HomeMy WebLinkAboutNC0021024_Pretreatment_Annual_Report_20230209CITY OF ROXBORO
PRETREATMENT ANNUAL REPORT
POTW Name: City of Roxboro
Report Date: 02/01/23
Period Covered by This Report: from: 1/(/22 to 12/31/22
Period Covered by Previous Report: from 1/l/21 to 12/31/21
Name of Waste Water Treatment Plant NPDES Permit Number
Roxboro WWTP NCO021024
Person to contact concerning information contained in this report
Name: Crystal Shotwell
Title: Pretreatment Coordinator
Mailing Address: P.O. Box 128
Roxboro, NC 27573
Telephone Ws (336) 599 - 8232 or (336) 322-6035
I have personally examined and am familiar with the information submitted in this document and
attachments. Based upon my inquiry of those individuals immediately responsible for obtaining the
information herein, I believe that the submitted information is true, accurate and complete. I am
aware that there are significant penalties for submitting false information.
tDat3
e Signature
City of Roxboro WWTP Superintendent
RVED
Nan -Discharge
Chapter 9, PAR Guidance
Pretreatment Performance Summary (PPS)
1.
Pretreatment Town Name: City of Roxboro
2.
'Primary" NPDES Number NC00
21024
This Column
for office
or Non_Discharge Permit # if applicable =>
use only
ePA
wEND6
3.
PAR begin Date, please enter 01/01/yy or 07/01/yy
3. =>
1/l/2022
PSSD
4.
PAR end Date, please enter 06/30/yy or 12/31/yy
4. =>
12/31/2022
PSED
5.
Total number of SIUs, includes CIUs
S. =>
2
SIUS
6.
Number of CIUs
6. =>
0
Clus
7.
Enter the Higher Number, either (7a) or (7b) here =>
0
NOIN
7a. Number of SIUs not sampled by POTW
7a. =>
0
7b. Number of SIUs not inspected by POTW
7b. =>
0
S.
Number of SIUs with no IUP, or with an expired IUP
8. =>
0
NOCM
9.
Total Number of SIUs in SNC due to either IU Reporting violations or
IUP Limit violations. To avoid double counting some SIUs
Enter ( 9a + 9b) - 9c here
=>
0
PSNC
Enter the Number of SIUs in SNC for:
9a IU Reporting violations
9a. _>
0
MSNC
9b. IUP Limit violations
9b. =>
0
SNPS
9c. Both IU Reporting & Limit violations
9c. =>
0
10.
Number of SIUs in SNC due to IU Reporting violations
that were not sampled or inspected by POTW
10. =>
0
SNIN
it.
Number of SIUs in SNC due to violation of
11. =>
0
SSNC
Compliance Schedule due dates
12.
Number NOVs, NNCs, AOs, or similar assesed to SIUs
12. _>
13
FENF
13.
Number Civil or Criminal Penalties assessed to SIUs
13. =>
0
TUDI
14.
Number of SIUs included in public notice
14. =>
0
SVPU
15.
Number of SIUs from which penalties collected
15. =>
0
IUPN
16.
Total Amount of Civil Penalties Collected 16. => $
0
17.
Total Number of SIUs on a compliance schedule
17. =>
0
socs
AO
Administrative Order
CIU
Categorical Industrial User
CO
Consent Order
[UP
Industrial User Pretreatment Permit
NNC
Notice ofNon-Compliance
NOV
Notice of Violation
PAR
Pretreatment Annual Report
POTW
Public Operated Treatment Works
SIU
Significant Industrial User
Chapter name: PAR Guidance File name: PAR_PPS.xls Revision date: A9guspdcliMMe Guide, Chapter 9, Section B, Page 5 Blank PPS Form, Copy and use in your PAR
Pretreatment Program Info Database
printed on: 1 /19/2023
for Program Name Roxboro
WWTP Name City of Roxboro
Program Approval Date 09/16/1983
Stream Information 1wC Rio at 7Q10 100.00
7010 Flow cfs / mgd 0 / 0.00
1 Q10 Flow cfs / mgd 0.00 / 0.00
Pretreatment Status
Full
Stream Classification C
Region
RRO
Basin Number ROA05
County
Person
Receiving Stream Name MARLOWE CREEK
NPDES Number
NCO021024
NPDES Effective Date
10/01/2018
Last PAR Rec 02/04/2022
PAR Due Date03/01/2023
mercury
1631
NPDES Expire Date
05/31/2022
Current Fiscal 03/24/2021
required
Year PCI Done
POTW is Primary WWTP
TRUE
Last Audit on 06/29/2017
Audit Year Nex121/22
es
Design Flow mgd
5.0000 % Design
mgd is SIU permitted
5 _571
Permitted SIU flow (mgd) [Pt_SIU) 275
WWTP SIU's Program SIUs
WWTPCIU's OR ProgramCIUs
HHWA LTMP
IWS SUO
ERP
date Inactive
Date Next Due
04/30/2023
09/01/2024
Date Received by DWR
04/13/2018 09/19/2017
08/26/2019 06/04/2012
01/08/2020
Date Approved
10/29/2018 10/30/2017
11/18/2019 07/04/2012
02/05/2020
Adopt Date Required
Date Adopted
05/14/2012
Info in this Box from Pt Contacts
Date Date Date
PT_Pro Attended Attended Attended
Formal Name g. Prime Phonel ext Fax HWA Wkso IUP Wksn PAR Wksn
Ms. Crystal Shotwell 1Prim
(336) 322-6035
(336) 503-0588
110113112018 1 4/18/2012
02/01/2018
cshotwell@cityofroxboro.com
Pretreatment Coordinator
PO Box 128
27573
Mr. Derek Clayton
1
336-599-8232
1
11
1 1 1/24/2006
dclayton@cityofroxboro.com
WW'rP Superintendent
Mr. Van Rogers
1
336-599-8232
1
1/27/2015
Chief Operator
NOV-2016-PC-0411 I
DWR Central Office Contact JPretreatment Staff
DWR Regional Contact heng Zhang
City of Roxboro
Pretreatment Annual Report
2022 Narrative
1. General Information
a. Our LTMP, AT, SUO, HWA, ERP and IWS are up to date.
i. Headworks Analysis is due April, 2023, even though the City of Roxboro W WTP has not
received it's new NPDES permit.
b. All SIU permits are current.
c. All Long Term Monitoring was completed each quarter.
