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HomeMy WebLinkAboutNC0086169_Biocide Issues_20000807 • Corning Incorporated ----- - Telecommunications Products Division P.O. Box 1700 Concord,North Carolina 28026-1700 _ i� r 704-569-6000 �� AUG 7 2000 1!")_11 PoyT CORNING August 3, 2000 David A. Goodrich, NPDES Unit NCDENR—Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Dear Mr. Goodrich: As discussed with Charles Weaver of your department, Coming, Inc., Concord Plant will be substituting Flogard MS6214 for Flogard POT805. Both products are used for corrosion protection in our non-contact cooling water system and are supplied by BetzDearborn. Enclosed is information provided by the supplier on each product. Our non-contact cooling water blowdown is discharged through Outfall 003 to the Rocky River. This discharge is tested quarterly for chronic toxicity. 4 569-6268. If anyfurther information is required, please feel free to contact me at (70 4)q � � Sincerely, 1.1 C1.wv�c•-v� Christy L. Hannan Senior Environmental Control Engineer n, toEnclosure / V j EPA ID Number (copy from item 1 of Form 1) Form Approved.OMB No.20403086 Please type or pnnt in.unshaded areas only WILL APPLY FOR PRIOR TO STARTUP OF FACILITY A••royal ex•ires 531.92. Form 2E EPA Facilities Which Do Not Discharge Process Wastewater cell/mg Waters ' For this outfall list the latitude and Ion•itude and name of the receiving water(s). Outfall Latitude Longitude Receiving Water (name) Number (list) Deg Min Sec D-• Min Sec DSNO02 35 12 30 80 31 30 Clear Creek via an unnamed tributa II. Discharge Date (If a new discharger,the date you expect to begin discharging) 12/1/1997 III Type of Waste 1.. - y. ":h,::. .,-_. ...,..._.. . .: ....._. __ :..::.......1:..:L''.:".::::-:....:;......;.:..'::... ........_ .-.......,..._•__..___........ •_.. A. Check the box(es)indicating the general type(s)of wastes discharged. Other Nonprocess HUMIDIFICATION Sanitary Wastes El Restaurant or Cafeteria Wastes El Noncontact Cooling Water QX Wastewater (identify) BOILER SLOWDOWN B. If any cooling water additives are used,list them here. Briefly describe their composition if this information is available. BOILER WATER ADDITIVES ARE AS FOLLOWS. OPTIGUARD MCP601 (INTERNAL BOILER TREATMENT),CORTROL IS104(OXYGEN SCAVENGER),AND OPTI-SPERSE ADJ565(SURFACTANT)'. SUPPLIED BY BETZDEARBORN;200 WITMER ROAD;HORSHAM,PA 19044-0998. • OPTI-SPERSE ADJ565(SURFACTANT)WILL BE USED AT A MAXIMUM OF ONCE PER YEAR DURING BOILER STARTUP/BOIL-OUT. IV. Effluent Characteristics ' ,. _._., 747't 1.-.,-I, . _,,.. - . u _.ter... .-,,,:4...__..,,..,..,, A Existing Sources— Provide measurements for the parameters listed in the left-hand column below,unless waived by the permitting authority (see instructions). B New Dischargers— Provide estimates for the parameters listed in the left-hand column below,unless waived by the permitting authority. Instead of the number of measurements taken,provide the source of estimated values (see instructions) (1) (2) (3) (of) (4) Pollutant or Maximum Average Daily Number of Source of • Parameter Daily Value Value (last year) Measurements Estimate (include units) (include units) Taken (if new Mass Concentration Mass Concentration (last year) discharger) Biochemical Oxygen • Demand(BOO) 0.08 LB/DAY 10 PPM 0.08 LB/DAY 10 PPM 4 Total Suspended solids(TSS) <0.16 LB/DAY <20 PPM <0.16 LB/DAY <20 PPM 4 Fecal Coliform (if believed present or if sanitary waste is — — — — 4 discharged) Total Residual Chlorine (if chlorine is used) — — — — 4 Oil and Grease -— — — — _� 'Chemical oxygen demand (COD) 0.08 LB/DAY 10 PPM 0.08 LB/DAY 10 PPM 4 'Total organic carbon(TOC) 0.24 LB/DAY 30 PPM 0.24 LB/DAY 30 PPM 4 Ammonia (as N) Discharge Flow Value 960 GAUDAY 960 GAUDAY 4 DH (give range) Value 10.5-11 10.5-11 4 emperature (Winter) 32 ° C 4.4 ° C 4 .ture (Summer) N/A ° C N/A ° C •d noncontact cooling water is discharged EPA Form 3510.2E(8-90) Page 1 of 2 DSN002 V. Except for leaks or spills,will the discharge described in this form be intermittent or seasonal? If yes,briefly describe the frequency of flow and duration. x0 Yes 0 No THE HUMIDIFICATION BOILER OPERATES ONLY DURING COLD WEATHER MONTHS(APPROXIMATELY OCTOBER THROUGH APRIL).DURING COLD WEATHER MONTHS THE DISCHARGE IS CONTINUOUS. VI. Treatment System (Describe briefly any treatment system(s)used or to be used) ifillEMSEMMENNISMSEVIAMOUSSW BOILER BLOWDOWN IS SENT TO THE SOUTH STORM WATER MANAGEMENT POND FOR RETENTION/SEDIMENTATION PRIOR TO DISCHARGE THROUGH DSN002. ( 1 VII. Other Information 0•tions • • • _ . Use the space below to expand upon any of the above questions or to bring to the attention of the reviewer any other information you feel should be considered in establishing permit limitations. Attach additional sheets if necessary. INFORMATION ON FLOW AND DISCHARGE CHARACTERISTICS PROVIDED IN FORM 2E FOR DSN002 ACCOUNT FOR ONLY THE DISCHARGE CONTRIBUTED BY NONPROCESS WASTEWATERS(BOILER BLOWDOWN). FOR THE EFFECTS OF STORM WATER FLOW AND SOUTH POND RETENTION CAPACITY ON DISCHARGE FLOWS AND CHARACTERISTICS,SEE FORM 2F OF THIS APPLICATION. VIII. CertificationZ]::':!'..::.:‘:'::'2.7..4.t€.f.: Yu. # .:-;. �.,.:Aig. x .t'k�k.i•x.K:"•; ::: i.::fv .. ; ;'.; � .:,,::=: £ Ii afi£��`.,Y: "':...�J a •r. r :a I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information,the information submitted is to the best of my knowledge and belief,true, accurate, and complete. lam aware that there are significant penalties for submitting false information,including the possibility of fine and imprisonment for knowing violations. A. Name&Official Title B. Phone No. (area code T.E.Nettleman,Plant Manager &no.) -) 910-395-74 I . C. Signature D. Date Signed . ,7140../.4— 5-29^477 EPA Form 3510-2E(8.90) Page 2 of 2 • • ..- ••. •�•• 21S 953 2464 1957.04-29 10:55 1+929 P.05 • • • ti MZearbour ram • PRODUCT NAME: OPTIGUARD MCP601 I W I j Rd) MrnOdad INGREDIENTS PERCENT CAS# MORPHOLINE 1-5% 110-91-8 INORGANIC EASE <1% . SODIUM BISDLFITE 1-5% 7631-90-5 DIETHYLAMINOETHANOL 1-5k 100-37-8 (DEAE) PHOSPHONIC 1-5% 2809-21-4 ACID, (1-HYDROXYETHYLBDINE )BIS- (HED?) . ALKENYL POLYMER i-51 -ALKYL ALKENYL POLYMER 1-5% ' I PRODUCT NAME: CORTROL IS104 1400Ib5IC Ioq •.• INGREDIENTS PERCENT CAS# VYl M l 1� SULFUROUS ACID,DIPOTASSIOM SALT 40-50} 10117'38-1 WATER 50-60% 7732-18-5 Shaping the Figure of Water&process Trear,, — — — et1y P.06 A\ylisv " BeftDeartorn *Vt54\tri ‘kl,t,g13‘'(5k(tter PRODUCT NAME: OPTISPERSE ADJS65 INGREDIENTS PERCENT CAS# POTASSIUM HYDROXIDE (CAUSTIC POTASH) 5-10s 1310-58-3 SODIUM NITRATE 1-5s 7631-99-4 AMINO CARBOXYLATE SALT <1* NON-IONIC LINEAR POLYETHER SURFACTANT 1-5% 61702-77-Q POLY(OXY-ETHANEDIYL4HENY 5-10: 39464-7Q-5 L HYDROXY PHOSPHATE ALKOXYLATED AMINO ACID 1-5* INORGANIC SALT 5-10* .WATER 60-70& Shaping the Future of Water&Process Treatment Hannan, Christy L From: Oplinger, Al J Sent: Monday, January 19, 1998 1:20 PM To: Hannan, Christy L Cc: Hannan, Michael D; Orazem, Gerald J; Myhalyk, William P; Whiteman, William J Subject: FW: Boiler Condensate$'s Attached is Raytheon estimate to take boiler blowdown to outfall 003. I am also included the flow numbers we would expect to see. Boiler blowdown, winter 98-99. Approx. 14,400 gallons We anticipate running boilers for two weeks this coming winter to check out operation and controls, boilers will then be shut down until the following winter. Boiler blowdown, winter 00, 01 Approx. 176,000 gallons Oct. 672 Gal/day .47 Gpm Nov. 768 GaUday .53 Gpm Dec 864 Gal/day .60 Gpm Jan. 960 Gal/day .67 Gpm Feb. 960 GaUday .67 Gpm Mar 864 GaUday .60 Gpm April 768 GaUday .50 Gpm This assumes full production and Hummidification for all required process spaces. Please advise if you need any other data. Al O. From: Wills,Jonathan E Sent: Monday,January 19,1998 12:33 PM To: Oplinger,Al J Cc: Beatty,Brent D Subject: Boiler Condensate$'s Assuming that we"hand wave"the installation in the field requiring no home office engineering hours see the following cost estimate breakdown for the boiler blowdown condensate collection system that would pump the blowdown to 003: Pumps/Receiver/Controls $12,235 Electrical wiring/installation $2,000 Piping $5,000 Insulation and heat trace $4,500 Mechanical installation $ 1,500 Total $25,235 Page 1 Page 1 Note for Charles Weaver From: Melissa Rosebrock Date: Fri, Jan 23, 1998 8:43 AM Subject: RE: Biocides on all sides To: Charles Weaver File(s): memo#1 to charles weaver; memo#2 to charles weaver no problem...glad to help when i can. i've enclosed email copies of the memos that your computer wiped out...let me know if you need the attachments. i should be able to work on tlake county school review since it's slow right now...biocide-wise.=regarding the corning review...that was sent out of here 1/16/98--deemed NOT acceptable. i had called betz back in october and told them then that it had failed and ask if they wanted to change products and/or dosage rates. helen (betz) ask if i could hold onto the packet until she could talk to the facility and she would call back....never heard from her. since my memo to you i believe that the facility has obtained a permit(12/97) that includes tox testing for 003. please check to see if the biocide effluent(submitted as 001) and the monitored outfall (003) are indeed different. if different, can they discharge through 003? hope this answers some of 'your questions----we want to make life easier for you!! :) have a good weekend. melissa From: Charles Weaver on Thu, Jan 22, 1998 11:32 AM Subject: Biocides on all sides To: Melissa Rosebrock Howdy, Melissa. I've got a laundry list of biocide issues to discuss. The supporting documents for this message are being sent to you via interoffice mail. 1. Last year, while doing the renewals for the General Permits, I had the facilities which used biocides submit lists of the chemicals they were using at their sites, which I forwarded on to you so that Aquatic Tox and NPDES would have a complete list. On two occasions,you e-mailed me a status report for the documents that had been received(X is okay, Y needs to submit an MSDS,Z needs to complete form 101, etc.). Those two status reports were on my computer hard drive -the one which self-destructed. If you have electronic copies of those memos, please send them to me. 2. I'm sending another packet of biocide data as mentioned above. You can add them to the NCG file inventory. 3. I'm also sending biocide information (including a 101 form) for a new General Permit (NCG500349). This is for a school in Wake County. If you could please do this review first I would be very grateful. This permit has languished due to our personnel shortage. I need to get this one out the door. I thought I had already sent you the biocide information,but I can't find any documentation that I did so. Please review it as soon as you can and let me know if thgeir usage is OK. The discharge will be to class WS-IV waters. 