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HomeMy WebLinkAboutWQ0000484_Final Permit_20150701Ai �� NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald R. van der Vaart Governor Secretary July 1, 2015 DAVID KIRBY — DIRECTOR OF PROCESSING OPERATIONS MoUNTA1RE FARMS INC. POST OFFICE Box 339 LUMBER BRIDGE, NORTH CAROLINA 28357 Subject: Permit No. WQ0000484 Mountaire Farms Lumber Bridge Plant Wastewater Irrigation System Robeson County Dear Mr. Kirby: In accordance with your permit name change request received February 19, 2015, we are forwarding herewith Permit No. WQ0000484 dated July 1, 2015, to Mountaire Farms Inc. for the continued operation of the subject wastewater treatment and irrigation facilities. PIease note the Permittee has been changed from "Mountaire Farms of North Carolina Corp." to "Mountaire Farms Inc.". This permit shall be effective from the date of issuance until April 30, 2017, shall void Permit No. WQ0000484 issued January 11, 2011, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements listed in Attachments A, B and C for they may differ from the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. For your convenience, customized electronic copies of your facility's NT)MR NDMLR, and NDAR-1 forms are available for download at: http»://portal.nedenr.or web/wq/aps/lau/reporting. Please note the following permit conditions have been removed since the last permit issuance dated January 11, 2011: ➢ Old Conditions 1. 1. and I.2. Construction of the feed forward pump station has been completed and the final engineer's certification has been received. If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150E of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. Non -Discharge Perm€tong Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Phone: 919-607-64641Intel http://Portal.ncdenr.o[g/weblwg An Equal Opportunity 1 Affirmative Actlon Employer— Made in part with recycled paper Mr. David Kirby July 1, 2015 Page 2 of 2 If you need additional information concerning this permit, please contact Chonticha McDaniel at (919) 807-6337 or chonticha.medaniel@ncdenr.gov. �' i n caraw .e 0 ?'-IS. Jay Zimmerman, P.G., Direct. Division of Water Resources cc: Robeson County Health Department (Electronic Copy) Fayetteville Regional Office, Water Quality Regional Operations Section (Electronic Copy) Central Files Digital Permit Archive (Electronic Copy) NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH WASTEWATER IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules and Regulations PERMISSION IS HEREBY GRANTED TO Mountaire Farms Inc. Robeson County FOR THE continued operation of a 2,550,000 gallon per day (GPD) wastewater treatment and irrigation facility (based on a seven day weekly average) consisting of - an industrial wastewater treatment plant consisting of. rotary screens; a flow equalization basin with a floating aerator; a feed forward pump station with three 600 gallon per minute (GPM) feed forward pump and associated high-water alarms; a feed forward pump station with two new 1,200 GPM and one relocated 2,400 GPM feed forward pumps and associated high-water alarms; three 800 GPM dissolved air floatation (DAF) units with a nitrogen removal system and clarifier (Sorin Treatment System); a 2,400 GPM DAF unit with two 280 cubic foot per minute (CFM) dissolved air pumps; a 2,400 GPM advanced pipe flocculator with a flow meter; one 6,000 gallon alum tank with one 25 gallon per hour (GPI chemical metering pump; four 2,500 gallon polymer tanks with two 25 GPH chemical metering pumps; a 19.79 million gallon (MG) 30 millimeter (mm.) synthetically lined aerated storage lagoon with four aerators and 1.18 MG of permanent storage; chlorine disinfection; and all necessary piping, valves, controls and appurtenances; a 40,000 GPD domestic wastewater treatment plant; and all necessary piping, valves, controls and appurtenances; a wastewater irrigation system consisting of: a spray irrigation pumping station with three vertical turbine pumps serving 17 center pivot and solid set irrigation fields (Fields A through M5) with a wetted area of 271.4 acres; two 1,000 GPM vertical turbine spray irrigation pumps serving 15 center pivot and solid set irrigation fields (Fields N through Z) with a wetted area of 266.5 acres for a cumulative area of 537.8 acres (Fields A through Z); and all necessary piping, valves, controls and appurtenances; and a groundwater management system consisting of. 493 linear