2. SIU Information
a. Eaton Corporation ([UP 0002)
i. Eaton has a current permit that was renewed 7/1/22.
ii. Eaton had no violations this year.
iii. Eaton only has results for Aluminum, Chromium and Lead for the first half of the year
because they were removed from the permit when it was renewed.
iv. Eaton only has results for Ammonia for the second half of the year because it was added
to the permit when it was renewed.
v. Eaton was inspected by the POTW on 11/8/22.
vi. Eaton's flow meter was calibrated on 11/3/22.
b. Spuntech Industries (IUP 0012)
i. Spuntech Industries has a current permit that expires 2/28/2025.
ii. Spuntech has a new plant manager. Letter was submitted to Pretreatment on 11/9/22.
iii. Spuntech sampled for Cyanide 10/10/22 while the City of Roxboro was performing their
sampling event. These two numbers were averaged together.
iv. Spuntech sampled for Cyanide as required by permit on 11/2/22 while Meritech
performed a retest of Cyanide onll/2/22, required because of a violation. These two
numbers were averaged together.
v. Spuntech had five Cyanide violations, 4 Total Suspended Solid violations and one zinc
violation during 1/l/22-6/30/22 sampling period. They had three Cyanide violations
during 7/1/22-12/31/22 sampling period.
vi. In May, after receiving approval from Pretreatment Coordinator, Spuntech performed
required semi-annual sampling and included the required monthly sampling of Cyanide
as part of this sampling event. In November, Spuntech performed semi-annual sampling
event and performed monthly testing of Cyanide separately. Therefore, Spuntech only
had four Cyanide sample results in May and they had eight Cyanide sample results in
November.
vii. Spuntech Industries was inspected 11/7/22.
viii. Spuntech's flow meter was calibrated on 11/3/22.
SNCREPORT
2016 2017 2018 2019 2020 2021 2022
let half 12nd half tat half 12nd half tat half 12nd half tat half 12nd half 1st half 12nd half 1st half 12nd half 1st half 12nd half
Eaton Corporation PreviousNames:
)UP # 0002 Pipe # 005 SIu word Description:
IUP Status: Active metals. not 433
Cyanide
Lead I I I I I I I
Oil Grease I I I I I I I
Oil —Grease I I I I I
Zinc I I I I I I I
Spuntech Industries, Inc. PreviousNames:
IUP # 0012 Pipe # 001 SIO word Desciption:
IUP Status: Active Textile
Aluminum I I I I
Cyanide I XIX I I
Oil Grease X I I IX I
Reporting I ( I I I
An in a semi-annual period Indicates are for the period for the respective parameter.
PRINTED ON: 1/19/2023 This information is compiled from many sources, and has not been verified. PAGE 103
Contact the local pretreatment coordinator or state pretreatment staff if errors are noted.
Pretreatment Annual Report (PAR)
Significant Non -Compliance Report (SNCR)
W W YP = Wastewater Treatment Plant, use separate form for each WWTP.
SIU = Significant Industrial User
SNC = Significant Non -Compliance
PAR covers this calendar year => 01/01/22-12/31/22
Control Authority=Program=Town Name => City of Roxboro
WWTP Name => Roxboro WWTP
NPDES # _> NCO021024
A SNCR Form must be submitted with every PAR. Dlease write "Nnne " if vnn hart Nn 411 Te ;,, QNTP 1,,.: -,]--A--
[UP
#
Pipe
#
Industry Name
Parameter
or "Reporting"
SNC? ( Yes / No )
for each 6-month period.
Jan. - June
July - Dec.
NONE
tivacn a copy or the Divisions " Slus in SNC Historical Report" for your POTW's SIUs behind this page .
Is the database correct ? Notify the Division of any errors ! Database indicates SNC history for previous years.
EVERY SNC MUST be explained in the Narrative, How was, is, or will it be resolved?
REPEAT SNCs are serious matters that MUST be explained in the Narrative.
