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HomeMy WebLinkAboutWQ0000484_Final Permit_20110111RCDENR North Carolina Department of LEnvironment and Division of Alater Quality Deveri , Eaves Perdue Coiean f ?. Sullins Governor D;reoto� January 11, 2011 SCOTT VARNER - DIRECTOR OF PROCESSING OPERATIONS MOUNTAERE FARMS OF NORTH CAROLINA CORP. POST OFFICE Box 339 LUMBER BRIDGE, NORTH CAROLINA 28357 Dear Mr. Varner: LLI I al I 4s`.. u,- 04--s Subject: Permit No. WQ0000484 Dee rrenma:, Secreta,, Mountaire Farms Processing Plant Wastewater Irrigation System Robeson County In accordance with your permit modification request received November 30, 2010, and subsequent additional information received December 28, 2010, we are forwarding herewith Permit No. WQ0000484 dated January 11, 2011, to Mountaire Farms of North Carolina Corp. for the continued operation of the subject wastewater treatment and irrigation facilities, as well as the construction and operation of the subject wastewater treatment plant facility modifications. The modifications to the subject permit are as follows: two new and one relocated feed forward pumps; a dissolved air floatation (DAF) unit with dissolved air pumps; an advanced pipe flocculator with a flow meter; an alum tank with one chemical metering pump; four polymer tanks with two chemical metering pumps. This permit shall be effective from the date of issuance until April 30, 2017, shall void Permit No. WQ0000484 issued May 9, 2008, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements listed in Attachments A, B and C for they may differ from the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. Please note the following permit conditions have been removed since the last permit issuance (Note all cited conditions are from the permit dated May 9, 2009); Y Condition 1.1. — This condition was removed because monitoring well MW-46 was installed on August 5, 2008. Y Condition 1.2. -- This condition was removed because the requested site maps were submitted on September 12, 2008. i� Condition 1.3. — This condition was removed because the requested copy of the approved Erosion and Sedimentation Control Plan was submitted. r,C -'DER PF-,r- _STE?I 7-7 15 t :` . 5 vie= t Rae , :or' '75 --, - 23-C74c On-- Nort-'Karolina Mr. Scott Varner January 11, 2011 Page 2 of 4 i' Condition I.4. — This condition has been removed because the listing of updated field acreages was provided on September 12, 2008. The updated field acreages are shown in Attachment B. Condition rV.5.g. — This condition was removed because it is covered under new Conditiot: IV.15, Condition IV.5.1a. — This condition was removed because it is covered under old Condition IV.8. and new Condition IV.9. v Condition rV.5.k. — This condition was removed because it is covered under old Condition IVA. and new Condition IVA. Condition IV.10. — This condition was removed because monitoring well MW-46 was installed on August 5, 2008. Please note the following permit conditions, expiration date and attachments have been modified since the last permit issuance: Pern-iit Expiration Date — The expiration date has been extended from April 30, 2013 to April 30, 2017 due to Session Laws 2009-406 and 2010-177. Condition IH.6. This condition has been modified to now require that all irrigation equipment be tested and calibrated at least once per pennit cycle, instead of once per year. > Condition Irl.9. — This condition has been expanded to include restricted public access to the wastewater treatment facilities. Conditions 111.15. and Ill.16. — These conditions have been clarified to note that the rapid infiltration basins are part of a groundwater management system for Fields C and F. Condition IV. I5.e. (i.e., old Condition TV. 16.) — This condition has been amended to require the Permittee to notify the Fayetteville Regional Office if there is ponding in or runoff from the irrigation sites. Attachment A — PPI 001 — Aerated Storage Lagoon Effluent (i.e., old PPI 002): This point prior to irrigation (PPI) has had the monitoring frequencies for Cadmium. Calcium, Copper, Lead, Magnesium, Nickel, Sodium, Sodium Adsorption Ratio and Zinc reduced from twice per month (2 x Month) to monthly. In addition, the sample type for Sodium. Adsorption Ratio has changed from "composite" to "calculated." Total Percent Solids has been replaced with Total Dissolved Solids and this new parameter is required to be sampled three times per year (3 x Year) during April, August and December. Finally, the monitoring frequency for pH has increased from twice per month (2 x Month) to five times per week (5 x Week). Attachment B — Based on the site map submitted on September 12, 2008, the acreages for Fields A, C, I, M2, M5, O, P, W and X2 have decreased. and he acreages for Fields G. J, K, L, M4, N and Q have increased, resulting in a net loss of approximately 1.8 acres. ? Attachment C —The limit of 10 mg/L for Total Organic Carbon has been removed Mr. Scott Varner January 11, 2011 Page 3 of 4 Please note the following permit conditions are new since the last permit issuance: ➢ Condition I.1. — This condition requires that a certification from a North Carolina Professional Engineer be submitted in accordance with 15A NCAC 02T .0116, thus verifying the permitted modifications have been installed in compliance with this permit, Division approved plans and specifications, and other supporting documentation. Condition 1.2. — This condition requires that the Fayetteville Regional Office be notified at least 48 hours in advance of operation of the installed facility modifications