HomeMy WebLinkAbout090086_Sludge Survey Plan of Action_20230322Smithfield.
600A food. TZeSP0KsS 8'
Sonar Sludge Survey Reporting Form
Farm or Permit Number: AWS090086
Lagoon I.D. Number: 26021
Person taking measurements: Staff
Date of Measurements: 3/22/2023
Methods/Devices used for measurement of: Sonar
Number of measurement data points: 156
Distance from the present liquid level to the top of sludge: 2.38 feet
A. Start Pump Level:
19.80 inches
B. Stop Pump Level:
44.28 inches
C. Current Freeboard Level:
45 inches
D. 1/2 Treatment Level:
80.64 inches
E. Average Sludge Level:
73.56 inches
If pump intake level is <2.5 ft a plan of action is required.
3.2 feet
If value for E is greater than D then sludge levels are in Compliance.
if value for E is equal to or less than D then a Plan of Action is required.
Volume of sludge to be removed to reach compliance 737,252 Gallons
Completed by:
Print Name
246 Dry Tons
VAA. wV fJ
Retention: 5 years Original: 5/21/19
PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION
Facility Number
Facility Name:
Certified Operator Name
AW S090086
26021
Smithfield
Operator #:
County:
"Attach a copy of Lagoon Sludge Survey Form and volume worksheets
Note: A certified Sludge Management Plan may be submitted in lieu of this POA.
Bladen
Lagoon 1
Lagoon 2
Lagoon 3
Lagoon 4
Lagoon 5
_Lagoon 6
a. Lagoon Name/ Identifier
26021
b. Total Sludge Depth (ft)
c. Sludge Depth to be
Removed for Compliance
7.08
(in)
d. Sludge Volume to be
Removed (gallons)
737,252
e. Sludge PAN
(Ibs./1000 gal)
10
f. Liquid PAN
(Ibs./1000 gal)
2
g. PAN of Sludge (Ibs.)
(d x e)/1000
7,372.52
Compliance Timeframes:
If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in
an elevated waste analysis, a sludge management plan that meets the requirements of SB Interagency
Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DW R within 90
days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS
Standard 359 must be achieved within two years of the original sludge survey.
If the sludge level is non -compliant but below the stop pump level of the lagoon, a POA must be filed within
90 days and compliance with NRCS Standard 359 must be achieved within two years of the original sludge
survey indicating non-com,._Iiance. If future sludge surveys do not show improvement in sludge levels, DWR
may require the owner to develop a sludge management plan that meets the requirements of SIB
Interagency Group Guidance Document 1.27.
SPOA 9-15-2016 Page 1 of 3
NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe
use is planned, specify the product to be used.
1) Sludge Management Plan (In accordance with NRCS Standard 359, Sludge Management Guidance): Continue
current lagoon management and monitoring of sludge as long as:
A) the sludge level is less than the stop pump level of the lagoon,
B)nutrient values of the lagoon effluent are within the normal operating range,
C) there is no noticeable increase in lagoon odor,
D)a minimum 2.5 ft deep zone, free of sludge, at the pump intake is maintained, and
E) nutrients applied from lagoon are properly accounted for in the application plan (NUP).
2) Sludge Removal- Within 90 days of not maintaining the items listed in the above sludge management plan, one of
the following options will commence:
A) Mechanical Removal by Pump and Haul - a sludge utilization/application plan will be developed that identifies land in
the vicinity of the lagoon that will allow for the application of the agitated/mixed sludge layer of the lagoon.
Implementation of the plan will commence within another 180 days. Records will be kept of these applications as
required by the permit.
B) Mechanical Removal by Dewatering - sludge will be removed by dredge or lagoon agitator pump then mixed with
polymer and pumped into geotextile tubes (bags) for dewatering, as outlined in the Management Plan of the Distribution
of Animal Residuals Solids Permit, #WQ0037487. After curing for approximately 6 months solids will be distributed
within 2 years either
i) as a Class A material in accordance with permit #WQ0037487, or
ii) if the solids do not meet Class A standards, in accordance with a sludge utilization/application plan for
land application.
