NC0000311_Renewal (Application)_20150529

M M - B INDUSTRIES, INC.
B SERVING INDUSTRY SINCE 1894
9205 ROSMAN HwY., P.O.BOX 1118,ROSMAN,NC 28772
PHONE[phone], FAX[phone]
May 26, 2015
Sonia Gregory
NC DENR/DWR/NPDES Unit
1617 Mail Service Center
Raleigh, NC 27699-1677
Dear Sonia,
On behalf of M-B Industries, Inc., I would like to request renewal of our NPDES Permit Number
NC0000311. We have not made any changes our facility or methodology of operations since the last
renewal.
Thank you, J RECEIVED/DENR/DWR
(64MAY 292015
Edwin Morrow
President Water Quality
Permitting Section
MITCHELL-BISSELL CO.DIVISION SUNBELT SPRING&STAMPING CORP DIVISION
[phone] [phone]

M C ) M - B INDUSTRIES, INC.
BHWY. 64 WEST P.O. BOX 518
ROSMAN, NC 28772 [phone]
FAX NO. [phone]
May 26, 2015
Sonia Gregory
NC DENR/ DWR/NPDES Unit
1617 Mail Service Center
Raleigh, NC 27699-1677
Dear Sonia,
Our sludge is produced from a flock that is the result of increasing the ph of the influent, adding
a coagulant, and polymer.This mixture is sent to a clarifier for separation of the Flock and Water.The
Flock precipitates to the bottom of a hopper and the water continues to a final tank where the PH is
adjusted to a parameter 6—9.The sludge is pumped into the filter press which squeezes most of the
water from the sludge. Now the cake is scraped from the filter screens in to a auger style dryer, where
the cake is dried to a powder consistency. The sludge has now become a F006 Hazardous waste stored
in 55 gallon drums awaiting Environmental Marketing Services, Inc.to take delivery.
Thanks,
//4014 L.
v
Edwin Morrow
President
MITCHELL-BISSELL CO. [phone]
FLAME SPRAY ENGINEERING [phone]
SUNBELT SPRING & STAMPING CORP. [phone] SERVING INDUSTRY SINCE 1894

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
Mail the complete application to:
N. C. DENR / Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
NPDES Permit Number NCO() 00311
Please print or type.
1. Contact Information:
Owner Name Edwin Morrow
Facility Name M-B Industries, Inc.
Mailing Address PO Box 1118
City Rosman
State / Zip Code NC / 28772
Telephone Number 828-862-4201
Fax Number 828-862-4297
e-mail Address edwinlna,comporium.net
2. Location of facility producing discharge:
Check here if same as above ❑
Street Address or State Road 9205 Rosman Hwy RECEIVEDIDENRIDWR
City Rosman MAY 2 9 7n15
State / Zip Code NC / 28772
Water Quality
County Transylvania County Permitting Sec ion
3. Operator Information:
Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the
Operator in Responsible Charge or ORC)
Name Conrad Stafford
Mailing Address PO Box 634
City Rosman
State / Zip Code NC / 28772
Telephone Number 828-553-8176
Fax Number
4. Ownership Status:
Page 1 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
Federal ❑ State ❑ Private X Public ❑
5. Standard Industrial Classification (SIC) code(s): 3469
6. Number of employees: 140
7. Describe the treatment system List all installed waste treatment components with capacities,
describe the processes that generate wastewaters. If the space provided is not sufficient attach a
separate sheet of paper with the system description.
Outfall 001: Wastewater is generated from 3 Electro-plating Lines (Tin, Zinc, and Chrome), 1 Black
Oxide Line, and several vibratory finishing machines. The wastewater flows into 2) 4000 gallon tanks.
Wastewater then flows thru 3 treatment tank where the PH is adjusted, coagulant and polymer added,
and mixed thoroughly. A Flock is produce and travels thru a clarifier for separation where the Flock or
sludge precipitates in a hopper and clean water is adjusted for PH and discharged into the West Fork
French Broad River. The sludge is then pumped into a filter press where most of the water is squeezed
out. The sludge cake is scraped from the screens and falls into a sludge dryer where the still damp
cake becomes a powder and ready to ship to hazardous waste land fill.
8. Is facility covered under federal effluent limitation guidelines? No ❑ Yes X
If yes, specify the category? NPDES
9. Principal product(s) produced: Metat Stamping,Wireforms, and Assemblies
Principal raw material(s) consumed: Ferrus and Non Ferrus metal
Briefly describe the manufacturing process(es): Raw material is cut, pierced. formed,
welded, brazed, riveted, machined, washed, de-burred. and plated to customer specifications.
Page 2 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
Page 3 of 5 C-MI 10/06

