 Finishing Lagoon #1 (Barns #1-4): 2,880 Finishing Total: 51760 Finishing Storm and Rainfall: Storm (25-yr, 24-hr) (Lagoons #2 and #3): 7.5 in. Storm (25-yr, 24-hr) (Lagoon #1 only): 7.0 in. Rainfall In Excess Of Evaporation: 7.0 in. Heavy Rain" 0.0 in. MI -� 1 of 6 CAVANAU G H Proposed Configuration (Conversion of Existinq 'Lagoon #3'to Digester) Flow Path: Measured Sludge Depth: 3.5 ft Barns -> Digester ('Lagoon #3') -'Lagoon #2' -> 'Lagoon #1' Planned Sludge Depth: 3 ft Sludge to be Removed: 13,370 cf 100,004 gal Volumes: Note: 'Measured Sludge Depth' (see above) is from sludge Capacity = 5,760 Finishing survey dated 2022-7-18 Capacity * ALW * cf/lb = Total Treatment Volume = 1 5,760 135 11.00 1777,600 cf Capacity jDaysofStorage gal/(head*day) J= Total Daily Infow = 1 5,760 90 11.37 1710,208 gallons 94,948 cf * Note: The existing volumes shown below are provided based on the existing lagoon designs for this farm Volume Re uired* cf Digester (i.e. 'Lagoon #3') Existing 'Lagoon #2' Existing 'Lagoon #1' Total Required Desired Digester Treatment Volume 186,300 N/A N/A 186,300 Additional Treatment 11,651 244,460 335,189 591,300 Sludge Storage 70,326 0 0 70,326 Excess Wash Water 0 0 0 0 Rainfall In Excess Of Evaporation 0 25,725 26,589 52,314 Storm Storage 0 27,563 1 28,488 1 56,051 "Heav Rain" 0 0 0 0 Daily Inflow (90 days) 9,920 0 85,027 94,948 Total 278,198 297,747 475,294 1,051,238 Note: Both 'Rainfall In Excess Of Evaporation' and 'Storm Storage' are shown as 0 cf for the digester because the HDPE cover prevents rain from entering the wastewater system and therefore doesn't need to be accounted for in these volume calculations; the rain that falls on the cover is simply pumped off of the cover with a rainwater pump(s) Volume Provided* cf Digester (i.e. 'Lagoon #3') Existing 'Lagoon #2' Existing 'Lagoon #1' Total Provided Desired Digester Treatment Volume 186,300 N/A N/A 186,300 Additional Treatment 11,651 244,460 335,189 591,300 Sludge Storage 70,326 0 0 70,326 Excess Wash Water 0 0 0 0 Rainfall In Excess Of Evaporation 0 25,725 26,589 52,314 Storm Storage 0 27,563 28,488 56,051 "Heavy Rain" 0 0 0 0 Daily Inflow (90 days) 9,920 0 187,816 197,737 Total 278,198 297,747 578,083 1,154,028 Totals (cf) Volume Required (cf) Volume Provided* (cf) Efficiency Treatment 777,600 777,600 100% Sludge Storage 70,326 70,326 100% Excess Wash Water 0 0 N/A Rainfall In Excess Of Evaporation 52,314 52,314 100% Storm Storage 56,051 56,051 100 0 "Heavy Rain" 0 0 N/A Daily Inflow (90 days) 94,948 197,737 208% Total 1,051,238 1,154,028 110% Days of Storage: Proposed Configuration Required I Provided Dail Inflow Volume cu.ft. 94,9481 197,737 Days of Storage 901 187 2of6 Total Temporary Storage CAVANAU G H Proposed Configuration (Conversion of Existing 'Lagoon #3' to Digester) Temporary Storage Volume Required* (cf) ages er (i.e. 'Lagoon #3') Existing 'Lagoon #2' txisting 'Lagoon #1' Total Required Excess Wash Water 0 0 0 0 Rainfall In Excess Of Evaporation 0 25,725 26,589 52,314 "Heavy Rain" 0 0 0 0 Daily Inflow (90 days) 9,920 0 85,027 94,948 Total 1 9,9201 25,7251 111,6161 147,262 Temporary Storage Volume Provided* (cf) ages er (i.e. 'Lagoon #3') Existing 'Lagoon #2' xis ing 'Lagoon #1' Total Provided Excess Wash Water 0 0 0 0 Rainfall In Excess Of Evaporation 0 25,725 26,589 52,314 "Heavy Rain" 0 0 0 0 Daily Inflow (90 days) 9,920 0 187,816 197,737 Total 1 9,9201 25,7251 214,4061 250,051 Summary Total Temporary Storage (cf) Proposed Configuration Kequired Provided Excess Wash Water 0 0 Rainfall In Excess Of Evaporation 52,314 52,314 "Heavy Rain" 0 0 Daily Inflow (90 days) 94,948 197,737 Total 147,262 250,051 3 of 6 Digester ('Lagoon #3') Volume Digest ('Lagoon #3' Stage -Storage Elevation ft Areas Incr. Vol c Cumul. Vol c 40.60 20,736 - 0 41.60 22,500 21,618 21,618 42.60 24,336 23,418 45,036 43.60 26,244 25,290 70,326 44.60 28,224 27,234 97,560 45.60 30,276 29,250 126,810 46.60 32,400 31,338 158,148 47.60 34,596 33,498 191,646 48.60 36,864 35,730 227,376 49.60 39,204 38,034 265,410 50.60 41,616 40,410 305,820 51.60 1 44,100 1 42,858 1 348,678 CAVANAU G H Note: The dimensions and volumes shown are provided based on the lagoon design for the existing'Lagoon #3', designed by Howard Hobson on 1994-5-27 and approved on 1994-6- 1 Digester Desired Volume: 186,300 cu ft. (6,900 cy) Digester Treatment Volume (@ Treatment Elevation of 49.67): 197,951 cu ft. (7,332 cy) % Desired: 106% Digester (i.e. 'Lagoon #3') Updated Elevations: Zone Volume Cumulative Vol. Elevation Depth (in.) Planned Sludge 70,326 70,326 43.60 96.00 Treatment 197,951 268,277 49.67 23.16 Temporary 9,920 278,198 49.92 20.16 Storm 0 278,198 49.92 20.16 ev = 51.60' (348,678 cf) Top of Storm Elev = 49.92' (20.16") (278,198 cf) Top of Temp Storage Elev = 49.92' (20.16") (278,198 cf) (Start Pump) Top of Treat Elev = 49.67' (23.16") (268,277 cf) (Stop Pump) Planned Sludge Elev = 43.60' (96.00") (70,326 cf) 4of6 L-° Existing'Lagoon #2' Volume Existing 'Lagoon #2' Stage -Storage Elevation ft Area sf Incr. Vol cf Cumul. Vol cf 40.60 23,377 - 0 40.70 23,561 2,347 2,347 41.70 25,439 24,500 26,847 42.70 27,389 26,414 53,261 43.70 29,411 28,400 81,662 44.70 31,505 30,458 112,120 45.70 33,671 32,588 144,708 46.70 35,909 34,790 179,498 47.70 38,219 37,064 216,563 48.70 40,601 39,410 255,973 49.70 43,055 1 41,828 297,801 50.70 45,581 1 44,318 342,119 Existing 'Lagoon #2' Updated Elevations: CAVANAU G H Stev p Through Innovation Note: The dimensions and volumes shown are provided based on the lagoon design for the existing'Lagoon #2', dated 1994-11-2 Zone Volume Cumulative Vol. Elevation Depth (in.) Sludge 0 0 40.60 121.20 Treatment 244,460 244,460 48.41 27.48 Temporary 25,725 270,185 49.05 19.80 Storm 27,563 297,747 49.70 12.00 of Dike Elev = 50.70' (342,119 cf) Top of Storm Elev for g 49.70' (12.0 5' (297,747")(cf) Top of Temp Storage Elev = 49.05' (19.80") (270,185 cf) (Start Pump) Top of Treat Elev = 48.41' (27.48") (244,460 cf) (Stop Pump) 5 of 6 Existing 'Lagoon #1' Volume Existing 'Lagoon #1' Stage -Storage Elevation ft Areas Incr. Vol c Cumul. Vol c 92.43 45,725 - 0 93.43 48,000 46,863 46,863 94.43 50,325 49,163 96,025 95.43 52,700 51,513 147,538 96.43 55,125 53,913 201,450 97.43 57,600 56,363 257,813 98.43 60,125 58,863 316,675 99.43 62,700 61,413 378,088 100.43 65,325 64,013 442,100 101.43 68,000 66,663 508,763 102.43 70,725 69,363 578,125 103.43 1 73,500 1 72,113 1 650,238 Existing 'Lagoon #1' Updated Elevations: Note: The dimensions and volumes shown are provided based on the lagoon design for the existing'Lagoon #1', designed by Don butler 1991-12-5 Zone Volume Cumulative Vol. Elevation Depth (in.) Sludge 0 0 92.43 132.00 Treatment 335,189 335,189 98.74 56.28 Temporary 214,406 549,595 102.02 16.92 Storm 28,488 578,083 102.43 12.00 To of Dike Elev = 103.43' (cf) Top of�\ Top of Storm Elev = 102.43' (12.00") (578,083 cf) Top of Temp Storage Elev = 102.02' (16.92") (549,595 cf) (Start Pump) Top of Treat Elev = 98.74' (56.28") (335,189 cf) (Stop Pump) Finished Bottom Elev = 92.43' CAVANAU G H 6of6 CAVANAU G H Stewardship Through Innovation C&J Fin Pump Station CalculaMens Project No.: BE.19.006 ��� CAVANAUGH & ASSOCIATES, P.A. P❑ BOX 1 1 1 97 WINSTON-SALEM, NC 271 1 6, 1 -877-557-8923 WWW.CAVANAUGHSOLUTIONS.COM Pressure 25.00 50.00 75.00 100.00 psi Flow 1.00 300.00 700.00 1000.00 GPM C&J Finishers Influent Lift Station ILS 4" HP, 980 gpm @ 30' P-2 J5 P5 O R1 0.00 P1 4 R3 w Day 1, 12:1 EPANET 2 Pagel Page 1 6/15/2023 10:27:40 PM ********************************************************************** * E P A N E T * Hydraulic and Water Quality * Analysis for Pipe Networks * Version 2.2 ********************************************************************** Input File: C&J ILS.net Link - Node Table: Link Start End Length Diameter ID Node Node ft in ---------------------------------------------------------------------- P1 J1 R3 539 7.549 P4 J4 J1 25 7.549 P5 J5 J1 25 7.549 P-1 R1 J4 #N/A #N/A Pump P-2 R1 J5 #N/A #N/A Pump Energy Usage: Usage Avg. Kw-hr Avg. Peak Cost Pump Factor Effie. /Mgal Kw Kw /day ---------------------------------------------------------------------- P-1 0.00 0.00 0.00 0.00 0.00 0.00 P-2 100.00 75.00 127.54 7.47 7.47 0.00 ---------------------------------------------------------------------- Demand Charge: 0.00 Total Cost: 0.00 Node Results: Node Demand Head Pressure Quality ID ---------------------------------------------------------------------- GPM ft psi J1 0.00 162.48 70.40 0.00 J4 0.00 162.48 70.40 0.00 J5 0.00 166.95 72.34 0.00 R1 -975.86 136.50 0.00 0.00 Reservoir R3 975.86 148.00 0.00 0.00 Reservoir Page 2 Link Results: ---------------------------------------------------------------------- Link Flow VelocityUnit Headloss Status ID GPM fps ft/Kft ---------------------------------------------------------------------- P1 975.86 7.00 26.86 Open P4 0.00 0.00 0.00 Open P5 975.86 7.00 178.81 Open P-1 0.00 0.00 0.00 Closed Pump P-2 975.86 0.00 -30.45 Open Pump CAVANAUGH Pump System Design Spreadsheet - C = 120 Project: C&J Enishers Location: Sampson County, NC Design By: Project No: BE.19.006 Checked By: Date: 2023-6-15 Description: Transfer Pump System Regulrsments System Pi e i Length of Pipe ft Pi e 2 ft Pi e 3 ft Daily Flow Rate = gpd Pipe Diameter in in in Design Period = hrs Elevation Difference ft gpm gpm Average Flow = gpm BASIB OF DESIGN Pipe Area 0.196 fe (additional flow) (additional flow) Peaking Factor = C- Peak Flow = 0 gpm Velocity At Selected Flow (ft/sec) - Nozzle Head = Pump Chosen: Pressure Head = _ft ft 3" Pontoon High Pressure Duty Points: �pm 012.6 ft, 6.03 ft/sec Step: - Manufacturera System Curve Pump Curve Data Friction Head Friction Head Friction Head Velocity Head Flow Rate Flow Rate Velocity Elevation Head Pipe 1 Pipe 2 Pipe 3 (Submerged)EI FittingNalve Head Nozzle Head Pressure Head TDH TDH GPM (ft3/sec) (ft/sec) (ft) (ft) (ft) (ft) (ft) (ft) (ft) (ft) 000 4.0 25 0.06 0.28 4.00 0.02 0.,00 0.01 0.00 0.00 4.03 0.00 0.00 4.10 75 0.17 0.85 4.00 0.14 0.00 0.07 0.00 0.00 4.21 �.22 1.13 .00 0.12 0.00 4.36 62.0 125 0.28 1.42 4.00 0.36 0.00 0.19 0.00 0.00 4.55 �.33 1.70 .00 0.27 0.00 4.77 57.0 175 0.39 1.99 4.00 0.67 0.00 0.36 0.00 0.00 5.04 200 0.45 2.27 0.00 5.34 52.0 225 0.50 2.55 4.00 1.07 0.00 0.60 0.00 0.00 5.67 250 0.56 2.84 4.00 i 0.00 0.00 6.04 46.0 275 0.61 3.12 4.00 1.55 0.00 0.90 0.00 0.00 6.45 300 M.67 3.40 4.00 1.8 .00 0.00 6.89 41.0 325 0.72 3.69 4.00 2A1 0.00 1.26 0.00 0.00 7.37 350 M.78 3.97 4.00 2.4 .00 0.00 7.88 35.0 375 0.84 4.26 4.00 2.75 0.00 1.67 0.00 0.00 8.42 400 00.89 4.54 4.00 3.1 �� 0.00 9.00 29.0 425 0.95 4,82 4.00 3.47 0.00 2.15 0.00 0.00 9.61 450 0 1.00 5.11 4.00 3.8 2.4� 0.00 0.00 10.26 23.0 475 1.06 5.39 4.00 4.26 0.00 2.68 0.00 0.00 10.94 500 5.67 4.00 4.6 .00 2.9� 0.00 0.00 11.66 17.0 525 1.17 5.96 4.00 5A2 0.00 3.28 0.00 0.00 12A0 550 6.24 4.00 5.5 .00 3.61� 0.00 0.00 13.18 10.0 575 1.28 600 01.34 6.53 6.81 4.00 4.00 6.06 6.56 0.00 3.93 0.00 0.00 0.00 0.00 14.00 14.84 625 1.39 7,09 4.00 7,07 0.00 4.65 0.00 0.00 15.72 650 0 1.45 7.38 4.00 7.60 0.00 0.00 16.63 675 1.50 7.66 4.00 8A5 0.00 5.42 0.00 0.00 17.58 700 _56 7.94 4.00 8.7 .00 0.00 18.55 725 1.62 8.23 4.00 9.31 0.00 6.25 0.00 0.00 19.56 750 _67 8.51 4.00 9.9 .00 E 0.00 20.60 775 1.73 8.79 4.00 10.53 0.00 7.15 0.00 0.00 21.68 800 01.78 9.08 E 4.00 NNW 0.00 0.00 22.78 825 1.84 9.36 4.00 11.82 0.00 8.10 0.00 0.00 23.92 IL 850 > 1.89 9.65 J 4.00 ELL 0.00 0.00 25.09 875 1.95 9.93 4.00 13.18 0.00 9.11 0.00 0.00 26.29 �.01 10.2W 4.00 13.8 .00 0.00 27.52 925 2.06 10.50 4.00 14.61 0.00 10.18 0.00 0.00 28.79 �.12 10.78 4.00 15.3 .00 dL 10. 0.00 30.08 975 2.17 11.06 4.00 16.10 0.00 11.31 0.00 0.00 31.41 �.23 11.35 4.00 16.87 0.00 32.77 1,025 2.28 11.63 4.00 17.66 - 0.00 12.50 0.00 0.00 34.16 l2.34 11.92 4.00 18.47 - 0.00 35.58 1,075 2.40 12.20 4.00 19.29 - - 0.00 13.75 0.00 0.00 37.04 - 2.45 12.48 4.00 20.13 - - 0.00 38.52 1,125 2.51 12.77 4.00 20.98 - - 0.00 15.06 0.00 0.00 40.04 - 2.56 13.05 4.00 21.85 - - 0.00 41.59 1,175 2.62 13.33 4.00 22.74 - - 0.00 16.43 0.00 0.00 43A7 I Duty, Points' 1 Pump 4.00 5.24 12.60 2 Pumps 12.71 25.46 Flttina/Valve Head, Size in Descriotion K Factor Sty Total K 6 Gate Valve 0.12 0 0.00 6 Check Valve 0.75 1 0.75 6 Ball Valve 0.05 0 0.00 6 Butterfly Valve 0.68 0 0.00 6 Plug Valve 0.27 1 0.27 6 90" Elbow 0.45 5 2.25 6 45" Elbow 0.24 0 0.00 6 Tee (Branch) 0.90 1 0.90 6 Tee (Run) 0.30 0 0.00 6 Pipe Entrance 0.78 1 0.78 6 Pipe EA 1.00 1 1.00 Total K: 5.95 FiftingNalve Head = K (vz / 2g) 1 of 2 70.0 I'lie1i1 AM m 40.0 E 30.0 c G ca 0 20.0 10.0 1 Pump Duty Point = 530 gpm @ 13 ft. Velocity = 6.0 fps C&J Finishers Transfer Pump Pump Vs. System Curve 3" Pontoon High Pressure �y1 C: AVA U G H S(cwnrdxIupThrwgh lnrwwwoon 0.0 1 I - TI 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 LO o U') o U') o U) o U) o o U) o LO o LO o U') o N N M CO LO LO M O ti ti 00 M O O 0 Flowrate (gpm) System Curve 1 Pump 2 of 2 Narrative 'C&J Finishers' will utilize existing barns with slotted floors over flushing pits to collect manure. Upon flushing, Barns #1-6 will gravity flow waste through 12" pipes to an influent lift Station (ILS). The influent lift Station will utilize two 20 hp GEA pumps, with a typical flow of approx. 980 gpm (1 pump) through an 8" HDPE (DR 17) forcemain into the anaerobic digester. Upon flushing, Barns #7-8 will gravity flow waste through existing pipes to the digester (i.e. existing 'Lagoon #3' to be covered). After treatment in the anaerobic digester (348,678 cubic feet of total volume, 278,198 cubic feet at Operating Level), effluent will gravity flow through the 12" digester outlet pipe to the level control wet well (LC), which connects to a 12" pipe to the existing'Lagoon #2'. The transfer pump will pump from the existing 'Lagoon #2' to the existing 'Lagoon 1' using a 10 hp GEA pump, with a typical flow of approx. 530 gpm through a 6" HDPE (DR 17) forcemain in order to balance the lagoons as needed. FLOOD HAZARD INFORMATION NOTES TO USERS SCALE D—ME-0 ARE AB. AVAUBLE ND—F.— _pjjFRjSN_oVjFRjS A= ..mare.. . PANEL LOCATOR E tp NORTH CAROUNA .—M44 I I MA 2,L7.— �D O LL 7z— o m m now5ign tnvelope lo: 55972900-1346 (30-H -SUCBME4EUC ROY COOPER - 'f.OVFms -LIZABETH S. BISER Set,� 0 RICHARD E, ROGERS, IR. NORTH CAROLINA Din~ Ellraonalmaorrbrwir James Douglas Blackmore C&J Finishers PO Box 776 Warsaw, NC 28398 July 8, 2022 Subject: Certificate of Coverage No. AWS310246 C&J Finishers Swine Waste Collection, Treatment, Storage and Application System Duplin County Dear James Douglas Blackmore: In accordance with your change of ownership request, we are hereby forwarding to you this Certificate of Coverage (COC) issued to James Douglas Blackmore, authorizing the operation of the subject animal waste management system in accordance with General Permit AWGI00000. Please read this COC and the enclosed State General Permit carefully. