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310185_Application_20230530
May 5, 2023 RECEIVED Christine Lawson NCDEQ Division of Water Resources MAY 3 0 2023 1636 Mail Service Center Raleigh, NC 27699-1636 NO DEQ/DWR Central Office Subject: Jim Grady and Sons, Inc.— Facility # AWS310185 State Digester General Permit Dear Ms. Lawson, CAVANAU G H Stewards. Cavanaugh & Associates, P.A., on behalf of the farm owner, hereby submits the following application to NCDEQ Division of Water Resources for review of the State Digester General Permit application package for Jim Grady and Sons, Inc. The subject project is located in Duplin County, North Carolina. To facilitate your review of the enclosed documentation, the following is an itemized breakdown: 1. One (1) original 'State Digester General Permit Application' application form. 2. One (1) copy of the engineering calculations. 3. One (1) copy of a detailed narrative of the Swine Digester Animal Waste Management System. 4. One (1) copy of the FEMA FIRM map labeled with the'Proposed Digester Site'. 5. One (1) copy of the permit form Section 3.6 components. 6. One (1) full-size set of the engineering plans, as well as one (1)11"x17" set. Please note that the Surface Water Classification (Section 7 of the application) has been submitted to the appropriate regional DWR office (or will be in the near future), and we expect to forward that approval to you in the next few weeks. The applicable setbacks (per the 'Swine Farm Siting Act') for the proposed digester are shown on sheet C.2.4.3 of the engineering plans, which indicates that the digester will be greater than 100' from all wetlands, greater than 1,500' from all occupied residences, and greater than 2,500' from all schools, hospitals, churches, outdoor recreational facilities, national parks, State Parks, and child care centers; regarding the setback from adjacent property boundaries, the existing swine houses are approx. 88' from the property line to the south, and the proposed digester will be approx. 118' from the same property line, so the proposed digester meets the requirements of NCGS 106-806(e)(3) since the digester will not be "located closer to the... property" than the existing swine houses. Influent sampling will be accomplished via sampling from the influent lift station or gravity main conveying flushed manure to the digester, where applicable. Effluent sampling will be accomplished via sampling from the level control wet well. Regarding usage of the biogas, the applicant plans to utilize the biogas produced from the facility to generate a renewable energy resource for export off the farm. Specific details of how the applicant plans to do this are not yet released, but the applicant plans to begin export of the renewable energy resource within 12 months of commencing construction. Cavanaugh &Associates, P.A. PO Box 11197 Winston-Salem, NC27116,1-877-557-8923, www.covanoughsolutions.com Regarding estimate of daily volume of biogas, the daily volume of biogas varies based on animal stocking numbers, animal age, and climatic variations. A gross estimate that is commonly used for in -ground, ambient temperature digesters is about 2 cubic feet of biogas per pig occupant in the farm per day; however, the actual amount of biogas produced by the farm may vary significantly given the considerations described above. Regarding emergency flare, an emergency flare will not be provided for the proposed farm. Rather, should the applicant need to dispose of excess biogas, the system operator will open one or more emergency vent ports to be installed as part of the HDPE digester cover system, and release the biogas. Please do not hesitate to contact our office should you have any questions, comments, or require any additional information. Regards, Cavanaugh & Associates, P.A. 4k611117 - lJ 1 OJOA Jeff P. Cappadona, P.E. Attachments cc: Farm Owner 1 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Feeding Operations Permit Application Form (THIS FORMMAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) State Digester General Permit — Farm Digester System 1. GENERAL INFORMATION: 2. OPERATION INFORMATION: 2.1 Facility number: AWS310185 2.2 Operation Description: Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the current swine waste management system is permitted. Type of Swine ❑ Wean to Feeder ® Feeder to Finish ❑ Farrow to Wean (# sow) ❑ Farrow to Feeder (# sow) ❑ Farrow to Finish (# sow) ❑ Wean to Finish (# sow) ❑ Gilts ❑ Boar/Stud No. of Animals Type of Poultry No. of Animals Tyne of Cattle No. of Animals ❑ Layer ❑ Beef Brood Cow 7,040 ❑ Non -Layer ❑ Turkey ❑ Turkey Poults ❑ Beef Feeder ❑ Beef Stocker Calf ❑ Dairy Calf ❑ Dairy Heifer ❑ Dry Cow ❑ Milk Cow FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 1 of 6 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Feeding Operations Permit Application Form (THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) State Digester General Permit — Farm Digester System 1. GENERAL INFORMATION: 1.1 Facility name: Jim Grady and Sons, Inc. 1.2 Print Owner's name: Michele Grady 1.3 Mailing address: PO Box 428 City, State: Faison, NC Zip: 28341-0428 Telephone (include area code): (910) 590-5016 Fax: O - Email: 1.4 Physical address: 655 Friendship Church Rd City, State: Faison, NC Zip: 28341 Telephone number (include area code): ( ) - Latitude 35.0653' Longitude-78.06780 (Decimal Degrees from Google Earth) 1.5 County where facility is located: Duplin 1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): From Exit 364 on I-40, head east on College St. for 2.3 miles, turn left onto US-117 N / N. Pine St. and go 4.2 miles, turn right onto Bowdens Rd. and go 1.4 miles, turn left onto Herman Taylor Rd. and go 0.7 miles, turn right onto the dirt road and go 1.0 miles to the farm entrance. 1.7 Farm Manager's name (if different from Landowner): 1.8 Lessee's / Integrator's name (if applicable; circle which type is listed): 1.9 Facility's original start-up date: Date(s) of facility expansion(s) (if applicable): 1.10 Design Contact name: Jeff Cappadona Phone (1-877) 557-8923 Email: jeffrgy.cappadona(c�cavanaughsolutions.com 2. OPERATION INFORMATION: 2.1 Facility number: AWS310185 2.2 Operation Description: Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the current swine waste management system is permitted. Tyne of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals ❑ Wean to Feeder ❑ Layer ❑ Beef Brood Cow ® Feeder to Finish 7,040 ❑ Non -Layer ❑ Beef Feeder ❑ Farrow to Wean (# sow) ❑ Turkey ❑ Beef Stocker Calf ❑ Farrow to Feeder (# sow) ❑ Farrow to Finish (# sow) ❑ Wean to Finish (# sow) ❑ Gilts ❑ Boar/Stud ❑ Turkey Poults ❑ Dairy Calf ❑ Dairy Heifer ❑ Dry Cow ❑ Milk Cow FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 1 of 6 0 ❑ Other Type of Livestock on the farm: No. of Animals: 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): See attached Waste Utilization Plan Acres Required Acreage (as listed in the CAWMP): See attached Waste Utilization Plan Acres Existing Application Area (pre -construction): See attached Waste Utilization Plan Acres Proposed Application Area (post -construction): See new Waste Utilization Plan Acres Is there a change to the existing WUP? YES or NO (circle one) Is the Existing WUP attached? YES or NO (circle one) Is the New (if applicable) WUP attached? YES or NO (circle one) *Note: The New WUP is pending by the owner. 2.4 List and Describe all Storage/Treatment Structures Below: a. DIGESTER or other PRIMARY TREATMENT: (double click on "Select" for drop -down menu box) Treatment Name of Existing. Treatment Type of Liner Surface Type of Cover yp Ttl i Capacity p ty Req'd Capacity Unit Type YP (Y/N) Unit Material Area Material (cu. Ft.) (cu.ft.) Digester N Digester Synthetic 39,200 Synthetic (80 mil) 247,310 247,310 Select Select Select Select Select Select a.1 Are engineering designs, drawings, specifications, and details attached? YES or NO (circle one) b. SECONDARY TREATMENT/STORAGE: (double click on "Select" for drop -down menu box) Name of Storage Unit Existing? (Y/N) Type of Liner Material Surface Area Ttl Capacity (cu. Ft.) Req'd Capacity (cu.ft.) Lagoon N Soil in situ 168,100 1,401,760 1,022,258 Soil in situ Soil in situ Soil in situ *Note: The "Total Capacity" and "Req'd Capacity" is given per the existing lagoon design for the existing lagoon on this farm, designed by Don Butler (dated 1993-1-11) 2.5 Are KNOWN subsurface drains present within 100' of any application fields? YES or NO (circle one) 2.6 Are KNOWN subsurface drains in the vicinity or under the waste management system? YES or NO (circle one) 2.7 Does this facility meet all applicable siting requirements? YES or NO (circle one) 2.8 Describe Water Movement between Barns, Digesters, and Storage Ponds (double click on "Select" for drop -down menu box) Location Pump Station or Gravity Pipe Size Minimum Pump Ca ity Plan Sheet Reference GPM TDH Barns to Digester Pump Station (ILS) 8" 970 (1 pump) 31 C.2.4.1 Digester to Secondary Pump Station (LC) 6" 490 (1 pump) 26 C.2.4.1 Select FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 2 of 6 3. Select Select Select Select Select REQUIRED ITEMS CHECKLIST: Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Annlicant's Initials 3.1 One completed and signed original of the application for Digester Animal Waste Management System Application Form. " n 3.2 A general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied and a county road map with the location of the facility indicated. 41%/1 3.3 Documentation that new digester structure(s) meets the Swine Farm Siting Act, for swine operations. 3.3.1 Site Map. The scale of this map shall not exceed 1 inch = 400 feet. 3.3.2 All proposed digesters to occupied residences > 1500 feet OR no closer than existing setback. Existing setback = > 1,500 feet 3.3.3 All proposed digesters to schools, hospitals, churches, outdoor recreational facilities, national parks, state parks, historic properties, or childcare centers > 2500 feet OR no closer than existing setback. Existing setback = > 2,500 feet 3.3.4 All proposed digesters to property boundaries > 500 feet OR no closer than existing setback. Existing setback = Approx. 88 feet 3.3.5 All proposed digesters to Public Water supply wells > 500 feet. 3.3.6 The map shall show the location of any property boundaries and perennial streams, or rivers located within 75 feet of waste application areas. 3.4 One copy of all engineering documents, including, but not limited to, calculations, M%J'-J equipment specifications, plan and profile drawings to scale, construction materials, supporting equations or justifications. 3.5 A detailed narrative of the Farm Digester Animal Waste Management System. 3.6 A copy of the CAWMP which must include the following components. Some of these components may not have been required at the time the facility was initially certified but must be added to the CAWILIP for permitting purposes: 3.6.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility 3.6.2 The method by which waste is applied to the disposal fields (e.g., irrigation, injection, etc.) 3.6.3 A map of every field used for land application 3.6.4 The soil series present on every land application field 3.6.5 The crops grown on every land application field 3.6.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP 3.6.7 The PAN applied to every application field 3.6.8 The waste application windows for every crop utilized in the WUP 3.6.9 The required NRCS Standard Specifications 3.6.10 A site schematic 3.6.11 Emergency Action Plan 3.6.12 Insect Control Checklist with chosen best management practices noted FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 3 of 6 3.6.13 Odor Control Checklist with chosen best management practices noted 3.6.14 Mortality Control Checklist with the selected method noted 3.6.