Form name: PAR,SNCR,2001
Date Revised: 1/4/2001
Pretreatment Annual Report (PAR)
Industrial Data Summary Form (IDSF)
Use separate forms for each industry/pipe
Enter BDL values as < (value)
Total # of samples =>
* Maximum (mg/1) _>
* or Maximum (lb/d) _>
* or 6 month Average (mg/1) _>
* or Average Loading (lb/d) _>
% violations,(chronic SNC is >= 66%) _>
% TRC violations, (SNC is >= 33 °/a) _>
Total # of samples =>
* Maximum (mg/1) _>
* or Maximum (lb/d) _>
* or 6 month Average (mg/1) _>
* or Average Loading (lb/d) _>
% violations, (chronic SNC is >= 66%) _>
% TRC violations, (SNC is >= 33 %) _>
Total # of samples =>
* Maximum (mg/1) _>
* or Maximum (lb/d) _>
* or 6 month Average (mg/1) _>
* or Average Loading (lb/d) _>
% violations, (chronic SNC is >= 66%) _>
% TRC violations, (SNC is >= 33 %) _>
Control Authority, Industry
Town Name => City of Roxboro Name Eaton Corporation
W WTP Name => Roxboro W WTP IUP # 0002
NPDES # _> NC0021024 Pipe # 05
Ist 6 months, dates => 1/1/2022 to 6/30/22
2nd 6 months, dates => 7/1/2022 to 12/30/22
ow, mg
mmoma
Ist6months
2.nuortionths
I s months
Zncl 6 mon s
st 0 months
zriciamonths
IsTorriontris
zn(l(jmonths
181
184
8
0.0665
0.0292
59.6
0.015
0.0139
NA
NA
NA
NA
NA
13.9
33.2
NA
NA
4.4
NA
NA
NA
NA
Arsenic
CacliniumChromium
st 6 months
12.nci 6 months
Ist 6 months
n mont s
st 6 months
2nd 6 months
Istomonths
2nd6months
8
0.001 (BDL)
NA
NA
NA
NA
0.0001 (BDL)
NA
NA
NA
0.001 (1/2 BDL)
0.0001 (1/2 BDL)
NA
NA
Copper
st mont s
2nd6months
Uyanjue
I st 6 months
12nd 6
Leaa
1 st 6 months
2nd 6 months
lVilercury
I st 6 months 2nd 6 months
8
8
8
8
8
0.065
0.022
0.0025 (BDL)
0.0850
0.0018
0.008
0.003
0.0006 (BDL)
0.0099
0.0002
NA
NA
NA
0.019
0.016
0.0025 (1/2 BDL)
0.0009 (1/2 BDL)
0.0009 (1/2 BDL)
0.002
0.002
0.0003 (1/2 BDL)
0.0001 (1/2 BDL)
0.0001 (1/2 BDL)
0
0
NA
NA
NA
0
0
NA
NA
NA
— i,cwcuou �un mg/I => milligrams per liter
* POTW must enter at least one of these IUP => Industrial User Permit Ib/d => pounds per day
four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day
Avg period could be month, Qtr, or 6-month & if BDL, 1/213DL, or zero values used. TRC => Technical Review Criteria W WTP => wastewater treatment plant
Chapter: PAR Guidance File name: PF@or}l�Fdha8ai3erGhiided9ktaQtegiB¢slGct8JM6, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page of
Pretreatment Annual Report (PAR)
Industrial Data Summary Form (IDSF)
Use separate forms for each industry/pipe
Total # of samples =>
* Maximum (mg/1) _>
* or Maximum (lb/d) _>
* or 6 month Average (mg/1) _>
* or Average Loading (lb/d) _>
% violations, (chronic SNC is >= 66%) _>
% TRC violations, (SNC is >= 33 %) _>
Total # of samples =>
* Maximum (mg/1) _>
* or Maximum (lb/d) _>
* or 6 month Average (mg/1) _>
* or Average Loading (lb/d) _>
% violations, (chronic SNC is >= 66%) _>
% TRC violations, (SNC is >= 33 %) _>
Total # of samples =>
* Maximum (mg/1) _>
* or Maximum (lb/d) _>
* or Average (mg/1) _>
* or Average Loading (lb/d) _>
% violations, (chronic SNC is >= 66%) _>
% TRC violations, (SNC is >= 33 %) _>
Industry Name Eaton Corporation
IUP # 0002
Pipe # 05
lcKel
nocienlum
Silver
me
st 0 months
12no I) months
I St 0 Months
12nd 6 mon s
I st months
211C 0 Months
I st 6-morans
2nd b months
8
8
8
8
0.042
0.066
0.125
0.093
0.005
0.013
NA
NA
NA
NA
0.016
0.018
0.021
0.025
0.049
0.069
0.002
0.003
0.006
0.008
NA
NA
0
0
NA
NA
0
0
Uil an
Greme
Aluminum
I empera
ure
st 0 months
12nd 6 months
Ist6months
2nd6months
Ist6months
2nclbmonths
Ist6months
2nd6months
8
8
8
8
8
8
8
8.4
5.0
0.238
High - 8.4
High - 8.5
High - 26.0"
High - 23.0*
0.8
1.2
0.029
NA
Low - 6.6
Low - 6.9
Low - 15.7'
Low - 21.0"
4.0 (1/2 BDL)
2.8 (1/2 BDL)
0.113
0.5 (1/2 BDL)
0.4 (1/2 BDL)
0.013
0
1
NA
NA
NA
NA
NA
0
0
NA
NA
NA
NA
NA
st 6 months
2nd 6 months
I st 6 months
2nd 6 months
I st 6 months 12nd
6 months
I st 6 months
2nd 6 mont s
BDL => Below Detection Limit mt/I => milligrams per liter
* POTW must enter at least one of these ]UP => Industrial User Permit Ib/d => pounds per day
four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day
Avg period could be month, Qtr, or 6-month & if BDL I/2BDL or zero values used TRC => Technical Review Criteria W WTP => wastewater treatment plant
Chapter: PAR Guidance File name: PPt>;tidiafi3ttat�tdet(ieiodeQdt'dta�tgtBts�ct99A6, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page _ of
SIU INSPECTION FORM
Name Of Industry:�cL4resIUP # ()[)n
Address Of Industry: _��c to�i �1 it 11gay�L� . IUP Expiration
Indufstry Representatives: Title
Date:
POTW Representatives: the
-4f
Date Of Inspection: 111171 1 as Time Of Inspection: If7 c�,0 att 'pm
Purpose of Inspection: Annual -- Other (Describe)
POTW to which IU discharges I�>lt Pjorn kl&Mi2 NPDES # yt eFc alc;A4
Is SIU currently in SNC? Q0 If yes, for what?
PART I - INITIAL INTERVIEW
Has anything changed since the last inspection or IUP application in the following:
COMMENTS
Product YES /
Raw materials used YES /
Manufacturing processes YES N
Categorical, if applicable YES O
Production rate YESQFD
Number of employees YES / NO 2-" ,l'
Number of shifts YES / NO I han.- -I h:
Comments:
PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there
are drains to the POTW.