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for C&1 Finishers, located in Duplin County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: 5,760 Bow/Stud: Wean to Feeder: Farrow to Wean: Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where bows we unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. This COC shall be effective from the date of issue until September 30, 2024 and shall hereby void Certificate of Coverage Number AWS310246 that was previously issued to this facility. Pursuant to this COC, you we authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. You we encouraged to update Your Swine Odor Control Checklist using the enclosed form If you do so, you must send a copy of the updated form to the Animal Feeding Operations Program at the address below. nh Cu.I,wnmv ..r[nrimnmevleleuvI, I Uini on urwuae Rewurcu �I: NorIM1 Sai,M1ury SVeel IfiJfi MaU Se,va Cetus nvinylL Nvtlh Cvmlina3]6Y4-1f36 r. 1 L!; Operator%RONNIE EZZELL County% DUPLIN Date% 12/05/91 Distance to nearest residence (other than owner)% 1000.0 feet 1. STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) x 1417 lbe. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 The 2880 head (finishing only) x 135 lbe. 3888DO lbe O eowe (farrow to wean) x 433 lbs. = 0 The 0 head (wean to feeder) x 30 lbs. = 0 The TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 386800 lba 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume - 388800 lbs. SSLW x Treatment VOlume(CF)/lb. SSLW Treatment Volume(CF)/Lb. SSLW- 1 CF/1b. SSLW Volume = 388800 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume 0.0 cubic feet ; "owner requests no sludge storage. Sludge will be removed as needed." 4. TOTAL DESIGN VOLUME \\,,e� �J Inside top length 350.0 feat 7 Inside top width 210.0 feet Top of dike at elevation /03.4'5 le2-79' feet 'Freeboard 1.0 feet ; Side elopes 2.5 % 1 (Inside lagoon) Total design lagoon liquid level at elevation kOTT feet 643 Bottom of lagoon elevation91,5391-9 feetL�l 101-qd Seasonal high water table elevation 95.7 feet Total design volume using priemoidal formula SS/ENDS SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 2.5 2.5 2.5 2.5 345.0 205.0 10.0 AREA OF TOP LENGTH * WIDTH = 345.0 205.0 70725.0 (AREA OF TOP) AREA OF BOTTOM LENGTH - WIDTH 295.0 155.0 45725.0 (AREA OF BOTTOM) C00101150795 S. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 350.0 210.0 73500.0 aquare feet Buildings (roof and lot water) Length * Width - 0.0 0.0 0.0 square feet TOTAL DA 73500.0 square fast Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 388800 Lbs. SSLW * OF of Waste/Lb./Day * 180 days Volume - 94947 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in SA. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume - 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall 7.0 inches Volume a 7.0 in * DA / 12 inches per foot Volume a 42875.0 cubic feet C001013.50796 5D. Volume of 25 year - 24 hour storm Volume - 7.0 inches / 12 inches per foot ^ DA Volume = 42875.0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 94947 cubic feet 5B. 0 cubic feet 5C. 42875 cubic feet 5D. 42875 cubic feet TOTAL 180697 cubic feet 6. SUMMARY Total required volume 569497 cubic feet Total design volume avail. 578083 cubic feet Min. rag. treattgnt volume plus sludge accumulation 388800 cubic feet At elev.cl`3'"Q*9 * feet I Volume Is 390018 cubic feet (end pumping) Total design volume lase 25yr-24hr storm is 535208 cubic feet J3 At elev .l00 feet ; Volume is 529247 cubic feet (start pumping) Seasonal high water table elevation 95.7 feet 7. DESIGNED SY�� APPROVED BY, DATE, f1--'-'-'a� DATE: NOTE, SEE ATTACHED WASTE UTILIZATION PLAN COO1.01150791 D 191b,;)f'r Opera'cer+Ronnie E=cll County: Duplin Distance to nearest rovidecce (other tbsn oerer)t _. AVERF.GE LIV£ !'IE.T.C.HT (ALP!) 0 so -vs (farm- to finish) .. 1417 .lbe. 0 smra (farro•a to feeder) >: 522 lbs. 14.9 Seed (iinishig only) x 1.35 17s. 0 se-s (farrow to wean) .. 433 lbs. 0 head. (wean to feeder) x 30 lbs. Doc:rribe other �) -1�y -ct If 9 feet 0 lbs 0 lbs 194400 lbs 0 the 0 1.bs 0 lbs To', -al Average Live 4:eight 194400 The 2� MINIMUM REOUIRED TREATHEP:T VOLUME OF LAGOOP Volume = 194400 lbs. isLW Y. Treatment VolomelCF)/U). ALW Treatment Volume(CF)/Ib. ALW = 1 CF/lb. ALW Volume = 194400 cubic feet 3. STORAGE VOb K2 FOR SLUDGE ACCUMULATION Volume = 0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet)--------------------- 212,5 Inside iwp vidtl' (feet)--------------------- 215.5 Top of dike elevation (fec L)----------------- 50.7 Bottom of lagoon elevation (fee-4)------------ 46.6 Freeboard (feet)----------------------------- 1.0 Side slopsc (inside lagoon)------------------ 3.0 ). Total design volume using prismoidal formula SS/E;'D1. SS/E3!D2 SS/SIDE1 SS/SIDF-2 LENGTH WIDTH DEPTH 3.0 3. 0 3. a. 310 205.5 208.5 9.1 AREA OF TOP LENGTH , WIDTH = 205.5 208.5 43055. 25 (AREA OF TOP) AREA OF BOTTOM LENGTH - WIDTH = 151.9 153.9 23377.41 (AREA OF BOTTOM) AREA OF MIDSECTIO'l LENGTH = P!IDTH c e 179.2 181.2 129884. 16 (AREA OF MIDSECTIO11 *: 4) CU. FT. • [AREA TOP + it -,AREA NIDS5CTION) + AREA BOTTOM] DEPTH/6 43055.3 129884.2 23377.4 1.5 Total Designed Volume Available =297747.18 CU. FT. L 5. TEhPORARY STORAGE ff-MfIRE➢ Lin DRAI"BGR AREA: Lagoon (top of dikr) Length - Width 212.5 214.5 4S5&1.3 square fee' Buildings (roof and lot.auter) 0.0 square feet Describe '_ids area. TOTAL DA 45581.3 square feet Design temporary starege period to be i80 days. 5A. Volume of xaste produced Feces b urine production in gaL /day per 135 lb. ALN 1.37 Volume = )SP"!ra lb&. AL°V135 ibs ALP! ^ 1.37 gal/d-ay IM days Volume = 3551r14 gals. or 47473.3 cubic feet 5B, Volume of aach water Tbis is the amarnt of fresh rater used fur -ashing £loore or volume of fresh `later used for a flush system or c-xceee water. F1vsh r,y—temm that recirculate 'die lagoon water are accounted for in 5A. Volume = 0.0 gallons/day • la0 days storage/7,46 gallons per OF Volrme 0.0 cubic feet SC. Volume of rainfall in excess of evaporation Use period of time when rainfall exceedo evaporation by largest amount. IN days e::cess rainfall = 7.0 inchrc Volume = 7.0 inches - DA / 12 inches per foot "olume = 26389,1 cubic fe+ t 5D. Volume of 25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot ^ DA Volume = 28488.3 cubic feet TOTAL REQUIRED TEMPORARY STORAGE `- 511. 47474 cubic .fec2 SB. W cubic feet 5C. 265.39 cubic fee'. 5D. 28AW cubic :fe.t f . 5Uii b r',RY Tempar sry storage period=====___ _'.:'_`_"> 1G5 {,aye l� ..cim`all in e>:cess of evaporation====>______> 7.0 inches 25 yera - 2,1 hour saini.ell====__________-'='> 7.5 inches p•,eeboard==>==_===__=_==_:_====_-=-.: __: :_-__> 1.0 feet Side s;.apes=====_______—____-_—___„__:__._> 3.0 ! 1 Inside top length=====______°°.__°'°'____°'__> 212.5 feet Inside top width-====--°_::°____°_—_" `_'°`> 214.5 feet TIP of dike elevet.i.In====_____'=___=___"=_'> 50.7 feet Bottom of lagoon elevaCi mi==-==_______°_°__'> 40.6 feet Total required 29S951 Cu. ft, Actual design volume=====_ '__ °_`__°"'="`>247747. 18 ou. ft. Seasonal high vatertablc elevation (SHWT)===> 4G.0 feet Stop pumping 47.1 feet Must be > or = t.o the SB}11' elev.====___=__> 46.0 feet 11cst he > or = to min. req. treatment el.-> 4G.0 feet Required minimum treatment19V%rj cu. ft. Volume at stop pumping 1.95853 cu. It, start Pumping clev.====___,__:::,-_—_:: :: -. ___. 49.0 feet dust be at _,,ttom oe :Fraebosrd S 25 yr. rain4_ll ;,ctual volume lees 25 yr - 24 hr ralnfall===> 219259 cu. R. \blumc at stm-rt pum'pinq e;.c vnt ion======__=_=> 2GS214 cu. ft. Required velumc to Ue Pumpc-d=====°___"°'°`_> 740G3 cu. f't Actual vol.vmc to be pumped=====___°__'°_°°_'> 72367. cu. Tt. gin. thicanLLeze of soil liner ^hen required='> 1.5 .feet 7. DELVED BY:/Tc�FLSpwk- (d-#) ArPRO72D SY: DATE: I�".�.- 7q- D}.TE: FOT'cr. SEE ATTACKED WASTE ❑TIMAT101; PLAN .y1 Operator:RONNIE EZZELL County: DUPLIN Date: O5/24/94 x�n Distance to nearest residence (other than owner): 1500.O feet 400 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 Bows (farrow to feeder) x 522 lbs. = 0 lbs 1440 head (finishing only) x 135 lbs. = 194400 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs Describe other : 0 Total Average Live Weight = 194400 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 194400 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW Volume = 194400 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Re, VOLUME 'ZgyQC.Vp6y� �T Volume = 0.0 cubic feet m ylNeR$ R EdSoeE ' 4. TOTAL DESIGNED VOLUME inside top length (feet)--------------------- 210.0 Inside top width (feet)---------------------- 210.0 Top of dike elevation (feet)----------------- 51.6 Bottom of lagoon elevation (feet)------------ 40.6 Freeboard(feet)-------------------'-"------ 1.0 Side slopes (inside lagoon)------------------ 3.0 1 Total design volume using prismoidal formula 'SS/ENDI SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 204.0 204.0 10.0 AREA OF TOP LENGTH * WIDTH = 204.0 204.0 41616 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 144.0 144-0 20736 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 174.0 174.0 121104 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMU * DEPTH/6 41616.0 121104.0 20736.0 1. Total Designed Volume Available = 305760 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 216.0 210.0 44100.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 44100.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 194400 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 355104 gals. or 47473.8 cubic feet 5B. Volume of wash water �. This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculat the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount 180 days excess rainfall 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 25725.0 cubic feet L 5D. Volume of 25 year - 24 hour storm volume = 7.5 inches / 12 inches per foot * DA Volume = 27562.5 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 47474 cubic feet 5B. 0 cubic feet 5C. 25725 cubic feet 5D. 27563 cubic feet TOTAL 100761 cubic feet 6. SUMMARY Temporary storage period=====__=============> 180 days Rainfall in excess Of evaporation=== ===__=> 7.0 inches 25 year - 24 hour rainfall===_ __> 1.0 feetes > 3.0 : 1 Sides 210.0 feet Inside top length=====____�_ ______> 210.0 feet Inside top width=====_______—______________> 10.0 feet Top of dike elevation=�=======-========--- Bottom of lagoon elevation=========-> 2940.6 feetft. �. Total required volume===== 305760 CU. ft. Actual design volume=== Seasonal high watertable elevation (SHWT)===> 46.0 feet Stop pumping elev.====________�______—____> 47.9 feet Must be > or = to the SHWT elev.==========> 46.0 feet Must be > or = to min. rag. treatment el.=> 46.6 feet Required minimum treatment volume===========> 194400 cu. ft. Volume at stop pumping elevation_=== __=____> 49 9 feet Start pumping elev.====__----__-__-- Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 278198 CU. ft. volume at start pumping elevation=======___> 275231 cu. ft. Required volume to be pumped=====---===---==> 73199 cu. ft. Actual volume planned to be pumped====�===_> 73500 cu. ft. Min. thickness of so'�a'i/, l liner when required..,!===> 1.6 feet 7. DESIGNED BY: dj-`� a-1 , .e-APPROVED BY: In, f. Su�, F->L DATE: S12-71g4 A- DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAT COMMENTS: BEFORE BEGINNING EXCAVATION SCS DOES NOT CERTIFY THAT LANDOWNER IS ADVISED TO EXCAVATTON AND FILL CONTACT ULOCO TO ASSURE THAT VOLUMES ARE CORRECT UNDERGROUND UTILITIES ARE NOT /y/�A q/��- DESTROYED 1-800-632-4949 \. I h CAA A fAg C-1 2& i&r ✓4L,- (.itj 0h1.a O. 6v n cQo"a t Lo �8"C.�' to-+.�' !�f•.1'. ��' o' �.--�-Q-6..P,nOreP � 64 @..tee/ Ica �iR'.p�""�°'S^A°' � / rrn Ql /I.INe. f'v 4�&d IL- } G .4� F ANIMAL?YASTE MANAGE�_NT PJ:N CERTIFICATION . MsTING FEEDLOTS Please return the completed form to the Division of Environmental Management at the address on the -verse side of this form. Name of farm (Please Print): a nn'r. Fz, PI1 /-6 (Fa, _v A 2.46) )rSee 1%,a -- Mailing Address: µgo S,. k f....,II, !61 W.,,wi hr. 2r,?gp Phone No.: County (of arm): /7,p/;,, arm location: Latitude and Longitude: Z £? _gam 29 ! le' (required). Also, please attach a copy of a county road map with location identified. Type of operation (swine, layer, dairy, etc.) : Sw/nr. Design capacity (number of animals) : 4 ?2 0 Average size of operation (12 month population avg.): 4.320 Average acreage needed for land application of waste (acres) : ?2. o *W Technical Specialist Certification As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005,- I certify that the existing animal waste management system for the farm named above has an animal waste management plan that meets the operation and maintenance standards and specifications of the Division of Environmental Management and the USDA - Soil Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001 - .0005. The following elements and their corresponding minimum criteria have been verified by me or other designated technical specialists and are included in the plan as applicable: minimum separations (buffers); adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of proper waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stornwater runoff events less severe than the 25 - year, 24 - hour storm. —�Nhen check' BILLY W. HOUSTON itious/exceptions. Name of Technical Specia DUPLIN S & W CONSER. DIST. Affiliation (Agency): PO BOX 277 KENANSVILLE NC Address (Aeencv): TELEPHONE 910-296-2121 phnne Nn o ,., Owner/Manager Agreement I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either directly through a man-made conveyance or through runoff from a storm event less severe that the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. Name of Lagd Owner of Manageq if di t rom owner No,_ , change in land ownership requires notification or a new certification (if the approved plan is changed) within 60 days of a title Liens for. DEM USE ONLY: A.`:'I A WASTE HI.NAG� PLAN CERTIFICATION FOR NEW OR =ANDED FEEDLOTS Pleases ret. th. 0 leted fora to the Dlvielon g£ ffivirotaental Nanagaaact at the adds .. on, th. rvvera. aide of tbia f.=. `-Name of farm (Please Address: E...._ / Phone No.: ]ID-1ga-968+ Co y'o /�.vl n Farm location: Latitude and Longitude_ -a S O�y_ /l fq' I' (required) Also, please attach a copy of a county road map with location identified. Type of operation (swine, layer, dairy, etc.):JN Y_ Design capacity (number of animals): /`tY0 Average size of Operation (12 month population avg.)• 1 Average acreage needed for land application of waste (acres): .O Tec'i--ical Spacialiat Cartificatioa` .......... .....