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HomeMy WebLinkAboutNC0025071_Authorization to Construct_20090206r NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary February 6, 2009 Mr. Stephen B. Corcoran City of Eden 308 East Stadium Drive Eden, North Carolina 27288 SUBJECT: Authorization to Construct A to C No. 025071A03 City of Eden Mebane Bridge WWTP Biosolids Dewatering Facility — Phase 2 Process, Plumbing, Mechanical, and Electrical Package Rockingham County Dear Mr. Corcoran: A letter of request for an Authorization to Construct was received November 17, 2008, by the Division, and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the Phase 2 (Process, Plumbing, Mechanical & Electrical) construction of the Biosolids Dewatering Facility at the existing 13.5 MGD Wastewater Treatment Plant, with discharge of treated wastewater into the Dan River in the Roanoke Basin. With the completion of Phase 1 (Site Work and Foundation Package, A to C No. 025071A02) and the Phase 2 Biosolids Dewatering Facility construction projects, the Biosolids Dewatering Facility will be operational. This authorization results in no increase in design or permitted capacity and is awarded for the construction of the following specific modifications: A biosolids dewatering facility consisting of a 50,000 gallon bolted -steel sludge storage tank; a 28-foot by 46-foot dewatering building which houses a 350 gpm sludge feed pump, a 2 meter sludge belt filter press rated at 2,000 pounds/hour, polymer feed system, and washwater pump; sludge conveyer; a 14,800 ft2 dewatering sludge storage shelter; associated site work and yard piping, in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NCO025071 issued December 23, 2008, and shall be subject to revocation 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 NorthCarolina Phone: 919-807-63001 FAX: 919-807-64921 Customer Service:1-877-623-6748 Internet: vrww.ncwaterquality.org A�atulvllff An Equalopportunity 1 Affirmative Action Employer Mr. Stephen B. Corcoran February 6, 2009 Page 2 unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0025701. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Water Quality. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Winston-Salem Regional Office, telephone number (336) 771-5000, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to: Construction Grants & Loans, DWQ/DENR, 1633 Mail Service Center, Raleigh, NC 27699-1633. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of T15A:8G.0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III and IV facility at least daily, excluding weekends and holidays, must properly manage the facility, must document daily operation and maintenance of the facility, and must comply with all other conditions of T 15A:8G.0202. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. During the construction of the proposed additions/modifications, the permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner, as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and when applicable, the North Mr. Stephen B. Corcoran February 6, 2009 Page 3 Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. Prior to entering into any contract(s) for construction, the recipient must have obtained all applicable permits from the State. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Seth Robertson, P.E. at telephone number (919) 715-6206. Sincerely, Coleen H. Sullins kp:sr cc: C.V. Brooks, IV, P.E. — Highfill Infrastructure Engineering, P.C., 3804 Park Avenue, Unit A, Wilmington, NC 28403 Rockingham County Health Department DWQ, Winston-Salem Regional Office, Surface Water Protection DWQ, Technical Assistance and Certification Unit DWQ, Point Source Branch, NPDES Program Daniel Blaisdell, P.E. Ken Pohlig, P.E. Seth Robertson, P.E. ATC File City of Eden Mebane Bridge Road WWTP Biosolids Dewatering Facility Phase 2 — Process, Plumbing, Mechanical and Electrical Package A To C No. 025071 A03 Issued February 6, 2009 Engineer's Certification I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the Phase 2, Biosolids Dewatering Facility (Process, Plumbing, Mechanical, and Electrical Package) at the Mebane Bridge Road WWTP, located at 204 Mebane Bridge Road, south of Eden in Rockingham County for the City of Eden, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: A biosolids dewatering facility consisting of a 50,000 gallon bolted -steel sludge storage tank; a 28-foot by 46-foot dewatering building which houses a 350 gpm sludge feed pump, a 2 meter sludge belt filter press rated at 2,000 pounds/hour, polymer feed system, and washwater pump; sludge conveyer; a 14,800 ft2 dewatering sludge storage shelter; associated site work and yard piping, in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. We understand that the Biosolids Dewatering Facility may NOT be operated until both the Phase 1 (Site Work and Foundation Package, A to C No. 025071A02) Engineer Certification and this Engineer Certification have been completed. Signature Date Registration No. Send to: Construction Grants & Loans DENR/DWQ 1633 Mail Service Center Raleigh, NC 27699-1633