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HomeMy WebLinkAboutNC0057193_Permit Issuance_20130318.ram �DD NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Pat McCrory Charles Wakild, P.E. John E. Skvarla III Governor Director Secretary March 18, 2013 Mr. Lance Ingram Nantahala Outdoor Center, Inc. 13077 U.S. Hwy 19W Bryson City, N.C. 28713 Subject: Issuance of NPDES Permit NCO057193 Nantahala Outdoor Center WWTP Class WW-2 Swain County Dear Mr. Ingram: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). This final permit includes no major changes from the draft permit sent to you on January 16, 2013. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 1508 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Charles Weaver at telephone number (919) 807-6391. Sincer ly, harles Wakild, P.E. [ cc: Central Files Asheville Regional Office/Surface Water Protection NPDES Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One 512 North Salisbury Street, Raleigh, North Carolina 27604 NorthCaro lina Phone: 919 807-6300 / FAX 919 807-6489 / http://portal.ncdenr.org/web/wq Aaft(wily An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper Permit NCO057193 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Sutton Bacon is hereby authorized to discharge wastewater from.a facility located at the Nantahala Outdoor Center WWTP U.S. Highway 19 Wesser Swain County to receiving watets designated as the Nantahala. River in subbasin 04-04-02 of the Little Tennessee River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set fotth in Parts I, II, III and IV hereof. This permit shall become effective May 1, 2013. This permit and authorization to discharge shall expire at midnight on October 31, 2017. Signed this day March 18, 2013 r1Chia es WaHd, P.E., Ditectot Division of Water Quality By Authoi* of the Environmental Management Commission Permit NCO057193 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether. for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. The Nantahala Outdoor Center is hereby authorized to: 1. Continue to operate an existing 0.040 MGD wastewater treatment facility with the following components: ♦ Bar.screen ♦ Influent grinder pump (5 hp) with equalization ♦ Dual 40,000-gallon reactor basins ♦ 14,000-gallon post equalization basin ♦ 20,000-gallon waste sludge digester with .blower (5 hp) ♦ Tablet chlorine disinfection with contact chamber ♦ Dechlorination chamber with sodium sulfite feed pump ♦ Post -treatment flow metering The facility is located at the Nantahala Outdoor Center WWTP in Wessex off U.S. Highway 19 in Swain County. 2. Discharge from said treatment works at the location specified on the attached map into the Nantahala River, a class B-Trout stream in hydrologic unit 06010202 of the Little Tennessee River Basin. Quad: Wesser, N.C. N COO57193 Stream Class: B-Trout Subbasin: 40402 Nantahala Outdoor Center Latitude: 35'19'59" W WTP Longitude: 83°35'30" Receiving Stream: Nantahala River Facility .:.-------•� z; Location �Q1lt�L Swain County Map not to scale Permit NCO057193 A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Ducting the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Petmittee as specified below: PARAMETER LIMITS MONITORING REQUIREMENTS [PCS Code] Monthly Daily Measurement Sample Type Sample Location Average Maximum Frequency Flow -[50050] 0.040 MGD Continuous Recording Influent or Effluent BOD, 5-day (20°C) [00310] 30.0 mg/L 45.0 mg/L Weekly Composite Effluent Total Suspended Solids [00530] 30.0 mg/L 45.0 mg/L Weekly Composite Effluent NHs as N [00610] 2/Month Composite Effluent Fecal Coliform (geometric mean) [31616] 200 / 100 ml 400 / 100 ml Weekly Grab Effluent Total Residual Chlorine' [50060] 17 Hg/L 2/Week Grab Effluent Temperature (°C) [00010] Weekly Grab Effluent pH [00400 > 6.0 and < 9.0 standard