I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to
the best of my knowledge and ability, the information is accurate and correct. I further certify and acknowledge that
compliance with regard to sludge accumulation must be achieved within two years of the original sludge survey
indicating non-compliance.
Sludge Survey Date: 3/22/2023
Smithfield
Facility Owner/Man er (print)
Facility Owner/Manager (signature)
NPDES Permitted Facilities
Return this form to:
Animal Feeding Operations Program
NC Division of Water Resources
1636 Mail Service Center
Raleigh, NC 27699-1636
Compliance Due Date: 3/22/2025
Phone: 910-293-3434
Date:
State Permitted Facilities
Return this form to:
NC Division of Water Resources
at the appropriate Regional Office
(see following page)
SPOA 9-15-2016 Page 2 of 3
Smithfield.
JGood {ood.-R-"POPL-SM ,
Sonar Sludge Survey Reporting Form
Farm or Permit Number:
Lagoon I.D. Number:
Person taking measurements:
Date of Measurements:
Methods/Devices used for measurement of:
Number of measurement data points:
Distance from the present liquid level to the top of sludge
A. Start Pump Level:
B. Stop Pump Level:
C. Current Freeboard Level:
D. 1/2 Treatment Level:
E. Average Sludge Level:
If pump intake level is <2.5 ft a plan of action is required.
Staff
Sonar
If value for E is greater than D then sludge levels are in Compliance.
If value for E is equal to or less than D then a Plan of Action is required.
Volume of sludge to be removed to reach compliance
Completed by:
Print Name
AWS090203
2106
3/22/2023
77
3.25 feet
21.60 inches
45.60 inches
38 inches
78.72 inches
77.00 inches
1.6 feet
43,218 Gallons
14 Dry Tons
FA rM
W-mm
Signature
Date
Retention: 5 years Original: 5/21/19
PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION
Facility Number:
Facility Name:
AWS090203
2106
Certified Operator Name: Smithfield
Operator #:
County
"Attach a copy of Lagoon Sludge Survey Form and volume worksheets
Note: A certified Sludge Management Plan may be submitted in lieu of this POA.
Bladen
Lagoon 1
Lagoon 2
Lagoon 3
Lagoon 4
Lagoon 5
Lagoon 6
a. Lagoon Name/ Identifier
2106
b. Total Sludge Depth (ft)
c. Sludge Depth to be
Removed for Compliance
1.72
(in)
d. Sludge Volume to be
Removed (gallons)
43,218
e. Sludge PAN
(Ibs./l000 gal)
10
f. Liquid PAN
(Ibs./1000 gal)
2
g. PAN of Sludge (lbs.)
(d x e)/1000
432.18
Compliance Timeframes:
If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in
an elevated waste analysis, a sludge management plan that meets the requirements of SIB Interagency
Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWR within 90
days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS
Standard 359 must be achieved within two years of the original sludge survey.
If the sludge level is non -compliant but below the stop pump level of the lagoon, a POA must be filed within
90 days and compliance with NRCS Standard 359 must be achieved within two years of the orioinal sludge
survev indicating non-com;.liance. If future sludge surveys do not show improvement in sludge levels, DWR
may require the owner to develop a sludge management plan that meets the requirements of SIB
Interagency Group Guidance Document 1.27.
SPOA 9-15-2016 Page 1 of 3
NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe
use is planned, specify the product to be used.
1) Sludge Management Plan (In accordance with NRCS Standard 359, Sludge Management Guidance): Continue
current lagoon management and monitoring of sludge as long as:
A) the sludge level is less than the stop pump level of the lagoon,
B)nutrient values of the lagoon effluent are within the normal operating range,
C) there is no noticeable increase in lagoon odor,
D)a minimum 2.5 ft deep zone, free of sludge, at the pump intake is maintained, and
E) nutrients applied from lagoon are properly accounted for in the application plan (NUP).
2) Sludge Removal- Within 90 days of not maintaining the items listed in the above sludge management plan, one of
the following options will commence:
A) Mechanical Removal by Pump and Haul - a sludge utilization/application plan will be developed that identifies land in
the vicinity of the lagoon that will allow for the application of the agitated/mixed sludge layer of the lagoon.
