HomeMy WebLinkAboutWQ0000957_Permit Renewal_20180315Barber, Jim
From: Barber, Jim
Sent: Friday, March 16, 2018 3:50 PM
To: Doby, Troy
Subject: RE: WQ0000957 - Valley Protein Inc. Wadesboro
Attachments: Valley Proteins WWTP map:jpg; Valley Proteins permit description pages.pdf; Valley
Proteins MWs Chloride data.pdf, Valley Proteins MWs Sulfate data.pdf
Troy;
The attachments provided I think will yelp with cleaning up the issues you .have with Valley Proteins. I didn't change the
Word document you sent. If you can, get the 2012. version from Alice and'doctor accordingly. I've labeled a map with the
various components,that are iclontifieI in the permit language page. If you'have more questions, give me a call on
Monday.
For the verbiage in condition IV.6, use tenths of a foot verses, inches.
I believe the facility is already doing the total nitrogen calc. for PAN determination.
Keep Chloride in the Attachment C for groundwater monitoring. Valley Proteins doesn't disinfect their wastewater prior
irrigation due to no domestic wastewater being managed by the treatment system and irrigation system. Evidently they
get old feed and processed meats in conjunction with chicken parts from the slaughter plant. The feed and processed
waste must have salt in the material, (hence the Chloride -showing up in the monitoring.
Add Sulfate (00945) back into the Attachment C since the monitoring system is indicting Sulfate detects. This could be
from macro/micro nutrient applications of sulfur to the fescue or could also be part of the waste stream they receive for
rendering.
No issues with Phosphorus being added as part of the standard template.
Jim Barber
Environmental Engineer
NCDEQ-DWR-WQRO
Fayetteville Regional Office
910-433-3340 voice
910-486-0707 fax
iim.barber(a)ncdenr.gov '
E-mail correspondence to and fro
may be disclosed to third parties.
i
this address may be subject to the North Carolina Public Records Law and
j Go Green! Print this email only whek necessary. Thank you for helping NCDENR be environmentally responsible.
*******************
From: Doby, Troy
Sent:, Friday, March 16, 201812:35 PM
To: Barber, Jim <jim.barber@ncden.r.gov>
Cc: Thornburg, Nathaniel <nathaniel.thornburg@ncdenr:gov>
Subject: WQ0000957 - Valley Protein Inc. Wadesboro
Jim,
Attached is a copy of the draft permit for Valley Protein. I've attached the word file so that you can do any editing to the
description required. And please do so. I found it somewhat confusing. From google maps it looked as though there
was one fairly conventional oxidation ditch and then another holding basin (the one farthest north) where there was
aeration going on. I've included a jpg and would appreciate knowing what these structures are relative to description.
Also look at Condition IV.6 — there is verbage about nearest inch or tenth of a foot. It wasn't in the old permit, which
usually means the gauge doesn't show that. Will you delete or leave in as appropriate.
In Attachment A, I've included total nitrogen which they can simply calculate.
In Attachment C, there is chloride, but are they, chlorinating as disinfectant? If not, why is it there?
Also in Attachment C, I've added phosphorus, which has become standard.
If you have any other comments, questions or concerns, please let me know by next Friday, the 23rd.
Thanks!
Troy Doby, PhD, PE
Non -Discharge Permitting Unit
Water Quality Permitting Section
512 N. Salisbury Street
1617 Mail Service Center
Raleigh, NC 27699-1617
919-807=6336
http://Portal.ncdenr.org/web/wq/`aps/lau
Barber, Jim
From:
Sent:
Cc:
Subject:
Attachments:
Jim,
Doby, Troy
Friday, March 16, 2018 12:35 PM
Barber, Jim
Thoirnburg, Nathaniel
WQ0000957 - Valley Protein Inc. Wadesboro
WQ0000957dp18xxxx.docx; map jpg
Attached is a copy of the draft permit! for Valley Protein. I've attached the word file so that you can do any editing to the
description required. And please do so. I found it somewhat confusing. From google maps it looked as though there
was one fairly conventional oxidation ditch and then another holding basin (the one farthest north) where there was
aeration going on. I've included a jpg and would appreciate knowing what these structures are relative to description.
4 .�1,w(�- Q:� : Or— A- Foy► i
Also look at Condition IV.6 —there is i erbage about nearest in or tenth of a foot. It wasn't in the old permit, which
usually means the gauge doesWt show that. Will .you delete or leave in as appropriate.
. L /
V/1n Attachment A, I've included total nitrogen which they can simply calculate. ✓
In Attachment C, there is chloride, b
✓Also in Attachment C, I've added phi
If you have any other comments, qu
Thanks!