feet (LF) of 8-inch gravity sewer; a 225 GPM pump station (Field C) with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup; and approximately 3,670 LF of 6-inch force main; a 35 GPM pump station (Field F) with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup; five 22,500 square foot (ft2) infiltration basins; and all necessary piping, valves, controls and appurtenances WQ0000484 Version 3.2 Shell Version 150213 Page 1 of 9 to serve the Mountaire Farms Lumber Bridge Plant, with no discharge of wastes to surface waters, pursuant to the application received February 19, 2015, and in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until April 30, 2017, shall void Permit No. WQ0000484 issued January 11, 2011, and shall be subject to the following specified conditions and limitations: 1. SCHEDULES 1. No later than six months prior to the expiration of this permit, the Permittee shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application. [15A NCAC 02T .0105(d), 02T .0106, 02T .0109, 02T .0115(c)] H. PERFORMANCE STANDARDS The subject non -discharge facilities shall be effectively maintained and operated at all times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, or failure of the irrigation areas to adequately assimilate the effluent, the Permittee shall take immediate corrective actions including Division required actions, such as the construction of additional or replacement wastewater treatment or irrigation facilities. [G.S. 143-215.1, 143-213.3(a)] 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. [15A NCAC 02B .0200, 02L .0100] 3. All wells constructed for purposes of groundwater monitoring shall be constructed in accordance with 15A NCAC 02C .0108 (Standards of Construction for Wells Other than Water Supply), and any other jurisdictional laws and regulations pertaining to well construction. [15ANCAC 02C .0108] 4. Effluent quality shall not exceed the limitations specified in Attachment A. [15A NCAC 02T .0108(b)(1)] 5. Application rates, whether hydraulic, nutrient or other pollutant, shall not exceed those specified in Attachment B. [15A NCAC 02T .0505(c), 02T .0505(n)] 6. This disposal system was individually permitted on or after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from the effluent disposal area, or 50 feet within the property boundary, whichever is closest to the effluent disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. [15A NCAC 02L .0106(d)(2), 02L .0107(b)] 7. In accordance with 15A NCAC 02L .0108, the review boundary is established midway between the compliance boundary and the effluent disposal area. Any exceedance of groundwater standards at the review boundary shall require action in accordance with 15A NCAC 02L .0106. [15A NCAC 02L .0106, 02L .0108] 8. The Permittee shall apply for a permit modification to establish a new compliance boundary prior to any sale or transfer of property affecting a compliance boundary. [15A NCAC 02L .0107(c)] WQ0000484 Version 3.2 Shell Version 150213 Page 2 of 9 9. In accordance with 15A NCAC 02L A 107(d), no wells, excluding Division approved monitoring wells, shall be constructed within the compliance boundary except as provided for in 15A NCAC 02L .0107(g). [ 15A NCAC 02L .0107] 10. Except as provided for in 15A NCAC 02L .0107(g), the Permittee shall ensure any landowner who is not the Permittee and owns land within the compliance boundary shall execute and file with the Robeson County Register of Deeds an easement running with the land containing the following items: a. A notice of the permit and number or other description as allowed in 15A NCAC 02L .0107(f)(1); b. Prohibits construction and operation of water supply wells within the compliance boundary; and c. Reserves the right of the Permittee or the State to enter the property within the compliance boundary for purposes related to the permit. The Director may terminate the easement when its purpose has been fulfilled or is no longer needed. [15A NCAC 02L .0107(f)] 11. The facilities permitted herein shall be constructed according to the following setbacks: a. The setbacks for irrigation sites permitted under 15A NCAC 02H .0200 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 400 ii. Surface waters: 100 iii. Any well with exception of monitoring wells: 100 iv. Any property line: 150 v. Public right of way: 50 [15A NCAC 02H .02190)] b. The setbacks for storage and treatment units permitted under 15A NCAC 02H .0200 shall be as follows (all distances in feet): i. Any well with exception of monitoring wells: ii. Any property line: [15A NCAC 02H .02190)] 100 50 c. The setbacks for storage and treatment units (e.g., 2,400 GPM DAF unit, advanced pipe flocculator, alum tank, polymer tanks, etc.) permitted under 15A NCAC 02T .0500 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 100 ii. Any private or public water supply source: 100 iii. Surface waters: 50 iv. Any well with exception of monitoring wells: 100 v. Any property line: 50 [15A NCAC 02T .0506(b)] III. OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities shall be properly maintained and operated at all times. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The Permittee shall maintain an Operation and Maintenance Plan, which at a minimum shall include operational functions, maintenance schedules, safety measures and a spill response plan. [15A NCAC 02T .0507] WQ0000484 Version 3.2 Shell Version 150213 Page 3 of 9 2. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, in accordance with 15A NCAC 08G .0200 the Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operator(s) as back-up ORC(s). The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G .0200, and shall comply with all other conditions specified in the previously cited rules. [15A NCAC 02T .0117] 3. A suitable year round vegetative cover shall be maintained at all times, such that crop health is optimized, allows for even distribution of effluent and allows inspection of the irrigation system. [15ANCAC 02T .0108(b)(1)] 4. Adequate measures shall be taken to prevent effluent ponding in or runoff from the irrigation sites listed in Attachment B. [15A NCAC 02T .0108(b)(1)] 5. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause ponding or runoff. [15A NCAC 02T .0108(b)(1)] All irrigation equipment shall be tested and calibrated at least once per permit cycle. Calibration records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. [15A NCAC 02T .0108(b)(1)] 7. Only effluent from the Mountaire Farms Lumber Bridge Plant shall be irrigated on the sites listed in Attachment B. [G.S. 143-215.1] No automobiles or machinery shall be allowed on the irrigation sites except during equipment installation or while maintenance is being performed. [15A NCAC 02T .0108(b)(1)] 9. Public access to the irrigation sites and wastewater treatment facilities shall be prohibited. [15A NCAC 02T .0505(q)] 10. The residuals generated from the wastewater treatment facilities shall be disposed or utilized in accordance with 15A NCAC 02T .1100. The Permittee shall maintain a residual management plan pursuant to 15A NCAC 02T .0508. [ 15A NCAC 02T .0508, 15A NCAC 02T .1100] 11. Diversion or bypassing of untreated or partially treated wastewater from the treatment facilities is prohibited. [15A NCAC 02T .05050)] 12. Freeboard in the aerated storage lagoon shall not be less than two feet at any time. [15A NCAC 02T .0505(d)] 13. A gauge to monitor waste levels in the aerated storage lagoon shall be provided. This gauge shall have readily visible permanent markings, at inch or tenth of a foot increments, indicating the following elevations: maximum liquid level at the top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. [15A NCAC 02T .0108(b)(1)] 14. A protective vegetative cover shall be established and maintained on all earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankment areas shall be kept mowed or otherwise controlled and accessible. [15A NCAC 02T .0108(b)(1)] 15. The application of chemicals to the Fields C and F groundwater management system rapid infiltration basins is expressly prohibited. [ 15A NCAC 02T .0108(b)(1)] WQ0000484 Version 3.2 Shell Version 150213 Page 4 of 9 16. The Fields C and F groundwater management system rapid infiltration basins shall be operated and maintained to prevent the bed surfaces from becoming sealed and established with vegetative growth. The rapid infiltration basin bed surfaces shall be kept free of vegetative growth at all times. Vegetation shall be removed manually so that minimal disturbance will occur. The basin beds shall be raked a minimum of once per month. [15A NCAC 02T .0108(b)(1)] IV. MONITORING AND REPORTING REQUIREMENTS 1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sampling reporting schedule shall be followed. [15A NCAC 02T .0108(c)] 2. A Division certified laboratory shall conduct all laboratory analyses for the required effluent, groundwater or surface water parameters. [15A NCAC 02H .0800] 