Plant Tour Section A - PRODUCTION AND STORAGE AREAS
1. Are production area? YES/NO Where do they go?
WTO=
2. Are production areas diked, contained, or otherwise constructed in such way as to prevent harm to the
W WTP, especially from spills or slugs? YES/NO Comments:
3. Are there floor drains in th1�e storage area? YES / Where do they go?
�� dn4i_.K�'S a )pc 9,n�e�J t.A✓�
4. Are storage tanks and areas diked, contained, or otherwise e constricted in such a way as to prevent harm
to the W WTP, especially from spills or slugs? <NO Comments:
5. Are process and storage tanks and pipes labeled? i!'E�/ NO
6.__\\How are off -spec raw m.}atte_ri�als, and products disposed of? �
i7D ,�A en I..�t-N ��-C ��G(lQA Q 'tIz ti A( ' /l -. -ln kL"'-i
7. When is the production area cleaned `r �I�
8. Is the wastewater from cleaning the production area discharged to the POTW? YES
9. What non -process wastewaters are discharged to POTW? clom4n�i
Comments:
Title: SIU Inpsection Form
File name: COMP.INSP App 7-D
Revision data: August I, 1994 Page I
SIU INSPECTION FORM
PART II - Plant Tour Section B - PRETREATMENT SYSTEM
Ask the operator to describe pretreatment system. ��
1. Does operator seem knowledgable about the system? ! T E�/ NO Comments:
2. Are all units operational? QYW / NO A
3. How often does operator/maintenance person check system? Qlm y u nit tl. }
4. Is there an operator for each shift? YES(�ac,�.ri%• rno�'t �
5. How and when is sludge disposed of?
6. Is there a schedule for preventative maintenance?/ NO
Comments:
PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW
MEASUREMENT
(Collect a sample if desired.)
1. Does an outside lab complete sampling?
2. If industry Nco19r1pletes sampling, ask the i
Comments: r hfld'L -'<-L;� ,�Q0 -
3. Is flow measurement equipment operatic
YES / NO [f yes, name of lab.
ustry representative to describe sampling procedures.
Comments:
4. Is there a calibration log for the flow meter? YE NO Comments:
Comments:
PART III - EXIT INTERVIEW
Review monitoring records ther SIU records required by [UP.
1. Are files well organized. YE NO Comments:
2 re sample collect`ipon / chain -of -custody forms filled out properly? .YE NO Comments:
A a59Ah�tS�41o�-
3. Do results in files agree with reports sent to POTW? YE / NO Com ents
4. Who has autity to shut down production should a spill or slug discharge occur?
5. How does SIU inform employees of wh m It call at POTW in cas of spill/slug?
—t*.a -r-,j s, n n r� 4 n � 7 rMlg Ago f)< r tph—r
If slug/spill plan is already required by POTW, review procedures:
6. Is SIU implementing slug/spill plan?y / NO Comments:
Comments:
INSPECTION RESULTS
Slug/Spill Control Plan Needed? YES
Comments, Required Or Recommended Actions: l b 1s t% i tano t� c-�ns L1,
Signature Of Inspector(s) Date: 11191
Date.
Title: SIU Inpsection Form
File name: COMP.INSP App 7-D
Revision data: August 1, 1994 Page
Pretreatment Annual Report (PAR)
Industrial Data Summary Form (IDSF)
Use separate forms for each industry/pipe
Enter BDL values as < (value)
Total # of samples =>
* Maximum (mg/1) =>
* or Maximum (lb/d) =>
* or 6 month Average (mg/1) =>
* or Average Loading (lb/d) =>
% violations,(chronic SNC is >= 66%) _>
% TRC violations, (SNC is >= 33 %) =>
Total # of samples =>
* Maximum (mg/1) =>
* or Maximum (lb/d) =>
* or 6 month Average (mg/1) =>
* or Average Loading (lb/d) =>
% violations, (chronic SNC is >= 66%) =>
% TRC violations, (SNC is >= 33 %) =>
Total # of samples =>
* Maximum (mg/1) =>
* or Maximum (lb/d) =>
* or 6 month Average (mg/1) =>
* or Average Loading (lb/d) =>
% violations, (chronic SNC is >= 660Yc) =>
% TRC violations, (SNC is >= 33 %) =>
Control Authority, Industry
Town Name => City of Roxboro Name Spuntech Industries
W WTP Name => Roxboro W WTP IUP # 012
NPDES # => NCO021024 Pipe # 01
Ist 6 months, dates => 1/l/2022 to 6/30/22
2nd 6 months, dates => 7/1/2022 to 12/31/22
ow, mg
mmonia
st 0 mon s
2.nclOmonths
IsforriontrisZnct6montns
IStOrrunths
/nQ0rnOnInS
lSt6momns
12nclOmontns
181
184
8
8
12
8
8
8
0.137
0.109
382.0
168.7
1750.0
553.3
1.76
0.98
0.064
0.059
212.2
163.4
64.2
74.1
1097.4
564.0
210.4
142.8
0.89
0.67(1/2 BDL)
0.48
0.69
NA
NA
97.5
0
34.8
0
344.6
33.30%
63.8
0
0.37 (1/2 BDL)
0
0.34
0
NA
NA
0
0
25%
0
0
0
Arsenic
a
mmm
unromium
Ts'trm'ontlis 2ndmonths
I at 6 months
2nd6months
Ist6months 6 mont Its
Ist6months n mont s
I
NA
NA
NA
NA
opper
I
Uyanicle
Leau
IVIercury
Ist6months
2nd6months I
I at 6 months
2nd 6 months
Ist mon months
Ist6months 12nd6months
8
8
34
35
7snd
0.053
0.031
0.143
0.137
0.029
0.015
0.132
0.075
NA
NA
0.022
0.015
0.037 (1/2 BDL)
0.028 (1/2 BDL)
0.013
0.007
0.027 (1/2 BDL)
0.014 (1/2 BDL)
0
0
14.70%
9%
0
0
8.8%
3%
* DOL— netow Detection Limit
POTW must enter at least one of these IUP => Industrial User Permit
mg/I => milligrams per liter
Ib/d => pounds per day
four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance
mgd => million gallons per day
Avg period could be month, Qtr, or 6-month & if BDL, 1/2BDL or zero values used TRC => Technical Review Criteria
W WTP => wastewater treatment plant
Chapter: PAR Guidance File name: PP�diaf�imhsi3eK�iaieQdfdta(u�r@1 sY,clBfi�fB, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page _ of _
