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HomeMy WebLinkAboutNC0025305_Wasteload Allocation_19951228NPDES WASTE LOAD ALLOCATION PERMIT NO.: NC0025305 PERMITTEE NAME: University of North Carolina at Chapel Hill FACILITY NAME: UNC Steam Plant Facility Status: Existing Permit Status: Renewal Major Minor `I Pipe No.: 001 Design Capacity: 0.048 MGD Domestic (% of Flow): Industrial (% of Flow): 100 % Comments: (sit CofDaiN65) RECEIVING STREAM: an unnamed tributary to Morgan Creek Class: WS -IV NSW Sub -Basin: 03-06-06 Reference USGS Quad: D22NE (please attach) County: Orange Regional Office:_ Raleigh Regional Office Previous Exp. Date: 3/31/96 Treatment Plant Class: I Classification changes within three miles: Requested by: Susan Wilson � Date: 10/23/95 Prepared b . Date: 10 9� Reviewed Date: B°�_ - 'Ian qs� �GA� �. Modeler Date Rec. # Drainage Area (miz ) 6.0 Se Avg. Streamflow (cfs): b, o 7Q10 (cfs) 5, o Winter 7Q10 (cfs) o. a 30Q2 (cfs) c. o Toxicity Limits: IWC ft % Acu Chronic Instream Monitoring: Upstream Y V Location e UT Downstream Y Location M� l� Effluent Characteristics Summer Winter BOD5 (m ) NH3-N (mg/1) D.O. (mg/1) TSS (mg/1) 30 too F. Col. (/100 ml) pH (SU) 6 9 Dx� 6.'. ( /.c) is z� 5-0 7 Sv w i 7✓/�E Comme1nt f n UNC S.E.P., NCOO253O5 Effluent Guideline Limitations - 40 CFR 423 Type of Product Produced 1000 MW/day prod. Steam Electric Power 0.028 MW Summary Outfall 001: low volume waste (423.12(b)(3)),coal pile runoff (423.12(b)(9)), ash sluice (423.12(b)(4)) 001 Effluent Parameter 423.12(b)(3) 423.12(b) (9) 423.12(b) (4 Comments Daily Max 30 day avg. Daily Max 30 day avg. Daily Max 30 day avg. TSS 100.0 30.00 50 - 100.0 30.0 BPT Oil andgrease* 20.0 15.00 - - 20.0 15.0 BPT Cu - - - - - BAT Fe - - - - - BAT Cr - - - - - BAT Zn - - - - - --BAT Free available Cl- - - - - - - BAT Total residual Cl- - - BAT PPA - - - - Note: Previous permit gave eff. guidelines for cooling tower blowdown. All cooling tower blowdown goes to OWASA. Also, per application, boiler blowdown is being recycled in cooling towers. (Boiler blowdown is categorized under low volume waste anyway). Only low volume waste, coal pile runoff, ash sluice, and stormwater are going to the WWT facility. To-ML, Oo ( A { (ram L ts--r--) f 55 (00 30 o Z-o��S 10/23/95 t>� ocEs WASTE WATER EFFLUENT 0-ter Source Type as defined Est. Iron Flow (GPD) mmm' in EPA Guidlines Contribution Dailv Ave. Low <0.25 Mod. 0.25 to 1.00 Mod to High 1.00'to 3.0 High >3.0 Page 7 r--------------- I F-n.- - - - - oFyyP FACT SHEET FOR WASTELOAD ALLOCATION q//\ Request # 8371 Facility Name: UNC Steam Plant FCiC 1q� NPDES No.: NCO025305 Type of Waste: Industrial - 100% 0-1, Facility Status: Existing ��f Permit Status: Renewal Receiving Stream: UT Morgan Creek Stream Classification: WS-IV NSW Subbasin: 030606 County: Orange Stream Characteristic: Regional Office: Raleigh USGS # 0209750610 Requestor: Wilson Date: 1988 Date of Request: 10/24/95 Drainage Area (mi2): 0.04 Topo Quad: D22NE Summer 7Q10 (cfs): 0.0 Winter 7Q10 (cfs): 0.0 Average Flow (cfs): 0.0 30Q2 (cfs): 0.0 IWC (%): 100 Wasteload Allocation Summary (approach taken, correspondence with region, EPA, etc.) Facility requesting renewal of existing permit. Currently under SOC for toxicity. Because of the toxicity problems, UNC has considered the rerouting of waste regenerant brine to OWASA. Review of the values for Cu, Zn and Fe being discharged have consistently exceeded the allowable concentrations. Recommend the renewal of existing limits and chronic toxicity requirement with the addition of monitoring for chlorides and sulfates, due to high conductivity and dissolved salts in the effluent and classification of receiving stream as WS-IV. Recommend the reduction of Cr monitoring to quarterly because of number of values reported below detection level. Schematic of waterflow shows that 48000 GPD goes to NPDES discharge to outfall 001. Recommended by: Reviewed by Instream Assessment. 201 Regional Supervisor: Permits & Engineerin ` ✓ Date: RETURN TO TECHNICAL SERVICES BY: 6 TOXICS/METALS/CONVENTIONAL PARAMETERS Type of Toxicity Test: Chronic Ceriodaphnia P/F Existing Limit: 90% Recommended Limit: 90% Monitoring Schedule: JAN APR JUL OCT Existin Limits imits Monthly Avg. Daily Max. Wasteflow (MGD): 0.0922 TSS (mg/1): 30 100 PH (SU): 6-9 Oil and Grease (mg/l): 15 20 Chromium (MA): 50 50 Copper (µg/1): monitor Iron (mg/1): monitor Zinc (mg/1): 1 1 Total Phosphorus (mg/1):Qrtrly monitoring Total Nitrogen (mg/l): Qrtrly monitoringl� X Temperature(C): monitor Chlorine (µg/1): 200 µg/l MG d o1r. p Recommended Limits-MeA erage Daily Max. WQ or EL Wasteflow (MGD): 0. 