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HomeMy WebLinkAbout820038_Application_20230217February 8, 2023 Christine Lawson WMQ NCDEQ Division of Water Resources 1601 Mail Service Center FEB 17 2023 Raleigh, NC 27699-1601 Ni DEOMM C AVA N A U G H Si'.--,, _:Iship Through Innovation Subject: C & M I,.. Facility #82-38 AWS820038 Modification to Swine Digester Animal Waste Management System Dear Ms. Lawson, Cavanaugh & Associates, P.A., on behalf of Hd3 Farms of the Carolinas LLC, hereby submits the following application to NCDEQ Division of Water Resources for review of the New Swine Digester Animal Waste Management System application package for C & M I. The subject project is located in Sampson County, North Carolina. To facilitate your review of the enclosed documentation, the following is an itemized breakdown: 1. One (1) original 'New Swine Digester Animal Waste Management System' application form. 2. One (1) copy of the engineering calculations. 3. One (1) copy of a detailed narrative of the Swine Digester Animal Waste Management System. 4. One (1) copy of the FEMA FIRM map labeled with the 'Proposed Digester Site'. 5. One (1) copy of the permit form Section 3.6 components. 6. One (1) full-size set of the 'New Swine Digester Animal Waste Management System Plans', as well as one (1) 11"x17" set. Please do not hesitate to contact our office should you have any questions, comments, or require any additional information. Regards, Cavanaugh & Associates, P.A. Jeff P. Cappadona, P.E. Attachments cc: Hd3 Farms of the Carolinas LLC Cavanaugh &Associates, P.A. PO Box 11197 Winston-Salem, NC27116, 1-877-557-8923, www.covanoughsolutions.com February 8, 2023 Christine Lawson NCDEQ Division of Water Resources 1601 Mail Service Center FEB 17 2023 Raleigh, NC 27699-1601 ' NC 01120hum C AVA N A U G H Sty innovation Q Subject: C & M I Facility #82-38 AWS820038 Modification to Swine Digester Animal Waste Management System Dear Ms. Lawson, Cavanaugh & Associates, P.A., on behalf of Hd3 Farms of the Carolinas LLC, hereby submits the following application to NCDEQ Division of Water Resources for review of the New Swine Digester Animal Waste Management System application package for C & M I. The subject project is located in Sampson County, North Carolina. To facilitate your review of the enclosed documentation, the following is an itemized breakdown: 1. One (1) original 'New Swine Digester Animal Waste Management System' application form. 2. One (1) copy of the engineering calculations. 3. One (1) copy of a detailed narrative of the Swine Digester Animal Waste Management System. 4. One (1) copy of the FEMA FIRM map labeled with the 'Proposed Digester Site'. 5. One (1) copy of the permit form Section 3.6 components. 6. One (1) full-size set of the 'New Swine Digester Animal Waste Management System Plans', as well as one (1) 11"x17" set. Please do not hesitate to contact our office should you have any questions, comments, or require any additional information. Regards, Cavanaugh & Associates, P.A. j J.- n e. Jeff P. Cappadona, P.E. Attachments cc: Hd3 Farms of the Carolinas LLC Cavanaugh & Associates, P.A. PO Box 11197 Winston-Salem, NC27116, 1-877-557-8923, www.cavanaughsolutions.com State of North Carolina Department of Environmental Quality Division of Water Resources Animal Feeding Operations Permit Application Form (THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) State Digester General Permit — Farm Digester System 1. GENERAL INFORMATION: 1.1 Facility name: C & M I 1.2 Print Owner's name: Hd3 Farms of the Carolinas LLC 1.3 Mailing address: 1154 Bill Williams Rd. City, State: Turkey, NC Zip: 28393 Telephone (include area code): Fax: Email: 1.4 Physical address: 1154 Bill Williams Rd. City, State: Turkey, NC Zip: 28393 Telephone number (include area code): ( ) - Latitude 34.960405' Longitude-78.170441' (Decimal Degrees from Google Earth) 1.5 County where facility is located: Sampson 1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): From the intersection of NC 24 and Union Rd. in Turkey, NC (offofExit 364 on I40), head south on Union Rd. for 0.3 miles, turn left onto Wilmington Rd and go 1.5 miles, turn right onto Bill Williams Rd. and go 0.6 miles, the farm entrance is on the left 1.7 Farm Manager's name (if different from Landowner): David Mixon 1.8 Lessee's / Integrator's name (if applicable; circle which type is listed): 1.9 Facility's original start-up date: 1993 Date(s) of facility expansion(s) (if applicable): 1.10 Design Contact name: JeffCanpadona Phone (1-877) 557-8923 Email: ieffrey.cappadonaia7cavan4ughsolutions.com 2. OPERATION INFORMATION: 2.1 Facility number: 82-38 2.2 Operation Description: Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the current swine waste management system is permitted. Tyne of Swine No. of Animals Tvue of Poultry No. of Animals Tyne of Cattle No. of Animals ❑ Wean to Feeder ❑ Layer ❑ Beef Brood Cow ® Feeder to Finish 6,000 ❑ Non -Layer ❑ Beef Feeder ❑ Farrow to Wean (# sow) ❑ Turkey ❑ Beef Stocker Calf ❑ Farrow to Feeder (# sow) ❑ Turkey Poults ❑ Dairy Calf ❑ Farrow to Finish (# sow) ❑ Dairy Heifer ❑ Wean to Finish (# sow) ❑ Dry Cow ❑ Gilts ❑ Milk Cow ❑ Boar/Stud ❑ Other Type of Livestock on the farm: No. of Animals: FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 1 of 6 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): See attached Waste Utilization Plan Acres Required Acreage (as listed in the CAWMP): See attached Waste Utilization Plan Acres Existing Application Area (pre -construction): See attached Waste Utilization Plan Acres Proposed Application Area (post -construction): Same as existing Acres Is there a change to the existing WUP? YES or NO (circle one) Is the Existing WUP attached? YES or NO (circle one) Is the New (if applicable) WUP attached? YES or NO (circle one) 2.4 List and Describe all Storage/Treatment Structures Below: a. DIGESTER or other PRIMARY TREATMENT: (double click on "Select" for drop -down menu box) Treatment Existing? Name of Treatment Type of Liner Surface Type of Cover Ttl Capacity Req'd Capacity Unit Type YP (Y/1� Unit Material Area Material (cu. Ft.) (cu.ft.) Digester Y (Lagoon Conversion Digester Synthetic 35,113 Synthetic (80 mil) 208,262 194,400 Select Select Select Select Select Select a.l Are engineering designs, drawings, specifications, and details attached? YES or NO (circle one) b. SECONDARY TREATMENT/STORAGE: (double click on "Select" for drop -down menu box) Name of Storage Unit Existing? (Y/N) Type of Liner Material Surface Area TO Capacity (cu. Ft.) Req'd Capacity (cu.ft.) Waste Lagoon Y Soil in situ 210,430 1,884,704 922,058 Select Select Select *Note: The "Total Capacity" and "Req'd Capacity" are provided based on the lagoon design for the existing lagoon on this farm, sealed by David S. Elkin (P.E. #23994) on 2011-2-11 2.5 Are KNOWN subsurface drains present within 100' of any application fields? YES or NO (circle one) 2.6 Are KNOWN subsurface drains in the vicinity or under the waste management system? YES or NO (circle one) 2.7 Does this facility meet all applicable siting requirements? YES or NO (circle one) 2.8 Describe Water Movement between Bams, Digesters, and Storage Ponds (double click on "Select" for drop -down menu box) Location Pump Station or Gravity Pipe Size Minimum Pump Capacity Plan Sheet Reference GPM TDH Barns to Digester Gravity 12" C.2.4.1 Digester to Secondary Gravity 12" C.2.4.1 Select Select Select FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 2 of 6 Select Select Select 3. REQUIRED ITEMS CHECKLIST: Please indicate that you have included the following required items by signing your initials in the space provided next to each item. ApplicJs liktials 3.1 One completed and signed original of the application for Digester Animal Waste Management System Application Form. 3.2 A general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied and a county road map with the location of the facility indicated. J& 3.3 Documentation that new digester structure(s) meets the Swine Farm Siting Act, for swine operations. 3.3.1 Site Map. The scale of this map shall not exceed 1 inch = 400 feet. 3.3.2 All proposed digesters to occupied residences > 1500 feet OR no closer than existing setback. Existing setback = > 1500 feet 3.3.3 All proposed digesters to schools, hospitals, churches, outdoor recreational facilities, national parks, state parks, historic properties, or childcare centers > 2500 feet OR no closer than existing setback. Existing setback = > 2500 feet 3.3.4 All proposed digesters to property boundaries > 500 feet OR no closer than existing setback. Existing setback = 19 feet 3.3.5 All proposed digesters to Public Water supply wells > 500 feet. 3.3.6 The map shall show the location of any property boundaries and perennial streams, or rivers located within 75 feet of waste application areas. 3.4 One copy of all engineering documents, including, but not limited to, calculations, equipment specifications, plan and profile drawings to scale, construction materials, supporting equations or justifications. 3.5 A detailed narrative of the Farm Digester Animal Waste Management System. 3.6 A copy of the CAWMP which must include the following components. Some of these components may not have been required at the time the facility was initially certified but must be added to the CAWMP for permitting purposes: 3.6.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAP ) produced and utilized by the facility 3.6.2 The method by which waste is applied to the disposal fields (e.g., irrigation, injection, etc.) 3.6.3 A map of every field used for land application 3.6.4 The soil series present on every land application field 3.6.5 The crops grown on every land application field 3.6.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP 3.6.7 The PAN applied to every application field 3.6.8 The waste application windows for every crop utilized in the WUP 3.6.9 The required NRCS Standard Specifications 3.6.10 A site schematic 3.6.11 Emergency Action Plan 3.6.12 Insect Control Checklist with chosen best management practices noted 3.6.13 Odor Control Checklist with chosen best management practices noted 3.6.14 Mortality Control Checklist with the selected method noted FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 3 of 6 3.6.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility 3.6.16 Site Specific Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (Composting, waste transfers, etc.) 4. ENGINEER'S CERTIFICATION: I, Jeff CaMadona _ — (P.E. representing Owner's name listed in question 1.2), attest that this application for C & M I (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachwt-nts are n included, this application package will be returned to me as incomplete. Signature " _ Date 2011' 2- Engineer's Seal 5. FARM OWNER/PERMITTEE CERTIFICATION: I (Owner/Permittee name listed in question 1.2), attest that this application for C & M I (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and a ents are not included, -his application package will be returned as incomplete. achm Signature — Date / 6. MANAGER'S CER IFICATION: (complete only if different from the Farm Owner) I, (Manager's name listed in question 1.7), attest that this application for C & M I (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature _ Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 707-9129 ELECTRONIC SUBMISSION IS ENCOURAGED. EMAIL TO: RAMESH.RAVELLA@NCDENRGOV FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 4 of 6 New Swine Digester Animal Waste Management System THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 707-9129 FAX NUMBER: (919) 807-6496 7. SURFACE WATER CLASSIFICATION: This form must be completed by the appropriate DWR regional office and included as a part of the project submittal information. INSTRUCTIONS TO NC PROFESSIONALS: The classification of the downslope surface waters (the surface waters that any overflow from the facility would flow toward) in which this animal waste management system will be operated must be determined by the appropriate DWQ regional office. Therefore, you are required, prior to submittal of the application package, to submit this form, with items I through 6 completed, to the appropriate Division of Water Resources Regional Operations Supervisor (see page 5 of 5). At a minimum, you must include an 8.5" by 11" copy of the portion of a 7.5 minute USGS Topographic Map which shows the location of this animal waste application system and the downslope surface waters in which they will be located. Identify the closest downslope surface waters on the attached map copy. Once the regional office has completed the classification, reincorporate this completed page and the topographic map into the complete application form and submit the application package. 