���__-....a...._--..... As a technical specialist designated by the North Carolina Soil and water Conservation Commission pursuant to 15A NCAC 6F .0005, I certify that the new or expanded animal waste management system as installed for the farm named above has an animal waste management plan that meets the design, construction, operation and maintenance standards and specifications of the Division cif Environmental Management and the USDA -Soil Conservation Service and/or the North Carolina Soil and water Conservation Commission pursuant to 15A NCAC 2H.0217 and SSA NCAC 6F .0001-.0005. The following elements and their corresponding minimum criteria -have -been Verified by me or other designated technical specialists and are included in the plan as applicable: minimum separations (buffers); liners or equivalent for lagoons or waste storage ponds; waste storage capacity; adequate quantity and amount of land for waste utilization (or use of third party); access or ownership of proper waste application equipment; schedule for timing of applications; application rates; loading rates; and the control of the discharge of pollutants from stormwater runoff events less severe than the 25-year, 24-hour storm., ma of Technical Sp..ialiat (Please Print):Atd—gel filiation: Address (Agency): �1 .I<Aj� Phone No. 110•L4 7Zf2./ Signature:LJt? .J✓a, i Date:ll'�` g`{ Owaar/Yaaager .......... v........ AIIraemeat.................... p e.. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any additional expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state either through a man -mace conveyance or through runoff from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. Name of Land Owger (Please Print): Ronal/ pll Signature:'11 � Date:_ Name of M O.gar, if different from owner (Please print): Signature: Date: !:ote: A change in land ownership requires notification or a new certification (if the approved plan is changed) to be submitted to the Division of Environmental Management within 60 days of a title transfer. DEN USE ONLy:ACNEW# V O.S. DEPARTMENT OF AGRICULTURE NATURAL RESOURCES CONSERVATION SERVICE Map eymLol SOIL MRP ABOARD Ronald T. Resell - assail, Ronald T. Soil ease AUE Autryville loamy fine sand, 0 to 6 percent slopes FOA For<eton leas, fine vend, 0 to 2 percent slopes MkA Msckelee Item, O to 1 percent Slopes, frequently flooded No. INorfolk loamy send, 0 to 2 percent slopes PAGE 1 OF 1 OS/24/96 \ I State of North Carolin'-v Department of Environment, Health and Natural Resources Division of Water Quality Non -Discharge Permit Application Form / Survey (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Liquid Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. Application Date: _T6 Jjig I. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing you initials in the space provided next m each item. Applicants Initials 1. One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 2. Two copies of a general location map indicating the location of the animal waste facilities and p �. I field locations where animal waste is disposed; 3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, one must be completed prior to submittal of a general permit application q for animal waste operations. II. GENERAL INFORMATION: 1. Farms name: Ronald Euell Farm Bi-6- 1 —8' 2. Print Land Owner's nar e: Ronald Ezzell 3. Land Owner's Mailing address: 4705-eMTA'rik& 470 S +h CoreallS Pol City: Warsaw NC Zip: 28399 Telephone Number: 293-7682 _ 4. County where farm is located: Dunf 5. Farm notation (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): 4 miles W. fro Warsaw tat Rd 91108 6. Print Farm Manager's name (if different from Land Owner): 7. Lessee's / Integrator's name (if applicable; please circle which type is listed): ll' FORM: AWO-G-E 2/26/97 Pager of 3 OPERATION INFORMATION: r. Fans No.: 31-246 2. Operation Description: Swine operation Feeder to Finish S7 0 d94D-- Certified Design Capacity Is the above information correct? 0 yes; Q no. If no, correct below using the design capacity of the facility Tyne of Swine No. of Animals 'type of Poultry No. of Animals Typc of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Faamw to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Famw to Finish (# sow) Other Type of Livestock on the farpr: No. of Animals: 3. Acreage cleared and available for application: 22; yRequired Acreage (as listed in the CAWMP): �02 L2 4. Number of Lagoons: 3_;Total Capacity: I)^r J9(i Cubic Feet(ft3) Number of Storage Ponds: ; Total Capacity: Cubic Feet (B3) 5. Is animal waste being applied on any field which has subsurface drains? YES or NO (please circle one) 6. Are subsurface drains present in the vicinity of or under the lagoon? YES or NO (please circle one) IV. APPLICANT'S CERTIFICATION: `--^ Ro^a U 11 (Land Owners time listed in question 1I.2), attest that this application for LAW Fy7 e) l Qc,, ) _P (Farm time listed in question 111) has been reviewed by me and is accurate and complete 10 the best of my knowledge. I understand that if all required pate of this application are not completed and that if all required supporting information and attachments are not included, this application package will be retained to me as incomplete. Signature A 4'.-A2� z f'400z9 Date �i' J I bg O V . MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) I• (Managers name listed in question 1I.6), attest that this application for (Farm time listed in question 11.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Daze THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FORM: AWO-G-E 2/26/97 Page 2 of 3— NONTECHNICAL SOILS DESCRIPTION A&IORT Ronald T. Eaaell - Euell, Ronald T. yap Soil game and description symbol AOB Autryville loamy fine sand, 0 to 6 percent slope¢ These nearly level to gently eloping, very deepwell drained soil. a uplands. They formed in to y marine sediments. The surface and mud urface lay :rs are sandy and range from 20 to 40 inches thick. The subsoil is loamy. Permeability is moderately rapid and shrink -swell potential fe law. Seasonal high water table I. within a depth of 1.0 to 5.0 feet. FrA Poreeton loamy fine sand, 0 to 2 percent eloped These nearly level, very deep, moderately well drained sail. are on uplands. They formed i sandy and loamy marine sediment.. They have a sandy surface layer and a loamy subsoil, permeability is moderately rapid and ahriNc-swell potential is low. Seasonal high water table is within a depth of 2.0 to 3.5 feet. MkA M ckelee loam, 0 to 1 parrent elope., frequentl, flooded These nearly level, very deep, poorly drained soils are n flood plains. They farmed in loamy and sandy alluvial sediments. They have a loamy surface layer. The underlying materials are loamy or sandy. permeability is moderate and shrink -swell potential is law. Seasonal high water table Se within a depth of 1.0 foot. These soils are subject to frequent flooding - Sod, Norfolk loamy send, 0 to 2 percent slope. These nearly level, very deep, well drained soil. are on uplands. They formed in loamy marine sediments. They have a sandy Surface layer and a loamy Subsoil. permeability Se moderate and shrink --well porn al 1. law. Seasonal high water table is Is, ow 4.0 f. U.S. ORPART!ffiiT OF AGRICULTURE NATURAL RRSOORCRS CONSERVATION SERVICE K`enanevi lie c11anto earell, Ronald T. Assisted By: RILLY RQUSMS CONSERVATION PLAN Ronald T. Basall LAND UNITS I PLANNED I APPLIED I 71822 Ila Is la 71822 Ila Ila I1n I Page 1 of 2 05/24/96 (910)296-2121 -I FIELD I AMOON'P I MOM[ YEAR AMONiT -I I DATE I FI.ASOUD CONSERVATION TABATMENT ----------------------------------------------------------------------------------------------------------------- BLTU Implement a waste management system to properly store, treat and dispose of animal waste. Apply waste to growing orops or within 30 days of planting a crop. Apply at rates recossantled by a soil test report and waste amlysis. 3.Oeo 04 1993 3.Oee 108/02/19 921 CRITICAL AREA PLAMFIBO 2. Oael 06 11933 2.Dao I05/24/1996I Seed all haze areas around lagoon and houses to permanent 1.Oacj 09 11994 I S.OacI05/24/1996I grass '.0.1 02 1 1992 1 I.D. 100/02/19921 NAETB TRBAT6ffiMl LAGOON 1.0.1 06 11993 I 1.0.105/24/1996I cona[ruc[ animal waste treatment lagoon for the biological 1.0=1 09 11914 I 1.0.I05/24/1996I treatment of animal waste. CmuCruct aot.rding to SCS I I I I standards and specification. \" `' U.S. DEPARTMENT OF AGRICOLTDR6 Page 2 of 2 NATMU, RESOURCES CONSERVATION SERVICE 05/24/96 Nenaneville OIO)1 96-2121 CONSERVATION PLAN Client: Ewell, Ronald T. Ronald T. Ezzell Assisted Ey: SILLY HOUSTON LAND @NITS I PLANNNO APPLIED _ _ _ _I TRACT I FIELD AM1'UNT _ I NONTNI .I YEAR __. .I NFJUN£ I DATE I PLANNED CONSERVATION TREAT!ffiMf ------------------------------------------------------------------------------------------------------------------------------------ I I I I CROP 71822 11, 3, 5, 2,1 58.9mi I I 1 1 14 1 1 1 1 1 1 71822 11 14.9ac1 1 1 06 1 1 1993 1 1 14.9ac105/24/19961 CONSERVATION CROP ROTATION 13 12.1ac1 06 1 1993 1 1.. lac l05/.4/ 19961 ..1abliah a conservation cropping "are. of continuous corn. 15 1 51.3ac1 06 11993 51.3ac105/24/19961 71922 12 1 1.6ac1 I I 06 1 I 1993 1 1 1 1.6ac105/24/19961 CONSERVATION CROP ROTATION 14 1 9.6-1 e6 1 1993 1 9.6ac105/24/1996I Fellow a continuous cropping system of cowentionally planted :ow crap.. 71823 11 14.9ecl OB 1 1992 COVER AND GREEN 6WNORE CROY 12 1.6ac1 08 1992 Seed a winter coven crop of Small gain, legume., at other 13 12.lac1 08 1992 greases immediately after crop harvest of low residue 14 9.6ac1 06 1 1992 1 producing crops Such as toEecco, corn silage, awaet 15 1 51.3ac1 08 1 1392 1 petatcea, etc. Leave the cover crap on the land until 30 days before succeeding crap is planted. T 11 11.Dacl 09 1 1993 1 II.OaCIDS/24/19961 WASTE OTILIZATION 13 1 30.2ac1 04 1 1993 10.2ac105/24/19961 Utilize $wine waste by pumping lagoon effluent on cropland or 5I 46.3ae1 04 1 1393 46.3ac105/24/19961 grassland. Waste should he analyzed for nutient Content and fields Should be soil tested. waste Should be applied at a 1 1 1 rate determined by the waste analysis and the sail teat. I I I I I I I RAY 71822 17 1 17. One 1 71032 17 1 17.Oec 04 1 1995 1 17.OaCIDS/24/19961 PASTURE AND HAY PLANTING 1 1 1 1 1 Disk and prepare firm seed bad, lime and fertilize according 1 1 1 1 1 1 1 to a Soil teat and .prig with coaetal bezmuda at the rate of 1 1 1 1 1 1 1 10 to 12 bushels per acre if set in rows or 25 bushels per acre if broadcast. 71822 17 1 27.0..1 06 1 1995 1 Pasture and hayland management 1 1 Me hayland at proper cutting height and time for the hay species. maintain hayland in good c with seed mixture 1 1 1 1 1 which ..its drainage limitations of the Boil. Lime and 1 1 fertilize by soil teat. 71833 17 1 39.5ac 1 1 04 1 1995 14.Sec 05/24/1996 WASTE UTILISATION 1 Utilize swine waste by pumping lagoon effluent on cropland o 1 1 9r... land. .are should be analyzed for Patient content and I fields should be soil tested. Waste Should bs applied at a 1 rate determined by the .are .naly.i. and the Soil test. WASTE UTILIZATION PLAN Goldsboro Hog Farms, Inc. Tuesday, June 21, 2022 Updated: 6/21/2022 Producer: James Douglass Blackmore Farm Name: C a J Finishers P.O. Box T 6 Warsaw,NC 28398 Telephone # : (gm) 249-200e Type of Operation : Feeder to Finish swine Number of Animals: 5760 hogs design capacity Application Method: irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient contents of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and avaialable water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre -cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when It is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and dovhtwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for ananlysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Page 1 AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 5760 hogs X 1.9 tons wastelhogs/year = 10944 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 5760 hogs X 2.3 IDS PAN/hogs/year = 13248 PANlyear Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and suface application. TABLE 1 : ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE SCLASS- CROP YIELD LSSAW COMM ACRES LSS AW APPLIC. DETERMINING PHASE CODE N/ACRE N/ACRE USED TIME 71822 1 FORESTON ALL C 174 135.72 0 5.28, 717 MARJUN 71822 1 FORESTON ALL W 100 114 0 5.28 602 SEP-APR 71822 - 1 FORESTON ALL Se 34 132.94 0 5.28 702 APR-SEP 15 71822 10 NORFOLK D-2% C 168 131.04 0 6.23 815 MARJUN 71822 + 10 NORFOLK D-2% W 105 12445 0 6.23. 778 SEP-APR 71822 10 NORFOLK 0.2% SB 42 164.22 0 6.23! 1023 APRSEP 15 71822 11 NORFOLK 0-2% C 168 131.04 0 5.58 731 MAR-JUN 71822 11 NORFOLK 04% W 105 124,95 0 5.58 697 SEP-APR 71822 11 NORFOLK 0-2% SB 42 164,22 0 5.68 916 APR-SEP 15 71822 12 NORFOLK D-2% C 168 131.04 0 6"d IW MAR-JUN 71822 12 NORFOLK D-2% W 105 124,95 0 6.44 805 SEP-APR 71822 12 NORFOLK D-2% SB 42 164.22 0 6.44 1058 APR-SEP 15 71822 13 NORFOLK 04% C 168 131.04 0 441 578 MAR-JUN 71822 . 13 NORFOLK 0-2% W 105 124A5 0 4.41 551 SEPAPR 71822 13 NORFOLK 0.2% SB 42 164.22 0 441 724 APRSEP 15 71822 14 NORFOLK 04% C 168 131.04 0 3.54 464 MARJUN 71S22 - 14 NORFOLK 0 22% W 105 124,95 0 3.54 442 SEP-APR 71822 14 NORFOLK 0-2% SB 42 164.22 0 354 581 APR-SEP 15 71822 15 NORFOLK 0-2% C 168 131.04 0 4.04 529 MAR-JUN 71822 15 NORFOLK 0-2% W 105 124.95 0 4.04 505 SEP-APR 71 B22 15 NORFOLK 0-2% SB 42 164.22 0 4.04 663 APRSEP 15 71822 2 FORESTON ALL C 174 135.72 0 464 630 MARJUN 71822 2 FORESTON ALL W 100 114 0 4.64 529 SEP-APR 71822 . 2 FORESTON ALL SB 34 132.6 0 4.64 615 APRSEP 15 71822 2A FORESTON ALL C 174 136-938 0 1.94 266 MAR-JUN 71822 2A FORESTON ALL W 100 114 0 1.94 221 SEP-MAR 71822 2A FORESTON ALL SB 34 132.94 0 1.94 258 APR-SEP 15 71822 3 NORFOLK 0-2% C 168 131.04 0 0.63 83 MARJUN 71822 3 NORFOLK 04% W 105 12495 0 0.63 79 SEP-APR 71822 3 NORFOLK 0-2% SB 42 164.22 0 0.63 103 APRSEP 15 71822 4 NORFOLK 0-2% C 168 131.04 0 4.63'. 607 MARJUN 71822 4 NORFOLK D-2% W 105 124.95 0 4.63 579 SEP-APR 71822 - 4 NORFOLK 0-2% Se 42 164.22 0 4.631 760 APR-SEP 15 71822 - 5 NORFOLK 0-2% C 168 131.04 0 4.93 646 MAR-JUN 71822 5 NORFOLK 0-2% W IDS 124.95 0 4.93 616 SEP-APR 71822 5 NORFOLK 0.2% SB 42 164.22 0 4.93 810 APR-SEP 15 71822 6 NORFOLK 0-2% C 168 131.04 0 5.14 674 MARJUN 71822 6 NORFOLK 0-2% W 105 124,95 0 5.14, 642 SEP-APR 71 a22 6 NORFOLK 0-2% SB 42 164.22 0 5.14 844 APR-SEP 15 71822 7 NORFOLK 0-2% C 168 131.04 0 4.29. 562 MAR-JUN 71822 7 NORFOLK 0-2% W 105 124.95' 0 4.29 536 SEP-APR Page 2 71822 T NORFOLKO2% SB 42 164.22 0 429 705 APR-SEP 15 71822 8 NORFOLK 0-2% c 168 131.04 0 4.13,. 541 MARAUN 01822 8 NORFOLK 04% W 105' 12495 0 4.13 516 SEP-APR 71S22 8 NORFOLK 0-2% SB 42 164.22 0 4.13 678 APR-SEP 15 71822 9 NORFOLK 0-2% C 168'. 131.04 0 4.17 546 MAR-JUN 71822 - 9 NORFOLK O2% W 105 12495 0 4.17 521 SEP-APR 71822 9 NORFOLK P2% SB 42 164.22 0 4.17 W5 APR-SEP 15 71822 9A NORFOLK 0-2% C 168 131.04 0 279. 