units — — 2/Month Grab Effluent Footnotes: 1. Limit and monitoring requirements apply only if chlorine is added for disinfection. The Permittee shall report all effluent TRC values reported by a NC -certified laboratory [including field -certified]. Effluent values < 50 µg/L will be treated as zero for compliance purposes. There shall be no discharge of floating solids or visible foam in other than trace amounts. ASF EVU .i .F. CITIZEN TB ES VOICE OF THE MOUNTAINS • CITIZEN-TIMFS.com AFFIDAVIT OF PUBLICATION Public Notice BUNCOMBE COUNTY North Carolina Environmental Management C ommi s s i on/ NPDES Unit 1617 Mail Service Center c �. Raleigh, NC 27699.1617 O ice of Intent to Carolina a wonPIDES ental a n NORTH CAROLINA ice of North Carolina Environmental Man. NORTH the undersigned, a Notary Public of said County and State, duly commissioned, qualified and authorized by law to administer oaths, personally appeared Velene Fagan, who, being first duly sworn, deposes and says: that she is the Legal Billing Clerk of The Asheville Citizen -Times, engaged in publication of a newspaper known as The Asheville Citizen -Times, published, issued, and entered as first class mail in the City of Asheville, in said County and State; that she is authorized to make this affidavit and sworn statement; that the notice or other legal advertisement, a true copy of which is attached hereto, was published in The Asheville Citizen -Times on the following dates: January 17th, 2013. And that the said newspaper in which said notice, paper, document or legal advertisement was published was, at the time of each and every publication, a newspaper meeting all of the requirements and qualifications of Section 1-597 of the General Statues of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the General Statues of North Carolina. Signed this 17"h day of January, 2013 Q Sworn to and subscribed before me the 171h day of January, 2013.E .. , -- t,l0 My Comm ssion expires the 5,, day of October, 2013 _•;a"" (828) 232-5830 1 (828) 253-5092 FAX a 14 O. HENRY AVE. ( P.O. BOX 2090 1 ASHEVILLE, NC 28802 1 (800) 800-4204 c�wWrr `.G ,- FACT SHEET FOR EXPEDITED PERMIT RENEWALS This form must be completed by Permit Writers for all expedited permits which do not require full Fact Sheets. Expedited permits are generally simple 100% domestics (e.g., schools, mobile home parks, etc) that can be administratively renewed with minor changes, but can include facilities with more complex issues (Special Conditions, 303(d) listed water, toxicity testing, instream monitoring, compliance concerns). Basic Information for Expedited Permit Renewals Permit Writer/Date Charles H. Weaver 1/15/2013 Permit Number NCO057193 Facility Name Nantahala Outdoor Center WWTP Basin Name/Sub-basin number 04-04-02 Receiving Stream Nantahala River Stream Classification in Permit B-Trout Does permit need Daily Max NH3 limits? N/A Does permit need TRC limits/language? No — already present Does permit have toxicity testing? No Does permit have Special Conditions? No Does permit have instream monitoring? No Is the stream impaired (on 303(d) list)? For what parameter? No - Any obvious compliance concerns? None Any permit modifications since last permit? None New expiration date 10/31/2017 Comments on Draft Permit Application received late due to change in ORC and other staff at NOC Most Commonly Used Expedited Language: • 303(d) language for Draft/Final Cover Letters: "Please note that the receiving stream is listed as an impaired waterbody on the North Carolina 303(d) Impaired Waters List. Addressing impaired waters is a high priority with the Division, and instream data will continue to be evaluated. If there is noncompliance with permitted effluent limits and stream impairment can be attributed to your facility, then mitigative measures may be