8 TSS (mg/1): 100 BPT pH (SU): 6-9 Oil and Grease (mg/1): 15 20 BPT Chromium (µg/l): Qrtrly monitoring Copper (µg/1): monitor Iron (mgft monitor Zinc (mg/l): monitor Total Phosphorus (mg/1): Qrtrly monitoring Total Nitrogen (mg/l): Qrtrly monitoring Chlorides (mg/1): meniter a�50 k WQ Sulfates (mg/1): mon"r 9,50 f WQ Temperat�ur"e (C): r monitor �r f/ydo atS vntifE�t�F i� i ntavra ii9 n �Ubvw ikd W (� O fi7(J �Cc ier �jeLj-; ulFta#n� 6rfµe Pn i4gkialue ye�kir{edb)/ 4gtwH� ox tx bYin2 73000ytv�il. Lx OU Limits Changes Due To: a Parameters) AffectW Change in 7Q10 data �1 ',, Change in stream classification 41tu 0 Relocation of discharge Change in wasteflow New pretreatment information Other (onsite toxicity study, interaction, etc.) Chlorides, Sulfates, Cr _ Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed. OR No parameters are water quality limited, but this discharge may affect future allocations. --77E--7F- yF iZ.GCGSSaY 1��4vyrb G✓oc.Jh.S'%✓Ga�. aTL 3 INSTREAM. MONITORING REQUIREMENTS Upstream Location: Downstream Location: Parameters: Special instream monitoring locations or monitoring frequencies: es: 1� — Z" P rZ-a; o4J P12F. MISOUs INFORMATION & SPECIAL CONDMONS Has the facility demonstrated the ability to meet the proposed new limits with existing treatment facilities? Yes No ✓ If no, which parameters cannot be met? : 'A4A�ti� f Q Q^ ties 5cj fatos Would a "phasing in" of the new limits be appropriate? Yes ✓ �Ko If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: -0 T GL- sota e—.' If no, why not? �: _ U _! ! t f6i !_ a !. 57 t. a Wasteload sent to EPA? (Major) (Y or N) (If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes, explain with attachments. UNC S.E.P., NCO025305 Effluent Guideline Limitations - 40 CFR 423 Type of Product Produced 1000 MW/day prod. Steam Electric Power 0.028 MW Summary Outfall 001': low volume waste (423.12(b)(3)),coal pile runoff (423.12(b)(9)), ash sluice (423.12(b)(4)) 001 Effluent Parameter 423.12(b)(3) 423.12(b)(9) 423.12(b)(4 Comments Daily Max 30 day avg. Daily Max 30 da av . Daily Max 30 day avg. TSS 100.0 30.00 50 - 100.0 30.0 BPT Oil andgrease' 20.0 15.00 - 20.0 15.0 BPT Cu - - - - - - BAT Fe - - - - - BAT Cr - - - _ - BAT Zn - - - - - -I BAT Free available Cl- - - - - BAT Total residual CI- - - - _ BAT PPA - - - Note: Previous permit gave eff. guidelines for coolipg tower blowdown. All cooling tower blowdown goes to OWASA. Also, per application, boiler blowdown is being recycled in cooling towers. (Boiler blowdown is categorized under low volume waste anyway). Only low volume waste, coal pile runoff, ash sluice, and stormwater are going to the WWT facility. To F k, 00 j "'T'_ f2, Z,o / S 10/23/95 Facility Name UNC -STEAM ELECTRIC PLANT _ Permit # NCO025305 _ Pipe # 001 CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic tonicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is _90_% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform auarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of _JAN APR JUL OCT .. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this pemut may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 0 cfs Permitted Flow 0.048 MGD IWC 100 % Basin & Sub -basin CPF06 Receiving Stream UT Morgan Creek County Orange Rq4ommended by: Date 11/30/95_ QCL P/F Version 9191 0 University of North Carolina at Chapel Hill JMN -UNC Steam Plant 11/28/95 UT Morgan Creek 030606 Facility requesting renewal of NPDES permit. A steam electric power that produces steam and electricity for the campus and Univ. hospitals. Per 1994 meeting with UNC, the main difference between a typical steam electric generating facility and the UNC boiler plant is the approx. 35 miles of distribution and condensate return piping associated with the heating and cooling functions of the boiler plant. Approx. 