14. Mark McIntire and I were at the Corning facility in Midland yesterday. They told me that they were waiting on biocide approval from you folks. I told them I would ask you about it. I think you're getting the info direct from BetzDearborn,but if Mark or I can help please let me know. That's all I have for now. Thanks, Melissa- not only for this, but for all the other help you've given me. CHW Corning Incorporated Telecommunications Products Division P.O.Box 1700 Concord,North Carolina 28026-1700 704-569-6000 CORNING February 24, 1999 CERTIFIED MAIL RETURN RECEIPT REQUESTED -z- Mr. Mark McIntire NC Dept. of Environment, Health&Natural Resources Division of Water Quality r° Archdale Building . .r 512 North Salisbury Street Raleigh, North Carolina 27604 Dear Mr. McIntire: BetzDearborn has notified Corning, Inc. of a change in name only of the granular bromine/chlorine biocide currently used at our site. Our NPDES permit application uses the previous name of BioTrol 88P. The new name is Spectrus OX107. See the enclosed letter from BetzDearborn for further information. Please add this information to our existing application. If you need further information please let me know. Thank-you for your assistance. Sincerely, Christy L. Hannan Sr. Environmental Control Engineer enclosure Cc: Mike Parker, NCDENR, Mooresville Regional Office I % BetzDearborn setzilearborn Inc. Water Management Group Water Management Group Carolinas District 7092 Howard Street,Suite B Spartanburg,SC 29303-2057 864 591-0880 February3,1999 800 476-2412 800 468-7194 Fax Ms. Christy Hanna Corning, Inc. 14556 Hwy 601 South Midland, NC 28107 Dear Ms. Hanna: As per our discussion today, this letter is to notify you of the recent change in name only of the granular bromine/chlorine biocide, being used at the plant. The old product name was BioTrol 88P, the new product name will be BetzDearborn Spectrus OX107. This product again is a direct replacement. This is a name change only, due to the new organization and restructure of our company, resulting in the merger between Betz Laboratories and Dearborn. I am providing you this information so that a change in the plant NPDES permit can be made, and that the delays in shipment for use of the product not occur for the upcoming increase in load and refrigeration season. Please contact me if I can be of any further assistance or answer any additional questions to make these changes. Sincerely, BetzDearborn A Division of Hercules Incorporated ---V--t.C kw�F--- Rick Wirth Accounts Manager RW/j m cc: Bill Mahalyk Shaping the Future of Water&Process Treatment FILE No.491 02/25 '99 13 09 I D=BETZDEARBORN FAX:800 468 7194 PAGE 2 • BETZDEARBORN MATERIAL i� BetzDearborn SAFETY DATA SHEET EFFECTIVE DATE: 08-JUL-1998 • PRINTED DATE: 12-OCT-1998 1) CHEMICAL PRODUCT AND COFIIPANY IDENTIFICATION PRODUCT NAME : SPECTRUS bX107 PRODUCT APPLICATION AREAS SOLID MICROBIAL CONTROL AGENT. COMPANY ADDRESS: BetzDearborn Inc. 4636 Somerton Road, Trevose Pa. 19053 Information phone number: (21.5) - 355-3300 EMERGENCY TELEPHONE (HEALTH/ACCIDENT): (800)-877-1940 (USA) i 2) COMPOSITION / INFORMATION ON INGREDIENTS Information for specific product inggredi nts as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 16079-88-2 1-BROMO-3-CHLORO--5, 5-DIMETHYLI-IYDANTOIN Oxidizer; irritant (eyes and skin) No component is considered to b a carcinogen by the National Toxicology Program, the International Agenc for Research on Cancer, or the Occupational Safety and Health dministration at OSHA thresholds for carcinogens. PAGE 1 CONTINUED FILE No.491 0225 '99 13:09 I D:BETZDEARBORN FAX:800 468 7194 PAGE 3 PRODUCT NAME : SPECTRUS OX107 EFFECTIVE DATE: 08-JUL-1998 3) HAZARDS IDENTIFICATION iii*YiiiilMYYiiii;YYYAi EMERGENCY OVERVIEW DANGER Moderately irritating. May be corrosivei in contact with moist skin. Severe irritant to the eyes. Dusts cau$e irritation to the upper respiratory tract. DOT hazard: Oxidizer Emergency Response Guide#140 ' Odor Slight; Appearance: White, Granules Fire fighters should wear positive pre4sure self-contained breathing apparatus(full face-piece type). Proper fire-extinguishing media: Flood with water. Use of CO2 or foar imayn not be effective* i**Y POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; Moderately irritating. May be corrosive in contact with moist skin. ACUTE EYE EFFECTS: Severe irritant to the eyes. ACUTE RESPIRATORY EFFECTS: Dusts cause irritation to the upper re$piratory tract. INGESTION EFFECTS: May cause severe irritation or burning of the gastrointestinal tract. TARGET ORGANS: No evidence of potential chronic effects. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: May cause redness or Itching of skin: PAGE 2 CONTINUED FILE No.491 02/25 '99 13:10 ID:BETZDEARB(RN FAX:800 468 7194 PAGE 4 • EF�ECTIVE DUCT DATE: SPJUL-81998US 0X107 4) FIRST AID MEASURES SKIN CONTACT: Remove clothing. Wash area with large amounts of soap solution or water for 15 min. Immediately contact physician. EYE CONTACT: Immediately flush eyes with water for 115 minutes. Immediately contact a physician for additional treatment. INHALATION: Remove victim from contaminated areia. Apply necessary first aid treatment. Immediately contact a phy4ician. INGESTION: Do not feed anything by mouth to annconscious or convulsive victim. Do not induce vomiting. Imme lately contact physician. Dilute contents of stomach using 3-4 lasses milk or water. a 5) FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive preissure self-contained breathing apparatus (full face-piece type). EXTINGUISHING MEDIA: Flood with water. Use of CO2 or foam may not be effective. HAZARDOUS DECOMPOSITION PR DUCTS: Thermal decomposition (destructive ,ires) yields elemental oxides. FLASH POINT: > 200E > 93C P-M(CC) . MISCELLANEOUS: . Oxidizer UN1479;Emergency Response Guide#140 • 6) ACCIDENTAL RELEASE MEASURES • PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Placei in waste disposal container. Product releases chlorine when wet.iSpiil residue may be neutralized with 3% hydrogen peroxide solution. DISPOSAL INSTRUCTIONS: Water contaminated with this produdt may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Dispose of in approved pesticide facility or according to label instructions. PAGE 3 CONTINUED i FILE No.491 02/25 '99 13:10 ID:BETZN FAX:800 468 7194 PAGE 5 PRODUCT NAME : SPECTRUS OX107 EFFECTIVE DATE: 08-JUL-1998 7) HANDLING AND STORAGE HANDLING: Oxidizer. Avoid all contact with reducirhg agents, oils, greases, organics and acids. • STORAGE: • Keep containers closed when not in uue. Keep dry. Do not store at high temperature or near oxidizabies r combustibles. 8) EXPOSURE CONTROLS/PERSQNAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME 1-BROM0-3-CHLOR0-5,5-DIMETHYLOYDANTOIN PEL (OSHA): NOT DETERMINED TLV (ACGIH): NOT DETERMINED MISC: Note- manufacturer's recommended exposure limit: 0.2 mg/m3. • ENGINEERING CONTROLS: • Adequate ventilation to maintain air contaminants below exposure limits. • PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordathce with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29 CFR 1910.134 AND ANSI Z86.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR-RESPIRATORS. If air-purifying respirator use is appropriate,•use a respirator with acid gas cartridges and dust/mist prefilters. SKIN PROTECTION: gauntlet-type neoprene gloves, c emical resistant apron— Wash off after each use. Repla as necessary. EYE PROTECTION: airtight chemical goggles • • PAGE 4 CONTINUED FILE No.491 0225 '99 13:11 ID:BETZDEARBCRN FAX:800 468 7194 PAGE 6 PRODUCT NAME : SPECTRUS OX107 • EFFECTIVE DATE: 0S-JUL-1998 9) PHYSICAL AND CHEMICAL PROPERTIES Density NO DATA1 Vapor Pressure (mmHG) < 1 .0 Freeze Point (F) NA i Vapor Density (air=1) < 1.00 Freeze Point (C) NA viscosity(cps 70F,21C) NA % Solubility (water) 0.2 Odor Slight Appearance White Physical State Granules Flash Point P-M(CC) > 200F > 93C pH 5% Disp. (approx. ) 4 .7 Evaporation Rate (Ether-1) < 1.00 NA= not applicable ND = not determined 10) STABILITY AND REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: Slowly releases halogen gases when contaminated with moisture. May react with alkalies, acids, organics on reducing agents. DECOMPOSITION PRODUCTS: Thermal decomposition (destructivefres) yields elemental oxides. BETZ INTERNAL PUMPOUT/CLEAN UT CATEGORIES: • • • • PAGE 5 CONTINUED FILE No.491 0225 '99 13:11 ID:BETZDEARBIIRN FAX:800 468 7194 PAGE 7 • PRODUCT NAME :EFFECTIVE DATE' 08-JUL-1998 0X107 11) TOXICOLOGICAL INFORMATION Oral LD50 RAT: 578 mg/kg NOTE - 600 mg/kg per alta. source; dehalogenated byproduct rat oral LD50: >4, 000 mg/kg Teratology RAT: NOTE - Dehalogenated byproduct study had terata (secondary) at maternal toxic doses Reproductive Toxicity RAT: 4, 500 mg/kg/day NOTE - Dehalogenated byproduct study had no adverse reproductive toxicity Derma]. LD50 RABBIT: >2,000 mg/kg NOTE - Alternate source concurs Inhalation LC50 RAT: 1.88 mg/L/4hr NOTE - >3.2 mg/L/4hr at 100 ppm (no deaths) per alternate source Skin Irritation Score RABBIT: ! 6.1 NOTE -- 6. 98 per alternate source; reversible; dehalogenated byproduct score: 0.8 Eye Irritation Score RABBIT: ? 103 NOTE - 14 day-irreverst4le-max.at day 3; dehalogenated byproduct score: 12.8-reversible 90 Day Feed Study RAT: NOTE - Dehalogenated byroduct 90-day oral LD50: >2, 000 mg/kg/day Skin Sensitization G.PIG: POSITIVE NOTE - Buehler Test; Deial.ogenated byproduct was negative in Buehler Test Ames Assay BACTERIA: • NEGATIVE NOTE - +/- metabolic acitivation; Dehalogenated byproduct: negative Non-Ames Mutagenicity YEAST: NEGATIVE NOTE - Dehalogenated byproduct negative for: Mouse Lymphoma, SCE, Cell Transformation • • • • • • • PAGE 6 CONTINUED FILE No.491 0225 '99 13:12 ID:BETZDEARBO N FAX:800 468 7194 PAGE 8 • PRODUCT NAME : SPECTRUS OX107 EFFECTIVE DATE: 08-JUL-1998 t 12) ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Rainbow Trout 96 Hour Static Acute Bioassay LC50: .9 mg/L No Effect Level: .52 mg/L Fathead Minnow 96 Hour Static Acut+ Bioassay • LC50: 2.34 mg/L No Effect Level: 1.8 mg/L • Daphnia magna 48 Hour Static Acute] Bioassay LC50: .47 mg/L • No Effect Level: .31 mg/L • Sheepshead Minnow 96 Hour Static Acute Bioassay • LC50: 20.8 mg/L No Effect Level: 11.6 mg/L BIODEGRADATION COD (mg/gm): 938 TOC (mg/gm): 255 BOD-5 (mg/gm): 6 BOD-28 (mg/gm): 11 13) DISPOSAL CONSIDERATIONS • If this undiluted product is discardedlas a waste, the US RCRA hazardous waste identification number is : D001=Ignitable. Please be advised; however, that state and local requirements for waste disposal may be more restrict ve or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14) TRANSPORT INFORMATION • DOT HAZARD: Oxidizer UN / NA NUMBER: UN1479 DOT EMERGENCY RESPONSE GUIDE ft: 190 • PAGE 7 CONTINUED FILE No.491 0225 '99 13:12 ID:BETZDEARBCRN FAX:800 468 7194 PAGE 9 • PRODUCT NAME : SPECTRUS OX107 EFFECTIVE DATE: 08-JUL-1998 15) REGULATORY INFORMATION TSCA: This is an EPA registered biocide 20 is exempt from TSCA inventory requirements. CERCLA AND/OR SARA REPORTABLE QUANTITY(RQ): No regulated constituent present at(OSHA thresholds FIFRA REGISTRATION NUMBER: 3876- 150 POTABLE WATER APPROVAL: NSF Certified. Maximum use for disinfection and oxidation 3.0mg/L. Maximum use for evap. ariddesal. 15 mg/L USDA FEDERALLY INSPECTED MEM AND POULTRY PLANTS: SEC.G5,G7 SARA SECTION 312 HAZARD CLASS; Immediate(acute):Fire SARA SECTION 302 CHEMICALS: No regulated constituent present at!OSHA thresholds SARA SECTION 313 CHEMICALS: No regulated constituent present at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT(PROPOSITIO . 