so that an in - place inspection can be made. Condition II.10. — This condition requires any landowner who owns land within the compliance boundary, but who is not the Permittee, to execute and file with the County Register of Deeds an easement with the requirements listed in the said Condition. Please note the previous permit was subject to this requirement under 15A NCAC 02L .0107ft therefore, this condition is intended to voice this rule. ➢ Condition II.II.c. — This condition includes the 15A NCAC 02T .0506(b) setback requirements for the permitted modifications to the wastewater treatment facility. Condition VI.8. — This condition notes that this permit is subject to revocation or unilateral modification within 60 days notice from the Division if the terms in 15A NCAC 02T .0110 are violated. Condition VI.9. — This condition notes that the facilities in this permit may not be expanded if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). Mr. Scott Varner January 11, 2011 Page 4 of 4 If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. One set of approved plans and specifications is being forwarded to you. If you need additional information concerning this matter, please contact Nathaniel Thornburg at (919) 715-6160 or nathaniel.thomburL,ca�ncdenr.aoz-. Sincerely, .1�, Aol AnH. Sullins cc: Robeson County Health Department Fayetteville Regional Office, Aquifer Protection Section Walter T. Wilson. PE — Wilson & Lvsiak. Inc. Technical Assistance and Certification Unit Permit File WQ0000484 Notebook Pile WQ0000484 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH WASTEWATER IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Ruies and Regulations PERMISSION IS HEREBY GRANTED TO Mountaire Farms of North Carolina Corp. Robeson County operation of a 2,550,000 gallon per day (GPD) wastewater treatment and irrigation facility based on a seven day weekly average consisting of: continued operation of an industrial wastewater treatment plant consisting of. rotary screens; a flow equalization basin with a floating aerator; a feed forward pump station with three 600 gallon per minute (GPM) feed forward pump and associated high-water alarms; three 800 GPM dissolved air floatation (DAF) units with a nitrogen removal system and clarifier (Soria Treatment System); a 19.79 million gallon (MG) 30 millimeter (mm) synthetically lined aerated storage lagoon with four aerators and 1.18 MG of permanent storage; chlorine disinfection; and all necessary pipes, pumps, valves and appurtenances; the continued operation of a 40,000 GPD domestic wastewater treatment plant; and all necessary pipes, pumps, valves and appurtenances; the continued operation of a wastewater irrigation system consisting of: a spray irrigation pumping station with three vertical turbine pumps serving 17 center pivot and solid set irrigation fields (Fields A through M5) with a wetted area of 271.4 acres; two 1,000 GPM vertical turbine spray irrigation pumps serving 15 center pivot and solid set irrigation fields (Fields N through Z) with a wetted area of 266.5 acres for a cumulative area of 537.8 acres (Fields A through Z); and all necessary pipes, pumps, valves and appurtenances; the continued operation of a groundwater management system consisting of 493 linear feet of 8-inch gravity sewer; a 225 GPM pump station (Field C) with duplex pumps, high water alarms, manual power transfer switch and an emergency generator hookup, and approximately 3,670 linear feet of 6-inch force main; a 35 GPM pump station (Field F) with duplex pumps, high water- alarms, manual power transfer switch and an emergency generator hookup; five 22,500 square foot (ft'-) infiltration basins; and all necessary pipes, PUMPS, valves, and appurtenances; and the V+'Q0000484 Version 3.1 Shell Version 101229 Page 1 of 10 construction and operation of: a feed forward pump station with two new 1.200 GPM and one relocated 2,400 GPM feed forward pumps and associated high-water alarms; a 2,400 GPM DAF unit with two 280 cubic foot per minute (CFM) dissolved air pumps; a 2,400 GPM advanced pipe flocculator with a flow meter; one 6,000 gallon alum tank with one 25 gallon per hour (GPH) chemical metering pump; four 2,500 gallon polymer tanks with two 25 GPH chemical metering pumps; and all necessary pipes, pumps, valves, and appurtenances to serve the Mountaire Farms Processing Plant in Lumber Bridge, with no discharge of wastes to surface waters, pursuant to the application received November 30, 2010, and subsequent additional information received by the Division of Water Quality, and in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until April 30, 2017, shall void Permit No. WQ0000484 issued May 9, 2008, and shall be subject to the following specified conditions and limitations: I. SCHEDULES In accordance with 15A NCAC 02T .0116, upon completion of construction and prior to operation of the permitted facility modifications, a certification (attached) shall be submitted from a licensed North Carolina Professional Engineer certifying that the permitted facility modifications have been installed in accordance with this permit, Division approved plans and specifications, and other supporting documentation, including the location of all monitoring wells as applicable. If this project is to be completed in phases andpartially-,certified the Permittee shall retain the res-ponsibility to track further construction approved under the same permit, and shall provide a final certificate of completion once the entire -project has been complete . Mail the Certification to the Division of Water Quality, Aquifer Protection Section, 1636 Mail Service Center, Raleigh, NC 27699-1636. 