3. Flow through the treatment facility shall be continuously monitored, and daily flow values shall be reported on Form NDMR. The Permittee shall install and maintain an appropriate flow measurement device to ensure the accuracy and reliability of flow measurement consistent with accepted engineering and scientific practices. Selected flow measurement devices shall be capable of measuring flows with a maximum deviation of less than ten percent from true flow; accurately calibrated at a minimum of once per year; and maintained to ensure the accuracy of measurements is consistent with the selected device's accepted capability. The Permittee shall maintain records of flow measurement device calibration on file for a period of at least five years. At a minimum, documentation shall include: a. Date of flow measurement device calibration, b. Name of person performing calibration, and c. Percent from true flow. [15A NCAC 02T .0105(k)] 4. The Permittee shall monitor the effluent from the subject facilities and surface water monitoring point SW-1 at the frequencies and locations for the parameters specified in Attachment A. [15A NCAC 02T .0108(c)] The Permittee shall maintain adequate records tracking the amount of effluent irrigated. At a minimum, these records shall include the following information for each irrigation site listed in Attachment B: a. Date of irrigation; b. Volume of effluent irrigated; c. Site irrigated; d. Length of time site is irrigated; e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings; f. Continuous monthly and year-to-date loadings for any non -hydraulic parameter specifically limited in Attachment B; g. Weather conditions; and h. Maintenance of cover crops. [15A NCAC 02T .0108(c)] 6. Freeboard (i.e., waste level to the lowest embankment elevation) in the aerated storage lagoon shall be measured to the nearest inch or tenth of a foot, and recorded weekly. Weekly freeboard records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. [15A NCAC 02T .0108(c)] WQ0000484 Version 3.2 Shell Version 150213 Page 5 of 9 7. Three copies of all monitoring data (as specified in Conditions IV.3. and IV.4.) on Form NDMR for each PPI and three copies of all operation and disposal records (as specified in Conditions IV.5. and IV.6.) on Form NDAR-1 for every site in Attachment B shall be submitted on or before the last day of the following month. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [ 15A NCAC 02T .0105(1)] A record shall be maintained of all residuals removed from this facility. This record shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. [15A NCAC 02T .0108(b)(1)] 9. A maintenance log shall be maintained at this facility. This log shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this log shall include: a. Date of calibration of flow measurement device; b. Visual observations of the plant and plant site; and c. Record of preventative maintenance (e.g., changing of equipment, adjustments, testing, inspections and cleanings, etc.). [15A NCAC 02T ,0108(b)(1)] 10. Monitoring wells shall be sampled at the frequencies and for the parameters specified in Attachment C. All mapping, well construction forms, well abandonment forms and monitoring data shall refer to the permit number and the well nomenclature as provided in Attachment C and Figure 1 [15A NCAC 02T .0105(m)] 11. Two copies of the monitoring well sampling and analysis results shall be submitted on a Compliance Monitoring Form (GW-59), along with attached copies of laboratory analyses, on or before the Iast working day of the month following the sampling month. The Compliance Monitoring Form (GW- 59) shall include this permit number, the appropriate well identification number, and one GW-59a certification form shall be submitted with each set of sampling results. All information shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [15A NCAC 02T .0105(m)] WQ0000484 Version 3.2 Shell Version 150213 Page 6 of 9 12. An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each irrigation site listed in Attachment B. These results shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, the Standard Soil Fertility Analysis shall include the following parameters: Acidity Exchangeable Sodium Percentage pH Base Saturation (by calculation) Lead 1 Phosphorus Cadmium 1 Magnesium Potassium Calcium Manganese Sodium Cation Exchange Capacity Nickel' Zinc Copper Percent Humic Matter ' Cadmium, Lead and Nickel shall be sampled once per permit