7.1 Farm Name: C & M I 7.2 Name & complete address of engineering firm: Cavanaugh 1213 Culbreth Dr.. Wilmington NC 28405 Telephone: (877) 557-8923 Fax: ( ) - Email: gus.simmonsPeavanauglisolutions.com 7.3 Name of closest downslope surface waters: UT to Bakers Branch 7.4 County(ies) where the animal waste management system and surface waters are located: Sampson 7.5 Map name and date:.Turkey. 2019 7.6 NC Professional's Seal (If appropriate), Signature, and Date: On -Map TO: REGIONAL OPERATIONS SUPERVISOR Please provide me with the classification of the watershed where this animal waste management facility will be or has been constructed or field located, as identified on the attached map segment(s): Name of surface waters: 0.7. ?b �q �E�•S' t��R,grucK Classification (as established by the Environmental Management Commission): Proposed classification, if applicable: — A IA Signature of regional office personnel: Date: RECEIVED DocuSigned by: 3/4/2020 (A11 attachments must be signed) 0-UAA11 ; FEB 17 2023 E DD5C42B NO DEQ/DWR Central Office Page 5 of 6 C&MI FARM FARM BARNS (#2) UNNAMED. `y TRIBUTARY TO �! BAKERS BRANCH PROPOSED COVERED DIGESTER In FXISTING LAGOON (#1) BAKERS 'BRANCH NAME OF STREAM ISTREAM CLASS STREAM INDEX 1 BAKERS BRANCH I C; Sw 18-68-2-10-2-1 2 UT TO BAKERS BRANCH. C;Sw 18-68-2-10-2-1 LATITUDE: 34°56'48.3"N ' .��'�� ,,,,,,•. WATERSHED CLASSIFICATION MAP BF GRADY BIOGAS COLLECTION C&MI FARM OWNER:HD3 FARMS OF THE CAROLINAS LLC CAVANAUGH Stewaraship 0—gh inns dw LOCATION NOT TO SCALE Cavanaugh & Associates, P.A. 1213 Culbreth Dr. Wilmington, NC 28403 (970) 392-4462 Fax: (910) 392-4612 www.cavanaughsolutions.com PROJECT f. SE19.006 DRAWN SY' LJL SO 0. SCALE: 1 "=600' DATE: 2020-02 I� I Oa'0.UNb0�U°�0L. I44 Y.00b0Um��UE�l NNN CV W00 N' 0 m p V c4 L .6 '0a�00£ ww il Lo m i i. I u�Cn I l_ d U C & M I Volume Calculations Project: C & M I Project No: BE.19.00 Date: 2023-2-8 Existing Configuration (For Reference Farm Information: Farm Pam: Storm and Rainfall. Storm (25-yr, 24-hr): Rainfall In Excess Of Evaporation: "Heavy Rain" CAVANAU G H *ewardshipThrough Mnovotion Location: Sampson County, NC Design By: JPC Checked By: WGS 6,000 Finishing 7.0 in. 7.0 in. 0.0 in. 1 of 5 Proposed Configuration iProposed Digester) Flow Path: Bams -> Digester (Proposed) -> Existing Lagoon Volumes: Capacity = 6,0W Finishing Measured Sludge Depth: Planned Sludge Depth: CAVANAU G H Steevardshr, tt,c<:.. r,7n_^, cion Oft Oft Note: 'Measured Sludge Depth' (above) is 0 cf for Proposed Digesters Capacity * ALW I * cf/lb I= Total Treatment Volume = 1 6,000 135.06 1.00 1810,000 cf Ca aci Da s of Story a all head*da 1 59,800_____� Total I Daily Infow = 6,000 90 1.37 gallons 98,904 cf *Note: The existing volumes shown below are provided based on the existing lagoon design for this farm, sealed by David S. Elkin (P.E. #023994) on 2011-2-11 Volume Required* e Digester (Proposed) xis ing + Lagoon TotaF Required Desired Digester Treatment Volume 194,400 N/A 194,400 Additional Treatment 13,862 601,738 615,600 Sludge Storage! 0 0 0 Excess Wash Water 0 0 0 Rainfall In Excess Of Evaporation 0 114,586 114,586 Storm Storage 0 114 586 114,586 'Heav Rain" 0 0 0 [Daily Inflow (90 days) 71756 91,148 98,904 Total 216,018 92ZO58 1,138,076 Note: Both 'Rainfall In Excess Of Evaporation' and 'Storm Storage' are shown as 0 cf for the digester because the HDPE cover prevents rain from entering the wastewater system and therefore doesn't need to be accounted for in these volume calculations; the rain that falls on the cover is simply pumped off of the cover with a rainwater pump(s) Volume Provided* c Digester (Proposed) Existing Lagoon Total Provided Desired Digester Treatment Volume 194,400 N/A 194,400 Additional Treatment 13,862 601,738 615,600 Slud a Storage 0 0 0 Excess Wash Water 0 0 0 Rainfall In Excess Of Evaporation 0 114,586 114,586 Storm Storage 0 114,586 114,586 "Heavy Rain" 0 0 0 Daily Inflow 90 days) 7,756 j 1,053,794 1,061,550 Total 216,018 1 1,884,704 2,100,722 Totals (cf) Volume Required* (cf) Volume Provided* (cf) Efficiency Treatment 810,000 810,000 100% Slud a Story e 0 0 N/A Excess Wash Water 0 0 NIA Rainfall In Excess Of Evaporation 114,586 114,586 100*/ Storm Storage 114,586 114,586 100% 'Heavy Rain" 0 0 NIA Daily Inflow 90 days 98,904 1 1,061,550 1073% Total 1,138,076 2,100,722 Days of Storage: Proposed Configuration Required I Provided Daily Inflow Volume cu.ft. 98,9041 1,061,550 jDays of Storage 901 966 2of5 Total Temporary Storage Proposed Configuration (Proposed Digester) Temporary Storage Volume Required* (cf) igester (Proposed) Existing Lagoon Total Required Excess Wash Water 0 0 0 Rainfall In Excess Of Evaporation 0 114,586 114,586 "Heavy Rain" 0 0 0 Daily Inflow (90 days) 7,756 91,148 98,904 Total -7.7561 205,7341 213,490 Temporary Storage Volume Provided* (cf) igester (Proposed) Existing Lagoon TotaJ Provided Excess Wash Water 0 0 0 Rainfall In Excess Of Evaporation 0 114,586 114,586 "Heavy Rain" 0 0 0 Daily Inflow 90 da s 7,756 1,053,794 1,061,550 Total 7,7561 1,168,3801 1,176,136 Summary Total Temporary Storage (cf) Pro osed Configuration Required Provided Excess Wash Water 0 0 Rainfall In Excess Of Evaporation 114,586 114,586 "Heavy Rain" 0 0 Daily Inflow (.90 days) 98,904 1,061,550 Total 213,490 1,176,136 CAVANAU G H Stewardship Through Innovation 3of5 Digester (Proposed) Volume Digester (Proppose Stage -Storage Elevation M Areas Incr. Vol c Cumul. Vol c 128.64 11.677 - 0 129.64 13,234 12,455 12,455 130.64 14,863 14,048 26,503 131.64 16,564 15,713 42,216 132.64 18,337 17,450 59,666 133.64 20,182 19,259 78,925 134.64 22,099 21,140 100,065 135.64 24,088 23,093 123158 136.64 26,149 25,118 148,276 137.64 28,282 27,215 175,491 138.64 30,487 29,384 204,875 139.64 1 32,764 31,625 1 236,500 140.64 1 35,113 33,938 1 270,438 Digester Desired Volume: Digester Operating Volume (@ Normal Operation Elevation of 139.00): % Desired: Digester (Proposed) Updated Elevations: 194,400 cu ft. (7,200 cy) 208,262 cu ft. (7,713 cy) 107% Zone Volume Cumulative Vol. Elevation Depth (in.) Planned Sludge 0 0 128.64 144.00 Treatment 208,262 208,262 138.75 22.67 Temporary 7,756 216,018 139.00 19.67 Storm 0 216,018 139.00 19.67 Top of Dike Elev = 140.64 Top of Storm Elev = 139.00' (19.67") (216,018 cf) Top of Temp Storage Elev = 139.00' (19.67")_(216,018 cf) (Start Pump) Top of Treat Elev = 138.75' (22.67") (208,262 cf) (Stop Pump) Planned Sludge Elev = 128.64' (144.00") (0 cf) Finished Bottom Elev = 128.64' CAVANAU G H Stewardship Through Innovation 4of5 Existing Lagoon Volume Existin La oon Stora e Elevation ft Areas Iner. Vol c Cumul. Vol c 85.00 83,878 - 63,990 86.00 100,337 92,108 156,098 87.00 117,094 108,716 264,813 88.00 133,014 125,054 389.867 89.00 143,914 138,464 528,331 90.00 151,813 147,864 676,195 91.00 159,008 155,411 831,605 92.00 165,479 162,244 993,849 93.00 171,659 168,569 1,162,418 94.00 177,762 174,711 1,337,128 95.00 183,853 180,808 1,517,936 96.00 1 190,156 187,005 1 1,704,940 97.00 196,433 193,295 1 1,898,235 97.93 210,430 189,191 1 2,087,426 CAVANAU G H Stewardship Through Innovation Note: The dimensions and volumes shown are provided based on the lagoon design for the existing lagoon on this farm, sealed by David S. Elkin (P.E. #23994) on 2011-2-11. Additionally, that lagoon design from 2011 appears to have erroneous entries in the stage -area table for the top of dike elevation and area, which have been corrected in the table above. Since the changes only affect the top of dike, the changes don't affect the volume provided (i.e. at freeboard), and the increase in top of dike area requires an increase in required stormwater volume leading to a more conservative design compared to the design from 2011. Existing Lagoon Updated Elevations: Zone Volume Cumulative Vol. Elevation Depth (in.) Treatment 601,738 601,738 89.50 101.12 [Temporary 1,168,380 1,770,118 96.34 19.07. Stone 114,586 1,884,704 96.93 12.00 Top of Dike Elev = 97.93 ' Top of Storm Elev = 96.93' (12.00") (1,884,704 cf) J Top of Temp Storage Elev = 96.34' (19.07") (1,770,118 co (Start Pump) Top of Treat Elev = 89.50' (101.12") (601,738 cf) (Stop Pump) Finished Bottom Elev = 85.00' 5of5 Narrative 'C & M I' will utilize existing barns with slotted floors over flushing pits to collect manure. Upon flushing, Barns 1-5 will gravity flow waste through a 12" pipe to the mixing station. The mixing station will utilize two 15 hp GEA pumps, each capable of flowrates up to 1,600 gpm, where waste will be mixed and pumped into the anaerobic digester through a 12" HDPE (DR 17) forcemain. In the event of pump failure, a 12" bypass pipe will gravity flow waste to the existing Lagoon to prevent overflow of the mixing station. After treatment in the anaerobic digester (270,438 cubic feet of total volume, 216,018 cubic feet at freeboard), effluent will gravity flow through the 12" digester outlet pipe to the existing.Lagoon, where it will be irrigated in accordance with the waste utilization plan. FLOOD HAZARD INFORMATION 2zm wN .... ........ om NOTES TO USERS SCALE Ila, PANELLOCATOR E ni ED NORTH CAROLINA 2 -240 simm- lQ Murphy -Brown, LLC 6/25/2009 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Murphy -Brown, LLC Farm Name: C & M 1 Coun : Sam son Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 6000 Storage Structure: Anaerobic Lagoon Storage Period: >180 days Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder 6000 Feeder to Finish Waste Produced per Anim 3212 gal/yr 4015 gal/yr 10585 gal/yr 223 gal/yr 986 aal/vr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): 5,916,000 gal/yr gal/yr gal/yr Capaci T e Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibs/yr Ibs/yr --► Farrow to Feeder 6.5 Ibs/yr Ibs/yr Farrow to Finish 26 Ibs/yr lbs/yr Wean to Feeder 0.48 Ibs/yr Ibs/yr 6000 Feeder to Finish 2.3 Ibs/yr 13,800 Ibs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 89.11 Total N Required 1st Year: 24055.4713 Total N Required 2nd Year: 27034.5613 Average Annual Nitrogen Requirement of Crops: 25,545.02 Total Nitrogen Produced by Farm: 13,800.00 Nitrogen Balance for Crops: (11,745.02) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen. produced on this facility. This chart describes the size, �^* soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 AA F-c, I-IL41(-- - XreL,,,A -A-c P--,L,o uoy t,,j, 3(a) of 8 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early -October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N / ton C Hybrid Bermudagrass - Hay 50 lbs N 1 ton D Corn - Grain 1.25 lbs N / bushel E Corn - Silage 12 lbs N / ton F Cotton 0.12 lbs N / lbs lint G Fescue - Grazed 50 lbs N / ton H Fescue- Hay 50 lbs N / ton I Oats 1.3 lbs N / bushel J Rye 2.4 lbs N / bushel K Small Grain - Grazed 50 lbs N ! acre L Small Grain - Hay 50 lbs N / acre M Grain Sorghum 2.5 lbs N I cwt N Wheat 2.4 lbs N / bushel O Soybean 4.0 lbs N / bushel P Pine Trees 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/ r/animal Farm Total Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 6000 Feeder to Finish 0.36 2160 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2160 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 10800 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 36 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 86.4 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation: The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr " inches 3410 1 A Norfolk B 0.5 1 2A Norfolk B 0.5 1 2B Norfolk B 0.5 1 2C Norfolk B 0.5 1 2D Norfolk B 0.5 1 4B Wagram B 0.6 1 4B Wagram B 0.6 1 4C Wagram B 0.6 1 4E Wagram B 0.6 1 5A Norfolk B 0.5 1 5B Norfolk B 0.5 1 5C Norfolk B 0.5 1 12412 1 Norfolk O 0.5 1 2 Norfolk O 0.5 1 3 Norfolk O 0.5 1 5 Norfolk O 0.5 1 3410 SUB2 Norfolk B d.5 1 SUB4 Wagram B 0.6 1 SUB5 Norfolk B 0.5 1 6 of 8 Additional Comments: The nitrogen rate used for bermuda pasture in this plan represents a graze/ha%,+ combination. Grower must harvest at least half of the yield for hay each year. Application on Tract 12412 and all sub fields will be made with the aerway. The acreage and crops listed on this land are optional for PAN balance on this farm Producer may plant millet in row crop rotation at the following rates: 275 IHf or 206 (G). Remember to deduct 15 lbs. for residual N if millet is followinq beans. l 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: C & M 1 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Ilwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: - Date Name of Manager (if different from owner): Signature: - 9 - � Date Name of Technical Specialist: Toni W. King Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: Date 8of8 "^ NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be,documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for -� other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. 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'�-']. q,y ..,,, w..Y�T!t'� 'yy^'-.-- Fes' .. =. ','F •. . /_,--'--�::-7�'�s� �"'_a . - _ � .. ... .: •.' ;` .,, ,, fe• - CARROLL'S FOODS, INC. ' • t �j� 4 � yi it.ry,'wyv WARSAW, NC 28398 �Ai! ...dvin A ,x=.: s �.�': �: a _.,.. �'•' ( [i'?I."'�,5'if r c '•�`t'TYm%x`? ..�'aC� Location:•�: •,_ =�-�v �,, , , •. , s-! Owner: 0-AQP,0L .s P—a-0s � • r ..-.. "try`. Scale: B00116I40038 ' o tr'UUlf}1.020940 PERIMETER 5C/',,5B I /ILA ° �'-4E 1J 4C���4B 1 `4D A 1 ° d ' 4. i D- - 4A, � v FA.2 v ,, C&M I Carrollrs Farm C & M 1 6060 Feed -Finish FIELD ACRES lA 2.46 2A 4.05 2B 6.32 2C 1.69 2D 4.41 4A 1.43 4B 3.75 4C 3.78 4D 2.37 4E 4.40 5A 5.43 5B 4.62 5C 3.67 4.8 . 3 8 Us�t7 Fop. 'POt<K PLUS W OP C00101020924 I—l�--�'�°�' 0 570 1140 IPREPA:RED BY:Carroll's Foods, Inc. B00119140039 _DATE 07r01l99 TIME:11:54:45 AM PAGE :1 Waste Plan 2018/19 Temporary Amendment 82-38 FIFI n A CROP SUMMARY TABLE BULL RUN o. tract # p. field # q. crop / soil type / RYE r. Aerway acres s. IRR-2 PAN balance (lb/acre) t. TOTAL PAN BALANCE FOR FIELD (Ibs.) column r x s 3410 21 bermuda/small grain 23.54 331.00 7791.7 3410 4 bermudalsmall grain 18.77 244.60 4591.1 3410 5 bermuda/small grain 15.90 331.00 5262.9 12412 1 corn/wheat/soy beans 2.83 228.00 645.2 12412 2 corn/wheattsoy beans 9.57 228.00 2182.0 12412 3 corn/wheat/soybeans 10.71 228.00 2441.9 12412 5 corn/wheatisoy beans 5.33 228.00 1215.2 J 24130.1 Total PAN available for all fields (sum of column t)= 24130.1 FARM IS DESIGNED FOR TRAVELER IRRIGATION. THIS AMENDMENT ALLOWS FOR AERWAY APPLICATION USING THE ACRES ABOVE IN COLUMN (r.) OWNER: HD3 Farms SIGNATURE: DATE: 12/5/2018 TECHNICAL SPECIALIST: Curtis Barwick SIGNATURE: ADDRESS: 103 Country Club Circle, Clinton, NC 28328 PoA (30 Day) 2/21/00 A Grower: C AND M 41 Designed By: JCB Address: PO BOX 856 Checked By: DSE Warsaw, NC 28398 Date: 11 /02/11 County: SAMPSON Sheet 1 of 7 ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Farm Po ulatio : Nursery: ------------------- 0 Wean to Finish: ------------------- 0 Finishing: ------------------- 6M Hd. Farrow to weanling: ------------------- 0 Farrow to feeder: ------------------- 0 Farrow to finish: ------------------- 0 Boars: ------------------- 0 Storage Period: — ----------------- 180 Days 25 Yr. / 24 Hr Storm Event ------------------- 7.0 In. "Heavy Rain" Factor Rainfall in Excess of Evaporation ------------------- 7.0 In. Additional Water Usage: ------------------- 0 Additional Drainage Area: ------------------- 0 LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (Y/N)------------ Y Does Operator Want Emergency Spillway? (Y/N)--- -------- N Was This Design Built Prior to Sept. 1996? (YIN) ------------ Y Is Drain Tile Req'd to Lower SHWT? (Y/N)------------ N Seasonal High Water Table Elev:------------------- 0.00 Freeboard: ------------------- 1.0 Ft. Emergency Spillway Flow Depth: Side Slopes: ------------------- 3 :1 (H:V) 0.0 0.0 Top of Dike Elevation: ---------------- Depth 97.93 Ft. Finished Bottom Elevation: ---------------- 12.93 Ft. 85.00 Ft. Start Pump Elevation: ---------------- 19.2 In. 96.33 Ft. Stop Pump Elevation: ---------------- 48 In. 93.93 Ft. LAGOON VOLUME REQUIRED VOL. DESIGN VOLUMES % REO'D. Storm Stor = 114586 (Cu.Ft.) 115,977 (Cu.Ft.) 101.21% Temporary = 312393 (Cu.Ft.) 443,829 (Cu.Ft.) 142.07% Permanent = 810000 (Cu.Ft.) 1,324,898 (Cu.Ft.) 163.57% Total Volume = 1,236,979 (Cu.Ft.) 1,884,704 (Cu.Ft.) 152.36% 1/2 Treatment Volume = 405,000 (Cu.Ft.) 112 Treatment Volume Elevation = 91.54 Ft. 90 Temporary Storage Volume Elevation = 95.21 Ft. Min, Required Liner Thickness ----------- ------- Lagoon Surface Area: (Inside TOD)---------------- — - 76.63 In. 32.68 In. 1.9 Ft. 196,433 S.F. Grower: Address: PO BOX 856 Warsaw, NC 28398 County: SAMPSON Checked By: DSE Date: 11 /02/11 Sheet 2 of 7 ACTUAL DESIGN. VOLUME CALCULATIONS - BASE VOLUME: Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation (FF.I Are SF) Incr. Vol. (Cu. FT) Cumul. Vol. (Cu. FT) 85.00 83,878 63,990 86.00 100,337 92,108 156,098 87.00 117,094 108,716 264,813 88.00 133,014 125,054 389,867 89.00 143,914 138,464 528,331 90.00 151,813 147,864 676,195 91.00 159,008 155,411 831,605 92.00 165,479 162,244 993,849 93.00 171,659 168,569 1,162,418 94.00 177,762 174,711 1,337,128 95.00 183,853 180,808 1,517,936 96.00 190,156 187,005 1,704,940 97.00 196,433 193,295 1,898,235 98.00 186,150 191,292 2,089,526 These volumes were calculated using the vertical average end area method. TOTAL REQD VOL 1,236,979 CIF CUMULATIVE VOL. ZONE VOL. 152.36°!a END PUMP = _ _ = 93.93 FT 1,324,898 CF TR'MT 1,324,898 163.57% START PUMP = _ = 96.33 FT 1,768,727 CIF TEMP 443,829 142.07% MAX STORAGE = 96.93 FT 1,884,704 CIF STORM 115,977 101.21 % Murphy -Brawn, LLC Engfnesdng P.O. Box 856,Warsaw, NC 28398 (910) 290-W4 Grower: C. AND M #1 Designed By: JCB Address: PO BOX 856 Checked By: DSE Warsaw, NC 28398 Date: 11/02/11 County: SAMPSON Sheet 3 of 7 [it M01 V11,11- [j i ! • _ • Permanent Storage: Required Treatment Volume: 'Animal Type Capacity cu..4b) TotF Nursery 0 30 1.00 0 Wean to Finish 0 115 1.00 0 Finishing 6,000 135 1.00 810,000 Farrow to weanling 0 433 1.00 0 Farrow to feeder 0 522 1.00 0 Farrow to finish 0 1,417 1.00 0 Boars 0 400 1.001 0 Total Required Treatment Volume (cu. ft.)= 810,000 Sludge Storage Volume: Animal Type Capacity cu.. = ota Nursery 0 30 0.00 0 Wean to Finish 0 116 0.00 0 Finishing 6,000 135 0.00 0 Farrow to weanling 0 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1,417 0.00 0 Boars 0 400 0.000 0 Total Required Sludge Storage Volume (cu. ft.)= Temporary Storage Volume: Manure Production: 0 jAnirnal Type Capacity Sto. Period JJday)= ota Nursery 0 180 0.30 0 Wean to Finish 0 180 1.17 0 Finishing 6,000 180 1.37 1,479,600 Farrow to weanling- Farrow to feeder 0 180 4.39 0 0 180 5.30 0 Farrow to finish 0 180 14.38 0 Boars 01 180 4.061 0 Total Manure Production (gals.)= Total Manure Production (cu.ft.)-- Excess Fresh Water: 1,479,600 197,807 Animal Type Capacity Sto. Period - .i ay) I otai Nursery 0 180 0.00 0 Wean to Finish 0 180 0.00 0 Finishing 6,000 180 0.00 0 Farrow to weanling 0 180 0.00 0 Farrow to feeder 0 180 0.00 0 Farrow to finish 0 180 0.00 0 Boars 01 1801 0.00 0 Total Fresh Water Excess (gals.) -- Total Fresh Water Excess (cu.ft.)= 28398 0 0 Grower: C AND M #1 Designed By: JCB Address: PO BOX 856 Checked By: DSE Warsaw, NC 28398 Date: 11/02/11 County: SAMPSON Sheet 4 of 7 Temporary Storage Volume: (Cont.) Rainfall in Excess of Evaporation: Vol =(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft Vol.= (196433 sq.fL + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 114,586 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Y0241-1r. Storm(in) / 12in./ft. Vol.= (196433 sq.ft + 0 sq.ft.) * 7.0 in. /12 in./ft. Total Required Volume for 25YrJ24Hr. Storm Event (cu.ft)= 114,586 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addy! Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (196433 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 0 Total Required Storm Storage (25Yr. / 24Hr. Storm +'Heavy Rain')= 114,586 (CU.FT) Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) = 312,393 (CU.FT) Total Required Permanent Storage (Treatment + S9udge) = 810,000 (CU.FT) TOTAL REQUIRED VOLUME=1236979 (CU.FT.) Grower: LAND M #1 Designed By: JCB Address: PO BOX 856 Checked By: DSE Warsaw, NC 28398 Date: 11/02/11 County: SAMPSON Sheet 5 of 7 Iffffele.161E P ► will lily: Top of Dike Elevation ................... Emergency Spillway Crest Elevation ................... Top of 25Yr. / 24Hr. Storm Storage Top of of "Heavy Rain" Storage ------------------- Start Pump Elevation ----------------- End Pump Elevation ------------------ Top of Sludge Storage ------------------- Seasonal High Watertable Elev. ------------------ Finished Bottom Elevation ------------------ Inside Top Length ----- ------ ---- Inside Top Width ------------------ Side Slopes ------------------ Lagoon Surface Area ------------------- Min. Liner Thickness (if required) ------------------ Freeboard Depth ------------------- Temporary Storage Period ------------------- TOTAL DESIGN VOLUME=1884704 (CU.FT.) Zone De tp hs: Treatment / Sludge Storage Zone Depth Temporary Storage Zone Depth Freeboard / Storm Storage Zone Depth Total Lagoon Depth 97.93 FT. Not Al Applicable 96.93 FT, Not Applicable 96.33 FT. 93.93 FT. Not Applicable 0.00 85.00 FT. Not Applicable Not Applicable 3:1 KV 196,433 SF 1.9 FT. 1.00 FT. 180 Days 8.9 FT. 2.4 FT. 1.6 FT. 12.9 FT. Grower: C AND M #1 Designed By: JCB Address: PO BOX 856 Checked By: DSE Warsaw, NC 28398 Date: 11/02/11 County: SAMPSON Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. ,` t DESIGNED: DATE: COMMENTS: The lagoon has been designed as an irregular shape. This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This design does not supercede the certification of the farm. Engineering P.D. Box 856, Warsaw NC 28398 10) 293-3434 Grower: c:, ND M tt1 e� Signed Iy: iCS- Address: PO BOX 856 Checked By: DSE Warsaw, NC 28398 Date: County: SAMPSON Sheet 1 of 7 -- - -- ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Farm Po ulation: 12/17/08 Nursery: - ----------- ---- 0 Wean to Finish.