2. The Fayetteville Regional Office, telephone number (910) 433-3300, shall be notified at least 48 hours in advance (excluding weekends and holidays) of operation of the installed facilities such that an in -place inspection can be made. Notification to the Aquifer Protection Section's regional supervisor shall be made from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. No later than six months prior to the expiration of this permit, the Permittec shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application. WQ0000494 Version 3.1 Shell Version 101229 Page 2 of 10 H. PERFORMANCE STANDARDS l . The subject non -discharge facilities shall be effectively maintained and operated at all times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, or failure of the irrigation areas to adequately assimilate the effluent, the Permittee shall take immediate corrective actions including Division required actions, such as the construction of additional or replacement wastewater treatment or disposal facilities. 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. 3. All wells constructed for purposes of groundwater monitoring shall be constructed in accordance with 15A NCAC 02C .0108 (Standards of Construction for Wells Other than Water Supply), and any other jurisdictional laws and regulations pertaining to well construction. 4. Effluent limitations shall not exceed those specified in Attachment A. 5. Application rates, whether hydraulic, nutrient or other pollutant, shall not exceed those specified in Attachment B. 6. The compliance boundary for the disposal system shall be specified in accordance with 15A NCAC 02L .0107(b). This disposal system was individually permitted on or after December 30, 1983, therefore, the compliance boundary is established at either 250 feet from the effluent disposal area, or 50 feet within the property boundary, whichever is closest to the effluent disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. 7. In accordance with 15A NCAC 02L .0108, the review boundary is established midway between the compliance boundary and the effluent disposal area. Any exceedance of groundwater standards at the review boundary shall require action in accordance with 15A NCAC 02L .0106. S. The Permittee shall apply for a permit modification to establish a new compliance boundary prior to any sale or transfer of property affecting a compliance boundary. 9. In accordance with 15A NCAC 02L .0107(d), no wells, excluding Division approved monitoring wells, shall be constructed within the compliance boundary except as provided for in 15A NCAC 02L .0107(g). 10. Except as provided for in 15A NCAC 02L .0107(g), the Permittee shall ensure any landowner who is not the Permittee and owns land within the compliance boundary shall execute and file with the Robeson County Register of Deeds an easement running with the land containing the following items: a. A notice of the permit and number or other description as allowed in 15A NCAC 02L .0107(0(1); b. Prohibits construction and operation of water supply wells within the compliance boundary; and c. Reserves the right of the Permittee or the State to enter the property within the compliance boundary for purposes related to the permit. The Director may terminate the easement when its purpose has been fulfilled or is no longer needed. WQ0000484 Version 3.1 Shell Version 101229 PaEe 3 of 10 11. The facilities permitted herein shall be constructed according to the following setbacks: a. The setbacks for irrigation sites permitted prior to September 1, 2006 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 400 I Surface waters: 100 iii. Any well with exception of monitoring wells: 100 iv. Any property line: 150 v. Public right of way: 50 b. The setbacks for storage and treatment units permitted prior to September 1, 2006 shall be as follows (all distances in feet): i. Any well with exception of monitoring wells: ii. Any property line: 100 50 c. The setbacks for storage and treatment units (e.g., 2,400 GPM DAF unit, advanced pipe flocculator, alum tank, polymer tanks, etc.) permitted January 11, 2011 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 100 ii. Any private or public water supply source: 100 iii. Surface waters: 50 iv. Any well with exception of monitoring wells: 100 v. Any property line: 50 III. OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities shall be properly maintained and operated at all times. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The Permittee shall maintain an Operation and Maintenance Plan pursuant to 15A NCAC 02T .0507, which at a minimum shall include operational functions, maintenance schedules, safety measures and a spill response plan. 2. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, in accordance with 15A NCAC 08G .0200 the Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operator(s) as back-up ORC(s). The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G .0200, and shall comply with all other conditions specified in the previously cited rules. 3. A suitable year round vegetative cover shall be maintained at all times, such that crop health is optimized, allows for even distribution of effluent and allows inspection of the irrigation system. 4. Adequate measures shall be taken to prevent effluent ponding in or runoff from the irrigation sites listed in Attachment B. 5. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause ponding or runoff. 