Troy Doby, PhD, PE
Non -Discharge Permitting Unit',
Water Quality Permitting Section
512 N. Salisbury Street
1617 Mail Service Center
Raleigh, NC 27699-1617 I
919-807-6336
http://portal.ncdenr.org/web/wq/a
I
t are they chlorinating as disinfectant? If not, why is it there? LE4� E 1 T
sphorus, which has become standard.
!stions or concerns, please let me know by next Friday, the.23rd. moo° SuLr-AT
bo9y�
au
1
NORTH CAROLINA
RONMENTAL-MANAGEMENT COMMISSION
At- GLIVIP L/Ty
qT OF !ENVIRONMENT ANB
RALEIGH.
WASTEWATER IRRIGATION SYSTEM PERMIT
In -accordance with the provisions of Article.21 of Chaptef 143, General Statutes of North Carolina as.
amended, -and other App-licablo, Laws..Rules and Regulations
PERMISSION ISBEREBY 'GRANTED TO
0,1119FIVIr
Anson County
FOR THE
continued operation of a 220,000 GPt) (5-..5 days per week) surface irrigation treatment sysl:ein (with
approximately 45,006 GPDJ evapoidt6d in -a cooling tower and shell and tube condenser) consisting of:
one $4,500 gallon flow equalization basins (FEB #2) receiving waste from the stord evaporator and
truokwash, each with a 60 11P surface aerator and a 4LO HP "recirculating ppmp, a raw WastdWatbi pump
station receiving wastewater from the stord evaporator and the rendering plant drainage.and washdown, a
sw6co screening system with a screen offl0ent pumpI one 16,000 gallon cone bottom flow equalization
'basins (FEB -91), a',Dissolv!ed Air Flotation (DAF) Coll Flocculation Tube (#j), a DAF Cell (#I) with
chemical feed system and one recycle pressurization pump, a DAF sludge storage tank with a DAF solids
I pump, a 1.5 million gallon) oxidation d , itch (receiving wastewater from the jik#-axid taw 3A-U cooker
condensatei, raw feather condensate; and Venturi effluent) with one 45 FIT surface aerator, one 25 BP
.surface aerator,. two 15 HP surface aerators,e 151�1j-recirculation pump, two
two 2,340 CFM blowers, on
1918.',CFM. blowers with two. submersible pumps, a 165,000 gallon clarifier in the center of the oxidation
ditch, acIrcular concrete wet well pump station with two submersible 300 GPM pumps and 6" force main
lines, a DAF 'Cell. . Flocculation T:ube'(#2), a . DAF Cell (#!.) with chemical feed system,
a wastewater and residuals disposal facility consisting of three wastewater holding ponds with atotal
capacity . . of 1625, million Igallons, an irrigation pump station with dual 1,000 GPM pumps, with flow
recorder and
totalizer, existing irrigation force -main and irrigation equipment for fields 1 through. 12 and
ap roximft ately 3,500 of 6" diameter m fotee.ain and irrigation equipment fdr,irrigationfiel& 12 through
2.0 , (previously -permitted through WQ0007504) for irrigation on a total of 135.77 acres,
and
A
wastewater Widing pond '3 Lot 4easen4-ee���
Basin #1 during summer months and as. 6 variable
holding pond #3 to serve as an FEB Anokic. Reactor I B
volume holding pond durifig other months and consisting of. one 2-.7 MG basin with.12--inch - thick. clay
,liner demonstrating d hydraulic conductivity no greater than IE77 cts, two 1,206 GPM transfer putops,
eight 40 IUmixers,'*m6 oneeffluent flow meter and #Uq—=of—existing oxidation ditch Ute 0_4,/C- v
A5 Nitrification Reactor '#2 consisting of; -oft 1.5 MG oxidation ditch channel and one nitrate recycle flow
meter and all associated piping to b . e operated. in such configuration during months during high nitrogen
loading
WQ0.0000.957, Version 2.1r Shell Versibn,,10 W9 xPage I: of 10
q
L
12
to serve Valley Proteins, Inc, with, no discharge of wastes to -surface waters, pursuant to the application
received October 17,' 2011,Iand subsequent additional information received by. the Division of Water
Quality, and iri. conformity with -the project plans, specifications, and other supporting data :subsequently
filed and approved by the Department of Environment A X jjklH and considered a part ,of
'this permit. + AE 9-j A U T%
This pefrnit shall be :effective from .the date of issuance until June 30, 2018, shall void Permit No.