Pretreatment Annual Report (PAR)
Industrial Data Summary Form (IDSF)
Use separate forms for each industry/pipe
Total # of samples =>
* Maximum (mg/1) _>
* or Maximum (lb/d) _>
* or 6 month Average (mg/1) _>
* or Average Loading (lb/d) _>
% violations, (chronic SNC is >= 66%) _>
% TRC violations, (SNC is >= 33 %) _>
Total # of samples =>
* Maximum (mg/1) _>
* or Maximum (lb/d) _>
* or 6 month Average (mg/1) _>
* or Average Loading (lb/d) _>
% violations, (chronic SNC is >= 66%) _>
% TRC violations, (SNC is >= 33 %) _>
Total # of samples =>
* Maximum (mg/1) _>
* or Maximum (lb/d) _>
* or 6 month Average (mg/1) _>
* or Average Loading (lb/d) _>
% violations, (chronic SNC is >= 66%) _>
% TRC violations, (SNC is >= 33 %) _>
Industry Name Spuntech Industries
IUP # 012
Pipe # 01
tcKell
Selentum
Silver
Line
ST 0 months
2ndl mon s
IstOmonths
1/narmorims
I st 6 months ndt)months
Istormontris
n mon s
9
8
0.461
0.242
NA
NA
NA
0.256
0.109
0.156
0.121
0.091
0.057
11%
0
11%
0
Antimony
Lid and
kirease
I empera
ure
st mont s
n mont s
st mont s
2nd6months
Ist6months
2nd6months
st mont s
2nd6months
8
8
8
8
8
8
8
8
0.16
0.22
13.1
14.6
High - 8.3
High - 7.6
High - 24.0`
High - 22.7
0.09
0.11
12.4
6.7
Low - 6.1
Low - 6.6
Low - 17.7°
Low - 12.8°
0.07
0.11
6.5 (1/2 BDL)
5.5 (1/2 BDL)
0.04
0.05
14.5 (1/2 BDL)
2.7 (1/2 BDL)
0
0
1 0
0
0
1 0
1 0
0
st 6 months
nmonts
st months
n mont s
nontsstmont
s
n mont s
oDL —� nauw Dcrecrwn rime mgn => milligrams per liter
" POTW must enter at least one of these IUP => Industrial User Pemit Wit => pounds per day
four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day
Avg period could be month, Qtr. or 6-month & if BDL, U2BDL, or zero values used. TRC => Technical Review Criteria W WTP => wastewater treatment plant
Chapter: PAR Guidance File name: Pttli�did�h�Ree(iaiideQ�ktatlt�iB.I:*etWAB, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each ]UP pipe - Page _ of _
SIU INSPECTION FORM
Name Of IndustryZ�))t
,i cN4-, IUP #
ur,;a
Address Of Industry: T
[UP Expiration Date:
} -iS-I'Zi
zpaa A
Industry Representatives:
Ti le
1 Ybmas aC ¢sr#
�aV A�tX
zXl�(1c2
POTW Representatives:
<X, U-j r rQ± L 12
tT�jtle
l
00 QQ pm
Date Of Inspection: (6
�' iJ
ZZ Time Of Inspection: Itp
Purpose of Inspection: An
ua
-� Other (Describe)
POTW to which IU discharges
PDES #
A_)C_ CA is'ia-
Is SIU currently in SNC?
If yes, for what?
PART I - INITIAL INTERVIEW
Has anything changed since the
last inspection or [UP application in the following:
COMMENTS
Product
YES <a r_-604,n:-
Raw materials used
YES / E[D� c� am it.
Manufacturing processes
YES /ZQ C M�
Categorical, if applicable
YES / NO
Production rate
YES /,N� S�a_m>z
Number of employees
YES _�C1[�c�
c
Number of shifts YES
/t I�( �4�hc�..rc 17,4� n t�on lc
Comments
PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there
are drains to the POTW.
Plant Tour Section A - PRODUCTION AND STORAGE AREAS
1. Are there floor drains in the productiot�area? YE / NO Where do they go?
2. Are production areas diked, contained, or otherwise constructed in such a way as to prevent harm"to the
W WTP, especially from spills or slugs? i. / NO Comments:
3. Are there floor drains in the storage area? YES W Where do they go?
4. Are storage tanks and areas diked, contained or otherwise constructed in such a way as to prevent harm
to the W WTP, especially from spills or slugs? � NO Comments:
5. Are process and storage tanks and pipes labeled? YE / NO
6. How are off -spec m,materials, and products disposed of? _
7. When is the production area cleaned? O "
8. Is the wastewater from cleaning the production area discharged to the POTW? NO
9. What non -process wastewaters are discharged to POTW?, M c f j
Comments:
Title: SIU Inpsection Forth
File name: COMP.INSP App 7-D
Revision data: August 1, 1994 Page I
SIU INSPECTION FORM
PART II - Plant Tour Section B - PRETREATMENT SYSTEM
Ask the operator to describe pretreatment system.
1. Does operator seem knowledgable about the system? YES / NO Comments:
2. Are all units operational? YES / NO \\nn
3. How often does operator/maintenance person check system? nJFi
4. Is there an operator for each shift? YES / NO
n
5. How and when is sludge disposed of? Nm
6. Is there a schedule for preventative maintenance? YES / NO
Comments:
PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW
MEASUREMENT
(Collect a sample if desired.)
1. Does an outside lab complete sampling? `YF / NO If yes, name of lab. cY>,
2. If industry completes sampling, ask the industry representative to describe sampling procedures.
Comments:
3. Is flow measurement equipment operational? YE / NO Comments:
4. Is there a
Comments:
flow meter? (YEA / NO Comments:
PART III - EXIT INTERVIEW
Review monitoring records a her SIU records required by IUP.
1. Are files well organized. YE / NO Comments:
2. Are sample collection / chain -of -custody forms filled out properly? E NO Comments: -
3A Do results in filesagree with reports ksent to POTW? E NO Comments:
has aufhority to
5. How does SIU
call at
or slue discharee occur?
If slug/spill plan is already required by POTW, review procedures.