6. AlI irrigation equipment shall be tested and calibrated at least once per permit cycle. Calibration records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. WQ0000484 Version 3.1 Shell Version 101229 Page 4 of 10 7. Only effluent from Mountaire Processing Plant in Lumber Bride shall be irrigated on the sites listed in Attachment B. 8. No automobiles or machinery shall be allowed on the irrigation sites except during equipment installation or while maintenance is being performed. 9. Public access to the irrigation sites and wastewater treatment facilities shall be prohibited. 10. The residuals generated from the wastewater treatment facilities shall be disposed or utilized in accordance with 15A NCAC 02T .1100. The Pennittee shall maintain a residual management plan pursuant to 15A NCAC 02T .0508. 11. Diversion or bypassing of untreated or partially treated wastewater from the treatment facilities is prohibited. I I Freeboard in the aerated storage lagoon shall not be less than two feet at any time. 13. A gauge to monitor waste levels in the aerated storage lagoon shall be provided. This gauge shall have readily visible permanent markings indicating the following elevations: maximum liquid level at the top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. 14. A protective vegetative cover shall be established and maintained on all earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankment areas shall be kept mowed or otherwise controlled and accessible. 15. The application of chemicals to the Fields C and F groundwater management system rapid infiltration basins is expressly prohibited. 16. The Fields C and F groundwater management system rapid infiltration basins shall be operated and maintained to prevent the bed surfaces from becoming sealed and established with vegetative growth. The rapid infiltration basin bed surfaces shall be kept free of vegetative growth at all times. Vegetation shall be removed manually so that minimal disturbance will occur. The basin beds shall be raked a minimum of once per month. WQ0000484 Version 3.1 Shell Version 101229 Page 5 of 10 IV. MONITORING AND REPORTING REQUIREMENTS 1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sampling reporting schedule shall be followed. 2. Per 15A NCAC 02H .0800, a Division certified laboratory shall conduct all laboratory analyses for the required effluent, groundwater or surface water parameters. 3. Flow through the treatment facility shall be continuously monitored, and daily flow values shall be reported on Form NDMR. The Permittee shall install and maintain an appropriate flow measurement device to ensure the accuracy and reliability of flow measurement consistent with accepted engineering and scientific practices. Selected flow measurement devices shall be capable of measuring flows with a maximum deviation of less than ten percent from true flow; accurately calibrated at a minimum of once per year; and maintained to ensure the accuracy of measurements is consistent with the selected device's accepted capability. The Permittee shall maintain records of flow measurement device calibration on file for a period of at least five years. At a minimum, documentation shall include: a. Date of flow measurement device calibration, b, Name of person performing calibration, and c. Percent from true flow. 4. The Permittee shall monitor the effluent from the subject facilities and surface water monitoring point SW -I at the frequencies and locations for the parameters specified in Attachment A. 5. The Permittee shall maintain adequate records tracking the amount of effluent irrigated. At a minimum, these records shall include the following information for each irrigation site listed in Attachment B: a. Date of irrigation; b. Volume of effluent irrigated,' c. Site irrigated; d. Length of time site is irrigated; e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings; f. Continuous monthly and year-to-date loadings for any non -hydraulic parameter specifically limited in Attachment B; g. Weather conditions; and h. Maintenance of cover crops. 6. Freeboard (i.e., waste level to the lowest embankment elevation) in the aerated storage lagoon shall be recorded weekly. Weekly freeboard records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. 7. Three copies of all monitoring data (as specified in Conditions rV.3. and IVA.) on Form. NDMR for each PPI and three copies of all operation and disposal records (as specified in Conditions IV.5. and N.6.) on Form NDAR-1 for every site in Attaclunent B shall be submitted on or before the last day of the following month. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address: 4 Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 WQ0000484 Version 3.1 Shell Version 101229 Page 6 of 10 8. A record shall be maintained of all residuals removed from this facility. This record shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. 9. A maintenance log shall be maintained at this facility. This log shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this log shall include: a. Date of calibration of flow measurement device; b. Visual observations of the plant and plant site; and c. Record of preventative maintenance (e.g., changing of equipment, adjustments, testing, inspections and cleanings, etc.). 10. Monitoring wells shall be sampled after construction and within 3 months prior to initiating non - discharge disposal operations. Monitoring wells shall be sampled thereafter at the frequencies and for the parameters specified in Attachment C. All mapping,_well construction fonns, well abandonment forms and monitoring data shall refer to the permit number and the well nomenclature as provided in Attachment C and Figure 1. 