required". • TRC language for Compliance Level for Cover Letters/Effluent Sheet Footnote: "The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 ug/1 will be treated as zero for compliance purposes." NBC NANTAHALA OUTDOOR CENTER December 4, 2012 Mrs. Dina Sprinkle NCDENR/ DWQ Point Source Branch 1617 Mail Service Center Raleigh NC 27699-1617 Re: NPDES Permit NCO057193 Dear Mrs. Sprinkle Please find our enclosed NPDES Permit Renewal Application for permit NC0057193. By the letter we request that our NPDES discharge permit be renewed. Since our last renewal no changes have been made to our facility. The effluent flow and quality are well below our permit limits. We have been transporting our waste sludge by pump truck to the town of Franklin NC. This arrangement was made with the town manager in the mid 1990's in cooperation with the pump truck operator B&B Concrete Products. Thank you for considering our permit request. Ingram Nantahala Outdoor Center cc: Jeff Menzell Asheville DWQ ,p-7 195� B�� DEC 1 1 2012 01JI di St�lJRl:t s3F?- . NPDES APPLICATION - FORM D For privately owned treatment systems treating 100% domestic wastewaters <1.0 MGD Mail the complete application to: N. C. DENR / Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit INCO057193 If you are completing this form in computer use the TAB key or the up - down arrows to moue from one field to the next. To check the boxes, click your mouse on top of the box. Otherwise, please print or type. 1. Contact Information: Owner Name Sutton Bacon Facility Name Nantahala Outdoor Center Inc. Mailing Address 13077 Hwy 19 West City Bryson City State / Zip Code North Carolina/ 28713 Telephone Number (828)488-2175 Fax Number (828)488-0301 e-mail Address sutton.bacon@noc.com 2. Location of facility producing discharge: Check here if same address as above X Street Address or State Road Same City State / Zip Code County 3. Operator Information: Name of the firm, public organization or other entity that operates the facility. (Note that. this is not referring to the Operator in Responsible Charge or ORC) Name Nantahala Outdoor Center Inc. Mailing Address 13077 Hwy 19-West City State / Zip Code Telephone Number Bryson City North Carolina/ 28713 (828)488-2175 Fax Number (828)488-0301 1 of 4 Form-D 05/08 NPDES APPLICATION - FORM D For privately owned treatment systems treating 100% domestic wastewaters <1.0 MGD 4. Description of wastewater: Facility Generating Wastewater(check all that apply): Industrial ❑ Number of Employees Commercial ❑ Number of Employees 100 Residential ❑ Number of Homes School ❑ Number of Students/Staff Other ❑ Explain: Describe the source(s) of wastewater (example: subdivision, mobile home park, shopping centers, restaurants, etc.): Restaurants, Lodging, Public Restrooms Population served: 200 5. a of collection system Separate (sanitary sewer only) 6. Outfall Information: ❑ Combined (storm sewer and sanitary sewer) Number of separate discharge points one Outfall Identification number(s) 001 Is the outfall equipped with a diffuser? ❑ Yes I k Mo 7. Name of receiving stream(s) (Provide a map showing the exact location of each outfallJ. Nantahala River S. Frequency of Discharge: ❑ Continuous Frintermittent If intermittent: Days per week discharge occurs: 7 Duration: 12hrs 9. Describe the treatment system List all installed components, including capacities, provide design removal for BOD, TSS, nitrogen and phosphorus. If the space provided is not sufficient, attach the description of the treatment system in a separate sheet of paper. .040 MGD Sequential Batch Reactor; Bar Screen,5 hp Influent Grinder Pump Station with EQ, Two 40,000 gal Reactor Basins, Two Aqua Aerobic Cam-D units with 5 hp mixer/aerators, 14,000 gal Post EQ Basin, 20,000 gal Waste Sludge Digester with Shp Blower, Chlorine Contact Chamber with