HomeMy WebLinkAboutWQ0000957_Request_20191218Barber, Jim
From:
Barber, Jim
Sent:
Wednesday, December 18, 2019 12:04 PM
To:
Del�Duco, Emily
Cc:
Allen, Trent
Subject:
FW: Tax Cert Inspection Request - VP Wadesboro
Attachments:
Valley Proteins Tax Cert site visit map jpg; PC130005.JPG; PC130008.JPG; PC130006.JPG;
PC130009.JPG; PC130011.JPG; VP. Wadesboro WWTF inspection form Tax Cert site visit
13 Dec 2019.doc
Emily and Trent;
Attached is the information to add
certification.
If you have any questions, please e
the request from Valley Proteins concerning items/equipment at the plant for tax
it me or call the number below.
Jim Barber
Environmental Engineer
NCDEQ-DWR-WQRO
Fayetteville Regional Office
910-433-3340 voice
910-486-0707 fax
iim.barber@ncdenr.gov
E-mail correspondence to and fro rri this address maybe subject to the North Carolina Public Records Law and maybe
disclosed to third parties.
❑ Go Green! Print this email only when necessary. Thank you for helping NCDENR be environmentally responsible
From: Allen, Trent
Sent: Monday, December 2, 2019 1:48 PM
To: Barber, Jim <jim:barber@ncdeInr.gov>; Honeycutt, Tony <tony.honeycutt@ncd6nr:gov>
Subject: FW:-Tax Cert Inspection Request - VP Wadesboro
Jim,
Could you or Tony take a look at
Thanks
Trent
Trent Allen
Fayetteville Regional'Supervisor
Division of Water Resources
910 433 3336 office
tax certification in Wadesboro? There are only 3 items listed.
Trent.Allen@ncdenr.gov
225 Green Street _ Suite 714
Fayetteville, NC 28301
Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed
to third parties I
From: DelDuco, Emily
Sent: Tuesday, November 19, 2019
To: Allen, Trent <trent.allen@ncdei
Subject: Tax Cert Inspection Reque.
Hi Trent,
Attached is the second Valley Prote
completed by an FRO inspecto..
Thank you,
Emily DelDuco
Division of Water Resources
Department of Environmental Quality
919-707-9125
emily.delduco@ncdenr.sov
R6 --�` 'Nothing
:50 AM
- VP Wadesboro
tax certification application and inspection form (for the Wadesboro facility) to be
Email correspondence to and from thisladdress is subject to the
North Carolina Public Records Law and may be disclosed to third parties.
a
Facility: .................. I........................ Valley Proteins-Wadesboro WWTF
Tax Certification Number: ..................... TCS-FV-121
Inspection Date: ....... ........................ 13 December 2019
ALL ITEMS LISTED QUALIFY FOR TAX CERTIFICATION: Yes X No
1. Dissolved ;Oxygen Probes Qualifies? Yes X No
Comments: Se attached photos to this inspection report. Both DO probes
(HACH) are located within the wastewater treatment system at the Valley
Proteins — Wadesboro facility. One probe is located in the anoxic basin that
used to lower the ammonia content of the wastewater generated at the rende.
other probe is ih the oxidation ditch/center clarifier. The probe is locate
end of a stainless steel pipe at each location.
2. 3" SS FEB Bypass piping & support Qualifies? Yes X No
is used to
ot.
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�161.,D-Q probe location
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probe location
800 ft
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Tax Certification Inspection Report Determination
Facility: ....................................... Valley Proteins-Wadesboro WWTF
Tax Certification Number: ........................ TCS-FV-121
Inspection Date:.........I...........................
I
ALL ITEMS LISTED QUALIFY FOR TAX CERTIFICATION: Yes No
1. Dissolved OXvJen Probes &ACA Qualifies? Yes No
2.
3.
File name
Date print
Page No.
Comments:
I
3" SS FEB Bypass
Comments:
piping & support Qualifies? Yes No
1
DAF/Clarifier
Comments:
Discharge Tank Qualifies? Yes No
I
}
VP Wadesboro WWTF
A: June 5, 2019
1 of I
inspection forni
[FjorJ0W,R3Use: TCN:
This application is to be used only for waste treatment systems and equipment Rev.
under the authority of the NC Division of Water Resources (DWR). 01/29/2016
DIRECTIONS: Complete and mail signed copies of the application form and all supporting information to both: 1) the County Tax Administrator for the County in which the facility is located (one copy)
AND 2) to the NC Division of Water Resources,'Surface Water Protection Section, 1617 Mail Service Center, Raleigh, NC 27699-1617 (two copies). Type or print in blue or black ink. A separate
application package is required for each facility where property proposed for tax certification is located.
THIS APPLICATION WILL NOT BE PROCESSED WITHOUT COMPLETE AND ACCURATE INFORMATION. If you have any questions regarding this application, please call the local tax office or the
NC Division of Water Resources at 9191807-6300 or their web site at https:/lox deg prod nc gov/about/divisions/water resources/water resources permits/wastewater branch/nodes wastewater/tax
certification for more specific contact information.