11. Two copies of the monitoring well sampling and analysis results shall be submitted on a Compliance Monitoring Form (GW-59), along with attached copies of laboratory analyses, on or before the last working day of the month following the sampling month. The Compliance Monitoring Form (GW- 59) shall include this permit number, the appropriate well identification number, and one GW-59a certification form shall be submitted with each set of sampling results. All information shall be submitted to the following address. Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 12. An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each irrigation site listed in Attacl mment B. These results shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, the Standard Soil Fertility Analysis shall include the following parameters: Acidity Exchangeable Sodium Percentage pH I Base Saturation (by calculation) Lead' Phosphorus Cadmium Magnesium Potassium Calcium Manganese i Sodium Cation Exchange Capacity Nickel ' Zinc Copper I Percent Humic Matter Cadmium, Lead and Nickel shall be sampled once per permit cycle and a licensed soil scientist shall submit these results accompanied by a report to determine site soil efficiency. 13. A licensed agronomist shall perform surface and deep penetrating aeration maintenance on an as - needed basis for all irrigation sites listed in Attachment B. WQ0000494 Version 3.1 Shell Version 101229 Pate 7 of 10 14. Scheduled maintenance of the irrigation sites listed in Attachment B shall be performed as needed. Maintenance shall include actions to ensure that effluent ponding and runoff does not occur and shall include an annual report by an agronomist or agricultural expert concerning crops and operation for the upcoming year. This written report shall be submitted to the Fayetteville Regional Office, Aquifer Protection Section Supervisor, 225 Green Street, Suite 714, Fayetteville, NC 28301. 15. Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number (910) 433-3300, as soon as possible, but in no case more than 24 hours, or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the facility resulting in the treatment of significant amounts of wastes that is abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.), due to known or unknown reasons, rendering the facility incapable of adequate wastewater treatment. c. Any facility failure resulting in a by-pass directly to receiving surface waters. d. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. e. Ponding in or runoff from the irrigation sites. Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or • proposed to be taken to ensure the problem does not recur. N'. INSPECTIONS 1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the wastewater treatment and disposal facilities. 2. The Permittee or their designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittee shall maintain an inspection log that includes, at a minimum, the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of the inspection, and this log shall be made available to the Division upon request. 3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the wastewater treatment and disposal facilities permitted herein at any reasonable time for the purpose of determining compliance with this permit, may inspect or copy any records required to be maintained under the terms and conditions of this permit, and may collect groundwater, surface water or leachate samples. WQ0000484 Version 3.1 Shell Version 101229 Pace 8 of 10 VI. GENERAL CONDITIONS Failure to comply with the conditions and limitations contained herein may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statutes 143- 215.6A to 143-215.6C. 2. This permit shall become voidable if the permitted facilities are not constructed in accordance with the conditions of this permit, the Division approved plans and specifications, and other supporting documentation. This permit is effective only with respect to the nature and volume of wastes described in the permit application, Division approved plans and specifications, and other supporting.; documentation. No variances to applicable rules governing the construction or operation of the permitted facilities are granted, unless specifically requested and approved in this permit pursuant to 15A NCAC 02T .0105 (n). 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies (e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200, erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCG010000; any requirements pertaining: to wetlands wader 15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. 5. In the event the permitted facilities change ownership or the Permittee changes their name, a forinal permit modification request shall be submitted to the Division. This request shall be made on official Division forms, and shall include appropriate property ownership documentation and other supporting documentation as necessary. The Permittee of record shall remain fully responsible for maintaining and operating the facilities permitted herein until a permit is issued to the new owner. The Permittee shall retain a set of Division approved plans and specifications for the life of the facilities permitted herein, 7. The Permittee shall maintain this permit until all permitted facilities herein are properly closed or permitted under another permit issued by the appropriate permitting authority pursuant to 15A NCAC 02T .010501. 