WQ0000957 issued July I, 2009; and shall be 'subject to the, following specified conditions and
limitations:
SCHE3DMS
J. In, accordance with 15A NCAC 02T :0116, upon completion of construction and prior to operation of
thispermitted facility, a certification (attached) shall be: submitted from a licensed North Carolina'
Professional Engineer certifying that the permitted facility has been installed in accordance with this
permit, Division appro�ed plans and specifications, and other supporting documentation, including
the location of all monitoring wellsas applicable: If this project is to be completed in.phases and
been:com leted. Mail the Certification to the Division of Water Quality; Aquifer Protection Section,
1636_Mail Service Center, and Raleigh, NC 27699-1636.
2. The ,Fayetteville Regional Office;• telephone number (910) 433-3300; shall be notified.at least .48
hours hi advance;(excluding weekends and holidays) of operation of the installed -facilities such'that
an.. in -place .inspection) can be made. Notification to the Aquifer Protection Section's regional,
supervisor shall be made from 8:00 A,ni. unti15:00 p.m. on. Monday through Friday, excluding State
Holidays.
3. A gauge to monitor waste levels FEB Anoxic Basin #1 'shall be iiistalled`prior to operation. Caution
e shall be talcenmot to damage thintegrity of the liner 'when installing,the gauge..
4. No later than six months prior to the expiration of this 'permit;, the Permittee shall request renewal of
this permit on official Division forms.:Upoti receipt of the request, the Division will review the
adequacy of the facilities described therein, and if warranted, will renew the permit for such period of
time and under such conditions and limitations as it may deem appropriate. Please -note Rule 15A
NCAC 02T .0105(d) requires anupdated site map to, be submitted with the permit renewal
application.
PERFORMANCE STANDARDS
1. The subject non -discharge facilities shall be effectively maintained and operated A all tines so there
is no'discharge to surface -waters, nor�any-contravention of groundwater- or surface water standards.
In the event the facilities fail to -perform satisfactorily, including the creation of nuisance conditions
due to improper operation and maintenance, or failure of irrigation areas to adequately assimilate
effluent; the Permittee shall take immediate corrective actions including Division required ."actions,
such as the constructi 'n of additional or replacement wastewater treatment or disposal.facilities.
2. This -permit shall not relieve the Periittee of their responsibility for damages to groundwater or
surface water' resulting from the operation of this facility.
1. Effluent limitations shall not ,exceed those specified in Attachment A.
4. Application rates, whether hydraulic; nutrient or other pollutant;. shall not exceed those 'specified in.
Attachment B. .
WQ66006057 Version 2.l 'Shell;-Version.10.1220
Page 7 of 10
I
j`.
State of North Carolina
Division of Water Resources
r
w Water Quality Regional Operations Section
Environmental Staff Report
Quality
To: ❑ NPDES Unit
Attn: Troy Doby
From: Jim Barber
Fayetteville Regional Office
Application No.: W00000957
Facility name: Valley Proteins — Wadesboro Facility
I GENERAL AND SITE VISIT ORMATION
d?
1. Was a site visit conducte®yes or ❑ No
a. Date of site visit: 30 Jan 2018 and 12 Feb 2018
b. Site visit conducted by: Jim Barber and Kent White
c. Inspection report attached? ❑ Yes or ® No
d. Person contacted: James Hodges and their contact information: (704) 718 - 4912 ext.
e. Driving directions: From the intersection of US Hwy 74 and Hwy 52 in Wadesboro, tak
2. Discharge Point(s): N/A
Latitude:
Latitude:
3. Receiving stream or affected sr
Classification: Hurric
River Basin and Sub -
Describe receiving st
H. PROPOSED FACILITIES:
1. Facility Classification:
Proposed flow:
Current permitted flow:
2. Are the new treatment fac
If no, explain:
3. Are site conditions (soils,
If no, please explain:
4. Do the plans and site map
If no, please explain:
Longitude:
Longitude:
e waters: N/A(Hurricane Crk. is adjacent to the property along the east boundary).
Creek - "C"
a No.: Yadkin — Pee Dee and YAD 10
i features and pertinent downstream uses: 20% Agriculture and 80% forestry.