Implementation of the plan will commence within another 180 days. Records will be kept of these applications as
required by the permit.
B) Mechanical Removal by Dewatering - sludge will be removed by dredge or lagoon agitator pump then mixed with
polymer and pumped into geotextile tubes (bags) for dewatering, as outlined in the Management Plan of the Distribution
of Animal Residuals Solids Permit, #WQ0037487. After curing for approximately 6 months solids will be distributed
within 2 years either
i) as a Class A material in accordance with permit #WQ0037487, or
ii) if the solids do not meet Class A standards, in accordance with a sludge utilization/application plan for
land application.
I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to
the best of my knowledge and ability, the information is accurate and correct. I further certify and acknowledge that
compliance with regard to sludge accumulation must be achieved within two years of the original sludge survey
indicating non-compliance.
Sludge Survey Date: 3/22/2023
Smithfield
Facility Owner/Mana er (print)
acility Owner]Manager (signature)
NPDES Permitted Facilities
Return this form to:
Animal Feeding Operations Program
NC Division of Water Resources
1636 Mail Service Center
Raleigh, NC 27699-1636
Compliance Due Date: 3/22/2025
Phone: 910-293-3434
Date:
State Permitted Facilities
Return this form to:
NC Division of Water Resources
at the appropriate Regional Office
(see following page)
SPOA 9-15-2016 Page 2 of 3
Smithfield.
JGood tood.-Zesp0Ksib(8'
Sonar Sludge Survey Reporting Form
Farm or Permit Number:
Lagoon I.D. Number:
Person taking measurements:
Date of Measurements:
Methods/Devices used for measurement of:
Number of measurement data points:
Distance from the present liquid level to the top of sludge
A. Start Pump Level:
B. Stop Pump Level:
C. Current Freeboard Level:
D. 1/2 Treatment Level:
E. Average Sludge Level:
If pump intake level is <2.5 ft a plan of action is required.
Staff
Sonar
If value for E is greater than D then sludge levels are in Compliance.
If value for E is equal to or less than D then a Plan of Action is required.
Volume of sludge to be removed to reach compliance
Completed by:
Print Name
Signature
AWS090129
76921
3/22/2023
227
2.01 feet
20.40 inches
45.60 inches
37 inches
81.48 inches
61.12 inches
1.8 feet
3,623,192 Gallons
1209 Dry Tons
Date
Retention: 5 years Original: 5/21/19
PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION
Facility Number:
Facility Name:
AWS090129
76921
Certified Operator Name: Smithfield
Operator #:
County:
"Attach a copy of Lagoon Sludge Survey Form and volume worksheets
Note: A certified Sludge Management Plan may be submitted in lieu of this POA.
Bladen
Lagoon 1
Lagoon 2
Lagoon 3
Lagoon 4
Lagoon 5
Lagoon 6
a. Lagoon Name/ Identifier
76921
b. Total Sludge Depth (ft)
c. Sludge Depth to be
Removed for Compliance
20.36
(in)
d. Sludge Volume to be
Removed (gallons)
3,623,192
e. Sludge PAN
(Ibs./1000 gal)
10
f. Liquid PAN
(Ibs./1000 gal)
2
g. PAN of Sludge (Ibs.)
(d x e)/1000
36,231.92
Compliance Timeframes:
If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in
an elevated waste analysis, a sludge management plan that meets the requirements of SB Interagency
Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWR within 90
days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS
Standard 359 must be achieved within two years of the original sludge survey.
If the sludge level is non -compliant but below the stop pump level of the lagoon, a POA must be filed within
90 days and compliance with NRCS Standard 359 must be achieved within two years of the original sludge
survey indicating non-compliance, If future sludge surveys do not show improvement in sludge levels, DWR
may require the owner to develop a sludge management plan that meets the requirements of SB
Interagency Group Guidance Document 1.27.
SPOA 9-15-2016 Page 1 of 3
NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe
use is planned, specify the product to be used.