8. This permit is subject to revocation or unilateral modification upon 60 days notice from the Division Director, in whole or part for the requirements listed in 15A NCAC 02T .0110. 9. Unless the Division Director grants a variance, expansion of the permitted facilities contained herein shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). 10. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to pay the annual fee accordingly shall be cause for the Division to revoke this permit pursuant to 15A NCAC 02T .0105(e)(3). Permit issued this the 11 "' day of January 2011 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION r -- / Ac= r C een 116%llins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0000484 WQ0000484 Version 3.1 Shell `version 101229 Pa-e 9 of 10 Permit No, WQ0000484 Wastewater Irrigation. System Mountaire Farms of North Carolina Corp. January 11, 2011 Mountaire Farms Processing Plant Robeson County ENGINEERING CERTIFICA'TIO'N ❑ Partial ❑ Final In accordance with 15A NCAC 02T .0116, 1, as a duly registered Professional Engineer in the State of North Carolina, having the Permittee's authorization to Elperiodically ❑ weekly Elfully observe the construction of the permitted facility, hereby state to the best of my abilities that due care and diligence was used in the observation of the construction, such that the facility was built within substantial compliance and intent of this permit, the Division approved plans and specifications, and other supporting documentation. ❑ Any variation to this permit, the Division approved plans and specifications, and other supporting documentation has been documented in the attached as -built drawings, and shall serve as the Permittee's minor modification request to amend the permit accordingly. Provide a brief narrative description of any variations: Professional Engineer's Name Engineering Firm Mailing Address City State Zip Telephone E-mail NC PE Seal. Signature & Date THE COMPLETED ENGINEERING CERTIFICATION, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHALL BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY AQUIFER PROTECTION SECTION LAND APPLICATION UNIT By U.S. Postal Service: By Courier/SPecial Deliverv: 1636 MAIL SERVICE CENTER 2728 CAPITAL BOULEVARD RALEIGH, NORTH CAROLINA 27699-1636 RALEIGH, NORTH CAROLINA 27604 WQ0000484 Version 3.1 She]] Versioll 101229 Page 10 of 10 ATTACI1MENT A - LIMITATIONS AND MONITORING REQUIREMENTS PPI 001 — Aerated Storage Lagoon Effluent Permit Number: WQ0000484 Version: 3.1 FFFLUENT CHARACTERISTICS EFFLUENT I., HITS MONITORING REQUIREMENTS PCS Code 00310 F'arametrt' Description lblontitly / Weekly Average Monthly Geoinetrie Month Mean ?)oi ly Minimum Uaiiy Maximum Measurement Measurement Sample Type lMD, 5-l)ay (20 "C) mgil, 2 x Month Composite 01027 Cadmium. Total (as (7d) ing`l, Monthly Composite 00916 Calcium. Dotal (as ('a) mg:'!, --- — Monthly Composite 31616 C`olilorni. fecal KIl'. h1-FC Bi-oth. •1-1.5 °C #i 100 ml.. 2 x Month Monthly Grab Composite 0 10 12 Copper. Total (as Cu) tngrl., 5005t1 Flow- in Conduit or thru Treatment Plant 2,550,000' (jilt) Continuous Recorder (11051 Lead. Tolal (as 1111) ltig%1, N-RI111111y Composite 00927 Magnesnnn• IolaI fas Mg) 1ng`1. Monthly Composite 01067 Nickel.A otal (as N) mg/I, Monthly C'otnposile 001i l0 Nitrogen, Ainnionia Mal (as N) tng/l, 2 x Month Colnposlte 00625 Nitrogen- Kjeldahl,'Total (as N) InglL 2 x Month Composite 00620 Nitrogen. Nilratc Total (as N) mg/l. 2 x 1ldonih Composite 00.100 p[l su 5 x Week Grab 00665 Phosphorus, Total (m 11) Ing'l, 2 x Month Colnposlte' NVQ09 Plant Available Nitrogen nig'I. 2 x Month Calculated 00931 Sodium Adsorption Ratio ratio Mon(111y Calculated 00929 Sodium. Tolal (as Na) 1ng'la Monthly Composite 70300 Solids.Total Dissolved - 180 T mg!!., 3 x Year' Composite 00530 Solids,'total Suspended mg/l, 2 x Montle Composite 01092 1 Zinc. Total (as Z.n) nlgll, hlonthly Conlposile 1. Monthly average tier Decal Coliform shall be a geometric mean. 2. The [lovv limit of 2.55 million gallons per clay (MGD) shall be based upon a seven daj- weekly average. 3. 3 x Year sampling shall be conducted during April, August and December. WQ0000484 Version 3.1 Attachment A Page I oft PPI 002 — Industrial WWTP Effluent MONITORING EFFLUENT CHARACTERISTICS EFFLUENT LIMITS REQUIREMENTS PCS Code Parameter Description Weekly Average Monthly Geometric Mean Deily Minimum Daily Rlaximun' Measurement Frequency Sample Type 50050 Flow, in Conduil or 11iru Treatment Plant 2,550,000E GPD Continuous Recording 1. The flow limil of2.55 million gallons per day (N1GD) shall be based upon a seven clay weekly average, PPI 003 -- Domestic '4'4"`'4'TP Effluent MONITORING EFFLUENT CHARACTERISTICS EFFLUENT LIRI ITS REQUIREMENTS PC5 Parameter Description Monthly Average Monthly Geometric Mean Daily Minimum Daily RI Exirn'to' Measurement Frequency Sample Type Code 50050 11ow. in Conduit or tbro Treatment Plant --- - 40,000 0111) Cantinuous Recording PPI 004 — Surface Water Monitoring Station SW-1 MONITORING EFFLUENT CHARACTERISTICS EFFLUENT LIMITS REQUIREMENTS PC5 Parameter Description Monthly Average Rlonthlr• Geometric I�1eaEi Daily Minimum I3ni1V �IaCi[I311n1 Measurement Frequency Sample Type Code 00620 Nitrogen. Nitrate 'Total (as N) EngfL Nionthly Grab WQ0000, 'ersion 3.1 Attachment A e 2 oF2 ATTACHMENT B - APPROVED LAND APPLICATION SITES AND LIMITATIONS Permit Number: `VQ0000484 Version: 3.1 Mou Wake Fartns of North Carolirra Corp. — Mountaire Fames Processing Plant IRRIGATION AREA INFORMATION APPLICATION LIMITATIONS Field Owner Count} Latitude Longitude Net Dominant Parameter Ilourly 'early Units_ Acreage Soil Series Rate Max A MOUntaire ]arras