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility 3.6.16 Site Specific Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (Composting, waste transfers, etc.) 4. ENGINEER'S CERTIFICATION: I, Jeff Ca adona (P.E. representing Owner's name listed in question 1.2), attest that this application for Jim Grady and Sons Inc. (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting infolmation and attachments are not included, this application package will be returned to me as incomplete. Signature Date--I#— Engineer's Seal '� 5. FARM OWNER/PERMITTEE CERTIFICATION: (Owner/Permittee name listed in question 1.2), attest that this application for Jim Grady and Sons. Inc. (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature ZDate J ' 3 6. MANAGER'S CERTIFICATION: (complete only if different from the Farm Owner) I, SA W` 6- (Manager's name listed in question 1.7), attest that this application for Jim Grady and Sons, Inc. (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 707-9129 FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 4 of 6 CAVANAU G H Jim Grady and Sons, Inc. Volume Calculations Project: Jim Grady and sons, Inc. Location: IDuplin Counsy, NC Design By:,JPC Project No: BE.21.015 Checked By: WG Date: 2023-3-14 Existinu Configuration TFor Reference Farm Information: Farm Population: 7,040 Finishing Storm and Rainfall: Storm (25-yr, 24-hr): 7.5 in. Rainfall In Excess Of Evaporation: 7.0 in. Heavy Rain" 0.0 in. 1 of 5 Proposed Configuration (Proposed Digester Flow Path: Barns -> Digester (Proposed) -> Existing Lagoon Volumes: Capacity = 7,040j Finishing CAVANAU G H Measured Sludge Depth: 0 ft Planned Sludge Depth: 0 ft Sludge to be Removed: 0 cf 0 gal Note: 'Measured Sludge Depth' (see above) is 0 cf for Proposed Digesters Ca acit * ALW * cf/lb = Total Treatment Volume = 1 7,0401135 1.00 1950,400 cf jCapacky I Days of Storage ❑al/i head*davl I= Total Daily Infow = 7,040 90 11.37 1868,032 �cf gallons 116,047 * Note: The existing volumes shown below are provided based on the existing lagoon design for this farm, designed by Don Butler (dated 1993-1-11) Volume Required* cf Digester (Proposed) Existing Lagoon Total Required Desired Di ester Treatment Volume 226,800 N/A 226,800 Additional Treatment 11,818 711,782 723 600 Sludge Storage 0 0 0 Excess Wash Water 0 0 0 Rainfall In Excess Of Eva oration 0 98,058 98.058 Storm Storage 0 105,063 105.063 "Heav Rain" 0 0 0 Dailey Inflow (00 days) 1 8,692 107.355 116,047 Total 1 247,310 1,022,258 1,269, 568 Note: Both 'Rainfall In Excess Of Evaporation' and 'Storm Storage' are shown as Oct for the digester because the HDPE cover prevents rain from entering the wastewater system and therefore doesn't need to be accounted for in these volume calculations; the rain that falls on the cover is simply pumped off of the cover with a rainwater pump(s) Volume Provided* c Digester (Proposed) Existing Lagoon Total Provided Desired Di ester Treatment Volume 226.800 N/A 226,800 Additional Treatment 11.818 711,782 723,600 Sludge Stor e 0 0 0 Excess Wash Water 0 0 0 Rainfall In Excess Of Evaporation 0 98,058 98,058 Storm Storage 0 105,063 105,063 "Heavy Rain" 0 0 0 Daily Inflow (90 days) 8,692 489,857 495,549 Total 247,310 1,401, 760 1,649, 070 Totals (cf) Volume Required* (cf) Volume Provided* (cf) Efficiency Treatment 950.400 950.400 100% Sludge Storage 0 0 NIA Excess Wash Water 0 0 NIA Rainfall In Excess Of Evaporation 98,058 98,058 100% Storm Storage 105,063 105,063 100% "Heavy Rain" 0 0 N/A Daily Inflow (90 days) 116.047 495,549 427% Total 1,269, 568 1,649, 070 130% Days of Storage: Proposed Configuration Required I Provided Daily Inflow Volume cu.ft. 116.047 495,549 Days of Storage 384 2of5 Total Temnorary Storage Proposed Configuration (Proposed Digester) Temporary Storage Volume Reguired* (cf) igester (Proposed) Exisling Lagoon I ota Reguired Excess Wash Water 01 0 0 Rainfall In Excess Of Evaporation 0 98,058 98,058 "Heavv Rain" 0 0 0 Daily Inflow (90 days) 8,692 107,355 116,047 Total 1 8,692 205,4131 214,105 Temporary Storage Volume Provided* (cf) ages ter (Proposed) lzxisting Lagoon I ota Provided Excess Wash Water 0 0 0 Rainfall In Excess Of Evaporation 0 98,058 98,058 "Heavy Rain" 0 0 0 Daily Inflow (90 days) 8,692 486,857 495,549 Total 8,6921 584,915 593,608 Summary Total Temporary Storage (cf) Proposed Configuration Required Provided Excess Wash Water 0 tl Rainfall In Excess Of Evaporation 98,058 98,058 "Heavy Rain" 0 0 Daily Inflow (90 days) 116,047 495,549 Total 214,105 593,608 CAVANAU G H 3of5 Digester (Proposed) Volume Digest (Propose Sta a -Store e Elevation A Areas Incr. Vol fcfI CUmul. Vol LCL 145.50 14,144 - 0 146.50 15,836 14,990 14,990 147.50 17,600 16,718 31,708 148.50 19,436 18,518 50,226 149.50 21,344 20,390 70,616 150.50 23,324 22,334 92,950 151.50 25,376 24,350 117,300 152.50 27,500 26,438 143,738 153.50 29,696 28,598 172,336 154.50 31,964 30,830 203,166 155.50 34,304 33,134 236,300 156.50 36,716 35,510 271,810 157.50 39,200 37,958 309,768 Digester Desired Volume: 226,800;cu ft. (8,400 cy) Digester Treatment Volume (@ Treatment Elevation of 155.57): 238,618 cu ft. (8,838 cy) % Desired: Digester (Proposed) Updated Elevations: 4n50�. Zone Volume Cumulative Vol. Elevation Depth (in.) Planned Sludge 0 0 145.50 144.00 Treatment 238.618 238,618 155.57 23.16 Temporary 8,692 247,310 155.82 20.16 Storm 0 247,310 155.82 20.16 Top of Dike Elev = 157.50' (309,768 cf) ' Top of Storm Elev = 155.82' (20.16") (247,310 cf) ' Top of Temp Storage Elev = 155.82' (20.16") (247,310 cf) (Start Pump) Top of Treat Elev = 155.57' 23.16" 238,618 cf(Stop Pump) Planned Sludge Elev = 145.50' (144.00") (0 cf) Finished Bottom Elev = 145.50' CAVANAU G H 4of5 Existinga Laaoon Volume Existing Lagoon Stage -Storage Elevation M Vol cf Cumul. Vol cf 46.10 -iMLLSIELIncr. 118,336 - 0 47.10 122,500 120,418 120418 48.10 126,736 124,618 245:036 49.10 131,044 128,890 373,926 50.10 135,424 133,234 507,160 51.10 139,876 137,650 644,810 52.10 144,400 142,138 786,948 53.10 148,996 146,698 933,646 54.10 153,664 151,330 1,084,976 55.10 158,404 156,034 1,241,010 56.10 163,216 160,810 1,401,820 57.10 168,100 165,658 1,567,478 Existing Lagoon Updated Elevations: Note: The dimensions and volumes shown are provided based on the lagoon design for the existing lagoon on this farm, designed by Don Butler (dated 1993-1-11) Zone Volume Cumulative Vol. Elevation Depth (in.) Sludge 0 0 46.10 132.00 Treatment 711,782 711,782 51.58 66.24 Temporary 584.915 1,296,698 55.45 19.80 Storm 105,063 1,401,760 56.10 12.00 Top of Dike Elev = 57.10' (1,567,478 cf) Top of Storm Elev = 56.10' (12.00") (1,401,760 cf) Top of Temp Storage Elev = 55.45' (19.80") (1,296,698 cf) (Start Pump) Top of Treat Elev = 51.58' (66.24") (711,782 cf) (Stop Pump) Bottom Elev = 46.10' CAVANAU G H 5of5 CAVAN AU G H ^7ardship Through Innovation J Sons, Inc. Pump Station Calculations Project No.: BE.19.006 & ASSOCIATES, P.A. P❑ BOX 1 1 197 WINSTON-SALEM, NC 271 16, 1-677-557-6923 WWW.CAVANAUGHSOLUTIONS.COM Pressure 25.00 50.00 75.00 100.00 psi Flow 25.00 50.00 75.00 ' 100.00 GPM R1 Jim Grady and Sons, Inc., Influent Lift Station IPS 4" HP, 970 gpm @ 31' A \ J2 ,3 Day 1, 12:1 EPANET 2 Pagel Page 1 3/14/2023 12:19:57 PM ********************************************************************** * E P A N E T * Hydraulic and Water Quality * Analysis for Pipe Networks * Version 2.2 ********************************************************************** Input File: Jim Grady & Sons ILS.net Link - Node Table: ---------------------------------------------------------------------- Link Start End Length Diameter ID Node Node ft in ---------------------------------------------------------------------- P1 Jl J3 25 7.549 P2 J2 J3 25 7.549 P5 J3 R3 623 7.549 P-1 R1 J1 #N/A #N/A Pump P-2 Rl J2 #N/A -#N/A Pump Energy Usage: Usage Avg. Kw-hr Avg. Peak Cost Pump Factor Effic. /Mgal Kw Kw /day ---------------------------------------------------------------------- P-1 100.00 75.00 129.75 7.53 7.53 0.00 P-2 0.00 0.00 0.00 0.00 0.00 0.00 ---------------------------------------------------------------------- Demand Charge: 0.00 Total Cost: 0.00 Node Results: Node Demand Head Pressure Quality ID ---------------------------------------------------------------------- GPM ft psi J1 0.00 179.09 77.60 0.00 J2 0.00 174.70 75.70 0.00 J3 0.00 174.70 75.70 0.00 R1 -967.09 148.12 0.00 0.00 Reservoir R3 967.09 157.50 0.00 0.00 Reservoir Page 2 Link Results: Link Flow VelocityUnit Headloss Status ID GPM fps ft/Kft ------------------------------------------------------------------ P1 967.09 6.93 175.64 Open P2 0.00 0.00 0.00 Open P5 967.09 6.93 27.61 Open P-1 967.09 0.00 -30.97 Open Pump P-2 0.00 0.00 0.00 Closed Pump CAVANAUGH Pump System Design Spreadsheet - C = 120 Project: Jim Grady anu Sons Inc. Location: Project No: BE 21.D15 Date: 2023-3-14 Description: Level Control Station Design By: JPC Checked By: 5VG5 Svstam Requirements System Pipe 1 Pipe 2 Pipe 3 Length of Pipe 713 ft Ift It Daily Flow Rate = gpd Pipe Diameter 6 in In in Design Period = hr5 Elevation Difference 6.33 -ft gpm gpm Average Flow = 5% '. gpm BASIS OF DESIGN Pipe Area 0.196 ft' (additional Sow) (additional flow) Peaking Factor = 0o C 120 Peak Flow = ..:a gpm Velocity At Selected Flow (fVsec) 5 5D - Nozzle Head = 0.00 um Chosen: ft '""Pic Pressure Head = 0_00 M 4" Hop Manure Duty Points: 1 Pump, 490 gpm (M25.7 it, 5.66 fit/sec, Pumps: 628 gpm 0 37.13 6L 7.13 ftleec Step: 20 Manufacturer's System Curve Pump Curve Data Friction Head Friction Head Friction Head Velocity. Head Flow Rate Flow Rate Velocity Elevation Head Pipe 1 Pipe 2 Pipe 3 (Submerged). Flt ing/Valve Head Nome Head Pressure Head TDH TDH (GPM) (esec) (fusec) (ft) (ft) (ft) (ft) (ft) (ft) (ft) rr. 20 0.04 0.23 6.33 0.04 - 0.00 0.00 0.00 0.00 6.38 ® 0 UD in LM 60 0.13 0.68 6.33 0.34 - 0.00 0.04 0.00 0.00 6.71 0 0 go in - 0 co IN M M 100 0.22 1.13 6.33 0.87 - 0.00 0.12 0.00 0.00 7.32 too In ED LN IN EN 1 49 5A Im 20 140 0.31 1.59 6.33 1.62 0.00 0.23 0.00 0.00 8.19 i11- In ig LE 0 zo am Im NZ 0 46.0 180 0.40 2.04 6.33 2.59 - 0.00 0.39 0.00 0.00 9.30 - 42.0 220 0.49 2.50 6.33 3.75 - - 0.00 0.58 0.00 0.00 10.65 irW dm M a 0 Wa 0 IN OW 260 0.58 2.95 6.33 5.10 - 0.00 0.80 0.00 0.00 12.24 40.0 fi 0 0 9 92 am 0 0 to 300 0.67 3.40 6.33 6.65 - - 0.00 1.07 0.00 0.00 14.05 38.0 W MO so 0 fa 09 U da 0 MN 340 0.76 3.86 6.33 8.38 - - 0.00 1.38 0.00 0.00 16.09 380 0.85 4.31 6.33 10.30 - - 0.00 1.72 0.00 0.00 18.35 AM IN iE Im TU- - 0- M RE 31.0 420 0.94 4.77 6.33 12.40 - - 0.00 2.10 0.00 0.00 20.82 W§ im CK U � a U1 WE M5 460 1.02 522 6.33 14.87 - 0.00 2.52 0.00 0.00 23.52 2a 0 M W7 0 im 1W WO 0 P-A 0 HE 500 1.11 5.67 6.33 17.11 - 0.00 2.97 0.00 0.00 26.42 26 0 rgo � AN 540 1.20 6.13 6.33 19.73 0.00 3.47 0.00 0.00 29.53 580 1.29 6.58 6.33 22.52 0.00 4.00 0.00 0.00 32.85 as UR U Am am- 0 Q am ON 3M 160 620 1.38 7.D4 6.33 25.48 0.00 4.57 0.00 0.00 36.38 WW W KH 99 &M UD is Ex W am 660 1.47 7.49 6.33 28.60 0.00 5.18 0.00 0.00 40.12 11.0 _ 700 1.56 7.94 6.33 31.69 - 0.00 5.83 0.00 0.00 44.05 so 740 1.65 8.40 6.33 35.35 - - 0.00 6.52 0.00 0.00 48.19 M TA am 0 ED - - U5 EV ON 0 M 78D 1.74 8.65 6.33 38.96 - 0.00 7.24 0.00 0.00 52.53 AL Fm Um - W §x W 02 82D 1.83 9.31 6.33 42.74 0.00 8.00 0.00 0.00 57.07 W Im 0 Ex 05 0 04 00 5041 860 1.92 9.76 6.33 46.67 0.00 8.80 0.00 0.00 61.80 � go 1A EM 9M OE= M 0 M 900 2.01 10.21 6.33 50.77 - 0.00 9.64 0.00 0.00 66.74 1 0 lim 0 W 940 2.09 10.67 6.33 55.02 0.00 10.51 0.00 0.00 71.87 Duty Points: 1 Pump 499 1.09 6.56 6.33 16.51 - 0.00 2,86 0.D0 0.00 25.70 2 Pumps 626 1 40 7.13 633 26.11 0.00 470 0 DO coo 3713 Fittina/Valve Head, Size in Description K Factor Oft Total K 6 Gate Valve 0.12 0 0.00 6 Check Valve 0.75 1 0.75 6 Ball Valve 0.05 0 0.00 6 Butterfly Valve 0.68 0 0.00 8 Plug Valve 0.27 1 0.27 6 90' Elbow 0-45 5 2.25 6 45. Elbow 024 0 0.00 6 Tee (Branch) 0.90 1 0.90 6 Tee (Run) 0.30 0 0.00 B Pipe Ent2nce 0.78 1 0.76 6 Pipe Ent 1.00 1 1.00 B Tee (Run) 0.28 0 0.00 8 45' Elbow 0.22 0 0.00 B Check Valve 0.22 0 0.00 B Plug Valve 0.78 0 0.00 - 12" z 8" Reducer 1.89 0 0.00 12 Tee(Run) 0.23 0 0.00 12 45' Elbow 0.23 0 0.00 12 Plug Valve 0.39 0 0.00 12 90' Elbow 0.78 0 0.00 12 Pipe E16t 1.00 0 0.00 Total K: 5.95 FittinglValve Head = K IV I2g) ink: .N I 50.0 40.0 a 20.0 0 10.0 0.0 Jim Grady and Sons, Inc. Level Control Station CAVANAUGH Pump Vs. System Curve 4" Hog Manure 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 LO O 0 O N N n M It d 0 0 0 0 r— ti w M M O O 0 —O — N N M M V* et t T-T-e- T-r- 1 � 1-r- V r Flowrate (gpm) System Curve 1 Pump 2 Pumps 2 of 2 Narrative 'Jim Grady and Sons, Inc.' will utilize existing barns with slotted floors over flushing pits to collect manure. Upon flushing, Barns 1-8 will gravity flow waste through a 12" pipe to an influent lift Station (ILS). The influent lift Station will utilize two 20 hp GEA pumps, with a typical flow of approx. 970 gpm (1 pump) through an 8" HDPE (DR 17) forcemain into the anaerobic digester. After treatment in the anaerobic digester (309,768 cubic feet of total volume, 247,310 cubic feet at Operating Level), the effluent will enter the Level Control Station (LC). The Level Control Station will utilize two 10 hp GEA pumps, with a typical flow of approx. 490 gpm through a 6" HDPE (DR 17) forcemain to the existing Lagoon. FLOOD HAZARD INFORMATION NOTES TO USERS 30 115 REPORTFORDDNE DESCRIPIIONSAND INDEX MAP THE INFORMA116N DEPICTED ONTHIS MAP AND SUPPORTING DOCUMEATATIONAREAISO AVAILABLE IN DIGRALFORMATAT HTTP;//F_RIS,NC.GOV/FRIS 12V a mPooa L78 1(BFq WNh AM., Depth — SPECK FLOW �1 pR�l-IvryFbadwry KUMOMIE49 Q.Q%Ann uel Chance FlmE Hamm, Amm of l%Mnuel Chance Flood W MAwa-go Depth Loan Then One Foot o,Wlth Drainage Area of Lasi One Saoem Mile sine x I { Fuh-e Candigme l%Arimad Chance Flood Hamrd lure x MMIF , Anne MNR Refted flood RaLeave,Can to Le FmO SanNotes iwe x OTHER A_ Amu Delwmineltabs Outside the AREAS D.2%Annuel Chance Floodpleln za,wx Channel, CuberA costeam Sewer Araedl ted or Pr-Mtlonal lyAwedDed GENERAL Lmse,DlRe,mFNadmaR SmDDIURE$ „.,,,.,,, Nonamedbdlmee,DDe,arll..11 North Carolina Coodegc Surxeyhench mart ® NahomlGmdel-mayoenchmmk ss,o® CVMmctarFSLNCFMPSurawyhenchmark dEaSSetlbaswllhl%Annual Chance W-trrSurma DemDan 0"14 ..... ___ _ ComtelTmnoed -----_ CaMtalTmriseCBaseOne ProNleBmellm Hydrographla Foebre MEN UmNafstudy FFATURFS JurbalNm Boundrry SCALE w�"iun-G�x oimitx ®�m.lj. xawsw�f�o-p� LInch -1,000(.at iE7000 e-.w..nauu,e.. m. d e..eb m„•w s..n o-•-. ,n. �.e. waa.,. 