- ------------ - 0 Finishing: ---------------- 6000 Hd. Farrow to weaniing:--._..-.____________- 0 Farrow to feeder: --- 0 Farrow to finish: -------- --- -- 0 Boars: -----_. ------------- 0 Storage Period: _--_--._-_-__---_ 180 Days 25 Yr. 124 Hr Storm Event ------------ - - - 7.0 In. "Heavy Rain" Factor Rainfall in Excess of Evaporation --______________.. 7.0 In. Additional Water Usage: -------------- 0 Additional Drainage Area.- ------------------ 0 LAGOON INFORMATION is Lagoon Designed as an irregular Shape? (YIN) ---- -------- Y Does Operator Want Emergency Spillway? (Y/N)------------ N Was This Design Built Prior to Sept. 1996? (Y/N)------------ Y is Drain Tile Req'd to Lower SHWT? (Y/N)------------ N Seasonal High Water Table Elev: -- -- ---- ------ 9-00 Freeboard: -..__..-..--- _------- 1.0 Ft. Emergency Spillway Flow Depth: Side Slopes: ...... 3 :1 (H:V) 0.0 Top of Dike Elevation: ------- Depth 97.93 Ft. Finished Bottom Elevation: _-.-_..___. 12.93 Ft. 85.00 Ft. Start Pump Elevation: _..___......__-... 19.2 in. 96.3 3 Ft. Stop Pump Elevation: - - - 84.6 in. 90.88 Ft. LAGOON VOLUME REQUIRED VOL. DESIGN VOLUMES % REQ'D. Storm Stor = 114586 (Cu.Ft.) 115,977 (Cu.Ft.) 101.21 % Temporary = 312393 (Cu.Ft.) 955,771 (Cu.Ft.) 305.95% Permanent = 810000 (Cu.Ft.) 812,956 (Cu.Ft.) —__ 100.36% _ -- FTotal Volume = 1,236,979 (Cu.Ft.) - 1,884,704 (Cu.Ft.) 152.36% 112 Treatment Volume = 405,000 (Cu.Ft.) 1/2 Treatment Volume Elevation = 88.13 Ft. 90 Temporary Storage Volume Elevation = 95.21 Ft. Min. Required Liner Thickness -- ------ - --- Lagoon Surface Area: (inside TOD) ---•----------- 117.59 In. 32.68 In. 1.9 Ft. 196,433 S.F. Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw, NC 28398 (990)'293-3434 Grower: C AND M #1 Designed By: JCB .� Address: PO BOX 856 Checked By: DSE Warsaw, NC 28398 Date: 12/17/08 County: SAMPSON _ Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS v _ BASE VOLUME: Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation (FT.) Area fSFj Incr, Vol. Cu. FT Cumul. Vol. (Cu. FT) 85.00 83,878 63,990 86.00 100,337 92,108 156,098 87.00 117,094 108,716 264,813 88.00 133,014 125,054 389,867 89.00 143,914 138,464 528,331 90.00 151,813 147,864 676,195 91.00 159,008 155,411 831,605 92.00 165,479 162,244 993,849 93.00 171,659 168,569 1,162,418 94.00 177,762 174,711 1,337,128 95.00 183,853 180,808 1,517,936 96.00 190,156 187,005 1,704,940 97.00 196,433 193,295 1,898,235 98.00 186,150 191,292 2.089,526 These volumes were calculated using the vertical average end area method. f TOTAL READ VOL 1,236,979 CF CUMULATIVE VOL. _ ZONE VOL. 152.36% END PUMP = _ _ = 90.88 FT 812,956 CF TR'MT 812,956 100.36% START PUMP = = 96.33 FT 1,768,727 CF TEMP 955,771 305.95% MAX STORAGE = 96.93 FT 1,884,704 CF STORM 115;977 1 Q1.21 Murphy -Brown, LLC Engineering P.O. Box 856,Warsaw, h'C 28398 (910) 293-3434 Grower: C AND M #1 Address: PO BOX 856 Warsaw, NC 28398 County: SAMPSON MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storage: Required Troy+mnn+ Vrth lma- Siudge Storage Volume: Designed By: Checked By: Date: Sheet 3 of 7 Total Required Treatment volume tcu. Ti.):- 01v,uvv Nursery 0 30 Wean to Finish 0 y 115 Finishing 6,000 135 Farrow to weaniing 0 433 Farrow to feeder 0 Farrow to finish 0 1,417 Boars 0 400 Total Required Sludge Storage Volume (cu. ft.)= Temporaa Storage Volume: Manure Production: •. 11� 1 / I ii/ rJ JCB DSE 12/17/08 Anima Type Capacity " Sto_ Period d./day) = Total _t Nursery _ Y M_0 180 _ 0.30 ~ _ 0 �1.17 r Wean to Finish _0_ �6,000 _ __ 180 J _ 0 1,479.600 Finishing - -�� 180 1.37 Farrow to weaniing i 0 180 _ 4-39 _._._....__ 0 Farrow to feeder ----�� O 180 ,�w 5.30 0 Farrow to finish �` 0 Boars �J 0180 180 _ 14.38 4.06 _ _ 0 _ 0] Total Manure vroaucrion tgars.f= Total Manure Production (cu.ft.)= Excess Fresh Water Animal Type a� pacity " Sto. Pedoc Nursery 0 180 Wean to Finish 0 180 Finishing 6,000 180 Farrow to weaniing 0 180 Farrow to feeder Farrow to finish Boars 0 0 0 180 180 180 Total Fresh Water Excess (gals.)= Total Fresh Water Excess (cu.ft.)= l,YI',VVV 197,807 0 0 hy-Brown, LLC Engineering P. 0. Box 856, Klai-.saw NC 28398 (910) 293-3434 0 Grower: C AND M #1 Designed By: JCB Address: PO BOX 856 Checked By: DSE Warsaw, NC 28398 Date: 12/17/08 County: SAMPSON Sheet 4 of 7 Temporary Storage Volume: (Cont.) I Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) ' Rainfall / 12in./ft Vol.= (196433 sq.ft. + 0 sq.ft.) * 7 in. ;12 in./ft. E Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 114,586 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft. Vol.= (196433 sq.ft + 0 sq.ft.) * 7.0 in. ill in./ft. Total Required Volume for 25Yr./241-ir. Storm Event (cu.ft)= 114,586 "Heavy Rain" Storage: I Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. I Vol.= (196433 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. i Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) f Additional Water Storage: No Additional Water Storage is Required 0 0 Total Required Storm Storage (25Yr. / 24Hr. Storm +'Heavy Rain')= 114,586 (CU.FT) Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) = 312,393 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) = 810,000 (CU.FT) TOTAL REQUIRED VOLUME = 1236979 (CU.FT.) Murphy -Brown, LLC +;nghneering P.O. Box 856, Warsaw NC 28398 (910) ` lk Grower: C AND M #1 Designed By: JCB Address: PO BOX 856 Checked By: DSE Warsaw, NC 28398 Date: 12/17/08 Countv: SAMPSON Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation Emergency Spillway Crest Elevation Top of 25Yr. ! 241-1r. Storm Storage Top of "Heavy Rain" Storage Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertabie Eiev Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes Lagoon Surface Area Min. Liner Thickness (if required) Freeboard Depth Temporary Storage Period Zone Depths. k4urph y-Brown, TOTAL DESIGN VOLUME = 1884704 (CU.FT.) Treatment / Sludge Storage Zone Depth --------•- Temporary Storage Zone Depth - -- Frec;board J Storm Storage Zen(, Depth -- • - ---- Total Lagoon Depth T --- Warsaw NC 28398 97.93 FT. Not Al Applicable 96.93 FT. Not Applicable 96.33 FT. 90.88 FT. Not Applicable 0.00 85.00 FT. Not Applicable Not Applicable 3:1 H:V 196,433 SF 1.9 FT. 1.00 FT. 180 Days 5.9 FT, 5.5 FT. 1.6 FT. 12.9 FT_ 90) U) z 0 IU w IU z 00 0) M co N co COZZ ❑ o O z ODU) � c3acan 0 Q U c� rn r` rn I I W J w w Y 0 IL 0 IL 0 r) Cl) ti W J W 0 LL 0 a. 0 m M rn n w J ui W t� Q rY 0 H co c_ w IL 0 a 0 0 0 It y o' >I W J' W Q w ry F- IL 0 0 co co co m O m u u J J LL! W d d w t0 M 1 0 0 OD ii J w 2 0 F- 0 m w z LL M N 0 6*4 co 0) ry co N U Lo co x 0 n F4 Grower: C AND M #1 Designed By: JCB Address: PO BOX 856 Checked By: DSE Warsaw, NC 28398 Date: 12/17/08 County: SAMPSON _ Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. ``� ,, NOTE: See attached Waste Utilization Plan • ; % .• .... •. ; DESIGNED: DATE: COMMENTS: The lagoon has been designed as an irregular shape. T �_ This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This design does not supercede the ^� iginal certification of the farm. ✓_",, Murphy -Brown, LLC Engineering P.O. Sox 856, Warsaw iVC 28398 (910) 293-3434 Swine Farm Waste Management — Odor Control Checklist INSTRUCTIONS FOR USE Permit No.: Owner Signature: ♦ Odor Control Checklist is required by General Statute 143-215.10C(e)(1) ♦ Check any/all the BMPs you will implement on this facility. Items checked/selected become a requirement of the CAWMP. ♦ Items in bold or pre -selected are required. ♦ Add any site -specific details related to the selected BMPs ♦ Include any other odor control measures not listed ♦ NOTE: Not all BMPs may be cost-effective for every facility. Evaluate each BMP prior to selecting for your facility. Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices 3T:Tul;it_:r,1l ♦ Swine Production ❑ Maintain vegetative or wooded buffers at or • Traps dust and gases, provides dilution near property boundary and visual screening • May require third party input/approval ♦ Improper drainage ❑ Grade and landscape so water drains away • Reduce odors and vectors that occur from facilities and prevent ponding with stagnant conditions ❑ Maintain farm access roads and prevent traffic • Prevents spillage during transport and in waste application area tracking of waste onto public roads ❑ Other BMPs — please describe MORTALITY MANAGEMENT ♦ Carcass ® Dispose of mortality using method approved Decomposition by NCDA&CS State Veterinarian. Manage According to CAWMP (Mortality Management Checklist) and permit(s). ❑ Put carcasses in refrigerated (or freezer) dead boxes within 24 hours for short-term mortality storage. ♦ Incomplete Incineration ❑ Use incinerators with secondary burners for complete combustion. ❑ Other BMPs — please describe • Required by statute and permit • May require third party input/approval • Reduce odors by complete incineration Swine AMOC Page 1 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices HOUSE / BARN — WASTE HANDLING ♦ Flush tanks ❑ Install flush tank covers ♦ Odorous Gases ❑ Flush pits at least 4 times per day ♦ Partial microbial ❑ Empty pits at least once every 7 days decomposition ❑ Underfloor flush with pit ventilation ♦ Agitation of wastes ❑ Install/extend fill lines to near bottom of tanks with anti -siphon vents ❑ Install covers on outside waste collection or junction box ❑ Install sump tank covers for lift stations ♦ Ammonia ❑ Flush/recharge with treated effluent ❑ Treat waste in pits with proven biological or chemical additive ❑ Other BMPs — please describe HOUSE / BARN — FLOOR AND INDOOR SURFACES ♦ Manure covered floors ❑ Scrape manure from alleys into pens daily ❑ Install fully slotted floor system ❑ Install waterers over slotted floor area ❑ Install feeders at high end of solid floors ♦ Odorous Gases ❑ Scrape manure buildup from floors and walls ❑ Keep floors dry ❑ Install underfloor ventilation for drying ❑ Replace bedding/scrape at frequency to keep bedding dry ❑ Other BMPs — please describe • Pit -flush systems • Pit -flush systems • Pit -recharge or "pull -plug" systems • Monitor for any solids accumulation in pit • Will move with other manure via pits • Where applicable • Aids in animal cleanliness • Aids in animal cleanliness • Solid floor/bedding systems Swine AMOC Page 2 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices HOUSE / BARN — VENTILATION ♦ Dust ❑ Clean fans regularly — specify frequency ♦ Volatile/odorous gases ❑ Efficient air movement ❑ Install temperature and humidity sensors to control ventilation ❑ Treat barn exhaust ❑ Other BMPs — please describe HOUSE / BARN — FEED ♦ Dust ❑ Install feed covers ♦ Adsorbed Gases ® Keep outdoor feed storage covered except When necessary to add/remove feed ❑ Minimize free -fall height of dry feed ❑ Install feed delivery downspout extenders to the feed covers ❑ Remove spoiled/unusable feed on regular basis ❑ Feed pellets instead of dry meal ❑ Use feed additives ♦ Ammonia ❑ Use feed -reduced crude protein diet ❑ Other BMPs — please describe HOUSE / BARN — GENERAL ♦ Dust ❑ Install temperature and humidity sensors ♦ Odorous Gases to control ventilation ❑ Use ultraviolet light to treat indoor air ❑ Use indoor or outdoor electrostatic space charge system ❑ Other BMPs — please describe • Examples: biofilters, wet scrubbing, windbreaks • May reduce ventilation rate depending on method • Required by rule 15A NCAC 02D .1802 • May require third party input/approval • May require third party input/approval • May require third party input/approval • Maintain relative