6. Is SIU implementing slug/spill plan? 0NO Comments:
Comments:
INSPECTION RESULTS
Slug/Spill Control Plan Needed? YES IO
Comments, Required Or Recommended Ac 'ons:
Signature Of Inspector(s) Date: ! Z
Date:
Title: SIU Inpsection Form
File name: COMP.INSP App 7-D
Revision data: August 1, 1994
Page 2
�i
-•^f.'lp�d %It.��tl �il&;�ryy� l^� /p`�°oj ea[�'!p`�.
S'e:�. /sue/asy ssbe Si ov' S
November 29, 2022
Mr. Thomas Breedlove
Maintenance Manager
Spuntech Industries, Inc.
555 North Park Drive
Roxboro, NC 27573
Re: Notice of Pretreatment Permit Violation
Dear Mr. Breedlove:
Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial
user to monitor additionally as many times as the violation occurred. The table below indicates violations
from the July -December 2022 reporting period and the resulting resample requirements. Report results of
the additional sampling to this office within 30 days of this notification.
Spuntech's Results
Maximum Violations
Resample Requirements
Parameter Sampling Requirement
Cyanide I Day —Grab sample
If you have any questions or comments, please contact me at (336) 322-6035 or email me at
cshotwell@c itvofroxboro.com.
Sincerely,
Crystal Shotwell
Pretreatment Coordinator
CITY OF ROXBORO W WTP
r7 L_
m
rU
Postage �
_m
Certified Fee
IiK O
Retum Receipt Fee
r]
(Endorsement Required)
0
427
Restricted Delivery Fee
0
(Endorsement Required)
O
fL
r'ofal Postage &Fees
rq
October 31,2022 -1-aenr ro7ill?vR1-?•S J3
� Street Flpf. Nc.;
Mr. Thomas Breedlove r, or Poeoxwo.City, State, ZJP.4
55�j tip,
Maintenance Manager JeAkY ll tl
Sprimech Industries, Inc.
555 North Park Drive
Roxboro, NC 27573
Re: Notice of Pretreatment Permit Violation
Dear Mr_ Breedlove:
2
31 2022
MW
Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial
user to monitor additionally as many' times as the violation occurred. The table below indicates violations
from the July -December 2022 reporting period and the resulting resample requirements. Report results of
the additional sampling to this office within 30 days of this notification.
City of Roxboro's Results
1 10/12/22 1 Cyanide 1 0.108 muJL I Limit I 0.100 me/L I
Resamole Requirements
Parameter Sampling Requirement
Cyanide 1 Day —Grab sample
If you have any questions or comments, please contact me at (336) 322-6035 or email me at
cshotwell'?ucityofrosboro. cony.
Sincerely,
Crz)�stal Shotwe
Pretreatment Coordinator
CITY OF R033MORO WWTP
43
iNYI Postage .0Pp PosroF,
certified Fee T�
1 4 0 i � Postmark
a Q Retum Receipt Fee Here
a (Endorsement Required) qUG 19 2022
geSBn$q%� Restricted DeOvery Fee
rpgSE UEOltrd O (Endorsement F1 'W) d. —7 �%�O 9 LAP / D N Total Postage &Fees
ra z 27573 ._
ent o�
August18, 2022 rq ----------QZC-r-�-•---------•---------------•----------------------
O o Po aooxmoo" ;�5cc N • P-c�r-tL Dr.
Mr. Thomas Breedlove N ciry s e e: ziP+4 -- - - -
Maintenance Manager f2A AL C •'� N f 2�5� 3
Spuntech Industries, Inc.
555 North Park Drive
Roxboro, NC 27573
Re: Notice of Pretreatment Permit Violation
Dear Mr. Breedlove:
Our Pretreatment Enforcement Response Plan requires us to issue a. Notice of Violation and the industrial
user to monitor additionally as many times as the violation occurred. The table below indicates isolations
from the January - June 2022 reporting period and the resulting resample requirements. Report results of
the additional sampling to this office within 33 days of this notification-
Sguntech's Results
Resample Requirements
Parameter Sampling Regtdrement
Cyanide 1 Day - Grab sample
If you have any questions or comments, please contact me at (336) 322-6035 or email me at
eshetFrelle,cit ofr.nro.com.
Sincerely
tal Shotwe I
Pretreatment Coordinator
CITY OF ROXBORO W WTP
June 16, 2022
W. Thomas Breedlove
Maintenance Manager
Spuntech Industries, In.
555 North Park Drive
Roxboro, NC 27573
. a W(I
e-
■ Complete items 1, 2, and 3. A
o :• 4.
item 4 If Restricted Delivery is to
■ Print your name and address - -
so that we can return the care ra ' ' - e`
■ Attach this card to the back o m } OP O tr)
or on the front if space permN Posage S p a
1. Article Addressed to:
(Ylu C3
1�`7LLC�ft<--1"1c��EL�i)�l M
ru
�-
a
r7
2. Article Number
PS Form 3811, February 2004
Re: Notice of Pretreatment Permit Violation
Dear Mr. Breedlove:
Certified Fee
a
Retum Receipt Fes --
(Endorsement RequirM)
' ] i}i!•diadc
I LLVV�h e
Restricted Delivery Fes
(EndomementRequimd)
-
Total Postage $ Fees S �- ?
-t //
57J
rnor� ►3r--� 1 p
a.
tare
----. LP+ ------
�................................................ tirG �'7S7,3
Domestic Return Receipt
Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial
user to monitor additionallv as manv times as the violation occurred. The table below indicates violations
from the January —June 2022 reporting period and the resulting resample requirements. Report results of
the additional sampling to this office within 30 days of this notification.
Spuntech's Results
Dailv Maximum Violations
5/26/22
TSS
1750 mg/L
Limit
j 700.0 nrg/L
5/26/22
Zinc
0.461 mg/L
Limit
0.27 mglL
Resample Requirements
Parameter Sampling Requirement
TSS 1 Day —composite sample
Zinc I Day —composite sample
If you have any questions or comments, please contact me at (336) 322-6035 or email me at
cshetwell,a--itra'ioxhoro_com.