APPLICATIONS
(Please attach completed rating sheet to be attached to issued permit)
adequate for the type of waste and disposal system? ❑ Yes or ❑ No
to water table, etc) consistent with the submitted reports? ❑ Yes ❑ No ❑ N/A
the actual site (property lines, wells, etc.)? ❑ Yes ❑,No ❑ N/A
FORM: WQROSSR 04-14 Page 1 of 6
5. Is the proposed residuals management plan adequate? ❑ Yes ❑ No ❑ N/A
If no, please explain:
6. Are the proposed application rates (e.g., hydraulic, nutrient) acceptable? ❑ Yes ❑ No ❑ N/A
If no, please explain:
7. Are there any setback conflicts for proposed treatment, storage and disposal sites? ❑ Yes or ❑ No
If yes, attach a map showing conflict areas.
8. Is the proposed or existing groundwater monitoring program adequate? ❑ ;Yes ❑ No ❑ N/A.
If no, explain and recommend any changes to the groundwater monitoring program:
9. For residuals, will seasonal or other restrictions be required? ❑ Yes ❑ No ❑ N/A
If yes, attach list of sites with restrictions (Certification B)
Describe the residuals handling and utilization scheme:
10. Possible toxic impacts to surface waters:
11. Pretreatment Program (POTWsj only):
III. EXISTING FACILITIES: MODIFICATION AND RENEWAL APPLICATIONS
1. Are there appropriately certified' Operators in Charge (ORCs) for the facility? ® Yes ❑ No ❑ N/A
ORC: James Hodges Certifi ate #: SI-18564 Backup ORC: Ryan Kirby Certificate #:SI-1000459
2: Are the design, maintenance a {d operation of the treatment facilities'adequate for the type of waste and disposal
system? ® Yes or ❑ No
If no, please explain:
Description of existing facilities: spray irrigation system with pretreatment system, holding basins and approx.
135 acres of spray field plante i in fescue.
Proposed flow: 220,000 GPD (0.220 MGDI
Current permitted flow: 220.0d GPD (0.220 MGD)
'I
Explain anything observed during the site visit that needs to be addressed by the permit, or that may be important
.for the permit writer to know (''.e., equipment condition, function, maintenance, a change in facility ownership,
etc.)
3. Are the site conditions (e.g., sops, topography, depth to water table, etc) maintained appropriately and adequately
-'assimilating the waste? ® Yes or ❑ No
If no, please explain:
4. Has the site changed in any way that may affect the permit (e.g., drainage added, new wells inside the compliance
boundary, new development, etc.)? ❑ Yes or ® No
If yes, please,explain:
5. Is the residuals management plan adequate? ® Yes or ❑ No
If no, please explain: DAF residuals and residuals removed from oxidation ditch clarifier are mixed with solids
produce animal feed proteins.
6. Are the existing application rates (e.g., hydraulic, nutrient) still acceptable? ® Yes or ❑ No
If no, please explain: Floatingltotals are consistent and below hydraulic limits.
7. Is the existing groundwater monitoring program adequate? ® Yes ❑ No ❑ N/A
If no, explain and recommend any changes to the groundwater monitoring program: The facility has one
monitoring well (MW-1)that is above the 10 m /g_l groundwater standard for Nitrate. Valley Proteins (VP
converted a third storage: basin! into a FEB/anoxic reactor basin and put it into seMce approximately three
toJstabilize PAN concentrations but in recent ears the groundwater N values have fluctuated and
. ___ . I .. --.r. . t. ,___ ___-1 __ __J..__ TI AAT
FORM: WQROSSR 04-14 1 Page 2 of 6
groundwater nitrate concentrations VP is trying to remove wastewater application from field 9 & 11 as floating
totals allow. VP plans to limit irrigation on fields 9 & 11 to summer -months to increase evaporation and see if this
practice will positively impact nitrate concentrations being reported in MW-1 MW-2 was recently relocated due
to its location along the east property line that is a natural gas pipeline right-of-way. MW-2 was moved inside the
property line 50' to comply with the compliance boundary setback The nitrate concentration at the new location
is around the 10 mWl standard Further evaluation is needed to see if a trend evolves that will require VP to
evaluate irrigation practices for fields 2 3 and 4 VP has permitted additional irrigation acreage in the recent past
to help distribute wastewater across a wider footprint and reduce PAN loadings on older, existing fields.
8. Are there any setback conflicts for existing treatment, storage and disposal sites? ❑ Yes or ® No
If yes, attach a map showing co > flict areas.
9. Is the description of the facilities as written in the existing permit correct? ® Yes or ❑ No.
'If no, please explain: The third age graph on the -permit description page, starting with."construction and
retrofitting of existing wastewater pond #3" needs to be updated/changed to reflect the completed construction.