humidity at 40 to 65% • Can be used to treat exhaust air Swine AMOC Page 3 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAGOON / WASTE STORAGE STRUCTURE ♦ Volatile Gases ® Maintain proper lagoon volume LAND APPLICATION • Sufficient liquid volume/depth is required for proper anaerobic treatment ❑ Minimize free -fall height of waste from discharge pipe to lagoon surface ❑ Extend discharge point of pipe to below lagoon • Use caution not to scour or damage lagoon liner liquid level ❑ Maintain proper surface area -to -volume ratio ❑ Use correct lagoon start-up procedures ❑ Aerate for odor control ® Manage sludge levels based on annual sludge survey as required by permit ❑ Keep spilled feed or foreign debris out of lagoon to prevent excess sludge accumulation ❑ Install/use solids separation system ❑ Use proven biological or chemical additives ❑ Use permeable lagoon covers (not a digester) ❑ Use impermeable lagoon cover or anaerobic digester ❑ Other BMPs — please describe ♦ Odorous gases ® Perform land application in accordance with CAWMP ♦ Wind drift ® Pump intake near lagoon surface ❑ Pump from second stage lagoon ❑ Follow good neighbor policy ❑ Operate at minimum recommended pressure ❑ Increase setbacks beyond those required by statute, rule, or permit • Monitor for any increase in rate of solids accumulation • Methane can be flared if not utilized e Required by rule 15A NCAC 02D .1802 • Avoid application on known weekends, special days, or holidays/eves if possible Swine AMOC Page 4 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAND APPLICATION (CONTINUED) �941R1*17141Z011_ I ❑ Apply during favorable wind conditions, (especially for traveling guns or impact sprinklers) ❑ When practical, apply waste on sunny days rather than cool, overcast days ❑ When possible, apply waste mid -morning to late -afternoon • Recommend checking predicted average hourly wind speed within 24 hours prior to anticipated start • Allows for vertical dissipation of odor • Allows for better vertical dissipation of odor ❑ For traveling guns, use taper -ring or taper -bore • Less odor and drift than ring nozzles nozzles ❑ For traveling guns, use largest -available nozzle that provides acceptable application uniformity ❑ Replace impact sprinklers with low -drift nozzles on center pivots and linear move systems. ❑ Use hose -drag system ❑ Use injection method for waste application ❑ Other BMPs — please describe ♦ Odorous gases ❑ Transport sludge in covered vehicles or tankers ❑ Apply in thin, uniform layers ❑ Incorporate land -applied sludge as soon as practical after application, and in accordance with permit. ❑ Use injection method for sludge application ❑ Dewater sludge prior to application ❑ Use alternatives to land application, such as compost, gasification, energy generation, etc. ❑ Other BMPs — please describe • Speeds drying and prevents ponding • Required within 48 hours or prior to next rain event, whichever is first, for conventionally tilled bare soils Swine AMOC Page 5 of 6 APPROVED — 7/25/2019 ADDITIONAL INFORMATION AVAILABLE FROM: Air Management Practices Assessment Tool (AMPAT) AHG-538-A Certification Training for Animal Waste Management Systems: Type A EBAE 103-83 — Lagoon Design and Management for Livestock Manure Treatment and Storage EBAE 128-88 — Swine Production Facility Manure Management: Pit Recharge -Lagoon Treatment EBAE 129-88 — Swine Production Facility Manure Management: Underfloor Flush -Lagoon Treatment EBAE Fact Sheet — Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet — Swine Production Farm Potential Odor Sources and Remedies NC NRCS Standard 359 —Waste Treatment Lagoon NC NRCS Standard 380 —Wind brea k/She Iterbelt Establishment NC NRCS Standard 422 — Hedgerow Planting NC NRCS Standard 442 — Sprinkler System Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107 1995 Conference Proceedings Options for Managing Odor: A Report from the Swine Odor Task Force www.extension.iastate.edu/ampat/ NC Division of Water Resources www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.nrcs.udsa.gov www.nres.udsa.gov www.nrcs.udsa.gov www.nrcs.udsa.gov Florida Cooperative Extension Service NC State University Swine AMOC Page 6 of 6 APPROVED — 7/25/2019 Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Q Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should beat least one foot above the seasonal high water table. Attach burial location map and plan. a Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. a a In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). a Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signa r of Farm Owner M Tanager Date Signature of Technical Specialist Date Anaerobic Digester Sustern O&M Table of Contents iDefinitions ............................................................................................................................................. 2 U. Introduction .......................................................................................................................................... 8 UL Description nfthe Operational Components .................................................................................... 3 2] Gravity Collection Pipe .................................................................................................................. 3 2\ Influent Pump Station (where necessary) .................................................................................... 4 3) Anaerobic digester ........................................................................................................................ S /A Mixing Pump Station ..................................................................................................................... 6 S) Effluent Pump Station (where necessary) .................................................................................... G 6) Storage Basin ................................................................................................................................. 7 7\ Unison Conditioning System ......................................................................................................... 7 O) Flare .............................................................................................................................................. O Q) Transfer Pump ............................................................................................................................... 0 10) GtonnvvaterRemoval Pump ...................................................................................................... 9 K( DeschptionofAnticipatedKUaintenance-------------------.----------- S A. Routine System Maintenance Instructions ....................................................................................... 9 B. Troubleshooting .............................................................................................................................. 1U C. Emergency Protocols, Repair, and Replacement ............................................................................ l0 D. Warranty Information ..................................................................................................................... 11 1) Farm Site ..................................................................................................................................... 11 V. Provisions for Safety Measures ........................................................................................................... 11 V1. Spill Prevention and Control Provisions .......................................................................................... 12 Appendix A:Contact Information ............................................................................................................. 13 Anaerobic Digester System O&M Page 1of16 I. Definitions Anaerobic Di, estion - A method of wastewater treatment that utilizes the natural decomposition of the waste by bacteria in the absence of oxygen to produce gases commonly referred to as biogas. Anaerobic Digester - A basin or tank that holds the wastewater for anaerobic digestion. Biogas - Produced by anaerobic digestion, and is typically comprised of approximately 55% methane (the primary constituent of natural gas), with the remainder being mostly carbon dioxide (CO2). Anaerobic Digester System 0&M Page 2 of 16 II. Introduction The proposed swine manure biogas project uses anaerobic digestion of hog barn waste to produce biogas (consisting of approximately 65% methane, which is the primary constituent of natural gas) which is collected, conditioned, and ultimately injected into the utility's natural gas pipeline. Each hog farm site includes influent collection piping from the hog barns, an anaerobic digester or covered lagoon, a digester mixing system, a biogas conditioning system to remove moisture, a back-up flare unit, and a biogas transfer pipe leading to the Gas Upgrading System (GUS). The anaerobic digesters at each farm site include an HDPE membrane cover to capture the biogas generated by the anaerobic digestion process. The anaerobic digester is partially mixed by pumping, and provides sufficient detention time to effectively reduce the volatile suspended solids in the raw waste by anaerobic digestion. The reduction of volatile solids through microbial processes produces an energy -rich biogas, which is a valuable commodity. There are two (2) types of solids found in liquid waste: organic and inorganic. The inorganic solids are "non -treatable," but they are normally present in such small quantities that they are considered insignificant in the treatment process. However, excessive quantities of sand, grit, clay, etc. can cause the need to pump out the digester more often. The organic solids will break down and decompose by biochemical reduction. The bacteria that is grown and maintained in the system are harmless anaerobic and anoxic bacteria. These same bacteria are provided by nature and are found in streams, lakes, and in the soil to destroy dead plants and animals. The difference is that in the treatment process, man has provided an ideal environment for a concentration of these bacteria to feed and grow; thus, the biological action is greatly accelerated. Raw wastes are the food for the bacteria in the system. The anaerobic digester contains certain populations of bacteria that do not require the presence of oxygen. In addition to the information covered by this manual, the system operator should become familiar with the characteristics of the wastewater being treated and with local, state, and federal laws which may apply to the operation of the system. Design Flow - The waste collection system, influent pump station (where necessary), and anaerobic digester systems have been designed to handle the Average Daily Flow Rate (ADF) of the farms in which they are connected, including the manure and wastes generated by the animals, flushing liquids, and other wastes typical of confined swine animal housing. All treatment units were designed for the Design Flow for continuous, seven (7) days per week operation. III. Description of the Operational Components Below are listed the major component operations. 