85% of the condensate returns to the boiler plant for reuse. A cogeneration facility - the waste abatement practice where rinse water from regeneration of demineralization system in now reused. Per note from S. Wilson, boiler blowdown from No. 5 boiler is considered low volume waste that has a moderate to high contribution of iron of 1 to 3 mg/1. Other types of discharges are coal pile runoff, ash sluice, and stoimwater going to the wastewater treatment facility. Produces 1000 MW/day of product. Existing limits for TSS = 30 mg/l (mo. Avg.); 100 mg/l (da. max.), O&G =15 mg/l, C1= 200 µg/l, monitoring for TP, TN, Cr, Zn, Cu and Fe . Also has chronic tox limit of 90% . Facility failed all tox tests in 1994 and all in 1995, except for Sept. and Oct. Discharges into a zero flow stream. Recommended effluent guidelines (40 CFR 423) for WLA renewal for TSS and Oil and Grease only. Currently under SOC to perform THE and make modifications to meet toxicity limits. Primary source of effluent toxicity is high effluent conductivity and dissolved salts which result from the discharge of waste regenerant brine from the boiler water feed demineralization system. Pilot testing being performed evaluating rerouting the regenerant brine to the municipal wwt facility. Tox Analysis: Review of data from 10/94 to present shows Cr below detection most to the time. Monitoring for Cu, Fe and Zn needed since all constituents are exceeding the allowable concentration. All parameters have action levels therefore no limits can be given unless effluent guidelines. Because of toxicity problems that the plant is having, failures of all tox tests, there is concern if any of these constituents could be the cause. THE results that stage that effluent toxicity comes from conductivity and dissolved salts from the waste regenerant brine from the boiler water feed demineralization system. Most significant contributor of iron is the Magnetic filter Backwash, 250 GPD. It removes iron from the condensate return prior to reuse in the boiler plant. Other moderate to high contributors include No.S Boiler (2880 GPD), Ash Silo Washdown (2400 GPD), Coal Unloading Building Washdown (411 GPD), and Coal Pile Runoff (7200 GPD). Application states that as part of a toxicity identification evaluation 24 hr composite samples were collected on 7 consecutive days and were analyzed for arsenic, Cr, Cu, Fe, Se and Zn. Se were less than detection, and all other parameters were in the "normal" range reported from the routine monitoring. DEM had mentioned at 1994 meeting with UNC, the option of including a mass limit for iron based on wasteflow. I assume this idea was brought in case that iron was determined to be the cause of the toxicity problems. Previous permitted metals limits, Cr, Zn, Cu, and Fe were dropped because no metal cleaning wastes contribute to the wastewater at the boiler plant. University of North Carolina at Chapel Hill page 2 UNC Steam Plant Telecon w/ AQ TOX: Talked w/ Kevin Bowden, he said that appears that some part of the toxicity was due to the waste brine from regenerant system. Could also be a problem with polymer toxicity. Had been using 95X greater than what they needed. Have cut down on the amount of polymer they are using. Also had received some data on the makeup of the waste brine. The brine contained sodium phosphate, high total dissolved solids, and conductivity and Cu = 272 µg/l, Fe = 2.64 mg/l, and Sulfates = 3240 mg/l. Told Kevin that since UNC had reported high dissolved salts as a contributor to toxicity, IAU would probably recommend chlorides monitoring at this renewal. Also will recommend sulfates monitoring since such high numbers are being discharged. There is a standard of 250 mg/l for both of these parameters in WS class streams. AQ TOX would support monitoring for chlorides because of the high conductivity of the effluent. Passed their tox test in August and October. AQ TOX is supposed to get quarterly THE progress report but have not received one as yet. Currently under an order expires in March 1997, must comply with toxicity limit of 90% by April 1996. UNC was looking into a way of ultimate disposal to OWASA. AQ TOX recommends a benchscale test of UNC COGEN effluent to see if there would be impacts to OWASA. Looking at a way to reroute these wastestreams or do away with the regenerant. Added that UNC has always cooperated and addressed the toxicity problem as soon as the trouble surfaced. RRO Staff Report: Currently under SOC to identify toxicity problems. Indicates that waste regenerant brine is currently being rerouted to the municipal WWTF. Depending on the results of the pilot test, this wastewater source may be permanently discharged to OWASA. Recommends renewal of permit. Recommend renewal of existing limits with recommended effluent guidelines, toxicity test @ 90 %. and continued monitoring for Cu, Zn, Fe. Additional effluent monitoring for Chlorides and Sulfates. Reduction of Cr to quarterly monitoring because of number of BDL values. 