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HomeMy WebLinkAboutNC0061638_Compliance Evaluation Inspection_20230411ROY COOPER Governor ELiZABETH-S..BISER Secrehrry RICHARD E. ROGERS, JR. Vircclop Don Denton, President NORTH r_AROLINA Environmental Quality April It, 2023 Carolina Water Service Inc. of North Carolina 4944 Parkway Plaza Blvd. Ste. 375 Charlotte, NC 28217 Subject: Compliance Evaluation Inspection Amherst Subdivision WWTP NPDES Permit NCO061638 Wake County Dear Mr. Denton: On April 6, 2023, Mitch Hayes of the Raleigh Regional Office conducted the subject inspection. The assistance of Jeff Cooke with this inspection was greatly appreciated. Below is a list of findings developed from the review of the permit and inspection. 1. The current permit was reissued January 08, 2018, and became effective May 01, 2018, and will expire April 30, 2023. A permit renewal was received and is currently under review. Please continue to operate under the last issued permit until a new permit is issued. 2. The 0.046 MGD facility consists of the following unis: Influent pump station; 10,000 gallons surge tank; bar screen; dual train aeration basins (12 at 5,000 gallons each); dual clarifiers (6,200 gallons each); tertiary filters; dual sludge digesters (5,000 gallons each); post aeration; dual hypochlorinator; dechlorinator; effluent flow meter; and on -site generator. All units were present and operational during the inspection. The audible." visual alarms at the influent pump station operated when the high-water float was lifted up. Telemetry phoned in a high wet well. All aeration basins were being operated. Blowers are set for 30 minutes on and 45 minutes off. The color in the basins was chocolate brown. Both digesters were near full. Granville Farms was expected to haul sludge the next week. Only one chlorinator was in use. Effluent at the flow meter appeared clear with no solids or foam. The flow meter was last calibrated November 7, 2022. The right of way to the outfall was flooded by beaver activity. The right of way is being maintained despite the flooded conditions. 4. Clarke Utilities Inc. Laboratory, certification number 5161, is certified for pH, DO, temperature and TRC. Meritech Labs performs chronic toxicity. Eurofins analyses all other �'1� Raleigh hRegioCarohriDepanmrnloE'EatirronmcnraltlDrQuality e I Division h. North Resources +� Raleigh Regional O11ice I Z3ClF l3arreU Drive I Raleigl+. North Carolina 27609 t,��DHE919.791.4200 parameters. All pH buffers were within the expiration date. Field calibration sheets for DO, and pH are kept up to date. Discharge Monitoring Reports (DMRs) were reviewed for compliance and monitoring requirements for the period November 2018 through February 2023. The following were noted: BOD daily maximum limit for October 1, 2018; monitoring violations for ammonia nitrogen on June 15, 2019, and temperature on June 1, 2019; BOD daily maximum limit for July 13, 2021; fecal coliform daily maximum limit for August 30, 2022; frequency violation for total nitrogen for October 31, 022; fecal coliform daily maximum limit for January 31, 2023. G. Commercial lab results, chain of custody records, and bench sheets were compared with data submitted on the DMR for February 2023. No discrepancies were noted. I would like to thank Jeff Cooke for his time and assistance with this inspection. If you have any questions about this inspection or this letter, please contact Mitch Hayes at 919.791.4261 or via email at mitch.haye i4nederingov . Sincerely, Vanessa E. Manuel, Assistant Regional Supervisor Raleigh Regional Office Water Quality Regional Operations Section NC - Department of Environmental Quality North Carolina Ikpartment of Einvironnrenlal Quality I Division ofWater Resources 512 North Salisbury Sireet 1 1611 Mail Serviec Center I Raleigli. Nnrth Carolina 27699-161 1 i��` 919 707.9000 rxi� .asi /im'M1v. peal qa�� United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yrlmolday Inspection Type Inspector Fac Type 1 IN 1 2 15 l 3 1 NCO061638 111 12 23/04/06 J7 18 I C I 19 I G I 201 I 211 1 1 1 1 1 1 1 1 __[_L I I I I I I I I I I I I I I I I I I I I IIIIIII11126 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA -------Reserved------- 67 701L_l � I 71 I liI 72 I LNJ I 73�74 79 I I I I I 1 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry TimelDate Permit Effective Date POTW name and NPDES permit Number) 01:45PM 23/04/06 18/05/01 Amherst Subdivision WWTP 4917 Johnston Pond Rd Exit Time/Date Permit Expiration Date Apex NC 27539 02:40PM 23/04/06 23/04/30 Name(s) of Onsite Representalive(s)mtles(s)IPhone and Fax Number(s) Other Facility Data 111 Jeffrey J. Cookell919-662-7007 / Jeffrey J. CookelORC/919-662-7007I Name, Address of Responsible Official/Title/Phone and Fax Number Contacted James T Highley,PO Box 240908 Charlotte NC 282240908ISenior Regional No Mana er1704-525-799017045258174 Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement Operations & Maintenar Records/Reports Self -Monitoring Progran 0 Facility Site Review Effluent/Receiving Wate Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Mitchell S Hayes DWRIRRO WQ1919-791-42001 )Ni" -5, Apr, � 11, LOz3 Signatur of Management Q A Rev' weAgencylOffice/Phone and Fax Numbers Date f' 9Yq 7"9/- f(a3 z •� I3 z,-a3 EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# NPDES yrlmolday Inspection Type (Cont.) 31 NCO061638 I11 1 23/04106 17 18 I C I Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) The current permit was reissued January 08, 2018, and became effective May 01, 2018, and will expire April 30, 2023. A permit renewal was received and is currently under review. Please continue to operate under the last issued permit until a new permit is issued. The 0.046 MGD facility consists of the following unis: Influent pump station; 10,000 gallons surge tank; bar screen; dual train aeration basins (12 at 5,000 gallons each); dual clarifiers (6,200 gallons each); tertiary filters; dual sludge digesters (5,000 gallons each); post aeration; dual hypochlorinator; dechlorinator; effluent flow meter; and on -site generator. All units were present and operational during the inspection. The audible 1 visual alarms at the influent pump station operated when the high-water float was lifted up. Telemetry phoned in a high wet well. All aeration basins were being operated. Blowers are set for 30 minutes on and 45 minutes off. The color in the basins was chocolate brown. Both digesters were near full. Granville Farms was expected to haul sludge the next week. Only one chlorinator was in use. Effluent at the flow meter appeared clear with no solids or foam. The flow meter was last calibrated November 7, 2022. The right of way to the outfall was flooded by beaver activity. The right of way is being maintained despite the flooded conditions. Clarke Utilities Inc. Laboratory, certification number 5161, is certified for pH, DO, temperature and TRC. Meritech Labs performs chronic toxicity. Eurofins analyses all other parameters. All pH buffers were within the expiration date. Field calibration sheets for DO, and pH are kept up to date. Discharge Monitoring Reports (DMRs) were reviewed for compliance and monitoring requirements for the period November 2018 through February 2023. The following were noted: BOD daily maximum limit for October 1, 2018; monitoring violations for ammonia nitrogen on June 15, 2019, and temperature on June 1, 2019; BOD daily maximum limit for July 13, 2021; fecal coliform daily maximum limit for August 30, 2022; frequency violation for total nitrogen for October 31, 022; fecal coliform daily maximum limit for January 31, 2023. Commercial lab results, chain of custody records, and bench sheets were compared with data submitted on the DMR for February 2023. No discrepancies were noted. Page# Permit: NCO061638 Inspection Date: 04/06/2023 Owner - Facility: Amherst Subdivision WWTP Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ■ ❑ ❑ ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ■ ❑ ❑ ❑ application? Is the facility as described in the permit? ■ ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ ❑ ■ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: Permit expires April 30, 2023. A permit renewal is under review. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ ❑ ❑ Is all required information readily available, complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ■ ❑ ❑ ❑ Is the chain -of -custody complete? ■ ❑ ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ■ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified ❑ ❑ ■ ❑ operator on each shift? Is the ORC visitation log available and current? ■ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility ■ ❑ ❑ ❑ classification? Page# 3 Permit: NCO061638 Owner - Facility: Amherst Subdivision WWTP Inspection Date: 04/06/2023 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? 01100 Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? M ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ❑ ❑ ❑ ■ If effluent (diffuser pipes are required) are they operating properly? 0000 Comment: Right of way was flooded due to beaver activity. Could not access the outfall the day of inspection. Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? 0 ❑ ❑ ❑ Is flow meter calibrated annually? 0 ❑ ❑ ❑ Is the flow meter operational? 0000 (If units are separated) Does the chart recorder match the flow meter? 0000 Comment: Flow meter calibrated 11.07.2022. Pump Station - Influent Yes No NA NE Is the pump wet well free of bypass lines or structures? 0 ❑ ❑ ❑ Is the wet well free of excessive grease? 0 ❑ ❑ ❑ Are all pumps present? ■ ❑ ❑ ❑ Are all pumps operable? M ❑ ❑ ❑ Are float controls operable? 0 ❑ ❑ ❑ Is SCADA telemetry available and operational? 0 ❑ ❑ ❑ Is audible and visual alarm available and operational? ■ ❑ ❑ ❑ Comment: Alarms operated when high water float was lifted. Bar Screens Yes No NA NE Type of bar screen a.Manual b.Mechanical ❑ Are the bars adequately screening debris? ■ ❑ ❑ ❑ Is the screen free of excessive debris? M ❑ ❑ ❑ Page# 4 Permit: NCO061638 Owner - Facility: Amherst Subdivision WWTP Inspection Date: 04/06/2023 Inspection Type: Compliance Evaluation Bar Screens Yes No NA NE Is disposal of screening in compliance? 