0 500 1ADD 2,000 Feet 0 1so�0 PANEL LOCATOR ��w�oa �wnennti,ea..v asr�oi'x.�o'-,rtmrv�. _ _ -..� UMtMModereta Wam ACi-n(LIMWA) meam .FIEnn-sounC-sa'xa1EalcEnsta f wDRlxcArtpuwtELaapnaNMAwINGPltoclwn � FLOOD INSURANCE RATE MAP c NORTH CAROLINA � wNa2466 V 1:ENMA COa1MUtalY CID PANS. SUFFEC HwPnsaw, Towel o' Doex aw , C O O LL C O Z 37202AB600J W AE_ 02/16/06 FLOOD HAZARD INFORMATION NOTES TO USERS THE INFORMATION DEPICMDONTXIS MAPANOSUPPORIINO DOCUMENTAOON ARE ALSO AVAILABLE IN DIGITAL FORMATAT HTfP,//FRIS.NC.GOV/FRIS .� __WMAou[Baasiiood EleviNn 01FA With IDE er OBpBl2maAE.A0.AN,YEM SPEmRLFL00D Irk R� 7 fl , NAiARDAPEl4 0.R%MnwlChance Flcetl Nazartl, Arees a 1%Mnuel Chance Flood r th Average Depth Lem Than One Fee MWM Dremega Amos ofLeMTban One square Mne zme.r �'. FUWR ConCIDo®1%Annwl RFASOF OIXFAAChanty Flood HmrdZ X ERARATARD Amawflh Reduced Flood RWtduetol-aw FLOODSee Notes —m OTHER Aram DetennlnedW1,6OoWdethe ANF/S 0.2%A—sl ChanceFloodplaln zmeF Channel, CnheR erSarmsewnr ACNetllMtl or PmtblonaltVAccmdlktl GFNDIAL Levee,Dlhe,m FloD,Wall STHUCNR6 ............ Non.acmdited leme, Dllw, er Fbotlwall ZZX North Cord. Gendede Survey bench mMb ® Nadenal Geadetle SurMybenehmadt a® fbnbacor Est NCFMPSurvaybenehmarA C—Se f..wlth1%Mnual Chance WatersorleceFbvetl0a(BFE) CaaUel TroMea ------- CoaeMl TreneRBaedine RORIe Besellne HydrograPhiu Feathre OTHER U.Itdsthtly PERTURBS J dsdlcdon B=d rwmm„meymem ^mrMeedeaxxemrevwr m wvxu� I�iwRe wmwo�n�i ruwe. �N"`P:e�NwN mm.rm...e m�eM~mnUrettalMOGemte WmACOen NMWA) GONBTAL eARPIFR RESWRGEB BrBTEM (CMmI NpIE Naw.wetlr �wma nn �e„Mlwnwwv,�imrX�r� am si�i„r�is .X 1 � ®wCBRSAreavnan rm. © Othelwhe PmlafmAma SCALE 1Inch -1,GOOfeel� 417,01D0 0 500 1.000 z,O00 Feet Wem 0 150 300 G00 PANEL LOCATOR NORRICARONNAFLOODPWN MAPPING PROGRAM NATIONAL FLOOD INSURANCE PROGRAM R i o NORTH CAROUNA MNausa r� U C L} CGA1ANm1Y CID MNa SIFP% +AP� y rweox..ovmor arru rse s C LL R C 0 R Z MAPNUMBFA 3720Yd68D01 IMP REYISm 02/16/O6 ROY COOPER Governor "CHAEL S. REGAN retory LINDA CULPEPPER Dlrnctor Michele T Grady Jim Grady and Sons, Inc. PO Box 428 Faison, NC 28341-0428 Dear Michele T Grady: NORTH CAROLINA Fnvlrnntnentat Quality September 25, 2019 Subject: Certificate of Coverage No. AWS310185 Jim Grady and Sons, Inc. Swine Waste Collection, Treatment, Storage and Application System Duplin County In accordance with your renewal request and a notification of change of ownership, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Michele T Grady, authorizing the operation of the subject animal waste management system in accordance with General_Permit AWG100.000. Please read this COC and the enclosed State General Permit carefully. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for Jim Grady and Sons, Inc., located in Duplin County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: 7040 Boar/Stud: Wean to Feeder: Farrow to Wean: Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. This COC shall be effective from October 1, 2019 until September 30, 2024 and shall hereby void Certificate of Coverage Number AWS310185 that was previously issued to this facility. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. You are encouraged to update your Swine Odor Control Checklist using the enclosed form. If you do so, you must send a copy of the updated form to the Animal Feeding Operations Program at the address below. Please pay careful attention to the record keeping and monitoring conditions in this permit. Stocking and Mortality Form (STOCK-1) has been updated, all other record keeping forms are unchanged with this General Permit. Please use the most current record kegVing forms. �—� North Carolina Department of Environmental Quality I Division of Water Resources _ 512 North Salisbury Street I lb3b Mail Service Center I Raleigh, North Carolina 27699 1636 919.707.9000 WASTE UTILIZATION PLAN Goldsboro Hog Farms, Inc. Thursday, September 1, 2011 Updated: 91112011 Producer: Michele T. Grady Farm Name: Jim Grady & sons Inc. P.O. Box 428 Faison,NC 28341 Telephone # : (910) 267-4481 Type of Operation : Feeder to Finish Swine Number of Animals : 7040 hogs design capacity Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient contents of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and avaialable water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre -cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for ananlysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Page 1 t AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 7040 hogs X 1.9 tons waste/hogs/year =13376 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 7040 hogs X 2.3 Ibs PAN/hogs/year = 16192 PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and suface application. TABLE 1 : ACRES OWNED BY PRODUCER TRACT 1-[L:LU SOIL TYPE &CLASS- - CROP T 1ELD LBS AW COMM DETERMINING PHASE CODE N/ACRE N/ACRE USED TIME 1682 * 1 IRAINS IRAINS W 55 106.151 0 7.98 .8471 SEPT-APR 745 MAR-JUN 1682 1 C 105 93.4 20 7.98 1682 1 IRAINS SB 37 148 0 7.98 1181 APR-SEP 15 1682 1682 1682 1682 1 * 10 10 * 10 IRAINS IGOLDSBORO 0-2% IGOLDSBORO 0-2% IGOLDSBORO 0-2% co W C SB. 800 65 110 3 58.4 0, 7.98 135.85 0 7.87 105.4 20 7.87 152 0 7.87 466 APR-AUG 1069 SEP APR 829 MAR-JUN 11961 APR-SEP 15 1682 * 10 GOLDSBORO 0-2% CO 925 82.325 0 7.87 648 APR-AUG 1682 i* 11 IGOLDSBORO 0-2% W 65 135.85 0 7.23 982 SEP-APR 1682 11 iGOLDSBORO 0-2% C 110 105.4 20 7.23 762 MAR-JUN 1682 I* 11 'GOLDSBORO 0-2% 'CO 925 82.325 0 7.23 595 APR-AUG 1682 11 GOLDSBORO 0-2% SB 38' 152 0 7.23 10991 APR-SEP 15 1682 j* 12 'GOLDSBORO 0-2% W 65 135.85 0 3.52 4781 SEP-APR 1682 j* 12 IGOLDSBORO 0-2% C 110, 105.4i 20 3.52 3711 MAR-JUN 1682 j* 12 -GOLDSBORO 0-2% SB 38 1521 01 3.52 5351 APR-SEP 15 1682 (* 12 GOLDSBORO 0-2% CO 1 925 82.325 0 3.52 290 APR-AUG 1682 I* 13 RAINS W 1 55� 106.15 0 7.03 746 SEPT-APR 1682 13 TRAINS C 1051 93.41 201 7.03 657, MAR-JUN 1682 13 IRAINS SB 37 1481 0. 7.03 1040 APR-SEP 15 1682 13 IRAINS 1 CO 800 58.41 01 7.03 411 APR-AUG 1682 J* 14 RAINS W 551 106,151 0' 8.2 870 SEPT-APR 1682 I* 14 IRAINS C 1051 93.41 201 8.2 766 MAR-JUN 1682 * 14 RAINS SB 371 148 01 8.2 1214 APR-SEP 15 1682 14 RAINS I CO 8001 58:4 01 8.2 479 APR-AUG 1682 15 RAINS I W 551 106.15 0 8.23 874 SEPT-APR 1682 15 RAINS C 1051 93A 20 8.23 769 MAR-JUN 1682 15 RAINS SB 371 1481 0 8.23 1218 APR-SEP 15 1682 * 15 RAINS CO 800 58. 01 8.23 481 APR-AUG 1682 16 RAINS W 5 106.1 0' 8.34 885 SEPT-APR 1682 I* 16 RAINS C 1051 93.41 201 8.34 779 MAR-JUN 1682 16 1RAINS SB 37 148 0 8.34 1234 APR-SEP 15 1682 16 RAINS CO 800 58.4 0 8.34 487 APR-AUG 1682 * 17 RAINS W 55 106.151 01 8.78 9321 SEPT-APR 1682 17 RAINS C 105 93.4 20 8.781 8201 MAR-JUN 1682 * 17 'RAINS SB 371 148 Oj 8.78 12991 APR-SEP 15 1682 1* 17 IRAINS CO 8001 5B.4 01 8.78 5131 APR-AUG 1682 18 'RAINS W 5 106.15 0 8.74 928' SEPT-APR 1682 18 jRAINS C 105 93.4 201 8.74 816 MAR-JUN 1682 18 IRAINS SB 371 1481 01 8.74 1294 APR-SEP 15 1682 18 RAINS CO 800 58.4 0 8.74 510 APR-AUG 1682 * 2 IRAINS W I 551 106.15 01 9.561 10151 SEPT-APR Page 2 1682 2 RAINS C 1 105_ 93.41 20 9.56 893. MAR-JUN 1682 2 RAINS SB 37` 148 0 9.56 1415. APR-SEP 15 1682 * 2 (RAINS CO 800 58.4 0 9.56 558 APR-AUG 1682 * 3 RAINS W 55 106.15 0; 8.36 8871 SEPT-APR 1682 * 3 RAINS C 105 93.4 201 8.36 781 MAR-JUN 1682 3 RAINS SB 37 148. 0 8.36 1237 APR-SEP 15 j 1682 3 RAINS CO 800 58.4' 0 8.36 488 APR-AUG 1682 4 RAINS CO 800 58.4. 01 5.78 338 APR-AUG 1682 " 4 RAINS C 105 93.4, 20 5.78 540 MAR-JUN 1682 1* 4 RAINS W 55 106.15 01 5.78 614 SEPT-APR 1682 4 RAINS SB 37 148 0i 5.78 855 APR-SEP 15 1682 5 GOLDSBORO 0-2% W 65 135.85 0 6.11 830 SEP-APR 1682 * 5 1682 5 GOLDSBORO 0-20% GOLDSBORO 0-2% j C SB 110 38 105.4 20 6.11 152 0 5.11 6441 9291 MAR-JUN APR-SEP 15 1682 5 1682 1* 6 1682 6 jGOLDSBORO 0-2% GOLDSBORO 0-2% IGOLDSBORO 0-2% CO W C 925 65 1101 82.325 01 6.11 135.85. 01 7.16 105.4 201 7.16 5031 9731 7551 APR-AUG SEP-APR MAR-JUN 1682 * 6 1682 * 6 IGOLDSBORO 0-2% GOLDSBORO 0-2% SB CO 381 925; 152 82.325 01 01 7.16 7.16 1088' APR-SEP 15 589, APR AUG 1682 * 7 1682 7 GOLDSBORO 0-2% 1 W 651 135.85 GOLDSBORO 0-2% C 110 105.4 01 201 8.121 8.12 11031 SEP-APR 856 MAR-JUN 1682 7 GOLDSBORO 0-2% SB 38j 1521 1682 * 7 IGOLDSBORO 0-2% Co 925 82.325 1682 8 IGOLDSBORO 0-2% W 65 135.85 1682 8 GOLDSBORO 0-2% j C 110 105.4 1682 8 iGOLDSBORO 0-2% SB 38 152 0 8.12 0 8.12 0 8.06 20 8.06 01 8.06 1234 APR-SEP 15 668 APR-AUG 1095 SEP-APR 850 MAR=JUN 1225 APR-SEP 15 1682 8 'GOLDSBORO 0-2% CO 925 82.325 0, 8.06 664 APR-AUG 1682 * 9 IGOLDSBORO 0-2% W 65 135.85 0 7.97 1083 SEP-APR 1682 9 jGOLDSBORO 0-2% C 110 105.4 201 7.97 840 MAR-JUN 1682 * 9 IGOLDSBORO 0-2% SB 38, 152 0 7.97 1211 APR-SEP 15 1682 " 9 GOLDSBORO 0-2% CO 925' 82.325 0 7.97 656 APR-AUG TOTALS: 19844.4 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. * Indicates a Crop Rotation NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirments. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of NC to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 3 TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specifications 2.) There are no Acres Leased — Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. * Indicates a Crop Rotation * Acreage figures may exceed total acreage in field due to overseeding. **Lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in TABLES 1 and 2 above: CROP CODE CROP UNITS C CORN BUSHELS CO COTTON POUNDS SB SOYBEANS BUSHELS I°° WHEAT BUSHELS W WHEAT BUSHELS LBS N/UNIT 1.25 0.12 4 2.4 2.3 Page 4 TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED TABLE 1 137.04 19,844 TOTALS: 137.041 19,8441 AMOUNT OF N PRODUCED: 16,192 ***BALANCE -3,682 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres show in each of the preceeding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nurturient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2604.8 pounds of plant available nitrogen (PAN) per year in the sludge that will need to be removed on a periodic basis. This figure is PAN when broadcasting the sludge. Please be aware that additional acres of land, as well special equipment, may be needed when you remove this sludge. See the attached map showing the fields to be used for the utilization of wastewater. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 5.92 months. In no instance should the volume of waste being stored in your structure be within 1.58 feet of the top of the dike. If surface irrigation is the method of land application for this plan, it is the responsiblity of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in -the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. TRACT 1682 FIELD SOIL TYPE 3, *14, *15, #16, *17, *18, *2, RAINS CROP W APPLICATION APPLICATION RATE (inlhr) AMT (inches) 0.40 *1 1682 3, *14, *15, *16, *17, *18, *2, RAINS SB 0.40 *1 1682 3, *14, *15, *16, *17, *18, *2, RAINS CO 0.40 *1 1682, *14, *15, *16, *17, *18, *2, RAINS c 0.40 *1 1682 10, *11, *12, *5, *6, *7, *8, *IGOLDSBORO 0-2% w 0.50 *1 1682 00, *11, *12, *5, *6, *7, *8, * GOLDSBORO 0-2% SB 0.50 *1 1682 k10, *11, *12, *5, *6, *7, *8, * GOLDSBORO 0-2% CO 1 0.50 *1 11682 t10, *11, *12, *5, *6, *7, *8, *IGOLDSBORO 0-2% C I 0.50 I *1 j * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Page 5 NARRATIVE OF OPERATION WUP was ammended and updated 9/1/11. All information was provided by Grower and plan that was written by Billy Houston. This plan is written based on an Irrigation Design done by Billy Hall. A small grain can be used by the Grower as green manure cover crop before corn. The 30 Ibs for green maure will be removed from the corn crop for that year Page 6 PLANS & SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall' be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to 'Buffers" required by DEM. (See FOTG Stantard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast_ provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance.) *7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: the outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary Page 7 and from any perennial stream or river (other that an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal Waste shall not be applied closer than 200 feet of dwellings other than those owned by the landownwer. 