10. Were monitoring wells properly constructed and located? ® Yes ❑ No El N/A
If no, please explain:
k
I
FORM: WQROSSR 04-14
Page 3 of 6
�1
11. Are the monitoring well coordinates correct in BIMS? ❑ Yes ® No El N/A
If no lease com lete the following (expand table if necessary):'
Monitoring Well
. Latitude
Longitude
MW7
35.0409370
-80.082037
MW8
35.0431170
-80.0810836
MW9
{
35.045721')
-80.0787070
O , „
_ O , It
12. Has a review of all self-monitoriing data been conducted (e.g., DMR, NDMR, NDAR, GW)? ® Yes or ❑ No
Please summarize any findings resulting from this review: Tony Honeycutt reviews monthly NDMRs and
NDARs in BIMS and addresses anv flags that need to be addressed.
Provide input to help the permi i writer evaluate any requests for reduced monitoring, if applicable.
13. Are there any permit changes needed in order to address ongoing BIMS violations? ❑ Yes or ® No
If yes, please explain:
14. Check all that apply:
® No compliance issues ❑ Current enforcement action(s) ❑ Currently under JOC
❑ Notice(s),of violation ❑ Currently under SOC ❑ Currently under moratorium
Please explain and attach any dj cuimnts that may help clarify answer/comments (i.e., NOV, NOD, etc.)
If the facility has had compliance problems during the permit cycle, please explain the status. Has the RO been
working with the Permittee? Ise a solution underway or in place? ,
Have all compliance dates/con Jitions in the existing permit been satisfied? ❑ Yes ❑ No ® N/A
If no, please explain: 1
15 Are there any issues related to (compliance/en:
❑ Yes ® No ❑ N/A
If yes, please explain:
16. Possible toxic impacts to surface waters: N/A
17. Pretreatment Program (POTWs only): N/A
that should be resolved before /issuing this permit?
FORM: WQROSSR 04-14 Page 4 of 6
IV. REGIONAL OFFICE RECOW
1. Do you foresee any problems v
If yes, please explain:
2. 'List any items that you would ]
additional information request:
3. 1
MATIONS
issuance/renewal of this permit? ❑ Yes or ® No
the NPDES Unit or Non -Discharge Unit Central Office to obtain through an
Item
Reason
1
l
,ist specific permit conditions ri
1
commended to be removed from the permit when issued:
Condition
Reason
4. List specific special conditions for compliance schedules recommended to be' included in the permit when issued:
Condition Reason
5. Recommendation: ❑ 1
El
El
6. Signature of report preparer:
Signature of regional supery
Date: .5 /
pending receipt and review of additional information by regional office
pending review of draft permit by regional office
upon receipt of needed additional information
(Please state reasons: )
-11)'�NL P-'4d?n/', 1
At%
FORM: WQROSSR 04-14
Page 5 of 6
V
ADDITIONAL REGIONAL STAFF
Currently Valley Proteins (VP) flows
i
' L .
REVIEW ITEMS
are running around 100,0.00 to 150,000 gallons/day. All domestic wastewater is
managed thru an on -site septic s sy
tem permitted by Arison County Environmental Health.
1
rural farm land with very little development. The majority of the adjacent
The area around the VP site is primarily
property is the Pee Dee National Wildlife
Refuge and other developed property in the immediate area is industrial `
(brick plant) and the Anson County
airport.
removal from the two stora eg /irri atg ion lagoons every 7 to 10 years to help reduc
Valley Proteins schedules -residuals
PAN concentrations Both storagellagoons
have had residuals removed in 2011 (large basin) and 2016 (small .
TL.•,.---:A..!
1., ..,— I —A .�—J;-A — form In" InrntPri al•.rncC thp.. CtatP. �in .. in Smith �',fl1'ofina 61
FO]
of 6
ROY COOPER
Goie►r�or �
MCHAEL S: REGAN 1
" � Secrefmr . -
' � I
WaterResources LIYDA. CULPEPPER
ENwRowhlEliTAI QUALITY Idrbn Dh*for. .
i
December 21, 2017 s
Christopher Bivans I
Valley Proteins Inc
PO Box 718 i
Wadesboro NC 28170
SUBJECT: Compliance Inspection Report
Valley Protein Inc-Wadesboro j
Non -discharge Permit, No. WQ0000957 i
Anson County
Dear Permittee:
The North Carolina Division of Water Resources conducted an inspection of the Valley Protein
:Inc-Wadesboro on 12/13/2017. This inspection .was 'conducted. to verify that the facility is '
operating in- compliance with the conditions and limitations specified in Non -discharge, Permit
No. WQ0000957. The findings and comments'noted during this -inspection are provided in the
enclosed copy of the inspection report entitled "Compliance Inspection Report".