366 MAR-JUN 71822 9A NORFOLK 0-2% W 105 124.95 0 2 79 349 SEP-APR 71822 - 9A NORFOLK 0-2% $a 42 164.22 0 279 458 APRSEP 15 71822 9B NORFOLK O 2% C 168 131.04 0 2 78'. 364 MAR-JUN 71822 98 NORFOLK 0-2% W 105 124.95 0 2.78 347 SEP-APR 71822 9B NORFOLK 0-2% SB 42 164.22 0 2 78 457 APR-SEP 15 TOTALS: 15659.6 —Indicates that this field is being overseeded (i.e. interplanled) or winter annuals follow summer annuals. Indicates a Crop Rotation NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirments. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of NC to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 3 TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specifications 2.) There are no Acres Leased — Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. • Indicates a Crop Rotation • Acreage figures may exceed total acreage in field due to overseeding. ••Lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in TABLES 1 and 2 above CROPCODE CROP C CORN SB SOYBEANS W WHEAT W WHEAT UNITS LBS N/UNIT BUSHELS 125 BUSHELS 4 BUSHELS 24 Page 4 TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED TABLE 1 75.591� 15,660 TOTALS: 75.59 15.660 AMOUNT OF N PRODUCED: 13,2418 BALANCE -2.412 *•• This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres show in each of the preceeding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nurturient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2131.2 pounds of plant available nitrogen (PAN) per year in the sludge that will need to be removed on a periodic basis. This figure is PAN when broadcasting the sludge. Please be aware that additional acres of land, as well special equipment, may be needed when you remove this sludge. See the attached map showing the fields to be used for the utilization of waste water. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 5.92 months. In no instance should the volume of waste being stored in your structure be within 1.58 feet of the top of the dike. If surface irrigation is the method of land application for this plan, it is the responsiblity of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. APPLICATION APPLICATION TRACT FIELD SOIL TYPE CROP RATE(inlhr) AMT(Inchm) 71822 i' 14,•15.•3.V. •S •ti. a. NORFOLK(-2% W 0.50 •1 71822-i'14.'I5-•3,'4.'S. •u.•7 NORFOLK 0-2% Be 0.50 '1 71822 3.'11. 95, 9,v.•5,'6,'7. NORFOLK 0-2% C 0.50 '1 71822 'L 2. "-A FORESTON ALL w 0.50 '1 71822 '1,'1.2A FORESTON ALL Be 0.50 '1 71822 •L'?.'zA iFORESTON ALL c 0.50 'i ' This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Page 6 NARRATIVE OF OPERATION This WUP was written to show the sale of farm from Ronald T. Eaell to C&J Finishers - (James Douglass Blackmore) the month of June. All information was from the original WUP written by Billy Houston 2/18109. Billy Houston used the Wetted Acres Footprint.This WUP is �— written to include a green manure cover crop which may be planted following soybeans. If the green manure crop Is planted a reduction from the corn crop in the amount of PAN apllied to the green manure.The green manure will be 30lbs. All information that I used was from the new NCSU Realistic Yields. All other information was from the original WUP written by Billy Houston 2/18/09- Page 6 PLANS & SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject t to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing himther the use of the land for waste application for the fife expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. (See FOTG Stantard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste •` should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance.) '7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: the outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary Page 7 and from any perennial stream or river (other that an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal Waste shall not be applied closer than 200 feet of dwellings other than those owned by the landownwer. 14. Waste shall be applied in a manner not to reach other property and public right - of ways 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted croplands provided they have been approved as a land application site by a "technical specialist'. Animal waste should not be applied on grassed waterways that discharge directly into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. *16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. *17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. *18. If animal production at the facility is to be suspended or terminated, the owner is '�. responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. *19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied as a preemergence with no other applications of animal waste during the crop season. *21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume fpr waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production amd maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina Department of Page 8 Agriculture regulations. * Liquid Systems 341 Page 9 NAME OF FARM: C & J Finishers OWNER / MANAGER AGREEMENT I (we) understand and will follow and implement the specifications and the operation and maintenance precedures estalished in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and/or storage system or construction of new facilities will require a new utilization plan and a new certification to be submitted to DEM before the new animals are stocked. I (we) understand that I must own or have acces to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. NAME OF FACILITY OWNER: James Douglass Blackmore SIGNATURE; DATE: NAME ANAGER (if different from owner): please print SIGNATURE: NAME OF TECHNICAL SPECIALIST: Robert B. Mitchell Jr. AFFILIATION: Private Technical Specialist ADDRESS (AGENCY): 104 Adler Lane Goldsboro, NC 27530 (919) Sr2 69496� SIGNATURE: m DATE: ! - 71- 2 Z Page 10 �P-12 6.44ac F: P 11 5.58ac R-10 6.23ac' d yz.. U.S. DEPARTMENT OF AGRICULTURE �i r"' SOIL CONYERV ATION SERVICE SCE • CRq l6 � • r .Or CONSERVATION PLAN MAP Owner RoroW T' E1zF.I1 Operator t '1 County State Date 15'f�.u/91 Approximate acres is- Approximate scale I° _ 90 Cooperating with i)yO;n sod d- w }ram Conservation District Y:H •� Plan identification Photo number, it Assisted by Ii;II,I iios. for USDA Soil Conservation Service Landowner / Operator Name Actress Telephone TABLE I - Field Specifications WETTABLE ACRES IRRIGATION SYSTEM DESIGN PARMATERS and COMPUTATIONAL WORKSHEET SUMMARY Ronald Ezzell Farm 1.8(31246) COUNTY Duplin 470 South Carrolls Rd Warsaw NC 28398 DATE 10/12/01 910-293-7682 Tract Number Hydrant r fiaid(1) Numben acres start end ..hed area acres middle wetted areaur anes slop and webaC aa Approximate Mavimun Useable Siie offieltl (2) (anes) Tabis _ column Langlh of pulls infest Width of pulls in feel Sed Type Slope ( Crop(s) Maximun Application Raw(3) in/hr) Madmen Application per Initiation cyde(3) npchn� 71822 pl 0.63 4.65 0 5.28 EEBS BC 880 230 Finest. 05 Conn,~LSoylbaph, 06 1 71822 P2 0.6 4.04 0 4.66 EE70 BC am 200 Forerun 05 Cn..Wk.1,Soysen 0.5 1 71822 p2a 063 121 0 194 EE85 BC 248 230 Forest. 05 Com,Whaat,S 05 1 71822 p3 063 0 0 0631 EE85 BC 0 0 Witch, 0.5 C hwheat,sybotun 0.5 1 71822 us 063 4 0 463 EE85 B.0 758 no Norfolk 05 CwnWMa4Soydeen 71822 p5 00 4.3 0 493 EEBS B C 215 230 Norfolk 0,5 CmnM al,3a can 05 1 71822 p6 0.63 Call 0 514 EE85 9�C 855 230 Nmfoik 05 Corn,WhmI 0.5 1 71822 7 053 3.76 0 429 070 BC 819 200 Nodolk 0.5 Com.m.1,Soybean OS 1 AB22 p8 0.53 36 0 4.13 E170 B-0 185 2W Norfolk 05 Cmn,WheapS an 0.5 1 71822 p9 0.53 864 0 617 EI70 &C ]92 T00 Nodalk 05 Corn.WMal,SoyOean 05 1 1 seeafleched map. 2 Total field acreage minus required butter areas. 3 Roler to N C fmgation guidc, Had Olfica Technical Guide, Section If G. Annual apphcalion must not exceed the agronomic rates for the Boll and crop used. Wettable Acre Computational Worksheet Completed by: Bill W Houston Date 30.12.01 J Landowner / Operator Name Adress Telephone TABLE 1 - Field Specifications WETTABLE ACRES IRRIGATION SYSTEM DESIGN PARMATERS and COMPUTATIONAL WORKSHEET SUMMARY Ronald Ezzell Farm 1-B(31.246) COUNTY Duplin 470 South Carro)Is Rd Warsaw. NC 28398 DATE 10/12/01 9102937682 Tract Number Hydrant 6e,dr(1) Number acresas stirtend walled a pinkie ended arm as stop end wetted area Approximate Madrimp Useable Sire of paid(2) (acres) Table eolumn length of WIts in feat Width of pulls In het Boar Slope Crop(-) mumpun Applimaon Rate(3) in/hr Maxiumn Applications per Irrigation crde(3) ind,ez 71822 a 0.53 2.26 0 2.79 E170 B�C 493 200 Norfolk 05 Cam.Whent.Soybeen 0.5 1 71822 p9b 0.63 2.15 0 2,78 E05 BC 408 230 Noddk 0.5 Com,Whentsoybaan 0.5 i 71822 PIG 063 5.6 0 6.23 IFESS BL 1061 230 Nodmk 0.5 Coupwrand,Soymano 05 i 71822 P11 0.63 5.05 0 5.58 E170 8-C 1100 200 Norfolk 0.5 CornWheartSoymen o.5 1 71822 p12 0.63 5.81 p 644 EE85 BU 1100 230 Norfolk 05 corn ,Wheat.So n 0.5 1 ]3822 13 0.63 3.78 0 4.41 EM BC 715 230 Norfolk 05 Corn.Wkeat.So n 0.5 1 71822 14 0.53 3.01 0 354 EI70 BA 658 2W Norroik 05 Corn,WhmCSo bean 0.5 1 718221 p15 0631 3.41 0 4.04 E05 BC 6451 230 Norfolk 0-5 Curn.Whost,Sobasen 1 see attached map. 2 Totaf field aacage minus required buffer arms. 3 Raler to N.C. Irrigation guide, Feld OfficeTetlmiml Guide, Section II G. Annual apphm5on must not exceed! Me agronomic rates Mr the soil and asp used. Wettable Acre Computational Worksheet Completed by: Bill W Houston Date 10.12 Ol J J � I .Rur DY" 100 SERIES BIG GUN® PERFORMANCE -U.S. UNITS 100 TAPER BORE NOZZLE 100T loon-sPe9BY ei:e wn.m ordering F Po 050. 0.55' 0.60. 0.65' 0.70' 0.75' 0.60' 0.85' 0.9W 1.e. 9309A50 9309-055 93W-060 9309-065 9309-070 9309475 93WA80 9309-085 93W-090 9309-100 PSI I GPM curt GPM owrt GPM Dun GPM curt GPM Dort GPM curt GPM v..n GPM curt GPM es R GPM Dun. 40 47 191 57 202 66 213 78 222 91 230 103 240 118 250 134 256 152 262 50 50 205 64 215 74 225 87 235 IN 245 115 256 130 265 150 273 165 230 204 300 60 55 215 69 227 81 240 96 250 110 260 126 270 143 280 164 288 182 295 224 316 70 60 225 75 238 88 250 103 263 120 275 136 283 155 295 177 302 197 310 243 338 80 64 235 79 243 94 260 110 273 125 285 146 295 165 305 189 314 210 325 258 354 90 68 245 83 258 100 270 117 283 135 295 156 306 175 315 201 326 Y23 335 274 362 100 72 255 87 268 106 280 123 293 143 305 163 316 185 325 212 336 235 345 289 372 110 76 265 92 278 111 290 129 303 150 315 171 324 195 335 222 344 247 355 304 380 100 TAPER RING NOZZLE 100TR COMPONENTS: ledCop T9257-; g 1001R = Body+ Ca + 1 T9 r Rin 9 745 >9956.001 M9257-ili N6J45 #99 SPe<if, ans wam endedng Flow_ 0.64' 0.68' 0.72' 0.76' 0.80' 0.84' 0.88' 0.9r 0.96' 925)A to 9e11.ntJ 9257.018 9257-019 9257-020 9257421 9257.022 9257A23 W57424 P51 GPM mu rt. GPM own. PMunj GPMvon40 67 212 76 219 98 233 110 242 125 250 136 254 166 21550 75 224 85 231 110 250 123 258 139 266 152 271 185 28860 83 239 94 246 120 264 135 273 153 281 167 286 203 30370 89 249 101 259 g122278 130 277 146 286 165 295 180 300 219 32080 95 259 108 269 139 288 156 297 176 306 193 313 235 33690 101 268 115 278 147 299 166. 308 187 317 204 324 249 345100 107 278 121 288 155 308 175 318 197 327 216 334 262 355110 112 288 127 298 163 317 183 326 207 336 226 342 275 364 100 RING NOZZLE 100R COMFONMIS5 Body Is., Cap 100R=Body+C9 St of 7 Rin P +e0' k99�,-5�-6q�.�(00�1—A6>30-iN 991gyiy7�/�873 Specify 7iu when ordering Complete set of 7 rings only = #6847EEO O FIowFlow Poch 0.71" 0.77' `dL—m."' 0.81' 0.86. 0.89' UDv 0.93' 0.96' .-,.e .11 .11._ 67216.090 6739-056 PSI GPM Dun GPM m+.rt GPM GPM Dun GPM Dort GPM GPM own. 40 66 me 78 212 91 215 103 224 118 235 134 238 152 262 50 74 220 88 225 100 230 115 240 129 250 150 255 167 260 60 81 235 96 240 110 245 125 260 141 270 16A 275 183 290 70 8B 245 104 250 Ila 260 135 275 152 790 177 295 198 300 80 94 255 111 265 127 275 745 285 163 300 189 305 211 315 90 99 265 117 275 134 285 154 295 173 310 201 315 224 325 100 105 270 124 280 142 295 162 305 182 320 212 325 236 335 110 110 275 130 290 149 305 170 315 191 325 222 335 248 345 ].' M�4 tleV sfTve YeM timwti �tlw:M r: wXw va ^W 4Y�:i/siW b�. r Mvl4 �smdf�.seY�es� W+.IMr.(n e+ne<T nd�...w+:av4q e.Y+vdY.vJ-n hf �M�n� Reber, Irrigation(mpnt9Bm 84S Airport Rd. Wage Walk, WA 99362 USA Tel: 5W957660 he: 509.525.7907 E-moll: nelee®nelf9nkleas Web silo: wmrnehonini8a0an4" Appendix 1- Lagoon Sludge Survey Form Revised August 2005 A. Farm permit or DWQ Identification Number 314218 B. Lagoon Identification _ C S J Finkshers- C&J-3 C. Ponsen(s) taking Measurements Anthony Garner D. Date of Measurements 7118=22 E. Methods/Devices Used for Meesurement of: a Distance from the lagoon liquid surface to the top of the sludge layer. METERED-1-1/2 PVC & DISC b. Distance from the lagoon liquid surface to the bottom (sail) of lagoon METERD 1-112 PVC c. Thickness of the sludge layer if making a direct measurement with "core sampler" WA F. Lagoon Surface Area (using dimensions at inside top of bank) 1.01 (acres) (Draw sketch of lagoon on a seperaze sheet and list dimensions, and calculate surface area. The lagoon may haw been different than designed, so measurements should be made.) G. Estimate number of sampling points: a. Less than 1.33 acre: Use 8 points b. If more than 1.33 acre. 1.01 acres x 6 = 8 , with a maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points the match most closley with the estimated number ofsempling points needed. Number the grid inanition points on the lagoon grid to co respond with the des to be recorded for points ofinemaremenl) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet" (Appendix 2). Also, at the location of the pump intake, take measurement of distance from liquid surface to top of sludge layer and record It on the Data Sheet (last row); this ..at he at least 2.5 fk when irrigating. 