Tablet Feeder, Dechlor Chamber with Sodium Sulfite Feed Pump. Post Treatment Flow Metering See Attached for further information 2 of 4 Form-D 05/08 NPDES APPLICATION - FORM D For privately owned treatment systems treating 100% domestic wastewaters <1.0 MGD 10. Flow Information: Treatment Plant Design flow .040 MGD Annual Average daily flow .011 MGD (for the previous 3 years) Maximum daily flow .039 MGD (for the previous 3 years) 11. Is this facility located on n country? ❑ ;�N'0Yes 12. Effluent Data Provide data for the parameters listed. Fecal Coliform, Temperature and pH shall be grab samples, for all other parameters 24-hour composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly average. If only one analysis is reported, report as daily maximum. Parameter Daily Maximum Monthly Average Units of Measurement Biochemical Oxygen Demand (BOD5) 7.9 5.5 MG/L Fecal Coliform 90.3 10.6 #/ 100ml Total Suspended Solids 11.7 7.4 MG/L Temperature (Summer) 25.1 23.5 Celsius Temperature (Winter) 12.4 10.4 Celsius PH 6.8 6.7 pH units 13. List all permits, construction approvals and/or applications: Type Permit Number Type Hazardous Waste (RCRA) NESHAPS (CAA) UIC (SDWA) Ocean Dumping (MPRSA) NPDES NCO057193 Dredge or fill (Section 404 or CWA) PSD (CAA) Other Non -attainment program (CAA) 14. APPLICANT CERTIFICATION Permit Number I certify that I am familiar with the information contained in the application and that to the best,of'*ay knowledge and belief such information is true, complete, and accurate. Prin d name of Perschi Signing Title Sign ure of Applicant' P Date North C olina General Statute 143-215.6 (b)(2) states: Any person who knowingly makes any false statement representation, or certification in any applicati , record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) 4 of 4 Form-D 05/08 SEQUENCING BATCH REACTOR MIXAIR SYSTEM DESIGN: Low Load PROJECT: NANTAHALA OUTDOOR CENTER WWTP DUAL BASIN SBR DATE: August •19, 1998 PREPARED BY: RCM The enclosed information is based upon preliminary data which we have received from you. There may be factors unknown to us which would alter the enclosed recommendation. These recommendations are based on models and assumptions widely -----u-s-ed-i n-t he-i nd-ust r y--. --Wh i:-1---e--w-e- a-t bemp-t-t o-keep-t h-e-s-e--cur-r-e-n-t ,----- Aqua -Aerobic Systems, Inc. assumes no responsibility for their validity or any risks associated with their use. Also, because of the various factors stated above, Aqua -Aerobic Systems, Inc. assumes no responsibility for any liability resulting from any use made by you of the enclosed recommendations. Copyright 1995, Aqua Aerobic Systems, Inc. 6 NANTAHALA rifflagnalm ( The following design notes apply to the Pre-SBR treatment system: - Pre-SBR treatment system unknown. - pH will range from 6.5 to 8.5 as influent to the SBR The following design notes apply to the SBR System: FLOW: - Assume flow is received over a 24 hour period. - A maximum daily hydraulic flow of 2.00 times the average design has been given. - Maximum daily flow has been interpreted as a flow condition which does not represent an increased organic load. PROCESS/SITE CONDITIONS: - An elevation of 1750 feet has been utilized. DESIGN LOADINGS: - The aeration system has been designed to provide oxygen for BOD at 1.25 lbs. 02/lb. BOD applied. - TSS and TKN influent loadings have been assumed. - The aeration system has been designed to provide oxygen for TKN at 4.60 lbs. 02/lb. TKN applied. ANTICIPATED PERFORMANCE: The Following Design Notes Apply to the Post-SBR Treatment System: - Post SBR treatment unknown. The Following Design Notes Apply to the Sludge Holding Basin: - Preliminary digester sizing yields a required volume of 20,364 gallons in order to achieve a 30 day sludge retention time. (Basin by others) Page 1 of 2 Aqua Aerobic