If you" should -have any' questions, please do not hesitate to contact Tony Honeycutt with'
the Water Quality, Regional Operations. Section in'the Fayetteville Regional Office at
910-433-3300 or via email at tony:honeycutt@ncdenr.gov.. .
-Sincerely,
J. Trent Allen, Regional .Supervisor
Water Quality Regional Operations Section
Fayetteville Regional Office
Division of Water Resources, NCDEQ
Cc: ORC, James Hodges
11SFayettevll leRegioal -0ff ce�...,�TH�
Central Files
State of North Carolina I Environmental -Quality I Water Resources
225.Green Street,' Suite 714, Fayetteville, NC 28301-5043
910t433-3300
Compliance Inspection, Report
Permit: WQ0000957 Effective: 03/05/12 Expiration: 06/30/18 Owner: Valley Proteins Inc
SOC: Effective: Expiration: Facility: Valley Protein Inc-Wadesboro
County: Anson _ 656 Little Duncan Rd
Region: Fayetteville
Wadesboro NC 28170
Contact Person: Robert Vogler Title: Environmental Manager Phone:' 540-877-2590
Directions to Facility: `
System Classifications: SI, VWV2,
Primary ORC: James Leslie Hodges Certification: 18564 Phone: 704-694-3701
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
J
Inspection Date: .12/13/2017 Entry Time: 01: PM Exit Time: 03:30PM
Primary Inspector: Tony W Hone Phone: 910-433-3339
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation -
Permit Inspection Type: Wastewater Irrigation
Facility Status: Compliant ❑ Not Compliant
Question Areas:
Miscellaneous Questions Treatment Record Keeping "
Treatment Lagoons End Use -Irrigation
(See attachment summary)
Page: 1 '
s permit: WQ0000957 Owner - Facility: Valley Proteins Inc
Inspection Date: 12/13/2017 Inspection Type : Compliance Evaluation Reason for visit: Routine
Inspection Summary:
Records were up to date and available for review. '
s JJ
Please add lime as indicated by the soils report.
Planting of the winter overseed crop was late. Please consult your, local cooperative extension agent for the correct planting
window. Without a proper winter overseed crop, spray irrigation operations cannot take place.
No additional problems noted.
Permit: WQ0000957 Owner.- Facility: Valley Proteins Inc
Inspection Date: .12/1312017 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Type
Yes No NA NE
Reuse (Quality) -
❑
Infiltration System
❑
Single Family Spray, LR
❑
Activated Sludge Spray, LR
❑
Activated Sludge Spray, HR
❑
Activated Sludge Drip, LR
Recycle/Retise
❑
Single Family Drip
El
Lagoon Spray, LR
Treatment
Yes No NA NE
Are Treatment facilities consistent with those outlined in the current permit?.
❑ ❑ ❑
Do all treatment units appear to be operational? (if no, note below.)
0 ❑ ❑. ❑ J
Comment:
Record Keeping
Yes No NA NE
Is a copy of current permit available?
❑ E ❑
Are monitoring reports present: NDMR?- -
.0 ❑ ❑ ❑
NDAR?
■❑Ell]
Are flow rates less than of permitted, flow?
E ❑ ❑ ❑
Are flow rates less than of permitted flow?
M ❑ ❑ ❑
Are application rates adhered to?
0 ❑ ❑ ❑
Is GW monitoring being conducted, if required (GW 59s submitted)?
E ❑ ❑ ❑ i
Are all samples analyzed for all required parameters?
❑ ❑ ❑
Are there any 2L GW quality violations?
❑ ❑ ❑ M
Is GW-59A certification form completed for facility?
❑ ❑ ❑
Is effluent sampled for same parameters as GW?
❑ ❑ ❑
—Do-effluent-concentrations-exceed-GW-standards-?—
Are annual soil reports available?
0 ❑ 1111
# Are PAN records required?
0 ❑ ❑ ❑
# Did last soil report indicate a need for lime?
0 ❑ ❑ ❑
If so, has it been applied?
❑ 0 ❑ ❑
Are operational logs present?
M ❑ ❑ ❑
Are lab sheets available for review?
0 ❑ T ❑ ❑
Do lab sheets support data reported on NDMR?
M ❑ ❑ ❑
Do lab sheets support data reported on GW 59s?
❑ . ❑ ❑ M.
Page: 3
v '
Permit: W00000957
Inspection Date: 12/13/2017
Owner.- Facility: Valley Proteins Inc
Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Are Operational and Maintenance records present?
Were Operational. and Maintenance records complete?
in permittee been free of public complaints last 12 months?