1) Sludge Management Plan (In accordance with NRCS Standard 359, Sludge Management Guidance): Continue
current lagoon management and monitoring of sludge as long as:
A) the sludge level is less than the stop pump level of the lagoon,
B)nutrient values of the lagoon effluent are within the normal operating range,
C) there is no noticeable increase in lagoon odor,
D)a minimum 2.5 ft deep zone, free of sludge, at the pump intake is maintained, and
E) nutrients applied from lagoon are properly accounted for in the application plan (NUP).
2) Sludge Removal- Within 90 days of not maintaining the items listed in the above sludge management plan, one of
the following options will commence:
A) Mechanical Removal by Pump and Haul - a sludge utilization/application plan will be developed that identifies land in
the vicinity of the lagoon that will allow for the application of the agitated/mixed sludge layer of the lagoon.
Implementation of the plan will commence within another 180 days. Records will be kept of these applications as
required by the permit.
B) Mechanical Removal by Dewatering - sludge will be removed by dredge or lagoon agitator pump then mixed with
polymer and pumped into geotextile tubes (bags) for dewatering, as outlined in the Management Plan of the Distribution
of Animal Residuals Solids Permit, #WO0037487. After curing for approximately 6 months solids will be distributed
within 2 years either
i) as a Class A material in accordance with permit #WO0037487, or
ii) if the solids do not meet Class A standards, in accordance with a sludge utilization/application plan for
land application.
I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to
the best of my knowledge and ability, the information is accurate and correct. I further certify and acknowledge that
compliance with regard to sludge accumulation must be achieved within two years of the original sludge survey
indicating non-compliance.
Sludge Survey Date: 3/22/2023
Smithfield
Facility Owner/Man < er (print)
Facility Owner/Manager (signature)
NPDES Permitted Facilities
Return this form to:
Animal Feeding Operations Program
NC Division of Water Resources
1636 Mail Service Center
Raleigh, NC 27699-1636
Compliance Due Date: 3/22/2025
Phone: 910-293-3434
Date:
State Permitted Facilities
Return this form to:
NC Division of Water Resources
at the appropriate Regional Office
(see following page)
SPOA 9-15-2016 Page 2 of 3
Smithfield.
JGood food. 7ZespoKsMl '
Sonar Sludge Survey Reporting Form
Farm or Permit Number:
AWS090031
Lagoon I.D. Number:
74451
Person taking measurements: Staff
Date of Measurements:
3/23/2023
Methods/Devices used for measurement of: Sonar
Number of measurement data points:
101
Distance from the present liquid level to the top of sludge:
1.90 feet
A. Start Pump Level:
19.32 inches
B. Stop Pump Level:
57.90 inches
C. Current Freeboard Level:
47 inches
D. 1/2 Treatment Level:
90.12 inches
E. Average Sludge Level:
69.80 inches
If pump intake level is <2.5 ft a plan of action is required.
1.6 feet
If value for E is greater than D then sludge levels are in Compliance.
If value for E is equal to or less than D then a Plan of Action is required.
Volume of sludge to be removed to reach compliance
1,563,502 Gallons
Completed by:
Print Name
Signature
522 Dry Tons
Date
Retention: 5 years Original: 5/21/19
PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION
Facility Number:
Facility Name:
Certified Operator Name:
AW S090031
74451
Smithfield
Operator #:
County:
"*Attach a copy of Lagoon Sludge Survey Form and volume worksheets
Note: A certified Sludge Management Plan may be submitted in lieu of this POA.
Bladen
Lagoon 1
Lagoon 2
Lagoon 3
Lagoon 4
Lagoon 5
La oon 6
a. Lagoon Name/ Identifier
74451
b. Total Sludge Depth (ft)
c. Sludge Depth to be
Removed for Compliance
20.32
(in)
d. Sludge Volume to be
Removed (gallons)
1,563,502
e. Sludge PAN
(Ibs./l000 gal)
10
f. Liquid PAN
(Ibs./1000 gal)
2
g. PAN of Sludge (Ibs.)
(d x e)/1000
15,635.02
Compliance Timeframes:
If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in
an elevated waste analysis, a sludge management plan that meets the requirements of SIB Interagency
Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWR within 90
days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS
Standard 359 must be achieved within two years of the original sludge survey.