14. Waste shall be applied in a manner not to reach other property and public right - of ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted croplands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. *16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. *17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon 'embaHkments, berms, pipe -runs, etc.). If needed; special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. *18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. *19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied as a preemergence with no other applications of animal waste during the crop season. *21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume fpr waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production amd maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina Department of Page 8 Agriculture regulations. * Liquid Systems Page 9 NAME OF FARM: Jim Grady & Sons Inc. OWNER i MANAGER AGREEMENT I (we) understand and will follow and implement the specifications and the operation and maintenance precedures estalished in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and/or storage system or construction of new facilities will require a new utilization plan and a new certification to be submitted to DEM before the new animals are stocked. I (we) understand that I must own or have acces to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. NAME OF FACILITY OWNER: Michele T. Grady SIGNATURE: DATE: (p NAME OF MANAGER (if different from owner): SIGNATURE: please print DATE: NAME OF TECHNICAL SPECIALIST: Robert B. Mitchell Jr. AFFILIATION: Private Technical Specialist ADDRESS (AGENCY): 104 Adler Lane Goldsboro, NC 27530 (919) 736-9406 SIGNATURE: DATE: ZZI2 Page 10 erator:BENNY GRADY County: DUPLIN stance to nearest residence (other than owner): 1, STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) 0 sows (farrow to feeder) 7040 head (finishing only) 0 sows (farrow to wean) 0 head (wean to feeder) 2. 3. 4. Date: 01/11/94 2000.0 feet x 1417 lbs. = 0 lbs x 522 lbs. = 0 lbs x 135 lbs. = 950400 lbs x 433 lbs. = 0 lbs x 30 lbs. = 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 950400 lbs MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 950400 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 950400 cubic feet STORAGE'VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet TOTAL DESIGN VOLUME Inside top length 410.0 feet ; Inside top width 410.0 feet Top of dike at elevation 57.1 feet Freeboard 1.0 feet ; Side slopes 3.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 56.1 feet Bottom of lagoon elevation 46.1 feet Seasonal high water table elevation 44-r8 feet S1.a pv.* Total design volume` using prismoidal formula SS/-END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 404.0 4Q4.0 10.00 "AREA OF TOP LENGTH * WIDTH = 404.0 404.0 AREA OF BOTTOM LENGTH * WIDTH = 344.0 344.0 AREA OF MIDSECTION LENGTH * WIDTH * 4 374.0 374.0 163216 (AREA,OF TOP) 118336 (AREA OF BOTTOM) 559504 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION)•+ AREA BOTTOMU * DEPTH 163216.0 559504.0 118336.0 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 1401760 CU. F 9 EMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 410.0 410.0 168100.0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 168100.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 M Volume = 950400 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 232658 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculi the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 galloi Volume = 0.0 cubic feet per C] 5C. Volume of rainfall in excess of evaporation Us.e period of time when rainfall exceeds evaporation by largest amour 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per `foot Volume = 98058.3 cubic feet Volume ofl25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot * DA Volume = 105062.5 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 232658 cubic feet 5B. 0 cubic feet 5C. 98058 cubic feet 5D. 105063 cubic feet TOTAL 435779 cubic feet 6. SUMMARY Total required volume. 1386179 cubic feet ,1t Total design volume avail. 1401760 cubic feet Min. req. treatment volume plus sludge accumu atio 950400 cubic hK8 3-1-74 elev. 53.1 6; v a- feet ; Volume is cubic feet (end pumpinc Total design volume less 25yr-24hr storm is 1296698 cubic feet At elev. 55.3 feet ; Volume is 1280706 cubic feet (start pump: X.I. 4 8W* Seasonal high water table elevation .--5e:t'feet 7. DESIGNED BY: ��� APPROVED BYE' DATE: ( -- ` -1 DATE: 3 NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS : -- SCS DOES NOT CERTIFY THAT "?,/ EXCAVATION AND FILL VOLUMES ARE CORRECT cs�4KKr. c.Jd fd 14 AP�n r fey- Ile aJ .ak Z d C A7_410 //✓ ice/C i N/r, o..X fJ X /N,E .T40,40. ,C/9G�a.✓ .TjS/ec�to Ivor ,ag G�mvsT�psaT+rFO I✓iTh�i.✓ /e• /'sfrfi of= ,E���l .[����',r1,��is AL 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually'. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. Division of Water Resources Facility Number - O Division of Soil and Water Conservation O Other Agency Type of Visit: 0 Compliance Inspection 0 Operation Review 0 Structure Evaluation O Technical Assistance Reason for Visit: 0" Routine 0 Complaint 0 Follow-up 0 Referral 0 Emergency O Other O Denied Access Date of Visit: Arrival Time: Departure Time: County: Region: Farm Name: Owner Email: Owner Name: Phone: Mailing Address: Physical Address: Facility Contact: Title: Phone: Dnsite Representative: Integrator: Certified Operator: Certification Number: Back-up Operator: Certification Number: Location of Farm: Latitude: Longitude: Design Current Design Current Design Current Swine Capacity Pop. Wet Poultry Capacity Pop. Cattle Capacity Pop. Wean to Finish Other Pullets Turkeys TurkeyPoults Other Design Current Discharges and Stream Impacts t . Is any discharge observed from any part of the operation? Discharge originated at: ❑ Structure ❑ Application Field ❑ Other: a. Was the conveyance man-made? b. Did the discharge reach waters of the State? (If yes, notify DWR) c. What is the estimated volume that reached waters of the State (gallons)? d. Does the discharge bypass the waste management system? (If yes, notify DWR) Z. Is there evidence of a past discharge from any part of the operation? 3. Were there any observable adverse impacts or potential adverse impacts to the waters of the State other than from a discharge? Laver Dairy Cow JJ Dairy Heifer Dry Cow 'Non -Dairy Beef Stocker Beef Feeder Beef Brood. Cow ❑ Yes Ej No ❑ NA ❑ NE [:]Yes ❑ No ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA ❑ NE ❑Yes No ❑NA ❑NE [:]Yes [:]"No ❑ NA ❑ NE Page 1 of 3 511212020 Continued ❑ Yes Ej No ❑ NA ❑ NE [:]Yes ❑ No ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA ❑ NE ❑Yes No ❑NA ❑NE [:]Yes [:]"No ❑ NA ❑ NE Page 1 of 3 511212020 Continued ❑ Yes ❑ No ❑ NA ❑ NE ❑Yes No ❑NA ❑NE [:]Yes [:]"No ❑ NA ❑ NE Page 1 of 3 511212020 Continued Page 1 of 3 511212020 Continued FacilhN Number: Date of inspection: Waste Collection & Treatment 4. Is storage capacity (structural plus storm storage plus heavy rainfall) less than adequate? ❑ Yes ❑ No ❑ NA ❑ NE a. If yes, is waste level into the structural freeboard? ❑ Yes []No ❑ NA ❑ NE Structure 1 Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Identifier: Spillway?: Designed Freeboard (in): Observed Freeboard (in): 5. Are there any immediate threats to the integrity of any of the structures observed? ❑ Yes ❑_No ❑ NA ❑ NE (i.e., large trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a []Yes ❑ No ❑ NA ❑ NE waste management or closure plan? If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environmental threat, notify DWR 7. Do any of the structures need maintenance or improvement? [:]Yes ❑ No ❑ NA ❑ NE 8. Do any of the structures lack adequate markers as required by the permit? ❑ Yes ❑ No ❑ NA ❑ NE (not applicable to roofed pits, dry stacks, and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require ❑ Yes ❑ No ❑ NA ❑ NE maintenance or improvement? Waste A p plication 10. Are there any required buffers, setbacks, or compliance alternatives that need ❑ Yes ❑_No ❑ NA ❑ NE maintenance or improvement? 11. Is there evidence of incorrect land application? If yes, check the appropriate box below. ❑ Yes ❑ No ❑ NA ❑ NE ❑ Excessive Ponding ❑ Hydraulic Overload ❑ Frozen Ground ❑ Heavy Metals (Cu, Zn, etc.) ❑ PAN ❑ PAN > 10% or 10 lbs. ❑ Total Phosphorus ❑ Failure to Incorporate Manure/Sludge into Bare Soil ❑ Outside of Acceptable Crop Window ❑ Evidence of Wind Drift ❑ Application Outside of Approved Area 12. Crop Type(s): 13. Soil Type(s): 14. Do the receiving crops differ from those designated in the CAWMP? ❑ Yes ;' No ❑ NA ❑ NE 15. Does the receiving crop and/or land application site need improvement? ❑ Yes ❑-No ❑ NA ❑ NE 16. Did the facility fail to secure and/or operate per the irrigation design or wettable ❑ Yes ❑'No ❑ NA ❑ NE acres determination? 17. Does the facility lack adequate acreage for land application? ❑ Yes ❑ No ❑ NA ❑ NE 18. Is there a lack of properly operating waste application equipment? ❑ Yes ❑ No ❑ NA ❑ NE Re uired Records & Documents 19. Did the facility fail to have the Certificate of Coverage & Permit readily available? ❑ Yes ❑ &No ❑ NA ❑ NE 20. Does the facility fail to have all components of the CAWMP readily available? If yes, check ❑ Yes [—]"No ❑ NA ❑ NE the appropriate box. ❑WUP ❑Checklists ❑Design ❑ Maps ❑ Lease Agreements []Other: 21. Does record keeping need improvement? If yes, check the appropriate box below. ❑ Yes ❑ No ❑ NA ❑ NE ❑ Waste Application ❑ Weekly Freeboard ❑ Waste Analysis ❑ Soil Analysis ❑ Waste Transfers ❑ Weather Code ❑ Rainfall ❑ Stocking ❑ Crop Yield ❑ 120 Minute Inspections ❑ Monthly and 1" Rainfall Inspections ❑ Sludge Survey 22. Did the facility fail to install and maintain a rain gauge? ❑ Yes ❑`No ❑ NA ❑ NE 23. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? ❑ Yes ❑ No ❑ NA ❑ NE Page 2 of 3 511212020 Continued Facility Nymber: jDate of Inspection: ; , 24. Did the facility fail to calibrate waste application equipment as required by the permit? ❑ Yes ❑-No ❑ NA ❑ NE 25. Is the facility out of compliance with permit conditions related to sludge? If yes, check ❑ Yes ❑ No ❑ NA ❑ NE the appropriate box(es) below. ❑ Failure to complete annual sludge survey ❑ Failure to develop a POA for sludge levels ❑ Non -compliant sludge levels in any lagoon List structure(s) and date of first survey indicating non-compliance: 26. Did the facility fail to provide documentation of an actively certified operator in charge? 27. Did the facility fail to secure a phosphorus loss assessments (PLAT) certification? Dther Issues 28. Did the facility fail to properly dispose of dead animals with 24 hours and/or document and report mortality rates that were higher than normal? 29. At the time of the inspection did the facility pose an odor or air quality concern? If yes, contact a regional Air Quality representative immediately. 30. Did the facility fail to notify the Regional Office of emergency situations as required by the permit? (i.e., discharge, freeboard problems, over -application) 31. Do subsurface tile drains exist at the facility? If yes, check the appropriate box below. ❑ Application Field ❑ Lagoon/Storage Pond ❑ Other: ❑ Yes No ❑ NA ❑ NE ❑ Yes ❑ No ❑`NA ❑ NE ❑ Yes ❑-No ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA ❑ NE ❑ Yes DN; ❑ NA ❑ NE ❑ Yes P.No. ❑ NA ❑ NE 32. Were any additional problems noted which cause non-compliance of the permit or CAWMP? ❑ Yes 0 No ❑ NA ❑ NE 33. Did the Reviewer/Inspector fail to discuss review/inspection with an on -site representative? ❑ Yes ❑'No< ❑ NA ❑ NE 34. Does the facility require a follow-up visit by the same agency? ❑ Yes ❑ No ❑ NA ❑ NE Comments (refer to question ft Explain any YES answers and/or any additional recommendations or any other comments. Use drawings of facility to better explain situations (use additional pages as necessary). Reviewer/Inspector Name: A Reviewer/Inspector Signature: .` ,* Page 3 of 3 Phone: Date: 511212020 EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) (910) 796-7215 EMERGENCY MANAGEMENT SERVICES (EMS) (910) 296-2160 SOIL AND WATER CONSERVATION DISTRICT (SWCD) (910) 296-2120 NATURAL RESOURCES CONSERVATION SERVICE (NRCS) (910) 296-2120 COOPERATIVE EXTENSION SERVICE (CES) (910) 296-2143 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running of( site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. C) Stop all flow to the lagoon immediately. d) Call a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) 5top irrigation pump. C) Close valves to eliminate further discharge. d) Repair all leaks prior to restartfig pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop re yde pump. b) Stop irrigation pump. C) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or said separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove ardmals and fill holes and compact with a day type soil. C) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property'? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone #, After hours, emergency number. (919) 733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice 1 technical assistance phone number. 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: J oi� h jZ11 ('! , a k b. Contractors Address: Ko r.