cycle and a licensed soil scientist shall submit these results accompanied by a report to determine site soil efficiency. [15A NCAC 02T .0108(c)] 13. A licensed agronomist shall perform surface and deep penetrating aeration maintenance on an as - needed basis for all irrigation sites listed in Attachment B. [15A NCAC 02T .0108(b)(1)] 14. Scheduled maintenance of the irrigation sites listed in Attachment B shall be performed as needed. Maintenance shall include actions to ensure that effluent ponding and runoff does not occur and shall include an annual report by an agronomist or agricultural expert concerning crops and operation for the upcoming year. This written report shall be submitted to the Fayetteville Regional Office, Water Quality Regional Operations Section Supervisor, 225 Green Street, Suite 714, Fayetteville, NC 28301. [15A NCAC 02T .0108(b)(1)] 15. Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number (910) 433-3300, as soon as possible, but in no case more than 24 hours, or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Treatment of wastes abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.), due to known or unknown reasons, rendering the facility incapable of adequate wastewater treatment. c. Any facility failure resulting in a by-pass directly to receiving surface waters. d. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. e. Ponding in or runoff from the irrigation sites. Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to ensure the problem does not recur. [15A NCAC 02T .0105(1), 02T .0108(b)(1)] WQ0000484 Version 3.2 Shell Version 150213 Page 7 of 9 V. 1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the wastewater treatment and irrigation facilities. [15A NCAC 02T .0108(b)] The Permittee or their designee shall inspect the wastewater treatment and irrigation facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittee shall maintain an inspection log that includes, at a minimum, the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of the inspection, and this log shall be made available to the Division upon request. [15A NCAC 02T .0108(b)] 3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the wastewater treatment and irrigation facilities permitted herein at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records required to be maintained under the terms and conditions of this permit, and may collect groundwater, surface water or leachate samples. [G.S. 143-21.5.3(a)(2)] VI. GENERAL CONDITIONS 1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statutes 143- 215.6A to 143-215.6C. [G.S. 143-215.6A to 143-215.6C] 2. This permit shall become voidable if the permitted facilities are not constructed in accordance with the conditions of this permit, the Division approved plans and specifications, and other supporting documentation. [15A NCAC 02T .0110] 3. This permit is effective only with respect to the nature and volume of wastes described in the permit application, Division approved plans and specifications, and other supporting documentation. No variances to applicable rules governing the construction or operation of the permitted facilities are granted, unless specifically requested and approved in this permit pursuant to 15A NCAC 02T .0105(n). [G.S. 143-21.5.1] The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies (e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under General Permit NCG010000; any requirements pertaining to wetlands under 15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. [15A NCAC 02T .0105(c)(6)] In the event the permitted facilities change ownership or the Permittee changes their name, a formal permit modification request shall be submitted to the Division. This request shall be made on official Division forms, and shall include appropriate property ownership documentation and other supporting documentation as necessary. The Permittee of record shall remain fully responsible for maintaining and operating the facilities permitted herein until a permit is issued to the new owner. [15A NCAC 02T .0104] 6. The Permittee shall retain a set of Division approved plans and specifications for the life of the facilities permitted herein. [15A NCAC 02T .0108(b)(1)] 7. The Permittee shall maintain this permit until all permitted facilities herein are properly closed or permitted under another permit issued by the appropriate permitting authority. [15A NCAC 02T .01050)] WQ0000484 Version 3.2 Shell Version 150213 Page 8 of 9 This permit is subject to revocation or unilateral modification upon 60 days notice from the Division Director, in whole or part for the requirements listed in 15A NCAC 02T .0110, [15A NCAC 02T .0110] 9. Unless the Division Director grants a variance, expansion of the permitted facilities contained herein shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). [15A NCAC 02T .0120] 10. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to pay the annual fee accordingly shall because for the Division to revoke this permit. [ 15A NCAC 02T .0105(e)(3)] Permit issued this the V day of July 2015 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION S. Jay Zimmerman, P.G., Director Division of Water Resources By Authority of the Environmental Management Commission Permit Number WQ0000484 WQ0000484 Version 3.2 Shell Version 150213 Page 9 of 9 THIS PAGE BLANK ATTACHMENT A — LIMITATIONS AND MONITORING REQUIREMENTS PPI 001— Aerated Storage Lagoon Effluent Permit Number: WQ0000484 Version: 3.2 EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS PCs Code Parameter Description p Units of Measure Monthly Average Monthly Geometric Mean gaily Minimum Daily Maximum Measurement Frequency Sample Type 00310 BOD, 5-Day (20 °C) mg/L 2 x Month Composite 01027 Cadmium, Total (as Cd) mg/L Monthly Composite 00916 Calcium, Total (as Ca) mg/L Monthly Composite 31616 Coliform, Fecal MF, M-FC Broth, 44.5 °C 41100 mL 2 x Month Grab 01042 Copper, Total (as Cu) mg/L Monthly Composite 50050 Flow, in Conduit or thru Treatment Plant GPD 2,550,000 � Continuous Recorder 01051 Lead, Total (as Pb) mg/L Monthly Composite 00927 Magnesium, Total (as Mg) mg/L Monthly Composite 01067 Nickel, Total (as N) mg/L Monthly Composite 00610 Nitrogen, Ammonia Total (as N) mg/L 2 x Month Composite 00625 Nitrogen, Kjeldahl, Total (as N) mg/L 2 x Month Composite 00620 Nitrogen, Nitrate Total (as N) mg/L 2 x Month Composite 00400 pH su 5 x Week Grab 00665 Phosphorus, Total (as P) mg/L 2 x Month Composite WQ09C Plant Available Nitrogen — Concentration mg/L 2 x Month Calculated 00931 Sodium Adsorption Ratio ratio Monthly Calculated 00929 Sodium, Total (as Na) mg/L Monthly Composite 70300 Solids, Total Dissolved - 180 °C mg/L 3 x Year 2 Composite 00530 Solids, Total Suspended mg/L 2 x Month Composite 01092 Zinc, Total (as Zn) mg/L Monthly Composite 1. The flow limit of 2.55 million gallons per day (MGD) shall be based upon a seven day weekly average_ 2. 3 x Year sampling shall be conducted during April, August and December. WQ0000484 Version 3.2 Attachment A Page 1 of 2 PPI 002 — Industrial WWTP Effluent EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS PCs Code Parameter Description Units of Measure weekly Average Monthly Geometric Mean Daily Minimum Daily Maximum Measurement Frequency Sample Type 50050 Flow, in Conduit or thru Treatment Plant GPD 2,550,000 } Continuous Recording 1. The flow limit of 2.55 million gallons per day (MGD) shall be based upon a seven day weekly average. PPI 003 — Domestic WWTP Effluent EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS PCs Code Parameter Description Units of Measure Monthly Average Monthly Geometric Mean Daily Minimum Daily Maximum Measurement Frequency Sample Type 50050 Flow, in Conduit or thru Treatment Plant GPD 40,000 Continuous Recording PPI 004 — Surface Water Monitoring Station SW-1 EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS PCs Code Parameter Description Units of Measure Monthly Average . Monthly Geometric Mean Daily Minimum Daily Maximum Measurement Frequency Sample Type 00620 Nitrogen, Nitrate 'Total (as N) mg/L Monthly Grab WQ0000484 Version 3.2 Attachment A Page 2 of 2 ATTACHMENT B - APPROVED LAND APPLICATION SITES AND LIMITATIONS Mountaire Farms Inc. — Mountaire Farms Lumber Bridge Plant Permit Number. WQ0000484 Version: 3.2 IRRIGATION AREA INFORMATION APPLICATION LIMITATIONS Field Owner County Latitude LongitudeFNet Dominant Parameter Hourly Yearly Units cSoil Series Rate Max A Mountaire Farms Inc. Robeson 34.872222° -79.107222° Pocalla loamy 01284 — Non -Discharge Application Rate 78 inches sand, 0 to 3% WQ09 — Plant Available Nitrogen 350 lbs/acre $ Mountaire Farms Inc. Robeson 34,872778' -79,109167' 6.75 Wakulla sand, 0 01284 — Non -Discharge Application Rate 78 inches to 6% WQ09 — Plant Available Nitrogen 350 Ibs/acre C Mountaire Farms Inc. Robeson 34.871667' -79,102778' 29.99 Wagram loamy 01284 — Non -Discharge Application Rate 78 inches sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 