If the sludge level is non -compliant but below the stop pump level of the lagoon, a POA must be filed within
90 days and compliance with NRCS Standard 359 must be achieved within two years of the original sludge
surve; indicatini non-compliance. If future sludge surveys do not show improvement in sludge levels, DWR
may require the owner to develop a sludge management plan that meets the requirements of SIB
Interagency Group Guidance Document 1.27
SPOA 9-15-2016 Page 1 of 3
NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe
use is planned, specify the product to be used.
1) Sludge Management Plan (In accordance with NRCS Standard 359, Sludge Management Guidance): Continue
current lagoon management and monitoring of sludge as long as:
A) the sludge level is less than the stop pump level of the lagoon,
B)nutrient values of the lagoon effluent are within the normal operating range,
C) there is no noticeable increase in lagoon odor,
D)a minimum 2.5 It deep zone, free of sludge, at the pump intake is maintained, and
E) nutrients applied from lagoon are properly accounted for in the application plan (NUP).
2) Sludge Removal- Within 90 days of not maintaining the items listed in the above sludge management plan, one of
the following options will commence:
A) Mechanical Removal by Pump and Haul - a sludge utilization/application plan will be developed that identifies land in
the vicinity of the lagoon that will allow for the application of the agitated/mixed sludge layer of the lagoon.
Implementation of the plan will commence within another 180 days. Records will be kept of these applications as
required by the permit.
B) Mechanical Removal by Dewatering - sludge will be removed by dredge or lagoon agitator pump then mixed with
polymer and pumped into geotextile tubes (bags) for dewatering, as outlined in the Management Plan of the Distribution
of Animal Residuals Solids Permit, #WQ0037487. After curing for approximately 6 months solids will be distributed
within 2 years either
i) as a Class A material in accordance with permit #WQ0037487, or
ii) if the solids do not meet Class A standards, in accordance with a sludge utilization/application plan for
land application.
I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to
the best of my knowledge and ability, the information is accurate and correct. I further certify and acknowledge that
compliance with regard to sludge accumulation must be achieved within two years of the original sludge survey
indicating non-compliance.
Sludge Survey Date: 3/23/2023
Smithfield
Facility Owner/Mans r (print))
Facility Owner/Manager (signature)
NPDES Permitted Facilities
Return this form to:
Animal Feeding Operations Program
NC Division of Water Resources
1636 Mail Service Center
Raleigh, NC 27699-1636
Compliance Due Date: 3/23/2025
Phone: 910-293-3434
Date:
State Permitted Facilities
Return this form to:
NC Division of Water Resources
at the appropriate Regional Office
(see following page)
SPOA 9-15-2016 Page 2 of 3
Smithfield.
JGood {ood. �es�oKsiblJv®
Sonar Sludge Survey Reporting Form
Farm or Permit Number:
AWS090203
Lagoon I.D. Number:
2042
Person taking measurements: Staff
Date of Measurements:
3/23/2023
Methods/Devices used for measurement of: Sonar
Number of measurement data points:
268
Distance from the present liquid level to the top of sludge:
2.08 feet
A. Start Pump Level:
19.80 inches
B. Stop Pump Level:
46.80 inches
C. Current Freeboard Level:
40 inches
D. 1/2 Treatment Level:
81.96 inches
E. Average Sludge Level:
64.96 inches
If pump intake level is <2.5 ft a plan of action is required.
1.8 feet
If value for E is greater than D then sludge levels are in Compliance.
If value for E is equal to or less than D then a Plan of Action is required.
Volume of sludge to be removed to reach compliance
3,119,426 Gallons
Completed by:
Print Name
Signature
1041 Dry Tons
Date
Retention: 5 years Original: 5/21/19
PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION
Facility Number: AWS090203 County:
Facility Name:
2042
Certified Operator Name: Smithfield Operator #:
"Attach a copy of Lagoon Sludge Survey Form and volume worksheets
Note: A certified Sludge Management Plan may be submitted in lieu of this POA.