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds • MICHIGAN REGULATORY INFORMATION No regulated constituent present at QSHA thresholds • • • • • • • • PAGE 8 CONTINUED FILE No.491 02/25 '99 13:13 ID:BETZDEAN FAX:800 468 7194 PAGE 10 PRODUCT NAME : SPECTRUS OX107 EFFECTIVE DATE: 08-JUL-1998 16) OTHER INFORMATION NFPA/HMIS I CODE TRANSLATION Health Fire i 2 Moderate Hazard Reactivity 1 Slight Hazard 1 Slight Hazard Sp} cirotective E OXY DOT or NJrPA Oxidizer Equipment I C Goggles, Gloves,Apron (1) refer to section 8 of MSDS for adciitional protective equipment recommendations. • CHANGE LOG • • EFFECTIVE DATE REISIONS TO SECTION: SUPERCEDES MSDS status: 28-JUL-1997 03-OCT-199'1 8j ** NEW +� 02-DEC-1997 15 28-JUL-1997 23-DEC-1997 03-OCT-1997 02-DEC-1997 15-JAN-1998 1 01-JUL-1998 15 23-DEC-1997 08-JUL-1998 11 15-JRN-1998 01-JUL-1998 • • • • • • • • • • • • • • • • PAGE 9 • DIVISION OF WATER QUALITY January 16, 1998 MEMORANDUM To: Mark McIntire Through: Matt Matthews r From: Melissa Rosebrock Subject: Coming Incorporated Biocide/Chemical Treatment Use NPDES No. NC0086169 Cabarrus County Corning Incorporated has submitted Bio-Trol 88P for approval. Data submitted by the facility concerning dosage rate,degradation, system volume,average daily discharge, toxicity of the active ingredient(s)and/or breakdown products, and minimum stream flow have been reviewed and evaluated. Calculations summarized on the accompanying worksheet predict that the use of Bio-Trol 88Pat the stated dosage rate and discharge conditions will result in toxic impact to aquatic life in the receiving stream. As stated in their submittal,activated carbon filters are being installed which are designed to reduce the chlorine concentration in the discharge stream to less than 0.1 ppm. Note that this concentration is still greater than the water quality standard of 17 µg for chlorine.We contacted the person who completed the worksheet(Helen Cerra-BetzDearbom) in October to explain that the submitted dosage rate was unacceptable. Ms. Cerra requested that we put the review on"hold"until she could resubmit an acceptable treatment proposal.To date, we have not received such a submittal.Therefore, the use of this product as a biocide at Coming Incorporated is deemed unacceptable. If there are questions concerning this review please contact me at(919)733-2136. Attachments cc: Rex Gleason-MRO Central files October 22, 1997 ReeVED MEMORANDUM Det 2? 1991 To: Melissa RosebrockENV/Ramey Aquatic Toxicology Unit Environmental Sciences Branch From: Mark McIntire fript NPDES Unit Point Source Branch Subject: Biocide Worksheet 101 Corning Incorporated,NC0086169 Attached is the biocide worksheet for Corning, Inc. This facility will be discharging non- contact cooling water through a separate outfall for about three months. After that time,all non-contact cooling water will be directed to the process wastewater outfall for which quarterly toxicity testing is required. If you have any questions please give me a call at 733-5083,extension 553. /O/ ..,e, i . / pprri coa_ v.AEL6b 3 d fd e/ /7,8 Corning Incorporated Telecommunications Products Division 14556 Hwy.601 South Midland,North Carolina 28107 704-569-6000 October 14, 1997 CORNING Mr. Mark McIntire NC Dept. of Environment, Health&Natural Resources Division of Water Quality Archdale Building (9th Floor) 512 North Salisbury Street Raleigh, North Carolina 27604 Dear Mr. McIntire: Enclosed is the Bio-cide Worksheet,D.E.M. Form 101,for the temporary non-contact cooling water discharge to Outfall 001. Included with the worksheet are the MSDS for the biocide, our treatment process and the specifications for the carbon filter used in treatment. If you need anything further please let me know. Sincerely, CORNING INCORPORATED )• Christy L. annan Environmental Control Engineer Concord Plant Enclosures CC: Betsy Cutler(w/o enclosures) Bill Whitehead(w/enclosures) Facility Name: Corning Incorporated, Concord P1antNPDES#: NC 0086169 BIOCIDE/CHEMICAL TREATMENT WORKSHEET-FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. Facility Name Corning Incorporated. Concord Plant NPDES#NC 0086169 Outfall#Q County cabarrug Receiving Stream Muddy Creek via an unnamed tributary 7Q10 Q (cfs) (All above information supplied by the Division of Environmental Management) What is the Average Daily Discharge(A.D.D.)volume of the water handling systems to the receiving water body? A.D.D. = 0.034 (in M.G.D.) Please calculate the Instream Waste Concentration (IWC in percent)of this discharge using the data entered above. (A.D.D.)X 100 _ ( ) X 100 _ _ _ o IWC = (7Q10)(0.646)+(A.D.D) ( )(0.646) + ( ) o This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. II. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Dio-Tro188P Please list the active ingredients and percent composition: 1-Bromo-3-Chloro-5.5-Dimethylhydantoin, 96 % ok What feed or dosage rate(D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24hr period. D.R.= grams/24hr period Please note, fluid ounces(a volume) must be converted to grams(a mass). The formula for this conversion is: Grams of product= fluid oz. of product X 1 gal. water X 8.34 lbs. X specific gravity of product X 453.59 9= 128 fl. oz. 1 gal. water 1 lb. D.E.M. Form 101 (2/95) 1 Facility Name: Corning Incorporated, Concord Plant NPDES#: NC 0086169 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attache sheet please provide justification for this estimate (system volume,average cycles per blowdown,holding lagoon size,etc.) Volume= 0.10 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. What is the decay rate(D.K.) of the product? If unknown, assume no decay (D.K.=0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. = Q4_ Days The decay rate is equal to 1L X 0.69 = 17.25 =Decay Rate(D.K.) Calculate degradation factor(D.F.). This is the first order loss coefficient. D.F. _ (VoIDumDe) + (D.K.) = + ( 17.25 ) = Calculate Steady State Discharge Concentration: Dischg Conc. = (D.F.)(Volume)(3785) ( )( ))(3785) - 3.3570 mg/I Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Dischg. Conc.) x (IWC%) = ( ) x ( ) - 7 mg/1 100 100 Receiving Stream Concentration III. Calculate regulated limitation. List all LC50 data available for the whole product according to the following columns. (Note that units should be in mg/I). Please provide copies of the sources of this data. Organism Test Duration LC50 (mg/I) Rainbow Trout r Fathead Minnow ?. 4 Daphnia magna 4 0.47 D.E.M. Form 101 (2/95) 2 Facility Name: Corning Incorporated, Concord Plant NPDES#: NC 0086169 Choose the lowest LC50 listed above: Enter the LC50: 0.47 If the half life (H.L.) is less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = mg/I If the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = mg/I Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: 0235 mg/liter From Part II enter the receiving stream concentration: mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Chris L. Hannan Name (Print) C aC• A - lDIl4191 Signature Date Person in Responsible Charge Helen R. Cerra. BetzDearborn Water Management Group _8129L9/._ Person Completing This Worksheet Date (If Different From Above) D.E.M.Form 101 (2/95) 3 Facility Name: Corning INcorporated, Concord Plant NPDES#: NC 0086169 Supplemental Metals Analysis If copper, zinc, or chromium are present in the proposed biocidal compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal Chemical Formula Molecular Weight of Metal Formula Weight Concentration in Biocide EXAMPLE Copper CuSO4.5H20 63.546 g/mole 249.680 g/mole 0.2% None Dosage rate of Biocide(DR) (from page 1): DR = grams/day Average Daily Discharge(ADD) (from page 1): ADD = million gallons/day Discharge Concentration (DC)of Biocide: DR DC = grams/day) ADD ( ( million gallons/day) = grams/million gallons Convert DC to micrograms/liter(ppb): DC (pg/I) = DC (grams/million gal) x 1 x 106 Ng/g = pg/I 3.785 x 106 liters/million gal. Calculate the fraction of metal in the metal-containing compound (MF): MF = MW = ( grams/mole) _ FW ( grams/mole) Calculate the fraction of metal in the biocidal compound (BF): MCC (%) BF = MF x 100 x (100) Calculate the concentration of metal in the discharge(M): M = DC x BF = pg/I x = pg/I Calculate the instream metal concentration (IMC)at low-flow conditions: IMC = M x IWC pg/I= pg/I x 100 % = pg/I 1Regulated limitation of metal (from below): Ngll NC General Statutes 15A NCAC 2B.0211 define: Copper-7 pg/I water quality action level* Zinc-50 pg/I water quality action level* D.E.M. Form 101 (2/95) 4 BET DEARBORN MATERIAL rTh BetzDearborn ..SAFETY DATA SHEET EFFECTIVE DATE: 03-OCT-1997 PRINTED DATE: 13-OCT-1997 1) CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME : BIO-TROL 88P PRODUCT APPLICATION AREA: SOLID MICROBIAL CONTROL AGENT. COMPANY ADDRESS: BetzDearborn Inc., Water Management Group 200 Witmer Road , Horsham , PA 19044 Information phone number: 215 773-6269 EMERGENCY TELEPHONE (HEALTH/ACCIDENT): (800)-877-1940 (USA) 2) COMPOSITION / INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 16079-88-2 1-BROMO-3-CHLORO-5, 5-DIMETHYLHYDANTOIN Oxidizer; irritant (eyes and skin) No component is considered to be a carcinogen by the National Toxicology Program, the International Agency for Research on Cancer, or the Occupational Safety and Health dministration at OSHA thresholds for carcinogens. PAGE 1 CONTINUED PRODUCT NAME : BIO-TROL 88P EFFECTIVE DATE: 03-OCT-1997 3) HAZARDSIDENTIFICATION EMERGENCY OVERVIEW DANGER Moderately irritating. May be corrosive in contact with moist skin. Severe irritant to the eyes. Dusts cause irritation to the upper respiratory tract. DOT hazard: Oxidizer Emergency Response Guide #35 Odor: Slight; Appearance: White, Granules Fire fighters should wear positive pressure self-contained breathing apparatus(full face-piece type). Proper fire-extinguishing media: Flood with water. Use of CO2 or foam may not be effective. ******************************************************************************** POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; Moderately irritating. May be corrosive in contact with moist skin. ACUTE EYE EFFECTS: Severe irritant to the eyes. ACUTE RESPIRATORY EFFECTS: Dusts cause irritation to the upper respiratory tract. INGESTION EFFECTS: May cause severe irritation or burning of the gastrointestinal tract. TARGET ORGANS: No evidence of potential chronic effects. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: May cause redness or itching of skin. PAGE 2 CONTINUED PRODUCT NAME : BIO-TROL 88P EFFECTIVE DATE: 03-OCT-1997 4) FIRST AID MEASURES SKIN CONTACT: Remove clothing. Wash area with large amounts of soap solution or water for 15 min. Immediately contact physician. EYE CONTACT: Immediately flush eyes with water for 15 minutes. Immediately contact a physician for additional treatment. INHALATION: Remove victim from contaminated area. Apply necessary first aid treatment. Immediately contact a physician. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. 5) FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face-piece type). EXTINGUISHING MEDIA: Flood with water. Use of CO2 or foam may not be effective. HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: > 200F > 93C P-M(CC) MISCELLANEOUS: Oxidizer UN1479;Emergency Response Guide #35 6) ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Product releases chlorine when wet. Spill residue may be neutralized with 3% hydrogen peroxide solution. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Dispose of in approved pesticide facility or according to label instructions. PAGE 3 CONTINUED PRODUCT NAME : BIO-TROL 88P EFFECTIVE DATE: 03-OCT-1997 7) HANDLING AND STORAGE HANDLING: Oxidizer. Avoid all contact with reducing agents, oils, greases, organics and acids. STORAGE: Keep containers closed when not in use. Keep dry. Do not store at high temperature or near oxidizables or combustibles. 8) EXPOSURE CONTROLS/PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME 1-BROMO-3-CHLORO-5,5-DIMETHYLHYDANTOIN PEL (OSHA): NOT DETERMINED TLV (ACGIH): NOT DETERMINED MISC: Note- manufacturer's recommended exposure limit: 0.2 mg/m3. ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29 CFR 1910.134 AND ANSI Z88.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR-RESPIRATORS. If air-purifying respirator use is appropriate, use a respirator with acid gas cartridges and dust/mist prefilters. SKIN PROTECTION: gauntlet-type neoprene gloves, chemical resistant apron-- Wash off after each use. Replace as necessary. EYE PROTECTION: airtight chemical goggles PAGE 4 CONTINUED PRODUCT NAME : BIO-TROL 88P EFFECTIVE DATE: 03-OCT-1997 9) PHYSICAL AND CHEMICAL PROPERTIES Density NO DATA Vapor Pressure (mmHG) < 1. 0 Freeze Point (F) NA Vapor Density (air=1) < 1 . 00 Freeze Point (C) NA Viscosity(cps 70F, 21C) NA % Solubility (water) 0 .2 Odor Slight Appearance White Physical State Granules Flash Point P-M(CC) > 200F > 93C pH 5% Disp. (approx. ) 4 .7 Evaporation Rate (Ether=1) < 1. 00 NA = not applicable ND = not determined 10) STABILITY AND REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: Slowly releases halogen gases when contaminated with moisture. May react with alkalies, acids, organics or reducing agents. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. BETZ INTERNAL PUMPOUT/CLEANOUT CATEGORIES: "B" PAGE 5 CONTINUED PRODUCT NAME : BIO-TROL 88P EFFECTIVE DATE: 03-OCT-1997 11) TOXICOLOGICAL INFORMATION Oral LD50 RAT: 578 mg/kg NOTE - 600 mg/kg per alt. source; dehalogenated byproduct rat oral LD50: >4, 000 mg/kg Teratology RAT: NOTE - Dehalogenated byproduct study had terata (secondary) at maternal toxic doses Reproductive Toxicity RAT: 4, 500 mg/kg/day NOTE - Dehalogenated byproduct study had no adverse reproductive toxicity Dermal LD50 RABBIT: >2 , 000 mg/kg NOTE - Alternate source concurs Inhalation LC50 RAT: 1. 88 mg/L/4hr NOTE - >3 .2 mg/L/4hr at 100 ppm (no deaths) per alternate source Skin Irritation Score RABBIT: 6 . 1 NOTE - 6. 98 per alternate source; reversible; dehalogenated byproduct score: 0 . 8 Eye Irritation Score RABBIT: 103 NOTE - 14 day-irreversible-max.at day 3 ; dehalogenated byproduct score: 12 . 8-reversible 90 Day Feed Study RAT: NOTE - Dehalogenated byproduct 90-day oral LD50: >2, 000 mg/kg/day Skin Sensitization G.PIG: POSITIVE NOTE - Buehler Test; Dehalogenated byproduct was negative in Buehler Test Ames Assay BACTERIA: NEGATIVE NOTE - +/- metabolic activation; Dehalogenated byproduct: negative Non-Ames Mutagenicity YEAST: NEGATIVE NOTE - Dehalogenated byproduct negative for: Mouse Lymphoma, SCE, Cell Transformation PAGE 6 CONTINUED PRODUCT NAME : BIO-TROL 88P 1 EFFECTIVE DATE: 03-OCT-1997 12) ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Rainbow Trout 96 Hour Static Acute Bioassay LC50: .9 mg/L No Effect Level: .52 mg/L Fathead Minnow 96 Hour Static Acute Bioassay LC50: 2.34 mg/L No Effect Level: 1.8 mg/L Da%,'. •• - - • - -8 Hour Static Acute Bioassay C50: .47 mg/L - . . 1 mg/L Sheepshead Minnow 96 Hour Static Acute Bioassay LC50: 20.8 mg/L No Effect Level: 11.6 mg/L BIODEGRADATION COD (mg/gm): 938 TOC (mg/gm): 255 BOD-5 (mg/gm): 6 BOD-28 (mg/gm): 11 13) DISPOSAL CONSIDERATIONS If this undiluted product is discarded as a waste, the US RCRA hazardous waste identification number is : D001=Ignitable. Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14) TRANSPORT INFORMATION DOT HAZARD: Oxidizer UN / NA NUMBER: UN1479 DOT EMERGENCY RESPONSE GUIDE #: 35 PAGE 7 CONTINUED PRODUCT NAME : BIO-TROL 88P EFFECTIVE DATE: 03-OCT-1997 15) REGULATORY INFORMATION TSCA: This is an EPA registered biocide and is exempt from TSCA inventory requirements. CERCLA AND/OR SARA REPORTABLE QUANTITY (RQ): No regulated constituent present at OSHA thresholds FIFRA REGISTRATION NUMBER: 3876- 150 FOOD AND DRUG ADMINISTRATION: 21 CFR 176.300 (slimicides for wet end use) When used in this specified application, all ingredients comprising this product are authorized by FDA for the manufacture of paper and paperboard that may contact aqueous and fatty foods as per 21 CFR 176.170(a)(4). USDA FEDERALLY INSPECTED MEAT AND POULTRY PLANTS: SEC.G5,G7 SARA SECTION 312 HAZARD CLASS: lm mediate(acute);Fire SARA SECTION 302 CHEMICALS: No regulated constituent present at OSHA thresholds SARA SECTION 313 CHEMICALS: No regulated constituent present at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds MICHIGAN REGULATORY INFORMATION No regulated constituent present at OSHA thresholds PAGE 8 CONTINUED PRODUCT NAME : BIO-TROL 88P EFFECTIVE DATE: 03-OCT-1997 16) OTHER INFORMATION NFPA/HMIS CODE TRANSLATION Health 2 Moderate Hazard Fire 1 Slight Hazard Reactivity 1 Slight Hazard Special OXY DOT or NFPA Oxidizer (1) Protective Equipment C Goggles,Gloves,Apron (1) refer to section 8 of MSDS for additional protective equipment recommendations. CHANGE LOG EFFECTIVE DATE REVISIONS TO SECTION: SUPERCEDES MSDS status: 22-AUG-1995 REVISED FORMAT ** NEW ** 14-MAY-1996 2 22-AUG-1995 21-NOV-1996 12 14-MAY-1996 03-OCT-1997 8 21-NOV-1996 PAGE 9 The purpose of this memo is to clarify the measures taken in the HVAC and ECWS cooling tower systems to prevent the release of an oxidizing biocide (BetzDearbom Bio Trol 88P) to the environment. Bio Trol 88P will be dispensed to the cooling tower basins through independent brominators located inside an enclosed Chemical Treatment Building. The amount of biocide dispensed to each cooling tower is controlled through BetzDearbom patented control units. The control units sample the water in the cooling tower basins, and dispense sufficient chemical to maintain approximately .5 ppm chlorine in the basin. Since the chlorine content of the incoming tower make-up water (all from the Coddle Creek Water Treatment Plant) varies between a range of 1.5 and 2.0 ppm for monthly averages, the brominators are expected to only supplement the incoming chlorine treatment during cooling tower operation to maintain a minimum of .5 ppm chlorine. During operations of the cooling towers, the chlorine will break down as the pumps and fans recirculate the water through a closed cooling loop. During plant start-up, the desired chlorine concentration level will be determined based on biological tests of the treated cooling tower water. It is possible that a concentration of less than .5 ppm chlorine may be sufficient to control biological growth. however, the initial testing will most likely occur in the .3 - .7 ppm range. The permit application was submitted with a maximum chlorine concentration of .5 ppm. This value was chosen based on typical values required in the Concord area. This information was provided by BetzDearbon, an established water treatment expert in the Concord area. As an emergency back-up to the brominator treatment system, activated carbon filters are being installed which are designed to reduce the chlorine concentrations in both cooling tower discharge streams to less than .1 ppm. In the unlikely event of a brominator control failure, the carbon filters can reduce the chlorine concentration from a maximum of 10 ppm to .1 ppm. Since the blowdown flow rate for each cooling tower is different, two carbon filter beds are used to ensure sufficient water contact with the activated carbon. The carbon filters are on line at all times. During periods of carbon filter maintenance, operating procedures require the blowdown streams be isolated, and water is stored in the cooling tower basins until the carbon filters are placed back in service. Aug-29-97 12:30P RAYTHEON ENGINEERS & CONS 205-995-6202 - _ P.02 - Raytheon Engineers & PRESSURE VESSEL A Raytltso. Eq. No.: 400 - 4 - 2126 - S060 STORAGE TANK Clint Equip.No.: CTF01 Constructors DATA SHEET Quantity Required: 1 SAC 1 of 2 Rev. 1 Client Coming inc. Eq.Name Activated x»rbon-HVAC Filter - 2 Pmjsct: Concord P.Ahct _ 'Vendor. _ 3 Location: Concord NC P.O.No.: 4 Contract: 00300100 Spec.: - 5 Stec Fde: 6 Capacity: 10 gam trammel).50 gam fdedord now Area: 7 e ".ned . : a _ mum CRITERIA -__ 8 PARAMETER VALUE UNITS PARAMETER VALUE UNITS 10 Shell Diameter BY VENDOR 00.INCHES Operating Pressure 60 Psf0 11 TL/TL BY VENDOR INCHES Design Pressure 160 PRIG 12 Position VERTICAL Design Vecuum FULL rum HG 13 Type.Too Head/Root ASME F 4 D SEE NOTE f2 Operating Tamperahw I4 F 14 Type.Bottom Head ASME F 4 0 . Design Temperature max ZOO F 15 Type,Vessel Support Skirt MDMT 25 F 16 Code ASME SEC%50.OW f LethaVTyps of Service No 'Pace Chlorine 17 Code Stamp - yes Specific Gravis of Contents t , 16 National Board Registration Net Board Corrosion Allowance,Shall NONE OIE _ 18 Plate Condition - AS ROL4.ED „ Corrosion Allowance,Heads NONE INCHES 20 Radiography.Shell Spot Corrosion Abeyance Internals NONE INCHES _21 Rediog'apU`Heads _ Spot Wind Loading SEE SITE DATA SHEET . 22 joint Efficiency-Shel 01% Seismic Factor SEE SITE DATA SHEET 23 Joint Efficiency,Heads 85% AllowaeM Sal peering NA 24 Poatweld Hest Treetntent No 25 Hydroteet Pressure PER CODE f 26 Air Tot Prrevre /PEN COPE 27 28 ACCESORJES AND MATERIALS - r 20 Mel C.S. Sbuctunl C.S. ' 30 Top Head C.S. Lap Joint FINN= NA 31 Bottom Head C.S. Stub Ends . NA 1 32 Vessel Cladding NA Weld Neck Flanges NA 33 Jacket Coil NA Medway Flanges NA 34 Mornay Davits NA Name Monde NA 35 Platforms NO Internal Flanges NA ` 36 Ladder-Cage NOA10 Hsndholes NA 37 Stair NO Bdtings C.S. 311 Insulation Thiclmeas NONE Nub C.S. 39 Fireproof Thickness NONE -_ Medway Hinges NA 40 Trays NO Platform Gels NA , 41 Stiffener Rings NO Ladder Clips NA 42 Surface Preparation Inside MFG STD Stair Clips NA 43 Shop Paint inside MFG STD EPDXY Iriatralion Supporta NA 44 Field Paint Inside NO Fin:woof Supports NA 45 Suttsce Preparation Outside MFG STD Tray Supports NA 46 Shop Paint Outside MFG STD Lining SEE INSIDE PAINT 47 Field Paint Outside NO Vortex Dinka NA 46 Intem.ls by Vessel Vendor Yes PackingBY VENDOR SEE NOTE SI 49 �. 50 51 REMARKS: SEE NOTES FROM SHEET 2. 52 54 55 56 57 5. 58 5 61 REV DESCRIPTION BY DATE CHICO— DATE APPROVED DATE _16_2 A For Inquiry - By 4/3097 GHG 4/30/97 • ® e , BV 5+23/97 GHG 1'23/ r— 6 Fens 035050RLS,Rei.A,12.31.16 PriNsd 1/23167,9.33 AM fie 052lasia S Aug-29-97 12:31P RAYTHEON ENGINEERS &_CONS 205-995-6202 P^03 Iayttleon Engineers & PRESSURE VESSEL& Raytheon Eq. No.: 400 - 4 - 2199 - 3040 STORAGE TANK Clint Equip.No.: CTF01 Constructors DATA SHEET Quantity Ragman 1 Slit 2 of 2 Rev. 1 Client Corning Inc. 'Eq.Name: Activated carbon-!NAC Fi9li Prgset Concord Project Vardar 3 Location: Concord.NC P.O.No.: • 4 Contract: 19396100 SPam: 5 Size: Flit~ 6 Capac4y IS (nornvl),60 gym(design)flow ken: 7 'Designed by: Cldt by a 'NotES: 0 1.Activated carbon Mar shall he designed to hvsuove sin et chewier present In the Incoming abeam 10 2.Maximum chlorite concentration it incoas*p stella M 11 pp16 averase concent>ttOn A(R6 ppm. 11 3.Vendor to Wind*high grads actvrated carbon sufficient tior chlorine removal given hr 2. 