Ibs/acre D Mountaire Farms Inc. Robeson 34.874444' -79.111667' 3.50 Wakulla sand, 0 01284 — Non -Discharge Application Rate 78 inches to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre E Mountaire Farms Inc. Robeson 34.876667' -79.113333' 4.70 Wakulla sand, 0 01284 — Non -Discharge Application Rate 91 inches to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre F Mountaire Farms Inc. Robeson 34.875000' -79.106389' 26.53 Wagram loamy 01284 —Non-Discharge Application Rate 78 inches sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre G Mountaire Farms Inc. Robeson 34.879167' -79,110000' 47.79 Wagram loamy 01284 — Non -Discharge Application Rate 91 inches sand, 0 to 6% WQ09 —Plant Available Nitrogen 350 lbs/acre H Mountaire Farms Inc. Robeson 34.878611 ° -79.104444' 14.19 Wagram loamy 01284 — Non -Discharge Application Rate 91 inches sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre I Mountaire Farms Inc. Robeson 34.877500' -79.108333' 13.58 Wakulla sand, 0 01284 —Non-Discharge Application Rate 91 inches to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre J Mountaire Farms Inc. Robeson 34.885278' -79,118056' 58.26 Wagram loamy 01284 — Non -Discharge Application Rate 91 inches sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre K Mountaire Farms Inc. Robeson 34.888056' -79.115556' 9.86 Lakeland sand, 0 01284 — Non -Discharge Application Rate 91 inches to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre L Mountaire Farms Inc. Robeson 34.888333' -79.112222' 24.94 Lakeland sand, 0 01284 — Non -Discharge Application Rate 91 inches to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre M1 Mountaire Farms Inc. Robeson 34.868611' -79.107500' 0.60 Pocalla loamy 01284 — Non -Discharge Application Rate 91 inches sand, 0 to 3% WQ09 — Plant Available Nitrogen 350 lbs/acre M2 Mountaire Farms Inc. Robeson 34.888056' -79.117778' 1.10 Wakulla sand, 0 01284 — Non -Discharge Application Rate 91 inches to 6% WQ09 -- Plant Available Nitrogen 350 Ibs/acre M3 Mountaire Farms Inc. Robeson 34.886389' -79.114722' 1.23 Pocalla loamy 01284 — Non -Discharge Application Rate 91 inches sand, 0 to 3% WQ09 — Plant Available Nitrogen 350 lbs/acre M4 Mountaire Farms Inc. Robeson 34.881944' -79.118056' 5.52 Wakulla sand, 0 01284 — Non -Discharge Application Rate 91 inches to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre M5 Mountaire Farms Inc. Robeson 34.888889' -79.1088891 14.62 Goldsboro loamy 01284 — Non -Discharge Application Rate 52 inches sand, 0 to 2% WQ09 — Plant Available Nitrogen 350 Ibs/acre WQ0000484 Version 3.2 Attachment B Page I of 2 IRRIGATION AREA INFORMATION APPLICATION LIMITATIONS Field Owner County Latitude Longitude Net Dominant Parameter Hourly Yearly Units Acreage Soil Series Rate Max N Mountaire Farms Inc. Robeson 34.871667' -79.121667' 78.87 Pocalla loamy 01284 —Non-Discharge Application Rate 0.6 86 inches sand, 0 to 3% WQ09 -- Plant Available Nitrogen 350 lbs/acre O Mountaire Farms Inc. Robeson 34.867222° -79.123611 ° 19.89 Norfolk loamy 01284 — Non -Discharge Application Rate 0.6 86 inches sand, 0 to 2% WQ09 — Plant Available Nitrogen 350 lbs/acre P Mountaire Farms Inc. Robeson 34.865556' -79.120833' 28.64 Wagram loamy 01284 — Non -Discharge Application Rate 0.6 86 inches sand, 0 to 6/o WQ09 — Plant Available Nitrogen 350 lbs/acre Q Mountaire Farms Inc. Robeson 34.863056' -79.116667' 23.80 Wagram loamy 01284 — Non -Discharge Application Rate 0.6 86 inches sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre R Mountaire Farms Inc. Robeson 34.864167' -79.114722' 19.16 Pocalla loamy 01284 — Non -Discharge Application Rate 0.6 86 inches sand, 0 to 3% WQ09 — Plant Available Nitrogen 350 lbs/acre S Mountaire Farms Inc. Robeson 34.878056° -79.123889' 12.74 Wakulla sand, 0 01284—Non-Discharge Application Rate 0.6 86 inches to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre T Mountaire Farms Inc. Robeson 34.875278' -79.123333' 6.25 Wagram loamy 01284 — Non -Discharge Application Rate 0.6 86 inches sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre U Mountaire Farms Inc. Roheson 34.870000' -79.124167' 3.65 Wagram loamy 01284 — Non -Discharge Application Rate 0.6 86 inches sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre VI Mountaire Farms Inc. Robeson 34.868611° -79.118889' 7.75 Wakulla sand, 0 01284 — Non -Discharge Application Rate 0.6 86 inches to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre V2 Mountaire Farms Inc. Robeson 34.868889' -79.116111' 