Bladen
Lagoon 1 Lagoon 2
Lagoon 3
Lagoon 4
Lagoon 5
Lagoon 6
a. Lagoon Name/ Identifier 2042
b. Total Sludge Depth (ft)
c. Sludge Depth to be
Removed for Compliance
17.00
(in)
d. Sludge Volume to be
Removed (gallons)
3,119,426
e. Sludge PAN
(Ibs./1000 gal)
10
f. Liquid PAN
(Ibs./1000 gal) 2
g. PAN of Sludge (Ibs.)
(d x e)/1000
31,194.26
Compliance Timeframes:
If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in
an elevated waste analysis, a sludge management plan that meets the requirements of SIB Interagency
Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWR within 90
days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS
Standard 359 must be achieved within two years of the original sludge survey.
If the sludge level is non -compliant but below the stop pump level of the lagoon, a POA must be filed within
90 days and compliance with NRCS Standard 359 must be achieved within two years of the original sludge
survey indicating non-com .diance. If future sludge surveys do not show improvement in sludge levels, DWR
may require the owner to develop a sludge management plan that meets the requirements of SB
Interagency Group Guidance Document 1.27
SPOA 9-15-2016 Page 1 of 3
NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe
use is planned, specify the product to be used.
1) Sludge Management Plan (In accordance with NRCS Standard 359, Sludge Management Guidance): Continue
current lagoon management and monitoring of sludge as long as:
A) the sludge level is less than the stop pump level of the lagoon,
B)nutrient values of the lagoon effluent are within the normal operating range,
C) there is no noticeable increase in lagoon odor,
D)a minimum 2.5 ft deep zone, free of sludge, at pump intake is maintained, and
E) nutrients applied from lagoon are properly accounted for in the application plan (NUP).
2) Sludge Removal- Within 90 days of not maintaining the items listed in the above sludge management plan, one of
the following options will commence:
A) Mechanical Removal by Pump and Haul - a sludge utilization/application plan will be developed that identifies land in
the vicinity of the lagoon that will allow for the application of the agitated/mixed sludge layer of the lagoon.
Implementation of the plan will commence within another 180 days. Records will be kept of these applications as
required by the permit.
B) Mechanical Removal by Dewatering - sludge will be removed by dredge or lagoon agitator pump then mixed with
polymer and pumped into geotextile tubes (bags) for dewatering, as outlined in the Management Plan of the Distribution
of Animal Residuals Solids Permit, #WQ0037487. After curing for approximately 6 months solids will be distributed
within 2 years either
i) as a Class A material in accordance with permit #WQ0037487, or
ii) if the solids do not meet Class A standards, in accordance with a sludge utilization/application plan for
land application.
I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to
the best of my knowledge and ability, the information is accurate and correct. I further certify and acknowledge that
compliance with regard to sludge accumulation must be achieved within two years of the original sludge survey
indicating non-compliance.
Sludge Survey Date: 3/23/2023
Smithfield
Facility Owner/Manager (print)
Facility Owner/Manager (signature)
NPDES Permitted Facilities
Return this form to:
Animal Feeding Operations Program
NC Division of Water Resources
1636 Mail Service Center
Raleigh, NC 27699-1636
Compliance Due Date: 3/23/2025
Phone: 910-293-3434
Date:
State Permitted Facilities
Return this form to:
NC Division of Water Resources
at the appropriate Regional Office
(see following page)
SPOA 9-15-2016 Page 2 of 3
Smithfield.
JGood {ood.-T2est70wsib 8'
Sonar Sludge Survey Reporting Form
Farm or Permit Number:
AWS090203
Lagoon I.D. Number:
3093
Person taking measurements: Staff
Date of Measurements:
3/23/2023
Methods/Devices used for measurement of: Sonar
Number of measurement data points:
192
Distance from the present liquid level to the top of sludge:
2.04 feet
A. Start Pump Level:
27.72 inches
B. Stop Pump Level:
63.60 inches
C. Current Freeboard Level:
55 inches
D. 1/2 Treatment Level:
96.72 inches
E. Average Sludge Level:
79.48 inches
If pump intake level is <2.5 ft a plan of action is required.
1.5 feet
If value for E is greater than D then sludge levels are in Compliance.