of'Nortlr Carolina Corp. Robeson 3•1" 52' 20" -79"06' 26" 8.20 Pocalla loamy U1284 - Non Non -Discharge Application Rate 78 inches sand, 0 to 3 = o WQ09 - Plant Available Nitrogen 350 lbs/acre 11 h9ounlaire I-annsol'North Carolina Corp. Robeson 34"52' 22" -79"06' 33" 6.75 Wakulla sand, 0 Ot284 -Non-Discharge Application Rate 78 incltes to 60,o W'Q09- Plant Available Nitrogen 350 lbs/acre Wagraw loamy 01284-Non-Discharge Application Rate 78 inches C Mountaire ]arms ol'North Carolina Corp. P Robeson 34'52' 18" -79'06' 10" 29.99 sand, 0 to 60116 WQ09 - Plant Available Nitrogen 350 lbs/acre W°akulla sand. 0 01284 - Non -Discharge Application Rate 78 inches I) Niountaire Farnrs of"Norlh Carolina Corp. Robeson 34'52' 28" -79"06' 42" 3.50 to 6"o WQ09 -Plant Available Nitrogen 350 lbslacre --li W'akulla .sand. 0 01284 -- Non -Discharge Application Rate 91 inches htounlaire farms ol'North Carolina Corp. Robeson 34" 52' 36" -79^06' 48" 4.70 to 61,10 WQ09 - Plant Available Nitrogen 350 lbs/acre Wagram loamy 01284 - Non -Discharge Application Rate 78 inches ] Mounlaire Farms ol'North Carolina Corp. Robeson 34' 52' 3O" -79"06' 23" 26.53 sand. 0 to 6.o WQ09 -Plant Available Nitrogen 350 lbs/acre Wagram loamy 01284 - Non -Discharge Application Rate 91 inches G htnuntaire Farms of North Carolina Corp. Robeson 34' 52' 45" -79"06' 36" 47.79 sand, 0 to 6,o WQ09 - Plant Available Nitrogen 350 lbslacre Wagram loaniv 01284 -- Non-Uisuharge Applications state 91 incltes I l Rlowitaire Farms oFNortli Carolina Corp. Robeson 34'52' 43" -79"06' 16" 14.19 sand, 0 to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre I hlornttaire ]arms of -North Carolina Corp. P Robeson 34"52' 39" -79"06' 30" 13.58 - WakuIlasand, 0 01284-Non-Discharge Application Rate 91 inches to 6% WQ09 - Plant Available Nitrogen 350 lbslacre Wagram loamy 01284 -- Non -Discharge Application Rate 91 inches J Mountaire ]ararts of North Carolina Corp. Robeson 3=I" 53' U7" -79"07' 05" 58.26 sand, 0 to 6.o WQ09 - Plant Available Nitrogen 350 lbslacre Lakeland sand. U 01284 --Non-Discharge Application Rate 91 inches K Mountaire ]arms of North Carolina Corp. Robeson 34'53' 17" -79'06' 56" 9.86 to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre 1, Mountaire Farms ol'Norlh Carolina Corp. Robeson 34'53' 18" -79"06' 44" 24.94 Lakeland sand. 0 01284 -Non-Dischwrge Application Rate 91 incltes to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre -North Pocalla loamy 01284 - Non -Discharge Application Rate 91 inches MI Mourtlaire Farms of Carolina Corp. Robeson 34"52' 07" -79'06' 27" 0.60 sand, 0 to 3 ro WQ09 - Plant Available Nitrogen 350 lbs/acre tv12 1vlounlairc Farms a[ Nar[h Carolina Corp. Robeson 34'53' 17" -79"0T 04" 1.10 W'akufla sand, 0 01284-Non-Discharge Application Rate 91 inches to 61N WQ09-Plant Available Nitrogen 350 lbslacre h13 Mountaire I arnts oPNorth Carolina Corp. Robeson 34'53' i I" -79"06' S3" 1.23 Pocalla loamy U1284-Non-Discharge Application Rate 91 incltessand, 0 to 30,6 WQ09 - Plant Available Nitrogen 350 lbs/acre M4 Mountaire Farms uTNorth Carolina Corp. Robeson 34'52' 55" -79'07' 05" 5-52 WakuIlaosand. 0 0 1294 -- Non -Discharge Application Rate 91 inches to 6% WQ09 - Plant Available Nitrogen 350 Ibs/acre Goldsboro loamy 01284 -Non-Discharge Application [tale 52 incltes M5 Mountaire Farms of North Carolina Corp. p Robeson 34"S3' 2U" 79"06' 32" 14.62 sand, 0 to 2% WQ09 - Platrt Available Nitrogen 350 lbslacre WQ0000484 Version -1.1 Attachment D Page I of 2 IRRIGATION AREA INFORMATION APPLICATION LiMITATIONS Field Otivnev County Latitude Longitude Net Dominant Parameter Hourly Yearly Units Acreage Soil Series Rate Max N Mountaire Farno.s ol'North Carolina Corp. Robeson 34°52' 18" -79"07' [8" 78.87 Pocalla loamy 01284- Non -Discharge Application Rate 0.6 86 inches sand. 0 to 3 .o WQ09 - Plant Available Nitrogen 350 lbs/acre 0 Mountaire Farms o1'Norai Carolina Corp. Robeson 34" 52' 02" -79"07' 25" 19.89 Norfolk loamy 01284-Non-Discharge Application Rate 0.6 86 inches sand, 0 to 2,6 WQ09-P[ant Available Nitrogen 350 lbs/acre Wagram loamy 01294 - Non -Discharge Application Rate 0.6 86 inches P N'fountaire Farms of Norili Carolina Corp.�' obeson 34° 51' 56" -79"07' 15" 28.64 sand, 0 to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre Wagram loamy 01284 -Non-Discharge Application Rate 0.6 86 inches Q Moantaire Farms o1'North Carolinas Corp. Robeson 34"51' 47" -79°07' 00" 23.80 sand, 0 to 61.''o WQ09 - Plant Available Nitrogen 350 Ibs/acre Pocalla loamy 01284 - Non -Discharge Application Rate 0.6 86 inches R Mountaire Farms of North Carolina Corp. P Robeson 34"51' 5 t" -79' 06' 53" 19.16 sand. 0 to 3% WQ09 - Plant Available Nitrogen 350 lbs/acre Wakulla sand, 0 01284 - Nun -Discharge Application Rate 0.6 86 inches S 11Rountaire farms al'North Carolina Corp. Robeson 34"52' 41" -79"UT 2G' 12.74 to &N WQ09- Plant Available Nitrogen 350 lbs/acre Wagram loamy 01284-Non-Discharge Application Rate 0.6 86 inches f Mountaire Farms ol'North Carolina Corp. Robeson 34"52' 31" -79°07' 24" 6.25 sand, 0 to 61Na WQ09 --Plant Available Nitrogen 350 lbs/acre Wagram manly 01284 - Non -Discharge Application Rate 0.6 86 inches I I Nlountaire Farms of North Carolina Corp. Robeson 34" 52' 12" -79"07' 27" 3.65 sand. 0 to 6 iu WQ09 - Plant Available Nitrogen 350 lbs/acre L1'akulla sand. 0 01284 - Non -Discharge Application Rate 0.6 86 inches V I Mountaire Par ms of North Carolina Corp. Robeson 34" 52' 07" 79°07' 0$" 7.75 to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre WakuIla 0 01284 - Non -Discharge Application Rate 0.6 86 inches V2 Moantaire Darns of North