124.Vendor to list cost of activated carbon separately; 13 r S.Activated carbon Alter to he a slid mounted*Well wrli0h ail reqube4 service and badnwsly who wd WPMg. 14 t Operation orfluor to be mtanrttaf. Valvas provided to ho mania/ttleihraten who. 15 7.Vendor to provide an bit and outlet pressure Indicator wilt Bawl,coclt 16 t Vendor to provide pressure drop at rated tow and oprdbtg Now. 17 10.Piping to brScb.90 PVC 10 11.Mutuals of carbon IEier to be sit.an,PVC what pal'atr.Nurs. 19 12.Mir to be designed for accessible heating and taleedi g of a siaced carbon media. 20 13.Daehwa;I One to be 10-12 adrolu(aamuail. 21 14 Vswdor to elate expected lire of carbon at flannel lav and average Mist chlorine eam:antratlan. 22 t[Vendor to beiiday test Ening • 73 1t Vendor to provide titrate price for FRP vessel designed per same raqulIsu ase. 24�17. RPoN*shall be designed per ragedrawarrs of attachment ATI as narked with an"X"or and 7r. 25 26 27 28 29 30 31 32 • 33 34 35 37 30 39 40 41 42 43 • • 44 46 46 NOZZLES - 47 DESCRIPTION NO.REQIXZE.in TYPE MARK ORIENT. PROJ. NOTES 6 SEIMCE INLET t Y FLANGED A _ 160S SYSTEM CONNECTION 49 BACKWASH INLET 1 r FLANGED B 150rt SYSTEM CONNECTION 50 OUTLET 1 r _FLANGED C 160/SYSTEM CONNECTION 51 01011N 1 0.5" VALVED D 52 53 54 ss 56 57 56 50 so . 61 REV DESCRIPTION SY DATE CHK'D DATE APPROVED DATE _ 62 AFoci BV 4/10197 GHG 4/30/97 63 B For purchase _ 13y_____SffjSL_.___tmn/tr GiHG N?Z/!7 — 54 Fenn 13S5050XLS.Rev.A,12-31.10 NNW 512357,10:03 nu DS219SXL5 Aug-29-97 12:31P RAYTHEON ENGINEERS & CONS 205-995-6202 P_04 Raytheon Engineers & PRESSURE VVESSEL& Raytheon Eq.No.: 400 . 4 . 2221 - SOSO Constructors TANK Client Equip.No.: ECF01 Constructors _ DATA SHEET Quantity Required: 1 Sht 1 of 2 — Rev. I 'client COenlny Inc. Eq.Name Activated carbon-ECWS filter 2 Project Concord F,W.Cr Vendor. 3 Dation. Concord,NC P.O.Na: 4 Contract 80.91100 Spec-' 5 Sine: Fl e: - 8 Capacity.. 2 Pm fnorrne0.10 gym[deslonl Now Area: 7 Designed by: Chir by: , a DESIGN CRITERIA 9 PARAMETER VALUE UNITS PARAMETER VALUE UNITS 10 Shell Diameter BY VENDOR OD,INCHES Operating Preemie* 50 PSIG 11 TL/TL BY VENDOR INCHES Design Pressure 100 PS/0---1 12 Position VERTICAL Design Vacuum FULL mon NQ 13 Type,Top Head/Roof ASME F 4 D SEE NOTE 12 Operating Temperature 18 F 14 Type Bottom Head ASME F L 0 Dation Temperature mat Z00 F 15 Type.Vessel Suimod Marrs NWT 25 P 16 Code ASME SEC WI,D/V 1 Lethal/Type of Service No Irises Chlorin. 17 Code Stern.- Yea Specific Gravity of Contents I 10 National Board Registration HaL Board Corrosion Allowance,Shell NONE INCHES 19 Plate Condition AS ROLLED Corrosion Allowance,Heads NONE INCHES _ 20 Radiography,Shell Seat Corrosion Allowance Internals NONE INCHES 21 Radiography,Heads Spat Wind Loadinn SEE SITE DATA SHEET .. 22 Joint Efficiency-Shell 85% Seismic Factor SEE SITE DATA SHEET --...--.123 Joird EtTicianryL Heeds Mt Allowable Sod Bearing NA 24 Postweld Hest Treehtrerd _ No 25 Hyd►tlett Pressure PER CODE 26 Air Test Pressure PER CODE 27 _ 28 ACCESORES AND MATERIALS '—.-2.--\f/ Shell C.S. Structural C.S. 30 Top Head t.5. Lep Joint Flanges NA 31 Bottom Head CES. Stub Ends NA _ 32 Vessel Cladding NA Wald Neck Fla ges NA 33 Jacket Car - NA M..rwep Ranges NA 34 Manwray Darks NA Nock Blinds MA 35 Platforms NO Itdarnel Fingee NA 36 Ladder-Cage 110410 Hendhdes NA 37 Stair ND Betiings C.S. 38 Insulation Thickness NONE Nuts C.S. 39 Fireproof nickname NONE Mammal Hinges NA 40 Trays NO Platform Clips NA 41 Stiffener Rings NO Ladder Clips NA 42_Surface Preparation Inside MFG STD Stair Gips IIA 43 Shop Paint Inside MFG STD EPDXY Insulation Supports NA '--r—•- 44 Field Paint Inside NO Fireproof Support. NA 45 Surface Preparation OUtside MFG STD Tray Supports NA - 48 Shop Paint Outside MFG STD Lining _ SEE INSIDE PAINT 47 Field Paint Outside NO Vortex Breaker NA 48 Internals by Vessel Vendor Yee Packing -NY VENDOR SEE NOTE 3 49 50 51 REMARKS: SEE NOTES FROM SHEET 2. 52 53 . 54 56 • 55 57 56 59 6 61 REV DESCRIPTION BY DATE CHK'D OAfE APPROVED DATE i ---g----- --=.--- -AFor Inauh_y BY 4/30117 GHG 4/9W!r — 53 8 _ far Purchase ___ MY 5/23/17 GHG 5/23197 64 M _ 65 _ Voter DS5I80At1.S,Rey.A.12-3111 Poked 5/23/97,1k14 AM lib 0522Z1 Al Aug-29-97 12:31P RAYTHEON ENGINEERS & CONS 205-995-6202 P.05 • • near ON Raytheon Engineers& PRESSURE VESSEL& Raytheon Eq.No.: 400- 4 - 2221 - a160 Constructors TANK Curt Equip.No.: ECF01 Consti uctors DATA SHEET Ousridty Required: 1 Sht 2 of 2 Rev. Cased: Corning Inc. Eq.Nance: Activated carbon-ECM Filler 2 Project Concord Project Vendor: 3 Location: Concord,NC P.O.No.: 4 Contract 16355100 'PIG.: 5 Sme: File: 6 Cape 2 Spm(nonnsl)i 19Wm Weston)slow Area: T Desgneq tar _ .Chs_by 8 NOTES: 9 1.Activated carbon Mar be designed fa ransom>11%of chlorine present M to,hoomhg stream 10 L Marthaum chiming,concerdrafon In intoning stream Is 10 ppm•wings concaI0adon Is OW ppm. 11 3.Vendor to Include high gads activated carbon stdtldent for thimble remora.given In t 12 4.Vendor to list cost of activated carbon swami* 13 1.Activated carbon Mier to be a skid+soured system wktie all required seers*and backwash valves and aping. 14 IL Operation of Biter to be nwiul. Valves provided to be manual diaphragm vales. 15 7.Vendor to provide an MietantLoottelMsessum Indicator with samph cock 16 IL Vendor to Provide pressurmdroratmdadimmandeparaing now. 17 10.Piping to boer.h.10 PVC-. 16 11.1ntMnsk of carbow.1M[atntrbe SchatrISVIIMMitpoilf aboinsla. 19 IL FII1er to be des/peed cmbon mega. 20 13.Backwash ultra to be-10:1indinitesT013111744M 21 14 Vendor to etas*oxpestectifforciftarborcatnormaHiarromtmgmagsbsAet dbimbMa 22 11.Vendor to holiday lest lining- 23 It Vendor to provtdeo tannate price taTlr'.k'_Ie requinntanes. 24 17. niters shag be designed par r -.a-s of amar -as marked wide an'1r or an X . . . 25 26 2/ 26 29 30 31 32 33 34 36 36 37 38 39 . 40 41 42 43 44 45 1 �� 46 NOZZLES 47 DESCRIPTION NO.REO't SIZ ,O__TYPE MARK ORIENT. PROJ. NOTES 48 SERVICE INLET 1 1' FLANGED A 150$-SYSTEM CONNECTION 49 BACKWASH INLET 1 Y FLANGED 8 _ 15o$-SYSTEM CONNECTION 50 OUTLET 1 1' FLANGED C 7160E-SYSTEM CONNECTION 51 DRAIN 1 t5 VALVED p _ 52 53 54 55 se 56 59 _ 60 61 REV DESCRIPTION BY DATE ""' DATE APPROVED DATE 62 A For insniry 8V 4l.I0H7 GHG 4rro,,? 83 8 _ For Purchase 8V 6/2317 GHG 5123/17 64 Foran 06.5650.X15.Rev.A,12-31-96 Primed 323i91.955 AM 052221.XLS Aug-29-97 12 : 31P RAYTHEON ENGINEERS & CONS 205-995-6202 P.06 u?;� 11}4%IAN -!!'r. r I! -. ..•.i•:.. . ,.4117 Via Fax J' A' , . May 7, 1997 Raytheon Engineers and Constructors, Inc. P.O. Box 101 Birmingham, AL 35201-0101 Attn: Mr. Randy McManus, C.P-M- RE: Activated Carbon Filters -Coming, Midlands, NC U.S. Filter Corporation Proposal #050797mckrev.00, dated May 7, 1997 Dear Mr. McManus: U.S. Filter Corporation is pleased to submit this proposal to Raytheon for Activated Carbon Filters_ The proposed activated carbon filters are designed to meet the flow characteristics as designed in the RFQ for job 0396-BH-43. The EWCS filter is designed to treat a normal flow rate of 2.0 gpm with a peak of 10 gpm; the HVAC filter is designed to treat a normal flow rate of 15 gpm with a peak of 30 gpm. The USF/Penfield vessels are recommended for industrial use due to their PVC internal and external coating which is second to none in terms of durability and flexibility_ USF/Kisco units have been quoted as alternates, but generally these are inexpensive vessels not recommended for a heavy industrial environment. The water quality produced will meet the requirements of your specifications outlined and agreed upon in the RFQ for job 0396-BH-43, delivering water with a chlorine removal of 99.0%. Backwashing is designed to be done manually, and it is generally recommended that the filters be backwashed at least one x per week or when the differential pressure exceeds 10 psi. Pressure gauges are included on the inlet and outlet lines of the units. The following are the highlights of our proposal: " We meet all of the specifications for water quality and quantity required by Coming. • Our proprietary PVC coating is second to none for corrosion resistance_ ▪ We provide local service capability from our Pineville, NC office. Aug-29-97 12:32P RAYTHEON ENGINEERS & CONS 205-995-6202 P_07 • ,/ :Ulf: ,i! We offer the U.S. Filter guarantee, which is without equal in the industry. There is one thing that U. S. Filter wants you to know and remember we will do whatever is necessary to help you, our customer, make the most effective • use of your water resources. We are committed to this pledge and it is in this spirit that we submit this proposal. At U. 3. Filter. our customers come first. We know that you will be making some tough decisions and choices in selecting a vendor for your pure water system. We are here to answer any questions you might have about our proposal and your needs. We fully understand that you might need additional data to make the best decision and we are prepared to provide you with what you need. We urge you to call, no matter how big or small your request might be. Please feel free to call me with any questions regarding this quotation. We welcome the opportunity to be of service to Raytheon, and we are looking forward to woridng with you further on this project. Sincerely, eke-- -+ CI Michele C. Keane Sales Engineer cc: file Enclosure: Proposal#050797mckrev.00 Aug-29-97 12:32P RAYTHEON ENGINEERS & CONS 205-995-6202 P_O8 • • Purchase Order Corning Incorporated,- HOME OFFICE By Reythe Engineer's & Constructors, Inc. Order No. 21-0396-46 Its Duly Authorized Purchasing Agent Date 05/29/1997 P.0. Box 101,Birmingham, AL 3520 Req. No. 046 TEL: (205)995-7878 Job Concord Project FAX: (205)995-3405 Contract 21-0396 Inquiry No. 0396-BH-43 PVID # 10984 rem09 PROCESS EQUIPMENT To: Ship To: U S FILTER CORP Coming, Inc. 292 SOUTH MAIN STE 500 Raytheon Engineers & Constructors, inc. ALPHARETTA, GA 30201 14556 HW 601 South Attn: Michele Keane Midland, NC 28107 Tel: (770) 664-9334 • Attn:Construction Receiving Fax: (770) 664-9430 ThiFis confirmation a compete written expression of the Purchase Order awarded on behalf of Coming Incorporated by Raytheon Engineers & Constructors, Inc., It's Duly Authorized Purchasing Agent to U S FILTER CORP on 05/28/1997. The Purchasing representative is Robert S. Kenney and the Seller representative is Michele Keane. The parties hereto agree that the Goods specified shall be supplied by the Seller in strict compliance with all provisions of this Purchase Order including the following: Sections: Section 1 - Deliverables, Pricing, Equipment Tagging and Commercial Section 2 - Technical Specifications and Referenced Documents Section 3 - Drawings and Documentation Requirements Section 4 - Shipping Instructions Section 5 - Quality Surveillance Section 6 - Materials Coordination Requirements Section 7 - Attachments and Exhibits Section 8 - Invoicing Instructions Section 9 - Purchase Order Administration Section 10 - Purchase Order Acceptance Section 11 - Account Distribution Description of Goods: ACTIVATED CARBON FILTERS Payment Teras: NET 30 DAYS AFTER DELIVERY AND RECEIPT OF A PROPER INVOICE AND DOCUMENTATION. Shipping Terms: F.O.B. JOBSITE MIDLAND N.C.