Please Note:
a) Tax Certifications will only be processed for facilities under the authority of the DWR and only if the DWR has found that the described property:
2. Complies with or that plans therefore which have been submitted to the DWR indicate that it will comply with the requirements of the Environmental Management Commission;
3. Is being effectively operated or will, when completed, be required to operate in accordance with the terms and conditions of the permit, certificate of approval, or other document of approval
issued by the DWR; and
4. Has or, when completed, will have as its PRIMARY rather than incidental purpose the reduction of water pollution;
S. Is being used exclusively (100%) for waste treatment.
If approved, the Tax Certification issued will incorporate all requested assets at the facility that meet the criteria for Tax Certification by DWR. Therefore this application must include any new assets
for which Tax Certification is being requested as well as any assets previously receiving Tax Certification from DWR for which Tax Certification is still needed.
A. Applicant (Applicant is the owner of', and taxpayer for, the property described in this applidation for tax certification.
Name of Applicant:
Name of'Facility:
Valley Proteins, Inc.
Valley-Proieins—Wad� oroborob
Address of Applicant, if different from facility where property located:
Physical Address of Facility where property; located (no P.O. Box):
PO Box 3588, Winchester VA 22604
656:Littte Duncan Road,:Wades6oio N_C_281:7_U
(address) (city)
(zip)
(street address) (city) (zip)
Business Relationship of Applicant to facility where property located: Owner
-County where property located: Anson
Name of Contact Person at Facility where property located:
Ma Han sk
Does the Applicant hold any NC Division of Water Resources Permits?
Cell: 704-7.18-9809
® Yes / ❑ No
Title: General Manager Phone Number: Corp: 540477-2590
If yes, please list WQQ000.9_57,
Permit Nos :
If approved, will (his be the first Tax Certitication.issued for this. Facility?
If no, attach any previously issued
❑ Yes / 0 No
tax certifications
B. Complete this Section only if the Operator/User of the facility and equipment is different from the Owner of the facility.
Name of Operator/User:
Operator/User Address:
(address)
(city) (zip)
Operator/User Contact Name:
Relationship between Operator/User of facility and equipment and applicant:
***ATTACH A PROCESS SCHEMATIC TO YOUR APPLICATION The number of each item for which Tax Certification is being requested must be shown on the schematic "" Application continues on
Next page •
DIVISION OF WATER RESOURCES TAX CERTIFICATION & EXEMPTION APPLICATION
Waste Treatment Systems & Equipment: waste treatment systems & equipment must be used exclusively for the abatement of water.pollution
PAGE 2
Rev. 0910112013
tr.. a+r
u.0*y
FortAMR t!w
o vs °
arua�.av
°YpPOYO
Description of Waste Treatment Systems or Equipment
P Ypermit
Was asset listed in
the (Yes/No)
Asset Number•
Vehicle Identification
Number (VIN)
How is this equipment used for pollution abatemenl7
e 5 of time item is
used for llution
abatemeril
Year ti
Acquisition
Original Historical
Cost—
Is't in asset
replaanset?pror
+
Dissolved Oxygerf Probes
3" SS FEB Bypass piping & supports
Yes
Yes
27614
27615
Removes waste materials
Removes waste materials
100
100
2018
2018
4878.00
14376.96
Yes
Yes
DAF/Clarifier Discharge Tank
Yes
27664
Removes waste materials
100
201E
28300
Yes
to
Xz
s
+e
Attach additional
pages
if necessary
• If the asset is listed in the DWO permit, the description must be identical as listed on the current permit. If the asset is not specifically listed In the DWO permit, the applicant must attach detailed information as to why the asset should qualify for Tax Cortiflcatlon.
.When
Certifying systems or equipment, DENR Is not certifying the cost of the equipment or the year of acquisition.
Facilities: To qualify for tax certification, the building or section of building being applied for, must be used exclusively for water pollution prevention. A sketch of the building, square footage along with
details as to how the building is used for water pollution prevention, is required.
Land: To qualify for tax certification, the land must be used exclusively for water pollution prevention. A schematic diagram of the facility detailing the land being applied for is required. The amount of land
(acreage) is required and how this land is being used to prevent water pollution. For wastewater treatment and irrigation system list separately the acreage used for actual treatment from the acreage required
by thefacility's water quality permit for buffers and setbacks.
SIGNATURE:
I hereby certify that the
mobile equipment listed
Applicant
Signature:
quipment, facilities and/or land are used for the purpose stated, and that the information presented in this application is accurate. Furthermore, I certify that any portable or
application will be used exclusively in the state of.North Carolina. n
NOTICE: The• p aity for false statement, representation or certification
herein inclu Imprisonment and / or the assessment of civil penalties:
Title: `r►r 7 u/ Date* T /
name also)
Of:
(Name of Aitliplicant Business Enli y) rc vw
VA
VAUEY PROTEINS, INC.