Systems, Inc. -NANTAHALA- The Following Equipment Notes Apply: BASIN/EQUIPMENT - Basin dimensions required have been provided in the design calculations. Basins are not included in the pricing and are to be supplied by others. - Assume adequate ventilation of tanks will be provided to allow for utilization of standard electrical components. - Assume gravity decant is achievable. Centerline of. decant will be located 1.0 ft. below minimum water level. - Recommend a minimum of 2.0 feet freeboard for AquaCAM-D. PRICING - Price includes freight, installation supervision and start-up supervision. - Pricing is based on our standard materials of construction and electrical components. Page 2 of 2 Aqua Aerobic Systems, Inc. PRELIMINARY SBR DESIGN SUMMARY JOB NAME: NANTAHALA OUTDOOR CENTER WWTP DATE: August 19, 1998 BY: RCM SBR DESIGN PARAMETERS AVG FLOW = 0.040 MGD MAX DAILY FLOW = 0.080 MGD EFFLUENT (mg/1) INFLUENT (mg/1) REQUIRED ANTICIPATED° BOD5 600 BOD5 30.0 < 30.0 TSS 300 TSS 30.0 < 30.0 TKN 60 TKN N/R °Anticipated Effluent Prior to Filtration. F/M = 0.120 1/day MLSS = 4500 mg/1 CYCLES PER BASIN: BASIN DIMENSIONS: 2, 21 X 12 FT RECTANGULAR BASINS MAXIMUM VOLUME = 0.030 MG DECANT FLOW RATE = 320 GPM HIGH WATER LEVEL = 16.0 FT LOW WATER LEVEL = 11.8 FT MAXIMUM DECANT HEIGHT = 4.2 FT AVERAGE DECANT HEIGHT = 2.1 FT HYDRAULIC RETENTION TIME AT LOW WATER LEVEL = 26.7 HOURS LBS WASTED SOLIDS/LB BOD5 = 0.56 SLUDGE FLOW RATE = 45 GPM (@ 3 minute/cycle/basin) SBR EQUIPMENT NUMBER SIZE AQUA-CAMDS 2 15.0 HP (6in. hose) SLUDGE VALVES 2 4 in. Diameter INFLUENT VALVES 2 3 in. Diameter CONTROL PANEL 1 Includes Motor Starters Estimated Operating Power = 20.9 BHP (415 KW-hrs/day) 5.0 Copyright 1995, Aqua Aerobic Systems, Inc. 6 BASIS OF DESIGN FACT SHEET A. GIVEN OR ASSUMED Design Flow (Avg. 24 Hr.)--------------------------- 0.0400 M.G.D. Maximum Daily Flow --------------------------- 0.0800 M.G.D. ° Design Loading BODS------------,---------------------------- 600 mg/1 lbs. BOD5/day = 0.0400 M.G.D. x 600 ppm x 8.34 lbs./gal-------- 200 lbs/day TSS---------=------------------------------- 300 mg/1 lbs. TSS/day = 0.0400 M.G.D. x 300*�;.ppm x 8.34 lbs./gal-------- 100 lbs/day TKN----------------------------------------- 60 mg/1 lbs. TKN /day = 0.0400 M.G.D. x .60 ppm x 8.34 lbs./gal-------- 20 lbs/day B. SITE CONDITIONS Elevation Above Sea Level- =------------------------- 1750 feet ° Temperature of Waste,: Summer Average --------------------------.-- 68 F (20.0 C) Winter Average ---------------------------- 50 F (10.0 C) Ambient Temperature: Summer Average ---------------------------- 85 F (29.4 C) Winter Average ---------------------------- 30 F (-1.1 C) C. EFFLUENT CRITERIA BOD5---------------------------------- 30.0 mg/1 TSS---------------------------------- 30.0 mg/1 D. ANTICIPATED PERFORMANCE (as monthly avg. prior to filtration) BOD5--------------------------------< 30.0 mg/1 TSS--------=-----------------------< 30.0 mg/1 PAGE 1 ' 6 • AERATION SYSTEM A. MIXAIR AQUA -AEROBIC, INC.., S.B..R. PROCESS ts. DESIGN CRITERIA 1. BASIN 1.: ` a. Rectangular, 211ft. by 12 ft. b. 16.0 ft. SWD at' Maximum water level.,. C. 11.8 ft. SWD at. Minimum water level. d . Normal range 11.: 8 ft.-.SWD to 13.9 f t . SWD at Design Flow. e. Minimum of 26.7.hours of retention time at.Design Flow. 2. OXYGEN a. F:M = 0.120 1b..*BOD5/lb. MLSS. b. MLSS = 4500 ppm at low water level. C. MLVSS assumed to be 0.70 x MLSS: d. SVI = 100 ml/g after 60 minutes settling. e. 1.00 lb. 02/lb. BOD5 at.,Peak,Conditions. f. 1.25 lb. 02/lb. BOD5 at Design Conditions. g. 4.60 lb. 02/lb. TKN Applied. NOTE: During aerobic periods assume SBR operation using 5 cycles per day per basin, for a total of 10 cycles. C. AERATION REACTOR CAPACITY REQUIRED 1. 