Is a copy of the SOC,readily available?
No treatment units bypassed since last inspection?
Comment: . Please add• lime ayindic Ited by the soils report.
End Use -Irrigation
Are buffers adequate?
Is the cover crop. type specified in permit?
Is the crop cover acceptable?
Is the site condition adequate?
Is the site free of runoff / ponding?
Is the acreage specified in the permit being util'zed?
Is the application equipment present? ,
Is the application equipment operational?
Is the disposal field free of limiting slopes?
Is access restricted and/or signs posted, during active site use?
Are any supply wells within .the CB?
Are any supply wells within 250' .of the CB?
How close is the closest water supply well?
Is municipal.water available in the area?
# Info only: Does the permit call for monitoring wells?
Are GW monitoring wells located properly w/ respect to RB and CB?
Are GW monitoring wells properly constructed, including screened interval?
Are monitoring wells damaged?
Comment:- Public water is not'available.
11110
N ❑ ❑0 .
N❑❑❑
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�Divlslon of Water Resources
To: FRO-W ROS: TrenfAllf
From: Troy Doby, Water Quality
KCU,p '///(o//8
State of North Carolina
Department of Environmental Quality
Division of Water Resources
WATER QUALITY. REGIONAL OPERATIONS SECTION
NON -DISCHARGE APPLICATION REVIEW REQUEST FORM
F%F_�5L-0 V 0—L.0
January 8, 2018 DEM)WR
JAN 1.0 2018
itting Section - Non -Discharge Permitting Unit
MROS
FAYETM ILLS REGIONAL OFFICE
Permit Number: WQ0000957 Permit Type: Wastewater Irrigation
Applicant: Valley Proteins, Inc. Project Type: Renewal
Owner Type: Organization Owner in BIMS? Yes
Facility Name: Valley Proteins - Wadesboro Facility
Signature Authority: Robert T. Vogler
Address: PO Box 3588, Winchester, VA 22604
Fee Category: Non=Discharge Major
Comments/Other Information:
Attached, you will find all hifon
comment, and/or. action. Within 45
® Return this form completed.
❑ Attach an Attachment B for
When you receive this request form,
return it to the appropriate Central O
RO-WQROS Reviewer:
U
Facility in BIMS? Yes
Title: • Director of Environmental Affairs
County: Anson
Fee Amount: $0
submitted in support of the above -referenced application for your review,
it days, please take the following actions:
Z Return a completed staff report.
❑ Issue an Attachment B Certification.
;e write your name and dates in the spaces below, make a copy of this sheet, and
Water Quality Permitting Section contact person listed above.
— ` Date:
FORM: WQROSNDARR 09-15 Page 1 of 1
3S� E
Ao l
J
PERMIT: WQ0000957
FACILITY: Valley Proteins Inc- Valley Protein Inc-Wadesboro
PARAMETER: 00620 - Nitrogen, Nitrate Total' (as N)
20
12 - -WMW1
-W MW2
E M W3
MW5
�- MW6
8 MW7
MW8
-�- M W9
3 1 ���®
0
7 c�j 7 cry �j 7 uj % 7 7 uj �j 7 c�j �j 7 uj �j 7 uj �j 7
. �i c� u' 7i u' c� . �i c� �' �i
7i� 7,� u'p 7i cep 7i 7i cep 7, 7, u'p 7i 7i u'p 7i 7i cep 1i 7, 00 7, 7, . "O 7, _1i cep 7� 7, Op
Op0 008�� �009�� �0�� 07���� Op� O���
8 J O 7 2 O Q S G
e GW59 Date
PERMIT: WQ0000957
FACILITY: Valley Proteins Inc -Valley Protein Inc-Wadesboro
PARAMETER: 00610 - Nitrogen, Ammonia Total (as N)
0.7
0.6
0.5
0.4
E
0:3
0.2
0.1
0.0
-WMW1
-W M W2
-W M W3
-WMW5
-W MW6
MW7
-W MW8
-W MW9
uj !j 7 c?j 7 L?j % 7 L? %j 7 t?j �i 7 c�j �j 7 c�j % 7 uj �j 7 t�j %j 7 t7j %j 7
u'). u'J c�, . u'J c�j.