1. At time of sludge survey, also measure the distance from the Maximum Liquid Level .3' to the Present Liquid Level (measure at the lagoon gage pole): 1. Determine distance from the top of the bank to the Maximum Liquid Level IT (use lagoon management plan or other lagoon records) K. Determine distance from Maximum Liquid Level to Minimum Liquid Level: 2.0' (Determine from Plan or other lagoon records) L. Calculate distance from present liquid surface level to Minimum Liquid Level: 1.7' (Item K - Item I, assuming present liquid level is below Maximum Liquid Level): M. Record from sludge survey data sheet the distance from the present liquid surface level 8.8' to the lagoon bottom (average for all measurement points): N. Record from sludge survey data sheet the distance from the present liquid level surface level S.5' to the top of the sludge layer (average for all the measurement points): O. Retard from sludge survey data sheet the average thickness of the sludge layer: 3.5' P. Calculate the thickness of the existing Liquid Treatment Zone (8em N minus Item L): 3.8' Q, K O Is greater than Item P, proceed to the Worksheet for Sludge Volume and Treatment Volume. NO Is equal to or leas than Item P, you do not have to determine volumes. Completed by:) Robert B. Mitchell Date: 71IN2022 Print Name ai_nnwre Appendix 2. Sludge Survey Data Sheet " Revised August 2008 Lagoon Identification: Sludge Survey Data Sheet C & J Finisher - C&J-3 Completed by: Robert B. Mitchell Frp Date: Pant Name SigLL�u �l e����• (A) (B) (C) (C)-(B) Grid Point Distance from liquid surface Distance from liquid surface Thickness of sludge No. in top of sludge to lagoon bottom (soil) layer Ft. & inches Feet (tenths) Ft. & inches Feet (tenths) Ft. & inches Feet (tenths) 1 9T96" I— —07.5' 10'10' 10.8' 03'04" 03.3' 2 03'11' OB'W" 08.3' 05'0T 05.4' 3 02'11" 02.9' OB'03" 06.2' 06.U.. 05.3' 4 OTOB" 07-V WOW 08.5Tl 0" 01.0, 5 OT07" 07.6' OBY)T 06.60" 01.06 05'02' 052 0606" 06.54" 033'7 05'00" 05.0 O6'11"61"8 04'02" 04.2' OVOr 08.6504.4' OS'O6" 05.8' OB'11"6" 03.5' Average At 3:0 3.0 3.0 3*0 pump Intake * All Grid Points and corresoondine sludge laver thickness must be shown on a sketch See Appendix 6 for the conversion from inches to tenths of feet. Appendix 3. Sludge Volume WorkSheet Revised August 2008 The average thickness of the sludge layer and the thickness ofine existing liquid (sludge -free) treatment zone are determined from information on the Lagoon Sludge Survey Form (Items O and P. respectfully). In this example- the avorm c sludge layer thickness is 2.5 ft. in the existing Treatment zone is 3.3 feet. Ifthe lagoon has a designed sludge storage volume, see notes at the end of the worksheel The dimensions of the lagoon as measured and the side slopes are needed for the calculations of the sludge volume and of total treatment zone. Ifthe lagoon is a standard geometric shape, the volume and treatment volume ofthe sludge in the lagoon can then be estimated by using standard equations. For approximate volumes of rectangular lagoons with constant side slope, calculate length and width m midpoint of the layer and multiply by the layer thickness to calculate the layer volume as shown in the example. lithe lagoon is an irregular shape, convert the total surface sues to a square or rectangle shape. For exact volumes for lagoons with constant side slope, the "Prismoidal Equations" may be used. 1. Average Sludge Layer Thickness (T) 2. Depth of lagoon from top of bank to bottom soil surface (D) 3. Slope = horizontahvertical side slope (S) 4. Length at top inside bank (L) 5. Width at top inside bank (W ) 6. Length on midpoint of sludge layer Lot = L - 2 S(D-(T2)) 7. Width at midpoint of sludge layer Wm = W-2 S(D-(T/2)) 8. Volume of sludge IV) V=Lm Wm T 9. Volume in gallons Vg=Vv7.5 gal./f s 10. Thickness of existing liquid ML Zone (Y) 11. Thickness of total treatment Zone (Z) Z=T+Y (Appendix 3 continued on next page) Example Your Lagoon 2.5 ft. 035' li R 10.0' 3.00eh 3.0% 457 ft. 229 ft. 210.0' 210A' 398.5 ft. 1605' 170.5 ft 1605' 169,860 ft. a 90,161 R. a 3.5 ft. 3.81L 6.0 ft. 73 R. Appendix 3. WorkSheet for sludge volume and treatment volume (continued) Revised August 2008 12 Length at midpoint of Total Treatment Zone Lz=L - 2(S) (D - (Z/2)) 13. Width a midpoint of Total Treatment Zone Wz= W -2(S) (o-(Z/2)) 14. Volume of Total Treatment Zone (Vz) Vz=Lz WzZ 409 ft. 1605 ft 181 ft. 1605 R 444,174 its 215,712 ft 15.Ratio(R) of Sludge Layer Volume to Total 0.38 .42(42%) Treatment Volume R=V fVz If the re0o exceeds 0.50. men a Sludge Plan of Action may he required. Check with DWO for Information on filling the Plan of Action. Note: Ifthe lagoon has a designed sludge stomgc volume (DSSV), subnaot that volume from both the volume of sludge (Vs) (Item 8) and from the volume of total treatment zone (Vz) (Item 14), and take the ratio: R = (Vs - DSSV) / (Vz - DSSV) Example: If DSSV = 85,000 @ , men R = (169.960 - 85,000) / (447, 174 - 85,000) R = 84,860 / 362,174 = 0.23 EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMENT SERVICES (EMS) SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTENSION SERVICE (CES) This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon immediately. d) Cali a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) Slop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish IdIls, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? 9. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. 2. During normal business hours call your DWQ regional office; Phone #, After hour-11 emergency number- (919) 733-3942. Your phone call should include' your name, ftac"10' number, telephone number, the details of the incident from Item 2 above, the exe location of the facility, the location or direction of the movement of the spill, weather a I wind conditions. The corrective measures that have been under taken, and t seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. c, Instruct EMS to contact local Health Department d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice / technical assistance phone number. 4. If none of the above works call 911 of the Sheriffs Department and explain your problem to them and ask the person to contact the proper agencies for you. a. Contractors Name. W'Wz Ur.0'0"'-s b. Contractors Address: Ir �A- ) NC' c. Contractors Phone: el It, 5112, 67 o5 6. Contact the tectnical specialist who certified the lagoon (MRCS, Consulting Engineer, etc.) a. Name: Sm 34', &IJ- 600.1s b. Phone: -tlb )43 �'4J4 7. Implement procedures as- advised by UVVQ and technk�al assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Flush gutters • Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated solids from gutters as signed RY Remove bridging of accumulated solids at Lagoons and pits • Crusted solids aintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches o r more than 30 percent of surface Excessive vegetative • Decaying vegetation Maintain vegetative control along banks of growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Feeders • Feed spillage Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the ccumulation of decaying wastage Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) AMIC - November 11, 1996, page 1 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Feed storage • Accumulations of feed 0 Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) 0 Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Animal holding areas • Accumulations of animal 0 Eliminate low areas that trap moisture along fences wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal 0 Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure handling • Accumulations of animal 0 Remove spillage on a routine basis (e.g., systems wastes 7- to 10-day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal 0 Provide for adequate drainage around manure stockpiles O Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC - November 11, 1996, page 2 Swine Farm Waste Management — Odor Control Checklist Permit No.: ANISa/�dN� D te: 6 /a (Z/23 INSTRUCTIONS FOR USE Owner Signature. ♦ Odor Control Checklist is required by General Statute 143-215.10C(e)(1) ♦ Check any/all the BMPs you will implement on this facility. Items checked/selected become a requirement of the CAWMP. ♦ Items in bold or pre -selected are required. ♦ Add any site -specific details related to the selected BMPs ♦ Include any other odor control measures not listed ♦ NOTE: Not all BMPs may be cost-effective for every facility. Evaluate each BMP prior to selecting for your facility. Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices FARMSTEAD ♦ Swine Production Maintain vegetative or wooded buffers at or near property boundary ♦ Improper drainage /Grade and landscape so water drains away from facilities and prevent ponding Maintain farm access roads and prevent traffic in waste application area ❑ Other BMPs — please describe MORTALITY MANAGEMENT ♦ Carcass ® Dispose of mortality using method approved Decomposition by NCDA&CS State Veterinarian. Manage According to CAWMP (Mortality Management Checklist) and permit(s). ❑ Put carcasses in refrigerated (or freezer) dead boxes within 24 hours for short-term mortality storage. ♦ Incomplete Incineration ❑ Use incinerators with secondary burners for complete combustion. ❑ Other BMPs— please describe • Traps dust and gases, provides dilution and visual screening • May require third party input/approval • Reduce odors and vectors that occur with stagnant conditions • Prevents spillage during transport and tracking of waste onto public roads • Required by statute and permit • May require third party input/approval • Reduce odors by complete incineration Swine AMOC Page 1 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: Aw5316,pKf- Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices HOUSE / BARN — WASTE HANDLING ♦ Flush tanks ❑ Install flush tank covers ♦ Odorous Gases Flush pits at least 4 times per day ♦ Partial microbial Empty pits at least once every 7 days decomposition ❑ Underfloor flush with pit ventilation ♦ Agitation of wastes ❑ Install/extend fill lines to near bottom of tanks with anti -siphon vents ❑ Install covers on outside waste collection or unction box Install sump tank covers for lift stations ♦ Ammonia Flush/recharge with treated effluent ❑ Treat waste in pits with proven biological or chemical additive ❑ Other BMPs — please describe HOUSE / BARN — FLOOR AND INDOOR SURFACES ♦ Manure covered floors qScrape manure from alleys into pens daily Install fully slotted floor system ��] Install waterers over slotted floor area Install feeders at high end of solid floors ♦ Odorous Gases [Scrape manure buildup from floors and walls ❑ Keep floors dry ❑ Install underfloor ventilation for drying ❑ Replace bedding/scrape at frequency to keep bedding dry ❑ Other BMPs — please describe Swine AMOC • Pit -flush systems • Pit -flush systems • Pit -recharge or "pull -plug" systems • Monitor for any solids accumulation in pit • Will move with other manure via pits • Where applicable • Aids in animal cleanliness • Aids in animal cleanliness • Solid floor/bedding systems Page 2 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: ► &631bag" Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices HOUSE / BARN — VENTILATION ♦ Dust ❑;Clean fans regularly — specify frequency ♦ Volatile/odorous gases Zinstall fficient air movement temperature and humidity sensors to control ventilation ❑ Treat barn exhaust ❑ Other BMPs — please describe HOUSE / BARN — FEED ♦ Dust ❑ Install feed covers ♦ Adsorbed Gases ® Keep outdoor feed storage covered except When necessary to add/remove feed 2 Minimize free -fall height of dry feed Install feed delivery downspout extenders Ap the feed covers d emove spoiled/unusable feed on regular basis Veed pellets instead of dry meal feed additives ♦ Ammonia xse se feed -reduced crude protein diet ❑ Other BMPs — please describe HOUSE / BARN — GENERAL ♦ Dust Install temperature and humidity sensors ♦ Odorous Gases to control ventilation ❑ Use ultraviolet light to treat indoor air ❑ Use indoor or outdoor electrostatic space charge system ❑ Other BMPs — please describe • Examples: biofilters, wet scrubbing, windbreaks • May reduce ventilation rate depending on method • Required by rule 15A NCAC 02D .1802 • May require third party input/approval • May require third party input/approval • May require third party input/approval • Maintain relative humidity at 40 to 65% • Can be used to treat exhaust air Swine AMOC Page 3 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: 3/6-W Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAGOON / WASTE STORAGE STRUCTURE ♦ Volatile Gases ® Maintain proper lagoon volume • Sufficient liquid volume/depth is required for proper anaerobic treatment ❑ Minimize free -fall height of waste from discharge pipe to lagoon surface ❑ Extend discharge point of pipe to below lagoon • Use caution not to scour or damage lagoon liner liquid level Maintain proper surface area -to -volume ratio [RfUse correct lagoon start-up procedures ❑ Aerate for odor control ® Manage sludge levels based on annual sludge Zurvey as required by permit Keep spilled feed or foreign debris out of lagoon to prevent excess sludge accumulation ❑ Install/use solids separation system ❑ Use proven biological or chemical additives ❑ Ase permeable lagoon covers (not a digester) [Use impermeable lagoon cover or anaerobic digester ❑ Other BMPs — please describe LAND APPLICATION ♦ Odorous gases ® Perform land application in accordance with CAWMP ♦ Wind drift ® Pump intake near lagoon surface gump from second stage lagoon Follow good neighbor policy ❑ Operate at minimum recommended pressure ❑ Increase setbacks beyond those required by statute, rule, or permit • Monitor for any increase in rate of solids accumulation • Methane can be flared if not utilized • Required by rule 15A NCAC 02D .1802 • Avoid application on known weekends, special days, or holidays/eves if possible Swine AMOC Page 4 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: V 6 2-Y-6 Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAND APPLICATION (CONTINUED) SLUDGE DISPOSAL 'Apply during favorable wind conditions, (especially for traveling guns or impact sprinklers) When practical, apply waste on sunny days rather than cool, overcast days When possible, apply waste mid -morning to late -afternoon • Recommend checking predicted average hourly wind speed within 24 hours prior to anticipated start • Allows for vertical dissipation of odor • Allows for better vertical dissipation of odor ❑ For traveling guns, use taper -ring or taper -bore • Less odor and drift than ring nozzles nozzles ❑ For traveling guns, use largest -available nozzle that provides acceptable application uniformity ❑ Replace impact sprinklers with low -drift nozzles on center pivots and linear move systems. ❑ Use hose -drag system ❑ Use injection method for waste application ❑ Other BMPs — please describe ♦ Odorous gases ransport sludge in covered vehicles or tankers Apply in thin, uniform layers • Speeds drying and prevents ponding Incorporate land -applied sludge as soon as • Required within 48 hours or prior to next rain event, practical after application, and in accordance whichever is first, for conventionally tilled with permit. bare soils ❑ Use injection method for sludge application ❑ Dewater sludge prior to application ❑ Use alternatives to land application, such as compost, gasification, energy generation, etc. ❑ Other BMPs — please describe Swine AMOC Page 5 of 6 APPROVED — 7/25/2019 ADDITIONAL INFORMATION Air Management Practices Assessment Tool (AMPAT) AHG-538-A Certification Training for Animal Waste Management Systems: Type A EBAE 103-83 — Lagoon Design and Management for Livestock Manure Treatment and Storage EBAE 128-88 — Swine Production Facility Manure Management: Pit Recharge -Lagoon Treatment EBAE 129-88 — Swine Production Facility Manure Management: Underfloor Flush -Lagoon Treatment EBAE Fact Sheet — Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet — Swine Production Farm Potential Odor Sources and Remedies NC NRCS Standard 359 —Waste Treatment Lagoon NC NRCS Standard 380 — Wind break/Shelterbelt Establishment NC NRCS Standard 422 — Hedgerow Planting NC NRCS Standard 442 — Sprinkler System Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107 1995 Conference Proceedings Options for Managing Odor: A Report from the Swine Odor Task Force AVAILABLE FROM: www.extension.iastate.edu/ampat/ NC Division of Water Resources www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.nres.udsa.gov www.nres.udsa.gov www.nrcs.udsa.gov www.nrcs.udsa.gov Florida Cooperative Extension Service NC State University Swine AMOC Page 6 of 6 APPROVED — 7/25/2019 Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. a Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. a In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). a Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signatur Farm Owner/Manager Signature of Technical Specialist i Date Date Anaerobic Digester System O&M Table of Contents I. Definitions.............................................................................................................................................2 II. Introduction.......................................................................................................................................... 