0 ❑ ❑ ❑ Is the unit in good condition? ■ ❑ ❑ ❑ Comment: Equalization Basins Yes No NA NE Is the basin aerated? ■ ❑ ❑ ❑ Is the basin free of bypass lines or structures to the natural environment? N ❑ ❑ ❑ Is the basin free of excessive grease? 0 ❑ ❑ ❑ Are all pumps present? N ❑ ❑ ❑ Are all pumps operable? 0 ❑ ❑ ❑ Are float controls operable? 0 ❑ ❑ ❑ Are audible and visual alarms operable? 0 ❑ ❑ ❑ # Is basin size/volume adequate? ■ ❑ ❑ ❑ Comment: Blowers are operated for 30 minutes on and 45 minutes off. Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? 0 Cl ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ❑ ❑ ■ ❑ Are weirs level? 0 ❑ ❑ ❑ Is the site free of weir blockage? 0 ❑ ❑ ❑ Is the site free of evidence of short-circuiting? ■ ❑ ❑ ❑ Is scum removal adequate? ■ ❑ ❑ Cl Is the site free of excessive floating sludge? ■ ❑ ❑ ❑ Is the drive unit operational? ❑ ❑ 0 ❑ Is the return rate acceptable (low turbulence)? N ❑ ❑ ❑ Is the overflow clear of excessive solids/pin floc? N ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately '/< of the sidewall depth) ❑ ❑ ❑ Comment: Rectangle clarifier. Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Diffused Is the basin free of dead spots? ■ ❑ ❑ ❑ Page# 5 Permit: NCO061638 Owner - Facility: Amherst Subdivision WWTP Inspection Date: 04/06/2023 Inspection Type: Compliance Evaluation Aeration Basins Yes No NA NE Are surface aerators and mixers operational? 0 ❑ ❑ ❑ Are the diffusers operational? 0 ❑ ❑ ❑ Is the foam the proper color for the treatment process? M ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? M ❑ ❑ ❑ Is the DO level acceptable? ■ ❑ ❑ ❑ Is the DO level acceptable?(1.0 to 3.0 mg/1) 0 ❑ ❑ ❑ Comment: De -chlorination Yes No NA NE Type of system ? Tablet Is the feed ratio proportional to chlorine amount (1 to 1)? 0000 Is storage appropriate for cylinders? 0 ❑ ❑ ❑ # Is de -chlorination substance stored away from chlorine containers? M ❑ ❑ ❑ Comment: Are the tablets the proper size and type? M ❑ ❑ ❑ Are tablet de -chlorinators operational? so00 Number of tubes in use? 2 Comment: Standby Power Yes No NA NE Is automatically activated standby power available? M ❑ ❑ ❑ Is the generator tested by interrupting primary power source? ■ ❑ ❑ ❑ Is the generator tested under load? ■ ❑ ❑ ❑ Was generator tested & operational during the inspection? M ❑ ❑ ❑ Do the generator(s) have adequate capacity to operate the entire wastewater site? M ❑ ❑ ❑ Is there an emergency agreement with a fuel vendor for extended run on back-up 0 ❑ ❑ ❑ power? Is the generator fuel level monitored? M ❑ ❑ ❑ Comment: Generator tested normall Sand Filters (Low rate) Yes No NA NE (If pumps are used) Is an audible and visible alarm Present and operational? 0 ❑ ❑ ❑ Is the distribution box level and watertight? M ❑ ❑ ❑ Page# 6 Permit: N00061638 Owner - Facility: Amherst Subdivision WWTP Inspection Date: 04/06/2023 Inspection Type: Compliance Evaluation Sand Filters (Low rate) Yes No NA NE Is sand filter free of ponding? ❑ ❑ 0 ❑ Is the sand filter effluent re -circulated at a valid ratio? 0000 # Is the sand filter surface free of algae or excessive vegetation? 0000 # Is the sand filter effluent re -circulated at a valid ratio? (Approximately 3 to 1) ■ ❑ ❑ ❑ Comment: These are cylindrical sandfilters (2). Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? 0 ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? ■ ❑ ❑ ❑ # Is the facility using a contract lab? ■ ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 ❑ ❑ M ❑ degrees Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ M ❑ Incubator (BOD) set to 20.0 degrees Celsius +1- 1.0 degrees? ❑ ❑ ■ ❑ Comment: Eurofin is the contract lab. Field certified for pH, DO, temperature, and TRC. Disinfection -Tablet Yes No NA NE Are tablet chlorinators operational? No ❑ ❑ Are the tablets the proper size and type? 0 ❑ ❑ ❑ Number of tubes in use? 2 Is the level of chlorine residual acceptable? 0 ❑ ❑ ❑ Is the contact chamber free of growth, or sludge buildup? ■ ❑ ❑ ❑ Is there chlorine residual prior to de -chlorination? ■ ❑ ❑ ❑ Comment: Two out of four tubes were in use. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ ❑ Is sample collected below all treatment units? M ❑ ❑ ❑ Is proper volume collected? M ❑ ❑ ❑ Is the tubing clean? ❑ ❑ ❑ ■ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 ❑ ❑ ❑ ■ degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type 0 ❑ ❑ ❑ representative)? Page# 7 Permit: NC0061638 Inspection Date: 04/06/2023 Effluent Sampling Owner - Facility: Amherst Subdivision WWTP Inspection Type: Compliance Evaluation Comment: Sampling was not being conducted at the time of inspection. Upstream / Downstream Sampling Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? Comment: Yes No NA NE Yes No NA NE ■ ❑ ❑ ❑ Page# 8