i�O O O�� O O�c' O i�O p�� i�O O 0 i�O i�0 O�� i�O O p�� i�O i�O p�� O �r'O p�� p�� O�c'
O O -O 0 0 7 7 0 7 7 0 7 7 0 7 7 0 7 7 0 7 7 0 7 7 0 7 7 0
� 8 00 �9 09 O O 70 7 7 77 � � 7�7�
GW59 Date
PERMIT: WQ0000957
FACILITY: Valley Proteins Inc - Valley Protein Inc-Wadesboro
PARAMETER`. 70300 - Solids, Total Dissolved-180 Deg.0
2,000
- A - - 1� m- p I --
I.200 f Mwi
-�- MW2
tm
MW3
M W5
-�- M W6
_} 800 -®- MW7
-]&. MW8
MW9
m
k,
7 7 7 7
u' ,7
,7 �i u' c� �i c� c� 7i u' c� �i c� u' �i O O 7i
7� 7,u�Ou�O
00 00 000 09 009 70 70 OHO 7J 7�. Off, 7� 7� O�� 70 70 OHO 7Q 7Q O�Q 7S 7s Ohs 76, 76, OAS 7� 7, Off,
GW59 Date
PERMIT: WQ0000957
FACILITY: Valley Proteins Inc- Valley Protein Inc-Wadesboro
PARAMETER: 00680 - Carbon, Tot Organic (TOC)
lU
8
6
CI
KA
7 0 7 7 0 �, 7 0 �, 7 0 �, 7 0 �, 7 u, �, 7.
cr �' 7i u' 7i u' u' 7i c� y' 7i u' c� 7i u' v' 7i c� _ u' 7i u' U? 7i c' p 7i c� O 7i
7, 7, u'p 7, 0 7, 7, cep 7, 7, cep 7, 7, cep_ 7, 7, cep 7, 7, 00 7, 7, c?p 7, 7, u�p 7, 7,• cep
po, PO p i2p cppp �O r'p7 pol %p c:p7 cpp7 %p;P07,0p7 ,�� pp7 pp7 %p�p72p7 �2p pp72p� %p,pp7 c�p7
p & Op 0 09 O, O 7p 7 7 77 c� c� 7� u� c� 70 St St 7Q S S 7�. 6'
GW69 Date
PERMIT: WQ0000957
FACILITY: Valley Proteins Inc -Valley Protein Inc-Wadesboro _
PARAMETER: 00403 - Ph, lab
t
8
6 1
5 - MW1
- MW2
-- MW3
4 -W M W5
-W. MW6
AW MW7
3 MW8 .
M W9
2
1 '
0
L? L? 7 c�j �j 7 uj !j 7 c�j �j 7 c�j %j 7 t�j !j 7 0 !j 7 0 %j 7 c�j . %j 7
c�' u? 7i u' u' 7i u' u' 7i cr u' 7i u' u' 7i
7, 7, 7,
O �07 �07 O �07 �07 � 207 �07 ��O �07 �07 ��O
70 St St 7Q S S 7S 6' 6' 76, > > 7�
GW59 Date
PERMIT: WQ0000957
FACILITY: Valley Proteins Inc- Valley Protein Inc-Wadesboro
PARAMETER: 00940 - Chloride -(as CI)
600
500
400
E
300.
200
100
-WMW1
-W M W2
M W3
-� MW5
-�- M W6
-®- MW7
�- M W8
-W Mw9
0. .mu
u'� �� 7 c�', �� 7 cr', �� ' 7 L,1- 7
c' 7i 0' u' 7/ cr' c�' 7i 7i u'
7��07" 00%7" u'0��7., 7,- L?O 7" 7,_ &0��7" 7" `�0��7, .7"" coo 7�- 7,�2 00��7%�07%�0`�0��7%�07%� 00�27%�07�c� c�0�2
00 00 000 09 009 ;0 70 OHO 77 77 077 72 7� 07� 7, 70 070 7Q 7Q 07Q 7s JS 07s 76, 76, 076' 7, 7, 07�
GW59 Date,
PERMIT: WQ0000957
FACILITY:. Valley Proteins Inc - Valley Protein Inc-Wadesboro
PARAMETER: 00945 - Sulfate, Total (as SO4)
240
200
160
120
80
40
0
-W MW1
-W M W2
-�- MW3
MW5
-�- M W6
x MW7
MW8
MW9
c�j uj t�j 7 t�j 7 t�j 7 7
0 0 0 0�i 00�i 00 u'
7, 7, "�0 7, "�0 7, 7, "�0 "�0 7, 7, "�0 "�0 7, 7, "�0 7, 7, "�0 7, 7, 7, 7, 00
`'00 �00 ��O �00 ��O �07 �07 ��O �07 �07 O �07 �01 0 �07 �07�07 �07 O
8 8 00 �9 09 O O 70 7 7 7> 7� 76, > > 7,
GW59 Date