-FREIGHT PREPAID AND ALLOWED. By name+M ab.vo goods or w acknowledging receipt of this orderer le/Calanrio one of the.tea. Coming Incorporated wore r..ern to lee tone and candidate net forth hearth. Than.wins end conditions cambial.en on., By RaytIveon Engineers & Constructors, Inc. by fLrdtawr nay sad peer a sroreed•rrMid ID accordant=on t"a asaat wens au lank and n.other Wine Its Duly Authorized Purchasing Agent and imeeniesne an t s eef'ueend:and dm/wets erd condtione messede ter taron and c.ndih.rw or ya.r propoiai Or aekrgWI.dp.nmMt conn,if any. Th.accipyANef COZY of this order ebbe bb swag and erOlninlY nwarn.d. � e . Kenney Thai order is accepted by sailer subject to■U terms and conditions as steed Wein. Project Purchasing A Accepted By: DATE: Title; Acceptance Copy Aug-29-97 12:32P RAYTHEON ENGINEERS & CONS 205-995-6202 P.09 SECTION 1 - DELIVERABLES. PRICING, EQUIPMENT TAGGING AND COIN' ERCIAL: 1A Vendor to furnish ITEII QTY/UNIT DESCRIPTION UNIT PRICE IDED 001 1.00 EA MANUAL ACTIVATED ECUs ACTIVATED CAR80N FILTER IN ACCORDANCE$ 7,100.00 $ 7,100.00 WITH DATA SHEET NO. 400-4-2221-5080.REVISION B. DATED 05/23/99. TEE SCOPE Or SUPPLY SHALL INCLUDE. BUT NOT BE LIMITED TO THE FOLLOWING: MODIFIED NSF/PENFIELD 8CIBABT1N6. ONE (1) 1B• R 72. STRAIGHT SIDE VESSEL. 100 PSIG AMIE CODS STAMPING OF VESSELS. PVC EAMD INTERIOR AND EXTERIOR COATING. 8.0 CUBIC FEET OF ACTIVATED CARBON. 0-5 CUBIC FEET OF ANTHRACITE AS BASE_ INLET D1SrialsffOR- SOC. 80 PVC PIPE. OUTLET DISTRIBUTOR- HUB RADIAL PVC. PVC SCHEDULE BO FACE PIPING. SCA. 80 PVC INTERCOIDIECTING PIPING AND INLET OUTLET PIPING. 11 (2) PRESSURE GAusMS_ cos (1) LOT OF ITT/GRIN EL KANuAL =APNEAS. (ALL MANUAL VALVES REQUIRED FOR FILTER OPERATION SHALL BE SUPPLIED BY VENDOR AND ARE TO BE DIAPHRAGM TYPE. 002 1.00 BA MANUAL ACTIVATED HVAC ACTIVATED CARBON FILTER IN ACCORDANCE$ 9,400.00 $ 5,400.00 WITH DATA =MILT NO. 400-4-2196-5080, REVISION B. DATED 05/23/97. THE SCOPE OF SUPPLY SHALL TECUNE, BUT NOT BE LIMITED TO THE FOLLOWING: MODIFIED USF/PENFIELI8C1 ABT1116. ONE (1) 30• z 72" STRAIGHT SIDE VESSEL. 100 PSIG AMR CODE STAMPING OF VESSELS. PVC BAKED INTERIOR AND EXTERIOR COATING. 20.0 CUBIC FEET OF ACTIVATED CARBON, 3.0 CUBIC FEET OF ANTHRACITE AS BASE. INLET DISTRIBUTOR - SCH. 80 PVC PIPE_ • OUTLET DISTRIBUTOR - HUE RADIAL PVC. PVC SCHEDULE 80 FACE PIPING. scH. 80 PVC INTEQCONNBCTING PIPING. TWO (2) PRESSURE GAUGES. ONE (1) LOT OF ITT/GRIRNEL MANUAL DIAPHRALNI (ALL MANUAL VALVES REQUIRED FOR FILTER OPERATION SHALL BE SUPPLIED BY • VENDOR AND ARE TO BE DIAPHRAQI TYPE) A Lot Drawingls) and Data in accordance with attached Drawingis) Included and included Documentation Requirements, Section 3. B Lot Expediting and Scheduling Reports in accordance with Included attached Materials Coordination Requirements, Section 6. C Lot Packing Included D Lot Transportation Included TOTAL FIRM PRICE OF THIS ORDER: $ 16,500.00 (Page 2 of 10) 21-0396-46 OCT-14-87 11 :28 FROM: ID: PAGE 1/21 • 4 • CORNING INCORPORATED P. O. Box 1700 F A X Concord,NC 28026-1700 TO: Mark McIntire FAX#: 919-733.0719 • NCDEHNR PHONE#: 919.733.5083 ext 553 =' FROM: Christy Hannan DATE: 10-14-97 SONE#: 704.5694268 FAX#: 704.569.6275.-- - w Number of pages including this page: 23 COMMENTS: Mark, Included is the biocide worksheet for the cooling tower discharge,the MSDS for the biocide,a description of our treatment process and specs for the carbon filters used in treatment of cooling tower discharge. Please let me know if there is any thing else you need. I will overnight this package with a cover lett&today. Christy NOTE: If fax is not received properly,please notify sender or Wanda Hayes @ 704-569-6291 or Lynx 569-6291.Reply to fax#(704)569-6275. IOCT-14-97. 11 = 30 FROM: ID= PAGE 2/21 Facility Name: Corning Incorporated, Concord PlantNPDES#: NC 0086169 BIOCIDE/CHEMICAL TREATMENT WORKSHEET-FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. i. Facility Name Corning Incur orated.Concord Plant NPDES#NC 0086169 Outfall #001 County Cabanys Receiving Stream JUluddy Creek via an unnamed tritattga 7Q10__9—___ (cfs) (All above information supplied by the Division of Environmental Management) What is the Average Daily Discharge(A.D.D.)volume of the water handling systems to the receiving water body? A.D.D.=_ Q.034 (in M.G.D.) Please calculate the Instream Waste Concentration (IWC in percent)of this discharge using the data entered above. (A�.D.)X 100 a ( ) X 100 IWC (7Q100.646)+(A.D.D) ( )(0.646) + ( ) This value(IWC)represents the waste concentration to the receiving stream during low flow conditions. II. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Parti? .'. 0 . . . Please list the active ingredients and percent composition: 1 mo-3-Chloro 5&Dimethylhydantoifl96 % % What feed or dosage rate(D.R.)is used in this application? The units must be converted to maximum grams • of whole product used in a 24hr period. D.R.= grams/24hr period Please note,fluid ounces(a volume) must be converted to grams(a mass). The formula for this conversion is: Grams of product P fluid oz. of product X j ga�, I.water X 8.34 lbs. X specific gravity of product X 453.69 Cl. 128 fl.oz. 1 gal.water 1 lb. D.E.M.Form I0I (2/95) 1 OCT-14-97 11 .30 FROM: ID, PAGE 3/21 Facility Name: Corning Incorporated, Concord Plant NPDES#: NC 0086169 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attache sheet please provide justification for this estimate (system volume,average cycles per blowdown,holding Iagoon size,etc.) Volume= _ ,1a__ -million gallons What Is the pH of the handling system prior to biocide addition? If unknown,enter N/A. _ What is the decay rate(D.K.)of the product? If unknown, assume no decay(D.K=0)and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. = Days The decay rate is equal to HSL X 0.69 = 17.25 =Decay Rate(D.K.) Calculate degradation factor(D.F.). This is the first order loss coefficient. . .D. + + ( 17.25 ) *D.F. _ (Volume) (D.K) - ( ) Calculate Steady State Discharge Concentration: (D.R.) Dischg Conc. _ (D.F.)(Volume)(3 ( )( )X3785) = I Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Dischg. Conc.) x (1WC%) _ ( ) X ) = 3.357Q m911 106 r 100 Receiving Stream Concentration Ill. Calculate regulated limitation. List as LC50 data available for the whole product according to the following columns. (Note that units should be in mg/i). Please provide copies of the sources of this data. Organism Test Duration LC50(mg/l) Raint�ow Trout 96 Hour ¢,9 Fathead Minnow 98 Hour ,Daphnia magna_ _48 Hour 24Z D.E.M.Form 101 (2/95) 2 OCT-14-87 11 . 30 FROM. ID. PAGE 4/21 Facility Name: Corning Incorporated, Concord Plant NPDES#: NC 0086169 Choose the lowest LC50 listed above: Enter the LC50: DAT _ If the half life (H.L.)is less than 4 days, perform the following calculation. Regulated Limitation tR 0.05 x LC50 = CLO-215 mg/I if the half rife (H.L.)is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = mg/l Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: 0.0236 mg/iter From Part II enter the receiving stream concentration: 1357 mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation,then this biocide is unacceptable for use. adgy L. Hann_ Name (Print) 17414197 Signature Date Person in Responsible Charge H- a i_ -eir- _ o i !i_c t*�•it A - ll-1-. =It t f._ • 9/97 Person Completing This Worksheet Date (If Different From Above) D.E.M.Form 101 (2/95) 3 OCT-14-97 11 =31 FROM= ID= PAGE 5/21 Facility Name:_ Corni nu INcorporated, Concord P1 ant NPDES#: NC 0086169 Supplemental Metals Analysis If copper, zinc, or chromium are present in the proposed biocide(compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW),, formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal Chenical Formula Molecular Weight otJi4etat Formula_Weight Corggintration In Biocide EXAMPLE Copper CuSO4 5/420 63.546 g/mole 249.680 g/mofe 0.2% _lone Dosage rate of Biocide(DR)(from page 1): DR = qrams/day Average Daily Discharge(ADD)(from page 1): ADD = million gallons/day Discharge Concentration(DC)of Biocide: DR ( grams/day) grams/million gallons DC = ADD ( million gallons/day) -- Convert DC to micrograms/iter(ppb): DC ug/l) = DC(grams/million gal) x x8106 ung - Pall ( 3.785 x 106106 gal. r Calculate the fraction of metal in the metal-containing compound(MF): MW ( grams/mole) - MF = FW = rams/mole) - - Calculate the fraction of metal in the biocidal compound(BF): MCC(%) _ % _ - BF = MF x 100 x (100) = Calculate the concentration of metal in the discharge(M): M = DCxBF = Ug/Ix = - IJgn Calculate the instream metal concentration(IMC)at low-flow conditions: IWC(%) IMC = M x ,100 = —Pall x 100 - --�� Regulated limitation of metal(from below): µg/l NC General Statutes ISA NCAC 28.0211 define: Copper-7 pgll water quality action lever Zino-60 pgfl water quality action lever D.S.M.Form 101 C2/95) 4 OCT-14-97 11 : 31 FROM: ID: PAGE 6/21 BETZDE DATA SHMATERIAL Betear�►orn SAFETY EFFECTIVE DATE: 03-OCT-1997 PRINTED DATE: 13-OCT-1997 1) CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME : BIO-TROL 88P PRODUCT APPLICATION AREA: SOLID MICROBIAL CONTROL AGENT. COMPANY ADDRESS: BetzDearborn Inc., Water Management Group 200 Witmer Road , Horsham , PA 19044 Information phone number: 25 773-6269 EMERGENCY TELEPHONE (HEALTH/ACCIDENT): (800)-877-1940 (USA) 2) COMPOSITION / INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 16079-88-2 1-BROMO-3-CHLORO-5, 5-DIMETHYLHYDANTOIN Oxidizer; irritant (eyes and skin) No component is considered to be a carcinogen by the National Toxicology Program, the International Agencyfor Research on Cancer, or the Occupational Safety and Health dministration at OSHA thresholds for carcinogens. PAGE 1 CONTINUED OCT-14-87 11 : 31 FROM: ID: PAGE 7/21 I II 11.601.P,10%0 111071.11. . VIV l..Vr Yr. EFFECTIVE DATE: 03-OCT-1997 3) HAZARDS IDENTIFICATION !k!! �i,wwAAAAAAA+ EMERGENCY OVERVIEW DANGER Moderately Irritating. May be corrosive in contact with moist skin. Severe irritant to the eyes. Dusts cause irritation to the upper respiratory tract. DOT hazard: Oxidizer Emergency Response Guide#35 Odor: Slight; Appearance: White, Granules Fire righters should wear positive pressure self-contained breathing apparatus(full face-piece type). Proper fire-extinguishing media: Flood with water. Use of CO2 or foam may not be effective. ya.LA l**XtARAAAAAAA>ti,e*!►w POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; Moderately irritating. May be corrosive in contact with moist skin. ACUTE EYE EFFECTS: Severe irritant to the eyes. ACUTE RESPIRATORY EFFECTS: Dusts cause irritation to the upper respiratory tract. INGESTION EFFECTS: May cause severe initation or burning of the gastrointestinal tract_ TARGET ORGANS: No evidence of potential chronic effects. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: May cause redness or itching of skin. • PAGE 2 CONTINUED OCT-14-97 11 : 31 FROM. ID. PAGE B/21 EFFECTIVE DATE: 03-OCT-1997 4) FIRST AID MEASURES SKIN CONTACT: Remove clothing. Wash area with large amounts of soap solution or water for 15 min. Immediately contact physician. EYE CONTACT: Immediately flush eyes with water for 15 minutes. Immediately contact a physician for additional treatment. INHALATION: Remove victim from contaminated area. Apply necessary first aid treatment. Immediately contact a physician. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not Induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. 5) FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face-piece type). EXTINGUISHING MEDIA: Flood with water. Use of CO2 or foam may not be effective. HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: > 200F > 93C P-M(CC) MISCELLANEOUS: Oxidizer UN1479;Emergency Response Guide #35 6) ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Product releases chlorine when wet. Spill residue may be neutralized with 3%hydrogen peroxide solution. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit Product as is - Dispose of in approved pesticide facility or according to label instructions. PAGE 3 CONTINUED OCT-14-97 11 : 32 FROM= ID= PAGE 9/21 EFFECTIVE DATE: 03-OCT-1997 7) HANDLING AND STORAGE • .HANDUNG: Oxidizer. Avoid all contact with reducing agents, oils, greases, organics and acids. STORAGE: Keep containers closed when not in use_ Keep dry. Do not store at high temperature or near oxidizables or combustibles. 8) EXPOSURE CONTROLS/PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME 1-BROM0-3-CHLOR0-5,5-DIMETHYLHYDANTOIN PEL (OSHA): NOT DETERMINED TLV (ACGIH): NOT DETERMINED MISC: Note- manufacturer's recommended exposure limit 0.2 mg/m3. ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29 CFR 1910.134 AND ANSI Z88.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR-RESPIRATORS. If air-purifying respirator use is appropriate, use a respirator with acid gas cartridges and dust/mist prefilters. SKIN PROTECTION: gauntlet-type neoprene gloves, chemical resistant apron— Wash off after each use. Replace as necessary. EYE PROTECTION: airtight chemical goggles PAGE 4 CONTINUED OCT-14-97 11 :32 FROM: ID: PAGE 10/21 EFFECTIVE DATE: 03-OCT-1997 9) PHYSICAL AND CHEMICAL PROPERTIES Density NO DATA Vapor Pressure (mmHG) < 1.0 Freeze Point (F) NA Vapor Density (air=1) < 1.00 Freeze Point (C) NA Viscosity(cps 70F,21C) NA % Solubility (water) 0.2 Odor Slight Appearance White Physical State Granules Flash Point P-M(CC) > 200F > 93C pH 5% Disp. (approx. ) 4.7 Evaporation Rate (Ether=l) . 1.00 NA=not applicable ND= not determined 10) STABILITY AND REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: Slowly releases halogen gases when contaminated with moisture_ May react with alkalies, acids, organics or reducing agents. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. BETZ INTERNAL PUMPOUTICLEANOUT CATEGORIES: ■grt PAGE 5 CONTINUED OCT-14-97 11 . 32 FROM• ID. PAGE 11/21 Yvww. • . . •r • r•v EFFECTIVE DATE: 03-OCT-1997 11) TOXICOLOGICAL INFORMATION Oral LD50 RAT: 578 mg/kg NOTE - 600 mg/kg per alt. source; dehalogenated byproduct rat oral LD50: >4, 000 mg/kg Teratology RAT: NOTE - Dehalogenated byproduct study had terata (secondary) at maternal toxic doses Reproductive Toxicity RAT: 4, 500 mg/kg/day NOTE - Dehalogenated byproduct study had no adverse reproductive toxicity Dermal LD50 RABBIT: >2, 000 mg/kg NOTE - Alternate source concurs Inhalation LC50 RAT: 1.88 mg/L/4hr NOTE - >3.2 mg/L/4hr at 100 ppm (no deaths) per alternate source Skin Irritation Score RABBIT: 6. 1 NOTE - 6.98 per alternate source; reversible; dehalogenated byproduct score: 0.8 Eye Irritation Score RABBIT: 103 NOTE - 14 day-irreversible-max.at day 3; dehalogenated byproduct score: 12.8-reversible 90 Day Feed Study RAT: NOTE - Dehalogenated byproduct 90-day oral LD50: >2, 000 mg/kg/day Skin Sensitization G.PIG: POSITIVE NOTE - Buehler Test; Dehalogenated byproduct was negative in Buehler Test Ames Assay BACTERIA: NEGATIVE NOTE - +/- metabolic activation; Dehalogenated byproduct: negative Non-Ames Mutagenicity YEAST: NEGATIVE NOTE - Dehalogenated byproduct negative for: Mouse Lymphoma, SCE, Cell Transformation PAGE 6 CONTINUED OCT-14-97 11 33 FROM. ID. PAGE 12/21 EFFECTIVE DATE: 03-OCT-1997 12) ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Rainbow Trout 96 Flour Static Acute Bioassay LC50: .9 moll_ No Effect Level: .52 mg/L Fathead Minnow 96 Hour Static Acute Bioassay LC50: 2.34 m No Effect Levet 1.8 mg/L Daphnia magna 48 Hour Static Acute Bioassay LC50: .47 mg/L No Effect Level: .31 mg/L Sheepshead Minnow 96 Hour Static Acute Bioassay LC50: 20-8 mg/L No Effect Level: 11.6 mg/L BIODEGRADATION COD(mg/gm): 938 TOO (mg/gm): 255 BOD-5 (mg/gm): 6 BOD-28 (mg/gm): 11 13) DISPOSAL CONSIDERATIONS If this undiluted product is discarded as a waste, the US RCRA hazardous waste identification number is : DOOl=ignitable. Please be advised; however,that state and local requirements for waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14)TRANSPORT INFORMATION DOT BARD: Oxidizer UN / NA NUMBER: UN1479 DOT EMERGENCY RESPONSE GUIDE t: 35 PAGE 7 CONTINUED OCT-14-97 11 : 33 FROM: ID: PAGE 13/21 The purpose of this memo is to clarify the measures taken in the HVAC and ECWS cooling tower systems to prevent the release of an oxidizing biocide (BetzDearbom Bio Trol 88P)to the environment. Bio Trol 88P will be dispensed to the cooling tower basins through independent brominators located inside an enclosed Chemical Treatment Building. The amount of biocide dispensed to each cooling tower is controlled through BetzDearbom patented control units. The control units sample the water in the cooling tower basins, and dispense sufficient chemical to maintain approximately .5 ppm chlorine in the basin. Since the chlorine content of the incoming tower make-up water(all from the Coddle Creek Water Treatment Plant) varies between a range of 1.5 and 2.0 ppm for monthly averages, the brominators are expected to only supplement the incoming chlorine treatment during cooling tower operation to maintain a minimum of .5 ppm chlorine. During operations of the cooling towers, the chlorine will break down as the pumps and fans recirculate the water through a closed cooling loop. During plant start-up, the desired chlorine concentration level will be determined based on biological tests of the treated cooling tower water. It is possible that a concentration ofjess than .5 • • chlorine ma be sufficient to control blob.ical • • Lti however the initial ting will most likely occur in the .3- .7 ppm range. The permit application was submitted with a maximum chlorine concentration of .5 ppm. This value was chosen based on typical values required in the Concord area. This information was provided by SetzDearbon, an established water treatment expert in the Concord area. As an emergency back-up to the brominator treatment system, activated carbon filers are being installed which are designed to reduce the chlorine concentrations in both cooling tower discharge streams to less than .1 ppm_ In the unlikely event of a brominator control failure,the carbon filters can reduce the chlorine concentration from a maximum of 10 ppm to .1 ppm. Since the blowdown flow rate for each cooling tower is different, two carbon filter beds are used to ensure sufficient water contact with the activated carbon. The carbon filters are on line at all times. During periods of carbon filter maintenance, operating procedures require the blowdown streams be isolated, and water is stored in the cooling tower basins until the carbon filters are placed back in service. OCT-14-97 11 = 33 FROM= ID= PAGE 14/21 Aug-29-97 . 12:3OP R.AY 1 -ItUry t4113,iNttI( a t i.sraS LVa- 77-o ..,e .._._ _ _ ._ .. -Jv.._ __ �aer�raasfa+erl- 1 nni ricers ;' PRESSURE VESSF.fr4r abyut�an 64 No.: act-4 - 219i - solo 4/•'l�i,h�.�r.�.�. STORAGE TANK Grant Equip.Na CTFOI Constructors DATA SHEET i_. t are 1 of Rev J Misr Caning has Ea_N.naeAotivetod careen-HVAC Fir 2 Pietist Carcovd Pro' t -_ -. Vr•dr 3 lacatiarcconcord.NC P.C.No.: _ .1.1dTPFIEnr 4 ContseeK lwae _ ..._ -- 5 S .. - • l 1O porn(rranw9 sD now Meeker)Sow _ Anew T L9aasdtalc 8 (CRITERIA V VV !'.TER VALUE 1 WITS PARAMETER VAL{A- Ur.1rTa 10 Shea!linnets! : VENDOR 00,JNCt LOpP erVi _mime SO PSIS 11'TL/TL Wtl _ = VENDOR 1ES Dino Premise ... _._160 MG tz -Position VERTICAl. ,L""""4FULL. IresilC „1 13 T,- T-• Head/hoof ASME F d D SEE NOTE 12 Oporasiva Tin W -F - ---- 14 Tike_Wtrsn Had TJA F L D Nfl'sitin Ti operators nmt z00 Fes_ ` t3 l'YR.Vessel Sweet MDMT 25 16 Code • ' SWIM WI L.dutlfype of Service No Twrr+.Mains 17 Code Sbmp- V.e Specific Cravil1'of Carients I 5 Nacional Board -. • - Board corrosion Ilei Shall NONE MOMS 19 Pa*Condition dition • premium AOowunce Beads NONE _.INCHES p. .. • Std ,.. �.� Corrosion Allowance internals , NONE Wale; . w...+-H+-- �,tjeags .:-- VYkrd Caul SE£srTF-LmoA la?CCT 22 Ef',axy-St+e WS S.wiic Faces . SEF sire DATA SHEET' 23 Joint Eticienffir.Heads NM Aeoaasaer•Soil t5eerin9 - NA 24 Pcm4rMN0 r - No 25 lbdtot..t Presst.R PER CODE _ 26 = tL-.— coo ..__. �` . zr - - r, 25 *cI EsOREES AND MATERIALS 29 Strew C.S. ..-.�� ' --- - 7D 7oF Neal C.S. � t Flecks NA 31 Satan Head - G -.----_, Stub&ds . NA 32 V Clrrddnq NA Weid Neck •• . NA 3,s Jawed Coil SNA Kwitny Flamm - NA 34 fir!Ants NA !Tome Skids NA Minor= _ MO Internal Floors NA 36 _ead,.r ICAO t+.rwlhoies taw 3Y .Stair NO C.8- 1 .st_ 38 'moisten Thickness _MEE__ Nuts CA. 39 Fir- pot Dwane= NoNE Manway Hinges NA ` _ 40 Treys ND Platform Clips NA 41 Stittesur Rings No 1 ladde NA 42 Maraoe Preper ion bin* 'MFG sro -�1 weir U'ps --. RA 43 stop Plore trials MFG STD IVORY aruWai n Supposes . 44 Field Paint locale 1a3 -• -.. y• NA 45 sumac.vrep.rv6on Outside etFa STP Troy Support . .. 40 r.'Sties,✓ Outade 'WO STD is IWSIOE PAINT 47 Field Pia t Outside _ NO . V Break 48 Manilla W Vessel V11dcT _Yes Chan? =Y VENDOR SEE NOTE 3I- 40 4S ` -.. 50 51 fiEAWt1CS: SEE NOtES FROM SNEEr 2- 33 ' 54 55 56 Sr . 58 SO . 01 REV OESCRIPT N BY DATE CWVI) DATE APPRDVED ME , �. 62 A For I 4,.a SV GHG 4/3414? „___,.. eN . .__/ ear nerrhssl . - DV _ arra/ST _ GIYd wz fy 7 - - ., Rao DsseS631 S.Re..A.12 31.50 pimped 5/22A7,063146 lis isttisisl.3 OCT-14-97 11 = 34 FROM: ID= PAGE 15/21 Aug-29-S/ 12:31P KAY 1mLN rNuire,= .tc a• -a-ny, •• oYmo 000 Raytheon Engineers& URE VESSEL "Raytheon E4 Na: - 4 -21i - 30.0 STORAGE TANK `CTontPNo_: CTFo7 COfSUnU(tUrU DATA SHEET Ouartly Raquinst 1 first 2 of 2 Rm. 1 •Baru Coming Inc.. .. _ .Now /k vatted r�rbPA-I AiC FIpK — 2,Pirlost Cancor4 ProjectVendor $ lteatiorc Concord.NC T-- P.O.No-: - 4 Coro= 11131161O0 5 site: cepagpaaitwram!_IN wet 1lvw �.,�. • s /NOT ff .wc4vaad carbon Maar sialba drsipod I1oa,Powa0/%orribe*or►Praih(r IP 11141OCOMisOsfromos 7---.W/2.Marian=ctitorina coassTO b IWO*.a is 10 ppia avenge trencworstko is 40.6 ppm 11 ,i Vander(DtsoJadisM pada aaih►aeolxaor oreaufSc7•ntfo[disaime s•oralgives t 12 4.N`edorso art cast etactivated ar0on ata 13 S.Activated catboat our to Amidst essunted sysa wigs a$/04111,114 asd booM1 OR Volvo"MdDlPtrg 14 1.operation otlttfer to t..aaaooat !biros Pm+ d to betilM of oliarpbrown pahss. 15 7_b ndvrtopeor/dsarlofstacidmikepr ows Arnanlaw WMlrsample Mak 16 a.Vendor toproems pressorsdrop atsated Sow and 4 Vow. 17 It Piping tobS ch.BO PVC 1$ ft automats ofcarbrafr Altar lo bat Stye.WA PITC with peiy straw:. 19 fZ Filtrr M Os daoigasd 1br acssseilds loading mad radeatitne of acehoatod Atom atsaa. 2e 1Z 9ao*aaitr Ono to b•lata ems 2$4WudorUvaf+opwaded bsaamnia/fiar.and avenge ants •60111COMMOIL n IL Yee der tobathe/Owl daft • :t3 1t V mforIo ptooMo 4NW j to prem ierFRP vomit dasigsad par sumo saanlarsaals, 24 17. MOM abaft bedesigned par rsopir0a voats of affactooantA7-1 WI"Jrweed Ir. 25 26 2T 26 • 29 31 - 32 33 34 35 36 37 • 3$ 99 40 41 »w Y 43 • 4445 `��.,�.�����[ NOZZLEg d DE&CR[PYSdt _ N0.RE• = vi in TYPE MARK ORIENT.PRO_ NOTES 49 ssRVICE tlttFF 1 T' (Fottgoo A 1600 SYSTEM CONNECTION 43 BACKWASH 99.27 1 _ 2" `RANGED a 160:SYSTF_Jir CONNECVON SO OUTLET t FLANGED C UM SYSTEM..