00/ 1all.G- l A awe TOXICANT ANALYSIS jo�a6f SS S< .SS Facility Name UNC-Steam Pit NPDES # NC0025305 Ow MGD 0.048 1WC % 100.00 Rec%4ng Stream UT Mo an Creek Stream Class WS-IV NSW � • ..�._.._.�.._.�..�._ �•FINAL RESULTS Cr Max. Pred Cw 12.5 u Allowable Cw 50.0 u n Max. Value 10 Cu Max. Pred Cw 243 ugAI Allowable Cw 7.0 u Max. Value 135 Fe Max. Pred Cw 6166 u Allowable Cw 1000.0 u /l Max. Value 3420 Zn Max. Pred Cw 558 u Allowable Cw 50.0 ugA Max. Value 310 Max. Pred Cw 0 ugA Allowable Cw #VALUE l ugA Max. Value 0 Max. Pred Cw 0 u n Allowable Cw #VALUE l u n Max. Valuel 0 So 7 28 �l sy�va2w,— � /000 9 31 q 5(V&,l.- � SG ws �% D 11 t29/95 PAGE' J 7L+STTNG 0(SELF-MONITORINGSUA4MARY) Mnn,Oct 16, 1995 d r : 1 ❑ IIAIR! SP• fx'1' NOV ❑I((' rr.orn, NC I><P, of PHRM CHR Lib1:13% 91 — — — — — — — — — — — --- NC'W39rPANOI fie megfl94 l:nxnxnia: Q PAP A Feb May Aug Nov NonCom,eSIN - 92 — — -- — Pass -- — Pass -- — Fad Pass C.un'sany Reginn:WSRO Subbasin:ROA03 93 — Pass — — P... — — Fag Fail Pass Pass — PF:0.030 Special 94 — Pass — — Pass — — Pan — — Pass — 7Q10;0.3 DVC(%): 13 OAea 95 — Pa.. — — Pas. — — — an.paelnli.n, VA Deal of PERM C14R LIM:13% 91 — Pass Fall Fad Fail -- Pass -- --- Pass — — NCW39420901 Degin:87194 roquiQ P/F A Jnn Air Os NonC.mP:SINGLE 92 Fail Pass — Pass — — Fah Fag -- Pass — — ('nnr+ly:Frrry I2rytinr WSRO Subtalthr YAW 93 Fall Pa.. -- foil Can Fall NFVFnI NiWonl Fail Pnil Fnh Fall I`nnn ... ... Porn ... ... Iral I>+nn .. Toro, ... ... '1QID: U.2 IWC(%):I l.d2 Onler: as Full I'nxn -- NM nll Intl 1.11 NI ... Had 'V,ininnl Co. PERK IIR LC50 AC MONIT EPIS F:'lll)(GRAD) 91 IN -- 01 61,53 ... --- ... ... NCO042501N01 Degia:9/193 P,rnurnry: 5 OWWA N.nComP: 92 — -- — -- -- — -- -- -- -- -- - cloon:GuilfoN Rcgion:WSRO Subbmin;CPPOg 93 — -- — — — -- — — — - -- --- PI:: VAR Special 94 — — — — — — — — NR — ._ ... 7QIO: 0.00 DVC(%): 1W.00 OAen 95 1'rind Terminnl C.J001 PERM AC MON1T:24 HR LC50 EPIS FRID(GRAD) 91 — -- — >20 — — -- -- — --- --- '- NC0049201J001 Degia:4/192 rmqueney: 5 OWD/A NonCOmp; 92 — — — 15.931 -- M601 — 9791 — — Invalid -- Couav:lnhml.n Region: RRO Subbmin: NEUM 93 — 39.211} — — -- — — — — -- — — 1 l PP. Po\ .S peer 94 Fall — -- --- --- 17A61 — -- c12.51 ... -, tooand t l;pu II 11 IW('CRrl lltnll nnlen 06 >Inol ... -.. --. ... >Innl ... ... irionglc I'acire (IXI. Furn) PERM CIIR LIM:85% 91 66.7- 20.3- 56.5- >90' No N' -- -- Pass — --- Lot. NC0007561/001 3egin:7126193 raquenry: Q Fir A Mrv/un Sep Dec t4.ac..P:SFNGLE 92 Pass — Pass --- — Pasa — -- Pass — -- Pass Connly. hole oI k ReRII+u:WARO Subbnxia:C11050 03 --- -- Pass .-- -- Una Fill Ni Pall Fall Flats Ni Ili°. 0.018 5p«ill 94 Pass — Fail Pass -- Laos NM`.,a -- Lot. Fall Pass Fail IQIt1. (I'm I\VI'('LI'. x4AIl rno, nG I+nna ... Pon. ... .. la— ... 'I'nnrbum, 4V\VTP Pem+ebr lim:82% Y 91 — F.V -- — Fail — — M -- — M ... N00026837"I B<ginMinis I:mlum y: Q PA: A May Aug Nov Fab NnnComp:Singl. 92 Fed M — -- Pass -- — Pass -- — Fail Fail C'ounty;lladcll Region: MRO Subbmin: CIM32 93 Fag Fah Fail Lot. Fall Pass — Fad — -- Pass -- PF:0.22 Specal 94 — Pass — — Fall M Fail Pass — — Fag Fail 7Q10: 0.075 IWC(%):82 ON¢ 95 Fah Pass — -- M — — — TrOy WWTP PHRM CIIR 1JM:W% 91 P P Pass — — — Fail Pass Pass Fail Fad Pass NCO028916901 U,in:S/194 Frecat Q P/F A fan Apr Jul Oci NonC.mp:SMGI.H 92 Pess Fag Fall Pass,>93 Pa.s — Pass,>93 Fail e15 75 >W 53 Cnumy:Man"..., Region: PRO Subbnsin: YAD15 93 >90 74 74 >90 21 >0 37 52 74 49 NIM.ta W I'P.O.AA .v'p<oinl 94 >an an 425 >an an >00 >90 --- _- 75 On n >00 7QIQ O.IM1 I\Vl'l'F.I:nLY7 nnkc a5 a•IA5 >IXI NI -.. >Ixl allll 'I'ryn. o"WI'P-lull PHRM CIIR 61Ms7% 91 Pass --- Lot. Pass -- Pons --- ... ,It --. ... lyril NcW21601/001 Bcgin: V1194 Pmqucnry: Q),IF A Dec Mar Jun Sep NonComnSINGLE 92 Pass — — Pass al --- -- Pass Pass — -- Pasa County:Polk Region: ARO Subbmin: BRD06 93 — — Pass — — NWPass — — Pas. — — Pass IT 1.5 S'dol 94 — — Fa0 M Pats Pass -- -- Fall Pass -- Pass 7QI0: 1.03 IWC(%)c37.0 ONm 05 — -_ Puss — --. Fall Pnss -- UNC'.CH Pnver 1'Ian1 PERM CFIR LIM:W% 9t — — — -- - — -- --- _ — NC0025305A01 Begin:71194 raaNe„ay: Q P/r A Ian Apr Jul Ott Iln.C.rn,SINGLE 92 — — — — -- -- -- — -- - --- — County:(hm+ge Rcgfon: RRO Subbasin: CPF06 93 — — -- — -- — -- -- -- IT: _-_ Sp«iol 94 Fnd La. Fail Fag Lot. Poll P.11n) Lat. Fail Fad Fars Fail 7Q10'O.rm IWCP.9. I 00.00 flak++ 05 Far 21.2 21.2 21.2 21.2 Lan 42.4 'PA55 Unimin C9rP-Mica Oacrnlmns (001) PERM CHR LIM:IO% 91 -- _ NCOW0361/001 Degin:811W Recxaney:Q P/r A reb May Aug Nov N.nC.u,:SINGLE 92 -- — -- --- -- --- -- -- - -- -- 1 County: Avery Rcginn: ARO Subbmin: FRB06 93 — — — --- -- — — — -- — NMI .. PF; 2.16 Sp<el l 04 --- pass — --- Fall Lao Pass Pnss — — Pao, --- 7Q10:30 IWC(%): 10 ONer. 95 -- Pass -- -- NPIPass — — -- Unimin Cn,,. PHRMCIIRI.IM:II% Y 91 Pass — — pass -- -- Pass ... --- Fuss ._ ... NC00001759IDI Begin:A/193 I:rspwnry:Q lint A Apr JulMttan No.Comp:SINGIX 92 Pass — — Pass -- — Pass — -- Pass -- -- Cmm�y:Mbcl¢II Region: ARO Subbmin. PRBM 93 Pnss — Pass Pnss -- -- Pass -- --- Pnss — -- PP:3.61 SMdel 94 P... — Pass ... _. Pass — ... Lino Psv ... 7QIO: 45.0 IWC(%):I1 D.skc 95 Pass — — NBIPan --- — Pan — 02eanseomive failums= significant non ei,inpliance Y Pm 1991 Data Available IJIIPND: PIiRM-Nnoit Rognieneeta I.1.1'=Adminiltmtivc1s1lor-'non Prtryucrrcy=Meniloring fm9ueney:Q-Qumcrly:M-Monthly:OM-IlinxnnlOy:SA Sanri:mnunlly:A-Annu:dlY;(11VU Only wlwndigbarging;U-Uisrarnlnned nantons, rv9uinn-a:IN- Conductinginderyndem lady Deein= Fmnurnlhooluiad ]QIU=ltcaiving stm3m low Bow criterion (cL) A=llumerly mauled., inenases to moably uPnn mo(re Gilnre Mnntlulbauatingmuctoccro-ex.IAN,A1'R,111I.,OCI' NanCmna= Cumol Complinnoe Reynimmem IT- 1•anrnurd Botv(MGD) IW('%=bvb<nnl ,am. an.enlmtlml Ion; = l ss/rml ehmnic text AC=Ante ('llll=Clnonit Dam N.,loi,.o-1 Fill lot Illn,...o:• 16dedm.l.rdn.n.n.r Ill-oldnioto fI,V "Iunnovnhr... P. M... ulllv.,f ommd...•..... no" n1 wolo,.l...... ..lool; .... , rn Il"iornr.•.I to, 011oll l., P.vn1 rl..on.� In 11 1 "1 Iteprnoo, N,000lo - IN in uul..atnlv.J,Nlt Nole"lonl:1111",.... maul Qrrrule, 1•rn9111y Artivlly Rlnum:l [it lI%e,N Nr,vl1'I+nn.'rtl l'..,,n,nrrr: n, 11 A,ov,I..nrnn Jl..Arn11Ioj I&I.nr Jrnunvnnnl.4.]........rrlh tnrin:lr:n.-na,-,1,or,o,, InI 45 NC DEN W0 ENVSCI Fax:919-733J9959 Nov 30 '95 11:25 P.01/02 DIVISION OF ENVIRONMENTAL MANAGEMENT To: Judy Garrett Through: Larry A. — Matt Matthews (t'ff`� From: Kevin Bowden K Subject: Toxicity Reduction I UNC-COGEN Facil SOC BMC W Q No. NPDES Permit No. Orange County This office has completed a nevi the subject facility dated May 1995. U provide assistance in its toxicity reducti which include an introduction, a descrip disposing of brine waste, optimization toxicity removal, and a summary/recom In a memo dated April 18,199` Special Order by Consent (EMC WQ resumed the Order to the Central Office - on page 1, the facility briefly d separation, flow equalization; caustic adjustment. Only process wastewater a NPDES Permit No. NCO025305 to an w and air wash wastestreams are discharge works. Based upon Phase I evaluati demineralization system waste reger1% polymer used in metals precipitation a: facility is evaluating alternative disposal disposal reportedly represents the mos method is the facility's pretreatment pen Phase H objectives presented in tl current UNC-COGEN method of treatme and verification that removal of deminer to meet a 90% chronic toxicity limitation., Section 2.0 provides an addressed in the context of this 1 Section 3.0 addresses wastewati discharged to OWASA, UNC-COGEN generated during the regeneration prc backwash and final rinse wastestreams Table 3.2 were not pH adjusted prior to in 100 percent mortality. The second se in all the backwash samples and in the the backwash and mixed bed, final ring Page 2 UNC-COGEN Facility July 17, 1995 expected based solely on the observed con released from the resin may be causing sor be reduced or eliminated with treatment fr wastestreams to OWASA should be c6asi There; were greater than 3000 µin high (most likely due to sample collection constituents. Table 3.3 lists the conductivities an WWTP. Due to the high. conductivities regenerate waste other