If value for E is equal to or less than D then a Plan of Action is required.
Volume of sludge to be removed to reach compliance
2,366,934 Gallons
Completed by:
Print Name
Signature
790 Dry Tons
Date
Retention: 5 years Original: 5/21/19
PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION
Facility Number:
Facility Name:
AWS090203
3093
Certified Operator Name: Smithfield
Operator #:
County
**Attach a copy of Lagoon Sludge Survey Form and volume worksheets
Note: A certified Sludge Management Plan may be submitted in lieu of this POA.
Bladen
La oon 1
Lagoon 2
Lagoon 3
Lagoon 4
Lagoon 5
Lagoon 6
a. Lagoon Name/ Identifier
3093
b. Total Sludge Depth (ft)
c. Sludge Depth to be
Removed for Compliance
17.24
(in)
d. Sludge Volume to be
Removed (gallons)
2,366,934
e. Sludge PAN
(Ibs./1000 gal)
10
f. Liquid PAN
(Ibs./1000 gal)
2
g. PAN of Sludge (Ibs.)
(d x e)/1000
23,669.34
Compliance Timeframes:
If the sludge level is equal to or higher than the stop pump level of the lagoon or if the sludge level results in
an elevated waste analysis, a sludge management plan that meets the requirements of SB Interagency
Group Guidance Document 1.26 must be prepared by a technical specialist and submitted to DWR within 90
days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS
Standard 359 must be achieved within two years of the original sludge survey.
If the sludge level is non -compliant but below the stop pump level of the lagoon, a POA must be filed within
90 days and compliance with NRCS Standard 359 must be achieved within two years of the original sludge
survey indicatinG non-compliance. If future sludge surveys do not show improvement in sludge levels, DWR
may require the owner to develop a sludge management plan that meets the requirements of SIB
Interagency Group Guidance Document 1.27.
SPOA 9-15-2016 Page 1 of 3
NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe
use is planned, specify the product to be used.
1) Sludge Management Plan (In accordance with NRCS Standard 359, Sludge Management Guidance): Continue
current lagoon management and monitoring of sludge as long as:
A) the sludge level is less than the stop pump level of the lagoon,
B)nutrient values of the lagoon effluent are within the normal operating range,
C) there is no noticeable increase in lagoon odor,
D)a minimum 2.5 ft deep zone, free of sludge, at the pump intake is maintained, and
E) nutrients applied from lagoon are properly accounted for in the application plan (NUP).
2) Sludge Removal- Within 90 days of not maintaining the items listed in the above sludge management plan, one of
the following options will commence:
A) Mechanical Removal by Pump and Haul - a sludge utilization/application plan will be developed that identifies land in
the vicinity of the lagoon that will allow for the application of the agitated/mixed sludge layer of the lagoon.
Implementation of the plan will commence within another 180 days. Records will be kept of these applications as
required by the permit.
B) Mechanical Removal by Dewatering - sludge will be removed by dredge or lagoon agitator pump then mixed with
polymer and pumped into geotextile tubes (bags) for dewatering, as outlined in the Management Plan of the Distribution
of Animal Residuals Solids Permit, #WQ0037487. After curing for approximately 6 months solids will be distributed
within 2 years either
i) as a Class A material in accordance with permit #WQ0037487, or
ii) if the solids do not meet Class A standards, in accordance with a sludge utilization/application plan for
land application.
I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to
the best of my knowledge and ability, the information is accurate and correct. I further certify and acknowledge that
compliance with regard to sludge accumulation must be achieved within two years of the original sludge survey
indicating non-compliance.
Sludge Survey Date: 3/23/2023
Smithfield
Facility Owner/Mana r (print)
Facility Owner/Manager (signature)
NPDES Permitted Facilities
Return this form to:
Animal Feeding Operations Program
NC Division of Water Resources
1636 Mail Service Center
Raleigh, NC 27699-1636
Compliance Due Date: 3/23/2025
Phone: 910-293-3434
Date:
State Permitted Facilities
Return this form to:
NC Division of Water Resources
at the appropriate Regional Office
(see following page)
SPOA 9-15-2016 Page 2 of 3