200 lbs. BOD5 = 1,668 lbs. MLSS 0.120 lbs. BOD5/lb. MLSS 2. lbs. MLSS = Volume in M.G. x MLSS concentration in ppm x 8.34 lbs./gal. Assume 4500 ppm MLSS concentration at Minimum SWD Volume M.G. = 1,668 lbs. MLSS = 0.044 M.G. 4500 ppm x 8.34 = 5,942 cubic feet PAGE 2 6 e AERATION BASINS) 1. Use 2 rectangular basins, Dimensions: 21.0 feet by 12.0 feet by 16.0 feet SWD. 2. Actual Retention Time at Design Flow and 11.8 feet S.W.D.. 5,947 cu.ft. x 7.48 gal./cu.ft. x 24 = 26.7 hr. 40,000 gpd 3. Actual Retention Time at Maximum Flow and 16.0 feet S.W.D.: 8,088 cu.ft. x 7.48 gal./cu.ft. x 24 = 18.1 hr. 80,000 gpd E- AIR REQUIREMENTS 1. Oxygen Requirements a. 02 Required for BOD5 = 200.2 lb. BOD5 per day x 1.25 lbs. 02 per lb. BOD5 = 250.2 lb. 02 per day. b. 02 Required for TKN = 20.0 lb. TKN per day x 4.60 lb. 02 per lb. TKN 92.1 lb. 02 per day. C. Total 02 required = 342.3 lbs 02 per day A.O.R. d. Actual Oxygen Requirement Total 02 Required, lbs/day A.O.R. = Aeration time, hrs/day 342.3 lbs 02/day 3.4 hrs/cycle x 5 cycles/day/basin x 2 basin(s) 10.1 lbs/hr/Basin PAGE 3 ' 6 ,Y 2' . Field 02 Transfer Rate and HP Requirements T-2b CWTR[(Cs*P)-Cr](1.024) (a) FTR = 9.09 Where, CWTR = Clean Water Transfer Rate at Standard Conditions (lbs 02/BHP-Hour) = 1.30 lbs 02/BHP-Hour T = Temperature of Wastewater at Design Conditions, Degrees Centigrade = 20.0 Degrees Centigrade Cs = Saturation Concentration of 02 at Design of 20.0 Degrees Centigrade and at 1,750 Feet Elevation = 8.50 mg/1 13 = Saturation Correction Coefficient = 0.95 (Typical, Assumed) Cr = Residual D.O. Concentration to be Maintained = 2.00 mg/l a = 02 Transfer Rate Correction Coefficient = 0.85 (Typical, Assumed) FTR = 0.74 lbs 02/BHP-Hour (Design Condition) Therefore, 10.1 lbs 02/Hour/Basin HP(02 Demand) 0.74 lbs 02/BHP-Hour = 14 BHP/Basin = 15 NPHP/Basin (Design Condition) Recommend: 1 - 15.0H.P. Aqua-CamD Aerator(s)/Basin 3. Aerator Operating B.H.P. at Design Condition 13.8 BHP/bsn x 2 basin(s) x 18.2 mix -aerate hrs/d/bsn OP. BHP = 24 hrs/day/bsn 20.9 BHP PAGE 4 6 F. .MIXING DEMAND WITH SURFACE ASPIRATORS 1.• Design for a mixing level of 456.2 BHP/MGal at maximum water level. Recommend: 1 - 15.0 H.P. Aqua Camd r,. per basin to completely mix aeration basins. III SLUDGE AND DECANTER PUMP CALCULATIONS A. Sludge Flowrate 1. lbs. of, sludge per day = 200 lbs. BOD5 per day x 0.56 lbs. of sludge produced per lb. of BOD5 applied = 113 lbs. 2. sludge flowrate = (lbs. sludge per day/sludge concentration)/8.34 _ (113/0.01)/8.34 = 1,354 GPD B. Sludge and Decanter Flowrate at Design Conditions Design Flowrate = MDF / (NB x NCB x MCT) Where_: MDF = maximum daily flow for decant (0.080 MGD) or sludge waste (1,354 GPD) NB = number of basins (2) NCB = number of cycles per day per basin ( 5) MCT = maximum cycle time for decant (25 min) or sludge waste (3 min) 1. Sludge Flowrate at Design Conditions Sludge Flowr.ate- = 1,354/(2 x 5 x 3) = 45 GPM 2. Decanter Design Flowrate at Design Conditions Decant Flowrate = 80,000/(2 x 5 x 25) = 320 GPM For gravity decanters 320 GPM would be the average flowrate.. The actual flowrate would vary depending on -the driving head available at the time. C. Sludge and Decanter Pump Horse Power Pump BHP = (flowrate x head) / (3960 x efficiency) 1. Sludge Pump, Gravity flow, no pump required 2. Decanter, Gravity flow, no pump required PAGE 5 ' 6 D. ,Operating B.H.P. At Design Conditions .i l Cycle Time = ADF / (NB x NCB x DFR x 60) Where: ADF = average daily flow for decant (0.040 MGD) or sludge waste (1 254 GPD) DFR = design flow rate for decanter (320 GPM) or -'_udge waste (45 GPM) MOTOR LIST NUMBER SIZE TOTAL HP BHP REQ'D EQUIPMENT MOTORS NPHP INSTALLED AT DESIGN AQUA-CAM(D) 2 15.0 30.0 20.892 2 30.0 20.892 ° OP KW-hrs/day = (20.892 BHP x 0.7457 KW/HP x 24 hrs/day)/0.90 = 415 KW-hrs/day Note: An overall motor efficiency of 90% is assumed. PAGE 6 Copyright 1995, Aqua Aerobic Systems, Inc.