than backwash fil' volume (minus the backwash and final ria, gallons for the demineralizatiou regeaen Discharge of waste brine to OWASA will' was found to contain high concentratic wastestream concentrations of copper, in respectively_ July 17, 1995 fax transmittal memo 7671 - phase II - May 1995 if the Toxicity Identification and Reduction Plan submitted by COGEN has contracted with AWARE Environmental, Inc. to aorta. This proposal has been subdivided into,seven sections of the existing W WTp, waste characterization. alternatives for olymer.dosage and treatment plant operations, verification of dations section. you, this office provided comments on the facility's proposed 94-35). It is our understanding die facility has signed and ;re it is currently under review. tribes the components of the WWTP which include oil/water iition, coagulation/flocculation, sedimentation and final pH industrial stormwater runoff are treated and discharged under med tributary to Morgan Creek. The domestic; cooling tower, o the Orange Water and Sewer Authority (OWASA) treatment ;, the report cites total dissolved solids. resulting from the : discharge as being a primary toxicant and 'identifies excess ; ng a potential secondary source of toxicity. Apparently the :thods for the brine wastestream to OWASA and this method of ost-effective approach. A limiting factor with this proposed which limits UNC-COGEN to a flow limit of 150 gpm. t submittal address development of strategies for modifying the to allow discharge to OWASA optimization of polymer usage, zation brine and optimization of the plant will allow the facility the existing wastewater treatment system which will not be iaracterization. To minimize the volume of wastewater to be ducted volume and conductivity evaluations of waste streams s. In addition to these evaluations, toxicity testing on the also conducted (Table 3.2). The initial set of samples noted in ducting bioassays. All results for this initial screening resulted samples were pH adjusted. Results indicate increased survival ed bed final rinse. Suppression of reproduction resulted in all nubs, The.=nortsugeestsmar,zesiuu,i dvity values and that "other constituent(s) such as organics econdaiy toxicity" The facility indicates that :toxicity may the UNC-COGEN treatment system yet discharge o these id. Cation and anion final rinse conductivities (Table 3.2) states that although these conductivities were unexpectedly ation) that these wastestreams may contain secondary toxic ,olumes of regenerant wastes which may be discharged to the )served in these wastestreams, the report suggests that all and final rinse be discharged to OWASA. The total waste discharged to OWASA is estimated at approximately 10,000 in cycle and 8,000 gallons for the mixed bed regeneration, !e to be approved. A sample of waste brine was analyzed and of sodium sulfate, TDS, and conductivity. In and sulfates measured 272µe bane g/1, 2.64 mg/l, and 324 disposal means for the waste brine would be discharge to the tment permit which limits UNC-COOEN's discharge to 150 IGEN's discharge approaches this limit. To evaluate flow I the flow volumes from each major process. The major ...I'_- --.....- ..-A An "t;r WnQte- The facility looked at Section 4.0 cites the most appropa OWASA. UNC-COGEN maintains' pre gallons per minute. On occasion, UvrG amounts to OWASA, the facility estim discharges to OWASA include the au w four options to maintain Compliance Witt reduction of air wash flow, rerouting o . z separate point to OWASA. The report j maintain compliance with the 150 gpm p the six wash discharge or connection of tl be the "bese" alternative. Section 6.0 discusses optimizatiog is currently using an anionic polymer "' the location of the polymer feed system facility indicated that proper mixing of chemical precipitation/sedimentation. f Modifications included moving the locatic location (Le.'upstream of the flash mixing Section 6.0 discusses vemcauon implementing final modifications to the t be performed to verify that rerouting of 1 compliancewith toxicity limits." Toxic separator with waste bone being tempos be conducted on the untreated sample, addition at 1 ppm, sedimentadon and pH CO M1111; LUWGl p Mau iiV1LV1dMY .....M. �. . rllallZat�+�I1, current flow litniWions. These include flow e9 her discharge