& ws G I tTc--- c. Contractors Phone: qtb im,a ol51 6. Contact the technical specialist who certified the lagoon (MRCS, Consulting Engineer, etc.) a. Name: p o AAayyfi b. Phone: 7. Implement procedures as- advised by iiWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Flush gutters • Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated solids from gutters as esigned IV Remove bridging of accumulated solids at Lagoons and pits • Crusted solids i�' Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches /liver more than 30 percent of surface Excessive vegetative • Decaying vegetation Cf Maintain vegetative control along banks of growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. stems Feeders • Feed spillage 91 Design, operate, and maintain feed systems e.g., bunkers and troughs) to minimize the accumulation of decaying wastage Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) AMIC - November 11, 1996, page 1 Insect Control Checklist for Animal Operations Source Cause 4 BMPs to Control Insects Site Specific Practices Feed storage • Accumulations of feed Tr Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) Inspect for and remove or break up accumulated ,solids in filter strips around feed storage as needed Animal holding areas • Accumulations of animal Cgr Eliminate low areas that trap moisture along fences wastes and feed wastage and other locations where waste accumulates and isturbance by animals is minimal Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure handling • Accumulations of animal C1 Remove spillage on a routine basis (e.g., systems wastes 7- to 10-day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal O Provide for adequate drainage around manure stockpiles D Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC - November 11, 1996, page 2 Swine Farm Waste Management — Odor Control Checklist Permit No.: Aw"6011 61y5 Date: INSTRUCTIONS FOR USE Owner Signature: ♦ Odor Control Checklist is required by General Statute 143-215.10C(e)(1) ♦ Check any/all the BMPs you will implement on this facility. Items checked selected_become a requirement of the CAWMP. ♦ Items in bold or pre -selected are required. ♦ Add any site -specific details related to the selected BMPs ♦ Include any other odor control measures not listed ♦ NOTE: Not all BMPs may be cost-effective for every facility. Evaluate each BMP prior to selecting for your facility. Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices FARMSTEAD ♦ Swine Production Maintain vegetative or wooded buffers at or • Traps dust and gases, provides dilution near property boundary and visual screening • May require third party input/approval ♦ Improper drainage Grade and landscape so water drains away • Reduce odors and vectors that occur rom facilities and prevent ponding with stagnant conditions Maintain farm access roads and prevent traffic • Prevents spillage during transport and in waste application area tracking of waste onto public roads ❑ Other BMPs — please describe MORTALITY MANAGEMENT ♦ Carcass ® Dispose of mortality using method approved Decomposition by NCDA&CS State Veterinarian. Manage According to CAWMP (Mortality Management Checklist) and permit(s). ❑ Put carcasses in refrigerated (or freezer) dead boxes within 24 hours for short-term mortality storage. ♦ Incomplete Incineration ❑ Use incinerators with secondary burners for complete combustion. ❑ Other BMPs — please describe • Required by statute and permit • May require third party input/approval • Reduce odors by complete incineration Swine AMOC Page 1 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: JWS310 igs, Cause/Source BIVIP Option to Minimize Odor Comments Site Specific Practices HOUSE / BARN — WASTE HANDLING ♦ Flush tanks ❑ Install flush tank covers ♦ Odorous Gases ❑ Flush pits at least 4 times per day ♦ Partial microbial Empty pits at least once every 7 days decomposition ❑ Underfloor flush with pit ventilation ♦ Agitation of wastes ❑ Install/extend fill lines to near bottom of tanks with anti -siphon vents ❑ Install covers on outside waste collection or junction box ❑ Install sump tank covers for lift stations ♦ Ammonia [A Flush/recharge with treated effluent ❑ Treat waste in pits with proven biological or chemical additive ❑ Other BMPs — please describe HOUSE / BARN — FLOOR AND INDOOR SURFACES ♦ Manure covered floors ❑ Scrape manure from alleys into pens daily [X Install fully slotted floor system ® Install waterers over slotted floor area [N Install feeders at high end of solid floors ♦ Odorous Gases ❑ Scrape manure buildup from floors and walls 21 Keep floors dry ❑ Install underfloor ventilation for drying ❑ Replace bedding/scrape at frequency to keep bedding dry ❑ Other BMPs — please describe • Pit -flush systems • Pit -flush systems • Pit -recharge or "pull -plug" systems • Monitor for any solids accumulation in pit • Will move with other manure via pits • Where applicable • Aids in animal cleanliness • Aids in animal cleanliness • Solid floor/bedding systems Swine AMOC Page 2 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: AWS Ib Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices HOUSE / BARN — VENTILATION ♦ Dust 0 Clean fans regularly — specify frequency ♦ Volatile/odorous gases Lj Efficient air movement Install temperature and humidity sensors to control ventilation ❑ Treat barn exhaust ❑ Other BMPs —please describe HOUSE / BARN — FEED • Examples: biofilters, wet scrubbing, windbreaks • May reduce ventilation rate depending on method ♦ Dust ❑ Install feed covers ♦ Adsorbed Gases ® Keep outdoor feed storage covered except • Required by rule 15A NCAC 02D .1802 When necessary to add/remove feed Minimize free -fall height of dry feed ❑ Install feed delivery downspout extenders to the feed covers [A Remove spoiled/unusable feed on regular basis Z Feed pellets instead of dry meal • May require third party input/approval DA Use feed additives • May require third party input/approval ♦ Ammonia (9 Use feed -reduced crude protein diet • May require third party input/approval ❑ Other BMPs — please describe HOUSE / BARN — GENERAL ♦ Dust Install temperature and humidity sensors ♦ Odorous Gases to control ventilation ❑ Use ultraviolet light to treat indoor air ❑ Use indoor or outdoor electrostatic space charge system ❑ Other BMPs — please describe • Maintain relative humidity at 40 to 65% • Can be used to treat exhaust air Swine AMOC Page 3 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: AWS3i018T Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAGOON / WASTE STORAGE STRUCTURE ♦ Volatile Gases .® Maintain proper lagoon volume ❑ Minimize free -fall height of waste from discharge pipe to lagoon surface ❑ Extend discharge point of pipe to below lagoon liquid level ❑ Maintain proper surface area -to -volume ratio ❑ Use correct lagoon start-up procedures ❑ Aerate for odor control ® Manage sludge levels based on annual sludge survey as required by permit [� Keep spilled feed or foreign debris out of lagoon to prevent excess sludge accumulation ❑ Install/use solids separation system ❑ Use proven biological or chemical additives ❑ Use permeable lagoon covers (not a digester) ❑ Use impermeable lagoon cover or anaerobic digester ❑ Other BMPs — please describe LAND APPLICATION ♦ Odorous gases ® Perform land application in accordance with CAWMP ♦ Wind drift ® Pump intake near lagoon surface ❑ Pump from second stage lagoon q Follow good neighbor policy ❑ Operate at minimum recommended pressure ❑ Increase setbacks beyond those required by statute, rule, or permit • Sufficient liquid volume/depth is required for proper anaerobic treatment • Use caution not to scour or damage lagoon liner • Monitor for any increase in rate of solids accumulation • Methane can be flared if not utilized • Required by rule 15A NCAC 02D .1802 • Avoid application on known weekends, special days, or holidays/eves if possible Swine AMOC Page 4 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: AW13rdtss Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAND APPLICATION (CONTINUED) SLUDGE DISPOSAL [J Apply during favorable wind conditions, (especially for traveling guns or impact sprinklers) ❑ When practical, apply waste on sunny days rather than cool, overcast days ❑ When possible, apply waste mid -morning to late -afternoon • Recommend checking predicted average hourly wind speed within 24 hours prior to anticipated start • Allows for vertical dissipation of odor • Allows for better vertical dissipation of odor ❑ For traveling guns, use taper -ring or taper -bore • Less odor and drift than ring nozzles nozzles [ For traveling guns, use largest -available nozzle that provides acceptable application uniformity ❑ Replace impact sprinklers with low -drift nozzles on center pivots and linear move systems. ❑ Use hose -drag system ❑ Use injection method for waste application ❑ Other BMPs — please describe ♦ Odorous gases E5 Transport sludge in covered vehicles or tankers [Apply in thin, uniform layers • Speeds drying and prevents ponding Incorporate land -applied sludge as soon as • Required within 48 hours or prior to next rain event, practical after application, and in accordance whichever is first, for conventionally tilled with permit. bare soils ❑ Use injection method for sludge application ❑ Dewater sludge prior to application ❑ Use alternatives to land application, such as compost, gasification, energy generation, etc. ❑ Other BMPs — please describe Swine AMOC Page 5 of 6 APPROVED — 7/25/2019 ADDITIONAL INFORMATION AVAILABLE FROM: Air Management Practices Assessment Tool (AMPAT) AHG-538-A Certification Training for Animal Waste Management Systems: Type A EBAE 103-83 — Lagoon Design and Management for Livestock Manure Treatment and Storage EBAE 128-88 — Swine Production Facility Manure Management: Pit Recharge -Lagoon Treatment EBAE 129-88—Swine Production Facility Manure Management: Underfloor Flush -Lagoon Treatment EBAE Fact Sheet — Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet — Swine Production Farm Potential Odor Sources and Remedies NC NRCS Standard 359 — Waste Treatment Lagoon NC NRCS Standard 380 —Wind break/Shelterbelt Establishment NC NRCS Standard 422 — Hedgerow Planting NC NRCS Standard 442 — Sprinkler System Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107 1995 Conference Proceedings Options for Managing Odor: A Report from the Swine Odor Task Force www.extension.iastate.edu/ampat/ NC Division of Water Resources www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.nrcs.udsa.gov www.nres.udsa.gov www.nres.udsa.gov www.nres.udsa.gov Florida Cooperative Extension Service NC State University Swine AMOC Page 6 of 6 APPROVED — 7/25/2019 Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 136 .0200. 97 Rendering at a rendering plant licensed under G.S. 106-168.7 Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. a In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible El the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). aMass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Date Date Anaerobic Digester System O&M Table of Contents I. Definitions.............................................................................................................................................2 H. Introduction..........................................................................................................................................3 III. Description of the Operational Components....................................................................................3 1) Gravity Collection Pipe..................................................................................................................3 2) Influent Pump Station (where necessary)....................................................................................4 3) Anaerobic digester........................................................................................................................5 4) Mixing Pump Station.....................................................................................................................6 5) Effluent Pump Station (where necessary)....................................................................................6 6) Storage Basin.................................................................................................................................7 7) Unison Conditioning System.........................................................................................................7 8) Flare..............................................................................................................................................8 9) Transfer Pump...............................................................................................................................8 10) Stormwater Removal Pump......................................................................................................9 IV. Description of Anticipated Maintenance..........................................................................................9 A. Routine System Maintenance Instructions.......................................................................................9 B. Troubleshooting..............................................................................................................................10 C. Emergency Protocols, Repair, and Replacement............................................................................10 D. Warranty