• . • 51 � 1 tAa' 1414V1513 D 53 -., 54 55 SS 5T 1111.111.1111111111 53 5A W 61 REV DESCRIPTION MGM DAVE CHICD DATE APPROVE') DATE ' e2 A For' BV 4/30197 GNG 4!30/97 By 1123/97 ONG 6/23/97 • 64 OS Pia cases q.s.Ras.A,12-.331-06 Mated SRTID,1t1C1:13AM 1362196.10.5 OCT-14-97 11 = 34 FROM= ID• PAGE 16/21 Aug-29-97 .12_31P RAYTHEON EN1i1NEt.Ftai l.1Jtycum-ww=-�,t...c • --- • 1... ia.4r n t FRS Mail.a Raytheon E Pe..: 400-4 -2331 - SOW STORAGE TANK Cant Eqtip.No.: ECF01 Mtn SHE R 1 d ' Rav t jaent 0* '§11e& !^ Ea Name Actival d CsrOon- itlt c 2 Ptgeet Goaco+tf Prd ct - ' - . 3 d NCPA.No.: CO Q t: 5 Atm Rios — 8 igpiet10g"o Atm - --, 7 tesiQned W: Chi" . a - — D I c�rTE wA 8 PARAMETER u.-ttE UNITS .L_ i,ttt• ID SW Dimmer NY VENOM •' INCHES ••. . PSYG �•+ SY VO�OR SY S ,. . Ilia P5A9 11 TUR .' .- - . .. Pain NG 12 Pa�ion 13 Ttloa.Yea HeadMod ASMF F A 0 $NOTE!2 ••_. . . . • ae p 14 T 4.. Bohan+Noad ASII{E F A D Dot:,n T ,• • - in= 280 F 15 4, Vesal SAki VS Code XE'c ink pmt IV Code Stamp- y- ._.. c el Contents I 18 Plabottet board Re Nstaiton Mat Dowd NONE wows 1a P1�t ,Cmidiun _ •• . . •Aitmosnes Hoods )NONE INCHES 20 -- Std •• Corrosion Alumna*Internals NONE WCi•1ES !aIllt ter ~-• SFE C1TE h*TA SHEET 23 4Jwd���.,..y..�-c,]•.—� ii%- 4 Joint Effi,cimeallef 85%PP s S7 f�l17*5s1 T • �riard M Ty�/�/_ Ma 25 Hydrated •ems.- POI Citt 25 Air Teed Pre+taa= PER CGDE -- Zr — 29 ,,„..- AC ESORES AND MATERIALS 211 $trvctte>+ MIIIII 30, Cop Fend "" .Joint • $1 Bottom Head Sittb ESldi A NA 32 Y .NlCCam,y. NA ^. • .►�_. NA 33 -smut coo —Maar D alai Nonie Bin* NA - - 35F. nt_ta1_t _ NO Intorno.1Room.... 34 U.a I4or-G a• - 1004g K"'A• NA 7 Stair NO BoWinaa C.S. 139 Initiation Thic NOPE PAs Cb. 39 FMagteot Thorns* NohlE M y Irmit. lITI 40 1'- NO Putto rn• - 41 Summer R' • NO Ladder 42 Stat005 ARTSFSIMS MOM Iwai XTD :. - - . 4$�Shop Paint Irma& WO=EPDXY !mutation: y•• . 44 Field Patty Inside NO MEM 45 Surface • ,• Weide MFG sT13 _ NA 46 Saw Paint Outside _ MFG STD • Std RSDE P -- 47 Reid Paint Cxaskda NO NA 46 INUI file; • Vessel Yenta • T VETWON 51'!NOTE* 4t3 SU 51 eiiIMARK$: :i '.— - • a .. 52 si 54 57 - w 511J • 59 60 V. REV AOE$CRfw ION BY DATE awn WY ROYetT DATE 62 A IN 440197 t1. r to N iiiiikiiiMsnvirr 64 - GE Roo ONNONILS,Ron A.12-3141 PrItMIS NN I.N441 M FIN osan JO.s OCT-14-97 11 .35 FROM. ID. PAGE 17/21 Aug-29-137 12:31P FLAY 1 r .I.Wi C.IV171rec.CK3 a a..vl V..s -e1-. � _ — _ - . Mal ION `li Engi M VESSEL IL E NY.: 400- ..- 32: ■ - 4060 VVV _ MIRAGE TANK Mort&pap_No.: ECM! Constructors u 4TA r otaatetry Rinin, d 1 :bet 2 nt 2\ -.—— - Nam - Filler �. Coca wrq In= - Eq �qw 1 Runt 2 p .d V Concord PeojACO: --- �. 3 t.0:00cis Can:old.N C P.O.No. " act91100 Astir . r S 9 I.AcOestedc bonMersinbe&alinedId nom.249%of Wades pronnif by the AtaxwArg Wows. TO Z Masieese chlorine weeoondion kai�s Inetsolog stream kJ III ppm,aver-er, ore ed IK Ir d OranOrant gatipp • 11 a.Vendorto 1dph weds 12 4.VsndrrfoRama addcarbon 13 4.Activated cwbcaSitar toboa s norwadswam with aEnq.Arrdmoans end b.dalasibwhim and WOO 14 4.cos at a of nor tv bei manna[ Wyse provided to be es•rarat dodphrapna 78.111F. 15,ETVbodorsopronatian ineeisattottitsttusseaso hamar 16 2VaadwibperoWdM prosamodropsimilmhikwasNoproiliteksOL 7 TO-Piping to bath i0.P1M 1$ II.iatrnais oVrubon sWim sch- 19-,i2 Fog to.be disking i larwater o - 2Q 13.fpaekwath liar lo '.3 21 14:Vendor is state inlet climb* 22 f6 Vendor So WNW IoN AtdoN- 23 lir Vooltor Es weo r id&J nVadaea.rlts. 24 17- Flom siva Omdasld.dp.rr th a.o7a"�wl..rinalirll►aNYter a.7". - 25 26 26 29 30 31 ' 32 33 —...34 36 37 3$ 39 • 41 42 9 - 44 46 46 NOZZLES 47 DESCRIPTION NO.RECT.,- SDS,in TYPE__ W1RK ORIENT.PRW- NOTES 48 SERVICE INLET I 1" .A..ANGED A 1603-SYS7'Ei1 CONNECTION 49 BAG-KV/Asti i-_. r FLANKED S 15QJ-SYSTEM CO 'CT1QN SO OUTLET t r - FLANGED 0- _ f M COATNECTIQN _ `r 11 QRA#N I .11.E• WLV „,D ^ T� - 55 se —, -. r - - 50 -- 60 61 REV DESCRIPTION BY DATE «`1 r DATE APPROVED DA ---rte A ear • 4130/97 Gita 4/]1177 63 g For NV Tr/23$T CNG 573197 64 - - r.. EMU O -$.Rev.A.12.31-99 Peii•d 3I2307.9S5 AM 06222123 OCT-14-97 113S FROM. ID. PAGE 16/21 Aug-29-97 12 e 31P RAYTHEON t.N(a,1,Ntt1-4� ts. l.c.Ii cva—���—ocVL 3:_':I\7. "0.-s-.:.: • Via Fax ,A417.% SA' May 7. 1997 Raytheon Engineers and Constructors. Inc. P.Q. Box 101 Birmingham, Al. 35201-0101 Attn: Mr. Randy McManus, CPI* RE: Activated Carbon Filters -Coming, Midlands, NC U.S.Filter Corporation Proposal#050197mvkrev.00,dated May 7.1997 Dear Mr. McManus: • U.S. Filter Corporation is pleased to submit this proposal to Raytheon for • Activated Carbon Mem_ Theproposed activated carbon filters are designed to meet the flow characteristics as designed in the RFQ for Job 0396$1-43- me EWCS filter is designed to treat a normal flow rate of 2.0 gprn with a peak of 10 gpm; the HVAC fritter is designed to treat a normal flow rate of 15 gpm with a peak of 30 gpm. The USFlPenfieid vessels are recommended for industrial use due to their PVC Warne(and external coating which is second to none in terms of durability and flexibility. USF1KIsco snits have been quoted as alternates, but generally these are hie g)ensive vessels not recommended for a heavy industrial environment. The water quality produced will meet the requirements of your specifications outlined and agreed upon in the RFQ for Job 0396-81143,delivering water with a chlorine removal of 99.0%. Backwast ng is designed to be done manually,and it is generally recommended that the filters be backwashed at least one x per week or when the differential pressure exceeds 10 psi. Pressure gauges are included on the inlet and outlet Ones of the units. The following are the highlights of our proposal: ▪ We meet a0 of the specifications for water quality and quantity. red by Our proprietary PVC coating is second to none for corrosion • We provide local service capability from our Pineville,, NC office. OCT-14-97 11 = 36 FROM: ID= PAGE 19/21 .cH11 �LuII. ��.ua..��r..a a...�..s �..�—a»—..�..� . ra .... EFLTE ` We offer the U.S.Filter guarantee,Which IS without equal in the end There is one thing that U. S. Fitter wants you to know and remember: we win do whatever is necessary to hop you,our customs::make the moat effective . use of your water resources. We are committed to this pledge and it is in this spirit that we submit this proposal. At u.s. Fltsr,our customers corse first: We know that you will be making some tough decisions and choices in selecting a vendor for your Pure Meter system. We are here to answer any questions you might have about our proposal and your needs. We fully understand that you might need additional data to make the best decision and we are prepared to provide you with what you need. We urge you to call, no matter how big or small your request might be. Please feel free to call me with any questions ding this quotation We welcome the opportunity to be of service to Raytheon, and we are looking forward to wonting with you further on mis per. Ste. U-A-12 aI !Wavle C. Keane Sales Engineer cc fife Enclosure: Proposal#05O797mckrev.O0 OCT-14-97 11 : 36 FROM: ID: PAGE 20/21 Aug-291-97 .12:32P FLAY I lite.) tNU irvttrcLvrvS cva—�y�—ocvt •- -•••-• • _ Purchase Order CorningIncorporated,-Incvrated,- HOME OFFICE By Rapth Eng & Constructors, Inc. Order No. 21•0396-48 Its Duly Auttateized Pur sg Agent Date M2911997 P.D.Box 101.girMinghaln. AL 3520 Req. No. 046 TQ: (205)995-7878 Job Concord Project FAX: (205)995-3405 Contract 21-0396 Inquiry No. 0396-8H-43 PV{f1 # 10984 PROCESS EQUIPMENT To: Ship To: U S FILTER CORP Coming. Inc. 292 SOUTH MAIN STE 500 Raytheon Engineers & Constructors, Inc. ALPHARETTA,GA 30201 14556 KW 601 South Ann: Michele ICaane Midland, NC 28107 Tet: (770)664-9334 Attn:Construction Receiving Fax: (770)664-9430 �s c• - i a • con ate written expression • • "i - e • •er aw: • : . on • - 0 Incorporated by_Raytheon Engineers & Constructors, Inc.. It's Duly Authorized Purchasing Agent to t S FILTER CORP an 05/28/1997. The Purchasing representative is Rabat! S. Kenney and the Sauer represirtative is Michele Keane. The parties heretogfrreeee that the Goods specified shall be supplied by the Sailer in strict compliance with all provisions of thisvPurchase Order including the following: Section 1 - Deliverables, Pricing, Equipment Tand Commercial Section 2 - Technical Specifications and RefDocuments Section 3 - Drawings and Documentation Requirements Section 4- ShippingInstructions Section 5 - Quality urveillance Section 6- Materials Coordination Requirements Section 7 -Attachments and Exhibits Section 8 - Invoicing Instructions Section 9 - Purchase Order Administration Section 10 - Purchase Order Acceptance Section 11 - Account Distribution Description ot Goods ACTIVATED CARBON FILTERS rzymerrt Tertns.T 30 DAYS AFTER DELIVERY AND RECEIPT OF A PROPER INVOICE AND DOCUMENTATION_ Shipping Terms: F.O.B. JOBSITE MIDLAND N.C.-FREIGHT PREPAID AND ALLOWED. i3,►.�aaav ua.bo..took dr w nalmadgeggs wolfs of dal.Bob,a ar Deflonnes Mw et u..bo.. Com m aq Incorporated ...t,••+r..sbrenae.and t Mi 'twar di63*$•tteethnim. .Walt MI eoR►wenr By Raytf'ieon Engineers & Constructors, Inc- a r.r..z.low.•a sewerase*arise o«..•••••e•OR M.eeaa soma g.•a.w.d.e pew a.n. Its Duty Authorized Purchasing Agent sEi madam rwbe=wire vooWoe woos oat mdowa.fv•r.•d.Ihe was and w. Mver Moebeal a.C4oM.eemsene tedb. •r•. 7W ANCE Corr et itis ea**le be wed we mammy wooed. subject Kenney/ nee ender is accepted by seller t to mems and a pen as stated M,a .. Project Perch= Accepted Sy. DAA Ti ; Acceptance Copy OCT-14-97 11 : 36 FROM: ID: PAGE 21/21 /yj•/u-z,v-p/ J. _JLP Rtti IIIL'..-/1.1 1-11117a.ama_ lJ O/ ..-.--11,4 LVJ-77J—VLVL r _Vm! '1ON TAGGING ANL) CO CIAL: +P A Ivan Y PI CM PRICEa�+a�a.fli ma 1.00 N1 MANUAL ACTIVATED ECUS ACTIVATED CAM=TILTIII ALS'$$ 7.100.00 S 7.100-CO MITE DATA SHREW MD- 400.4-2221-5080.PSVI.SECIN 8. DATED ' OS03/97_ Tim SCOPE OP SUPPLY SHILL DR/LUPE, 871 NOT BE LIMIT=TO TEA FOLLOWING! MALTIBP csf/ •D llC18BBT1116- OME (t) 18• Z 72• STRAiVir1 SIN Vesta.. 100 PSIG AMR CODS SZ'A1IPIii6 OF ve .S. PVC AMU) INTERIOR AND n'IOP COATING_ 8.0 GEEK IST of ACTIVATED CARBOIt. 9.5 GEEK Myr OF ACITE AS BASE_ DISTRISUEOR- S(3t. 8o PVC PIPE. OF/LET DISTRIBUTOR- SOS RADIAL PVC. PVC SOMME 80 FACS PIPING. SCA_ 80 PVC INTERCCEEMECrINGPIPOIG AND =au OUTLET PIPING. TIO (2) PRESSURE aIHNO). OAS (1) LOT OF tTT/elRDBiRLMA1eAr.DIAPHRAGM (ALL NAVAL VALVES REQUIRRDF YILTSR OPERATION SHALL HE SUPPLIED BY VIEWMIEMOR AND ARE TO 8T DIAPHRAGM TYPE. 002 1.00 PA MANUAL ACTIVATED EVAC ACEIVATED CAIIOu FILTER IN ACCORDANCE$ 9,400.00 $ 9,400_00 VITg DATA SHEET NO. 400-4-2496-$099,REVISION 8. DATED 05/23/9?. Y E SCUPS OF SUPPLY SMALL =LIDS. NOT 197r 115 LDLI=L9 TO TIM POLTDAIThG: 1020IP'TED ASF/PETIFIE D 8C1a71BZt11P6. ONE (XI 30• t 72• =JULIO=SIDE VESSEL. 100 PSIG ASPS COOK STAIWI=OP VAS. PVC UA1UA) I'M:MICR AND =MICR COATIMG. • 20.0 CUBIC MST of ACTIVATED=BM- 3.0 CUBIC PIES OF A81 7$713 DMZ. INLET DISTRIBUTOR- SCE. 00 PVC PIPE OUTLET DISTRIBUTOR- SIAL PVC. PVC =MOLE 80 PACE PIPING. SCH. 80 PVC ISTERCOPIPING. TIID (2) PRESSURE GAUGES. c111ce (1) LOT OF ITT/GRIMM 1fAMOAL,ola0sOth011 (ALL 10110AL VALVES PAKFIXVIT0 Pala PILT=°POULTICE!SEA=88 SIMPLY=BY • VEND=AMD ARE TO BE DIAPBP t TWE). A Lot Drawing(s)and Data in accordance with attached Drawing(s) Included and included Documentation Requirements, Section 3. B Lot Expediting and Scheduling Reports in accordance with Included attached Maftrials Coordination Requirements,Section 8. C Lot Packing Included D Lot Transportation Included TOTAL FIRM PRICE OF THIS ORDER: s 16,500.00 (Page 2 or 10) 21-0396-46