streams, alld rerouting the waste brine to a* ;ales that ti one or a combination of the, that eithepr ductiom roaches adischarge t to OWASA., l. t states of aste brine discharge to OWASA at a separate location would f polymer dosage and treatment plant operations. The facility ► Nalclear 28U) at a concentration• of 100 ppm. -It appears that not providing adequate mbdng• jar tests conducted by the Clymer at a concentration of I ppm should be adequate for suggestion to modify the polymerfoe,being added to a different stem ls offered. where sodium hydroxide is currently g nk) and installing a slow speed mixer in the flash tank. `toxicity removal. The following statement is made, "Prior to tmerit system to reroute the brine streamp additional testing will waste brine and optimization of the polymerUwe er ve testing will include collection of -a sample fromthe otests will ,y by-passed around the oitlfwaT8 polymer id on the sample following PH ad austmentto XO hL.cmaent to simulate the treatment system. ort statBSY in section 7.0, the facility Presents a summary and suggested recommuanrcde of toxicity ity toThe t he LFNC- "B ased on phase I recommendations it determined. that the primary brine. of filer from the COGE�t' facility effluent appears to be th demineralization sys ble sourcedm waste oox�iC xcess p�'he most viable precipitation/coagulation system was a1s identified as'a possible ests, is to :discharge this option for eliminating tonicity from the waste brine, ced on Pha a If evaalrt uations, it appeals that the most wastestreain to OWASA. The report inr4c OWASA sewer without exceeding t3�e facility's attractive approach for rerouting of t1�e waste brine to the it would be to either reduce the air washer flow and diw divert t e di charge l a sing 1 , tto peak flow limit the waste brine dernineralization surge basin to the OWASA sewer or to'discharge. I t j l Noy 3 n � 1• NC DEM WQ ENVSCI Fax:919-733-9S59 Q . Page 3 UNC-COGEN Facility July 17, 1995 OWASA at a separate connection point. excessive and inadequate mixing of the OWASA representatives to request perm permit modification to- allow a variance influent to verify that removal of the brine a full scale trial of the chosen approach g the polymer feed system to provide adegi to 1 ppm. Although the proposed total meal, OWASA and/or UNC-COGEN i.e, at UNC-COGEN's instream waste co] In summary, the facility appears contributing to toxicity. Ile -proposed. dare WET limitation of 90%. is December 1,19! identify suspected -toxicants and to constn with the WET limit. We are encouraged bj implementation of final treatment roodifcaf Should you have any questions, cc: Dennis Ramsey Ted Cashion -Raleigh Regioigal Aquatic Survey and Toxieology Central Files Nov 30 ' 95 11 : 27 P. 02J02 r testing results suggest the addition of 100 ppm polymer to be ilyrner is occurring. Recommendations include: contacting ion to discharge the brine waste and to request a pretreatment the temperature limitation, additional toxicity testing of the 'asYe will provide compliance with the 90% chronio limitation, asure compliance with the tonicity limitation, modifxcatiou of zxiuon9, and reduction of the polymer dosage from 100 ppm 5ntribution of UNC-COGEN s wastestream to OWASA is could consider a bench scale test of UNC-COOEN's effluent ibution to OWASA) to determine toxic impacts; if any. a have targeted one or more. wa$testreams which* may be L the Special, Order by Consent to achieve compliance with :the . We feel this amount of time is sufficient to chivacterize and t necessary modXieations to the treatment system to comply he facility s suggestion to conduct bench scale testing prior to Is. feel free to contact me at 733-2136. i NPDES PERMIT RENEWAL STAFF REPORT ND RECOMMENDATIONS November 91 1995 b--► To: Dave Goodrich, Water'.Quality Permits and Engineering From: Randy Jones, R.aleigh Regional Office County: Orange Project No.: NC00.25305 PART I - GENERAL INFORMATION 1. Facility and Address: Mr. David Ray, Operations Superintendent Cogeneration Facility UNC at Chapel Hill 501 West Cameron Avenue CB #1800 Chapel Hill, NC 27599 2. Date of Investigation: 11/8/95 3. Report Prepared by: Randy Jones 4. Persons Contacted and Telephone Number: David Ray, 919/962-1309 5. Directions to Site: I 40 to Hwy 54 toward Chapel Hill, 54 through Town, facility is on left. 6. Discharge Point(s), List for all discharge points: Discharge Point ' Latitude: 35' 542211 Longitude: 7900313911 Attach a USGS map extract* and indicate treatment facility site and discharge point on map: Map attached. U.S.G.S. Quad No.: D22NE U.S.G.S. QuaC Name: Chapel , d1 1 6 . 