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
10. Amount of principal product produced or raw material consumed
(List specific amounts consumed and/or units of Production over the last three years)
Product Produced or Raw Material Product Produced or Raw Material
Consumed Consumed
(AVERAGE) (PEAK)
per Day 9000
per Month 187,500
per Year 2,250,000 Pounds
11. Frequency of discharge: Continuous ❑ Intermittent X
If intermittent:
Days per week discharge occurs: 5 Duration: 4.5- 5.5
12. Types of wastewater discharged to surface waters only
Discharge Flow
(GALLONS PER DAY)
Sanitary - monthly average
Utility water, etc. - monthly average
Process water- monthly average 001 - .014 MGD and 002 - .002 MGD
Stormwater-monthly average
Other-monthly average
Explain: 003- .050 MGD Groundwater Remediation
Monthly Average 1,850,000 gallons
total discharge (all types)
13. Number of separate discharge points: 3 Outfall Identification number(s) 001,.
002. and 003
14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including
latitude and longitude):
West Fork French Broad River 3518'20"N- 82.50'57"W
Page 4 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
15. Effluent Data [for new or proposed discharges]
Provide data for the parameters listed. Temperature and pH shall be grab samples,for all other parameters 24-hour
composite sampling shall be used.If more than one analysis is reported, report daily maximum and monthly average.
If only one analysis is reported, report as daily maximum.
NOTE:Permittees requesting renewal should complete the table ONLY for the parameters
currently monitored. Summarise the past 3 years of effluent data.
Parameter Daily Monthly Units of
Maximum Average Measurement
Biochemical Oxygen Demand (BODS)
Chemical Oxygen Demand (COD)
Total Organic Carbon
Total Suspended Solids 001 0 0 Mg/1
Ammonia as N
Temperature (Summer)001 , 003 20 , 18 20 , 16 Celsius
Temperature (Winter) 001 , 003 19 , 16 16 , 14 Celsius
pH 001 , 003 8.4 , 7.7 7.7 , 7.2 SU
Fecal Coliform (If sanitary waste is
present)
Total Residual Chlorine (if chlorine is
used)
16. List all permits, construction approvals and/or applications (check all that apply and provide permit
numbers or check none if not applicable):
Type Permit Number Type Permit Number
Hazardous Waste (RCRA) NCD055167324 NESHAPS (CAA)
UIC (SDWA) Ocean Dumping (MPRSA)
NPDES NC0000311 Dredge or fill (Section 404 or CWA)
PSD (CAA) Other
Non-attainment program (CAA)
17. List any chemicals that may be discharged (Please list and explain source and potential
amounts.)
None
Page 7 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
18. Is this facility located on Indian country? (check one)
Yes ❑ No X
19. Applicant Certification
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
Edwin Morrow President
Printed name of Person Signing Title
Zrite4,+.i /4t/'c
SA L /.1p/_S--
Signature
ZO/-srSignature of Applicant Date
North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false
statement representation, or certification in any application, record, report, plan, or other document files or
required to be maintained under Article 21 or regulations of the Environmental Management Commission
implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or
monitoring device or method required to be operated or maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable
by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section
1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both,
for a similar offense.)
Page 8 of 5 C-MI 10/08

46177A
NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory Donald R. van der Vaart
Governor Secretary
May 28, 2015
Henry K. Odom
Magnolia Place Mobile Home Park
1 Ariel Loop
Hendersonville,NC 28792
Subject: Acknowledgement of Permit Renewal
Permit NC0000311
Henderson County
Dear Permittee:
The NPDES Unit received your permit renewal application on May 19, 2015. A member of the
NPDES Unit will review your application. They will contact you if additional information is required to
complete your permit renewal. You should expect to receive a draft permit approximately 30-45 days
before your existing permit expires.
If you have any additional questions concerning renewal of the subject permit, please contact Bob
Sledge at(919)807-6398.
Sincerely,
W rt vv TI-e4 f o-rd'
Wren Thedford
Wastewater Branch
cc: Central Files
Asheville Regional Office
NPDES Unit
1617 Mail Service Center,Raleigh,North Carolina 27699-1617
Location:512 N.Salisbury St.Raleigh.North Carolina 27604
Phone:[phone] Fax:[phone]/Customer Service:1-877-623-6748
if teine!"www orwater oru
An Fgoel Opporlunityl4ffirmative Action Employer