Information.....................................................................................................................11 1) Farm Site.....................................................................................................................................11 V. Provisions for Safety Measures...........................................................................................................11 VI. Spill Prevention and Control Provisions..........................................................................................12 Appendix A: Contact Information.............................................................................................................13 Appendix B: Farm Operations and Maintenance Checklist.....................................................................15 Anaerobic Digester System O&M Page 1 of 16 Definitions Anaerobic Digestion - A method of wastewater treatment that utilizes the natural decomposition of the waste by bacteria in the absence of oxygen to produce gases commonly referred to as biogas. Anaerobic Di -er ster -A basin or tank that holds the wastewater for anaerobic digestion. Biogas - Produced by anaerobic digestion, and is typically comprised of approximately 55% methane (the primary constituent of natural gas), with the remainder being mostly carbon dioxide (CO2). Anaerobic Digester System O&M Page 2 of 16 II. Introduction The proposed swine manure biogas project uses anaerobic digestion of hog barn waste to produce biogas (consisting of approximately 65% methane, which is the primary constituent of natural gas) which is collected, conditioned, and ultimately injected into the utility's natural gas pipeline. Each hog farm site includes influent collection piping from the hog barns, an anaerobic digester or covered lagoon, a digester mixing system, a biogas conditioning system to remove moisture, a back-up flare unit, and a biogas transfer pipe leading to the Gas Upgrading System (GUS). The anaerobic digesters at each farm site include an HDPE membrane cover to capture the biogas generated by the anaerobic digestion process. The anaerobic digester is partially mixed by pumping, and provides sufficient detention time to effectively reduce the volatile suspended solids in the raw waste by anaerobic digestion. The reduction of volatile solids through microbial processes produces an energy -rich biogas, which is a valuable commodity. There are two (2) types of solids found in liquid waste: organic and inorganic. The inorganic solids are "non -treatable," but they are normally present in such small quantities that they are considered insignificant in the treatment process. However, excessive quantities of sand, grit, clay, etc. can cause the need to pump out the digester more often. The organic solids will break down and decompose by biochemical reduction. The bacteria that is grown and maintained in the system are harmless anaerobic and anoxic bacteria. These same bacteria are provided by nature and are found in streams, lakes, and in the soil to destroy dead plants and animals. The difference is that in the treatment process, man has provided an ideal environment for a concentration of these bacteria to feed and grow; thus, the biological action is greatly accelerated. Raw wastes are the food for the bacteria in the system. The anaerobic digester contains certain populations of bacteria that do not require the presence of oxygen. In addition to the information covered by this manual, the system operator should become familiar with the characteristics of the wastewater being treated and with local, state, and federal laws which may apply to the operation of the system. Design Flow - The waste collection system, influent pump station (where necessary), and anaerobic digester systems have been designed to handle the Average Daily Flow Rate (ADF) of the farms in which they are connected, including the manure and wastes generated by the animals, flushing liquids, and other wastes typical of confined swine animal housing. All treatment units were designed for the Design Flow for continuous, seven (7) days per week operation. III. Description of the Operational Components Below are listed the major component operations. 1) Gravity Collection Pipe Anaerobic Digester System 0&M Page 3 of 16 The gravity collection pipe receives the flushed waste from the hog barns and directs that waste to the influent pump station (or mixing pump station, where applicable). During normal operation, the pipe should be free -flowing, with no clogs present, in order to transport waste to the influent pump station or other downstream processes. The gravity collection pipe includes a series of clean -outs that provide access to the gravity collection pipe for removal of a clog or blockage via use of a sewer snake or similar apparatus should the need arise. Sending flushed waste from the hog barns to the gravity collection pipe is the farmer's responsibility. The operator of the biogas system should periodically check each hog barn waste outlet to ensure that there are no overflows, clogs, etc. The influent pump station includes an analog run-time meter for each pump, which can be monitored by the operator to ensure the pumps are operating for sufficient times to indicate proper flushing by the farm owner. 2) Influent Pump Station (where necessary) The influent pump station receives waste from the gravity collection pipe and pumps that waste to the anaerobic digester via buried forced main. The waste enters the digester at the opposite end of the digester outlet (so "new" waste must flow through the curtain baffle system of the digester, resulting in effective treatment of the waste). During normal operation, the pump station will automatically cycle on and off based on the liquid level in the wet well, which is triggered by 4 floats. The lowest float is the "pump off' float, and is set at approximately 12" above the bottom of the wet well. The pump station should not run if the liquid level is below this float. The 2nd lowest float is the "lead pump on" float, and is set at an elevation approximately 2" below the inlet pipe invert, and above the "lead pump off' float. When the liquid level is above this float, only one pump will run at any given time, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). The 3d lowest float is the "lag pump on" float, and is set approximately 6" above the "lead pump on" float. If the liquid level fills above this float, then both pumps will run until the "pump off" float is disengaged. The 4th and highest float is the "high level alarm" float. When the liquid level is above this float, an audible and visual alarm is triggered to alert the operator system that there is a problem that has prevented pump operation. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed when needed, such as when servicing the upstream pump). The two pipes join together by a tee, and the downstream pipe leads to the inlet of the digester. Anaerobic Digester System O&M Page 4 of 16 During normal operation, the pumps may run several times an hour to pump waste to the anaerobic digester. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, however, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). The alternating of pumps can also be changed within the control panel, where a toggle switch allows the operator to choose "Lock 1", "Alternate", or "Lock 2". During normal operation, the toggle switch will remain at "Alternate" in order to alternate the pumps between pumping cycles, but the operator can choose to lock the use of Pump #1 or lock the use of Pump #2 if needed. In the event of a pipe clog or pump failure, the waste will flow through the gravity "digester bypass" pipe connecting the interior of the pump station to the existing lagoon at an elevation below the top of the wet well, which will avoid overflow of the pump station. Note: Some farms do not have Influent Pump Stations; rather than using an Influent Pump Station, the waste flows from the barns to the Mixing Pump Station, which is further described below. 3) Anaerobic digester The anaerobic digester receives all raw wastes from the hog barns. The complex organic wastes are broken down to simpler compounds by the anaerobic digestion process. As a part of the anaerobic process, bio gases (including methane, carbon dioxide, and hydrogen sulfide) are produced. These gases are captured by an impermeable cover and then directed to the biogas conditioning system for dehydration and pressurization. The gases are collected in perforated piping underneath the cover, which are connected to a main pipe that connects to the conditioning system. The wastes are held for about 45 days to allow the biological process to complete. The sludge that settles at the bottom of the digester is periodically removed by connecting portable pipes and pumps to the sludge removal pipes in the digester, and disposed of by permitted means on the farm or by a contract sludge hauler. During normal operation, the digester cover will likely be "inflated" like a balloon due to the biogas that's trapped beneath. The cover should be free of excessive accumulation of rainwater, and should not show signs of any damage or leaks. The presence of foul odor, a strong wastewater smell, or "dirty" water on the cover may indicate that there is a leak. If such odors or dirty water are observed, the operator should carefully inspect the cover for leaks, and take action to repair the cover temporarily with adhesive tape. Temporary repairs should be followed with a permanent repair or patch as soon as possible. Anaerobic Digester System O&M Page 5 of 16 4) Mixing Pump Station The mixing pump station slowly mixes the waste that has been collected in the anaerobic digester, which provides for more efficient methane production than would be achievable without any mixing. During normal operation, the pumps will run at the same time for several hours per day to mix the waste in the anaerobic digester. A common schedule for the pumps would be 6 hours on, then 6 hours off, and so on. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal operation), (2) Off, or (3) "Hand" (i.e., manual operation). 5) Effluent Pump Station (where necessary) The effluent pump station receives liquids from the anaerobic digester and pumps that waste to the downstream influent storage lagoon via buried forced main. The liquid enters the effluent pump station at the opposite end of the digester inlet (so "new" waste must flow through the curtain baffle system of the digester, resulting in effective treatment of the waste). During normal operation, the pump station will run based on the liquid level in the wet well, which is triggered by 4 floats. The lowest float is the "pump off" float, and is set at approximately 12" above the bottom of the wet well. The pump station should not run if the liquid level is below this float. The 2"d lowest float is the "lead pump on" float, and is set at an elevation approximately 2" below the inlet pipe invert, and above the "lead pump off" float. When the liquid level is above this float, only one pump will run at any given time, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). The 3rd lowest float is the "lag pump on" float, and is set approximately 6" above the "lead pump on" float. If the liquid level fills above this float, then both pumps will run until the "pump off" float is disengaged. The 4th and highest float is the "high level alarm" float. When the liquid level is above this float, an audible and visual alarm is triggered to alert the operator via telemetry system that there is a problem that has prevented pump operation. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed Anaerobic Digester System O&M Page 6 of 16 when needed, such as when servicing the upstream pump). The two pipes join together by a tee, and the downstream pipe leads to the inlet of the digester. During normal operation, the pumps may run several times an hour to pump waste to the lagoon. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, however, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). The alternating of pumps can also be changed within the control panel, where a toggle switch allows the operator to choose "Lock 1", "Alternate", or "Lock 2". During normal operation, the toggle switch will remain at "Alternate" in order to alternate the pumps between pumping cycles, but the operator can choose to lock the use of Pump #1 or lock the use of Pump #2 if needed. The gravity outlet of the anaerobic digester leads to the inlet of the effluent pump station, and the invert is set at the freeboard of the digester so that the digester maintains a constant level. The inlet pipe to the effluent pump station should remain submerged in water at all times to prevent the escape of gases from beneath the digester cover. Note: Some farms do not have Effluent Pump Stations; rather than using an Effluent Pump Station, the waste gravity flows from the anaerobic digester to the lagoon. 