Sincerely,
�C
C ystal Showell
Pretreatment Coordinator
CITY OF ROXBORO WA'TP
Ise
1025e5-02-WI540
UVI Ut:diaueli?"dd p !V w�'--m---••j.yu�uuwl:.�.�., i S31tl1 U�1.iry
Dula igowwrCeJ u^21SIIuJ1 N6JUJ )6y{�
ss1'.JU-Su^JU ee1R�VroDE )>d. us"f srS;ungw d9 7L
y la rw �'Y ai i,MIPSa,�asaJ oi'eaw.*,sl�aJoS slarrsse �., idIMV.' ,
M 91e ue Jol _ 'lls9; IISYl W9 sJa U47.o uU,iJod
"r4
tiDXaOFO
June 7, 2022
Mr. Thomas Breedlove
Maintenance Manager
Sountech Industries, Inc.
555 North Park Drive
Roxboro, NC 27573
Re: Notice of Pretreatment Permit Violation
Dear Mr. Breedlove:
Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial
user to monitor additionally as many times as the violation occurred. The table below indicates violations
from the January — June 2022 reporting period and the resulting resample requirements. Report results of
the additional sampling to this office within 30 days of this notification.
Snuntech's Results
Daily Maximum Violations
4/ 19/22 1 TSS 820 m Limit 700.0 m /L
Resample Requirements
Parameter Sampiina Requirement
TSS I Days —composite sample
If you have any questions or comments, please contact me at (336) 322-6035 or email me at
csl:otweilC2ci ttiofroyboro. com.
Sincerely, _
v
Clystal Shotwell
Pretreatment Coordinator
CITY OF ROXBORO WNAtTP
May 11, 2022
Mr. Thomas Breedlove
Maintenance Manager
Spunteeh Industries, Inc.
555 North Park Drive
Roxboro, NC 27573
Re: Notice of Pretreatment Permit Violation
Dear Mr. Breedlove:
Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial
user to monitor additionally as many times as the violation occurred. The table below indicates violations
from the January — Tune 2022 reporting period and the resulting resample requirements. Report results of
the additional sampling to this office i ithin 30 days of this notification.
City of Roxboro's Results
Daily Maximum Violations
4/19/22
TSS 1340 m
limit
700.0 m
4/21/22
TSS 1175 m
Limit
700.0 m
Resample Requirements
Parameter Sampling Requirement
TSS 2 Days — composite sample
If you have any questions or comments, please contact me at (336) 322-6035 or email me at
cshohvellydcitvofraxboro.com.
Sincerer
Clykal Shotwell
Pretreatment Coordinator
CITY OF ROXBORO WWTP
April 1, 2022
Mr. Thomas Breedlove
Maintenance Manager
Spuntech Industries, Inc
555 North Park Drive
Roxboro, NC 27573
Re: Notice of Pretreatment Permit Violation
Dear Mr. Breedlove
Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial
user to monitor additionally as many times as the violation occurred. The table below indicates violations
from the March 2022 monthly reporting and the resulting resample requirements. Report results of the
additional sampling to this office within 30 days of this notification.
Snuntech's Results
Resamnle Requirements
Parameter Sampling Requirement
Cyanide 1 Day — grab sample
If you have any questions or comments, please contact me at (336) 322-6035 or email me at
cshotwell(acity ofroxboro.com.
Sincerely,
"CA,stal Shonvell
Pretreatment Coordinator
CITY OF ROYBORO WWTP
March 15.2022
Mr. Thomas Breedlove
Maintenance Manager
Spuntech Industries, Inc.
555 North Park Drive
Roxboro, NC 27573
Re: Notice of Pretreatment Permit Violation
Dear Mr. Breedlove:
Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial
user to monitor additionally as many times as the violation occurred. The table below indicates violations
from the March 2022 monthly reporting and the resulting resample requirements. Report results of the
additional sampling to this office within 30 days of this notification.
Spunteeh's Results
Resample Requirements
Parameter Sampling Requirement
Cyanide 1 Day — grab sample
If you have any questions or comments, please contact me at (336) 322-6035 or email me at
eshotwell aicitvofroxboro.com.
Sincerely,
al hotwell
Pretreatment Coordinator
CITY OF ROXBORO W W TP
March 3, 2022
Mt-. Thomas Breedlove
Maintenance Manager
Spuntech Industries, Inc.
555 North Park Drive
Roxboro, NC 27573
Re: Notice of Pretreatment Permit Violation
Dear Mr. Breedlove
Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial
user to monitor additionally as many times as the violation occurred. The table below indicates violations
from the February 2022 monthly reporting and the resulting resample requirements. Report results of the
additional sampling to this office within 30 days of this notification.
Spuntech's Results
Maximum
1 222/z2 1 Cyanide I 0.143 me/L I Limit 1 0.1 melt I
Resample Requirements
Parameter SampUn2Requirement
Cyanide I Day — grab sample
If you have any questions or comments, please contact me at (336) 322-6035 or email me at
eshotwell^a citvofroxboro com.
Sincerely,
Cr4tat Sho]twellell
Pretreatment Coordinator
CITY OF ROXBORO W W TP
March 1, 2022
Mr. Thomas Breedlove
Maintenance Manager
Spuntech Industries, Inc.
555 North Park Drive
Roxboro, NC 27573
Re: Notice of Pretreatment Permit Violation
Dear Mr. Breedlove:
Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial
user to monitor additionally as many times as the violation occurred. The table below indicates violations
from the February 2022 monthly reporting and the resulting resample requirements. Report results of the
additional sampling to this office within 30 days of this notification.
Spunteelt's Results
Maximum
Resample Requirements
Parameter Sampling Requirement
Cyanide 1 Day — grab sample
If you have any questions or comments, please contact me at (336) 322-6035 or email me at
cshotwella citvofroxboro com.
Sincerely,
Crystal Shotwell
Pretreatment Coordinator
CITY OF ROXBORO W W TP
January 25, 2022
Mr. Thomas Breedlove
Maintenance Manager
Spuntech Industries, Inc.