6.95 Wakulla sand, 0 01284 — Non -Discharge Application Rate 0.6 86 inches to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre W Mountaire Farms Inc. Robeson 34,866389' -79.117222' 11.08 Wagram loamy 01284 — Non -Discharge Application Rate 0.6 86 inches sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre X1 Mountaire Farms Inc. Robeson 34.858333' -79.101667' 25.83 Norfolk loamy 01284 ---Non-Discharge Application Rate 0.6 86 inches sand, 0 to 2% WQ09 — Plant Available Nitrogen 350 lbs/acre X2 Mountaire Farms Inc. Robeson 34,855000' -79.116667' 1 L55 Wakulla sand, 0 01284 — Non -Discharge Application Rate 0.6 86 inches to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre Y Mountaire Farms Inc. Robeson 34.8608331 -79.113611° 3,21 Norfolk loamy 01284 — Non -Discharge Application Rate 0.6 86 inches sand, 0 to 2% WQ09 — Plant Available Nitrogen 350 lbs/acre Z Mountaire Farms Inc. Robeson 34.857500' -79.112778' 7.10 Wagram loamy 01284 —Non-Discharge Application Rate 0.6 86 inches sand, 0 to 6% WQ09 — Plant Available Nitrogen 350 lbs/acre Totals 537.8 WQ0000484 Version 3.2 Attachment S Page 2 of 2 ATTACHMENT C — GROUNDWATER MONITORING AND LIMITATIONS Permit Number: WQ0000484 Version: 3.2 Monitoring wells: MW-8, MW-14 through 20, MW-24 through 29, and MW-31 through 46. GROUNDWATER CHARACTERISTICS GROUNDWATER STANDARDS MONITORING REQUIREMENTS PCS Code 00680 Parameter Description Carbon, Tot Organic (TOG) Daily Maximum mg/L Frequency Measurement 3 x Year Sample Type Grab Footnotes 1,6 31616 Coliform, Fecal MF, M-FC Broth, 44.5 °C #/100 mL 3 x Year Grab 1 00610 Nitrogen, Ammonia Total (as N) 1.5 mg/L 3 x Year Grab I 00620 Nitrogen, Nitrate Total (as N) 10 mg/L 3 x Year Grab 1 00400 70300 pH Solids, Total Dissolved - 180 °C 4.2 - 8.5 500 su mg/L 3 x Year 3 x Year Grab Grab 1,2 I GWVOC Volatile Compounds (GC/MS) Present: Yes/No Annually Grab 1, 4, 5 82546 Water Level, Distance from measuring point feet 3 x Year Calculated 1, 2, 3 I. 3 x Year monitoring shall be conducted in April, August & December; Annual monitoring shall be conducted every December. 2. The measurement of water levels shall be made prior to purging the wells. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measurement of pH shall be made after purging and prior to sampling for the remaining parameters. 3. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. The measuring points (top of casing) of all monitoring wells shall be surveyed relative to a common datum. 4, Volatile Organic Compounds (VOC) - In November only, analyze by one of the following methods: a. Standard Method 6230D, PQL at 0.5 µg/L or less b. Standard Method 6210D, PQL at 0.5 µg/L or less C. EPA Method 8021, Low Concentration, PQL at 0.5 µg/L or less d. EPA Method 8260, Low Concentration, PQL at 0.5 µg/L or less e. Another method with prior approval by the Water Quality Permitting Section Chief Any method used must meet the following qualifications: a. A laboratory must be DWR certified to run any method used. b. The method used must, at a minimum, include all the constituents listed in Table VIII of Standard Method 6230D. c. The method used must provide a PQL of 0.5 µg/L or less that must be supported by laboratory proficiency studies as required by DWR. Any constituents detected above the MDL but below the PQL of 0.5 µg/L must be qualified (estimated) and reported. 5. If any volatile organic compounds (VOC) are detected as a result of monitoring as provided in Attachment C, then the Fayetteville Regional Office supervisor, telephone number (910) 433-3300, must be contacted immediately for further instructions regarding any additional follow-up analyses required. 6. If TOC concentrations greater than 10 mg/L are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/L, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. 7. Monitoring wells shall be reported consistent with the nomenclature and location information provided in Figure 1 and this attachment. WQ0000484 Version 3.2 Attachment C Page 1 of 1 OMIN-34 0 MVV-35 Mountaire Farms (WQ0000484) Figure I - Monitoring Wells 0 /Mw I.,, Mvv 36 MW-320 0 QMVV-24 0 MW-25 mw-"8 O-UM29 0 Mw 16 MW. 38 0 Mvv- i ► OMW-39 C-1 Mw;,26 MIN-170 OMVV-27 omvv-8/ CMVV-46 VFW 14 Z(0) 0 PAW 40 CMV.V-26 I CMW-42 MW-19 -37 OMW,41 CMW-44 eft - IT, mvv,45 Figure 2 —A ial Ma W 0000484 17269 NC Hwy 71 N, Lumber Brid e, NC 28357 Mountaire Farms of North Carolina Corp- Latitude: 34.8692° Mountaire Farms Processing Plant Longitude: -79.10751 � c Ali