6) Storage Basin The effluent of the anaerobic digester flows from the anaerobic digester outlet pipe to the storage basin. The storage basin is used to store the treated effluent subsequent to anaerobic digestion. The individual farm owners are responsible for the operation and maintenance of the storage basins. However, as this is a critical part of the integrated system, the Operator should note any abnormal operation of the storage basin, such as leaks or excessive liquid level, and communicate such observations to the farm owner. During normal operation, the storage basin will most often appear to be inactive. Waste will periodically flow from the anaerobic digester outlet pipe into the storage basin via gravity. The outlet pipe from the anaerobic digester into the storage lagoon should remain submerged at all times to prevent the escape of gases from beneath the digester cover. As such, it is not uncommon for the pipe to turn down and follow the direction of the inner slope of the lagoon to ensure submergence during times when the lagoon liquid level may be low due to normal pumping and irrigation activities. 7) Biogas Conditioning System Anaerobic Digester System O&M Page 7 of 16 The Biogas conditioning system receives biogas from the anaerobic digester and removes moisture from the biogas by means of compression and heat exchangers. This system will be managed by a 3" party, but the information is included in this 0&M for reference. The biogas from the anaerobic digester is commonly at 100% relative humidity; the biogas is purported to be near 6% relative humidity after going through the conditioning system. The moisture that is removed should be directed back to the digester mixing pump station or other suitable reception pipe for proper management of the condensate. During normal operation, the conditioning system should run without any need for input from the system operator. Audible and visual alarms will indicate issues with the system. The discharge pressure and flow rate can be manipulated by the operator through adjustment of the pressure regulator on the bypass line and through adjustment of the variable frequency drive. The automatic shutoff feature, whereby the operator can set the vacuum pressure shutoff point. As the biogas conditioning skid approaches this setpoint, it will automatically reduce blower or compressor speed to seek a flowrate that matches the biogas production. If the vacuum pressure exceeds the setpoint, the biogas conditioning skid will shutdown and trigger an alarm to the operator via telemetry system. 8) Flare During normal operation, the flare located at each farm should not necessary. In times of need, such as catastrophic failure of the biogas conveyance pipeline, the flare may need to be operated to consume excess accumulated biogas from the digester. The flare is not an automated system, and the Operator must articulate the biogas piping control valving to direct biogas from the digester to the flare, and ignite the flare. Care must be taken by the Operator in igniting the flare, as biogas is highly flammable. Each flare also has a condensate trap manhole. Contained inside is a small PVC drain pipe and PVC drain valve. The PVC drain valve should remain closed at all times unless the Operator is removing condensate. Should the valve be left open, biogas will escape from the piping. Periodically, and at a frequency determined appropriate by the Operator, these condensate traps will be opened momentarily to drain and remove any condensate collected in the piping. It is recommended that the condensate drain valve only be opened when the biogas piping is pressurized, as should the valve be opened under no pressure, ambient air may enter the biogas piping and challenge biogas upgrading by the GUS. 9) Transfer Pump The transfer pump transfers accumulated effluent among available storage basins as the farm owner deems necessary to optimize effluent storage. The transfer pumps are simply and manually operated through use of a local disconnect. Under normal Anaerobic Digester System O&M Page 8 of 16 circumstances, the transfer pump will only be used periodically and infrequently by the farm owner. 10) Stormwater Removal Pump A stormwater removal pump is kept at each digester site in order to remove accumulated rainwater from the top of the basin cover. The pump can be powered by any standard 120v outlet that's available nearby, such as the accessory outlet installed adjacent to the digester mixing pump station. The pump should be placed in a low spot on top of the cover, and the pump outlet should lead to an appropriate area for stormwater discharge (on some sites, pipes have been placed to easily receive the pump outlet pipe, which leads to the natural stormwater drainage swales on the property). IV. Description of Anticipated Maintenance Once the system has been started up and is operating efficiently, very little maintenance will be required. Simple tests should be periodically performed to evaluate the performance of the wastewater treatment components, and the system components visually inspected daily. A well -operated, properly adjusted, system will exhibit the following visible signs of proper maintenance: • All pipes should be intact and watertight. • The pumps should be nearly silent with little to no vibration. • The anaerobic digester should be free of excessive accumulation of rainwater. • Accumulated rainwater may be removed with a portable sump pump. The pumped water may be discharged safely on adjacent vegetated areas, or used for a more beneficial purpose as permitted. • The anaerobic digester cover should be free of any tears, punctures, or failures. • There should be no strong odors coming from the digester or flare. • The storage basin should be clean and free of floating debris. The liquid should be clean and clear. A. Routine System Maintenance Instructions For optimum system operation and maximum treatment efficiency, daily maintenance is necessary. In addition to the daily maintenance, all mechanical equipment should be cleaned weekly and lubricated as often as needed, as specified in the operations and maintenance manual for each piece of equipment provided by the equipment manufacturer. The farm owner will need to periodically remove accumulated sludge from the anaerobic digester. Accumulated sludge may be removed via the anaerobic digester mixing pumps. To use these pumps for sludge removal, the system operator should cease mixing pump operation 48 hours prior to the date of desired sludge removal to allow for settling of heavier sludge to the pump inlet. A quick disconnect fitting is provided for each mixing pump that will facilitate the connection of the pump discharge to sludge application Anaerobic Digester System O&M Page 9 of 16 equipment as chosen by the farm owner, such as slurry tanks or umbilical hose application systems. All sludge applications should be done in accordance with the approved waste utilization plan and nutrient management plan for the farm or hauled via tanker to an approved application site by a contract sludge hauler. Typically, a small amount of sludge will need to be removed from the anaerobic digester every other year. The system operator can monitor sludge accumulation via the inspection ports on top of the digester cover. A pipe or gauge with graduated markings used to determine depth may be used to assess the sludge depth in the digester. Care should be taken when inserting the gauge or pipe to not apply excessive pressure or otherwise puncture the digester liner. Sludge accumulation should be assessed on an annual basis by the system operator. As the digester cover typically accumulates biogas, care should also be taken by the operator to remove as much accumulated biogas as possible prior to opening the inspection port and measuring sludge accumulation. As biogas production slows during cold weather, it is recommended that this measurement occur during the winter when biogas accumulation is at a minimum. After completion of sludge removal activities using the anaerobic digester mixing pumps, the operator should reconnect all fittings and piping as found prior to the sludge removal and re-engage the digester mixing pumps operation in accordance with the schedule and manner in which they had been previously operated. See Appendix C of this document for an operations and maintenance checklist (daily, monthly, quarterly, semi-annually, annually). B. Troubleshooting Refer to equipment 0&M manuals as necessary, summarized below: 1. Influent Pump Station Mixing Pump Station: Effluent Pump Station: 4. Biogas Conditioning System: 5. Transfer Pump: 4" Hog Manure Pump or 4" High Pressure Pump (Electric Pumps) 8" Flush Pump (Electric Pump) 4" Hog Manure Pump or 4" High Pressure Pump (Electric Pumps) N/A 3" Pump (Electric Pumps) See Appendix A for contact information for each system component. C. Emergency Protocols, Repair, and Replacement The O&M Manual kept onsite in the farm office building (or wherever farm records are kept for each farm) provides step-by-step instructions for field repair or securing the piece of equipment until qualified repair personnel arrive. This Manual contains emergency contact numbers for the repair or replacement of the supplied equipment in Appendix A. Anaerobic Digester System O&M Page 10 of 16 D. Warranty Information 1) Farm Site (1) Influent Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (2) Anaerobic Digester Liner and/or Cover: Workmanship: "Plastic Fusion Fabricators, Inc. hereby warrants that the linings installed by Plastic Fusion Fabricators, Inc. under this warranty shall be installed free from defects in Plastic Fusion Fabricators' workmanship. The warranty set forth in the preceding sentence (the "Workmanship Warranty") shall commence upon acceptance of the work and shall expire on the last day of a period of 1 year from said date..." Material: "AGRUAMERICA, inc. (AGRU) warrants its material for a period of FIVE(5) Years, prorated, from the final project ship date when subsequently properly installed..." (3) Mixing Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (4) Effluent Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (5) Biogas Conditioning System (managed by 3" party) (a) Biogas skid: "This warranty is valid for 30 months from the time the equipment is shipped from Unison's factory or 24 months from the date of startup, whichever occurs first." (b) Biogas Blower / Compressor: "The goods will be free of defects in material and workmanship for a period of twelv e (12) months from the date the goods are placed in use by the buyer or eighteen (18 ) months from the date of shipment, whichever shall occur first." (c) Chiller: "24 months from startup, not to exceed 30 months from shipping." (6) Transfer Pump: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." V. Provisions for Safety Measures Anaerobic Digester System O&M Page 11 of 16 A. Restriction of Access: No persons should enter any portion of the wastewater treatment system unless performing a repair or routine maintenance, and only then if accompanied by another person capable of performing life-saving activities should the need arise. No person should Enter a waste collection pit, pump station well, or any portion of the anaerobic digester unless all accumulated biogas has been removed via venting or other utilization and sufficient airflow has been directed to the workspace via fans, blowers, or other means. Personal safety is the responsibility of the person or organization conducting the work, and not specifically the responsibility of the farm owner or other associated equipment providers or construction contractors. B. Emergency Contacts: Information shall be posted at the gate and in the control room. (There will be no harmful chemicals used for the anaerobic digestion system). C. All equipment safety guards, warning labels, safeties, and warning alarms shall be kept in place and operational at all times. D. Keep and maintain all clearances as recommended by equipment manufacturers and as required by law. E. Keep all open flames and sources of combustion away from gas accumulations. Do not smoke near the gas collection, conveyance, or combustion components. It is recommended that any combustion source or open flame be kept to a minimum separation distance of 50 ft from the anaerobic digester cover. VI. Spill Prevention and Control Provisions A. Response to Upsets and Bypasses Including Control Containment and Remediation: Audible alarms will be provided at all controls stations. The Control System will provide remote alarms to alert operator of a problem should one occur. B. Contact Information for Operational Personnel, Emergency Responders, and Regulatory Agencies: Phone numbers for Emergency Responders and Remediation Agency numbers will be located by the computers and control systems in the control room. C. Facility Control Valves will allow operator to isolate Systems if a problem occurs. Anaerobic Digester System O&M Page 12 of 16 Appendix A: Contact