7. Site size and expansion area consistent with application: Yes. 8. Topography (relationship to flood plain included): Facility system does not appear to be in flood plain. 9. Location of nearest dwelling: Facility is located in a residential area. Residences are located within 100 feet. 10. Receiving stream or affected surface waters: UT to Morgan Creek 1 a. Classification: WS-IV NSW b. River Basin and Subbasin No.: 03-06-06 C. Describe receiving stream features and pertinent downstream uses: The point of discharge is into a UT to Morgan Creek. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of Wastewater to be permitted: 0.0922 MGD b. What is the current permitted capacity of the Waste Water Treatment facility? 0.0922 MGD C. Actual treatment capacity of the current facility (current design capacity)? 0.0922 MGD d. Date(s) and construction activities allowed by previous Authorization to Construct issued in the previous two years: N/A e. Please provide a description of existing or substantially constructed wastewater treatment facilities: Oil/water separator, 106,400 gallon equalization basin, caustic rapid mix tank, polymer feed system, two settling tanks, acid mix tanks, Parshall flume, and two stormwater detention ponds. f. Please provide a description of proposed wastewater treatment facilities: N/A g. Possible toxic impacts to surface waters: Toxicity test failures have occurred in the past. The facility is currently under an SOC and is performing a toxicity reduction evaluation (TRE). Initial indications from a pilot study associated with the THE are that the primary source of effluent toxicity is from high conductivity and dissolved salts which result from the discharge of waste regenerant brine from the boiler water feed demineralization system. The regenerant brine is currently being rerouted to the municipal *MTF . h. Pretreatment Program (POTWs only): N/A 2. Residuals handling and utilization/disposal scheme: Facility contracts with Laidlaw Environmental for disposal. 3. Treatment plant classification: Class I 4. SIC Code(s): 4911 Wastewater Code(s): 14, 16, 17, 68, 73, 79 Main Treatment Unit Code: 532-2 2 PART III - OTHER PERTINENT INFORMATION Is this facility being constructed with Construction Grant Funds or are any public monies involved. (municipals only)? N/A 2. Special monitoring or limitations (including toxicity) Same 3. Important SOC, JOC or Compliance Schedule dates: 11/1/95: Complete pilot study of selected TR alternative 2/l/96: Submit plans/specs for TR alternative 6/l/96: After receiving A to C, begin construction of necessary modifications i0/1/96: Complete construction 12/1/96: Achieve compliance with effluent chronic toxicity limits Alternative Analysis Evaluation: Has the facility evaluated all of the non -discharge options available? Please provide regional perspective for each option evaluated: Existing discharge. Facility is working with OWASA to accept some of the discharge. Other Special Items: N/A PART IV - EVALUATION AND RECOMMENDATIONS The RRO has reviewed the submitted material and performed a site inspection at the subject facility. The facilities appeared to be well maintained. As previously mentioned, the facility has had problems in the past with compliance with the toxicity test. The facility entered into an SOC with the Division and has been conducting a pilot sudy to identify the toxicity problem. They believe that the problem is high conductivity and dissolved salts which result from the discharge of waste regenerant brine from the boiler water feed demineralization system. The regenerant brine is currently being reroutad to the municipal WWTF. Depending on the continued results of the pilot test, this wastewater source may be permanently discharge4to OWASA. Upon resolution of any concerns of the WQ Technical Support Branch, the RRO has no objection to the issuance of the subject permit in�cordance ,* th the Basin Wide Policy. / GSM file: NC25305.SR Preparer (NC0025305) ' / Date sor (NC0025305) ) I Date