Valley Proteins Inc. is part of the North American rendering industry, an important player in maintaining a clean environment by recycling
the perishable material generated by restaurants,, supermarkets, livestock and poultry processors and forms of food processing. A large part
of this raw material is converted in our plants to high quality fats and proteins ingredients used by the poultry and livestock industry to
scientifically mix with grains and other ingredients to optimize the nutrition level of animal feed: Our conversion process also yields
ingredients_used-in_lubxicants,_soaps,_paiats and varnishes, pet foods, etc. Without our industry cities and towns would have to provide
huge landfills to dispose of the massive quantity of animal parts that would then slowly contaminate the subsoil as it rots.
would have to dispose of cooking grease through the sewer systems thereby increasing maintenance and. capital costs of sewer lines and
treatment facilities.
The greatest source of raw material for our plant within North Carolina is the output of poultry processors that is not used to human
consumption, I.E. trimmings, bones, feathers, etc..Our other raw material sources within North Carolina are restaurants and grocery chains
that produce cooking grease, trap grease and meat trimmings.
Rendering is a cooking and drying process that yields varying grades of inedible fats and animal and poultry meals. The raw material is
prepared for cooking by a mechanically chopping process and it is then cooked. The output of the cooking process is either sent over a
vibrating screen or a drain screw conveyor to separate the fats and oils from the' solids. The fats and further processed to reduce the
amount residual solids and may be mixed with vegetable oils, etc. depending upon customer requirements. The high protein solids are sent
through a grinding process to produce meat meals or meat and bone meals and are also combined with other material based upon
customer demands.
In order to maintain as clean an environment as possible, our plants treat wastewater — a by-product of the cooking process — and cooking
vapors prior to their release to the environment. The cooking vapors are passed through air condensers to condense the vapors to water.
The resultant vapors are then sent though air scrubbers that chemically treat the air to eliminate odors. Wastewater is treated in a system of
aeration ponds, treatment ranks and holding ponds prior to spray irrigating growing crops.
P.O. Box 3588
Winchester, VA 2260� ?.586
540-s77-2590 Creating Renewable Resources Built on Tradition
Fax: 540-877-3215
NVww.valleyprote i ns.coni
N= VALLEY PROTEINS INC.
Continuous Cooker System
Raw Material is dumped into the Raw Material Bin. A conveyer transfers raw material from the Raw Material Bin across a powerful Electromagnet to
remove metal fragments prior to cooking.
A -Raw Material Grindet -(aka PreCrushef or PreHogor) reuces the raw material sire to assure complete cooking. The Supercooker '(or Cooket)- is fed
at a controlled rate by the Metering Bin.
The Supercooker steam -heated shaft raises the temperature of the raw material to 250-270 degrees Fahrenheit, evaporating moisture and separating fat
from solids. The cooker discharges a. slurry of fat and solids into the Drainor. The Drainor separates fat from solids.
Water and vapor exit the Supercooker into the Entrainment Trap that removes particulates from the steam and returns them to the Supercooker. The
vapor is then ducted to a condenser (usually a Shell and Tube or an Air Cooled Condenser).
Solids from the Drainor are discharged into the Overpressor Screw Conveyor and are combined with solids from the Sweco and Centrifuge.
Solids are conveyed to the Pressor, a continuous screw press which presses fat from solids.
The pressed solids are conveyed to the Crax Bin then to the Harnmermill that reduces clumps of solids (crax) into fine meal. The fine meal is conveyed
to the Rotex that removes any feather fragments, etc. from the meal. Finished meal is then conveyed to storage.
Fat from the sedimentor and the Pressor are pumped to Sweco which removes floating particles. The particles are pumped to a Centrifuge. The
Centrifuge removes any residual solids from the fat before it is pumped to storage.
The Cooling Tower is in a closed loop system circulating water through the Shell & Tube Condenser and back to the Cooling Tower; water from the
Shell & Tube Condenser enters the Cooling Tower at approximately 140 degrees and returns to the Shell & Tube Condenser at approxunately 90
degrees.
The Shell & Tube Condenser receives hot vapors from the Cooker and condenses the vapors resulting in two outputs from the Shell & Tube
Condenser — Water that goes to the Wastewater Treatment System and non-Condensibles,that are eventually returned to the boilers.
P.O. Box 3588
Winchester, VA 22604-2586
540-877-2590 Creating Renewabic Resources BUllt on Tradition
1'ax: 540-877-3215
w ww va I leyprotei ns.com
Nor VALLEY PROTEINS, INC.
Flow Chart - Typical Plant Processing Equipment
Boiler Room
Raw Material Flow
Raw Material Conveyor. Chute . Conveyor:
Magnet Precrusher
Bin
Grinding Room
Meal Storage l)i Rotex I ,�,J Hammermill 1. - -
Boiler(s)
BoilerStearri
Cooker Vapors
Metering Bin[ Conveyor /Ilnput Super Cooker Output
Cooked Material
--=--------- I -------------------,
gveri ressorScrewConveyor
I I I I
Drainor — ---�
—I I
Erax:BiD•conveyer Pressor Sedimentor I I
I I
I I
I I
Finished Material Flow I I
I I
Finished Fat Storage Centrifuge Sweco--------- I
------------------I
I----------------.------------------
P.O. Box 3588
Winchester. VA 22604-2586
540-877-2550 Creating Renewable Resources Built on Tmdiflon
Pax: 540-877-3215
.www.valleyproteins.com