Information Project Management and Equipment Service Providers: •Company Influent Pump Station Lee Brock Brock Equipment Company Ieep orockeg uipment.com (252) 235-4111 _ Plastic Fusion Fabricators, Inc. Anaerobic Digester Cover Larry Hice Ihice@plasticfusion.com (256) 852-0378 Mixing Pump Station Lee Brock Brock Equipment Company lee@ brockequipment.com (252) 235-4111 Transfer Pump Lee Brock Brock Equipment Company leeCE)_ keguipment.com _ (252) 235-4111 Flare ProPump & Controls Inc. Jeff McGuire Work: (843) 236-3996 Cell: (704) 658-8113 imcguire@propumpservice.com Mechanical Installation & Controls ProPump & Controls Inc. Jeff McGuire Work: (843) 236-3996 Cell: (704) 658-8113 imcguire@propumpservice.com Anaerobic Digester System C&M Page 13 of 16 Regulatory and other Agencies: Christine Lawson Animal Feeding Operations Program, Div. of Water Resources 1636 Mail Service Center, Raleigh, NC 27699-1636 (919) 707-3664 Anaerobic Digester System O&M Page 14 of 16 Appendix 6: Farm Operations and Maintenance Checklist Operator Present: Time/Date: Farm System Checklist: Mark Yes/✓ or No/X as applicable, fill in blanks where specified Manure Collection / Feedstock System Perform visual appraisal of waste collection system. Any visible signs of overflow or malfunctioning? Check influent pump stations. Any Alarms? Put each influent pump in "Hand". Operating normally? Any rattling or unusual noises from influent pumps? Any observed leaks or spills from pipes, fittings, or well? Test the alarm. Functioning? Excessive accumulation of solids or debris in well? Agitation system in need of operation? RECORD THE RUN HOURS FOR PUMP 1 RECORD THE RUN HOURS FOR PUMP 2 RECORD THE RUN HOURS FOR PUMP 3 RECORD THE RUN HOURS FOR PUMP 4 Digester System Perform visual appraisal of digester (walk around). Any visible signs of overflow or malfunctioning? Does the cover appear to be leaking gas / odorous? Any visible tears, rips, or holes observed in the cover? >10% cover area under stormwater/rainwater? Check mixing pump stations. Any Alarms? Put each mixing pump in "Hand". Operating normally? (not necessary if mixing pumps running during visit) Any rattling or unusual noises from mixing pumps? Any observed leaks or spills from pipes, fittings, or well? Excessive accumulation of solids or debris in well? Agitation system in need of operation? RECORD THE RUN HOURS FOR PUMP 1 RECORD THE RUN HOURS FOR PUMP 2 RECORD THE RUN HOURS FOR PUMP 3 RECORD THE RUN HOURS FOR PUMP 4 Biogas Skid Are there any alarms? Are there any fluid leaks observed? Check oil level — oil needed? Anaerobic Digester System 0&M Page 15 of 16 Excessive vibration of noise? Are there any visible fluid leaks on skid or chiller? RECORD THE RUN HOURS FOR GAS COMPRESSOR Notes Anaerobic Digester System 0&M Page 16 of 16 JIM GRADY AND SONS, INC. BIOGAS SYSTEM DUPLIN COUNTY, NORTH CAROLINA CIVIL ENGINEER FINALDESIGN CAVANAUGH & ASSOCIATES, P.A. NO7 RELEASED FOR coN6TRucnoN PO BOX 11197��` DAVID SIMS & ASSOCIATES, P.C. 108 GILES AVENUE, SUITE 100 WILMINGTON, NORTH CAROLINA 28403 (910) 791-8016 / (910) 395-5734 (FAX) SHEET INDEX C.2.4.0 - COVER & SHEET INDEX C.2.4.1 - AREA 1000 OVERALL SITE PLAN C.2.4.2 - HYDRAULIC PROFILE C.2.4.3 - AREA 1000 SETBACKS C.3.1 - INTENTIONALLY LEFT BLANK C.3.2A - INFLUENT LIFT STATION DETAILS C.3.213 - LEVEL CONTROL DETAILS C.3.3 - MIXING STATION DETAILS C.3.4 - DIGESTER DETAILS C.3.4A - COVERED LAGOON DETAILS C.3.5 - EROSION CONTROL DETAILS C.3.6 - AREA 1000 MISCELLANEOUS DETAILS 1 C.3.7 - AREA 1000 MISCELLANEOUS DETAILS 2 C.3.8 - AREA 1000 MISCELLANEOUS DETAILS 3 LEGEND EXISTING PROPOSED - - PROPERTY LINE LIMITS OF DISTURBANCE LOD — SEDIMENT FENCE SF ----25---- MAJOR CONTOURS n3 - ----2s---- MINOR CONTOURS 2� FORCEMAIN ' INFLUENT FORCEMAIN - EFFLUENT FORCEMAIN - tfm TRANSFER FORCEMAIN — RECYCLE FORCEMAIN SLUDGE REMOVAL PIPE Fa' PLUG VALVE M SOLENOID VALVE sQ REDUCER AIR RELEASE VALVEV ® CLEANOUT ® MANHOLE gm GRAVITY MAIN _ - — — — - STORM PIPE —.. ..— DITCH —..—..— oe OVERHEAD ELECTRICAL OE ue UNDERGROUND ELECTRICAL - UTILITY POLE `II> TELEPHONE PEDESTAL utel UNDERGROUND TELEPHONE f, FIBER OP71C PEDESTAL fo FIBER OPTIC • x FENCE—x— ^^r^� TREE LINE WETLANDS — WET APPROXIMATED WETLANDS JACK AND BORE BORE PIT O EXISTING IRON PIPE TEMPORARY ROCK CHECK DAM gas GAS — GAS MONITORING WELL Z SHRUB G Tt TREE �77 LIGHT ROAD CENTERLINE - EDGE OF PAVEMENT CHECK VALVE N BIOGAS B ® WELL DUPLIN COUNTY NORTH CAROLINA FAISM, NO l4� � ( EVA JAMES RD. — - - (SR 1305) (� l S GRADY AND Lip moo. _ -- - SOW. INC. 4r 0_ -'p, VIpRDS BRIDGE RD. (SR 1300) Ity 9 t 0i SMITNFlEID� A' •-- - - KENANSVILLE, NO OF\E WARIAW, NO - -% Y VICINITY MAP SCALE- NOT TO SCALE BEFORE YOU DIG! NC ONE CALL (TOLL nIIFREE) .� (OR 1-BOO-632-4949) IT'S THE LAW! CAVANAUGH Stewardship through innovation DATE: MARCH 14, 2023 SHEET C.2.4.0 PROJECT NO. BE.21.015 / r r / NOTE ALL UNEWORK SHOWN IN WHITE IS BY AREA 3000 _ CONTRACTOR 11 \ o \ N \ \ \ WIRING FROM POWER COMPANY. MS DISCONNECT Oi �WITCH1 IMS CNTROL, PANEL SCALE: 1" = 50' \\ r s'-Nd t SCALE OF MAP MAY VARY ) DUE TO METHODS OF REPRODUCTION. / p PIPE ' I .. • F DlcE =P li NEW ANAEROBIC 70P OF DIKE 1F .i POWER ME TO SERVE MS (30HP), ILS (40HP). AND LC (20 TOTAL 9i SEE ELECTRICAL SHE / 1 S / D-Iz SLG 1 0=7 BAF 1 .F P ]iED SWALE eT GRADING AS NEEDED TO ALLOW, / ,CE FOR DIGESTER COVER ANCHOR, TRENCH AND FLAT AREA FOR EQUIPMENT / WET WELLS (TYP.) 1 1 - ,PROPOSED RAINWATER pump : AND RAINWATER OUTLET' \\ • `tL �� - •SEE DETAILS 4/CET ANO! T(aI; SHEET C3.8': \ r� s ;s "-�'"•rT ,ASTING LAGGON 154-- '�\\\\ -`.yj �� _ r TOP OF OIKE_7@6_33. _ - -:)55 \ -\ \ AILS DISCONNECTS ILS PS y = SW1TCH �. _. /a= _ _ --_ 1 i ,1 1 \ •C ILS CONTROL 15�� --..-__�� - PANEL ..� _ ILs 4Aa INV 15511 ( l _ 157.97.. ILS INV` II ) PIPE3A Il`it`l II (I II'I II 11 it El Uh ��c+� [Il \ --- \ PrI ��+r lilt I I CIRCUIT BREAKER., �FE 15915 i i 1 !^ - -- III I{ ll 11'i it L 4 •.i PANEL co 1 / • ,Ip,'s 1 •FFE15017'- II —�� i\ ) ' ( 1 %I 1 1 i 1 ( I -FFE 15915' .h• � d _ j _ --\ I I — I , , 0I Ia. / 111 BARNS ARE .PULL PLUG:,,_--�'-.�"-��1_ I II'n 11 1 1 1 1 I I POW y$� ` I l� 1 I I L l I'I I l ' l I `.I LC WITCH ONNECT S `) -FFE 157.91' ill f i _ �I �C .._ .III 1 I I.v �/ / l 1 •II 1 '� W I - F— "sl FIFE 157.62 11 L / 1{{I 11I'it f'n ? N 1 p 4E159 � mow- \ = r / \ 1 _-- � Y LC-5 y ! � �_ � _-__ •�/J /' /\iL Z �J cl- •_ _.--. _ [ - _�-EFM--EEM�1p\\ -- -- --_'_ -- _-- ---___'--�. Section ID..iptin!Quantity Unit Add Gravity Waste Colle W on (GWC) GWC-I-PIPE 12"PVC (DR 35)GYaviry Collection Line LF. GWC-2-00 Cleanout ' each Influent lift Station & Fo-In (ILS) ILS-1-PS Influent Lift Station Table 2/C.2.4.1 and Detail 1/C3.2A ILS-2-INV iu- Digester Bypass Inlet Inv. 155.45' ILS-3-PIPE 12"PVC (OR E)Oi ster By ass Pipe 4ELF. 115-0-INV 12.Oigester Bypass Outlet ---------------------------- IIS-SFM 8"HDPE(DR17)Fomemaln ---- -- ELF. ]nv-155.33' ------------------ ILS-64NV 8"HDPE(DR17) Forcemain Inv. Out - Inv. 153.S0' Digester(D) D-1-DIGESTER D-2-MS Proposed Digester _ _ NFzin Station - - Table4/C.2.4.1and5heet C3.4 - - Table 3/C2.4.1 and Sheet C3.3 D-3-PIPE 8" HOPE (DR 17) -' LF. D-4-SUMP HDPESump Box Nixing System ln:et "fe" E D-SFM 6" HOPE IDR 17) Forcemaln L? Inv. Out 153.50' O-6-PRA Pum R air Area D-7-BAF HOPE Baffie(Underflow) (Sheet C3.4 0-8-RAF HOPE Baffie(Overfl°w) ypGisad D-12-SLG Sludge Removal Pipes (HOPE DR 17) LF. 3pipes at 40 LF. each Level Control (LC) LC-I-INV Oigester Inv. Out �- - Inv; i1w LC-2-PIPE 12"PVC DR 35 Di ester Outlet Pine LF. LC-3-PS Level ControiStation - I. Table 5/CZ4.1 and Detail 1/113.2B LC-4-FM 6"HDPE(DR 17)Forcemain LC-SINV oon Invert From Di ester Additional Info `` --- t '.Table 2: Influent Lift Station Bypass Riser. 157 ft Bypass Invert out of wall: 155 ft d Dynamic Head (TDH): l -I i �1 I• /J II' liable S: level Control Station Finished Grade: \ ( Itim: T Invertln: ester Data Table epttom°f Wet Well: .,..a..I Deothcd Wet Well: Model: / \ 157.S0, ft / mm gprn N (Farm Information Farm fYr1m: tm Fsilrly wpd Sons, Inc. _ _� PemrR Hlnrber: tLl'y533NB5 _ �Pemllr4ed :7DID 7 1 SHEET NUMBER 1 C.2.4.1 N u1 � O O N N ~ LU U U Z � � W w ,mot 1 170 165 - — -BACK- BACK— - -- -BACK BACK ROW ROW ROW ROW FRONT FRONT 11 FRONTROW � FRONT -4" INFLUENT LIFT STATION (SEE DETAIL 1/G.32A) 16 0 ROW —FFE: 159.30— —FFE: 159.30' FIFE: 159.15' FFE: 159.15' MIXING STATION L^� I _ _ _.FFE: 158,17' FFE. 157.91 FFE: 157.9T 1 I RIM: ,]1.1T_ } — E (sEE DEraIL 1/ca.3). — — RIM_75BA0' —FFE . I---� 1 FG: 157.50' l l t 1 1 C I 1 F EG: 15d OD' 155 I WET WELL - - INV: 154.12' y - f EMERGENCY BYPASS TO PROPOSED HEADER 1 EXISTING LAGOON —� (0.5% MIN. SLOPE) R15ER INV. 157.12' - NOTE. INVERTS OF EXISTING GRAVITY PIPING ARE IN, WALL INV. 155.45' (ILS-2) — APPROXIMATED BASED ON BEST AVAILABLE SURVEY INFORMATION — - 150 DRY WELL TOD- TOP OF DIKE TOR: TOP OF BANK FFE FlN ISH FLOOR ELEVATION BOTTOM: 148.12' BOTTOM: 148.00' FB: FREEBOARD ELEVATION -EG EXISTING GRADE OL OPERATING LEVEL — - - — 145 140 - HYDRAULICPROFILE DETAIL SCALE: NOT TO SCALE C2.4.2 4' LEVEL CON1 (SEE DETAIL TOD: 157.50' -'HDPE COVER (T1'P) RIM: 158. OUTLET OL: 158.82' INV: 155-57' (LC-1) T-1 153.50' 170 165 160 EMERGENCY BYPASS FROM INFLUENT LIFT STATION INV. 155.33' (ILS-4)--- _ -- — 155 T00: 156.33' INV: 155.33• 155.33' (LC-5) _ — 41NV: 0.5R MIN. SLOPE - 152.50' i1( INV: 152.35' WET WELL BOTTOM: 150.00' PUMP RETURN-V147.50'ROPOSE DIGESTER BOTTOM: 145.50' 150 D___ 145 140 .,,. T fyn u Q Zo o "c Q Q � I t � 4 3 c� � U z Z LL1 o_ a U L� O z Q, U �O W 2 Q j O 0 SHEET NUMBER C.2.4.2 �/ - fa ' NOW OR FORMERLY , f' ,DUPLIN CO. PIN: 24 6 003191C1�: , `�h DEED: 1305/1971 I / I \ I NOW OR FORMERLY /-/ KORNEGAY, DOLUE S. DUPUN CO. PIN: 248800037574 DEED: 788/638 — I NOW OR FORM MIN _OR Z C NOW OR FORMERLY IL y5 GRADY, BENJAL SR & OTHERS ` ► ► �n GRADY. BENJAMIN LEWIS &WIFE GRADY, MICHELE T- �\ DUPUN CO. PIN: 247800823072 _I ► p DUPUN CO. PIN: 2478613744 �J DEED: 1118/125 / N DEED: 11089/549co co ► I I I' / NOTE: AERIAL IMAGERY ISM �/ > c, ► 1! I I' I FROM 2020., Q SCALE: 1" = 300' ri SCALE OF MAP MAY VARY I — �r DUE TO METHODS OF REPRODUCTION. � ,• r __ m F NOIY OR NAMERL7 (GRADY, BENJAMIN L. PI &WIFE GRADY, MICHELLE T — I 11 NOW OR FORMERLY r^ ( DUPUN CO. PIN: 24780fi12095 4 KORNEGIN: DOWE S. / `�, m ► DEED: 1391 /694 I.• .'., DUPLIN CO. PIN: 248800123680 O DEED: N/A 10 ,ac F 100' DIGESTER Ii�a\I FROM PROPOSED ::• _•_�E:' -. -_ - _ _ tar / Ip� TOP s'dz fr Z > z o=moo t / Cr) o vi Iz NOW OR FORMERLY / BENJAMIN L SR & OTHERS DUPUN CO. PIN: 248800118377 / 9 DEED: 1118/125OR FORMERLY Q Y INC C/0 J. FRANK SEED n O L _ I , +• DUPLIN CO. PIN: 47/800304794 DEED: 1147/85LLJ a 4 _ O 1,500 DIGESTER SEIBACKI - �100' WELL. U FROM PROPOSED DIGESTER , ^� `m 'SETBACK TOP OF DIKE, of al i lUE Q j 2,500' DIGESTER SETBACK! ► O FROM PROPOSED DIGESTER( !' i� FIR, DIGESTER SETBACK TOP OF DIKE( * ¢�'a 'FROM PROPOSED DIGESTER NOW OR FORMERLY I GRADY, BENJAMIN L SR &OTHERS STOP OF DIKE Z } DUPUN CO. PIN: 247700782296 RGINIA NOW OR FORMERLY O DEED: 1118/125 I 'I DUPLIN Co.APW: �24870592532 . ' DEED: 979/399 ON — SHEET NUMBER C.2.4.3 ESTIMATED WETLAND AREA( FROM FISH AND WILDLIFE TONATIONAL WETLANDS A ► NOW OR FORMERLY INVENRY, NOT DELINEATED r I S. & J. FARMS C/0 FRANK STEED' NOR SURVEYED, SHOWN FORM ► DUPUN CO. PIN: 2487003B0184 \ REFERENCE ONLY (TYP.). NOW OR FORMERLY DEED: 1080/24 1..� — — _ _ — — Y ► GRADY, MICHELE T. &GRADY JR, f+ BENJAMENJAMIN7 LENS - DUPUN47 CO. PIN: 98/700981163 I - N.b \ � DEED: 1898/717. �� 40 � z pp o NOW OR FORMERLY/ GRADY, BENJAMIN L. & WIFE \ ; GRADY. MICME T. • 1 DUPUN CO. PIN: 247700863001 �• v I / O a O V 1E�0 p - r DEED: 18501196a jot - I{ o 0w as Ns 1 3 co Zi O (� z M J LW � LLI I Z O� SHEET NUMBER C.3.2A N N �0 O ON a } m In Z U U � W � O d O V IVn CONFIDENTIAL,,,,,,,,,,,,,� REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART ��'• PUMP STATION NOTES: fyfnn LEI c Q o c Q � Q .c Q C] a co a a NUMBER C.3.3 N N 10 0 MIXING STATION N a�S w DETAIL T w i SCALE: NOT TO SCALE K O m Z 0 p W O C O U V�1 I NOR DISTRIBUTE IN WHOLE OR PART - PIPE DETAIL_ % ;' , SCALE NOT TO SCALE '• C.3.4 ANCHOR HDPE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART L�LJ U J (n 2 2LLj Q1 O M W 2 ♦_ O � LLJ ocN Q LL C) CL Z o SHEET NUMBER C.3.4 -SEEP COLLAR DETAIL (TYPA g SCALE: NOT TO SCALE — - CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL. AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART O � � U J 0: v / 2 C) z O � U O m2 g O EL 4 W Q 41 � ? O Q. O SHEET NUMBER C.3.4A zWg o 1 SHEET NUMBER 1 C.3.5 CONFIDENTIAL 11. PLANS CONTAIN INFORMATION No THAT IS CONFIDENTIAL AND b PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART SHEET NUMBER C.3.6 N o � o w � O m Z � W o d O U VU1 4 F ' P 00 BORE NON—NCDOT ROAD CROSSING (HDPE) DETAIL SCALE NOT SCALE I E9 Q cn J Q (n Z O Q U O of Z � In QQ c W Q � SHEET NUMBER C.3.7 N N p o w <NN C, � O Of W 2 W CJ o; d U � U R Q U CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND �WQ PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN LLz� WHOLE OR PART I SHEET NUMBER 1 C.3.8 CONFIDENTIAL THESE PLANS CONTAIN INFORMATION �10 r' •-•..•V,