3 III. Description of the Operational Components....................................................................................3 1) Gravity Collection Pipe..................................................................................................................3 2) Influent Pump Station (where necessary)....................................................................................4 3) Anaerobic digester........................................................................................................................5 4) Mixing Pump Station.....................................................................................................................6 5) Effluent Pump Station (where necessary)....................................................................................6 6) Storage Basin.................................................................................................................................7 7) Unison Conditioning System.........................................................................................................7 8) Flare..............................................................................................................................................8 9) Transfer Pump...............................................................................................................................8 10) Stormwater Removal Pump......................................................................................................9 IV. Description of Anticipated Maintenance..........................................................................................9 A. Routine System Maintenance Instructions.......................................................................................9 B. Troubleshooting..............................................................................................................................10 C. Emergency Protocols, Repair, and Replacement............................................................................10 D. Warranty Information.....................................................................................................................11 1) Farm Site.....................................................................................................................................11 V. Provisions for Safety Measures...........................................................................................................11 VI. Spill Prevention and Control Provisions..........................................................................................12 Appendix A: Contact Information.............................................................................................................13 Appendix B: Farm Operations and Maintenance Checklist.....................................................................15 Anaerobic Digester System O&M Page 1 of 16 Definitions Anaerobic Digestion - A method of wastewater treatment that utilizes the natural decomposition of the waste by bacteria in the absence of oxygen to produce gases commonly referred to as biogas. Anaerobic Digester - A basin or tank that holds the wastewater for anaerobic digestion. Biogas - Produced by anaerobic digestion, and is typically comprised of approximately 55% methane (the primary constituent of natural gas), with the remainder being mostly carbon dioxide (COA. Anaerobic Digester System O&M Page 2 of 16 II. Introduction The proposed swine manure biogas project uses anaerobic digestion of hog barn waste to produce biogas (consisting of approximately 65% methane, which is the primary constituent of natural gas) which is collected, conditioned, and ultimately injected into the utility's natural gas pipeline. Each hog farm site includes influent collection piping from the hog barns, an anaerobic digester or covered lagoon, a digester mixing system, a biogas conditioning system to remove moisture, a back-up flare unit, and a biogas transfer pipe leading to the Gas Upgrading System (GUS). The anaerobic digesters at each farm site include an HDPE membrane cover to capture the biogas generated by the anaerobic digestion process. The anaerobic digester is partially mixed by pumping, and provides sufficient detention time to effectively reduce the volatile suspended solids in the raw waste by anaerobic digestion. The reduction of volatile solids through microbial processes produces an energy -rich biogas, which is a valuable commodity. There are two (2) types of solids found in liquid waste: organic and inorganic. The inorganic solids are "non -treatable," but they are normally present in such small quantities that they are considered insignificant in the treatment process. However, excessive quantities of sand, grit, clay, etc. can cause the need to pump out the digester more often. The organic solids will break down and decompose by biochemical reduction. The bacteria that is grown and maintained in the system are harmless anaerobic and anoxic bacteria. These same bacteria are provided by nature and are found in streams, lakes, and in the soil to destroy dead plants and animals. The difference is that in the treatment process, man has provided an ideal environment for a concentration of these bacteria to feed and grow; thus, the biological action is greatly accelerated. Raw wastes are the food for the bacteria in the system. The anaerobic digester contains certain populations of bacteria that do not require the presence of oxygen. In addition to the information covered by this manual, the system operator should become familiar with the characteristics of the wastewater being treated and with local, state, and federal laws which may apply to the operation of the system. Design Flow - The waste collection system, influent pump station (where necessary), and anaerobic digester systems have been designed to handle the Average Daily Flow Rate (ADF) of the farms in which they are connected, including the manure and wastes generated by the animals, flushing liquids, and other wastes typical of confined swine animal housing. All treatment units were designed for the Design Flow for continuous, seven (7) days per week operation. III. Description of the Operational Components Below are listed the major component operations. 1) Gravity Collection Pipe Anaerobic Digester System O&M Page 3 of 16 The gravity collection pipe receives the flushed waste from the hog barns and directs that waste to the influent pump station (or mixing pump station, where applicable). During normal operation, the pipe should be free -flowing, with no clogs present, in order to transport waste to the influent pump station or other downstream processes. The gravity collection pipe includes a series of clean -outs that provide access to the gravity collection pipe for removal of a clog or blockage via use of a sewer snake or similar apparatus should the need arise. Sending flushed waste from the hog barns to the gravity collection pipe is the farmer's responsibility. The operator of the biogas system should periodically check each hog barn waste outlet to ensure that there are no overflows, clogs, etc. The influent pump station includes an analog run-time meter for each pump, which can be monitored by the operator to ensure the pumps are operating for sufficient times to indicate proper flushing by the farm owner. 2) Influent Pump Station (where necessary) The influent pump station receives waste from the gravity collection pipe and pumps that waste to the anaerobic digester via buried forced main. The waste enters the digester at the opposite end of the digester outlet (so "new' waste must flow through the curtain baffle system of the digester, resulting in effective treatment of the waste). During normal operation, the pump station will automatically cycle on and off based on the liquid level in the wet well, which is triggered by 4 floats. The lowest float is the "pump off' float, and is set at approximately 12" above the bottom of the wet well. The pump station should not run if the liquid level is below this float. The 2nd lowest float is the "lead pump on" float, and is set at an elevation approximately 2" below the inlet pipe invert, and above the "lead pump off' float. When the liquid level is above this float, only one pump will run at any given time, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). The 3rd lowest float is the "lag pump on" float, and is set approximately 6" above the "lead pump on" float. If the liquid level fills above this float, then both pumps will run until the "pump off' float is disengaged. The 4th and highest float is the "high level alarm" float. When the liquid level is above this float, an audible and visual alarm is triggered to alert the operator system that there is a problem that has prevented pump operation. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed when needed, such as when servicing the upstream pump). The two pipes join together by a tee, and the downstream pipe leads to the inlet of the digester. Anaerobic Digester System O&M Page 4 of 16 During normal operation, the pumps may run several times an hour to pump waste to the anaerobic digester. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, however, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). The alternating of pumps can also be changed within the control panel, where a toggle switch allows the operator to choose "Lock 1", "Alternate", or "Lock 2". During normal operation, the toggle switch will remain at "Alternate" in order to alternate the pumps between pumping cycles, but the operator can choose to lock the use of Pump #1 or lock the use of Pump #2 if needed. In the event of a pipe clog or pump failure, the waste will flow through the gravity "digester bypass" pipe connecting the interior of the pump station to the existing lagoon at an elevation below the top of the wet well, which will avoid overflow of the pump station. Note: Some farms do not have Influent Pump Stations; rather than using an Influent Pump Station, the waste flows from the barns to the Mixing Pump Station, which is further described below. 3) Anaerobic digester The anaerobic digester receives all raw wastes from the hog barns. The complex organic wastes are broken down to simpler compounds by the anaerobic digestion process. As a part of the anaerobic process, bio gases (including methane, carbon dioxide, and hydrogen sulfide) are produced. These gases are captured by an impermeable cover and then directed to the biogas conditioning system for dehydration and pressurization. The gases are collected in perforated piping underneath the cover, which are connected to a main pipe that connects to the conditioning system. The wastes are held for about 45 days to allow the biological process to complete. The sludge that settles at the bottom of the digester is periodically removed by connecting portable pipes and pumps to the sludge removal pipes in the digester, and disposed of by permitted means on the farm or by a contract sludge hauler. During normal operation, the digester cover will likely be "inflated" like a balloon due to the biogas that's trapped beneath. The cover should be free of excessive accumulation of rainwater, and should not show signs of any damage or leaks. The presence of foul odor, a strong wastewater smell, or "dirty" water on the cover may indicate that there is a leak. If such odors or dirty water are observed, the operator should carefully inspect the cover for leaks, and take action to repair the cover temporarily with adhesive tape. Temporary repairs should be followed with a permanent repair or patch as soon as possible. Anaerobic Digester System O&M Page 5 of 16 4) Mixing Pump Station The mixing pump station slowly mixes the waste that has been collected in the anaerobic digester, which provides for more efficient methane production than would be achievable without any mixing. During normal operation, the pumps will run at the same time for several hours per day to mix the waste in the anaerobic digester. A common schedule for the pumps would be 6 hours on, then 6 hours off, and so on. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal operation), (2) Off, or (3) "Hand" (i.e., manual operation). 5) Effluent Pump Station (where necessary) The effluent pump station receives liquids from the anaerobic digester and pumps that waste to the downstream influent storage lagoon via buried forced main. The liquid enters the effluent pump station at the opposite end of the digester inlet (so "new" waste must flow through the curtain baffle system of the digester, resulting in effective treatment of the waste). During normal operation, the pump station will run based on the liquid level in the wet well, which is triggered by 4 floats. The lowest float is the "pump off' float, and is set at approximately 12" above the bottom of the wet well. The pump station should not run if the liquid level is below this float. The 2nd lowest float is the "lead pump on" float, and is set at an elevation approximately 2" below the inlet pipe invert, and above the "lead pump off' float. When the liquid level is above this float, only one pump will run at any given time, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). The 3rd lowest float is the "lag pump on" float, and is set approximately 6" above the "lead pump on" float. If the liquid level fills above this float, then both pumps will run until the "pump off' float is disengaged. The 4th and highest float is the "high level alarm" float. When the liquid level is above this float, an audible and visual alarm is triggered to alert the operator via telemetry system that there is a problem that has prevented pump operation. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed Anaerobic Digester System O&M Page 6 of 16 when needed, such as when servicing the upstream pump). The two pipes join together by a tee, and the downstream pipe leads to the inlet of the digester. During normal operation, the pumps may run several times an hour to pump waste to the lagoon. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, however, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). The alternating of pumps can also be changed within the control panel, where a toggle switch allows the operator to choose "Lock 1", "Alternate", or "Lock 2". During normal operation, the toggle switch will remain at "Alternate" in order to alternate the pumps between pumping cycles, but the operator can choose to lock the use of Pump #1 or lock the use of Pump #2 if needed. The gravity outlet of the anaerobic digester leads to the inlet of the effluent pump station, and the invert is set at the freeboard of the digester so that the digester maintains a constant level. The inlet pipe to the effluent pump station should remain submerged in water at all times to prevent the escape of gases from beneath the digester cover. Note: Some farms do not have Effluent Pump Stations; rather than using an Effluent Pump Station, the waste gravity flows from the anaerobic digester to the lagoon. 6) Storage Basin The effluent of the anaerobic digester flows from the anaerobic digester outlet pipe to the storage basin. The storage basin is used to store the treated effluent subsequent to anaerobic digestion. The individual farm owners are responsible for the operation and maintenance of the storage basins. However, as this is a critical part of the integrated system, the Operator should note any abnormal operation of the storage basin, such as leaks or excessive liquid level, and communicate such observations to the farm owner. During normal operation, the storage basin will most often appear to be inactive. Waste will periodically flow from the anaerobic digester outlet pipe into the storage basin via gravity. The outlet pipe from the anaerobic digester into the storage lagoon should remain submerged at all times to prevent the escape of gases from beneath the digester cover. As such, it is not uncommon for the pipe to turn down and follow the direction of the inner slope of the lagoon to ensure submergence during times when the lagoon liquid level may be low due to normal pumping and irrigation activities. 7) Biogas Conditioning System Anaerobic Digester System O&M Page 7 of 16 The Biogas conditioning system receives biogas from the anaerobic digester and removes moisture from the biogas by means of compression and heat exchangers. This system will be managed by a 3rd party, but the information is included in this O&M for reference. The biogas from the anaerobic digester is commonly at 100% relative humidity; the biogas is purported to be near 6% relative humidity after going through the conditioning system. The moisture that is removed should be directed back to the digester mixing pump station or other suitable reception pipe for proper management of the condensate. During normal operation, the conditioning system should run without any need for input from the system operator. Audible and visual alarms will indicate issues with the system. The discharge pressure and flow rate can be manipulated by the operator through adjustment of the pressure regulator on the bypass line and through adjustment of the variable frequency drive. The automatic shutoff feature, whereby the operator can set the vacuum pressure shutoff point. As the biogas conditioning skid approaches this setpoint, it will automatically reduce blower or compressor speed to seek a flowrate that matches the biogas production. If the vacuum pressure exceeds the setpoint, the biogas conditioning skid will shutdown and trigger an alarm to the operator via telemetry system. 8) Flare During normal operation, the flare located at each farm should not necessary. In times of need, such as catastrophic failure of the biogas conveyance pipeline, the flare may need to be operated to consume excess accumulated biogas from the digester. The flare is not an automated system, and the Operator must articulate the biogas piping control valving to direct biogas from the digester to the flare, and ignite the flare. Care must be taken by the Operator in igniting the flare, as biogas is highly flammable. Each flare also has a condensate trap manhole. Contained inside is a small PVC drain pipe and PVC drain valve. The PVC drain valve should remain closed at all times unless the Operator is removing condensate. Should the valve be left open, biogas will escape from the piping. Periodically, and at a frequency determined appropriate by the Operator, these condensate traps will be opened momentarily to drain and remove any condensate collected in the piping. It is recommended that the condensate drain valve only be opened when the biogas piping is pressurized, as should the valve be opened under no pressure, ambient air may enter the biogas piping and challenge biogas upgrading by the GUS. 9) Transfer Pump The transfer pump transfers accumulated effluent among available storage basins as the farm owner deems necessary to optimize effluent storage. The transfer pumps are simply and manually operated through use of a local disconnect. Under normal Anaerobic Digester System O&M Page 8 of 16 circumstances, the transfer pump will only be used periodically and infrequently by the farm owner. 10) Stormwater Removal Pump A stormwater removal pump is kept at each digester site in order to remove accumulated rainwater from the top of the basin cover. The pump can be powered by any standard 120v outlet that's available nearby, such as the accessory outlet installed adjacent to the digester mixing pump station. The pump should be placed in a low spot on top of the cover, and the pump outlet should lead to an appropriate area for stormwater discharge (on some sites, pipes have been placed to easily receive the pump outlet pipe, which leads to the natural stormwater drainage swales on the property). IV. Description of Anticipated Maintenance Once the system has been started up and is operating efficiently, very little maintenance will be required. Simple tests should be periodically performed to evaluate the performance of the wastewater treatment components, and the system components visually inspected daily. A well -operated, properly adjusted, system will exhibit the following visible signs of proper maintenance: • All pipes should be intact and watertight. • The pumps should be nearly silent with little to no vibration. • The anaerobic digester should be free of excessive accumulation of rainwater. • Accumulated rainwater may be removed with a portable sump pump. The pumped water may be discharged safely on adjacent vegetated areas, or used for a more beneficial purpose as permitted. • The anaerobic digester cover should be free of any tears, punctures, or failures. • There should be no strong odors coming from the digester or flare. • The storage basin should be clean and free of floating debris. The liquid should be clean and clear. A. Routine System Maintenance Instructions For optimum system operation and maximum treatment efficiency, daily maintenance is necessary. In addition to the daily maintenance, all mechanical equipment should be cleaned weekly and lubricated as often as needed, as specified in the operations and maintenance manual for each piece of equipment provided by the equipment manufacturer. The farm owner will need to periodically remove accumulated sludge from the anaerobic digester. Accumulated sludge may be removed via the anaerobic digester mixing pumps. To use these pumps for sludge removal, the system operator should cease mixing pump operation 48 hours prior to the date of desired sludge removal to allow for settling of heavier sludge to the pump inlet. A quick disconnect fitting is provided for each mixing pump that will facilitate the connection of the pump discharge to sludge application Anaerobic Digester System O&M Page 9 of 16 equipment as chosen by the farm owner, such as slurry tanks or umbilical hose application systems. All sludge applications should be done in accordance with the approved waste utilization plan and nutrient management plan for the farm or hauled via tanker to an approved application site by a contract sludge hauler. Typically, a small amount of sludge will need to be removed from the anaerobic digester every other year. The system operator can monitor sludge accumulation via the inspection ports on top of the digester cover. A pipe or gauge with graduated markings used to determine depth may be used to assess the sludge depth in the digester. Care should be taken when inserting the gauge or pipe to not apply excessive pressure or otherwise puncture the digester liner. Sludge accumulation should be assessed on an annual basis by the system operator. As the digester cover typically accumulates biogas, care should also be taken by the operator to remove as much accumulated biogas as possible prior to opening the inspection port and measuring sludge accumulation. As biogas production slows during cold weather, it is recommended that this measurement occur during the winter when biogas accumulation is at a minimum. After completion of sludge removal activities using the anaerobic digester mixing pumps, the operator should reconnect all fittings and piping as found prior to the sludge removal and re-engage the digester mixing pumps operation in accordance with the schedule and manner in which they had been previously operated. See Appendix C of this document for an operations and maintenance checklist (daily, monthly, quarterly, semi-annually, annually). B. Troubleshooting Refer to equipment O&M manuals as necessary, summarized below: 1. Influent Pump Station 2. Mixing Pump Station: 3. Effluent Pump Station 4. Biogas Conditioning System S. Transfer Pump: 4" Hog Manure Pump or 4" High Pressure Pump (Electric Pumps) 8" Flush Pump (Electric Pump) 4" Hog Manure Pump or 4" High Pressure Pump (Electric Pumps) N/A 3" Pump (Electric Pumps) See Appendix A for contact information for each system component. C. Emergency Protocols, Repair, and Replacement The O&M Manual kept onsite in the farm office building (or wherever farm records are kept for each farm) provides step-by-step instructions for field repair or securing the piece of equipment until qualified repair personnel arrive. This Manual contains emergency contact numbers for the repair or replacement of the supplied equipment in Appendix A. Anaerobic Digester System O&M Page 10 of 16 D. Warranty Information 1) Farm Site (1) Influent Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (2) Anaerobic Digester Liner and/or Cover: Workmanship: "Plastic Fusion Fabricators, Inc. hereby warrants that the linings installed by Plastic Fusion Fabricators, Inc. under this warranty shall be installed free from defects in Plastic Fusion Fabricators' workmanship. The warranty set forth in the preceding sentence (the "Workmanship Warranty") shall commence upon acceptance of the work and shall expire on the last day of a period of 1 year from said date..." Material: "AGRUAMERICA, Inc. (AGRU) warrants its material for a period of FIVE(5) Years, prorated, from the final project ship date when subsequently properly installed..." (3) Mixing Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more forms is warranted for a reduced period of thirty (30) days only." (4) Effluent Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (5) Biogas Conditioning System (managed by 3rd party) (a) Biogas skid: "This warranty is valid for 30 months from the time the equipment is shipped from Unison's factory or 24 months from the date of startup, whichever occurs first." (b) Biogas Blower / Compressor: "The goods will be free of defects in material and workmanship for a period of twelv e (12) months from the date the goods are placed in use by the buyer or eighteen (18 ) months from the date of shipment, whichever shall occur first." (c) Chiller: "24 months from startup, not to exceed 30 months from shipping." (6) Transfer Pump: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." V. Provisions for Safety Measures Anaerobic Digester System O&M Page 11 of 16 A. Restriction of Access: No persons should enter any portion of the wastewater treatment system unless performing a repair or routine maintenance, and only then if accompanied by another person capable of performing life-saving activities should the need arise. No person should Enter a waste collection pit, pump station well, or any portion of the anaerobic digester unless all accumulated biogas has been removed via venting or other utilization and sufficient airflow has been directed to the workspace via fans, blowers, or other means. Personal safety is the responsibility of the person or organization conducting the work, and not specifically the responsibility of the farm owner or other associated equipment providers or construction contractors. B. Emergency Contacts: Information shall be posted at the gate and in the control room. (There will be no harmful chemicals used for the anaerobic digestion system). C. All equipment safety guards, warning labels, safeties, and warning alarms shall be kept in place and operational at all times. D. Keep and maintain all clearances as recommended by equipment manufacturers and as required by law. E. Keep all open flames and sources of combustion away from gas accumulations. Do not smoke near the gas collection, conveyance, or combustion components. It is recommended that any combustion source or open flame be kept to a minimum separation distance of 50 ft from the anaerobic digester cover. VI. Spill Prevention and Control Provisions A. Response to Upsets and Bypasses Including Control Containment and Remediation: Audible alarms will be provided at all controls stations. The Control System will provide remote alarms to alert operator of a problem should one occur. B. Contact