Carolina Corp. Robeson 34"52' 08" -79" 06' 58" 6.95 sand. to 6% WQ09 -- Plant Available Nitrogen 350 lbs/acre Wagraniloavny 01284-Non-Discharge Application Rate 0.6 86 inclies 16' Nlounlaircl'almsofNorth C'arolinat`orp. Robeson 34"51'59" -79"(17'02" 11.09 sand, U to 6% WQ09 - Plant Available Nitrogen 350 lbs/acre Norfolk loarary 01284 -Nnn-Discharge Application Rate 0.6 86 inches X I Nlountaire farms cif North Carolina Corp. Robeson 34"51' 30" -79'06' 06" 25.83 sand, 0 to 2.o WQ09 -- Plant Available Nitrogen 350 lbs/acre Wakulla sand. 0 01284 - Non -Discharge Application Rate 0.6 86 inches X2 N4onntaire Paroos of North Carolina Corp. Robeson 34" 5 i' 18" -79" 07' 00" 11.55 to 6:o WQ09 -- Plant Available Nitrogen 350 lbs/acre Norfolk loamy 0128.1-Nan-Discharge Application Rate 0.6 86 inches Y Nlouiit:sire Farms of North Carolina Corp. Robeson 34"51' 39" -79"06' 49" 3.21 sand, 0 to 2114) WQ09 - Plant Available Nitrogen 350 lbs/acre _ V4'agram loamy 01284 - Non -Discharge Application Rate 0.6 86 inches 7. Mountaire Farms ol'Nortli Carolina Corp. Robeson 34" 51' 27" -79"06' 46" 7.10 sand. 0 to 6% 1 WQ09 - Plant Available Nitrogen 350 lbs/acre Totals ]_F537.8 WQ00004 'ersion 3.1 Attachment E3 - ;age 2 of ATTACHMENT C — GROUNDWATER MONITORING AND LIMITATIONS Permit Number: WQ0000484 Version: 3.1 Monitoring -%veils: MW-8, MW-14, MW-15, MW-16, AIW-17, MW-18, MW-19, MW-20, MW-24, MW-25, MW-26, MW-27, MW-28, MW-29, MW-31, MW-32, MW-33, Mai'-34, MW-35, MW-36, MW-37, MW-38, MW-39, MW-40, MW-41, MW-42, MW-43, MW-44, NIW-45 & MW-46 GROUNDWATER CHARACTERISTiCS GROUNDWATER STANDARDS MONITORING REQUIREMENT'S PCS Code Parameter Description Daily Maximum Frequency Measurement Sample Type Footnotes 00630 C'arlion, rol (Organic (TOC) mg/l, 3 x Year Grab 1.6 31616 Colifornr_ Fecal N1F. 10-FC Broll3. 44.5 "C #/100 mL 3 x Year Grab 1 00610 Nitrogen. Ainnionia Total (as N) mg/L 3 x Year Grab 00620 Nitrogen, Nitrate Total (as N) 10 tng/L 3 x Year Grab I 00-100 pf I 4,2 - 8.5 su 3 x Year Gruh 1,2 70300 Solids. Total Dissolved - 180 °C. 500 mg/L 3 x Year {,rah I 78732 Volatile Organic Compounds ((iC NIS) Presence: Y/N Annual Crab 1. 4. 5 825,16 NVater level. distance from measuring point R 3 x Year Calculated 1. 2. 3 1. 3 x Year rnonitoring shall be conducted in April_ August &. December: Annual monitoring shall be conducted every December. 2. J lie measurement or water- levels shalf be made prior to purging the 1vells. The depth to water in each well shall be rneasurecl Rom the sarrveycd point on the lop of the casing. The measurement of pl i shall be made afier Purging and prior to sampling lbr the remaining parameters_ 3. The measuring points (top of well casing) of all monitoring veils sliall be sui-ve) ed to provide the relative elevation of the measuring point for each monitoring well, 'lire measuring points (top of casing) of all monitoring «ells .shall he surveyed relative to a common datum. 4. Volatile Organic Compounds (VOC) - In December only, analyze by one of the following methods: a. Standard Method 62301), f1Ql. at 0.5 µg/l, or less b. Standard Method 62101), PQL at 0.5 1tg11. or less C. 1;PA Method 3021. Low Concentration, PQL at 0.5 pg/I. or less d. EPA Method 8260, Low Concentration. PQI_ at 0.5 pt or less e. Another method with prior approval by the Aquifer Protection Section Chief Any method used must meet the following qualifications: a. A laboratory must he DA'Q certified to run any method used. b. The method used must- at a ntinirnum. include all the constituents listed in '['able Vlll or Standard Method 62301). c. The method used must provide a PQL of 0.5 µg/l, or less that must he supported by laboratory proficiency studies as required by the Ml'Q Laboratory Certification Unit. Any constituents detected above the NIDL but below the PQI, of 0.5 µg/L must be qualified (estimated) and reported. [r any volatile organic compounds (VOC) are detected as a result of tnonitoring as provided in Attachment C. then the Fayetteville Regional Office Aquifer Protection Supervisor, telephone number (910) 433-3300. shall be contacted immediately for Further instructions regarding any additional lbilow-up analyses required. 6. I FOC' concentrations greater than 10 mg/I are detected in any doivngradient monitoring %yell. additional sampling and atlalrsis utust he conducted to idenlify the intiividual constituents comprising this MC concentration. If the i OC concentration as measured in the background monitor well exceeds 10 rug/1, this concentration will be taken to represent the naturally occurring TO(' concentration. Any exceedances of this naturally occurring I'OC concentration in [he downgradient wells shall be subject to the additional sampling and analysis as described above. 7. Monitoring wells shall he reported consistent With the nomenclature and localion inlorniation provided in Figure I and this attachment. WQ0000484 Version 3.1 Attachment C Page I of 1 J v4 ® E]o+ 7NA — fYa - ioeea n�F fvat Exisl'fNG MONITORING WELLS 38 Q u 34 52"ZS- W 79 07' 423- 39 Q F+ 34 51'535- w 79 07. 261- 40 ®14 34 57'145' w 19 07' 490' 41 919 74 51'081' w 79 07' 4-1 42 t] 34 52'041' vl 79 06' 894' 43 F! 34 51'450' W 79 07' fA6' 44 Q N .34 SVV36" w 19 06' "5- 45 Q 11 31 SI'591' w 79 06' 749' LEGENp 1 I � u j —L.1.I F MD 41, - __ j� .�r. ^� -�nP[*•m nr°rt nnoma -^—f'--- ,>a"'w.m .,o� IS M.0 •I.0 yp�(�iuH[ •A1n6- "'____ wn2 { rr �n y.e.v, nnra- f - seun .rr a FIGURE 2 INIOUNTAIRE I+A"IS OF NC, INC. SPRAY IRRIGATION SYSTEM ROBESON COUNTY W 0000484 SITE DETAIL MAP SHEET NO. 3 nc ne< ua�va f 4 JI ,�. 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