555 North Park Drive
Roxboro, NC 27573
Re: Notice of Pretreatment Permit Violation
Dear Mr. Breedlove:
Our Pretreatment Enforcement Response Plan requires us to issue a Notice of Violation and the industrial
user to monitor additionally as many times as the violation occurred. The table below indicates violations
from the January 2022 monthly reporting and the resulting resample requirements. Report results of the
additional sampling to this office within 30 days of this notification.
Spuntech's Results
Violations
Resample Requirements
Parameter Sampling Requirement
Cyanide I Day — grab sample
Also, for the data from III l i22, I did not use the third reading of <0.005 mgJL as part of the average. That
data point does not seem to be accurate based on the first two from that day.
Lr vou have any questions or Comments: please contact me at (336) 322-6035 or email me at
cshohyell�mcitvofroxbora coat.
Sincerely,
Crystal Shot:vell
Pretreatment Coordinator
CITY OFROXBORO WWTP
POTW=
NPDESS=
]UP
Count
2
3
4
5
6
7
8
9
10
Allocation Table
n!nnw2n�e
Headworks last approved:
Allocation Table updated:
Permits last modified:
City of Roxboro WWTP
NCO021024
INDUSTRY NAMES
(please list aiphabwidy)
Eaton Corporation
S untech Industries
10/29/18
02/0$/22
Ol/04/22
Industry
Permit Pipe
number number
0002 0005-1
0012 NA
1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is "2'
2) Formulas are discussed in the Comprehensive Guidance, Chapter 6, Section C.
3) HWA and AT worksheets in this workbook are linked. Pollutant Names, MAHLs, Basis, and Uncontrollable load in
automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK.
FLOW
rmit Limits
of Effective Effective Permit
Type Renewal Modification Date EMG2D
Industry Date Date Expiresgal/day
NC 1 07/01/22 02/15/19 06/30/27 007501 75,000
NC 02/28/20 01/04/22 02/28/25 0.1250 125,000
Column Totals =>
0.2000
200,000
Br is=>
MAHL from HWA (lbs/day) =>
Uncontrollable Loading (lbs/day) =>
Total Allowable for Industry (MAIL) (lbs/day) =>
Total Permitted to Industry (lbs/day) =>
MAIL left (lbs/day) =>
Percent Allow. Ind. (MAIL) still available (%) _>
Percent MAHL still available (%) =>
5 Percent MAHL (lbs/day) =>
NPDES Permitted Flow->
NPDES
93.7
59.7
this AT worksheel are
BOD
Permit Limits
TSS
Permit Limits
Ammonia
Permit Limits
Arsenic
Permit Limits
Cadmium
Permit Limits
Chromium
Permit Limits
Cone. Load
mg/I Ibs/day
Cone. Load
mg/I Ibs/day
Cone. Load
mg/I Ibs/da
Cone. Load
m /I Ibs/day
Cone. Load
mg/I lbs/day
Cone. Load
mg/l Ibs/day
400.00
417.00
700.001
729.75
4.00
4.17
0.0200
0.0209
4171
730
4
0.0000
0.0000
0.0209
NPDES
Design
NPDES
Stream Std
Stream Std
Stream Std
5185
9383
455.34
0.2881
0.0496
0.9684
3784
3784
378.43
0.0454
0.0454
0.1241
1401
5598
76.92
0.2427
0.0042
0.8442
417
730
4.17
0.0000
0.0000
0.0209
984
4868
72.75
0.2427
0.0042
0.8234
70.2 %
8 7. 0 %
94.6 %
100.0 %
100.0 %
97.5 TX
19.0%
51.9%
16.0%
84.2%
8.4%
85.0°/
Copper
Permit Limits
Cyanide
Permit Limits
Lead
Permit Limits
Mercury
Permit Limits
Molybdenum
Permit Limits
Nickel
Permit Limits
Cone. Load
mg/1 Ibs/day
Cone. Load
mg/I Ibs/day
Cone. Load
mg/1 Ibs/day
Cone. Load
mg/1 Ibs/da
Cone. Load
mg/1 Ibs/day
Cone. Load
mg/1 Ibs/day
0.1500
0.0938
0.1000
0.1043
0.1000
0.1043
0.1981
0.1043
0.0000
0.000000
0.0000
0.0000
NPDES
Stream Std
Stream Std
Stream Std
aivage �enmg
HASL
Stream Sid
0.8800
0.2556
0.2734
0.002713
0.4160
0.683
0.5147
0.0363
0.0515
0.001514
0.0227
0.054
0.3653
0.2193
0.2220
0.001199
0.3933
0.628
0.1981
0.1043
0.0000
0.000000
0.0000
0.000
0.1673
0.1150
0.2220
0.001199
0.3933
0.62E
45.8 %
52.5 %
100.0 %
100.0 %
100.0 %
100.0'
19.0%
45.0%
81.2%
44.2%
94.5%
92.0'
0.0
Selenium
Permit Limits
Silver
Permit Limits
Zinc
Permit Limits
Oil and Grease
Permit Limits
Antimony
Permit Limits
Cone. Load
mg/I Ibs/day
Cone. Load
m I Ibs/day
Cone. Load
mg/I Ibs/da
Cone. Load
mg/I Ibs/day
Cone. Load
mg/I Ibs/day
2.0000
1.2510
100.0000
62.5500
0.2700
0.2815
100.0000
104.2500
1.0000
1.0425
0.0000
0.0000
1.5325
166.8000
1 1.0425
Stream Std
Stream Std
Stream Std
NPDES
AWNWIF
inhibition
0.1585
0.0038
10.2393
1251.0000
13216
0.0303
0.0000
2.5324
97.0288
0.0545
0.1282
0.0038
7.7068
1153.9712
1.2671
0.0000
0.0000
1.5325
166.8000
1.0425
0.1282
0.0038
6.1744
987.1712
0.2246
100.0 %
100.0 %
80.1 %
85.5 %
17.7 %
80.9%
100.0%
60.3%
78.9%1
17.0%