Information for Operational Personnel, Emergency Responders, and Regulatory Agencies: Phone numbers for Emergency Responders and Remediation Agency numbers will be located by the computers and control systems in the control room. C. Facility Control Valves will allow operator to isolate Systems if a problem occurs. Anaerobic Digester System O&M Page 12 of 16 Appendix A: Contact Information Project Management and Equipment Service Providers: Management & Equipment CompanyProject Contact/Local Service Influent Pump Station Lee Brock Brock Equipment Company lee@ brockeguipment.com (252) 235-4111 Anaerobic Digester Cover Plastic Fusion Fabricators, Inc. Larry Hice Ihice@plasticfusion.com (256) 852-0378 Mixing Pump Station Lee Brock Brock Equipment Company lee@ brockeguipment.com (252) 235-4111 Transfer Pump Lee Brock Brock Equipment Company lee@brockeguipment.com (252) 235-4111 Flare ProPump & Controls Inc. Jeff McGuire Work: (843) 236-3996 Cell: (704) 658-8113 imcguire@propumpservice.com Mechanical Installation & Controls ProPump & Controls Inc. Jeff McGuire Work: (843) 236-3996 Cell: (704) 658-8113 imcguire@propumpservice.com Anaerobic Digester System O&M Page 13 of 16 Regulatory and other Agencies: Christine Lawson Animal Feeding 1636 Mail Service (919) 707-3664 Operations Program, Center, Raleigh, NC Div. of Water 27699-1636 Resources Anaerobic Digester System O&M Page 14 of 16 Appendix 6: Farm Operations and Maintenance Checklist Operator Present: Time/Date: Farm System Checklist: Mark Yes/✓ or No/X as applicable, fill in blanks where specified Manure Collection / Feedstock System Perform visual appraisal of waste collection system. Any visible signs of overflow or malfunctioning? Check influent pump stations. Any Alarms? Put each influent pump in "Hand". Operating normally? Any rattling or unusual noises from influent pumps? Any observed leaks or spills from pipes, fittings, or well? Test the alarm. Functioning? Excessive accumulation of solids or debris in well? Agitation system in need of operation? RECORD THE RUN HOURS FOR PUMP I RECORD THE RUN HOURS FOR PUMP 2 RECORD THE RUN HOURS FOR PUMP 3 RECORD THE RUN HOURS FOR PUMP 4 Digester System Perform visual appraisal of digester (walk around). Any visible signs of overflow or malfunctioning? Does the cover appear to be leaking gas / odorous? Any visible tears, rips, or holes observed in the cover? >10% cover area under stormwater/rainwater? Check mixing pump stations. Any Alarms? Put each mixing pump in "Hand". Operating normally? (not necessary if mixing pumps running during visit) Any rattling or unusual noises from mixing pumps? Any observed leaks or spills from pipes, fittings, or well? Excessive accumulation of solids or debris in well? Agitation system in need of operation? RECORD THE RUN HOURS FOR PUMP I RECORD THE RUN HOURS FOR PUMP 2 RECORD THE RUN HOURS FOR PUMP 3 RECORD THE RUN HOURS FOR PUMP 4 Biogas Skid Are there any alarms? Are there any fluid leaks observed? Check oil level — oil needed? Anaerobic Digester System O&M Page 15 of 16 Excessive vibration of noise? Are there any visible fluid leaks on skid or chiller? RECORD THE RUN HOURS FOR GAS COMPRESSOR Notes Anaerobic Digester System O&M Page 16 of 16 c&J FINISHERS GAS SYSTEM DUPLIN COUNTY, NORTH CAROLINA OWNER JAMES DOUGLAS BLACKMORE PO BOX 776 WARSAW, NC 28398 CIVIL ENGINEER CAVANAUGH & ASSOCIATES, P.A. 1213 CULBRETH DR. WILMINGTON, NORTH CAROLINA 28405 1-877-557-8923 ELECTRICAL ENGINEER DAVID SIMS & ASSOCIATES, P.C. 108 GILES AVENUE, SUITE 100 WILMINGTON, NORTH CAROLINA 28403 (910) 791-8016 / (910) 395-5734 (FAX) SHEET INDEX FINAL 1.1 - COVER & SHEET INDEX C.2.7.1 - C&J FINISHERS OVERALL SITE PLAN C.2.7.2 - C&J FINISHERS HYDRAULIC PROFILE C.3.1 - INTENTIONALLY LEFT BLANK C.3.2A - INFLUENT LIFT STATION DETAILS C.3.213 - LEVEL CONTROL DETAILS C.3.3 - MIXING STATION DETAIL C.3.4 - DIGESTER DETAILS C.3.4A - COVERED LAGOON DETAILS C.3.5 - EROSION CONTROL DETAILS C.3.6 - AREA 1000 MISCELLANEOUS DETAILS 1 C.3.7 - AREA 1000 MISCELLANEOUS DETAILS 2 C.3.8 - AREA 1000 MISCELLANEOUS DETAILS 3 EXISTING tfm N 0 OO gm oe ue `-c� 0 utd fo fo wEr M I PROPERTY LINE LIMITS OF DISTURBANCE SEDIMENT FENCE MAJOR CONTOURS MINOR CONTOURS FORCEMAIN INFLUENT FORCEMAIN EFFLUENT FORCEMAIN TRANSFER FORCEMAIN PLUG VALVE SOLENOID VALVE REDUCER AIR RELEASE VALVE CLEANOUT MANHOLE GRAVITY MAIN STORM PIPE DITCH OVERHEAD ELECTRICAL UNDERGROUND ELECTRICAL UTILITY POLE TELEPHONE PEDESTAL UNDERGROUND TELEPHONE FIBER OPTIC PEDESTAL FIBER OPTIC FENCE TREE LINE WETLANDS APPROXIMATED WETLANDS JACK AND BORE BORE PIT EXISTING IRON PIPE TEMPORARY ROCK CHECK DAM GAS MONITORING WELL SHRUB TREE LIGHT ROAD CENTERLINE EDGE OF PAVEMENT CHECK VALVE BIOGAS WELL PROPOSED LOD SF 25 FM — IFM — EFM — TFM — sv t 4ARV �o GM OE 0 GAS Z 8 �T1 N BEFORE YOU DIG! NC ONE CALL (TOLL FREE) 0 0 1� 0 (OR 1-800-632-4949) IT'S THE LAW! �.�`` N MAP SCALE- NOT TO SCALE raAVANAU G H Stewardship through innovation DATE: JUNE 15, 2023 SHEET C.1.1 PROJECT NO. BE.19.006 141/ _ \ L_------_-- \/ / --__ 1 \ 1 \ \ / I I //�-- / / `' / —••%- _ �z //1' �/ Ir CONNECT TO BIOGAS \\ \ PIPELINE ALIGNMENT WITH \ \ \ ----- --// _\/\\ \\ ^\. / FITTINGS AS NECESSARY _ _ - - _ // /_ , , \ \/ \ - - - (SEE SHEET C.3.24) \ Q I \\ / I / _---------- — — — _Lod \ 1 o � \ \ / LOD / 1 \ \ \ -21 /- - - - - - - o 220' OF 4" HDPE \/ / / /-J / / /\ \ \ \ / / / \ / 1 1 / / / DR 17 BIOGAS PIPE 0 1 l.1/ m 0 1 BARNS #5-8 �✓ o --'\---- - //-1 /// i 110 z� 1 Al E(\ PULLPLUG \ / /\___ Q w CDLLJ LL- LL- 11 11\ \ I '0 1 I PROPOSED RAINWATER PUMP I / / C) ro / B-4 \\// /�/ / \ -//� / I I �/ / /�✓%'\ \ -0/ �a 1 I AND RAINWATER OUTLET // / m PIPE / \ / \ \ \ \ / / / / / / - - - _ _ _- J I i � / \ \ / \ \ \ o / Z 1 SEE DETAILS 4/C.3.6 AND_ - ILS-5 / 1 \ \ \ \ �\ \ // �/ ,/ //�� __ �� \ / \ // =/\\ \ \� / I Z \ Q I i SHEET C. i3.8 FM /� / VB3 — — — O \ \ \ \----= Jiii _ 46_\\ \ \ I (Y] 11 / _--�� B-2 / \\ CHL \ / 11 /\ I B-1 NOW OR FORMERLY I `` _ - \ BIOGAS SKID EZZELL RONALD & BRENDA \ / •' / � - -` / I I �� ILS-6 I < I / / ,/// / / / / / _ - I \ I / _ _ = F _ / INV I / DUPLIN CO. PIN: 245200551560 -� \ D-6 / DB 1069 PG 516 __==--ll I D-5 II I PRA / / I I I I 1 I \ / \ \ /- I I �I S FM I I \_� -/ //// // I I I I ! o \ I I I PROVIDE TURNED / I N o z I \�/ \ \ 1 r IIII I I _ l _ � � � DOWN 45° BENDS ON o z � Cr w I II \ \ 11 1 I111 I'tII II II EXISTING PIPES TO 5' I I I / MS2 g ( / ) I EXISTING RECYCLE I II / Table 3: Mixing Station Detail 1 C 3 3 'o c6 a' I I I 1 11 I I I BELOW TOP OF DIKE D-3 SLG — / m / I ILS-2 \ I \ I PUMP TO PROVIDE �I �i TO CREATE GAS PIPE ,� /1 I I II RECYCLE WATER TO III I I TRAP TYP. II m U / /\,16 11 / 1 INV 1 I I \ III BARNS #7 AND #8 III I I ( ) I I / Ld — m ILS-3 1 1 1 I I I D-7 I, PIPE BAF - I EXISTING LAGOON #2 \ARE AFLUSHNS ITANK\ TOP OF DIKE 147.10' i1i11 Ili D-12 j 1�1 FREEBOARD 146.10 I I SLG ILS-1 I r,� �I IIII I I LC-1 I PS 1 III TP-1 IIII II INV I I I Finished Grade: 148.00 ft Rim: 148.50 ft Invert In: 139.00 ft Bottom of Dry Well: 138.50 ft Depth of Dry Well: 10.00 ft Selected Pump Rate: 1,000(1 pump) gpm Pump Horsepower: 7.5 hp Electrical Supply: 240 V Electrical Frequency: 60 hz Phase: 110 X\\ I 1 II \'IIIII LC-5 IIIIIII III PPE / ILSNV \\ 1 0\ \ / \\ \ \ 1 III. INV II II I -- - Table 4: Digester Data Table _ _ — — — _ -145 ENSURE SUFFICIENT DIGESTER p-1 COVER OVER PROPOSED 11 1 I I 1 W \ \ 1 \ I I _ - - - - / GRAVITY PIPE 0 \V'�'I I \ \ 1 I - - - - EXISTING 'LAGOON 3' � \ I I 1 \\\ \\ 1 1 \\ IIIII'- / ,145. _ _ __ _146147- _ - - - — - \\ TO BE CONVERTED T 0 GWC-2 \ 111 1 \ \ \\ 1 1 - _ _ - - - LC-7 \ \ ANAEROBIC DIGESTER CO �� \ I TP-2 \ \\ ` \ . - _ _ _ PIPE \ TOP OF DIKE 148.00' I TP-3 I FM \\ \ \\ \ \ � - - � -146- I _ _ \ LC-6 I INV \ )I I \ WW Table S: Level Control Wet Well IIIII\\,� \\\\\\\\\\ \-'-145 \ � / / \ — _� I 1 \ 1 \\ \ \ \ \\ • — \ Table 6: Transfer Pump (Detail 6/C.3.7) I I I III \\ \/ I, , \\\ \\ \ � I I \ / EXISTING \\ \�\; 11111111 IIII 111 GRAVEL/DIRT \\\\ \\ ACCESS \ \ \ EXISTING 'LAGOON #1' \\ ROAD \ \ \ \ TOP OF DIKE 146.00 11 \III\\\ \ \\ - // A\\ \ IIII IIII FREEBOARD 145.00' - .145'146144 147' — _ _ _ _ / _ _ =Table 2: Influent Lift Station (Detail 1/C.3.2A) \ \ I --_ 14146-- \ _144143 — ---- i -14 I \ r \ \ I \ \ I \ I \ \ SCALE: 1 " = 50' \ \ 50' 0 50' SCALE OF MAP MAY VARY / DUE TO METHODS OF REPRODUCTION. / I / / Finished Grade: / 145.00 ft Rim: 146.50 ft Invert In (From South): 140.25 ft Invert In (From West): 140.25 ft Bypass Riser: 145.50 ft Bypass Invert Out of Wall: 142.00 ft Bottom of Wet Well: 136.50 ft Depth of Wet Well: 10.00 ft Design Flow: 700 gpm Selected Pump Rate: 980 (1 pump) gpm Total Dynamic Head (TDH): 30 ft Pump Horsepower: 2x10 hp Pump Speed (RPM): 1,760 RPM Electrical Supply: 240 V Electrical Frequency: 60 hz I Phase: 10 Impeller Diameter: 8 in. Motor Type: TEFC Selected Pump: GEA Pump Model: 4" High Pressure Shaft Length: 10 ft. N> < > ' Iv `\ 1 \\\ 1 Design Flow: / - gpm Selected Pump Rate: 530 gpm Total Dynamic Head (TDH): 13 ft Pump Horsepower: 10 hp Pump Speed (RPM): 1,760 RPM Electrical Supply: 240V Electrical Frequency: 60 hz Phase: 10 Impeller Diameter: 9.5 i n. Motor Type: TEFC Selected Pump: GEA Pump Model: 3" Pontoon HP / \ \ \ ( / / Farm Information \ \ \I \ 1 1 \ \ 1 \ \ 1 \ \ 1 \ \ \\ I \ 1 \ I \\ 1 \I Farm Name: Ronald Ezzell Farm #1-8 Permit Number: AWS310246 Permitted Capacity: 5,760 Finished Grade: 148.00 ft Rim: 148.50 ft Invert In: 141.00 ft Invert Out: 145.57 ft Bottom of Wet Well: I 140.50 ft Depth of Wet Well: I 8.00 ft Length: 210 ft Width 210 ft Top of Dike Elev: 148.00 ft Operating Level Elev: 146.32 ft Bottom Elev: 137.00 ft Total Volume: 348,678 cf Volume at Operating Level: 278,198 cf S.A. @ Inside Top of Dike: 44,100 ft' Slope: Existing - Total Cut Total Fill Net Surplus 0 CY 0 CY �--t CY 25% compaction factor used for fill Table 1: Identification List / \ \ \ / / / Section IDescription lQuantity JUnit jAdditional Info Gravity Waste Collection (GWC) GWC-I-PIPE 12" HDPE (DR 17) Gravity Collection Line 655 L.F. GWC-2-CO Cleanout 3 each Influent Lift Station & Forcemain (ILS) ILS-I-PS Influent Lift Station - - Table 2/C.2.3.1 and Detail 1/C.3.2A ILS-2-INV 12" Digester Bypass Inlet - - Inv. 142.00' ILS-3-PIPE 12" HDPE (DR 17) Digester Bypass Pipe 91 L.F. ILS-4-INV -------- ILS-5-FM 12" Digester Bypass Outlet --------------------- 8" HDPE (DR 17) Forcemain - ---------------------------- 539 - L.F. Inv. 142.00' ILS-6-INV 8" HDPE (DR 17) Forcemain Inv. Out - - Inv. 144.00' Digester(D) D-1-DIGESTER Proposed Digester - - Table 4/C.2.3.1 and Sheet C.3.4A D-2-MS Mixing Station - - Table 3/C.2.3.1 and Sheet C.3.3 D-3-PIPE 8" HDPE (DR 17) 51 L.F. D-4-SUMP HDPE Sump Box Mixing System Inlet Not used D-5-FM 6" HDPE (DR 17) Forcemain 30 L.F. Inv. Out 144.00' D-6-PRA Pump Repair Area - - D-7-BAF HDPE Baffle (Underflow) - - Sheet C.3.4A D-8-BAF -------- D-12-SLG HDPE Baffle (Overflow) --------------------- Sludge Removal Pipes (HDPE DR 17) Not used ---------------------------- 1 1201 L.F. 13 pipes at 40 L.F. each Level Control (LC) LC-1-INV Digester Inv. Out - - Inv. 146.07' LC-2-PIPE 12" PVC (DR 35) Digester Outlet Pipe 741 L.F. LC-3-PS Level Control Station Not used LC-4-FM 6" HDPE (DR 17) Forcemain Not used LC-5-INV Lagoon Invert From Digester - - Inv. 145.41' LC-6-WW Level Control Wet Well - - Table 5/C.2.3.1 and Detail 2/C.3.2B LC-7-PIPE 12" PVC (DR 35) Digester Outlet Pipe 33 L.F. Transfer Pump (TP) TP-I-PUMP ITransfer Pump - - Table 6/C.2.3.1 and Sheet C.3.7 TP-2-FM 6" HDPE (DR 17) Forcemain 195 L.F. TP-3-INV 6" HDPE (DR 17) Forcemain Inv. Out - - Inv. 145.00' Recycle Forcemain R-1 6" HDPE (DR 17) Forcemain I 100 L.F. ITable 7/C.2.25.1and Detail 6/C.3.7 / / / / / / / / / 1� 10 �1 a z O U O U) QL ZE I O W I LL- 7 8d U z Q CL SHEET NUMBER C.2.3.1 N O N O O N - m UL UL W � o 7 7 a W Z a U W N Vd : J^ 160 155 150 4" INFLUENT LIFT STATION (SEE DETAIL 1/C.3.2A) BARN #4 BARN #3 BARN #2 BARN #1 RIM: 146.50'- FFE: 146.00' FFE: 146.00' FFE: 146.00' FFE: 146.00' 145 I I I I I FG: 145.00' � I I INV: 142.50' WET WELL -� PR7P(O SM N HE DER PE) -� 140 INV: 140.25 SOUTH TTOM: 136.50' 135 TOD: TOP OF DIKE TOB: TOP OF BANK FFE: FINISH FLOOR ELEVATION FB: FREEBOARD ELEVATION EG: EXISTING GRADE OL: OPERATING LEVEL NOTE: INVERTS OF EXISTING GRAVITY PIPING ARE 130 APPROXIMATED BASED ON BEST AVAILABLE SURVEY INFORMATION 125 120 V: 140. EMERGENCY BYPASS TO EXISTING 'LAGOON #1' RISER INV. 145.50' WALL INV. 142.00' (ILS-2) BARN #7 1 BARN #8 FFE: 148.00' FFE: 148.00' BARN #5 BARN #6 -E: 147.00 FFE: 147.00' EXISTING PIPES INV: 143.50' c�� �sPOQ�i WEST DRY WELL 8" MIXING STATION (SEE DETAIL 1/C.3.3) RIM: 148.50' 138.50' PROPOSED LEVEL CONTROL WET WELL (LC-6) TOD: 148.00' HDPE COVER (TYP) OUTLET INV: 146.( (LC-1) V: 14, 00' (ILS-6) INV: 143.00' 8" PUMP RETURN INV: 141.00' COVERED 'LAGOON #3' BOTTOM: 137.00' HYDRAULIC PROFILE DETAIL 1 SCALE: NOT TO SCALE .2.3. RIM: 148 OUTLET INV: 145.57' (4 �J p�pF TOD: 147.10' .EVEL CONTROL P (LC-7) 5% MIN. SLOPE- INV: 141.00' BOTTOM: 140.50' EXISTING SLUDGE DEPTH: 3.5' PLANNED SLUDGE DEPTH: 3.0' (SLUDGE TO BE REMOVED) FB: 146.10' INV: 145.41' (LC-5) TRANSFER PUMP (SEE SHEET C.3.7) EXISTING 'LAGOON #2' BOTTOM: 137.00' INSTALL VACUUM BREAKER INV: 145.00' FB: 145.00' (TP-3) EMERGENCY BYPASS FROM - INFLUENT LIFT STATION- INV. 142.00' (ILS-4) EXISTING 'LAGOON #1' BOTTOM: 135.00' TOD: 146.00' 160 155 150 145 r^ v l J O � W J cr CL- 0 140 - z _ z m z -I O (p U Z I i 135 � z O SHEET NUMBER C.2.3.2 130 N O � O N � I�- " O z T- 0000 U U CL CL � z 125 o 7 Z U W U � a U N CL Z '. CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART L3 � z OC) O U m z O OL D_ ZE zQ_ OC) SHEET NUMBER C.3.2A n N O (.0 C) N aj m U cn J � 0 Z cl- c� 7 Z U U W __j z C) Ld z cn Q LEVEL CONTROL WET WELL DETAIL 2 SCALE: NOT TO SCALE C.3.2B Q Ltj z SHEET NUMBER C.3.2B n N o Q0 � CN aj n LLi m (3 cn J C 0 Z CL C� 7 a Z U C) U U W __j U) z C; C) Ld z cn Q o U C OO *� O O U ca 00 O � N L3C/)10 'Z T — / m Q �i ro U O h Q SHEET NUMBER C.3.3 N o Q MIXING STATION N 0 DETAIL , m z SCALE: NOT TO SCALE C.3.3 J O Q Q C Z Z U W 7 U __j a C) U I U) WHOLE OR PART CN a� Q m c z o � � cn J 0 Q C Z z 7 U w � o a o v vvi CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART INFLUENT HEADERS - PIPE DETAIL DETAIL SCALE: NOT TO SCALE ANTI —SEEP COLLAR (,TYP.1 DETAIL r6 SCALE: NOT TO SCALE C.3.4 CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART SHEET NUMBER C.3.4A N o CN o Q w O m c z J C 0 Z Q_ O � cn Q o Q 7 a z � o U v w � (0 L`OU %. z CONTROL MAINT. SCHED. DETAIL 6 SCALE: NOT TO SCALE CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART 17 0 ci Q O Q �I Q z J z ci:� O _ � O � co � O O U Q_ Q z � � O Z QL W O� SHEET NUMBER C.3.5 N o N O o� C) w " O m U Z J � � Z CL O � co Q W o - a 0 o V v Q) 16 . 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