1) Gravity Collection Pipe Anaerobic Digester System 0&M Page 3 of 16 The gravity collection pipe receives the flushed waste from the hog barns and directs that waste to the influent pump station (or mixing pump station, where applicable). During normal operation, the pipe should be free -flowing, with no clogs present, in order to transport waste to the influent pump station or other downstream processes. The gravity collection pipe includes a series of clean -outs that provide access to the gravity collection pipe for removal of a clog or blockage via use of a sewer snake or similar apparatus should the need arise. Sending flushed waste from the hog barns to the gravity collection pipe is the farmer's responsibility. The operator of the biogas system should periodically check each hog barn waste outlet to ensure that there are no overflows, clogs, etc. The influent pump station includes an analog run-time meter for each pump, which can be monitored by the operator to ensure the pumps are operating for sufficient times to indicate proper flushing by the farm owner. 2) Influent Pump Station (where necessary) The influent pump station receives waste from the gravity collection pipe and pumps that waste to the anaerobic digester via buried forced main. The waste enters the digester at the opposite end of the digester outlet (so "new" waste must flow through the curtain baffle system of the digester, resulting in effective treatment of the waste). During normal operation, the pump station will automatically cycle on and off based on the liquid level in the wet well, which is triggered by 4 floats. The lowest float is the "pump off" float, and is set at approximately 12" above the bottom of the wet well. The pump station should not run if the liquid level is below this float. The 2"d lowest float is the "lead pump on" float, and is set at an elevation approximately 2" below the inlet pipe invert, and above the "lead pump off" float. When the liquid level is above this float, only one pump will run at any given time, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). The 3rd lowest float is the "lag pump on" float, and is set approximately 6" above the "lead pump on" float. If the liquid level fills above this float, then both pumps will run until the "pump off" float is disengaged. The 4th and highest float is the "high level alarm" float. When the liquid level is above this float, an audible and visual alarm is triggered to alert the operator system that there is a problem that has prevented pump operation. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed when needed, such as when servicing the upstream pump). The two pipes join together by a tee, and the downstream pipe leads to the inlet of the digester. Anaerobic Digester System 0&M Page 4 of 16 During normal operation, the pumps may run several times an hour to pump waste to the anaerobic digester. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, however, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). The alternating of pumps can also be changed within the control panel, where a toggle switch allows the operator to choose "Lock 1", "Alternate", or "Lock 2". During normal operation, the toggle switch will remain at "Alternate" in order to alternate the pumps between pumping cycles, but the operator can choose to lock the use of Pump #1 or lock the use of Pump #2 if needed. In the event of a pipe clog or pump failure, the waste will flow through the gravity "digester bypass" pipe connecting the interior of the pump station to the existing lagoon at an elevation below the top of the wet well, which will avoid overflow of the pump station. Note: Some farms do not have Influent Pump Stations; rather than using an Influent Pump Station, the waste flows from the barns to the Mixing Pump Station, which is further described below. 3) Anaerobic digester The anaerobic digester receives all raw wastes from the hog barns. The complex organic wastes are broken down to simpler compounds by the anaerobic digestion process. As a part of the anaerobic process, bio gases (including methane, carbon dioxide, and hydrogen sulfide) are produced. These gases are captured by an impermeable cover and then directed to the biogas conditioning system for dehydration and pressurization. The gases are collected in perforated piping underneath the cover, which are connected to a main pipe that connects to the conditioning system. The wastes are held for about 45 days to allow the biological process to complete. The sludge that settles at the bottom of the digester is periodically removed by connecting portable pipes and pumps to the sludge removal pipes in the digester, and disposed of by permitted means on the farm or by a contract sludge hauler. During normal operation, the digester cover will likely be "inflated" like a balloon due to the biogas that's trapped beneath. The cover should be free of excessive accumulation of rainwater, and should not show signs of any damage or leaks. The presence of foul odor, a strong wastewater smell, or "dirty" water on the cover may indicate that there is a leak. If such odors or dirty water are observed, the operator should carefully inspect the cover for leaks, and take action to repair the cover temporarily with adhesive tape. Temporary repairs should be followed with a permanent repair or patch as soon as possible. Anaerobic Digester System O&M Page 5 of 16 4) Mixing Pump Station The mixing pump station slowly mixes the waste that has been collected in the anaerobic digester, which provides for more efficient methane production than would be achievable without any mixing. During normal operation, the pumps will run at the same time for several hours per day to mix the waste in the anaerobic digester. A common schedule for the pumps would be 6 hours on, then 6 hours off, and so on. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal operation), (2) Off, or (3) "Hand" (i.e., manual operation). 5) Effluent Pump Station (where necessary) The effluent pump station receives liquids from the anaerobic digester and pumps that waste to the downstream influent storage lagoon via buried forced main. The liquid enters the effluent pump station at the opposite end of the digester inlet (so "new" waste must flow through the curtain baffle system of the digester, resulting in effective treatment of the waste). During normal operation, the pump station will run based on the liquid level in the wet well, which is triggered by 4 floats. The lowest float is the "pump off" float, and is set at approximately 12" above the bottom of the wet well. The pump station should not run if the liquid level is below this float. The 2nd lowest float is the "lead pump on" float, and is set at an elevation approximately 2" below the inlet pipe invert, and above the "lead pump off" float. When the liquid level is above this float, only one pump will run at any given time, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). The 3d lowest float is the "lag pump on" float, and is set approximately 6" above the "lead pump on" float. If the liquid level fills above this float, then both pumps will run until the "pump off' float is disengaged. The 4th and highest float is the "high level alarm" float. When the liquid level is above this float, an audible and visual alarm is triggered to alert the operator via telemetry system that there is a problem that has prevented pump operation. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed Anaerobic Digester System O&M Page 6 of 16 when needed, such as when servicing the upstream pump). The two pipes join together by a tee, and the downstream pipe leads to the inlet of the digester. During normal operation, the pumps may run several times an hour to pump waste to the lagoon. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, however, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). The alternating of pumps can also be changed within the control panel, where a toggle switch allows the operator to choose "Lock 1", "Alternate", or "Lock 2". During normal operation, the toggle switch will remain at "Alternate" in order to alternate the pumps between pumping cycles, but the operator can choose to lock the use of Pump #1 or lock the use of Pump #2 if needed. The gravity outlet of the anaerobic digester leads to the inlet of the effluent pump station, and the invert is set at the freeboard of the digester so that the digester maintains a constant level. The inlet pipe to the effluent pump station should remain submerged in water at all times to prevent the escape of gases from beneath the digester cover. Note: Some farms do not have Effluent Pump Stations; rather than using an Effluent Pump Station, the waste gravity flows from the anaerobic digester.to the lagoon. 6) Storage Basin The effluent of the anaerobic digester flows from the anaerobic digester outlet pipe to the storage basin. The storage basin is used to store the treated effluent subsequent to anaerobic digestion. The individual farm owners are responsible for the operation and maintenance of the storage basins. However, as this is a critical part of the integrated system, the Operator should note any abnormal operation of the storage basin, such as leaks or excessive liquid level, and communicate such observations to the farm owner. During normal operation, the storage basin will most often appear to be inactive. Waste will periodically flow from the anaerobic digester outlet pipe into the storage basin via gravity. The outlet pipe from the anaerobic digester into the storage lagoon should remain submerged at all times to prevent the escape of gases from beneath the digester cover. As such, it is not uncommon for the pipe to turn down and follow the direction of the inner slope of the lagoon to ensure submergence during times when the lagoon liquid level may be low due to normal pumping and. irrigation activities. 7) Biogas Conditioning System Anaerobic Digester System O&M Page 7 of 16 The Biogas conditioning system receives biogas from the anaerobic digester and removes moisture from the biogas by means of compression and heat exchangers. This system will be managed by a 3`d party, but the information is included in this 0&M for reference. The biogas from the anaerobic digester is commonly at 100% relative humidity; the biogas is purported to be near 6% relative humidity after going through the conditioning system. The moisture that is removed should be directed back to the digester mixing pump station or other suitable reception pipe for proper management of the condensate. During normal operation, the conditioning system should run without any need for input from the system operator. Audible and visual alarms will indicate issues with the system. The discharge pressure and flow rate can be manipulated by the operator through adjustment of the pressure regulator on the bypass line and through adjustment of the variable frequency drive. The automatic shutoff feature, whereby the operator can set the vacuum pressure shutoff point. As the biogas conditioning skid approaches this setpoint, it will automatically reduce blower or compressor speed to seek a flowrate that matches the biogas production. If the vacuum pressure exceeds the setpoint, the biogas conditioning skid will shutdown and trigger an alarm to the operator via telemetry system. 8) Flare During normal operation, the flare located at each farm should not necessary. In times of need, such as catastrophic failure of the biogas conveyance pipeline, the flare may need to be operated to consume excess accumulated biogas from the digester. The flare is not an automated system, and the Operator must articulate the biogas piping control valving to direct biogas from the digester to the flare, and ignite the flare. Care must be taken by the Operator in igniting the flare, as biogas is highly flammable. Each flare also has a condensate trap manhole. Contained inside is a small PVC drain pipe and PVC drain valve. The PVC drain valve should remain closed at all times unless the Operator is removing condensate. Should the valve be left open, biogas will escape from the piping. Periodically, and at a frequency determined appropriate by the Operator, these condensate traps will be opened momentarily to drain and remove any condensate collected in the piping. It is recommended that the condensate drain valve only be opened when the biogas piping is pressurized, as should the valve be opened under no pressure, ambient air may enter the biogas piping and challenge biogas upgrading by the GUS. 9) Transfer Pump The transfer pump transfers accumulated effluent among available storage basins as the farm owner deems necessary to optimize effluent storage. The transfer pumps are simply and manually operated through use of a local disconnect. Under normal Anaerobic Digester System O&M Page 8 of 16 circumstances, the transfer pump will only be used periodically and infrequently by the farm owner. 10) Stormwater Removal Pump A stormwater removal pump is kept at each digester site in order to remove accumulated rainwater from the top of the basin cover. The pump can be powered by any standard 120v outlet that's available nearby, such as the accessory outlet installed adjacent to the digester mixing pump station. The pump should be placed in a low spot on top of the cover, and the pump outlet should lead to an appropriate area for stormwater discharge (on some sites, pipes have been placed to easily receive the pump outlet pipe, which leads to the natural stormwater drainage swales on the property). IV. Description of Anticipated Maintenance Once the system has been started up and is operating efficiently, very little maintenance will be required. Simple tests should be periodically performed to evaluate the performance of the wastewater treatment components, and the system components visually inspected daily. A well -operated, properly adjusted, system will exhibit the following visible signs of proper maintenance: • All pipes should be intact and watertight. • The pumps should be nearly silent with little to no vibration. • The anaerobic digester should be free of excessive accumulation of rainwater. • Accumulated rainwater may be removed with a portable sump pump. The pumped water may be discharged safely on adjacent vegetated areas, or used for a more beneficial purpose as permitted. • The anaerobic digester cover should be free of any tears, punctures, or failures. • There should be no strong odors coming from the digester or flare. • The storage basin should be clean and free of floating debris. The liquid should be clean and clear. A. Routine System Maintenance Instructions For optimum system operation and maximum treatment efficiency, daily maintenance is necessary. In addition to the daily maintenance, all mechanical equipment should be cleaned weekly and lubricated as often as needed, as specified in the operations and maintenance manual for each piece of equipment provided by the equipment manufacturer. The farm owner will need to periodically remove accumulated sludge from the anaerobic digester. Accumulated sludge may be removed via the anaerobic digester mixing pumps. To use these pumps for sludge removal, the system operator should cease mixing pump operation 48 hours prior to the date of desired sludge removal to allow for settling of heavier sludge to the pump inlet. A quick disconnect fitting is provided for each mixing pump that will facilitate the connection of the pump discharge to sludge application Anaerobic Digester System O&M Page 9 of 16 equipment as chosen by the farm owner, such as slurry tanks or umbilical hose application systems. All sludge applications should be done in accordance with the approved waste utilization plan and nutrient management plan for the farm or hauled via tanker to an approved application site by a contract sludge hauler. Typically, a small amount of sludge will need to be removed from the anaerobic digester every other year. The system operator can monitor sludge accumulation via the inspection ports on top of the digester cover. A pipe or gauge with graduated markings used to determine depth may be used to assess the sludge depth in the digester. Care should be taken when inserting the gauge or pipe to not apply excessive pressure or otherwise puncture the digester liner. Sludge accumulation should be assessed on an annual basis by the system operator. As the digester cover typically accumulates biogas, care should also be taken by the operator to remove as much accumulated biogas as possible prior to opening the inspection port and measuring sludge accumulation. As biogas production slows during cold weather, it is recommended that this measurement occur during the winter when biogas accumulation is at a minimum. After completion of sludge removal activities using the anaerobic digester mixing pumps, the operator should reconnect all fittings and piping as found prior to the sludge removal and re-engage the digester mixing pumps operation in accordance with the schedule and manner in which they had been previously operated. See Appendix C of this document for an operations and maintenance checklist (daily, monthly, quarterly, semi-annually, annually). B. Troubleshooting Refer to equipment O&M manuals as necessary, summarized below: 1. Influent Pump Station: 2. Mixing Pump Station: 3. Effluent Pump Station: 4. Biogas Conditioning System: 5. Transfer Pump: 4" Hog Manure Pump or 4" High Pressure Pump (Electric Pumps) 8" Flush Pump (Electric Pump) 4" Hog Manure Pump or 4" High Pressure Pump (Electric Pumps) N/A 3" Pump (Electric Pumps) See Appendix A for contact information for each system component. C. Emergency Protocols, Repair, and Replacement The O&M Manual kept onsite in the farm office building (or wherever farm records are kept for each farm) provides step-by-step instructions for field repair or securing the piece of equipment until qualified repair personnel arrive. This Manual contains emergency contact numbers for the repair or replacement of the supplied equipment in Appendix A. Anaerobic Digester System O&M Page 10 of 16 D. Warranty Information 1) Farm Site (1) Influent Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (2) Anaerobic Digester Liner and/or Cover: Workmanship: "Plastic Fusion Fabricators, Inc. hereby warrants that the linings installed by Plastic Fusion Fabricators, inc. under this warranty shall be installed free from defects in Plastic Fusion Fabricators' workmanship. The warranty set forth in the preceding sentence (the "Workmanship Warranty") shall commence upon acceptance of the work and shall expire on the last day of a period of 1 year from said date..." Material: "AGRU AMERICA, Inc. (AGRU) warrants its material for a period of FiVE(5) Years, prorated, from the final project ship date when subsequently properly installed..." (3) Mixing Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (4) Effluent Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (5) Biogas Conditioning System (managed by 3'd party) (a) Biogas skid: "This warranty is valid for 30 months from the time the equipment is shipped from Unison's factory or 24 months from the date of startup, whichever occurs first." (b) Biogas Blower / Compressor: "The goods will be free of defects in material and workmanship for a period of twelv e (12) months from the date the goods are placed in use by the buyer or eighteen (18 ) months from the date of shipment, whichever shall occur first." (c) Chiller: "24 months from startup, not to exceed 30 months from shipping." (6) Transfer Pump: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." V. Provisions for Safety Measures Anaerobic Digester System O&M Page 11 of 16 A. Restriction of Access: No persons should enter any portion of the wastewater treatment system unless performing a repair or routine maintenance, and only then if accompanied by another person capable of performing life-saving activities should the need arise. No person should Enter a waste collection pit, pump station well, or any portion of the anaerobic digester unless all accumulated biogas has been removed via venting or other utilization and sufficient airflow has been directed to the workspace via fans, blowers, or other means. Personal safety is the responsibility of the person or organization conducting the work, and not specifically the responsibility of the farm owner or other associated equipment providers or construction contractors. B. Emergency Contacts: Information shall be posted at the gate and in the control room. (There will be no harmful chemicals used for the anaerobic digestion system). C. All equipment safety guards, warning labels, safeties, and warning alarms shall be kept in place and operational at all times. D. Keep and maintain all clearances as recommended by equipment manufacturers and as required by law. E. Keep all open flames and sources of combustion away from gas accumulations. Do not smoke near the gas collection, conveyance, or combustion components. It is recommended that any combustion source or open flame be kept to a minimum separation distance of 50 ft from the anaerobic digester cover. VI. Spill Prevention and Control Provisions A. Response to Upsets and Bypasses Including Control Containment and Remediation: Audible alarms will be provided at all controls stations. The Control System will provide remote alarms to alert operator of a problem should one occur. B. Contact Information for Operational Personnel, Emergency Responders, and Regulatory Agencies: Phone numbers for Emergency Responders and Remediation Agency numbers will be located by the computers and control systems in the control room. C. Facility Control Valves will allow operator to isolate Systems if a problem occurs. Anaerobic Digester System O&M Page 12 of 16 Appendix A: Contact Information Project Management and Equipment Service Providers: Management & Equipment CompanyProject Contact/Local Service Influent Pump Station Lee Brock Brock Equipment Company lee@ brockeguipment.com (252) 235-4111 Anaerobic Digester Cover Plastic Fusion Fabricators, Inc. Larry Hice lhice@plasticfusion.com (256) 852-0378 Mixing Pump Station Lee Brock Brock Equipment Company lee@ brockeguipment.com (252) 235-4111 Transfer Pump Lee Brock Brock Equipment Company lee@bru,�kecguipment.com (252) 235-4111 Flare ProPump & Controls Inc. Jeff McGuire Work: (843) 236-3996 Cell: (704) 658-8113 amceuire@propumpservice.com Mechanical Installation & Controls ProPump & Controls Inc. Jeff McGuire Work: (843) 236-3996 Cell: (704) 658-8113 amcguire@propumpservice.com Anaerobic Digester System 0&M Page 13 of 16 Regulatory and other Agencies: Anaerobic Digester System O&M Page 14 of 16 Appendix 6: Farm operations and Maintenance Checklist Operator Present: Time/Date: Farm System Checklist: Mark Yes/✓ or No/X as applicable, fill in blanks where specified Manure Collection / Feedstock System Perform visual appraisal of waste collection system. Any visible signs of overflow or malfunctioning? Check influent pump stations. Any Alarms? Put each influent pump in "Hand". Operating normally? Any rattling or unusual noises from influent pumps? Any observed leaks or spills from pipes, fittings, or well? Test the alarm. Functioning? Excessive accumulation of solids or debris in well? Agitation system in need of operation? RECORD THE RUN HOURS FOR PUMP 1 RECORD THE RUN HOURS FOR PUMP 2 RECORD THE RUN HOURS FOR PUMP 3 RECORD THE RUN HOURS FOR PUMP 4 Digester System Perform visual appraisal of digester (walk around). Any visible signs of overflow or malfunctioning? Does the cover appear to be leaking gas / odorous? Any visible tears, rips, or holes observed in the cover? >10% cover area under stormwater/rainwater? Check mixing pump stations. Any Alarms? Put each mixing pump in "Hand". Operating normally? (not necessary if mixing pumps running during visit) Any rattling or unusual noises from mixing pumps? Any observed leaks or spills from pipes, fittings, or well? Excessive accumulation of solids or debris in well? Agitation system in need of operation? RECORD THE RUN HOURS FOR PUMP 1 RECORD THE RUN HOURS FOR PUMP 2 RECORD THE RUN HOURS FOR PUMP 3 RECORD THE RUN HOURS FOR PUMP 4 Biogas Skid Are there any alarms? Are there any fluid leaks observed? Check oil level — oil needed? Anaerobic Digester System O&M Page 15 of 16 Excessive vibration of noise? Are there any visible fluid leaks on skid or chiller? RECORD THE RUN HOURS FOR GAS COMPRESSOR Notes Anaerobic Digester System O&M Page 16 of 16 C & M I BIOGAS SYSTEM SAMPSON COUNTY, NORTH CAROLINA OWNER HD3 FARMS OF THE CAROLINAS LLC 1154 BILL WILLIAMS RD. TURKEY, NC 28393 CIVIL ENGINEER CAVANAUGH & ASSOCIATES, P.A. 1213 CULBRETH DR. �' 108 GILES AVENUE, SUITE 100 WILMINGTON, NORTH CAROLINA 28403 (910) 791-8016 / (910) 395-5734 (FAX) SHEET INDEX C.1.1 - COVER & SHEET INDEX C.2.6.1 - C & M I OVERALL SITE PLAN C.2.6.2 - HYDRAULIC PROFILE C.2.6.3 - C & M I SETBACKS C.3.1 - INTENTIONALLY LEFT BLANK C.3.2 - INFLUENT & EFFLUENT PUMP STATION DETAILS C.3.3 - MIXING PUMP STATION DETAIL C.3.4 - DIGESTER DETAILS C.3.4A - COVERED LAGOON DETAILS C.3.5 - EROSION CONTROL DETAILS C.3.6 - MISCELLANEOUS DETAILS 1 C.3.7 - MISCELLANEOUS DETAILS 2 LEGEND EXISTING PROPOSED - - PROPERTY LINE LIMITS OF DISTURBANCE LOD SEDIMENT FENCE SF ----25---- MAJOR CONTOURS 25- ----2c---- MINOR CONTOURS 2e FORCEMAIN FM - INFLUENT FORCEMAIN - IFM - EFFLUENT FORCEMAIN - EFM TRANSFER FORCEMAIN TFM PLUG VALVE IM SOLENOID VALVE REDUCER t AIR RELEASE VALVE i,RV CLEANOUT G MANHOLE 0 GRAVITY MAIN GM - STORM PIPE DITCH, — OVERHEAD ELECTRICAL OE u UNDERGROUND ELECTRICAL UTILITY POLE TELEPHONE PEDESTAL UNDERGROUND TELEPHONE FIBER OPTIC PEDESTAL FIBER OPTIC FENCE _—• .vw.rv� TREE LINE WETLANDS VIE — APPROXIMATED WETLANDS JACK AND BORE BORE PIT O EXISTING IRON PIPE TEMPORARY ROCK CHECK DAM 41 gas GAS GAS — �r MONITORING WELL Z SHRUB 9 n TREE ®1 LIGHT - ROAD CENTERLINE - EDGE OF PAVEMENT CHECK VALVE 0 BIOGAS B WELL SAMPSON COUNTY NORTH CAROLINA \ 4 E �. TURKEYY,, NC V CLINTON, NC � \ SMITHFIELD OFFICE ) - r-1 9.F,.,�_ 'Y -BIOGAS- �/l "•/i�f"'�}, - } y'� PIPELINE: o �` WARSAW. NC l - �„ ( ;,.ALIGNMENT J-Cr F� ( C ,1 j ��40 '>ARROLLS RD.• MAGNOLNA,NC- r� 4" -24 'BRICICES STORE, RD. r F K. BRYAN RD. (SR 1944) %TRININ CHURCH RD.- -/ y,(SR ROSE `HILL, `NC VICINITY MAP SCALE NOT TO SCALE BEFORE YOU DIG! NC ONE CALL (TOLL FREE) , Q = i 1-800-632-4949) IT'S THE LAW! CAVANAUGH Stewardship through innovation DATE: FEBRUARY 8, 2022 SHEET C.1.1 PROJECT NO. BE. 19.006 I%Table 3: (TDH): �,f�-yam ;�; II - Table4. 01gesterDatarable - _ 1;5 1^ T � ::L -=-a' 1"'�4 ?�• f pfj7 t i �� G I - e•sf{ •.�].(J� / 140.a k lengdr; 1$ h �' _ _ - - . - . [ S -_ • _ _ \ \ /' /' 141.TA ft_ Width ]iSft 130: ft - Top of Dike Elev: 140.Rih 138. ft Operating level 9ev: 140. ft Bottom Elev: 128.vtft \ t. 139,1 ft Total Volume: 270.413 d .. - ,,�, �`1 \ -'`fir• / _ / / k Volumeat0 2B level: 21 0 _ d ` \ wX ft SA@Inside ToP of Dike: 35.113, kx _i >• r \\\ t,tti;- + _ _ _ \\ y i,.- \\ _ i L BPm Slo e: 7:1 - - .r' r/ ry ,1.\ �L- - \ - � t t � ' C PUMP gpm Total Cut 3,972-• }rj'/r'') c ��. >.' '� - . - \ \ / , / O 1 ft Total Fill- ___--r• O Net su lus -_• 25%wmPa . factorused forfill -. .� � /;✓/l lr _ /y � r l�_i �� — I ) / i 1 \ \ —� r. ff yr -.. 2r--__ (� .0 Flnishetl Grade•I�. , it vertln: 135u ft -� 1 359' OF 4' HDPE /' �_ g 1 I r y y� r .,\ \ �r �'.--'' _ ' •t_ \ O BM mofWetWell: 13114ft �. 'y 3t (DR 17) BIOGAS PIPE. /'10 �C ! / N'�'VJ�,,..', ,\ :. .�\ 1 •" - = '_� 'G = DerNt of Wet Well: a r .furs _ -. 3•-"' / / y'- \ -ti0� Y � B`l 1'-_,./ /� 1 \ �\�--- •� Q B -�� B �+� ' h0 / =.,�Tz % ram• �- B —__ g 70, _ .•Ir i i f� y/'r/ /- ��� -_ _-- - r -ram- �+,__ r •-�4r 'E� �` B u ,-_---__- \ --y3-, �'��gl �',/_--)U, _--COS \ - CONNECT TO BIOGA$I ; 3 f-------PIPELINE ALIGNMENT WITH 1 FITTINGS AS NECESSARY- f` (SEE SHEET C.3.23) 'r co I7�!� I l . o1 f ^I f i al Fj 1^ 1 �{ �� THESE 5 BARNS .+ \ NOW OR FORMERLY HDS FARMS OF THE CAROLINAS. LLG ' _ ''ARE PULL -PLUG / . SAMPSON CO. PIN:18001606303 DB1792 PG543 - B-5 _ T R - r F PIPE _ .- B-3 - I � 'Table L• Identification lfst / s3��J-12 B-1 SLG BIOGAS SKID. r 111 rf f PRA ; DIVERSION ALE�I �PIPEI W9 2t# •— ° -�j co D_2;-- r - - MPS It 1 / T1 � �INV --•.LC-2 D-10 $' I .PIPE PIPE U-1 � III• ,PIPE [J yqW NEW ANAEROBIC -` C- DI ESTER, EXISTING LAGOON J7� TOP OF DIKE 140 -t* _ - TOP OF. DIKE 140.64' � !!fJ \\ I'IIIIC 1 J/ IIt11Tn I NOTE TOP OF DIKE OF PROPOSED DIGESTER SHALL BE ( ) I IY I F SET AT SAME ELEVATION AS TOP OF DINER J / NNNII}II J EXISTING DSTAFF AU LAGOON ALTO 4' PER I IjIll FIIELD VER STAFF GAUGE. CONTRACTOR SHALL !+ FIELD VERIFY PRIOR TO CONSTRUCTION). � !' � II 11lttlti ( yYi /Fif>//fi ,<y4 i _1< y— - - / tid.--_ v- ._.-.._-_ _--_. _ _ __ rr !_------- -- — -- ---- _ — = ..erg 'J ✓ - - - - - - - - ; - I Section Descd on :Quantity Unit.Additional Info Gmvitv Waste Collection GW0 u, HDPE DR 17) Gravity Colierticn Lin. - SS LF. GWC-I-PIPE GWC-2-CO Cleanaut each, Influent UftSt3don&Forcemain IIS) ILS-I-PS Infl::eritUk Statior. - N/A ILS-2-INV 12" DiNteste,B av, inlet - 'N A ILS-3-PIPE_ 12"HDPE(DR1J)U stet ass Pie LF. .NJA ILS-4-INV ILS-S-FM Its-6-IN'! 1Z Digester By —Outset - ;WA S"H'JPE'DR1 Forcemain OLF.NA 8"F!OPE'DR1 Forteman Inv. Ou[ NJA Di ester 0 D-1-DICESrER Pro osed D, stet Table 4/C.2.4.1and5heetr,3.4 Table3C24.1 and Sheet C33 0-2•MPS NSxin Pum Staton 0-3-PIPE 12"HDPE DR 171 LF. D4-SUNP HDPE Sump Box Mixing System Inlet *kUlted D-5-FM 12"HD?E(0R i7 Fcrcemain - Pump Repa+r Area L _ LF. Inv.Out136.64' D-&PRA - - D-7-BAF HDPE Baffle 4Jnderflow :- - Sheet C_.3.4 D-8-BAF D-9-INV �12' D-10-P!PE HDPE BaffiefOverFloW Olgeste• Bypass Inlet __�_ Inv. 139.14'� 12"HDPE l011171Digeste•Byu-Pipe D-il-fY': D-12-SiG 12'Dlgesterey?assOtlet -_- Slu Rernm(al Pi es HOPEDR I7 1 I---IIN.1N.6,V LF. 3ai-�e5 at40LF. each level Control IUCJ _ 1Irv-1315a' LC-I-INV IDIsester Inv. Out - - LC-2-PIPE 11r HDPE (DR Di ster Outlet Pie Lr LF. LC-3-PS LC-4-FM Levei Control Station 6"HDPE DR1 Forcemain Not used Not used LGSINV �LG6-WW .LC-7-PIKE LZgiiw Invert From Digester Level Contra! WetweR ,- 12"PVCIDR35I1Di -,,A.,Outlet Pie - �- 25LF. - IIn.. 141$9' �i �t�4.5 � .:.. aid LV :ail 4?C32B Farm Information t i1 s -Farm Name: 54NIL _ Permk Nuvn6er.-AWS820M N t •4 Pemtitte4 RDW - \ SCALE:I' = 50' 50' 0 50' \ SCALE OF MAP MAY VARY \\ DUE TO METHODS OF REPRODUCTION. \ {L L1J F- � Q 2 — Q 2 F- o J U � cl:�Q 0 SHEET NUMBER C.2.4.1 O . 145 FFE: 144.06' . FFE: 143.70- )-� �T� F I 140 IN, "Om PROPOSE 'HEADER (0.257 MIN. SLOPE) - TO : TOP OF DIKE TOB: TOP OF BANK — FIFE : FINISH FLOOR ELEVATION 135 FB: FREEBOARD ELEVATION EG: EXISTING GRADE OIL OPERATING LEVEL NOTE: INVERTS OF EXISTING GRAVITY PIPING ARE — APPROXIMATED BASED ON BEST AVAILABLE SURVEY INFORMATION — 130 125 120 — 8' MIXING PUMP (SEE DETAIL I/C.3, I M I'! 5i' PROPOSED LEVEL CONTROL T WET WELL (LC-6) 1 — 145 NOTE: THIS PIPE DOES NOT INCLUDE A RISER INSIDE THE ; WET WELL DUE TO ELEVATION HOPE COVER (TYP) CONSIDERATIONS TOD:140.84' . RIM:141.14' - TOD: 140.64' a FB: 139.64' 1 40 Z i OUTLET138. OL: 139.00' INV: 138.84' ` (LC-1) — OUTLET LEVEL CONTROL PIPE (Lc-7) INV: 137.89' `L F -INV. 138.DY. (LC-5) EMERGENCY BYPASS FROM MXISTATION f .5R MIN. SLOP INV.. 139.64' 0 k 9 ~ INV: 136.64' LEVEL CONTROL PIPE (D—il) L 'C a INV: 135.64' _ O.SR MIN SLOPE a Q )1 INV: 135.49' l _ EXISTING LAGOONrj (� aBYPASS BOTTOM: 133.14 1;-- i ESTER 6 ' � a 72" PUMP RETURN " 130 INV: 130.64' P BOTTOM: 128.64' J BOTTOM: 127.71' S I F HYDRAULIC PROFILE DETAIL rj SCALE: NOT TO SCALE .2.4. 125 g w LQ U 120 O Z Qj Z a U cl:: o � 2 Z O SHEET NUMBER C.2.4.2 N N } p O L W 0 � W m U y 2 a m 4 d z U W a W = 3 W U O v V lii N n ti f 0 OR FORMERLV��Y: MARVIN T FARMS SAMPSON CO. PIN: 18062264001 DEED: 1308/890 S HENRY PRESTON JR N CO. PIN: 1811298DO DEED: 1394/660 I 1 r NOW OR FORMERLY: 1` LUCAS, HENRY PRESTON JR NOW /� SAMPSON CO. PIN: 18112980001 NOW OR FORMERLY: —•, I`l i} HOLE DEED: 1394/660 LUCAS, HENRY PRESTON JR l 4 SAMPSON CO. PIN: NULL f T IPSON CO. PIN: 18112980001 DEED: NULL �• \ \^ / y DEED: 1394/660 1 ;� NOW OR FORMERLY: ` _ FAISON INVESTMENTS, LLC 7 SAMPSON CO. PIN: 18010287601 X • - - j \ ` EED: 1355/97 NOW OR FORMERLY: LUCAS, HENRY PRESTON JR f J _ - -- - NOW OR FORMERLY: ` SAMPSON CO. PIN: 18112980001'' // DEED: 1394/660 J GOODSON &WELLS FARMS, INC fff SAMPSON CO. PIN: 18019437003 � !• DEED: 1960/312 U 32' SETBACK SHALL BE VERIFIED DURING CONSTRUCTH STAKING TO CONFIRM WHETHER PROPOSED DIGESTER I. LOCATED CLOSER TO THE PROPERTY THAN THE EXISTP ANIMAL WASTE MANAGEMENT SYSTEM (SHOWN HERE 19'), IN WHICH CASE A SETBACK WAIVER IS REQUIRE ) WELL 4 ���� / `♦ ' 'NOW OR FORMERLY: 1� \ HD3 FARMS OF THE CAROLINAS, LLC _ 1 SAMPSON CO. PIN: 18012605109 \ !� DEED: 1842/01 j 1 —`NOW OR FORMERLY: HD3 FARMS OF THE CAROLINAS, LLC \ / SAMPSON CO. PIN: 18008061303 \ _f• 1 j DEED: 1792/543 Lucr._' S, LINDA M LLL .' 111 asw ' L f 1 ,:e sl u alr. 18m2605107 DEED: 11141 /995% \ __— 1Zt.. / -- J CARRONOW OR LL'S REALTY PARTNERSHIP ` f /fJ SAMPSON CO. PIN: 18024140002y ` f • f\( N( DEED: 1325/893 //• // . NOW OR FORMERLY: '�� II I CARROLL'S REALTY PARTNERSHIP SAMPSON CO. PIN: 18012605108 — 500' DIGESTER SETBACK DEED: 1325/989 --ROM PROPOSED DIGESTER TOP OF DIKE \` - \\ f '..�1'• -.�` - J !/SNOW OR FORMERLY; ! _ CATTLE, JIM f _ SAMPSON CO. PIN: 18024150002 If DEED: 981/256 BRYAN. RAY PIN 18031i68003 1 + -1,500' DIGESTER SETBACK f .1 FROM PROPOSED DIGESTER NOW DR Fy`rR51ERLE / NOW OR FORMERLY G15TER. BRYANT L1NS l `\ BEAN, MARGARET R _ TOP OF DIKE SAMPSON CO PIN: SFI084444i7C3 —SAMPSON CO. PIN: 18084284001 ` DEED 1471/251 `1` I J - NOW FORMERLY: 4EEA- 162tf536 y -KENNEDEDY, BRYAN RAY �X SAMPSON CO. PIN: 18031168004 %L — � � �~ l"`K:'" =' 1 Y �,� \ ����• DEED: 1572/328 r-_ _ \■Y NOW OR FORMERLY:- JACKSON, WILLIAM TRACY SAMPSON CO. PIN: 18018318301 = DEED: 1974/725 { _ NOW OR FORMERLY: E SIR SAMPSONNCO. PIN: E18049416006 i - - DEED: 1397/57 _ � 4 = :OlGE52<1? SE'f0A0K I, IIII` KENNED.Y, 6RYAIv RAY SAA175t"iF+ ^O PIN t803•=6ADP' '- NOW C? FOR DEED: - - JONES. .M I.UE E SAMPS *I CO PIN; 18031168002 DEED: r.y8 `1 NOTE: AERIAL IMAGERY IS FROM 2016/2017 1- 1 SCALE: 1" = 300' 300' 0 300' SCALE OF MAP MAY VARY DUE TO METHODS OF REPRODUCTION. SHEET NUMBER C.2.4.3 M 0 N tp � O q 0 K ..m d fN L. P w P. oaf? Z J JJ � Iv v / Z cn O Z J o =) W MO W U O ~ a W 0 -'d J z_ Z3 Oc� SHEET NUMBER C.3.2A CONFIDENTIAL THESE PLANS CONTAIN INFORMATION o '"✓� THAT IS CONFIDENTIAL AND REPRODUCE, NOR DISTRIBUTE IN Mzo WHOLE OR PART ^^ CONTROL WET WELL DETAIL r1 SCALE NOT TO SCALE - (n z c, z Z� W ZO � WQ g LLI J I � ZC) ❑ SHEET NUMBER C.3.2B rry= vJ = Q � W W Z C O C g (n Z I � � za Q SHEET NUMBER C.3.3 N N � N O W cWi A i m a IL a � o N 3 W Q O ¢ -m _0 PART INFLUENT HEADERS - PIPE DETAIL DETAIL SCALE: NOT TO SCALE .3.4 OR PART . CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART `Qj Q Q _L v '0 a cu 0 SHEET NUMBER C.3.5 N N N O W m a I Z p 0 C OR PART Z "" ' ;. 7, SHEET NUMBER C.3.7 N N 10 N O p of ti m m U Ln Z c0 v Z a 3 W o a o cxi � CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL ANDw� g'oik.'